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Empire Comfort Systems DVP42FP3(0,1,2,3)(N,P)

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1. Page 54 17375 10 0706 SERVICE NOTES 17375 10 0706 Page 55 Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 PH 618 233 7420 or 800 851 3153 info empirecomfort com Empire Comfort Svstems www empirecomfort com Page 56 17375 10 0706
2. INDEX NO PART NUMBER DESCRIPTION DVP42 DVP48 1 R 7654 R 7654 FLUE INSULATION 2 17426 17426 FLUE INSULATION RETAINER 3 R 7567 R 7567 INLET VENT ADAPTOR 4 R 7573 R 7573 INLET VENT GASKET 5 17363 17363 FLUE OUTLET ASSEMBLY 6 170 170 FLUE CONNECTOR GASKET 7 17142 17142 VENT COVER PLATE 8 R 7575 R 7575 VENT COVER PLATE GASKET 9 17430 17430 FLUE COVER PLATE 10 R 7574 R 7574 FLUE OUTLET GASKET 11 17247 17247 TOP STANDOFF 2 REQUIRED 12 10554 10554 NAILING FLANGE 4 REQUIRED 13 17162 17162 JUNCTION BOX ASSEMBLY 14 R 3492 R 3492 RECEPTACLE 3 PRONG 15 17357 17357 JUNCTION BOX SHIELD 16 17445 17446 TOP SHIELD 17 17804 17805 INNER TOP HEAT SHIELD 18 17381 17447 BAFFLE FLUE VENT 19 17187 17210 LOUVER ASSEMBLY UPPER 20 17190 17213 GLASS DOOR FRAME ASSEMBLY 21 17188 IEU LOUVER ASSEMBLY LOWER 22a R 7612 R 7612 PILOT SIT GAS NAT 22a R 7611 R 7611 PILOT SIT GAS LP 22b R 5747 R 5747 PILOT INTERMITTENT GAS NAT 22b R 5748 R 5748 PILOT INTERMITTENT GAS LP 22c R 6116 R 6116 PILOT RF GAS NAT 22c R 6117 R 6117 PILOT RF GAS LP 23 MI73 MI73 PILOT GASKET 24 11269 11269 GAS LINE BRACKET Use Only Manufacturer s Replacement Parts Use of Any Other Parts Could Cause Injury Or Death 17375 10 0706 Page 47 PARTS LIST continued INDEX NO PART NUMBER DESCRIP
3. Figure 21 Examples of possible venting systems using two 2 90 elbows V is listed as minimum vertical dimensions and H2 is listed as total of maximum horizontal dimensions The maximum vertical and horizontal distances for two 2 90 elbows as shown in Figure 22 1s 20 feet Attention Refer to Figure 19 for additional venting requirements suu Hi Firestop Ceiling 7X V SEE GRAPH FOR PERMISSIBLE H AND V DIMENSIONS NOTE H1 AND H2 MUST BE ADDED TOGETHER TO USE CHART Figure 22 17375 10 0706 VENT CAP H SEE CHART FOR PERMISSIBLE C r DEF SIDES B 9 229 mm minimum DIMENSION TO SIDE WALL Figure 24 MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH THE WALL HORIZONTAL INSTALLATIONS WITH 90 DEGREE ELBOW OFF TOP OF FIREPLACE MAXIMUM HORIZONTAL RUN WITH NO VERTICAL FIREPLACE HARD ELBOW DIMENSIONS o RISE AND 90 ELBOW SERIES par 7 1105mm 127mm 178mm 43 1 2 5i 7 1105mm 127mm 178mm D FIREPLACE FLEX PIPE 90 DEGREE BEND SERIES w wo c DVP42FP 46 5 gu 1143mm 127mm 178mm a 1143 127mm 178mm RUN WITH MINIMUM PIPE STRAPS EVERY 3 91cm VERTICAL RISE AND Positioning the Fireplace 90 ELBOW Determine the exact position of the appliance so the direct vent termination will be centered if pos
4. The Tahoe Direct Vent Zero Clearance Gas Fireplace Heater Installer Leave these instructions with the consumer Consumer Retain these instructions for future use Warning If the information in this manual is not fol lowed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance e Do not touch any electrical switch do not use any phone in your building e Immediately call your gas supplier from a neighbors phone Follow the gas supplier s instructions e If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier 17375 10 0706 INSTALLATION INSTRUCTIONS AND OWNER S MANUAL DIRECT VENT GAS FIREPLACE HEATER MODEL SERIES MILLIVOLT STANDING PILOT DVP42FP3 0 1 2 3 N P 1 DVP48FP3 0 1 2 3 N P 1 INTERMITTENT PILOT DVP42FP7 0 1 2 3 N P 1 DVP48FP7 0 1 2 3 N P 1 REMOTE RF MODELS DVP42FP9 1 3 N P 1 DVP48FP9 1 3 N P 1 GAS FIRED LISTED EFFECTIVE DATE JULY 2006 UL FILE NO MH30033 NATIONAL FIREPLACE We suggest that our gas INSTITUTE hearth products be installed zd l and serviced by profes sionals who are certified in t
5. 2 0 or gas supplier 10 Turn gas control knob counterclockwise ATTN to ON 11 Close bottom louver assembly 12 Turn on all electric power to the appliance 1f applicable 13 Set REMOTE OFF ON switch to desired setting GAS CONTROL KNOB SHOWN IN OFF POSITION Note Knob cannot be turned from PILOT to OFF unless knob is pushed in slightly Do not force Waitten 10 minutes to clear out any gas Then smell for gas including near the floor If you then smell gas STOP Follow B in the safety information above If you do not smell gas go to the next step THERMOCOUPLE Find pilot Follow metal tube from gas control The pilot is behind the burner on the right side Turn gas control knob counterclockwise A to PILOT TO TURN OFF GAS FIREPLACE pee Set REMOTE OFF ON switch to OFF 4 Push in gas control knob slightly and turn clockwise 2 Turn off all electric power to the appliance if service is to 477 to OFF Do not force be performed if applicable 5 Close bottom louver assembly Lower bottom louver assembly ELECTRODE THERMOPILE 17375 10 0706 Page 33 STANDING PILOT TROUBLESHOOTING With proper installation and maintenance your new Direct Vent Gas Fireplace will provide years of trouble free service If you do experience a problem refer to the Trouble Shooting Guide below This guide will assist a qualified service person in the diagnosis of problems and
6. 381mm c 13 3 4 me we SEE MANTLE CHART FOR EXT aue MAXIMUM MANTLE DEPTH el Law ji bl 3 4 2 x 4 HEADER 5 4 TOP EDGE OF FIREPLACE j STAND OFF 3 76 mm HEIGHT SEE MANTLE CHART ABOVE TOP OF 3 FOR MINIMUM HEIGHT FIREPLACE OF MANTLE ABOVE UNIT Figure 3 FINISHED WALL 8 COMBUSTIBLE Clearances Figure 4 Clearance from top front edge of fireplace to ceiling 1s 36 Clearance from side of fireplace to adjacent sidewall is 6 NON COMBUSTIBLE FIRST 3 SEE MAGNIFIED VIEW TOP FRAMING LEDGE GLASS FLANGES Figure 2 Combustible Material No greeting cards stockings or ornamentation of any type should be placed on or attached to the fireplace The flow of heat can ignite combustibles Figure 4 LOCATING FIREPLACE Note Island C and Room Divider D installation is possible as long as the horizontal portion of the vent system H does not exceed CORNER CABINET INSTALLATION INSTALLATION 20 feet with a minimum vertical run of 8 feet See details in Venting Section 0 4 ISLAND FLUSH WALL INSTALLATION INSTALLATION When you install your Direct Vent Fireplace in D Room divider or E Flat on wall corner positions a minimum of 6 inches clearance must be maintained from the perpendicular wall and the front edge of t
7. Figure 19 LI Acceptable vertical and horizontal vent run 40 maximum vertical and 20 maximum horizontal Unacceptable vertical and horizontal vent run 17375 10 0706 Page 15 VENTING FIREPLACE TOP continued Below Grade Installation When itis not possible to meet the required vent terminal clearances of 12 305mm above grade level a snorkel kit is recommended It allows installation depth down to 7 178mm below grade level The 7 178mm is measured from the center of the horizontal vent pipe as it penetrates through the wall Ensure the sidewall venting clearances are observed If venting system is installed below ground we recommend a window well with adequate and proper drainage to be installed around the termination area COMBUSTIBLE PROJECTION EE T 18 457mm 3 76mm 4 4 MINIMUM MINIMUM i PIPE STRAP 7 gt 12 305 2 ABOVE GRADE 48 eS 1219mm xy EE EIN AA ENEN 2 EEN 1 o 22 TYPICAL BASEMENT INSTALLATION Figure 20 Examples of possible venting systems using one 1 90 elbow Eight 8 feet is listed as minimum vertical vent run with 20 feet of maximum horizontal vent run Vertical dimensions are based on centerline to centerline of pipe Horizontal dimensions are based on centerline of pipe to end of termination Page 16 Firestop at Ceiling Level 4
8. MAXIMUM OF THREE 90 ELBOWS imm TERMINATION STORM COLLAR MAXIMUM OF TWO 90 ELBOWS TIN ROOF FLASHING Special Venting Components Simpson Dura Vent Can be purchased from Simpson Duravent or from Empire Comfort Svstems Inc Page 23 FRAMING AND FINISHING Installing Support Brackets Figure 37 Ahorizontal pipe support MUST BE used for each 3 feet ofhorizontal run The pipe supports should be placed around the pipe and nailed in place to framing members There MUST BE a 3 inch clearance to combustibles above 8 inch diameter pipe and elbows and 1 inch clearance on both sides and bottom of the 8 inch dia pipe to combustibles on all horizontal pipe sections and elbows Vertical runs of this vent systems must be supported every 4 feet above the appliance flue outlet by wall brackets attached to the 8 inch vent pipe and secured with nails or screws to structural framing members KO PIPE STRAP T WALL m 1 MIN 25 4mm 48 1219mm FLUE OUTLET Figure 37 Installing Firestops Figures 38 39 40 and 41 Firestops are required for safety whenever the vent system passes through an interior wall an exterior wall or a ceiling These firestops actas a firebreak heat shield and as a means to insure that minimum clearances are maintained to the vent system Horizontal runs in the vent system which pass through either interior or exterior walls req
9. Page 5 INTRODUCTION Instructions to Installer 1 Installer must leave instruction manual with owner after installation 2 Installer must have owner fill out and mail warranty card supplied with the fireplace 3 Installer should show owner how to start and operate the fireplace This direct vent gas fireplace heater is designed to operate with all combustion air being siphoned from the outside of the building and all exhaust gases expelled to the outside of the building The information contained in this manual pertains to all models and gas control systems unless otherwise noted Warning This unit is not for use with solid fuels Appliance Certification This fireplace is design certified in accordance with American National Standard CSA Standard ANSI Z 21 88 CSA 2 33 and by Underwriters Laboratories as a Direct Vent Gas Fireplace Heater and shall be installed according to these instructions Consult your local building code agency prior to installation to ensure compliance with local codes including permits and inspections The fireplace when installed must be electrically grounded in accordance with local codes or in absence of local codes with the National Electric Code ANSI NFPA 70 or Canadian Electric code CSA C22 1 if an external electrical source is utilized These models may be installed in a bedroom or bed sitting room in the U S A and Canada Qualified Installing Agency Installation and replaceme
10. TYPICAL JOIST SUPPORT Figure 45 This application will require that you first determine the roof pitch and use the appropriate venting components Page 28 17375 10 0706 LOG PLACEMENT 3 LOG SET Before you begin If you are installing logs into the DVP42 or DVP48 model then this fireplace is supplied with a set of three ceramic fiber logs Do not handle these logs with your bare hands Always wear gloves to prevent skin irritation from ceramic fibers After handling logs wash your hands gently with soap and water to remove any traces of fiber The positioning of logs is critical to safe and clean operation of this fireplace Sooting and other problems may result if the logs are not properly and firmly positioned in the fireplace Please refer to Figure 48A Figure 48B and Figure 49 and corresponding WARNING when completing the following log placement steps Remove top louver grasp louver lift and pull forward Lower bottom louver lift and hinge forward Release two glass frame spring clamps at bottom of firebox Place bottom log onto main burner Align holes on bottom log with 4 locator pins on burner 5 Place rear log on rear log shelf Place rear log so that the locator holes align with the 2 locator tabs in the log support shelf 6 Place top branch onto flat area of rear log and over the front of the bottom log 7 Place decorative rock in front of grates and sides of main burner Bow 9 A
11. a meter regulator assembly within 3 feet 90cm horizontally from the center line of the regulator clearance to service regulator vent outlet 6 feet 1 8m minimum N AREA WHERE TERMINAL IS NOT PERMITTED clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 inches 30cm minimum for appliances lt 100 000 Btuh 30 kW 36 inches 90cm minimum for appliances gt 100 000 Btuh 30kW clearance to a mechanical air supply inlet 6 feet 1 8m minimum Tclearance above paved sidewalk or a paved driveway located on public property 7 feet 2 1m minimum clearanceunder veranda porch deck or balcony 12 inches 30cm minimum Y a vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings only permitted if veranda porch deck or balcony is fully open on a minimum of 2 sides beneath the floor as specified in CGA 149 Installations Codes or ANSI Z223 1 Note Local Codes or Regulations may require different clearances 17375 10 0706 VENT SYSTEM IDENTIFICATION Installing Vent Components Figure 36 Begin the vent system installation by installing the first Simpson Duravent component 90 elbow to the starting collars or straight pipe on the top of the appliance then the straight pipe length and then horizontal or vertical termination kit NOTE Allouter co
12. a new tank Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it refilled before it is completely empty 17375 10 0706 REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purposes including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven 7 feet above finished grade in the area of the venting including but not limited to decks and porches the following requirements shall be satisfied 1 INSTALLATIONOFCARBONMONOXIDEDETECTORS At the time of installation of the side wall horizontal vented gas fueled equipment the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back up is installed on the floor level where the gas equipment is to be installed In addition the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling building or structure served by the side wall horizontal vented gas fueled equipment It shall be the responsibility ofthe property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a In th
