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Cub Cadet 5252 Lawn Mower User Manual

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1. 5 in Weight w ROPS ssi ane sae ide Myke Pek haw hw Bela eda ae KOG 1200 Ibs 44 SECTION 7 OPTIONAL EQUIPMENT AND ACCESSORIES When purchasing your tractor you probably had it equipped for your particular needs at that time You may later wish to obtain additional equipment or accessories to perform other tasks Refer to the chart below for a list of approved optional equipment and accessories currently available through your Cub Cadet dealer DESCRIPTION MODEL NUMBER Front End Loader 166 590 812 100 Front End Loader Mountin Kit 590 813 100 Front Hitch Kit 590 817 100 54 Mower Deck 5 590 810 100 60 Mower Deck 5 590 811 100 Mower Deck Mounting Kit 590 842 100 Tractor Cab 590 824 100 48 Snow Thrower 9 590 818 100 PTO Kit Front 4 590 816 100 Hydraulic Valve Kit 590 841 100 42 Rotary Tiller 6 590 669 100 60 Finish Mower 590 819 100 Front Weight Bracket Bumper 590 821 100 60 Dozer Blade 590 615 100 60 Rear Blade 6 590 626 100 48 Box Blade 9 590 627 100 Post Hole Digger 8 590 628 100 60 Rake 9 590 632 100 Angle Kit 590 623 100 Rear Weight Box 590 836 100 Canopy 590 835 100 Cruise Control Kit 759 04077 Transmission Oil Heater Kit 759 04039 1 Requires hydraulic valve kit 590 841 100 and 590 813 100 loader mounting kit 2 Requires hydraulic valve kit 590 841 100 3
2. 26 SECTION 5 ENGINE INFORMATION AND MAINTENANCE 38 SECTION 6 SPECIFICATIONS 43 SECTION 7 OPTIONAL EQUIPMENT AND ACCESSORIES 45 WARRANTY 48 TO THE OWNER This Operator s Manual is an important part of your new tractor The information contained in this manual has been prepared in detail to help you better understand the features correct operation adjustments and maintenance of your tractor The performance and dependability of this tractor rely greatly on the manner in which it is operated and maintained Therefore it is recommended that all operators of the tractor carefully read this manual and fully understand its operation Also keep the manual available for reference to ensure proper operation and that maintenance procedures are performed as scheduled to assure the tractor s optimal mechanical condition NOTE All references to LEFT RIGHT FRONT and REAR unless specifically stated otherwise indicate that relative position on the tractor when facing forward while seated in the operator s seat Your authorized Cub Cadet dealer is interested in the performance you receive from your tractor and with the maintenance needed to ensure the satisfactory operation of your tractor The dealer has trained service personnel familiar with
3. s P Figure 16 move in reverse check that the area behind is clear then slowly depress the reverse control pedal Refer to Figure 16 NOTE Do not use the forward or reverse control ped als to change the direction of travel when the tractor is in motion The abrupt direction change may unseat the operator and will cause premature wear in the transmission Allow the tractor to stop before chang ing directions USING THE HI LO RANGE SHIFT LEVER WARNING The tractor must be A stopped before engaging or disengag ing the transmission Hi Lo range shift lever Shifting while the tractor is in motion will cause damage to the transmission Referring to Figure 17 pull the lever to the right side of the slot to clear the shift gate then shift the lever as follows WARNING Always maintain a tractor speed that allows for complete control and stability of the machine Be aware of dangerous areas or conditions Figure 17 HI range Shift the lever fully forward in slot Forward speed 0 to 8 0 mph Reverse speed 0 to 4 0 mph Hi range is normally used for transport and can be used with some tractor attachments LOW range Shift the lever fully rearward in slot Forward speed 0 to 4 0 mph Reverse speed 0 to 2 0 mph Low range is recommended for use with most PTO driven tractor attachments Low range must be used when climbing or descending slopes NEUTRAL Shift the lever to the center of slot
4. e Slide an open end wrench onto the flat area at either end of the tie rod and turn the tie rod as follows Rearward to shorten the tie rod and increase the toe in See Figure 31 Forward to lengthen the tie rod and decrease the toe in See Figure 31 Front of Tractor 2 E 222 i Decrease KE INT NLP TIE ROD JAM NUT Figure 31 e Readjust the tie rod as necessary to obtain the correct toe in then tighten the jam nuts against the ball joints 24 ADJUSTING THE BRAKES The tractor brakes are adjusted at the factory and should experience minimal wear if the tractor is operated normally However all brake pads are subject to wear and at some point the brake linkage may have to be adjusted Check the brakes as follows Place the tractor on level surface Stop the tractor engine From beneath the RH running board remove the internal cotter pin to disengage the brake rod ferrule from the brake pedal Position the brake rod to make certain there is no pull on the brake actuator arm See Figure 32 From the rear of the tractor use a feeler gauge to measure the gap between the outer brake Figure 32 25 puck and the brake disc The gap should mea sure between 012 and 015 See Figure 32 If the gap is greater than 015 tighten the hex nut on the brake assembly until the gap is within the tolerance Position the ferrule to align with the
5. Figure 28 The length of the hitch chains limit the side to side movement of the hitch lower links To adjust the length of the hitch chains loosen the jam nut and turn the hex collar on the adjust ment rod as shown in Figure 29 Tighten the jam nut after adjusting HEX COLLAR ON ROD Turn Hex Collar 7 to Shorten J A gt Ai Turn Hex Collar 1 lt to Lengthen ADJUSTMENT Ww ROD Figure 29 ADJUSTING FRONT WHEEL TOE IN The front wheel toe in is set at the factory and should maintain the proper setting However the toe in should be checked periodically and readjusted if necessary CHECK THE TOE IN AS FOLLOWS Place the tractor on a level surface with the wheels in the straight ahead position Place an easily visible mark on the center lines of both front tires at the horizontal center line of the wheel Measure and record the distance A between the two marks See Figure 30 Roll the tractor forward or rearward until the marks are at the horizontal center line at the rear of the wheels Measure and record the distance B between the marks See Figure 30 e Distance A should be 1 8 1 4 less than distance B if the toe in is correct If it is not readjust the toe in Figure 30 READJUST THE TOE IN AS FOLLOWS NOTE The left ball joint and jam nut are left hand threaded e Loosen the jam nuts at both the LH and RH ball joints See Figure 31
6. e Move the lift lever fully forward and to the right ahead of the float lock gate to lock the lift in the float position ENGAGING THE PTO WARNING The operator must be in the seat at all times when the PTO is engaged If the operator should leave the seat without turning off the PTO switch the tractor s engine will shut off e Move the throttle handle to the mid throttle position See Figure 20 e Push the top of the PTO switch downward to engage the PTO See Figure 20 The PTO light on the instrument panel will come on e Observing the tachometer on the instrument panel use the throttle handle to increase the engine speed to the PTO operating range 3500 3600 rpm Figure 20 e Push the bottom of the switch downward to disengage the PTO IMPORTANT Normally the PTO will not operate when the tractor is driven in the reverse direction The PTO reverse override switch must be activated to operate the PTO while traveling in reverse USING THE PTO REVERSE OVERRIDE SWITCH The PTO reverse override switch located on the left fender allows the PTO to operate while the tractor is traveling in the reverse direction See Figure 21 PTO REVERSE OVERRIDE Te Figure 21 e PTO should first be engaged using the PTO switch on the dash panel Depress the front of the override switch to activate the reverse override system The light in the override switch will come on IMPORTANT Once activate
7. mark or over the FULL mark on the dipstick For best results fill to the FULL mark on the dipstick as opposed to adding a given quantity of oil Always check the level on the dipstick before adding more oil Refer to the LUBRICATION TABLE in the MAINTE NANCE SECTION of this manual to determine the proper type of oil to add to the crankcase for the conditions under which the engine will be operated Place the tractor on a level surface and engage the parking brake Stop the tractor engine and remove the ignition key e Clean the area around the oil filler cap to prevent debris from entering the crankcase Refer to Figure 47 e Turn the oil filler cap a quarter turn counter clockwise to remove from the right valve cover e SLOWLY pour oil into the crankcase until the oil level reaches the FULL mark on the dipstick Refer to Figure 48 e Insert the oil fill cap into the valve cover and turn clockwise until fully tightened Reinsert the dipstick into the dipstick tube and push firmly into the tube IMPORTANT The oil fill cap and dipstick must always be installed securely in place when the engine is running Severe engine damage could result from failure to do so CHANGING THE ENGINE OIL AND FILTER WARNING Because the engine is run A prior to draining the oil the engine may be hot Use caution to avoid burning yourself on engine surfaces The engine oil and oil filter should be changed after ev
8. 21 IMPORTANT When transporting pull behind equipment on public roadways always use a safety chain to supplement the connection between the tractor and towed equipment The safety chain must have a strength rating equal to or greater than the gross weight of the equip ment being towed USING THE THREE POINT HITCH WARNING Always disengage the PTO stop the engine and set the parking brake before dismounting the tractor to connect disconnect or adjust three point hitch mounted implements Use the rear three point hitch system to attach three point mounted implements which are normally driven by the rear PTO Use the tractor s hydraulic lift system to raise and lower the three point hitch and set the height position of the implement Refer to the ADJUSTMENTS section for instruc tions on adjusting the RH adjustable lift link top hitch link and hitch chains See Figure 24 Figure 24 TRACTOR WEIGHTING When implements are installed on either the front or rear of the tractor the normal balance of the tractor is altered e As a rear mounted implement is raised to the transport position the balance point of the tractor shifts rearward which may result in loss of steering control and tractor stability e When a front mounted implement is raised the balance point shifts forward and may result in a loss of traction and stability To counterbalance these weight shifts weight should be added to the tractor in th
9. This symbol indicates the slow position The throttle handle is located to the right of the steering wheel on the dash panel When set in a given position a uniform engine speed will be maintained Rotate the handle rearward to increase the engine speed C PTO Switch PTO Switch Symbol Figure 2 The PTO switch is a rocker type switch located to the right of the steering wheel on the dash panel Push the top of the PTO switch downward to engage the PTO Push the bottom of the switch downward to disengage D Ignition Switch NOTE To prevent accidental starting and or battery discharge remove the key from the ignition switch when the tractor is not in use The ignition switch has three positions as follows 10 a OFF Y Con 9 DO JE START Figure 3 OFF The engine and electrical system is turned off ON The tractor electrical system is energized START The starter motor will turn over the engine Release the key immediately when the engine starts E Brake Pedal Brake Pedal Symbol Figure 4 The brake pedal is located at the front of the right running board above the forward and reverse pedals Depress to engage the tractor brakes and neutralize the hydrostatic transmission Fully depress the brake pedal to activate the safety interlock switch when starting the tractor F Reverse Pedal Reverse N Pedal ong Symbol 1 Figure 5 The reverse control peda
10. Disengages the transmission drive Use ONLY for towing or moving the tractor when not under power 18 DRIVING ON SLOPES WARNING Do not operate on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet The tractor could overturn and cause serious injury IMPORTANT Always shift the transmission into the LOW speed range BEFORE beginning the climb or descent of any slope Operate the tractor up and down slopes never across slopes Do not drive so that the tractor may tip over sideways Before operating the tractor on a slope walk the slope to look for possible hazards such as rocks mounds stumps or surface irregularities which could cause the tractor to be upset Back the tractor with attachment up the steepest portion of each slope you intend to work If the tractor cannot negotiate the slope in reverse the slope is too steep to be worked Avoid turns when driving on a slope If a turn must be made turn down the slope Turning up a slope greatly increases the chance of a roll over Avoid stopping when driving up a slope If it is necessary to stop while driving up a slope start up smoothly and carefully to reduce the possibility of flipping the tractor over backward USING THE DIFFERENTIAL LOCK PEDAL Depressing the differential lock pedal engages a mechanism in the transmission that locks the differential This prevents the rear wheels from rotating independently of ea
