Craftsman 172.2677 Saw User Manual
Contents
1. 03 10 SB21 0 12 00 0 01 0 EE 44 SW55 58 00 Screw 45 SWO0242 10 00 Switch 3 4 4 42 1 10 1 1 50 Sw55 11 0 00 Screw 52 ST08 01 07 00 Cable Clamp 1 53 54 2 1 56 ST05 02 09 00 Bearing Sheath 1 SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS The Model Number will be found on the Nameplate Always mention the Model No in all correspondance regarding your tool 14 The Model Number will be found on the Nameplate Always mention the Model No in all correspondance regarding your tool Ss Reciprocating Saw Model No 172 267700 No PartNo Description Quantity 57 SB21 0 11 0 00 DownDeccoratedCove 1 58 SW50 11 3 00 Bal Bearing 1 59 STB51 03 220 00 Roter 60 SW50 03 4 00 Ball Bearing 1 61 SW61 55 0 00 Ring Circlip_ 1 62 ST05 05 01 00 Sea 1 63 ST03 20 10 00 Brush Holder 1 64 STO2 20 00 00 Carbon Brush_ 2 65 STO3 20 13 00 Brush Cover 2 66 SB21 0 09 00 00 Top Deccorated Cover 1 67 sws1 05 0 00 Needle Bearing 2 68 STB02 04 00 MainShaft 1 69 SB21 2 02 00 Balance Weight 2 70 SB21 2 01 00 BasePlate 1 71 SW57 2 11 00 Gearcase Cover 1 72 SB21 39 0 00 CapreolatePin 1 73 SW50 03 3 00 Bal Bearing 4 Flange 1 75 SW57 29 0 00 Screw 14 76 STBO1 03 002. that you are cutting 1 Use high speeds for cutting wood 2 Medium speed is best for non ferrous materials 3 Low speed is recommended for cutting metal NOTE Material thickness and blade selection will also affect your speed selection As a general rule as the material thickness increases the speed should be slower AN CAUTION Use a very slow speed when beginning a cut Then increase speed once the cut is started Prolonged use at a very slow speed may damage your saw OPERATION cont BLADE INSTALLATION AND REMOVAL This saw is designed to use all 1 2 in universal shank blades AN WARNING To prevent personal injury ALWAYS disconnect the plug from power source BEFORE assembling parts making adjustments or changing blades To Install Blade Figure 2 Disconnect saw from power source 2 If necessary extend the adjustable pivoting shoe away from the blade clamp for easier access 3 Rotate the blade clamp collar clockwise about 180 Insert the blade through the rubber cover until it stops then release the collar 5 Pull up on blade to ensure that it is locked in To Remove Blade 1 Disconnect saw from power source 2 If necessary extend the adjustable pivoting shoe away from the blade clamp for easier access Rotate the blade clamp collar clockwise about 180 Pull the blade out of the blade clamp and release the collar ADJUSTING THE SLIDING PIVOTING SHOE Figures 3 a
3. through the materia before continuing with the pocket cut n NOTE In areas where blade visibility is limited use the edge of the saw guard as a guide 11 MAINTENANCE SERVICE IN WARNING Preventive maintenance performed by unauthorized personnel may result in misplacing of internal wires and components which could cause a serious hazard 1 Tool service MUST BE performed only by a Sears Service Center Service or maintenance performed by unqualified personnel could result in a risk of injury IMPORTANT NOTE Ali service that requires opening the saw should oniy be performed at a Sears Service Center 2 When servicing a tool ALWAYS use only identical replacement parts Follow instructions in the Maintenance Section of this manual Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury TOOL LUBRICATION Your CRAFTSMAN Reciprocating Saw has been properly lubricated and is ready to use 1 In two to six months depending on use take your tool to the nearest Sears Service Center for a complete cleaning inspection and lubrication 2 Tools used constantly on production jobs will need lubrication more often 3 Tools that haven t been used for long periods of time should be lubricated before you use them WHEN SERVICING USE ONLY IDENTICAL REPLACEMENT PARTS IN WARNING To avoid accidents ALWAYS disconnect the tool from the powe
4. your tool may include the following symbols Minolta Volts Beine tn ae CODE A N Amperes HZ acean A A SENDEN RER Hertz A EEOAE Watts A Minutes ne ne eisen Alternating current zx ETT Direct current IO cdi No load speed A A ER Class Il construction Ni P TN Revolutions or reciprocation per minute T SERRE REPRE ea Indicates danger warning caution It means attention Your safety is involved IMPORTANT READ ALL INSTRUCTIONS 7 DESCRIPTION Your reciprocating saw has many built in convenience features for fast efficient cutting These features include an adjustable pivoting shoe for maximum control in a variety of cuts An easy to grip rubber boot and a keyless blade clamp for easy blade changes Keyless Blade Clamp Trigger Switch Adjustable Pivoting Shoe OPERATION AN CAUTION THE BLADE GUARD IS THERE FOR YOUR SAFETY DO NOT REMOVE IT AN CAUTION ALWAYS wear eye protection while operating this power tool USING THE TRIGGER SWITCH TO CONTROL VARIABLE SPEED This saw is equipped with a variable speed trigger switch The saw can be turned ON or OFF by squeezing or releasing the trigger switch The speed of the blade can be adjusted by the pressure you apply to the trigger switch 1 To increase the speed apply more pressure to the trigger switch 2 To decrease the speed apply less pressure Choosing the Correct Speed The speed you use will depend on the type of materials
