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Delfield 6100XL Refrigerator User Manual

1. LINE VOLTAGE 115 60 1 USE COPPER CONDUCTORS ONLY EVAPORATOR HOUSING SEE NAMEPLATE FOR MAXIMUM 2 THIS UNIT MUST BE GROUNDED FUSES 3 UNIT SHOWN WITH COMPRESSOR APN 2 RUNNING AND DOORS CLOSED MOTOR HIGHTEMP UMT TEMPERATURE CONTROL SWITCH L Y AMW ff 1 C7 PLUG 3 5 DEFROST BLUE 5 F 5 88 88 a FAN RELAY EVAPORATOR FAN INCANDESCENT LO Seles AWW LIGHT 4 HEATER RELAY DEFROST HEATER Lad at CONTROL WITH BLUE COMPRESSOR ENERGY SAVER STRIPES WHE RELAY COMPRESSOR SWITCH 112321233123 w SPLICE BLK 5 CONDENSOR FAN aa POWER BOX 88 GREY fe 25 58 88 BLK 7 MOTOR PROTECTOR MAINWINDING AW BLK c RUN CAPACITOR w 5 L WW RED BLK 7 1199 ENERGY SAVER DOOR FRAME w SWITCH HEATERS CONTROL 5 R a 1 START WINDING 12321233123 CONDENSER I oo mai 2 2 DOOR INCANDESCENT 7 START CAPACITOR SWITCHES LIGHT aa i LED DISPLAY wa Lt BLK FUSED HINGE SWITCHES 4 d L DOOR FRAME HEATERS COMPRESSOR lt 3 W 6176XL S 6176XL SH 5 NOTES
2. 9294125 u T13 60 1 RECERTICAL see NAMEPLATE gt FUSE SIZE CONTROL l l l La CONTROL 7 123 2122 212 O 18 CINDENSER BS Be 88 EVAPORATOR HOUSING EVAPORATOR HOUSING vara NOTES FAN MOTOR D USE COPPER CONDUCTORS ONLY 2 THIS UNIT MUST GROUNDED T D UNIT SHOWN WITH COMPRESSOR Tog SWITCH HEATER RUNNING AND DOORS CLOSED igj Sel 1 82 FAREA BLUE TNCANDESCENT ard BLUE INCANDESCENT TR INeanaescenr ue ay Ses ve vee ENERG SAVER STATOR vray SATE cay 15 4 v A 80x T O J L 7 es es eee tl OAR over ox POWER BOK 122 2121 O START RELAY START RELAY A Er ae FAN cowaessoR cowpaessor YY GROUND v
3. HEATER LINE VOLTAGE 115 60 1 1 USE COPPER CONDUCTORS ONLY SEE NAMEPLATE FOR MAXIMUM 2 THIS UNIT MUST BE GROUNDED EVAPORATOR HOUSING 2 3 UNIT SHOWN WITH COMPRESSOR EVAP FAN 1 RUNNING AND DOORS CLOSED MOTOR HIGH TEMP LMT TEMPERATURE CONTROL SWITCH Y AWWW O CONTROL PLUG DEFROST HEATER w BLUE g 85 FAN RELAY EVAPORATOR FAN INCANDESCENT WW LIGHT oe HEATER RELAY DEFROST HEATER els __ 1 l w w aT CONTROL WITH BLUE WIRE COMPRESSOR ENERGY SAVER STRIPES RELAY COMPRESSOR SWITCH NUT 112321233123 l E as SPLICE l BLK 1 CONDENSOR FAN l 5 2 28 GREY 2s E3 85 58 BLK 1 l T BLK RED BLK CTLWNE 12 456 ENERGY SAVER DOOR FRAME TEMPERATURE cw SWITCH HEATER CONTROL 1 CONDENSER WINDING FAN PROTECTOR 1 12321233123 oo DOOR INCANDESCENT SWITCH LIGHT BLK LED DISPLAY DOOR QF USED COMPRESSOR HINGE SWITCH i FRAME HEATERS 6125XL G 6125XL GH 5 u N LINE VOLTAGE oo EVAPORATOR HOUSING 7 115 60 1 l SEE NAMEPLATE FOR MAXIMUM FAN FUSESIZE MOTOR 1 UMIT SWITCH ONTO L N SWITCH a aia 771 FLUORESCENT LAMP
4. USAID Delfield w delfield com Il 800 733 8829 800 733 8821 Fax 888 779 2040 ww 6000XL Series Service and Installation Manual Refrigeration Package Replacement Refrigerator 1 section amp 3 section left package Item Number Part Number 1 3516437 2 2194782KT 2190154 2184181 2162715 3517390 3516429 3516205 3516426 158 34 004H 127 G33 0031 2162717 3516432 2160019 3526999 3516444 2194787 Sw 3516322 1702795 3516041 220 50 2 Part 2194988 2162719 2192720 3527013 11706002 11705015 Description Coil evaporator Control Kit Switch energy saver Cord power Motor fan evaporator Fan blade evaporator Valve refrigerant TXV bulb mounting Coil condenser Condensate loop copper Shroud condenser fan Motor fan condenser 9 Fan blade condenser Guard condenser fan Compressor Compressor 50Hz NL7CUX Relay amp overload compressor 50Hz Relay and overload Danfoss p n Capacitor compressor start 280 0 50Hz Capacitor start 80MFD Danfoss p n Filter drier refrigerant Condensate pan Solenoid valve used on remote units Refrigerator 2 section amp 3 section right package Item Number Part Number 1 3516437 2 kit 2194782KT 2190154 2184181 2162715 3517390 3516429 3516205 3516427 158 34 004H 127
5. Para BOX ENERGY SAVER tbe WIRE ENERGY SAVER a t AN nM SWITCH hur UST eee even arc 5 abe gt ye 07 GPMPRESSOR COMPRESSOR COMPRESSOR ERRESA iaki v POWER BOX POWER BOX u23 2123 alea _ t aE g D 1 4 E tp 1 7 1 S Bal CONDENSOR FAN CONDENSOR FAN eg ay Ses ae LBU amp R wat 183456 a W Nt DLD J 1 aay AN lia 2122 21 ali 12321232124 ENERGY SAVER DOOR RANE FRAME 1 ae Lt SWITCH HEATER HEATERS SWITCH START CAPACLTOR beat Tr 3 8 5 i a im INCANDESCENT INCANDESCENT id 22 22 SWITCH LIGHT RIT SMITHERS RANE HEATERS COMPRESSOR DOOR FRAME HEATERS COMPRESSOR Delfield For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 1 3 6000XL Series Service and Installation Manual Refrigeration Package Diagram See
6. aa FAN MOTOR lt aL Sac 4S 2 2 WITH BLUE WIRE 188 ENERGY SAVER STRIPES NUT SWITCH CONTROL 80x SPLICE EVAPORATOR BLK ea ae BLK CONTROL BOX RIK START RELAY l 10 1 START ENERGY SAVER DOOR FRAME ny CAPACITOR SWITCH HEATERS f 5 5 TEMPERATURE CONTROL FLUORESCENT COMPRESSOR LAMP BALLAST 21 GROUND 123 212 3 31 23 Cia 7 PROTECTOR FLUORESCENT FLUORESCENT LAMP SWITCHES RARP FLUORESCENT NOTES y TED DISPLAY ak LAMP BALLAST USED 1 USE COPPER CONDUCTORS ONLY 2 THIS UNIT MUST BE GROUNDED COMPRESSOR RR 3 UNIT SHOWN WITH COMPRESSOR LAMP RUNNING AND DOORS CLOSED DOOR FRANE HEATERS Delfield 1 0 For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 6000XL Series Service and Installation Manual Diagrams Refrigerators 6076XL S 6076XL SH
7. 3 UNIT SHOWN WITH COMPRESSOR RUNNING AND DOORS CLOSED Delfield 9 For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com FRAME HEATERS 6000XL Series Service and Installation Manual Wiring Diagrams Refrigerators 6051XL S 6051XL SH NOTES 9094128 D USE COPPER CONDUCTORS ONLY 2 THIS UNIT MUST BE GROUNDED EVAPORATOR HOUSING eres 3 UNIT SHOWN WITH COMPRESSOR EVAP FAN 115 60 1 RUNNING AND DOORS CLOSED MOTOR s SEE NAMEPLATE FOR MAXIMUM FUSE SIZE PLUG TEMPERATURE CONT
