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Brother 8065DN All in One Printer User Manual

1. 4 Make the final connection of the negative cable to an exposed metal part of the stalled vehicle s engine away from the battery and the carburetor fuel injection system Do not use fuel lines engine rocker covers or the intake manifold as grounding points Do not connect the end of the second cable to the negative terminal of the battery to be jumped A spark may cause an explosion of the gases that surround the battery 5 Ensure that the cables are clear of fan blades belts moving parts of both engines or any fuel delivery system parts 178 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Roadside Emergencies Jump starting 1 Start the engine of the booster vehicle and run the engine at moderately increased speed 2 Start the engine of the disabled vehicle 3 Once the disabled vehicle has been started run both engines for an additional three minutes before disconnecting the jumper cables Removing the jumper cables Remove the jumper cables in the reverse order that they were connected 1 Remove the jumper cable from the ground metal surface Note In the illustrations lightning bolts are used to designate the assisting boosting battery 2 Remove the jumper cable on the negative connection of the booster vehicle s battery 179 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli R
2. For additional important safety information on the proper use of seat belts child seats and infant seats please read the entire Seating and Safety Restraints chapter in this Owner s Guide Attaching safety seats with LATCH Lower Anchors and Tethers for Children attachments for child seat anchors Some child safety seats have two rigid or webbing mounted attachments that connect to two anchors at certain seating positions in your vehicle This type of child seat eliminates the need to use seat belts to attach the child seat For forward facing child seats the tether strap must also be attached to the proper tether anchor See Attaching safety seats with tether straps in this chapter 99 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Seating and Safety Restraints Your vehicle may be equipped with LATCH anchors for child seat installation at the seating positions marked with the child seat symbol C 40 e Five passenger crew van 4 y Ok e Seven passenger wagon t f a e Eight passenger wagon 4 e Twelve passenger wagon 100 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Seating and Safety Restraints _ bt ON 40 e Fifteen passenger wagon Q represents LATCH anchors
3. 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Seating and Safety Restraints 2 Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together 3 While holding the shoulder and lap belt portions together route the tongue through the child seat according to the child seat manufacturer s instructions Be sure the belt webbing is not twisted 4 Insert the belt tongue into the proper buckle the buckle closest to the direction the tongue is coming from for that seating position until you hear a snap and feel the latch engage Make sure the tongue is latched securely by pulling on it 93 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 Market USA Engli Seating and Safety Restraints 5 To put the retractor in the automatic locking mode grasp the shoulder portion of the belt and pull downward until all of the belt is extracted a 6 Allow the belt to retract The belt will click as it retracts to indicate it is in the automatic locking mode 7 Pull the lap belt portion across the child seat toward the buckle and x pull up on the shoulder belt while pushing down with your knee on the child seat 8 Allow the safety belt to retract to remove any slack in the belt 9 Before placing the child in the seat forcibly tilt the seat forward and back to make sure the seat is securely held in place To check this grab the
4. Market USA Engli Seating and Safety Restraints Front safety belt height adjustment The driver and front seat outboard positions are equipped with a height adjuster Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder To adjust the shoulder belt height push the button and slide the height adjuster up or down Release the button and pull down on the height adjuster to make sure it is locked in place Position the safety belt height adjusters so that the belt rests across the middle of your shoulder Failure to adjust the safety belt properly could reduce the effectiveness of the seat belt and increase the risk of injury in a collision Lap belts Adjusting the center lap belt The lap belt does not adjust automatically The lap belt should fit snugly and as low as possible around the hips not across the waist Insert the tongue into the correct buckle the buckle closest to the direction the tongue is coming from To lengthen the belt turn the tongue at a right angle to the belt and pull across your lap until it reaches the buckle To tighten the belt pull the loose end of the belt through the tongue until it fits snugly across the hips Vv r 77 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 lis Seating and Safety Restraints Shorten and fasten the belt when not in use Safety belt warning light and indicator chi
5. Resuming a set speed Press the RES resume control and release it This will automatically return the vehicle to the previously set speed The RES control will not work if the vehicle speed is not faster than 30 mph 48 km h Increasing speed while using speed control There are two ways to set a higher speed e Press and hold the SET ACCEL control until you get to the desired speed then release the control You can also use the SET ACCEL control to operate the Tap Up function Press and release this control to increase the vehicle set speed in increments by 1 mph 1 6 km h e Use the accelerator pedal to get to the desired speed When the vehicle reaches that speed press and release the SET ACCEL control Reducing speed while using speed control There are two ways to reduce a set speed e Press and hold the COAST control until you get to the desired speed then release the control You can also use the COAST control to operate the Tap Down function Press and release this control to decrease the vehicle set speed in increments by 1 mph 1 6 km h 60 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Driver Controls e Depress the brake pedal until the desired vehicle speed is reached press the SET ACCEL control Turning off speed control There are two ways to turn off the speed control e Depress the brake pedal This will not erase your
6. WHEEL LUG NUT TORQUE SPECIFICATIONS On vehicles equipped with single rear wheels retighten the lug nuts to the specified torque at 500 miles 800 km after any wheel disturbance tire rotation changing a flat tire wheel removal etc On vehicles equipped with dual rear wheels retighten the wheel lug nuts to the specified torque at 100 miles 160 km and again at 500 miles 800 km of new vehicle operation and after any wheel disturbance tire rotation changing a flat tire wheel removal etc Bolt size Wheel lug nut torque E 150 1 2 20 E 450 9 16 18 Torque specifications are for nut and bolt threads free of dirt and rust Use only Ford recommended replacement fasteners On all two piece flat wheel nuts apply one drop of motor oil between the flat washer and the nut Do not apply motor oil to the wheel nut threads or the wheel stud threads 119 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading When a wheel is installed always remove any corrosion dirt or foreign materials present on the mounting surfaces of the wheel or the surface of the front disc brake hub and rotor that contacts the wheel Installing wheels without correct metal to metal contact at the wheel mounting surfaces can cause the wheel nuts to loosen and the wheel to come off while the vehicle is in motion resulting in loss of control INFORMATION CONTAINED ON THE T
7. 15A Trip computer Radio Video Cassette Player VCP and video screens Overhead console Courtesy lamps Power lock switches Power locks without RKE REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Roadside Emergencies Location Rating Panel Description a a Running Lamps DRL module pF 0A _ Multfunction switch Tum signals Radio capacitor s Lio coil Powertrain Control Module PCM diode PCM power relay Po SA Wiper control module 10 20A Main light switch Park lamps License lamp external lamps Multi function switch flash to pass Brake lamp switch Brake lamps 12 15A Back up lamps Auxiliary battery relay gasoline engine only Trailer tow relay selector switch 15 5A Trailer battery charge relay Cluster pS Noted S O po Not sed S O P Noted S O 22 15A Memory power radio Rear seat video control unit Battery saver relay Instrument cluster Courtesy lamp relay Accessory delay relay Power locks w RKE REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Roadside Emergencies Fuse Relay Fuse Amp Passenger Compartment Fuse PA Noted o O PSE CC dNtsed Cid P CC Ntsed Cid 32 20A Power point 1 instrument panel PA Not sed S O P85 Notsed S O pT Noted S O P88 Noted S 39 10A Trailer tow electric brake Center High Mounted Stop Lamp CHMSL Brake lamps position driver side Modified veh
8. 8391 pet eee cama E 350 Stripped Chassis 158 wheelbase 9600 GVWR 13000 3 55 4 10 req 8700 3946 60 5 52 18500 8391 aa Se ee 140 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Tires Wheels and Loading GCWR Gross Combined Weight Rating Trailer Weights Maximum Maximum Loaded frontal area of Trailer Weight trailer ft lb kg m E 350 Stripped Chassis 138 wheelbase 10000 GVWR 13000 5897 eee nee 18500 oie ee a a E 350 Stripped Chassis 158 wheelbase 10000 GVWR 13000 5897 a oe 18500 CHE Mae ed E 350 Stripped Chassis 158 wheelbase 11000 GVWR 13000 5897 ne ae were 18500 ore ee E 350 Stripped Chassis 176 wheelbase 10000 GVWR 13000 5897 ee ieee 18500 aan cc U A E 350 Stripped Chassis 176 wheelbase 11000 GVWR 13000 5897 A aka 18500 aa ae E 450 Cutaway 158 wheelbase 14050 GVWR 20000 9072 10000 4536 60 5 52 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading GCWR Gross Combined Weight Rating Trailer Weights Ken Maximum Maximum Loaded frontal area of 5S D Trailer Weight trailer ft Ib kg m ie 450 Cutaway 176 wheelbase 14050 GVWR 20000 esL 9072 10000 4536 60 5 52 E 450 Stripped Chassis 158 wheelbase 14050 GVWR 18500 E 45
9. REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Entertainment Systems 7 Select Use with Bass Treble Balance Fade and other menu s selections 8 Balance Press BAL then press SEL V A to shift sound to the left right speakers Fade Press FADE then press SEL vy A to shift sound to the rear front speakers 9 Menu Press MENU and SEL to access AUTOSET Speed sensitive volume and Setting the clock Autoset Press MENU until AUTOSET appears in the display Press SEL to toggle ON OFF Allows you to set the strongest local radio stations without losing your original manually set preset stations for AM FM1 FM2 When the six strongest stations are filled the station stored in preset 1 will begin playing If there are less than six strong stations the system will store the last one in the remaining presets Setting the clock Press MENU until SELECT HOUR or SELECT MINUTE is displayed Use SEL to manually increase A or decrease Vv the hours minutes Press MENU again to disengage clock mode Folder Track mode In MP3 mode press MENU until MODE appears in the display Use SEL to toggle between FOLDER only tracks within selected folder are accessible or TRACK all tracks on disc are accessible MODE 10 REPEAT Repeats the current CD MP3 track when active ON Press to show repeat status Press again to toggle status 11 SHUFFLE Plays CD MP3 t
10. e Refer to the chart on the coolant container to ensure the coolant concentration in your vehicle will provide adequate protection at the temperatures in which you drive Vehicles driven year round in non extreme climates should use a 50 50 mixture of engine coolant and distilled water for optimum cooling system and engine protection What you should know about fail safe cooling if equipped If the engine coolant supply is depleted this feature allows the vehicle to be driven temporarily before incremental component damage is incurred The fail safe distance depends on ambient temperatures vehicle load and terrain How fail safe cooling works If the engine begins to overheat e The engine coolant temperature gauge will move to the red hot area e The CHECK GAGE indicator light will illuminate e The CHECK GAGE indicator light will flash when fail safe cooling mode has been activated If the engine reaches a preset over temperature condition the engine will automatically switch to alternating cylinder operation Each disabled cylinder acts as an air pump and cools the engine When this occurs the vehicle will still operate However e The engine power will be limited e The air conditioning system will be disabled Continued operation will increase the engine temperature and the engine will completely shut down causing steering and braking effort to increase Once the engine temperature cools the
11. own2002 Market USA Engli Entertainment Systems PREMIUM SATELLITE COMPATIBLE AM FM STEREO IN DASH SIX CD MP3 RADIO LATE AVAILABILITY IF EQUIPPED incon aes E asee aterm ax S e A Loan oto Thre PUSH ON w sar Y JV FF J Ep aw 5 6 REPEAT J 5 Oe OODE 1 SEEK Press and release SEEK lt q gt for previous next strong station or track 2 TEXT The filename Fi song title So artist text Ar or album text AL may be viewed while playing an MP3 selection When MP3 selection text is shown on the message display its corresponding text indicator Fi So Ar or AL is shown in the elapsed time display Press TEXT to scroll through the text fields The display will scroll all of the text in the current field before changing to the next field TEXT must be pressed within 3 seconds of the previous button press to proceed to the next last text display TEXT is also available when equipped with Satellite radio Your radio comes equipped with Satellite ready capability The kit to enable Satellite reception is available through your dealer Detailed Satellite instructions are included with the dealer installed kit Dealer installed satellite kit only available in the continental United States 33 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA_Englis Entertainment Systems 3
12. represents tether strap anchors Ge Never attach two LATCH child safety seats to the same anchor In a crash one anchor may not be strong enough to hold two child safety seat attachments and may break causing serious injury or death The lower anchors for child seat installation are located at the rear section of the seat between the cushion and seat back ry a i Follow the child seat manufacturer s instructions to properly install a child seat with LATCH attachments Attach LATCH lower attachments of the child seat only to the anchors shown 101 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA_Englis Seating and Safety Restraints If you install a child seat with rigid LATCH attachments do not tighten the tether strap enough to lift the child seat off the vehicle seat cushion when the child is seated in it Keep the tether strap just snug without lifting the front of the child seat Keeping the child seat just touching the vehicle seat gives the best protection in a severe crash Each time you use the safety seat check that the seat is properly attached to the lower anchors and tether anchor Try to tilt the child seat from side to side Also try to tug the seat forward Check to see if the anchors hold the seat in place If the safety seat is not anchored properly the risk of a child being injured in a crash greatly increases 102 REVIEW C
13. Bass Press AA A to ry decrease increase the bass output pe v 15 Treble Press W A to decrease increase the treble output ai E 16 EJ Eject Press to eject a tape 17 Cassette door Insert a cassette into the cassette door AM FM STEREO SINGLE CD RADIO IF EQUIPPED 7 VoL PUSH ON VOL PUSH ON ae A BASS TREB f Viiv CED V osc Y lt SEEK gt GS all TUNE TR COMP G gt Te20009 oa 22 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Entertainment Systems 1 Balance Press A v to shift sound to the left right speakers 2 Fade Press A IV to shift sound to the front rear speakers 3 SCN Scan Press to hear a brief sampling of all listenable stations or CD tracks Press again to stop 4 CLK To set the hour press and hold CLK and press SEEK to decrease lt q or increase gt the hours To set the minute press and hold CLK and press TUNE to decrease lt q or increase P the minutes 5 EJ eject Press to eject a CD 6 COMP Compression In CD mode press to bring louder and softer levels into more comfortable listening level The compression icon c will appear in the display 7 Shuffle Press to listen to the tracks on the CD in random order Press again to turn off 8 M T e op Select aa sand OOOOOE AM FM tune to a station Press and hold a pres
14. Ib kg m E 250 Regular Van 8600 GVWR 11000 sa ao f a weno 00 22 13000 5897 fea ai E 250 Regular Van Crew 8600 GVWR 11000 Cy A a a 13000 5897 he a eee E 250 Extended Van 8600 GVWR 11000 90 ee 13000 5897 a ud E 250 Extended Van Crew 8600 GVWR 11000 a 13000 5897 ARN RA E 350 Regular Van 9500 GVWR 136 REVIEW COPY 2005 Econoline C Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading GCWR Gross Combined Weight Rating Trailer Weights Maximum Maximum Loaded frontal area of Trailer Weight trailer ft lb kg m E 350 Regular Van Crew 9500 GVWR Pee as ei amen waa E 350 Extended Van 9400 GVWR E 350 Extended Van Crew 9250 GVWR REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading GCWR Gross Combined Weight Rating Trailer Weights Maximum Maximum Loaded frontal area of Trailer Weight trailer ft Ib kg m E EAE Regular Wagon 7 passenger 8600 GVWR 13000 5897 6800 3084 60 5 52 ES 350 Regular Wagon 7 passenger 8700 GVWR 15000 T eee eee 17700 os ee E a a E 350 Regular Wagon 8 passenger 8600 GVWR 13000 E 350 Regular Wagon 8 passenger 8700 GVWR 15000 O E e a 17700 a A E 350 Regular Wagon 12 passenger 8600 GVWR 13000 E 350 Regular Wagon 12 passenger 8700
15. Service Publications P O Box 1580 Station B Mississauga Ontario L4Y 4G3 REPORTING SAFETY DEFECTS U S ONLY If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Ford Motor Company If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Ford Motor Company To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in the Washington D C area or write to NHTSA 400 Seventh Street U S Department of Transportation Washington D C 20590 You can also obtain other information about motor vehicle safety from the Hotline 190 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 Market USA Engli Cleaning WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutral Ph shampoo such as Motorcraft Detail Wash ZC 3 A which is available from your dealer e Never use strong household detergents or soap such as dish washing or laundry liquid These products can discolor and spot painted surfaces e Never wash a vehicle that is hot to th
16. The Board consists of e Three consumer representatives e A Ford or Lincoln Mercury dealership representative Consumer candidates for Board membership are recruited and trained by an independent consulting firm The dealership Board member is chosen from Ford and Lincoln Mercury dealership management recognized for their business leadership qualities 185 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Customer Assistance What the Board needs To have your case reviewed you must complete the application in the DSB brochure and mail it to the address provided on the application form Some states will require you to use certified mail with return receipt requested Your application is reviewed and if it is determined to be eligible you will receive an acknowledgment indicating e The file number assigned to your application e The toll free phone number of the DSB s independent administrator Your dealership and a Ford Motor Company representative will then be asked to submit statements To properly review your case the Board needs the following information e Legible copies of all documents and maintenance or repair orders relevant to the case e The year make model and Vehicle Identification Number VIN listed on your vehicle ownership license e The date of repair s and mileage at the time of occurrence s e The current mileage e The name of the dealer
17. have the vehicle serviced e If the driver s safety belt is fastened the A light may not illuminate 149 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA_Englis Driving Starting the engine 1 Turn the key to 4 ON without turning the key to 5 START 4 N 2 Turn the key to 5 START then G x release the key as soon as the N 5 engine starts Excessive cranking could damage the starter 2 Note If the engine does not start within five seconds on the first try turn the key to 3 OFF wait 10 seconds and try again If the engine still fails to start press the accelerator to the floor and try again this will allow the engine to crank with the fuel shut off in case the engine is flooded with fuel Using the engine block heater if equipped Use of an engine block heater is strongly recommended if you live in a region where temperatures reach 10 F 23 C or below For best results plug the heater in at least three hours before starting the vehicle The heater can be plugged in the night before starting the vehicle To reduce the risk of electrical shock do not use your heater with ungrounded electrical systems or two pronged cheater adapters Guarding against exhaust fumes Carbon monoxide is present in exhaust fumes Take precautions to avoid its dangerous effects If you smell exhaust fumes inside your vehicle have your dealer inspect your vehicle immedia
18. own2002 Market USA Engli Maintenance and Specifications AIR FILTER MAINTENANCE Refer to the scheduled maintenance guide for the appropriate intervals for changing the air filter element When changing the air filter element use only the Motorcraft air filter element listed Refer to Motorcraft part numbers in this chapter Note Do not start your engine with the air cleaner removed and do not remove it while the engine is running Changing the air filter element 1 Disconnect the fresh air inlet tube from the radiator support 2 Open the clamp that secures the two halves of the air filter housing together 3 Carefully separate the two halves of the air filter housing 4 Remove the air filter element from the housing 5 Install a new air filter element Be careful not to crimp the filter element edges between the air filter housing This could cause filter damage and allow unfiltered air to enter the engine if not properly seated 6 Replace the two halves of the air filter housing and secure the clamp 7 Connect the fresh air inlet tube to the radiator support 226 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Maintenance and Specifications MOTORCRAFT PART NUMBERS Component 4 6L V8 5 4L V8 6 8L V10 engine engine engine Air filter element FA 1634 FA 1634 FA 1634 Battery standard BXT 65 750 BXT
19. own2002 Market USA Engli Seating and Safety Restraints This will enable the BeltMinder feature for that seating position if it is currently disabled As confirmation the restraint system warning light will flash 4 times per second for 3 seconds followed by 3 seconds with the light off then followed by the airbag warning light flashing 4 times per second for 3 seconds again 5 After receiving confirmation the deactivation activation procedure is complete Safety belt extension assembly If the safety belt is too short when fully extended there is a 8 inch 20 cm safety belt extension assembly that can be added part number 611C22 This assembly can be obtained from your dealer at no cost Use only extensions manufactured by the same supplier as the safety belt Manufacturer identification is located at the end of the webbing on the label Also use the safety belt extension only if the safety belt is too short for you when fully extended Do not use extensions to change the fit of the shoulder belt across the torso Safety belt maintenance Inspect the safety belt systems periodically to make sure they work properly and are not damaged Inspect the safety belts to make sure there are no nicks tears or cuts Replace if necessary All safety belt assemblies including retractors buckles front seat belt buckle assemblies buckle support assemblies slide bar if equipped shoulder belt height adjusters if equipped should
20. replacing bulbs 48 49 turning on and off 42 Heating heater only system 39 41 heating and air conditioning SYSTE ccss2shissviigchscbesstoseeencdeccsansy 40 OOO sseiacssaeadteeivesddandabesiasistaeties 198 I Ignition akese 147 236 237 Infant seats see Safety seats 91 Inspection maintenance I M PES GING serere aren een i 220 Instrument panel ClEANINE senegre 194 LUEEN E E E E E E 12 lighting up panel and ILLCEIOL aeoeaiei tastes tabuneueeetee 43 J Jump starting your vehicle 176 K Keys positions of the ignition 147 L Lamps bulb replacement specifications chart 00 47 daytime running light 42 Headlamps ccccccsesssseeesees 42 245 Index headlamps flash to pass 43 instrument panel dimming 43 interior laMpS cccccccceerees 46 replacing bulbs 0 47 51 Lane change indicator see Turn signal ou 46 Lights warning and indicator 12 anti lock brakes ABS 151 Load limits sernir 129 Loading instructions 134 Lubricant specifications 233 236 L g MULS yesedsech cctactsdaeepenacdeeetine 119 Lumbar support seats 68 M Mirrors fold AWAY cceecccccceeessceeeetseeees 58 side view mirrors power 57 Motorcraft parts 215 227 0 Octane rating 0 eee 214 Oil see Engine oil 0 0 200 P Parking brake sses uir
21. the card is found in the Owner Information Guide in the glove compartment U S Ford or Mercury vehicle customers who require roadside assistance call 1 800 241 3673 Lincoln vehicle customers call 1 800 521 4140 165 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Roadside Emergencies Canadian customers who require roadside assistance call 1 800 665 2006 Motorhome customers in the U S and Canada should contact 1 800 444 3311 If you need to arrange roadside assistance for yourself Ford Motor Company will reimburse a reasonable amount To obtain reimbursement information U S Ford or Mercury vehicles customers call 1 800 241 3673 Lincoln vehicle customers call 1 800 521 4140 Canadian customers who need to obtain reimbursement information call 1 800 665 2006 ROADSIDE COVERAGE BEYOND BASIC WARRANTY In the United States you may purchase additional roadside assistance coverage beyond this period through the Ford Auto Club by contacting your Ford or Lincoln Mercury dealer Similarly in Canada for uninterrupted Roadside Assistance coverage you may purchase extended coverage prior to your Basic Warranty s Roadside Assistance expiring For more information and enrollment contact 1 877 294 2582 or visit our website at www ford ca HAZARD FLASHER A The hazard flasher is located on the steering column just behind the steering wheel The hazard flashers will operate whe
22. vehicle s electrical system checked as soon as possible Engine oil pressure gauge I Indicates engine oil pressure The H needle should stay in the normal operating range between L and Si H If the needle falls below the w normal range stop the vehicle turn off the engine and check the engine oil level Add oil if needed If the oil level is correct have your vehicle checked at your dealership or by a qualified technician Fuel gauge Indicates approximately how much fuel is left in the fuel tank when the ignition is in the ON position The fuel lt p gauge may vary slightly when the vehicle is in motion or on a grade The FUEL icon and arrow indicates which side of the vehicle the fuel filler door is located Refer to Filling the tank in the Maintenance and Specifications chapter for more information 17 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 Market USA Engli Entertainment Systems AM FM STEREO IF EQUIPPED Dg lt SEEK gt lt lt TUNE gt CG es STEREO 1 Seek Press lt q gt to find the next listenable station down up the frequency band 2 Tune Press lt q gt to manually lt TUNE PD adjust the radio frequency down up 3 AM FM Press to choose a frequency band in radio mode 18 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 Market USA Engli