5. Owner s Manual CRRFTSMRN PROFESSIONAL Reciprocating Saw Variable Speed Double Insulated Model No 172 267700 SAFETY CAUTION Read understand and follow OPERATION all Safety Rules and Operating Instructions MAINTENANCE in this manual before using this product ESPANOL Sears Roebuck and Co Hoffman Estates IL 60179 U S A 10 23 01 TABLE OF CONTENTS Watford Page 2 Safety Instructions Pages 3 7 Safety Symbols Page 7 o P Page 8 perator ee Pages 8 11 Maintenance eere tennis Pages 12 13 Accessories eeeeeeeee eee enenatis Page 13 Repar PANS oaran ee onic REN Pages 14 18 FULL ONE YEAR WARRANTY ON CRAFTSMAN PROFESSIONAL RECIPROCATING SAW If this CRAFTSMAN Professional Reciprocating Saw fails due to a defect in material or workmanship within one year from the date of purchase Sears will repair it free of charge WARRANTY SERVICE IS AVAILABLE BY SIMPLY RETURNING THE TOOL TO THE NEAREST SEARS STORE OR OTHER CRAFTSMAN OUTLET IN THE UNITED STATES This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Co Dept 817 WA Hoffman Estates IL 60179 SAVE THESE INSTRUCTIONS READ ALL INSTRUCTIONS SAFETY INSTRUCTIONS IN WARNING BE SURE to read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious
6. Pinion 1 79 ST14 01 01 00 Washer 1 80 SB21 3 10 00 GearCase 4 81 SW61 12 0 00 SplitWasher 1 82 ST14 12 00 00 Washer 4 83 ST04 03 48 00 DishSpring 2 84 SB213 01 00 TPin 1 No PartNo Description Quantity 85 SW57310 00 Screw 4 86 SW62 21 0 00 Capreoats 1 87 SB2132200 Spanner 1 88 SB2132100 Bracket 1 89 8213 20 00 Support Pate 1 ENIM ct ele ee ee E 107 SB215 00 00 Quick Blade Change Sei 1 102 58212 00 00 Gear Case Cover Set 1 103 SB217 00 00 RotorSet_ 1 00 RENE SB21 3 20 00 521 8 00 00 SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS 9L NOTES 17 Got oc atyour home oF oust Your Home For repair in your home of all major brand appliances lawn and garden equipment or heating and cooling systems no matter who made it no matter who sold it For the replacement parts accessories and owner s manuais that you need to do it yourself For Sears professional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME Anytime day or night 1 800 469 4663 U S A and Canada www sears com www sears ca Our Home For repair of carry in products like vacuums lawn equipment and electronics call or go on line for the nearest Sears Parts and Repair Center 1 800 488 1222 Anytime
7. controlled with the switch is dangerous and must be repaired ALWAYS disconnect the plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally ALWAYS store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users ALWAYS maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control ALWAYS check for misalignment or b nding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools N WARNING USE OF ACCESSORIES THAT ARE NOT RECOMMENDED FOR USE WITH THIS TOOL MAY CREATE A HAZARDOUS CONDITION ALWAYS use only accessories that are recommended for this tool Accessories that may be suitable for one tool can become hazardous when used on another tool SAFETY INSTRUCTIONS cont SERVICE SAFETY 1 Tool service MUST BE performed only at a Sears Service Center Service or maintenance performed by unqualified personnel could result in a risk of injury 2 When servicing a tool ALWAYS use only identical replacement parts Follow instructions in the Maintenance section of this manual Use of unauthor
8. day or night U S A only www sears com EA AHRENS AN ARICA A u en hy nn A RA mer Nt To purchase a protection agreement U S A or maintenance agreement Canada on a product serviced by Sears 1 800 827 6655 USA 1 800 361 6665 Canada A A B A ENIM Sage A A HORS n AR Nt CCA Para pedir servicio de reparaci n Au Canada pour service en francais a domicilio y para ordenar piezas 1 800 LE FOYERM 1 888 SU HOGAR 1 800 533 6937 1 888 784 6427 www sears ca SEARS Registered Trademark Trademark Service Mark of Sears Roebuck and Co Marca Registrada Marca de F brica Marca de Servicio de Sears Roebuck and Co MC Marque de commerce V Marque d pos e de Sears Roebuck and Co 18 Sears Roebuck and Co
9. ded accessories are currently available at your local Sears Store BLADES Sears has a large selection of reciprocating saw blades that are ideal for all your cutting needs EXTENSION CORDS Sears offers a large selection of extension cords that are ideal for ail your cutting needs A WARNING The use of attachments or accessories that are not recommended might be dangerous 13 Reciprocating Saw Model No 172 267700 1 SB21 5 14 00 FrontCover 1 SB21 5 19 00 Tortile Spring 1 SB21 5 18 00 StopPatch 1 SB21 5 17 00 Washer 1 SW61 61 0 00 Ring Circip 1 B21 5 09 00 Washer 1 7 SB21 5 05 00 Sheath 1 SB21 5 12 00 TortileSpring 1 SB21 5 02 00 FrontHousing 1 O 1 08 ne O1 E IT s e SB21 5 03 00 SB21 5 08 00 SB21 5 01 00 1 1 1 1 1 1i 982150700 Pm ST15 01 06 00 Sea SW55 37 0 00 Screw SB21 5 0 00 Ring Circlip 17 18 19 21 No A SB21 1 21 00 1 7 ST04 03 46 00 SB21 1 01 00 Back Plate 1 No PartNo Description Quantity 29 SB21 1 10 00 Reciprocating Rod 1 B21 1 03 00 1 STO4 03 4700 Spring 30 SB21 1 i a1 8104 08 32 SB215 11 00 Push Piece 1 33 5B21 0 16 00_ Seal Gasket 1 34 sB21 0 08 00 Seal 35 8521 0 06 00 Big Flange 3 36 swss 78 0 00 Screw 4 1 STO501 14 0000 Screw 38 STos 39