11. Requires front hitch kit 590 817 100 and front PTO kit 590 816 100 4 Requires front hitch kit 590 817 100 5 Requires mounting kit 590 830 100 6 See TRACTOR WEIGHTING in SECTION 2 OPERATION 45 46 47 Cub Cadel l LIMITED WARRANTY FOR CUB CADET COMPACT TRACTORS AND CUB CADET ATTACHMENTS Proper maintenance of your Cub Cadet equipment is the owner s responsibility Follow the instructions in your owner s manual for correct lubricants and maintenance schedule Your Cub Cadet dealer carries a complete line of genuine Cub Cadet parts and quality lubricants and filters for your equipment s engine transmission chassis and attachments This limited warranty covers any defect in materials or workmanship in your Cub Cadet compact tractor and Cub Cadet attachments from the date of purchase for the first user purchaser COMPACT TRACTOR less the power line ONE YEAR OR 1500 HOURS whichever is first POWER LINE NON COMMERCIAL TWO YEARS OR 1500 HOURS whichever is first COMMERCIAL acti Hei aks ONE YEAR OR 1500 HOURS whichever is first BATTERY ed een A ete ONE YEAR PRORATED WITH 100 REPLACEMENT DURING THE FIRST 3 MONTHS CUB CADET ATTACHMENTS ONE YEAR Commercial use is defined as either having hired operators or used for income producing purposes In no event will we be responsible for loss of use loss of profit loss of or dam
12. and debris to prevent engine over heating which could possibly cause extensive engine damage A CHECKING ENGINE OIL LEVEL Before each use the oil level in the engine crankcase should be checked to see that it is filled to the correct level Close monitoring of the engine oil level during the first 10 hours of operation is WARNING Keep the muffler area clean Before running the engine remove all combustible debris from the muffler area especially important The oil level should be checked hourly during the first 10 hours of operation e Check the oil level only while the engine is stopped and the tractor is level Clean the area around the oil level dipstick to prevent debris from entering the crankcase See Figure 47 e If recently operated allow the engine to cool and the oil to drain back into the oil pan e To check the oil level withdraw the dipstick and wipe it clean then insert the dipstick all the way into the tube before withdrawing it for a true reading See Figure 47 39 DIPSTICK _ ee Figure 47 e Always keep the oil level between the F full and the L add marks on the dipstick See Figure 48 e Reinsert the dipstick into the dipstick tube and push firmly into the tube Full F Operating Range Add Figure 48 rc ADDING ENGINE OIL A WARNING Never overfill the engine crankcase The engine may overheat and or damage may result if the crankcase is below the ADD
13. begins to stall Use the choke to keep the engine running until all fuel in the carburetor has been exhausted 3 Clean the engine and the entire tractor thoroughly 4 Fully charge the battery then disconnect the negative cable at the battery to prevent possi ble discharge Recharge the battery periodically when in storage NOTE Remove the battery if exposed to prolonged periods of sub freezing temperatures Store in a cool dry location where temperatures are above freezing 5 Lubricate all lubrication points 6 Jack up and block the tractor to remove the weight from the tires if stored for a long period If not blocked up reinflate the tires regularly NOTE We do not recommend the use of a pressure washer or garden hose to clean your tractor They may cause damage to electrical components spindles pulleys bearings or the engine The use of water will result in shortened life and reduce serviceability REMOVING THE TRACTOR FROM STORAGE e Check the engine oil e Fully charge the battery and inflate the tires to the recommended pressure e Start the engine and allow to idle for a few minutes to ensure engine is operating properly e Drive the tractor without a load to make certain all the tractor systems are functioning properly SECTION 5 ENGINE INFORMATION AND MAINTENANCE KOHLER CO FEDERAL AND CALIFORNIA EMISSION CONTROL SYSTEMS LIMITED WARRANTY SMALL OFF ROAD EQUIPMENT ENGINES The U S Environmenta
14. e Fuel metering valve if equipped e Electronic control unit if equipped e breather e Fuel injectors EFI system if equipped e Fuel pressure regulator EFI system if equipped e Air filter fuel filter and spark plugs only to first scheduled replacement point LIMITATIONS This Emission Control System Warranty shall not cover any of the following a repair or replacement required because of misuse or neglect improper maintenance repairs improperly performed or replacement not conforming to Kohler Co specifications that adversely affect performance and or durability and alterations or modifications not recommended or approved in writing by Kohler Co b replacement of parts and other services and adjustments necessary for required maintenance at and after the first scheduled replacement point c consequential damages such as loss of time inconvenience loss of use of the engine or equipment etc d e d diagnosis and inspection fees that do not result in eligible warranty service being performed and e any add on or modified part or malfunction of authorized parts due to the use of add on or modified parts MAINTENANCE AND REPAIRS REQUIREMENTS The owner is responsible for the proper use and maintenance of the engine Kohler Co recommends that all receipts and records covering the perfor mance of regular maintenance be retained in case questions arise If the engine is resold during the warrant
15. gal min Maximum Pressure 1500 psi Brakes FPO Para da eee wart External Dual Disc Parking Brake SAV Se onda chia ghee ashe neds hel Alea lt Hand Operated Lever Steering WOE ss Seve wea tie dade da ae dh eed Hydrostatic Power Turning Radius bler ane ae ropa rusen See r eae rase Baan ban 30 in Power Take Off Type CARE Electric Clutch Speed Rear sved see Ak Mart 540 rpm Mid Front Optional 2000 rpm Shaft Size Rear Ss ee Giles me te Seen i 1 375 in 35 mm MA sauer oe Bak dy here SE d dt 1 0 in 25 4 mm Horse Powerat sgsr asas kr fane SAGEN ee bea ed SVT Gad 20 Tires PUNE ORs SAS see em Se LIN 18 x 8 5 8 TU REA SESS RSG See a AS Ce ea aS SS a 1 26 x 12 12 General Dimensions Overall Length W o Hitch 85 in Overall Length Saras ie deta ed eed Aa ad 103 in Overall Width sl Saves eh Aedes bn an et ee Pee 45 in Overall Height ROPS 51 in Overall Height W ROPS 0 00 tenet eee 79 in Wheelbase ad gd da Pee Ge BS 55 in Minimum Ground Clearance
16. ground NOTE To improve access to the hydraulic system filter the mower deck should be removed from the tractor e hydraulic system oil filter is remotely mounted in the vertical position between the tractor frame rails See Figure 45 e Clean the area around the oil filter to prevent debris from entering the system e Position a suitable container below the hydrau lic system filter See Figure 45 NOTE 25 Hour Break In Filter Change Only Some oil may drain from the transmission when changing the hydraulic system oil filter If collected in a clean container and kept free of debris this oil may be reused in the transmission hydraulic system HYDRAULIC SYSTEM OIL FILTER TRANSMISSION DRAIN PLUG Figure 45 e Apply a light coating of clean transmission oil to the gasket of the new hydraulic system oil filter NOTE When performing the 25 hour break in filter change install the new filter as quickly as possible to minimize any loss of oil from the transmission e From beneath the tractor frame remove the old hydraulic system filter by turning it counter clockwise e When performing the 200 hour filter change clean the oil filter adapter e Install the new filter Turn the filter clockwise by hand until the gasket contacts the surface of the filter adapter then tighten the filter an additional 1 2 to 3 4 turn e Clean the area around the transmission oil fill plug to prevent debris
17. hole in the brake pedal If the ferrule does not align with the hole loosen the jam nut by turning it away from the ferrule Adjust the ferrule on the brake rod to align with the brake pedal hole then tighten the jam nut against the ferrule Insert the ferrule in the brake pedal and secure with the internal cotter pin Repeat the previous steps to check and if necessary adjust the LH brake assembly SECTION 4 TRACTOR MAINTENANCE The service life and reliability of any machine depends upon the care it is given Proper lubrica tion and maintenance is a vital part of that care Using the Lubrication and Maintenance Chart as guide monitor the hourmeter on the instrument panel to ensure the required maintenance proce dures are performed The maintenance schedule reflects the minimal requirements to maintain the equipment More frequent inspections and mainte nance is preferable Make certain that all lubrication fittings are installed and functioning Wipe away all old grease and dirt from the lube fittings to prevent foreign materials from entering as the new grease is applied Use a pressure lubricating gun to force in new grease Apply pressure until clean grease emerges from the lubrication point Miscellaneous working parts not provided with lubrication fittings should be oiled regularly with a good grade of lubricating oil Lubricate the tractor thoroughly before taking it to a remote location for a prolonged perio
18. is equipped with an in line fuel filter The fuel filter can be accessed from underneath the tractor along the left side of the tractor frame just forward of the fuel tank The fuel filter cannot be disassembled Conse quently you must visually inspect the filter periodically Inspect for a build up of residue inside the filter body and for a dirty element which can be indicated by discoloration Replace the fuel filter when dirty SECTION 6 SPECIFICATIONS Engine Manutactureris tcc sats nen br dre atte se Kohler HOrsepower Lur VOSS Me Tsar eld ees Et 25 a east ata are eee Ge keen 2 OHV Cooling Syste N Se irian ae few Peed rer Air Cooled BOG rek ka kake Sabre Urdal pda edda 3 27 in 83 mm STOKE user ee Da kr sner Tenden sva tle dee stedet ya Se 2 64 in 67 mm Displacement srren dnne 44 0 cu in 725 ml Compression ie Sad ba Sele eae 9 0 1 Low Idle Speed 2 tees 1500 75 rpm High ldle Speed bie de he ia Slated rule ag ear tees 3600 rpm VANES vida hace aed ES Sneath Me a beets Hydraulic Lifters Spark Pl g GaP pa ses tak aa RE saved ad 030 in 0 76 mm Crank Case Capacity With Filter 2 1 qts 2 0 L E
19. of the three point hitch when not in use To utilize the top link hook proceed as follows e Manually lift the 3 pt hitch top link fully upward e Pivot the link hook from its storage position to the center and lower the top link into the hook of the rod See Figure 22 IMPORTANT When using the three point hitch the retainer hook must be pivoted fully rearward to avoid interference with the top link Sg re EE 1 oo s 24 4 NS Figure 22 REMOVING THE REAR PTO COVER The rear PTO cover is safety feature designed to prevent items from accidentally being caught by the rotating shaft The cover should be removed only when the rear PTO is being utilized To remove and reinstall the cover proceed as follows e Loosen the two screws on the left side of the cover Refer to Figure 23 e Slide the cover to the right until the slots of the cover are free of the screws and pull the cover off See Figure 23 Figure 23 e When finished using the rear PTO slide the cover fully onto the shaft then slide the cover to the left until the slots are underneath the screw heads Tighten the screws to secure the cover Refer to Figure 23 USING THE HITCH PLATE Use only the hitch plate Refer to Figure 24 for towing pull behind equipment carts trailers etc or dragging loads Raise the lower links of the three point hitch to their highest position to prevent interference with the towed equipment
20. of the tire or the Tire Inflation chart e Do not reinflate a tire that has been run flat or seriously under inflated Have a qualified tire mechanic inspect and service the tire A If you must service the tires observe the following safety precautions to avoid an injury or fatality WARNING Servicing tires can be dan gerous Whenever possible trained personnel should service and mount tires e Make certain the rim is clean and free of rust e Lubricate the flanges of the rim and beads of the tire with soap solution A WARNING When seating the beads never inflate a tire over 35 PSI Inflat ing a tire with unseated beads beyond 35 PSI could break the bead or rim with sufficient explosive force to cause a serious injury Inflate the tire to seat the beads If the tire beads have not seated at or before 35 PSI allow the tire to deflate Reposition the tire on the rim lubricate the tire beads and rim flanges and reinflate until seated up to a maximum of 35 PSI 36 e After the beads have seated adjust the infla tion pressure to the recommended operating pressure Do not use a damaged rim or attempt to repair a rim by brazing welding or pounding out e certain the jack used to raise the tractor has a weight capacity adequate for lifting the tractor e Place the tractor on a firm level surface and position jack stands to support the raised tractor while repairing tires DO
