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1. 6 48 7 47 di de H 189 8 8 72 221 5 sle e N 2 68 68 1 M N YN J Note Dimensions are in inches with millimeters in parentheses PIPE MOUNT CONFIGURATION WALL MOUNT CONFIGURATION N 37260046 2 4 Oxymitter 4000 20002692 8989 6929 9062 LIZ 9 S v6L SLL Hal og uo 920 Lese 061 061 ds b3 851 BEL ave 082 sajoH g 9192 SBD PPV 17 61 9001 20 76 0 9 0 4612 2021 19 TA ANIM Gez 622 eid eqni ut ISNV 0T 6 00 6 eBue 4 182 ue JV Jeu ISNV ebuel4 078 aeg PISIUS JTAVL Ge ei 181 eqold
2. O JLL je oues uonejejsu sut d ER 12913993 LAN v e 09 LZI 1 1 J 21 Assy eos Assy 10199119 jsngjesnyia s Uv m MF _ Ol A k i 16 9 S N T 0 A jsng jeqqnus 812 L 821 66 oge 00 2 6 V d Figure 2 3 Oxymitter 4000 with Instruction Manual Abrasive Shield IM 106 340 Rev 4 0 May 2006 d WIA SeseujueJed ui uy UI SUOISUSWIA z eunsseJd Jou pue NIG pue SNY saue peoej je j S9 0N 2 5 Instruction Manual lt 8 gt N z 2 S gt O O O st E gt x O Figure 2 4 Oxymitter 4000 Adapter Plate Dimensions 70002892 Le euni ao eBuejj ed uoneleisu pleluS eaiseiqy uo pooeds 0007 191IWAXO JO Kjenbe sinu pue sJeysemxool spnis p ed a 4 uo peoeds jjenbe pepesiyy g z V PISIUS eAiseJqv y z pue 6 9 10 ejejd 8 29 0057 Y Suns opisino jo 20
3. 11 5 Catalyst 11 6 OxyBalance Display and Averaging System 11 6 APPENDIX A Safety InstFUCOFis x a remmende Lo uh sog Vas vata e NIS tee A 2 Safety Data Safety Data Sheet for Ceramic Fiber Products A 15 APPENDIX B Returning 1 Return of Material TOC 3 Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 TOC 4 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 ESSENTIAL INSTRUCTIONS ROSEMOUNT Analytical Oxymitter Oxygen Transmitters READ THIS PAGE BEFORE PROCEEDING Emerson Process Management designs manufactures and tests its products to meet many national and international standards Because these instruments are sophisticated technical products you MUST properly install use and maintain them to ensure they continue to operate within their normal specifications The following instructions MUST be adhered to and integrated into your safety program when installing using and maintaining Rosemount Analytical products Failure to follow the proper instructions may cause any one of the following situations to occur Loss of life personal injury property damage damage to this instrument and warranty invalidation Read all instructions prior to installing operating and servicing the
4. V Can You Use the Quick Start Guide vii Quick Start Guide for Oxymitter 4000 Systems viii Quick Reference Guide Manual Calibration Instructions ix HART Communicator Fast Key x Component Checklist nnna nanana 1 1 System Overview ee hh K ERG 1 1 SCOPE ci pte qum S od mid E 1 1 System 1 3 System Configuration 1 4 System Features anne ene p Rd M arta a Yk n 1 4 Handling the Oxymitter 4000 1 8 System 1 9 IMPS 4000 1 12 SPS 40018 Optional 1 12 MOUNTING zere Ere ae nate SAK a 1 12 Operation 1 12 Model 751 Remote Powered Loop LCD Display 1 13 Probe Options iranse aia ba ea arie pica tena Rotes A RI e ER P 1 13 Diffusion Elements 1 13 Specifications oon n nn ee 1 16 Mechanical 2 2 Selecting Location e t Eoen EER EREE TETEE A 2 2 Probe Installation sonnan 2 2 Remote Electronics 2 9 El
5. Le tee 8 3 Alarm 1 8 3 Alarm Contacts sat zap eenn es au ee ade e Ee Aas ATA TR 8 4 Identifying and Correcting Alarm 5 8 5 Calibration Passes but Still Reads Incorrectly 8 22 SECTION 9 OVORVIOW oils quus dace td TI es tc ace to tao Poeti 9 1 Maintenance and Service Calibration with 9 1 Automatic 9 2 Semi Automatic Calibration 9 3 Manual Calibration with Membrane 9 3 Calibration with LOI 9 5 Oxymitter 4000 9 7 Removal and Replacement of Probe 9 7 TOC 2 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 SECTION 10 Probe Replacement Parts 10 1 Replacement Parts Electronics Replacement Parts 10 6 SECTION 11 HART Handheld 375 11 1 Optional Asset Management Solutions 5 11 2 Accessories By Pass Packages oe reget Ae go ee 11 2 IMPS 4000 Intelligent Multiprobe Test Gas Sequencer 11 3 SPS 40018 Single Probe Autocalibration Sequencer 11 4 Calibration
6. 9 1 Specifications 1 16 H SPS 4001B 11 4 HART Communications 7 1 ee INTIAN HART Handheld Communicator 11 1 SS 140 mari 13 System Features 1 6 T ne poc E The Troubleshooting 8 1 Mechanical 2 2 K Kit Cell Replacement 9 17 Probe Disassembly 10 4 ROSEMOUNT Analytical http www raihome com S EMERSON Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Index 2 Rosemount Analytical warrants that equipment manufactured and sold by it will upon shipment be free of defects in workmanship or material Should any failure to conform to this warranty become apparent during a period of one year after the date of shipment Rosemount Analytical shall upon prompt written notice from the purchaser correct such nonconformity by repair or replacement F O B factory of the defective part or parts Correction in the manner provided above shall constitute a fulfillment of all liabilities of Rosemount Analytical with respect to the quality of the equipment THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OF QUALITY WHETHER WRITTEN ORAL OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OF FITNESS FOR PURPOSE The remedy ies provided above shall be purchaser s sole remedy ies for any failure of Rosemount Analytical to comply with the warranty provisions w
7. and TP4 monitor the heater thermocouple TP5 and TP6 monitor the process gas or the calibration gas parameter Refer to Remote Powered Loop LCD manual for calibration and operation ROSEMOUNT Ana ja 37260037 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Section 7 OVERVIEW ROSEMOUNT Analytical HART AMS OvervioW xk lx ver end eee RR de ee page 7 1 HART Communicator Signal Line Connections page 7 2 HART Communicator PC Connections page 7 2 Off Line and On Line Operations page 7 4 Logic I O Configurations page 7 4 HART AMS Menu Tree page 7 4 HART Communicator Cal Method page 7 8 Defining a Timed Calibration via HART page 7 9 D A Trim Procedure page 7 9 The HART Communicator is a handheld communications interface device It provides a common communications link to all microprocessor based instru ments that are HART compatible The handheld communicator contains an 8 x 21 character liquid crystal display LCD and 25 keys A pocket sized manual included with the HART Communicator details the specific functions of all the keys To interface
8. Instrument Air Supply 10 225 psig Max Pressure Ref Air Set 0 250 or 6 mm O D Tubing 263C152G01 Supplied by Customer Schematic Hookup for Reference Air Supply on Oxymitter 4000 Probe Head 26170035 Figure 2 12 Oxymitter 4000 Gas Connections Calibration Gas Connections Di Reference Air 26170025 Calibration Gas 2 17 Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 IMPS 4000 See the IMPS 4000 Intelligent Multiprobe Sequencer Instruction Manual for CONNECTIONS wiring and pneumatic connection SPS 4001B See the SPS 4001B Single Probe Autocalibration Sequencer Instruction CONNECTIONS Manual for wiring and pneumatic connection NOTE Upon completing installation make sure that the Oxymitter 4000 is turned on and operating prior to firing up the combustion process Damage can result from having a cold Oxymitter 4000 exposed to the process gases During outages and if possible leave all Oxymitter 4000 units running to prevent condensation and premature aging from thermal cycling ACAUTION If the ducts will be washed down during outage MAKE SURE to power down the Oxymitter 4000 units and remove them from the wash areas 2 18 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Section 3 VERIFY INSTALLATION Mechanical Installation Terminal Block Wiring
9. CAL TEST GAS PROCESS KEYPAD Alarms 02 Cell Open ROSEMOUNT e Analytical e LOI 8 16 n ITENS 1 zi TP2 e TP3 e 4 mW LOO 5 37260028 Fault 10 High Cell mV Figure 8 12 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad upper view and an Oxymitter 4000 with an LOI lower view The upper view also shows J1 and test points TP1 through TP6 located on the microprocessor board below the membrane keypad or the LOI module Membrane Keypad When Fault 10 is detected the O2 CELL flashes once pauses for three seconds and repeats 1 Using a multimeter measure across TP1 to TP2 If you measure 204 mV to 1 volt DC the cell reading is due to high combustibles This is a self clearing alarm once the combustible conditions go away If you measure 1 2 VDC the cell wires either orange or green have become detached from the input 2 One possible cause is connector J1 The orange or green wire has come loose from the crimped connection 3 The platinum pad could also be at fault The pad could have broken free from the back of the cell 4 Replace heater strut per Heater Strut Replacement in Section 9 Maintenance and Service If necessary replace the cell and flange assembly per Cell Replace ment in Section 9 Maintenance and Ser vice
10. 5 TPETTEI va T TOIWV IAOT OEWV Gore OTEPEWON Tuv Kawdiwv 6 acpadouc me o vdeons aus mo yivetat u oo 10A anoouvd e Tou aywyouc om SidpKeia kar oraona aopahetodiaK ITIIIS entong anop vworjs EdV Bev T TE AAa p ca anoouvSeone me cuokeurjs and mv va Kai va cav Ot rj IAK TTTEG VA pe avayvopioyu va IEC947 eivat onpaop va ue T OEIG EVUTIAPXOUV K TW and AUTA AUTA va rav xei apaipedei and M Kal T TE pdvo and EL IKEUH VO TEXVIK eivai pe uri pxet and ETIKP VELES
11. Not Included in Kit _ gg ES Wire Corrugated S Seal Cell and FI Assembly ff an Closed end EN Connector Socket Head Set Screws Cap Screws Calibration Gas Passage 35830009 Table 10 1 Replacement Parts for Probe Continued Figure and Index Number Part Number Description 10 1 4847B61G02 ANSI 18 Cell Replacement Kit 10 1 4847B61G03 ANSI 3 Cell Replacement Kit 10 1 4847B61G04 ANSI 6 Cell Replacement Kit 10 1 4847B61G05 ANSI 9 Cell Replacement Kit 10 1 4847B61G06 ANSI 12 Cell Replacement Kit 10 1 4847B61G34 ANSI 15 Cell Replacement Kit 10 1 4847B61G35 ANSI 18 Cell Replacement Kit 10 1 4847B61G14 DIN 18 Cell Replacement Kit 10 1 4847B61G15 DIN 3 Cell Replacement Kit 10 1 4847B61G16 DIN 6 Cell Replacement Kit 10 1 4847B61G17 DIN 9 Cell Replacement Kit 10 1 4847B61G18 DIN 12 Cell Replacement Kit Includes pad and wire 10 3 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 Table 10 1 Replacement Parts for Probe Continued Figure and Index Number Includes pad and wire 10 4 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 2 4 2 4 2 4 2 4 2 4 2 4 9 12 9 12 9 12 9 12 9 12 9 12 9 12 Part Number 4849B94G01 4849B94G02 4849B94G03 4849B94G04 4849B94G05 4849B94G06 4849B94G26 4849B94G27 4849B94G13 4849B94G14 4849B94G15 4849B94G16 4849B94G17 4849B94G18 3D39003G11 3D39003G12 3D39003G1
12. Disconnect and lock out power before connecting the power supply AWARNING Install all protective covers and safety ground leads after installation Failure to install covers and ground leads could result in serious injury or death AWARNING To meet the Safety Reguirements of IEC 1010 EC reguirement and ensure safe operation of this eguipment connection to the main electrical power supply must be made through a circuit breaker min 10 A which will disconnect all current carrying conductors during a fault situation This circuit breaker should also include a mechanically operated isolating switch If not then another external means of disconnecting the supply from the eguipment should be located close by Circuit breakers or switches must comply with a recognized standard such as IEC 947 NOTE To maintain proper earth grounding ensure a positive connection exists between the sensor housing the electronics housing and earth The connecting ground wire must be 14 AWG minimum Refer to Figure 2 10 NOTE Line voltage signal and relay wiring must be rated for at least 221 F 105 C 1 Remove cover 27 from remote electronics 2 Connect Line Voltage a Connect the line or L1 wire to the L1 terminal and the neutral or L2 wire to the N terminal Figure 2 10 The Oxymitter 4000 automatically will configure itself for 90 250 VAC line voltage and 50 60 Hz The power supply requires no setup
13. DS The unit is configured for both a Unit Alarm and a High AC Impedance CALIBRATION RECOMMENDED A WN 6 The unit is configured for both a Low and High AC Impedance CALIBRATION RECOMMENDED 7 The unit is configured for a Unit Alarm a Low Os and a High Impedance CALIBRATION RECOMMENDED 8 The unit is configured for a calibration handshake with IMPS 4000 or SPS 40018 CALIBRATION RECOMMENDED will initiate the calibration cycle 9 The unit is configured for a calibration handshake CALIBRATION RECOMMENDED will not initiate the calibration cycle with the IMPS 4000 or SPS 4001B The default condition for an Oxymitter 4000 without an IMPS 4000 or SPS 4001B The default condition for an Oxymitter 4000 with an IMPS 4000 or SPS 4001B 4 5 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 Recommended Configuration 4 6 Recommended Configuration 4 20 mA Signal The 4 20 mA signal is linear and can be ranged by the user for range from 0 40 It should be noted that the 4 20 mA signal will go to one of several default values under certain conditions Default Option In calibration 4 20 mA signal responds 4 20 mA signal holds last value during normally to cal gas cal recommended only if several O probes are being averaged together over preset 4 20 mA signal defaults to none range 20 5 mA Critical alarm 4 20 mA signal defaults to 4 20 mA signal dfaults to 21 1
14. ROSEMOUNT Analytical Configuration of Oxymitter 4000 with Membrane Keypad Verify Installation page 3 1 Logie VO ms mt same Ried ete nand de page 3 5 AWARNING Install all protective eguipment covers and safety ground leads before eguipment startup Failure to install covers and ground leads could result in serious injury or death Ensure the Oxymitter 4000 is installed correctly See Section 2 Installation 1 Remove cover 27 to expose terminal block 25 2 Check the terminal block wiring Figure 3 1 Be sure the power 4 20 mA signal and the logic outputs are properly connected and secure To avoid a shock hazard the power terminal cover must be installed For units with remote electronics check the terminal block wiring at the probe and at the remote electronics unit 3 Install housing cover 27 Figure 9 3 or Figure 9 4 on terminal block 25 EMERSON http www processanalytic com Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Figure 3 1 Electronics Housing Terminals and Membrane Keypad Oxymitter 4000 Elm Electronics Fm la Housing LEC 2 IU 4 20 mA Signal Logic I O Terminal Block 37260009
15. When Fault 1 is detected the LOI displays the 02 T C Open message 1 Remove power Unscrew and remove the LOI module from the electronic assembly 2 Reconnect power to the Oxymitter 4000 3 Perform the diagnostic steps 1 through 4 shown for the membrane keypad 8 7 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 Figure 8 4 Fault 2 Shorted Thermocouple ROSEMOUNT Analytical m HEATER T C DIAGNOSTIC HEATER ALARMS 2 CELL CALIBRATION CALIBRATION RECOMMENDED r O2CELLmV 02 CELL mv HEATER T C HEATER T C TEST POINTS CAL TEST GAS PROCESS 02 KEYPAD Alarms 02 T C Shorted ROSEMOUNT e Analytical e LOI 8 8 37260020 Fault 2 Shorted Thermocouple Figure 8 4 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad upper view and an Oxymitter 4000 with an LOI lower view The upper view also shows J1 and test points TP1 through TP6 located on the microprocessor board below the membrane keypad or the LOI module Membrane Keypad When Fault 2 is detected the HEATER T C LED flashes twice pauses for three seconds and repeats 1 Using a multimeter measure the voltage from TP3 to TP4 If the reading is 0 0 5 mV then a shorted thermocouple is likely 2 Remove power and disconnect J1 3 Measure the resistance from
16. a w W 02 CELL 2 FLASH VALID CAL EPROM 3 FLASH INVALID CAL CALIBRATION VALI SLOPE W Em lt ge FAILED CAL LED OFF SW2 DIP SWITCH HART LOCAL 0 25 4mA 20 USED 29770005 2 Verify the calibration gas parameters are correct per Calibration with Keypad If performing a manual calibration with CALIBRATION RECOMMENDED LED off and the CAL LED off start at step a If performing a manual calibration with the CALIBRATION RECOMMENDED LED on and the CAL LED on start at step b 3 4 a Push the CAL key The CALIBRATION RECOMMENDED LED will come on and the CAL LED will be on solid If a multimeter is attached across TP5 and TP6 the reading will display the percentage of oxygen seen by the cell Push the CAL key The CALIBRATION RECOMMENDED LED will turn off and the CAL LED will flash continuously The Oxymitter 4000 can be configured so that the 4 20 mA signal will hold the last value The default condition is for the output to track A flashing LED indicates that the Oxymitter 4000 is ready to accept the first calibration gas Apply the first calibration gas Electronics will abort the calibration if step 4 is not done within 30 minutes Push the CAL key the CAL LED will be on solid A timer is activated to allow the calibration gas adequate time to flow default time
17. and Ta apaipouviai u vo and ELSIKEULEVO TEXVIK tav n and and m ETIIP VEIEC va omy agri kat 45 ent 9 eivat ue To OU BOAO atic o nylec 10 ta nou aut eivai and va Hh nEpioo repa and EN61010 1 IEC417 Kat 1503864 14 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 SAFETY DATA SHEET FOR CERAMIC FIBER PRODUCTS JULY 1 1996 SECTION IDENTIFICATION PRODUCT NAME Ceramic Fiber Heaters Molded Insulation Modules and Ceramic Fiber Radiant Heater Panels CHEMICAL FAMILY Vitreous Aluminosilicate Fibers with Silicon Dioxide CHEMICAL NAME N A CHEMICAL FORMULA N A MANUFACTURER S NAME AND ADDRESS Watlow Columbia 2101 Pennsylvania Drive Columbia MO 65202 573 814 1300 ext 5170 573 474 9402 HEALTH HAZARD SUMMARY WARNING Possible cancer hazard based on tests with laboratory animals May be irritating to skin eyes and respiratory tract May be harmful if inhaled Cristobalite crystalline silica formed at high
18. guo 800 2096 az 9909 8 91 er ver LLG SZ sSpH p 160 2692 gt 81 02 eig lei 90 46 120 5 0 6 2 844 p yo Ge esn a 697 vog ve ee 808 907 4 Bugunow SLE 91 806 oan 9 NIG N eae 9 L ISNV 1 a wid 60014 10 LdN v e Jo 816 oszi PPV 15998913 gt 691 209 l aa WIG Levis LEI 7 Jesnyiq A 1 ojueJe eqoud V PPV 96 08 d 89 zz JUDIJUY 0 eje nsu LOHSvasese c0H8L8SESE ISNV Jexseo YHL 29070 UI M LOD8VAESE 10709149P 0 UI SUOISUSWIG 8 0N joedsai uy uonoeulp Siy UI eq ISNW Sse2oJd 2 3 Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Figure 2 2 Oxymitter 4000 Remote Electronics Installation REMOTE ELECTRONICS REMOTE ELECTRONICS WITH MEMBRANE KEYPAD AND BLIND COVER WITH LOI AND WINDOW COVER 8 a DIA
19. 3 CALIBRATION FAILED One contact per probe from an SPS 4001B or IMPS 4000 to the control room for notification that the calibration procedure failed Grouped with this alarm is an output from a pressure switch which indicates when the calibration gas bottles are empty 4 4 20 mA SIGNAL DURING CALIBRATION The 4 20 mA signal can be configured to respond normally during any calibration or it can be configured to hold the last O value upon the initiation of calibration The factory default is for the 4 20 mA signal to track operate normally throughout calibration Holding the last value may be useful if several probes are being averaged for the purpose of automatic control Unless several probes are being averaged always place control loops that are using the O signal into the manual mode prior to starting the calibration Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Section 5 POWER UP Startup and Operation of Oxymitter 4000 with Membrane Keypad Power Up Operation Startup Display When power is applied to the probe the cell heater turns on It takes approximately one half hour for the cell to heat to operating temperature This condition is indicated by the top four LEDs DIAGNOSTIC ALARMS on the membrane keypad Figure 5 1 Starting with the CALIBRATION LED the LEDs light in ascending order until all four LEDs are on At this point all four turn off and the cycle starts again Thi
20. ASSET MANAGEMENT SOLUTIONS AMS BY PASS PACKAGES Figure 11 2 By Pass Mounting 11 2 Asset Management Solutions AMS software works in conjunction with the HART Communication Protocol and offers the capability to communicate with all HART plant devices from a single computer terminal For more information call Emerson Process Management at 1 800 433 6076 WIS lll xit co A oo aN 26170024 E oo The specially designed Rosemount Analytical By Pass Package for oxygen analyzers has proven to withstand the high temperatures in process heaters while providing the same advantages offered by the in situ sensor Inconel or Kanthal steel tubes provide effective resistance to corrosion and the package uses no moving parts air pumps or other components common to other sampling systems For more information call Emerson Process Management at 1 800 433 6076 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 IMPS 4000 INTELLIGENT MULTIPROBE TEST GAS SEQUENCER Figure 11 3 IMPS 4000 26170006 The IMPS 4000 Intelligent Multiprobe Test Gas Sequencer is housed within an IP56 NEMA 4X enclosure and has the intelligence to provide calibration gas sequencing of up to four Oxymitter 4000 units to accommodate automatic and semi automatic calibration routines This sequencer works in conjunction with the
21. Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Section 11 Optional Accessories HART Handheld 375 Communicator page 11 1 Asset Management Solutions AMS page 11 2 By Pass Packages page 11 2 IMPS 4000 Intelligent Multiprobe Test Gas Sequencer 11 3 SPS 40018 Single Probe Autocalibration Sequencer page 11 4 Calibration Gas page 11 5 Catalyst Regeneration page 11 6 HART HANDHELD 375 COMMUNICATOR Figure 11 1 HART Model 375 Handheld Communicator HART Communicat ator 4 9 aea 37260059 The HART Handheld 275 375 Communicator is an interface device that provides a common communication link to HART compatible instruments such as the Oxymitter 4000 HART Communications Protocol permits all the information available from the Oxymitter 4000 s electronics to be transmitted over standard 4 20 mA signal wires By attaching the HART handheld communicator at a termination point along the 4 20 mA signal line a technician can diagnose problems and configure and calibrate the Oxymitter 4000 as if he or she were standing in front of the instrument For more information call Emerson Process Management at 1 800 433 6076 ROSEMOUNT S Analytical EMERSON http www processanalytic com Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006
22. LOI When Fault 10 is detected the LOI displays the 02 Cell Open message 1 Remove power Unscrew and remove the LOI module from the electronic assembly 2 Reconnect power to the Oxymitter 4000 3 Perform the diagnostic steps 1 through 4 shown for the membrane keypad Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 8 13 Fault 11 Bad Cell ROSEMOUNT Analytical r HEATERT C DIAGNOSTIC HEATER Swe ALARMS O2CELL o L CALIBRATION o CALIBRATION RECOMMENDED O r O2CELLmV 4 PIO TEST O2 CELL TP2 E POINTS HEATER T C TP3 e HEATER T C TP4 e ORG CAL TEST GAS TPS eW PROCESS TP6 e 02 Jg KEYPAD Alarms 02 Cell Bad ROSEMOUNT e Analytical 37260029 LOI Fault 11 Bad Cell Figure 8 13 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad upper view and an Oxymitter 4000 with an LOI lower view Membrane Keypad When Fault 11 is detected the 2 CELL flashes three times pauses for three seconds and repeats 1 The bad cell alarm activates when the cell exceeds the maximum resistance value 2 The cell should be replaced See Cell Replacement in Section 9 Maintenance and Service for cell replacement instructions LOI When Fault 11 is detected the LOI d
23. tions If using an SPS 40018 refer to the SPS 4001B Single Probe Autocalibra tion Sequencer Instruction Manual for the proper reference air connec tions ACAUTION Do not use 100 nitrogen as a low gas zero gas It is suggested that gas for the low zero be between 0 4 and 2 0 O Do not use gases with hydrocarbon concentrations of more than 40 parts per million Failure to use proper gases will result in erroneous readings Calibration Gas Two calibration gas concentrations are used with the Oxymitter 4000 Low Gas 0 4 and High Gas 8 See Figure 2 12 for the Oxymitter 4000 connections 2 16 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 2 11 Air Set Plant Air Connection 0 125 27 NPT Female 3 12 79 25 Max Outlet Connection Note Dimensions are in inches with 4 2 250 57 15 millimeters in parentheses 2 ji 181 12217 0 25 18 NPT Female Inlet Connection 8 50 215 90 Flow Set i 4 Max Point Knob 1 19 20 30 22 50 80 2 Mounting Holes 3 19 81 03 Lg 1 50 through Body for 38 10 0 312 7 92 Dia Bolts Drain Valve 10 0 254 gt Replacement Parts 0 2 2 0 scfn 7718635H02 2 Pressure Gage 0 15 psig 275431 006 To Electronics Combination Filter Reg 0 30 psig 4505C21G01 Dn
24. 11 Yes 4 EEprom Corrupt 3 5 mA factory default 12 No CALIBRATION 1 Invalid Slope Track 13 Yes 2 Invalid Constant Track O 14 Yes 3 Last Calibration Failed Track O 15 Yes via Calibration Recommended Track O Yes Critical alarm conditions will render the measurement as unusable and any of these events will cause the 4 20 mA signal to go to a user selectable limit of 3 5 mA or 21 6 mA position 3 of SW2 Factory default value is 3 5 mA Alarms which are not self clearing Self Clearing NO will reguire a reset Perform the Reset Procedure in Section 3 Configuration of Oxymitter 4000 with Membrane Keypad to continue operation The CALIBRATION RECOMMENDED alarm flashes the Calibration Recommended LED on the operator s keypad Table 8 2 Diagnostic Unit Alarm Fault Definitions LOI Message Status Fault Number Self Clearing 02 T C OPEN Heater T C Open 1 No 02 T C SHORTED Heater T CShorted 2 No 02 T C REVERSED Heater T C Polarity Reversed 3 No ADC ERROR A D Comm Error 4 No 02 HEATER OPEN 02 Heater Open 5 No VERY HI O2 TEMP Very High Process Temperature 6 No BOARD TEMP HI Electronics Overheated 7 Yes 02 TEMP LOW Low Process Temperature 8 Yes 02 TEMP HI High Process Temperature 9 Yes 02 CELL OPEN 02 Cell Open 10 Yes 02 CELL BAD 02 Cell Failed 11 13 14 Yes EEPROM CORRUPT EEprom Failed 12 No CALIB FAILED Last Calibration Failed 15 Yes LINE FREO ERROR Incorrect Input Line Freguency Detected on Power Up No 8 6 Instruction Ma
25. 3 Connect 4 20 mA Signal and Calibration Handshake Logic I O Leads Figure 2 10 Use individual shielded twisted wire pairs Terminate the shield only at the electronics housing a 4 20 mA Signal The 4 20 mA signal represents the value and can also operate the Model 751 Remote Powered Loop LCD Display or any other loop powered display Superimposed on the 4 20 mA signal is HART information that is accessible through a Model 275 375 Handheld Communicator or AMS software 2 13 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 2 14 b Calibration Handshake Logic I O The output can either be an alarm or provide the handshaking to interface with an IMPS 4000 or SPS 4001B For more information refer to Logic I O in Section 4 Configuration of Oxymitter 4000 with LOI and either the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Manual or the SPS 4001B Single Probe Autocalibration Sequencer Instruction Manual If autocalibration is not utilized a common bi directional logic contact is provided for any of the diagnostic alarms listed in Table 8 1 The assignment of alarms which can actuate this contact can be modified to one of seven additional groupings listed in Table 4 1 The logic contact is self powered 5 VDC 340 ohm series resistance An interposing relay will be required if this contact is to be utilized to annunciate a higher voltage device such as a light or horn and may
26. 4 0 May 2006 Oxymitter 4000 Figure 1 9 Typical System Installation Oxymitter 4000 with Remote Electronics STANDARD Oxymitter 4000 Remote Electronics Logic I O Calibration Gas 4 to 20 mA Signal Line Voltage SPS 4001B SINGLE PROBE AUTOCALIBRATION OPTION WITH REFERENCE AIR OPTION Adapter Plate Oxymitter 4000 Remote Electronics Line Voltage Logic I O 4 to 20 mA Signal Line Voltage Adapter Plate Flowmeter Instrument Air Supply Reference Air Pressure Regulator IMPS 4000 MULTIPROBE AUTOCALIBRATION OPTION Adapter Plate Oxymitter 4000 Remote Electronics Logic I O Line Voltage 4 to 20 mA Signal Line Voltage IMPS 4000 Note The IMPS 4000 or SPS 4001B must be installed in a non hazardous explosive free environment 37260006 SPS 4001B Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 IMPS 4000 OPTIONAL SPS 4001B OPTIONAL Mounting Operation 1 12 Information on the IMPS 4000 is available in the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Manual The SPS 4001B Single Probe Autocalibration Sequencer provides the capability of performing automatic timed or on demand calibrations of a single Oxymitter 4000 without sending a technician to the installation site The SPS 40018 is fully enclosed in NEMA cabinet suited for wall mounting This cabinet
27. Oxymitter 4000 May 2006 Snubber Diffusion Assembly The snubber diffusion assembly Figure 1 12 is satisfactory for most applications This element is also available with a flame arrestor and with a dust seal for use with an abrasive shield Figure 1 12 Snubber Diffusion Assembly 36210012 Cup Type Diffusion Assembly The cup type diffusion assembly Figure 1 13 is typically used in high temperature applications where frequent diffusion element plugging is a problem It is available with either a 10 or 40 micron sintered Hastelloy element This element is also available with a dust seal for use with an abrasive shield Figure 1 13 Hastelloy Cup Type Diffusion Assembly 36150001 Abrasive Shield Assembly The abrasive shield assembly Figure 1 14 is a stainless steel tube that surrounds the probe assembly The shield protects against particle abrasion provides a guide for ease of insertion and acts as a position support especially for longer probes The abrasive shield assembly uses a modified diffuser and vee deflector assembly fitted with dual dust seal packing 1 14 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 1 14 Abrasive Shield Assembly 45 min VIEW A 0 75 thru 4 pls eq sp on 44 75 B C 16860033 T45 pi 755 Dia on a 7 50 Dia B C ref I NOTE In highly abrasive applications rotate the shield 90 d
28. When Fault 4 is detected the HEATER T C LED flashes four times pauses for three seconds and repeats Figure 8 6 1 Call the factory for assistance LOI When Fault 4 is detected the LOI displays the ADC Error message 1 Call the factory for assistance Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 8 7 Fault 5 Open Heater ROSEMOUNT Analytical HEATERT C DIAGNOSTIC HEATER ALARMS O2CELL L CALIBRATION CALIBRATION RECOMMENDED O O2 TEST O2 CELL mv O O POINTS HEATER T C L HEATER CAL 02 KEYPAD Alarms TEST GAS PROCESS SW2 gt Cm TPi e Ji TP2 e TP3 e 4 02 Heater Open Analytical e Fig tr odd LOI 37260023 Fault 5 Open Heater Figure 8 7 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad upper view and a Oxymitter 4000 with an LOI lower view Membrane Keypad When Fault 5 is detected the HEATER LED flashes once pauses for three seconds and repeats 1 Remove power 2 Remove the electronic assembly per Electronic Assembly Replacement in Section 9 Maintenance and Service 3 Using a multimeter measure the resistance across the terminals of heater connector J8 4 The measurement should be approxi mately 72 ohms If
