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Chamberlain 985 Garage Door Opener User Manual

1. ae Safety Reversing Sensor Safety Reversing Sensor OPERATION IMPORTANT SAFETY INSTRUCTIONS A amp WARNING To reduce the risk of SEVERE INJURY or DEATH READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS ALWAYS keep remote controls out of reach of children NEVER permit children to operate or play with garage door control push buttons or remote controls ONLY activate garage door when it can be seen clearly it is properly adjusted and there are no obstructions to door travel ALWAYS keep garage door in sight until completely closed NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR NO ONE SHOULD GO UNDER A STOPPED PARTIALLY OPENED DOOR If possible use emergency release handle to disengage trolley ONLY when garage door is CLOSED Weak or broken springs or unbalanced door could result in an open door falling rapidly and or unexpectedly NEVER use emergency release handle unless garage doorway is clear of persons and obstructions NEVER use handle to pull garage door open or closed If rope knot becomes untied you could fall Using Your Garage Door Opener Your Security opener and hand held remote control have been factory set to a matching code which changes with each use randomly accessing over 100 billion new codes Your opener will operate with up to eight Security remote controls and one Security K
2. 0 e eee eee 19 Install the door control 00000 eee 20 Install the lights 2 0 02 02 eee 21 Attach the emergency release rope and handle 21 Electrical requirements 00 cee eee eee 22 Complete safety reversing sensor installation 22 Fasten the door bracket 00055 23 24 Connect the door arm to the trolley 25 26 INTRODUCTION Safety Symbol and Signal Word Review Adjustment 27 29 Adjust the up and down travel limits 27 Adjust the force 0 0 cece ee 28 Test the safety reversal system 04 29 Test the Protector System 00 0005 29 Operation 30 34 Operation safety instructions 30 Using your garage door opener 30 Using the wall mounted door control 31 To open the door manually 04 31 Care of your garage door opener 32 Having a problem 0 e eee eee 33 Diagnostic chart esr erta sied EA E ee 34 Programming 35 36 To add or reprogram a hand held remote control 35 To erase all codes 0 cee ee eee 35 3 Button remotes 00 000 eee eee 35 To add reprogram or change a Keyless Entry PIN 36 Repair Parts 37 38 Rail assembly parts 0 0 c eee eee eee 37 Installation parts 2 ee eee 37 Motor unit assembly parts 200008 38 Accessories 39 Repair
3. MOUNTING AND WIRING THE SAFETY SENSORS e Slide a 1 4 20x1 2 carriage bolt head into the slot on each sensor Use wing nuts to fasten sensors to brackets with lenses pointing toward each other across the door Be sure the lens is not obstructed by a bracket extension See Figure 5 e Finger tighten the wing nuts Recommended Wire Routing 1 Using insulated staples run the wires from both sensors to the rail at the door header see Figure 6 2 Run the wires through wire clip at the top of the rails NOTE If your access door is near the garage door you may choose to install the door control at this time and run the door control wire along the rail with the sensor wires If you choose this option follow instructions 1 3 on page 20 Figure 6 Sensor Wire Wire Safety Reversing Sensor PED JE Figure 5 Wing Nut NX 1 4 20 gt QJ Sy an a F A A i gD R Carriage Bolt eS cA 1 4 20x1 2 Lens HARDWARE SHOWN ACTUAL SIZE wL ff S Carriage Bolt Wing Nut Staples Wire Clip 1 4 20x1 2 1 4 20 Bell Wire 1177777 Invisible Light Beam Protection Area Safety Reversing Sensor INSTALLATION STEP 5 Position the Opener Follow instructions which apply to your door type as illustrated SECTIONAL DOOR OR ONE PIECE DOOR WITH TRACK A 2x4 laid flat is convenient for setting an ideal door to rail distance
4. HARDWARE SHOWN ACTUAL SIZE 5 TEER Screw 6ABx1 1 4 Insulated Control Panel std installation Staples t H Drywall Anchors 5 TTT Screw 6 32x1 Control Panel pre wired STANDARD Figure 1 INSTALLATION PRE WIRED Figure 2 INSTALLATION To Replace Insert Bottom Tabs First 24 Volt To Replace Bell Wire Insert Bottom Tabs First Figure 3 Figure 4 MULTI FUNCTION WALL CONTROL PANEL Terminal p Screws Bell Wire IUR Bottom Mounting Hole To release wire push in tab with screwdriver tip Door Control Safety Sensor Connections Connections Red White Grey 716 11 mm gt Strip wire 7 16 11 mm INSTALLATION STEP 8 Install the Lights e Press the release tabs on both sides of lens Gently rotate lens back and downward until the lens hinge is in the fully open position Do not remove the lens e Install a 100 watt maximum light bulb in each socket Light bulb size should be A19 standard neck only The lights will turn ON and remain lit for approximately 4 1 2 minutes when power is connected Then the lights will turn OFF e Reverse the procedure to close the lens e Use A19 standard neck garage door opener bulbs for replacement NOTE Use only standard light bulbs The use of short neck or speciality light bulbs may overheat the endpanel or light socket INSTALLATION STEP 9 Attach the Emergency Re
5. e Remove foam packaging e Raise the opener onto a stepladder You will need help at this point if the ladder is not tall enough Open the door all the way and place a 2x4 laid flat on the top section beneath the rail If the top section or panel hits the trolley when you raise the door pull down on the trolley release arm to disconnect inner and outer sections Slide the outer trolley toward the motor unit The trolley can remain disconnected until Installation Step 13 is completed Trolley Release Arm ENGAGED RELEASED ONE PIECE DOOR WITHOUT TRACK A 2x4 on its side is convenient for setting an ideal door to rail distance e Remove foam packaging e Raise the opener onto a stepladder You will need help at this point if the ladder is not tall enough e Open the door all the way and place a 2x4 on its side on the top section of the door beneath the rail The top of the door should be level with the top of the motor unit Do not position the opener more than 4 10 cm above this point CAUTION To prevent damage to garage door rest garage door opener rail on 2x4 placed on top section of door 9 fe Door 2x4 is used to determine the correct mounting height from ceiling 2x4 is used to determine the correct mounti
6. hinges rollers or other hardware may interrupt the beam while the door is closing A MV YU N N VV V RELILLLLLHIEHEIEHE NE Safety Reversing Sensor 6 15 cm max above floor E Protection Area Facing the door from inside the garage Invisible Light Beam Safety Reversing Sensor 6 15 cm max above floor INSTALLING THE BRACKETS Be sure power to the opener is disconnected Install and align the brackets so the sensors will face each other across the garage door with the beam no higher than 6 15 cm above the floor They may be installed in one of three ways as follows Garage door track installation preferred e Slip the curved arms over the rounded edge of each door track with the curved arms facing the door Snap into place against the side of the track It should lie flush with the lip hugging the back edge of the track as shown in Figure 1 If your door track will not support the bracket securely wall installation is recommended Wall installation Figure 2 amp 3 e Place the bracket against the wall with curved arms facing the door Be sure there is enough clearance for the sensor beam to be unobstructed e If additional depth is needed an extension bracket See Accessories or wood blocks can be used e Use bracket mounting h
7. RPM sensor failure Unplug to reset Motor Circuit Failure Replace Receiver Logic Board ia Diagnostics Located On o Sr Motor Unit LED or Diagnostic Your garage door opener is programmed with self diagnostic capabilities The Learn button diagnostic LED will flash a number of times then pause signifying it has found a potential issue Consult Diagnostic Chart below Symptom One or both of the Indicator lights on the safety sensors do not glow steady e Inspect sensor wires for a short staple in wire correct wiring polarity black white wires reversed broken or disconnected wires replace attach as needed e Disconnect all wires from back of motor unit e Remove sensors from brackets and shorten sensor wires to 1 2 ft 30 60 cm from back each of sensor e Reattach sending eye to motor unit using shortened wires If sending eye indicator light glows steadily attach the receiving eye e Align sensors if the indicator lights glow replace the wires for the sensors If the sensor indicator lights do not light replace the safety sensors Symptom LED is not lit on door control e Inspect door control wires for a short staple in wire replace as needed e Disconnect wires at door control touch wires together If motor unit activates replace door control e If motor unit does not activate disconnect door control w
8. and close the door If the forces are set too light door travel may be interrupted by nuisance reversals in the down direction and stops in the up direction Weather conditions can affect the door movement so occasional adjustment may be needed The maximum force adjustment range is about 3 4 of a complete turn Do not force controls beyond that point Turn force adjustment controls with a screwdriver NOTE If anything interferes with the door s upward travel it will stop If anything interferes with the door s downward travel including binding or unbalanced doors it will reverse HOW AND WHEN TO ADJUST THE FORCES 1 Test the DOWN close force e Grasp the door bottom when the door is about halfway through DOWN close travel The door should reverse Reversal halfway through down travel does not guarantee reversal on a 1 1 2 3 8 cm obstruction See Adjustment Step 3 page 29 If the door is hard to hold or doesn t reverse DECREASE the DOWN close force by turning the control counterclockwise Make small adjustments until the door reverses normally After each adjustment run the opener through a complete cycle e If the door reverses during the down close cycle and the opener lights aren t flashing INCREASE DOWN close force by turning the control clockwise Make small adjustments until the door completes a close cycle After each adjustment run the opener through a complete travel cycle Do not increase the fo
