Buhler 2500 Automobile Accessories User Manual
Contents
1. SOLIVEL SUJUNI AI 11 VIT Sec a a 43407 3SIVa 2500 Bale Carrier Hydraulic Schematic 2 Nav AVONSIS 1437 e AY N Li Y IHDIN NNA gt xL a 1437 g 14331 2 4 Y IHOIN 8 14914 JIA db t 2774 3573794 Z33NVS e SAMOA 19V8 138 wu 314103 wav 1HADla NV 1331 30 CA IND GI HS 3SI S3HID 4 Iw23IdAL JNI T N3GGIHP NOILd0 49 2774 1907 Lovalae davmall4 UNILX T04LNO9 1417 319108 buhler 2500 Bale Carrier NOTES PAGE 50 buhler 2500 Bale Carrier APPENDIX C Electrical Assembly A WARNING Read and understand the safety messages listed in the 2500 Bale Carrier operator manual Shut off all power to unit before inspecting servicing adjusting or repairing the 2500 Bale Carrier A WARNING For proper operation of the Snubber power must be supplied to the2. ltem Component Description Qty Part 1 811795 BOLT HEX 0 375 NC X 2 00 GR5PL 1 2 812087 BOLT HEX 0 625 NC X 6 00 GRBPL 4 3 812363 NUT LOCK STEEL 0 375 NC GRBPL 3 4 812364 NUT LOCK STEEL 0 500 NC GR5PL 1 5 813509 NUT HEX 0 625 NC GR5PL 4 6 81581 BOLT HEX 0 375 NC X 2 50 GR5PL 2 7 81677 WASHER LOCK 0 625 PL 4 8 84277 BOLT HEX 0 500 NC X 1 50 GR5PL 1 9 C2316 00 LIFT ARM RIGHT BALE 1 10 C2329 00 FORK BALE LEFT ASSEMBLY 1 11 C2330 00 FORK BALE RIGHT ASSEMBLY 1 12 E2345 00 PIN CYLINDER 1 0 DIA X 4 5 1 13 E2445 00 PIN LIFT ARM 1 25 DIA C1045 CR 2 14 INE2485 00 CHAIN LATCH LIFT ARM 1 69 buhler 2500 Bale Carrier RPU Assembly LH Side Part A2400 34 70 buhler RPU Assembly LH Side Part A2400 34 2500 Bale Carrier COMPONENT ITEM PART DESCRIPTION QTY 1 20252 BUSHING 1 750D x 1 5ID x 1 75 2 2 810215 SCREW SELF TAP 0 313 NC X 0 50 8 3 811795 BOLT HEX 0 375NC X 2 00 GR5 PL 2 4 812087 BOLT HEX 0 625NC X 6 00 GRBPL 2 5 812363 NUT LOCK STEEL 0 375 GRB PL 4 6 812364 NUT LOCK STEEL 0 500NC GRB PL 2 7 813509 NUT HEX 0 625 NC GR5PL 2 8 813602 RIVET 1 4 X 3 4 FLATHEAD 4 9 813611 PIN SPRING 0 125 DIA X 0 625 LONG 4 10 813646 GREASE FITTING 1 4 NF DRIVEN 1 11 813795 WASHER FLAT 1 031 X 1 75 X 0 031 1 12 81581 BOLT HEX 0 375NC X 2 50
3. A7005 00 N 2500 Bale Carrier NOTE ITEMS IN THE SCHEMATIC THAT ARE MARKED WITH A ARE SUPPLIED ON THE MAIN FRAME ASSEMBLY y A7010 00 46 TO TRACTOR COUPLER RETURN A7016 00 TO TRACTOR COUPLER EXTEND N X X A7011 00 buhler 2500 Bale Carrier Open Center Valve Part A7016 00 Open Center Configuration 47 buhler Open Center Valve Part A7016 00 Open Center Configuration 2500 Bale Carrier Item Component Description Qty Part 1 B7010 SERIES PARALLEL VALVE 1 2 812081 PLUG 3 4 MORB STL 721 FS0 08 3 3 812080 ADAPTOR STR 3 4 MORB X 3 4 MJIC 1 4 811414 ELBOW 90 3 4 MORB X 3 4 MJIC 1 5 813667 TEE RUN 3 4 MJIC X 3 4 MORB 1 6 29105 HOSE 1 2 X 28 3 4 SWFJIC 2 B7010 00 Parallel Valve Service Parts Component Description Qty Part 22083 03 C07 12TD COIL 1 22083 01 SERIES PARALLEL VALVE LOW amp HIGH SPEED 1 X2684 SEAL KIT VALVE BANK 1 48 2500 Bale Carrier buhler N 8 LHDIA ANTHOVW 40 1431 OL AH 14 HLIA UZMALA SV 0321983N3 I MOVE JAHSNd LHOIM ONS 1431 C Qj NI DOS 3LON IS a0 SAA WA
4. 15 cm of upward slack in the chain at the center of the track Clockwise increases tension and counter clockwise reduces tension Proper chain tension may be verified by raising the chain by hand See lubrication section for further maintenance instructions Wheels Tires 2500 Bale Carrier FRONT ADJUSTING BOLT Inspect hub bolts after first use and 50 hrs thereafter Hub bolts must be torqued to 125 ft lb 170 Nm Thread locking compound such as Locktite 242 is recommended for the hub bolts Ensure that dust caps are firmly in place Check tire pressure regularly 90 psi 620 kpa The wheel bearings should be inspected and re packed annually with a SAE multi purpose type grease If hub is supplied with grease fitting grease every 500hrs Air valve should face away from the hub buhler 2500 Bale Carrier 6 Storage A CAUTION Place all controls in neutral stop engine set parking brake and remove ignition key before inspecting servicing adjusting or repairing the 2500 Bale Carrier A CAUTION Ensure the 2500 Bale Carrier tires and hitch are securely block Otherwise verify the 2500 Bale Carrier is properly coupled to the drawbar on a tractor with a minimum of 25000 LB 11340 kg Start of Season gt Clean and inspect the bale carrier when taking it out of storage Ensuring that the bale carrier is in optimum condition at the start of the season reduces the chanc
5. Capacity Total bale payload 28065 LB 12731 kg Bales up to 6 1 8 m diameter maximum to 4 1 2 m diameter minimum Hay crop small grains and flax straw Sixteen 4 1 2 m wide bales Fourteen 5 1 52 m wide bales Tires 8 12 5L x 15 Fl 12 ply Load Range F Farm Hwy Service tire Six bolt heavy duty hubs with twine guards Walking beam axle design Control Handle Power 12v Fuse 15 amp surge protection provided on machine Hydraulics Two remote tractor hydraulics circuits required for operation Closed center hydraulic standard In field configuration is required for open center or load sensing tractors Two lift cylinders with restrictor Two tilt cylinders with restrictor Four 22 2 cu inch 363 79 cu cm hydraulic motors See Appendix B for details on hydraulic components Tractor Size 100 hp 75kW recommended Weight As per ASAE specification ASAE 8365 4 the tractor must weight 25000 LB 11340 kg to adequately handle a GVW of 37440 LB 16983 kg Maximum loaded towing speed 20 mph 32 km h buhler 2500 Bale Carrier INTRODUCTION CAUTION Your 2500 Bale Carrier requires a recommended minimum 100 hp 75kw tractor The maximum loaded transportation speed of 20 mph 32 km h and 37440 LB 16983 kg must not be exceeded This manual has been provided as information regarding the specifications safe operation and maintenance of your agricultura
6. Description Page TERMINOLOGY AND DECAL LOCATIONS ILLUSTRATIONS 2 GENERAL SPECIFICATION Se ln een 3 INTRODUCTION eee sed 4 Serial Decal Location ppor irei iie ia ia E ARAE A EEEE AANE 4 Warranty Registration x yeke APT 4 SAFETY erre 5 General Safety NOIGS uetus tee peti Eeer 5 Safety Decals arere ie boa dinen TALEN met 7 Important Stee 8 PRE OPERATION CHECKLIST Det SEE e sS peace eden 9 OPERATION elen alay b l rd tia 10 AttachingBaleCarriertoTractor anne na anna nn anna 10 AttachingBaleCarrierControlstoTractor 10 Carrier Controls Operation saran dux iye sada Bi 12 kada Belle Siyar epi ai ea aa pal sk lk a il ley am azl 12 Bale Pusher Operation E raisal A RAS EN Del 14 Transporting 2500 Bale G en a coe li selale 14 MOA ING EEE EE EE 15 LUBRIGATION sa na leke Radiant aa kenake a d rli 16 PIVOR POIS il er 16 RUE AN pe 16 Caltler BOdiTIS c dod dd 16 MAINTENANCE Mr ee Mee GO au osea odis dicta bed yo ede 17 FASES Je dets node 17 Hidra SYSTE eL 18 Hydraulic Fitting Tordues area 18 EEE A ia gali b Dany ale 19 A ea 19 AE See 20 APPENDIX EIS TS rer 21 APPENDIX A ASSEMBLY INSTRUCTIONS 22 APPENDIX B HYDRAULIC ASSEMBLY sine 26 APPENDIX C ELECTRICAL ASSEMBLY 51 APPENDIX D GENERAL ASSEMBLY iret aea desem alba saa 55 CHECKLIST trenie ne De
7. O T N E E O em O S Lo c eo LO N a OO eo em O a E 3 c O o n O LL Operator s and Parts Manual Bale Carrier P4186 04 08 buhler INLAND WARRANTY POLICY Buhler Manufacturing products are warranted for a period of twelve 12 months 90 days for commercial application from original date of purchase by original purchaser to be free from defects in material and workmanship under correct normal agricultural use and proper applications Buhler Manufacturing s obligations under this warranty shall be limited to the repair or exchange at Buhler Manufacturing s option of any Buhler Manufacturing product or part which proves to be defective as provided Buhler Manufacturing reserves the right to either inspect the product at the buyer s location or have it returned to the factory for inspection The above warranty does not extend to goods damaged or subject to accident abuse or misuse after shipment from Buhler Manufacturing s factory nor to goods altered or repaired by anyone other than an authorized Buhler Manufacturing representative Buhler Manufacturing makes no Express Warranties other than those which are specifically described Any description of goods including any references and specifications in catalogues circulars and other written material published is for the sole purpose of identifying goods and shall conform to such descriptions Any sample or model is