29. e 0 to 25 O O Range 0to 10 O 0to 25 O 3 5 mA 21 6 mA When alarm exists or on power up output current goes to this 3 5mA O 21 6 mA value 220v O 115 V 4 20 mA reguires i i external power Ex factory ROSEMOUNT Analytical HEATER T C SY DIAGNOSTIC HEATER swe ALARMS 2 CELL 1 Note CALIBRATION a The 115 V option at switch 4 mm SW2 position 4 is active only CALIBRATION RECOMMENDED when the heater voltage option is set to manual in the O2 CELL mV au tune no A TEST O2 CELL mV TP2 e EL AA 5 HEATER T C TP3 e A HEATER 5 uumm COO CAL TEST GAS 5 PROCESS TP6 e O2 37260010 Read Concentration Once the cell is up to operating temperature the percentage can be read 1 Access TP5 and TP6 next to the membrane keypad Attach a multimeter across TP5 and TP6 The calibration and process gases can now be monitored Pressing the INC or DEC once will cause the output to switch from the process gas to the calibration gas Pressing INC or DEC a second time will increase or decrease the calibration gas parameter If the keys have been inactive for one minute the output reverts to the process gas If the keys have been inactive for one minute the output reve
30. to turn the hub free from the retainer Inspect the diffusion element If damaged replace the element Loosen the four socket head cap screws from the cell and flange assembly and remove the assembly and the corrugated seal The cell flange has a notch that may be used to gently pry the flange away from the probe Note that the contact pad inside of the probe will sometimes fuse to the oxygen sensing cell If the cell is fused to the contact pad push the cell assembly back into the probe against spring pressure and quickly twist the cell assembly The cell and contact pad should separate If the contact pad stays fused to the cell a new contact thermocouple assembly must be installed Disconnect the cell and the thermocouple wires at the crimp connections and withdraw the cell with the wires still attached For units with integral electronics disconnect the entire electronics per Replace Entire Integral Electronics with Housing steps 2 through 5 Remove four screws 7 Figure 9 3 from the probe finned housing The probe and the probe head can now be separated If the contact assembly is damaged replace the strut or the contact pad Instructions for replacing the contact pad are in the cell replacement kit Remove and discard the corrugated seal Clean the mating faces of the probe tube and retainer Remove burrs and raised surfaces with a block of wood and crocus cloth Clean the threads on the retainer and hub Rub a small am
31. varme til bergres i opp til 45 minutter etter spenningsforsyning frakoblet Der hvor utstyret eller deksler er merket med symbol vennligst referer til instruksjonsmanualen for instrukser Alle grafiske symboler brukt i dette produktet er fra en eller flere av felgende standarder EN61010 1 IEC417 amp 1503864 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 IMPORTANTE Instru es de seguran a para liga o e instala o deste aparelho As seguintes instru es de seguran a aplicam se especificamente a todos os estados membros da UE Devem ser observadas rigidamente por forma a garantir o cumprimento da Directiva sobre Baixa Tens o Relativamente aos estados que n o perten am UE dever o cumprir igualmente a referida directiva exceptuando os casos em que a legisla o local a tiver substitu do 1 10 Devem ser feitas liga es de terra apropriadas a todos os pontos de terra internos ou externos Ap s a instala o ou eventual repara o devem ser recolocadas todas as tampas de seguran a e terras de protec o Deve manter se sempre a integridade de todos os terminais de terra Os cabos de alimenta o el ctrica devem obedecer s exig ncias das normas IEC227 ou IEC245 Os cabos e fios utilizados nas ligac es el ctricas devem ser adequados para utilizac o a uma temperatura ambiente at 75 As dimens es internas dos bucins dos cabos devem ser adequadas a uma
32. 1 1 Product Matrix OXT4A Oxymitter 4000 In Situ Oxygen Transmitter Oxygen Transmitter Instruction Book Code Sensing Probe Type 1 ANSI N American Std Probe with Ceramic Diffuser 2 ANSI Probe with Flame Arrestor and Ceramic Diffuser 3 ANSI Probe with Snubber Diffuser 4 DIN European Std Probe with Ceramic Diffuser 5 DIN Probe with Flame Arrestor and Snubber Diffuser 6 DIN Probe with Snubber Diffuser Code Probe Assembly 0 18 in 457 mm Probe 1 18 in 457 mm Probe with Abrasive Shield 2 3 ft 0 91 m Probe 3 3 ft 0 91 m Probe with Abrasive Shield 4 6 ft 1 83 m Probe 5 6 ft 1 83 m Probe with Abrasive Shield 6 9 ft 2 74 m Probe 7 9 ft 2 74 m Probe with Abrasive Shield 7 8 12 ft 3 66 m Probe 9 12 ft 3 66 m Probe with Abrasive Shield 0 A 15 ft 4 57 m Probe with Abrasive Shield B 18 ft 5 49 m Probe with Abrasive Shield Code Mounting Hardware Stack Side 0 No Mounting Hardware 0 must be chosen under Mounting Hardware Probe Side below 1 New Installation Square weld plate with studs 2 Mounting to Model 218 Mounting Plate with Model 218 Shield Removed 3 Mounting to Existing Model 218 Support Shield 4 Mounting to Other Mounting 5 Mounting to Model 132 Adapter Plate Code Mounting Hardware Probe Side 0 No Mounting Hardware 1 Probe Only ANSI N American Std 2 New Bypass or New Abrasive Shield ANSI 4 Probe Only DIN 5 New Bypass or New Abrasive Shield DIN Code Electronic H
33. 2 To access these switches the LOI module must be removed SW1 determines if the 4 20 mA signal is internally or externally powered SW2 determines 1 Range control HART or LOCAL 2 Oxygen range 0 to 10 or 0 to 25 0 to 40 O is also configurable only through HART AMS 3 The 4 20 mA signal at fault or power up 3 5 mA or 21 6 mA ACAUTION Remove power before changing defaults If defaults are changed under power damage to the electronics package may occur SW1 Setting The two settings are internally or externally powering the 4 20 mA signal The factory setting is for the 4 20 mA signal to be internally powered Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 SW2 Setting The factory sets this switch as follows 1 Position 1 is HART LOCAL This switch setting controls the configura tion of the Oxymitter 4000 The defaults cannot be changed via HART AMS or the LOI unless the switch is in the HART position Placing SW2 position 1 in the LOCAL position forces the O range to the setting of position 2 The position 1 switch must be in the LOCAL position or changes in SW2 position 2 will have no effect 2 Position 2 determines the range This can be set to either 0 to 10 or 0 to 25 The factory setting is 0 to 10 If necessary the range can be configured from 0 to 40 To select values within this range set SW2 position 1 to HART and then e
34. 8 At the STOP GAS status prompt select menu item 2 NEXT CAL STEP When the status displays PURGING select menu item 4 EXIT to leave the O2 CAL procedure 9 From the PERFORM O2 CAL screen view menu item 3 CALSTATE to monitor the calibration status as it updates Or access the O2 BRATE screen and select menu item 2 O2 CAL STATUS to view menu item 1 CALSTATE menu item 2 TIMEREMAIN and menu item 3 PRESENT 02 as the calibration status updates 10 When CALSTATE displays STOP GAS return to the O2 CAL dure 7 8 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 DEFINING A TIMED CALIBRATION VIA HART D A TRIM PROCEDURE 11 When the Loop should be returned to automatic control message appears return the Hazardous Area Oxymitter 4000 to the automatic control loops previously removed and press OK 12 At the STOP GAS status prompt select menu item 2 NEXT CAL STEP When the status displays PURGING select menu item 4 EXIT to leave the O2 CAL procedure 13 From the PERFORM O2 CAL screen view menu item 3 CALSTATE to monitor the calibration status as it updates Or access the O2 BRATE screen and select menu item 2 2 CAL STATUS to view menu item 1 CAL STATE menu 2 TIMEREMAIN and menu item 3 PRESENT O2 as the calibration status updates 14 When CALSTATE displays COMPLETE the calibration is finished Use the following procedure to specify a time in
35. 9 3 14 4849B72H03 Membrane Keypad French 9 3 14 4849B72H04 Membrane Keypad Spanish 9 3 14 4849B72H05 Membrane Keypad Italian 9 3 14A 6A00115G01 LOI Module Local Operator Interface 9 3 21 5R10146G01 Housing No Covers 9 3 25 08732 0002 0002 Termination Block Transient Protected 9 3 27A 120039078 O Ring 9 4 5 6A00091G01 Junction Box 9 4 8 6A00143G01 Adapter Board 9 4 10 120039076 O Ring 9 4 11 5R10145G01 Cover 9 4 11A 6A00170G01 Cover with Window 9 4 12 3D39861G01 Electronic Assembly 9 4 14A 6A00115G01 LOI Module Local Operator Interface 9 4 21 5R10146G01 Housing 9 4 25 08732 0002 0002 Termination Block Transient Protected 9 4 27 120039078 O Ring 9 4 35 6A00201G01 Cable Assembly 20 ft 6 m 9 4 35 6A00201G02 Cable Assembly 40 ft 12 m 9 4 35 6A00201G03 Cable Assembly 60 ft 18 m 9 4 35 6A00201G04 Cable Assembly 80 ft 24 m 9 4 35 6A00201G05 Cable Assembly 100 ft 30 m 9 4 35 6A00201G06 Cable Assembly 150 ft 46 m 9 4 35 6A00201G07 Cable Assembly 200 ft 61 m 9 4 36 3D39866G02 Termination Block Transient Protected Remote Probe Head Table 10 3 Replacement Parts for Calibration Components Figure and Index Number Part Number Description 11 5 1A99119G01 Calibration Gas Bottles 0 4 and 8 O2 balance nitrogen 550 liters each 11 5 1A99119G02 Two Flow Regulators for calibration gas bottles 11 5 1A99119G03 Bottle rack Calibration gas bottles cannot be shipped via airfreight 10 6
36. ANSI or DIN designation otherwise provide details of the existing mounting plate as follows Plate with studs Bolt circle diameter number and arrangement of studs stud thread and stud height above mounting plate Plate without studs Bolt circle diameter number and arrangement of holes thread and depth of stud mounting plate with accessories Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 Table 1 2 Calibration Components Table 1 3 Intelligent Multiprobe Test Gas Sequencer Versions 1 20 Part Number 1A99119G01 1A99119G02 1A99119G03 Notes Description Two disposable calibration gas bottles 0 4 and 8 balance nitrogen 550 liters each Two flow regulators for calibration gas bottles Bottle rack Calibration gas bottles cannot be shipped via airfreight When the bottles are used with CALIBRATION RECOMMENDED features the bottles should provide 2 to 3 years of calibrations in normal service Part Number 3D39695G01 3D39695G02 3D39695G03 3D39695G04 3D39695G05 3D39695G06 3D39695G07 3D39695G08 3D39695G09 3D39695G10 3D39695G11 3D39695G12 Description IMPS IMPS IMPS IMPS IMPS w 115 V Heater IMPS w 115 V Heater IMPS w 115 V Heater IMPS w 115 V Heater IMPS w 220V Heater IMPS w 220V Heater IMPS w 220V Heater IMPS w 220V Heater Number of Oxymitters PB ECN A S UN AH S U N Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymi
37. Corrugated S Seal Cell and EN AT K gt Closed end Connector Socket Head Set Screws Cap Screws Teflon Calibration Gas Tubing Passage 35830009 A WARNING Use heat resistant gloves and clothing when removing the probe Do not attempt to work on these components until they have cooled to room temperature Probe components can be as hot as 572 F 300 C This can cause severe burns Disconnect and lock out power before working on any electrical components There is voltage of up to 115 VAC Z CAUTION Do not remove the cell unless certain it needs to be replaced Removal may damage the cell and platinum pad Go through the complete troubleshooting procedure to make sure the cell needs to be replaced before removing it 1 Follow the instructions in Removal and Replacement of Probe to remove the Oxymitter 4000 from the stack or duct NOTE To determine if the diffuser needs to be replaced refer to Calibration with Keypad 2 If the probe uses the standard diffusion element use a spanner wrench to remove the diffuser assembly 9 17 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 9 18 10 11 12 13 14 15 16 If equipped with the optional ceramic diffusion assembly remove and discard the setscrews and remove the vee deflector Figure 9 11 Use spanner wrenches from the probe disassembly kit Table 10 1 and Figure 10 2
38. D A TRIM HART OUTPUT Poll addr Num req preams ALARM Logic I O Pin State OUTPUT Logic I O Pin Mode CONSTANT HighTG LowTG OP locks OPtrak TG OP tracks TGtime PurgeTime Cal Mode Cal Intrvl h Next CalTime h LoAlarmSP Manual Auto Loop test method D A trim method No Alarm Unit Alarm Low 02 Alarm Low O2 Unit Alarm Cal Rec Cal Rec Unit Alarm Low O2 Cal Rec Low O2 Unit Cal Rec Cal Rec Handshake Handshake 35830006 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 7 3 HART AMS Menu Tree Sheet 3 of 3 DEVICE SETUP PV PV AO PV LRV PV URV CONTINUED FROM DEVICE SHEET 2 CAL INFO REVIEW DEVICE CONFIG OUTPUTS CONFIG INFORMATION Manufacturer Model Dev id Tag Descriptor Final asmbly num Snsr s n Fld dev rev Hardware rev Software rev Universal rev Optrak TG Tgtime PurgeTime LowTG HighTG Cal slope Cal const Celllmp Imp Delta Slope Constant URV LRV LoAlarmSP Pin Mode Poll addr Num req preams 26170030 Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 HART COMMUNICATOR Use the following procedure to perform a calibration using the HART Commu CAL METHOD nicator If necessary use the menu tree in Figure 7 3 sheet 1 of 3 for reference NOTE To select a menu item either use the up and down arrow keys to scroll to the menu item an
39. Emerson Process Management s field service throughout the U S and abroad Phone 1 800 654 RSMT 1 800 654 7768 Rosemount Analytical may also be reached via the Internet through e mail and the World Wide Web e mail GAS CSC emersonprocess com World Wide Web www raihome com Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Section 1 COMPONENT CHECKLIST SYSTEM OVERVIEW Scope ROSEMOUNT Analytical Description and Specifications Component Checklist 1 1 System Overview page 1 1 IMPS 4000 Optional page 1 12 SPS 40018 Optional page 1 12 Model 751 Remote Powered Loop LCD Display page 1 13 Probe Options sss 62 25 estes e a dane EI RR ns page 1 13 Specifications page 1 16 A typical Rosemount Analytical Oxymitter 4000 Oxygen Transmitter should contain the items shown in Figure 1 1 Record the part number serial number and order number for each component of your system in the table located on the first page of this manual Also use the product matrix in Table 1 1 at the end of this section to compare your order number against your unit The first part of the matrix defines the model The last part defines the various options and features of the Oxymitter 4000 Ensure the features and options specified by your order n
40. En Port Fillet Vee Deflector 22220029 9 19 Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Figure 9 12 Contact and Thermocouple Assembly Replacement Probe Signal Wire Connector 4 Wire s 2 Wire Probe Heater Wire Connector 36940005 Termination Housing Wiring Remote Electronics Probe Head Only Under normal circumstances the right termination housing cover should not need to be removed This side of the housing contains the probe signal wire connector and the probe heater wire connector that plug into the adapter board If these wires should become disconnected or need to be replaced use the diagram in Figure 9 12 to reconnect the wires 9 20 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Section 10 Replacement Parts Probe Replacement Parts page 10 1 Electronics Replacement Parts page 10 6 PROBE REPLACEMENT PARTS Table 10 1 Replacement Parts for Probe Part Number Figure and Index Number No Dust Seal With Dust Seal Description 9 3 1 thru 6 8 9 28 thru 31 3D39648G01 3D39649G01 18 ANSI Probe with Ceramic Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39648G02 3D39649G02 3 ANSI Probe with Ceramic Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39648G03 3D39649G03 6 ANSI Probe with Ceramic Diffuser 9 3 1 thru 6 8 9 28 thru 31 3
41. Ground Lugs Oxymitter 4000 Located on the microprocessor board the top board are two switches that Configuration configure outputs for the Oxymitter 4000 Figure 3 2 SW1 determines if the 4 20 mA signal is internally or externally powered SW2 determines 1 Oxymitter 4000 status HART or LOCAL 2 Oxygen range 0 to 10 or 0 to 25 Os 0 to 40 O is also configurable only through HART AMS 3 The 4 20 mA signal at fault or power up 3 5 mA or 21 6 mA ACAUTION Remove power from the Oxymitter 4000 before changing defaults If defaults are changed under power damage to the electronics package may occur SW1 Setting The two settings are internally or externally powering the 4 20 mA signal The factory setting is for the 4 20 mA signal to be internally powered 3 2 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 SW2 Setting The factory sets this switch as follows 1 Position 1 is HART LOCAL This switch setting controls the configura tion of the Oxymitter 4000 The defaults cannot be changed via HART AMS unless the switch is in the HART position Placing SW2 position 1 in the LOCAL position forces the O range to the setting of position 2 The position 1 switch must be placed in the LOCAL position or changes in SW2 position 2 will have no effect 2 Position 2 determines the O range This can be set to either 0 to 10 or Oto 25 The factory setting is O to 10 If
42. NGESTION Do not induce vomiting Get medical attention if irritation persists SKIN CONTACT Do not rub or scratch exposed skin Wash area of contact thoroughly with soap and water Using a skin cream or lotion after washing may be helpful Get medical attention if irritation persists SECTION VI REACTIVITY DATA STABILITY CONDITIONS TO AVOID Stable under normal conditions of use HAZARDOUS POLYMERIZATION CONDITIONS TO AVOID N A INCOMPATIBILITY MATERIALS TO AVOID Incompatible with hydrofluoric acid and concentrated alkali HAZARDOUS DECOMPOSITION PRODUCTS N A SECTION VII SPILL OR LEAK PROCEDURES STEPS TO BE TAKEN IF MATERIAL IS RELEASED OR SPILLED Where possible use vacuum suction with HEPA filters to clean up spilled material Use dust suppressant where sweeping if necessary Avoid clean up procedure which may result in water pollution Observe Special Protection Information Section VIII WASTE DISPOSAL METHODS The transportation treatment and disposal of this waste material must be conducted in compliance with all applicable Federal State and Local regulations Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 SECTION VIII SPECIAL PROTECTION INFORMATION RESPIRATORY PROTECTION Use NIOSH or MSHA approved eguipment when airborne exposure limits may be exceeded NIOSH MSHA approved breathing eguipment may be reguired for non routine and emergency use See Section IX for suitable eg
43. Oxymitter 4000 CALIBRATION RECOMMENDED feature eliminating out of calibration occurrences and the need to send a technician to the installation site In addition the SPS 4001B provides a remote contact input to initiate a calibration from a remote location and relay outputs to alert when a calibration is in progress an Oxymitter 4000 is out of calibration calibration gases are on and calibration gas pressure is low For more information call Emerson Process Management at 1 800 433 6076 11 3 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 SPS 4001B SINGLE PROBE AUTOCALIBRATION SEQUENCER Figure 11 4 SPS 4001B 11 4 OXYMITTER 4000 SPS 4001B 26170007 Rosemount Analytical specifically designed the SPS 4001B Single Probe Autocalibration Sequencer to provide the capability to perform automatic or on demand Oxymitter 4000 calibrations The SPS 40018 is fully enclosed NEMA cabinet suited for wall mounting This cabinet provides added protection against dust and minor impacts The SPS 4001B works in conjunction with the Oxymitter 4000 s CALIBRATION RECOMMENDED feature eliminating out of calibration occurrences and the need to send a technician to the installation site In addition the SPS 4001B provides a remote contact input to initiate a calibration from a remote location and relay outputs to indicate when a calibration is in progress or the Oxymitter 4000 is out of calibration For
44. The unit is configured for a High AC Impedance CALIBRATION RECOMMENDED GP The unit is configured for both a Unit Alarm and a High AC Impedance CALIBRATION RECOMMENDED 6 The unit is configured for both a Low and High AC Impedance CALIBRATION RECOMMENDED 7 The unit is configured for a Unit Alarm a Low 02 and a High Impedance CALIBRATION RECOMMENDED 8 The unit is configured for a calibration handshake with IMPS 4000 or SPS 40018 CALIBRATION RECOMMENDED will initiate the calibration cycle 9 The unit is configured for a calibration handshake CALIBRATION RECOMMENDED will not initiate the calibration cycle with the IMPS 4000 or SPS 4001B The default condition for an Oxymitter 4000 without an IMPS 4000 or SPS 4001B The default condition for an Oxymitter 4000 with an IMPS 4000 or SPS 4001B Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 7 3 HART AMS Menu Tree Sheet 1 of 3 PROCESS VARIABLES DEVICE SETUP PV PV AO PV LRV PV URV DIAG SERVICE CONTINUED ON SHEET 2 VIEW FLD DEV VARS VIEW OUTPUT VARS VIEW FLD DEV mV STATUS LOOP TEST 02 CALIBRATE D A TRIM 2 value 2 cell temp CJ temp PV is PV O2 value PV rnge VIEW PV Aout PV AO SV is Cold Junct VIEW SV SV TV is Cell VIEW TV TV __ AV is Cell TC VIEW 4V av mv Cell mV Open T C Cell TC mV Shorted T C CJ mV Reversed T C Heater Open Cell Temp Very HI
45. a mild parenchymal fibrosis animals exposed to the lowest dose were found to have the response typically observed any time a material is inhaled into the deep lung While a statistically significant increase in lung tumors was observed following exposure to the highest dose there was no excess lung cancers at the other doses Two rats exposed to 30 mg m3 and one rat exposed to 9 mg m3 developed masotheliomas Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 A 18 The International Agency for Research on Cancer IARC reviewed the carcinogenicity data on man made vitreous fibers including ceramic fiber glasswool rockwool and slagwool in 1987 IARC classified ceramic fiber fibrous glasswool and mineral wool rockwool and slagwool as possible human carcinogens Group 2B EMERGENCY FIRST AID PROCEDURES EYE CONTACT Flush eyes immediately with large amounts of water for approximately 15 minutes Eye lids should be held away from the eyeball to insure thorough rinsing Do not rub eyes Get medical attention if irritation persists INHALATION Remove person from source of exposure and move to fresh air Some people may be sensitive to fiber induced irritation of the respiratory tract If symptoms such as shortness of breath coughing wheezing or chest pain develop seek medical attention If person experiences continued breathing difficulties administer oxygen until medical assistance can be rendered
46. alarm this signal alerts you to an out of spec condition The output is 5 Vdc in series with a 340 ohm resistor For optimum performance Rosemount Analytical recommends connecting the output to a Potter 4 Brumfield 3 2 mA DC relay P N R10S E1Y1 J1 0K 4 4 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Table 4 1 Logic I O Configuration as set at HART AMS or LOI Of the ten modes in Table 4 1 mode 1 through mode 7 are the alarm modes The factory default is mode 5 for Oxymitter 4000 units without an IMPS 4000 or SPS 4001B In this mode the output will signal when a unit alarm or a CALIBRATION RECOMMENDED indication occurs Calibration Handshake Signal If using an optional IMPS 4000 or SPS 40018 the logic I O must be configured for calibration handshaking Of the ten modes in Table 4 1 only modes 8 and 9 are configured for calibration handshaking For an Oxymitter 4000 with an IMPS 4000 or an SPS 40018 the factory sets the default to mode 8 In this mode the logic I O will be used to communicate between the Oxymitter 4000 and the sequencer and to signal the sequencer when a CALIBRATION RECOMMENDED indication occurs Mode Configuration 0 The unit is not configured for any alarm condition The unit is configured for a Unit Alarm The unit is configured for Low The unit is configured for both a Unit Alarm and Low The unit is configured for a High AC Impedance CALIBRATION RECOMMENDED
47. also be required for certain DCS input cards A Potter amp Brumfield R10S E1Y1 J1 0K 3 2 mA DC or an equal interposing relay will be mounted where the contact wires terminate in the control relay room Install cover 27 Figure 9 4 Install Interconnecting Cable a Remove cover 3 from junction box 5 Connect the electronics end of the interconnecting cable to the FROM PROBE side of the terminal block Figure 2 10 b Remove housing cover 27 c Connect the heater power leads the thermocouple leads and the oxygen signal leads at the terminal block The leads are tagged for polarity Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 2 10 Electrical Installation Oxymitter 4000 with Remote Electronics Oxygen K Thermocouple Signal Signal TEM Heater Power Below Cover Terminal Block REMOTE ELECTRONICS g Calibration 4 20 mA Handshake Signal Logic I O Line Voltage Interconnecting BY FACTORY Terminal Block Sa 2 JE V Oo Ground Lugs 4 5 GRN To IMPS 4000 or SPS 4001B if used Refer to IMPS 4000 Logic I O or SPS 4001B Logic I O Instruction Manual Bo gt OE 0 14 Nyo Oly OL NHO _ 13 134 8 MA 20 2 or Nwuo 4 20 mA 4 20 mA Ground i 5 90 250
48. are normally obtained if the Oxymitter 4000 is positioned near the center of the duct 40 60 insertion Longer ducts may require several Oxymitter 4000 units since the can vary due to stratification A point too near the wall of the duct or the inside radius of a bend may not provide a representative sample because of the very low flow conditions The sensing point should be selected so the process gas temperature falls within a range of 32 to 1300 F 0 to 704 C Figure 2 1 through Figure 2 8 provide mechanical installation references The ambient temperature of the integral electronics housing must not exceed 185 F 85 C For higher ambient temperatures we recommend the remote mounted electronics option 2 Check the flue or stack for holes and air leakage The presence of this condition will substantially affect the accuracy of the oxygen reading Therefore either make the necessary repairs or install the Oxymitter 4000 upstream of any leakage 3 Ensure the area is clear of internal and external obstructions that will interfere with installation and maintenance access to the membrane keypad or LOI Allow adequate clearance for removal of the Oxymitter 4000 ACAUTION Do not allow the temperature of the Oxymitter 4000 electronics to exceed 185 F 85 C or damage to the unit may result Probe Installation 1 Ensure all components are available to install the Oxymitter 4000 If equipped with the optional ceramic di
49. boa fixac o dos cabos Para assegurar um funcionamento seguro deste equipamento a ligagao ao cabo de alimentac o el ctrica deve ser feita atrav s de um disjuntor min 10A que desligar todos os condutores de circuitos durante uma avaria O disjuntor poder tamb m conter um interruptor de isolamento accionado manualmente Caso contr rio dever ser instalado qualquer outro meio para desligar o equipamento da energia el ctrica devendo ser assinalado convenientemente Os disjuntores ou interruptores devem obedecer a uma norma reconhecida tipo IEC947 Sempre que o equipamento ou as tampas contiverem o s mbolo prov vel a exist ncia de tens es perigosas Estas tampas s devem ser retiradas quando a energia el ctrica tiver sido desligada e por Pessoal da Assist ncia devidamente treinado Sempre que o equipamento ou as tampas contiverem o s mbolo h perigo de exist ncia de superf cies quentes Estas tampas s devem ser retiradas por Pessoal da Assist ncia devidamente treinado e depois de a energia el ctrica ter sido desligada Algumas superf cies permanecem quentes at 45 minutos depois Sempre que o equipamento ou as tampas contiverem o s mbolo o Manual de Funcionamento deve ser consultado para obtenc o das necess rias instruc es Todos os s mbolos gr ficos utilizados neste produto baseiam se em uma ou mais das seguintes normas EN61010 1 IEC417 e 1503864 A 11 Oxymitter 4000 Instruction Manua
50. documentation regarding HART PC applications In the on line mode the communicator is connected to the 4 20 mA analog output signal line The communicator is connected in parallel to the Oxymitter 4000 or in parallel to the 250 ohm load resistor NOTE If the HART Communicator is turned on while connected to the 4 20 mA analog output signal line an undefined status indication appears while the communicator warms up Wait until the warm up period ends to continue The opening menu displayed on the LCD is different for on line and off line operations When powering up a disconnected off line communicator the LCD will display the Main Menu When powering up a connected on line communicator the LCD will display the On line Menu Refer to the HART Communicator manual for detailed menu information The Oxymitter 4000 logic I O output can be configured for ten different modes through HART AMS The factory default condition is Mode 5 A list of possible configurations appear in Table 7 1 The Unit Alarm configuration available for Modes 1 3 5 and 7 refers to the diagnostic alarm faults in Table 8 1 This section consists of a menu tree for the HART Communicator This menu is specific to Oxymitter 4000 applications Mode Configuration 0 The unit is not configured for any alarm condition 1 The unit is configured for a Unit Alarm 2 The unit is configured for Low 3 The unit is configured for both a Unit Alarm and Low Op 4
51. elevati voltaggi Tali coperchi di protezione devono essere rimossi esclusivamente da personale qualificato dopo aver tolto alimentazione allo strumento simbolo riportato sullo strumento o sui coperchi di protezione indica rischio di contatto con superfici ad alta temperatura Tali coperchi di protezione devono essere rimossi esclusivamente da personale qualificato dopo aver tolto alimentazione allo strumento Alcune superfici possono mantenere temperature elevate per oltre 45 minuti Se lo strumento o il coperchio di protezione riportano il simbolo fare riferimento alle istruzioni del manuale Operatore Tutti i simboli grafici utilizzati in questo prodotto sono previsti da uno o piu dei seguenti standard EN61010 1 IEC417 e 1503864 A 9 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 A 10 VIKTIG Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret Folgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i EOS avtalen Instruksjonene skal folges noye slik at installasjonen blir i henhold til lavspenningsdirektivet Den bor ogs folges i andre land med mindre annet er spesifisert av lokale eller nasjonale standarder 1 10 Passende jordforbindelser m tilkobles alle jordingspunkter interne og eksterne hvor disse forefinnes Etter installasjon eller feils king skal alle sikkerhetsdeksler og jordforbindelser reetableres Jordingsforbindelsene