9. brace Figure 1 Do not finger tighten 4 Extend the drive screw a few inches from the center rail and slide the sleeve onto the long journal Figure 2 5 Interlock the long and short journal of the center and back rails Slide the sleeve over the journal connection Figure 3 6 Place the c clip onto the long journal shaft center rail to ensure that the sleeve does not slide Figure 4 7 Slide the center rail so that the center rail and rail brace holes are aligned Figure 5 Secure with bolts 8 Tighten all hex bolts 9 Repeat steps 3 8 for header section Figure 1 Rail Support Brace e ie Rail Support Brace y Figure 2 as Drive Screw Metal Sleeve _7 Long Journal Center Rail Figure 3 Short Journal SxS Metal Sleeve gt po Rail Support Brace HARDWARE SHOWN ACTUAL SIZE Sleeve Hex Bolt 1 4 20x7 16 Figure 4 Center Rail Figure 5 gt Rail Support Brace Center Rail ASSEMBLY STEP 2 HARDWARE SHOWN ACTUAL SIZE Fasten the Rail to the Motor Unit and Install the Trolley NOTE To aid in assembly and installation replace the foam packing around the motor unit Remove it after Hex Bolt 1 4 20x7 16 Installation Step 4 1 Working on a level surface align the rail assembly with the motor unit as sh
10. in materials and or workmanship for the lifetime of the product The proper operation of this product is dependent on your compliance with the instructions regarding installation operation maintenance and testing Failure to comply strictly with those instructions will void this limited warranty in its entirety If during the limited warranty period this product appears to contain a defect covered by this limited warranty call 1 800 528 9131 toll free before dismantling this product Then send this product pre paid and insured to our service center for warranty repair You will be advised of shipping instructions when you call Please include a brief description of the problem and a dated proof of purchase receipt with any product returned for warranty repair Products returned to Seller for warranty repair which upon receipt by Seller are confirmed to be defective and covered by this limited warranty will be repaired or replaced at Seller s sole option at no cost to you and returned pre paid Defective parts will be repaired or replaced with new or factory rebuilt parts at Seller s sole option ALL IMPLIED WARRANTIES FOR THE PRODUCT INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE ONE YEAR LIMITED WARRANTY PERIOD SET FORTH ABOVE EXCEPT THE IMPLIED WARRANTIES WITH RESPECT TO THE MOTOR WHICH IS LIMITED IN DURATION TO THE LIFETIME OF THE PRODUCT AND NO IM
11. onto the wall or floor To order call 1 800 528 9131 CHAMBERLAIN SERVICE IS ON CALL OUR LARGE SERVICE ORGANIZATION SPANS AMERICA INSTALLATION AND SERVICE INFORMATION IS AS NEAR AS YOUR TELEPHONE SIMPLY DIAL OUR TOLL FREE NUMBER 1 800 528 9131 www chamberlain diy com For professional installation parts and service contact your local CHAMBERLAIN dealer Look for him in the Yellow Pages or call our Service number for a list of dealers in your area HOW TO ORDER REPAIR PARTS Selling prices will be furnished on request or parts will be shipped at prevailing prices and you will be billed accordingly WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION e PART NUMBER e PART NAME e MODEL NUMBER ADDRESS ORDERS TO THE CHAMBERLAIN GROUP INC Technical Support Group 6020 S Country Club Road Tucson Arizona 85706 SERVICE INFORMATION TOLL FREE NUMBER 1 800 528 9131 ele ee elelee ee ele ele ele elle eel ele eee ele ele ele el ele lee ete el el ele eee el elle pele tele ele eel ete el el ele pel pele el el ele pele lel ea CHAMBERLAIN ONE YEAR LIMITED WARRANTY LIFETIME MOTOR WARRANTY The Chamberlain Group Inc Seller warrants to the first retail purchaser of this product for the residence in which this product is originally installed that it is free from defect in materials and or workmanship for a period of one year from the date of purchase and that the motor is free from defect
12. rope knot becomes untied you could fall Trolley Trolley Release Arm Po IANN def SA G amp D Overhand Emergency gt 3 Knot Release Handle 21 INSTALLATION STEP 10 Electrical Requirements To avoid installation difficulties do not run the opener until Step 11 below To reduce the risk of electric shock your garage door opener has a grounding type plug with a third grounding pin This plug will only fit into a grounding type outlet If the plug doesn t fit into the outlet you have contact a qualified electrician to install the proper outlet If permanent wiring is required by your local code refer to the following procedure To make a permanent connection through the 7 8 hole in the top of the motor unit e Remove the motor unit cover screws and set the cover aside Remove the attached 3 prong cord Connect the black line wire to the screw on the brass terminal the white neutral wire to the screw on the silver terminal and the ground wire to the green ground screw The opener must be grounded e Reinstall the cover To avoid installation difficulties do not run the opener until Step 11 below INSTALLATION STEP 11 Complete the Safety Reversing Sensor Installation ALIGNING THE SAFETY REVERSING SENSORS e Plug in the opener The indicator lights in both the sending and receiving eyes will glow steadily if wiring connections and alignment are correct The se
13. several installation steps which may call for materials or hardware not included in the carton Installation Step 1 Look at the wall or ceiling above the garage door The header bracket must be securely fastened to structural supports Installation Step 4 Depending upon garage construction extension brackets or wood blocks may be needed to install sensors Installation Step 4 Alternate floor mounting of the safety reversing sensor will require hardware not provided Installation Step 6 Do you have a finished ceiling in your garage If so a support bracket and additional fastening hardware may be required SECTIONAL DOOR INSTALLATION N Horizontal and vertical reinforcement Ni is needed for lightweight garage doors fiberglass steel aluminum door with glass panels etc See page 23 for details i Spring Hy Ps oi T Re i DS e Wall moun Door y B p L eE E n Sey ace Vertical 7 Centerline of Garage Door Oats d ed penae gt K YY a Lp whan PAPER Safety Reversing Sensor Gap between floor Sensor and bottom of door must not exceed 1 4 6 mm Header Wall a ler ae oe on Sena Access Door Control Safety Reversing e Do you h
14. the force and limit settings is normal Weather conditions in particular can affect door travel e Refer to Adjustment Step 1 Adjust the UP and DOWN Travel Limits Decrease down travel by turning down limit adjustment screw clockwise 33 Bell Wire r a ae als gaa i W j S ee L mw Pa et Nl m l SS I f 4 a I I L 1 H erareto i Bear IT AT L pm 1 Lo Learn Hi bbe Button a _ ll LED or Safety Reversing Sensor Diagnostic LED Receiving Eye Safety Reversing Sensor Green Indicator Light Sending Eye Safety Reversing Sensor Amber Indicator Light 5 My lights will not turn off when door is open e The garage door opener is equipped with a security light feature This feature activates the light on when the safety sensor beam has been obstructed Refer to Operation section Using the Wall Mounted Door Control Light Feature OJ L D e ap faa tS l LKE Safety Reversing Sensor Diagnostic Chart Safety reversing sensors wire open broken or disconnected OR Safety reversing sensors wire shorted or black white wire reversed Door control or wire shorted 4 FLASHES WHS Safety reversing sensors slightly misaligned dim or flashing LED Motor overheated or possible
15. the large push button Below are instructions for programming your opener to operate with additional Security remote controls To Add or Reprogram a Hand held Remote Control USING THE LEARN BUTTON USING THE MULTI FUNCTION DOOR CONTROL Press and hold the button on the 1 Press and release the learn button hand held remote that you wish to O on the motor unit The learn indicator light will glow steadily for 30 seconds operate your garage door 2 Within 30 seconds press and hold the 2 While holding the remote button button on the hand held remote that press and hold the LIGHT button on you wish to operate your garage door AS the Multi Function Door Control 3 Continue holding both buttons while you press the push bar on the Multi Function Door Control all three 3 Release the button when the motor buttons are held unit lights blink It has learned the S code If light bulbs are not installed f two clicks will be heard S 4 Release buttons when the motor unit lights blink It has learned the code If a y light bulbs are not installed two clicks _ will be heard To Erase All Codes From Motor Unit 3 Button Remotes Memor STOEN If provided with your gara
16. will not close and the light bulbs blink on my motor unit The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction e Verify the safety sensors are properly installed aligned and free of any obstructions Refer to Installation Step 4 Install The Protector System e Check diagnostic LED for flashes on the motor unit then refer to the Diagnostic Chart on the following page 2 My remotes will not activate the door e Verify your Premium door control is not blinking If it is blinking deactivate the Lock Mode following the instructions for Using the Multi Function Door Control e Reprogram remotes following the programming instructions Refer to Programming e If remote will still not activate your door check diagnostic LED for flashes on motor unit then refer to Diagnostic Chart on the following page 3 My door reverses for no apparent reason Repeat safety reverse test after adjustments to force or travel limits The need for occasional adjustment for the force and limit settings is normal Weather conditions in particular can affect door travel e Manually check door for balance or any binding problems e Refer to Adjustment Step 2 Adjust the Force 4 My door reverses for no apparent reason after fully closing and touching the floor Repeat safety reverse test after adjustments to force or travel limits The need for occasional adjustment for