13. below room temperature for one minute or by turning off power to the module for one minute Main Burner Operation When the pilot flame is established a flame rectification circuit is completed between the sensor and burner ground The flame sensing circuit in the module detects the flame current shuts off the spark generator and energizes the second main valve operator The second main valve opens and gas flows to the main burner where it is ignited by the pilot burner The flame current also holds the safety lockout timer in the reset normal operating condition When the call for heat ends both main valve operators are de energized and both main valves in the gas control close CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing S8600H NORMAL OPERATING SEQUENCE Thermostat Wall Switch Remote Etc Calls for Heat STAGE 1 Trial for Ignition Spark Generator Powered First Valve Pilot Operator Opens POWER INTERRUPTION System shuts off Restarts when power is restored PILOT FLAME FAILURE Second main operator closes Module starts trial for ignition PILOT BURNER OPERATION Pilot burner lights Module senses flame current OR Pilot burner does not light MODULE RESPONSE 58600 After 90 seconds pilot valve closes spark stops IF FLAME CURRENT SENSED Spark g
14. important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust certain limitations as to vent configurations apply and must be strictly adhered to The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths allowable The horizontal vent run refers to the total length of vent pipe from the flue collar of the fireplace to the face of the outer wall The maximum horizontal vent run is 20 feet 457 cm when the vertical vent rise is 8 feet 244 cm See Figure 19 Venting terminals shall not be recessed into wall or siding 17375 10 0706 Page 21 Il Page 22 VENT CLEARANCES FIXED V CLOSED VENT TERMINAL AIR SUPPLY INLET Figure 35 Clearance above grade veranda porch deck or balcony 12 inches 30cm minimum clearance to window or door that may be opened 12 inches 30cm minimum for appliances lt 100 000 Btuh 30kW clearance to permanently closed window minimum 12 inches 30cm recommended to prevent condensation on window vertical clearance to ventilated soffit located above the terminal within ahorizontal distance of 24 inches 60 cm from the center of the terminal 18 Inches 46 cm minimum clearance to unventilated soffit 12 inches 30cm minimum clearance to outside corner See Page 21 clearance to inside corner See Page 21 not to be installed above
15. increase the flame height and counterclockwise to LO to decrease the flame height 3 When the operating season is over turn the Remote OFF ON switch to OFF and the control valve to OFF The system including the pilot light will be shut down HI LO REGULATOR VAY 1mo O ide e 2 OX k N ISIEN U f Z N MAL FON 27 Lj Moose ji bas fiha ZR IN ae ah Se 74 d TA H foa 10114 Z f omo 9 CONTROL KNOB Figure 50 Page 30 The OWNER should carefully read and follow these operating instructions at all times Lower the door assembly to view the gas controls for the fireplace Initial Lighting Upon completing the gas line or turning the gas valve on after it has been in the OFF position a small amount of air will be in the lines When first lighting the fireplace it will take a few minutes for the lines to purge themselves of this air Once the purging is complete the fireplace will light and operate satisfactorily Subsequent lightings ofthe appliance will not require such purging if the gas valve is not turned to OFF Pilot Flame Figure 51 The thermopile thermocouple standing pilot tips should be covered with flame Figure 51 17375 10 0706 OPERATING INSTRUCTIONS continued STANDING PILOT OPERATING INSTRUCTIONS Remot
16. not require 24 volts or 110 volts Check System Operation Millivolt system and all individual components may be checked with a millivolt meter 0 1000 MV range It is important to use wire of a gauge proper for the length of the wire Recommended Wire Gauges Maximum Length Wire Gauge 1 to 10 18 10 to 25 16 25 to 35 14 Page 31 STANDING PILOT WIRING DIAGRAM REMOTE CONTROL RECEIVER OPTIONAL THERMOSTAT O OPTIONAL WALL SWITCH GAS VALVE REMOTE OFF ON SWITCH od OPTIONAL REMOTE CONTROL RECEIVER REMOTE OFF ON SWITCH RED GREEN Ala REMOTE BLACK OFF GREEN L ON IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THIS UNIT MUST BE REPLACED IT MUST BE REPLACED WITH NO 18 150 WIRE OR ITS EQUIVALENT 6 8 SZ 0 LT Tr GAS VALVE THERMOCOUPLE ka _ PILOT REAR CONNECTION Figure 52 Page 32 17375 10 0706 STANDING PILOT LIGHTING INSTRUCTIONS This appliance has a pilot which must be lighted bv hand When lighting the pilot follow these instructions exactiv Before lighting smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor What To Do If You Smell Gas Do not try to light any appliance Do not touch any electrical switch Do not use any phone in your building Immediately call your gas supplier
17. of K each starting outer pipe line up rotate pipe section clockwise 909 x approximately 3 inches The vent pipe is now locked together 2 44 M S MAXIMUM Allventsystem components lock into place by sliding the concentric 45 M v TYPICAL ROOF SUPPORT m Continue replacing components per the vent system configuration Be certain that each succeeding vent component is securely fitted and locked into the preceding component in the vent system Reassembly and Resealing Gas Accumulation Relief System 40 Glass Frame Assembly and Combustion Chamber 12 49 M Whenever the glass frame assembly is pivoted open by a delayed MAXIMUM ignition in the main burner the glass frame assembly gaskets and combustion chamber must be examined by a qualified service person for damage All damaged gaskets on the glass frame assembly and combustion chamber must be replaced by a qualified service person If damage occurs to the combustion chamber it must be replaced by a qualified service person Contact Empire Comfort Systems Inc for replacement parts Vertical Through the Roof Applications Figure 45 Your Gas Fireplace has been approved for a Vertical installations up to 40 feet in height b Two sets of 45 degree elbow offsets within these vertical installations From 0 to a maximum of 8 ft a vent pipe can be used between elbows c Wall straps must be used to support offset pipe every 4
18. of the control system and any gas control which has been under water 7 Wait ten 10 minutes to clear out any gas Then smell for gas including nearthe floor If you smell gas STOP Follow B in thesafety information above If you don t smell gas go to the next step 8 Turn gas control knob counterclockwise to ON 9 Close louver front assembly 10 Turn on all electric power to the appliance 11 Set thermostat to desired setting 12 Iftheappliance will notoperate follow the instructions TURN OFF GAS TO APPLIANCE and call your service technician or gas supplier 4 Turn gas control knob clockwise Ta to OFF Do not force 5 Close bottom louver assembly 17375 10 0706 INTERMITTENT PILOT TROUBLESHOOTING Call Serviceman GENERAL All fireplaces have been fire tested to check for properoperation This includes main burnerflame pilot flame fan operation fan control limit control and automatic valve operation Ifthe fireplace fails to function on initial installation it is advisable to re check the following 1 115 volts to the junction box 2 Inlet gas pressure 3 The 24 volt system 4 Type of gas being used and that shown on the rating label The Service Department at Empire Comfort Systems Inc may be contacted to assist in servicing furnace Servicing the Pilot and Main Burners Pilot Orifice and Main Burner Orifices Disconnect the gas supply at the inlet to the control val
19. on an optional FRBC 1 FRBTC 1 FREC 1 remote control Installation of Remote Receiver Place remote receiver on the floor of fireplace behind the louver as far forward as possible Attention The velcro loop and hook are not necessary in this installation but can be used to secure remote receiver INTERMITTENT PILOT WIRING DIAGRAM WIRING DIAGRAM GREEN VERTEX NOIR BLK NOIR CORDSET CORDON SPT 3 TRANSFORMER TRANSFORMATEUR GAS VALVE CONTROL 2 CONNECTOR d CONNECTEUR POUR S LA COMMANDE DE LA SOUPAPE DE GAZ 3 RED ROUGE JUNCTION BOX BOITE DE JONCTION GAS VALVE RED ROUGE e MV WHT BLANC o MV PV BRN BRUN PV GRN VERT FACULTATIVE CONTROLE E DISTANCE DU 2 MODULE INV 18 390083 31 IHM Q34 COPTIONAL REMOTE CONTROL RECEIVER COPTIONAL WALL SWITCH OPTIONAL THERMOSTAT FACULTATIVE INTERRUPTEUR MURAL CFACUTATIVE THERMOSTAT Figure 54 ELECTRICAL CONNECTION Figure 55 The DVP Intermittent Pilot Models with optional fan requires 120 VAC electrical hookup to the electrical box installed The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 if an external electrical source is utilized 17375 10 0706 CAUTION ALL WIRING SHOULD BE DO
20. the free end ofthe jumper slowly toward the SPARK terminal until a spark is established D Pull the jumper slowly away from the terminal and note the length of the gap when sparking stops Check table below ARC LENGTH ACTION No arc or arc less Check external fuse if than 1 8 inch provided Verify power and module input terminal Replace module if fuse and power okay Arc 1 8 inch or longer Voltage output is okay Step 4 Check pilot flame current A Turn off furnace at thermostat B Disconnect main valve wire from the TH or MV terminal on the gas control C Disconnect ground wire from GND BURNER terminal at module D Connect a meter dc microamp scale in series with the ground lead Disconnect ground lead from GND terminal on ignition module Connect the black negative meter lead to the ignition module GND BURNER terminal Connect the red positive meter lead to the free end of the ground lead E Setthermostat to call for heat The spark will light the pilot but the main burner will not light because the main valve actuator is disconnected F Read the meter The flame sensor current must be steady and at least 1 0 uA G If the reading is less than the minimum or unsteady Make sure pilot flame envelopes 3 8 to 1 2 inch ofthe flame rod Ifnecessary adjust pilot flame by turning the pilotadjustment screw on the gas control clockwise to decrease or counter clockwise to increase pilot flam
21. 0 Installation of FBB4 optional variable speed blower assembly is completed Attention If installed do not damage gas inlet supply line when blower assembly is inserted into fireplace If necessary remove gas inlet supply line Wiring The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 if an external electrical source is utilized This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug For an ungrounded receptacle an adapter which has two prongs and a wire for grounding can be purchased plugged into the ungrounded receptacle and its wire connected to the receptacle mounting screw With this wire completing the ground the appliance cord plug can be plugged into the adapter and be electrically grounded Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing SEE NOTE JUNCTION BOX SPEED CONTROL Blower Motor The blower motor does not have oiling holes Do not attempt to oil the blower motor Blower Wheels The blower wheels will collect lint and could require periodic cleaning
22. 0 mV open circuit voltage f output is erratic check thermopile for intermittent shorts LED Troubleshooting Note In normal operation LED blinks once every two seconds also LED will be on for one second after every valid command received by the RV8310D these are not error codes Failure codes see Table can occur anytime after the pilot burner is lit Failure code timing 1s 1 4 second on 1 2 second off Sequence is failure code followed by LED not blinking for four seconds In the event of multiple failure codes the next failure code follows the previous failure code by approximately three seconds Replace valve 17375 10 0706 Page 41 RF TRANSMITTER FUNCTIONS FIRST USE OF TRANSMITTER s 222 seconds then move switch to the REMOTE position Z S G ss 9 Operation in the Remote Position AUTO Mode With the control in the AUTO mode the flame in the main burner will turn on off or change height based on the heat needed to maintain the set temperature Set to AUTO KON Press MODE button until mode is AUTO Change set temperature Press UP or DOWN key to change set temperature To Set Delay Timer Press TIME key followed by either an UP or DOWN arrow key CAUTION Properly Damage Hazard Excessive heat can cause property damage In AUTO mode the main burner will cycle indefinitely to maintain the set temperature Keep the transmitter in a heated living space to make sure that th
23. AS SUPPLY TEE HANDLE FLEX TUBING hub quu dg FLARE SHUT OFF VALVE FLARE FITTING Figure 6 Gas Supply Pressure inches w c 50 NOTE Remote RF Models 10 5 w c maximum 17375 10 0706 Installing a New Main Gas Cock Each appliance should have its own manual gas cock A manual main gas cock should be located in the vicinity of the unit Where none exists or where its size or location is not ad equate contact your local authorized installer for installation or relocation Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases The gas lines must be checked for leaks by the installer This should be done with a soap solution watching for bubbles on all exposed connections and if unexposed a pressure test should be made Never use an exposed flame to check for leaks Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test Never pressure test with appliance connected control valve will sustain damage NOTE The millivolt gas controls are equipped with a captured screw type pressure test point therefore itis not necessary to provide a 1 8 test point up stream of the control Ondirectignition valves hex plugs may bereplaced with hose fittings for pressure checks then reinstalled before operating fireplace When using copper or flex connecto