52. it fits flush on the pins To ensure that it is flush gently try to rotate the elec tronics If the electronics rotates repeat the alignment Reconnect the J1 connector to the microprocessor board Ensure the connector is secure and tighten the three captive screws on the micro processor board top board Replace the housing cover and ensure that it is tight Entire Probe Replacement Excluding Probe Head 1 3 4 Do not attempt to replace the probe until all other possibilities for poor performance have been considered If probe replacement is needed see Table 10 1 for part numbers Follow the instructions in Removal and Replacement of Probe to remove the Oxymitter 4000 from the stack or duct Separate the probe and the probe head per Replace Entire Integral Electronics with Housing steps 2 through 6 Reinstall the probe head on the new probe per Replace Entire Integral Electronics with Housing steps 7 through 13 9 13 Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Heater Strut Replacement This paragraph covers heater strut replacement Do not attempt to replace the heater strut until all other possibilities for poor performance have been considered If heater strut replacement is needed order a replacement heater strut Table 10 1 Refer to Figure 9 3 or Figure 9 4 to view the component parts of the Oxymitter 4000 AWARNING Use heat resistant gloves and clothing whe
53. leads slide the electronic assembly the rest of the way into the housing Align the electronic assembly so that it fits flush on the pins To ensure that it is flush gently try to rotate the electronics If the electronics rotates repeat the alignment 11 Reconnect the J1 connector to the microprocessor board Ensure the connector is secure and tighten the three captive screws on the microprocessor board top board 12 Replace the housing cover and ensure it is tight 13 Follow the instructions in Removal and Replacement of Probe to 9 10 install the Oxymitter 4000 into the stack or duct Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 9 5 Electronic Assembly Figure 9 6 J8 Connector Sa ROSEMOUNT Analytical HEATER T C DIAGNOSTIC HEATER ALARMS O2CELL c CALIBRATION crew CALIBRATION RECOMMENDED 02 C
54. mA 3 5 mA Dead Instrument 4 20 mA signal goes to none zero mA It is very important that the control system be configured to recognize these various signal levels and operators be briefed as to their meaning Calibration Rosemount Analytical recommends utilizing an autocalibration system actuated by the calibration recommended diagnostic New O cells may operate for more than a year but older cells may reguire recalibration every few weeks as they near the end of their life This strategy ensures that the O reading is always accurate and eliminates many unnecessary calibrations based on calendar days or weeks since previous calibration When utilizing the SPS 4001B or IMPS 4000 consider wiring some or all associated alarm contacts 1 CALIBRATION INITIATE Contact from the control room to an SPS 4001B or IMPS 4000 one per probe provides the ability to manually initiate a calibration at any time from the control room Note that calibrations can also be initiated from a HART handheld communicator from Asset Management Solutions software or from the keypad on the Oxymitter 4000 2 IN CALIBRATION One contact per probe provides notification to the control room that the calibration recommended diagnostic has initiated an automatic calibration through the SPS 4001B or IMPS 4000 If the O signal is being utilized in an automatic control loop this contact should be utilized to place the control loop into manual during calibration
55. provides added protection against dust and minor impacts The SPS 4001B consists of a manifold and a calibration gas flowmeter The mani fold provides electrical feedthroughs and calibration gas ports to route power and signal connections and calibration gases to and from the sequencer In addition the manifold houses two calibration gas solenoids that sequence the gases to the Oxymitter 4000 a pressure switch that detects low calibration gas pressure and two PC boards A terminal strip housed within the terminal cover provides convenient access for all user connections Components optional to the SPS 4001B include a reference air flowmeter and pressure regulator The reference air flowmeter indicates the flow rate of reference air continuously flowing to the Oxymitter 4000 The reference air pressure regulator ensures the instrument air reference air flowing to the Oxymitter 4000 is at a constant pressure 20 psi 138 kPa The regulator also has a filter to remove particulates in the reference air and a drain valve to bleed the moisture that collects in the filter bowl Brass fittings and Teflon tubing are standard Stainless steel fittings and tubing are optional Also disposable calibration gas bottles are available as an option or can be purchased through a local supplier The SPS 4001B works in conjunction with the Oxymitter 4000 s CALIBRA TION RECOMMENDED feature to perform an autocalibration This feature automatically performs a ga
56. shows the electronic assembly for an Oxymitter 4000 with a membrane keypad upper view and an Oxymitter 4000 with an LOI lower view Membrane Keypad When Fault 8 is detected the HEATER LED flashes four times pauses for three seconds and repeats 1 The low heater temperature alarm is active when the thermocouple reading has dropped below 28 6 mV 2 If the thermocouple reading continues to ramp downward for one minute and does not return to the temperature set point of approximately 29 3 mV then an Open Heater fault will be displayed 3 Power down the electronics Remove the electronic assembly per Electronic Assembly Replacement in Section 9 Maintenance and Service Using a multimeter measure the resistance across the terminals of heater connector J8 4 W the heater is good the reading will be approximately 70 ohms If the heater is open see Heater Strut Replacement in Section 9 Maintenance and Service LOI When Fault 8 is detected the LOI displays the 02 Temp Low message Refer to the comments and procedures in paragraphs 1 through 4 above Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 8 11 Fault 9 High Heater Temp ROSEMOUNT O Analytical HEATERT C DIAGNOSTIC HEATER ALARMS O2 CELL o L CALIBRATION o CALIBRATION RECOMMENDED O r O2CELLmV TP1C TEST O2 CELL mv TP2 e o N idit POINTS HEA
57. that will exceed 185 F 85 C we recommend the remote mounted electronics option 2 8 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 2 7 Orienting the Optional Vee Deflector Remote Electronics Installation Gas Flow Direction Vee Deflector Apex Diffusion Element Filter E Setscrew d Vee Deflector 22220020 ACAUTION Uninsulated stacks or ducts may cause ambient temperatures around the electronics to exceed 185 85 which may cause overheating damage to the electronics 8 If insulation is being removed to access the duct work for Oxymitter 4000 mounting make sure the insulation is replaced afterward Figure 2 8 For an Oxymitter 4000 equipped with remote electronics install the probe according to the instructions in Probe Installation Install the remote electronics unit on a stand pipe or similar structure Figure 2 2 2 9 Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Figure 2 8 Installation with Drip Loop and Insulation Removal Line Logic I O Voltage NI NA 4 20 mA Signal Drip Loop Replace Insulation after Installing Oxymitter 4000 Insulation kN Adapter Stack or Duct Plate Metal Wall 29340005 ELECTRICAL For Oxymitter 4000 with Integral Electronics INSTALLATION WITH All wiring must conform to local a
58. the heater is open see Heater Strut Replacement in Section 9 Maintenance and Service LOI When Fault 5 is detected the LOI displays the O2 Heater Open message 1 Remove power Unscrew and remove the LOI module from the electronic assembly 2 Perform the diagnostic steps 2 through 4 shown for the membrane keypad 8 11 Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Figure 8 8 Fault 6 High High Heater Temp o 7 ROSEMOUNT e Fault 6 High High Heater Temp Figure 8 8 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad upper view and an Oxymitter 4000 with an LOI lower view Analytical HEATER DIAGNOSTIC HEATER Membrane Keypad ALARMS O2CELL e iiit When Fault 6 is detected the HEATER LED flashes twice pauses for three seconds and CALIBRATION CALIBRATION RECOMMENDED I O2CELL mv 1 repeats SSN eee E 1 The High High Heater Temp alarm will HEATER 5 29 activate when the thermocouple produces gt 65 a voltage of 37 1 mV 1652 F 900 C 71 GAN to 2 The and the temperature control may be at fault 3 Remove power Allow Oxymitter 4000 to cool for five minutes Restore power 4 Ifthe condition repeats replace the electronic assembly per Electronic Assembly Replacement in Section 9 Maintenance and Serv
59. the value at TP5 and TP6 is the O seen by the cell Oxygen levels as seen on the multimeter are 8 0 O 8 0 VDC 0 496 O5 0 4 VDC 2 HART AMS 3 Model 751 The loop driven LCD display 4 3 Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Figure 4 2 Defaults Oxymitter 4000 with LOI 4 20 mA n Zz is internally HART O Range set by HART AMS powered From 0 to 40 O HART O Local Default Local O Range set by Pos 2 9 9 0 to 10 0 0to 10 0 O 0 to 25 O Oto 25 Range 35mA O 21 6 mA 3 5 mA 21 6 mA When alarm exists or on power up current 220V O 115 V output goes to this value Default 4 20 MA reguires position external power Ex factory Note The 115 V option at switch SW2 position 4 is active only when the heater voltage option is set to manual in the software ROSEMOUNT Analytical O LOGIC I O This two terminal logic contact can be configured either as a solid state relay activated alarm or as a bi directional calibration handshake signal to an IMPS 4000 or SPS 40018 The configuration of this signal depends on the setting of the LOGIC I O PIN MODE HART AMS or LOI The ten different modes available are explained in Table 4 1 Alarm When configured as an
60. tighten the three captive mounting screws on the microprocessor board top board 8 Replace the housing cover and ensure it is tight Terminal Block Replacement 1 Unscrew left housing cover 27 Figure 9 3 2 Loosen mounting screws 26 on terminal block 25 and carefully lift the block out of the housing 3 Carefully align the new terminal block on the pins so that it sits flat in the housing The round end of the terminal block should be on the opposite side of the housing conduit ports and should not be able to rotate 4 Tighten the three mounting screws and ensure the terminal block is secure in the housing Fuse Replacement Figure 9 7 1 Remove the right housing cover uncovering the electronic assembly 2 Depress and remove the J1 cell and T C connector from the J1 socket Loosen the three captive mounting screws 16 Figure 9 3 or Figure 9 4 on the microprocessor board top board 3 The J8 connector heater leads Figure 9 6 can be accessed by mov ing the J1 connector leads out of the slot on the microprocessor board 17 Figure 9 3 or Figure 9 4 and sliding the electronic assembly 12 partially out of the housing 4 Squeeze the J8 connector on the sides and carefully remove The elec tronic assembly can now be completely removed from the housing 5 Completely remove the three mounting screws 16 on the microproces 9 12 sor board 17 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymi
61. to start the trim procedure Follow the LOI display prompts to perform the trim procedure 7 9 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 7 10 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Section 8 OVERVIEW ROSEMOUNT Analytical Troubleshooting OvervioW ck lp prise erei ERR ee ee Ses page 8 1 General missa mai ne ol teed osea page 8 3 Alarm Indications page 8 3 Alarm Contacts page 8 4 Identifying and Correcting Alarm Indications page 8 5 Calibration Passes but Still Reads Incorrectly page 8 22 While the Oxymitter 4000 electronics provides a significant number of diagnostic alarms to assist in troubleshooting potential problems it is good to place these alarms in perspective with respect to the instrument s operating principles When the Zirconium Oxide sensing cell is heated to its setpoint 1357 F 736 C the cell will generate a voltage that represents the difference between the process O2 and the reference O2 inside the probe 20 95 ambient air Test points Figure 8 1 are provided to read the raw millivolt value generated by the thermocouple that controls the cell temperature and also the raw cell signal The cell temperature at test points 3 and 4 should always be stable at approximately 29 to 30 millivolts which represents the 1357 F
62. to the stack and install the insulation b Connect all signal and power leads at the probe Refer to Section 2 Installation for detailed wiring instructions Connect the calibration gas and instrument air lines to probe Instal left housing cover 27 Figure 9 3 or Figure 9 4 Turn on instrument air n a Restore power to the system refer to Power Up in Section 5 Startup and Operation of Oxymitter 4000 with Membrane Keypad or Power Up in Section 6 Startup and Operation of Oxymitter 4000 with LOI When the probe is at operating temperature calibrate the probe per Calibration with Keypad NOTE Recalibration is required whenever electronic cards or sensing cell is replaced 9 7 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 Figure 9 3 Oxymitter 4000 with Integral Electronics Exploded View Note The Electronic Assembly item 12 consists of items 13 through 20 OANDOARWN 10 11 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 29 Note Not all parts shown Left Housing Cove O Ring Silicon Tube Tube Clamp Screw Washer 27A Heater Strut Assembly Diffusion Assembly Snubber Retainer Screw Cell and Flange Assembly Corrugated Seal Probe Tube Assembly Screw Tube Connector Gas Port O Ring Blind Cover Window Cover Optional Electronic Assembly Screw M
63. will initiate the calibration cycle 9 The unit is configured for a calibration handshake CALIBRATION RECOMMENDED will not initiate the calibration cycle with the IMPS 4000 or SPS 4001B The default condition for an Oxymitter 4000 without an IMPS 4000 or SPS 40018 The default condition for an Oxymitter 4000 with an IMPS 4000 or SPS 4001B Alarm When configured as an alarm this signal alerts you to an out of spec condition The output is 5 V in series with a 340 ohm resistor For optimum performance Emerson Process Management recommends connecting the output to a Potter amp Brumfield 3 2 mA DC relay P N R10S E1Y 1 J1 0K Of the ten modes in Table 3 1 mode 1 through mode 7 are the alarm modes The factory default is mode 5 for Oxymitter 4000 units without an IMPS 4000 or SPS 4001B In this mode the output will signal when a unit alarm or a CALIBRATION RECOMMENDED indication occurs 3 5 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 Recommended Configuration 3 6 Calibration Handshake Signal If using an optional IMPS 4000 or SPS 40018 the logic I O must be configured for calibration handshaking Of the ten modes in Table 3 1 only modes 8 and 9 are configured for calibration handshaking For an Oxymitter 4000 with an IMPS 4000 or an SPS 40018 the factory sets the default to mode 8 In this mode the logic I O will be used to communicate between the Oxymitter 4000 and sequencer and to signal t
64. with LOI Verify installation page 4 1 Logie VO 4 4 AWARNING Install all protective eguipment covers and safety ground leads before eguipment startup Failure to install covers and ground leads could result in serious injury or death Ensure the Oxymitter 4000 is installed correctly See Section 2 Installation 1 Remove cover 27 to expose terminal block 25 2 Check the terminal block wiring Figure 4 1 Be sure the power 4 20 mA signal and logic outputs are properly connected and secure 3 Install housing cover 27 Figure 9 3 or Figure 9 4 on terminal block 25 S EMERSON http www processanalytic com Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Figure 4 1 Electronics Housing Terminals with LOI Oxymitter 4000 E Electronics A Le Housing Logic I O Ground Lugs Oxymitter 4000 Configuration 4 2 Analytica OXYMITTER 1000 SERIAL NO TAG NO VOLTS 95254 vac WATTS soo OUTPUT 420 LINE FUSE 0 EN y ROSEMOUNT e Malvticale Terminal Block LOI 37260011 Located on the microprocessor board are two switches that configure outputs Figure 4
65. with the Oxymitter 4000 the HART Communicator requires a ter mination point along the 4 20 mA current loop and a minimum load resistance of 250 ohms between the communicator and the power supply The HART Communicator accomplishes its task using a frequency shift key ing FSK technique With the use of FSK high frequency digital communica tion signals are superimposed on the Oxymitter 4000 s 4 20 mA current loop The HART communicator does not disturb the 4 20 mA signal since no net energy is added to the loop The HART Communicator may be interfaced with a personal computer PC providing that special software has been installed To connect the HART Com municator to a PC an interface adapter is required Refer to the proper HART Communicator documentation in regard to the PC interface option EMERSON http www processanalytic com Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 HART COMMUNICATOR SIGNAL LINE CONNECTIONS HART COMMUNICATOR PC CONNECTIONS 7 2 The HART Communicator can connect to the Oxymitter 4000 s analog output signal line at any wiring termination in the 4 20 mA current loop There are two methods of connecting the HART Communicator to the signal line For applications in which the signal line has a load resistance of 250 ohms or more refer to method 1 For applications in which the signal line load resis tance is less than 250 ohms refer to method 2 Method 1 For Load
66. zur Spannungsunterbrechung mit den Normen und Richtlinien f r die allgemeine Installation von Elektroger ten wie zum Beispiel der IEC947 bereinstimmen Mit dem Symbol sind Ger te oder Abdeckungen gekennzeichnet die eine gef hrliche Netzspannung Spannung f hren Die Abdeckungen d rfen nur entfernt werden wenn die Versorgungsspannung unterbrochen wurde Nur geschultes Personal darf an diesen Ger ten Arbeiten ausf hren Mit dem Symbol sind Ger te oder Abdeckungen gekennzeichnet in bzw unter denen Teile vorhanden sind Die Abdeckungen d rfen nur entfernt werden wenn die Versorgungsspannung unterbrochen wurde Nur geschultes Personal darf an diesen Ger ten Arbeiten ausf hren Bis 45 Minuten nach dem Unterbrechen der Netzzufuhr k nnen derartig Teile noch ber eine erh hte Temperatur verf gen Mit dem Symbol sind Ger te oder Abdeckungen gekennzeichnet bei denen vor dem Eingriff die entsprechenden Kapitel im Handbuch sorgf ltig durchgelesen werden m ssen Alle in diesem Ger t verwendeten graphischen Symbole entspringen einem oder mehreren der nachfolgend aufgef hrten Standards EN61010 1 IEC417 amp 1503864 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 IMPORTANTE Norme di sicurezza per il cablaggio e l installazione dello strumento Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell Unione Europea la cui stretta osservanza richie
67. 00 or SPS 4001B to initiate a calibration The sequencer sends an in cal signal to the control room so that any automatic control loops can be placed in manual Then the sequencer begins to sequence the calibration gases Semi automatic calibrations only require operator initiation However the calibration gases must be permanently piped to the Oxymitter 4000 an SPS 4001B or IMPS 4000 must be installed to sequence the gases and the logic I O must be set to mode 8 or 9 via HART AMS to allow the sequencer and the Oxymitter 4000 to communicate Depending on your system setup a semi automatic calibration can be initiated by the following methods 1 Oxymitter 4000 with membrane keypad Press the CAL key on the Oxymitter 4000 keypad 2 Oxymitter 4000 with LOI Select Start Calib from the CALIBRATION menu 3 IMPS 4000 Use the IMPS 4000 keypad to change the InitCalX parameter of the CHANGE PRESETS display mode from 0000 to 0001 Refer to the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Manual for more information 4 HART Use the HART Communicator to access the O2 CALIBRATE menu and perform the O5 CAL method Refer to HART Communicator Cal Method in Section 7 HART AMS for the complete calibration procedure 5 AMS Refer to AMS documentation for more information 6 Remote Contact Initiate a calibration from a remote location via the remote contact input connection provided by an IMPS 4000 or SPS 4001
68. 02 3D39645G03 3D39645G04 3D39645G05 3D39645G07 3D39645G08 Description 18 DIN Probe with Flame Arrestor and Snubber Diffuser 3 DIN Probe with Flame Arrestor and Snubber Diffuser 6 DIN Probe with Flame Arrestor and Snubber Diffuser 9 DIN Probe with Flame Arrestor and Snubber Diffuser 12 DIN Probe with Flame Arrestor and Snubber Diffuser 18 ANSI Probe with Snubber Diffuser 3 ANSI Probe with Snubber Diffuser 6 ANSI Probe with Snubber Diffuser 9 ANSI Probe with Snubber Diffuser 12 ANSI Probe with Snubber Diffuser 15 ANSI Probe with Snubber Diffuser 18 ANSI Probe with Snubber Diffuser 18 DIN Probe with Snubber Diffuser 3 DIN Probe with Snubber Diffuser 6 DIN Probe with Snubber Diffuser 9 DIN Probe with Snubber Diffuser 12 DIN Probe with Snubber Diffuser 18 ANSI Probe Tube Assy 3 ANSI Probe Tube Assy 6 ANSI Probe Tube Assy 9 ANSI Probe Tube Assy 12 ANSI Probe Tube Assy 15 ANSI Probe Tube Assy 18 ANSI Probe Tube Assy 18 DIN Probe Tube Assy 3 DIN Probe Tube Assy 6 DIN Probe Tube Assy 9 DIN Probe Tube Assy 12 DIN Probe Tube Assy 18 Heater Strut Assy 3 Heater Strut Assy 6 Heater Strut Assy 9 Heater Strut Assy 12 Heater Strut Assy 15 Heater Strut Assy 18 Heater Strut Assy Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 10 1 Cell Replacement Kit ANSI Gasket N E Wire and N Pad Assembly Anti Seize Probe Tube
69. 24 hours of operation Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 9 11 Ceramic Diffuser Element Replacement Ceramic Diffusion Element Replacement NOTE This refers to the ceramic diffusion element only General The diffusion element protects the cell from particles in process gases Normally it does not need to be replaced because the vee deflector protects it from particulate erosion In severe environments the filter may be broken or subject to excessive erosion Examine the ceramic diffusion element whenever removing the probe for any purpose Replace if damaged Damage to the ceramic diffusion element may become apparent during calibration Compare probe response with previous response A broken diffusion element will cause a slower response to calibration gas Hex wrenches needed to remove setscrews and socket head screws in the following procedure are available as part of a Probe Disassembly Kit Table 10 1 Replacement Procedure a Follow the instructions in Removal and Replacement of Probe to remove the Oxymitter 4000 from the stack or duct b Loosen setscrews Figure 9 11 using hex wrench from Probe Disassembly Kit Table 10 1 and remove vee deflector Inspect setscrews If damaged replace with stainless setscrews coated with anti seize compound Spanner Retainer Wrench Optional Ceramic Diffusion Element Set Screw Io S g t Cemen Cement
70. 3 3D39003G15 3D39003G25 3D39003G28 4513C61G03 4513C61G04 4513C61G05 4513C61G06 4513C61G07 4513C61G13 4513C61G14 Description ANSI High Sulfur HI Resistant Cell Only ANSI 18 Cell Replacement Kit High Sulfur HCI Resistant ANSI 3 Cell Replacement Kit High Sulfur HCI Resistant ANSI 6 Cell Replacement Kit High Sulfur HCI Resistant ANSI 9 Cell Replacement Kit High Sulfur HCI Resistant ANSI 12 Cell Replacement Kit High Sulfur HCI Resistant ANSI 15 Cell Replacement Kit High Sulfur HCI Resistant ANSI 18 Cell Replacement Kit High Sulfur HCI Resistant DIN High Sulfur HCI Resistant Cell Only DIN 18 Cell Replacement Kit High Sulfur HCI Resistant DIN 3 Cell Replacement Kit High Sulfur HCI Resistant DIN 6 Cell Replacement Kit High Sulfur HCI Resistant DIN 9 Cell Replacement Kit High Sulfur HCI Resistant DIN 12 Cell Replacement Kit High Sulfur HCI Resistant DIN 9 Abrasive Shield Assy DIN 12 Abrasive Shield Assy ANSI 18 Abrasive Shield Assy DIN 18 Abrasive Shield Assy ANSI 15 Abrasive Shield Assy ANSI 18 Abrasive Shield Assy 18 Contact and Thermocouple Replacement Assembly 3 Contact and Thermocouple Replacement Assembly 6 Contact and Thermocouple Replacement Assembly 9 Contact and Thermocouple Replacement Assembly 12 Contact and Thermocouple Replacement Assembly 15 Contact and Thermocouple Replacement Assembly 18 Contact and Thermocouple Replacement Assembly Instruction M
71. 6 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 1 2 Oxymitter 4000 AutoCalibration System Options OXYMITTER 4000 IMPS 4000 SPS 4001B 1 to 4 Probes 1 Probe 37260039 3 Membrane keypad Figure 1 3 and HART communication are standard To use the HART capability you must have either a HART Model 275 375 Communicator b Asset Management Solutions AMS software for the PC Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Figure 1 3 Membrane Keypad ROSEMOUNT Analytical HEATER DIAGNOSTIC HEATER ALARMS 02 CELL c CALIBRATION CALIBRATION RECOMMENDED 02 CELL mV 02 CELL mv HEATER T C HEATER T C TEST POINTS TEST GAS PROCESS 02 MEMBRANE KEYPAD 37260003 4 An optional Local Operator Interface Figure 1 4 allows continuous O display and full interface capability Figure 1 4 Local Operator Interface LOI ROSEMOUNT o Analytical g 37260004 5 Field replaceable cell heater thermocouple and diffusion element 6 The Oxymitter 4000 is constructed of rugged 316 L stainless steel for all wetted parts 7 The electronics are adaptable for line voltages from 90 250 VAC therefore no configuration is necessary Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 8 The Oxymitter 4000 membrane keypad is available in five language
72. 736 C setpoint temperature When flowing calibration gasses the raw cell millivolt value at test points 1 and 2 should represent the levels on the chart in Figure 8 1 Note that the raw cell millivolt value increases logarithmically as the O concentration decreases EMERSON http www processanalytic com Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Figure 8 1 O Sensor mV Reading vs at 1357 F 736 C Reference Air 20 9 O2 200 Sensor Performance at 1357 F 736 C EMF S TN E TE Fd i 1 1 1 1 Ios pall ea SERAT AI a a a ee aca Na Ji Jt ul 1 1 1 1 0 0 01 0 1 1 10 100 Concentration O 37260043 02 100 20 15 10 9 8 7 6 5 4 EMF mV 34 1 0 7 25 16 1 18 4 21 1 23 8 272 31 2 36 0 3 2 1 0 8 0 6 0 5 0 4 0 2 0 1 0 01 EMF mV 42 3 51 1 66 1 71 0 77 5 81 5 86 3 101 4 116 6 166 8 8 2 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 GENERAL ALARM INDICATIONS AWARNING Install all protective eguipment covers and safety ground leads after troubleshooting Failure to install covers and ground leads could result in serious injury or death The troubleshooting section describ
73. B Refer to the documentation available for the control system in use for more information Once a semi automatic calibration is initiated by any of the methods previously described the Oxymitter 4000 s CALIBRATION RECOMMENDED alarm signals an IMPS 4000 or SPS 4001B to initiate a calibration The sequencer sends an in cal signal to the control room so that any automatic control loops can be placed in manual Then the sequencer begins to sequence the calibration gases Manual calibrations must be performed at the Oxymitter 4000 site and will require operator intervention throughout the process Manual calibration instructions in condensed form can also be found on the inside of the right electronics housing cover See Figure 9 2 Use the following procedure to perform a manual calibration 1 Place control loop in manual 9 3 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 Figure 9 2 Inside Right Cover 9 4 MANUAL CALIBRATION PLACE CONTROL LOOP ALARMS LED FLASHES STATUS IN MANUAL IF CAL LED ON 1 SEEN GO STEP2 2 SHORTED PUSH CAL HEATER TIC 3 REVERSED 1 CAL LED ON AID COMM 2 PUSH CAL ERROR CAL LED FLASH 1 OPEN 3 APPLY TG1 HIGH HIGH 2 TEMP PUSH CAL CAL LED SOLID WAIT FOR FLASH LOW TEMP REMOVE TG1 amp APPLY TG2 HIGH TEMP PUSH CAL OPEN CAL LED ON SOLID WAIT FOR FLASH HIGH CASE HEATER TEMP
74. D flashes three times pauses for three seconds and repeats 1 If the case temperature exceeds 185 F 85 C the temperature control will shut off and the 4 20 mA signal output will go to the default value 2 This signifies that the environment where the Oxymitter 4000 is installed exceeds the ambient temperature requirements or that heat due to convection is causing case temperature to rise above the limit 3 Placing a spool piece between the stack flange and the Oxymitter 4000 flange may eliminate this problem 4 Ifa spool piece does not solve the problem relocation is the only solution LOI When Fault 7 is detected the LOI displays the Board Temp Hi message Refer to the comments in paragraphs 1 through 4 above 8 13 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 Analytical DIAGNOSTIC ALARMS TEST POINTS O ROSEMOUNT r HEATER T C CALIBRATION CALIBRATION RECOMMENDED Figure 8 10 Fault 8 Low Heater Temp HEATER 02 CELL EO 19 02 02 CELL mv HEATER T C HEATER T C CAL 02 KEYPAD TEST GAS PROCESS i TP1 e TP2 e TP5 e TP6 e 8 14 02 Temp Low ROSEMOUNT Analytical LOI 37260026 Fault 8 Low Heater Temp Figure 8 10
75. D39648G04 3D39649G04 9 ANSI Probe with Ceramic Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39648G05 3D39649G05 12 ANSI Probe with Ceramic Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39649G53 15 ANSI Probe with Ceramic Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39649G54 18 ANSI Probe with Ceramic Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39648G11 3D39649G11 18 DIN Probe with Ceramic Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39648G12 3D39649G12 3 DIN Probe with Ceramic Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39648G13 3D39649G13 6 DIN Probe with Ceramic Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39648G14 3D39649G14 9 DIN Probe with Ceramic Diffuser 9 3 1 thru 6 8 9 28 thru 31 3039648615 3039649615 12 DIN Probe with Ceramic Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39648G17 3D39648G17 18 ANSI Probe with Flame Arrestor and Ceramic Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39648G18 3D39648G18 3 ANSI Probe with Flame Arrestor and Ceramic Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39648G19 3D39648G19 6 ANSI Probe with Flame Arrestor and Ceramic Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39648G20 3D39648G20 9 ANSI Probe with Flame Arrestor and Ceramic Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39648G21 3D39648G21 12 ANSI Probe with Flame Arrestor and Ceramic Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39649G55 15 ANSI Probe with Flame Arrestor and Ceramic Diffuser 9 3 1 thru 6 8 9 28 thru 31 3D39649G56 18 ANSI Probe with Flame Arrestor and Ceramic Dif