23. 30 minutes of city and highway driving is necessary as described below e First at least 10 minutes of driving on an expressway or highway e Next at least 20 minutes driving in stop and go city type traffic with at least four idle periods 220 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Maintenance and Specifications Allow the vehicle to sit for at least eight hours without starting the engine Then start the engine and complete the above driving cycle The engine must warm up to its normal operating temperature Once started do not turn off the engine until the above driving cycle is complete CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid Refer to the scheduled maintenance guide for the service interval schedules If adding fluid is necessary use only MERCON ATF Check the fluid level when it is at ambient temperature 20 80 F 7 25 C 1 Check the fluid level on the dipstick It should be between the arrows in the FULL COLD range Do not add fluid if the level is within this range 2 If the fluid level is low start the engine 3 While the engine idles turn the steering wheel left and right several times 4 Turn the engine off For E 450 and E 550 vehicles with the Hydro Boost Brake System do not press the brake pedal after the engine has been turned off 221 REVIEW COPY 2005 Eco
24. 65 750 BXT 65 750 Battery auxiliary BH 65DC BH 65DC BH 65DC Fuel filter FG 872 FG 872 FG 872 Oil filter FL 820 S FL 820 8 FL 820 8 PCV valve he S Spark Spark plugs platinum platinum Automatic FT 145 FT 145 transmission filter Refer to the Power Stroke Direct Injection Turbo Diesel Owner s Guide Supplement for Motorcraft diesel engine service part numbers The PCV valve is a critical emission component It is one of the items listed in the Scheduled Maintenance Guide and is essential to the life and performance of your vehicle and to its emissions system For PCV valve replacement see your dealer or a qualified service technician Refer to the Scheduled Maintenance Guide for the appropriate intervals for changing the PCV valve Replace the PCV valve with one that meets Ford material and design specifications for your vehicle such as a Motorcraft or equivalent replacement part The customer warranty may be void for any damage to the emissions system if such a PCV valve is not used 3For spark plug replacement see your dealer or a qualified service technician Refer to the Scheduled Maintenance Guide for the appropriate intervals for changing the spark plugs Replace the spark plugs with ones that meet Ford material and design specifications for your vehicle such as Motorcraft or equivalent replacement parts The customer warranty may be void for any damage to the engine if such spark plugs are not used A
25. A TRAILER This section will guide you in the proper loading of your vehicle and or trailer to keep your loaded vehicle weight within its design rating capability with or without a trailer Properly loading your vehicle will provide maximum return of vehicle design performance Before loading your vehicle familiarize yourself with the following terms for determining your vehicle s weight ratings with or without a trailer from the vehicle s Safety Certification Label and Tire Label Base Curb Weight is the weight of the vehicle including a full tank of fuel and all standard equipment It does not include passengers cargo or optional equipment Vehicle Curb Weight is the weight of your new vehicle when you picked it up from your dealer plus any aftermarket equipment 129 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading CARGO Cargo Weight includes all weight added to the Base Curb Weight including cargo and optional equipment When towing trailer tongue load or king pin weight is also part of cargo weight GAW Gross Axle Weight is the total weight placed on each axle front and rear including vehicle curb weight and all payload GAWR Gross Axle Weight Rating is the maximum allowable weight that can be carried by a single axle front or rear These numbers are shown on the Safety Compliance Certification Label loca
26. AUX Press to toggle between the current playing media and DVD if equipped 4 MUTE Press to MUTE playing media press again to return to playing media 5 EJ Press to eject a CD Press EJ and a memory preset to eject a specific disc Press and hold to eject all loaded discs 6 Bass Press BASS then press SEL A to decrease increase the bass output Treble Press TREB then press SEL y A to decrease increase the treble output 7 Select Use with Bass Treble Balance Fade and other menu functions 8 Balance Press BAL then press SEL Vv A to shift sound to the left right speakers Fade Press FADE then press SEL vy A to shift sound to the rear front speakers 9 Menu Press to access the following functions Compression Brings soft and loud CD passages together for a more consistent listening level when in CD mode Press MENU until compression status is displayed Press the SEL control to enable the compression feature when COMPRESS OFF is displayed Press the SEL control again to disable the feature when COMPRESS ON is displayed Setting the clock Press MENU until SELECT HOUR or SELECT MINUTE is displayed Use SEL to manually increase A or decrease CW the hours minutes Press MENU again to disengage clock mode 34 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Entertainment Systems Folder Track Mode In MP3 mode p
27. Entertainment Systems 1 SEEK Press and release SEEK lt gt for previous next strong station or track 2 TEXT The filename Fi song title So artist text Ar or album text AL may be viewed while playing an MP3 selection When MP3 selection text is shown on the message display its corresponding text indicator Fi So Ar or AL is shown in the elapsed time display Press TEXT to scroll through the text fields The display will scroll through all of the text in the current field before changing to the next field TEXT must be pressed within 3 seconds of the previous press to proceed to the next last text display The last text field shown on the display will become the new display message default TEXT is also available when equipped with Satellite radio Your radio comes equipped with Satellite ready capability The kit to enable Satellite reception is available through your dealer Detailed Satellite instructions are included with the dealer installed kit Dealer installed satellite kit only available in the continental United States 3 AUX Press to toggle between the current playing media and DVD if equipped 4 MUTE Press to MUTE playing media press again to return to playing media 5 EJ Press to eject a CD 6 Bass Press BASS then press SEL vy A to decrease increase the bass output Treble Press TREB then press SEL A to decrease increase the treble output 29
28. Entertainment Systems 4 Memory preset buttons To set a station Select frequency band 1 e 3 a AM FM1 FM2 tune to a station press and hold a preset button until sound returns 5 Power volume Press to turn ON OFF turn to increase or decrease volume levels 6 Tone Press TONE until the desired level Bass Treble Fade appears on the display Turn the volume control to raise lower the levels or to move the audio sound from the right to left or the front to back if equipped 7 CLK Clock To set the hour press and hold CLK until CLOCK SET appears in the display Press SEEK to decrease lt or increase p the hours To set the minute press and hold CLK until CLOCK SET appears in the display Press TUNE to decrease lt or increase p the minutes 19 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 lis Entertainment Systems AM FM STEREO CASSETTE IF EQUIPPED SOOGOG O 1 Balance Press to shift sound to x the left right speakers gal v 2 Fade Press to shift sound to the x rear front speakers ee v 3 CLK To set the hour press and hold CLK Then press SEEK to decrease lt A or increase p the hours To set the minute press and hold CLK and press TUNE to decrease lt q or increase P the minutes 20 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli E
29. Firing order 1 3 7 2 6 5 4 8 1 3 7 2 6 5 4 8 1 6 5 10 2 7 3 8 4 9 0 052 0 056 0 052 0 056 inch Spark plug gap inch inch 1 32 1 42mm 1 32 1 42mm 1 32 1 42mm Compression 9 4 1 9 0 1 9 0 1 ratio Refer to the Power Stroke Direct Injection Turbo Diesel Owner s Guide Supplement for diesel engine information 236 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 Market USA_Englis Maintenance and Specifications VEHICLE DIMENSIONS Van wagon 1 Overall 2 Track 3 Overall excluding models E 150 Inches E 250 Inches E 350 mm mm Inches Gum height 80 7 2050 83 4 2118 84 1 2136 front rear 69 4 1763 69 4 1763 69 4 1763 67 2C1707 66 6 1692 66 4 1687 width 79 3 2014 mirrors 4 Wheelbase 138 0 3505 length Regular van 211 8 6381 Extended van 231 8 5889 5 Overall Oe 237 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Maintenance and Specifications Cutaway commercial stripped chassis models E 350 inches mm E Super Duty inches mm 1 Overall height Refer to Body Builder for specifications 2 Track front rear Cutaway 69 4 1763 69 4 1763 77 7 1974 SRW 72 1 1831 DRW 73 2 1859 Stripped Chassis 69 4 1763 SRW 66 4 1687 DRW 73 2 1859 3 Overall width R
30. GVWR 15000 6804 i el i a 17700 gao Eee Lee 138 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading GCWR Gross Combined Weight Rating Trailer Weights Rear Maximum Maximum uA Loaded frontal area of B Trailer Weight trailer ft lb kg m E 350 Extended Wagon 12 passenger 9300 GVWR 12000 13000 15000 17700 E 350 Extended Wagon 15 passenger 9100 GVWR 12000 ee e 13000 5897 AN eae E 350 Extended Wagon 15 passenger 9300 GVWR 15000 poe ee one eee 17700 Gm ere e eee E 350 Cutaway 138 wheelbase single rear wheel 9600 GVWR 13000 5897 mea dias dia 18500 cy 100 do j e 139 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA Engl Tires Wheels and Loading GCWR Gross Combined Weight Rating Trailer Weights Roan Maximum Maximum note Loaded frontal rece a Trailer Weight tler ft lb kg m E 350 Cutaway 138 wheelbase dual rear wheel 10700 GVWR 13000 5897 G wee 18500 cies ee E 350 Cutaway 158 wheelbase dual rear wheel 11500 GVWR 13000 5897 AS ieee 18500 EE a ei Si ct E 350 Cutaway 176 wheelbase dual rear wheel 11500 GVWR 13000 5897 M a h a 18500 8391 aE sa alana E 350 Stripped Chassis 138 wheelbase 9600 GVWR 13000 3 55 4 10 E897 8800 3992 60 5 52 18500
31. MERCON ATF range on dipstick 229 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Maintenance and Specifications Fluid Ford Part Application Capacity Name Rear axle SAE 75W 140 Visteon 8 8 9 75 5 pints 2 6L Synthetic Rear inch Axle Lubricant conventional and Traction Lok SAE 75W 140 Dana M70HD 7 4 pints 3 5L Synthetic Rear M273HD 3 Axle Lubricant E 350 DSO Dana M60 6 3 pints 3 0L M248 3 E 250 350 DSO limited slip 4 SAE 90 Hypoid Dana Limited 6 3 pints 8 0L Gear Oil axles Slip Axles 3 shown are all M60 M248 limited slip 4 E250 350 M70FF 6 8 pints 3 2L M267FF 2 E 350 M70HD 8 3 pints 3 9L M273HD 2 E 450 SAE 80W 90 Dana 6 3 pints 3 0L Premium Rear conventional g Axle Lubricant axles M60 M248 E250 350 M70FF 6 6 pints 8 1L M267FF 3 E 350 M70HD 8 3 pints 3 9L M273HD i E 450 230 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 Market USA Engli Maintenance and Specifications Fluid Ford Part Application Capacity Name Fuel tank N A All regular and 35 0 gallons extended length 182 4L vans and wagons 138 inch 37 0 gallons wheelbase 140 0L except E Super Duty 158 inch 37 0 gallons wheelbase 140 0L except E Super Duty 176 inch 37 0 gallons wheelbase 140 0L except E Super Duty 158 inch and 55 0 gallons 176 inch 208 0L wheelb
32. Protecting the environment We must all play our part in protecting the environment Correct vehicle usage and the authorized disposal of waste cleaning and lubrication materials are significant steps towards this aim Information in this respect is highlighted in this guide with the tree symbol BREAKING IN YOUR VEHICLE During the first 1 000 miles 1 600 km of driving maintain speeds below 70 mph 110 km h and vary speeds frequently This is recommended to give the moving parts a chance to break in Do not tow a trailer during this break in period For more information regarding trailer towing refer to Trailer towing in the Driving chapter REVIEW COPY 2005 Econoline eee Owners Guide post 2002 fmt own2002 Market USA Engli Introduction SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper to Bumper Coverage Safety Restraint Coverage Corrosion Coverage and 6 0L Power Stroke Diesel Engine Coverage In addition your vehicle is eligible for Emissions Defect and Emissions Performance Warranties For a detailed description of what is covered and what is not covered refer to the Warranty Guide that is provided to you along with your Owner s Guide Service Data Recording Service data recorders in your vehicle are capable of collecting and storing diagnostic information about your vehicle This potentially includes information about the performance or status of various systems and
33. REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Introduction Special instructions For your added safety your vehicle is fitted with sophisticated electronic controls Please read the section Supplemental restraint system SRS in the Seating and Safety Restraints chapter Failure to follow the specific warnings and instructions could result in personal injury Front seat mounted rear facing child or infant seats should NEVER be placed in front of an active passenger air bag Notice to owners of diesel powered vehicles Read the 6 0 Liter Power Stroke Direct Injection Turbo Diesel Owner s Guide Supplement for information regarding correct operation and maintenance of your Diesel powered light truck Notice to owners of pickup trucks and utility type vehicles Utility vehicles have a significantly higher rollover rate than other types of vehicles Before you drive your vehicle please read this Owner s Guide carefully Your vehicle is not a passenger car As with other vehicles of this type failure to operate this vehicle correctly may result in loss of vehicle control vehicle rollover personal injury or death REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 Market USA Engli Introduction Using your vehicle as an ambulance If your light truck is equipped with the Ford Ambulance Preparation Package it may be utilized as an ambulance Ford
34. Replace the cap Turn until tightly installed Cap must be tightly installed to prevent coolant loss After any coolant has been added check the coolant concentration refer to Checking engine coolant If the concentration is not 50 50 protection to 34 F 386 C drain some coolant and adjust the concentration It may take several drains and additions to obtain a 50 50 coolant concentration Whenever coolant has been added the coolant level in the coolant reservoir should be checked the next few times you drive the vehicle If necessary add enough 50 50 concentration of engine coolant and distilled water to bring the liquid level to the proper level If you have to add more than 1 0 quart 1 0 liter of engine coolant per month have your dealer check the engine cooling system Your cooling system may have a leak Operating an engine with a low level of coolant can result in engine overheating and possible engine damage 208 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Maintenance and Specifications Recycled engine coolant Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft Premium Gold Engine Coolant since a Ford approved recycling process is not yet available Used engine coolant should be disposed of in an appropriate manner Follow your community s regulations and standards for recycling and disp
35. See your dealer or trailer rental agency for proper instructions and equipment for hooking up trailer lamps 143 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading Using a step bumper if equipped The rear bumper is equipped with an integral hitch and only requires a ball with a one inch 25 4 mm shank diameter The bumper has a 5 000 Ib 2 270 kg trailer weight and 500 lb 227 kg tongue weight capacity If it is necessary to relocate the trailer hitch ball position a frame mounted trailer hitch must be installed Driving while you tow When towing a trailer e Turn off the speed control The speed control may shut off automatically when you are towing on long steep grades e Do not exceed 50 mph 80 km h for the first 500 miles 800 km of towing and do not perform fast accelerations from a stop during this time Consult your local motor vehicle speed regulations for towing a trailer e To eliminate excessive shifting use a lower gear This will also assist in transmission cooling e Anticipate stops and brake gradually When descending long steep downhill grades always use a lower gear to provide engine braking to save wear on brakes Use Drive Overdrive OFF on moderately steep hills Second 2 on steep hills and First 1 on very steep hills Do not apply your brakes continuously as they may overheat and become less effective Servic
36. Setting the clock AM FM stereo o eeeceeeeeeeeetees 19 AM FM CD cccccccectcceeetteeeeeneees 23 AM FM In dash 6 CD 27 30 34 AM FMY Tape ienesis 20 Spare tire see Changing the Tire 112 Spark plugs specifications 227 236 237 Special notice 0 ceescceeeseees 9 ambulance conversions 8 diesel powered vehicles 7 utility type vehicles 0 7 Specification chart lubricants snes r esner 233 236 Speed control cccececesseeeeenees 59 Starting your Ve NCE ersan 147 148 150 JUMP starting iersinii 176 Steering wheel GNE aipeanna 53 T Temperature control see Climate control 39 41 Tilt steering wheel 53 AR aE AAE E stone Wiad 105 106 AIGNIMENL senicereririserera 126 COLE E E 125 Changing sci iccacsiuneccans 112 113 checking the pressure 108 inspecting and inflating 107 label eean arent etnies 124 replacing sssererrpecsisi 110 115 rOtINE cog een iaee aaa 127 safety practices cc0eee 126 sidewall information 120 snow tires and chains 129 Spare TINE sonidir iaaa 111 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli terminology seisiccrsssrereiississss 106 tire grad s ccssesseseceaceeleadendeees 106 Tedd WEAR sericea 105 125 TOMINE a sec aseeesynnteeevessdobsdnccansncises 135 recreational t
37. Towing Guide provided by your dealership for more detailed information Tongue Load or Fifth Wheel King Pin Weight refers to the amount of the weight that a trailer pushes down on a trailer hitch Examples For a 5 000 lb 2 268 kg conventional trailer multiply 5 000 by 0 10 and 0 15 to obtain a proper tongue load range of 500 to 750 lb 227 to 340 kg For an 11 500 lb 5 216 kg fifth wheel trailer multiply by 0 15 and 0 25 to obtain a proper king pin load range of 1 725 to 2 875 Ib 782 to 1 304 kg Do not exceed the GVWR or the GAWR specified on the certification label Do not use replacement tires with lower load carrying capacities than the originals because they may lower the vehicle s GVWR and GAWR limitations Replacement tires with a higher limit than the originals do not increase the GVWR and GAWR limitations 132 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading Exceeding any vehicle weight rating limitation could result in serious damage to the vehicle and or personal injury Steps for determining the correct load limit 1 Locate the statement The combined weight of occupants and cargo should never exceed XXX pounds on your vehicle s placard 2 Determine the combined weight of the driver and passengers that will be riding in your vehicle 3 Subtract the combined weight of the driver and passengers from XXX kilogram
38. USA Engli Customer Assistance In the CAMVAP program impartial third party arbitrators conduct hearings at mutually convenient times and places in an informal environment These impartial arbitrators review the positions of the parties make decisions and when appropriate render awards to resolve disputes CAMVAP decisions are fast fair and final the arbitrator s award is binding both to you and Ford of Canada CAMVAP services are available in all territories and provinces For more information without charge or obligation call your CAMVAP Provincial Administrator directly at 1 800 207 0685 FORD EXTENDED SERVICE PLAN You can get more protection for your new car or light truck by purchasing Ford Extended Service Plan Ford ESP coverage It provides the following e Benefits during the warranty period depending on the plan you purchase such as reimbursement for rentals coverage for certain maintenance and wear items e Protection against covered repair costs after your Bumper to Bumper Warranty expires You may purchase Ford ESP from any participating Ford and Lincoln Mercury and Ford of Canada dealer There are several plans available in various time distance and deductible combinations which can be tailored to fit your own driving needs Ford ESP also offers reimbursement benefits for towing and rental coverage When you buy Ford ESP you receive Peace of Mind protection throughout the United States and Canada pro
39. Washer Concentrate WSB M8B16 A2 Ensure the correct automatic transmission fluid is used Transmission fluid requirements are indicated on the dipstick or on the dipstick handle Check the container to verify the fluid being added is of the correct type Refer to your Scheduled Maintenance Guide to determine the correct service interval Some transmission fluids may be labeled as dual usage such as MERCON and MERCON V These dual usage fluids are not to be used in an automatic transmission that requires use of the MERCON type fluid However these dual usage fluids may be used in transmissions that require the MERCON V type fluid 235 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 lish Maintenance and Specifications MERCON and MERCONE V type fluids are not interchangeable DO NOT mix MERCON and MERCONE V Use of a transmission fluid that indicates dual usage MERCON and MERCON V in an automatic transmission application requiring MERCON may cause transmission damage Use of any fluid other than the recommended fluid may cause transmission damage 2Add 4 oz 118 ml of Additive Friction Modifier XL 3 or equivalent for complete refill of Visteon Traction Lok rear axles 3Add 8 oz 237 ml of Additive Friction Modifier XL 3 or equivalent meeting Ford specification EST M2C118 A for complete refill of Dana Limited Slip rear axles ENGINE DATA engine engine Required fuel
40. When the engine starts the idle RPM runs faster to warm the engine If the engine idle speed does not slow down automatically have the vehicle checked If your vehicle is operated in a heavy snow storm or blowing snow conditions the engine air induction may become partially clogged with snow and or ice If this occurs the engine may experience a significant reduction in power output At the earliest opportunity clear all the snow and or ice away from the air induction inlet The following starting instructions are for vehicles equipped with a gasoline engine if your vehicle is equipped with a Diesel engine refer to Starting the engine in the your Diesel owner guide supplement Before starting the vehicle 1 Make sure all occupants buckle their safety belts For more information on safety belts and their proper usage refer to the Seating and Safety Restraints chapter 2 Make sure the headlamps and electrical accessories are off 148 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Driving e Make sure the parking brake is set e Make sure the gearshift is in P Park P RN 21 z e Turn the key to 4 ON without gt turning the key to 5 START 7 4 N ber z he O o a gt pe poe O BP ea fe SELECT RESET Make sure the corresponding lights illuminate or illuminate briefly If a light fails to illuminate
41. anchors are recommended for use by children up to 48 pounds 22 kg in a child restraint Top tether anchors can be used for children up to 60 pounds 27 kg in a child restraint and to provide upper torso restraint for children up to 80 pounds 36 kg using an upper torso harness and a belt positioning booster Ford recommends the use of a child safety seat having a top tether strap Install the child safety seat in a seating position with LATCH and tether anchors For more information on top tether straps and anchors refer to Attaching safety seats with tether straps in this chapter For more information of LATCH anchors refer to Attaching safety seats with LATCH Lower Anchors and Tethers for Children attachments in this chapter Carefully follow all of the manufacturer s instructions included with the safety seat you put in your vehicle If you do not install and use the safety seat properly the child may be injured in a sudden stop or collision Installing child safety seats with combination lap and shoulder belts 1 Position the child safety seat in a seat with a combination lap and shoulder belt An air bag can kill or injure a child in a child seat Never place a rear facing child seat in front of an active air bag If you must use a forward facing child seat in the front seat move the seat all the way back Children 12 and under should be properly restrained in the rear seat whenever possible 92 REVIEW COPY
42. appear to be flat Always inflate your tires to the Ford recommended inflation pressure even if it is less than the maximum inflation pressure information found on the tire The Ford recommended tire inflation pressure is found on the tire label or certification label which is located on the B Pillar or the edge of the driver s door Failure to follow the tire pressure recommendations can cause uneven treadwear patterns and adversely affect the way your vehicle handles Maximum Permissible Inflation Pressure is the tire manufactures maximum permissible pressure and or the pressure at which the maximum load can be carried by the tire This pressure is normally 108 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Tires Wheels and Loading higher than the manufacturer s recommended cold inflation pressure which can be found on either the tire label or certification label which is located on the B Pillar or the edge of the driver s door The cold inflation pressure should never be set lower than the recommended pressure on the tire label or certification label When weather temperature changes occur tire inflation pressures also change A 10 F 6 C temperature drop can cause a corresponding drop of 1 psi 7 kPa in inflation pressure Check your tire pressures frequently and adjust them to the proper pressure which can be found on the tire label or certification label If y
43. check the bulb Solid illumination after the engine is started indicates the On Board Diagnostics System OBD II has detected a malfunction Refer to On board diagnostics OBD II in the Maintenance and Specifications chapter If the light is blinking engine misfire is occurring which could damage your catalytic converter Drive in a moderate fashion avoid heavy acceleration and deceleration and have your vehicle serviced immediately Under engine misfire conditions excessive exhaust temperatures could damage the catalytic converter the fuel system interior floor coverings or other vehicle components possibly causing a fire 12 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Instrument Cluster Electronic throttle control if equipped luminates when the A engine has defaulted to a limp home operation Report the fault to a dealer at the earliest opportunity the fuel cap may not be properly installed Continued driving with this light on may cause the Service Engine Soon warning light to come on refer to Fuel filler cap in the Maintenance and Specification chapter Brake system warning light To confirm the brake system warning P light is functional it will momentarily illuminate when the BRAKE ignition is turned to the ON position when the engine is not running or in a position between ON and START or by applying the parking brake when the ignition