8. PUMP PORT TO LIFT RAISE PORT ON MAIN VALVE REAR PORT USE BASE END LIFT CYLINDER 3 8 X 132 HOSE SUPPLIED WITH MAIN FRAME ASSEMBLY SEQUENCE VALVE ENSURES THE BALE IS ADEQUATELY SQUEEZED WITHIN THE Ban PRESET TO PRESSURE CLO N E M PRESSURE COUNTER CLOCKWISE DECREASES PRESSURE TO SQUEEZE CYLINDER BASE END Jan 3 8 X 60 HOSE SUPPLIED WITH 16 E B 40 UEEZE CYLINDER ASSEMBLY N SAA i ME 11 a lt PEO gt lt A G JE M NEZ BOTTOM ISOMETRIC VIEW Item Component Description Qty Part 1 29150 HOSE 3 8 X 108 9 16 SWFJIC X 3 1 2 29149 RESTRICTOR ONE WAY ADJ PARKER 1 3 22060 3 X 8 TIE ROD CYLINDER 1 4 29016 ELBOW 90 1 4 MNPT X 9 16 MJIC 1 5 20877 PRESSURE LINE SEQUENCE TUBE 1 6 811631 BOLT HEX JAM 0 500 NC GR2PL 2 7 29015 TEE 9 16 MJIC RUN X 9 16 MJIC 3 8 29022 ELBOW 90 1 4 MNPT X 9 16 MORB 1 9 22075 SUN SEQUENCE VALVE SET 1800 psi 1 10 984077 NUT HEX JAM 0 500 NC GR2PL 1 11 29047 ELBOW 90 9 16 MORB X 3 8 MJIC LG 1 12 813691 SEQUENCE VALVE VENT TUBE 1 13 887572 TEE 9 16 MJIC X 9 16 SWFJIC 1 14 E2430 00 SEQUENCE VALVE HOLDER 1 15 812176 HOSE 3 8 X 96 9 16 SWFJIC X 3 1 16 E2478 00 HYDRAULIC CYLINDER TIE ROD 1 22060 Cylinder 3 0 Diameter Service Parts Component Description Qty Part 22060 02 SEAL KIT FOR 22060 CYLINDER 1 45 buhler Open Center Configuration Schematic
9. 4 967275 BOLT HEX 0 500 NC X 2 00 GR8PL 4 5 84051 NUT HEX JAM 1 00 NC GR2 1 6 84048 WASHER 0 500 FLAT SAE BS PL 4 7 813663 NUT LOCK STEEL 0 500 NC GRCPL 4 8 B2799 00 MOTOR 22 2 CU PAINT YELLOW 2 9 812270 HOSE 1 2 X 48 3 4 SWFJIC X 3 4 SWFJIC 1 10 811416 ELBOW 90 7 8 MORB X 3 4 MJIC 4 B2799 00 Motor Service Parts Component Part Description Qty X2725 SEAL KIT FOR B2799 00 38 buhler Carrier Hydraulic Assembly Hardware Part A7000 04 2500 Bale Carrier f P d e Ga Item Component Description Oty Part 1 E7049 00 VALVE MT U BOLT BALE CARRIER 0 5 NC 2 2 811795 BOLT HEX 0 375 NC X 2 00 GR5PL 6 3 812363 NUT LOCK STEEL 0 375 NC GRBPL 6 4 812364 NUT LOCK STEEL 0 500 NC GRBPL 4 5 E1932 00 CYL PIN 1 DIA X 5 9 16 C1045 4 6 E2345 00 CYL PIN 1 DIA X 4 5 2 Note Open Center Valve is not shown 39 buhler 2500 Bale Carrier Fixed Pick Up Arm Hydraulic Assembly Schematic Part A2300 86 00 L0ZV ONIGNIG ANY IONVYVITO H04 493HO ISN LSHI4 ONIHNA dVHM 311 ONY SHILSTOH 3SOH 31viHdOHddV HONOHHL S3SOH TIY 4007 2 ATENSSSV INV NIVN 3H L NO Q3r1adns FHV uzu V HLIM Q3518VIN 3HV LVHL OLLVIN3HOS OMMVHGAH JHL NI SWALI TIV 1 SILON IN 98 00 2v 6918LL 00 800ZV HIIHYVO JO LNOH4 N 691811 40 buhler 2500 Bale Carrier Hydraulic RPU Assembly Schematic Part
10. A2400 34 Optional a IIVL3G ualddvo 4 E e C 9 1219 91 3INVH NIYIN 3H L NO Qariddns JUV us V HLIM GAMYVW 38V LYHL SALI TIV v ASN 1Sul4 9NIHnG ONIGNIG ANY JONVYVITO ISOH HOW M93H9 dVHM 311 ANY SHILSTOH 3SOH 31viHdOHddV HDNOYHL S3SOH TIY 4007 2 H3IEWNN JHVd 341 LN3S34d34 SL3390VH8 d ANV V SMSIA TIVLIG NI SLHOd AHL HLIM GNOdSIHHOD OLLVIN3HOS JHL NI SANIT 03713997 3H 1 S3LON L Z906ZNI 7 691811 217 00 S00ZV 41 buhler 2500 Bale Carrier RPU Squeeze Cylinder Part A2400 35 TO ROTATE CYLINDER ROD END 9 16 TEE OPEN END THAT POINTS IN I THE DIRECTION OF CYLINDER EXTENSION TO ROTATE CYLINDER BASE END 9 16 TEE OPEN END Item Component Description Qty Part 1 IN29074 HOSE 3 8 X 60 9 16 SWFJIC 1 2 813640 ELBOW 90 9 16 MORB ADJ X 3 8 2 3 IN29067 HOSE 3 8 X 68 9 16 SWFJIC 1 4 24367 CYLINDER 2 0 X 18 0 INLAND 1 24367 Cylinder 2 0 Diameter Service Parts Component Description Qty Part 811843 NOT GREASE NIPPLE 90 DEGREES 1 X1348 SEAL KIT FOR 24367 2 0 DIA CYLINDER 1 83224 BACKUP WASHER 1 75 ID X 2 00 OD 1 812655 0 875 UNF LOCKNUT 1 144521 2 00 DIA PISTON HALF NARROW 1 114520 2 00 DIA PISTON HALF WIDE 1 24366 2 00 DIA TUBE WELDMENT 1 115042 SHAFT WELDMENT 1 25 DIA X 24 125 LG 1 24516 2 00 DIA HEAD PLATE 1 42 buhler 2500 Bale Carrier RPU Lift Cyl
11. M8 BRASS 16 6 E7032 00 CENTER SLIDER 1 7 813644 SCREW MACH 0 313NC X 1 25 RDHD 4 Note Two pushers are installed 64 buhler Roller Chain Guide Assembly Part A7008 00 2500 Bale Carrier Item Component Description Qty Part 1 813645 BEARING 6205LLU 25 4 3E 2 2 INE7037 00 ROLLER CHAIN GUIDE 1 65 buhler 2500 Bale Carrier Fixed Pick Up Arm Assembly LH Side Part A2300 86 4 ITEM 3 NOT VISIBLE 66 buhler Fixed Pick Up Arm Assembly LH Side Part A2300 86 2500 Bale Carrier Item Component Description Qty Part 1 811795 BOLT HEX 0 375 NC X 2 00 GR5PL 1 2 812087 BOLT HEX 0 625 NC X 6 00 GRBPL 4 3 812363 NUT LOCK STEEL 0 375 NC GRBPL 3 4 812364 NUT LOCK STEEL 0 500 NC GR5PL 1 5 813509 NUT HEX 0 625 NC GR5PL 4 6 81581 BOLT HEX 0 375 NC X 2 50 GR5PL 2 7 81677 WASHER LOCK 0 625 PL 4 8 84277 BOLT HEX 0 500 NC X 1 50 GR5PL 1 9 C2315 00 LIFT ARM LEFT BALE 1 10 C2329 00 FORK BALE LEFT ASSEMBLY 1 11 C2330 00 FORK BALE RIGHT ASSEMBLY 1 12 E2345 00 PIN CYLINDER 1 0 DIA X 4 5 1 13 E2445 00 PIN LIFT ARM 1 25 DIA C1045 CR 2 14 INE2485 00 CHAIN LATCH LIFT ARM 1 67 buhler 2500 Bale Carrier Fixed Pick Up Arm Assembly RH Side Part A2300 87 ITEM 3 NOT VISIBLE 68 buhler Fixed Pick Up Arm Assembly RH Side Part A2300 87 2500 Bale Carrier
12. RED power wire from the control handle Ensure that there is a 15 amp fuse in place to protect this circuit Verify prior to installing Snubber Incorrect wiring will result in electrical failure NOTE The snubber unit is designed to protect the momentary control switches The snubber minimizes coil voltage discharge during the de energizing of the valve solenoid coils There are no serviceable parts within the unit Ensure that all electrical connections are clean and dry Test the 2500 Bale Carrier and view to see if the hydraulic system is operating correctly If any wires are damaged or cut the schematic on the next page will assist in repair and maintenance All wire is 18 gage Table of Contents Description Page Electrical Schemalle maatasa mamma ER 52 Electrical Assembly uer ee 53 51 buhler 2500 Bale Carrier Electrical Schematic wg LH LOW SPEED 13 BLACK WHITE IS b CC x PP 48 LH PUSHER BACKSGREY__________ 0200 E AR lg N NOTE 1 VALVE HARNESS 1 TERMINATES WITH THE FEMALE SPADE CONNECTORS TO MATCH THE SOLENOID COIL 2 ITEM 3 IS SUPPLIED WITH THE PARTS BOX A7009 00 GROUND 12 GREEN END VIEW CONNECTOR e FRONT OF HAYLINER POWER 3 RED 15 AMP FUSE POWER 3 RED yf GROUND 12 GREEN N pe LOW SPEED RH 1 BLACK PES RH PUSHER FWD 6 BLUE RH PUSHER BACK 7 BROW
13. RPU arm gt Remove lift cylinder and install Pilot Check assembly see Appendix B gt Remove lift cylinder and install Pilot Check a P assembly see Appendix B RPU ATTACHMENT ASSEMBLY LAYOUT 24 buhler 2500 Bale Carrier Reinstall cylinder at base end only Lubricate all pins involved in RPU attachment with a SAE multi purpose grease Align arm to pivots with open end of arm facing away from the 2500 Bale Carrier and reinstall pins with hardware provided and torque to specifications called for in the bolt chart gt Align the lift cylinder rod and reinstall the pin gt Adjust the outside bale fork to be positioned at the end of the lift arm and the inner bale fork 6 15 cm to 8 20 cm bigger than the size of bale that is being loaded gt Install the hydraulics according to the way the hydraulic assembly Appendix B calls for gt Recheck all hardware so that every bolted and hydraulic connection on the lift arm is torqued according to the specifications of the torque charts gt Depress lift arm up The RPU cycle should begin with a squeeze action then lift and rotate After rotation is complete the lift continues until the bale is above the carrier beams gt Release LIFT ARM UP when bale is above the carrier beam Depress LIFT ARM DN to release the bale and return to ground level ready for the next bale gt For the first operation cycle the lift arm slowly with the bale and observe the RPU op
14. Stop gt Remove the hardware that is attached to the center bale stop and place center bale stop bar on bolt plates in the position shown at the beginning of the manual Torque the provided hardware to the specifications listed on the bolt chart Tie wrap the hydraulic hoses that run to the lift and tilt cylinders under the roll bar NOTE Hydraulic Assembly methods and layouts are common to the right and left sides Only one side of each component is shown in this manual A CAUTION Stay clear of the arms when testing a finished assembly Ensure during assembly to keep your entire body out from underneath parts that are being attached to the main frame 3 Fixed Lift Arm gt Remove lift arm pivot pins that are installed on the 2500 Bale Carrier gt Thoroughly lubricate all pins involved in the assembly with a SAE multi purpose grease gt Align arm to pivots with open end of arm facing forward and reinstall pins with hardware provided and torque to specifications called for in the bolt chart FIXED LIFT ARM gt Remove the lift cylinder pin from the arm ATTACHMENT 23 buhler 2500 Bale Carrier Align the lift cylinder rod and reinstall the pin Adjust the outside bale fork to be positioned at the end of the lift arm and the inner bale fork about 36 91 cm from the end Recheck all hardware so that every bolted connection on the lift arm is torqued according to the specifications of the bolt chart Appr