76. ELL mv TEST 02 CELL mv POINTS HEATER T C HEATER T C CAL TEST GAS PROCESS 02 ap Mounting Screw 4 Power 97 an ad Supply Saar Board n O CJ e dum en b p m cmm J8 7 Y L 4 N N N 26170018 9 11 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 Electronic Assembly Replacement Figure 9 5 1 Remove the right housing cover uncovering the electronic assembly 2 Depress and remove the J1 cell and T C connector from the J1 socket Loosen the three captive mounting screws 16 Figure 9 3 or Figure 9 4 on the microprocessor board top board 3 The J8 connector heater leads can be accessed by moving the J1 con nector leads out of the slot on microprocessor board 17 and sliding the electronic assembly 12 partially out of the housing Figure 9 6 4 Squeeze the J8 connector on the sides and carefully remove The elec tronic assembly can now be completely removed from the housing 5 Reconnect the J8 connector to the power supply board Make sure the connector is secure 6 Holding the J1 connector leads slide the electronic assembly the rest of the way into the housing Align the electronic assembly so that it fits flush on the pins To ensure that it is flush gently try to rotate the elec tronics If the electronics rotates repeat the alignment 7 Reconnect the J1 connector to the microprocessor board Ensure the connector is secure and
77. Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Oxygen Transmitter 4 ROSEMOUNT S Analytical EMERSON http www raihome com Process Management HIGHLIGHTS OF CHANGES Effective May 31 2006 Rev 4 0 Page Summary General Reformatted entire manual from a two column layout Removed all references to JIS specifications Replaced SPS 4000 information with SPS 40018 information Cover Updated photo revision number and date viii Removed Figure 3 Oxymitter 4000 with SPS 4000 Wiring Diagram from Quick Start Guide 1 2 Revised Figure 1 1 to show SPS 4001B and updated IMPS 4000 1 5 Revised Figure 1 2 to show SPS 4001B 1 8 Added step 11 and Figure 1 6 1 10 1 11 Revised Figure 1 8 and Figure 1 9 to show SPS 4001B 1 12 Removed Components paragraph 1 13 Removed Figure 1 9 SPS 4000 1 15 Updated Figure 1 14 Abrasive Shield Assembly 1 16 1 17 Revised Specifications 1 18 1 19 Revised Product Matrix table 2 1 Added two additional warnings 2 5 Removed Figure 2 3 Oxymitter 4000 Installation with SPS 4000 2 12 2 15 Revised Figure 2 9 and Figure 2 10 to show grounding locations 2 16 Revised Install Interconnecting Cable paragraph Removed Electrical Installation For Oxymitter 4000 with SPS 400 2 18 Added SPS 4001B Connections 3 1 4 1 Revised Terminal Block Wiring text 5 2 Added Reference Air information 7 9 Added D A Trim Procedure 8 3 Revised Alarm Indications to incl
78. Manual IM 106 340 Rev 4 0 May 2006 5 4 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Section 6 POWER UP ROSEMOUNT Analytical Startup and Operation of Oxymitter 4000 with LOI Power es oai RR Karten Waat ON page 6 1 Start Up Oxymitter 4000 Calibration page 6 3 Navigating the Local Operator Interface page 6 3 LOI Key page 6 4 LOI Menu Tree page 6 4 Oxymitter 4000 Setup at the LOI page 6 6 LOI Installation page 6 9 Oxymitter 4000 Test Points page 6 10 Remote Powered Loop LCD Display Optional page 6 10 Startup Display When power is applied to the probe the cell heater turns on It takes approximately one half hour for the cell to heat to operating temperature This condition is indicated by a warm up display on the LOI Figure 6 1 This message will continue to display until the cell is up to operating temperature Operating Display The normal operating display is the concentration The normal display is shown in Figure 6 2 Error If there is an error condition at startup an alarm message will be displayed Refer to Section 8 Troubleshooting to determine the cause of the error Clear the error cycle power and the display should re
79. Notes 1 Dimensions are in inches with millimeters in parentheses All masonry stack work and joints except adaptor plate are not furnished by Rosemont Analytical INSTALLATION FOR MASONRY WALL STACK CONSTRUCTION 0 50 13 Bolt mounting plate to outside wall surface 3 4 50 114 O D Ref E Pipe 4 00 in Sched 40 Pipe Sleeve Not by Rosemount Analytical length by Customer Field weld pipe to adapter plate 1 1 1 Mounting Holes shown rotated 45 out of true position ES Joint must be air tight Masonry stack wall Outside wall surface Bolt adapter plate to outside wall surface Field weld pipe to adapter plate 3 5 89 O D Ref N Pipe 3 00 in Sched 40 Pipe Sleeve Not by Rosemount Analytical Joint must A be air tight mI by Customer Outside wall 7 Masonry surface stack wall 35830005 2 7 Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Figure 2 6 Oxymitter 4000 Abrasive Shield Bracing Installation Brace Bars Not by Rosemount Analytical Note Dimensions are in inches with millimeters in parentheses 2 00 51 60 Max 1 00 Vertical brace clamp assy 25 By Rosemount Analytical Horizontal brace clamp assy Both brace clamp assemblies are the same Installation and location of clamp assemblies and br
80. Resistance 250 Ohms Refer to Figure 7 1 and the following steps to connect the HART Communica tor to a signal line lt 250 ohms or more of load resistance AWARNING Explosions can result in death or serious injury Do not make connections to the HART Communicator s serial port 4 20 mV signal line or NiCad recharger jack in an explosive atmosphere Using the supplied lead set connect the HART Communicator in parallel with to the Oxymitter 4000 Use any wiring termination points in the analog output 4 20 mA signal line Method 2 For Load Resistance lt 250 ohms Refer to Figure 7 2 and the following steps to connect the HART Communica tor to a signal line with lt 250 ohms load resistance AWARNING Explosions can result in death or serious injury Do not make connections to the HART Communicator s serial port 4 20 mV signal line or NiCad recharger jack in an explosive atmosphere 1 Ataconvenient point break the analog output 4 20 mA signal line and install the optional 250 ohm load resistor 2 Plug the load resistor into the loop connectors located on the rear panel of the HART Communicator There is an option to interface the HART Communicator with a personal com puter Load the designated AMS software into the PC Then link the HART Communicator to the PC using the interface PC adapter that connects to the serial port on the communicator rear panel Refer to the proper HART Communicator documenta
81. Sejou euonippe epi oJd seseujueJed pesn eq 5 UI p UI Bale 55012 SAP UHM UI sajejd 10 suequinu Hed 061 161 Srl 09 peoJu L Z X 9L W LL Sz9 0 KO 001 11 76 2 Gez 622 926 00 6 909859SESE N d coo8sasese N d ISNV ul QTAIHS JAISVUAGV HLIM 0007 YALLINAXO HOF SNOISN3MIG xALV1d GYJLA VAV 9 3 18VL suoisueullq 93oN Buiuoene Hed peasy 9 LO D9EOZLSY N d LODvEOZLSP N d ISNV N SUOISUBWIG 0007 YALLINAXO SNOISNANIT ALV 1d UALdVOV S JIGVI ANITLNO ALV1d GOLAVAV 2 6 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 2 5 Oxymitter 4000 Adapter Plate Installation INSTALLATION FOR METAL WALL STACK OR DUCT CONSTRUCTION 7 lt 0 50 13 3 75 95 Minimum Dia hole in wall NS Stack or duct metal wall Mounting holes shown rotated 45 Ix out of true position Weld or bolt mounting plate to metal wall of stack or duct Joint must be air tight 2 50 63 5 Minimum Dia hole in wall Stack or duct metal wall Weld or bolt adapter plate to metal wall of stack or duct Joint must be air tight
82. Status Group 1 High Case Temp Cell Temp Low Cell Temp High Cell Open High Cell Imp CK ER EEPROM Cal Error Slope Cal Recommended _____ Cal Error Const Status Last Cal Failed Operate Model AO1 Out Rnge lim Status Group 2 AO Saturated AO Fixed Max Case Temp Loop test method 2 Cal method 2 Cal PERFORM 02 CAL Optrak TG Refer to HART Communicator 02 Cal CalState Method for the complete O2 calibration method using the HART Communicator CalState TimeRemain Present 02 Cal slope LAST Cal const CALCONSTANTS Cell Imp Reset RESET CALCONSTANTS oe method S D A trim method O N Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 Figure 7 3 HART AMS Menu Tree Sheet 2 of 3 CONTINUED FROM SHEET 1 BASIC SETUP DEVICE SETUP PV PV AO PV LRV PV URV DETAILED SETUP CONTINUED ON SHEET 3 Tag ASSIGN PV amp SV SELECT 02 RANGE DEVICE INFORMATION S W VERSION INFO SENSORS SIGNAL CONDITION OUTPUT CONDITION 02 CALIBRATION 02 ALARMS Oxygen Cold Junct Cell Cell TC Dev id Descriptor Message Date Final asmbly num Snsr s n Ver Chk sum Bld num Bld date 02 02 CELLTEMP COLDJUNCTEMP 2 CELL MV 2 CELLTCMV COLD JUNC MV LIMITS DISPLAYED PV URV PV LRV PV rnge PV AO mA PV AO Alrm typ ANALOG LOOP TEST OUTPUT
83. TER T C TP3 e HEATER T C TP4 e CAL TESTGAS TP5 PROCESS TP6 e 02 KEYPAD Alarms 02 Temp Hi ROSEMOUNT e Analytical o 37260027 LOI Fault 9 High Heater Temp Figure 8 11 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad upper view and an Oxymitter 4000 with an LOI lower view Membrane Keypad When Fault 9 is detected the HEATER LED flashes five times pauses for three seconds and repeats 1 If the thermocouple produces a voltage in excess of approximately 30 7 mV the high heater temp alarm activates 2 The 4 20 mA signal returns to the default value 4 or 20 mA 3 This alarm is self clearing When temperature control is restored and the thermocouple voltage returns to the normal range the alarm clears 4 If the temperature continues to rise the next alarm will be the High High Heater Temp alarm LOI When Fault 9 is detected the LOI displays the 02 Temp Hi message Refer to the comments and procedures in paragraphs 1 through 4 above 8 15 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 Figure 8 12 Fault 10 High Cell mV ROSEMOUNT Analytical r HEATERT C DIAGNOSTIC HEATER ALARMS O2CELL L CALIBRATION CALIBRATION RECOMMENDED m O2CELLmV TEST O2 CELL mv POINTS HEATER T C HEATER T C
84. TP3 to TP4 The reading should be approximately 20K ohms 4 If so the short is not on the PC board The thermocouple wiring or the thermocouple is shorted See Heater Strut Replacement in Section 9 Maintenance and Service LOI When Fault 2 is detected the LOI displays the O2 T C Shorted message 1 Remove power Unscrew and remove the LOI module from the electronic assembly 2 Reconnect power to the Oxymitter 4000 3 Perform the diagnostic steps 1 through 4 shown for the membrane keypad Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 8 5 Fault 3 Reversed Thermocouple ana O Analytical r HEATERT C O DIAGNOSTIC HEATER swe ALARMS 2 o L CALIBRATION o CALIBRATION RECOMMENDED r O2CELLmV 1 TEST O2 CELL mv 2 O POINTS HEATER T C TP3 L tpa oo CAL O TEST GAS PROCESS TP6 02 o 8 KEYPAD Alarms 02 Reversed ROSEMOUNT e Analytical e 37260021 LOI Fault 3 Reversed Thermocouple Wiring or Faulty PC Board Figure 8 5 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad upper view and an Oxymitter 4000 with an LOI lower view The upper view also shows J1 and test points TP1 through TP6 located on the microprocessor board below the membrane keypad
85. VAC 50 60 Hz 8 O Line Voltage Input Gro nd d 2 15 Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Install Interconnecting NOTE Cable If interconnect cable was not purchased with the Oxymitter 4000 consult the factory for the proper wire type and gauge 1 Remove cover 27 Figure 9 4 from junction box 5 Connect the electronics end of the interconnecting cable 9 to the FROM PROBE side of terminal block Figure 2 10 2 Remove cover 27 3 See Figure 2 10 Connect the heater power leads the thermocouple leads and the oxygen signal leads of the interconnecting cable to the terminal block The cable leads are tagged for polarity To avoid a shock hazard the heater power terminal cover must be installed 4 Install covers 27 Figure 9 3 and Figure 9 4 PNEUMATIC OXYMITTER 4000 INSTALLATION Reference Air Package After the Oxymitter 4000 is installed connect the reference air set to the Oxymitter 4000 Refer to Figure 2 11 Instrument Air Reference Air 10 psig 68 95 kPag minimum 225 psig 1551 38 kPag maximum at 2 scfh 56 6 L hr maximum less than 40 parts per million total hydrocarbons Regulator outlet pressure should be set at 5 psi 35 kPa Reference air can be supplied by the reference air set of the IMPS 4000 or SPS 4001B If using an IMPS 4000 refer to the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Manual for the proper reference air connec
86. a takaisin pai koilleen Maadoitusliittimen kunnollinen toiminta t ytyy aina yll pit J nnitesy tt johtimien t ytyy t ytt IEC227 ja IEC245 vaatimukset Kaikkien johdotuksien tulee toimia gt 75 C l mp tiloissa Kaikkien l pivientiholkkien sis halkaisijan t ytyy olla sellainen ett kaapeli lukkiutuu kun nolla kiinni Turvallisen toiminnan varmistamiseksi t ytyy j nnitesy tt varustaa turvakytkimell min 10A joka kytkee irti kaikki j nnitesy tt johtimet vikatilanteessa Suojaan t ytyy my s sis lty mekaaninen erotuskytkin Jos ei niin j nnitesy tt on pystytt v katkaisemaan muilla keinoilla ja merkitt v siten ett se tunnistetaan sellaiseksi Turvakytkimien tai kat kaisimien t ytyy t ytt IEC947 standardin vaatimukset n kyvyydest Mik li laite tai kosketussuoja on merkitty t ll merkill on merkinn n takana tai alla hengenvaarallisen suuruinen j nnite Suojaa ei saa poistaa j nniteen ollessa kytkettyn laitteeseen ja poistamisen saa suorittaa vain alan asian tuntija Mik li laite tai kosketussuoja on merkitty t ll merkill on merkinn n takana tai alla kuuma pinta Suojan saa poistaa vain alan asiantuntija kun j nnite sy tt on katkaistu T llainen pinta voi s ily kosketuskuumana jopa 45 mi nuuttia Mik li laite tai kosketussuoja on merkitty t ll merkill katso lis ohjeita k yt t ohjekirjasta Kaikki t ss tuotteessa k ytetyt graafiset symbolit ovat
87. able dust The ACGIH threshold limit value TLV for cristobalite is 0 05 mg m3 respirable dust ACGIH 1991 92 Use NIOSH or MSHA approved equipment when airborne exposure limits may be exceeded The minimum respiratory protection recommended for given airborne fiber or cristobalite concentrations are CONCENTRATION Concentration Personal Protective Equipment 0 1 fiber cc or 0 0 05 mg m Optional disposable dust respirator e g 3M cristobalite the OSHA PEL 9970 or equivalent Up to 5 fibers cc or up to 10 times Half face air purifying respirator equipped the OSHA PEL for cristobalite with high efficiency particulate air HEPA filter cartridges e g 6000 series with 2040 filter or equivalent Up to 25 fibers cc or 50 times the Full face air purifying respirator with high OSHA PEL for cristobalite 2 5 efficiency particulate air HEPA filter mg m3 cartridges e g 3M 7800S with 7255 filters or eguivalent or powered air purifying respirator PARR equipped with HEPA filter cartridges e g 3M W3265S with W3267 filters or equivalent Greater than 25 fibers cc or 50 Full face positive pressure supplied air times the OSHA PEL for respirator e g 3M 7800S with W9435 hose cristobalite 2 5 mg m amp W3196 low pressure regulator kit connected to clean air supply or equivalent If airborne fiber or cristobalite concentrations are not known as minimum protection use NIOSH MSHA approved half face air purifying respira
88. ace bars to be done in field N N N N I 2 Holes 0 625 p 20 16 Dia for 50 12 gt olt A 143 Abrasive Shield p 5 143 Y de 1 00 did F 25 Max 4X VA Pd k 36 00 914 Note Bracing is for vertical and horizontal Oxymitter 4000 Installation External bracing required for 9 ft through 18 ft 2 75 m through 5 49 m probes as shown above 36920003 5 In vertical installations ensure the system cable drops vertically from the Oxymitter 4000 and the conduit is routed below the level of the electronics housing This drip loop minimizes the possibility that moisture will damage the electronics Figure 2 8 6 Ifthe system has an abrasive shield check the dust seal gaskets The joints in the two gaskets must be staggered 180 Also make sure the gaskets are in the hub grooves as the Oxymitter 4000 slides into the 15 forcing cone in the abrasive shield 7 Insert probe through the opening in the mounting flange and bolt the unit to the flange When probe lengths selected are 9 to 18 ft 2 74 to 5 49 m special brackets are supplied to provide additional support for the probe inside the flue or stack Figure 2 6 NOTE If process temperatures will exceed 392 F 200 C use anti seize compound on stud threads to ease future removal of Oxymitter 4000 For ambient temperatures
89. alib Tino Ger Flow Gas 2 Read Gas 2 Next O2 Cal __H Done Gas 2 Cal Abort Failed Calib NOTE Stop Gas For this menu column the Purge selections in talics are S user configurable All other SHEET 2 ON parameters are display only S Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Figure 6 4 Menu Tree for Local Operator Interface LOI on the Oxymitter 4000 Sheet 2 of 2 02 Gas 1 02 Gas 2 O2 Reset Vals Yes No O2 Out Tracks Yes No O2 Cal Interv CONTINUED FROM SHEET 1 Calib Setup O2 Next Cal Gas Time Sec Purge Time Sec Auto Calib Yes No 02 Type 02 Range 02 Alarm Level Do 02 Trim Input Output Logic 10 Mode See Table 4 1 Low O2 Alarm See Abort Digital Calibration in Section 9 Input State Force Output 02 Slope 02 Constant O2 T90 Time Auto Tune Lockout Time Revert Time Luminance SYSTEM Parameters Software Version XXX Checksum XXX Build Number XXX Build Date XXXXXX Test Code xx SW Err File SW Err Line XX Alarms PID Parameters 115 220 Reset Device Yes No Cal required after reset NOTE In column four of this menu the selections in talics are user configurable Bold text selections are procedures related instructions are displayed on the LOI All other parameters are display only 37260018 OXYMITTER 4000 SETUP In setting up the Oxymitter 4000 from the LOI it is best to start at th
90. allen Mitgliederstaaten der europaischen Gemeinschaft g ltig Sie m ssen strickt eingehalten werden um der Niederspannungsrichtlinie zu gen gen Nichtmitgliedsstaaten der europ ischen Gemeinschaft sollten die national g ltigen Normen und Richtlinien einhalten 1 10 Alle intern und extern vorgesehenen Erdungen der Ger te m ssen ausgef hrt werden Nach Installation Reparatur oder sonstigen Eingriffen in das m ssen alle Sicherheitsabdeckungen und Erdungen wieder installiert werden Die Funktion aller Erdverbindungen darf zu keinem Zeitpunkt gestort sein Die Netzspannungsversorgung den Anforderungen der IEC227 oder IEC245 gen gen Alle Verdrahtungen sollten mindestens bis 75 ihre Funktion dauerhaft erf llen Alle Kabeldurchf hrungen und Kabelverschraubungen sollten in Ihrer Dimensionierung so gew hlt werden daf diese eine sichere Verkabelung des Ger tes erm glichen Um eine sichere Funktion des Ger tes zu gew hrleisten mu die Spannungsversorgung ber mindestens 10 A abgesichert sein Im Fehlerfall muR dadurch gew hrleistet sein die Spannungsversorgung zum Ger t bzw zu den Ger ten unterbrochen wird Ein mechanischer Schutzschalter kann in dieses System integriert werden Falls eine derartige Vorrichtung nicht vorhanden ist eine andere Moglichkeit zur Unterbrechung der Spannungszufuhr gew hrleistet werden mit Hinweisen deutlich gekennzeichnet werden Ein solcher Mechanismus
91. and AMS Application Hazardous Area Oxymitter 4000 with Integral Electronics 2 Calibration Gas Lines by Customer 300 ft 90 m max System Considerations Line Voltage Asset Management Solutions Tat HART 8 BSN Model 275 375 4 20 mA Output sve Handheld Twisted Pairs Interface Termination in Control Room w o N N Prior to installing your Oxymitter 4000 make sure you have all the components necessary to make the system installation Ensure all the components are properly integrated to make the system functional After verifying that you have all the components select mounting locations and determine how each component will be placed in terms of available line voltage ambient temperatures environmental considerations convenience and serviceability Figure 1 7 shows a typical system wiring A typical system installation for an Oxymitter 4000 with integral electronics is shown in Figure 1 8 A typical system installation for an Oxymitter 4000 with remote electronics is shown in Figure 1 9 A source of instrument air is optional at the Oxymitter 4000 for reference air use Since the unit is equipped with an in place calibration feature provisions can be made to permanently connect calibration gas bottles to the Oxymitter 4000 If the calibration gas bottles will be permanently connected a check valve is required next to the calibration fittings on the integral electr
92. and may also be required for certain DCS input cards A Potter amp Brumfield R10S E1Y1 J1 0K 3 2 mA DC or an equal interposing relay will be mounted where the contact wires terminate in the control relay room d Install cover 27 Figure 9 3 2 11 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 Figure 2 9 Electrical Installation Oxymitter 4000 with Integral Electronics INTEGRAL ELECTRONICS WITHOUT SPS 4001B 4 20 mA Signal Logic I O Line Voltage Logic I O Logic I O 4 20 mA 4 20 mA Ground Terminal 90 250 VAC 50 60 Hz 1 Line Voltage Input Ground TT 4 20 mA Signal Ground 90 250 VAC 50 60 Hz Line Voltage Input Calibration Handshake Refer to IMPS 4000 Instruction Manual 2 12 Calibration Handshake Neutral Ground Block INTEGRAL ELECTRONICS WITH REMOTE SPS 4001B Line 1 Neutral Ground 90 250 VAC 50 60 Hz Line Voltage Input Refer to SPS 4001B Instruction Manual Line 1 INTEGRAL ELECTRONICS WITH REMOTE IMPS 4000 Line 1 Neutral Ground 90 250 VAC 50 60 Hz Line Voltage Input 4 20 mA 4 20 mA Ground 37260051 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 ELECTRICAL INSTALLATION WITH REMOTE ELECTRONICS For Oxymitter 4000 with Remote Electronics All wiring must conform to local and national codes Z WARNING
93. anual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Table 10 1 Replacement Parts for Probe Continued Figure and Index Number Part Number 1 11 9 11 3534B18G01 Ceramic Diffuser 1 11 3535B60G01 Ceramic Diffuser with Dust Seal 1 11 3535B62G01 Flame Arrestor Ceramic Diffuser 1 11 3535B63G01 Flame Arrestor Ceramic Diffuser with Dust Seal 1 12 4843B37G01 Snubber Diffuser 1 12 4843B38G02 Snubber Diffuser with Dust Seal 1 12 4846B70G01 Flame Arrestor Snubber Diffuser 1 12 4846B71G01 Flame Arrestor Snubber Diffuser with Dust Seal 9 11 3534B48G01 Vee Deflector Assy 1 13 4851B89G04 Cup Type Diffusion Assembly 10 microns 1 13 4851B89G05 Cup Type Diffusion Assembly 40 microns 1 13 4851B90G04 Cup Type Diffusion Assembly Dust Seal 10 microns 1 13 4851B90G05 Cup Type Diffusion Assembly Dust Seal 40 microns 10 2 3535B42G02 Probe Disassembly Kit Figure 10 2 Probe Disassembly Kit Hex Keys f pd gt Philips Screwdriver J Spanner Wrench Anti Seize Compound Tube Insertion Tube 37250001 10 5 Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 ELECTRONICS REPLACEMENT PARTS Table 10 2 Replacement Parts for Electronics Figure and Index Number Part Number Description 9 3 10 120039076 O Ring 9 3 11 5R10145G01 Cover 9 3 11A 6A00170G01 Cover with Window 9 3 12 3D39861G01 Electronic Assembly 9 3 14 4849B72H01 Membrane Keypad English 9 3 14 4849B72H02 Membrane Keypad German
94. ates the thermocouple temperature at the sensing cell this should always be 1357 F 736 C O2 Temp Max Maximum temperature the cell has seen Some process temperatures can exceed the 1357 F 736 C setpoint temperature and this will indicate this condition Board Temp The temperature inside the Oxymitter electronics housing 185 F 85 C is the max Board Temp This is the maximum temperature that the electronics has experienced over time Voltages The raw mV signals feeding the temperature indications listed in the previous paragraph Output Values Indication of the current readings for and mA The LOI module connects to the top of the electronic assembly in the electronics housing There are four matching connectors Figure 6 5 on the back of the LOI module that allow the user to orient rotate the LOI as desired Connector Receptacles LOI Module Rear View 37260055 6 9 Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 OXYMITTER 4000 TEST Refer to Figure 6 6 System test points are located on the board below the POINTS LOI module Test points 1 through 6 allow you to monitor with a multimeter REMOTE POWERED LOOP LCD DISPLAY OPTIONAL Figure 6 6 Oxymitter 4000 Test Points 6 10 the heater thermocouple the O cell millivolt and the process TP1 and TP2 monitor the oxygen cell millivolt output which equates to the percentage of oxygen present
95. available to offset transmitter housing from hot ductwork Wetted or welded parts 316L stainless steel SS Non wetted parts 304 SS low copper aluminum Low copper aluminum Manual semi automatic or automatic 0 4 Balance No 8 Balance 2 5 I m 5 scfh 2 scfh 1 l m clean instrument quality air 20 95 regulated to 34 kPa 5 psi NEMA 4X IP66 with fitting and pipe on reference exhaust port to clear dry atmosphere EN 61326 1 Class A General Purpose CE lt gt APPROVED 90 250 VAC 48 62 Hz No configuration necessary 3 4 in 14 NPT conduit port Table continued on next page Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Oxymitter Specifications Signals Analog Output HART Logic I O Power Reguirements Probe Heater Electronics Maximum 4 20 mA isolated from power supply 950 ohms maximum load Two terminal logic contact configurable as either an alarm output or as a bi directional calibration handshake signal to IMPS 4000 or SPS 4001B self powered 5 V in series with 340 ohms Conduit ports 3 4 in 14 NPT for analog output and logic I O signal lines 175 W nominal 10 W nominal 500 W Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Table
96. ble Logic Controller PLC in the IMPS 4000 provides fault indications using flashing LEDs and LCD display messages Refer to the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Manual for more information Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Figure 1 5 Model 751 LCD Display Panel 22220059 10 The optional Rosemount Analytical 751 remote mounted LCD display panel shown in Figure 1 5 is loop driven by the 4 20 mA output signal representing the percentage 11 Optional OxyBalance Display and Averaging System Reviews up to eight 4 20 mA signals from individual probes Trends individual outputs calculates four programmable averages as additional 4 20 mA outputs Figure 1 6 OxyBalance Display Displaying Outputs Probes 1 27 2006 8 28 14 38370013 Current Handling the Oxymitter 4000 ACAUTION It is important that printed circuit boards and integrated circuits are handled only when adeguate antistatic precautions have been taken to prevent possible eguipment damage The Oxymitter 4000 is designed for industrial applications Treat each component of the system with care to avoid physical damage Some probe components are made from ceramics which are susceptible to shock when mishandled 1 8 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 1 7 Oxymitter 4000 HART Communications
97. complete the CAL LED will turn off and the Oxymitter 4000 output unlocks from its held value and begins to read the process If the calibration was valid the DIAGNOSTIC ALARMS LEDs will indicate normal operation If either new calibration value slope or constant is not within parameters the DIAGNOSTIC ALARMS LED will indicate an alarm See Section 8 Troubleshooting for alarm codes If the calibration was invalid the Oxymitter 4000 will return to normal operation as it was before a calibration was initiated and the parameters will not be updated 5 Place control loop in automatic Refer to Figure 6 4 for a view of the LOI menu tree To calibrate the Oxymitter 4000 from the LOI access the CALIBRATION Start Calibration menu CALIBRATION Start Calibration This is the starting point for calibrations The LOI will instruct the user through this entire procedure Select Abort Calib at any time to abort the calibration 1 The LOI displays the following Apply Gas 1 Hit E when ready The Oxymitter 4000 is ready to accept the first calibration gas Apply the first calibration gas Electronics will abort the calibration if this step is not done within 30 minutes 2 Touch the Enter key to start the Gas 1 flow A timer is activated to allow the calibration gas adequate time to flow default time of five minutes The LOI displays Flow Gas 1 xxxxs Read Gas 1 xxxxs Done Gas 1 9 5 Oxymitter 4000 Instruction Man
98. covers and safety ground leads after eguipment repair or service Failure to install covers and ground leads could result in serious injury or death During a calibration two calibration gases with known O concentrations are applied to the Oxymitter 4000 Slope and constant values calculated from the two calibration gases determine if the Oxymitter 4000 is correctly measuring the net concentration of O in the industrial process A calibration record sheet has been provided at the back of this section to track performance Before calibrating verify that the calibration gas parameters are correct by setting the gas concentrations used when calibrating the unit see Overview in Section 5 Startup and Operation of Oxymitter 4000 with Membrane Keypad or Section 6 Startup and Operation of Oxymitter 4000 with LOI and by setting the calibration gas flowmeter The calibration gas flowmeter regulates the calibration gas flow and must be set to 5 scfh Only adjust the flowmeter to 5 scfh after placing a new diffusion element on the end of the Oxymitter 4000 Adjusting the flowmeter at any other time can pressurize the cell and bias the calibration In applications with a heavy dust loading the O probe diffusion element may become plugged over time causing a slower speed of response The best way to detect a plugged diffusion element is to note the time it takes the Oxymitter 4000 to return to the normal process reading after the last calibration
99. d by remotely connected user devices The output is an isolated 4 20 mA linearized current The Oxymitter 4000 transmitter is available with an integral or remote elec tronics package Two calibration gas sequencers are available the IMPS 4000 and the SPS 4001B Figure 1 2 Systems with multiprobe applications may employ an optional IMPS 4000 Intelligent Multiprobe Test Gas Sequencer The IMPS 4000 provides auto matic calibration gas sequencing for up to four Oxymitter 4000 units and accommodates autocalibrations based on the CALIBRATION RECOM MENDED signal from the Oxymitter 4000 a timed interval set up in HART or the IMPS 4000 or whenever a calibration request is initiated For systems with one or two Oxymitter 4000 units per combustion process an optional SPS 4001B Single Probe Autocalibration Sequencer can be used with each Oxymitter 4000 to provide automatic calibration gas sequencing The SPS 40018 is fully enclosed in a NEMA cabinet suited for wall mounting The sequencer performs autocalibrations based on the CALIBRATION REC OMMENDED signal from the Oxymitter 4000 a timed interval set up in HART or whenever a calibration request is initiated 1 The CALIBRATION RECOMMENDED feature detects when the sensing cell is likely out of limits This may eliminate the need to calibrate on a time since last cal basis 2 The cell output voltage and sensitivity increase as the oxygen concentration decreases Instruction Manual IM 10