17. A4836 Drive sprocket kit NOT SHOWN 28A143 Rail Clips KEY PART NO NO DESCRIPTION 41A5273 9 Multi function door control 953D 3 Button remote control 10A20 3V 2032 Lithium battery 29B137 Visor clip 41A2828 Emergency release rope amp handle assy 41B4494 1 2 Conductor bell wire white amp white red 41A4353 Header bracket w clevis pin amp fastener 41A5047 Door bracket w clevis pin amp fastener 41A5034 Safety sensor kit receiving and sending eyes with 3 9 m 2 conductor bell wire attached 178B34 Straight door arm section 12B776 Hanging bracket 178B35 Curved door arm section 41A5266 1 Safety sensor bracket NOT SHOWN 41A4675 11 Installation hardware bag see page 7 114A3330 Owner s manual 114A3330SP Owner s manual Spanish OANDA AWD ggg gs ges 37 Motor Unit Assembly Parts KEY PART NO NO 310568 41B4245 30B620 41A3150 41D4671 41A6241 20B21 1 4104672 DESCRIPTION Drive shaft cover Line cord Capacitor 1 2 HP Terminal block w screws Limit switch assembly Motor drive assy complete Drive belt Screw drive RPM kit KEY NO 38 PART NO 41A4837 1 41A6335 41A6334 41AS050R2 41A5525 53 41022 1 175B88 108D79 Down Contact LIMIT SWITCH ASSY Brown Wire Center Limit Up Contact Contact DESCRIPTION Worm gear and retainer Low voltage wire harness High voltage wire harness Receiver logic board assy Cover
18. Drive coupling hub Light socket Light lens ACCESSORIES 953D 7806CB 3 Button Security Remote Control Includes visor clip Motion Detecting Control Panel Multi function door control with motion sensor that automatically turns opener lights on for 5 minutes when it detects a person entering the garage Sensor can be easily deactivated when desired SECURITY Keyless Entry Enables homeowner to operate garage door opener from outside by entering a password on a specially designed keyboard Also can add a temporary password for visitors or service persons This temporary password can be limited to a programmable number of hours or entries Garage Door Monitor Monitors the status of your garage door from inside your home Includes monitor and 1 garage door transmitter Additional transmitters available Order CLDM2 Limit 3 transmitters per monitor 8 Foot 2 4 m Rail Extension Kit To allow an 8 foot 2 4 m door to open fully 39 3 Button Mini Remote Control with Security With key ring and fastening strip Outside Quick Release Required for a garage with NO access door Remote Light Control Enables homeowner to turn on a lamp television or other appliance from their car with their garage door opener remote or from anywhere in their home with an additional Chamberlain Security remote Extension Brackets Optional For safety sensor installation
19. E FOAM Hardware for contains the motor unit and all parts illustrated below assembly and installation is shown on the next page Accessories will depend on the model purchased If Save the carton and packing material until installation and anything is missing carefully check the packing material adjustment is complete Rail Support 0 Braces 4 A 0 A Remote Control Visor Clip SECURITY f Keyless Entry Multi Function SS Door Control Panel SECURITY 3 Button Remote Control Sprocket Coupling Straight Door Arm Section Header Rail Brackets Curved Door Arm Section Safety Labels and Literature The Protector System 2 Safety Reversing Sensors 1 Sending Eye and 1 Receiving Eye Safety Reversing Sensor with attached 2 Conductor Mounting Bracket 2 White amp White Black Bell Wire Hardware Inventory Separate all hardware and group as shown below for the assembly and installation procedures ASSEMBLY HARDWARE oam Q a Sleeve 2 Clip 2 Hex bolt 1 4 20x7 16 14 Sprocket Coupling Sleeve Wire Clips 6 INSTALLATION HARDWARE Ip Q O Sd Carriage Bolt Wing Nut Ring Nut 5 16 18 6 Handle 1 4 20x1 2 2 1 4 20 2 Fastener 3 pih ION0C0U0 Lag Screw 5 16 9x1 5 8 2 Hex Bolt Insulated 5 16 18x7 8 4 Lock Washer 5 16 6 Staples 30 DOD D in 0000000000 Lag Screw 5 16 18x1 7 8 2 Screw 6ABx1 1 4 2 Screw 6 32x1 2 ju
20. ERE INJURY or DEATH ALL repairs to cables spring assemblies and other hardware ALL of which are under EXTREME tension MUST be made by a trained door systems technician ALWAYS disconnect electric power to garage door opener BEFORE making ANY repairs or removing covers 15 SAVE THESE INSTRUCTIONS 30 6 If obstructed while opening the door will stop 7 If fully open the door will not close when the beam is broken The sensor has no effect in the opening cycle If the sensor is not installed or is misaligned the door won t close from a hand held remote However you can close the door with the Door Control the Outdoor Key Switch or Keyless Entry if you activate them until down travel is complete If you release them too soon the door will reverse The opener lights will turn on under the following conditions when the opener is initially plugged in when power is restored after interruption when the opener is activated They will turn off automatically after 4 1 2 minutes or provide constant light when the Light feature on the Multi Function Door Control Panel is activated Bulb size is A19 Bulb power is 100 watts maximum Security light feature Lights will also turn on when someone walks through the open garage door With a Multi Function Door Control Panel this feature may be turned off as follows With the opener lights off press and hold the light button for 10 seconds until the light goes on th
21. ON e Center the bracket on the vertical centerline with the bottom edge of the bracket on the horizontal line as shown with the arrow pointing toward the ceiling e Mark the vertical set of bracket holes Drill 3 16 pilot holes and fasten the bracket securely to a structural support with the hardware provided HARDWARE SHOWN ACTUAL SIZE Lag Screw 5 16 9x1 5 8 CEILING HEADER BRACKET INSTALLATION e Extend the vertical centerline onto the ceiling as shown e Center the bracket on the vertical mark no more than 6 15 cm from the wall Make sure the arrow is pointing toward the wall The bracket can be mounted flush against the ceiling when clearance is minimal e Mark the side holes Drill 3 16 pilot holes and fasten bracket securely to a structural support with the hardware provided Ceiling Mounting Holes CEILING MOUNKONLY The nail hole is for positioning only You must use lag screw to mount the header bracket Wall Mounting Holes The nail hole is for positioning only You must use lag screws to mount the header bracket Optional V Wall Mounting Holes Vertical Centerline of Garage Door Lag Screws 5 16 9x1 5 8 1 e D Line 2x4 Header 7 Structural Bracket gt Ao Support 2 N ji Door Spring Garage Door Highest Point of Garage Door Travel Vertical Centerline of Garage Door Pa Finished Ceiling D a Vertical a lt Heade
22. PLIED WARRANTIES WILL EXIST OR APPLY AFTER SUCH PERIOD Some States do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you THIS LIMITED WARRANTY DOES NOT COVER NON DEFECT DAMAGE DAMAGE CAUSED BY IMPROPER INSTALLATION OPERATION OR CARE INCLUDING BUT NOT LIMITED TO ABUSE MISUSE FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE UNAUTHORIZED REPAIRS OR ANY ALTERATIONS TO THIS PRODUCT LABOR CHARGES FOR REINSTALLING A REPAIRED OR REPLACED UNIT REPLACEMENT OF BATTERIES AND LIGHT BULBS OR UNITS INSTALLED FOR NON RESIDENTIAL USE THIS LIMITED WARRANTY DOES NOT COVER ANY PROBLEMS WITH OR RELATING TO THE GARAGE DOOR OR GARAGE DOOR HARDWARE INCLUDING BUT NOT LIMITED TO THE DOOR SPRINGS DOOR ROLLERS DOOR ALIGNMENT OR HINGES THIS LIMITED WARRANTY ALSO DOES NOT COVER ANY PROBLEMS CAUSED BY INTERFERENCE ANY SERVICE CALL THAT DETERMINES THE PROBLEM HAS BEEN CAUSED BY ANY OF THESE ITEMS COULD RESULT IN A FEE TO YOU UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES ARISING IN CONNECTION WITH USE OR INABILITY TO USE THIS PRODUCT IN NO EVENT SHALL SELLER S LIABILITY FOR BREACH OF WARRANTY BREACH OF CONTRACT NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVERED HEREBY NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS PRODUCT Some states do not allow the exclusion or limitation of consequ
23. Panel Antenna FORCE ADJUSTMENT LABEL Open Force Close Force ADJUSTMENT STEP 3 Test the Safety Reversal System TEST e With the door fully open place a 1 1 2 3 8 cm board or a 2x4 laid flat on the floor centered under the garage door e Operate the door in the down direction The door must reverse on striking the obstruction ADJUST e If the door stops on the obstruction it is not traveling far enough in the down direction Increase the DOWN limit by turning the DOWN limit adjustment screw counterclockwise 1 4 turn NOTE On a sectional door make sure limit adjustments do not force the door arm beyond a straight up and down position See the illustration on page 25 e Repeat the test e When the door reverses on the 1 1 2 3 8 cm board remove the obstruction and run the opener through 3 or 4 complete travel cycles to test adjustment e If the unit continues to fail the Safety Reverse Test call for a trained door systems technician IMPORTANT SAFETY CHECK Test the Safety Reverse System after e Each adjustment of door arm length limits or force controls e Any repair to or adjustment of the garage door including springs and hardware e Any repair to or buckling of the garage floor e Any repair to or adjustment of the opener ADJUSTMENT STEP 4 Test The Protector System e Press the remote control push button to open the door e Plac
24. Parts and Service 40 Warranty 40 This garage door opener has been designed and tested to offer safe service provided it is installed operated maintained and tested in strict accordance with the instructions and warnings contained in this manual WARNING Mechanical A WARNING Electrical CAUTION When you see these Safety Symbols and Signal Words on the following pages they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them The hazard may come from something mechanical or from electric shock Read the warnings carefully When you see this Signal Word on the following pages it will alert you to the possibility of damage to your garage door and or the garage door opener if you do not comply with the cautionary statements that accompany it Read them carefully Preparing your garage door A WARNING ele ae To prevent possible SERIOUS INJURY or DEATH Disable looks e ALWAYS call a trained door systems technician if garage e Remove any ropes connected to garage door door binds sticks or is out of balance An unbalanced Complete the following test to make sure your garage door may not reverse when required garage door is balanced and is not sticking or binding e NEVER try to loosen move or adjust garage door door 1 Lift the door about halfway as shown Release the springs cables pulleys brackets or their hardware all of door If balanced i