10. dress properly DO NOT wear loose clothing or jewelry Pull back long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 3 ALWAYS avoid accidental starting BE SURE switch is Off before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch in the On position invites accidents 4 ALWAYS remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury 5 DO NOT overreach ALWAYS keep proper footing and balance at all times Proper foot ng and balance enables better control of the tool in unexpected situations t SR ie we 6 ALWAYS use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions SAFETY INSTRUCTIONS cont TOOL USE AND CARE SAFETY 1 7 ALWAYS use clamps or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control DO NOT force tool Use the correct tool and blade for your application The correct tool and blade will do the job better and safer at the rate for which it is designed DO NOT use tool if switch does not turn it On or Off Any tool that cannot be
11. erious personal injury 9 SAVE THESE INSTRUCTIONS Refer to them frequently and use them to instruct others who may use this tool If someone borrows this tool make sure they have these instructions also SAFETY INSTRUCTIONS cont ADDITIONAL SPECIFIC SAFETY RULES cont IN WARNING Some dust particles created by power sanding sawing grinding drilling and other construction jobs contain chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending upon how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area Work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles an N WARNING The operation of any saw can result in foreign objects being thrown into your eyes which can result in severe eye damage Before beginning power tool operation ALWAYS wear ss FORESIGHT IS BETTER THAN NO SIGHT safety goggles or safety glasses with side shield and a full face shield when needed We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shield both available at Sears Retail Stores The label on
12. ized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury ADDITIONAL SPECIFIC SAFETY RULES 1 Know your power tool Read operator s manual carefully Learn the applications and limitations as well as the specific potential hazards related to this tool Following this rule will reduce the risk of electric shock fire or serious injury 2 ALWAYS hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make the exposed metal parts of the tool live and shock the operator 3 ALWAYS keep your hands away from cutting area DO NOT reach under the material being cut because the nearness of the blade to your hand is hidden from your sight 4 DO NOT use dull or damaged blades Bent blades can break easily or cause kickback 5 ALWAYS wear safety glasses or eye shields when using this saw ALWAYS wear a dust mask or respirator for applications which generate dust 6 ALWAYS protect your lungs Wear a face mask or dust mask if the operation is dusty Following this rule will reduce the risk of serious personal injury 7 ALWAYS protect your hearing Wear hearing protection during extended periods of operation Following this rule will reduce the risk of serious personal injury 8 ALWAYS inspect and remove all nails from lumber before sawing Following this rule will reduce the risk of s
13. nd 4 The shoe slides in or out to adjust the depth of cut to material being cut for maximum control and longer blade life To Slide Shoe In or Out See Fig 3 1 Pull shoe release lever and slide shoe out to desired cutting depth The shoe locks in 3 positions 2 Push in lever to lock shoe in desired position NOTE The shoe also pivots to provide maximum control against the surface being cut To Pivot Shoe See Fig 4 1 Firmly hold saw and then pivot shoe to desired position 9 oh gt w LD OPERATION cont FLUSH CUTTING Figure 5 1 The compact design of the motor housing and the blade guard on this reciprocating saw allows for extremely close cutting in floors corners and in other extremely close areas 2 To maximize the flush cutting capability of this saw insert the blade shaft into the blade holder with the teeth of the blade facing as close as possible to the work surface WOOD CUTTING Figure 6 1 ALWAYS clamp the workpiece down to prevent it from slipping 2 Place blade and blade guard lightly against surface to be cut 3 Turn on saw and allow it to come to full speed before applying pressure to the workpiece 4 ALWAYS hold saw firmly with both hands while cutting Whenever possible saw guard must be held firmly against Blade Guard the material being cut This will prevent the saw from jumping or vibrating and minimize blade breakage NOTE Wear gloves if cutting for long pe