100. d press the right arrow key or use the number keypad to select the menu item number To return to a preceding menu press the left arrow key 1 From the PERFORM CAL screen select menu item 1 CAL to access the calibration procedure AWARNING Failure to remove the Oxymitter 4000 from automatic control loops prior to performing this procedure may result in a dangerous operating condition 2 In the first O2 CAL screen a Loop should be removed from automatic control warning appears Remove the Oxymitter 4000 from any auto matic control loops to avoid a potentially dangerous operating condition and press OK 3 The next several screens indicate the calibration status At each of the following status prompts select menu item 2 NEXT CAL STEP COMPLETE CAL RECOMMENDED APPLY GAS 1 GAS 1 FLOW 4 Atthis point select menu item 4 EXIT to leave the O2 CAL procedure 5 From the PERFORM 02 CAL screen view menu item 3 CALSTATE to monitor the calibration status as it updates Or access the O2 BRATE screen and select menu item 2 O2 CAL STATUS to view menu item 1 CALSTATE menu item 2 TIMEREMAIN and menu item 3 PRESENT O2 as the calibration status updates 6 When CALSTATE displays APPLY GAS 2 return to the 02 CAL procedure 7 When the Loop should be removed from automatic control warning appears return the Oxymitter 4000 to the automatic control loops previ ously removed and press OK
101. during calibrations by flowing excessive cal gas against a plugged diffuser Calibration flow rates should be set only when a new diffuser is installed As the diffuser plugs do not adjust the flow rates upward How do detect a plugged diffuser The signal s speed of response will degrade The O trend in the control room will become smoother When calibrating the calibration gas flow rate will be noted to be lower Never readjust this flow upwards Adjust this flow only when a new diffuser is installed Always note the time it takes for the cell to recover to the normal process value after the cal gas is removed As the diffuser plugs this recovery time will get longer and longer Use the Calibration Record form provided in this manual Can I calibrate a badly plugged diffuser It may not be possible to immediately replace a plugged diffuser while the process is on line One can calibrate the probe without pressurizing the cell by adjusting the calibration gas flow rate downward before calibration For instance say the process is at 3 and the first calibration gas is 8 Adjust the flow of cal gas downward until the reading begins to migrate from 8 to lower values indicating that process gases are now mixing in with the calibration gases Adjust the flow rate back up until this mixing is just eliminated Calibrate at this flow rate Replace the diffuser at the first opportunity AWARNING Install all protective eg
102. e AT THE LOI SYSTEM Calibration Setup menu Figure 6 4 SYSTEM Calibration Setup 02 Gas 1 Enter the high low cal gas value the order is not important O2 Gas 2 Enter the second cal gas value NOTE Refer to Section 9 Maintenance and Service for calibration instructions 6 6 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 NOTE Rosemount Analytical recommends 0 4 and 8 Oz for calibration gases O2 Reset Values Resets factory default values O2 Output Tracks 4 to 20 mA signal can be held at the last value during calibration or the signal can be left to track the cal gases 02 Cal Interval If automatic calibration is selected this selects the interval between calibrations 02 Next Cal If automatic calibration is selected this selects the time until the first initial calibration takes place Gas Time How long should each cal gas flow Factory default is 300 seconds but the user may want to vary this depending upon the length of calibration gas tubing runs Purge Time Used if the output is selected to hold the last value during calibration After the second cal gas is removed how long until the sensor comes back to the normal process reading and the 4 20 mA signal can be released Auto Calib Select Yes if an SPS or IMPS autocalibration system is part of the system SYSTEM Input Output Analog Pertaining to the analog 4 20 mA signal representin
103. e O reading is too active for certain processes This feature permits the user to dampen the signal The default value is zero seconds dampening Auto Tune The electronics detects the line voltage powering the instrument automatically and picks proper algorithms for heater control User can force a high voltage algorithm or a low but Auto Tune is the default and is recommended Lockout Time Keypad lockout time default is 30 sec but it is user configurable 2 keypad pattern will unlock the keypad Revert Time Once a user goes one level deep into the menu structure an additional revert time is provided to prevent nuisance lockouts One hour is the default and it is user configurable Luminance Gas fluorescence brightness is user adjustable SYSTEM Status Alarms Diagnostic alarms Section 8 Troubleshooting PID Parameter Displays the line voltage powering the Oxymitter and infers the temperature control algorithm being used to control heater temperature Reset Device Device can be reset here as opposed to re powering Calibration parameters will be lost SYSTEM Software This is data regarding the Oxymitter 4000 software version and errors that may have occurred SENSOR DATA Displays information about the cell and thermocouple Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 LOI INSTALLATION Figure 6 5 LOI Module Connectors Temperatures O2 Temp Indic
104. ectrical Installation with Integral 2 10 Electrical Installation with Remote Electronics 2 13 Install Interconnecting 2 16 Pneumatic Installation 2 16 IMPS 4000 Connections 2 18 SPS 40018 2 18 Verify Installation are a RR m e ru 3 1 Mechanical Installation 3 1 Terminal Block Wiring 3 1 Oxymitter 4000 3 2 LOGIC VO innn ten Ped E E mada 3 5 Recommended 3 6 TOC 1 Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 SECTION 4 Verify 4 1 Configuration of Mechanical 4 1 Oxymitter 4000 with LOI Terminal Block 4 1 Oxymitter 4000 4 2 LOGIC Oia TEEN ala Qt exe ter ree TS 4 4 Recommended 4 6 SECTION 5 Power UD 2 ea ete bat rode isto ded de a A ue 5 1 Startup and Operation of Operation rU 5 2 Oxymitte
105. efractory ceramic fiber RCF Epidemiologic investigations of RCF production workers are ongoing 1 There is no evidence of any fibrotic lung disease interstitial fibrosis whatsoever on x ray 2 There is no evidence of any lung disease among those employees exposed to RCF that had never smoked 3 A statistical trend was observed in the exposed population between the duration of exposure to RCF and a decrease in some measures of pulmonary function These observations are clinically insignificant In other words if these observations were made on an individual employee the results would be interpreted as being within the normal range 4 Pleural plaques thickening along the chest wall have been observed in a small number of employees who had a long duration of employment There are several occupational and non occupational causes for pleural plaque It should be noted that plaques are not nor are they associated with any measurable effect on lung function TOXICOLOGY A number of studies on the health effects of inhalation exposure of rats and hamsters are available Rats were exposed to RCF in a series of life time nose only inhalation studies The animals were exposed to 30 16 9 and 3 mg m3 which corresponds with approximately 200 150 75 and 25 fibers cc Animals exposed to 30 and 16 mg m3 were observed to have developed a pleural and parenchymal fibroses animals exposed to 9 mg m3 had developed
106. egrees at normal service intervals to present a new wear surface to the abrasive flow stream 1 15 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 SPECIFICATIONS Oxymitter Specifications Range Standard Accuracy System Response to Calibration Gas Temperature Limits Process Electronics Housing Electronics Package Local Operator Interface Probe Lengths Mounting and Mounting Position Materials Probe Electronics Enclosure Calibration Calibration Gas Mixtures Recommended Calibration Gas Flow Reference Air Electronics Electric Noise Certifications Line Voltage Oto 10 Oto 25 0 to 40 O via HART 0 75 of reading or 0 05 whichever is greater Initial less than 3 seconds T90 less than 8 seconds 32 to 1300 F 0 to 704 C up to 2400 F 1300 C with optional accessories 40 to 158 F 40 to 70 C ambient 40 to 185 F 40 to 85 C Operating temperature of electronics inside of instrument housing as measured by a HART communicator Rosemount Analytical Asset Management Solutions software 40 to 158 F 40 to 70 C above 158 F 70 C the infrared keypad will cease to function but the Oxymitter 4000 will continue to operate properly 18 in 457 mm 12 ft 3 66 m 3 ft 0 91 m 15 ft 4 57 m 6 ft 1 83 m 18 ft 5 49 m 9 ft 2 74 m Vertical or horizontal a spool piece P N 3D39761G02 is
107. eidsvoorschriften zijn vooral bedoeld voor de EU lidstaten Hier moet aan gehouden worden om de onderworpenheid aan de Laag Spannings Richtlijn Low Voltage Directive te verzekeren Niet EU staten zouden deze richtlijnen moeten volgen tenzij zij reeds achterhaald zouden zijn door plaatselijke of nationale voorschriften 1 Degelijke aardingsaansluitingen moeten gemaakt worden naar alle voorziene aardpunten intern en extern 2 Na installatie of controle moeten alle veiligheidsdeksels aardingen terug geplaatst worden Ten alle tijde moet de betrouwbaarheid van de aarding behouden blijven 3 Voedingskabels moeten onderworpen zijn aan de IEC227 of de IEC245 voorschriften 4 Alle bekabeling moet geschikt zijn voor het gebruik in omgevingstemperaturen hoger dan 75 C 5 Alle wartels moeten zo gedimensioneerd zijn dat een degelijke kabel bevestiging verzekerd is 6 Om de veilige werking van dit toestel te verzekeren moet de voeding door een stroomonderbreker gevoerd worden min 10A welke alle draden van de voeding moet onderbreken De stroomonderbreker mag een mechanische schakelaar bevatten Zoniet moet een andere mogelijkheid bestaan om de voedingsspanning van het toestel te halen en ook duidelijk zo zijn aangegeven Stroomonderbrekers of schakelaars moeten onderworpen zijn aan een erkende standaard zoals IEC947 7 Waar toestellen of deksels aangegeven staan met het symbool is er meestal hoogspanning aanwezig Deze deksels m
108. elay room If autocalibration systems are utilized the bidirectional logic contact is utilized as a hand shake signal between the autocalibration system SPS 4001B or IMPS 4000 and is unavailable for alarming purposes Additional contacts are provided through the autocalibration systems noted below SPS 4001B and IMPS 4000 1 4 probes One contact closure per probe from the control room to the SPS 40018 or IMPS 4000 for calibration initiate One contact output per probe from the SPS 40018 or IMPS 4000 to the control room for in calibration notification One contact output per probe from the SPS 4001B or IMPS 4000 to the control room for calibration failed notification Includes output from pressure switch indicating cal gas bottles empty Additional IMPS 4000 Alarm Contacts One contact per IMPS 4000 for low calibration gas flowing One contact per IMPS 4000 for high calibration gas flowing NOTE The 4 20 mA signal can be configured to respond normally during any calibration or can be configured to hold the last value upon the initiation of calibration Factory default is for the 4 20 mA signal to operate normally throughout calibration NOTE Holding the last value may be useful if several probes are being averaged for the purpose of automatic control Unless several probes are being averaged always place any control loops using the signal into manual prior to calibrating Fo
109. emaining after all fuels have been oxidized The probe is permanently positioned within an exhaust duct or stack and performs its task without the use of a sampling system The equipment measures oxygen percentage by reading the voltage developed across a heated electrochemical cell which consists of a small yttria stabilized zirconia disc Both sides of the disc are coated with porous metal electrodes When operated at the proper temperature the millivolt output voltage of the cell is given by the following Nernst equation EMF KT log10 P1 P2 C Where 1 P2 is the partial pressure of the oxygen in the measured gas on one side of the cell 2 P1 is the partial pressure of the oxygen in the reference air on the opposite side of the cell 3 T is the absolute temperature 4 Cis the cell constant 5 Kis an arithmetic constant NOTE For best results use clean dry instrument air 20 95 oxygen as the reference air When the cell is at operating temperature and there are unequal oxygen concentrations across the cell oxygen ions will travel from the high oxygen partial pressure side to the low oxygen partial pressure side of the cell The resulting logarithmic output voltage is approximately 50 mV per decade The output is proportional to the inverse logarithm of the oxygen concentration Therefore the output signal increases as the oxygen concentration of the sample gas decreases This characteristic enables the Oxymitt
110. embrane Keypad LOI Module Optional Snap Connector Captive Mounting Screw Microprocessor Board Fuse Cap Fuse Power Supply Board Housing Screw Lock Washer Cable Clamp Terminal Block Mounting Screw 2 37260015 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 9 4 Oxymitter 4000 with Remote Electronics Exploded View Mounting Screw Housing Cover Wiring Diagram Label Junction Box Jumper Assembly Power Jumper Assembly Signal Adapter Board Screw O Ring Blind Cover Window Cover Optional Electronic Assembly Screw Membrane Keypad LOI Module Optional Snap Connector Captive Mounting Screw Microprocessor Board Fuse Cap Fuse REMOTE ELECTRONICS INTERCONNECTING CABLE Note The electronic assembly item 12 consists of items 13 through 20 Power Supply Board Housing Screw Lock Washer Cable Clamp Terminal Block Remote Electronics Mounting Screw O Ring Left Housing Cover Interconnecting Cable Terminal Block Remote Probe Head Refer to Figure 9 3 for component parts of probe m e o N Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Replace Entire Integral Electronics with Housing NOTE Only perform this procedure on units with integral electronics NOTE Recalibration is required whenever electronic cards or sen
111. ender the O measurement unusable will force the 4 20 mA analog output signal representing O to go to a default condition as follows 4 20 mA Signal Alarm Levels 4 20 mA signal Analyzer Condition 0 Analyzer unpowered or completely failed 3 5 mA Critical Alarm analyzer reading unusable factory default Reading Under Range Example user sets range to 2 10 Current 3 8 mA sea reading is 1 9 4 to 20 mA Normal Operation 20 5 mA Reading Over Range Example range is 0 10 Current reading is 12 gt 21 mA Critical Alarm analyzer reading is unuasble user can choose this alarm level instead of the factory default level of 3 5 to 3 6 mA 8 3 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 Figure 8 2 Diagnostic LEDs ALARM CONTACTS 8 4 NOTE Make sure that the Control System is configured to interpret these signal levels correctly Once an alarm condition is indentified the Oxymitter 4000 electronics offers a number of diagnostics to interpret the specific alarm If the Oxymitter 4000 has the simple keypad operator interface the majority of fault conditions will be indicated by one of the four LEDs referred to as diagnostic or unit alarms on the operator s keypad Figure 8 2 An LED will flash a code that will correspond to an error message Only one LED will blink at a time An alarm code guide is provided inside the screw on cover for the electronics Alarm indications will a
112. er 4000 to provide exceptional sensitivity at low oxygen concentrations The Oxymitter 4000 measures net oxygen concentration in the presence of all the products of combustion including water vapor Therefore it may be considered an analysis on a wet basis In comparison with older methods such as the portable apparatus which provides an analysis on a dry gas basis the wet analysis will in general indicate a lower percentage of oxygen The difference will be proportional to the water content of the sampled gas stream Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 System Configuration System Features Oxymitter 4000 units are available in seven length options giving the user the flexibility to use an in situ penetration appropriate to the size of the stack or duct The options on length are 18 in 457 mm 3 ft 0 91 m 6 ft 1 83 m 9 ft 2 7 m 12 ft 3 66 m 15 ft 4 57 m and 18 ft 5 49 m The electronics control probe temperature and provide an isolated output 4 20 mA that is proportional to the measured oxygen concentration The power supply can accept voltages of 90 250 VAC and 48 62 Hz therefore no setup procedures for power are required The oxygen sensing cell is main tained at a constant temperature by modulating the duty cycle of the probe heater portion of the electronics The electronics accepts millivolt signals gen erated by the sensing cell and produces the outputs to be use
113. es how to identify and isolate faults that may develop in the Oxymitter 4000 When troubleshooting reference the following Grounding It is essential that adeguate grounding precautions are taken when installing the system Thoroughly check both the probe and electronics to ensure the grounding guality has not degraded during fault finding The system provides facilities for 100 effective grounding and the total elimination of ground loops Electrical Noise The Oxymitter 4000 has been designed to operate in the type of environment normally found in a boiler room or control room Noise suppression circuits are employed on all field terminations and main inputs When fault finding evaluate the electrical noise being generated in the immediate circuitry of a faulty system Ensure all cable shields are connected to earth Loose Integrated Circuits The Oxymitter 4000 uses a microprocessor and supporting integrated circuits 1 If the electronics are handled roughly during installation or located where subjected to severe vibration the ICs could work loose Before troubleshoot ing the system ensure all ICs are fully seated Electrostatic Discharge Electrostatic discharge can damage the ICs used in the electronics Before removing or handling the processor board or the ICs ensure you are at ground potential The first indication of a problem at the analyzer usually comes from the Oper ators running the process Critical alarms that r
114. eskrifter EN61010 1 IEC417 4 1503864 Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 yia rv KaAWdiwon Kai Oi ax AouOcq papp tovrai AzG TIG p An Euporraixrjc Koiv rnrac Oa va ore va pe TIG yia TN XapnAr T on mou Sev civar p An Eupurraikric Oa enfons va TIG EKT G c v avrixaGioravral Tom rj EOvik 1 ouv oeig yeimona va ylvovtai og onpeia yeiwone EOWTEPIK KAI EEWTEPIK un pxouv mv mv kaA para ot YEIDOELO va enaveyKaGioravtal Katdotaon yelwons kat ouvmpeitai SiapKwe nAnpo v TIG anammjoeis IEC227 f 245 4 Odes oi np net EIVAI KaTGAANAES xprjon oe aruoogaiptkr ulpnAdtepn 75
115. f a software modification is reguired please contact your local Rosemount Analytical Service Group or National Response Center at 1 800 433 6076 or 1 888 433 6829 S EMERSON http www processanalytic com Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Section i Introduction Preface eed eee dee ua bee ee ee ees page iv Definitions sram werner ru IRR RE page iv Symbols sisa rece NA mnn page iv What You Need To Know page v Can You Use the Quick Start Guide page vii Quick Start Guide for Oxymitter 4000 Systems page viii Quick Reference Guide Manual Calibration Instructions page ix HART Communicator Fast Key Sequences ROSEMOUNT amp Analytical EMERSON http www processanalytic com Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 PREFACE DEFINITIONS SYMBOLS The purpose of this manual is to provide information concerning the components functions installation and maintenance of the Oxymitter 4000 Oxygen Transmitter Some sections may describe equipment not used in your configuration The user should become thoroughly familiar with the operation of this module before operating it Read this instruction manual completely The following definitions apply to WARNINGS CAUTIONS and NOTES found throughout this publication AWARNING Highlights an operation o
116. ffusion element ensure it is not damaged 2 The Oxymitter 4000 may be installed intact as it is received NOTE An abrasive shield is recommended for high velocity particulates in the flue stream such as those in coal fired boilers kilns and recovery boilers Vertical and horizontal brace clamps are provided for 9 ft and 12 ft 2 75 m and 3 66 m probes to provide mechanical support for the Oxymitter 4000 Refer to Figure 2 6 3 Weld or bolt adapter plate Figure 2 5 onto the duct 4 If using the optional ceramic diffusion element the vee deflector must be correctly oriented Before inserting the Oxymitter 4000 check the direction of gas flow in the duct Orient the vee deflector so the apex points upstream toward the flow Figure 2 7 This may be done by loosening the setscrews and rotating the vee deflector to the desired position Retighten the setscrews 2 2 Oxymitter 4000 IM 106 340 Rev 4 0 May 2006 Figure 2 1 Oxymitter 4000 Instruction Manual Probe Installation 1000769 1289 9 8622 ple 8 NEN mol Gm p ve n
117. fuser ROSEMOUNT S Analytical EMERSON http www processanalytic com Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 Table 10 1 Replacement Parts for Probe Continued Figure and Index Number 9 3 1 thru 6 8 9 28 thru 31 9 3 1 thru 6 8 9 28 thru 31 9 3 1 thru 6 8 9 28 thru 31 9 3 1 thru 6 8 9 28 thru 31 9 3 1 thru 6 8 9 28 thru 31 9 3 1 thru 6 8 9 28 thru 31 9 3 1 thru 6 8 9 28 thru 31 9 3 1 thru 6 8 9 28 thru 31 9 3 1 thru 6 8 9 28 thru 31 9 3 1 thru 6 8 9 28 thru 31 9 3 1 thru 6 8 9 28 thru 31 9 3 1 thru 6 8 9 28 thru 31 9 3 1 thru 6 8 9 28 thru 31 9 3 1 thru 6 8 9 28 thru 31 9 3 1 thru 6 8 9 28 thru 31 9 3 1 thru 6 8 9 28 thru 31 9 3 1 thru 6 8 9 28 thru 31 10 2 9 3 6 9 3 6 9 3 6 9 3 6 9 3 6 9 3 6 9 3 6 9 3 6 9 3 6 9 3 6 9 3 6 9 3 6 9 3 6 9 3 1 9 3 1 9 3 1 9 3 1 9 3 1 9 3 1 Part Number 3D39648G27 3D39648G28 3D39648G29 3D39648G30 3D39648G31 3D39648G33 3D39648G34 3D39648G35 3D39648G36 3D39648G37 3D39648G43 3D39648G44 3D39648G45 3D39648G46 3D39648G47 3D39649G27 3D39649G28 3D39649G29 3D39649G30 3D39649G31 3D39649G33 3D39649G34 3D39649G35 3D39649G36 3D39649G37 3D39649G49 3D39649G50 3D39649G43 3D39649G44 3D39649G45 3D39649G46 3D39649G47 3D39644G01 3D39644G02 3D39644G03 3D39644G04 3D39644G05 3D39644G17 3D39644G18 3D39644G11 3D39644G12 3D39644G13 3D39644G14 3D39644G15 3D39645G01 3D39645G
118. g O2 Type 4 20 mA signal may be configured to increase with increasing or the reverse O2 Range Upper range is user selectable O2 Alarm Level User can configure the digital output to alarm at a given O level Do O2 Trim Procedure for calibrating the 4 20 mA signal to a precision mA source Procedure is intuitive Digital A bi directional logic signal may be configured as an alarm or as a calibration handshake signal Logic I O Mode One of 9 different sets of conditions can be set for the digital signal See Table 8 2 Low O2 Alarm f any of the conditions noted above include a low O process alarm set the value here Input State Notes the current condition of the bi directional digital signal Force Output Forces the output state of the signal to either open or closed This is used primarily when diagnosing potential problems with this signal 6 7 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 6 8 SYSTEM Parameters O2 Slope slope is data regarding the strength of the sensing cell output This information is automatically calculated after a calibration and the user does not normally input this data 02 Constant constant is the amount of voltage a cell generates with ambient air as the calibration gas Again this is normally calculated as a result of calibration and is not normally input by the user 02 T90 Time Some users may feel that th
119. g and SW2 Setting all in Section 4 Configuration of Oxymitter 4000 with LOI Apply power to the Oxymitter 4000 the cell heater will turn on Allow approximately one half hour for the cell to heat to operating temperature Once the ramp cycle has completed and the Oxymitter 4000 is at normal operation proceed with step 8 or 9 If using an SPS 40018 initiate a semi automatic calibration If NOT using an SPS 40018 perform a manual calibration Refer to Calibration with Keypad or Calibration with LOI both in Section 9 Maintenance and Service in this instruction manual NOTE If your system has a membrane keypad you can refer to the Quick Start Guide on the following pages Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 3 Oxymitter 4000 without SPS 4001B Wiring Diagram QUICK REFERENCE GUIDE MANUAL 4 CALIBRATION 5 INSTRUCTIONS N 4 5 6 7 8 9 10 AC Terminal Cover Line Voltage 85 to 264 VAC Left Side of Port Oxymitter 4000 Terminal Block AC Line Voltage Port Ground Lugs 7 N Signal 29770003 Performing a Manual Calibration with a Membrane Keypad Place the control loop in manual Press the CAL key The CAL LED will light solid Apply the first calibration gas Press the CAL key When the unit has taken the readings using the first calibration gas the CAL LED will flash continuously Remove the first calibratio
120. gas is removed and the calibration gas line is blocked off A plugged diffusion element also can be indicated by a slightly lower reading on the flowmeter Change the diffusion element when the calibration gas flowmeter reads slightly lower during calibration or when response to the process flue gases becomes very slow Each time the diffusion element is changed reset the S EMERSON http www processanalytic com Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 Figure 9 1 Membrane Keypad Automatic Calibration 9 2 _ ROSEMOUNT Analytical HEATER T C DIAGNOSTIC HEATER ALARMS 02 CELL CALIBRATION CALIBRATION RECOMMENDED i O2 CELL mV 9 TEST 2 CELL mv O POINTS HEATER T C A HEATER T C INC EL LOW GAS TEST GAS DEC ROCESS O2 22220067 calibration gas flowmeter to 5 scfh and calibrate the Oxymitter 4000 To change the diffusion element refer to Ceramic Diffusion Element Replacement Three types of calibration methods are available automatic semi automatic and manual NOTE A calibration can be aborted any time during the process Press the CAL key Figure 9 1 on the Oxymitter 4000 keypad three times within three seconds or abort via the LOI HART AMS or an IMPS 4000 An aborted calibration will retain the values of the previous good calibration Automatic calibrations require no operator action Ho
121. ghten cover 14 Follow the instructions in Removal and Replacement of Probe to install the Oxymitter 4000 into the stack or duct 9 15 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 Figure 9 9 Probe to Probe Head Assembly Remote Electronics Only 9 16 O Ring Probe Housing Probe Signal Wire Connector 4 Wire 2 Wire Probe Heater Wire Connector 37260058 Cell Replacement This paragraph covers oxygen sensing cell replacement Do not attempt to replace the cell until all other possibilities for poor performance have been considered If cell replacement is needed order the cell replacement kit Table 10 1 Refer to Figure 9 3 or Figure 9 4 to view the component parts of the Oxymitter 4000 The cell replacement kit Figure 9 10 contains a cell and flange assembly corrugated seal setscrews socket head cap screws and anti seize compound The items are carefully packaged to preserve precise surface finishes Do not remove items from the packaging until they are ready to be used Spanner wrenches and hex wrenches needed for this procedure are part of an available special tools kit Table 10 1 and Figure 10 2 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 9 10 Cell Replacement ANSI Gasket Wire and ee Pad Assembly Probe Tube Anti Seize ENS Compound Not Included in Kit 22 Ga ES Wire
122. gnals from individual probes Trends individual outputs calculates four programmable averages as additional 4 20 mA outputs 11 6 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Appendix A Safety Data Safety Instructions page A 2 Safety Data Sheet for Ceramic Fiber Products page A 15 ROSEMOUNT amp Analytical EMERSON http www processanalytic com Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 SAFETY INSTRUCTIONS A 2 IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS The following safety instructions apply specifically to all EU member states They should be strictly adhered to in order to assure compliance with the Low Voltage Directive Non EU states should also comply with the following unless superseded by local or National Standards 1 10 Adequate earth connections should be made to all earthing points internal and external where provided After installation or troubleshooting all safety covers and safety grounds must be replaced The integrity of all earth terminals must be maintained at all times Mains supply cords should comply with the requirements of IEC227 or IEC245 All wiring shall be suitable for use in an ambient temperature of greater than 75 cable glands used should be of such internal dimensions as to provide adequate cable anchorage To ensure
123. he sequencer when a CALIBRATION RECOMMENDATION indication occurs 4 20 mA Signal Upon Critical Alarm Rosemount Analytical recommends that the factory default be utilized The 4 20 mA signal will go to the 3 5 mA level upon any critical alarm which will cause the reading to be unusable Customer can also select 21 6 mA as the failure setting if normal operations cause O readings to go below the zero 3 5 MA level If the O9 measurement is being utilized as part of an automatic control loop the loop should be placed into manual upon this failure event or other appropriate action should be taken Calibration Rosemount Analytical recommends utilizing an autocalibration system actuated by the calibration recommended diagnostic New cells may operate for more than a year but older cells may require recalibration every few weeks as they near the end of their life This strategy ensures that the reading is always accurate and eliminates many unnecessary calibrations based on calendar days or weeks since previous calibration When utilizing the SPS 4001B or IMPS 4000 consider wiring some or all associated alarm contacts 1 CALIBRATION INITIATE Contact from the control room to an SPS 4001B or IMPS 4000 one per probe provides the ability to manually initiate a calibration at any time from the control room Note that calibrations can also be initiated from a HART handheld communicator from Asset Management Solutions