44. engine oil in this chapter 2 If the engine oil level is not within the normal range add only certified engine oil of the recommended viscosity Remove the engine oil filler cap and use a funnel to pour the engine oil into the opening 3 Recheck the engine oil level Make sure the oil level is not above the MAX mark on the engine oil level indicator dipstick 201 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market I Maintenance and Specifications 4 Install the indicator and ensure it is fully seated 5 Fully install the engine oil filler cap by turning the filler cap clockwise 1 4 of a turn until three clicks are heard or until the cap is fully seated To avoid possible oil loss DO NOT operate the vehicle with the engine oil level indicator and or the engine oil filler cap removed Engine oil and filter recommendations Look for this certification trademark Use SAE 5W 20 engine oil Only use oils Certified For Gasoline Engines by the American Petroleum Institute API An oil with this trademark symbol conforms to the current engine and emission system protection standards and fuel economy requirements of the International Lubricant Standardization and Approval Committee SLAC comprised of U S and Japanese automobile manufacturers To protect your engine s warranty use Motorcraft SAE 5W 20 or an equivalent 5W 20 oil meeting Ford specification WSS M2C930 A SAE 5W 2
45. feel and shift scheduling will resume P Park This position locks the transmission and prevents the rear wheels from turning To put your vehicle in gear e Start the engine e Depress the brake pedal e Move the gearshift lever into the desired gear 158 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Driving To put your vehicle in P Park e Come to a complete stop e Move the gearshift lever and securely latch it in P Park Always set the parking brake fully and make sure the gearshift is latched in P Park Turn the ignition to the LOCK position and remove the key whenever you leave your vehicle R Reverse With the gearshift lever in R Reverse the vehicle will move backward Always come to a complete stop before shifting into and out of R Reverse N Neutral With the gearshift lever in N Neutral the vehicle can be started and is free to roll Hold the brake pedal down while in this position D Overdrive with Tow Haul OFF D Overdrive with Tow Haul OFF is the normal driving position for the best fuel economy The overdrive function allows automatic upshifts and downshifts through gears one through five D Overdrive with Tow Haul ON The Tow Haul feature improves transmission operation when towing a trailer or a heavy load All transmission gear ranges are available when using Tow Haul To activate Tow Haul press the button on the end of th
46. function or durability of the transmission Over time the adaptive learning process will fully update transmission operation 1 Use only a 12 volt supply to start your vehicle 2 Do not disconnect the battery of the disabled vehicle as this could damage the vehicle s electrical system 3 Park the booster vehicle close to the hood of the disabled vehicle making sure the two vehicles do not touch Set the parking brake on both vehicles and stay clear of the engine cooling fan and other moving parts 4 Check all battery terminals and remove any excessive corrosion before you attach the battery cables Ensure that vent caps are tight and level 5 Turn the heater fan on in both vehicles to protect any electrical surges Turn all other accessories off 176 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Roadside Emergencies Connecting the jumper cables 1 Connect the positive jumper cable to the positive terminal of the discharged battery Note In the illustrations lightning bolts are used to designate the assisting boosting battery 2 Connect the other end of the positive cable to the positive terminal of the assisting battery 177 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 Market USA Engli Roadside Emergencies 3 Connect the negative cable to the negative terminal of the assisting battery
47. handling your vehicle line will provide warranty service we recommend you return to your selling dealer who wants to ensure your continued satisfaction Please note that certain warranty repairs require special training and or equipment so not all dealers are authorized to perform all warranty repairs This means that depending on the warranty repair needed you may have to take your vehicle to another dealer A reasonable time must be allowed to perform a repair after taking your vehicle to the dealership Repairs will be made using Ford or Motorcraft parts or remanufactured or other parts that are authorized by Ford If you have questions or concerns or are unsatisfied with the service you are receiving follow these steps 1 Contact your Sales Representative or Service Advisor at your selling servicing dealership 2 If your inquiry or concern remains unresolved contact the Sales Manager Service Manager or Customer Relations Manager 3 If you require assistance or clarification on Ford Motor Company policies or procedures please contact the Ford Customer Relationship Center at the number below Away from home If you own a Ford or Mercury vehicle and are away from home when your vehicle needs service or if you need more help than the dealership could provide after following the steps described above contact the Ford Customer Relationship Center to find an authorized dealership to help you In the United States Ford Mo
48. in Central or South America the Caribbean or the Middle East contact the nearest Ford dealership If the dealership cannot help you write or call FORD MOTOR COMPANY WORLDWIDE DIRECT MARKET OPERATIONS 1555 Fairlane Drive Fairlane Business Park 3 Allen Park Michigan 48101 U S A Telephone 813 594 4857 FAX 813 390 0804 If you are in another foreign country contact the nearest Ford dealership If the dealership employees cannot help you they can direct you to the nearest Ford affiliate office If you buy your vehicle in North America and then relocate outside of the U S or Canada register your vehicle identification number VIN and new address with Ford Motor Company Worldwide Direct Market Operations ORDERING ADDITIONAL OWNER S LITERATURE To order the publications in this portfolio contact Helm Incorporated at HELM INCORPORATED P O Box 07150 Detroit Michigan 48207 Or call For a free publication catalog order toll free 1 800 782 4356 Monday Friday 8 00 a m 6 00 p m EST Helm Incorporated can also be reached by their website www helminc com Items in this catalog may be purchased by credit card check or money order 189 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Customer Assistance Obtaining a French owner s guide French Owner s Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada Limited
49. intended for temporary use only and should not be used in a tire rotation Note After having your tires rotated inflation pressure must be checked and adjusted to the vehicle requirements 128 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading SNOW TIRES AND CHAINS Snow tires must be the same size and grade as the tires you currently have on your vehicle The tires on your vehicle have all weather treads to provide traction in rain and snow However in some climates you may need to use snow tires and chains If you need to use chains it is recommended that steel wheels of the same size and specifications be used as chains may chip aluminum wheels Follow these guidelines when using snow tires and chains e Use only SAE Class S chains e Install chains securely verifying that the chains do not touch any wiring brake lines or fuel lines Drive cautiously If you hear the chains rub or bang against your vehicle stop and re tighten the chains If this does not work remove the chains to prevent damage to your vehicle If possible avoid fully loading your vehicle Remove the tire chains when they are no longer needed Do not use tire chains on dry roads e The suspension insulation and bumpers will help prevent vehicle damage Do not remove these components from your vehicle when using snow tires and chains VEHICLE LOADING WITH AND WITHOUT
50. is turned to the ON position If the brake system warning light does not illuminate at this time seek service immediately from your dealership Illumination after releasing the parking brake indicates low brake fluid level and the brake system should be inspected immediately by your servicing dealership Check fuel cap lluminates when wv Driving a vehicle with the brake system warning light on is dangerous A significant decrease in braking performance may occur It will take you longer to stop the vehicle Have the vehicle checked by your dealer immediately Anti lock brake system If the ABS light stays illuminated or continues to flash a malfunction has been detected have the system serviced immediately Normal braking is still functional unless the brake warning light also is illuminated Air bag readiness If this light fails to illuminate when ignition is turned to ON continues to flash or remains IN on have the system serviced immediately A chime will also sound when a malfunction in the supplemental restraint system has been detected 13 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 lis Instrument Cluster Safety belt Reminds you to fasten your safety belt A chime will also sound to remind you to fasten your safety belt Charging system Illuminates when the battery is not charging properly E Low fuel Illuminates when the fuel level in the fuel tank is at or nea
51. load to a specific disc slot Press and hold to load up to six discs 21 CD Press to enter CD mode CD units are designed to play commercially pressed 4 75 in 12 cm audio compact discs only Due to technical incompatibility certain recordable and re recordable compact discs may not function correctly when used in Ford CD players Irregular shaped CDs CDs with a scratch protection film attached and CDs with homemade paper adhesive labels should not be inserted into the CD player The label may peel and cause the CD to become jammed It is recommended that homemade CDs be identified with permanent felt tip marker rather than adhesive labels Ballpoint pens may damage CDs Please contact your dealer for further information 22 Scan Press SCAN to hear a brief sampling of radio stations or CD MP3 tracks Press again to stop 23 Disc Tune Press lt Q or to GED manually tune down up the radio frequency band or to listen to the previous next CD CAT CAT is only available when equipped with Satellite Radio Your Audiophile radio comes equipped with Satellite ready capability The kit to enable Satellite reception is available through your dealer Detailed Satellite instructions are included with the dealer installed kit Dealer installed satellite kit only available in the continental United States For information regarding SIRIUS Satellite Radio please call toll free 888 539 SIRIUS 888 539 7474 or visit the SIRIU
52. micro edge of the wiper rubber element 52 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 lis Driver Controls TILT STEERING WHEEL To adjust the steering wheel 1 Pull and hold the steering wheel release control toward you 2 Move the steering wheel up or down until you find the desired location 3 Release the steering wheel release control This will lock the steering wheel in position f Never adjust the steering wheel when the vehicle is moving OVERHEAD CONSOLE IF EQUIPPED The appearance of your vehicle s overhead console will vary according to your option package Storage compartment if equipped Press the release on the door to open the storage compartment The storage compartment may be used to secure sunglasses or a similar object 53 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 lis Driver Controls Installing a garage door opener if equipped The storage compartment can be converted to accommodate a variety of aftermarket garage door openers 1 Place Velcro hook onto side of aftermarket transmitter opposite of actuator control 2 Place the transmitter into storage compartment control down 3 Place the provided height adaptors onto the back of the GARAGE control as needed 4 Press the GARAGE control to activate the transmitter Electronic compass temperature display if equipped Outside air tempera
53. modules in the vehicle such as engine throttle steering or brake systems In order to properly diagnose and service your vehicle Ford Motor Company Ford of Canada and service and repair facilities may access vehicle diagnostic information through a direct connection to your vehicle when diagnosing or servicing your vehicle Event Data Recording Other modules in your vehicle event data recorders are capable of collecting and storing data during a crash or near crash event The recorded information may assist in the investigation of such an event The modules may record information about both the vehicle and the occupants potentially including information such as e how various systems in your vehicle were operating e whether or not the driver and passenger seatbelts were buckled e how far Cif at all the driver was depressing the accelerator and or the brake pedal e how fast the vehicle was traveling and e where the driver was positioning the steering wheel To access this information special equipment must be directly connected to the recording modules Ford Motor Company and Ford of Canada do not access event data recorder information without obtaining consent unless pursuant to court order or where required by law enforcement other government authorities or other third parties acting with lawful authority Other parties may seek to access the information independently of Ford Motor Company and Ford of Canada 6
54. os strap over the back of the left hand or right hand second row bucket seat 3 Clip the tether strap hook to the seat pedestal at the location shown 4 Install the child safety seat tightly using the LATCH anchors or safety belts Follow the instructions in this chapter 5 Tighten the child safety seat tether strap according to the manufacturer s instructions Second Third and Fourth row three passenger bench seats The tether strap can be attached directly to the tether bracket 4 provided under the back edge of the 4 4 4 seat cushion b 1 For second row 3 Passenger bench seat place the child safety seat on the left hand outboard position the center position or the right hand outboard position as desired For third row or fourth row 3 Passenger bench seat place the child safety seat on the center position 98 REVIEW COPY 2005 Econoline oe Owners Guide post 2002 fmt own2002 Market USA Engli Seating and Safety Restraints 2 Route the child safety tether strap over the back of 3 Passenger bench seat 3 Clip the tether strap hook to the tether bracket mounted under rear rail of seat cushion frame 4 Install the child safety seat tightly using the LATCH anchors or safety belts Follow the instructions in this chapter 5 Tighten the child safety seat tether strap according to the manufacturer s instructions
55. own2002 Market USA Engli Entertainment Systems Show TYPE Displays the station s call letters format Shuffle With a CD playing press to play tracks in a random order Press MENU until SHUF appears in the display Use SEL to select SHUF DISC SHUF TRAC or SHUF OFF Compression With a CD playing this feature brings soft and loud CD passages together for a more consistent listening level Press MENU until compression status is displayed Press the SEL control to enable the compression feature when COMPRESS OFF is displayed Press the SEL control again to disable the feature when COMPRESS ON is displayed Setting the clock Press MENU until SELECT HOUR or SELECT MINS is displayed Use SEL to manually increase A or decrease Vv the hours minutes Press MENU again to disengage clock mode 10 Memory presets To set a station Select frequency band AM FM tune to a station press and hold a preset button until sound returns 11 CD Press to select CD mode P N 12 AM FM Press to select Faa AM FM1 FM2 frequency band In CD mode press to begin radio play Autostet Stores the six strongest stations without erasing your current presets To activate press and momentarily hold AM FM AUTOSET will flash in the display The six strongest stations will fill the memory preset buttons for AM FM1 FM2 if enough stations are available If not stations will be repeated Press again to deact
56. protect the child from injury in a collision Always follow the instructions and warnings that come with any infant or child restraint you might use Ford recommends using child safety seats equipped with LATCH attachments attached to LATCH anchors and tether anchors Some child seat manufacturers sell LATCH accessory belts that attach child seats that are not equipped with LATCH attachments onto LATCH anchors See Attaching safety seats with LATCH attachments for child seat anchors in this section for seating positions with LATCH anchors If you install a forward facing child safety seat using the vehicle safety belts e use only seats equipped with lap shoulder belts e forward facing child safety seats can be used in the center of the three passenger 2nd row bench seat only if a top tether strap is used e Ford recommends placing forward facing safety seats in the 2nd row and using top tether straps for added protection For more information on top tether straps see Attaching safety seats with tether straps in this section Any booster seat that places the vehicle s lap belt or shoulder belt around a shield above and ahead of the child s hips should not be used in this vehicle Because the last row of seats is not equipped with either child tether or LATCH anchors and is spaced closer to the row of seats in front Do not use forward facing or rear facing child seats other than belt positioning boosters in the last row
57. regularly scheduled maintenance items Follow the recommended maintenance schedule and owner maintenance checks found in your vehicle scheduled maintenance guide Conditions e Heavily loading a vehicle or towing a trailer may reduce fuel economy at any speed e Carrying unnecessary weight may reduce fuel economy approximately 1 mpg 0 4 km L is lost for every 400 Ib 180 kg of weight carried e Adding certain accessories to your vehicle for example bug deflectors rollbars light bars running boards ski luggage racks may reduce fuel economy Using fuel blended with alcohol may lower fuel economy e Fuel economy may decrease with lower temperatures during the first 8 10 miles 12 16 km of driving e Driving on flat terrain offers improved fuel economy as compared to driving on hilly terrain e Transmissions give their best fuel economy when operated in the top cruise gear and with steady pressure on the gas pedal e Close windows for high speed driving EPA window sticker Every new vehicle should have the EPA window sticker Contact your dealer if the window sticker is not supplied with your vehicle The EPA window sticker should be your guide for the fuel economy comparisons with other vehicles It is important to note the box in the lower left corner of the window sticker These numbers represent the Range of MPG L 100 km expected on the vehicle under optimum conditions Your fuel economy may vary depending upon the m
58. s who sold or serviced the vehicle e A brief description of your unresolved concern e A brief summary of the action taken by the dealer s and Ford Motor Company e The names if known of all the people you contacted at the dealership s e A description of the action you expect to resolve your concern You will receive a letter of explanation if your application does not qualify for Board review Oral presentations If you would like to make an oral presentation indicate YES to question 6 on the application While it is your right to make an oral presentation before the Board this is not a requirement and the Board will decide the case whether or not an oral presentation is made An oral presentation may be requested by the Board as well Making a decision Board members review all available information related to each complaint including oral presentations and arrive at a fair and impartial decision Board review may be terminated at any time by either party 186 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Customer Assistance Every effort is made to decide the case within 40 days of the date that all requested information is received by the Board Since the Board generally meets once a month it may take longer for the Board to consider some cases After a case is reviewed the Board mails you a decision letter and a form on which to accept or reject the Board s de
59. seat at the belt path and attempt to move it side to side and forward and back There should be no more than one inch of movement for proper installation 10 Try to pull the belt out of the retractor to make sure the retractor is in the automatic locking mode you should not be able to pull more belt out If the retractor is not locked unbuckle the belt and repeat steps two through nine Check to make sure the child seat is properly secured before each use 94 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 l Seating and Safety Restraints Attaching safety seats with tether straps Children should be placed in the rear in an appropriate child safety seat that is properly secured to the vehicle When using forward facing child safety seats in vehicles with only two seating positions so the forward facing child safety seat cannot be placed in the rear of the vehicle move the passenger seat as far back from the instrument panel as possible Because the last row of seats is not equipped with either child tether or LATCH anchors and is spaced closer to the row of seats in front Do not use forward facing or rear facing child seats other than belt positioning boosters in the last row Air bags can kill or injure a child in a child seat NEVER place a rear facing child seat in front of an active air bag If you must use a forward facing child seat in the front seat move the seat all the way b
60. the rear brakes the vehicle s stopping distance will increase greatly and the handling of your vehicle will be adversely affected STEERING To prevent damage to the power steering system e Never hold the steering wheel at its furthest turning points until it stops for more than a few seconds when the engine is running e Do not operate the vehicle with a low power steering pump fluid level Cf the fluid level is below the FULL COLD range on the dipstick If the power steering system breaks down or if the engine is turned off you can steer the vehicle manually but it takes more effort If the steering wanders or pulls check for e an improperly inflated tire e uneven tire wear e loose or worn suspension components e loose or worn steering components e improper steering alignment 152 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Driving A high crown in the road or high crosswinds may also make the steering seem to wander pull TRACTION LOK AXLE IF EQUIPPED This axle provides added traction on slippery surfaces particularly when one wheel is on a poor traction surface Under normal conditions the Traction Lok axle functions like a standard rear axle The axle may exhibit a slight noise or vibration in tight turns with low vehicle speed This is normal behavior and indicates the axle is working PREPARING TO DRIVE YOUR VEHICLE Utility vehicles have a signifi
61. the same direction each time you fill up e Have the vehicle loading and distribution the same every time Your results will be most accurate if your filling method is consistent Calculating fuel economy 1 Fill the fuel tank completely and record the initial odometer reading in miles or kilometers 2 Each time you fill the tank record the amount of fuel added Gn gallons or liters 3 After at least three to five tank fill ups fill the fuel tank and record the current odometer reading 4 Subtract your initial odometer reading from the current odometer reading 216 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Maintenance and Specifications 5 Follow one of the simple calculations in order to determine fuel economy Calculation 1 Divide total miles traveled by total gallons used Calculation 2 Multiply liters used by 100 then divide by total kilometers traveled Keep a record for at least one month and record the type of driving city or highway This will provide an accurate estimate of the vehicle s fuel economy under current driving conditions Additionally keeping records during summer and winter will show how temperature impacts fuel economy In general lower temperatures give lower fuel economy Driving style good driving and fuel economy habits Give consideration to the lists that follow and you may be able to change a number of variables and imp
62. undesired operation 62 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Locks and Security Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment The typical operating range for your remote entry transmitter is approximately 33 feet 10 meters A decrease in operating range could be caused by e weather conditions e nearby radio towers e structures around the vehicle or e other vehicles parked next to your vehicle The remote entry system allows you to lock or unlock all vehicle doors without a key Note e The lock and unlock features work when the ignition is in any position e The panic feature is active when the ignition is in either the 1 ACCESSORY 2 LOCK or 3 OFF positions If there are problems with the remote entry system make sure to take ALL remote entry transmitters with you to the dealership in order to aid in troubleshooting the problem Unlocking the doors 1 Press MW and release to unlock the driver s door Note The interior lamps will illuminate 2 Press fa and release again within three seconds to unlock all the doors Locking the doors 1 Press and release to lock all the doors 2 Press and release again within three seconds to confirm that all the doors are closed and locked Note The doors will lock again and the horn w
63. urges ambulance manufacturers to follow the recommendations of the Ford Incomplete Vehicle Manual Ford Truck Body Builder s Layout Book and the Qualified Vehicle Modifiers QVM Guidelines as well as pertinent supplements For additional information please contact the Truck Body Builders Advisory Service at 1 877 840 4338 Use of your Ford light truck as an ambulance without the Ford Ambulance Preparation Package voids the Ford New Vehicle Limited Warranty and may void the Emissions Warranties In addition ambulance usage without the preparation package could cause high underbody temperatures overpressurized fuel and a risk of spraying fuel which could lead to fires If your vehicle is equipped with the Ford Ambulance Preparation Package it will be indicated on the Certification label The label is located on the driver s side door pillar or on the rear edge of the driver s door You can determine whether the ambulance manufacturer followed Ford s recommendations by directly contacting that manufacturer Ford Ambulance Preparation Package is only available on certain 6 0L Diesel engine equipped vehicles REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Introduction Using your vehicle as a stationary power source PTO Refer to the Driving chapter for more information and guidelines for operating a vehicle equipped with an aftermarket power take off syste
64. vehicle s previously set speed e Press the speed control OFF control Note When you turn off the speed control or the ignition your speed control set speed memory is erased 61 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 lis Locks and Security KEYS The key operates all locks on your vehicle You should always carry a second key with you in a safe place in case you require it in an emergency Your keys are programmed to your vehicle using a non programmed key will not permit your vehicle to start If you lose your dealer supplied keys replacement keys are available through your authorized dealer POWER DOOR LOCKS IF EQUIPPED Press U to unlock all doors and L to lock all doors Memory lock If you lock your doors with the power lock switch or the remote transmitter while the sliding door is open the door will automatically lock after it is closed Back cargo door lock if equipped The passenger side rear cargo door has a power door lock control mounted on the inside of the door When this lock is pressed all doors will lock unlock J a REMOTE ENTRY SYSTEM IF EQUIPPED This device complies with part 15 of the FCC rules and with RS 210 of Industry Canada Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause
65. 0 Stripped Chassis 176 wheelbase 14050 GVWR 18500 Maximum trailer weight for all cutaway E 350 and E 450 vehicles must be calculated by subtracting the weight of the vehicle including incomplete vehicle weight and payload which includes second unit body weight cargo and passengers from the GCW Otherwise maximum trailer weight is 10 000 lb 4536 kg For high altitude operation reduce GCWR by 2 per 1 000 ft 800 meters elevation To determine the maximum trailer weight designed for your particular vehicle as equipped follow the section Calculating the load your vehicle can tow carry earlier in this chapter Your vehicle s load capacity is designated by weight not by volume so you cannot necessarily use all available space when loading a vehicle Distribute the load so that only 10 15 of the total is on the tongue Tie down the load so that it does not shift and change the weight on the hitch Towing a trailer places an additional load on your vehicle s engine transmission axle brakes tires and suspension Inspect these components carefully after any towing operation Note Do not exceed the GVWR or the GAWR specified on the certification label 142 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 lis Tires Wheels and Loading Towing trailers beyond the maximum recommended gross trailer weight exceeds the limit of the vehicle and could result in engine damage transmiss
66. 0 oil provides optimum fuel economy and durability performance meeting all requirements for your vehicle s engine Do not use supplemental engine oil additives cleaners or other engine treatments They are unnecessary and could lead to engine damage that is not covered by Ford warranty Change your engine oil and filter according to the appropriate schedule listed in the scheduled maintenance guide Ford production and aftermarket Motorcraft oil filters are designed for added engine protection and long life If a replacement oil filter is used that does not meet Ford material and design specifications start up engine noises or knock may be experienced It is recommended you use the appropriate Motorcraft oil filter or another brand meeting Ford specifications for your engine application 202 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Maintenance and Specifications BATTERY Your vehicle is equipped with a Motorcraft maintenance free battery which normally does not require additional water during its life of service However for severe usage or in high temperature climates and only for frame mounted deep cycle auxiliary batteries check the battery electrolyte level Note This does not apply to production frame mounted or underhood batteries Refer to the Scheduled Maintenance Guide for the service interval schedules Keep the electrolyte level in each cell up to
67. 05 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Seating and Safety Restraints Automatic locking mode When to use the automatic locking mode In this mode the shoulder belt is automatically pre locked The belt will still retract to remove any slack in the shoulder belt The automatic locking mode is not available on the driver safety belt This mode should be used any time a child safety seat is installed in a passenger front or outboard rear seating position Gf equipped Children 12 years old and under should be properly restrained in the rear seat whenever possible Refer to Safety restraints for children or Safety seats for children later in this chapter How to use the automatic locking mode e Buckle the combination lap and shoulder belt e Grasp the shoulder portion and pull downward until the entire belt is pulled out e Allow the belt to retract As the belt retracts you will hear a clicking sound This indicates the safety belt is now in the automatic locking mode 75 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Seating and Safety Restraints How to disengage the automatic locking mode Disconnect the combination lap shoulder belt and allow it to retract completely to disengage the automatic locking mode and activate the vehicle sensitive emergency locking mode After any vehicle collision the safety belt systems at all outboa
68. 110 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading Only use replacement tires and wheels that are the same size and type such as P metric versus LT metric or all season versus all terrain as those originally provided by Ford Use of any tire or wheel not recommended by Ford can affect the safety and performance of your vehicle which could result in an increased risk of loss of vehicle control vehicle rollover personal injury and death Additionally the use of non recommended tires and wheels could cause steering suspension axle or transfer case power transfer unit failure If you have questions regarding tire replacement see an authorized Ford or Lincoln Mercury dealer Make sure all tires and wheels on the vehicle are of the same size type tread design brand load carrying capacity and speed rating because it can affect the safety and performance of your vehicle which could result in an increased risk of loss of vehicle control vehicle rollover personal injury and death You should replace the spare tire when you replace the other road tires due to the aging of the spare tire CHANGING A FLAT TIRE If you get a flat tire while driving e do not brake heavily e gradually decrease the vehicle s speed e hold the steering wheel firmly e slowly move to a safe place on the side of the road T The use of tire sealants may damage your tires Di
69. 1C93 B MERCON 233 Owners Guide post 2002 fmt own2002 Maintenance and Specifications Item Ford part Ford part name number Automatic transmission 4R70 75 E 3 Automatic transmission Torqshift 5 speed Disc brake caliper rails Parking brake assembly E 450 Super Duty Visteon conventional and Traction Lok axles 2 Dana M70HD M273HD E 350 DSO Dana M60 M248 E 250 350 DSO limited slip 234 Motorcraft MERCON V ATF Motorcraft MERCON SP ATF Motorcraft Silicone Brake Caliper Grease and Dielectric Compound Motorcraft MERCON Automatic Transmission Fluid Motorcraft SAE 75W 140 Synthetic Rear Axle Lubricant SAE 75W 140 Synthetic Rear Axle Lubricant REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 h Market lis Ford specification XT 5 QM MERCON V XY 75W140 QL MERCON SP WSS M2C919 D ESE M1C171 A MERCON WSL M2C192 A WSL M2C192 A Dana Limited Slip Axles M60 M248 E 250 350 M70FF M267FF E 350 M70HD M273HD E 450 Dana conventional axles M60 M248 E 250 350 M70FF M267FF E 350 M70HD M273HD E 450 Windshield washer fluid Maintenance and Specifications Item Ford part Ford part Ford name number specification SAE 90 Hypoid C6AZ 19580 E ESW M2C105 E Gear Oil XY 80W90 QL SAE 80W 90 Premium Rear Axle Lubricant WSP M2C197 A Motorcraft ZC 32 A Premium Windshield
70. ASS then press SEL lt q P to decrease increase the bass output Treble Press TREB then press SEL lt q P to decrease increase the treble output 7 Select Use with Bass Treble Balance and Fade controls to adjust levels Use with MENU to set the clock and RDS function on off 8 Balance Press BAL then press SEL lt A i gt to shift sound to the left right speakers Fade Press FADE then press SEL A i gt to shift sound to the rear front speakers 9 Menu Press MENU and SEL to access clock mode RDS on off uy se Traffic announcement mode Program type mode Shuffle and Compression mode The Federal Communications Commission FCC and the Canadian Radio and Telecommunications Commission CRTC recommend that FM radio broadcasters use RDS technology to transmit information FM radio stations are independently operated and individually elect to use RDS technology to transmit station ID and program type as desired Traffic Allows you to hear traffic broadcasts With the feature ON press SEEK or SCAN to find a station broadcasting a traffic report if it is broadcasting RDS data Traffic information is not available in most U S markets FIND Program type Allows you to search RDS equipped stations for a certain category of music format Classic Country Info Jazz Oldies R amp B Religious Rock Soft Top 40 26 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt
71. Always come to a complete stop before shifting into and out of R Reverse 156 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Driving N Neutral With the gearshift lever in N Neutral the vehicle can be started and is free to roll Hold the brake pedal down while in this position Overdrive The normal driving position for the best fuel economy Transmission P RN P operates in gears one through four Overdrive can be deactivated by pressing the transmission control switch on the end of the gearshift lever This transmission control indicator light TCIL will illuminate on the end of the gearshift Drive not shown Drive is activated when the transmission control switch is pressed e This position allows for all forward gears except overdrive e O D OFF lamp is illuminated e Provides engine braking e Use when driving conditions cause excessive shifting from O D to other gears Examples city traffic hilly terrain heavy loads trailer towing and when engine braking is required e To return to O D Overdrive press the transmission control switch The O D OFF lamp will not be illuminated e O D Overdrive is automatically returned each time the key is turned off 2 Second This position allows for second gear only e Provides engine braking e Use to start up on slippery roads e To return to Overdrive move the gearshift lev
72. COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 lis Climate Controls HEATER ONLY SYSTEM IF EQUIPPED 1 Fan speed adjustment Controls the volume of air circulated in the vehicle 2 Temperature selection Controls the temperature of the airflow in the vehicle 3 Air flow selections Controls the direction of the airflow in the vehicle See the following for a brief description on each control VENT Distributes outside air through the instrument panel vents FLR Distributes outside air through the floor vents OFF Outside air is shut out and the climate system is turned off MIX Distributes outside air through the windshield defroster vents and the floor vents G Distributes outside air through the windshield defroster vents Operating tips e To reduce fog build up on the windshield during humid weather place the air flow selector in the 47 position To reduce humidity build up inside the vehicle during cold or warm weather do not drive with the air flow selector in the OFF position e Do not put objects under the front seats that will interfere with the air flow to the back seats e Remove any snow ice or leaves from the air intake area at the base of the windshield To aid in side window defogging demisting in cold weather 1 Select MIX 2 Set the temperature control to maintain comfort 3 Set the fan speed to HI Do not place objects on top of the instrument panel as th
73. Children and safety belts If the child is the proper size restrain the child in a safety seat Children who are too large for child safety seats as specified by your child safety seat manufacturer should always wear safety belts Follow all the important safety restraint and air bag precautions that apply to adult passengers in your vehicle If the shoulder belt portion of a combination lap and shoulder belt can be positioned so it does not cross or rest in front of the child s face or 88 REVIEW COPY 2005 Econoline oe Owners Guide post 2002 fmt own2002 Market USA Engli Seating and Safety Restraints neck the child should wear the lap and shoulder belt Moving the child closer to the center of the vehicle may help provide a good shoulder belt fit Do not leave children unreliable adults or pets unattended in your vehicle Child booster seats Children outgrow a typical convertible or toddler seat when they weigh 40 pounds 18 kg and are around 4 years of age Although the lap shoulder belt will provide some protection these children are still too small for lap shoulder belts to fit properly which could increase the risk of serious injury To improve the fit of both the lap and shoulder belt on children who have outgrown child safety seats Ford Motor Company recommends use of a belt positioning booster Booster seats position a child so that safety belts fit better They lift the child up so that the lap b
74. IRE SIDEWALL Federal law requires tire manufacturers to place standardized information on the sidewall of all tires This information identifies and describes the fundamental characteristics of the tire and also provides a U S DOT Tire Identification Number for safety standard certification and in case of a recall Information on P type tires P215 65R15 95H is an example of a tire size load index and speed rating The definitions of these items are listed below Note that the tire size load index and speed rating for your vehicle may be different from this example 1 P Indicates a tire designated by the Tire and Rim Association T amp RA that may be used for service on cars SUVs minivans and light trucks Note If your tire size does not begin with a letter this may mean it is designated by either ETRTO European Tire and Rim Technical Organization or JATMA Japan Tire Manufacturing Association 2 215 Indicates the nominal width of the tire in millimeters from sidewall edge to sidewall edge In general the larger the number the wider the tire 3 65 Indicates the aspect ratio which gives the tire s ratio of height to width 120 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading 4 R Indicates a radial type tire 5 15 Indicates the wheel or rim diameter in inches If you change your wheel size you will have to p
75. OPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading NOTICE TO UTILITY VEHICLE AND TRUCK OWNERS Utility vehicles and trucks handle differently than passenger cars in the various driving conditions that are encountered on streets highways and off road Utility vehicles and trucks are not designed for cornering at speeds as high as passenger cars any more than low slung sports cars are designed to perform satisfactorily under off road conditions Utility vehicles have a significantly higher rollover rate than other types of vehicles To reduce the risk of serious injury or death from a rollover or other crash you must e Avoid sharp turns and abrupt maneuvers e Drive at safe speeds for the conditions e Keep tires properly inflated e Never overload or improperly load your vehicle and e Make sure every passenger is properly restrained In a rollover crash an unbelted person is significantly more likely to die than a person wearing a seat belt All occupants must wear safety belts and children infants must use appropriate restraints to minimize the risk of injury or ejection Study your Owner s Guide and any supplements for specific information about equipment features instructions for safe driving and additional precautions to reduce the risk of an accident or serious injury 103 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Marke
76. S website at www siriusradio com 24 CD slot Insert a CD label side up 36 REVIEW COPY 2005 Econoline oe Owners Guide post 2002 fmt own2002 Market USA Engli Entertainment Systems RADIO FREQUENCIES AM and FM frequencies are established by the Federal Communications Commission FCC and the Canadian Radio and Telecommunications Commission CRTC Those frequencies are AM 530 540 1700 1710 kHz FM 87 7 87 9 107 7 107 9 MHz RADIO RECEPTION FACTORS There are three factors that can affect radio reception e Distance strength The further you travel from an FM station the weaker the signal and the weaker the reception Terrain Hills mountains tall buildings power lines electric fences traffic lights and thunderstorms can interfere with your reception Station overload When you pass a broadcast tower a stronger signal may overtake a weaker one and play while the weak station frequency is displayed CASSETTE PLAYER CARE Do e Use only cassettes that are 90 minutes long or less e Tighten very loose tapes by inserting a finger or pencil into the hole and turning the hub e Remove loose labels before inserting tapes e Allow tapes which have been subjected to extreme heat humidity or cold to reach a moderate temperature before playing e Clean the cassette player head with a cassette cleaning cartridge after 10 12 hours of play to maintain good sound operation Dont e Expose tapes to dir
77. Table of Contents Introduction 4 Instrument Cluster 12 Warning and control lights 12 Gauges 15 Entertainment Systems 18 AM FM stereo 18 AM FM stereo cassette 20 AM FM stereo with CD 22 AM FM stereo with in dash six CD 25 Climate Controls 39 Heater only 39 Manual heating and air conditioning 40 Lights 42 Headlamps 42 Turn signal control 46 Bulb replacement 47 Driver Controls 52 Windshield wiper washer control 52 Steering wheel adjustment 53 Power windows 57 Mirrors 57 Speed control 59 Locks and Security 62 Keys 62 Locks 62 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Table of Contents Seating and Safety Restraints 67 Seating 67 Safety restraints 73 Air bags 83 Child restraints 87 Tires Wheels and Loading 103 Tire Information 106 Tire Inflation 107 Changing tires LAD Lug Nut Torque 119 Vehicle loading 129 Trailer towing 135 Recreational towing 146 Driving 147 Starting 147 Brakes 151 Transmission operation 155 Roadside Emergencies 165 Getting roadside assistance 165 Hazard flasher switch 166 Fuel pump shut off switch 166 Fuses and relays 168 Jump starting 176 Wrecker towing 181 Customer Assistance 182 Reporting safety defects U S only 190 Cleaning 191 Underbody preservation 195 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Table of Contents Maintenance and Specifications 197 Engine compartment 199 En
78. United States www ford com e In Canada www ford ca e In Australia www ford com au e In Mexico www ford com mx Additional owner information is given in separate publications This Owner s Guide describes every option and model variant available and therefore some of the items covered may not apply to your particular vehicle Furthermore due to printing cycles it may describe options before they are generally available Remember to pass on this Owner s Guide when reselling the vehicle It is an integral part of the vehicle Fuel pump shut off switch In the event of an accident the safety switch will automatically cut off the fuel supply to the engine The switch can also be activated through sudden vibration e g collision when parking To reset the switch refer to the Fuel pump shut off switch in the Roadside Emergencies chapter REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Introduction SAFETY AND ENVIRONMENT PROTECTION A Warning symbols in this guide How can you reduce the risk of personal injury to yourself or others In this guide answers to such questions are contained in comments highlighted by the warning triangle symbol These comments should be read and observed A Warning symbols on your vehicle When you see this symbol it is imperative that you consult the relevant section of this guide before L i touching or attempting adjustment of any kind
79. When the Check engine Service engine soon light illuminates the OBD II system has detected a malfunction Temporary malfunctions may cause your Check engine Service engine soon light to illuminate Examples are 1 The vehicle has run out of fuel The engine may misfire or run poorly 2 Poor fuel quality or water in the fuel These temporary malfunctions can be corrected by filling the fuel tank with good quality fuel After three driving cycles without these or any other temporary malfunctions present the Check engine Service engine soon light should turn off A driving cycle consists of a cold engine startup followed by mixed city highway driving No additional vehicle service is required If the Check engine Service engine soon light remains on have your vehicle serviced at the first available opportunity Readiness for Inspection Maintenance I M testing In some localities it may be a legal requirement to pass an I M test of the on board diagnostics system If your Check engine Service engine soon light is on refer to the description in the Warning lights and chimes section of the Instrument Cluster chapter Your vehicle may not pass the I M test with the Check engine Service engine soon light on If the vehicle s powertrain system or its battery has just been serviced the on board diagnostics system is reset to a not ready for I M test condition To ready the on board diagnostics system for I M testing a minimum of
80. ack Front passenger seating position The tether can be attached directly E b to the rear of the front seat 95 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 lis Seating and Safety Restraints 1 Position the child safety seat on we the front right hand passenger seat o 2 Adjust the front right hand passenger seat full forward SY 3 Route the child safety seat tether strap over the back of the front right hand passenger seat as shown 4 Clip the tether strap hook to the seat pedestal to the location shown 96 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market I Seating and Safety Restraints 5 Adjust the front right hand passenger seat to the full rearward position 6 Install the child safety seat tightly using the LATCH anchors or safety belts Follow the instructions in this chapter 7 Tighten the child safety seat tether strap according to the manufacturer s instructions oa Second row bucket seats Chateau Quads The tether strap can be attached directly to the tether bracket under the back edge of the seat cushion b ae 97 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 Market USA_Englis Seating and Safety Restraints 1 Position the child safety seat on A the second row left hand or right hand bucket seat 2 Route the child safety tether
81. affic is light Nearly 1 of 2 deaths occur in single vehicle crashes many when no other vehicles are around Belts wrinkle my clothes Possibly but a serious crash can do much more than wrinkle your clothes particularly if you are unbelted The people I m with don t Set the example teen deaths occur 4 wear belts times more often in vehicles with TWO or MORE people Children and younger brothers sisters imitate behavior they see T have an air bag Air bags offer greater protection when used with safety belts Frontal airbags are not designed to inflate in rear and side crashes or rollovers Td rather be thrown clear People who are ejected are 40 times more likely to DIE Safety belts help prevent ejection WE CAN T PICK OUR CRASH Do not sit on top of a buckled safety belt to avoid the Belt Minder chime Sitting on the safety belt will increase the risk of injury in an accident To disable one time or deactivate the Belt Minder feature please follow the directions stated below One time disable Any time the safety belt is buckled and then unbuckled during an ignition ON cycle the BeltMinder will be disabled for that ignition cycle only 80 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 lis Seating and Safety Restraints Deactivating activating the BeltMinder feature Read steps 1 5 thoroughly before proceeding with the deactivation activation progra
82. ample for your vehicle with 1400 pounds of cargo and luggage capacity You and one of your friends decide to pick up cement from the local home improvement store to finish that patio you have been planning for the past 2 years Measuring the inside of the vehicle with the rear seat folded down you have room for 12 100 pound bags of cement Do you have enough load capacity to transport the cement to your home If you and your friend each weighed 220 pounds the calculation would be 1400 2 x 220 12 x 100 1400 440 1200 40 pounds no you do not have enough cargo capacity to carry that much weight You will need to reduce the load weight by at least 240 pounds If you remove 3 100 pound cement bags then the load calculation would be 1400 2 x 220 9 x 100 1400 440 900 60 pounds now you have the load capacity to transport the cement and your friend home The above calculations also assume that the loads are positioned in your vehicle in a manner that does not overload the Front or the Rear Gross Axle Weight Rating specified for your vehicle on the Certification label found on the driver s door Special loading instructions for owners of pickup trucks and utility type vehicles For important information regarding safe operation of this type of vehicle see the Preparing to drive your vehicle section in this chapter Loaded vehicles may handle differently than unloaded vehicles Extra precautio
83. ance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT Engine compartment component locations Refer to the 6 0 Liter Power Stroke Direct Injection Turbo Diesel Owner s Guide Supplement for diesel engine component locations Windshield washer fluid reservoir Engine oil filler cap Automatic transmission fluid dipstick Air filter assembly Engine oil dipstick Power steering fluid reservoir Brake fluid reservoir Engine coolant reservoir O ONAN FF WO WH Fe Battery 199 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Maintenance and Specifications WINDSHIELD WASHER FLUID lt 3 Add fluid to fill the reservoir if the level is low In very cold weather do not fill the reservoir completely Only use a washer fluid that meets Ford specification WSB M8B16 A2 Refer to Lubricant specifications in this chapter State or local regulations on volatile organic compounds may restrict the use of methanol a common windshield washer antifreeze additive Washer fluids containing non methanol antifreeze agents should be used only if they provide cold weather protection without damaging the vehicle s paint finish wiper blades or washer system If you operate your vehicle in temperatures below 40 F 4 5 C use washer fluid with antifreeze protection Failure to use washer fluid with antifreeze prote
84. ase E Super Duty Transmission Motorcraft Automatic 13 9 quarts fluid MERCON V 4R70 75 E 13 2L 7 ATF Motorcraft i 17 5 quarts MERCON SP 16 6L 7 ATF Windshield Motorcraft washer fluid Premium Windshield Washer Concentrate Add the coolant type originally equipped in your vehicle If your vehicle s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated for life These lubricants do not need to be checked or changed unless a leak is suspected service is required or the 231 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA_Englis Maintenance and Specifications axle assembly has been submerged in water The axle lubricant should be changed any time the rear axle has been submerged in water Fill 1 4 inch to 9 16 inch 6 mm to 14 mm below bottom of fill hole Add 4 oz 118 ml of Additive Friction Modifier XL 3 or equivalent meeting Ford specification EST M2C118 A for complete refill of 8 8 inch and 9 75 inch Traction Lok axles 3Fill Dana rear axles to 1 4 inch to 9 16 inch 6 mm to 14 mm below bottom of fill hole Fill Visteon axles 1 4 inch to 9 16 inch 6 mm to 14 mm below bottom of fill hole 4Visteon Traction Lok axles require 4 oz 118 ml of Additive Friction Modifier XL 3 or equivalent Dana limited slip axles E250 350 450 550 require 8 oz 237ml of Additive Friction Modifier XL 8 or equivalent meeting For
85. atic car wash or backing out of a garage with the trailer tow mirror 58 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Driver Controls The telescoping feature if equipped allows the mirror to extend approximately 3 15 inches 80 mm This feature is especially useful to the driver when towing a trailer SPEED CONTROL IF EQUIPPED With speed control set you can maintain a speed of 30 mph 48 km h or more without keeping your foot on the accelerator pedal Speed control does not work at speeds below 30 mph 48 km h Do not use the speed control in heavy traffic or on roads that are winding slippery or unpaved Setting speed control The controls for using your speed control are located on the steering wheel for your convenience 1 Press the ON control and release it 2 Accelerate to the desired speed 3 Press the SET ACCEL control and release it 4 Take your foot off the accelerator pedal Note e Vehicle speed may vary momentarily when driving up and down a steep hill If the vehicle speed increases above the set speed on a downhill you may want to apply the brakes to reduce the speed If the vehicle speed decreases more than 10 mph 16 km h below your set speed on an uphill your speed control will disengage 59 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Driver Controls