24. ENT CAP 2X4 HEADER THIMBLE 3 OF NON COMBUSTIBLE MATERIAL FRONT TRIM OR NON COMBUSTIBLE eni m 1 STAND OFF Va MATERIAL INSTALLATION IS OPTIONAL TO BOTTOM E WALL FIRESTOP THIMBLE OF UNIT JOINT BETWEEN FINISHED WALL AND UNIT SEALED WITH 300 F 149 C SEALANT MATERIAL SEALANT IS OPTIONAL Figure 14 Figure 13 17375 10 0706 Page 13 INSTALLATION continued HORIZONTAL ONLY STRAIGHT OUT THE BACK A PIPE LENGTH ji A e CAP WALL FIRESTOP THIMBLE B A B MODEL 6 152mm 5 1 8 130mm to 6 2 165mm DVP 42 48 9 229mm 8 1 8 206mm to 91 2 241mm DVP 42 12 305mm 11 1 8 283mm to 12 1 2 317mm DVP 42 Figure 15 VERTICAL 90 ELBOW TO HORIZONTAL OUT THE WALL A PIPE LENGTH 90 ELBOW l l CAP WALL FIRESTOP THIMBLE gt A 6 152mm 11 1 4 286mm to 12 3 4 324mm 14 1 4 362mm to 15 3 4 400mm 4 3 4 121mm to 6 1 4 159mm 7 3 4 197mm to 9 1 4 235MM 9 229mm 12 305mm 17 1 4 438mm to 10 3 4 273mm to 18 3 4 476mm 12 1 4 311mm Figure 16 Page 14 CORNER INSTALLATION VERTICAL 90 ELBOW TO HORIZONTAL OUT THE WALL
25. IABLE SPEED BLOWER INSTALLATION Attention Install blower assembly before connecting gas inlet 5 Insert blower assembly into interior bottom of fireplace supply line Position blower assembly behind gas valve align notch on back of blower assembly with center screw on fireplace back and push blower assembly against fireplace back The magnets on the back and bottom of blower assembly will sufficiently hold blower assembly in place 6 Position speed control box to the right of gas valve Attach speed control box to bottom of fireplace The magnets on Note Junction box on right side offireplace must be pre wired at time of fireplace installation for use with blower assembly Itis recommended that an ON OFF wall switch be installed that will activate the power supply to the furnace by a qualified electrician 1 Ifinstalled turn OFF gas supply to fireplace bottom of speed control box will sufficiently hold speed 2 Ifapplicable turn OFF electric supply to fireplace control box in place 3 Lower bottom louver on fireplace 7 With base flush face of fan control switch facing upward 4 Refer to page 51 Junction Box Wiring Installation insert base of fan control switch under the mounting tabs on Instructions to complete wiring of junction box valve bracket The base flush face of fan control switch must be in contact with bottom of firebox 8 Insert power cord plug into junction box Close bottom louver on fireplace 1
26. ILOT to OFF unless knob j is pushed in slightly Do NU not force GAS CONTROL KNOB SHOWN Wait ten 10 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above If you do not smell gas go to the THERMOPILE PILOT FLEGIRODE next step N Z emma Find pilot follow metal tube from gas control The pilot is behind the middle log on the right side Turn gas control knob counterclockwise 4 to PILOT Push in control knob all the way and hold in Immediately light the pilot with the Piezo Pilot ignitor or use a match Continue to hold the control knob in until LED blinks one brief blink every two seconds Holding time is about one 1 minute after the pilot is lit Release knob and it will pop back up Pilot should remain lit If it goes out repeat steps 4 through 8 If knob does not pop up when released stop and immediately call a qualified service technician or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier Turn gas control knob counterclockwise 4 to Close louver front assembly Turn on all electric power to the appliance if applicable TO TURN OFF GAS TO APPLIANCE Turn off all electric power to the appliance if service is to be performed if applicable Lower louver fro
27. If the air output decreases or the noise level increases it indicates a dirty blower wheel Remove fan and clean blower wheels FAN SWITCH SWITCH HOLDER TOP OF VALVE BRACKET Warning Unplugging of blower accessory will not stop the heater from cycling To turn off gas to the heater millivolt model push in gas control knob slightly and turn clockwise to OFF Do not force To turn off gas on direct ignition model turn gas line valve to OFF Note Referto Junction Box wiring instructions on page 51 for proper operation 17375 10 0706 Page 49 FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION COMPLETE 110 VOLT AC JUNCTION BOX FAN A N a a P4 P GROUND SPEED CONTROL Page 50 17375 10 0706 JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS CAUTION ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH ALL LOCAL CITY AND STATE BUILDING CODES BEFORE MAKING THE ELECTRICAL CONNECTION MAKE SURE THAT MAIN POWER SUPPLY IS DISCONNECTED THE APPLIANCE WHEN INSTALLED MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THE ABSENCE OF LOCAL CODES WITH THE NATIONAL ELECTRICAL CODE ANSI NFPA 70 LATEST EDITION factory installed junction box is located on the lower right side of the JUNCTION BOX CONNECTIONS fireplace Wiring must be f
28. L vent kit TRW Millivolt REED SWITCH Wall Thermostat DVVK 5E HORIZONTAL FLEX VENT KIT 4 FLEX FWS 1 Direct Ignition Millivolt Wall Switch 1 22M FIREPLACE DIMENSIONS RIGHT SIDE VIEW LEFT SIDE VIEW FRONT VIEW EN DVP42 DVP48 H A 43 49 1092mm 1245mm 40 46 1016mm 1168mm T G C 25 1 16 25 1 16 636 mm 636 mm F lees D 375 8 37 5 8 H 956 mm 956 mm i GAS LINE ACCESS VENT COLLAR N E 343 4 34 3 4 ELECTRICAL ACCESS 883 mm 883 mm F 19 7 8 19 7 8 505 mm 505 mm I me G 26 26 i 660mm 660 mm gt 0 STANDOFFS X NAILING VENT COLLAR FLANGES DN H AN H EL H 718 7 1 8 GLASS N eed EE T K 181 mm 181 mm ASSEMBLY alia Ld I 2612 32 1 2 GASLINE lt TOP VIEW 826 mm 826 mm ACCESS J 1314 16 1 4 RATING PLATE AND 337mm 413 mm LABELS INSIDE DOOR GAS CONTROLS AND SWITCHES K 1237 12 3 4 INSIDE DOOR 324 mm 324 mm 17375 10 0706 Figure 1 Page 7 CLEARANCES Clearance to Combustibles Mantel Chart Figure 3 Back 0 0 mm i osinn Side 0 0 mm Floor 0 0 mm MANTEL Stand off 0 0 mm g COMBUSTIBLE TRIM AND MANTELS CU 2 ALLOWED IN SHADED AREA Top Framing Edge 3 76 mm ET 15 6
29. M be reduced to 17 LOd l Lu 18 The maximum number of 45 degree elbows p 7 permitted side wall installation is two 2 gg These elbows can be installed in either the vertical x bi or horizontal run ZEI 55 nO o Lu J 13 lt SEQ 12 z A ib x gu t gt 7 t B 6 DVP48FP ONLY REAR HORIZONTAL VENT CONNECTION I 1 I 0 1 2 3 4 5 6 7 8 9 1011 12 13 14 15 16 17 18 19 20 HORIZONTAL RUN Figure 29 Acceptable vertical and horizontal vent run Unacceptable vertical and horizontal vent run 17375 10 0706 Page 19 EXAMPLES REAR VENT RUN gt VI E L Example H1 90 3ft V1 22ft H 3ft V 22ft Figure 30 Model Maximum Pipe Length H1 TOP VIEW Figure 31 Page 20 Model Maximum Pipe Length H1 DVPA2 DVPAs e Figure 32 1 1 1 gt I 1 1 Li 1 1 1 1 1 1 i 1 H2 4ft 90 90 6ft V1 12ft 10ft V 12ft Figure 33 17375 10 0706 TERMINATION CLEA
30. NE BY A QUALI FIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH ALL LOCAL CITY AND STATE BUILDING CODES BEFORE MAKING THE ELECTRICAL CONNECTION MAKE SURE THAT MAIN POWER SUPPLY IS DISCON NECTED THE APPLIANCE WHEN INSTALLED MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THE ABSENCE OF LO CAL CODES WITH THE NATIONAL ELECTRICAL CODE ANSI NFPA 70 LATEST EDITION Figure 55 To wire Junction Box Receptacle remove the tab on the side of the receptacle hot side to split receptacle This will be required to separate blower and valve circuits 2 Power for switched and live sides of Duplex Receptacle must come from the same power source One circuit breaker on main panel must switch all power off 3 From the wall box to the fireplace a 3 wire conductor with ground is recommended however 2 two wire conductors with grounds may be used in place of a 3 wire conductor with a ground if the black wires from the thermostat and blower switch are identified 4 Two wall switches or a wall switch and thermostat may be used to activate the two receptacle plugs independently Page 35 INTERMITTENT PILOT LIGHTING INSTURCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING si A This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand Before lighting smell all around the appliance area for gas Be sure to smell next to th
31. PIPE 203 203 203 l 5 DIA FLUE ADAPTOR Em BAND CLAMP COLLAR Cs al y 8 DIA FIREPLACE L 2 gt APPLY HIGH INLET COLLAR tM TEMPERATURE aD Fa SEALANT x 4 4 FLEX VENT PIPE SPACER SPRING 2 Figure 3 Use existing 8 dia inlet colar to attach outer vent pipe 4 Install the Wall Firestop Thimble assembly as required through the wall Refer to the venting charts in the fireplace manual to determine the proper height and size of the vent opening The minimum opening should be 10 wide by 12 high The minimum combustible clearance from the horizontal vent is 1 from sides Top of Vent Combustibles NOT allowed in shaded area 3 76 mm 5 Diameter flue and bottom and 3 above the vent pipe See Figure D _ 8 Diameter 5 most cases after determining the length of the vent that is intake vent needed it may be easier to install the flue and outer vent pipes to i the Termination Cap first then from the outside feed the venting 1 25 mm Figure D through the wall to the fireplace i 6 Ifthe venting is to long trim off any excess vent before attaching 25 mm the vent end connectors Page 26 17375 10 0706 VERTICAL TERMINATION Locate and mark the center point of the venting pipe Using a nail on the underside of the roof and drive this nail through this center point Make the
32. RANCES Termination clearance for buildings with combustible and noncombustible exteriors INSIDE CORNER OUTSIDE CORNER RECESSED LOCATION 7 Mi TTA 7 NI iss lI i JU e A COMBUSTIBLE 9 229 mm F COMBUSTIBLE 6 152 mm VERI NONCOMBUSTIBLE 2 5lmm NONCOMBUSTIBLE 6 152mm a BALCONY BALCONY WITH PERPENDICULAR SIDE WALL WITH NO SIDE WALL LLL AT TN RECESSED LOCATION LLL yy yyy COMBUSTIBLE 9 229 ONCOMBUSTIBLE 2 Simm IDTH FOR BACK WALL SSED LOCATION LE 38 965 mm TIBLE 24 610 mm E MAXIMUM DEPTH OF 48 1219 mm FOR RECESSED LOCATION G COMBUSTIBLE 9 229 mm NONCOMBUSTIBLE 2 Simm COMBUSTIBLE 18 457mm I COMBUSTIBLE 18 457 mm NONCOMBUSTIBLE 12 305mm NONCOMBUSTIBLE 12 305mm Figure 34 Vertical Sidewall Installations Important Minimum clearance between vent pipes and combustible materials is three 3 76mm on top and 1 25mm on bottom and sides Important When vent termination exits through foundation less than 20 below siding outcrop the vent pipe must flush up with the siding SD 1284 termination cap must be used Information on Various Venting Routes and Components Important It is always best to locate the fireplace in such a way that minimizes the number of offsets and horizontal vent length Since it is very
33. RIZONTAL VENTING amp retainer when venting off Note It is recommended that the flue cover plate tab be pulled outward prior to removal p This will ensure that the plate is not accidentallv dropped FLUE COVER PLATE See note above a Fi INLET VENT COVER PLATE Converting flue take off to rear venting When switching out the flue and inlet vent collars to run horizontally off the rear vent the following steps must be taken 1 Remove the inlet vent collar 8 screws and flue collar 4 screws from the top of the fireplace and set to the side 2 Remove the inlet cover plate and flue cover plate located on the back of the fireplace These will be used to close the top flue and inlet openings 3 Insert the insulation retainer bracket and insulation into the top S top of fireplace T t INLET VENT COLLAR FLUE OUTLET x i d COLLAR inside the rear air chamber H INLET VENT P COVER PLATE FLUE COVER PLATE INSULATION jJ RETAINER PTa INLET VENT COLLAR flue pipe before reinstalling the flue cover plate over the top flue with 4 screws Reinstall the inlet cover plate over the top inlet opening with 4 screws See illustration above Install the flue collar assembly to the rear flue with 4 screws Install the inlet vent collar to the rear of the fireplace with 8 screws This completes the conversion fo
34. TION DVP42 DVP48 26 P200 P200 ORIFICE FITTING 27 P203 P213 ORIFICE NAT 27 P185 P250 ORIFICE LP 28 R 5676 R 5676 AIR SHUTTER 29 11499 11499 BURNER BRACKET LEFT 30 11377 11377 BURNER BRACKET RIGHT 31 17370 17386 SLOPE BURNER 32 17368 17385 BURNER BASE PLATE ASSEMBLY 33 17369 17369 TUBING ASSEMBLY 34 R 2423 R 2423 MALE CONNECTOR 35 R 1109 R 1109 BUSHING FLUSH TYPE IP ONLY 36a R 7577 R 7577 VALVE SIT GAS NAT 36a R 7578 R 7578 VALVE SIT GAS LP 36b R 5745 R 5745 VALVE INTERMITTENT PILOT GAS NAT 36b R 5746 R 5746 VALVE INTERMITTENT PILOT GAS LP 36c R 6114 R 6114 VALVE RF GAS NAT 36c R 6115 R 6115 VALVE RF GAS LP 37a 17161 17161 VALVE BRACKET SIT 37b 17795 17795 VALVE BRACKET IP 37c 17796 17796 VALVE BRACKET RF 38 16223 16223 SPRING LATCH ASSEMBLY 39a R 3435 R 3435 WIRING HARNESS SIT 39b R 5751 R 5751 WIRING HARNESS IP 40 R 2708 R 2708 PIEZO IGNITOR 4l R 3436 R 3436 REMOTE OFF ON SWITCH 42 R 1995 R 1995 TRANSFORMER IP 43 R 5160 R 5160 TRANSFORMER CORD SET IP 44 R 1616 R 1616 CONTROL MODULE IP 45 EPE WIRING ASSEMBIX IP 46 AIR DEFLECTOR RF 47 18858 18858 BLOWER BASE RP 48 R 7731 R 7731 BLOWER MOTOR ASSEMBLY RF 49 R 7831 R 7831 BLOWER CORD SET RP 50 R 7643 R 7643 TOP LOG TWIG 51 R 7642 R 7642 REAR LOG 52 R 7641 R 7641 MAIN LOG Page 48 Use Only Manufacturer s Replacement Parts Use of Any Other Parts Could Cause Injury Or Death 17375 10 0706 FBB4 OPTIONAL VAR
35. TTENTION Do not place decorative rock on logs or on burner The decorative rock should only be placed on the fireplace floor 8 After all logs are properly positioned place small dime size pieces of Rockwool lightly across the front round blueflame ports Place the ember material Rockwool pieces side by side Do not stack more than one layer of embers across the burner ports See Figure 48A 9 Replace glass door onto firebox 10 Secure the two glass frame spring clamps at bottom of firebox 11 Align the tabs on top louver brackets with slots in front posts to secure top louver 12 Close bottom louver Lift slightly to engage the end tabs into the slots in fireplace sides to close louver panel REAR LOG LOCATOR TABS Figure 48A EMBER PLACEMENT BOTTOM LOG LOCATOR PINS 17375 10 0706 Figure 48B WARNING Failure to position the parts in accordance with this diagram or failure to use only parts specifically approved with this appliance may result in property damage or personal injury Attention Do not use Figure 48B or Figure 49 to order logs Refer to parts view on page 46 and parts list on page 47 and 48 to order logs and or ember material for your appropriate fireplace model TOP BRANCH REAR LOG BOTTOM LOG Figure 49 Page 29 OPERATING INSTRUCTIONS 750 Millivolt Svstem The standing pilot 750 mill