15. aici buta iced ve ee 79 PENN pike un ttes eoo edu telis de 79 Gustomer Eus s 79 buhler 2500 Bale Carrier TERMINOLOGY AND DECAL LOCATIONS ILLUSTRATION gen an Men en n zy AHBITALPINUNCO 30ISN SL d Ee ON DFL Nid HEEN EECH TSGEIS 4 MBA rt CLOLTS HEH VCOETS 8 Wed A nouns W MOTTA KT san dais 1431 wo areg uy 47 leg p k Jaqwuawssos PUOIIS Jeusng OD dois ajeg 197499 NOLS Y 9Cot Ts d Wed A PESETA Vd I weog 191129 peye9lpul uonisod ay uo JUO ase YOIUM p pue 6 Ss1equunu JO 1deoxe sepis Du pue 149 ujoq UO pepi oJd ae subis UONBILLED 10 JUO epis 1uBu uo UMOYS ase subis ssaulemy 2 S eoop Ajayes uo uoneuuoJur pajrejap 10 8 aBed ot 19194 310N mv KO UN 06vv18 Hed El eb DOGG z 8Srr18 Wed EL QPMOTISA 01931434 7 Sev IbIMO TSA 434 gj INSOS38NOT3 HONYHO S 9 9IU8A BUON MOIS buhler 2500 Bale Carrier GENERAL SPECIFICATIONS Dimensions Length 45 13 7 m Deck Length 37 11 3 m Width 12 9 3 9 m Weight empty 9 587 LB 4349 kg Drawbar Vertical Load empty 2395 LBF 10653 N GVW 37440 LB 16983 kg
16. beam gt Once the rear bale has been pushed off the carrier slowly drive forward while pushing the bales back unloading to keep all bale ends in contact gt When amber reflector on inside of the carrier beam becomes visible stop the pusher The reflector is approximately 26 66cm from the end of the beam Slowly drive forward to unload the last bale Retract the tilt cylinder to lower the beam and begin the next loading cycle Return PUSHER to the front of the 2500 e C alia Bale Carrier to prepare for the next cycle buhler 2500 Bale Carrier LUBRICATION A CAUTION Place all controls in neutral stop engine set parking brake and remove ignition key before inspecting servicing adjusting or repairing the 2500 Bale Carrier A CAUTION Ensure the 2500 Bale Carrier tires and hitch are securely block Otherwise verify the 2500 Bale Carrier is properly coupled to the drawbar on a tractor with a minimum mass of 25000 LB 11340 kg Pivot Points gt Lubricate 2500 Bale Carrier bushings and pivots every eight hours of average operation with high grade grease at all fitting locations Select grease based on the expected outside temperature range Lithium Molybdenum and synthetic greases are preferred Use the tractor hour meter as a guide Increase lubrication intervals for extreme use or adverse conditions Each pivot should be lubricated until grease is visible at pin The fixed arm carrier has 16 lubricat
17. end when using the bale deflector Contacting the bale further to the inside may result in damage to the deflector bale lift arm or bale gt The Rotating Pick Up Arm RPU loads bales side on The lift arm starts in the lowered position Drive forward until the forks are positioned around the ends of the bale with the inside stationary fork as close as possible to the bale Depress and hold LH or RH LIFT ARM UP The bale is then squeezed on end until the pressure matches the sequence valve setting that rotates and raises the bale When the bale is raised above the beam release by depressing LH or RH arm down This releases the bale and returns the RPU to the ready state for the next bale Refer to the assembly instructions for adjusting RPU s RPU RAISING BALE settings buhler 2500 Bale Carrier 5 Bale Pusher Operation A CAUTION To avoid misbalanced loads the operator is only required to push back one bale length to prepare for the next bale NOTE Lower loading arm before operating the pusher gt Depress and hold LH or RH PUSHER BACK and move bales far enough to the rear to provide room to load the next bale gt Return pusher all the way to the front by depressing and holding LH or RH PUSHER FWD gt Hi speed Low torque mode is recommended for normal use gt Low speed High torque mode is for heavier payloads or situations where bales are wet or resist sliding 6 Transporting 2500 B
18. for illustrative purposes only and does not create an Express Warranty that the goods conform to sample or model shown The purchaser is solely responsible for determining suitability of goods sold This warranty is expressly in lieu of all other warranties expressed or implied Buhler Manufacturing will in no event be liable for any incidental or consequential damages whatsoever Nor for any sum in excess of the price received for the goods for which liability is claimed WARRANTY CLAIMS Warranty requests must be prepared on Buhler Manufacturing Warranty Claim Forms with all requested information properly completed Warranty Claims must be submitted within a thirty 30 day period from date of failure repair WARRANTY LABOR Any labor subject to warranty must be authorized by Buhler Manufacturing The labor rate for replacing defective parts where applicable will be credited at 100 of the dealers posted shop rate Defective parts will receive an extra 10 discount to assist with freight or other incidental costs GOVERNMENT LEGISLATION Warranty terms and conditions are subject to Provincial or State legislation IMPORTANT FACTS Buckets and Bucket Tines Carry No Warranty Bent Spears Carry No Warranty Snowblower Fan Shafts Carry No Warranty Mower Blades Carry No Warranty Portable Auger Parts Have Two 2 Year Warranty Printed in U S A buhler OPERATORS AND PARTS MANUAL 2500 Bale Carrier Table of Contents
19. 0 50 8 3 811795 BOLT HEX 0 375NC X 2 00 GR5 PL 2 4 812087 BOLT HEX 0 625NC X 6 00 GRBPL 2 5 812363 NUT LOCK STEEL 0 375 GRB PL 4 6 812364 NUT LOCK STEEL 0 500NC GRB PL 2 7 813509 NUT HEX 0 625 NC GR5PL 2 8 813602 RIVET 1 4 X 3 4 FLATHEAD 4 9 813611 PIN SPRING 0 125 DIA X 0 625 LONG 4 10 813646 GREASE FITTING 1 4 NF DRIVEN 1 11 813795 WASHER FLAT 1 031 X 1 75 X 0 031 1 12 81581 BOLT HEX 0 375NC X 2 50 GR5PL 2 13 81626 BOLT HEX 0 500NC X 2 75 GRSPL 1 14 81677 WASHER LOCK 0 625 PL 2 15 81978 COTTER PIN 0 125 X 2 00 POL 1 16 84277 BOLT HEX 0 500NC X 1 50 GR5PL 1 17 A2400 35 SQUEEZE CYLINDER ASSEMBLY RPU 1 18 A2400 36 ROTATE CYLINDER ASSEMBLY RPU 1 19 A2400 37 PILOT CHECK VALVE ASSY RPU 1 20 C2417 00 SLIDING ARM RPU 1 21 C2418 00 FORK ADJUSTABLE RH RPU 1 22 C2423 00 PIN SQUEEZE CYLINDER RPU 1 23 C2499 00 LIFT ARM RIGHT 1 24 C2694 00 RH STATIONARY ARM RPU 1 25 C2695 00 PIN HINGE RPU 1 26 E2345 00 PIN CYLINDER 1 0 DIA X 4 5 1 27 E2413 00 ARM CUSHION RUBBER BELTING 1 28 E2419 00 ARM SLIDING TOP AND BOTTOM PAD 2 29 E2420 00 ARM SLIDING SIDE PAD 2 30 E2421 00 STATIONARY ARM TOP AND BOTTOM RPU PAD 2 31 E2422 00 ARM STATIONARY SIDE RPU PAD 2 32 E2424 00 PIN SQUEEZE CYLINDER CLEVIS 1 33 E2429 00 ARM STATIONARY CUSHION RPU 1 34 E2445 00 PIN LIFT ARM 1 25 DIA C1045CR 2 35 E2485 00 CHAIN LATCH LIFT ARM 1 36 967053 DECAL REFLECTIVE 2 X 9 RED 1 37 967055 DECAL REFLECTIVE 2 X 9 AMBER 1 Note 1 Item 11 is used as needed 2 Item 19 is an existin
20. 30 43 Street N W Fargo ND 58102 Ph 701 282 7014 Fax 701 282 5865 CANADIAN WAREHOUSES B C Abbotsford 770 908 9439 IA Lakeview 712 657 8585 ID Meridian 208 887 6006 IN Clarksville 812 284 3376 KS Wichita 316 265 9577 MN Lakeville 952 469 5267 MT Billings 406 248 7771 701 282 7003 NY Syracuse 315 463 5276 OH Youngstown 330 793 0862 OR Portland 503 234 0378 SD Huron 605 352 8616 TX Houston 713 928 2632 UT Salt Lake City 801 972 4321 WI Portage 608 742 1370 OFFSHORE WAREHOUSES John Kerr Equipment Ltd B Hill l 604 864 2665 Eu Wilcoxholm Farm A W Australia on W Lothian B Edmonton 011 618 98 214422 403 962 6991 011 441 506 842280 Chihuahua Mexico SK Regina 011 52 158 90306 Skovde Sweden 306 781 2300 ON Woodstock 519 539 0435 ON Jasper 613 283 1758 QC Dorion 450 455 4840 b hler 011 46 500 452651 Naestved Denmark 011 45 557 29511 Buhler Manufacturing a partnership 1260 Clarence Avenue Winnipeg Manitoba R3T 1T2 Ph 204 661 8711 Fax 204 654 2503 Toll Free 888 524 1003 E mail info buhler com www buhler com Printed in U S A
21. 75 HS PL 8 55 813581 WASHER FLAT 1 5 X 0 531 X 0 25 PL 1 56 909277 MANUAL HOLDER 1 57 P4186 OPERATOR S 8 PARTS MANUAL 1 58 814433 WARRANTY REGISTRATION SHEET 1 59 814449 GOODYEAR TIRE WORKMANSHIP WARRANTY 700 862 905 128 1 60 814450 GOODYEAR TIRE STUBBLE WARRANTY 700 862 905 129 1 57 buhler 2500 Bale Carrier Carrier Initial Assembly Part A7000 04 58 buhler Carrier Initial Assembly Part A7000 04 2500 Bale Carrier Item Component Description Qty Part 1 A7004 00 TANDEM AXLE ASSEMBLY 2 2 C2369 00 HITCH CLEVIS WELDMENT 1 3 C7000 01 LEFT SUBFRAME 1 4 C7001 01 RIGHT SUBFRAME 1 5 C7006 00 LEFT HITCH BEAM WELDMENT 1 6 C7008 00 HITCH CROSSMEMBER WELDMENT 1 7 C7016 00 RIGHT HITCH BEAM WELDMENT 1 8 C7055 00 OUTER CARRIER BEAM 2 9 C7056 00 INNER CARRIER BEAM 2 10 E2348 00 HITCH BEAM PIN 2 11 813685 5 TON SCREW JACK 1 12 81207 COTTER PIN 0 188 X 2 00 POL 4 13 967274 BOLT HEX 0 500NC X 1 50GR8 PL 100 14 813053 BOLT HEX 0 625NC X 1 50GR8 PL 12 15 813515 BOLT HEX 0 750NC X 2 50GR8 PL 4 16 813663 NUT LOCK STEEL 0 500NC GRC PL 100 17 813731 NUT LOCK STEEL 0 625NC L9 PL 12 18 813648 NUT LOCK STEEL 0 750NC GRC PL 4 19 813590 WASHER FLAT 1 25X0 781X0 25 PL 8 20 84048 WASHER FLAT SAE 0 500 BS PL 100 59 buhler Tandem Axle Assembly Part A7004 00 2500 Bale Carrier Item Component Des