21. properly dispose of materials in an environmentally safe fashion Use proper containers when draining fluids Do not use food or beverage containers that may mislead someone into drinking from them Properly dispose of the containers immediately following the draining of fluids DO NOT pour oil or other fluids into the ground down a drain or into a stream pond lake or other body of water Observe Environmental Protection Agency regulations when disposing of oil fuel coolant brake fluid filters batteries tires and other harmful waste We do not recommend the use of a pressure washer or garden hose to clean your unit They may cause damage to electrical components spindles pulleys bearings or the engine The use of water will result in shortened life and reduce serviceability WARNING YOUR RESPONSIBILITY Resirict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine SAFETY LABELS AVOID SERIOUS INJURY OR DEATH GO UP AND DOWN SLOPES NOT ACROSS AVOID SUDDEN TURNS DO NOT OPERATE UNIT WHERE IT COULD SLIP OR TIP IF MACHINE STOPS GOING UPHILL STOP PTO AND BACK DOWN HILL SLOWLY DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND DO NOT ALLOW PASSENGERS ON THE TRACTOR AT ANY TIME LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING KEEP SAFETY DEVICES GUARDS SHIELDS AND SWITCHES IN PLACE AND WORKING REMOV
22. the fuse holder and replace with the same capacity fuse 30 Amp NEVER use a higher amperage fuse e Lower the tractor hood Accessing the Lower Dash Panel Area Some electrical components are housed inside the lower dash panel To access the area remove the dash panel insert by removing the two screws See Figure 40 SCREWS INSERT Figure 40 To reinstall the dash panel insert hook the retaining lip at the bottom of the insert over the bottom edge of the dash opening pivot the insert upward into position and secure with the two screws 32 Electrical Circuit Relays Several relays which operate electrical functions of the tractor are located inside the lower dash panel If one of the circuits is not functioning properly have your dealer electrically check the relay See Figure 41 e Start Relay Functions in the start circuit e PTO Relay Operates in conjunction with both the Reverse Relay and Reverse Override Relay to engage the PTO e Reverse Relay Functions with the PTO Relay and Reverse Switch in the No Cut in Reverse circuit e Reverse Override Relay Functions with the Reverse Override Switch and PTO Relay to maintain PTO engagement when driving in reverse e Cruise Control Relay This relay is installed at the factory for use with the optional Cruise Control Kit The relay functions in the cruise control circuit when the kit is installed Figure 41 Hazard Light Flasher R
23. the latest servicing information is equipped with the latest tools and has complete line of genuine Cub Cadet service parts which assure proper fit and high quality CALLING SERVICE INFORMATION The engine manufacturer is responsible for all engine related issues with regards to performance power rating and specifications If you have difficulties with the tractor and or equipment have any questions regarding the operation or maintenance of this equipment or desire additional information not found in this manual contact your dealer If you need assistance in locating a dealer in your area contact the Customer Dealer Referral Line by calling 1 877 282 8684 Or you may contact Cub Cadet via the internet by logging on to our Wed Site at www cubcadet com Before contacting your dealer or Cub Cadet make sure that you have your model number s and manufacturing date s available RECORDING MODEL AND SERIAL NUMBER INFORMATION Product identification plates are provided for major components of your tractor The numbers on these plates are important if your tractor should require dealer service or if you need additional information on your tractor Prior to using your tractor for the first time record the numbers from the identification plates in the appropriate spaces provided below e The tractor model plate is located on the right frame rail behind the right front tire e engine information plate is located on the side of
24. 70 ft Ibs e Perform all break in maintenance procedures found in the MAINTENANCE section STARTING THE ENGINE WARNING Always sit in the operator s A seat when starting the tractor Never start the tractor from any other position e Operator must be sitting in the tractor seat e the choke control knob out to the full choke position Less choking may be necessary due to variations in temperature grade of fuel etc Little or no choking will be needed when the engine is warm Make sure the PTO switch is in the OFF position NOTE The PTO light on instrument panel will be lit if the switch is in the ON position e Move the throttle handle to midway between the SLOW and FAST position Refer to Figure 15 THROTTLE Na HANDLE SLOW FAST PTO SWITCH IN OFF POSITION Figure 15 e Either fully depress and hold the brake pedal or engage the parking brake NOTE The parking brake indicator on instrument panel will light when the pedal is properly depressed e Turn the ignition key clockwise to the START position and release it as soon as the engine starts however do not crank the engine continuously for more than 10 seconds at a time If the engine does not start within this time turn the key to OFF and wait a minute to allow the engine s starter motor to cool Try again after waiting If after a few attempts the engine fails to start do not keep trying to sta
25. Cub Cadet l Operator s Manual IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY Warning This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 361131 Cleveland Ohio 44136 0019 CUB CADET LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 www cubcadet com TABLE OF CONTENTS TO IHE OWNER uinspirert dat 2 CALLING SERVICE INFORMATION 2 RECORDING MODEL AND SERIAL NUMBER INFORMATION 3 IMPORTANT SAFE OPERATION PRACTICES 4 SAFETY LABELS 8 SECTION 1 CONTROLS AND FEATURES 2 9 SECTION 2 OPERATION Se SARE 14 SECTION 3 ADJUSTMENTS rnvrrvnrrrvvnnvvrvrvennrvrervrnrrnversvnrenvervsrervsereneervverevrersveresrersrnesnrerenne 23 SECTION 4 TRACTOR MAINTENANCE
26. E OBJECTS THAT COULD BE THROWN BY THE BLADES KNOW LOCATION AND FUNCTION OF ALL CONTROLS BE SURE THE BLADES AND THE ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADES 12 BEFORE LEAVING OPERATOR S POSITION DISENGAGE PTO ENGAGE BRAKE LOCK SHUT OFF ENGINE AND REMOVE KEY 13 SLOW DOWN FOR TURNS ROUGH GROUND AND SLOPES TO AVOID UPSET 14 ON PUBLIC ROADS USE SMV EMBLEM AND HAZARD LIGHTS READ OPERATOR S MANUAL INSTRUCTION WARNING LABEL ON LEFT RUNNING BOARD WARNING BATTERIES CONTAIN ACID AND EXPLOSIVE GAS EXPLOSION CAN RESULT FROM SPARKS FLAM ES OR WRONG CABLE CONNECTIONS TO CONNECT JUMPER CABLES OR CHARGER SEE MANUAL FOR CORRECT PROCEDURE FAILURE TO FOLLOW THE ABOVE INSTRUCTIONS CAN CAUSE SERIOUS PERSONAL INJURY OR DEATH BATTERY WARNING LABEL LOCATED UNDER HOOD NOTE References to LEFT and RIGHT indicate that side of the tractor when facing forward while seated in the drivers seat Reference to FRONT indicates the grille end of the tractor to REAR the tow plate end A Steering Wheel The steering wheel is centered on the dash panel and used to change the direction left or right of the tractor while driving NOTE This tractor is equipped with hydraulic power steering With this feature the cap and spokes of the steering wheel may change position B Throttle Handle lt This symbol indicates the fast position
27. NOT place any part of your body beneath the tractor or start the tractor engine while the tractor is raised off the ground with a jack TIRE INFLATION CHART Tread Inflation Position Type Tire Size Pressure Front Turf 18 x 8 5 8 15 psi Rear Turf 26 x 12 12 10 psi MAINTENANCE OF THE ROLLOVER PROTECTIVE STRUCTURE ROPS Periodically at least every six months visually inspect the ROPS for damage and loose fasteners If damage is noted contact your Cub Cadet dealer If an accident has occurred which may have damaged the ROPS have the ROPS thoroughly inspected by your Cub Cadet dealer A If the ROPS is removed for any reason make sure the proper hardware is used to reinstall it and that the recommended torque values are applied to the fasteners When replacing or reinstalling the ROPS apply Loctiteg 242 to the threads of the bolts and torque the bolts to 60 to 70 ft Ibs WARNING To ensure the structural integrity of the ROPS to provide opera tor protection do not attempt to straighten or weld the ROPS A dam aged ROPS should be replaced TRACTOR STORAGE If your tractor is not going to be operated for an extended period of time thirty days to approxi mately six months the tractor should be prepared for storage Store the tractor in a dry and protected location If stored outside cover the tractor includ ing the tires to protect it from the elements The procedures outlined below
28. PTO Reverse Overide Switch should not be used when children or others are around Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Never carry children even with the blades off They may fall off and be seriously injured or interfere with safe machine operation Never allow children under 14 years old to operate the machine Children 14 years and over should only operate machine under close parental supervision and proper instruction Use extra care when approaching blind corners shrubs trees or other objects that may obscure your vision of a child or other hazard Remove key when machine is unattended to prevent unauthorized operation OPERATING THE PTO When operating PTO driven equipment disengage the PTO stop the engine and wait until the PTO stops before dismounting the tractor and disconnecting the equipment Do not wear loose fitting clothing when operating the PTO or when near rotating equipment To prevent injury do not adjust unclog clean or service PTO driven equipment while the tractor engine is running Make certain all PTO shields are always installed SAFETY FRAME ROPS Your tractor is equipped with a rollover protective structure ROPS which must be maintained in a fully functional condition Use care when driving through doorways or spaces with a low overhead Never modify the ROPS in any way Never attemp
29. age to crops inconvenience commercial loss or other incidental or consequential damages whatsoever The power line is defined as and is limited to Cylinder Block Transmission Case or Center Case Cylinder Head Differential Housing Front Gear Case Final Drive Case Oil Pan Front Axle Case Clutch Housing and all Parts Contained Therein Mid and Rear PTO Output Shafts We will replace or repair any part or parts without charge through your Authorized Cub Cadet Compact Tractor Dealer ITEMS NOT COVERED The warranty does not cover routine maintenance items such as lubricants filters oil fuel air and hydraulic cleaning tune ups brake and or clutch inspection adjustments made as part of normal maintenance blade sharpening set up abuse accident and normal wear It does not cover incidental costs such as transporting your equipment to and from the dealer telephone charges or renting a product temporarily to replace a warranted product Specific items not covered are lamp bulbs injection nozzles fuel injection pumps glow plugs strainers fuses brake linings clutch facings clutch discs coolant rubber products glass products plastic products packings belts and damage caused by use in an application tor which the product is not designed or any other misuse neglect incorporation or use of unsuitable attachments or parts unauthorized alteration improper installation or any causes other than defects in material or workmanship
30. alcohol or ether Purchase fuel in a quantity that can be used within 30 days to assure fuel freshness Do not use gasoline left over from the previous season to minimize gum deposits in the fuel system 1 WARNING Gasoline is extremely flammable and can be explosive in certain conditions Do not fill the fuel tank when the engine is running or while the engine is hot Tighten the fuel cap securely 15 The fuel fill cap is located on the fender to the left of the seat Unscrew the fuel cap and fill tank from an approved gasoline container Immediately wipe up any spilled fuel WARNING Never fill the fuel tank to the top of the filler neck Expansion could result in overflow through the vents in the cap allowing highly flammable fuel to come in contact with the operator NEW TRACTOR BREAK IN PROCEDURES Proper care during the first hours of operation will help to assure optimal performance from your new tractor e Never operate a new engine immediately under full load Allow the engine to warm up e Avoid operating the engine for prolonged periods at either high or low speed with no load e Use the transmission s low speed range for heavy loads to avoid lugging down or stalling the engine due to overload e Closely monitor the engine oil and keep filled to the recommended level e After the first ten hours of operation check the front wheel lug bolts and rear wheel lug nuts If necessary retorque to 60