86. be your primary concern Vehicles with a higher center of gravity such as utility and four wheel drive vehicles handle differently than vehicles with a lower center of gravity Utility and four wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low slung sports cars are designed to perform satisfactorily under off road conditions Avoid sharp turns excessive speed and abrupt maneuvers in these vehicles Failure to drive cautiously could result in an increased risk of loss of vehicle control vehicle rollover personal injury and death 163 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 Market USA Engli Driving VEHICLE USED AS A STATIONARY POWER SOURCE Auxiliary equipment called power take off or PTO is often added to the engine or transmission to operate utility equipment Examples include wheel lift for tow trucks tools for construction and cranes PTO applications draw auxiliary horsepower from the powertrain often while the vehicle is stationary In this condition there is limited cooling air flow through the radiator and around the vehicle that normally occurs when a vehicle is moving Depending on the level and duration of auxiliary horsepower draw vehicle and surrounding environmental conditions and other factors this can contribute to elevated transmission fluid temperatures and resultant accelerated fluid deterioration fuel vapor over pres
87. block Gn both directions the wheel that is diagonally opposite other side and end of the vehicle to the tire being changed 1 Park on a level surface 2 Activate the warning flashers 3 Place the gearshift in P Park 113 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 lis Tires Wheels and Loading 4 Apply the parking brake and turn the engine off 5 Block the wheel that is diagonally opposite the tire you are changing On E 450 vehicles the parking brake is on the transmission Therefore the vehicle will not be prevented from moving when a rear wheel is lifted even if the parking brake is applied Be sure to block both directions of the wheel that is diagonally opposite to the wheel that is being lifted If the vehicle slips off the jack you or someone else could be seriously injured 6 Remove the spare tire and jack from the storage location 114 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA_Englis Tires Wheels and Loading e the jack is located in the rear right hand side of the cargo area 7 Use the tapered end of the lug nut wrench to unscrew wheel ornaments attached by retaining screws Remove any wheel trim Insert the tapered end of the lug nut wrench behind wheel covers or hubcaps and twist off 8 Loosen the wheel nut by pulling up on the handle of the lug nut wrench about one half turn countercl
88. brake pedal pressure should be utilized if changes in vehicle speed are called for Avoid abrupt steering acceleration or braking which could result in an increased risk of loss of vehicle control vehicle rollover and or personal injury Use all available road surface to return the vehicle to a safe direction of travel e In the event of an emergency stop avoid skidding the tires and do not attempt any sharp steering wheel movements Vehicles with a higher center of gravity such as utility and four wheel drive vehicles handle differently than vehicles with a lower center of gravity Utility and four wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low slung sports cars are designed to perform satisfactorily under off road conditions Avoid sharp turns excessive speed and abrupt maneuvers in these vehicles Failure to drive cautiously could result in an increased risk of loss of vehicle control vehicle rollover personal injury and death 154 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Driving If the vehicle goes from one type of surface to another e from concrete to gravel there will be a change in the way the vehicle responds to a maneuver steering acceleration or braking Again avoid these abrupt inputs AUTOMATIC TRANSMISSION OPERATION Brake shift interlock This vehicle is equipped with a brake shift interlock featu
89. bration adjustment Perform this adjustment in an open area free from steel structures and high voltage lines e Press and hold the SELECT control until CAL appears in the display approximately eight seconds and release 55 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Driver Controls e Drive the vehicle slowly less than 5 km h 3 mph in circles until CAL indicator turns off in about 2 3 complete circles e The compass is now calibrated CELL PHONE USE The use of Mobile Communications Equipment has become increasingly important in the conduct of business and personal affairs However drivers must not compromise their own or others safety when using such equipment Mobile Communications can enhance personal safety and security when appropriately used particularly in emergency situations Safety must be paramount when using mobile communications equipment to avoid negating these benefits Mobile Communication Equipment includes but is not limited to cellular phones pagers portable email devices in vehicle communications systems telematics devices and portable two way radios A driver s first responsibility is the safe operation of the vehicle The most important thing you can do to prevent a crash is to avoid distractions and pay attention to the road Wait until it is safe to operate Mobile Communications Equipment AUXILIARY POWER POINT 12VDC Power
90. brightness of the HK instrument panel rotate the dimmer N control clockwise counterclockwise when the headlamp control is in the y parking lamp or low beam position To turn on the interior lamps rotate the dimmer control fully counterclockwise The dome lamp will not illuminate if the control switch is in the OFF position 43 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 lis Lights HEADLAMP AIM ADJUSTMENT The headlamps are designed to be mechanically aimed but can also be aimed visually by doing the following 1 Park your vehicle on a level surface about 25 feet 7 6 meters away from a vertical plain surface 8 Check your headlamp alignment at night or in a dark area so that you can see the headlamp beam pattern e 1 Eight feet e 2 Center height of lamp to ground e 3 Twenty five feet e 4 Horizontal reference line e 5 Center of headlamps e 6 Center line of the vehicle 2 The center of the headlamp is marked either on the lens a circle or cross marker or on the bulb shield internal to the lamp mark or feature Measure the height from the center of your headlamp to the ground 2 and mark an 8 foot 2 4 meter long horizontal line on the wall or screen 1 at this height Gnasking tape works well 3 Turn on the low beam headlamps and open the hood 4 Locate the high intensity area of the beam pattern and place the top edge of the intensi
91. cantly higher rollover rate than other types of vehicles In a rollover crash an unbelted person is significantly more likely to die than a person wearing a safety belt Your vehicle has larger tires and increased ground clearance giving the vehicle a higher center of gravity than a passenger car Vehicles with a higher center of gravity such as utility and four wheel drive vehicles handle differently than vehicles with a lower center of gravity Utility and four wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low slung sports cars are designed to perform satisfactorily under off road conditions Avoid sharp turns excessive speed and abrupt maneuvers in these vehicles Failure to drive cautiously could result in an increased risk of loss of vehicle control vehicle rollover personal injury and death Loaded vehicles with a higher center of gravity may handle differently than unloaded vehicles Extra precautions such as slower speeds and increased stopping distance should be taken when driving a heavily loaded vehicle VEHICLE STABILITY AND HANDLING The risk of a rollover crash increases as the number of people and load in the vehicle increase This increased risk occurs because the passenger weight and load raises the vehicle s center of gravity and causes it to 153 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Driving
92. ceed the GVWR Exceeding the Safety Certification Label vehicle weight rating limits could result in substandard vehicle handling or performance engine transmission and or structural damage serious damage to the vehicle loss of control and personal injury 131 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Tires Wheels and Loading GCW Gross Combined Weight is the weight of the loaded vehicle GVW plus the weight of the fully loaded trailer GCWR Gross Combined Weight Rating is the maximum allowable weight of the vehicle and the loaded trailer including all cargo and passengers that the vehicle can handle without risking damage Cmportant The towing vehicle s braking system is rated for operation at GVWR not at GCWR Separate functional brakes should be used for safe control of towed vehicles and for trailers where the GCW of the towing vehicle plus the trailer exceed the GVWR of the towing vehicle The GCW must never exceed the GCWR Maximum Loaded Trailer Weight is the highest possible weight of a fully loaded trailer the vehicle can tow It assumes a vehicle with only mandatory options no cargo internal or external a tongue load of 10 15 conventional trailer or king pin weight of 15 25 fifth wheel trailer and driver only 150 Ib 68 kg Consult your dealership or the RV and Trailer
93. cision The decisions of the Board are binding on Ford and in some cases on the dealer but not on consumers who are free to pursue other remedies available to them under state or federal law To request a DSB Brochure Application For a brochure application speak to your dealer or write call the Board at the following address phone number Dispute Settlement Board P O Box 1424 Waukesha WI 53187 1424 1 800 428 3718 You may also contact the North American Customer Relationship Center at 1 800 392 3673 Ford TDD for the hearing impaired 1 800 232 5952 or by writing to the Center at the following address Ford Motor Company Customer Relationship Center P O Box 6248 Dearborn Michigan 48121 UTILIZING THE MEDIATION ARBITRATION PROGRAM CANADA ONLY In those cases where you continue to feel that the efforts by Ford and the dealer to resolve a factory related vehicle service concern have been unsatisfactory Ford of Canada participates in an impartial third party mediation arbitration program administered by the Canadian Motor Vehicle Arbitration Plan CAMVAP The CAMVAP program is a straight forward and relatively speedy alternative to resolve a disagreement when all other efforts to produce a settlement have failed This procedure is without cost to you and is designed to eliminate the need for lengthy and expensive legal proceedings 187 REVIEW COPY 2005 Econoline oe Owners Guide post 2002 fmt own2002 Market
94. cleaning chemicals in combination with brush agitation to remove brake dust and dirt could wear away the clearcoat finish over time e Do not use hydrofluoric acid based or high caustic based wheel cleaners steel wool fuels or strong household detergent e To remove tar and grease use Motorcraft Bug and Tar Remover ZC 42 available from your dealer 192 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Cleaning ENGINE Engines are more efficient when they are clean because grease and dirt buildup keep the engine warmer than normal When washing e Take care when using a power washer to clean the engine The high pressure fluid could penetrate the sealed parts and cause damage e Do not spray a hot engine with cold water to avoid cracking the engine block or other engine components e Spray Motorcraft Engine Shampoo and Degreaser ZC 20 on all parts that require cleaning and pressure rinse clean Cover the highlighted areas to prevent water damage when cleaning the engine e Never wash or rinse the engine while it is running water in the running engine may cause internal damage PLASTIC NON PAINTED EXTERIOR PARTS Use only approved products to clean plastic parts These products are available from your dealer e For routine cleaning use Motorcraft Detail Wash ZC 3 A e If tar or grease spots are
95. ction in cold weather could result in impaired windshield vision and increase the risk of injury or accident Note Do not put washer fluid in the engine coolant reservoir Washer fluid placed in the cooling system may harm engine and cooling system components ENGINE OIL 927 Checking the engine oil Refer to the scheduled maintenance guide for the appropriate intervals for checking the engine oil 1 Make sure the vehicle is on level ground 2 Turn the engine off and wait a few minutes for the oil to drain into the oil pan 3 Set the parking brake and ensure the gearshift is securely latched in P Park 4 Open the hood Protect yourself from engine heat 200 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Maintenance and Specifications 5 Locate and carefully remove the engine oil level indicator dipstick 6 Wipe the indicator clean Insert the indicator fully then remove it again e If the oil level is between the MIN and MAX marks the oil level is acceptable DO NOT ADD OIL If the oil level is below the MIN mark add enough oil to raise the level within the MIN MAX range Oil levels above the MAX mark may cause engine damage Some oil must be removed from the engine by a service technician 7 Put the indicator back in and ensure it is fully seated Adding engine oil 1 Check the engine oil For instructions refer to Checking the
96. d OR VC 7 B CA and OR only meeting Ford Specification WSS M97B51 Al Note Use of Motorcraft Cooling System Stop Leak Pellets VC 6 may darken the color of Motorcraft Premium Gold Engine Coolant from yellow to golden tan e Do not add mix an orange colored extended life coolant such as Motorcraft Speciality Orange Engine Coolant VC 2 US or CXC 209 Canada meeting Ford specification WSS M97B44 D with the factory filled coolant Mixing Motorcraft Speciality Orange Engine Coolant or any orange colored extended life product with your factory filled coolant can result in degraded corrosion protection e A large amount of water without engine coolant may be added in case of emergency to reach a vehicle service location In this instance the cooling system must be drained and refilled with a 50 50 mixture of engine coolant and distilled water as soon as possible Water alone without engine coolant can cause engine damage from corrosion overheating or freezing e Do not use alcohol methanol brine or any engine coolants mixed with alcohol or methanol antifreeze coolant Alcohol and other liquids can cause engine damage from overheating or freezing e Do not add extra inhibitors or additives to the coolant These can be harmful and compromise the corrosion protection of the engine coolant 207 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Maintenance and Specifications F
97. d fully counterclockwise or when any door is opened The reading lamp portion the two outer lights can only be toggled on and off at the lamp BULBS Replacing exterior bulbs Check the operation of all the bulbs frequently Using the right bulbs Replacement bulbs are specified in the chart below Headlamp bulbs must be marked with an authorized D O T for North America and an E for Europe to assure lamp performance light brightness and pattern and safe visibility The correct bulbs will not damage the lamp assembly or void the lamp assembly warranty and will provide quality bulb burn time Function Number Trade number of bulbs Headlamps sealed beam 2 Headlamps aerodynamic Park lamp and turn signal front Back up lamps License plate lamp Stop tail turn side marker lamp High mount brakelamp Cargo lamp Dome lamp standard Map reading lamp All replacement bulbs are clear in color except where noted To replace all instrument panel lights see your dealer REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 l Lights Replacing headlamp bulbs aerodynamic 1 Make sure headlamp switch is in the OFF position and open the hood 2 Push each clip tab toward the engine compartment and lift upward to the stop position then remove the headlamp assembly 3 Disconnect the electrical connector from the bulb by pulling rearward 4 Remove the bulb retainin
98. d specification EST M2C118 A 5Optional fuel tank 208L 55 gallon Ensure the correct automatic transmission fluid is used Transmission fluid requirements are indicated on the dipstick or on the dipstick handle Check the container to verify the fluid being added is of the correct type Refer to your Scheduled Maintenance Guide to determine the correct service interval Some transmission fluids may be labeled as dual usage such as MERCON and MERCON V These dual usage fluids are not to be used in an automatic transmission that requires use of the MERCON type fluid However these dual usage fluids may be used in transmissions that require the MERCON V type fluid MERCON MERCON V and MERCON SP are not interchangeable DO NOT mix MERCON MERCONE V and MERCONE SP Use of dual usage fluids in an automatic transmission application requiring MERCON SP may cause transmission damage Use of a transmission fluid other than the recommended fluid may cause transmission damage Indicates only approximate dry fill capacity Some applications may vary based on cooler size if equipped with an in tank cooler if equipped an oil to air cooler and if equipped with a remote filter assembly The amount of transmission fluid and fluid level should be set by the indication on the dipstick s normal operating range 8If your vehicle is equipped with a single row radiator there will be a label on the top side of the radiator indicati
99. dable compact discs may not function correctly when used in Ford CD players Irregular shaped CDs CDs with a scratch protection film attached and CDs with homemade paper adhesive labels should not be inserted into the CD player The label may peel and cause the CD to become jammed It is recommended that homemade CDs be identified with permanent felt tip marker rather than adhesive labels Ballpoint pens may damage CDs Please contact your dealer for further information 21 COMP Compression Brings soft and loud CD passages together for a more consistent listening level when in CD mode Press COMP to turn the feature ON OFF 22 Scan Press SCAN to hear a brief sampling of radio stations or CD MP3 tracks Press again to stop 23 CAT Tune Press lt q or gt to manually tune down up the radio frequency band CAT CAT is only available when equipped with Satellite Radio Your radio comes equipped with Satellite ready capability The kit to enable Satellite reception is available through your dealer Detailed Satellite instructions are included with the dealer installed kit Dealer installed satellite kit only available in the continental United States For information regarding SIRIUS Satellite Radio please call toll free 888 539 SIRIUS 888 539 7474 or visit the SIRIUS website at www siriusradio com 24 CD slot Insert a CD with the label side up 32 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt
100. dding 200 CIDSICK yrant rerne 200 filter specifications 202 227 recommendations ccc 202 refill capacities c eee 228 specifications cc 233 236 Exhaust fumes ccccceeeeeees 150 F Fail safe cooling ceee 210 Fluid capacities ee 228 Four Wheel Drive vehicles preparing to drive your vehicle oe eeececeessseeseseseesenes 153 FEl aranera ri iR 211 calculating fuel economy 215 CAD e eree reer REEE 213 CADACIUY erenn Irion 228 choosing the right fuel 214 comparisons with EPA fuel economy estimates 0 0 0 0 218 detergent in fuel sisessscrss 215 filling your vehicle with PG EAEN 211 218 216 filter specifications 215 227 fuel pump shut off switch a improving fuel coerce ere octane rating isss 4 236 337 QUAIL srren 214 running out of fuel 215 safety information relating to automotive fuels ee 211 USCS arenes aeaiee 168 G Garage door Opener n 54 Gas cap see Fuel cap 213 Gas mileage see Fuel economy 00008 215 GAUB OS opara a E es 15 H Hazard flashers cccccccseeees 166 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Headlamps ccccccecescceeesseeeeeee 42 bulb specifications 08 47 daytime running lights 42 flash TO PASS sosenem 43 Nigh beann siscsscedesucssetvesdesasanedss 43
101. dow Lockout BAY Child Safety Door Aa eee Lock Unlock oa Release ay TA Panic Alarm a Engine Oil Engine Coolant Engine Coolant Temperature B yr VU ID amp Do Not Open When Hot A Battery Avoid Smoking Flames or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Eiuid Can SS gt LH Level eo Emission System Engine Air Filter gt D Passenger Compartment Jack lt o Air Filter wv PU Check fuel cap 11 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Instrument Cluster WARNING LIGHTS AND CHIMES 100 I 320 so B H y aago C E3 100a SELECT RESET Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs A warning light may illuminate when a problem exists with one of your vehicle s functions Many lights will illuminate when you start your vehicle to make sure the bulb works If any light remains on after starting the vehicle have the respective system inspected immediately If your vehicle is equipped with a Diesel engine it has a unique cluster refer to Starting the engine in your 6 0 Liter Power Stroke Direct Injection Turbo Diesel Owner s Guide Supplement Service engine soon The Service engine soon indicator light illuminates when the ignition is first turned to the ON position to
102. e Lubricant specifications section in this chapter Use of a non approved automatic transmission fluid may cause internal transmission component damage If necessary add fluid in 250 ml 1 2 pint increments through the filler tube until the level is correct If an overfill occurs excess fluid 4 should be removed by a qualified technician An overfill condition of transmission fluid may cause shift and or engagement concerns and or possible damage Do not use supplemental transmission fluid additives treatments or cleaning agents The use of these materials may affect transmission operation and result in damage to internal transmission components 224 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 lis Maintenance and Specifications Automatic transmission fluid filter if equipped The TorqShift automatic transmission is equipped with a serviceable external fluid filter mounted on the driver s side of the transmission Refer to the Scheduled Maintenance Guide for service intervals To replace the transmission filter 1 Shut off the engine 2 Unscrew remote filter housing 3 Replace filter with a new authorized Motorcraft filter element Refer to the Motorcraft part numbers chart in this chapter 4 Reinstall housing and check transmission fluid level using procedure in this section 225 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt
103. e Emergencies FUSES AND RELAYS Fuses If electrical components in the vehicle are not working a fuse may have blown Blown fuses are identified by a broken wire within the fuse Check the appropriate 15 fuses before replacing any electrical components Note Always replace a fuse with one that has the specified amperage rating Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire Standard fuse amperage rating and color COLOR Fuse link cartridge a ia Blue Blue 254 Natural Natural aoa Orange Green Green sa Red f ra Red oa Blue S Yellow ra Tan Brown Peon Natural Black Passenger compartment fuse panel The fuse panel is located below and to the left of the steering wheel by the brake pedal Remove the panel cover to access the fuses 168 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Roadside Emergencies To remove a fuse use the fuse puller tool provided on the fuse panel cover CeO CFD Ce Ce Oe Oe LeO Cis Ce Cs Ce Cie Ciel Cis Cee Ce Ce Ce Ce Ces Cee Ce Cet Ce Ds CeO Ce Ces Ce Ces 6 The fuses are coded as follows Location Rating Panel Description 1 5A 4 Wheel Anti lock Brake System a ae con 2 10A Remote Keyless Entry RKE aa
104. e aspect ratio which gives the tire s ratio of height to width Numbers of 70 or lower indicate a short sidewall 4 D Indicates a diagonal type tire R Indicates a radial type tire 5 16 Indicates the wheel or rim diameter in inches If you change your wheel size you will have to purchase new tires to match the new wheel diameter Location of the tire label You will find a tire label containing tire inflation pressure by tire size and other important information located on the B Pillar or the edge of the driver s door 124 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading TIRE CARE Improper or inadequate vehicle maintenance can also cause tires to wear abnormally Here are some of the important maintenance items Tire wear Measure and inspect the tire tread on all your tires periodically Advanced and unusual tire wear can reduce the ability of tread to grip the road in adverse wet snowy etc conditions Visually check your tires for uneven wear looking for high and low areas or unusually smooth areas Also check for signs of tire damage When the tread is worn down to 1 16th of an inch 2 mm tires must be replaced to prevent your vehicle from skidding and hydroplaning Built in treadwear indicators or wear bars which look like narrow strips of smooth rubber across the tread will appear on the tire when the tread is
105. e coolant reservoir depending upon application Refer to the Scheduled Maintenance Guide for service interval schedules e Be sure to read and understand Precautions when servicing your vehicle in this chapter If the engine coolant has not been checked at the recommended interval the engine coolant reservoir may become low or empty If the reservoir is low or empty add engine coolant to the reservoir Refer to Adding engine coolant in this chapter Note Automotive fluids are not interchangeable do not use engine coolant antifreeze or windshield washer fluid outside of its specified function and vehicle location Adding engine coolant When adding coolant make sure it is a 50 50 mixture of engine coolant and distilled water Add the mixture to the coolant reservoir when the engine is cool until the appropriate fill level is obtained 206 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Maintenance and Specifications Do not add engine coolant when the engine is hot Steam and scalding liquids released from a hot cooling system can burn you badly Also you can be burned if you spill coolant on hot engine parts Do not put engine coolant in the windshield washer fluid container If sprayed on the windshield engine coolant could make it difficult to see through the windshield e Add Motorcraft Premium Gold Engine Coolant yellow colored VC 7 A U S except CA an
106. e gearshift lever The TOW HAUL indicator light will illuminate on the end of the gearshift lever 159 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Driving Tow Haul delays upshifts to reduce frequency of transmission shifting Tow Haul also provides engine braking in all forward gears when the transmission is in the D Overdrive position this engine braking will slow the vehicle and assist the driver in controlling the vehicle when descending a grade Depending on driving conditions and load conditions the transmission may downshift slow the vehicle and control the vehicle speed when descending a hill without the accelerator pedal being pressed The amount of downshift braking provided will vary based upon the amount the brake pedal is depressed To deactivate the Tow Haul feature and return to normal driving mode press the button on the end of the gearshift lever The TOW HAUL light will no longer be illuminated When you shut off and restart the engine the transmission will automatically return to normal D Overdrive mode Tow Haul OFF Do not use the Tow Haul feature when driving in icy or slippery conditions as the increased engine braking can cause the rear wheels to slide and the vehicle to swing around with the possible loss of vehicle control 3 Third Transmission operates up to third gear only Used for improved traction on slippery roads Sel