22. 795 00 DECAL MOUNT SLOW MOVING VEHICLE SIGN 1 2 81525 BOLT HEX 0 25 NC X 0 75 GR5PL 2 3 84498 NUT LOCK STEEL 0 25 GRBPL 2 4 967066 SLOW MOVING VEHICLE DECAL 1 78 buhler 2500 Bale Carrier CHECKLIST Pre delivery OOOOOOO Verify Hardware Torque Verify Rear Wheel Bolt Torque Verify Tire Pressure Inspect Bearing Seals Inspect All Lubrication Points Inspect Chain Drives Inspect Hydraulic Hoses and Electrical Harnesses Dealer Representative Date Customer Delivery OOOOOOOO Review safety procedures regarding 2500 Bale Carrier operation and maintenance Review Operator s and Part s Manual Review proper operating procedures Review general adjustment and setup procedures Review chain tensioning procedures Review importance of regular lubrication Discuss road and highway transportation requirements and regulations Review front hitch height Dealer Representative Date 79 buhler 2500 Bale Carrier NOTES PAGE 80 DIVISION LOCATIONS U S WAREHOUSES Inland Division AR West Memphis ND Bismarck 1260 Clarence Avenue 870 732 3132 NERE Winnipeg Manitoba R3T 1T2 GA Stone Mountain ND Fargo Ph 204 661 8711 Fax 204 654 2503 Allied Division 1260 Clarence Avenue Winnipeg Manitoba R3T 1T2 Ph 204 661 8711 Fax 204 654 2503 Farm King Division 301 Mountain Street S Morden MB R6M 1X7 Ph 204 822 4467 Fax 204 822 6348 B I I Division 13
23. COMMENDED TIRE INFLATION PRESSURE 90 P S I TIRE 12 5L x 15FI LOAD RANGE D TIRES amp RIMS IF REPLACED MUST MEET EXISTING SPECIFICATIONS 2297891 PINCHING HAZARD Pusher can cause serious pinching injury if fingers become trapped during pusher return 9 Part 21975 02 IMPORTANT GROSS VEHICLE WEIGHT RATING 37 440 LBS 16 983 kg qn Bale lift arm can cause serious injury or death if ecomes trappe Bale lift arm can cause serious pinching or crushing injury if fingers become trapped during arm return during arm return K 12 Part 814490 DU jhier inland 13 Part 814458 2500 14 Part 813952 19 Part 4 A7017 00 15 Part 967053 BUHLER BALE CARRIER 1500 2500 SNUBBER UNIT P N 813949 NO SERVICEABLE PARTS INSIDE DECAL PN 813952 CONTINUITY LIGHT 16 Part 967055 17 Part 813631 ORANGE FLUORESCENT 18 Part 813628 YELLOW REFLECTIVE AMBER REFLECTIVE buhler 2500 Bale Carrier Important Precautions The alert symbol is used throughout this manual It indicates attention is required and identifies hazards and alerts you that your safety is involved Follow the recommended precautions A CAUTION Indicates a potentially hazardous situation which may result in injury It may also be used to alert against unsafe practices A WARNING Tre warning symbol indicates a potentialy hazardous sit
24. EAL KIT FOR ITEM 22510 1 24957 TUBE WELDMENT 3 0 DIA 1 115519 SHAFT WELDMENT 1 50 X 22 63 1 24958 HEAD PLATE 3 0 X 1 50 1 35 buhler Fixed Pick Up Cylinder Assembly Part A7013 00 TO LIFT PORT ON MAIN VALVE BANK FRONT PORT USE 3 8 X 132 HOSE SUPPLIED WITH MAIN FRAME gt TO LIFT PORT ON VALVE BANK REAR PORT gt E USE 3 8 X 132 HOSE SUPPLIED WITH MAIN FRAME lt 2500 Bale Carrier Item Component Description Qty Part 1 813640 ELBOW 90 9 16 MORB ADJ X 9 16 MJIC 1 2 22510 CYLINDER 3 0 DIA X 16 INLAND 1 3 E2872 00 RESTRICTOR ELBOW MALE 90 1 22510 Cylinder 3 0 Diameter Service Parts Component Description Qty Part 813407 LOCKNUT 1 00 NF 1 X2504 SEAL KIT FOR ITEM 22510 1 24957 TUBE WELDMENT 3 0 DIA 1 115519 SHAFT WELDMENT 1 50 X 22 63 1 24958 HEAD PLATE 3 0 X 1 50 1 36 buhler Carrier Tilt Cylinders Hydraulic 3 8 Line Part A7014 00 2500 Bale Carrier Item Component Description Qty Part 1 29173 HOSE 3 8 X 216 9 16 SWFJIC X 3 4 MORB 1 2 812841 MALE TIP 0 5 BODY 0 75 ORB 1 3 813303 DUST CAP 0 5 RED 1 37 buhler Pusher Motor Assembly Part A7007 00 2500 Bale Carrier Item Component Description Qty Part 1 C7031 00 SPROCKET DRIVE WELDMENT 1 2 C7030 00 MOTOR 22 2 CU MT WELD 1 3 C2768 00 SPROCKET ADJUSTING BOLT FRONT 1NC 1
25. ENTER configuration 29 buhler Valve Bank Assembly Part A7005 00 Open Center Configuration 2500 Bale Carrier Item Component Description Qty Part 1 C7041 00 VALVE BANK MOUNT WELDMENT LH 1 2 C7042 00 VALVE BANK MOUNT WELDMENT RH 1 3 B7009 00 FPS DIRECTIONAL VALVE ASSY 22214 1 4 E2781 00 FLOW RESTRICTOR 0 25 DIA 1 5 A7016 00 OPEN CENTER VALVE ASSY 1 6 E7050 00 PAN VALVE BANK 1 7 81549 BOLT HEX 0 313NC X 0 75 GR5PL 8 8 812362 NUT LOCK STEEL 0 313NC GRBPL 15 9 813667 TEE RUN 1 2 MJIC X 3 4 MORB 5 10 812081 PLUG 3 4 MORB STL 721 FS0 08 7 11 811414 ELBOW 90 3 4 MORB X 3 4 MJIC 3 12 812107 ADAPTOR STR 3 4 MORB X 9 16 MJIC 4 13 810582 BOLT HEX 0 313NC X 3 00 GR5PL 6 14 B7010 00 SERIES PARALLEL VALVE 2 SPEED 2 15 812080 ADAPTOR STR 3 4 MORB X 3 4 MJIC 8 16 C7043 00 OPEN CENTER MOUNT WELD T 1 30 buhler FPS Directional Valve Part B7009 00 2500 Bale Carrier B7009 00 FPS Valve Service Parts Item Component Description Qty Part 1 22208 02 MV4 17 LOCK VALVE 2 2 22149 CROSS OVER RELIEF VALVE BALE CARRIER SET 2 800 2450 PSI 3 22208 01 MVA 17 SPOOL SECTION 4 4 22208 04 C07 12TA COIL 8 5 X2684 SEAL KIT VALVE BANK ITEM NOT VISIBLE 4 6 813842 BOLT KIT VALVE 4 BANK 1 31 buhler 2500 Bale Carrier Series Parall
26. GR5PL 2 13 81626 BOLT HEX 0 500NC X 2 75 GR5PL 1 14 81677 WASHER LOCK 0 625 PL 2 15 81978 COTTER PIN 0 125 X 2 00 POL 1 16 84277 BOLT HEX 0 500NC X 1 50 GR5PL 1 17 A2400 35 SQUEEZE CYLINDER ASSEMBLY RPU 1 18 A2400 36 ROTATE CYLINDER ASSEMBLY RPU 1 19 A2400 37 PILOT CHECK VALVE ASSY RPU 1 20 C2417 00 SLIDING ARM RPU 1 21 C2423 00 PIN SQUEEZE CYLINDER RPU 1 22 C2428 00 FORK ADJUSTABLE RPU LH 1 23 C2695 00 PIN HINGE RPU 1 24 C2696 00 LH STATIONARY ARM RPU 1 25 C2697 00 LIFT ARM RPU LH 1 26 E2345 00 PIN CYLINDER 1 0 DIA X 4 5 1 27 E2413 00 ARM CUSHION RUBBER BELTING 1 28 E2419 00 ARM SLIDING TOP AND BOTTOM PAD 2 29 E2420 00 ARM SLIDING SIDE PAD 2 30 E2421 00 STATIONARY ARM TOP AND BOTTOM RPU PAD 2 31 E2422 00 ARM STATIONARY SIDE RPU PAD 2 32 E2424 00 PIN SQUEEZE CYLINDER CLEVIS 1 33 E2429 00 ARM STATIONARY CUSHION RPU 1 34 E2445 00 PIN LIFT ARM 1 25 DIA C1045CR 2 35 E2485 00 CHAIN LATCH LIFT ARM 1 36 967053 DECAL REFLECTIVE 2 X 9 RED 1 37 967055 DECAL REFLECTIVE 2 X 9 AMBER 1 Note 1 Item 11 is used as needed 71 buhler 2500 Bale Carrier RPU Assembly RH Side Part A2400 32 Optional 72 buhler RPU Assembly RH Side Part A2400 32 Optional 2500 Bale Carrier Component ITEM part DESCRIPTION QTY 1 20252 BUSHING 1 750D x 1 51D x 1 75 2 2 810215 SCREW SELF TAP 0 313 NC X
27. MBER 2 20 INE7038 00 MOUNTING BRACKET SHIELD 2 21 INE7039 00 SHIELD CHAIN DRIVE 2 22 INE7045 00 LIGHT BRACKET PLATE 2 23 52955 456 C2080H ROLLER CHAIN 76 PER PUSHER 152 24 813643 C2080H CONNECTOR LINK HD 6 25 814195 DUAL LAMP w BRAKE LH H RH V 1 26 814196 DUAL LAMP w BRAKE RH H LH V 1 27 814193 ENHANCED AG LIGHTING MODULE 1 28 814197 EXTENSION HARNESS 114 LG 1 29 813646 GREASE FITTING 1 4 NF DRIVEN 4 30 814198 MAIN HARNESS 48FT LONG 7 PIN PLUG 1 31 813602 RIVET 1 4 X 3 4 FLHD 4 32 813641 SAFETY CHAIN 30M GVW 1 33 813958 SCREW MACH 8 32 X 0 75 6 34 99053 SLIP PLATE BEAM COATING NOT VISIBLE 1 QT 35 813949 SNUBBER UNIT 1500 2500 BALE CARRIER 1 36 81527 BOLT HEX 0 25NC X 1 00 GR 5 PL 8 37 812217 BOLT CARRIAGE 0 500NC X1 25GR5 PL 8 38 81549 BOLT HEX 0 313NC X 0 75GR5 PL 8 39 811795 BOLT HEX 0 375NC X 2 00GR5 PL 2 40 81620 BOLT HEX 0 500NC X 1 25GR5 PL 41 41 967274 BOLT HEX 0 500NC X 1 50GR8 PL 55 42 967275 BOLT HEX 0 500NC X 2 00GR8 PL 19 43 81629 BOLT HEX 0 500NC X 3 50GR5 PL 4 44 81552 BOLT HEX 0 313 NC X 1 25 GR5PL 4 45 812537 NUT LOCK NYLOCK 48 32 STEEL 6 46 81922 NUT LOCK NYLOCK 0 25NC GRB PL 8 47 84541 NUT LOCK NYLON 0 313NC GRB PL 4 48 812362 NUT LOCK STEEL 0 313NC GRB PL 8 49 812363 NUT LOCK STEEL 0 375 GRB PL 2 50 812364 NUT LOCK STEEL 0 500NC GRB PL 41 51 813663 NUT LOCK STEEL 0 500NC GRC PL 86 52 81546 WASHER FLAT STD 0 313 HS PL 1 53 84048 WASHER FLAT SAE 0 500 BS PL 122 54 81570 WASHER FLAT STD 0 3
28. N 7777 RH ARM DN 4 PINK La n Ad Ae n da LOW SPEED LH 13 Item Component Description Qty Part A7022 02 MACHINE HARNESS 2500 BALE CARRIER 813949 SNUBBER UNIT A7022 00 CONTROL HANDLE HARNESS ASSEMBLY A7005 00 VALVE BANK ASSEMBLY A7016 00 OPTIONAL OPEN CENTER KIT O R O N ala 52 buhler Control Handle Assembly Part 120055 2500 Bale Carrier Item Component Description Qty Part 1 A7022 01 CONTROL HANDLE WIRES 2500 BALE CARRIER 1 2 22105 CONTROL HANDLE 1 3 813539 8 32 X 3 8 TRUSS HEAD MACHINE SCREW 4 4 INE22106 SWITCH COVER PLATE 1 5 813779 ROCKER SWITCH ON OFF 1 6 814445 ROCKER SWITCH ON OFF MOMENTARY 4 7 813540 8 32 X 1 2 ROUND HEAD MACHINE SCREW 2 8 INE22105 01 WIRE CLAMP PLATE 1 53 buhler 2500 Bale Carrier NOTES PAGE 54 buhler 2500 Bale Carrier APPENDIX D General Assembly Table of Contents Description Page Carrier Final Assembly syria e ei 56 Carrier Initial Assembly saa 58 Tandem Axle Assembly 2 0 2 gue os eter unde pelin puo e Rede Roo de 60 TE ASSEN eee 61 Tandem Axle Assembly occ ekl i D NER Beni lie dad 62 Hub ASSEMBN ae sac i ba sl ka kan ula on el 63 Pusher Ass rmbly AS 64 Roller Chain Guide Aesembhy anne nn annae 65 Fixed Pick Up Arm Assembhy nene an anna an anna