25. ROVIDED Wea HORIZONTAL AND VERTICAL REINFORCEMENT IS NEEDED FOR LIGHTWEIGHT GARAGE _ HARDWARE SHOWN ACTUAL SIZE Self Threading Screw 1 4 14x5 8 ff Self Threading Screw 1 4 14x5 8 Top of Door Inside Garage Optional Placement METAL DOOR ae Lock Washer 5 16 Top of Door Nut 5 16 18 Optional Placement Carriage Bolt 5 16 x2 Not Provided WOOD DOOR For a door with no exposed framing or for the optional installation use lag screws 5 16 x1 1 2 Not Provided to fasten door bracket INSTALLATION STEP 13 Connect Door Arm to Trolley Follow instructions which apply to your door type as illustrated below and on the following page SECTIONAL DOORS ONLY Make sure garage door is fully closed Pull the emergency release handle to disconnect the outer trolley from the inner trolley Slide the outer trolley back away from the door about 2 5 cm as shown in Figures 1 2 and 3 Figure 1 Fasten straight door arm section to outer trolley with the 5 16 x1 clevis pin Secure the connection with a ring fastener Fasten curved section to the door bracket in the same way using the 5 16 x1 1 4 clevis pin Figure 2 Bring arm sections together Find two pairs of holes that line up and join sections Select holes as far apart as possible to increase door arm rigidity Figure 3 Hole alignment alternative If holes in curved arm ar
26. SERIOUS INJURY from a falling garage door opener fasten it SECURELY to structural supports of the garage Concrete anchors MUST be used if installing ANY brackets into masonry Structural Figure 1 Supports Measure Distance q Lag Screws lof 5 16 18x1 7 8 Lock Washer 5 16 Nut 5 16 18 Figure 2 Bracket ee Not Provided _ 7 7 FA Not Provided Bolt 5 16 18x7 8 Lock Washer 5 16 Nut 5 16 18 Bolt 5 16 18x7 8 Lock Washer 5 16 Nut 5 16 18 Figure 3 Lag Screws oe oe ee 5 16 18x1 7 8 __ 7 222 eee Not Provided Bolt 5 16 18x7 8 Lock Washer 5 16 Nut 5 16 18 Bolt 5 16 18x7 8 Lock Washer 5 16 Y j Nut 5 16 18 paso 2 A INSTALLATION STEP 7 Install the Door Control Locate door control within sight of door at a minimum height of 5 feet 1 5 m where small children cannot reach and away from moving parts of door and door hardware The installation surface must be smooth and flat If installing into drywall Figure 1 drill 5 32 holes and use anchors provided For pre wired installations as in new home construction it may be mounted to a single gang box Figure 2 NOTE After installation a green or amber indicator light behind the cover will indicate proper connection If not lit the Lock and Light features will not function reverse wires to correct Strip 7 16 11 mm of insulation from one end of bell wire and connect to
27. The Chamberlain Group Inc 845 Larch Avenue Elmhurst Illinois 60126 1196 www chamberlain com Aus GARAGE DOOR OPENER Model 995XD 1 2 HP For Residential Use Only Owner s Manual m Please read this manual and the enclosed safety materials carefully Fasten the manual near the garage door after installation The door WILL NOT CLOSE unless the Protector System is connected and properly aligned Periodic checks of the opener are required to ensure safe operation m The model number label is located on the front panel of your opener TABLE OF CONTENTS Introduction 2 7 Safety symbol and signal word review 2 Preparing your garage door 2 0 eeeee 3 Tools needed 000 cee eee 3 Pann rection E BAA ects TA ad aan ers 4 5 Carton inventory 00 00 eee 6 Hardware inventory 0c eee eee eee 7 Assembly 8 11 Assemble the rail 0000 20 e eee 8 9 Fasten the rail to the motor unit and install the trolley 0 0 0 0c eee eee 10 Attach the rail brackets 2200000 eee 11 Installation 11 26 Installation safety instructions 4 11 Determine the header bracket location 12 Install the header bracket 00 00005 13 Attach the rail to the header bracket 14 Install the Protector System 15 17 Position the opener 0 0c eee eee eee 18 Hang the opener
28. am to the receiving eye with a green indicator light If an obstruction breaks the light beam while the door is closing the door will stop and reverse to full open position and the opener lights will flash 10 times The units must be installed inside the garage so that the sending and receiving eyes face each other across the door no more than 6 15 cm above the floor Either can be installed on the left or right of the door as long as the sun never shines directly into the receiving eye lens The mounting brackets are designed to clip onto the track of sectional garage doors without additional hardware 4 WARNING Be sure power is not connected to the garage door opener BEFORE installing the safety reversing sensor To prevent SERIOUS INJURY or DEATH from a closing garage door e Correctly connect and align the safety reversing sensor This required safety device MUST NOT be disabled e Install the safety reversing sensor so beam is NO HIGHER than 6 15 cm above garage floor If it is necessary to mount the units on the wall the brackets must be securely fastened to a solid surface such as the wall framing Extension brackets see accessories are available if needed If installing in masonry construction add a piece of wood at each location to avoid drilling extra holes in masonry if repositioning is necessary The invisible light beam path must be unobstructed No part of the garage door or door tracks springs
29. approximately 1 2 1 cm Highest Point If you need to install the header bracket on a 2x4 M p on wall or ceiling use lag screws not provided Bai to securely fasten the 2x4 to structural supports as Ho shown here and on page 13 3 Open your door to the highest point of travel as shown rH Draw an intersecting horizontal line on the header wall above the high point Sectional door with curved track One piece door with horizontal track e 3 7 5 cm above the high point for sectional door and one piece door with track e 8 20 cm above the high point for one piece door without track etal This height will provide travel clearance for the top Header Wall 8 20 cm edge of the door 8 20 cm ae NOTE If the total number of inches exceeds the height available in your garage use the maximum height possible or refer to page 13 for ceiling installation 1 Highest Point i Of Travel Highest _ Point of Travel Hardware Pivot One piece door without track One piece door without track jamb hardware pivot hardware INSTALLATION STEP 2 Install the Header Bracket You can attach the header bracket either to the wall above the garage door or to the ceiling Follow the instructions which will work best for your particular requirements Do not install the header bracket over drywall If installing into masonry use concrete anchors not provided WALL HEADER BRACKET INSTALLATI
30. ave an access door in addition to the garage door If not Model 7702CB Emergency Key Release is required See Accessories page e Look at the garage door where it meets the floor Any gap between the floor and the bottom of the door must not exceed 1 4 6 mm Otherwise the safety reversal system may not work properly See Adjustment Step 3 Floor or door should be repaired SECTIONAL DOOR INSTALLATIONS e Do you have a steel aluminum fiberglass or glass panel door If so horizontal and vertical reinforcement is required Installation Step 12 e The opener should be installed above the center of the door If there is a torsion spring or center bearing plate in the way of the header bracket it may be installed within 4 feet 1 2 m to the left or right of the door center See Installation Steps 1 and 12 re FINISHED CEILING Support bracket amp fastening hardware is required See page 19 on ao naa A of CLOSED POSITION Header Rail Assembly Bracket Straight Door Spring Emergency Release Rope amp Handle Bracket Planning Continued ONE PIECE DOOR INSTALLATIONS Generally a one piece door does not require reinforcement If your door is lightweight refer to the information relating to sectional doors in Installation Step 12 Depending on your door s construction you may need additional mounting hardwar
31. dge of the door OR directly below any structural support across the top of the door 3 Mark drill holes and install as follows depending on your door s construction Metal or light weight doors using a vertical angle iron brace between the door panel support and the door bracket e Drill 3 16 fastening holes Secure the door bracket using the two 1 4 14x5 8 self threading screws Figure 2A e Alternately use two 5 16 bolts lock washers and nuts not provided Figure 2B Metal insulated or light weight factory reinforced doors e Drill 3 16 fastening holes Secure the door bracket using the self threading screws Figure 3 Wood Doors e Use top and bottom or side to side door bracket holes Drill 5 16 holes through the door and secure bracket with 5 16 x2 carriage bolts lock washers and nuts not provided Figure 4 NOTE The 1 4 14x5 8 self threading screws are not intended for use on wood doors fT HARDWARE SHOWN ACTUAL SIZE Self Threading Screw 1 4 14x5 8 23 CAUTION Fiberglass aluminum or lightweight steel garage doors WILL REQUIRE reinforcement BEFORE installation of door bracket Contact your door manufacturer for reinforcement kit Header Bracket Bracket Location oe ee HORIZONTAL AND VERTICAL REINFORCEMENT IS NEEDED of FOR LIGHTWEIGHT GARAGE DOORS FIBERGLASS ALUMINUM STEEL DOORS WITH GLASS PANEL ETC NOT PROVIDED Vertical Centerline__ o
32. djustment Step 3 Once a Year e Oil door rollers bearings and hinges The opener does not require additional lubrication Do not grease the door tracks 32 THE REMOTE CONTROL BATTERY 4 amp WARNING To prevent possible SERIOUS INJURY or DEATH e NEVER allow small children near batteries e If battery is swallowed immediately notify doctor The lithium battery should produce power for up to 5 years 4 amp WARNING To reduce risk of fire explosion or chemical burn e Replace ONLY with 3V2032 coin batteries e Do NOT recharge disassemble heat above 100 C 212 F or incinerate To replace battery use the visor clip or screwdriver blade to pry open the case as shown Insert battery positive side up Dispose of old battery properly Replace the battery with only 3V2032 coin cell batteries Battery f positive eS side up NOTICE To comply with FCC and or Industry Canada rules IC adjustment or modifications of this receiver and or transmitter are prohibited except for changing the code setting or replacing the battery THERE ARE NO OTHER USER SERVICEABLE PARTS Tested to Comply with FCC Standards FOR HOME OR OFFICE USE Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation HAVING A PROBLEM 1 My door