8. 33 0030 2162716 3516433 2160019 3527000 3516438 2194788 OND 3516322 1702795 3516041 220V 50Hz Part 2194988KT 2192719 2162721 3527012 11706003 11705015 Delfield Description Coil evaporator Control Kit Switch energy saver Cord power Motor fan evaporator Fan blade evaporator Valve refrigerant TXV Clip TXV bulb mounting Coil condenser Condensate loop copper Shroud condenser fan Motor fan condenser 16W Fan blade condenser Guard condenser fan Compressor Kit Compressor 50Hz SC15CLX 2 danfo Relay amp overload compressor 50Hz Relay and overload Danfoss p n Capacitor compressor start 320 50Hz Capacitor start 80MFD Danfoss p n Filter drier refrigerant Condensate pan Solenoid valve used on remote units a Number Part Number Item Number Part Number 220V 50Hz Part 1 3516436 2 kit 2194783KT 2194964KT 2194959 2184181 2194183 2162715 2162719 3517390 3516429 3516205 3516426 158 34 004 127 33 0031 2162717 2162720 3516432 2160019 3527001 3527011 3516441 11706019 2194789 11705017 3516322 2194785 2194967 9321629 2194953 1702795 3516041 220V 50Hz Part 1 3516436 2 kit 2194783KT 2194964 2194959 2184181 2194183 2162715 2162719 3517390 3516429 3516205 351642
9. Delfield 6000XL amp 6100XL Series Reach Ins service Installation and Care Manual Please read this manual completely before attempting to install or operate this equipment Notify carrier of damage Inspect all components immediately See page 2 Refrigerators and Freezers March 2010 Q anitowoc 6000XL Series Service and Installation Manual Serial Number Information 202 22 4 2 Receiving amp Inspecting Equipment 2 SPOGCIICALIONS 3 istallato srn 4 5 6 7 8 1802106 9 13 Refrigeration Package 14 Replacement Parts 15 16 Standard Labor Guidelines 17 Standard Warranties c cccccssssesssessesesesesseseeeseeeseeees 18 19 2010 The Delfield Company All rights reserved Reproduction without written permission is prohibited Delfield is a registered trademark of The Delfield Company Serial Number Information The serial number of all self contained 6000XL Series refrigerators and freezers is located above the door under the shroud Always have the serial number of your unit available
10. ESO escort a as l Soi as Gy ay as ENERGY SAVER DOOR FRAME LP LIENT Risa aes ae l nurs oy Cy 5 8 J _ 50 el 1 1 1 A v HRE TES op 1 1 1 Thay TAN O STAR steeper EAI pee Hie Be TAN KOTOR LK 7 START Ea Es los 5 L er T 1281 88 1 Le 5 et 2 1 a aaz pe m ay CCD DISPLAY ne Sune 7 oaa we PE Sa oe sateen Le DOOR FRAME HEATERS 7 LANP Delfield For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 6000XL Series Service and Installation Manual Wiring Diagrams Freezers 6125XL S 6125XL SH
11. IN NO EVENT SHALL DELFIELD BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND OR NATURE OR FOR ANY DEFECT RESULTING IN WHOLE OR IN PART FROM MISUSE ALTERATION IMPROPER INSTALLATION OR INADEQUATE MAINTENANCE OF THE PRODUCT OR ANY PART THEREOF No part or assembly which has been subject to accident alteration or misuse or which has not been installed or serviced in accordance with the Operation Manual furnished with the product or which is from equipment on which the serial number has been altered or removed shall be covered by this warranty Delfield Standard One Year Warranty One Year Parts And Labor The Delfield Company Delfield warrants to the Original Purchaser of the Delfield product herein called the Unit that such Unit and all parts thereof will be free from defects in material and workmanship under normal use and service for a period of one 1 year from the date of shipment of the Unit to the Original Purchaser or if the Original Purchaser returns the warranty card completely filled out including the date of installation within thirty 30 days of receipt of the Unit one 1 year from the date of installation During this one year warranty period Delfield will repair or replace any defective part or portion there of returned to Delfield by the Original Purchaser which Delfield determines was defective due to faulty material or workmanship The Original purchaser will pay all labor crating
12. THIS WARRANTY WILL BE VOID FURTHER DELFIELD AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER If the warranty becomes void Customer may purchase from Delfield if available a Service Agreement or service at the then current time and materials rate For more information on Delfield warranty s log on and check out the service section of our web site at www delfield com For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 1 9 Delfield Mt Pleasant MI Covington TN Thank you for choosing Delfield Help is a phone call away Help our team of professional courteous customer service reps by having your model number and serial number available at the time of your call 800 733 8829 X For a list of Delfield s authorized parts depots visit our website at www delfield com STA F R ED SERVICE AND PARTS lt Delfield 980 S Isabella Rd Mt Pleasant 48858 U S A 989 773 7981 800 733 8829 Fax 989 773 3210 www delfield com Delfield reserves the right to make changes in design or specifications without prior notice 2010 The Delfield Company All rights reserved Printed in the U S A DM6000XL 03 10 9294254
13. AN A 1 USE COPPER CONDUCTORS ONLY um wae 2 gt THIS UNIT MUST BE GROUNDED 3 gt UNIT SHOWN WITH COMPRESSOR RUNNING AND DOORS CLOSED 9294127 u le X LINE VOLTAGE EVAPORATOR HOUSING EVAPORATOR HOUSING 7 Borel 7 7 TEvae ran 0 02 22 115 208 230 60 L iat ESM EE NAMEPLATE FOR MAXIMUM in LIMIT vy FUSE SIZE Was N WW 2 5 5040 7 TEMPERATURE TEMPERATURE 1 awel Eng aat PA HEATER l 2 5 ERUR E ncannescent jes 3 x ms LIGHT _ H ny GO a r 5 WP FAN RELAY EVAREKATIR FAN EVAPTRATOR FAN
14. functions or cleaning the refrigerated area DANGER Door Reversal Procedure 6000XL Edge Mount Hinge 1 Open door 90 and lift door straight up and off hinges 2 Remove the plastic screw covers on each hinge section by prying out with a thin screwdriver 3 Remove two outer screws that mount each hinge to door loosen the center screw rotate hinge 180 reinstall outer screws and retighten center screw 4 Remove two screws that mount lock on top of door turn door up side down and remount lock to top of door 5 Remove the hinges from the cabinet face frame 6 Use a 3 16 drill to drill holes in cabinet face frame at the marked hinge locations on the new hinge side 7 Remove the plastic cam from the hinges by pulling straight up then rotating the cam 180 and pushing back into the hinge 8 Reinstall the plastic screw covers removed in step 2 9 Reinstall the door by reversing step 1 10 If plastic plugs are needed to plug old screw holes in cabinet face frame please contact Delfield Parts Department at 800 733 8821 extension 12801 Delfield For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 6000XL Series Service and Installation Manual Installation continued Leg and Caster Installation Some cabinets may weigh over 1000 Ibs 450 AN kg Use a lifting device capable of supporting the unit when removing skid or installing legs or WARNING caster