107. e than one person Always transport children 12 years old and under in the back seat and always properly use appropriate child restraints 73 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 lis Seating and Safety Restraints Safety belts and seats can become hot in a vehicle that has been closed up in sunny weather they could burn a small child Check seat covers and buckles before you place a child anywhere near them Combination lap and shoulder belts 1 Insert the belt tongue into the proper buckle the buckle closest to the direction the tongue is coming from until you hear a snap and feel it latch Make sure the tongue is securely fastened in the buckle 2 To unfasten push the release button and remove the tongue from the buckle L The front outboard and rear outboard safety restraints in the vehicle are combination lap and shoulder belts The front outboard passenger and rear seat outboard safety belts have two types of locking modes described below Vehicle sensitive mode This is the normal retractor mode which allows free shoulder belt length adjustment to your movements and locking in response to vehicle movement For example if the driver brakes suddenly or turns a corner sharply or the vehicle receives an impact of approximately 5 mph 8 km h or more the combination safety belts will lock to help reduce forward movement of the driver and passengers 74 REVIEW COPY 20
108. e touch or during exposure to strong direct sunlight e Always use a clean sponge or car wash mitt with plenty of water for best results e Dry the vehicle with a chamois or soft terry cloth towel in order to eliminate water spotting e It is especially important to wash the vehicle regularly during the winter months as dirt and road salt are difficult to remove and cause damage to the vehicle e Immediately remove items such as gasoline diesel fuel bird droppings and insect deposits because they can cause damage to the vehicle s paintwork and trim over time e Remove any exterior accessories such as antennas before entering a car wash e Suntan lotions and insect repellents can damage any painted surface if these substances come in contact with your vehicle wash off as soon as possible e If your vehicle is equipped with running boards do not use rubber plastic and vinyl protectant products on the running board surface as the area may become slippery WAXING Applying a polymer paint sealant to your vehicle every six months will assist in reducing minor scratches and paint damage e Wash the vehicle first e Do not use waxes that contain abrasives 191 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Cleaning Do not allow paint sealant to come in contact with any non body ow gloss black colored trim such as grained door handles roof racks bumpers side m
109. eaves from the air intake area at the base of the windshield 40 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Climate Controls To aid in side window defogging demisting in cold weather 1 Select MIX 2 Set the temperature control to maintain comfort 3 Set the fan speed to HI Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop REAR FAN SPEED ADJUSTMENT IF EQUIPPED The rear fan controls adjust the volume of air circulated in the rear of the vehicle 41 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 Market USA Engli Lights HEADLAMP CONTROL e The first position turns on the parking tail license plate and side marker lamps e The outer position turns on the headlamps 7 K Battery saver The battery saver will turn off the courtesy lamps in 10 minutes if a door is left open and the key is not in the ignition The battery saver will also shut off the demand interior lamps 30 minutes after the ignition control has been turned off and key removed The battery saver can be programmed to turn all the interior lamps off after two minutes Have all doors closed before starting the procedure 1 Put key into the RUN position Do not start the vehicle 2 After the odometer is displayed press and release the rest button 10 times Step 2 must be c
110. ect sunlight extreme humidity heat or cold e Leave tapes in the cassette player for a long time when not being played 37 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Entertainment Systems CD CD PLAYER CARE Do e Handle discs by their edges only Never touch the playing surface e Inspect discs before playing Clean only with an approved CD cleaner and wipe from the center out Don t e Expose discs to direct sunlight or heat sources for extended periods of time e Insert more than one disc into each slot of the CD changer magazine e Clean using a circular motion CD units are designed to play commercially pressed 4 75 in 12 cm audio compact discs only Due to technical incompatibility certain recordable and re recordable compact discs may not function correctly when used in Ford CD players Irregular shaped CDs CDs with a scratch protection film attached and CDs with homemade paper adhesive labels should not be inserted into the CD player The label may peel and cause the CD to become jammed It is recommended that homemade CDs be identified with permanent felt tip marker rather than adhesive labels Ball point pens may damage CDs Please contact your dealer for further information AUDIO SYSTEM WARRANTY AND SERVICE Refer to the Warranty Guide for audio system warranty information If service is necessary see your dealer or qualified technician 38 REVIEW
111. ecting 3 Third provides engine braking 2 Second Use 2 Second to start up on slippery roads or to provide additional engine braking on downgrades 1 First e Provides maximum engine braking e Allows upshifts by moving gearshift lever e The transmission will not downshift into 1 First at high speeds it will downshift to a lower gear and then shift into 1 First when the vehicle reaches slower speeds Forced downshifts e Allowed in Overdrive or Drive e Depress the accelerator to the floor e Allows transmission to select an appropriate gear 160 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Driving Understanding the shift positions of the 5 speed automatic transmission if equipped diesel engines only PRN 321 P Park This position locks the transmission and prevents the rear wheels from turning To put your vehicle in gear e Start the engine e Depress the brake pedal e Move the gearshift lever into the desired gear To put your vehicle in P Park e Come to a complete stop e Move the gearshift lever and securely latch it in P Park Always set the parking brake fully and make sure the gearshift is latched in P Park Turn the ignition to the LOCK position and remove the key whenever you leave your vehicle R Reverse With the gearshift lever in R Reverse the vehicle will move backward Always come to a complete stop before shifting i
112. efer to Body Builder for specifications 4 Wheelbase 138 0 3505 158 0 4013 158 0 4013 176 0 4470 176 0 4470 5 Overall length Refer to Body Builder for specifications 238 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Maintenance and Specifications VEHICLE IDENTIFICATION NUMBER Complete Ford built vehicles The vehicle identification number is attached to your vehicle in the following places e On the metal tag attached to the top of the instrument panel on the driver s side e On the certification label This label is required by the National Highway Traffic Safety Administration and is made of special material If it is tampered with it will be destroyed or a destruction pattern will appear Certification label for incomplete vehicles On completed derivations of incomplete vehicles the certification label is affixed at a location determined by a subsequent stage manufacturer of the completed vehicle In these cases the completed vehicle is manufactured in two or more stages by two or more separate manufacturers 239 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market I Accessories GENUINE FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of Genuine Ford Accessories are available for your vehicle through your local authorized Ford or Ford of Canada dealer These quality accessories ha
113. elt rests low across the hips and the knees bend comfortably Booster seats also make the shoulder belt fit better and more comfortably for growing children When children should use booster seats Children need to use booster seats from the time they outgrow the toddler seat until they are big enough for the vehicle seat and lap shoulder belt to fit properly Generally this is when they weigh about 80 Ib 86 kg about 8 to 12 years old Booster seats should be used until you can answer YES to ALL of these questions e Can the child sit all the way back against the vehicle seat back with knees bent comfortably at the edge of the seat without slouching Does the lap belt rest low across the hips Is the shoulder belt centered on the shoulder and chest e Can the child stay seated like this for the whole trip 89 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Seating and Safety Restraints Types of booster seats There are two types of belt positioning booster seats e Those that are backless If your backless booster seat has a removable shield remove the shield and use the lap shoulder belt If a seating position has a low seat back and no head restraint a backless booster seat may place your child s head top of ear level above the top of the seat In this case move the backless booster to another seating position with a higher seat back and lap shoulder belts Th
114. engine can be re started Take your vehicle to a service facility as soon as possible to minimize engine damage When fail safe mode is activated You have limited engine power when in the fail safe mode so drive the vehicle with caution The vehicle will not be able to maintain high speed 210 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Maintenance and Specifications operation and the engine will run rough Remember that the engine is capable of completely shutting down automatically to prevent engine damage therefore 1 Pull off the road as soon as safely possible and turn off the engine 2 Arrange for the vehicle to be taken to a service facility 3 If this is not possible wait a short period for the engine to cool 4 Check the coolant level and replenish if low Never remove the coolant reservoir cap while the engine is running or hot 5 Re start the engine and take your vehicle to a service facility Driving the vehicle without repairing the engine problem increases the chance of engine damage Take your vehicle to a service facility as soon as possible WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS fh Important safety precautions Do not overfill the fuel tank The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire The fuel system may be under pressure If the fuel filler cap is venting vapor or if you hear a hissing sound wait until i
115. er belt guide on seatback Cif equipped child safety seat LATCH and tether anchors and attaching hardware should be inspected after a collision Ford Motor Company recommends that all safety belt assemblies in use in vehicles involved in a collision be replaced However if the collision was minor and a qualified technician finds that the belts do not show damage and continue to operate properly they do not need to be replaced Safety belt assemblies not in use during a collision should also be inspected and replaced if either damage or improper operation is noted Failure to inspect and if necessary replace the safety belt assembly under the above conditions could result in severe personal injuries in the event of a collision Refer to Interior in the Cleaning chapter 82 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Seating and Safety Restraints AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM SRS Important SRS precautions The SRS is designed to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries Air bags DO NOT inflate slowly there is a risk of injury from a deploying air bag All occupants of the vehicle including the driver should always properly wear their safety belts even when an air bag supplemental restraint system SRS is provided Always transport children 12 years old and under in the bac
116. er into the Overdrive position 157 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Driving e Selecting 2 Second at higher speeds will cause the transmission to downshift to second gear at the appropriate vehicle speed 1 First e Provides maximum engine braking e Allows upshifts by moving gearshift lever e Will not downshift into 1 First at high speeds allows for 1 First when vehicle reaches slower speeds Forced downshifts e Allowed in Overdrive or Drive e Depress the accelerator to the floor e Allows transmission to select an appropriate gear Understanding the shift positions of the 5 speed automatic transmission Gt equipped 5 4L and 6 8L gasoline engines only PRN 321 This vehicle is equipped with an adaptive Transmission Shift Strategy Adaptive Shift Strategy offers the optimal transmission operation and shift quality When the vehicle s battery has been disconnected for any type of service or repair the transmission will need to relearn the normal shift strategy parameters much like having to reset your radio stations when your vehicle battery has been disconnected The Adaptive Transmission Strategy allows the transmission to relearn these operating parameters This learning process could take several transmission upshifts and downshifts during this learning process slightly firmer shifts may occur After this learning process normal shift
117. ervice parts conforming to specifications Motorcraft parts are designed and built to provide the best performance in your vehicle PRECAUTIONS WHEN SERVICING YOUR VEHICLE e Do not work on a hot engine e Make sure that nothing gets caught in moving parts e Do not work on a vehicle with the engine running in an enclosed space unless you are sure you have enough ventilation e Keep all open flames and other lit material away from the battery and all fuel related parts Working with the engine off 1 Set the parking brake and shift to P Park 2 Turn off the engine and remove the key 3 Block the wheels Working with the engine on 1 Set the parking brake and shift to P Park 2 Block the wheels Note Do not start your engine with the air cleaner removed and do not remove it while the engine is running 197 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Maintenance and Specifications OPENING THE HOOD qm 1 Inside the vehicle pull the hood release handle located under the bottom left corner of the instrument panel 2 Go to the front of the vehicle and release the auxiliary latch that is located in the center top of the grill 3 Lift the hood and secure it with the prop rod 198 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA Engl Mainten
118. es 152 Parts see Motorcraft parts 227 Power distribution box 66 FUSES cha sveusceiceduesecse hoes 171 Power door locks sisusse 62 Power MUTITOTS eeeeecceeeseeeeee 57 Power PONT o cee ceeeeceeeeteeeeeeee 56 Power steering icissseiissieris 152 fluid checking and adding 221 246 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli fluid refill capacity 0 0 228 fluid specifications 233 236 Power Windows c ccccceseeeeee 57 Preparing to drive your VENICIC s sdeiesssiscessaancaseranestdevasbesens 153 R Radio o on 18 20 22 25 28 33 RELAYS esorare 168 174 Remote entry system illuminated entry 0 42 66 locking unlocking doors 62 Roadside assistance c06 165 S Safety Belt Maintenance 82 Safety belts see Safety restraints 73 17 Safety defects reporting 190 Safety restraints 000 73 17 belt MINE ssceicsssasccscesexesscessaaexs 78 extension assembly 005 82 for ad lts 5 s33cstesisasessedsskeesds 74 76 for Children vsere 87 88 lap PEIG sisese anrea 77 safety belt maintenance 82 warning light and chime 78 Safety seats for children 91 Seat belts see Safety restraints 73 LT EN AAE EE 67 child safety seats 0 0 0 0 91 front SCAUS ssn oiea 67 Servicing your vehicle 197
119. ese objects may become projectiles in a collision or sudden stop 39 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Climate Controls MANUAL HEATING AND AIR me IF EQUIPPED 1 Fan speed adjustment Controls the volume of air circulated in the vehicle 2 Temperature selection Controls the temperature of the airflow in the vehicle 3 Air flow selections Controls the direction of the airflow in the vehicle See the following for a brief description on each control MAX A C Uses recirculated air to cool the vehicle Air flows from the instrument panel vents only NORM A C Uses outside air to cool the vehicle Air flows from the instrument panel vents only VENT Distributes outside air through the instrument panel vents OFF Outside air is shut out and the climate system is turned off FLR Distributes outside air through the floor vents MIX Distributes outside air through the windshield defroster vents and floor vents CV Distributes outside air through the windshield defroster vents Operating tips e To reduce fog build up on the windshield during humid weather place the air flow selector in the 7 position To reduce humidity build up inside the vehicle do not drive with the air flow selector in the OFF position e Do not put objects under the front seats that will interfere with the airflow to the back seats e Remove any snow ice or l
120. et button until sound returns This radio is equipped with six station memory preset controls which allow you to set up to six AM stations and 12 FM stations six in FM1 and six in FM2 9 CD BP Press and hold until desired point of a selection is reached 23 REVIEW COPY 2005 Econoline oe Owners Guide post 2002 fmt own2002 Market USA Engli Entertainment Systems 10 lt Q CD Press and hold until desired point of a selection is reached 11 Tune In radio mode press to move up or down the frequency band in individual increments 12 Seek Press and release SEEK A gt for previous next strong station selection or track 13 Power volume Press to turn ON OFF turn to increase or decrease volume levels 14 CD Press to enter CD mode or to play a CD already loaded into the system 15 AM FM Press to choose a frequency band in radio mode 16 Bass Press A IV to increase decrease the bass output 17 Treble Press A IW to increase decrease the treble output 18 CD slot Insert a CD printed side up CD units are designed to play Vv osc Y commercially pressed 4 75 in 12 cm audio compact discs only Due to technical incompatibility certain recordable and re recordable compact discs may not function correctly when used in Ford CD players Irregular shaped CDs CDs with a scratch protection film attached and CDs with homemade paper adhesive labels
121. ethod of operation and conditions NOTE Vehicles over 8500 GVW Gross Vehicle Weight will not have fuel economy information printed on the EPA window sticker 218 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Maintenance and Specifications EMISSION CONTROL SYSTEM tC Your vehicle is equipped with various emission control components and a catalytic converter which will enable your vehicle to comply with applicable exhaust emission standards To make sure that the catalytic converter and other emission control components continue to work properly e Use only the specified fuel listed e Avoid running out of fuel e Do not turn off the ignition while your vehicle is moving especially at high speeds e Have the items listed in your Scheduled Maintenance Guide performed according to the specified schedule The scheduled maintenance items listed in the Scheduled Maintenance Guide are essential to the life and performance of your vehicle and to its emissions system If other than Ford Motorcraft or Ford authorized parts are used for maintenance replacements or for service of components affecting emission control such non Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability Do not park idle or drive your vehicle in dry grass or other dry ground cover The emission system heats up the engine compartment and exhaust system which can s
122. etters are the plant code designating where it was manufactured the next two are the tire size code and the last four numbers represent the week and year the tire was built For example the numbers 317 mean the 31st week of 1997 After 2000 the numbers go to four digits For example 2501 means the 25th week of 2001 The numbers in between are identification codes used for traceability This information is used to contact customers if a tire defect requires a recall 9 M S or M S Mud and Snow or AT All Terrain or AS All Season 10 Tire Ply Composition and Material Used Indicates the number of plies or the number of layers of rubber coated fabric in the tire tread and sidewall Tire manufacturers also must indicate the ply materials in the tire and the sidewall which include steel nylon polyester and others 11 Maximum Load Indicates the maximum load in kilograms and pounds that can be carried by the tire Refer to the tire label or the safety certification label which is located on the B Pillar or the edge of the driver s door for the correct tire pressure for your vehicle 12 Treadwear Traction and Temperature Grades e Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course For example a tire graded 150 would wear one and one half 132 times as well on the government course as a tire graded 100 e Tractio
123. ettlement Board U S In some states in the U S you must directly notify Ford in writing before pursuing remedies under your state s warranty laws Ford is also allowed a final repair attempt in some states In the United States a warranty dispute must be submitted to the Dispute Settlement Board before taking action under the Magnuson Moss Warranty Act or to the extent allowed by state law before pursuing replacement or repurchase remedies provided by certain state laws This dispute handling procedure is not required prior to enforcing state created rights or other rights which are independent of the Magnuson Moss Warranty Act or state replacement or repurchase laws 183 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Customer Assistance IN CALIFORNIA U S ONLY California Civil Code Section 1793 2 d requires that if a manufacturer or its representative is unable to repair a motor vehicle to conform to the vehicle s applicable express warranty after a reasonable number of attempts the manufacturer shall be required to either replace the vehicle with one substantially identical or repurchase the vehicle and reimburse the buyer in an amount equal to the actual price paid or payable by the consumer less a reasonable allowance for consumer use The consumer has the right to choose whether to receive a refund or replacement vehicle California Civil Code Section 1793 22 b pre
124. ey can slide around and increase the likelihood of injury or death in a collision SAFETY SEATS FOR CHILDREN Child and infant or child safety seats Use a safety seat that is recommended for the size and weight of the child Carefully follow all of the manufacturer s instructions with the safety seat you put in your vehicle If you do not install and use the safety seat properly the child may be injured in a sudden stop or collision When installing a child safety seat e Review and follow the information presented in the Air Bag Supplemental Restraint System section in this chapter e Use the correct safety belt buckle for that seating position the buckle closest to the direction the tongue is coming from Insert the belt tongue into the proper buckle until you hear a snap and feel it latch Make sure the tongue is securely fastened in the buckle e For the front passenger seat keep the buckle release button pointing up and away from the safety seat with the tongue between the child seat and the release button to prevent accidental unbuckling e For the front passenger seat place seat back in upright position e Put the safety belt in the automatic locking mode Refer to Automatic locking mode passenger side front and outboard rear seating positions if equipped 91 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Seating and Safety Restraints e LATCH lower
125. f the battery will not cause the remote transmitter to become deprogrammed from your vehicle The remote transmitter should operate normally after battery replacement Replacing lost remote entry transmitters If you would like to have your remote entry transmitter reprogrammed because you lost one or would like to buy additional remote entry transmitters you can either reprogram them yourself or take all remote entry transmitters to your authorized dealer for reprogramming How to reprogram your remote entry transmitters You must have all remote entry transmitters maximum of four available before beginning this procedure If all remote entry transmitters are not present during programming procedure the ones missing during programming will no longer operate the vehicle To reprogram the remote entry transmitters 1 Place the key in the ignition and 3 f 5 turn from the 2 LOCK position to a 3 OFF 2 Cycle eight times rapidly within 7 10 seconds between the 3 OFF position and 4 ON Note The eighth turn must end in the 4 ON position 3 The doors will lock then unlock to confirm that the programming mode has been activated 4 Within 20 seconds press any button on the remote entry transmitter Note If more than 20 seconds have passed you will need to start the procedure over again 5 The doors will lock then unlock to confirm that this remote entry transmitter has been programmed 6 Repeat Ste
126. g ring by rotating it counterclockwise and slide the ring off the plastic base 5 Pull the bulb straight out Handle a halogen headlamp bulb carefully and keep out of children s reach Grasp the bulb only by its plastic base and do not touch the glass The oil from your hand could cause the bulb to break the next time the headlamps are operated NOTE If the bulb is accidentally touched it should be cleaned with alcohol before being used To install the new bulb follow the removal procedures in reverse order 48 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Lights Replacing headlamp bulbs sealed beam 1 Make sure headlamp switch is in the OFF position and open the hood 2 Remove the two headlamp screws and bezel from the headlamp housing 3 Remove the four headlamp bulb retaining screws and the retaining ring 4 Remove the headlamp 5 Disconnect the electrical connector from the bulb and remove the bulb To install the new bulb follow the removal procedures in reverse order Replacing front parking lamp turn signal bulbs 1 Make sure the headlamp control is in the OFF position 2 Remove two screws and pull lamp assembly away from the vehicle 3 Rotate the bulb socket counterclockwise and remove 4 Carefully pull the bulb straight out of the socket To complete installation follow the removal proced
127. g system e Be certain to wash or wipe your hands clean if you have been in contact with certain products such as insect repellent and suntan lotion in order to avoid possible damage to the interior painted surfaces INTERIOR TRIM e Clean the interior trim areas with a damp cloth then dry by wiping with a dry soft clean cloth e Do not use household or glass cleaners as these may damage the finish 194 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Cleaning INTERIOR For fabric carpets cloth seats and safety belts e Remove dust and loose dirt with a vacuum cleaner e Remove light stains and soil with Motorcraft Extra Strength Upholstery Cleaner ZC 41 e If grease or tar is present on the material spot clean the area first with Motorcraft Spot and Stain Remover ZC 14 e Never saturate the seat covers with cleaning solution e Do not use household cleaning products or glass cleaners which can stain and discolor the fabric and affect the flame retardant abilities of the seat materials Do not use cleaning solvents bleach or dye on the vehicle s seatbelts as these actions may weaken the belt webbing LEATHER SEATS IF EQUIPPED Your leather seating surfaces have a clear protective coating over the leather e To clean use a soft cloth with Motorcraft Deluxe Leather and Vinyl Cleaner ZC 11 A Dry the area with a soft cloth e To help maintain its resi