33. e TT Self Threading Screw D Il Anch 2 1 4 14x5 8 rywall Anchors 2 Spacer Clevis Pin Clevis Pin 5 16 x2 3 4 1 Clevis Pin 5 16 x1 1 5 16 x1 1 4 1 ASSEMBLY STEP 1 CAUTION Assemble the Rail To prevent INJURY from pinching keep hands and fingers away from the joints while assembling the rail To avoid installation difficulties do not run the garage door opener until instructed to do so 1 Open the rail carton and remove the contents onto a level work surface Keep it clean and free of debris HARDWARE SHOWN ACTUAL SIZE while you are working 2 Identify the rail sections and orient the sections on a flat surface as shown The back rail has a black gear on one end The header rail has a black plastic rack inside the rail on the screw The remaining section is Hex Bolt 1 4 20x7 16 the center rail NOTE Use caution when handling the center rail section The screw can slip out if the section is tipped up too far Remove Cardboard Packing Rail Assembly D S Rail Ass mbly Q D Remove Cardboard Packing Sprocket Coupling Remove Cardboard Packing Rail Assembly Carton Hex Bolts ass 6 P Hex Bolts 1 4 20x7 16 Hex Bolts 1 4 20x7 16 Center Rail Hex Bolts 1 4 20x7 16 Assemble the Rail continued 3 Attach rail support braces to the back rail Loosely insert 1 4 20x7 16 hex bolts into the aligned holes of the end rail and rail support
34. e above holes in straight arm disconnect straight arm Cut about 6 15 cm from the solid end Reconnect to trolley with cut end down as shown Bring arm sections together Find two pairs of holes that line up and join with bolts lock washers and nuts Pull the emergency release handle toward the opener at a 45 angle so that the trolley release arm is horizontal Proceed to Adjustment Step 1 page 27 Trolley will re engage automatically when opener is operated HARDWARE SHOWN ACTUAL SIZE Nut 5 16 18 Lock Washer 5 16 Ring Fastener Clevis Pin Hex Bolt 5 16 x1 1 4 Door Bracket 5 16 18x7 8 Clevis Pin 5 16 x1 Trolley Figure 1 Inner Outer Trolley I Clevis Pin Fastener B 16 x1 Straight Door Arm Emergency Release Handle y Bracket RS Clevis Pin 5 16 x1 1 4 o00Q0 00000 Curved Door Arm Nuts 5 16 18 Bolts 5 16 18x7 8 Nuts 5 16 18 Bolts 5 16 18x7 8 Q Cut this end Figure 3 ALL ONE PIECE DOORS 1 Assemble the door arm Figure 4 e Fasten the straight and curved door arm sections together to the longest possible length with a 2 or 3 hole overlap e With the door closed connect the straight door arm section to the door bracket with the 5 16 x1 1 4 clevis pin e Secure with a ring fastener 2 Adjustment procedures Figure 5 e On one piece doors before connecting the door arm to the
35. e for the door bracket Step 12 Safety Reversing Sensor Safety Reversing Sensor Header Wall ONE PIECE DOOR WITHOUT TRACK ee Gap between f and bottom of door must not exceed 1 4 6 mm Gap between f joor Access Door Safety Reversing Sensor 4 amp WARNING Without a properly working safety reversal system persons particularly small children could be SERIOUSLY INJURED or KILLED by a closing garage door e The gap between the bottom of the garage door and the floor MUST NOT exceed 1 4 6 mm Otherwise the safety reversal system may not work properly e The floor or the garage door MUST be repaired to eliminate FINISHED CEILING Support bracket amp fastening hardware is required See page 19 Motor unit Wall mounted Door Control Rail Bracket CLOSED POSITION Emergency Release Curved Rope amp Handle Door Door Arm Arm CLOSED POSITION Safety oor and bottom of door must not exceed 1 4 6 mm Access Door Reversing Sensor Rail Bracket Header Curved Bracket Door Arm Trolley l Door Straight Bracket D or Emergency Release Rope amp Handle Carton Inventory Your garage door opener is packaged in one carton which PARTS MAY BE STUCK IN TH
36. e indicator light glows steadily but the receiving eye indicator light doesn t e Check alignment e Check for an open wire to the receiving eye 3 If the receiving eye indicator light is dim realign either sensor NOTE When the invisible beam path is obstructed or misaligned while the door is closing the door will reverse If the door is already open it will not close The opener lights will flash 10 times See page 15 INSTALLATION STEP 12 Fasten the Door Bracket Follow instructions which apply to your door type as illustrated below or on the following page A horizontal reinforcement brace should be long enough to be secured to two or three vertical supports A vertical reinforcement brace should cover the height of the top panel Figure 1 shows one piece of angle iron as the horizontal brace For the vertical brace 2 pieces of angle iron are used to create a U shaped support The best solution is to check with your garage door manufacturer for an opener installation door reinforcement kit NOTE Many door reinforcement kits provide for direct attachment of the clevis pin and door arm In this case you will not need the door bracket proceed to Step 13 SECTIONAL DOORS 1 Center the door bracket on the previously marked vertical centerline used for the header bracket installation Note correct UP placement as stamped inside the bracket 2 Position the top edge of the bracket 2 4 5 10 cm below the top e
37. e the opener carton in the path of the door e Press the remote control push button to close the door The door will not move more than an inch 2 5 cm and the opener lights will flash The garage door opener will not close from a remote if the indicator light in either sensor is off alerting you to the fact that the sensor is misaligned or obstructed If the opener closes the door when the safety reversing sensor is obstructed and the sensors are no more than 6 15 cm above the floor call for a trained door systems technician 29 4 amp WARNING Without a properly installed safety reversal system persons particularly small children could be SERIOUSLY INJURED or KILLED by a closing garage door e Safety reversal system MUST be tested every month e If one control force or travel limits is adjusted the other control may also need adjustment e After ANY adjustments are made the safety reversal system MUST be tested Door MUST reverse on contact with 1 1 2 high 3 8 cm object or 2x4 laid flat on the floor EE az o 1 1 2 3 8 cm board or a 2x4 laid flat 4 amp WARNING Without a properly installed safety reversing sensor persons particularly small children could be SERIOUSLY INJURED or KILLED by a closing garage door
38. en off again To restore this feature start with the opener lights on then press and hold the light button for 10 seconds until the light goes off then on again Using the Wall Mounted Door Control THE MULTI FUNCTION DOOR CONTROL Press the lighted push button to open or close the door Press again to reverse the door during the closing cycle or to stop the door while it s opening Light feature Press the Light button to turn the opener light on or off It will not control the opener lights when the door is in motion If you turn it on and then activate the opener the light will remain on for 4 1 2 minutes Press again to turn it off sooner The 4 1 2 minute interval can be changed to 1 1 2 2 1 2 or 3 1 2 minutes as follows Press and hold the Lock button until the light blinks about 10 seconds A single blink indicates that the timer is reset to 1 1 2 minutes Repeat the procedure and the light will blink twice resetting the timer to 2 1 2 minutes Repeat again for a 3 1 2 minute interval etc up to a maximum of four blinks and 4 1 2 minutes Lock feature Designed to prevent operation of the door from hand held remote controls However the door will open and close from the Door Control the Outdoor Keylock and the Keyless Entry Accessories To activate press and hold the Lock button for 2 seconds The push button light will flash as long as the Lock feature is on To turn off press and hold the Lock button again f
39. ential incidental or special damages so the above limitation or exclusion may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state fl Ae eee eee eee eee eee eee eee ee eee eee eee eee eee eee eee eee el eel 2007 The Chamberlain Group Inc 114A3330 All Rights Reserved
40. eyless Entry System If you purchase a new remote or if you wish to deactivate any remote follow the instructions in the Programming section Activate your opener with any of the following e The hand held Remote Control Hold the large push button down until the door starts to move e The wall mounted Door Control Hold the push button or bar down until the door starts to move e The Keyless Entry See Accessories If provided with your garage door opener it must be programmed before use See Programming When the opener is activated with the safety reversing sensor correctly installed and aligned 1 If open the door will close If closed it will open 2 If closing the door will reverse 3 If opening the door will stop 4 If the door has been stopped in a partially open position it will close 5 If obstructed while closing the door will reverse If the obstruction interrupts the sensor beam the opener lights will blink for five seconds 14 If one control force or travel limits is adjusted the other control may also need adjustment After ANY adjustments are made the safety reversal system MUST be tested Safety reversal system MUST be tested every month Garage door MUST reverse on contact with 1 1 2 high 3 8 cm object or a 2x4 laid flat on the floor ALWAYS KEEP GARAGE DOOR PROPERLY BALANCED see page 3 An improperly balanced door may not reverse when required and could result in SEV