15. when calling for parts or service A complete list of authorized Delfield parts depots is available at www delfield com This manual covers standard units only If you have a custom unit consult the customer service department at the number listed below Receiving And Inspecting The Equipment Even though most equipment is shipped crated care should be taken during unloading so the equipment is not damaged while being moved into the building 1 Visually inspect the exterior of the package and skid or container Any damage should be noted and reported to the delivering carrier immediately 2 If damaged open and inspect the contents with the carrier 3 In the event that the exterior is not damaged yet upon Opening there is concealed damage to the equipment notify the carrier Notification should be made verbally as well as in written form Request an inspection by the shipping company of the damaged equipment This should be done within 10 days from receipt of the equipment Be certain to check the compressor compartment housing and visually inspect the refrigeration package Be sure lines are secure and base is still intact Freight carriers can supply the necessary damage forms upon request Retain all crating material until an inspection has been made or waived NOTE Upon powering unit there could be up to a nore 10 minute delay before unit begins to cool For customer service call 800 733 8829 800 733 88
16. will not be subject to undue strain and the contents of the cabinet will not move around on the shelves Use a level to make sure the unit is level from front to back and side to side Units supplied with legs will have adjustable bullet feet to make the necessary adjustments If the unit is supplied with casters no adjustments are available Ensure the floor where the unit is to be located is level Stabilizing Some models are supplied on casters for your convenience ease of cleaning underneath and for mobility It is very important however that the cabinet be installed in a stable condition with the front wheels locked while in use Should it become necessary to lay the unit on its side or back for any reason allow at least 24 hours before start up so as to allow compressor oil to flow back to the sump Failure to meet this requirement can cause compressor failure and unit damage NOTE Unit repairs will not be subject to standard unit warranties due to improper installation procedures Electrical connection Refer to the amperage data on page 3 the serial tag your local code or the National Electrical Code to be sure the unit is connected to the proper power source A protected circuit of the correct voltage and amperage must be run for connection of the line cord or permanent connection to the unit The thermostat must be turned to OFF and the unit disconnected from the power source whenever performing service maintenance
17. 02796 Gasket full door s s 1702797 Gasket half door s s Glass Door Replacement Parts Part Number Description 2194786 allast 2194290 ulb fluorescent 18 coated F15T8 000 AB9 013U door glass hinged left edge mount hinges 000 AB9 013T door glass hinged right edge mount hinges 000 9 013 Half door glass bottom left edge mount hinges 000 9 0137 Half door glass bottom right edge mount hinges 000 AB9 013W Half door glass top left edge mount hinges 000 AB9 013X Half door glass top right edge mount hinges 3234617KT Hinge 1 5 16 Offset with adjustable housing 1701901 Gasket full door glass 1701902 Gasket half door glass 2194289 Lampholder Delfield 1 6 For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 6000XL Series Service and Installation Manual Standard Labor Guidelines To Repair Or Replace Parts On Delfield Equipment Advice and recommendations given by Delfield Service Technicians do not constitute or guarantee any special coverage maximum of 1 hour is allowed to diagnose a defective component maximum of 1 hour is allowed for retrieval of parts not in stock maximum travel distance of 100 miles round trip and 2 hours will be reimbursed Overtime installation start up normal control adjustments general maintenance glass breakage freight damage and or correcting and end user installa
18. 21 Fax 888 779 2040 www delfield com Delfield Capacity Capacity 6176XL S SH 5 5 5 5 5 5 5 5 5 ae Delfield Shelf 4 4 1 4 1 3 1 4 1 3 h 3 4 1 2 3 4 Storage 6000XL Series Service and Installation Manual BTU HR 2092 2092 2488 2488 2092 2488 2092 2488 2092 1923 1516 1923 Shelf Capacity FB Capacity 2 20 0 20 0 435 66 5 20 0 435 66 5 15 1 15 1 33 2 332 483 483 15 1 33 2 48 3 emp Tr ae 20 F 20 F 20 F Required BTU HR 2092 2092 2488 2488 2092 2488 2092 2488 2092 1923 1516 1923 0 8 02 Weight Plug 4 5 2 6 7 274lbs 124 74 8 54 48 74 74 54 2 Evap Temp 20 F 20 F 20 F 20 F 20 F 20 F 20 F 20 F 20 F EA p 15P 15P 15P 20P 20P 15P 15P For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 3 6000XL Series Service and Installation Manual Installation Location Units represented in this manual are intended for indoor use only Be sure the location chosen has a floor strong enough to support the total weight of the cabinet and contents A fully loaded 6000XL series can weigh as much as 1500 pounds Reinforce the floor as necessary to provide for maximu