29. ale Carrier A WARNING Do not tow over 20 mph 32 km h when loaded Turn on flashing lights when transporting on public roadways Obey local regulations regarding road transport Raise bale lift arm and use the safety chain when transporting Ensure the lift arm chain latch is used to prevent the safety chain from dislodging or loosening gt Do not transport if end bale is overhanging beams Beam should extend beyond last bale for a minimum of 2 61 cm gt Raise left and right lift arms prior to transport Always engage lift arm safety chains when transporting on public roadways or when not in field Lock chain in position with latch provided gt Monitor the condition and position of bales that are being transported gt Slow speed when transporting over bumps or a rough terrain LIFT ARM SAFETY CHAIN ILLUSTRATION buhler 2500 Bale Carrier 7 Unloading A DANGER Make sure area is clear before unloading Failure to do so could result in serious injury or death NOTE Lett or right decks can be unloaded individually or together However the pusher moves faster and has more torque when operated individually Do not run pushers all the way to the end the resulting shock load may cause damage to chain and drive gt Extend tilt cylinder to raise carrier beams by engaging the tractor s extension hydraulics gt Depress and hold LH and or RH PUSHER BACK switch to push the bales off the carrier
30. carves or bracelets Remember that YOU are the key to safety Good safety practices protect you and the people around you Follow all safety messages in the manual and on safety signs located on the machine It is your responsibility to read and understand this manual completely before operating the bale carrier buhler Y Y KN NS s lt 2500 Bale Carrier Never leave the tractor unattended while the 2500 Bale Carrier is hooked up always shut tractor off and remove key before leaving the tractor seat A child or even a pet could engage an idling machine Keep the 2500 Bale Carrier on solid ground rocks and holes can be dangerous for operation and movement Prior to use check to ensure the attachment is properly hitched Improper use of the 2500 Bale Carrier and tractor can cause serious injury or death Never operate 2500 Bale Carrier with frayed or damaged hoses or leaking fittings A burst could cause one or more hydraulic components to behave erratically causing serious injury or loss of life Operate 2500 Bale Carrier only while seated in the tractor seat Do not load bales improperly always load according to the manual s operation procedures If for some reason you feel the tractor tipping immediately lower lift arms Do not raise lift arms to extreme heights while tractor is on an incline Be alert for terrain changes and adjust accordingly Allow for 2500 Bale Carrier and tractor length when turning Do no
31. cription Qty Part 1 C2322 00 AXLE BEARING WELDMENT 2 2 813646 GREASE ZERK 1 4 SELF TAPPING 2 3 B2700 03 TIRE ASSEMBLY 4 4 B2722 00 TANDEM AXLE 2500 4000 BALE CARRIER 1 60 buhler 2500 Bale Carrier Tire Assembly Part B2700 03 Item Component Description Qty Part 1 813655 15 X 10lb X 6 BOLT P65 RIM 4 2 813656 TR 416 MS VALVE STEM WITH CAP 1 3 813657 TIRE 12 5 X 15Fl 12 PLY RANGE F FARM HWY TIRE 1 61 buhler Tandem Axle Assembly Part B2722 00 2500 Bale Carrier ltem Component Description Qty Part 1 C2722 00 TANDEM AXLE WELDMENT 1 2 81206 3 16 X 1 1 2 COTTER PIN BLACK 4 3 813649 DUST SHIELD 4 4 813651 WASHER FLAT 1 1 32 X 2 X 188 BLK 4 5 813673 NUT CASTLE 1 00 NF 4 6 813650 DUST CAP 4 7 C2339 00 HUB ASSEMBLY 4 62 buhler Hub Assembly Part C2339 00 2500 Bale Carrier Item Component Description Qty Part 1 813652 6 BOLT WHEEL HUB 1 2 967205 BEARING CONE OUTER 1 3 967208 BEARING CONE INNER 1 4 967204 OIL SEAL SAE 30 1 5 813653 9 16 HUB BOLT 6 63 buhler 2500 Bale Carrier Pusher Assembly Part A7006 00 NOTE USE LOCKTITE ON ALL BRASS SCREWS Item Component Description Qty Part 1 C7027 00 PUSHER 1 2 E2749 00 TOP SLIDER 2 3 E2750 00 SIDE SLIDER 2 4 813558 SCREW MACH M8 X 20 FLHD BRASS 16 5 813561 NUT HEX
32. d begin to raise the bale To balance the 2500 Bale Carrier alternate bale picking sides gt The 2500 Bale Carrier is designed to load bales with one of three options Refer to the appropriate section on the next page for your option loading instructions Instructions for the fork positions are provided in appendix A NOTE Before loading bale the pusher must be at the front of the carrier deck 12 buhler 2500 Hayliner gt The Fixed Pick Up Arm requires the operator to drive at 90 to the baling direction The bales are loaded End On The bale is loaded onto the carrier deck by depressing and holding LH or RH LIFT ARM UP until the bale rolls off the pickup arm and onto the carrier beams gt The Bale Deflector attached to the fixed pick up arm allows the bales to be picked up from either End On or Side On The deflector rotates the bale 90 before it is lifted up onto the carrier Forward travel is used to rotate the bale Approach the bale so that the outer end of the bale rides up on the bale deflector as the loading arm moves under the bale BALE DEFLECTOR To pickup bales that are placed End On drive so the inner arm of the loading fork is against the inner edge the bale The bale will then be loaded onto the carrier in the same direction as it was picked up Continue to load using fixed arm instrucitons NOTE The bale should be contacted about 12 30 cm from its outer
33. des Only one side of each component is shown in this manual 2 Seal Kits and Service Parts are only listed in the parts lists and are not indicated on the illustrations Table of Contents Description Page Carrier Hydraulic Assembly Schematic 27 Valve Bank Assembly en 29 FPS Directional Valve Bank Assembly 31 Series Parallel Valve Low and High Speed 32 Hydraulic Return Line Assembly 33 Hydraulic Pressure Line Assembhy nne 34 Carrier Tilt Assembly ek PM 35 Fixed Pick Up Cylinder Assembly 36 Carrier Tilt Cylinders Hydraulic 3 8 line 37 Pusher Motor Assembly area 38 Carrier Hydraulic Assembly Hardware 39 Fixed Pick Up Arm Hydraulic AssemblySchematic 40 RPU Hydraulic Assembly steterat era ihkan edes nae dek need 41 RPU Squeeze Sylinder titten E N l e elle 42 RPU Lift Gylinder l aces ce Eri eat ann vray x Ces EPA R 43 Pilot Check Valve Assembly ee re 44 RPU Rotate Cylinder otimaal dile ai ale ei 45 Open Center Configuration Gchematc nennen en 46 Open Genter Valve Assembly 47 2500 Bale Carrier Hydra
34. el Valve Low and High Speed Part B7010 00 B7010 00 Parallel Valve Service Parts Item Component Description Qty Part 1 22083 03 C07 12TD COIL 1 2 22083 01 SERIES PARALLEL VALVE LOW amp HIGH SPEED 1 3 X2684 SEAL KIT VALVE BANK ITEM NOT VISIBLE 1 32 buhler Hydraulic Return Line Assembly Part A7010 00 2500 Bale Carrier Item Component Description Qty Part 1 29170 HOSE 1 2 X 130 3 4 MORB X 3 4 1 2 812841 MALE TIP 0 5 BODY 0 75 ORB 1 3 813119 ADAPTOR STR 3 4 MORB X 3 4 MORB 1 4 813305 DUST CAP 0 5 BLACK 1 5 813666 VALVE CHECK 3 4 ORB LINE 1 33 buhler Hydraulic Pressure Line Assembly Part A7011 00 2500 Bale Carrier Item Component Description Qty Part 1 29170 HOSE 1 2 X 130 3 4 MORB X 3 4 1 2 812841 MALE TIP 0 5 BODY 0 75 ORB 1 3 813303 DUST CAP 0 5 RED 1 34 buhler Carrier Tilt Assembly Part A7012 00 2500 Bale Carrier Item Component Description Qty Part 1 29172 HOSE 3 8 X 18 9 16 SWFJIC X SWFJIC 2 2 22510 CYLINDER 3 0 DIA X 16 INLAND 1 3 813640 ELBOW 90 9 16 MORB ADJ 9 16 MJIC 1 4 E2872 00 ELBOW RESTRICTOR MALE 90 1 5 887572 TEE 9 16 MJIC X 9 16 SWFJIC 2 22510 Cylinder 3 0 Diameter Service Parts Component Description Qty Part 813407 LOCKNUT 1 00 NF 1 X2504 S