124. hen the hole and the calibration gas line are aligned correctly the strut will slide in the rest of the way 9 Asthe strut installation nears completion install the guide rod into the calibration gas tube to assist in guiding the calibration gas tube through the hole in the end of the strut 10 Push down on the back plate of the strut to make sure you have spring tension and then tighten the three screws on the back plate 11 Replace the CAL and REF gas silicon tubes 12 For units with integral electronics install the entire electronics per Replace Entire Integral Electronics with Housing steps 7 through 13 9 14 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 9 8 Heater Strut Assembly V Deflector Ceramic Support Rod Ceramic Diffuser Cell Flange Assembly N Q Heater 22220050 13 For units with remote electronics install the probe head as follows a See Figure 9 9 Make sure that the O ring is in good condition Seat the O ring in the mating groove of the probe b Insert the probe signal cables into the housing c Turn the conduit ports of the housing to the CAL and REF gas ports side of the probe and position the housing on the probe d Install and tighten four screws 2 Figure 9 4 e Reconnect the probe signal cables to the probe signal and heater wire connectors Figure 9 9 Make sure the connectors are secure f Install and ti
125. hether claims by the purchaser are based in contract or in tort including negligence Rosemount Analytical does not warrant equipment against normal deterioration due to environment Factors such as corrosive gases and solid particulates can be detrimental and can create the need for repair or replacement as part of normal wear and tear during the warranty period Equipment supplied by Rosemount Analytical Inc but not manufactured by it will be subject to the same warranty as is extended to Rosemount Analytical by the original manufacturer At the time of installation it is important that the required services are supplied to the system and that the electronic controller is set up at least to the point where it is controlling the sensor heater This will ensure that should there be a delay between installation and full commissioning that the sensor being supplied with ac power and reference air will not be subjected to component deterioration 3833 5 06 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Oxymitter 4000 Part no Serial no Order no Rosemount Analytical and the Rosemount Analytical logotype are registered trademarks of Rosemount Analytical Inc HART is a registered trademark of the HART Communications Foundation All other marks are the property of their respective owners Emerson Process Management Rosemount Analytical Inc Fisher Rosemount GmbH amp Co Process Analytic Division Ind
126. ibration values are not loaded into the electronics Calibration Status Calibration Step The current step in an active calibration procedure Calibration Time Time until the next scheduled calibration Next O2 Cal Time until the next calibration if different than the next scheduled calibration Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 OXYMITTER 4000 Each of the following procedures details how to remove and replace a specific REPAIR component of the Oxymitter 4000 AWARNING It is recommended that the Oxymitter 4000 be removed from the stack for all service activities The unit should be allowed to cool and be taken to a clean work area Failure to comply may cause severe burns AWARNING Disconnect and lock out power before working on any electrical components There is voltage up to 115 VAC Removal and 1 Remove Replacement of Probe a Turn off power to the system b Shut off calibration gases at the cylinders and the instrument air c Disconnect the calibration gas and instrument air lines from the Oxymitter 4000 Remove left housing cover 27 Figure 9 3 or Figure 9 4 Remove all signal and power wiring to the probe Remove insulation to access the mounting bolts a Unbolt the Oxymitter 4000 from the stack and take it to a clean work area h Allow the unit to cool to a comfortable working temperature 2 Replace a Bolt the Oxymitter 4000
127. ication special caution should be taken to avoid unnecessary cutting and tearing of the material to minimize generation of airborne dust It is recommended that full body clothing be worn to reduce the potential for skin irritation Washable or disposable clothing may be used Do not take unwashed work clothing home Work clothes should be washed separately from other clothing Rinse washing machine thoroughly after use If clothing is to be laundered by someone else inform launderer of proper procedure Work clothes and street clothes should be kept separate to prevent contamination Product which has been in service at elevated temperatures greater than 1800 F 982 C may undergo partial conversion to cristobalite a form of crystalline silica This reaction occurs at the furnace lining hot face As a conseguence this material becomes more friable special caution must be taken to minimize generation of air borne dust The amount of cristobalite present will depend on the temperature and length in service Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 A 20 IARC has recently reviewed the animal human and other relevant experimental data on silica in order to critically evaluate and classify the cancer causing potential Based on its review IARC classified crystalline silica as a group 2A carcinogen probable human carcinogen The OSHA permissible exposure limit PEL for cristobalite is 0 05 mg m3 respir
128. ice TEST GAS PROCESS 2 KEYPAD LOI When Fault 6 is detected the LOI displays the Very Hi O2 Temp message 1 The very high O2 temperature alarm will activate when the thermocouple produces a voltage of 37 1 mV 1652 F 900 C 2 The triac and the temperature control may be at fault 3 Remove power Allow the Oxymitter 4000 to cool for five minutes Restore power Alarms 4 Ifthe condition repeats replace the Ver Hi 2 Tem electronic assembly per Electronic SD 0 SUD Assembly Replacement in Section 9 Maintenance and Service ROSEMOUNT Analytical g 37260024 LOI 8 12 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 8 9 Fault 7 High Case Temp ROSEMOUNT e Analytical HEATERT C O DIAGNOSTIC HEATER Sw ALARMS O2CELL gt L CALIBRATION CALIBRATION RECOMMENDED r O2CELLmV TPI 5 02 CELL TP2 e m POINTS HEATER T C TP3 e HEATER Tp4 CAL TESTGAS 1P5Q PROCESS 02 KEYPAD Alarms Board Temp Hi ROSEMOUNT Analytical g LOI 37260025 Fault 7 High Case Temp Figure 8 9 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad upper view and an Oxymitter 4000 with an LOI lower view Membrane Keypad When Fault 7 is detected The HEATER LE
129. ics OXYMITTER 4000 Line Voltage 4 20 mA Cal Gas Instr Air Ref Air OXYMITTER 4000 WITH SPS 4001B Line Voltage 4 20 mA Line Voltage Cal Gas 1 Cal Gas 2 Instr Air Ref Air OXYMITTER 4000 WITH REMOTE IMPS 4000 OPTION Line Voltage 4 20 mA Line Voltage Cal Gas 1 Cal Gas 2 Instr Air Ref Air 37260001 Ref Air Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Figure 2 Installation Options Oxymitter 4000 with Remote Electronics vi OXYMITTER 4000 Line Voltage 4 20 mA Cal Gas Instr Air Ref Air OXYMITTER 4000 WITH REMOTE ELECTRONICS AND SPS 4001B Line Voltage 4 20 mA Calibration Gas Reference Air Cal Gas 2 Cal Gas 1 Instr Air OXYMITTER 4000 WITH REMOTE ELECTRONICS AND IMPS Line Voltage 4 20 mA Calibration Gas Reference Air Cal Gas 2 Cal Gas 1 Instr Air 37260049 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 CAN YOU USE THE QUICK START GUIDE Use this Quick Start Guide if 1 Your system requires an Oxymitter 4000 with or without the SPS 40018 OPTION Installation options for the Oxymitter 4000 are shown in Figure 1 2 Your system does NOT require an IMPS 4000 OPTION installation 3 Your system does NOT use a Remote Electronics as shown in Figure 2 4 You are familiar with the installation requirements for the Oxym
130. isplays the O2 Cell Bad message Refer to the comments and procedures in paragraphs 1 and 2 above 8 17 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 Figure 8 14 Fault 12 EEprom Corrupt CALIBRATION TEST i POINTS _ CALIBRATION RECOMMENDED O o BR ROSEMOUNT Analytical DIAGNOSTIC ALARMS HEATER T C HEATER O2 CELL GO ORS O2 CELL mV O2 CELL mv HEATER T C HEATER T C CAL TEST GAS PROCESS 02 KEYPAD Alarms EEprom Corrupt ROSEMOUNT e Analytical e 8 18 LOI 37260030 Fault 12 EEprom Corrupt Figure 8 14 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad upper view and an Oxymitter 4000 with an LOI lower view Membrane Keypad When Fault 12 is detected the O2 CELL LED flashes four times pauses for three seconds and repeats 1 This alarm can occur if the EEprom is changed for a later version At power up the EEprom is not updated 2 To correct this problem power down and then restore power The alarm should clear 3 Ifthe alarm occurs while the unit is running there is a hardware problem on the microprocessor board 4 If cycling the power does not clear the alarm see Electronic Assembly Replacement in Section 9 Maintenance and Service LOI When Fault 12 is detected the LOI displays the EEp
131. itter 4000 Oxygen Transmitter You are familiar with the installation requirements for the Oxymitter 4000 Oxygen Transmitter with a SPS 4001B If you cannot use the Quick Start Guide turn to Section 2 Installation in this Instruction Manual vii Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 QUICK START GUIDE Before using the Quick Start Guide please read WHAT YOU NEED TO FOR OXYMITTER 4000 KNOW BEFORE INSTALLING AND WIRING A ROSEMOUNT SYSTEMS ANALYTICAL OXYMITTER 4000 OXYGEN TRANSMITTER on the viii preceding page 1 Install the Oxymitter 4000 in an appropriate location on the stack or duct Refer to Selecting Location in Section 2 Installation for information on selecting a location for the Oxymitter 4000 If using an SPS 4001B connect the calibration gasses to the appropriate fittings on the SPS 4001B manifold Connect reference air to the Oxymitter 4000 or SPS 4001B as applicable If using an SPS 4001B make the wiring connections as shown in the SPS 4001B Single Probe Autocalibration Sequencer Instruction Manual If NOT using an SPS 4001B make the following wire connections as shown in Figure 3 line voltage 4 20 mA and logic I O Verify the Oxymitter 4000 switch configuration is as desired Refer to Oxymitter 4000 Configuration SW1 Setting and SW2 Setting all in Section 3 Configuration of Oxymitter 4000 with Membrane Keypad or Oxymitter 4000 Configuration SW1 Settin
132. l IM 106 340 Rev 4 0 May 2006 A 12 IMPORTANTE Instrucciones de seguridad para el montaje y cableado de este aparato Las siguientes instrucciones de seguridad son de aplicacion especifica a todos los miembros de la UE se adjuntaran para cumplir la normativa europea de baja tension 1 10 Se deben preveer conexiones a tierra del equipo tanto externa como internamente en aquellos terminales previstos al efecto Una vez finalizada las operaciones de mantenimiento del equipo se deben volver a colocar las cubiertas de seguridad aasi como los terminales de tierra Se debe comprobar la integridad de cada terminal Los cables de alimentacion electrica cumpliran con las normas IEC 227 IEC 245 Todo el cableado sera adecuado para una temperatura ambiental de 75 Todos los prensaestopas seran adecuados para una fijacion adecuada de los cables Para un manejo seguro del equipo la alimentacion electrica se realizara a traves de un interruptor magnetotermico min 10 A el cual desconectara la alimentacion electrica al equipo en todas sus fases durante un fallo Los interruptores estaran de acuerdo a la norma IEC 947 u otra de reconocido prestigio Cuando las tapas o el equipo lleve impreso el simbolo de tension electrica peligrosa dicho alojamiento solamente se abrira una vez que se haya interrumpido la alimentacion electrica al equipo asimismo la intervencion sera llevada a cabo por personal entrenado para e
133. le benyttede kabelforskruninger skal have en intern dimension s passende kabelaflastning kan etableres For opn else af sikker drift og betjening skal der skabes beskyttelse mod indirekte bergring gennem afbryder min 10A som vil afbryde alle kredslgb med elektriske ledere i fejlsitua tion Afbryderen skal indholde en mekanisk betjent kontakt Hvis ikke skal anden form for afbryder mellem forsyning og udstyr benyttes og maerkes som s dan Afbrydere eller kontakter skal overholde en kendt standard som IEC947 Hvor udstyr eller deeksler er maerket med dette symbol er farlige spaendinger normalt forekom mende bagved Disse d ksler b r kun afmonteres nar forsyningsspaendingen er frakoblet og da kun af instrueret servicepersonale Hvor udstyr eller deeksler er meerket med dette symbol forefindes meget varme overflader bagved Disse deeksler ber kun afmonteres af instrueret servicepersonale n r forsyningsspaending er frakoblet Visse overflader vil stadig vaere for varme at bergre i op til 45 minutter efter frakobling Hvor udstyr eller deeksler er maerket med dette symbol se da i betjeningsmanual for instruktion Alle benyttede grafiske symboler i dette udstyr findes i n eller flere af folgende standarder EN61010 1 IEC417 amp ISO3864 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 BELANGRIJK Veiligheidsinstructies voor de bedrading en installatie van dit apparaat Voor alle EU lidstaten
134. lso be available via the optional LOI or the HART Model 275 375 hand held communicator and Rosemount Analytical s Asset Management software When the error is corrected and or power is cycled the diagnostic alarms will clear or the next error on the priority list will appear Diagnostic LEDs ROSEMOUNT Analytical HEATER DIAGNOSTIC HEATER ALARMS 02 CELL CALIBRATION CALIBRATION RECOMMENDED lt 02 CELL mV TEST 02 CELL mv POINTS HEATER T C HEATER T C CAL TEST GAS PROCESS 02 37260044 If autocalibration is not utilized a common bidirectional logic contact is pro vided for any of the diagnostic alarms listed in Table 8 1 The assignment of alarms which can actuate this contact can be modified to one of seven addi tional groupings mode 0 through mode 7 listed in Table 7 1 The logic contact is self powered 5 VDC with a 340 ohm series resistance An interposing relay will be required if this contact is to be utilized to annunci ate a higher voltage device such as a light or horn An interposing relay may also be required for certain DCS input cards Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 IDENTIFYING AND CORRECTING ALARM INDICATIONS A Potter amp Brumfield R10S E1Y 1 J1 0K 3 2 mA DC or an equal interposing relay will be mounted where the contact wires terminate in the control r
135. m alltid holdes i god stand Kabler fra spenningsforsyning skal oppfylle kravene spesifisert i IEC227 eller IEC245 Alle ledningsforbindelser skal vaere konstruert for en omgivelsestemperatur en 750 C Alle kabelforskruvninger som benyttes skal ha en indre dimensjon slik at tilstrekkelig avlastning oppn es For oppn sikker drift og betjening skal forbindelsen til spenningsforsyningen bare skje gjennom en strombryter minimum 10A som vil bryte spenningsforsyningen til alle elektriske kretser ved en feilsituasjon Strambryteren kan ogs inneholde en mekanisk operert bryter for isolere instrumentet fra spenningsforsyningen Dersom det ikke er en mekanisk operert bryter installert m det vaere en annen m te isolere utstyret fra spenningsforsyningen og denne m ten m veere tydelig merket Kretsbrytere eller kontakter skal oppfylle kravene i en annerkjent standard av typen IEC947 eller tilsvarende Der hvor utstyr eller deksler er merket med symbol for farlig spenning er det sannsynlig at disse er tilstede bak dekslet Disse dekslene m bare fjaernes n r spenningsforsyning er frakoblet utstyret og da bare av trenet servicepersonell Der hvor utstyr eller deksler er merket med symbol for meget varm overflate er det sannsynlig at disse er tilstede bak dekslet Disse dekslene m bare fjaernes n r spenningsforsyning er frakoblet utstyret og da bare av trenet servicepersonell Noen overflater kan vaere for
136. ments in paragraphs 1 and 2 above Alarms Calib Failed ROSEMOUNT Analytical 37260033 LOI 8 21 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 CALIBRATION PASSES BUT STILL READS INCORRECTLY Figure 8 18 Probe Leakage Paths 8 22 There are a few fault conditions where no alarm indication is present and the probe passes calibration but the reading may still be incorrect Probe passes calibration but still appears to read high There may be a leak that is permitting ambient air to mix with the process gases Since many combustion processes are slightly negative in pressure ambient air can be sucked into the cell area biasing the reading upward 1 Make sure that the calibration gas line is capped tightly between calibrations If autocal is used make sure the check valve is seating properly 2 If an abrasive shield is installed to protect the entire probe from particulate erosion a leak in the probe flange gasket can allow ambient air to migrate down the annular space between the probe and shield and then into the cell Always install a new probe flange gasket when reinstalling a probe There may be a leak inside the probe itself permitting the reference air 20 95 Os to mix with the process gases at the cell To confirm this leak condition instrument air will need to be connected for reference Pressurize the inside reference side of the probe by plugging the refe
137. more information call Emerson Process Management at 1 800 433 6076 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 O CALIBRATION GAS Figure 11 5 Calibration Gas Bottles Analytical 26170021 Rosemount Analytical s Calibration Gas and Service Kits have been carefully designed to provide a more convenient and fully portable means of testing calibrating and servicing Rosemount Analytical s oxygen analyzers These lightweight disposable gas cylinders eliminate the need to rent gas bottles For more information call Emerson Process Management at 1 800 433 6076 11 5 Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 CATALYST REGENERATION Figure 11 6 Catalyst Regeneration Oxymitter 4000 N N Probe in Retracted solation Valving Position 5 Integral Pressure Balancing Assembly 37260042 Measure in catalyst regenerators at pressures up to 50 psi In situ design resists plugging due to catalyst fines Class Div Group B C and D Optional pressure balancing arrangement Optional isolation valving system permits installation and withdrawal while the process is running Specified by UOP See Application Data Sheet ADS 106 300F A01 Isolation Valving System OXYBALANCE DISPLAY AND AVERAGING SYSTEM Figure 11 7 OxyBalance 38370012 Optional OxyBalance Display and Averaging System Reviews up to eight 4 20 mA si
138. n gas and apply the second calibration gas Push the CAL key The CAL LED will light solid When the unit has taken the readings using the second calibration gas the CAL LED will flash a two pattern flash or a three pattern flash A two pattern flash eguals a valid calibration three pattern flash eguals an invalid calibration Remove the second calibration gas and cap off the calibration gas Press the CAL key The CAL LED will be lit solid as the unit purges When the purge is complete the CAL LED will turn off If the calibration was valid the DIAGNOSTIC ALARMS LEDs indicate normal operation If the new calibration values are not within the parameters the DIAGNOSTIC ALARMS LEDs will indicate an alarm Place the control loop in automatic Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 HART COMMUNICATOR FAST KEY SEQUENCES Perform Calibration O Upper Range Value 2 3 1 1 3 2 1 Trim Analog Output Analog Output Lower Range Value 2 4 3 2 2 Toggle Analog Output Tracking View O Value 2 3 1 2 1 1 1 View Analog Output 1 2 1 38330001 Technical Support Hotline For assistance with technical problems please call the Customer Support Center CSC The CSC is staffed 24 hours a day 7 days a week Phone 1 800 433 6076 1 440 914 1261 In addition to the CSC you may also contact Field Watch Field Watch coordinates
139. n removing probe Do not attempt to work on the probe until it has cooled to room temperature The probe can be as hot as 800 F 427 C This can cause severe burns 1 Follow the instructions in Removal and Replacement of Probe to remove the Oxymitter 4000 from the stack or duct 2 Foraunit with integral electronics disconnect electronics per Replace Entire Integral Electronics with Housing steps 2 through 5 3 Fora unit with remote electronics remove cover 11 Figure 9 4 from housing 21 along with adapter board 8 and screw 9 from heater strut assembly 1 Figure 9 3 4 Remove four screws 2 Figure 9 4 Remove the probe from housing 21 5 Remove tube clamps 29 Figure 9 3 and silicon tubes 28 Figure 9 3 from the CAL and REF gas ports and the CAL and REF gas lines 6 Loosen but do not remove three screws 30 Figure 9 3 The spring tension will release and the heater strut assembly should move up 7 When the spring tension is released remove three screws 30 Grasp the wire loop and carefully slide the heater strut assembly Figure 9 8 out of the probe tube 8 When replacing the strut orient the probe so the small calibration gas tube is at the 6 o clock position of the probe tube Align the slot on the heater plate with the calibration gas line in the probe tube Slide the strut into the probe tube It will turn to align the hole on the back plate of the strut with the calibration gas line W
140. nd national codes INTEGRAL ELECTRONICS AWARNING Disconnect and lock out power before connecting the power supply AWARNING Install all protective covers and safety ground leads after installation Failure to install covers and ground leads could result in serious injury or death To meet the Safety Reguirements of IEC 1010 EC reguirement and ensure safe operation of this eguipment connection to the main electrical power supply must be made through a circuit breaker min 10 A which will disconnect all current carrying conductors during a fault situation This circuit breaker should also include a mechanically operated isolating switch If not then another external means of disconnecting the supply from the eguipment should be located close by Circuit breakers or switches must comply with a recognized standard such as IEC 947 2 10 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 NOTE To maintain proper earth grounding ensure a positive connection exists between the sensor housing the electronics housing and earth The connecting ground wire must be 14 AWG minimum Refer to Figure 2 9 NOTE Line voltage signal and relay wiring must be rated for at least 221 F 105 C 1 Remove cover 27 2 Connect Line Voltage a Connect the line or L1 wire to the L1 terminal and the neutral or L2 wire to the N terminal Figure 2 9 The Oxymitter 4000 automatically
141. necessary the range can be configured from 0 to 40 To select values within this range set SW2 position 1 to HART and then enter the range via HART AMS Do not change SW2 position 1 to LOCAL unless you want to operate in the range specified by SW2 position 2 ZA WARNING Typically the probe s sensing cell in direct contact with the process gases is heated to approximately 1357 F 736 C The external temperature of the probe body may exceed 842 F 450 C If operating conditions also contain high oxygen levels and combustible gases the Oxymitter 4000 may self ignite 3 Position 3 determines the output at startup or at an alarm The settings are 3 5 mA or 21 6 mA The factory setting is 3 5 mA At startup the current at the analog output is 3 5 mA or 21 6 mA 4 Position 4 can be used to set the heater for 115 or 220 VAC operation This switch is functional only when the software is set for manual voltage selection Auto Tune No Otherwise the internal electronics auto detect the input line voltage and sets the heater voltage accordingly Auto Tune Yes 3 3 Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Figure 3 2 Defaults Oxymitter 4000 with Membrane Keypad er HART O Range set by HART AMS T gt TALM From 0 to 40 O Local Range set by Pos 2 e owered Default E HART Local powered Default 0 to 10 O
142. nly used during calibration to adjust the high and low gas and to initiate the calibration sequence Figure 5 2 Reference Air Ensure reference air if used is set to 0 25 l min 0 5 scfh Ensure the Oxymitter 4000 is at normal operation The diagnostic LEDs will display the operating cycle All other LEDs should be off Figure 5 1 DIAGNOSTIC ALARM LEDs If there is an error in the system one of these LEDs will flash various blink codes Section 8 Troubleshooting In the case of multiple errors only one will be displayed based on a priority system Correct the problem and cycle power The operating display will return or the next error will be displayed The alarms are HEATER T C HEATER O CELL CALIBRATION CALIBRATION RECOMMENDED LED Turns on when the system determines that a calibration is recommended Further information is available in Section 9 Maintenance and Service TEST POINTS Test points 1 through 6 will allow you to monitor with a multimeter the heater thermocouple O cell millivolt and the process 1 TP1 and TP2 monitor the oxygen cell millivolt output which equates to the percentage of oxygen present 2 TP3 and TP4 monitor the heater thermocouple 3 TP5 and TP6 monitor the process gas or the calibration gas parameter CAL LED The CAL LED is on steady or flashing during calibration Further information is available in Section 9 Maintenance and Service Instruction Manual IM 106 340 Re
143. nter the range via HART AMS or the LOI Do not change SW2 position 1 to LOCAL unless you want to operate in the range specified by SW2 position 2 ZA WARNING Typically the probe s sensing cell in direct contact with the process gases is heated to approximately 1357 F 736 C The external temperature of the probe body may exceed 842 F 450 C If operating conditions also contain high oxygen levels and combustible gases the Oxymitter 4000 may self ignite 3 Position 3 determines the output at startup or at an alarm The settings are 3 5 mA or 21 6 mA The factory setting is 3 5 mA At startup the current at the analog output is 3 5 mA or 21 6 mA 4 Position 4 can be used to set the heater for 115 or 220 VAC operation This switch is functional only when the software is set for manual voltage selection Auto Tune No Otherwise the internal electronics auto detect the input line voltage and sets the heater voltage accordingly Auto Tune Yes Read O Concentration Once the cell is up to operating temperature the percentage can be read 1 To access TP5 and TP6 under the LOI module Figure 4 2 power down the Oxymitter 4000 and remove the LOI module Attach alligator leads from a multimeter across TP5 and TP6 Install the LOI module and power up the Oxymitter 4000 Allow time for the cell to reach operating temperature The calibration and process gases can now be monitored When a calibration has been initiated
144. nual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 8 3 Fault 1 Open Thermocouple INC CAL DEC O2 KEYPAD ROSEMOUNT Analytical m HEATERT C O DIAGNOSTIC HEATER ALARMS O2 CELL L CALIBRATION o CALIBRATION RECOMMENDED O O2CELL mV TEST O2 CELL mv POINTS HEATER T C HEATER T C TEST GAS PROCESS O ORG Alarms 02 WA Open ROSEMOUNT _ Analytical LOI 37260019 Fault 1 Open Thermocouple Figure 8 3 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad upper view and a Oxymitter 4000 with an LOI lower view The upper view also shows J1 and test points TP1 through TP6 located on the microprocessor board below the membrane keypad or the LOI module Membrane Keypad When Fault 1 is detected the HEATER T C LED flashes once pauses for three seconds and repeats 1 Check connector J1 Ensure the connector is properly seated 2 Using a multimeter measure the voltage from TP3 to TP4 If the reading is 1 2 VDC 0 1 VDC the thermocouple is open 3 Remove power Disconnect J1 Measure the resistance across the red and yellow thermocouple leads The resistance should be approximately 1 ohm 4 Ifthe thermocouple is open see Heater Strut Replacement in Section 9 Maintenance and Service LOI
145. of five minutes When the timer times out the Oxymitter 4000 has taken the readings using the first calibration gas and the CAL LED will flash continuously The flashing indicates the Oxymitter 4000 is ready to take readings using the second calibration gas Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 CALIBRATION WITH LOI e Remove the first calibration gas and apply the second calibration gas Electronics will abort the calibration if step f is not done within 30 minutes f Push the CAL key the CAL LED will be on solid The timer is activated for the second calibration gas flow When the timer times out the CAL LED will flash a 2 pattern flash or a 3 pattern flash 2 pattern flash equals a valid calibration 3 pattern flash equals an invalid calibration If the slope or the constant is out of specification a diagnostic alarm LED will be flashing The diagnostic alarm will remain active until the purge cycle is over If the three pattern flash occurs without a diagnostic alarm the calibration gases could be the same or the calibration gas was not turned on A flashing CAL LED indicates the calibration is done See Section 8 Troubleshooting for an explanation of the 2 pattern and 3 pattern flashes g Remove the second calibration gas and cap off the calibration gas port h Push the CAL key the CAL LED will be on solid as the unit purges Default purge time is three minutes When the purge is
146. ogen enkel verwijderd worden nadat de voedingsspanning werd afgelegd en enkel door getraind onderhoudspersoneel 8 Waar toestellen of deksels aangegeven staan met het symbool is er gevaar voor hete oppervlakken Deze deksels mogen enkel verwijderd worden door getraind onderhoudspersoneel nadat de voedingsspanning verwijderd werd Sommige oppper vlakken kunnen 45 minuten later nog steeds heet aanvoelen 9 Waar toestellen of deksels aangegeven staan met het symbool gelieve het handboek te raadplegen 10 Alle grafische symbolen gebruikt in dit produkt zijn afkomstig uit een of meer van devolgende standaards EN61010 1 IEC417 en 1503864 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 A 4 VIGTIGT Sikkerhedsinstruktion for tilslutning og installering af dette udstyr Folgende sikkerhedsinstruktioner gaelder specifikt i alle EU medlemslande Instruktionerne skal noje folges for overholdelse af Lavsspandingsdirektivet og bor ogs folges i ikke EU lande medmindre andet er specificeret af lokale eller nationale standarder 1 10 Passende jordforbindelser skal tilsluttes alle jordklemmer interne eksterne hvor disse forefindes Efter installation eller fejlfinding skal alle sikkerhedsdeeksler og jordforbindelser reetableres Forsyningskabler skal opfylde krav specificeret i IEC227 eller IEC245 Alle ledningstilslutninger skal vaere konstrueret til omgivelsestemperatur hojere end 75 Al