36. The odorant in LP Gas is colorless and it can fade under some circumstances For example if there is an underground leak the movement of the gas through soil can filter the odorant Odorants in LP Gas also are subject to oxidation This fading can occur if there is rust inside the storage tank or in iron gas pipes The odorant in escaped gas can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in a closed area and the odor intensity could vary at different levels Since it is heavier than air there may be more odor at lower levels Always be sensitive to the slightest gas odor If you detect any odor treat it as a serious leak Immediately go into action as instructed earlier SOME POINTS TO REMEMBER Learn to recognize the odor of LP Gas Your local LP Gas Dealer can give you a Scratch and Sniff pamphlet Use it to find out what the propane odor smells like If you suspect that your LP Gas has a weak or abnormal odor call your LP Gas Dealer Ifyouare notqualified do not lightpilot lights perform service or make adjustments to appliances on the LP Gas system If you are qualified consciously think about the odor of LP Gas prior to and while lighting pilot lights or performing service or making adjustments Sometimes a basement or a closed up house has a musty smell that can cover up th
37. U DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly BEFORE LIGHTING smell around the appliance area for gas Be sure to smell next to the floor because some gas in heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you can not reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water LIGHTING INSTRUCTIONS STOP Read the safet information above Turn off all electric power to the appliance if applicable Lower louver front assembly Push in gas control knob slightly and turn clockwise 7774 to OFF NOTE Knob cannot be turned from P
38. WALL FIRESTOP THIMBLE A NEZ 6 jo MIN ii 97 229mm MINIMUM um Dim DVP42 DVP48 45 3 8 49 5 8 n 1152mm 1260mm 32 1 8 35 1 8 E 816mm 892mm 13 3 8 15 1 2 wi 34 mm 39 mm 64 1 8 70 1 8 B 1628mm 1781mm Figure 17 CORNER INSTALLATION HORIZONTAL 45 ELBOW TO HORIZONTAL OUT THE WALL WALL FIRESTOP THIMBLE AT PIPE LENGTH 5 lel ES DVP42 DVP48 6 152mm 4 102mm to 4 102mm to 5 1 2 140mm 5 127mm 9 229mm 6 152mm to 7 2 191mm 6 152mm to 7 1 2 191mm 12 305mm 9 229mm to 10 1 2 267mm 9 229mm to 10 1 2 267mm Figure 18 17375 10 0706 VENTING FIREPLACE TOP To Use the Vent Graph Figure 19 Venting Graph Dimensions in Feet 1 Determine the height of the center of the horizontal vent pipe Using this dimension on the Sidewall Vent Graph TOP EXIT VERTICAL AND HORIZONTAL TERMINATION locate the point it intersects with the slanted graph DIMENSIONS IN FEET line ix 2 From the point of this intersection draw a vertical line 38 to the bottom of the graph 38 3 Select the indicated dimension and position the unit in 37 accordance with same 36 EXAMPLE A 52 34 If the vertical dimension from the floor of the unit
39. amaged fireplace or vent system component Modification of the fireplace or direct vent system e Installation other than as instructed by Empire Comfort Systems Inc e Improper positioning of the logs glass door or decorative rock Installation and or use of any component part not manufactured or approved by manufacturer 17375 10 0706 SPECIFICATIONS DVP42 DVP48 Input Btu hr Maximum 28 000 30 000 Btu hr Minimum millivolt only 19 000 20 500 KWH Maximum 8 2 8 8 Minimum 5 5 6 0 NAT NOTE Air shutter settings 38 1015 are factory minimum settings Orifice a AT a 215 Some venting configurations Air Shutter Opening 1 8 3 2mm 1 8 3 2mm may require minor air shutter LP adjustments for optimum 52 0635 1 65MM rformance 2 B i P 250 dE Air Shutter Opening FULL OPEN FULL OPEN Height without standoff 34 3 4 3 2mm 134 3 4 3 2mm Width 43 1092mm 49 1245mm Depth 19 7 8 S05mm 19 7 8 505mm Gas Inlet Shutoff Valve Pipe 1 2 NPT 1 2 NPT Venting Options Description DVVK STS TOP VENT KIT HORZ 4 to 6 wall Remote Control Options amp Description thickness 114 3mm to 152mm Accessories DVVK 5T top vent kit horz 8 to 12 wall thickness FRBC Millivolt Batt Remote ON OFF DEUS FRBTC Millivolt Batt Remote T Stat N TMW Millivolt WIRELESS Wall Thermostat DVVK5V VERTICA
40. d modulates such that heat output equals heat loss from the room Please review and retain the instructions included with the RF Transmitter It provides additional information and details concerning the operational procedures and functions for the RF Remote Control Functions Flame powered system Flame powered flame modulation Electronics integrated into valve to provide thermostat flame and fan functions with RF commands Temperature compensated RF receiver Main burner goes to high when manual switch is set on local Fan powered by 120 vac Transmitter Signal When the transmitter is in the Auto mode a signal is sent every 10 minutes if there is a change in the room temperature When the transmitter is in the On or Off modes a signal is also sent every 10 minutes with the status of On or Off condition The transmitter will work at a minimum of 25 feet from the receiver Make sure antennae is not touching metal and is horizontal Refer to Figure 56 Receiver Shutdown of Burner n the remote auto mode the valve shuts off if it does not receive a signal within 3 hours from the transmitter n the local mode the valve does not shut off n the remote manual mode the valve shuts off if it does not receive a signal within 6 hours from the transmitter Thermopiles The negative leads white must be connected to the terminals with the one white dot marked next to them Each thermopile must provide at least 50
41. e Following adjustment always replace pilot adjustment cover screw and tighten firmly to assure proper gas control operation Check for cracked ceramic insulator which can cause short to ground and replace igniter sensor if necessary Make sure electrical connections are clean and tight Replace damaged wire with moisture resistant No 18 wire rated for continuous duty up to 105 C 221 F H Remove meter and reconnect all wires Return system to normal operation before leaving job Page 39 INTERMITTENT PILOT TROUBLESHOOTING continued S8600H TROUBLESHOOTING GUIDE Note Before troubleshooting familiarize yourself with the startup Turn gas supply off and checkout procedure Turn thermostat to call for heat Power to module 24 VAC nominal Yes Check line voltage power low voltage transformer limit control thermostat and wiring Pull ignition lead and Spark across check spark at ignition Replace module ignitor sensor gap stud Yes Spark okay Check ignition cable ground wiring ceramic insulator and gap and correct Check boot of the ignition cable for signs of melting or buckling Take protective action to shield cable and boot from excessive temperatures Check that all manual gas valves are open Supply tubing Turn gas supply on ne And pressures are good and pilot burner orifice is not blocked Pilot burner lights Check electrical connections between module and pilot Yes Operat
42. e LP Gas odor Do not try to light pilot lights perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on walls of new cylinders and tanks is possible Therefore people should be particularly alert and careful when new tanks or cylinders are placed in service Odor fade can occur in new tanks or reinstalled old tanks if they are filled and allowed to set too Page4 long before refilling Cylinders and tanks which have been out of service for a time may develop internal rust which will cause odor fade If such conditions are suspected to exist a periodic sniff test of the gas is advisable If you have question about the gas odor call your LP Gas dealer A periodic sniff test of the LP Gas is a good safety measure under any condition If at any time you do not smell the LP Gas odorant and you think you should assume you have a leak Then take the same immediate action recommended above for the occasion when you do detect the odorized LP Gas If you experience a complete gas the container is under no vapor pressure turn the tank valve off immediately If the container valve is left on the container may draw in some air through openings such as pilot light orifices If this occurs some new internal rusting could occur If the valve is left open then treat the container as
43. e Off On Switch The fireplace is equipped with a Remote OFF ON switch A wire harness is attached to the Remote OFF ON switch The red black and green wires female push ons attach to the Remote OFF ON switch At the opposite end of the wire harness the black and green wires female push ons attach to the gas valve An additional green wire and the red wire which are stripped and bare will at tach to one of the accessories that can be purchased for use with your fireplace Operation of REMOTE OFF ON Switch with no Accessories To ignite main burner turn the control knob on the gas valve from the PILOT position to the ON position Turn the Remote OFF ON switch from the OFF positionto the ON position Theadditional green wire and red wire which are stripped and bare are not used Wall Switch FWS 1 Connect the green and red stripped and bare wires on the REMOTE OFF ON switch wire harness to the wall switch Turn the REMOTE OFF ON switch to the Remote position Pivot the rocker switch on the FWS 1 to the ON position Wall Thermostats optional TRW Wireless for Millivolt models TMV Reed switch for Millivolt models Battery Operated Remote Controls FRBC FBRTC and TRW Connect the green and red stripped and bare wires on the REMOTE OFF ON switch wire harness to the remote receiver that is a component in the remote kit Turn the REMOTE OFF ON switch to the remote position Follow instructions included with the remote to comp
44. e event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back up may be installed on the next adjacent floor level b Inthe event that the requirements of this subdivision can not be met at the time of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed APPROVED CARBON MONOXIDE DETECTORS Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 17375 10 0706 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxide detectors and signage installed in accordance with the p
45. e floor because some gas is heavier than air and will settle on the floor What To Do If You Smell Gas Do not try to light any appliance Do not touch any electrical switch Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire depart ment 1 Stop Read the safety information above 2 Set the thermostat to lowest setting 3 Turn off all electric power to the appliance 4 This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand GAS CONTROL KNOB SHOWN IN OFF POSITION TIHMAJNOH S Lower louver front assembly 6 Turn gas control knob clockwise Ta to OFF 1 Set the thermostat to lowest setting 1f applicable 2 Turn off all electric power to the appliance if service is to be performed 3 Open bottom louver assembly Page 36 LIGHTING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part
46. e is producing more than 15 millivolts replace faulty valve 3 Pilot burning no gasto burner valve knob ON OFF ON switch ON a Page 34 REMOTE OFF ON switch wall switch remote control or wires defective Check REMOTE OFF ON switch and wires for proper connections Place jumper wires across terminal at switch If burner comes on replace defective switch If OK place jumper wires across switch wires at gas valve if burner comes on wires are faulty or connections are bad Thermopile may not be generating sufficient millivolts If the pilot flame is not close enough physically to the thermopile adjust the pilot flame Be sure the wire connections from the thermopile at the gas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading at TH TP amp TP terminals of the gas valve The meter should read 350 millivolts minimum while holding the valve knob depressed in the pilot position with the pilot lit and the REMOTE OFF ON switch in the OFF position d Replace the faulty thermopile if the reading is below the specified minimum With the pilot in the ON position disconnect the thermopile leads from the valve Take a reading at the thermopile leads The reading should be 350 millivolts minimum Replace the thermopile if the reading is below the minimum Defective valve Turn va
47. e main burner is not on continuously On Mode When the control is in the ON mode the flame and fan levels and the delay timer are changed with the UP and DOWN arrow keys Atm LL Flame Press FLAME button and press UP or DOWN arrow key to change flame height Delay Time Press DELAY TIMER button and press UP or DOWN key to change timer OFF Mode The flame in the main burner will turn off and the room temperature will be displayed in the remote window Operation in the LOCAL Mode NOTE Remote Local switch on the receiver valve must be in the LOCAL position FAN In LOCAL mode to turn flame on off rotate manual knob from ON to Flame height and fan speed both go to the highest position PILOT position Other Functions Change between Fahrenheit and Celsius temperature units Press UP and DOWN arrow keys at the same time and hold for at least three seconds Fan Override during AUTO Mode Press FAN button and press UP or DOWN arrow key to change the fan speed Press MODE until mode is OFF Disable thermostat function in the AUTO Mode Press the TIME DOWN and FLAME arrow keys at the same time and hold for at least three seconds Page 42 17375 10 0706 WIRING DIAGRAM WIRING DIAGRAM WITH BLOWER RED ROUGE RED ROUGE Q O 1 4 TERMINALS WHITE BLANC DOTS Figure 56 17375 10 0706 Page 43 RF STANDING PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING IF YO