31. ays remove the key from the ignition switch to prevent accidental starting or battery discharge if the equipment is left unattended DRIVING THE TRACTOR e Adjust the operators seat to the most comfort able position that allows you to operate all controls and pedals See seat adjustment in the ADJUSTMENTS section e Adjust the seat belt to fit snugly but comfortably around your lap then buckle the seat belt Refer to ADJUSTMENTS section e Shift the transmission Hi Lo range shift lever on the left fender to the desired speed setting Refer to USING THE HI LO RANGE SHIFT LEVER sub section below e Use the tractor and or auxiliary hydraulic lift lever s to raise all tractor attachments from the ground if transporting the tractor to a work site WARNING Avoid sudden starts exces sive speed and sudden stops WARNING Do not leave the seat of the tractor without disengaging the PTO and engaging the parking brake If leaving the tractor unattended turn the ignition key off and remove key WARNING DO NOT use the seat belt if the ROPS has been lowered or structure has been removed from the tractor e Depress the brake pedal to release the parking brake then slowly release the brake pedal e Move the throttle handle to the position where the engine operates best for the load to be handled normally 3500 3600 RPM Slowly depress either the forward or reverse pedal to move the tractor in the desired d
32. ccidents read and take the following precautions before operating this tractor Failure to observe the following safety instructions could result in serious 1 DANGER Your tractor was built to be operated according to the rules for safe operation in this injury or death GENERAL OPERATION Read understand and follow all instructions in the operators manual and on the machine before starting Keep this manual in safe place for future and regular reference Only allow responsible individuals familiar with the instructions to operate the machine All operators should evaluate their ability to oper ate the tractor safely enough to protect themselves and others from serious injury Know controls and how to stop the machine quickly Do not put hands or feet under the cutting deck or near rotating parts Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blades small object may have been overlooked and could be accidentally thrown by the mower in any direction and cause injury to you or bystander To help avoid thrown objects injury keep children animals bystanders and helpers at least 75 feet from the mower while it is in operation Always wear safety glasses with side shields or safety goggles during operation or while performing an adjustment or repair to protect eyes from foreign objects Stop the blades when crossing gravel drives walks or roads Be sure the a
33. ch other and provides constant power to both rear wheels when additional traction is needed IMPORTANT Do not engage the differential lock when one of the rear wheels is rotating Stop the wheel rotation and then engage the differential lock WARNING When operating with the differential lock engaged the tractor will be difficult to steer Do not drive the tractor on roadways or at high speeds with the differential lock engaged e Fully depress and hold the differential lock pedal to engage the transmission differential lock Release the pedal to disengage the differential lock See Figure 18 DIFFERENTIAL LOCK PEDAL Depress and Hold to Engage Figure 18 NOTE Because of the drive load on the internal engagement mechanism releasing the differential lock pedal may not always disengage the differential lock It may be necessary to slow the tractor or reverse the direction of travel to disengage the differential lock USING THE HYDRAULIC LIFT LEVER The hydraulic lift system provides power for raising and positioning three point hitch and belly mounted equipment To raise an attachment using the hydraulic lift system the engine must be running Generally an attachment can be lowered with the engine running or off e Move the lift lever forward in the slot to lower the equipment to the desired height setting Refer to Figure 19 Figure 19 19 e Move the lift lever rearward in the slot to raise the equipment
34. d the reverse override will remain activated until the ignition switch is turned to the OFF position If the over ride switch is illuminated the system is activated WARNING Use EXTREME CAUTION A when operating PTO driven attach ments while traveling in the reverse direction HEADLIGHTS Always use the headlights for after dusk and pre dawn operation of the tractor The lights not only illuminate the work area but also increase the visibility of the tractor for anyone who might enter the area of operation e To turn on the headlights depress the top end of the headlight switch located to the left of the steering wheel e To turn off the headlights depress the bottom of the light switch 20 Use of the headlights along with a SMV Slow Moving Vehicle emblem is also recommended when operating the tractor on or near roadways to increase visibility to traffic HAZARD LIGHTS Always use the flashing amber hazard lights along with the SMV Slow Moving Vehicle emblem when operating the tractor on or near roadways Also activate the hazard lights when necessary to warn others that the tractor is being operated in the area To turn on the flashing hazard lights depress the top end of the hazard light switch located to the left of the headlight switch e turn off the hazard lights depress the bottom of the light switch USING THE TOP LINK RETAINER HOOK The top link hook is provided to retain the top link
35. d of time Lubricant is cheap Use plenty of it Worn parts can be expensive to replace Store your supply of lubricating grease and oil in clean covered containers to protect them from dust and dirt Keep the lubricating gun nozzle clean LUBRICATION TABLE General Information Application Anticipated SAE Capacity Classifi Ambient Vi it Description cation iscosity ts 5W 20 1 Use High Approx SG Pelow32F sw 30 Quality Engine Oil Engine Pet 2 1 SH Fr w Filter 4 to 100 F 10W 30 737 3030A 1Qt Hydrostatic Use Cub Cadet Transmission Cub Cadet Approx Drive System Fluid Plus Mr Drive System orde 737 3120 1 Qt TANG Fluid Plus System 737 3121 1 Gal Lub As Use Cub Cadet Grease Needed 251H EP Grease 9 737 3034 14 5 Oz Cartridge t Using multi grade oils 5SW 20 5W 30 and 10W 30 will increase oil consumption Check the engine oil level frequently when using them 26 LUBRICATION AND MAINTENANCE CHART ILLUSTRATION 80 27 LUBRICATION AND MAINTENANCE CHART Service Intervals i o gt gt al gt el gt golog Performed 625 605 5035 085 085 685 585 98 OS gt TO NO SOO gt NO gt 90 gt 40 DO EE ET EEG ERE Check Engine Oil Level Check Air Cleaner e Clean Air Cleaner Foa
36. e PTO is OFF e The safety interlock system will shut off the engine if the operator leaves the seat before engaging the parking brake e The safety interlock system will shut off the engine if the operator leaves the seat with the PTO ON regardless of whether the brake lock is engaged NOTE The PTO switch must be moved to the OFF position to restart the engine e safety interlock system will shut off the PTO if the reverse control pedal is depressed unless the reverse override function is activated NOTE If the reverse override function has been activated it will remain activated until the ignition switch is turned to the OFF position for a 20 second duration FUELING THE TRACTOR Fill the fuel tank with only clean fresh unleaded regular grade gasoline with a minimum octane rating of 87 If engine knocking or pinging occurs use a different source of gasoline or a higher octane rating Oxygenated Fuels Some fuels called oxygenated or reformulated gasoline are gasoline blended with alcohols or ethers Gasoline blended with either ethyl alcohol maximum 10 by volume or methyl tertiary butyl ether MTBE maximum 15 are approved as fuels for the engine provided they meet the minimum octane rating requirement Other gasoline alcohol or gasoline ether blends are not approved for use in the tractors engine If any undesirable operating symptoms occur use gasoline with a lower percentage of
37. e and the rubber seal for any type of damage Replace if damaged e Slip the precleaner fully onto the paper ele ment and reinstall the paper element onto the air cleaner base e Install the element cover and secure with the wing nut e Reinstall the air cleaner cover and secure with the retainer knob IMPORTANT Properly cleaned and installed air cleaner elements significantly contribute to prolonging engine life SERVICING THE SPARK PLUGS WARNING To avoid possible injury be A sure the engine is off and has cooled before making any adjustments or repairs Check the spark plugs after every 100 hours of operation Replace with new plugs if necessary See your authorized dealer for the correct replacement spark plugs Pt No 759 3336 e Disconnect the spark plug wires and remove all dirt from around the spark plug before removing 42 e Use a spark plug wrench to remove spark plugs e Clean carbon deposits from the electrodes using a soft wire brush e Inspect for cracked porcelain or any other wear or damage Replace with a new spark plug if necessary e Check the gap of the spark plugs The gap must be 030 inch 0 76mm Reset if necessary Figure 52 e Reinstall the spark plugs and torque to 18 ft Ibs Connect the spark plug wires CHANGING THE FUEL FILTER WARNING Do not replace the fuel filter A when tractor is hot Allow the tractor to cool before separating the fuel lines The tractor
38. e engine is free from defects in material and workmanship which cause the engine to fail to conform with applicable regulations for a period of two years Engines produced in 1995 or later are warranted for to years in California For 1997 and later model years EPA requires manufacturers to warrant engines for two years in all other states These warranty periods will be begin on the date the engine is purchased by the initial purchaser If any emis sion related part on the engine is defective the part will be replaced by Kohler Co at no cost to the owner Kohler Co is liable for damages to other engine components caused by the failure of a warranted part still under warranty Kohler Co shall remedy warranty defects at any authorized Kohler Co engine dealer or warranty station Warranty repair work done at an authorized dealer or warranty station shall be free of charge to the owner if such work determines that a warranted part is defective Listed below are the parts covered by the Federal and California Emission Control Systems Warranty Some parts listed below may require scheduled maintenance and are warranted up to the first scheduled replacement point for that part The warranted parts are e Carburetor assembly e Ignition module s with high tension lead e Throttle body EFI system if equipped e Spark advance module if equipped e Catalytic muffler if equipped Oxygen speed throttle position and temperature sensors if equipped
39. e form of either front cast iron weights a rear weight box and or liquid tire ballast Only enough weight should be added to obtain good traction control and stability Excessive weight will unnecessarily load down the tractor s engine and transmission INSTALL ONLY EQUIPMENT APPROVED FOR USE ON THE 5000 SERIES TRACTOR Front Weights To counterbalance three point hitch mounted equipment a weight bracket bumper kit and cast iron weights are available from your Cub Cadet dealer Refer to the Weighting Table for the proper ballast to be added to the front of the tractor Weighting the Rear of the Tractor To counterbalance front mounted equipment use a rear weight box and or liquid ballast in the rear tires Refer to the Weighting Table for the proper ballast to be added to the rear of the tractor NOTE Consult with your Cub Cadet dealer about having liquid ballast added to your tires and for any special maintenance after the procedure is performed Because special equipment and familiarity with the practice is required only qualified tire technician should perform this procedure If the center of gravity of the additional weight is positioned closer to the rear axle and higher above the 22 SECTION 3 ADJUSTMENTS ADJUSTING THE SEAT For the comfort of the operator single lever adjustable seat is provided to set the fore to aft position of the seat Adjust the seat to the most comfortable position that all