147. onics This check valve is to prevent breathing of the calibration gas line and subsequent flue gas condensation and corrosion The check valve is in addition to the stop valve in the calibration gas kit or the solenoid valves in the IMPS 4000 or SPS 4001B NOTE The electronics is rated NEMA 4X IP66 and is capable of operation at temperatures up to 185 F 85 C The optional LOI is also rated for operation at temperatures up to 185 F 85 C The infrared keypad functionality will degrade at temperatures above 158 F 70 C Retain the packaging in which the Oxymitter 4000 arrived from the factory in case any components are to be shipped to another site This packaging has been designed to protect the product Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Figure 1 8 Typical System Installation Oxymitter 4000 with Integral Electronics STANDARD Oxymitter 4000 Adapter Plate Line Voltage Instrument Air Supply Reference Air Logic I O A Flowmeter Pressure Regulator 4 to 20 mA MUN IMPS 4000 MULTIPROBE Signal SEI oe RETO Adapt Plate SPS 4001B SINGLE PROBE oami AUTOCALIBRATION OPTION 4000 WITH REFERENCE AIR OPTION E Voltage 4to 20 mA Signal Logic I O Reference Air IMPS 4000 Oxymitter 4000 Line Voltage 4 to 20 mA Signal Logic I O Reference Air 37260047 SPS 4001B 1 10 Instruction Manual IM 106 340 Rev
148. or the LOI module Membrane Keypad When Fault 3 is detected the HEATER T C LED flashes three times pauses for three seconds and repeats 1 Using a multimeter measure the voltage from TP3 to TP4 If the reading is negative the thermocouple wiring is reversed 2 Check red and yellow wires in the J1 connector for the proper placement 3 Ifthe wiring is correct the fault is in the PC board See Electronic Assembly Replacement in Section 9 Maintenance and Service LOI When Fault 3 is detected the LOI displays the O2 T C Reversed message 1 Remove power Unscrew and remove the LOI module from the electronic assembly 2 Reconnect power to the Oxymitter 4000 3 Perform the diagnostic steps 1 through 3 shown for the membrane keypad 8 9 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 Figure 8 6 Fault 4 A D Comm Error ROSEMOUNT Analytical HEATERT C DIAGNOSTIC HEATER o swe ALARMS O2CELL o C CALIBRATION o zz CALIBRATION RECOMMENDED O2CELLmV 1 TEST 2 CELL mV TP2 5 HEATER TP3 e HEATER INC INC CAL o TEST GAS TP5 Sl PROCESS 02 KEYPAD METT ADC Error ROSEMOUNT Analytical 37260022 LOI 8 10 Fault 4 A D Comm Error Membrane Keypad
149. ordance with Rosemount Analytical instructions or it will not be accepted In no event will Rosemount Analytical be responsible for equipment returned without proper authorization and identification 2 Carefully pack defective unit in a sturdy box with sufficient shock absorbing material to ensure that no additional damage will occur during shipping 3 In acover letter describe completely a The symptoms from which it was determined that the equipment is faulty b The environment in which the equipment has been operating housing weather vibration dust etc c Site from which equipment was removed d Whether warranty or nonwarranty service is requested e Complete shipping instructions for return of equipment f Reference the return authorization number 4 Enclose a cover letter and purchase order and ship the defective equipment according to instructions provided in Rosemount Analytical Return Authorization prepaid to Rosemount Analytical Inc RMR Department 6565P Davis Industrial Parkway Solon Ohio 44139 If warranty service is requested the defective unit will be carefully inspected and tested at the factory If failure was due to conditions listed in the standard Rosemount Analytical warranty the defective unit will be repaired or replaced at Rosemount Analytical s option and an operating unit will be returned to the customer in accordance with shipping instructions furnished in the cover letter For e
150. ould be stored in the shade when located in areas where extreme temperatures are prevalent 3 The valve protection cap should be left on each cylinder until it has been secured against a wall or bench or placed in a cylinder stand and is ready to be used 4 Avoid dragging rolling or sliding cylinders even for short distance they should be moved by using a suitable handtruck 5 Never tamper with safety devices in valves or cylinders 6 Do not store full and empty cylinders together Serious suckback can occur when an empty cylinder is attached to a pressurized system 7 No part of cylinder should be subjected to a temperature higher than 52 C 125 F A flame should never be permitted to come in contact with any part of a compressed gas cylinder 8 Do not place cylinders where they may become part of an electric circuit When electric arc welding precautions must be taken to prevent striking an arc against the cylinder A 21 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 A 22 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Appendix B RETURNING MATERIAL ROSEMOUNT Analytical Return of Material If factory repair of defective equipment is required proceed as follows 1 Secure a return authorization number from a Rosemount Analytical Sales Office or representative before returning the equipment Equipment must be returned with complete identification in acc
151. ount of anti seize compound on both sides of the new corrugated seal Assemble the cell and flange assembly corrugated seal and probe tube Make sure the calibration tube lines up with the calibration gas passage in each component Apply a small amount of anti seize compound to the screw threads and use the screws to secure assembly Torque to 35 in lbs 4 N m Install the entire electronics per Replace Entire Integral Electronics with Housing steps 7 through 13 Apply anti seize compound to the threads of the cell assembly hub and setscrews Reinstall the hub on the cell assembly Using pin spanner wrenches torque to 10 ft lbs 14 N m If applicable reinstall the vee deflector orienting apex toward gas flow Secure with the setscrews and anti seize compound Torque to 25 in lbs 2 8 N m On systems equipped with an abrasive shield install the dust seal gaskets with joints 180 apart Reinstall the probe and gasket on the stack flange Follow the instructions in Removal and Replacement of Probe to install the Oxymitter 4000 into the stack or duct If there is an abrasive shield in the stack make sure the dust seal gaskets are in place as they enter the 15 reducing cone Turn on power and monitor thermocouple output It should stabilize at 29 3 0 2 mV Set reference air flow at 2 scfh 56 6 I hr After the Oxymitter 4000 stabilizes calibrate the unit If new components have been installed repeat calibration after
152. ousing amp Filtered Customer Termination NEMA 4X IP66 12 HART Integral Electronics Transient Protected Filtered Termination ATEX Certification 14 Remote Electronics with Transient Protected Filtered Termination requires cable OXT4C 3 3 1 1 12 Example Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Cont d Code Operator Interface 1 HART with Membrane Keypad blind cover 2 HART with Membrane Keypad window cover 3 HART with Local Operation Interface window cover English only Code Language 1 English 2 German 3 French 4 Spanish 5 Italian Code Termination Filtering 00 Specified as part of Electronic Housing Code Calibration Accessories 00 No Hardware 01 Calibration Gas Flowmeter and Reference Air Set 02 Intelligent Multiprobe Sequencer Refer to Table 1 3 Code Electronics to Probe Cable 00 No Cable 10 20 ft 6 m Cable 11 40 ft 12 m Cable 12 60 ft 18 m Cable 13 80 ft 24 m Cable 14 100 ft 30 m Cable 15 150 ft 45 m Cable 16 200 ft 61 m Cable Cont d 1 3 00 01 00 Example NOTES Recommended uses High velocity particulates in flue stream installation within 11 5 ft 3 5 m of soot blowers or heavy salt cake buildup Applications Pulverized coal recovery boilers lime kiln 2 Where possible specify
153. product If you do not understand any of the instructions contact your Rosemount Analytical representative for clarification Follow all warnings cautions and instructions marked on and supplied with the product Inform and educate your personnel in the proper installation operation and maintenance of the product Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes Connect all products to the proper electrical and pressure sources Toensure proper performance use qualified personnel to install operate update program and maintain the product When replacement parts are required ensure that qualified people use replacement parts specified by Rosemount Analytical Unauthorized parts and procedures can affect the product s performance place the safe operation of your process at risk and VOID YOUR WARRANTY Look alike substitutions may result in fire electrical hazards or improper operation Ensure that all equipment doors are closed and protective covers are in place except when maintenance is being performed by qualified persons to prevent electrical shock and personal injury The information contained in this document is subject to change without notice ACAUTION If a Model 275 375 Universal HART Communicator is used with this unit the software within the Model 275 375 may reguire modification I
154. quipment no longer under warranty the equipment will be repaired at the factory and returned as directed by the purchase order and shipping instructions EMERSON http www processanalytic com Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 B 2 Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Index A L Alarm Contacts 8 4 Local Operator Interface 6 1 Alarm Indications 8 4 Logic I O Mode 4 5 Alarms Corrective Actions 8 5 LOI Menu Tree 6 4 LOI Lockout 6 3 B By Pass Packages 11 2 M Maintenance 9 1 Material Safety Data Sheet A 15 Membrane Keypad 5 2 Calibration 3 6 4 6 6 3 NE eas Calibration Gas Bottles 1 20 11 5 S HART 7 5 ae LOI 6 4 Calibration Handshake 4 5 Menu T E Lol 0000 6 4 Cell Replacement Kit 9 17 mee Configuration 3 2 3 2 4 2 Recommended 3 6 4 6 Parts Replacement 10 1 Power Up 5 1 D Product Matrix 1 18 Display Error 5 2 6 1 Display Operating 5 1 6 1 R Display Startup 5 1 6 1 Reference Air 5 2 Replacement Parts 10 1 E Returning Material B 1 Electrical Noise 8 3 Electrostatic Discharge 8 3 S Essential Instructions i
155. r 4000 with OT 5 2 Membrane Keypad SECTION 6 PowerUp mo a tu verk dod toa ceste tends SS 6 1 Startup and Operation of Start Up Oxymitter 4000 Calibration 6 3 Oxymitter 4000 with LOI Navigating the Local Operator Interface 6 3 ON ead pax od aate eben ka gmbh 6 3 LOCKOUT Lasne eoa etta ve Ito 6 3 LOI Key Designations 6 4 LOI Menu 6 4 Oxymitter 4000 Setup at the 01 6 6 LOI Installation on 6 9 Oxymitter 4000 Test 6 10 Remote Powered Loop LCD Display Optional 6 10 SECTION 7 KOVO EAA nais Ka a Ba ane OY ne a gam Ded 7 1 HART AMS HART Communicator Signal Line Connections 7 2 HART Communicator PC Connections 7 2 Off Line and On Line 5 7 4 Logic I O Configurations 7 4 HART AMS Menu Tree 7 4 HART Communicator O5 Cal Method 7 8 Defining a Timed Calibration via 7 9 D A Trim Procedure 7 9 SECTION 8 Saleen Sede AN V D Ne 8 1 Troubleshooting General
156. r an Oxymitter 4000 with a membrane keypad faults are indicated by four diagnostic or unit alarm LEDs A pattern of repeating blinks define the problem A condensed table of the errors and the corresponding blink codes can be found on the inside right cover of the electronics housing Table 8 1 also identifies the blink code and fault status of each LED as well as the output of the 4 20 mA signal line and a fault number that corresponds to the troubleshooting instructions provided in this section For an Oxymitter 4000 with the optional LOI alarm messages are displayed on the LOI display window when the alarm status display is accessed via the LOI menu A listing of the alarm fault messages and the related fault status descriptions and fault numbers are shown in Table 8 2 8 5 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Table 8 1 Diagnostic Unit Alarm Fault Definitions Membrane Keypad Only LED Flashes Status 4 20 mA Line Fault Recoverable HEATER T C 1 Open 3 5 mA factory default 1 No 2 Shorted 3 5 mA factory default 2 No 3 Reversed 3 5 mA factory default 3 No 4 A D Comm Error 3 5 mA factory default 4 No HEATER 1 Open 3 5 mA factory default 5 No 2 High High Temp 3 5 mA factory default 6 No 3 High Case Temp 3 5 mA factory default 7 Yes 4 Low Temp 3 5 mA factory default 8 Yes 5 High Temp 3 5 mA factory default 9 Yes CELL 1 High mV 3 5 mA factory default 10 Yes 3 Bad Track O
157. r h gre n 75 C Alla kabelf rskruvningar som anvands skall ha inre dimensioner som motsvarar adekvat kabelf rankring F r att s kerst lla s ker drift av denna utrustning skall anslutning till huvudstr mmen endast g ras genom en s kring min 10A som skall fr nkoppla alla str mf rande kretsar n r n got fel uppst r S kringen kan ven ha en mekanisk fr nskiljare Om s inte r fallet m ste ett annat f rfarande f r att fr nskilja utrustningen fr n str mf rs rjning tillhandahallas och klart framg genom markering S kring eller omkopplare m ste verensst mma med en g llande standard s som t ex IEC947 Dar utrustning eller h lje markerad med vidstaende symbol f religgerisk f r livsfarlig sp nning i n rheten Dessa h ljen far endast avlagsnas nar str mmen ej ansluten till utrustningen och d endast av utbildad servicepersonal utrustning eller h lje markerad med vidst ende symbol f religger risk brannskada vid kontakt med uppvarmd yta Dessa h ljen far endast avl gsnas av utbildad servicepersonal n r str mmen kopplats fran utrustningen Vissa ytor kan vara mycket varma att vidr ra ven upp till 45 minuter efter avst ngning av str mmen N r utrustning eller h lje markerats med vidst ende symbol b r instruktionsmanualen studeras f r information Samtliga grafiska symboler som f rekommer i denna produkt finns angivna i en eller flera av f ljande f r
158. r maintenance procedure practice condition statement etc If not strictly observed could result in injury death or long term health hazards of personnel AWARNING Highlights an operation or maintenance procedure practice condition statement etc not strictly observed could result in damage to or destruction of eguipment or loss of effectiveness NOTE Highlights an essential operating procedure condition or statement 1 EARTH GROUND TERMINAL O PROTECTIVE CONDUCT OR TERMINAL N RISK OF ELECTRICAL SHOCK WARNING REFER TO INSTRUCTION MANUAL NOTE TO USERS The number in the lower right corner of each illustration in this publication is a manual illustration number It is not a part number and is not related to the illustration in any technical manner Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 WHAT YOU NEED TO KNOW AWARNING Highlights an operation or maintenance procedure practice condition statement etc If not strictly observed could result in injury death or long term health hazards of personnel BEFORE INSTALLING AND WIRING A ROSEMOUNT ANALYTICAL OXYMITTER 4000 OXYGEN TRANSMITTER 1 What type of installation does your system require Use the following drawings Figure 1 and Figure 2 to identify which type of installation is required for your Oxymitter 4000 system Figure 1 Installation Options Oxymitter 4000 with Integral Electron
159. rence air exhaust port with your finger for 1 minute The reading should decrease slightly If the reading increases during this test there is a leak inside the probe 1 Acid condensation inside the probe can degrade the red silicon tube 28 Figure 9 3 that carries the cal gas to the cell Remove housing 21 to inspect this hose See Section 9 Maintenance and Service Black vitan material is optionally available with greater chemical resistance Corrugated Reference Air PROBE HEAD Seal Exhaust Port HR Probe Flange Gasket O BOTTOM VIEW 2 Thesensing cell is bolted to the end of the probe and uses a corrugated metallic seal 5 Figure 9 3 to separate the process gases from the ambient reference air This seal can be used only one time so always replace this seal when a cell is removed or replaced Always apply anti seize compound on both sides of the corrugations Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Probe passes calibration but still appears to read low The diffusion element at the end of the probe is a passive filter It plugs very slowly since there is no active flow being drawn across it In applications that have a heavy particulate loading coal or wood fired boilers cement and lime kilns catalyst regeneration recovery boilers etc this diffusion element will eventually plug It is important not to pressurize the sensing cell
160. rom Corrupt message Refer to the comments and procedures in paragraphs 1 through 4 above Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 8 15 Fault 13 Invalid Slope ROSEMOUNT Analytical eater tic DIAGNOSTIC HEATER ALARMS 02 CELL CALIBRATION CALIBRATION RECOMMENDED lt r O2CELL mV 02 CELL mv HEATER T C HEATER TEST POINTS CAL TEST GAS PROCESS Alarms 02 Cell Bad ROSEMOUNT Analytical g LOI 37260031 Fault 13 Invalid Slope Figure 8 15 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad upper view and an Oxymitter 4000 with an LOI lower view Membrane Keypad When Fault 13 is detected the CALIBRATION LED flashes once pauses for three seconds and repeats 1 During calibration the electronics calculates a slope value If the value of the slope is less than 35 mV dec or more than 52 mV dec the slope alarm will be active until the end of the purge cycle 2 See Calibration with Keypad in Section 9 Maintenance and Service Verify the calibration by carefully repeating it Ensure the calibration gases match the calibration gas parameters If you attach a multimeter to TP1 and TP2 sample gas measurements are 8 O 23 mV 0 4 85 mV 3 Power down the Oxymitter 4000 and remo
161. rts to the process gas 3 4 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 LOGIC I O Table 3 1 Logic I O Configuration as set at HART AMS or LOI When a calibration has been initiated the value at TP5 and TP6 is the O seen by the cell Oxygen levels as seen on the multimeter are 8 0 O 8 0 VDC 0 4 O 0 4 VDC 2 HART AMS 3 Model 751 The loop driven LCD display This two terminal logic contact can be configured either as a solid state relay activated alarm or as a bi directional calibration handshake signal to an IMPS 4000 or SPS 4001B The configuration of this signal depends on the setting of the LOGIC I O MODE HART AMS or LOI The ten different modes available are explained in Table 3 1 Mode Configuration 0 The unit is not configured for any alarm condition 1 The unit is configured for a Unit Alarm 2 The unit is configured for Low 3 The unit is configured for both a Unit Alarm and Low 4 The unit is configured for a High AC Impedance CALIBRATION RECOMMENDED 5 The unit is configured for both a Unit Alarm and a High AC Impedance CALIBRATION RECOMMENDED 6 The unit is configured for both a Low and High AC Impedance CALIBRATION RECOMMENDED 7 The unit is configured for a Unit Alarm a Low Os and a High AC Impedance CALIBRATION RECOMMENDED 8 The unit is configured for a calibration handshake with IMPS 4000 or SPS 40018 CALIBRATION RECOMMENDED
162. s English French German Italian Spanish 9 An operator can calibrate and diagnostically troubleshoot the Oxymitter 4000 in one of four ways a Membrane Keypad The membrane keypad housed within the right side of the electronics housing provides fault indication by way of flashing LEDs Calibration can be performed from the membrane keypad b LOI The optional LOI takes the place of the membrane keypad and allows local communication with the electronics Refer to Section 6 for more information c Optional HART Interface The Oxymitter 4000 s 4 20 mA output line transmits an analog signal proportional to the oxygen level The HART output is superimposed on the 4 20 mA output line This information can be accessed through the following i Rosemount Analytical Model 275 375 Handheld Communicator The handheld communicator requires Device Description DD software specific to the Oxymitter 4000 The DD software will be supplied with many Model 275 375 units but can also be programmed into existing units at most Rosemount Analytical service offices See Section 7 HART AMS for additional information ii Personal Computer PC The use of a personal computer requires AMS software available from Rosemount Analytical iii Selected Distributed Control Systems The use of distributed control systems requires input output I O hardware and AMS software which permit HART communications d Optional IMPS 4000 The Programma
163. s ramp cycle continues until the cell is up to operating temperature Operating Display The ramp cycle turns into a cycle where the diagnostic LEDs light in sequence from the top to the bottom one at a time After the bottom LED turns on the sequence starts again at the top with the HEATER T C LED Figure 5 1 Figure 5 1 Startup and Normal Operation a HEATERTIC O O O O O O ROSEMOUNT Haen CHO O OO Analytical HEATER T C CELL e e o e a EL E CALIBRATION O O O O O O O CALIBRATION CALIBRATION RECOMMENDED p 2 3 4 1 2 3 ROSEMOUNT Analytical TEST Lighting sequence during warm up POINTS HEATER TP3 e Startup display HEATER T C tpa e edz co id O O OO Oo O in c O 000600 PROCESS mos 0 O OO OO 02 CALIBRATION OO O O O 1 2 3 4 1 2 3 4 Lighting seguence during normal operation Operating display 22220056 S EMERSON http www processanalytic com Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 OPERATION Overview 5 2 Error If there is an error condition at startup one of the diagnostics LEDs will be blinking Refer to Section 8 Troubleshooting to determine the cause of the error Clear the error cycle power and the operating display should return Keypad The five membrane keys on the membrane keypad are o
164. safe operation of this equipment connection to the mains supply should only be made through a circuit breaker which will disconnect all circuits carrying conductors during a fault situation The circuit breaker may also include a mechanically operated isolating switch If not then another means of disconnecting the equipment from the supply must be provided and clearly marked as such Circuit breakers or switches must comply with a recognized standard such as IEC947 All wiring must conform with any local standards Where equipment or covers are marked with the symbol to the right hazardous voltages are likely to be present beneath These covers should only be removed when power is removed from the equipment and then only by trained service personnel Where equipment or covers are marked with the symbol to the right there is a danger from hot surfaces beneath These covers should only be removed by trained service personnel when power is removed from the equipment Certain surfaces may remain hot to the touch Where equipment or covers are marked with the symbol to the right refer to the Operator Manual for instructions All graphical symbols used in this product are from one or more of the following standards EN61010 1 IEC417 and 1503864 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 BELANGRIJK Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel De hierna volgende veiligh
165. sels kappen gemarkeerd zijn met het volgende symbool kunnen zich hieronder spanning voerende delen bevinden die gevaar op kunnen leveren Deze beschermdeksels kappen mogen uitsluitend verwijderd worden door getraind personeel als de spanning is afgeschakeld Waar de apparatuur of de beschermdeksels kappen gemarkeerd zijn met het volgende symbool kunnen zich hieronder hete oppervlakken of onderdelen bevinden Bepaalde delen kunnen mogelijk na 45 min nog te heet zijn om aan te raken Waar de apparatuur of de beschermdeksels kappen gemarkeerd zijn met het volgende symbool dient men de bedieningshandleiding te raadplegen Alle grafische symbolen gebruikt bij dit produkt zijn volgens een of meer van de volgende standaarden EN 61010 1 IEC 417 amp ISO 3864 A 5 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 A 6 TARKEAA Turvallisuusohje jota on noudatettava t m n laitteen asentamisessa ja kaapeloinnissa Seuraavat ohjeet p tev t erityisesti EU n j senvaltioissa Niit t ytyy ehdottomasti noudattaa jotta t ytett isiin EU n matalaj nnitedirektiivin Low Voltage Directive yhteensopivuus My s EU hun kuulumattomien valtioiden tulee nou dattaa t t ohjetta elleiv t kansalliset standardit est sit 1 10 Riitt v t maadoituskytkenn t on teht v kaikkiin maadoituspisteisiin sis isiin ja ulkoisiin Asennuksen ja vianetsinn n j lkeen on kaikki suojat ja suojamaat asennettav
166. sing cell is replaced 1 Follow the instructions in Removal and Replacement of Probe to remove the Oxymitter 4000 from the stack or duct 2 Remove the right housing cover uncovering the electronic assembly Figure 9 5 3 Depress and remove the J1 cell and T C connector from the J1 socket Loosen the three captive mounting screws 16 Figure 9 3 or Figure 9 4 on the microprocessor board top board 4 The J8 connector heater leads Figure 9 6 can be accessed by moving the J1 connector leads out of the slot on the microprocessor board 17 and sliding the electronic assembly 12 partially out of the housing Figure 9 3 or Figure 9 4 5 Squeeze the J8 connector on the sides and carefully remove The electronic assembly can now be completely removed from the housing 6 Remove four screws 7 Figure 9 3 from the probe finned housing The probe and the electronic housing can now be separated 7 When reinstalling or replacing the electronic housing make sure that O ring 10 is in good condition Place the J1 and J8 connectors in the hole on the flat side of the electronic housing 8 Hold the J1 and J8 connectors out and to the probe side of the electronic housing Make sure that the conduit port of the electronic housing is on the same side as the CAL and REF gas ports Replace the four screws and tighten 9 Reconnect the J8 connector to the power supply board Make sure the connector is secure 10 Holding the J1 connector
167. sless calibration check every hour on the Oxymit ter 4000 If a calibration is recommended and its contact output signal is set for handshaking with the sequencer the Oxymitter 4000 sends a signal to the sequencer The sequencer automatically performs a calibration upon receiving the signal Thus no human interface is required for the automatic calibration to take place For further SPS 4001B information refer to the SPS 4001B Single Probe Autocalibration Sequencer Instruction Manual Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 MODEL 751 REMOTE POWERED LOOP LCD DISPLAY Figure 1 10 Model 751 Remote Powered Loop LCD Display PROBE OPTIONS Diffusion Elements Figure 1 11 Ceramic Diffusion Assembly The display Figure 1 10 provides a simple economical means to obtain accurate reliable and remote indication of important process variables This display operates on the 4 20 mA line from the Oxymitter 4000 Refer to Model 751 remote powered loop LCD manual for calibration and wiring Ceramic Diffusion Assembly 22220059A The ceramic diffusion assembly Figure 1 11 is the traditional design for the probe Used for over 25 years the ceramic diffusion assembly provides a greater filter surface area This element is also available with a flame arrestor and with a dust seal for use with an abrasive shield 19280010 1 13 Instruction Manual IM 106 340 Rev 4 0
168. software or from the keypad on the Oxymitter 4000 2 IN CALIBRATION One contact per probe provides notification to the control room that the calibration recommended diagnostic has initiated an automatic calibration through the SPS 40018 or IMPS 4000 If the O signal is being utilized in an automatic control loop this contact should be utilized to place the control loop into manual during calibration 3 CALIBRATION FAILED One contact per probe from an SPS 40018 or IMPS 4000 to the control room for notification that the calibration procedure failed Grouped with this alarm is an output from a pressure switch which indicates when the calibration gas bottles are empty 4 4 20 mA SIGNAL DURING CALIBRATION The 4 20 mA signal can be configured to respond normally during any calibration or it can be configured to hold the last value upon the initiation of calibration The factory default is for the 4 20 mA signal to operate normally throughout calibration Holding the last value may be useful if several probes are being averaged for the purpose of automatic control Unless several probes are being averaged always place control loops that are using the signal into the manual mode prior to starting the calibration Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Section 4 VERIFY INSTALLATION Mechanical Installation Terminal Block Wiring ROSEMOUNT Analytical Configuration of Oxymitter 4000
169. sta per garantire conformit alla Direttiva del Basso Voltaggio Esse si applicano anche agli stati non appartenenti all Unione Europea salvo quanto disposto dalle vigenti normative locali o nazionali 1 10 Collegamenti di terra idonei devono essere eseguiti per tutti i punti di messa a terra interni ed esterni dove previsti Dopo l installazione o la localizzazione dei guasti assicurarsi che tutti i coperchi di protezione siano stati collocati e le messa a terra siano collegate L integrit di ciscun morsetto di terra deve essere costantemente garantita cavi di alimentazione della rete devono essere secondo disposizioni IEC227 o IEC245 L intero impianto elettrico deve essere adatto per uso in ambiente con temperature superiore a 75 Le dimensioni di tutti i connettori dei cavi utilizzati devono essere tali da consentire un adeguato ancoraggio al cavo Per garantire un sicuro funzionamento dello strumento il collegamento alla rete di alimentazione principale dovr essere eseguita tramite interruttore automatico min 10A in grado di disattivare tutti i conduttori di circuito in caso di guasto Tale interruttore dovr inoltre prevedere un sezionatore manuale o altro dispositivo di interruzione dell alimentazione chiaramente identificabile Gli interruttori dovranno essere conformi agli standard riconosciuti quali IEC947 simbolo riportato sullo strumento o sui coperchi protezione indica probabile presenza di
170. stas labores Cuando las tapas o el equipo lleve impreso el simbolo hay superficies con alta temperatura por tanto se abrira una vez que se haya interrumpido la alimentacion electrica al equipo por personal entrenado para estas labores y al menos se esperara unos 45 minutos para enfriar las superficies calientes Cuando el equipo o la tapa lleve impreso el simbolo se consultara el manual de instrucciones Todos los simbolos graficos usados en esta hoja estan de acuerdo a las siguientes normas EN61010 1 IEC417 amp ISO 3864 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 VIKTIGT Sakerhetsforeskrifter for kablage och installation av denna apparat F ljande s kerhetsf reskrifter r till mpliga for samtliga EU medlemsl nder De skall f ljas i varje avseende f r att verensst mma med L gsp nnings direktivet Icke EU medlemsl nder skall ocks f lja nedanst ende punkter s vida de inte vergrips av lokala eller nationella f reskrifter 1 10 Till mplig jordkontakt skall utf ras till alla jordade punkter s v l internt som externt d r s erfordras Efter installation eller fels kning skall samtliga s kerhetsh ljen och s kerhetsjord terplaceras Samtliga jordterminaler m ste h llas obrutna hela tiden Matningssp nningens kabel m ste verensst mma med f reskrifterna i IEC227 eller IEC245 Allt kablage skall vara l mpligt for anvandning i en omgivningstemperatu