48. ecorative Door Leaf Rectangle Decorative Door Mission Rectangle Decorative Door Plain Rectangle with hinges Decorative Frame Arch Decorative Door Leaf Arch Decorative Door Mission Arch Decorative Door Plain Arch Decorative Frame Arch without Window Trim b hinges only Black STD Louvers 45 Deg Outside Frame Kits Page 52 17375 10 0706 SERVICE NOTES HOW TO ORDER REPAIR PARTS Parts can be ordered only through your service person or dealer For best results the service person or dealer should order parts through the distributor Parts can be shipped directly to the service person dealer All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the following appropriate illustration and list Be sure to give all this information Fireplace Number Part Description Fireplace Serial Number G f oao Part Number Type of Gas Propane or Natural Do not order bolts screws washers or nuts They are standard hardware items and can be purchased at any local hardware store Shipments contingent upon strikes fires and all causes beyond our control Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville Illinois 62222 2623 17375 10 0706 Page 53 SERVICE NOTES
49. ed out of traffic and away from furniture and draperies The glass front or any part removed forservicing the appliance must be replaced prior to operating the appliance Work should be done by a qualified service person Keep burner and control compartment clean Vent cap is hot while fireplace is in operation Installation and repair should be done by a qualified service person The appliance should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding materials etc Itis imperative that control compartments burners and circulating air passageways of the appliance be kept clean Do not put anything around the fireplace that will obstruct the flow of ventilation air Clearance in accordance with local installation codes and the requirements of the gas supplier Do keep the appliance area clear and free from combustible material gasoline and other flammable vapors and liquids 17375 10 0706 This appliance must not share or be connected to a flue serving a separate solid fuel burning appliance Keep the area around your appliance clear of combustible materials gasoline and other flammable vapor and liquids Under no circumstances should any solid fuels wood coal paper or cardboard etc be used in this appliance The flow of combustion and ventilation air must not be obstructed in any way Do examine venting sy
50. ed to the junction box attached to the receptacle that is provided Leave approximately 6 of wire in the junction box for connection Attach black wire to one side ofthe receptacle and white wire to opposite side of receptacle The ground wire should be attached to the green ground screw 110 VOLT POWER SUPPLY JUNCTION BOX BLACK Install the receptacle into the junction box Attach cover plate WHITE GROUND Note For intermittent pilot models refer to wiring instructions on page 35 OPTIONAL BRICK LINER INSTALLATION INSTRUCTIONS Using gloves unpack liner components and check for damaged or missing components Lower bottom louver and remove upper louver on fireplace Remove glass frame assembly from fireplace Remove rear logs from burner assembly Place brick panel rear against rear wall in fireplace Note The top edge will have a half moon cutout reliefto match up with the rear flue vent hole 6 While holding finished edge on brick panel side place brick panel sides against side walls in fireplace Move side panels rearward until the back edge meets the rear brick panel Slide side brick panels down so they rest on firebox bottom 7 Align grout lines on top brick panel with the grout lines on the side brick panels Place the top brick panel into brick panel holder With needle nose pliers carefully bend hold down tabs on brick panel holder over the edges of the top brick pane
51. enerator off Second valve operator Main opens STAGE 2 Main Burner Operation MAIN BURNER OPERATION Module monitors pilot flame current THERMOSTAT SATISFIED Valves close Pilot and main burners are off Page 38 Lockout timing is stamped on module 17375 10 0706 Important 1 The following service procedures are provided as a general guide 2 Meter readings between gas control and ignition module must be taken within the trial for ignition period Once the igni tion module locks out the system must be reset by setting the thermostat down for at least one minute before continuing 3 If any component does not function properly make sure it is correctly installed and wired before replacing it 4 The ignition module cannot be repaired If it malfunctions it must be replaced 5 Only trained experienced service technicians should service intermittent pilot systems Perform the CHECKOUT steps on page 37 as the first step in troubleshooting Then check TROUBLESHOOTING GUIDE to pinpoint the cause of the problem If troubleshooting indicates an ignition problem see Ignition System Checks below to isolate and correct the problem Following troubleshooting perform the CHECKOUT procedure page 37 again to be sure system is operating normally Ignition System Checks Step 1 Check ignition cable Make sure A Ignition cable does not touch any metal surfaces B Ignition cable is no more than 36 inches lon
52. f the vent and 3 clearance to combustibles above the vent pipe See Fig 9B VENT PIPE Top of Vent 1 MINIMUM CLEARANCE AROUND VENT PIPE Combustibles NOT allowed in shaded area Figure 9A 5 Diameter flue 8 Diameter intake vent 1 25 mm c 25 mm Figure 9B 17375 10 0706 Page 11 INSTALLATION continued Flush Mount Mantel Installation Figure 10 The fireplace must extend 3 4 beyond finished wall surface when using a flush mount mantel Refer to Figure 10 to locate nailing flanges on fireplace sides Mark and drill two 2 1 8 holes into fireplace side to mount each nailing flange Use eight 8 1 2 hex head screws supplied in hardware package to attach nailing flanges to fireplace sides NAIL OR OTHER SUITABLE FASTENER Figure 10 Framing Figure 11 Fireplace framing can be built before or after the fireplace is set in place Framing should be positioned to accommodate wall covering and fireplace facing material The fireplace framing should be constructed of 2 x 4 lumber or heavier The framing headers may rest on the fireplace standoffs Refer to Figure 11 for minimum framing dimensions CAUTION MEASURE FIREPLACE DIMENSIONS AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS BEFORE FRAMING CONSTRUCTION BEGINS Framing dimension A includes a three inch clearance for standoffs on firebox After installing
53. firebox into framing the finished wall surface must cover the three inch opening above the firebox Page 12 A EE DVP42 DVP48 37 3 4 37 3 4 B 43 3 8 49 3 8 C 19 7 8 19 7 8 Figure 11 Attention If a base or mantel is not used and the appliance is installed directly on carpeting tile or other combustible material other than wood flooring it shall be installed on a metal or wood panel extending the full width and depth of the appliance The vertical dimension in Figure 11 must be adjusted when a metal or wood panel is placed beneath the appliance Finishing Figures 12 and 13 Finish the walls with the material of your choice Figure 3 on page 8 shows the minimum vertical and corresponding maximum horizontal dimensions of mantels or other combustible projections above the top front edge of the fireplace Only non combustible materials may be used to cover the black fireplace front Warning When finishing the fireplace never obstruct or modify the air inlet outlet louvers in any manner Provide adequate clearances around air openings into the combustion chamber Caution If the joints between the finished wall and the fireplace surround top and sides are sealed a 300 F minimum sealant material must be used These joints are not required to be sealed Only non combustible material using 300 F minimum adhes
54. from a neighbor s If you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water phone Follow the gas supplier s instructions Stop Read the safety information above Set REMOTE OFF ON switch to OFF Turn off all electric power to the appliance if applicable LIGHTING INSTRUCTIONS 9 Push in control knob all the way hold in Repeatedly push the piezo ignitor button until the pilot is lit Continue to hold the control knob in the for about one 1 minute after the pilot is Lower bottom louver assembly lit Release knob and it will pop back up Pilot should remain Pushin gas control knob slightly and turn clockwise x lit If it goes out repeat steps 5 through 9 to OFF Ifthe control knob does not pop up when released STOP ARS and IMMEDIATELY call a qualified service technician or gas supplier If the pilot will not stay lit after several tries turn the gas JEF n control knob to OFF and call your service technician sh
55. g C Connections to the ignition module and to the igniter sensor are clean and tight D Ignition cable provides good electrical continuity Step 2 Check ignition system grounding Nuisance shutdowns are often caused by a poor or erratic ground A Acommon ground usually supplied by the pilot burner bracket is required for the module and the pilot burner igniter sen sor e Check for good metal to metal contact between the pilot burner bracket and the main burner Check the ground lead from GND BURNER terminal on the module to the pilot burner Make sure connections are clean andtight Ifthe wire is damaged or deteriorated replace it with No 14 18 gauge moisture resistant thermoplastic insulated wire with 105 C 221 F minimum rating fflame rod or bracket are bent out of position restore to correct position Replace pilot burner igniter sensor if insulator is cracked Step 3 Check spark ignition circuit You will need a short jumper wire made from ignition cable or other heavily insulated wire A Close the manual gas valve B Disconnect the ignition cable at the SPARK terminal on the module 17375 10 0706 WARNING When performing the following steps do not touch stripped end of jumper or SPARK terminal The ignition circuit generates 13 000 volts at 25 pf load and electrical shock can result C Energize the module and immediately touch one end of the jumper firmly to the GND terminal on the module Move
56. he U S by the National Fireplace Institute NFI as CERTIFIED NFI Gas Specialists www nficertified org This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by state or local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used WARNING If not installed operated and maintained in accordance with the manufacturer s instructions this product could expose you to substances in fuel or from fuel combustion which can cause death or seri ous illness Page 1 MAIN TITLE Section Important Safetv Information Safetv Information for Users of LP Gas Requirements for Massachusetts Introduction Specifications Fireplace Dimensions Clearances Locating Fireplace Gas Supplv Rear Vent Conversion Vent Svstems Installation Venting Fireplace Top Vent Venting Fireplace Rear Vent Termination Clearances Vent Clearances Vent Svstem Identification Framing and Finishing Horizontal Termination DVVK 5F Flex Vent Vertical Termination Log Placement Operating Instructions Wiring Diagram Standing Pilot Lighting Instructions Standing Pilot Troubleshooting Standing Pilot Intermittent Pilot Operating Instructions Intermittent Pilot Wiring Instructions Intermittent Pilot Lighting Instruction Intermittent Pilot T
57. he appliance Li Page 8 17375 10 0706 ANGLED CORNER INSTALLATION ROOM DIVIDER INSTALLATION GASSUPPLY The gas pipeline can be brought in through the right or left side of the appliance Consult the current National Fuel Gas Code ANSI Z223 1 CAN CGA B149 1 or 2 installation code Recommended Gas Pipe Diameter Pipe Length Schedule 40 Pipe Tubing Type L Inside Diameter Outside Diameter Nat EP Nat L P 0 10ft 1 2 3 8 1 2 3 8 0 3 12 7mm 9 5mm 12 7mm 9 5mm 11 40ft 1 2 1 2 5 8 1 2 4 12m 12 7mm 12 7mm 15 9mm 12 7mm 41 100ft 1 2 1 2 3 4 1 2 13 30m 12 7mm 12 7mm 19mm 12 7mm 101 150ft 3 4 1 2 7 8 3 4 31 46m 19mm 12 7mm 22 2mm 1 9 mm Note Never use plastic pipe Check to confirm whether your local codes allow copper tubing or galvanized Note Since some municipalities have additional local codes it is always best to consult your local authority and installation code The use of the following gas connectors is recommended ANSZ21 24Appliance Connectors of Corrugated Metal Tubing and Fittings ANS Z21 45 Assembled Flexible Appliance Connectors of Other Than All Metal Construction The above connectors may be used if acceptable by the authority having jurisdiction The state of Massachusetts requires that a flexible appliance connector cannot exceed three feet in length FLEXIBLE GAS LINE CONNECTION G
58. ion Cap to the outside of the house 1 Unpack vent components and check that all items are included 8 Prior to making the vent connections apply high temperature 2 Check to see that the vent spacer springs are located around the sealant 1000 degree F min to the vent connections before flue vent at 8 and 12 intervals along its length See Figure A securing with the band clamps provided Note the flue pipe end If not stretch the spacer springs to about 15 long and wrap them without the adapter is to be installed to the Termination Cap around the flue then interlock the ends of each spring about 2 9 Apply sealant to the outside of the flue pipe adapter and connect See Figure B Maintain equal distance between spring spacers to the flex flue pipe Then insert the adapter into the fireplace flue Secure flue adapter to the fireplace flue with a minimum of SEE two screws provided See Figure C Vi SPRINGS 10 Attach the Outer Vent pipe to the 8 dia Collar on the fireplace with a large band clamp provided Sealant may also be used on the outer vent connections 11 Check all vent connections for tightness Make sure horizontal FLEX OUTER VENT venting has the proper rise and combustible clearances required Refer to venting charts in fireplace instruction manual FLEX FLUE PIPE Figure A 8 DIA FLEX VENT PIPE E 5 DIA FLEX Figure 8 pla 8 8 FLUE