40. e lense from the body Refer to Figure 37 e Push the bulb inward and turn counterclockwise then pull the bulb outward to remove from the light socket See Figure 37 31 SOCKET Push in SN and ue SD BODY BULB AMBER LENSE 7 Figure 37 e Align the new bulb with the socket slot push the bulb into the socket and turn clockwise to lock it in the socket e Position the lense on the hazard light body and push the lense onto the body until it snaps firmly into place on the body SERVICING ELECTRICAL SYSTEM Fuses are installed to protect the tractor s electrical system from damage caused by excessive amper age Always use the same capacity fuse for replacement If the electrical system does not func tion check for blown fuses See Figure 38 If you have a recurring problem with blown fuses have the tractor s electrical system checked by your Cub Cadet dealer 7 a GOOD BAD Figure 38 Main Fuse The main fuse in the tractor wire harness protects the tractor s entire electrical system blown main fuse will prevent battery current from passing though the harness To replace the main fuse e Raise the tractor hood e Locate the main fuse under the dash panel along the tractor s right frame rail See Figure 39 WIRE HARNESS FUSE eg Figure 39 MAIN FUSE e Pull the fuse from
41. elay The flasher relay which controls the on off flashing of the hazard lights is located inside the lower dash panel Replace the relay as follows e Pull the wire harness from the right side of the dash opening and remove the electrical tape from the flasher relay See Figure 42 Figure 42 e Note the position of the two harness leads then disconnect the leads and replace the faulty relay with new relay Secure the relay to the wire harness with electrical tape e Position the wire harness in the dash panel and reinstall the dash panel insert CHECKING TRANSMISSION HYDRAULIC SYSTEM OIL LEVEL Check the hydro transmission hydraulic system oil level before each use NOTE Check the oil level only while the engine is stopped and the tractor is standing on level surface The oil level sight glass is located in the rear of the transmission housing just to the right of the rear PTO shaft Refer to Figure 43 The oil level is okay if oil can be seen through the sight glass If the level is below the sight glass oil must be added to the transmission as follows e Locate the oil fill plug on the upper right of the rear of the transmission housing See Figure 43 Figure 43 33 e Clean the area around the oil fill plug to prevent debris from entering the transmission housing e Turn the oil fill plug counterclockwise to unscrew from the transmission housing e Insert a funnel preferably one with a flexible s
42. ep the exterior of the battery clean especially the top A dirty battery will discharge more rapidly e The battery must be stored with a full charge A discharged battery can freeze sooner than a charged battery A fully charged battery will store longer in cold temperatures than hot e Recharge the battery before returning to service Although the tractor may start the engine charg ing system may not fully recharge the battery HEAD LIGHT BULB REPLACEMENT The tractor is equipped with headlights If one of the bulbs should burn out replace the bulb as follows e Fully raise the hood e Pull the wire harness plug from the bulb socket assembly to unplug the wire harness See Figure 36 BULB SOCKET ASSEMBLY Figure 36 e the bulb socket assembly approximately a quarter turn counterclockwise to align its tabs with the notches of the reflector then remove from the reflector e Replace with a new bulb socket assembly Cub Cadet No 725 04084 e Align the tabs of the new bulb socket assembly with the notches of the reflector and insert the bulb e Turn the bulb socket assembly clockwise to lock in place Push the wire harness plug fully into the bulb socket HAZARD BULB REPLACEMENT Flashing hazard lights are installed on each side of the ROPS Replace the bulbs as follows e Insert a thin bladed screwdriver or similar tool between an amber lense and the hazard light body then twist to separate th
43. ery 100 hours of operation Refer to the LUBRI CATION TABLE in the MAINTENANCE SECTION of this manual for the quantity of oil needed and to determine the proper type of oil to use for the condi tions under which the engine will be operated Run the engine for a few minutes to allow the oil in the crankcase to warm up Warm oil will flow more freely and carry away more engine impurities Use care to avoid burns from hot oil While the engine oil is warm proceed as follows Place the tractor on a level surface and engage the parking brake Stop the tractor engine and remove the ignition key e Clean around the base of the oil filter the oil filler cap and the dipstick tube to prevent debris from entering the crankcase e Remove the dipstick and oil fill cap from the engine Refer to Figure 49 e Locate the engine drain valve on the rear of the engine See Figure 49 Place suitable container below the open end of the drain valve to collect the old oil 40 Figure 49 Pull the oil drain cap off the end of engine drain valve To prevent loss of the cap do not remove the cap s retaining ring from the drain valve See Figure 49 Push the engine drain valve slightly inward then turn counterclockwise until it stops Pull the valve outrward to open the valve and drain the oil from the engine Allow the old oil to completely drain from the engine crankcase into the container below Remove the filter by turning it c
44. from entering the transmission Refer to Figure 43 and remove the plug e Following the instructions previously provided in CHECKING TRANSMISSION HYDRAULIC SYSTEM OIL LEVEL refill the transmission with the clean salvaged oil or with new hydrau lic oil e Reinsert the oil fill plug into the transmission housing and turn clockwise until tight e Start the engine and allow it to run for a few minutes Shut the engine off then check for leaks and recheck the oil level in the transmis sion housing CHANGING THE HYDRO TRANSMISSION AND HYDRAULIC SYSTEM OIL Change the hydrostatic transmission hydraulic system oil after every 200 hours of operation The dry capacity of the transmission hydraulic system is approximately 20 quarts Change the transmission hydraulic system oil as follows e Operate the tractor for a short period to warm the oil to the normal operating temperature Place the tractor on a level surface and engage the parking brake e Stop the tractor engine and lower the mower deck or any other hydraulically lifted implement to the ground NOTE To improve access to the drain plug and hydraulic system filter the mower deck should be removed from the tractor e Clean the area around the transmission drain plug and the oil fill plug to prevent debris from entering the transmission Refer to Figure 43 and Figure 45 e Place a suitable container s beneath the front of the transmission housing e Remove the oil f
45. he PTO switch to the DISENGAGED position 6 Brake Engaged Indicator This indicator illuminates whenever the brake pedal is fully depressed or the parking brake is engaged and the key switch is turned to the ON position Check this indicator if the engine will not crank when the key switch is turned to the START position the indicator should be illuminated If necessary fully depress the brake pedal 7 Hour Meter Battery Display The hour meter records the hours and tenths of an hour right most digit that the tractor has been operated e hour meter is activated when the key switch is turned to the ON switch position Because the key switch may be accidentally left in the ON position a record of the actual hours of operation should be kept to assure mainte nance procedures are completed according to the schedule in this manual e When the key switch is turned to the ON posi tion the battery indicator light briefly illuminates and the battery voltage is briefly displayed The display then changes to the accumulated hours SECTION 2 OPERATION SAFETY INTERLOCK SYSTEM This tractor is equipped with safety interlock sys tem for the protection of the operator If the interlock system should ever malfunction do not operate the tractor Contact your authorized Cub Cadet Dealer The safety interlock system prevents the engine from cranking or starting unless the brake pedal is fully depressed and th
46. ide closed area To reduce fire hazard keep the tractor free of any debris build up Clean up oil or fuel spillage Before cleaning repairing or inspecting make certain the blades and all moving parts have stopped Check the blade fasteners at frequent intervals for proper tightness Also visually inspect blades for damage e g excessive wear bent cracked Replace with blades which meet original equipment specifications Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly After striking a foreign object stop the engine and thoroughly inspect the mower for any damage Repair the damage before restarting and operating the mower Mower blades are sharp and can cut Wrap the blades or wear gloves and use extra caution when servicing blades Check brake operation frequently Adjust and service as required Engine components become hot during operation and can cause burn Allow to cool down before touching Do not change the engine governor settings or overspeed the engine Excessive engine speeds are dangerous Observe proper disposal laws and regulations Improper disposal of fluids and materials can harm the environment and the ecology A Prior to disposal determine the proper method to dispose of waste from your local Environmental Protection Agency Recycling centers are established to
47. ill plug to help vent the trans mission then remove the drain plug and allow the transmission oil to drain into the con tainer s Reinstall the drain plug after draining the oil Refer to Figure 43 and Figure 45 Dispose of used oil in an environmentally AN safe manner If necessary contact your area EPA office for proper disposal proce dures and recycling center locations e Change the hydro transmission filter as instructed in Changing Hydro Transmission Oil Filter e Change the hydraulic system filter as instructed in Changing Hydraulic System Oil Filter e Insert a funnel preferably one with a flexible spout into the fill hole in the rear of the trans mission housing e Pour Cub Cadet Drive System Plus oil into the transmission housing until the oil level can be seen through the sight glass Do not overfill the transmission IMPORTANT Always use Cub Cadet Drive System Plus oil to ensure correct formulation Substitute oils could affect performance and may cause damage to the transmission e Reinsert the oil fill plug into the transmission housing and turn clockwise until tight e Start the engine and allow it to run for a few minutes Shut the engine off then check for leaks and recheck the oil level in the transmission housing LUBRICATION OF DRIVE SHAFT Lubricate both ends of the drive shaft after every 50 hours of operation as follows e front end of the drive shaft can be accessed fro
48. ire damage to the turf could occur T Choke Control Knob The choke knob controls the position of the engine choke Pull the knob out to choke the engine push the knob in to open the choke Figure 9 12 U Hazard Light Switch Figure 10 The hazard light switch is a rocker type switch located to the left of the steering wheel on the dash panel Push the fop of the hazard light switch downward to activate the flashing amber lights WARNING Always activate the flash ing hazard lights when operating the tractor on or near roadways V Headlight Switch Figure 11 The headlight switch is a rocker type switch located to the left of the steering wheel on the dash panel Push the top of the headlight switch downward to turn on the headlights and instrument panel gauge lights W Foldable ROPS Rollover Protective Structure The ROPS is installed to prevent or reduce injuries to the operator should the tractor accidentally overturn The foldable feature allows the ROPS to be lowered when operating in areas with low overhead clearance The protection provided by the ROPS is minimized if the seat belt is not used and is eliminated when in the folded position X Instrument Panel Figure 12 1 Fuel Gauge The fuel gauge monitors the fuel level in the fuel tank The needle pointing to the right indicates full tank The ignition switch must be in the ON position to activate the fuel gauge 2 Tachometer The
49. irection Refer to USING THE FORWARD and REVERSE PEDALS in paragraphs below STOPPING THE TRACTOR e Fully depress the brake pedal to bring the tractor to a complete stop Push downward on the parking brake lever and release the pedal to engage the parking brake See Figure 16 e Depress the rear of the PTO switch to disengage the PTO e Place the throttle control lever somewhere between the mid and full throttle position 17 e the ignition switch to OFF and remove the key from the switch before dismounting e Depress the button in the center of the seat belt buckle to release the seat belt USING THE FORWARD AND REVERSE PEDALS The hydrostatic transmission provides constantly variable ground speeds within the speed rating of each HI LO transmission range The tractor speed is controlled by the forward and reverse pedals on the front of the right running board The forward and reverse pedals are self neutraliz ing The transmission and pedals return to neutral when the pedals are released and the tractor will slow to a stop NOTE Use the brake pedal to stop the tractor e move forward slowly depress the forward control pedal See Figure 16 until the desired speed is achieved The speed of the tractor is directly related to the distance the pedal is depressed BRAKE 7 Boeke LEVER HL HIL Depress Depress to go 57 to go in Forward Reverse