41. f Garage Door Figure 1 Vertical Not Provided Reinforcement Vertical Reinforcement Centerline of Garage Door Bolt 5 16 18x2 Of Bracket ae Lock Washer Bracket A ne M aa Self Threading Y Screw 1 4 14x5 8 Figure 2B Not Provided nside Edge of Door or Reinforcement Board Bolt ae gee i Vertical Centerline of Garage Door Vertical Centerline Figure 4 Screw 1 4 14x5 8 Figure 3 ONE PIECE DOORS Please read and comply with the warnings and reinforcement instructions on the previous page They apply to one piece doors also e Center the door bracket on the top of the door in line with the header bracket as shown Mark either the left and right or the top and bottom holes e Metal Doors Drill 3 16 pilot holes and fasten the bracket with the 1 4 14x5 8 self threading screws provided Wood Doors Drill 5 16 holes and use 5 16 x2 carriage bolts lock washers and nuts not provided or 5 16 x1 1 2 lag screws not provided depending on your installation needs NOTE The door bracket may be installed on the top edge of the door if required for your installation Refer to the dotted line optional placement drawing Header Wall Optional Placement of Door Bracket 1 Vertical Centerline of Garage Door DOORS FIBERGLASS ALUMINUM STEEL DOORS WITH GLASS PANEL ETC NOT P
42. ge To deactivate any unwanted remote first erase all codes door opener the large button Press and hold the learn button on gt factory programmes 1o motor unit until the learn indicator light operate it ACANNA punons goes out approximately 6 seconds All on any Security 3 Button previous codes are now erased Temor OF Compactremeig can be programmed to Reprogram each remote or keyless entry aaa operate other Security you wish to use garage door openers To Add Reprogram or Change a Keyless Entry PIN NOTE Your new Keyless Entry must be programmed to operate your garage door opener USING THE MULTI FUNCTION DOOR CONTROL USING THE LEARN BUTTON 1 Press and release the learn button on motor unit The learn indicator light will glow steadily for 30 seconds 2 Within 30 seconds enter a four digit personal identification number PIN of your choice on the keypad Then press and hold the ENTER button 3 Release the button when the motor unit lights blink It has learned the N code If light bulbs are not installed two clicks will be heard x To change an existing known PIN If the existing PIN is known it may be changed by one person without using a ladder 1 Press the four buttons for the present PIN t
43. hen press and hold the button The opener light will blink twice Release the button 2 Press the new 4 digit PIN you have chosen then press Enter The motor unit lights will blink once when the PIN has been learned Test by pressing the new PIN then press Enter The door should move To set a temporary PIN You may authorize access by visitors or service people with a temporary 4 digit PIN After a programmed number of hours or number of accesses this temporary PIN expires and will no longer open the door It can be used to close the door even after it has expired To set a temporary PIN 1 Press the four buttons for your personal entry PIN not the last temporary PIN then press and hold the button The opener light will blink three times Release the button NOTE This method requires two people if the Keyless Entry is already mounted outside the garage 1 Enter a four digit personal identification number PIN of your choice on the keypad Then press and hold ENTER 2 While holding the ENTER button press and hold the LIGHT button on the Multi Function Door Control w Continue holding the ENTER and LIGHT buttons while you press the push bar on the Multi Function Door Control all three buttons are held 4 Release buttons when the motor unit lights blink It has learned the code If N light bulbs are not installed two click
44. ires from motor unit Momentarily short across red and white terminals with jumper wire If motor unit activates replace door control wires Symptom Sending indicator light glows steadily receiving indicator light is dim or flashing e Realign receiving eye sensor clean lens and secure brackets e Verify door track is firmly secured to wall and does not move Symptom Motor has over heated the motor unit does not operate RPM Sensor Short travel 6 8 15 20 cm e Unplug unit to reset Try to operate motor unit check diagnostic code e If it is still flashing 5 times and motor unit moves 6 8 15 20 cm replace RPM sensor e If motor unit doesn t operate motor unit is overheated Wait 30 minutes and retry If motor unit still will not operate replace logic board Symptom Motor unit doesn t operate e Replace logic board because motor rarely fails PROGRAMMING NOTICE If this Security garage door opener is operated with a non rolling code transmitter the technical measure in the receiver of the garage door opener which provides security against code theft devices will be circumvented The owner of the copyright in the garage door opener does not authorize the purchaser or supplier of the non rolling code transmitter to circumvent that technical measure Your garage door opener has already been programmed at the factory to operate with your hand held remote control The door will open and close when you press
45. lease Rope and Handle e Thread one end of the rope through the hole in the top of the red handle so NOTICE reads right side up as shown Secure with an overhand knot at least 1 2 5 cm from the end of the rope to prevent slipping Thread the other end of the rope through the hole in the release arm of the outer trolley e Adjust rope length so the handle is 6 feet 1 83 m above the floor Ensure that the rope and handle clear the tops of all vehicles to avoid entanglement Secure with an overhand knot NOTE If it is necessary to cut the rope heat seal the cut end with a match or lighter to prevent unraveling CAUTION To prevent possible OVERHEATING of the endpanel or light socket DO NOT use short neck or specialty light bulbs e DO NOT use halogen bulbs Use ONLY incandescent To prevent damage to the opener e DO NOT use bulbs larger than 100W e ONLY use A19 size bulbs 100 Watt Max Standard Light Bulb K os 100 Watt Max Standard Light Bulb 4 amp WARNING To prevent possible SERIOUS INJURY or DEATH from a falling garage door e If possible use emergency release handle to disengage trolley ONLY when garage door is CLOSED Weak or broken springs or unbalanced door could result in an open door falling rapidly and or unexpectedly e NEVER use emergency release handle unless garage doorway is clear of persons and obstructions e NEVER use handle to pull door open or closed If
46. nding eye amber indicator light will glow regardless of alignment or obstruction If the green indicator light in the receiving eye is off dim or flickering and the invisible light beam path is not obstructed alignment is required e Loosen the sending eye wing nut and readjust aiming directly at the receiving eye Lock in place e Loosen the receiving eye wing nut and adjust the sensor until it receives the sender s beam When the green indicator light glows steadily tighten the wing nut 22 A WARNING To prevent possible SERIOUS INJURY or DEATH from electrocution or fire e Be sure power is not connected to the opener and disconnect power to circuit BEFORE removing cover to establish permanent wiring connection e Garage door installation and wiring MUST be in compliance with all local electrical and building codes e NEVER use an extension cord 2 wire adapter or change plug in any way to make it fit outlet Be sure the opener is grounded PERMANENT WIRING CONNECTION Ground Tab Green Ground Screw Ground Wire White Wire Black Wire TROUBLESHOOTING THE SAFETY REVERSING SENSORS 1 If the sending eye indicator light does not glow steadily after installation check for e Electric power to the opener e A short in the white or white black wires These can occur at staples or at opener connections e Incorrect wiring between sensors and opener e A broken wire 2 If the sending ey
47. ng height from ceiling INSTALLATION STEP 6 Hang the Opener Three representative installations are shown Yours may be different Hanging brackets should be angled Figure 1 to provide rigid support On finished ceilings Figure 2 attach a sturdy metal bracket to structural supports before installing the opener This bracket and fastening hardware are not provided see accessories Existing brackets from a previous installation may be fastened to the sides of the motor unit as in Figures 1 and 2 or to the mounting tabs as shown in Figure 3 Then continue with step 6 below Measure the distance from each side of the motor unit to the structural support 2 Cut both pieces of the hanging bracket to required lengths Drill 3 16 pilot holes in the structural supports 4 Attach one end of each bracket to a support with 5 16 18x1 7 8 lag screws Fasten the opener to the hanging brackets with 5 16 18x7 8 hex bolts lock washers and nuts 6 Check to make sure the rail is centered over the door or in line with the header bracket if the bracket is not centered above the door 7 Remove the 2x4 Operate the door manually If the door hits the rail raise the header bracket NOTE DO NOT connect power to opener at this time oo o HARDWARE SHOWN ACTUAL SIZE Lag Screw 5 16 18x1 7 8 mi Hex Bolt 5 16 18x7 8 Nut 5 16 18 Lock Washer 5 16 4 amp WARNING To avoid possible
48. o the quick connect terminals as follows white to white and white red to red white to white and white black to grey NOTE When connecting multiple door controls to the opener twist same color wires together Insert wires into quick connect holes white to white and red white to red 6 Use tacks or staples to permanently attach entrapment warning label to wall near door control and manual release safety reverse test label in a prominent location on inside of garage door NOTE DO NOT connect the power and operate the opener at this time The trolley will travel to the full open position but will not return to the close position until the sensor beam is connected and properly aligned 20 To prevent possible SERIOUS INJURY or DEATH from electrocution e Be sure power is not connected BEFORE installing door control e Connect ONLY to 24 VOLT low voltage wires To prevent possible SERIOUS INJURY or DEATH from a closing garage door e Install door control within sight of garage door out of reach of children at a minimum height of 5 feet 1 52 m and away from all moving parts of door e NEVER permit children to operate or play with door control push buttons or remote control transmitters e Activate door ONLY when it can be seen clearly is properly adjusted and there are no obstructions to door travel e ALWAYS keep garage door in sight until completely closed NEVER permit anyone to cross path of closing garage door