59. is 35 feet the horizontal run to the outer wall flange must not exceed 6 5 feet 32 EXAMPLE B ji If the vertical dimension from the floor of the unit is 6 5 feet the horizontal run to the outer wall flange must not exceed 14 5 feet Special Note For each 45 degree elbow installed in the horizontal run the length of the horizontal run MUST be reduced by 18 45cm This does not apply if the 45 degree elbows are installed on the vertical part of the vent system Reduce 3 for every 90 elbow 33 30 29 28 27 26 25 24 23 22 Example According to the chart the maximum horizontal vent length is 20 and if two 45 degree elbows are required in the horizontal vent it must be reduced to 17 21 20 19 The maximum number of 45 degree elbows permitted per side wall installation is two 2 These elbows can be installed in either the vertical or horizontal run 18 17 16 Note On vertical venting the first elbow does not get counted 15 14 13 VERTICAL DIMENSION FROM THE BOTTOM OF THE UNIT TO THE CENTER OF THE FLUE OUTLET WITH VERTICAL OR HORIZONTAL TERMINATION CAPS 11 10 7 B A 8 1 5 TOPVENT 4 ESL CONNECTION 2 1 1 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 HORIZONTAL RUN
60. ive if needed can be applied as facing to the fireplace surround 17375 10 0706 Flush Wall Installation Attention Cold climate installation recommendation When installing this unit against a non insulated exterior 3 OF NON COMBUSTIBLE MATERIAL wall it is recommended that the outer walls be insulated to FRONT TRIM OR NON conform to applicable insulation codes COMBUSTIBLE MA TERIAL INSTALLA TION IS OPTIONAL FINISHED WALL STAND OFF Vent Runs Figures 14 15 16 17 and 18 In planning the installation for the fireplace it is necessary to install JOINT BETWEEN FINISHED WALLAND UNIT SEALED certain components before the appliance is completely positioned WITH 300 F 149 C SEALANT andinstalled These include the direct vent system gas piping forthe MATERIAL GALANT IS OP TIONAL appliance and the electrical wiring If the fan option is used The appliance can be mounted on any of the following surfaces 1 A flat hard combustible burnable surface 2 A raised wooden platform 3 Four 4 corner supports Example Four 4 concrete masonry blocks These supports must be positioned so they contact all four 4 perimeter edges on the bottom of the unit VERTICAL 90 ELBOW WITH HORIZONTAL TERMINATION Figure 12 mwa MINIMUM CLEARANCE Combustible Surround Installation TO COMBUSTIBLES COMBUSTIBLE SURROUND FINISHED WALL V
61. ivolt svstem is a continuous burning pilot The pilot remains ON even when the main burner is OFF When vou ignite the pilot the thermopile produces millivolts electrical current which energizes the magnet in the gas valve After 30 seconds to 1 minute time period you can release the gas control knob and the pilot will stay ON Allow your pilot flame to operate an additional one 1 to two 2 minutes before you turn the gas control knob from the PILOT position to the ON position This time period allows the millivolts electrical current to build up to a sufficient level allowing the gas control to operate properly 1 Follow the SAFETY and LIGHTING INSTRUCTIONS for standing pilot controls found in this manual and on labels found in control compartment behind the door assembly CAUTION During the initial purging and subsequent lightings never allow the gas valve control knob to remain depressed in the pilot position without pushing the piezo ignitor button at least once every second 2 During the operating season leave the control valve knob in the ON position This will allow the pilot flame to remain lit Turn the burner flame on or off with the fireplace Remote OFF ON switch wall switch or remote controls NOTE The gas control valve allows you to increase or decrease the height of the main burner flame The control valve has a pressure regulator with a knob as shown in Figure 50 Rotate the knob clockwise to HI to
62. l The hold down tabs will securely hold the top brick panel in place 8 Replacerear logs onto burner assembly Refer to log placement page 29 9 Attach glass frame assembly onto fireplace 10 Raise bottom louver and replace top louver onto fireplace 11 Installation of optional brick liner is complete l Um oro 17375 10 0706 Page 51 ACCESSORIES The following accessory parts can be obtained from your Empire Comfort Systems dealer If you need additional information beyond what your dealer can furnish contact Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville Illinois 62220 2623 Model Number Fan Kit This fan kit was designed to provide forced air flow Variable Speed Note For use with Millivolt and intermittent pilot models FBB4 only RF Fireplace models are equipped with blower assembly The simulated brick panels were designed to enhance DVP3DH DVP42 the appearance of your fireplace imitating the look of DVP4DH DVP48 authentic masonry HERRINGBONE The simulated brick panels were designed to enhance DVP3DA DVP42 the appearance of your fireplace imitating the look of DVPADA DVP48 authentic masonry AGED BRICK DECORATIVE ACCESSORIES TTTII EEA PA Decorative Louver Arch Decorative Louver Leaf Decorative Frame Rectangle D
63. l vent termination bolts onto the flat portion of the vinyl siding NC WOOD SCREWS 4 REQUIRED VENT TERMINATION BOLT 4 REQUIRED standoff so an air space will exist between the wall and the termination cap P Figure 42 17375 10 0706 Page 25 DVVK 5F FLEX VENT INSTRUCTIONS The DVVK 5F FLEX VENT KIT includes the following components 1 Horizontal Termination Cap 1 4 foot section of Flex vent with spacers 5 flue 8 outer pipe with flue adapter collar 1 Wall Firestop Thimble Assembly Hardware pack that includes band clamps and screws Flex venting can be installed either vertically or horizontally off of the DVP Series fireplaces When installing a horizontal vent run from top connections maintain at least rise for every 12 of vent run When venting horizontal off the rear vent connections allow a minimum rise of 2 Refer to the Figure 42 when mounting termination near vinyl siding CAUTION Always stretch and secure venting with wire or metal strapping to ensure that the horizontal runs do not sag If space permits it is generally easier to attach venting in the top vent configuration Because of sharp edges always use gloves when handling the flex vent components Vent connections should overlap a minimum of 1 for proper sealing Always follow the general venting requirements for vent terminal location vent lengths and clearance to combustible materials INSTALLATION 7 Attach the Terminat
64. lete installation Note If batteries fail in the remote and immediate heat is desired turn the REMOTE OFF ON switch from the REMOTE position to the ON position Electric 120 volt Operated Remote Control FREC Connectthe green and red stripped and bare wires onthe REMOTE OFF ON switch wire harness to the wires on remote receiver that is a component in the FREC Turn the REMOTE OFF ON switch to the REMOTE position Follow instructions in the FREC to complete installation NOTE If electric 120 colt fails in FREC and immediate heat 1s desired turn the REMOTE OFF ON switch from the REMOTE position to the ON position 17375 10 0706 Installation of Remote Receiver Place remote receiver on the floor of fireplace behind the louver as far forward as possible Attention The velcro loop and hook are not necessary in this installation but can be used to secure remote receiver Refer to remote control installation and operating instructions for more details on remote control Millivolt Control The valve regulator controls the burner pressure which should be checked at the pressure test point Turn captured screw counter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point Use test point closest to control knob After taking pressure reading be sure and turn captured screw clockwise firmly to re seal Do not over torque Check for gas leaks Millivolt thermopile is self generating Gas valve does
65. lve knob to ON Place REMOTE OFF ON switch to ON Check with millivolt meter at thermopile terminals Millivolt meter should read greater than 200 millivolts Ifthe reading is okay and the main burner does not ignite replace the gas valve Plugged main burner orifice Check main burner orifice for blockage and remove 4 Frequent pilot outage problem a Pilot flame may be too high or too low or blowing high causing pilot safety to drop out Clean and adjust flame for maximum flame impingement on the thermocouple Follow lighting instructions carefully 5 The pilot and main burner extinguish while in operation a No LP Propane in tank Check LP Propane tank Refill fuel tank b Inner vent pipe leaking exhaust gases back into system Check for leaks Glass too loose gasket leaks in corners after usage Be certain glass assembly is installed correctly Horizontal vent improperly pitched The horizontal vent cap should slope down only enough to prevent any water from entering the unit The maximum downwards slope is 1 4 inch Bad thermopile or thermocouple Replace if necessary Improper vent cap installation Check for proper installation and freedom from debris or blockage 6 Glass soots a Flame impingement on logs Check and adjust log position Contact Empire Comfort Systems Inc Debris around throat of main burner Inspect the opening at the base of
66. m Vertical vent runs on the outside of a building may be but are not required to be installed inside a chase 1 FEMALE LOCKING LUG MALE LOCKING Figure 44 CAUTION Treatment of firestop spacers and construction of the chase may vary with the type of building These instructions are not substitutes for the requirements of local building codes Therefore your local building codes must be checked to determine the requirements for these steps NOTE When installing this vent system in a chase it is always good building practice to insulate the chase as you would the outside walls of your home This is especially important for cold climate installations Upon completion of building your chase framing install the vent system by following the instructions in this manual Remember to build the chase large enough so that minimum clearance of combustible materials including insulation to the vent system are maintained Page 27 VERTICAL TERMINATION continued Reassembly and Resealing Vent Pipe System Attach vent pipe to inlet and outlet vent adaptor on fireplace in either the vertical or horizontal position replace horizontal and vertical pipe lengths elbows and horizontal or vertical termination kit pipe section with four 4 equally spaced interior beads onto the 8 2 44 M appliance collar or previously installed component end with four MAX IMUM 4 equally spaced indented sections When the internal beads
67. n Check Vent System The appliance and venting system should be inspected before initial use and at least annually by a qualified service person Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the air flow QA Glass Cleaning It will be necessary to clean the glass periodically During start up condensation which is normal forms on the inside ofthe glass and causes lint dust and other airborne particles to cling to the glass surface Also initial paint curing may deposit a slight film on the glass It is therefore recommended that the glass be cleaned two or three times with a non abrasive household cleaner and warm water we recommend gas fireplace glass cleaner After that the glass should be cleaned two or three times during each heating season depending on the circumstances present General Glass Information Warning Do not operate appliance with the glass front removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Only glass approved for use by the manufacturer in fireplace may be used for replacement The glass replacement should be done by a licensed or qualified service person WARNING 1 The use of substitute glass will void all product warranties 2 Care must be taken to avoid breakage of the glass 17375 10 0706 3 Undernocircumstances shouldthis appliance be operated without the glass f
68. n and secure the firestop on top of the previously framed hole See Figure 41 NOTE Remove insulation from the framed area in the attic before installing the firestop and or vent pipes 17375 10 0706 FRAMING AND FINISHING continued EXISTING CEILING JOISTS NEW FRAMING NAILS 4 REQUIRED J CEILING FIRESTOP CEILING BELOW m wees Figure 39 267 n Figure 41 See Horizontal Termination Page 25 and Vertical Termination Page 27 28 4 REQUIRED Figure 40 NOTE Termination cap should pass through the wall firestop from the exterior of the building Adjust the termination cap to its final exterior position on the building Warning Termination cap must be positioned so that arrow is pointing up CUT VINYL SIDING AWAY TO FIT STANDOFF Attach the termination cap with the four wood screws provided Before attachmentofthetermination run a bead ofsilicone sealant rated above 250 F on its outside edge too so as to make a seal to the exterior wall NOTE Woodscrews can and should be replaced with appropriate 4 REQUI em fasteners for use on stucco brick concrete or other types of siding lt CAUTION If exterior walls are finished with vinyl siding or 1 materials that could become discolored or warp it is necessary to install the vinyl siding standoff SD 1250 inyl siding standoff SD 1250 will be installed between the vent termination and the exterior wall See Figure 42 This horizonta