19. 7 158 34 004 127 G3 0030 2162716 2162721 3516433 2160019 3527002 3527010 3516442 11706013 11705012 3516322 2194785 2194967 9321629 2194953 1702795 3516041 5 gt Freezer 1 section amp 3 section left package Description Coil evaporator Control Kit Switch energy saver Cord power Motor fan evaporator Fan blade evaporator Valve refrigerant TXV Clip bulb mounting Coil condenser Condensate loop copper Shroud condenser fan otor fan condenser 9W blade condenser Guard condenser fan Compressor Compressor 50 Hz NL8 4CLX danfoss elay amp overload compressor 50Hz Relay and overload Danfoss p n Capacitor compressor start 240MFD 50Hz Capacitor start 80MFD Danfoss p n ilter drier refrigerant eater defrost ip defrost heater mounting witch defrost safety high limit Condensate pan pax Solenoid valve used on remote units Freezer 2 section amp 3 section right package Description Coil evaporator Control ETC Kit Switch energy saver Cord power Motor fan evaporator Fan blade evaporator Valve refrigerant TXV TXV bulb mounting Coil condenser Condensate loop copper Shroud condenser fan otor fan condenser 16W an blade condenser Guard condenser fan Compressor Compressor 50Hz Sc18CLX 2 danfoss elay and capacitor compresso
20. ASSEMBLY CABINET AIR SENSOR EVAPCOIL SENSOR EVAPORATOR FAN DEFROST HEATER compressor RELAY COMPRESSOR 112321233123 SPLICE CONDENSOR FAN CONTROL BOK ENERGY SAVER SWITCH BLK LED DISPLAY FUSED CABINET AR SENSOR EVAP COIL SENSOR a ENERGY SAVER DOOR FRAME SWITCH HEATER TEMPERATURE FLUORESCENT SONOS CONDENSER WINDING LAMP BALLAST FAN PROTECTOR 12321233123 FLUORESCENT LAMP SWITCH FLUORESCENT LAMP Lax NOTES 1 USE COPPER CONDUCTORS ONLY ae a 2 THIS UNIT MUST BE GROUNDED 3 UNIT SHOWN WITH COMPRESSOR RUNNING AND DOORS CLOSED FRAME HEATERS Delfield 1 2 For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 6000XL Series Service and Installation Manual Diagrams Freezers 6151XL S 6151XL SH
21. ROL 2 L CONTROL 25 jog JA circuit 75 551158 ee BLUE INCANDESCENT LIGHT COMPRESSOR 2 RELAY COMPRESSOR 12 3 212 3 312 3 WIRE NERGY SAVER SWITCH 5 ENERGY SAVER Be CONDENSER BOX BB HE FAN MOTOR 9 29 lt 2 2 olsa BLK W POWER BOX CY START RELAY EVAPORATOR FAN MOTOR START ae x CAPACITOR BLK 1 RED BLK CLLHNE sos ENERGY SAVER DOOR FRAME COMPRESSOR SWITCH HEATERS CONTROL 212 GROUND CONDENSER l FAN MOTOR PROTECTOR 12 3 212 3 312 3 DOOR INCANDESCENT SWITCHES LIGHT aa LED DISPLAY is 5 GF USED 2 5 DOOR COMPRESSOR HINGE SWITCHES HEATERS 6051XL G 6051XL GH 4 FLUORESCENT LIGHT __ u 9294123 N FLUDRESCENT BALLAST LAMP SWITCH RED LINE VOLTAGE 115 60 71 SEE NAMEPLATE FOR MAXIMUM ELUURESUENT LANE FUSE SIZE 624 era as ane TEMPERATURE EVAPORATOR HOUSING CONTROL ae Le ea Ses EVAP FAN L N PAE MOTOR CONTROL FLUORESCENT LIGHT 15 FLUDRESCENT BALLAST l PLUG SWITCH RED BLUE Dyl i Ly FLUDRESCENT LAMP l COMPRESSOR BLK 5 z RELAY COMPRESSOR ae Oh Py 5222 bel 1223 212 3 312 3 FLUORESCENT LAMP ASSEMBLY Sol Sa ose Po de oan 5 CONDENSER EE 7
22. SPLAY DOOR F USED COMPRESSOR HINGE SWITCH FRAME HEATERS 6025XL G 6025XL GH 9 LINE VOLTAGE 115 601 SEE NAMEPLATE FOR MAXIMUM EVAPORATOR HOUSING LAMP SS FLUORESCENT LAMP TEMPERATURE 1 MOTOR CONTROL BLK PLUG CONTROL a J ORCUTT FLUORESCENT LAMP ASSEMBLY 55118 Lao M COMPRESSOR BLUE t 58 88 RELAY COMPRESSOR LO 112321233123 1 w CONDENSER ae i WITH BLUE wre 1 ENERGY SAVER STRIPES NUT 8 SWITCH 55 28 CONTROL SPLICE BLK BLK 4 w POWER BOX 1 EVAPORATOR 4 FAN MOTOR START RELAY 10 START CAPACITOR BLK ww CELAN ENERGY SAVER DOOR FRAME 12345 COMPRESSOR SWITCH HEATER TEMPERATURE CONTROL GROUND CONDENSER FAN MOTOR PROTECTOR FLUORESCENT 1 1 LAMP BALLAST 12324233123 aoo FLUORESCENT E re N 52 LAMP SMICH FLUORESCENT BLK LAMP NOTES w N 1 USE COPPER CONDUCTORS ONLY 2 THIS UNIT MUST BE GROUNDED
23. and do not require the use of tools or authorized service persons The gaskets are Dart style and can be pulled out of the grove in the door and new gaskets can be pressed back into place Doors Hinges Over time and with heavy use doors the hinges may become loose If itis noticed that the door is beginning to sag it may become necessary to tighten the screws that mount the hinge brackets to the frame of the unit If the doors are loose or sagging this can cause the hinge to pull out of the frame which may damage both the doors and the door hinges In some cases this can require qualified service agents or maintenance personnel Drain Maintenance Each unit has a drain located inside the unit which removes the condensation from the evaporator coil and evaporates it at an external condensate evaporator pan Each drain can become loose or disconnected from moving or bumping the drain If you notice excessive water accumulation on the inside of the unit be sure the drain tube is connected from the evaporator housing to the condensate evaporator drain pan If water is collected underneath the unit you may want to check the condensate evaporator drain tube to be sure it is still located inside the drain pan The leveling of the unit is important as the units are designed to drain properly when on a level surface if your floor is not level this can also cause drain problems Be sure all drain lines are free of obstructions typically f
24. cement part of a C 0 D Delfield 6000XL Series Service and Installation Manual basis with credit being issued after the part has been received and inspected at Delfield s plant and determined by Delfield to be within this warranty Under no condition does this warranty give the Original Purchaser the right to replace the defective Unit with a complete Unit of the same manufacturer or of another make Unless authorized by Delfield in writing this warranty does not permit the replacement of any part including the motor compressor to be made with the part of another make or manufacturer No claims can be made under this warranty for spoilage of any products for any reason including system failure The installation contractor shall be responsible for building access entrance and field conditions to insure sufficient clearance to allow any hood s vent s or Unit s if necessary to be brought into the building Delfield will not be responsible for structural changes or damages incurred during installation of the Unit or any exhaust system Delfield shall not be liable in any manner for any default or delay in performance hereunder caused by or resulting from any contingency beyond Delfield s control including but not limited to war governmental restrictions or restraints strike lockouts injunctions fire flood acts of nature short or reduced supply of raw materials or discontinuance of the parts by the original part man