50. l Protection Agency EPA the California Air Resources Board CARB and Kohler Co are pleased to explain the Federal and California Emission Control Systems Warranty on your small off road equipment engine For California engines produced in 1995 and later must be designed built and equipped to meet the state s stringent anti smog standards In other states 1997 and later model year engines must be designed built and equipped to meet the U S EPA regulations for small non road engines The engine must be free from defects in materials and workmanship which cause it to fail to conform with U S EPA standards for the first two years of engine use from the date of sale to the ultimate purchaser Kohler Co must warrant the emission control system on the engine for the period of time listed above provided there has been no abuse neglect or improper main tenance The emission control system may include parts such as the carburetor or fuel injection system the ignition system and catalytic converter Also included are the hoses belts and connectors and other emission related assemblies Where warrantable condition exists Kohler Co will repair the engine at no cost including diagnosis if the diagnostic work is performed at an autho rized dealer parts and labor MANUFACTURER S WARRANTY COVERAGE Engines produced in 1995 or later are warranted for two years in California In other states 1997 and later model year engines are warranted for
51. l is located on the right running board below the brake pedal Press the pedal down to move in reverse A WARNING Check behind the tractor to be sure the area is clear of people or obstacles Use a slower speed to maintain control of the tractor when traveling in reverse G Forward Pedal Forward Pedal ono Symbol Figure 6 The forward control pedal is located on the right running board below the brake pedal Slowly press down on the pedal to start moving forward The forward ground speed of the tractor is directly affected by the distance the pedal is depressed H Hand Holds Hand holds are built into both the left and right hand fender covers The handles can be used to assist in mounting and dismounting the tractor J Hydraulic Lift Lever The hydraulic lift lever is located on the right fender This lever is used to raise and lower the three point hitch lift arms e Move the lift lever fully rearward to raise the lift arms e Move the lift lever forward to lower the lift arms e Move the lift lever fully forward and to the right ahead of the float lock bracket to lock the lift in the float position K Cup Holder The cup holder is located on the right fender L Amber Hazard Lights The hazard lights are located on each side of the ROPS The lights illuminate in flashing mode when the hazard light switch is turned on Always use the hazard lights when it is necessary to warn others tha
52. lectrical System Charging System Flywheel Coil CAPAC are Ondt aai AN Jens SCA SEALS toe 20 Amp Regulated es SES a SAE e E a a ae 12 Volt 500 cca Starter Motor get aaea a Sas A ara Solenoid Shift Fuel System Fuel Tank Capacity 5 6 gal 21 1 L FUCL TYPO ASCE ADORE WES EKG Unleaded Gasoline Fuel Filter dss Caos ee Coad ANAS are a In line EUSP RDA SS ASD ASS DAES ADE SES Electrical Transmission TYPO A E EAN E E EE AE TY Hydrostatic ONE aA ERE strike st rre Tre are ie ats dire ate ta Sayer orda SAS 2WD Olaussen Sead nese hette Gate eae ae eet Cub Cadet Drive System Plus Fluid Capacity Includes lt 5 0 gal 18 9 L Shift EEE gh ge es pee Hi Lo Forward Travel Speed P RINGE Ss ee dean Pelee eR HETE toed ap beget GAs Forward 0 to 8 0 mph Reverse 0 to 4 0 mph LO Range weal bere Powe hada ceed iat seed Meda date Forward 0 to 4 0 mph Reverse 0 to 2 0 mph Differential LOCK nee ore E Meee aan ee Foot Pedal Control 43 SPECIFICATIONS Hydraulic Lift System TYPE 2506 poke Pels HEG ke E Auxiliary Pump Watt wach Sei HOR Sige matvarene ses Fender Mounted Lever PUMP Capacity sus tre care eRe tne pe Ah sete F huket 5 5
53. ll the battery by repeating the above steps in the reverse order WARNING Always connect the posi A tive lead to the battery before con necting the negative lead This will pre vent sparking or possible injury from an electrical short caused by contact ing the tractor body with tools being used to connect the cables Figure 35 CHARGING THE BATTERY Test and if necessary recharge the battery after the tractor has been stored for a period of time e voltmeter or load tester should read 12 6 volts or higher across the battery terminals e Charge the battery with a 12 volt battery charger at a MAXIMUM rate of 10 amps BATTERY MAINTENANCE The battery is filled with battery acid and then sealed at the factory However even a maintenance free battery requires some maintenance to ensure its proper life cycle e Spray the terminals and exposed wire with battery terminal sealer or coat the terminals with a thin coat of grease or petroleum jelly to protect against corrosion e Always keep the battery cables and terminals clean and free of corrosion e Always keep the terminal covers in place and closed over the battery terminals e Avoid tipping Even a sealed battery will leak electrolyte when tipped BATTERY STORAGE e When storing the tractor for extended periods disconnect the negative battery cable It is not necessary to remove the battery e All batteries discharge during storage Ke
54. m Precleaner Element 4 Change Engine Oil and Replace Oil Filter 5 Retorque Front Wheel Lug Bolts first and Rear Wheel Lug Nuts 10 hours 6 Check Transmission Oil Level 7 Replace Hydrostatic first Transmission Oil Filter 25 hours 8 Replace Hydraulic System Filter first 25 hours 9 Replace Hydraulic Hydrostatic 10 Replace Air Cleaner Paper 1 Element 11 Grease Drive Shaft both ends e e 12 Grease Front Steering Knuckles e 13 Grease Front Wheel Hubs 14 Grease Front Pivot Axle 15 Grease Power Steering Cylinder 5 both ends 16 Clean and Re gap Spark Plugs 17 Check Fuel Filter t More often when operating under dusty conditions 28 ACCESSING THE ENGINE COMPARTMENT WARNING If the tractor has been A recently operated engine surfaces including the radiator will be HOT Allow the engine to cool before open ing the hood or use extreme caution to avoid burns when the hood is open To raise the hood locate the latch release lever in the hood notch at the front of the tractor Lift and hold the latch release lever while lifting the hood at the hood notch See Figure 33 e Fully raise the hood so that the hood prop cylinders hold the hood in the raised position DI V T VL 4 WV i IA gt ee v coop 8 33 If Equipped With Side Pa
55. m under the hood and the rear end from beneath the tractor NOTE t may be necessary to rotate the drive shaft to access the grease fittings e Using a pressure lubricating gun lubricate the drive shaft with Cub Cadet 251H EP grease LUBRICATION OF FRONT AXLE Lubricate the front axle pivot pin steering Knuckles and wheel hubs after every 10 hours of operation See Figure 46 Using a pressure lubricating gun lubricate the drive shaft with Cub Cadet 251H EP grease NS S S WHEEL HUB STEERING LUBE FITTING KNUCKLE LUBE FITTING PIVOT PIN LUBE FITTING Figure 46 WHEEL LUG NUT TORQUE The front wheel bolts and rear lug nuts should be retorqued after the first ten hours of operation and every 100 hours thereafter or if the wheel assembly has been removed Using a torque wrench retighten the lug bolts and lug nuts as follows Rear Wheels a staggered pattern retorque the rear wheel lug nuts to 60 70 ft Ibs Front Wheels in a staggered pattern retorque the front wheel lug bolts to 60 70 ft Ibs TIRE MAINTENANCE Check the tire air pressure after every 50 hours of operation or weekly Keep the tires inflated to the recommended pressures Improper inflation will shorten the service life of a tire See the tire side wall or the Tire Inflation chart for proper inflation pressures Observe the following guidelines e Do not inflate a tire above the maximum pressure shown either on the sidewall
56. m up before putting the tractor under load USING JUMPER CABLES TO START ENGINE WARNING Batteries contain sulfuric A acid and produce explosive gasses Make certain the area is well ventilated wear gloves and eye protection and avoid sparks or flames near the battery If the battery charge is not sufficient to crank the engine recharge the battery If a battery charger is unavailable and the tractor must be started the aid of a booster battery will be necessary Connect the booster battery as follows e Connect the end of one cable to the disabled tractor battery s positive terminal then connect the other end of that cable to the booster battery s positive terminal e Connect one end of the other cable to the booster battery s negative terminal e Connect the other end of that cable to the frame of the disabled tractor as far from the battery as possible e Start the disabled tractor following the normal starting instructions previously provided then disconnect the jumper cables in the exact reverse order of their connection e Have the tractors electrical system checked and repaired as soon as possible to eliminate the need for jump starting STOPPING THE ENGINE e Place the PTO switch in the OFF position e Place the throttle control lever somewhere between the mid and full throttle position e Turn the ignition key to the OFF position and remove the key from the ignition switch NOTE Alw
57. nels remove them as follows e Flip the tabs of the two quick release fasteners up and turn to align with the slots in the side panel See Figure 34 e Pivot the top of the side panel over and off the quick fastener tabs e Pivot the top of the side panel until the two tabs at the bottom of the panel can be withdrawn from the slots of the side panel mounting brack ets then remove the side panel See Figure 34 To reinstall the side panels e Insert the two side panel tabs into the slots of the side panel mounting brackets See Figure 34 e Pivot the top of the panel toward the tractor and over the tabs of the quick release fasteners e Pull the quick fastener tabs slightly outward and rotate 1 4 turn perpendicular to slot to lock the side panels in place Flip the tabs down 29 Figure 34 Close the hood by pushing downward until captured by the hood latch GENERAL BATTERY INFORMATION WARNING e Battery posts terminals and related accesso ries contain lead and lead compounds Wash hands after handling e Should battery acid accidentally splatter into the eyes or onto the skin rinse the affected area immediately with clean cold water If there is any further discomfort seek prompt medical attention e If acid spills on clothing first dilute it with clean water then neutralize with a solution of ammonia water or baking soda water e NEVER connect or disconnect battery charger clips to the batter
58. of the product There is no other express warranty HOW TO OBTAIN SERVICE Contact your authorized Cub Cadet servicing dealer who sold you your Cub Cadet equipment If this dealer is not available see the Consumer Yellow Pages under lawn mowers for the name of a dealer near you If you need further assistance in finding an authorized Cub Cadet servicing dealer contact CUB CADET LLC POST OFFICE BOX 361131 CLEVELAND OHIO 44136 0019 HOW DOES STATE LAW APPLY This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state CHANGES Cub Cadet LLC reserves the right to make changes in the design and other changes in its products at any time without notice and without incurring any obligation to product previously manufactured or purchased
59. onditions Replace the precleaner if torn or otherwise damaged Wash the precleaner as follows Refer to Figure 51 e Loosen the cover retaining knob and lift off the air cleaner cover e Remove the foam precleaner by carefully slipping it up off the paper element e Wash the precleaner in warm water with detergent Rinse the precleaner thoroughly to remove all traces of the detergent Squeeze out do not wring excess water in a dry cloth Allow the precleaner to air dry e Saturate the precleaner will clean engine oil then squeeze out all excess oil e Carefully slip the precleaner fully onto the paper element e Reinstall the air cleaner cover and secure with the retainer knob SERVICING THE PAPER ELEMENT Replace the paper air cleaner element after every 100 hours of operation Replace the element more often if operating the tractor under extremely dusty conditions Refer to Figure 51 e Loosen the cover retaining knob and lift off the air cleaner cover e Remove the wing nut and lift off the element cover Lift out the paper air cleaner element with precleaner e Remove the foam precleaner by carefully slipping it off the paper element e Check the paper element for excessive dirt paper tears or damage to the seal on the bot tom of the element Replace a dirty or damaged paper element Do not use pressurized air to clean the paper element e When servicing the air cleaner also inspect the air cleaner bas