69. nce Conduct an inspection of the venting system semi annually Recommended areas to inspect are as follows 1 Check areas of the venting system which are exposed to the elements for corrosion These will appear as rust spots or streaks and in extreme cases holes These components should immediately be replaced 17375 10 0706 2 Remove the cap and shine a flashlight down the vent Remove any bird nests or other foreign material 3 Check for evidence of excessive condensate such as water droplets forming in the inner liner and subsequently dripping out at joints Condensate can cause corrosion of caps pipe and fittings It may be caused by having excessive lateral runs too many elbows and exterior portions ofthe system being exposed to cold weather 4 nspect joints to verify that no pipe sections or fittings have been disturbed and consequently loosened Also check mechanical supports such as wall straps or plumbers tape for rigidity Venting terminal shall not be recessed into a wall or siding Aremovable panel orother means must be provided in the enclosure for visual inspection of the flue connection NOTE This also pertains to vertical vent systems installed on the outside of the building Slide the vertical top SD 1291 over the ends of the vent pipe and secure See Figure 44 Installing the Vent System in a Chase A chase is a vertical box like structure built to enclose the gas appliance and or it s vent syste
70. nge Important Allcorrespondence should refer to complete Model Number Serial Number and type of gas High Altitude When installing this unit at an elevation above 2000 feet in the United States it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size Generally input should be reduced 4 percent for each 1000 feet above sea level However if the heating value of the gas has been reduced this general rule may not apply Check with local gas utility for proper orifice size identification Canadian High Altitude Altitude 0 4500 feet 0 1370 m When installing this unit at an elevation above 4500 feet in Canada check with local authorities Consult your local gas utility for assistance in determining the proper orifice for location Preparation This direct vent gas fireplace and its components are tested and safe when installed in accordance with this Installation Manual Report to your dealer any parts damaged in shipment specifically check glass condition Do not install unit with damaged incomplete or substitute parts Read all instructions before starting installation and follow these instructions carefully during installation to insure maximum benefit and safety Failure to follow them will void your warranty and may present a fire hazard The warranty will be voided by and the warranter disclaims any responsibility for the following actions Installation of any d
71. nnection joints must be sealed with aluminum tape screws or silicone sealant rated above 300 F 149 C The inner flue joints do not require any sealant Simpson Duravent vent system components lock into place by 90 ELBO OR 45 ELBOW 90 ELBO C CEILING FIRESTOP I f WALL WS PIPE LENGTH Special DV Vent Kits Simpson Duravent and Empire Comfort Systems Inc Can be purchased from Empire Comfort Systems Inc Direct Vent Fireplace Vent Kit for Rear Vent 6 to 12 inch wall DVVK 5R thickness Includes SD 1208 SD 1247 and SD 2184 DVVK ST and SD 1247 DVVK 5V Direct Vent Fireplace Vent Kit Vertical Includes SD 1291 SD 1253 and SD 1243 Figure 36 17375 10 0706 Direct Vent Fireplace Vent Kit for Top Vent Thru the wall 4 to 6 inch wall thickness Includes SD 1290 SD 1284 SD 1208 sliding the concentric pipe section with four 4 equally spaced interior beads onto the appliance collar or previously installed component end with four 4 equally spaced indented sections When the internal beads of each starting outer pipe line up rotate pipe section clockwise 90 approximately 3 inches The vent pipe is now locked together Continue adding components per the pre planned vent system configuration Be certain that each succeeding vent component is securely fitted and locked into the preceding component in the vent system WALL THIMBLE la VERTICAL J TERMINATION
72. nt assembly Push in gas control knob slightly and turn clockwise to OFF Do not force Close louver front assembly 17375 10 0706 MAINTENANCE AND SERVICE Please Note It is normal for appliances fabricated of steel to give off some expansion and or contraction noise during the start up or cool down cycle Similar noises are found with your furnace heat exchanger or car engine It is not unusual for your gas fireplace to give off some odor the first time it is burned This is due to the curing of the paint and any undetected oil from the manufacturing process Please ensure that your room is well ventilated open all windows It is recommended that you burn your fireplace for at least six 6 hours the first time you use it If optional fan kit has been installed place fan in the OFF position during this time IMPORTANT Turn off gas before servicing appliance It is recommended that a qualified service person perform these check ups at the beginning of each heating season Clean Burner and Control Compartment Keep the control compartment logs and burner areas surrounding the logs clean by vacuuming or brushing at least twice a year Cleaning Procedure Turn off pilot light at gas valve Remove glass front See Glass Removal Vacuum burner compartment Reinstall glass front Ignite pilot See Lighting Instructions Operate the pilot burner If it appears abnormal call a service perso
73. ntof gas piping gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency The term qualified agency means any individual firm corporation or company which either in person or through a representative is engaged in and is responsible for a the installation or replacement of gas piping or b the connection installation repair or servicing of equipment who is experienced in such work familiar with all precautions required and has complied with all the requirements of the authority having jurisdiction State of Massachusetts The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 I NFPA 54 Natural Gas and Propane Installation Code or CSA B149 1 in Canada Available from the American National Standards Institute Inc 11 West 42nd St New York N Y 10036 Warning ANY CHANGE TO THIS FIREPLACE OR ITS CONTROLS CAN BE DANGEROUS Improper installation or use of the fireplace can cause serious injury or death from fire burns explosions or carbon monoxide poisoning Page 6 Any alteration of the original design installed other than as shown in these instructions or use with a type of gas not shown the rating plate is the responsibility of the person and company making the cha
74. odule Open manual shutoff valves in the gas line to the appliance Do gas leak test ahead of gas control if piping has been disturbed 17375 10 0706 Gas Leak Test Paint pipe joints with rich soap and water solution Bubbles indicate gas leak Tighten joints to stop leak STEP 2 Review Normal Operating Sequence and Module Specifications STEP 3 Reset the Module A Turn the thermostat to its lowest setting B Wait one minute As you do Steps 4 and 5 watch for points where operation deviates from normal Refer to Troubleshooting Chart to correct problem STEP 4 Check Safety Lockout Operation Turn gas supply off Set thermostat above room temperature to call for heat Watch for spark at pilot burner Time length of spark operation Maximum spark time is 90 seconds Open manual gas cock and make sure no gas is flowing to pilot or main burner F Set thermostat below room temperature and wait one minute before continuing STEP 5 Check Normal Operation A Set thermostat above room temperature to call for heat B Make sure pilot lights smoothly when gas reaches the pilot burner C Makesure main burner lights smoothly withoutflashback Make sure burner operates smoothly without floating or lifting D If gas line has been disturbed complete gas leak test Gas leak test Paint gas control gasket edges and all pipe connections downstream of gas control including pilot tubing connections wi
75. or on gas control e Check for 24 VAC across PV MV PV terminals on module If voltage is okay replace gas control If not replace module Spark stops when Note If S8600H goes into lockout reset system pilot is lit Check continuity of ignition cable and ground wire Yes Check that pilot flame covers electrode Adjust pilot flame current Minimum signal should read 1 0 microamp elf problem persists replace module Check for 24 VAC across MV MV PV terminals If no voltage Main burner lights replace module Yes Check electrical connections between module and gas control If okay replace gas control Check continuity of ignition cable and ground wire Note If ground is poor or erratic shutdowns may occur occasionally even though operation is normal at the time of checkout f checks are okay replace module Note If S8600H goes into lockout reset system System runs until call for heat ends Yes Call for heat ends Check for proper thermostat operation System shuts off Remove MV lead at module If valve closes recheck thermostat and wiring If not replace gas control Troubleshooting ends Repeat procedure until troublefree operation is obtained Page 40 17375 10 0706 RF STANDING PILOT OPERATING INSTRUCTIONS Self powered millivolt receiver valve No external power or batteries required to operate valve and flame modulation Thermostat performance Flame cycles an
76. outline of the roof hole around this center point NOTE Size of the roof hole dimensions depend on the pitch of the roof There must be a inch clearance 25mm to the vertical pipe sections This clearance is to all combustible material Cover the opening of the vent pipe and cut and frame the roof hole Use framing lumber the same size as the roof rafters and install the frame securely Flashing anchored to frame must withstand high winds The storm collar is placed over this joint to make a water tight seal Non hardening sealant should be used to completely seal this flashing installation Determining Minimum Vent Height Above the Roof WARNING Major U S building codes specify minimum chimney and or vent height above the roof top These minimum heights are necessary in the interest of safety These specifica tions are summarized in Figure 43 LOWEST DISCHARGE OPENING A p X ce qm ROOF PITCH IS X 12 VENT CAP GAS VENT a Minimum height from roof to lowest discharge opening Over 8 12 to 16 12 24 610 mm Over 16 12 to 21 12 36 914 mm Figure 43 Note that for steep roof pitches the vent height must be increased In high wind conditions nearby trees adjoining roof lines steep pitched roofs and other similar factors can result in poor draft or down drafting In these cases increasing the vent height may solve this problem General Maintena
77. r a rear vent application Note for top vented installations the insulation and retainer are to be removed from the flue pipe and discarded VENT SYSTEMS The following vent systems are acceptable for use with the DVP 42 48 series fireplaces Simpson Duravent GS 5 8 Refer to Page 23 American Metal Products 5 8 Selkirk Direct Temp 5 8 Security Secure Vent 5 8 Empire Flexvent Kit DVVK SF Refer to Page 26 Can not be used in side wall horizontal vent installations in the State of Massachusetts Page 10 17375 10 0706 INSTALLATION Framing and Finishing 1 Choose unit location 2 Frame in fireplace with a header across the top It is important to allow for finished face when setting the depth of the frame 3 Attach fireplace to frame using adjustable frame Preset depth to suit facing material adjustable to 1 2 5 8 or 3 4 depths 4 Use 8 1 2 hex head screws supplied in hardware package to screw through slotted holes in drywall strip and then screw USEOUTER into pre drilled holes on fireplace side Measure from face of oe fireplace to face of drywall strip to determine final depth DRYWALL Vent Pipe Clearance Note Maintain one inch 1 of clearance around vertical vent Figure 8 pipe See Fig 9A For horizontal vent maintain a minimum 1 clearance to the bottom and sides o
78. r use only approved fittings The appliance and it s individual shutoffvalve must be disconnected from supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5kPa The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5kPa Attention If one of the procedures results in pressures in excess of 1 2 psig 14 w c 3 5 kPa on the fireplace gas valve it will result in a hazardous condition Checking Manifold Pressures Both Propane and Natural gas valves have a built in pressure regulator in the gas valve Natural gas models will have a manifold pressure of approximately 3 5 w c 871kPa at the valve outlet with the inlet pressure to the valve from a minimum of 4 5 w c 1 120kPa for the purpose of input adjustment to a maximum of 14 0 w c 3 484kPa Propane gas models will have a manifold pressure approximately 10 0 w c 2 49kPa at the valve outlet with the inlet pressure to the valve from a minimum of 10 8 w c 2 68kPa for the purpose of input adjustment to a maximum of 14 0 w c 3 484kPa GAS LINE HOLE EJ o ED FROM FRONT OF APPLIANCE TO GAS LINE HOLE l 81 2 4 Figure 7 Page 9 REAR VENT CONVERSION VERTICAL VENTING Note Discard insulation HO
79. re 28 Page 18 17375 10 0706 VENTING FIREPLACE REAR To Use the Vent Graph Figure 29 Venting Graph Dimensions in Feet 2 10 00 REAR EXIT VERTICAL AND HORIZONTAL TERMINATION horizontal vent pipe Using this dimension on DIMENSIONS IN FEET the Sidewall Vent Graph locate the point it 40 intersects with the slanted graph line T 2 Fromthe pointofthis intersection draw a vertical line to the bottom of the graph 3 Selectthe indicated dimension and position the i unit in accordance with same 26 E If the vertical dimension from the floor of the unit 34 is 12 feet 4 inches the horizontal run to the outer 33 wall flange must not exceed 12 feet 3 inches 32 EXAMPLE B 31 Ifthe vertical dimension from the floor ofthe unit is 30 6 feet 9 inches the horizontal run to the outer wall 29 flange must not exceed 6 feet 6 inches 28 Special Note For each 45 degree elbow installed 2 7 in the horizontal run the length of the horizontal Ti x 26 run MUST be reduced by 18 45cm This does O 5 not apply if the 45 degree elbows are installed on 4 5 24 the vertical part of the vent system Reduce 3 58 every 90 elbow S 2 Example According to the chart the maximum m 2 horizontal vent length is 20 and if two 45 degree E elbows are required in the horizontal vent it must yy 2