25. d Clean the condenser with a vacuum cleaner or stiff brush If extremely dirty a commercially available condenser cleaner may be required lt Delfield Stainless Steel Care and Cleaning To prevent discoloration or rust on stainless steel several important steps need to be taken First we need to understand the properties of stainless steel Stainless steel contains 70 80 iron which will rust It also contains 12 30 chromium which forms an invisible passive film over the steels surface which acts as a shield against corrosion As long as the protective layer is intact the metal is still stainless If the film is broken or contaminated outside elements can begin to breakdown the steel and begin to form rust of discoloration Proper cleaning of stainless steel requires soft cloths or plastic scouring pads CAUTION Cleaning solutions need to be alkaline based or non chloride cleaners Any cleaner containing chlorides will damage the protective film of the stainless steel Chlorides are also commonly found in hard water salts and household and industrial cleaners If cleaners containing chlorides are used be sure to rinse repeatedly and dry thoroughly upon completion NEVER USE STEEL PADS WIRE BRUSHES OR SCRAPERS Routine cleaning of stainless steel can be done with soap and water Extreme stains or grease should be cleaned with a non abrasive cleaner and plastic scrub pad It is always good to rub with the grain of the stee
26. freight and related costs incurred in the removal of the Unit of defective component and shipment to Delfield except that during a period of either ninety 90 days from the date of shipment of the Unit to the Original Purchaser or if the Original Purchaser returns the warranty card completely filled out including the date of installation within thirty 30 days of receipt of the Unit ninety 90 days from the date of installation Delfield will pay all related labor costs Delfield will pay the return costs if the Unit or part thereof was defective The term Original Purchaser as used herein means that person firm association or corporation for whom the Unit was originally installed This warranty does not apply to any Unit or part thereof that has been subjected to misuse neglect alteration or accident such as accidental damage to the exterior finish operated contrary to the recommendations specified by Delfield or repaired or altered by anyone other than Delfield in any way so as to in Delfield s sole judgement affect its quality or efficiency This warranty does not apply to any Unit that has been moved from the location where it was originally installed This warranty also does not cover the refrigerator drier or the light bulbs used in the Unit The warranty is subject to the user s normal maintenance and care responsibility as set forth in the Service and Installation Manual such as cleaning the condenser coil and is i
27. g all frost accumulated during the previous refrigeration cycle The digital temperature display will now read dEF The control will continue the defrost cycle for a MINIMUM of 8 minutes and a MAXIMUM of 30 minutes depending on the amount of frost accumulated on the evaporator coil After the defrost cycle is complete the control returns to a normal refrigeration cycle however the evaporator fan motor will not switch on for 2 minutes AFTER the compressor and condenser fan motor have begun operating The digital temperature display will continue to read dEF until the evaporator has returned to normal freezing temperatures up to 30 minutes Delfield 6000XL Series Service and Installation Manual Maintenance The thermostat must be turned to OFF and the unit disconnected from the power source whenever performing service maintenance DANGER functions or cleaning the refrigerated area Refrigerators and Freezers The interior and exterior can be cleaned using soap and warm water If this isn t sufficient try ammonia and water or a nonabrasive liquid cleaner When cleaning the exterior always rub with the grain of the stainless steel to avoid marring the finish Do not use an abrasive cleaner because it will scratch the stainless steel and plastic and can damage the breaker strips and gaskets Cleaning the Condenser Coil The condenser coil requires regular cleaning recommended is every 90 days In some instances thoug
28. ge Procedures All claims for replacement parts or repair kits must be made through a Delfield Parts Depot or an authorized Delfield dealer The defective part invoice must be returned to Delfield within 15 days after the date of service to be eligible for warranty coverage All claims must include the model number serial number an original date of installation and customer identification Use of parts other than original Delfield replacement parts will not be covered 1 8 For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com Exclusions This warranty does not cover labor service charges for travel time mileage or premium charges This warranty also does not include defects resulting from e Operation of the product beyond the specification set forth in the Service and Installation Manual e Failure to clean and maintain the product as described in the Service and Installation Manual e Installation of the product in a manner other than as set forth in the Service and Installation e Use of installation of replacement parts not approved by Delfield or introduction hot items directly onto the ABS liner This warranty is in lieu of all other warranties or guarantees of any kind express or implied except Delfield s One Year Parts and One year Labor Warranty ANY IMPLIED WARRANTIES OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED AND EXCLUDED