60. ounterclockwise using an automotive type filter wrench to loosen See Figure 49 Push the drain valve fully inward until you are able to turn the valve clockwise to lock in the closed position Refer to Figure 49 Clean any oil from the end of the drain valve and push the cap onto the valve To assure a continuous flow of oil to all critical lubrication points within the engine pour some new oil into the treaded center hole of the filter and allow time for the oil to be absorbed into the filter material Apply a light coating of clean oil on the gasket of the new oil filter Thread the filter on by hand until the gasket contacts the filter mounting sur face then tighten the filter an additional 2 3 to 1 turn Refill the crankcase to the FULL mark on the dipstick with the appropriate type oil Reinstall the oil fill cap and dipstick e Start the engine run for about minutes Stop the engine and check for leaks at the oil filter and drain valve e Recheck the oil level and if needed add oil to bring the oil level up to the FULL mark T WARNING Never overfill the engine crankcase The engine may overheat and or damage may result For best results fill to the FULL mark on the dipstick as opposed to adding a given quantity of oil Always check the level on the dipstick before adding more oil Dispose of used oil in an environmentally AN safe manner If necessary contact your ED area EPA office fo
61. ows you to operate all controls and pedals A e adjust the seat pivot the seat adjustment lever to the left and hold while repositioning the seat to the desired position WARNING Do not adjust the seat when the tractor is moving as this could cause the operator to lose momentary control of the tractor and result in an accident After repositioning the seat release the lever to lock the seat in position Slide the seat either slightly forward or rearward to assure it is locked or until engagement of the lock is felt See Figure 25 ae ADJUSTMENT Pivot Lever 6 to Left Figure 25 ADJUSTING THE SEAT BELT WARNING Always wear the seat belt when operating the tractor equipped with a ROPS If the ROPS has been lowered or removed the seat belt should not be used NOTE f the belt is too long or too short to be prop erly adjusted using the upper belt webbing the adjustment clip should be repositioned To do so firmly grasp the adjustment clip and pull the lower webbing though the clip Move the clip toward the anchor point at the seat to shorten the belt or toward the buckle link the lengthen the belt 23 Adjust the final length of the seat belt using the adjuster clip buckle link and upper belt webbing on the right half of the belt lengthen the belt hold the ends of the adjuster clip and tip upward the side of the clip toward the buckle link See Figure 26 e While holding
62. pout into the fill hole of the transmission housing e Add Cub Cadet Drive System Plus oil until the oil level can be seen through the sight glass Do not overfill the transmission IMPORTANT Always use Cub Cadet Drive System Plus oil to ensure correct formulation Substitute oils could affect performance and may cause damage to the transmission e Reinsert the oil fill plug into the transmission housing and turn clockwise until tight CHANGING THE HYDRO TRANSMISSION AND HYDRAULIC SYSTEM OIL FILTERS With the exception of the first oil filter change after the 25 hour break in period the hydraulic system oil filter should be changed along with the transmission hydraulic system oil after every 200 hours of operation The hydro transmission filter should be changed after every 100 hours of operation 25 Hour Break In Period Filter Change During the initial hours of tractor operation contam inants caused by the normal break in of internal transmission and hydraulic system components will collect in the oil filters Because of this both the hydro transmission and hydraulic system filters should be changed after the first 25 hours of operation Hydro Pump Filter Part No BS 492932S Hydraulic System Filter Part No 723 3014 NOTE f a front end loader or a loader and back hoe is installed on the tractor after the first 25 hours of operation it is recommended that the fil ters again be changed after the first 25 hour
63. r proper disposal procedures and recycling center locations IMPORTANT The oil fill cap and dipstick must always be installed securely in place when the engine is running Severe engine damage could result from failure to do so SERVICING OIL COOLER Inspect and clean the oil cooler located next to the oil filter after every 100 hours of operation Clean debris from the fins of the oil cooler with a brush or compressed air 1 a a OIL COOLER Fe hyl 50 e Recheck the coolant level in the overflow reservoir and refill as needed Reinstall the reservoir cap CHANGING THE AIR CLEANER Check the air cleaner daily or before starting the engine Check for loose or damaged components and check the condition of the filter element Remove any buildup of dirt and debris in the air cleaner cover See Figure 51 for assembly of the air cleaner elements 41 WARNING Operating the engine with loose or damaged air cleaner compo nents will allow unfiltered air into the carburetor causing extensive wear and eventual failure of the engine A RETAINING KNOB WING NUT ELEMENT COVER RUBBER SEAL FOAM PRECLEANER ELEMENT AIR CLEANER BASE Figure 51 SERVICING THE FOAM PRECLEANER Wash the foam precleaner every 25 hours of operation Wash more often when operating under extremely dusty c
64. rea is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers Use extreme caution when shifting into reverse and backing up Always look down and behind before and while backing Be aware of the mower and attachment discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the chute guard in place Slow down before turning Operate the machine smoothly Avoid erratic operation and excessive speed Never leave a running machine unattended Always turn off the blades place the transmission in neutral set the parking brake stop the engine and remove key before dismounting Turn off blades when not mowing Stop the engine and wait until the blades come to complete stop before removing the grass catcher or unclogging chute or b making any repairs adjusting or removing any grass or debris Mow only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Use extra care when loading or unloading the machine into a trailer or truck because the unit could tip over causing serious personal injury Never make cutting height adjustment while the engine is running if the operator must dismount to do so Wear sturdy rough soled work shoes and close fitting slacks and shirts Do not wear loose fitting clothes or jewelry They can be caught in moving pa
65. rt it with the choke closed as this will cause flooding and make starting more difficult Instead fully open the choke and start the engine NOTE Upon start up a metallic ticking noise may occur This is caused by hydraulic lifter leakdown during storage The noise will normally cease within the first minutes of engine warm up If the noise continues increase the engine speed to mid throttle and allow the engine to run for several minutes If the noise persists contact your Cub Cadet dealer engine flywheel but the engine does not continue to run allow the engine to come to a complete stop before attempting to restart the engine Dam age to the starter may result from failure to do so 1 WARNING If the starter disengages the After the engine starts slowly release the brake pedal As the engine warms up gradually push the choke control knob all the way in Do not use the choke to enrich the fuel mixture except as necessary to start the engine e Allow the engine to run for a few minutes at mid throttle before putting the engine under load e Observe the instrument panel If the battery indicator light or oil pressure light come on immediately stop the engine Have the tractor inspected by your Cub Cadet dealer COLD WEATHER STARTING Be sure to use the proper oil for the expected temperatures and use winter grade fuel Follow the normal engine starting instructions above However allow the engine ample time to war
66. rts Never operate unit in bare feet sandals or sneakers Disengage all attachment clutches thoroughly depress the brake pedal and shift into neutral before attempting to start the engine Your mower is designed to cut normal residential grass of a height no more than 10 Do not attempt to mow through unusually tall dry grass e g pasture or piles of dry leaves Debris may build up on the mower deck or contact the engine exhaust presenting a potential fire hazard Use only accessories approved for this machine by Cub Cadet Read understand and follow all instructions provided with the approved accessory Use the roll bar and seat belt for safe operation Overturning the tractor without a roll bar or with a roll bar and the seat belt unfastened can result in death or injury Always use the seat belt except if the roll bar has been removed or if applicable the roll bar is in the folded position Use the handholds and running boards when getting on and off the tractor to help prevent accidental falls Keep the running boards clear of mud and debris Keep all safety decals clean and readable Replace any missing illegible or damaged safety decals Always sit in the tractor seat when starting the engine or operating controls Do not start the engine or operate controls while standing beside the tractor Never tamper with safety devices Check their proper operation regularly Contact your Cub Cadet dealer if
67. s of operation with these attachments installed Changing Hydro Transmission Oil Filter The hydro transmission oil filter should be changed after the first 25 of tractor operation and after every 100 hours operation e Stop the tractor engine and lower the mower deck or any other hydraulically lifted implement to the ground e Slide the seat fully forward then tilt seat forward e Through the access hole in the rear fender clean the area around the hydro transmission oil filter to prevent debris from entering the hydraulic system Refer to Figure 44 e Stuff shop rags underneath the hydro transmis sion filter to absorb any lost oil when the filter is removed Refer to Figure 44 HYDRO TRANSMISSION FILTER Seat Removed for Clarity Figure 44 e Apply a light coating of clean transmission oil to the gasket of the new hydro transmission filter e Remove the old hydrostatic filter by turning it counterclockwise and immediately replace with the new filter Turn the filter clockwise by hand until the gasket contacts the filter base then tighten the filter an additional 1 2 to 3 4 turn e Clean any residual oil from the top of the transmission Changing Hydraulic System Filter The hydraulic system oil filter should be changed after the first 25 of tractor operation and after every 200 hours operation e Stop the tractor engine and lower the mower deck or any other hydraulically lifted implement to the
68. safety devices malfunction Avoid accidental contact with control pedals while the engine is running as this can cause unexpected movement of the tractor Pull only from a drawbar or the lower hitch links in the down position Make certain the drawbar pin is locked in place Pulling from the rear axle of the tractor or any point above the axle could cause the tractor to overturn Maintain the weight balance of the tractor Install front end weights to counterbalance heavy implements attached to the three point hitch Do not operate the tractor with a light front end Do not leave equipment in the raised position Watch for traffic when operating near or crossing roadways If local laws permit road travel use the flashing hazard lights and SMV signs when traveling on public roadways Make certain all tractor lights are illuminated when operating at night Check overhead clearance carefully before driving under power lines wires bridges or low hanging tree branches before entering or leaving buildings or in any other situation 5 CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine Never assume children will remain where you last saw them Keep children out of the mowing area and in watchful care of an adult other than the operator To avoid back over accidents always disen gage the cutting blades before shifting in reverse The