128. gine oil 200 Battery 203 Fuel information 211 Air filter s 226 Part numbers 227 Refill capacities 228 Lubricant specifications 2338 Accessories 240 Index 243 All rights reserved Reproduction by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company Ford may change the contents without notice and without incurring obligation Copyright 2004 Ford Motor Company REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 lis Introduction CALIFORNIA Proposition 65 Warning WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm In addition certain fluids contained in vehicles and certain products of component wear contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm CONGRATULATIONS Congratulations on acquiring your new Ford Please take the time to get well acquainted with your vehicle by reading this handbook The more you know and understand about your vehicle the greater the safety and pleasure you will derive from driving it For more information on Ford Motor Company and its products visit the following website e In the
129. h to close the 7 7 window ACCESSORY DELAY With accessory delay after the ignition switch is turned to the OFF position the window switches and radio may be used for up to ten minutes or until any door is opened POWER SIDE VIEW MIRRORS IF EQUIPPED i To adjust your mirrors 1 Select lt to adjust the left mirror or gt to adjust the right mirror 2 Move the control in the direction you wish to tilt the mirror 3 Return to the center position to disable the adjust function Spotter mirror Note New spotter mirrors may be stiff requiring several cycles before the spotter adjustment effort eases 57 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Driver Controls Standard mirror The spotter mirror only can be tilted from top to bottom Move the lower mirror manually up down to increase A side and rear visibility Apply pressure only in the center of the W J spotter mirror along the top or bottom edges to adjust the tilt feature Do not apply any force on the left or right edges of the standard mirror spotter section as this may lead to a mirror fracture Telescoping mirror The spotter mirror has a swivel that allows it to tilt up and down and also to tilt left and right to increase side and rear visibility Fold away mirrors The mirrors can be manually folded forward or backwards for narrow spaces like driving through an autom
130. hable anchor 2nd row only 71 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Seating and Safety Restraints 2 Pull the LH RH seat latch handles located under the seat rearward to release the latch hook ends from the front strikers eS L a 3 Move the seat rearward and lift the seats rear hooks away from the rear strikers prior to lifting the front hooks out from the front strikers 4 With assistance remove the seat assembly e To remove the 3rd 4th and 5th row seats if equipped repeat steps 2 through 4 To install the seat 1 Position the seat in the vehicle 2 Align front hooks to front strikers prior to lowering the rear hooks and aligning them with the rear strikers 3 Engage the LH RH latch rod hook ends in the front striker locking holes 4 Rotate the LH RH latch handles forward and at the same time slide the seat assembly forward to engage the strikers Continue forward movement until the seat reaches the end of its travel 5 Make sure the safety belt is not twisted then insert the seat belt tongue into detachable anchor until you hear a click and feel the latch engage 2nd row only Always latch the vehicle seat to the floor whether the seat is occupied or empty If not latched the seat may cause injury during a sudden stop 72 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Eng
131. he spare tire If your vehicle has single rear wheels thread the lug nuts on the studs with the beveled face toward the wheel If your vehicle has dual rear wheels thread the two element swiveling lug nuts on the studs with the flange facing toward the wheel 3 Use the lug nut wrench to screw the lug nut snugly against the wheel 4 Lower the vehicle by turning the jack handle counterclockwise 5 Remove the jack and fully tighten the lug nuts in the following pattern Refer to Wheel lug nut torque specifications later in this chapter for the proper lug nut torque specification e 5 lug wheel 117 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading e 8 lug wheel 1 Never use wheels or lug nuts different than the original equipment as this could damage the wheel or mounting system This damage could allow the wheels to come off while the vehicle is being driven 6 Install any wheel covers ornaments or hub caps Make sure they are screwed or snapped in place 7 Stow the jack handle and lug wrench 8 Unblock the wheels Stowing the flat spare tire Note Failure to follow spare tire stowage instructions may result in failure of cable or loss of spare tire 1 Lay the tire on the ground with the valve stem facing in the direction specified on the Tire Changing Instructions located with the jack hardware 2 Slide the wheel partia
132. he risk of injury Do not modify the front end of the vehicle Additional equipment may affect the performance of the air bag sensors increasing the risk of injury Please refer to the Body Builders Layout Book for instructions about the appropriate installation of additional equipment 84 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 Market USA Engli Seating and Safety Restraints Children and air bags Children must always be properly restrained Accident statistics suggest that children are safer when properly restrained in the rear seating positions than in the front seating position Failure to follow these instructions may increase the risk of injury in a collision Air bags can kill or injure a child in a child seat NEVER place a rear facing child seat in front of an active air bag If you must use a forward facing i child seat in the front seat move the seat all the way back How does the air bag supplemental restraint system work The air bag SRS is designed to activate when the vehicle sustains a longitudinal deceleration sufficient to cause the air bag sensors to close an electrical circuit that initiates air bag inflation The fact that the air bags did not inflate in a collision does not mean that something is wrong with the system Rather it means the forces were not sufficient enough to cause activation Air bags are designed to inflate in frontal and
133. icle 42 20A circuit Power windows breaker PB Noted o 44 20A circuit Wiper washer breaker Power distribution box The power distribution box is located in the engine compartment The power distribution box contains high current fuses that protect your vehicle s main electrical systems from overloads 171 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Roadside Emergencies Always disconnect the battery before servicing high current fuses Always replace the cover to the power distribution box before reconnecting the battery or refilling fluid reservoirs If the battery has been disconnected and reconnected refer to the Battery section of the Maintenance and Specifications chapter Ls Le Le JC Le L2 Ls hen La dbo N D Co Co Co e s Js I The high current fuses are coded as follows Fuse Relay Fuse Amp Power Distribution Box 1 Powertrain Control Module PCM E Not used 10A Daytime Running Lamps DRL es module A C clutch Not used Horn relay Brake pressure switch REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market I Roadside Emergencies Location Rating Description Accessory delay PTAA Trailer battery charge relay 9 SOA Modified vehicle power Electric brake controller 11 60A 4 Wheel Anti lock Brake System 4WABS PGC Not used 17 50A Blower motor relay blowe
134. ill chirp once If any vehicle door is open or ajar the horn will chirp twice 63 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Locks and Security Sounding a panic alarm Press K to activate the alarm Press the control again or turn the ignition to the 1 ACCESSORY or 4 ON position to deactivate the alarm Note The panic alarm will only operate when the ignition is in the 2 LOCK or 3 OFF position Replacing the battery The remote entry transmitter uses one coin type three volt lithium battery CR2032 or equivalent To replace the battery 1 Twist a thin coin between the two halves of the remote entry transmitter near the key ring DO NOT TAKE THE RUBBER COVER AND CIRCUIT BOARD OFF THE FRONT HOUSING OF THE REMOTE ENTRY TRANSMITTER 2 Do not wipe off any grease on the battery terminals on the back surface of the circuit board 3 Remove the old battery Note Please refer to local regulations when disposing of transmitter batteries 4 Insert the new battery Refer to the diagram inside the remote entry transmitter for the correct orientation of the battery Press the battery down to ensure that the battery is fully seated in the battery housing cavity 5 Snap the two halves back together 64 REVIEW COPY 2005 Econoline oe Owners Guide post 2002 fmt own2002 Market USA Engli Locks and Security Note Replacement o
135. ily illuminates when the ignition is turned on If the light does not illuminate during start up remains on or flashes the ABS may be disabled and may need to be serviced Even when the ABS is disabled normal braking is still effective If your BRAKE warning lamp illuminates with the parking brake BRAKE released have your brake system serviced immediately Using ABS When hard braking is required apply continuous force on the brake pedal do not pump the brake pedal since this will reduce the effectiveness of the ABS and will increase your vehicle s stopping distance The ABS will be activated immediately allowing you to retain full steering control during hard braking and on slippery surfaces However the ABS does not decrease stopping distance 151 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Driving Parking brake To set the parking brake 1 press the parking brake pedal down until the pedal stops To release pull the lever 2 Always set the parking brake fully and make sure that the gearshift is securely latched in P Park The BRAKE warning lamp will illuminate and will remain illuminated until the parking brake is released B RAKE The parking brake is not recommended to stop a moving vehicle However if the normal brakes fail the parking brake can be used to stop your vehicle in an emergency Since the parking brake applies only
136. iner on the ground e DO NOT fill a fuel container while it is in the vehicle Gncluding the cargo area e Keep the fuel pump nozzle in contact with the fuel container while filling e DO NOT use a device that would hold the fuel pump handle in the fill position Fuel Filler Cap Your fuel tank filler cap has an indexed design with a 1 4 turn on off feature When fueling your vehicle 1 Turn the engine off 2 Carefully turn the filler cap counterclockwise 1 4 of a turn until it stops 3 Pull to remove the cap from the fuel filler pipe 4 To install the cap align the tabs on the cap with the notches on the filler pipe 5 Turn the filler cap clockwise 1 4 of a turn until it stops If the R indicator comes on and stays on after you start the engine the fuel filler cap may not be properly installed Turn off the engine remove the fuel filler cap align the cap properly and reinstall it If you must replace the fuel filler cap replace it with a fuel filler cap that is designed for your vehicle The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used The fuel system may be under pressure If the fuel filler cap is venting vapor or if you hear a hissing sound wait until it stops before completely removing the fuel filler cap Otherwise fuel may spray out and injure you or others If you do not use the proper fuel filler cap exces
137. ing after towing If you tow a trailer for long distances your vehicle will require more frequent service intervals Refer to your Scheduled Maintenance Guide for more information Trailer towing tips e Practice turning stopping and backing up before starting on a trip to get the feel of the vehicle trailer combination When turning make wider turns so the trailer wheels will clear curbs and other obstacles e Allow more distance for stopping with a trailer attached e The trailer tongue weight should be 10 15 of the loaded trailer weight 144 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading If you will be towing a trailer frequently in hot weather hilly conditions at GCW or any combination of these factors consider refilling your rear axle with synthetic gear lube Refer to the Maintenance and specifications chapter for the lubricant specification Do not tow a trailer for the first 500 miles 800 km after changing the rear axle lube Do not exceed 50 mph 80 km h for the first 500 miles 800 km of towing and do not perform and fast accelerations from a stop during this time After you have traveled 50 miles 80 km thoroughly check your hitch electrical connections and trailer wheel lug nuts When stopped in traffic for long periods of time in hot weather place the gearshift in P Park and increase idle speed This aids engine cooling and a
138. ion damage structural damage loss of vehicle control vehicle rollover and personal injury Preparing to tow Use the proper equipment for towing a trailer and make sure it is properly attached to your vehicle See your dealer or a reliable trailer dealer if you require assistance Hitches Do not use or install hitches that clamp onto the bumper or to the axle Underbody hitches are acceptable if installed properly Safety chains Always connect the trailer s safety chains to the frame or hook retainers of the vehicle hitch To connect the trailer s safety chains cross the chains under the trailer tongue and allow slack for turning corners If you use a rental trailer follow the instructions that the rental agency gives to you Do not attach safety chains to the bumper Trailer brakes Electric brakes and manual automatic or surge type trailer brakes are safe if installed properly and adjusted to the manufacturer s specifications The trailer brakes must meet local and Federal regulations Do not connect a trailer s hydraulic brake system directly to your vehicle s brake system Your vehicle may not have enough braking power and your chances of having a collision greatly increase The braking system of the tow vehicle is rated for operation at the GVWR not GCWR Trailer lamps Trailer lamps are required on most towed vehicles Make sure all running lights brake lights turn signals and hazard lights are working
139. ir conditioner efficiency Vehicles with trailers should not be parked on a grade If you must park on a grade place wheel chocks under the trailer s wheels Launching or retrieving a boat Disconnect the wiring to the trailer before backing the trailer into the water Reconnect the wiring to the trailer after the trailer is removed from the water When backing down a ramp during boat launching or retrieval e do not allow the static water level to rise above the bottom edge of the rear bumper e do not allow waves to break higher than 6 inches 15 cm above the bottom edge of the rear bumper Exceeding these limits may allow water to enter vehicle components e causing internal damage to the components e affecting driveability emissions and reliability Replace the rear axle lubricant any time the axle has been submerged in water Rear axle lubricant quantities are not to be checked or changed unless a leak is suspected or repair required 145 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading RECREATIONAL TOWING ALL WHEELS ON THE GROUND An example of recreational towing would be towing your vehicle on a trip behind a motorhome Follow these guidelines if you have the need for recreational towing of your vehicle with all four wheels on the ground These guidelines are designed to ensure that your transmission is not damaged 2WD vehicles with au
140. ivate 13 Power volume Press to turn ON OFF turn to increase or decrease volume levels PUSHON 27 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Entertainment Systems 14 Load Press LOAD to load a CD in the system The display will read b SELECT SLOT Select the desired memory preset slot 1 6 The display will then read LOAD CD Partially load the CD label side up and the system will pull the CD in LOADING CD will appear in the display Press and hold LOAD to autoload up to six discs at once 15 Shuffle Press to play tracks in random order 16 Scan Press SCAN to move up the radio frequency band SCAN automatically finds a station plays it for five seconds then moves to the next station Press again to stop CD Press SCAN for a brief sampling of CD tracks Press again to stop 17 Disc tune Radio Press lt or gt to manually tune down or up the radio frequency band CD Press A i gt to select the previous next CD SATELLITE COMPATIBLE AM FM STEREO IN DASH SINGLE CD MP3 RADIO LATE AVAILABILITY IF EQUIPPED ee come scan cat C E H lt lt seek gt axr aux S O a O a Co 2 TPO Z sar S J FF J C aw J 6 REPEAT J 5 60605800 Tr 28 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA_Englis
141. k seat and always properly use appropriate child restraints Never place a rear facing child seat in front of an active air bag If you must transport a forward facing child in the front seat move the seat all the way back and use appropriate restraints 83 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Seating and Safety Restraints The National Highway Traffic Safety Administration NHTSA recommends a minimum distance of at least 25 cm 10 inches between an occupant s chest and the driver air bag module Never place your arm over the air bag module as a deploying air bag can result in serious arm fractures or other injuries To properly position yourself away from the air bag e Move your seat to the rear as far as you can while still reaching the pedals comfortably e Recline the seat slightly one or two degrees from the upright position Do not put anything on or over the air bag module Placing objects on or over the air bag inflation area may cause those objects to be propelled by the air bag into your face and torso causing serious injury Do not attempt to service repair or modify the air bag supplemental restraint systems or its fuses See your Ford or Lincoln Mercury dealer Modifying or adding equipment to the front end of the vehicle including frame bumper front end body structure and tow hooks may affect the performance of the air bag system increasing t
142. kage from the tire and make necessary repairs Also inspect the tire sidewalls for cuts bruises and other damage If internal damage to the tire is suspected have the tire demounted and inspected in case it needs to be repaired or replaced For your safety tires that are damaged should not be used because they are more likely to blow out or fail Tires can be damaged during off road use so inspection after off road use is also recommended Inflating your tires Use a tire gauge to check the tire inflation pressure including the spare Gf equipped at least monthly and before long trips You are strongly urged to buy a reliable tire pressure gauge as automatic service station gauges may be inaccurate Ford recommends the use of a digital or dial type tire pressure gauge rather than a stick type tire pressure gauge Use the recommended cold inflation pressure for optimum tire performance and wear Under inflation or over inflation may cause uneven treadwear patterns Under inflation is the most common cause of tire failures and may result in severe tire cracking tread separation or blowout with unexpected loss of vehicle control and increased risk of injury Under inflation increases sidewall flexing and rolling resistance resulting in heat buildup and internal damage to the tire It also may result in unnecessary tire stress irregular wear loss of vehicle control and accidents A tire can lose up to half of its air pressure and not
143. le speed 40 60 15 REVIEW COPY 2005 Econoline eee Owners Guide post 2002 fmt own2002 Market USA English fu Instrument Cluster Engine coolant temperature gauge Indicates engine coolant temperature At normal operating temperature the needle will be in the normal range between H and C If it enters the red section the engine is overheating Stop the vehicle as soon as safely possible switch off the engine and let the engine cool Never remove the coolant reservoir cap while the engine is running or hot Odometer Registers the total miles kilometers of the vehicle o00000 0 Trip odometer Registers the miles kilometers of individual journeys Press the SELECT RESET control 7A g g g once to switch from the odometer to the trip odometer Press the control again to select Trip A and Trip B features To reset the trip press and hold the control again until the trip reading is 0 0 miles Tachometer Indicates the engine sil speed in revolutions per minute 456 Driving with your tachometer Pe gt See pointer continuously at the top of ae the scale may damage the engine a 16 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 lis Instrument Cluster Battery voltage gauge Indicates the battery voltage when the ignition is in the ON position If the pointer moves and stays outside the normal operating range have the
144. li Seating and Safety Restraints SAFETY RESTRAINTS Safety restraints precautions Always drive and ride with your seatback upright and the lap belt snug and low across the hips To reduce the risk of injury make sure children sit in the back seat where they can be properly restrained Never let a passenger hold a child on his or her lap while the vehicle is moving The passenger cannot protect the child from injury in a collision All occupants of the vehicle including the driver should always properly wear their safety belts even when an air bag supplemental restraint system SRS is provided It is extremely dangerous to ride in a cargo area inside or outside of a vehicle In a collision people riding in these areas are more likely to be seriously injured or killed Do not allow people to ride in any area of your vehicle that is not equipped with seats and safety belts Be sure everyone in your vehicle is in a seat and using a safety belt properly In a rollover crash an unbelted person is significantly more likely to die than a person wearing a safety belt Each seating position in your vehicle has a specific safety belt assembly which is made up of one buckle and one tongue that are designed to be used as a pair 1 Use the shoulder belt on the outside shoulder only Never wear the shoulder belt under the arm 2 Never swing the safety belt around your neck over the inside shoulder 3 Never use a single belt for mor
145. licable e Load leveling adjustment if applicable When driving with the dissimilar spare tire wheel additional caution should be given to e Towing a trailer e Driving vehicles equipped with a camper body e Driving vehicles with a load on the cargo rack Drive cautiously when using a dissimilar spare tire wheel and seek service as soon as possible Spare tire information The spare tire for your vehicle is stowed under the rear of your vehicle except cutaway and stripped chassis models 112 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading To remove the spare tire 1 Open the rear doors and remove the thumb screw and anti theft bracket If finger pressure will not remove the thumb screw use the lug wrench to loosen the screw 2 Remove the access plug under the left door 3 Remove the jack handle from the right side compartment and insert the tip of the jack handle through the access hole and into the tube 4 Turn the jack handle counterclockwise until the cable is slack and the tire can be slid from under the vehicle 5 Remove the retainer from the spare tire To stow the cable retainer with the spare removed turn the jack handle clockwise until all slack is removed Tire change procedure Preparing to change the tire To help prevent the vehicle from moving when you change a tire be sure the parking brake is set then
146. liency and color use the Motorcraft Deluxe Leather Care Kit ZC 11 D available from your authorized dealer e Do not use household cleaning products alcohol solutions solvents or cleaners intended for rubber vinyl and plastics or oil petroleum based leather conditioners These products may cause premature wearing of the clear protective coating Note In some instances color or dye transfer can occur when wet clothing comes in contact with leather upholstery If this occurs the leather should be cleaned immediately to avoid permanent staining UNDERBODY Flush the complete underside of your vehicle frequently Keep body and door drain holes free from packed dirt 195 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Cleaning FORD LINCOLN AND MERCURY CAR CARE PRODUCTS Your Ford Lincoln or Mercury dealer has many quality products available to clean your vehicle and protect its finishes These quality products have been specifically engineered to fulfill your automotive needs they are custom designed to complement the style and appearance of your vehicle Each product is made from high quality materials that meet or exceed rigid specifications For best results use the following products or products of equivalent quality Motorcraft Custom Clearcoat Polish ZC 8 A Motorcraft Custom Vinyl Protectant not available in Canada ZC 40 A Motorcraft Vinyl Cleaner Canada onl
147. ll between tread shoulder and maximum section width For example e Treadwear 200 Traction AA Temperature A These Tire Quality Grades are determined by standards that the United States Department of Transportation has set Tire Quality Grades apply to new pneumatic tires for use on passenger cars They do not apply to deep tread winter type snow tires space saver or temporary use spare tires tires with nominal rim diameters of 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575 104 c 2 U S Department of Transportation Tire quality grades The U S Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course For example a tire graded 150 would wear one and one half 1 1 2 times as well on the government course as a tire graded 100 The relative performance of tires depends upon the actual conditions of their use however and may depart significantly from the norm due to variations in driving habits service practices and differences in road characteristics and climate Traction AA ABC The traction grades from highest to lowest are AA A B and C The grades represent the tire s ability to stop on wet pavement as measured u
148. lly under the vehicle and install the retainer through the wheel center Pull on the cable to align the components at the end of the cable 3 Turn the jack handle clockwise until the tire is raised to its stowed position underneath the vehicle The effort to turn the jack handle increases significantly and the spare tire carrier ratchets or slips when the tire is raised to the maximum tightness Tighten to the best of your ability to the point where the ratchet slip occurs if possible The spare tire carrier will not allow you to overtighten If the spare tire carrier ratchets or slips with little effort take the vehicle to your dealer for assistance at your earliest convenience 4 Check that the tire lies flat against the frame and is properly tightened Try to push or pull then turn the tire to be sure it will not move Loosen and retighten if necessary Failure to properly stow the spare tire may result in failure of the winch cable and loss of the tire 118 REVIEW COPY 2005 Econoline oe Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading 5 Repeat this tightness check procedure when servicing the spare tire pressure every six months per Scheduled Maintenance Guide or at any time that the spare tire is disturbed through service of other components 6 If removed install the spare tire lock if equipped into the bumper drive tube with the spare tire lock key Gif equipped and jack handle