49. oles as a template to locate and drill 2 3 16 diameter pilot holes on the wall at each side of the door no higher than 6 15 cm above the floor e Attach brackets to wall with lag screws Not provided e If using extension brackets or wood blocks adjust right and left assemblies to the same distance out from the mounting surface Make sure all door hardware obstructions are cleared Floor installation Figure 4 e Use wood blocks or extension brackets See Accessories to elevate sensor brackets so the lenses will be no higher than 6 15 cm above the floor e Carefully measure and place right and left assemblies at the same distance out from the wall Be sure all door hardware obstructions are cleared e Fasten to the floor with concrete anchors as shown HARDWARE SHOWN ACTUAL SIZE m OD A Wing Nut 1 4 20 Carriage Bolt 1 4 20x1 2 Staples Figure 1 DOOR TRACK MOUNT RIGHT SIDE Indicator Y Sensor KX Bracket Figure 2 WALL MOUNT RIGHT SIDE Fasten Wood Block to Wall with Lag Screws Not Provided Indicator Light Sensor Bracket a Figure 3 WALL MOUNT RIGHT SIDE Extension Bracket See Accessories Provided with Extension Bracket Sensor Provided with Bracket Extension lt Bracket Ka Indicator Lens Light Figure 4 FLOOR MOUNT RIGHT SIDE Attach with Concrete Anchors Not Provided
50. or 2 seconds The push button light will stop flashing The Lock feature will also turn off whenever the learn button on the motor unit panel is activated Lighted Push Button Lock Button Light Button Additional feature when used with the 3 Button hand held remote To control the opener lights In addition to operating the door you may program the remote to operate the lights 1 With the door closed press and hold as i a small remote button that you want to control the light 2 Press and hold the Light button on the door control 3 While holding the Light button press and hold the Lock button on the door control 4 After the opener lights flash release all buttons 31 To Open the Door Manually 4 amp WARNING To prevent possible SERIOUS INJURY or DEATH from a falling garage door e f possible use emergency release handle to disengage trolley ONLY when garage door is CLOSED Weak or broken springs or unbalanced door could result in an open door falling rapidly and or unexpectedly e NEVER use emergency release handle unless garage doorway is clear of persons and obstructions e NEVER use handle to pull door open or closed If rope knot becomes untied you could fall DISCONNECT THE TROLLEY The door should be fully closed if possible Pull down on the emergency release handle so that the trolley release arm snaps into a vertical position and lift the door manually The lockout featu
51. own 2 Slip the coupling over the rail sprocket 3 Slide the rail through the motor unit bracket until the coupling fits securely over the motor unit sprocket 4 Align the four bolt holes in the rail with those in the motor unit bracket Insert four 1 4 20x7 16 hex bolts Tighten securely with a 3 8 socket wrench 5 Disengage trolley by turning the release arm down arrow pointing up Slide trolley onto and along the bottom of the rail until it aligns with the rack Turn release arm up arrow pointing away from motor unit This will join the rack and the trolley Motor Unit Bracket Motor Unit Sprocket Hex Bolts 1 4 20x7 16 Rail a Sprocket Rail Assembly Foam Packaging Arrow must point up To the motor unit Hex Bolts 1 4 20x7 16 ASSEMBLY STEP 3 Attach the Rail Brackets e Align rail brackets to end of rail assembly as shown e Insert two 1 4 20x7 16 hex bolts Tighten securely with a 3 8 socket You have now finished assembling your garage door opener Please read the following warnings before proceeding to the installation section INSTALLATION Rail Brackets Hex Bolt 1 4 20 x 7 16 Hex Bolt 1 4 20x7 16 HARDWARE SHOWN ACTUAL SIZE Hex Bolt 1 4 20x7 16 IMPORTANT INSTALLATION INSTRUCTIONS A amp WARNING To reduce the risk of SEVERE INJURY or DEATH READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS Install garage door opener onl
52. passes both of these tests no limit adjustments are necessary unless the reversing test fails Adjustment Step 3 page 29 Adjustment procedures are outlined below Read the procedures carefully before proceeding to Adjustment Step 2 Use a screwdriver to make limit adjustments Run the opener through a complete travel cycle after each adjustment NOTE Repeated operation of the opener during adjustment procedures may cause the motor to overheat and shut off Simply wait 15 minutes and try again If anything interferes with the door s upward travel it will stop If anything interferes with the door s downward travel including binding or unbalanced doors it will reverse HOW AND WHEN TO ADJUST THE LIMITS e If the door does not open completely but opens at least 5 feet 1 5 m Increase up travel Turn the UP limit adjustment screw clockwise One turn equals 2 5 cm of travel If door does not open at least 5 feet 1 5 m Adjust the UP open force as explained in Adjustment Step 2 If the door does not close completely Increase down travel Turn the down limit adjustment screw counterclockwise One turn equals 2 5 cm of travel If door still won t close completely try lengthening the door arm page 25 and decreasing the down limit If the opener reverses in fully closed position Decrease down travel Turn the down limit adjustment screw clockwise One turn equals 2 5 cm of travel e If the door rever
53. prevent possible SERIOUS INJURY or DEATH ee r e Header bracket MUST be RIGIDLY fastened to structural Structural support on header wall or ceiling otherwise garage door Supports might not reverse when required DO NOT install header BD J VA bracket over drywall ee pall e Concrete anchors MUST be used if mounting header TH Dy bracket or 2x4 into masonry yyy A oo oo 2 e NEVER try to loosen move or adjust garage door springs cables pulleys brackets or their hardware all of which are under EXTREME tension o e ALWAYS call a trained door systems technician if garage door binds sticks or is out of balance An unbalanced TS Dy Level garage door might not reverse when required YS Installation procedures vary according to garage door types Follow the instructions which apply to your door 1 Close the door and mark the inside vertical centerline of the garage door 2 Extend the line onto the header wall above the door You can fasten the header bracket within 4 feet 1 22 m of the left or right of the door center only if a torsion spring or center bearing plate is in the way or you can attach it to the ceiling see page 13 when clearance is minimal It may be mounted on the wall upside down if necessary to o Header Wall 1 3 7 5 cm Track Hl ASSN ISNS Highest Point gain
54. r Centerline Bracket Of Garage Door l 2 Lag Screws 5 16 9x1 5 8 Header Wall Garage Door Centerline of Garage Door INSTALLATION STEP 3 Attach the Rail to the Header Bracket e Position the opener on the garage floor below the header bracket Use packing material as a protective base NOTE If the door spring is in the way you ll need help Have someone hold the opener securely on a temporary support to allow the rail to clear the spring Position the header rail bracket against the header bracket Align the bracket holes and join with a clevis pin 5 16 x2 3 4 as shown Spacer can be installed on either side of rail e Insert a ring fastener to secure Header Wall Header Bracket Header Rail Bracket Ring Fastener Header Bracket Clevis Pin k 5 16 x2 3 4 ea Header Rail Bracket Garage Door Opener Carton or Temporary Support HARDWARE SHOWN ACTUAL SIZE Cd OD Clevis Pin 5 16 x2 3 4 Ring Fastener Spacer INSTALLATION STEP 4 Install The Protector System The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction IMPORTANT INFORMATION ABOUT THE SAFETY REVERSING SENSOR When properly connected and aligned the sensor will detect an obstacle in the path of its electronic beam The sending eye with an amber indicator light transmits an invisible light be
55. r to the fully closed trolley door arm positions in the illustration If the arm is behind the connector hole adjust the limit further One full turn equals 2 5 cm of trolley travel 3 Connect the door arm to the trolley e Close the door and join the curved arm to the connector hole in the trolley with the remaining clevis pin It may be necessary to lift the door slightly to make the connection e Secure with a ring fastener e Run the opener through a complete travel cycle If the door has a slight backward slant in full open position as shown in the illustration decrease the UP limit until the door is parallel to the floor NOTE When setting the up limit on the following page the door should not have a backward slant when fully open as illustrated below A slight backward slant will cause unnecessary bucking and or jerking operation as the door is being opened or closed from the fully open position Closed Door Erina lo Tre a I at D7 Door Arm STTS Backward Slant Incorrect ADJUSTMENT STEP 1 Adjust the UP and DOWN Travel Limits Limit adjustment settings regulate the points at which the door will stop when moving up or down To operate the opener press the Door Control push bar Run the opener through a complete travel cycle e Does the door open and close completely e Does the door stay closed and not reverse unintentionally when fully closed If your door