69. should be performed whenever the tractor is placed in storage 1 Change the engine oil and filter following the instructions provided in CHANGING THE ENGINE OIL AND FILTER in SECTION 5 WARNING Never store the tractor with A fuel in the tank indoors or in poorly ventilated enclosures where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer etc WARNING Fuel left in the fuel tank A deteriorates and will cause serious starting problems N If storing the tractor for 30 days or more To prevent gum deposits from forming inside the engine s carburetor and causing possible malfunction of the engine the fuel system must be either completely emptied or the gasoline must be treated with a stabilizer to prevent deterioration Using fuel stabilizer Read the product manufacturer s instructions and recommendations Add to clean fresh gasoline the correct amount of stabilizer for the capacity approximately 6 gallons of the fuel system Fill the fuel tank with treated fuel and run the engine for 2 3 minutes to get stabilized fuel into the carburetor Emptying the fuel system e Prior to putting the tractor in storage monitor fuel consumption with the goal of running the fuel tank empty If a large volume of fuel is left over the fuel line can be disconnected at the fuel filter and the leftover fuel drained into an approved container Run the engine until it
70. t the tractor is being operated in the area M Seat Adjustment Lever The seat adjustment lever is located at the right front of the seat This lever is used to adjust the seat forward or backward N Seat Belt The seat belt when properly adjusted and used in conjunction with the Rollover Protective Structure ROPS can greatly reduce the risk of serious injury or death to the operator if an accidental tractor overturn occurs A WARNING DO NOT use the seat belt if the ROPS is in the folded position or the structure has been removed from the tractor 11 O Fuel Fill Cap The fuel fill cap is located on the left fender beside the operator s seat P Transmission Hi Lo Range Shift Lever The Hi Lo range shift lever is located on the left fender The lever has two speed range settings and a neutral position The lever must be shifted into either the high or low range prior to depressing the forward or reverse pedal to drive the tractor e Push the lever fully forward to shift into the high range e Pull the lever fully rearward to shift into the low range e Move the lever to the center position to shift into the neutral position 1 WARNING Never attempt to shift the Hi Lo range lever when the tractor is in Q PTO Reverse Override Switch motion The PTO reverse override switch is located on the left fender Depress the front of the switch to engage the override which allows the PTO to operate while the
71. t to straighten or reweld any part of the main frame or retaining brackets that have been damaged Doing so may weaken the structure and endanger your safety Never secure any parts on the main frame or attach the safety frame with anything other than the special fasteners specified Never attach ropes chains or cables to the ROPS for pulling purposes Although the ROPS provides you the maximum protection possible never take unnecessary risks SERVICE Use extreme care in handling gasoline and other fuels They are extremely flammable and the vapors are explosive Use only an approved container a Use only an approved container b Never remove fuel cap or add fuel with the engine running Allow the engine to cool at least two minutes before refueling c Replace the fuel cap securely and wipe off any spilled fuel before starting the engine as it may cause a fire or explosion d Extinguish all cigarettes cigars pipes and other sources of ignition e Never refuel the machine indoors because fuel vapors will accumulate in the area f Never store the fuel container or machine in side where there is an open flame or spark such as gas hot water heater space heat er or furnace Escaping hydraulic fluid under pressure can penetrate the skin If fluid is injected into the skin seek immediate medical attention Do not use your hand to check for leaks Use piece of cardboard or paper Never run machine ins
72. tachometer shows the engine speed in revolu tions per minute RPM Optimal engine operating speed is approximately 3400 3600 RPM When operating PTO driven attachments the RPM indica tor needle must be within the green range on the tachometer dial 3 Battery Indicator Light Bulb illuminates and battery voltage is displayed briefly when the ignition switch it turned to the ON position e to indicate the battery voltage has dropped below 11 5 0 5 1 0 DC volts The battery voltage is also displayed on the hour meter If this indicator and display come on during operation check the battery and charging system for possible causes and or contact your Cub Cadet dealer 4 Oil Pressure Indicator This warning lamp indicates low engine oil pressure If this indicator illuminates stop the tractor immediately and check the engine oil level If the oil level is within the operating range but the light remains on contact your Cub Cadet dealer NOTE The oil pressure indicator may illuminate when the key switch is turned to the on position but should turn off when the engine is started 5 PTO Engaged Indicator This indicator illuminates whenever the PTO switch is pulled upward in the ENGAGED position while the key switch is turned to the ON position Check this indicator if the engine will not crank with the key switch in the START position the indicator should not be illuminated If necessary move t
73. the blower housing at the front of the engine The transmission serial plate is located on the rear of the transmission below the PTO shaft ROPS information plate is located on a vertical leg of the ROPS Tractor Model Plate Model Number Mfg Date Serial No Engine Information Model No Displacement Spec No Serial No Transmission Serial Plate Serial Number ROPS Information Plate ROPS Serial No TRACTOR MODEL PLATE TRANSMISSION SERIAL PLATE XXXXXXXXXXXK XXXXXXXXXX Model Number Mfg Date Cub Cadet WC Sox sen 151 www cubcadet com CLEVELAND OH 44136 DEALER LOCATOR PHONE NUMBER 877 282 8684 ROPS INFORMATION PLATE IMPORTANT SAFE OPERATION PRACTICES WARNING THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF A NOT FOLLOWED COULD ENDANGER THE PERSONAL SAFETY AND OR PROPERTY OF YOURSELF AND OTHERS READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE YOUR UNIT FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY WHEN YOU SEE THIS SYMBOL HEED ITS WARNING contain or emit chemicals known to the State of California to cause cancer birth defects or other 1 WARNING The engine exhaust some of its constituents and certain vehicle components reproductive harm manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury To help prevent a
74. the clip pull the upper webbing of the belt through the clip toward the buckle link See Figure 26 e the belt and pull the buckle link to the left to remove the slack in the upper webbing of the belt between the adjuster clip and the link BUCKLE Sides of Clip RELEASE BUTTON Pull Belt to Pull Belt to Lengthen Shorten im DA a BUCKLE ADJUSTER LINK CLIP UPPER LOWER WEBBING WEBBING Figure 26 e To shorten the belt tip the other side of the clip upward pull the free end of the belt webbing to the right and pull the buckle link to the left to remove the slack THREE POINT HITCH ADJUSTMENTS e Adjust the RH adjustable lift link to level the lower hitch links Loosen the jam nut and turn the adjustment tube as shown in Figure 27 to shorten or lengthen the lift link Tighten the jam nut against the adjustment tube after adjusting Loosen Jam Nut ADJUSTMENT TUBE Lengthen Figure 27 The length of the upper hitch link is normally determined by the design of each implement To adjust the upper hitch link loosen the lock ing lever and turn the adjustment tube as shown in Figure 28 After the appropriate length is attained tighten the locking lever If correctly adjusted the upper hitch link will be parallel or nearly parallel to the lower hitch links ADJUSTMENT R TUBE Lengthen LOCKING va LEVER Loosen Lock Lever
75. tractor is traveling in the reverse direction The indicator light in the overide switch will illuminate when the switch is depressed to the ENGAGED position IMPORTANT Once activated this function remains activated until the ignition switch is turned to the OFF position for a duration of at least 20 seconds A R Parking Brake Lever WARNING Use EXTREME caution when operating PTO driven attach ments while traveling in the reverse direction Parking Brake Symbol Figure 7 The parking brake lever is located below the steering wheel in the dash panel With the brake pedal fully depressed push the parking brake lever downward and release the brake pedal to lock the parking brake S Differential Lock Pedal Diff Lock Pedal Symbol Figure 8 Located at the front of the left running board the differential lock pedal engages the transmission differential lock The differential lock is used to gain additional trac tion when operating the tractor on wet or loose soil When the pedal is depressed the rear wheels of the tractor are prevented from rotating independently of one another WARNING When operating with the differential lock engaged the tractor will be difficult to steer Do not drive the tractor on roadways or at high speeds with the differential lock engaged NOTE Disengagement of the differential lock is recommended prior to turning the tractor on grass or other maintained surfaces t
76. two years If any emission related part on the engine is defective the part will be repaired or replaced by Kohler Co free of charge OWNER S WARRANTY RESPONSIBILITIES a The engine owner is responsible for the performance of the required maintenance listed in the owner s manual Kohler Co recommends that you retain all receipts covering maintenance on the engine but Kohler Co cannot deny warranty solely for the lack of receipts or for your failure to assure that all scheduled maintenance was performed 6 Be aware however that Kohler Co may deny warranty coverage if the engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications c For warranty repairs the engine must be presented to a Kohler Co service center as soon as a problem exists Call 1 800 544 2444 or access our web site at www kohlerengines com for the names of the nearest service centers The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding warranty rights and responsibilities you should contact Kohler Co at 1 920 457 4441 and ask for an Engine Service representative COVERAGE Kohler Co warrants to the ultimate purchaser and each subsequent purchaser that the engine will be designed built and equipped at the time of sale to meet all applicable regulations Kohler Co also warrants to the initial purchaser and each subsequent purchaser that th
77. y period the maintenance records should be transferred to each subsequent owner Kohler Co reserves the right to deny warranty coverage if the engine has not been properly maintained how ever Kohler Co may not deny warranty repairs solely because of the lack of repair maintenance or failure to keep maintenance records Normal maintenance replacement or repair of emission control devices and systems may be performed by any repair establishment or individual how ever warranty repair must be performed by a Kohler authorized service center Any replacement part or service that is equivalent in performance and durability may be used in non warranty maintenance or repairs and shall not reduce the warranty obligations of the engine manufacturer 38 ENGINE MAINTENANCE WARNING Use care when servicing A any component in the engine area If the engine has recently been operated components will be hot and could cause burns Allow the engine to cool before servicing WARNING Before servicing the engine place the tractor on a level surface stop the engine engage the parking brake and remove the key from the ignition switch For additional safety remove the spark plugs to prevent accidental starting CLEANING THE ENGINE This tractor has an air cooled engine Air must be able to circulate freely over the cooling fins of the cylinders and cylinder heads Keep the area between the engine baffles and cylinders free of accumulated dirt
78. y while the charger is turned on as it can cause sparks e Keep al sources of ignition cigarettes matches lighters away from the battery The hydrogen gas generated during charging can be combustible e As a further precaution only charge the battery in a well ventilated area e Always shield eyes and protect skin and clothing when working near batteries WARNING Batteries contain sulfuric acid and may emit explosive gases Use extreme caution when handling batteries Keep batteries out of the reach of children BATTERY REMOVAL WARNING Battery posts terminals A and related accessories contain lead and lead compounds Wash hands after handling The battery is located at the front of the tractor beneath the hood To remove the battery e Open the tractor hood as described in the previous sub section e Remove the two wing nuts and the battery holddown strap from the battery holddown rods See Figure 35 e Spread the locking clips on the sides of the terminal covers and lift the tops of the covers to expose the battery connections See Figure 35 e Loosen the cable clamp of the black negative battery lead then lift the negative cable and its terminal cover off the negative battery post marked NEG Move the cable away from the negative battery post e Repeat the above procedure to remove the cable and cover from the positive battery post marked POS e Carefully lift the battery out of the tractor Insta

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