29. h you may find that there is a large amount of debris and dust or grease accumulated prior to the 90 day time frame these cases the condenser coil should be cleaned every 30 days If the build up on the coil consists of only light dust and debris the condenser coil can be cleaned with a simple brush heavier dust build up may require a vacuum or even compressed air to blow through the condenser coil If heavy grease is present there are de greasing agents available for refrigeration use and specifically for the condenser coils The condenser coil may require a spray with the de greasing agent and then blown through with compressed air Failure to maintain a clean condenser coil can initially cause high temperatures and excessive run times continuous operation with dirty or clogged condenser coils can result in compressor failures Neglecting the condenser coil cleaning procedures will void any warranties associated with the compressor or cost to replace the compressor Never use a high pressure water wash for this cleaning procedure as water can damage the electrical components located near or at the CAUTION condenser coil In order to maintain proper refrigeration performance the condenser fins must be cleaned of dust dirt and grease regularly Itis recommended that this be done at least every three months If conditions are such that the condenser is totally blocked in three months the frequency of cleaning should be increase
30. is factory set at mid range to maintain about 3 F 18 C box temperature To adjust for colder temperatures turn the knob clockwise For warmer temperatures turn the knob counter clockwise Turn the knob fully counter clockwise to turn the refrigeration system off Never turn the knob more than 1 dial number and always allow 8 hours for temperature stabilization before making any additional adjustments Energy Saver Switch The energy saver switch is a rocker switch located next to the thermostat knob The normal operating position for this switch is the OFF or 0 position If excessive condensation is observed on the door opening flip the energy saver switch to the ON or 6 For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com position red portion of the rocker switch will be visible Refrigeration amp Defrost Cycle Refrigerator Whenever the refrigerator is plugged in and the control has completed initializing the evaporator fans will run continuously and the digital temperature will display box temperature in degrees F The temperature control will cycle the compressor and condenser fan motor to maintain box temperature at the control setting Refrigerator Defrost The temperature control also monitors the evaporator temperature and will turn off the compressor and condenser fan motor when needed to allow accumulated frost on the evaporator to clear During this defro
31. l There are also stainless steel Cleaners available which can restore and preserve the finish of the steels protective layer Early signs of stainless steel breakdown can consist of small pits and cracks If this has begun clean thoroughly and start to apply stainless steel cleaners in attempt to restore the passivity of the steel Never use an acid based cleaning solution Many food products have an acidic content which can deteriorate the finish Be sure to clean the stainless steel surfaces of ALL food products Common items include tomatoes peppers and other vegetables CAUTION For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 7 6000XL Series Service and Installation Manual Maintenance continued If your freezer seems to vibrate excessively when the compressor is running loosen but do not remove the bolts on the compressor Semi CAUTION hermetic models should be loosened before operating BASIC MAINTENANCE Gasket Maintenance Gaskets require regular cleaning to prevent mold and mildew build up and also to keep the elasticity of the gasket Gasket cleaning can be done with the use of warm soapy water Avoid full strength cleaning products on gaskets as this can cause them to become brittle and prevent proper seals Also never use sharp tools or knives to scrape or clean the gasket which could possibly tear the gasket and rip the bellows Gaskets can easily be replaced
32. m loading For the most efficient refrigeration be sure to provide good air circulation inside and out Inside cabinet Do not pack refrigerator so full that air cannot circulate The refrigerated air is discharged at the top rear of the unit It is important to allow for proper air flow from the top rear to the bottom of the unit Obstructions to this air flow can cause evaporator coil freeze ups and loss of temperature or overflow of water from the evaporator drain pan The rear of the unit has molded ribs and the shelves have a rear turn up on them to prevent this However bags and other items can still be located to the far rear of the cabinet There is also a return air diffuser along the top front of the cabinet interior this also requires proper air circulation Prevent obstruction by locating large boxes and tall stacks of product to the bottom of the cabinet Outside cabinet Be sure that the unit has access to ample air Avoid hot corners and locations near stoves and ovens It is recommended that the unit be installed no closer than 2 from any wall with at least 12 of clear space above the unit Avoid exposing glass door units to direct sunlight Direct sunlight through the glass doors will make the ABS liner fade and become brittle and will greatly reduce refrigeration efficiency Leveling A level cabinet looks better and will perform better because the doors will line up with the frames properly the cabinet