35. er beams with a graphite paint such as Slip Plate to prevent rust VVVVVV WV 20 buhler APPENDIX LIST 2500 Bale Carrier Description Appendix Assembly Instructions ci ara A Hydraulic Assembly E B Electrical Assembly EE C General Assem BY 2 e i aa SS D 21 buhler 2500 Bale Carrier APPENDIX A Assembly Instructions Table of Contents Description Page Taillight Assembly mss e ae la atakk ala kka tl a late 23 Center Bale SN NL 23 Fixed LITAI e e ee VR Quee sa 23 Bale Dellector Arm Assembly rss EH PIRE Pose media PIRE ass 24 FPU CEET 24 22 buhler 2500 Bale Carrier A CAUTION Make sure area is clear of obstructions well lit and has sufficient room for safe assembly Do not work underneath raised assembly A CAUTION Ensure the carriers tires and hitch are securely blocked Otherwise verify the 2500 Bale Carrier is properly coupled to the drawbar on a tractor with a minimum of 25000 LB 11340 kg 1 Tail Light Assembly Refer to carrier final assembly drawing in Appendix D YELLOW LENS OUTSIDE Remove all required hardware from parts box Ensure taillights are installed correctly refer to illustration Connect the tail light wiring harnesses to their appropriate connections Connect main lighting plug to tractor Test by verifying correct lamps illuminate when signalling and braking MAS ROTE FRONT HAYLINER VV Y VV 2 Centre Bale
36. eration gt Approach the bale slowly once the bale is captured in the forks press the lift switch The bale is squeezed until the pressure in the sequence valve which is preset at 1800 PSI 12400 KPA has been achieved gt If bale is not held in between the forks increase the sequence valve pressure by turning the setscrew clockwise Refer to the RPU Rotate Cylinder drawing for adjustment location of the setscrew Verify that the fork spacing is accurate and refer to the drawing on this page for fork adjustments gt The lift and rotate sequence won t begin until the clamp pressure is met within the sequence valve When the clamp pressure is met the lifting action should start before the rotating action to minimize bale damage from the moving ground To increase lift prior to rotate turn the restrictor knob clockwise Refer to the RPU Rotate Cylinder drawing for more information Continue to raise the bale until it is positioned above the carrier beam To release the bale press lift arm down Finish the cycle and observe how the bale transits from the forks to the carrier beam If transition is smooth with minimum bale binding assembly is completed If not adjust the forks to a different location and try until loading is smooth VVV ROTATING PICK UP ARM VVV YV Y 25 buhler 2500 Bale Carrier APPENDIX B Hydraulic Assembly NOTE 1 Hydraulic Assembly methods and layouts are common to the right and left si
37. es of a costly breakdown during the season gt Clean and inspect chains and chain rollers for excessive wear or stiffness Check for proper adjustment and alignment gt Lubricate entire bale carrier Ensure that all grease fittings are in place and taking grease properly gt Operate the bale carrier for a short time Check that all moving parts are operating freely Check for hydraulic leaks gt Inspect and repack wheel bearings with a SAE multi purpose type grease gt Replace and secure safety shields Review safety regulations gt Check all bolts for tightness Replace lost or worn bolts gt Check that tires are properly inflated gt Review the Operator s Manual During The Season gt At the end of each day of operation park the bale carrier in a clean dry sheltered area gt Lubricate areas requiring daily lubrication gt Remove any build up of hay or straw End Of Season Replace worn or damaged parts and replace if necessary To avoid costly delays contact your dealer for replacement parts before the start of the next season Store the bale carrier in a clean dry sheltered area Replace all missing or broken bolts with bolts of similar size and grade Clean the baler carrier thoroughly Dirt draws moisture that rusts metal Repaint chipped or worn areas Paint is available from your dealer Clean chains and brush with SAE light machine oil or equivalent to prevent rust Repaint the top of the carri
38. g part installed on carrier 73 buhler 2500 Bale Carrier Bale Deflector Assembly LH Part A2400 17 74 buhler Bale Deflector Assembly LH Part A2400 17 2500 Bale Carrier Item Component Description Qty Part 1 812076 BOLT HEX 0 625 NC X 6 50 GR5PL 2 2 813507 NUT HEX 0 375 NC GR5PL 9 3 813509 NUT HEX 0 625 NC GR5PL 2 4 81593 WASHER 0 375 LOCK PL 9 5 81677 WASHER LOCK 0 625 PL 2 6 81914 BOLT CARR 0 375 NC X 1 00 GR5PL 9 7 C2452 00 BALE DEFLECTOR LH MAIN FRAME 1 8 E2456 00 SKID COVER LH UHMW POLY 1 9 813547 SET SCREW SQHDCUP 0 500 NC 2 10 813508 NUT HEX 0 500NC GR5PL 2 75 buhler 2500 Bale Carrier Bale Deflector Assembly RH Part A2400 16 76 buhler Bale Deflector Assembly RH Part A2400 16 2500 Bale Carrier Item Component Description Qty Part 1 C2451 00 BALE DEFLECTOR RH MAIN FRAME 1 2 E2453 00 SKID COVER RH UHMW POLY 1 3 81914 BOLT CARR 0 375 NC X 1 00 GR5PL 9 4 81593 WASHER 0 375 LOCK PL 9 5 813507 NUT HEX 0 375 NC GR5PL 9 6 812076 BOLT HEX 0 625 NC X 6 50 GR5PL 2 7 81677 WASHER LOCK 0 625 PL 2 8 813509 NUT HEX 0 625 NC GR5PL 2 9 813547 SET SCREW SQHDCUP 0 500 NC 2 10 813508 NUT HEX 0 500 NC GR5PL 2 77 buhler 2500 Bale Carrier Slow Moving Vehicle Sign Assembly Part A7017 00 Item Component Description Qty Part 1 E2
39. ibility to inform subsequent operators and owners of these precautions General Safety Notes v v v Keep young children away from machinery and bales at all times Be aware that accidents often happen when the operator is tired or in a hurry to get finished Take the time to consider the safest way Never ignore warning signs of fatigue Keep hands feet clothing and hair away from moving Ta parts Never attempt to clear obstructions or objects from a machine while the engine is running 9 Keep all shields in place Never alter or remove safety eguipment Do not attempt to clear any blockage or reach into the 2500 Bale Carrier with your arm or leg unless the tractor engine is stopped Do not load bales of sizes not out lined in the specifications section Use proper lighting and safety warnings when transporting eguipment on public roads and during darkness The slow moving vehicle emblem must be visible Check with your local law enforcement agency for specific reguirements Provide a first aid kit for use in case of emergencies The safety information in this manual does not replace safety codes insurance needs or laws governing your area Be sure your machine meets the standards set by these regulations Keep a fire extinguisher with the machine be sure the extinguisher is properly maintained and be familiar with its proper use Wear close fitting clothing and cover long hair Never wear dangling items such as s
40. inder Part A2400 37 Assembled To Existing 22510 Cylinder TO SEQUENCE VALVE PORT 2 USE EXISTING 3 8 X 108 HOSE SUPPLIED WITH ROTATE CYLINDER ASSEMBLY 9 CYLINDER PORT CHECKED FLOW IN PILOT PORT r TO LIFT LOWER PORT ON MAIN VALVE FRONT PORT USE EXISTING 3 8 X 132 HOSE SUPPLIED WITH MAIN FRAME TO ROTATE CYLINDER BASE END USE 3 8 X 96 HOSE SUPPLIED WITH ROTATE CYLINDER ASSEMBLY Item Component Description Qty Part 1 22510 CYLINDER 3 0 DIA X 16 INLAND 1 2 E2872 00 RESTRICTOR ELBOW MALE 90 1 3 A2400 37 PILOT CHECK VALVE ASSEMBLY 1 22510 Cylinder 3 0 Diameter Service Parts Component Description Qty Part 813407 LOCKNUT 1 00 NF 1 X2504 SEAL KIT FOR ITEM 22510 1 24957 TUBE WELDMENT 3 0 DIA 1 115519 SHAFT WELDMENT 1 50 X 22 63 1 24598 HEAD PLATE 3 0 X 1 50 1 43 buhler 2500 Bale Carrier Pilot Check Valve Assembly Part A2400 37 m Item Component Description Qty Part 1 IN29098 HOSE 3 8 X 14 3 8 FNPT X 9 16 SWFJIC 1 2 29043 ADAPTOR STR 9 16 MJIC X 3 8 MNPT 1 3 22203 PILOT CHECK VALVE PC 37 1 4 29020 CONNECTOR 9 16 MJIC X 1 4 MNPT 1 5 29023 TEE 1 4 FNPT RUN X 1 4 MNPT 1 6 29039 ADAPTOR STR 1 4 MNPT X 9 16 FJIC 1 7 29015 TEE 9 16 MJIC RUN X 9 16 MORB 1 44 buhler 2500 Bale Carrier RPU Rotate Cylinder Part A2400 36 TO LIFT CYLINDER PILOT CHECK VALVE SIDE
41. ion points and the RPU carrier has 18 points Refer to the illustrations below for locations AXLE kl N eS k T Ir I i I i i T x AXLE BEARING HYDRAULIC CYLINDER sr Lid RPU LUBRICATION LUBRICATION ILLUSTRATION ILLUSTRATION Roller Chain Manually brush an SAE lubricant while chain is stationary Lubricate the chains every time bolt torque maintenance is performed Carrier Beams gt Apply a graphite coating such as Slip Plate to the carrier beams as required to ensure a smooth push back operation Follow application instructions as provided by the coating manufacturer Atthe end of the season apply a coating to prevent rust on the carrier beams 16 buhler MAINTENANCE 2500 Bale Carrier A CAUTION Place all controls in neutral stop engine set parking brake remove ignition key and wait for all moving parts to stop before servicing adjusting or repairing the 2500 Bale Carrier A CAUTION Ensure the 2500 Bale Carrier tires and hitch are securely block Otherwise verify the 2500 Bale Carrier is properly coupled to the drawbar on a tractor with a minimum mass of 25000 LB 11340 kg NOTE Service intervals should be increased when operating in extreme or difficult conditions 1 Fasteners gt Inspect all bolt torques after first use and 50 hours thereafter gt Peri