56. rce beyond the minimum amount required to close the door 2 Test the UP open force e Grasp the door bottom when the door is about halfway through UP open travel The door should stop If the door is hard to hold or doesn t stop DECREASE UP open force by turning the control counterclockwise Make small adjustments until the door stops easily and opens fully After each adjustment run the opener through a complete travel cycle e If the door doesn t open at least 5 feet 1 5 m INCREASE UP open force by turning the control clockwise Make small adjustments until door opens completely Readjust the UP limit if necessary After each adjustment run the opener through a complete travel cycle 28 4 amp WARNING Without a properly installed safety reversal system persons particularly small children could be SERIOUSLY INJURED or KILLED by a closing garage door e Too much force on garage door will interfere with proper operation of safety reversal system e NEVER increase force beyond minimum amount required to close garage door e NEVER use force adjustments to compensate for a binding or sticking garage door e If one control force or travel limits is adjusted the other control may also need adjustment e After ANY adjustments are made the safety reversal system MUST be tested Door MUST reverse on contact with 1 1 2 high 3 8 cm object or 2x4 laid flat on floor Force Adjustment Controls Back
57. re prevents the trolley from reconnecting automatically and the door can be raised and lowered manually as often as necessary Trolley Release Arm in Manual Disconnect Position Lockout position Manual disconnect TO RE CONNECT THE TROLLEY Pull the emergency release handle toward the opener at an angle so that the trolley release arm is horizontal The trolley will reconnect on the next UP or DOWN operation either manually or by using the door control or remote Trolley N Release Q Arm To reconnect Emergency Release Handle Pull at 45 angle CARE OF YOUR OPENER LIMIT AND FORCE ADJUSTMENTS Weather conditions may cause some minor changes in door operation FORCE CONTROLS Q Cae v 4 requiring some re adjustments particularly during the first year of operation Pages 27 and 28 refer to the limit and force adjustments Only a screwdriver is required Follow the instructions carefully Repeat the safety reverse test Adjustment Step 3 page 29 after any adjustment of limits or force LIMIT CONTROLS MAINTENANCE SCHEDULE Once a Month e Manually operate door If it is unbalanced or binding call a trained door systems technician e Check to be sure door opens amp closes fully Adjust limits and or force if necessary See pages 27 and 28 e Repeat the safety reverse test Make any necessary adjustments See A
58. s will be heard X 2 Press the temporary 4 digit PIN you have chosen then press Enter The opener light will blink four times 3 To set the number of hours this temporary PIN will work press the number of hours up to 255 then press OR 3 To set the number of times this temporary PIN will work press the number of times up to 255 then press The opener light will blink once when the temporary PIN has been learned Test by pressing the four buttons for the temporary PIN then press Enter The door should move If the temporary PIN was set to a certain number of openings remember that the test has used up one opening To clear the temporary password repeat steps 1 3 setting the number of hours or times to 0 in step 3 One Button Close Opener can be closed by pressing only the ENTER button if the one button close feature has been activated This feature has been activated at the factory To activate or deactivate this feature press and hold buttons 1 and 9 for 10 seconds The keypad will blink twice when the one button close is active The keypad will blink four times when one button close is deactivated REPAIR PARTS Rail Assembly Parts KEY PART NO NO DESCRIPTION 810275 Rack 41A6263 Hardware bag includes sprocket coupling 12B890 Left rail bracket 12B900 Right rail bracket 41A6264 Screw drive rail assembly Complete 7 2 1 m 12B889 Rail support brace 41A6262 Complete trolley assembly 41
59. ses when closing and there is no visible interference to travel cycle If the opener lights are flashing the Safety Reversing Sensors are either not installed misaligned or obstructed See Troubleshooting page 22 27 4 amp WARNING Without a properly installed safety reversal system persons particularly small children could be SERIOUSLY INJURED or KILLED by a closing garage door e Incorrect adjustment of garage door travel limits will interfere with proper operation of safety reversal system e If one control force or travel limits is adjusted the other control may also need adjustment e After ANY adjustments are made the safety reversal system MUST be tested Door MUST reverse on contact with 1 1 2 high 3 8 cm object or 2x4 laid flat on floor CAUTION To prevent damage to vehicles be sure fully open door provides adequate clearance Limit Adjustment Screws Left Side Panel 1 SJ ADJUSTMENT LABEL Test the door for binding Pull the emergency release handle Manually open and close the door If the door is binding or unbalanced call for a trained door systems technician If the door is balanced and not binding adjust the DOWN close force See Adjustment Step 2 ADJUSTMENT STEP 2 Adjust the Force Force adjustment controls are located on the back panel of the motor unit Force adjustment settings regulate the amount of power required to open
60. t should stay in place supported which are under EXTREME tension entirely by its springs e Disable ALL locks and remove ALL ropes connected to BEFORE installing an ting gar 2 Raise and lower the door to see if there is any ane aa E ang operating garage dour binding or sticking If your door binds sticks or is out of balance call a trained door systems technician CAUTION To prevent damage to garage door and opener e ALWAYS disable locks BEFORE installing and operating the opener e ONLY operate garage door opener at 120V 60 Hz to avoid malfunction and damage Sectional Door Tools needed One Piece Door During assembly installation and adjustment of the opener instructions will call for hand tools as illustrated below LOON Carpenter s m L Level Optional Hack Saw SS Wire Cutters SSS _ 3 16 5 16 and LE Claw Hammer 5 32 Drill Bits Pliers O R Em 1 2 and 3 8 Socket an ockets Stepladder and Wrench Screwdriver Adjustable End Wrench Planning Identify the type and height of your garage door Survey your garage area to see if any of the conditions below apply to your installation Additional materials may be required You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener Depending on your requirements there are
61. the two screw terminals on back of door control by color white wire to WHT and white red wire to the RED Figure 3 2 Remove cover by gently prying on a side corner near the top of the cover with a small flat head screwdriver Figure 4 Fasten with 6ABx1 1 4 self tapping screws drywall installation or 6 32x1 machine screws into gang box as follows e Drill and install bottom screw allowing 1 8 3 mm to protrude above wall surface e Position bottom of door control on screw head and slide down to secure Adjust screw for snug fit e Install top screw with care to avoid cracking plastic housing Do not overtighten e Insert bottom tabs and snap on cover NOTE The push bar may stick if the door control is not mounted on a smooth surface If a click is not heard when pressing the push bar loosen the two mounting screws or relocate the door control to a smoother surface 3 Standard installation only Run bell wire up wall and across ceiling to motor unit Use insulated staples to secure wire in several places Do not pierce wire with a staple creating a short or open circuit If your access door is near the garage door you may run this wire with the Safety Reversing Sensor wires along the top of the rail See page 17 4 Insert all wires through the opening on top of motor unit above the terminal block on the back panel Figure 4 5 Strip 7 16 11 mm of insulation from each set of bell wires Connect bell wires t
62. trolley the travel limits must be adjusted Limit adjustment screws are located on the left side panel as shown on page 27 Follow adjustment procedures below e Open door adjustment decrease UP travel limit Turn the UP limit adjustment screw counter clockwise 4 turns Press the Door Control push button The trolley will travel to the fully open position Manually raise the door to the open position parallel to the floor and lift the door arm to the trolley The arm should touch the trolley just in back of the door arm connector hole Refer to the fully open trolley door arm positions in the illustration If the arm does not extend far enough adjust the limit further One full turn equals 2 5 cm of trolley travel e Closed door adjustment decrease DOWN travel limit Turn the DOWN limit adjustment screw clockwise 4 complete turns Figure 5 ner Tealiey Outer Trolley Closed Door Inner Trolley Open Door Emergency Release Handle a T Trolley Correct Angle gt i 1 Gacy aa z 1 s ee Pee 3 2222 7 tenet oe ee TERNE Door with Door Bracket Q Ring Fastener Clevis Pin Straight 5 16 x1 1 4 Arm Bolts Figure 4 5 16 18x7 8 Curved Door Arm Press the Door Control push button The trolley will travel to the fully closed position Manually close the door and lift the door arm to the trolley The arm should touch the trolley just ahead of the door arm connector hole Refe
63. y on properly balanced and lubricated garage door An improperly balanced door may not reverse when required and could result in SEVERE INJURY or DEATH ALL repairs to cables spring assemblies and other hardware MUST be made by a trained door systems technician BEFORE installing opener 4 Disable ALL locks and remove all ropes connected to garage door BEFORE installing opener to avoid entanglement 5 Install garage door opener 7 feet 2 13 m or more above floor 6 Mount emergency release handle 6 feet 1 83 m above floor 7 NEVER connect garage door opener to power source until instructed to do so 8 NEVER wear watches rings or loose clothing while installing or servicing opener They could be caught in garage door or opener mechanisms Install wall mounted garage door control e within sight of the garage door e out of reach of children at minimum height of 5 feet 1 5 m e away from ALL moving parts of the door Place entrapment warning label on wall next to garage door control Place manual release safety reverse test label in plain view on inside of garage door Upon completion of installation test safety reversal system Door MUST reverse on contact with a 1 1 2 3 8 cm high object or a 2x4 laid flat on the floor d INSTALLATION STEP 1 Unfinishe Ceiling Determine the Header Bracket Location OPTIONAL CEILING MOUNT FOR HEADER BRACKET 4 WARNING Header wal To

Chamberlain 985 Garage Door Opener User Manual

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