33. n lieu of all other obligations of Delfield Delfield neither assumes nor authorizes any other person to assume for Delfield any other liability in connection with Delfield s products Removal or defacement of the original Serial Number or Model Number from any Unit shall be deemed to release Delfield from all obligations hereunder or any other obligations express or implied Parts furnished by suppliers to Delfield are guaranteed by Delfield only to the extent of the original manufacturer s express warranty to Delfield Failure of the Original Purchaser to receive such manufacturer s express warranty to Delfield Failure of the Original Purchaser to receive such manufacturers warranty shall in no way create any warranty expressed or implied or any other obligation or liability on Delfield s part in respect thereof IF THE CUSTOMER IS USING A PART THAT RESULTS IN A VOIDED WARRANTY AND A DELFIELD AUTHORIZED REPRESENTATIVE TRAVELS TO THE INSTALLATION ADDRESS TO PERFORM WARRANTY SERVICE THE SERVICE REPRESENTATIVE WILL ADVISE CUSTOMER THE WARRANTY IS VOID SUCH SERVICE CALLS WILL BE BILLED TO CUSTOMER AT THE AUTHORIZED SERVICE CENTER S THEN APPLICABLE TIME AND MATERIALS RATES CONSIDER CUSTOMER MAY INITIATE A SERVICE AGREEMENT WITHOUT PARTS COVERAGE If shipment of a replacement part is requested prior to the arrival in the Delfield factory of the part claimed to be defective the Original Purchaser must accept delivery of the repla
34. nitializes the control parameters and confirms that the temperature sensors and circuits are operational The digital temperature display will not display temperature OR errors until the self check is complete and the control has switched on the evaporator fan motor compressor and condenser fan motor IMPORTANT NOTE REGARDING FREEZERS After initializing the control will immediately enter a DEFROST mode and the display will read DEF The compressor and condenser fan as well as the evaporator fan will remain off until initialization defrost is complete This initial defrost cycle may take up to 15 minutes to complete at which time the freezing cycle will begin The display will continue to read DEF for an additional 30 minutes before displaying temperature Refrigerator The control is located in the control box in the top of the refrigerator behind the removable louvered panel on the left side It is factory set at mid range to maintain about 38 F 3 C box temperature To adjust for colder temperatures turn the knob clockwise For warmer temperatures turn the knob counter clockwise Turn the knob fully counter clockwise to turn the refrigeration system off Never turn the knob more than 1 dial number and always allow 8 hours for temperature stabilization before making any additional adjustments Freezer The control is located in the control box in the top of the refrigerator behind the removable louvered panel on the left side It
35. ood product is found blocking drain lines causing water to back up and overflow the drain pans Delfield For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 6000XL Series Service and Installation Manual Wiring Diagrams Refrigerators 6025XL S 6025XL SH NOTES USE COPPER CONDUCTORS ONLY iona 2 THIS UNIT MUST BE GROUNDED EVAPORATOR HOUSING 115 60 1 3 UNIT SHOWN WITH COMPRESSOR EVAP FAN SEE NAMEPLATE FOR MAXIMUM RUNNING AND DOORS CLOSED 1 MOTOR FUSE SIZE PLUG TEMPERATURE CONTROL l ai CONTROL 2 CIRCUIT 52 Lo o BLUE INCANDESCENT ae LIGHT COMPRESSOR RELAY 1 1 2321 233 1 23 WIRE NUT ENERGY SAVER SWITCH CONTROL w CONDENSER BOX N 58 SPLICE Bu 85 BLK Sa 2a w POWER BOX 26 START RELAY EVAPORATOR 11 START CAPACITOR BLK 1 oo WWW RED BLK n N ENERGY SAVER DOOR FRAME TEMPERATURE t COMPRESSOR SWITCH HEATER CONTROL Qt GROUND 14 1 CONDENSER FAN MOTORPROTECTOR a 72 DOOR INCANDESCENT SWITCH LIGHT BLK oe L six w LED DI
36. or FAN 212 2123 Z R ye T ENERGY SAVER Rane HEATERS TED SHAY es punk v ae mR Raman FRAME HEATERS FRAME HEATERS one incangescent 6076XL G 6076XL GH 9294126 aia LINE VOLTAGE 115 60 1 SEE NAMEPLATE FOR MAXIMUM FUSE SIZE NOTES te CONTRO 1 USE COPPER CONDUCTORS ONLY l 1g 2 THIS UNIT MUST BE GROUNDED 3 UNIT SHOWN WITH COMPRESSOR RUNNING AND DOORS CLOSED jean 1 2 z l ae
37. or as long as the equipment is owned by the original purchaser user and is in operation What is covered The interior liner of the 6000XL Series refrigerators are covered against manufactured defects under normal use For purposes of this Warranty interior liner is defined as the portion of the interior liner which is made of ABS material This warranty applies only to products sold and installed after March 1 2000 in the United States Canada Puerto Rico and Mexico For purposes of this warranty lifetime is defined as the expected usable life for the equipment of 12 years Delfield s Obligation Limited strictly to shipping OEM replacement parts or repair kits for any covered ABS interior A Delfield authorized service dealer and Delfield s Service Department must confirm the liner defect has occurred under normal conditions and is not due to misuse as defined below All decisions regarding the ABS interior shall be made by Delfield s Service Department and shall be binding upon the parties No labor or service charges or allowances are covered by this warranty Warranty service must be performed by a Delfield approved authorized service agent User Responsibility The product must be installed cleaned and maintained as described in the Service and Installation manual which is furnished with the product Only approved replacement parts may be used Failure to adhere to the requirements of this paragraph may void warranty covera
38. r start 125MFD 50Hz Relay Danfoss p n 50Hz Capacitor start 125MFD Danfoss p n ilter drier refrigerant Heater defrost Clip defrost heater mounting Switch defrost safety high limit Condensate pan Solenoid valve used on remote units For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 1 5 6000XL Series Service and Installation Manual Replacement Parts Miscellaneous Replacement Parts Part Number Description 2194791 Cable 3235514 Casters rigid One section only 3234778 Casters swivel w o brake Two amp Three section 3234779 Casters swivel with brake 2194792 Display 3239590 Door lock 3234791 Legs 3978270 Shelf One Section Three Section 3978277 Shelf LH Two Section Three Section 3978278 Shelf RH Iwo Section Three Section 5066440 Switch rocker door SPDT D8 3516204A Vacuum breaker Stainless Steel Door Replacement Parts Part Number Description 2194005 ulb incandescent 40W 2194145 ulb socket 000 AB9 013K Full Door 5 5 hinged left edge mount hinges 000 9 013 Full Door s s hinged right edge mount hinges 000 AB9 013P Half Door s s bottom left edge mount hinges 000 AB9 013R Half Door s s bottom right edge mount hinges 000 AB9 013M Half Door s s top left edge mount hinges 000 AB9 013N Half Door s s top right edge mount hinges 3234617KT Hinge 1 5 16 offset with adjustable housing 17