42. l 2500 Bale Carrier Read and understand this manual and the tractor manual prior to operating to obtain the best use of operating your 2500 Bale Carrier Keep this manual for reference and to forward to new operators and owners Contact your local Buhler Inland dealer if you require any assistance information or additional manuals Your new bale carrier is designed to retrieve transport and unload a wide range of round bales Sizes that can be accommodated range from 4 1 2 m diameter to 6 1 8 m diameter in a variety of hay crops as well as small grain and flax straw Serial Decal Location The serial decal is located on the left side of the front crossmember Please record the serial number in the space provided for future reference The serial decal will provide the model and date of manufacture of the Bale Carrier and will be required to obtain correct replacement parts and complete warranty claims For your records record B I FARGOINC Serial Number here FARGONORTHDAKOTA b hler versatile farmking allied inland Warranty Registration The warranty registration and delivery report MUST be completed within thirty 30 days of delivery to validate the warranty buhler 2500 Bale Carrier SAFETY Read and understand all the safety messages listed in this manual For your safety and the safety of others near the machine learn how to control and operate your 2500 Bale Carrier properly It is your respons
43. ls To Tractor gt Bale raise and push functions are controlled by the 2500 Bale Carrier valve Pressure and tank are supplied by two hoses complete with black hydraulic tip covers The retract hose is designated with a check valve and ensures proper flow through the valve Connect tank hose to retract circuit and extend hose to opposite extend port see Appendix B for schematic gt The tilt function is controlled by the tractors remote valve Extension and retraction are supplied by two hoses complete with red hydraulic tip covers Connect control handle harness to the machine harness Connection is made at the snubber unit by matching the appropriate socket and plug buhler 2500 Hayliner gt The power required to operate the 2500 Bale Carrier is supplied by the tractors 12 volt electrical system Connect the red wire to the tractor positive and green to tractor ground Connection may be made via tractor accessory plug or alternate method The 15 amp fuse must be used on the positive wire as supplied gt Verify 2500 Bale Carrier operation matches 2500 Bale Carrier control handle decal buhler 3 Carrier Control Operation 2500 Hayliner gt To begin 2500 Bale Carrier operation engage the remote hydraulic valve in the extension position Lock valve in detent Valve to remain constantly on during operation gt The control handle is fitted with one 1 rocker switch and four 4 momentary contact rocker switches They fu
44. mpleted prior to operation 1 Attaching Bale Carrier To Tractor A CAUTION Shut off tractor engage parking brake and remove key before working around 2500 Bale Carrier Refer to tractor manual for tractor parking procedures A CAUTION Use only the drawbar to couple the 2500 Bale Carrier to the tractor Ensure drawbar is capable of handling the 2500 Bale Carrier load The tractor must have a minimum mass of 25000 LB 11340 kg and recommended 100 hp 75 kw Using the tongue jack raise tongue to align with hitch pin adjust clevis position as necessary to level the carrier beams gt Position tractor and secure with locking type drawbar pin not supplied Use an approved hitch pin with a mechanical retainer gt Route safety chain around the hitch clevis around drawbar support and back hook Refer to tractor manual for further drawbar instructions gt Do not use intermediate support on drawbar as attaching point gt Store safety chain off the ground when not in use If safety chain is damaged in any way contact your dealer for a replacement gt For serial number 08BM2500001 and later open center valve is a factory installed feature Note The bale carrier is factory configured to operate with tractors having CLOSED CENTER hydraulic systems page 27 gt For tractors with OPEN CENTER or LOAD SENSING hydraulic systems refer to the configuration on pages 29 46 and 47 2 Attaching Bale Carrier Contro
45. nan 66 PPLE Assembly eet tada 70 Bale Deflector ASSOmlbly eed see ea 74 Slow Moving Vehicle Sign Assembly 78 55 b hler 2500 Bale Carrier Carrier Final Assembly Part A7000 04 MAIN ELECTRICAL HARNESS AMBER LAMP TO THE OUTSIDE SHT TAIL LIGHT C RIG AS VIEWED FROM BACK OF TRAILER RED LAMP TO THE INSIDE AMBER LAMP TO THE OUTSIDE 56 buhler Carrier Final Assembly Part A7000 04 2500 Bale Carrier Item Part Description Qty 1 A7006 00 PUSHER ASSEMBLY 2 2 A7007 00 MOTOR MOUNT ASSEMBLY 2 3 A7008 00 ROLLER CHAIN GUIDE ASSEMBLY 2 4 A7017 00 SLOW MOVING VEHICLE ASSEMBLY 1 5 B2363 00 HOSE HOLDER 1 6 C7007 01 SECOND CROSSMEMBER WELDMENT 1 7 C7012 00 REAR CROSSMEMBER WELDMENT 1 8 C7034 00 FRONT BRACE WELDMENT 2 9 C7035 00 REAR BRACE WELDMENT 2 10 C7036 00 CENTER BRACE WELDMENT 2 11 C7048 00 ROLL BAR 1 12 C7054 01 FRONT CROSSMEMBER WELDT 1 13 C7057 01 CHAIN GUIDE WELDT 2 14 C8010 00 SAFETY CHAIN WELDMENT 2 15 E2345 00 CYL PIN 1 0 X 4 1 4 2 16 E2413 00 ARM CUSHION 2 17 E2937 00 PLATE 1500 2500 LIGHTING KIT 1 18 E7040 00 CUSHION PUSHER STOP 2 19 INE7003 01 REAR CHAIN PLATE CROSSME
46. naphtha or any volatile material for cleaning purposes These materials may be toxic and or flammable When storing machinery cover sharp or extending components to prevent injury from accidental contact buhler Safety Decals 2500 Bale Carrier The Terminology And Decal Location Illustration shows the approximate location and detail of safety decals To install safety decals ensure the installation area is clean and dry Decide on the exact position before you remove the backing paper Remove the smallest portion of the split backing paper and align over the specified area Carefully press in place Slowly peel back the remaining paper and smooth the remaining portion in place Small air pockets can be pierced with a pin and smoothed out Keep all decals clean and replace any that are damaged or missing Replacement decals are available from you local dealer The following pictorials indicate important precautions to be used during the operation of the 2500 Bale Carrier 1 Part 813624 2 Part 813625 IMPORTANT RUNNING PUSHER PAST AMBER REFLECTOR WILL DAMAGE CHAIN AND OR ROLLER 3 ie i 4 Part 813626 A CAUTION SAFETY CHAIN MUST BE SECURED AND LOCKED FOR TRANSPORT 21850 01 RELEASE ONLY FOR FIELD WORK zeri 5 Keep all others off e Mako ot noveno doar of machine before rat 5 Ear 81 Ge 7 Part 813633 6 Part 81 2032 8 Part 813635 IMPORTANT MAXIMUM RE
47. nction as follows O PUSHER SPEED Select HIGH to operate pusher motors in series at high speed or LOW to operate in parallel at low speed Torque is increased at low speed and pushes bales with more force RH PUSHER Depress and hold RH PUSHER FWD to move right forward Depress and hold RH PUSHER BACK to move right pusher back LH PUSHER Depress and hold LH PUSHER FWD to move left pusher forward Depress and hold LH PUSHER BACK to move left pusher back RH LIFT ARM Depress and hold RH LIFT ARM UP to raise right lift arm Depress and hold RH LIFT ARM DN to lower right lift arm LH LIFT ARM Depress and hold LH LIFT ARM UP to raise left lift arm Depress and hold LH LIFT ARM DN to lower left lift arm CONTROL HANDLE gt To operate raise lower tilt function engage the remote hydraulic valve in the extension position to raise the tilt deck and engage the retract position to lower the deck 4 Loading Bales A WARNING to do so could result in injury or death Make sure area is clear before lowering bale lift arms Failure The right bale lift arm is used to load bales onto the right side of the carrier while the left bale lift arm is used to load bales onto the left side of the carrier gt Align the tractor and 2500 Bale Carrier as indicated in the pictoral for pick up method used Slowly approach the bale at 5 mph 8 km h while loading When bale is properly capture