80. ront or with a broken glass front Replacement of the glass with gasket as supplied by the manufacturer should be done by a qualified service person 4 Do not abuse the glass by striking or hitting the glass WARNING Do not use abrasive cleaners on glass Do not attempt to clean glass when glass is hot Glass Removal and Replacement Figure 57 1 Remove top louver grasp louver and pull forward Lower bottom louver Release two glass frame clamps at bottom of firebox Remove glass frame Place glass frame onto firebox Attach two glass frame clamps at bottom of firebox Alignclips on top louver with slots on front posts Replace top louver into fireplace 8 Close bottom louver ON tA HW M a Figure 57 4 3 RUN mm GLASS FRAME 77 ASSEMBLY GLASS FRAME CLAMP O Louver Removal and Installation 1 Remove top louver grasp louver and pull forward 2 Lower bottom louver 3 Align clips on top louver with slots on front posts Replace top louver into fireplace 4 Close bottom louver Page 45 PARTS VIEW jo 2 43 AJ INTERMITTENT PILOT BURNER ASSEMBLY 44 LOG SET ASSEMBLY BLOWER ASSEMBLY RF MODELS Page 46 17375 10 0706 PARTS LIST
81. roubleshooting RF Standing Pilot Operating Instructions RF Transmitter Functions RF Wiring Diagram RF Standing Pilot Lighting Instructions Maintenance and Service Parts View Parts List FBB4 Optional Variable Speed Blower Installation Junction Box Wiring Installation Instruction Optional Brick Liner Installation Instruction Accessories How To Order Repair Parts Service Notes Page 2 17375 10 0706 IMPORTANT SAFETY INFORMATION Before enclosing the vent pipe assembly operate the appliance to ensure it is venting properly DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED If this appliance is installed directly on carpeting tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance The base referred to above does not mean the fireproof base as used on wood stoves The protection is for rugs that are extremely thick and light colored tile Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Clothing or other flammable material should not be placed on or near the appliance Adequate accessibility clearances for servicing and proper operation Due to high temperatures the appliance should be locat
82. rovisions of 248 CMR 5 08 2 a 1 through 4 b EXEMPTIONS The following equipment is exempt from 248 CMR 5 08 2 a 1 through 4 1 The equipment listed in Chapter 10 entitled Equipment Not Required To Be Vented in the most current edition of NFPA 54 as adopted by the Board and 2 Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling building or structure used in whole or in part for residential purposes d MANUFACTURER REQUIREMENTS GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases but identifies special venting systems the following requirements shall be satisfied by the manufacturer 1 The referenced special venting system instructions shall be included with the appliance or equipment installation instructions and 2 The special venting systems shall be Product Approved by the Board and the instructions for that system shal include a parts list and detailed installation instruction e A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment all venting instructions all parts lists for venting instructions and or all venting design instructions shall remain with the appliance or equipment at the completion of the installation
83. sible between two 2 studs This T Ory ff HW will avoid any extra framing All vent kit pipes should be assembled on the unit after the unit is moved into the final position Cutting the Hole Figures 23 After the fireplace has been positioned in its permanent location the hole through the exterior wall of the house can be cut This hole must be 12 305mm high x 10 254mm wide with its center line determined by the amount of vertical rise and horizontal run 112 1 of the termination See Figure 23 When locating the hole it must OF UNIT be noted that the bottom ofthe cap must be 12 305mm above the ground level and top of the cap must be no less than 18 457mm below a combustible projection and no closer than 9 229mm to G o any wall running parallel to vent termination See Figure 24 Figure 25 17375 10 0706 Page 17 EXAMPLES TOP VENT RUN 24 24 MINIMUM H3 CLEARANCE TO COMBUSTIBLES m x SV e gi L Example H2 3ft 1ft 4ft 90 90 90 6ft V1 21ft H 10ft V 21ft Figure 27 Im H1 EN Example Figure 26 Example H1 2ft V1 20ft H 2ft V 20ft Figu
84. stem periodically andreplace damaged parts Do make a periodic visual check of pilot and burners Clean and replace damaged parts CAUTION The glass used in your fireplace is tempered glass If the glass is cracked or damaged in any way it should be replaced only with a complete glass frame assembly from Empire See parts list on Pages 47 and 48 for ordering Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance Page 3 SAFETY INFORMATION FOR USERS OF LP GAS Propane LP Gas is a flammable gas which can cause fires and explosions In its natural state propane is odorless and colorless You may not know all the following safety precau tions which can protect both you and your family from an accident Read them carefully now then review them point by point with the members of your household Someday when there may not bea minute to lose everyone s safety will depend on knowing exactly what to do If after reading the following information you feel you still need more information please contact your gas supplier LP GAS WARNING ODOR If a gas leak happens you should be able to smell the gas because of the odorant put in the LP Gas That s yo
85. th rich soap and water solution Bubbles indicate gas leaks Tighten joints and screws or replace component to stop gas leak E Turn thermostat below room temperature Make sure main burner and pilot flames go out OPERATION Module operation can be conveniently divided into two phases for S8600H The phases are trial for ignition and main burner operation TRIAL FOR IGNITION Pilot Ignition Following call for heat system start on S8600H the module energizes the first main valve operator The first main valve opens which allows gas to flow to the pilot burner At the same time the electronic spark generator in the module produces a 13 000 volt spark pulse output at 25 pf load The voltage generates a spark at the igniter sensor that lights the pilot If the pilot does not light or the pilot flame current is not at least 1 0 uA and steady the module will not energize the second main valve and the main burner will not light Page 37 INTERMITTENT PILOT TROUBLESHOOTING Safety Lockout S8600H provides 100 percent shutoff or safety lockout A timer starts timing the moment the trial for ignition starts Ignition spark continues only until the timed trial for ignition period ends Then the module goes into safety lockout Lockout de energizes the first main valve operator and closes the first main valve in the gas control stopping pilot gas flow The control system must be reset by setting the thermostat
86. the corrective action to be taken 1 Spark ignitor will not light pilot after repeated triggering of piezo ignitor button a Defective ignitor no spark electrode Check for spark at electrode and pilot if no spark and electrode wire is properly connected replace ignitor No gas or low gas pressure Check remote shut off valves from fireplace Usually there 15 a valve near the main There can be more than one 1 valve between the fireplace and main Low pressure be caused by a variety of situations such as a bent line too narrow diameter of pipe or low line pressure Consult with plumber or gas supplier No LP in tank Check LP propane tank Refill tank 2 Pilot will not stay lit after carefully following lighting ins a tructions Defective thermocouple Check that pilot flame impinges on thermocouple Clean and or adjust pilot for maximum flame impingement Ensure the thermocouple connection at the gas valve is fully inserted and tight hand tight plus 1 4 turn Faulty thermocouple if reading is below specified minimum of 15 millivolts Disconnect the thermocouple from the valve place one millivolt meter lead wire on the end of the thermocouple and the other millivolt meter lead wire on the thermocouple copper wire Start the pilot and hold the valve knob in If the millivolt reading is less than 15 millivolt replace the thermocouple Defective valve thermocoupl
87. the main burner It is imperative that NO material be placed in this opening 7 Flame burns blue and lifts off main burner a Insufficient oxygen being supplied Check to make sure vent cap is installed properly and free of debris Make sure that vent system joints are tight and have no leaks Check to make sure that no material has been placed at the main burner base 17375 10 0706 INTERMITTENT PILOT OPERATING INSTRUCTIONS The intermittent pilot 120 24 volt svstem is ON when the main burner is ON When the main burner is OFF the intermittent pilot is OFF The pilot flame should envelop 3 8 to 1 2 inch 10 to 13mm of the tip of the flame rod To adjust 1 Remove the pilot adjustment cover screw 2 Turn the inner adjustment screw clockwise to decrease or counterclockwise to increase pilot flame Pilot adjustment is shipped at full flow rate Turn the inner adjustment screw clockwise Ta if the inlet pressure 1s too high 3 Replace the cover screw after the adjustment to prevent gas leakage Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing Provided on the intermittent pilot wiring harness two 2 stripped and bare wires that are labeled THERMOSTAT The wires will be used for attachment of 24 volt thermostat optional FWS 1 wall switch or will attach into the receiver
88. uire the use of wall firestops on both sides of the wall through which the vent passes Cut a 10 3 8 inch x 12 3 8 inch hole in wall Position firestop SD1249 on interior side of wall for 10 3 8 inch x 12 3 8 inch hole Attention Wall firestop hole is off set towards bottom of wall opening Secure with nails or screws Continue the ventrun through the firestop See Figure 38 Page 24 a 5 12 3 8 WALL FIRESTOP HOLE IS OFF SET TOWARDS BOTTOM OF WALL OPENING Figure 38 Vertical runs ofthis system which pass through ceilings require the use of ONE 1 ceiling firestop at the hole in each ceiling through which the vent passes Position a plumb bob directly over the center of the vertical vent component and mark the ceiling to establish the center point of the vent Drill a hole or drive a nail through this center point and check the floor above for any obstructions such as wiring or plumbing runs Reposition the appliance and vent system if necessary to accommodate ceiling joists and or obstructions Cut a 10 1 2 inch x 10 1 2 inch hole through the ceiling using the center point previously marked Frame the hole with framing lumber the same size as the ceiling joists See Figure 39 If the area above the ceiling is NOT an attic position and secure the ceiling firestop SD 1263 on the ceiling side of the previously cut and framed hole See Figure 40 If the area above the ceiling is an attic positio
89. ur signal to go into immediate action Donot operate electric switches light matches use your phone Do not do anything that could ignite the gas Get everyone out of the building vehicle trailer or area Do that IMMEDIATELY Close all gas tank or cylinder supply valves LP Gas is heavier than air and may settle in low areas such as basements When you have reason to suspect a gas leak keep out ofbasements and other low areas Stay out until firefighters declare them to be safe Use your neighbor s phone and call a trained LP Gas service person and the fire department Even though you may not continue to smell gas do not turn on the gas again Do not re enter the building vehicle trailer or area Finally let the service man and firefighters check for escaped gas Have them air out the area before you return Properly trained LP Gas service people should repair the leak then check and relight the gas appliance for you NO ODOR DETECTED ODOR FADE Some people cannot smell well Some people cannot smell the odor of the chemical put into the gas You must find out if you can smell the odorant in propane Smoking can decrease your ability to smell Being around an odor for a time can affect your sensitivity or ability to detect that odor Sometimes other odors in the area mask the gas odor People may not smell the gas odor or their minds are on something else Thinking about smelling a gas odor can make it easier to smell
90. ve Then remove the burner door to which the above components are attached S8600H INTERMITTENT IGNITION MODULE SPECIFICATIONS Lockout timing is 90 seconds Ignition timing is until pilot lights or lockout occurs Module shuts down and cuts power to gas control on flame failure Gas control closes to provide 100 percent lockout on flame failure Manual reset required ELECTRICAL RATINGS Voltage and frequency 20 5 to 28 5V 24V nom 60 Hz Current rating 0 2 A Valve contact ratings at 24 Vac Run Inrush Pilot 1 0A 10 0A Main 1 0A 10 0A SPARK GENERATOR OUTPUT 13kV peak at 25 pf load THERMOSTAT ANTICIPATOR SETTING 0 2A plus pilot valve rating plus main valve rating THERMOSTAT COMPATIBILITY Standard models compatible with all open close switch type 24 Vac thermostats capable of supplying rated voltage and current to the module AMBIENT TEMPERATURE RATING Minus 40 F to plus 175 F minus 40 C to plus 79 C RELATIVE HUMIDITY RATING 5 to 90 percent RH at 95 F FLAME FAILURE RESPONSE TIME 0 8 seconds at 1 0 uA flame current FLAME CURRENT 1 uA min CHECKOUT Check out the gas control system 1 At initial installation of the appliance 2 As part of regular maintenance procedures 3 As the first step in troubleshooting 4 Any time work is done on the system STEP 1 Perform Visual Inspection A With power off make sure all wiring connections are clean and tight Turn on power to appliance and ignition m

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