39. s To install the legs or casters refer to Figure 1 and proceed as follows 1 Remove unit from skid 2 Raise unit to access leg caster mounting bolts on bottom of unit 3 Remove the bolts from the cabinet and use them to attach the legs or casters All single section units require that the swivel A casters be mounted on the front and rigid casters be mounted on the rear NOTE Delfield Figure 1 Leg or Caster Installation For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 5 6000XL Series Service and Installation Manual OPERATION Electronic Temperature Control Operation The electronic temperature control constantly monitors box temperature as well as evaporator coil temperature to maintain consistent product temperatures The control also sends temperature readings to the digital temperature display The control circuits continually self check and if an error occurs the digital display will switch from temperature read out to error read out E 1 Even when an error is displayed the refrigeration and controls system should continue to function however not at optimal performance Whenever the display has an error read out Delfield Service should be contacted At initial start up or anytime power is disconnected then reconnected to the unit the control will delay all operations for a short time up to 10 minutes While in this delay period the control i
40. st cycle the digital temperature display will read dEF After the defrost cycle is complete the temperature control will return to a normal cooling cycle but the display will continue to read dEF until the evaporator returns to normal cooling temperatures up to 30 minutes Freezer Whenever the freezer is plugged in and the control has completed initializing including the initial defrost cycle also see Electronic Temperature Control Operation on this page the evaporator fans will run continuously After evaporator coil has reached operational temperature the digital temperature will display box temperature in degrees F The temperature control will cycle the compressor and condenser fan motor to maintain box temperature at the control setting Freezer Automatic Defrost The control also monitors compressor total running time and will enter a defrost cycle after total compressor running time is greater than 4 hours since the last defrost cycle OR if evaporator coil temperature drops below 34 F indicating excessive frost on the coil Freezer Manual Defrost If a manual defrost is desired simply unplug the unit for several seconds then plug unit back in This will cause the control to re initialize and then enter a defrost cycle When the control enters the defrost mode it switches off the evaporator fan motor compressor and condenser fan motor and switches on the defrost heater to warm the evaporator coil Thereby meltin
41. tion error will not be reimbursed under warranty unless pre approved with a Service Work Authorization from Delfield You must submit the number with the service claim LABOR OF 1 HOUR IS ALLOWED TO REPLACE Thermostat e Door Jamb Switch e Evaporator Condenser Fan Motor and Blade e Solenoid Coil e Hi limit Thermal Protector Switch Fan Delay Defrost Termination Switch e Compressor Start Components and Overload Protector Door Hinges Locks and Gaskets Condensate Element Thermometer LABOR OF 2 HOURS TO REPLACE Defrost Element Locate Repair Leak Solenoid Valve LABOR OF 3 HOURS TO REPLACE Condenser or Evaporator Coil Expansion Valve LABOR OF 4 HOURS TO REPLACE Compressor This includes recovery of refrigerant and leak check 55 00 maximum reimbursement for refrigerant recovery includes recovery machine pump torch oil flux minor fittings solder brazing rod nitrogen or similar fees REFRIGERANTS R404A A maximum of 15 00 Ib or 1 00 oz will be reimbursed Delfield For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 6000XL Series Service and Installation Manual Manufacturers Limited Lifetime Warranty ABS Liner Delfield warrants to the original purchaser user subject to the limitations and exclusions set forth below that the ABS interior of the Delfield models identified above will be free of manufactured defects f
42. ufacturer Except as provided in any Additional Four Year Protection Plan if applicable and the Service Labor Contract if applicable the foregoing is exclusive and in lieu of all other warranties whether written or oral express or implied This warranty supersedes and excludes any prior oral or written representations or warranties Delfield expressly disclaims any implied warranties of merchantability fitness for a particular purpose of compliance with any law treaty rule or regulation relating to the discharge of substances into the environment The sole and exclusive remedies of any person relating to the Unit and the full liability of Delfield for any breach of this warranty will be as provided in this warranty Other than this Delfield Standard One Year Limited Warranty any applicable Delfield Additional Four Year Protection Plan or applicable Delfield Service Labor Contract the Original Purchaser agrees and acknowledges that no other warranties are offered or provided in connection with or for the unit or any other part thereof In event will Delfield be liable for special incidental or consequential damages or for damages in the nature of penalties IF DURING THE WARRANTY PERIOD CUSTOMER USES A PART FOR THIS DELFIELD EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM DELFIELD OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION

Delfield 6100XL Refrigerator User Manual

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