48. oach the bale and inspect to ensure the spacing of the forks is accurate For first operation cycle the lift arm slowly with a bale and inspect just before lifting bale from ground Finish the cycle and observe how the bale transits from the forks to the carrier beam If transition is smooth with minimum bale binding assembly is completed If not adjust the forks to a different location and try until loading is smooth Vv VV Y Vv Bale Deflector Arm Assembly gt Remove all hardware that is included with the deflector assembly gt Remove the two top bolts from outer fork on gt lift arm Maintain the spacing of the forks if already preset If not set spacing as described in the fixed pick up arm assembly section gt Insert the coned end of the deflector onto the end of the outer fork gt Align the bolt holes from the removed bolts on the outer fork and the end of the deflector attachment gt Insert hardware supplied with the deflector the same way the hardware was installed before the attachment was added Torque all hardware according to the bolt chart and tighten the set screws on the cone also according to the chart gt During first bale lift cycle slowly and watch for excessive flexing or movement of the deflector If movement is detected stop cycle and re torque all hardware involved BALE DEFLECTOR ATTACHMENT ASSEMBLY LAYOUT 5 RPU Assembly gt Remove the lift cylinder pin from the
49. odically inspect for broken or missing fasteners Replace with fasteners of similar size and equivalent grade gt The table below lists the correct torque values for various bolts and cap screws used on the bale carrier Tighten all bolts to specified values unless otherwise noted BOLT DIAMETER SAR SAE 2 SAE 5 SAE 8 Green BEE EO re we pep me o os s ss L s me o s 72 75 o ve fe fer fan oe por ie ar os ves o 26 200 os mer 470 230 420 sro eso emo r 226 sos 600 eso 970 1320 LOCATION Ib ft WHEEL HUB BOLTS 125 Ge ALL CARRIAGE BOLTS 33 45 buhler 2 Hydraulic System 2500 Bale Carrier A WARNING Escaping fluid under pressure can have sufficient force to penetrate the skin causing serious personal injury Before repairing adjusting or disconnecting lines be sure to relieve all pressure A WARNING Never operate the 2500 Bale Carrier with frayed or damaged hoses or leaking fittings A burst would cause the lift arm to drop suddenly and result in serious injury or death and cause damage to the loader or tractor gt Before applying pressure to the system be sure all connections are tight and the lines pipes and hoses are not damaged gt Wear proper hand and eye protection when searching for leaks Use a piece of wood or cardboard instead of hand to check for leaks gt Maintain all components in good working
50. order gt If injured by escaping fluid see a doctor at once Serious infection or toxic reaction can develop if proper medical treatment is not administered immediately gt Regularly check the fluid level in the tractor reservoir and follow the maintenance procedures in the tractor Operator s Manual gt Regularly inspect cylinders hoses and fittings for leaks crimps and abrasions or other signs of wear and tear or impending failure gt Ensure hoses do not bind or stretch during operation Always keep hoses tied or supported to prevent rubbing against sharp areas or being pinched We suggest using tie wraps to support hoses gt Replacement hoses must have a working pressure of 3000 psi 20685 kpa or higher 3 Hydraulic Fitting Torques Thread Size 04 7 16 20 1436 20 22 10 11 13 15 05 1 2 20 18 20 24 27 13 15 18 20 06 9 16 18 24 26 33 35 17 19 23 26 08 3 4 16 50 60 68 78 34 38 47 52 7 8 14 72 80 98 110 50 56 69 76 1 1 16 12 125 135 170 183 70 78 96 106 10 12 1 3 16 12 160 180 215 245 80 90 110 122 sm unen 200 220 270 300 94 104 127 141 1 5 8 12 210 280 285 380 124 138 169 188 24 1 7 8 12 270 360 370 490 156 173 212 235 buhler 4 Chains 5 gt Check for proper chain tension and sprocket alignment after first use and every 50 hours thereafter Turn the front sprocket adjusting bolt clockwise until there is approximately 6
51. s must be torqued to 125 ft LB 170 Nm Clean 2500 Bale Carrier of any foreign material that may have accumulated from previous run Lubricate all points requiring daily lubrication Check chain tension and adjust if necessary with front sprocket adjusting bolt approximately 6 15 cm of upward slack This is verified by raising the chain by hand v Ensure top surface of bale carrier beams are properly coated with a graphite coating to reduce bale friction while pushing bales back v Ensure that the tractor used to pull the 2500 Bale Carrier is in working order according to the tractor manual v Verify the 2500 Bale Carrier is properly coupled to the tractor with the safety chain Y Inspect all safety reflective decals slow moving vehicle decals and lights where applicable Y Inspect the hydraulic system on the 2500 Bale Carrier and your tractor for leaks or any other damage Ensure the control handle actions reflect the movements of the 2500 Bale Carrier Inspect all electrical connections to ensure proper function of the machine Ensure transport safety chain is disengaged from bale lift arm and stored on chain lug located on second cross member Failure to do so may cause damage to lift arm SSS s lt KAN buhler 2500 Bale Carrier OPERATION A CAUTION Prior to operation ensure the operator has read and understands the safety requirements of the 2500 Bale Carrier Ensure the pre operation checks have been co
52. t overload the GVW of 37 440 LB 16983 kg and when loaded keep the speed below 20 mph 32 km h Before allowing anyone to operate the machine for however a short time or distance make sure they have been instructed in its safe and proper use Review the manual and all safety related items with all operators annually correct other operators not using recommended procedures before an accident occurs When assembling operating and servicing machinery wear all the protective clothing and personal safety devices that could be necessary for the job at hand Never work beneath a raised lift arm unless it is securely supported The control handle can be moved or a hydraulic leak could cause the arm to drop resulting in serious injury or death Use only service and repair parts made or approved by the equipment manufacturer substituted parts may not meet strength design or safety requirements Do not modify the machine Unauthorized modifications may impair the function and or safety and affect machine life Keep the area used for servicing machinery clean and dry Wet or oily floors are slippery Wet spots can be dangerous when working with electrical equipment Be sure all electrical outlets gt and tools are properly grounded Keep machinery clean Straw and chaff on hot surfaces are a fire hazard Do not allow oil or grease to accumulate on service platforms ladders or controls Clean machines before storage Never use gasoline
53. uation which could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices A DANGER The danger symbol indicates an imminently hazardous situation which will result in death or serious injury This signal word is limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded buhler 2500 Bale Carrier PRE OPERATION CHECKLIST A CAUTION Make sure the tractor has a 100 hp 75 kw or greater rating and a mass of 25000 LB 11340 kg Make sure the drawbar is capable of supporting the 2500 Bale Carrier empty or loaded A WARNING rre tractor must be equipped with an approved Roll over Protection Structure ROPS and safety belts to help prevent personal injury or death caused by tractor roll over To ensure safe and proper operation of the 2500 Bale Carrier inspect the following items prior to operation and daily thereafter Refer to operation lubrication and maintenance sections for detailed instructions Y Prior to first use verify that the 2500 Bale Carrier has been properly assembled and that the operator understands the safety operating and maintenance requirements v Check for missing fasteners and replace if necessary Refer to maintenance section for details Check and maintain proper tire pressure of 90 psi 620 kpa Check for loose wheel bolts Bolt
54. ulic Schematic 49 26 b hler 2500 Bale Carrier Carrier Hydraulic Assembly Schematic Part A7000 04 Standard Configuration 3 5 m L b ep d ge ou SE SE az XJ ca ES ES ES oo oO Fo FO 7 812270 vi 5 lt OY OG gt 8 g re 2 ES B og B D ox FO f u Zei ou X H Ex on ER 58 28 27 buhler 2500 Bale Carrier Carrier Hydraulic Assembly Part A7000 04 Standard Configuration Item Component Description Qty Part 1 115169 HOSE 3 8 X 132 9 16 SWFJIC X SWFJIC 4 2 29108 HOSE 1 2 X 16 3 4 SWFJIC X SWFJIC 4 3 29110 HOSE 1 2 X 32 3 4 SWFJIC X SWFJIC 4 4 29176 HOSE 1 2 X 54 3 4 SWFJIC X SWFJIC 2 5 A7005 00 VALVE BANK ASSEMBLY 1 6 A7010 00 HYD ASSY 1 2 X 130 RETURN LINE 1 7 A7011 00 HYD ASSY 1 2 X 130 PRESSURE LINE 1 8 A7012 00 TILT ASSY 3 0 X 16 0 CYLINDER 1 9 A7013 00 TILT ASSY LIFT ARM CYLINDER 3 10 A7014 00 TILT ASSY CYLINDER 3 8 HYDRAULIC LINE 2 11 A7007 00 PUSHER MOTOR ASSEMBLY 2 12 29105 HOSE 1 2 X 28 3 4 SWFJIC 2 13 886704 ADAPTOR STR 3 4 MJIC 1 Note All items marked with are not supplied on the main assembly 28 buhler 2500 Bale Carrier Valve Bank Assembly Part A7005 00 Open Center Configuration 2450 PSI PLUGS TO FRONT To be used only with OPEN C
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