14. personal injury WORK AREA SAFETY 1 ALWAYS keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 DO NOT operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 ALWAYS keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control ELECTRICAL SAFETY 1 Double insulated tools are equipped with a polarized piug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system Applicable only to Class Il double insulated tools Before plugging in the tool BE SURE that the outlet voltage supplied is within the voltage marked on the tool s data plate DO NOT use AC only rated tools with a DC power supply ALWAYS avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded If operating the power tool in damp locations is unavoidable ALWAYS use a Ground Fault Circuit In
15. r source BEFORE cleaning or performing any maintenance 1 Only the parts shown on pages 14 16 are intended to be repaired or replaced by the customer All other parts represent an important part of the double insulation system and should only serviced at a Sears Service Center 12 MAINTENANCE cont CLEANING IN WARNING To avoid accidents ALWAYS disconnect the tool from the power source BEFORE cleaning or performing any maintenance N CAUTION Certain cleaning agents and solvents cause damage to the plastic parts These include gasoline carbon tetrachloride chlorinated cleaning solvents ammonia and household detergents that contain ammonia 1 Use a clean cloth to remove dirt carbon dust etc 2 Electric tools are subject to accelerated wear and possible premature failure when they are used to work on fiber glass boats sports cars etc The fiber glass chips and grindings are highly abrasive to electrical tool parts such as bearings brushes commutators etc Consequently it is not recommended that this tool be used for extended work on fiber glass During any use on fiber glass it is extremely important that the tool is cleaned frequently with compressed air IN WARNING ALWAYS wear safety goggles when cleaning tools with compressed air IMPORTANT To assure product SAFETY and RELIABILITY repairs maintenance and adjustment MUST be performed by a Sears Service Center ACCESSORIES The following recommen
16. riods 10 OPERATION cont METAL CUTTING Figure 7 This saw has different metal cutting capacities depending upon the type of blade being used and metal being cut 1 ALWAYS clamp the work down to prevent it from slipping 2 Use a finer blade for ferrous metals and a coarse blade for non ferrous metals 3 When cutting thin gauge sheet metals ALWAYS clamp wood on both sides of the sheet This will give you a clean cut without excess vibration or tearing of the metal 4 DO NOT force the cutting blade Forcing the blade will reduce blade life and cause the blade to break NOTE We recommend that you spread a thin film of oil or other coolant along the line of cut ahead of the saw This will allow easier operation and help extend blade life When cutting aluminum use kerosene POCKET CUTTING Wood Only Figure 8 1 Measure the surface area to be cut and mark it clearly using a pen pencil or chalk 2 Install a pocket cutting blade into saw 3 Tip the saw backwards until the back edge of the blade guard is resting on the work surface 4 To avoid breaking the blade start the saw and use the slowest speed to begin the cut Then gradually increase the speed as you start to cut 5 Hold the saw handle firmly and begin to make lel dee ie a slow deliberate upward swing with the through material handle of the saw 6 The blade will begin to feed into the material 7 ALWAYS be sure that the blade is completely
17. terrupter to supply power to your tool ALWAYS wear electrician s rubber gloves and footwear in damp conditions DO NOT expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock DO NOT abuse the cord NEVER use the cord to carry the tools or pull the plug from the outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock SAFETY INSTRUCTIONS cont ELECTRICAL SAFETY cont 8 When operating a power tool outside ALWAYS use an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock NOTE The extension cord must have adequate wire size AWG American Wire Gauge for safe efficient use Smaller gauge wires have greater capacity 16 gauge wire has more capacity than 18 gauge wire Minimum Gauge for Extention Cords AWG Total Length of Cord in Feet 120V en Ampere Rating AWG More than 0 Not more than 6 More than 6 Not more than 10 More than 10 Not more than 12 More than 12 Not more than 16 PERSONAL SAFETY 1 ALWAYS stay alert watch what you are doing and use common sense when operating a power tool DO NOT use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may resuit in serious personal injury 2 ALWAYS
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