171. t from the stack 4 Replace the cell per Cell Replacement in Section 9 Maintenance and Service LOI When Fault 14 is detected the LOI displays the 02 Cell Bad message Refer to the comments and procedures in paragraphs 1 through 4 above Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 8 17 Fault 15 Last Calibration Failed Fault 15 Last Calibration Failed Figure 8 17 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad upper view and an Oxymitter 4000 with an LOI lower view a ROSEMOUNT O Analytical HEATER T C DIAGNOSTIC HEATER SW2 ALARMS O2 CELL Membrane Keypad E E When Fault 15 is detected the CALIBRATION CALIBRATION RECOMMENDED C r O2CELL mV TP1 TEST O2 CELL mv TP2 e O POINTS HEATER T C TP3 e HEATER TP4 e LED flashes three times pauses for three seconds and repeats 1 The last calibration failed alarm activates when the slope and constant values calculated are out of range and the unit CAL reverts to using the previous calibration values TEST GAS TP5 PROCESS TP6 e 02 2 The cell should be replaced See Cell Replacement in Section 9 Maintenance and Service for cell replacement instructions KEYPAD LOI When Fault 15 is detected the LOI displays the Calib Failed message Refer to the com
172. temperatures above 1800 F can cause severe respiratory disease SECTION PHYSICAL DATA APPEARANCE AND ODOR Cream to white colored fiber shapes With or without optional white to gray granular surface coating and or optional black surface coating SPECIFIC WEIGHT 12 25 LB CUBIC FOOT BOILING POINT N A VOLATILES BY WT N A WATER SOLUBILITY N A Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 A 16 SECTION III HAZARDOUS INGREDIENTS MATERIAL QUANTITY AND THRESHOLD EXPOSURE LIMIT VALUES Aluminosilicate vitreous 99 1 fiber cc TWA CAS No 142844 00 0610 fibers cc CL Zirconium Silicate0 1096 5 mg cubic meter TLV Black Surface Coating 0 1 5 mg cubic meter TLV Armorphous Silica Silicon Dioxide0 10 20 mppcf 6 mg cubic meter PEL OSHA 1978 3 gm cubic meter Respirable dust 10 mg cubic meter Intended TLV ACGIH 1984 85 Composition is a trade secret SECTION IV FIRE AND EXPLOSION DATA FLASH POINT None FLAMMABILITY LIMITS N A EXTINGUISHING MEDIA Use extinguishing agent suitable for type of surrounding fire UNUSUAL FIRE AND EXPLOSION HAZARDS SPECIAL FIRE FIGHTING PROCEDURES N A SECTION V HEALTH HAZARD DATA THRESHOLD LIMIT VALUE See Section III EFFECTS OF OVER EXPOSURE EYE Avoid contact with eyes Slightly to moderately irritating Abrasive action may cause damage to outer surface of eye INHALATION May cause respiratory tract irrita
173. terval in hours at which the Oxymitter 4000 will be automatically calibrated If necessary use the menu tree in Figure 7 3 Sheet 2 of 3 for reference NOTE To select a menu item either use the up and down arrow keys to scroll to the menu item and press the right arrow key or use the number keypad to select the menu item number To return to a preceding menu press the left arrow key 1 From the DEVICE SETUP screen select DETAILED SETUP 2 From the DETAILED SETUP screen select O2 CALIBRATION 3 From the 02 CALIBRATION screen select menu item 6 CAL MODE Set the CAL MODE to AUTO 4 Return to the O2 CALIBRATION screen and select menu item 7 CAL INTRVL 5 At the prompt input a time interval in hours at which an automatic calibration will occur then press ENTER The D A trim procedure is used to calibrate the 4 20 mA output signal to a precision mA measurement device calibrated digital ammeter etc The procedure is interactive and stored in the Oxymitter software Use one of the following communication methods to access the D A trim procedure LOI Menu 1 Use the 2 pattern key entry to access the LOI menu 2 Press the down key two times to access the SYSTEM menu 3 Press the down key once to access the Input Output menu 4 From the Analog selection press the right pointing key to display the Analog submenu listing 5 Press the down key as needed to access Trim O2 Out 6 Press the Enter key
174. tion Repeated or prolonged breathing of particles of respirable size may cause inflammation of the lung leading to chest pain difficult breathing coughing and possible fibrotic change in the lung Pheumoconiosis Pre existing medical conditions may be aggravated by exposure specifically bronchial hyper reactivity and chronic bronchial or lung disease NGESTION May cause gastrointestinal disturbances Symptoms may include irritation and nausea vomiting and diarrhea SKIN Slightly to moderate irritating May cause irritation and inflammation due to mechanical reaction to sharp broken ends of fibers Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 EXPOSURE TO USED CERAMIC FIBER PRODUCT Product which has been in service at elevated temperatures greater than 1800 F 982 C may undergo partial conversion to cristobalite a form of crystalline silica which can cause severe respiratory disease Pneumoconiosis The amount of cristobalite present will depend on the temperature and length of time in service See Section IX for permissible exposure levels SPECIAL TOXIC EFFECTS The existing toxicology and epidemiology data bases for RCF s are still preliminary Information will be updated as studies are completed and reviewed The following is a review of the results to date EPIDEMIOLOGY At this time there are no known published reports demonstrating negative health outcomes of workers exposed to r
175. tion in regard to the PC interface option Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 7 1 Signal Line Connections gt 250 Ohms Load Resistance RL gt 2500 4 20 mA Signal Line Terminal Block Analog Output Device Loop Connectors USE INTERFACE 00275 0013 ONLY SERIAL PORT Communicator Lead Set 8 HART Communicator 3 Rear Panel Figure 7 2 Signal Line Connections 250 Ohms Load Resistance RL 2500 4 20 mA Signal Line Terminal Block Analog Output Device 250 Ohm Load Resistor X Note HART 00275 0013 ONLY SERIAL PORT 00000 O NJ Note The signal loop must be broken 8 HART Communicator to insert the optional 250 Ohm S Rear Panel load resistor S 7 3 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 OFF LINE AND ON LINE OPERATIONS LOGIC I O CONFIGURATIONS HART AMS MENU TREE Table 7 1 Logic I O Configuration as set at HART AMS or LOI 7 4 The HART Communicator can be operated both off line and on line Off line operations are those in which the communicator is not connected to the Oxymitter 4000 Off line operations can include interfacing the HART Communicator with a PC refer to applicable HART
176. tions permitting access to all instrument functionality anywhere the 4 20 mA signal terminates via a HART model 275 375 handheld communicator The Local Operator Interface LOI has a lockout feature that prevents nui sance actuation by someone brushing against the glass window raindrops dirt insects etc This lockout mode is automatically established when no but tons are pushed for 30 seconds default This countdown to lockout is con figurable 6 3 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 LOI KEY DESIGNATIONS LOI MENU TREE 6 4 In order to unlock the display input a Z pattern First push the top left gray arrow then the top right followed by the bottom left and finally the bottom right The LK notation in the upper right corner of the display will now dis appear Push the gray arrow at the top left hand corner once more to enter into the menu structure Once one moves deeper into the menu structure additional time is provided to the user so that the lockout initiation does not become a nuisance This additional revert time is defaulted at one hour and is also user configurable The gray key top left will move one level higher in the menu structure When entering numbers this key will move the cursor to the left This key also dou bles as an Enter key once numbers are entered and when the cursor is moved to it s left most position The new data entry value will appear in the
177. top line of the LOI display once it is accepted The blue key bottom left acts as a selector when choosing from among a number of menu items This key also will move the cursor to the right when entering numbers Up Down keys to the left side of the keypad are used to increment up and down when selecting from a series of menu picks They are also used for incrementing values up and down for data input This LOI menu for the Oxymitter 4000 is shown in Figure 6 4 This menu tree is specific to the Oxymitter 4000 The menu tree will assist in navigating the LOI Menu items in normal text display information only Menu Items in italics per mit data entry Menu items in bold text are procedures Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 6 4 Menu Tree for Local Operator Interface on the Oxymitter 4000 Sheet 1 of 2 2 Temp 02 Temp MAX Board Temp Board Temp MAX Temperatures O2 Sensor SENSOR Voltages 2 Sensor T C DATA Board Temp IC 02 Analog Output Values 02 Analog mA ____ 02 2 59 LK normal Start Calib NOTE Use Z pattern touch command to unlock menu 2 5 Current Calib O2 Constant O2 Cell Imped Abort Calib Previ Pre O2 Slope CALIBRATION aii Pre O2 Constant mV Idle Cal Constants Recommend Cal Bad O2 Slope Apply Gas 1 Flow Gas 1 Bad O2 Constant mV Read Gas 1 Done Gas 1 Apply Gas 2 Calib Ste Cal Status C
178. tor with HEPA filter cartridges Insulation surface should be lightly sprayed with water before removal to suppress airborne dust As water evaporates during removal additional water should be sprayed on surfaces as needed Only enough water should be sprayed to suppress dust so that water does not run onto the floor of the work area To aid the wetting process a surfactant can be used After RCF removal is completed dust suppressing cleaning methods such as wet sweeping or vacuuming should be used to clean the work area If dry vacuuming is used the vacuum must be equipped with HEPA filter Air blowing or dry sweeping should not be used Dust suppressing components can be used to clean up light dust Product packaging may contain product residue Do not reuse except to reship or return Ceramic Fiber products to the factory Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 GENERAL PRECAUTIONS FOR HANDLING AND STORING HIGH PRESSURE GAS CYLINDERS Edited from selected paragraphs of the Compressed Gas Association s Handbook of Compressed Gases published in 1981 Compressed Gas Association 1235 Jefferson Davis Highway Arlington Virginia 22202 Used by Permission 1 Never drop cylinders or permit them to strike each other violently 2 Cylinders may be stored in the open but in such cases should be protected against extremes of weather and to prevent rusting from the dampness of the ground Cylinders sh
179. tter 4000 Figure 9 7 Fuse Location 10 11 12 Power SS gt Supply gore o3 Board m C rp o9 22220058 Turn the electronic assembly over so that you are looking at the bottom of the power supply printed circuit board Gently depress the two white posts one at a time Carefully separate the power supply board 20 from the microprocessor board 17 Remove fuse 19 and replace it with a new one Figure 9 7 Align the white posts with the post holes on the power supply board and the pin connector on the power supply board with the connector port on the back of the microprocessor board Gently push the boards together until the white posts snap in place Ensure the assembly is secure by gently trying to separate the boards Reconnect connector J8 to the power supply board Make sure the con nector is secure Holding the J1 connector leads slide the electronic assembly the rest of the way into the housing Align the electronic assembly so that
180. tter 4000 Section 2 Installation Mechanical Installation page 2 2 Electrical Installation with Integral Electronics page 2 10 Electrical Installation with Remote Electronics page 2 13 Pneumatic Installation page 2 16 IMPS 4000 Connections page 2 18 SPS 40018 Connections page 2 18 A WARNING Before installing this equipment read the Safety instructions for the wiring and installation of this apparatus at the front of this Instruction Manual Failure to follow safety instructions could result in serious injury or death Z WARNING Install all protective equipment covers and safety ground leads after installation Failure to install covers and ground leads could result in serious injury or death AWARNING The Oxymitter 4000 OXT4A can be installed in general purpose areas only Do not install the OXT4A in hazardous areas For hazardous areas use the OXT4C ROSEMOUNT S Analytical EMERSON http www processanalytic com Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 MECHANICAL INSTALLATION Selecting Location 1 The location of the Oxymitter 4000 in the stack or flue is most important for maximum accuracy in the oxygen analyzing process The Oxymitter 4000 must be positioned so the gas it measures is representative of the process Best results
181. turn LOI The Local Operator Interface can be used to change the software and alarm settings to adjust the high and low gas settings and to initiate the calibration sequence Refer to the LOI menu Figure 6 4 EMERSON http www processanalytic com Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Figure 6 1 Startup Display 02 0 007 LK warm up 367dgC ROSEMOUNT 9 Analytical g 37260035 Figure 6 2 O Concentration Display Go n 02 2 59 LK normal ROSEMOUNT e Analytical 37260036 6 2 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Figure 6 3 LOI Features START UP OXYMITTER 4000 CALIBRATION NAVIGATING THE LOCAL OPERATOR INTERFACE Overview Lockout Touch Confirmation Selection LED Selection Arrow Arrow LCD Display Window ROSEMOUNT Analytical g 37260054 Selection Arrows Refer to Section 9 Maintenance and Service for calibration instructions The Local Operator Interface LOI shown in Figure 6 3 utilizes a bright blue gas fluorescent display Intensity is adjustable There is an Infrared LED source and a detector for each key The detectors can detect a finger placed above the button through the glass window There is no need to open the instrument in bad weather in order to access the electronics It should be noted that the Oxymitter 4000 also utilizes HART communica
182. ual IM 106 340 Rev 4 0 May 2006 9 6 The display counts down the seconds remaining to flow Gas 1 then the time remaining for sensing the concentration of Gas 1 Done Gas 1 indicates completion 3 Remove the first calibration gas and apply the second calibration gas Electronics will abort the calibration if this step is not done within 30 minutes The LOI displays the following Apply Gas 2 Hit E when ready 4 Touch the Enter arrow to start the Gas 2 flow The timer is activated and the LOI displays Flow Gas 2 xxxxs Read Gas 2 xxxxs Done Gas 2 Stop Gas Hit E when ready 5 Remove the second calibration gas and cap off the calibration gas port Then touch the Enter arrow to indicate completion The timer is activated and the LOI displays Purge xxxxs The default purge time is three minutes When the gas purge timer times out the Oxymitter 4000 begins to read the process Abort Calibration Exits the calibration After calibration gases are removed and the purge times out the instrument goes back to normal operational mode Cal Constants Results of the Calibration Current calibration If the calibration passed these values will be updated Log these values onto the calibration log sheet supplied If the process has high levels of particulate the response back to the process after cal gas is also removed Previous Calibration Values from the prior good calibration Failed Calibration Bad cal
183. ude signal alarm levels 8 23 Removed SPS 4000 Troubleshooting 9 8 9 9 Revised Figure 9 3 and Figure 9 4 9 11 9 13 Revised Figure 9 6 and Figure 9 7 with updated circuit board 9 17 Revised Figure 9 10 9 20 Removed SPS 4000 Maintenance and Component Replacement 10 3 10 4 Updated part numbers for the Cell Replacement Kit ANSI 15 and 18 10 4 Updated part numbers for the Contact and Thermocouple Replacement Assembly 15 and 18 HIGHLIGHTS OF CHANGES CONTINUED Effective May 31 2006 Rev 4 0 Continued Page Summary 10 5 Removed Ceramic Diffuser Hub Assy Changed part numbers 4851B89G04 and 4851B90G04 to 10 microns 10 6 Revised Table 10 2 Removed Replacement Parts for SPS 4000 table 11 4 Revised Figure 11 4 to show the SPS 4001B 11 6 Added Figure 11 7 and explanation of the Oxybalance Display and Averaging System A 21 Added General Precautions for Handling and Storing High Pressure Gas Cylinders Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 SECTION i Introduction SECTION 1 Description and Specifications SECTION 2 Installation SECTION 3 Configuration of Oxymitter 4000 with Membrane Keypad Table of Contents Essential Instructions Pretace nce sites haun n KA RP a iv Definition mesu meggi gerant vest bie alae n Rue RO ded fracti ded iv Symbols zd nde Pent UE Gol iv What You Need To
184. uipment Pending the results of long term health effects studies engineering control of airborne fibers to the lowest levels attainable is advised VENTILATION Ventilation should be used whenever possible to control or reduce airborne concentrations of fiber and dust Carbon monoxide carbon dioxide oxides of nitrogen reactive hydrocarbons and a small amount of formaldehyde may accompany binder burn off during first heat Use adeguate ventilation or other precautions to eliminate vapors resulting from binder burn off Exposure to burn off fumes may cause respiratory tract irritation bronchial hyper reactivity and asthmatic response SKIN PROTECTION Wear gloves hats and full body clothing to prevent skin contact Use separate lockers for work clothes to prevent fiber transfer to street clothes Wash work clothes separately from other clothing and rinse washing machine thoroughly after use EYE PROTECTION Wear safety glasses or chemical worker s goggles to prevent eye contact Do not wear contact lenses when working with this substance Have eye baths readily available where eye contact can occur SECTION IX SPECIAL PRECAUTIONS PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING General cleanliness should be followed The Toxicology data indicate that ceramic fiber should be handled with caution The handling practices described in this MSDS must be strictly followed In particular when handling refractory ceramic fiber in any appl
185. uipment covers and safety ground leads after troubleshooting Failure to install covers and ground leads could result in serious injury or death 8 23 Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Calibration Record For Rosemount Analytical In Situ Probe Probe Serial Number Probe Tag Number Probe Location Date Placed Into Service Date Slope Constant Impedance Responseinitial Responsernal Notes Responsejnitaj When the second calibration gas is turned off note the number of seconds required for the O value to begin migrating back to the process value Responseg 4 When the second calibration gas is turned off note the number of seconds required for the O value to settle out at the process value 9 0 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Section 9 OVERVIEW CALIBRATION WITH KEYPAD ROSEMOUNT Analytical Maintenance and Service Overview NE eee eee es page 9 1 Calibration with page 9 1 Calibration with LOI page 9 5 Oxymitter 4000 Repair page 9 7 This section identifies the calibration methods available and provides the procedures to maintain and service the Oxymitter 4000 AWARNING Install all protective eguipment
186. umber are on or included with the unit This Instruction Manual is designed to supply details needed to install start Up operate and maintain the Oxymitter 4000 Signal conditioning electronics outputs a 4 20 mA signal representing an O value and provides a membrane keypad or fully functional Local Operator Interface optional for setup calibration and diagnostics This same information plus additional details can be accessed with the HART Model 275 375 handheld communicator or Asset Management Solutions AMS software EMERSON http www processanalytic com Instruction Manual IM 106 340 Rev 4 0 Oxymitter 4000 May 2006 Figure 1 1 Typical System Package 5 HART Communicator P GE 37260002 Instruction Manual IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Optional Oxymitter 4000 with Integral Electronics SPS 4001B Single Probe Autocalibration Sequencer Optional Shown with reference air option HART 275 375 Communicator Package Optional Adapter Plate with Mounting Hardware and Gasket Remote Electronics and Cable Optional Reference Air Set used if SPS 4001B without reference air option or IMPS 4000 supplied ON OY m Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 System Description The Oxymitter 4000 is designed to measure the net concentration of oxygen in an industrial combustion processes process i e the oxygen r
187. ustriestrasse 1 6565P Davis Industrial Parkway 63594 Hasselroth Solon OH 44139 Germany T 440 914 1261 T 49 0 6055 884 0 F 440 914 1271 F 49 0 6055 884 209 E gas csc emersonprocess com E info de emersonprocess com EUROPE MIDDLE EAST LATIN AMERICA ASIA PACIFIC AFRICA Fisher Rosemount Fisher Rosemount Fisher Rosemount Ltd Av das Americas Singapore Private Ltd Heath Place Rio de Janeiro RJ 1 Pandan Crescent Bognor Regis Brazil 22631 003 Singapore 128461 West Sussex PO22 9SH T 55 21 2431 1882 Republic of Singapore England T 65 6777 8211 T 44 1243 863121 F 65 6777 0947 gt F 44 1243 845354 E AP RMT Specialist emersonprocess com http www raihome com 250 2006 Rosemount Analytical Inc All rights reserved
188. v 4 0 May 2006 Oxymitter 4000 Figure 5 2 Calibration Keys Diagnostic LEDs ROSEMOUNT Analytical Membrane Keys HEATER T C DIAGNOSTIC HEATER ALARMS 02 CELL CALIBRATION CALIBRATION RECOMMENDED lt 02 CELL mV 02 CELL mv HEATER T C HEATER T C TEST GAS DEC PROCESS 02 Membrane Key 22220023 Membrane Keys Keys INC and DEC The INC and DEC keys are used to set the values of the calibration gases Attach a multimeter across TP5 and TP6 The calibration and process gases can now be monitored Pressing the INC or DEC once will cause the output to switch from the process gas to the calibration gas Pressing INC or DEC a second time will increase or decrease the calibration gas parameter If the keys have been inactive for one minute the output reverts to the process gas When a calibration has been initiated the value at TP5 and TP6 is the O seen by the cell Oxygen levels as seen on the multimeter are 8 0 O 8 0 volts DC 0 4 0 4 volts DC CAL The CAL key can Initiate a calibration Sequence through calibration Abort the calibration NOTE Refer Section 9 Maintenance and Service for calibration instructions Model 751 Remote Powered Loop LCD Display Optional Refer to Remote Powered Loop LCD manual for calibration and operation 5 3 Oxymitter 4000 Instruction
189. ve it from the stack 4 Replace the cell per Cell Replacement in Section 9 Maintenance and Service LOI When Fault 13 is detected the LOI displays the 02 Cell Bad message Refer to the comments and procedures in paragraphs 1 through 4 above 8 19 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 Figure 8 16 Fault 14 Invalid Constant ROSEMOUNT ee te HEATER T C DIAGNOSTIC HEATER ALARMS 02 CELL CALIBRATION CALIBRATION RECOMMENDED lt r O2CELL mV TEST 2 CELL mv D POINTS HEATER T C L HEATER T C TEST GAS PROCESS 02 KEYPAD Alarms 02 Cell Bad ROSEMOUNT e Analytical g LOI 8 20 CAL 37260032 Fault 14 Invalid Constant Figure 8 16 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad upper view and an Oxymitter 4000 with an LOI lower view Membrane Keypad When Fault 14 is detected the CALIBRATION LED flashes twice pauses for three seconds and repeats 1 After a calibration has been performed the electronics calculates a cell constant value 2 If the cell constant value is outside of the range 4 mV to 10 mV the alarm will activate See Calibration with Keypad in Section 9 Maintenance and Service and verify the last calibration was performed correctly 3 Power down the Oxymitter 4000 and remove i
190. wever the calibration gases must be permanently piped to the Oxymitter 4000 an SPS 4001B or IMPS 4000 must be installed to sequence the gases and the logic I O must be set to mode 8 via HART AMS so the sequencer and Oxymitter 4000 can communicate Depending on your system setup an automatic calibration can be initiated by the following methods 1 The Oxymitter 4000 s CALIBRATION RECOMMENDED alarm signals that a calibration is required 2 Enter a time since last cal parameter CAL INTRVL via HART AMS or the LOI that will initiate an automatic calibration at a scheduled time interval in hours To configure the CAL INTRVL parameter refer to Defining a Timed Calibration via HART in Section 7 HART AMS or Navigating the Local Operator Interface in Section 6 Startup and Operation of Oxymitter 4000 with LOI Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 Semi Automatic Calibration Manual Calibration with Membrane Keypad 3 If using an IMPS 4000 enter a time interval via the IMPS 4000 keypad that will initiate an automatic calibration at a scheduled time interval in hours To set the CallntvX parameter of the CHANGE PRESETS display mode refer to the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Manual for more information Once an automatic calibration is initiated by any of the methods previously described the Oxymitter 4000 s CALIBRATION RECOMMENDED alarm signals an IMPS 40
191. will configure itself for 90 250 VAC line voltage and 50 60 Hz The power supply requires no setup 3 Connect 4 20 mA Signal and Calibration Handshake Logic I O Leads Use individual shielded twisted wire pairs Terminate the shield only at the electronics housing a 4 20 mA Signal The 4 20 mA signal represents the O value and can also operate the Model 751 Remote Powered Loop LCD Display or any other loop powered display Superimposed on the 4 20 mA signal is HART information that is accessible through a Model 275 375 Handheld Communicator or AMS software b Calibration Handshake Logic I O The output can either be an alarm or provide the handshaking to interface with an IMPS 4000 or SPS 4001B For more information refer to Logic I O in Section 4 Configuration of Oxymitter 4000 with LOI and either the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Manual or the SPS 4001B Single Probe Autocalibration Sequencer Instruction Manual If autocalibration is not utilized a common bi directional logic contact is provided for any of the diagnostic alarms listed in Table 8 1 The assignment of alarms which can actuate this contact can be modified to one of seven additional groupings listed in Table 3 1 and Table 4 1 The logic contact is self powered 5 VDC 340 ohm series resistance An interposing relay will be required if this contact is to be utilized to annunciate a higher voltage device such as a light or horn
192. xclusivement au travers d un disjoncteur minimum 10 isolant tous les conducteurs en cas d anomalie Ce disjoncteur doit galement pouvoir tre actionn manuellement de facon m canique Dans le cas contraire un autre syst me doit tre mis en place afin de pouvoir isoler l appareil et doit tre signalis comme tel Disjoncteurs et interrupteurs doivent tre conformes une norme reconnue telle IEC947 Lorsque les quipements ou les capots affichent le symbole suivant cela signifie que des tensions dangereuses sont pr sentes Ces capots ne doivent tre d mont s que lorsque l alimentation est coup e et uniquement par un personnel comp tent Lorsque les quipements ou les capots affichent le symbole suivant cela signifie que des surfaces dangereusement chaudes sont pr sentes Ces capots ne doivent tre d mont s que lorsque l alimentation est coup e et uniquement par un personnel comp tent Certaines surfaces peuvent rester chaudes jusqu 45 mn Lorsque les quipements ou les capots affichent le symbole suivant se reporter au manuel d instructions Tous les symboles graphiques utilis s dans ce produit sont conformes un ou plusieurs des standards suivants EN61010 1 IEC417 amp 1503864 7 Oxymitter 4000 Instruction Manual IM 106 340 Rev 4 0 May 2006 A 8 WICHTIG Sicherheitshinweise f r den Anschlu und die Installation dieser Ger te Die folgenden Sicherheitshinweise sind in
193. yhdest tai useammasta seuraavis ta standardeista EN61010 1 IEC417 amp ISO3864 Instruction Manual IM 106 340 Rev 4 0 May 2006 Oxymitter 4000 IMPORTANT Consignes de s curit concernant le raccordement et l installation de cet appareil Les consignes de s curit ci dessous s adressent particuli rement tous les tats membres de la communaut europ enne Elles doivent tre strictement appliqu es afin de satisfaire aux directives concernant la basse tension Les tats non membres de la communaut europ enne doivent galement appliquer ces consignes sauf si elles sont en contradiction avec les standards locaux ou nationaux 1 10 Un raccordement ad quat la terre doit tre effectu e chaque borne de mise la terre interne et externe Apr s installation ou d pannage tous les capots de protection et toutes les prises de terre doivent tre remis en place toutes les prises de terre doivent tre respect es en permanence Les c bles d alimentation lectrique doivent tre conformes aux normes IEC227 ou IEC245 Tous les raccordements doivent pouvoir supporter une temp rature ambiante sup rieure 75 Tous les presse toupes utilis s doivent avoir un diam tre interne en rapport avec les c bles afin d assurer un serrage correct sur ces derniers Afin de garantir la s curit du fonctionnement de cet appareil le raccordement l alimentation lectrique doit tre r alis e
194. zijn de volgende veiligheidsinstructies van toepassing Om aan de geldende richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden Ook niet EU lidstaten dienen zich aan het volgende te houden tenzij de lokale wetgeving anders voorschrijft 1 10 Alle voorziene interne en externe aardaansluitingen dienen op adequate wijze aangesloten te worden Na installatie onderhouds of reparatie werkzaamheden dienen alle beschermdeksels kappen en aardingen om reden van veiligheid weer aangebracht te worden Voedingskabels dienen te voldoen aan de vereisten van de normen IEC 227 of IEC 245 Alle bedrading dient geschikt te zijn voor gebruik bij een omgevings temperatuur boven 75 C Alle gebruikte kabelwartels dienen dusdanige inwendige afmetingen te hebben dat een adequate verankering van de kabel wordt verkregen Om een veilige werking van de apparatuur te waarborgen dient de voeding uitsluitend plaats te vinden via een meerpolige automatische zekering min 10A die alle spanningvoerende geleiders verbreekt indien een foutconditie optreedt Deze automatische zekering mag ook voorzien zijn van een mechanisch bediende schakelaar Bij het ontbreken van deze voorziening dient een andere als zodanig duidelijk aangegeven mogelijkheid aanwezig te zijn om de spanning van de apparatuur af te schakelen Zekeringen en schakelaars dienen te voldoen aan een erkende standaard zoals IEC 947 Waar de apparatuur of de beschermdek

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