149. lso available with 6 0L Diesel engine TorqShift transmission Part number is FT 145 227 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 lis Maintenance and Specifications REFILL CAPACITIES Fluid Ford Part Application Capacity Name Brake fluid Motorcraft High All Fill to line on Performance reservoir DOT 3 Motor Vehicle Brake Fluid l Engine Motorcraft SAE Al oil gasoline 5W 20 Premium engine includes Synthetic Blend filter change Motor Oil US Motorcraft SAE 5W 20 Super Premium Motor Oil Canada Engine oil diesel Refer to the Power Stroke Direct Injection Turbo engine includes Diesel Owner s Guide Supplement filter change 228 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Maintenance and Specifications Fluid Ford Part Application Capacity ies Motorcraft 4 6L V8 engine coolant gasoline Premium Gold 23 7L Engine Coolant 1 row 23 8 yellow colored 4 6L V8 engine with aux rear 25 7L quarts 24 6L 5 4L V8 engine 27 4L quarts 26 3L 8 5 4L V8 engine with aux rear 29 4L quarts 28 3L 8 6 8L V10 engine 29 0L quarts 27 9L 6 8L V10 engine 32 8 quarts with aux rear 31 0L heat 1 row 31 6 quarts 29 9L Engine Refer to the Power Stroke Direct Injection Turbo coolant diesel Diesel Owner s Guide Supplement 1 engine Power steering Motorcraft Keep in FULL fluid
150. m Middle East North Africa vehicle specific information For your particular global region your vehicle may be equipped with features and options that are different from the ones that are described in this Owner s Guide therefore a supplement has been supplied that complements this book By referring to the pages in the provided supplement you can properly identify those features recommendations and specifications that are unique to your vehicle Refer to this Owner s Guide for all other required information and warnings REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 Market USA Engli Introduction These are some of the symbols you may see on your vehicle Vehicle Symbol Glossary Safety Alert A ik T fe obi Tether il Anti Lock Brake System Powertrain Malfunction Fasten Safety Belt Air Bag Side Child Seat Installation Warning Master Lighting Switch W Fog Lamps Front Fuel Pump Reset Windshield Defrost Demist 10 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli See Owner s Guide Air Bag Front Child Seat Child Seat Lower Anchor Brake System Brake Fluid Non Petroleum Based Speed Control Hazard Warning Flasher Fuse Compartment Windshield Wash Wipe Rear Window Defrost Demist o ry O Q S SD JO Introduction Vehicle Symbol Glossary emi as Power Win
151. m Fender flares Front end covers Grille inserts Headlamps taillamps fog lights and Daytime Running Lamps DRLs Running boards Sliding rear windows manual and power 240 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Accessories Splash guards Step bars Tonneau covers Wheels Interior style Consoles Electrochromatic compass temperature interior mirrors Floor mats Leather wrapped steering wheels Scuff plates Speed control Lifestyle Bedliners and bedmats Bed tents Bike racks Cargo organization and management Diamond plate accessories Rear seat entertainment systems Mobile ease hands free communication system Toolboxes Towing mirrors TracRac and accessories Trailer hitches wiring harnesses and accessories Peace of mind First aid and highway safety kits Full vehicle covers Locking gas cap Navigation systems Keyless entry keypad Remote start 241 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Accessories Vehicle security systems For maximum vehicle performance keep the following information in mind when adding accessories or equipment to your vehicle e When adding accessories equipment passengers and luggage to your vehicle do not exceed the total weight capacity of the vehicle or of the front or rear axle GVWR or GAWR as indicated on the Safety Compliance Certification label Con
152. me A The safety belt warning light illuminates in the instrument cluster and a chime sounds to remind the occupants to fasten their safety belts Conditions of operation The driver s safety belt is not The safety belt warning light buckled before the ignition illuminates and the warning chime switch is turned to the ON sounds 4 8 seconds position The driver s safety belt is The safety belt warning light and buckled while the indicator warning chime turn off light is illuminated and the warning chime is sounding The driver s safety belt is The indicator chime will remain off buckled before the ignition and the safety belt warning lamp will switch is turned to the ON illuminate for 4 8 seconds position BeltMinder The BeltMinder feature is a supplemental warning to the safety belt warning function This feature provides additional reminders to the driver that the driver s safety belt is unbuckled by intermittently sounding a chime and illuminating the safety belt warning lamp in the instrument cluster 78 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 lis Seating and Safety Restraints The driver s safety belt is not The BeltMinder feature is activated buckled approximately 5 the safety belt warning light seconds after the safety belt illuminates and the warning chime warning light has turned off sounds for 6 seconds every 30 seconds repeating for approximately 5 minutes
153. mming procedure The BeltMinder feature can be deactivated activated by performing the following procedure Before following the procedure make sure that e the parking brake is set e the gearshift is in P Park automatic transmission e the ignition switch is in the OFF position e all vehicle doors are closed the driver s safety belt is unbuckled the parklamps headlamps are in OFF position To reduce the risk of injury do not deactivate activate the Belt Minder feature while driving the vehicle 1 Turn the ignition switch to the RUN or ON position DO NOT START THE ENGINE 2 Wait until the safety belt warning light turns off Approximately 1 minute e Step 3 must be completed within 50 seconds after the safety belt warning light turns off 3 Buckle then unbuckle the safety belt 9 times ending with the safety belt in the unbuckled state e After step 3 is complete the airbag warning light will be turned on for 3 seconds e Beltminder will automatically exit programming mode without changing its enable status if step 4 does not occur within 10 seconds of the end of step 3 4 Within 10 seconds of the light turning on buckle then unbuckle the safety belt e This will disable the BeltMinder feature for that seating position if it is currently enabled As confirmation the airbag warning light will flash 4 times per second for 3 seconds 81 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt
154. mperature or ambient temperature Low fluid level Do not drive the vehicle if the fluid level is at the bottom of the dipstick and the ambient temperature is above 10 C 50 F Correct fluid level The transmission fluid should be checked at normal operating temperature 66 C 77 C 150 F 170 F on a level surface The normal operating temperature can be reached after approximately 30 km 20 miles of driving You can check the fluid without driving if the ambient temperature is above 10 C 50 F However if fluid is added at this time an overfill condition could result when the vehicle reaches normal operating temperature The transmission fluid should be in this range if at normal operating temperature 66 C 77 C 150 F 170 F The transmission fluid should be in this range if at ambient temperature 10 C 35 C 50 F 95 F 223 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Maintenance and Specifications High fluid level Fluid levels above the safe range may result in transmission failure An overfill condition of transmission fluid may cause shift and or engagement concerns and or possible damage High fluid levels can be caused by an overheating condition Adjusting automatic transmission fluid levels Before adding any fluid make sure the correct type is used The type of fluid used is normally indicated on the dipstick and also in th
155. n The traction grades from highest to lowest are AA A B and C The grades represent the tire s ability to stop on wet pavement as measured under controlled conditions on specified government test surfaces of asphalt and concrete A tire marked C may have poor traction performance e Temperature The temperature grades are A the highest B and C representing the tire s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel 122 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading 13 Maximum Permissible Inflation Pressure Indicates the tire manufacturers maximum permissible pressure and or the pressure at which the maximum load can be carried by the tire This pressure is normally higher than the manufacturer s recommended cold inflation pressure which can be found on either the tire label or certification label which is located on the B Pillar or the edge of the driver s door The cold inflation pressure should never be set lower than the recommended pressure on the vehicle label The tire suppliers may have additional markings notes or warnings such as standard load radial tubeless etc Additional information contained on the tire sidewall for LT type tires LT type tires have some additional information beyond those of P type ti
156. n it clockwise or counterclockwise to place the left edge of the high intensity area even with the vertical line corresponding to the headlamp under adjustment 45 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Lights TURN SIGNAL CONTROL amp D gt e Push down to activate the left turn signal e Push up to activate the right turn signal 4 INTERIOR LAMPS Cargo and dome lamps with rear headliner Rear cargo lamps equipped with an ON OFF DOOR control will light when e doors are closed and the control is in the ON position e control is in the DOOR position and any door is open e headlamp control is rotated fully counterclockwise When the control is in the OFF position it will not illuminate when you open the doors or fully rotate the headlamp control Third row courtesy reading cargo lamps The dome portion of the lamp the center light can be turned on when the headlamp control is rotated fully counterclockwise or when any door is opened With the ignition key in the ACC or ON position the rear dome lamp can be turned ON or OFF by sliding the control 46 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Front and rear courtesy reading lamps The dome portion of the lamp the center light can be turned on when the headlamp control is rotate
157. n the ignition is in any position or if the key is not in the ignition Push in the flasher control and all front and rear direction signals will flash Press the flasher control again to turn them off Use it when your vehicle is disabled and is creating a safety hazard for other motorists Note With extended use the flasher may run down your battery FUEL PUMP SHUT OFF SWITCH This device stops the electric fuel pump from sending fuel to the engine when your vehicle has had a substantial jolt After an accident if the engine cranks but does not start this switch may have been activated 166 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Roadside Emergencies Except for commercial stripped chassis vehicles this switch is located in the front passenger s footwell by the kick panel On commercial stripped chassis vehicles this switch is located on a bracket above the brake pedal To reset the switch 1 Turn the ignition OFF 2 Check the fuel system for leaks 2G 3 If no leaks are apparent reset the i switch by pushing in on the reset button 4 Turn the ignition ON 5 Wait a few seconds and return O the key to OFF E j TER 6 Make another check for leaks a D Poy 167 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Roadsid
158. n2002 Market USA Engli Tires Wheels and Loading The tires should also be balanced periodically An unbalanced tire and wheel assembly may result in irregular tire wear Tire rotation Rotating your tires at the recommended interval as indicated in the Scheduled Maintenance Guide that comes with your vehicle will help your tires wear more evenly providing better tire performance and longer tire life Unless otherwise specified rotate the tires approximately every 5 000 miles 8 000 km e Front Wheel Drive FWD vehicles front tires at top of diagram NA NNNNA SSS LAA ff Z WAAAY 127 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 lis Tires Wheels and Loading e Rear Wheel Drive RWD vehicles Four Wheel Drive 4WD All Wheel Drive AWD vehicles front tires at top of diagram NANANA NASAAN YY YXNV NNN AAAA SNAS Sometimes irregular tire wear can be corrected by rotating the tires Note If your tires show uneven wear ask a qualified technician at a Ford or Lincoln Mercury dealership to check for and correct any wheel misalignment tire imbalance or mechanical problem involved before tire rotation Note Your vehicle may be equipped with a dissimilar spare tire wheel A dissimilar spare tire wheel is defined as a spare tire and or wheel that is different in brand size or appearance from the road tires and wheels If you have a dissimilar spare tire wheel it is
159. nder controlled conditions on specified government test surfaces of asphalt and concrete A tire marked C may have poor traction performance 105 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading The traction grade assigned to this tire is based on straight ahead braking traction tests and does not include acceleration cornering hydroplaning or peak traction characteristics Temperature AB C The temperature grades are A the highest B and C representing the tire s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel Sustained high temperature can cause the material of the tire to degenerate and reduce tire life and excessive temperature can lead to sudden tire failure The grade C corresponds to a level of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No 109 Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law The temperature grade for this tire is established for a tire that is properly inflated and not overloaded Excessive speed underinflation or excessive loading either separately or in combination can cause heat buildup and possible tire failure TIRES Tires are designed to give many thousands of miles of service but they mu
160. near frontal collisions not rollover side impact or rear impacts unless the collision causes sufficient longitudinal deceleration 85 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Seating and Safety Restraints The air bags inflate and deflate rapidly upon activation After air bag deployment it is normal to notice a smoke like powdery residue or smell the burnt propellant This may consist of cornstarch talcum powder or sodium compounds which may irritate the skin and eyes but none of the residue is toxic While the SRS is designed to help reduce serious injuries contact with a deploying air bag may also cause abrasions swelling or temporary hearing loss Because air bags must inflate rapidly and with considerable force there is the risk of death or serious injuries such as fractures facial and eye injuries or internal injuries particularly to occupants who are not properly restrained or are otherwise out of position at the time of air bag deployment It is extremely important that occupants be properly restrained as far away from the air bag module as possible while maintaining vehicle control The SRS consists of e driver and passenger air bag modules which include the inflators and air bags one or more impact and safing sensors a readiness light and tone a diagnostic module and the electrical wiring which connects the components The diagnostic module m
161. ng 1 Row Radiator Use of synthetic or synthetic blend motor oil is not mandatory Engine oil need only meet the requirements of Ford specification WSS M2C930 A and the API Certification mark 232 REVIEW COPY 2005 Econoline oe Owners Guide post 2002 fmt own2002 Market USA Engli Maintenance and Specifications LUBRICANT SPECIFICATIONS Item Ford part Ford part Ford name number specification Brake fluid Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid PM 1 ESA M6C25 A and DOT 3 Door Silicone XL 6 ESR M13P4 A weatherstrips Lubricant Motorcraft Premium Gold Engine Coolant yellow colored Motorcraft SAE 5W 20 Premium Synthetic Blend Motor Oil US Motorcraft SAE 5W 20 Super Premium Motor Oil Canada Engine coolant Engine oil gasoline engine VC 7 A U S except CA and OR VC 7 B CA and OR only XO 5W20 QSP US CXO 5W20 LSP12 Canada WSS M97B51 Al WSS M2C930 A with API Certification Mark Refer to the Power Stroke Direct Injection Turbo Engine oil diesel engine Diesel Owner s Guide Supplement XG 4 or XL 5 Motorcraft XL 1 Power steering Motorcraft XT 2 QDX fluid MERCON ATF Motorcraft Multi Purpose Grease Hinges latches Striker plates fuel filler door hinge and seat tracks Lock cylinders Motorcraft Penetrating and Lock Lubricant REVIEW COPY 2005 Econoline eco h Market lis ESR M1C159 A or ESB M
162. noline eco Owners Guide post 2002 fmt own2002 Market lish Maintenance and Specifications 5 Recheck the fluid level on the dipstick Do not add fluid if the level is between the arrows in the FULL COLD range 6 If the fluid is low add fluid in small amounts continuously checking the level until it reaches the FULL COLD range Be sure to put the dipstick back in the reservoir BRAKE FLUID RESERVOIR The fluid level will drop slowly as the brakes wear and will rise when the brake components are replaced Fluid levels below the MAX line that do not trigger the brake system warning lamp are within the normal operating range there is no need to add fluid If the fluid levels are outside of the normal operating range the performance of your brake system could be compromised seek service from your dealer immediately DRIVELINE UNIVERSAL JOINT AND SLIP YOKE Your vehicle may be equipped with universal joints that require lubrication Refer to the Scheduled Maintenance Guide for maintenance intervals If the original universal joints are replaced with universal joints equipped with grease fittings lubrication will also be necessary TRANSMISSION FLUID Checking automatic transmission fluid if equipped Refer to your Scheduled Maintenance Guide for scheduled intervals for fluid checks and changes Your transmission does not consume fluid However the fluid level should be checked if the transmission is not
163. ns such as slower speeds and increased stopping distance should be taken when driving a heavily loaded vehicle Your vehicle can haul more cargo and people than most passenger cars Depending upon the type and placement of the load hauling cargo and people may raise the center of gravity of the vehicle 134 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading TRAILER TOWING Your vehicle may tow a class I II or III trailer provided the maximum trailer weight is less than or equal to the maximum trailer weight listed for your engine and rear axle ratio on the following charts GCWR Gross Combined Weight Rating Trailer Weights Ken P Maximum Maximum Loaded frontal area of F ae Trailer Weight trailer ft lb kg m E 150 Regular Van 6700 GVWR 11500 EA e O 12000 Cea ee eee E 150 Regular Van Crew 6700 GVWR 11500 ig ee 12000 OMG e lee E 150 Regular Van 7000 GVWR 11500 cao MAWA Moa 12000 5443 ee ore ee E 150 Regular Wagon 7 passenger 7000 GVWR 11500 12000 E 150 Regular Wagon 8 passenger 7000 GVWR 11500 cas em peer 12000 Gay eee es REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading GCWR Gross Combined Weight Rating Trailer Weights Maximum Maximum Loaded frontal area of Trailer Weight trailer ft
164. ntary roadside assistance program This program is separate from the New Vehicle Limited Warranty The service is available 24 hours seven days a week e for the New Vehicle Limited Warranty period of three years or 36 000 miles 60 000 km whichever occurs first on Ford and Mercury vehicles and four years or 50 000 miles 80 000 km on Lincoln vehicles Roadside assistance will cover e a flat tire change with a good spare except Ford GT which has a tire inflation kit e battery jump start e lock out assistance key replacement cost is the customer s responsibility fuel delivery 2 0 gallons 7 5L maximum two occurrences within 12 month period towing of your disabled vehicle to the nearest Ford Motor Company dealership or your selling dealer if within 35 miles 56 3 km of the nearest Ford Motor Company dealership one tow per disablement Even non warranty related tows like accidents are covered some exclusions apply such as impound towing or repossession Canadian customers refer to your Owner Information Guide for information on e coverage period e exact fuel amounts e towing of your disabled vehicle e emergency travel expense reimbursement e travel planning benefits USING ROADSIDE ASSISTANCE Complete the roadside assistance identification card and place it in your wallet for quick reference In the United States this card is found in the Owner Guide portfolio in the glove compartment In Canada
165. ntertainment Systems 4 Tape AMS In tape mode press and hold to activate Automatic Music Search allows you to quickly locate the beginning of the tape selection being played or to skip to the next selection Then press REW for the beginning of the current selection or FF to advance to the next selection The tape MUST have a blank section of at least four seconds duration between Prostar 5 Side 1 2 Press to change tape direction 6 REW rewind Press to rewind the tape FF fast forward Press to FF gt advance the tape 7 Memory preset buttons To set OOOO a station Select frequency band AM FM1 FM2 tune to a station press and hold a preset button until sound returns 8 OO Dolby noise reduction Works in tape mode only Reduces tape noise and hiss press to activate deactivate 9 Scan Press SCAN to hear a brief sampling of all listenable radio stations or all tape selections Press again to stop 10 Tune Works in radio mode only Press TUNE lt q gt to change frequency down up 11 Seek Press and release A gt for previous next strong station selection or track 12 Power volume Press to turn _ ON OFF turn to increase or K Pi vA decrease volume levels 21 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Entertainment Systems 13 AM FM Press to choose a frequency band in radio mode AM FM 14
166. nto and out of R Reverse N Neutral With the gearshift lever in N Neutral the vehicle can be started and is free to roll Hold the brake pedal down while in this position D Drive with Overdrive D Drive with Overdrive is the normal driving position for the best fuel economy The overdrive function allows automatic upshifts and downshifts through gears one through five 161 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Driving D Drive without Overdrive D Drive without Overdrive can be E activated by pressing the Howone o transmission control switch TCS on the end of the gearshift lever SS e This position allows for all forward gears except overdrive e The OFF lamp on the gearshift m lever is illuminated Je E OVERDRIVE aa e Provides engine braking e Use when driving conditions cause excessive shifting from O D to other gears Examples city traffic hilly terrain heavy loads trailer towing and when engine braking is required To return to O D Overdrive press the transmission control switch The OFF lamp on the gearshift lever will not be illuminated e O D Overdrive is automatically returned each time the key is turned off 3 Third Transmission operates up to third gear only Used for improved traction on slippery roads Selecting 3 Third provides additional engine braking 2 Second Use 2 Second to start up
167. nutes and seek medical attention Failure to seek proper medical attention could lead to permanent injury Fuels can also be harmful if absorbed through the skin If fuel is splashed on the skin and or clothing promptly remove contaminated clothing and wash skin thoroughly with soap and water Repeated or prolonged skin contact with fuel liquid or vapor causes skin irritation Be particularly careful if you are taking Antabuse or other forms of disulfiram for the treatment of alcoholism Breathing gasoline vapors or skin contact could cause an adverse reaction In sensitive individuals serious personal injury or sickness may result If fuel is splashed on the skin promptly wash skin thoroughly with soap and water Consult a physician immediately if you experience an adverse reaction When refueling always shut the engine off and never allow sparks or open flames near the filler neck Never smoke while refueling Fuel vapor is extremely hazardous under certain conditions Care should be taken to avoid inhaling excess fumes The flow of fuel through a fuel pump nozzle can produce static electricity which can cause a fire if fuel is pumped into an ungrounded fuel container 212 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Maintenance and Specifications Use the following guidelines to avoid static build up when filling an ungrounded fuel container e Place approved fuel conta
168. o nails or other objects embedded that could poke a hole in the tire and cause an air leak 7 Check the sidewalls to make sure there are no gouges cuts or bulges 109 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Tires Wheels and Loading Tire inflation information All tires with Steel Carcass Plies if equipped This type of tire utilizes steel cords in the sidewalls As such they cannot be treated like normal light truck tires Tire service including adjusting tire pressure must be performed by personnel trained supervised and equipped according to Federal Occupational Safety and Health Administration OSHA regulations For example during any procedure involving tire inflation the technician or individual must utilize a remote inflation device and ensure that all persons are clear of the trajectory area Pi WARNING An inflated tire and rim can be very dangerous if improperly used serviced or maintained To reduce the risk of serious injury never attempt to re inflate a tire which has been run flat or seriously under inflated without first removing the tire from the wheel assembly for inspection Do not attempt to add air to tires or replace tires or wheels without first taking precautions to protect persons and property TIRE REPLACEMENT REQUIREMENTS Your vehicle is equipped with tires designed to provide a safe ride and handling capability
169. oadside Emergencies 3 Remove the jumper cable from the positive terminal of the booster vehicle s battery 4 Remove the jumper cable from the positive terminal of the disabled vehicle s battery After the disabled vehicle has been started and the jumper cables removed allow it to idle for several minutes so the engine computer can relearn its idle conditions 180 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Roadside Emergencies WRECKER TOWING If you need to have your vehicle towed contact a professional towing service or if you are a member of a roadside assistance program your roadside assistance service provider Ford recommends your vehicle be towed with a wheel lift or flatbed Do not tow with a slingbelt Ford Motor Company has not approved a slingbelt towing procedure If your vehicle is equipped with an air dam and must be towed from the front it is recommended that your vehicle be towed by wheel lift or flatbed equipment to prevent damage to the air dam If the vehicle is towed by other means or incorrectly vehicle damage may occur 181 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Customer Assistance GETTING THE SERVICES YOU NEED At home You must take your Ford vehicle to an authorized Ford dealer for warranty repairs While any Ford dealership
170. ocks lightly However if it knocks heavily under most driving conditions while you are using fuel with the recommended octane rating see your dealer or a qualified service technician to prevent any engine damage Fuel quality If you are experiencing starting rough idle or hesitation driveability problems try a different brand of unleaded gasoline Premium unleaded gasoline is not recommended for vehicles designed to use Regular unleaded gasoline because it may cause these problems to become more pronounced If the problems persist see your dealer or a qualified service technician It should not be necessary to add any aftermarket products to your fuel tank if you continue to use high quality fuel of the recommended octane rating Aftermarket products could cause damage to the fuel system Repairs to correct the effects of using an aftermarket product in your fuel may not be covered by your warranty 214 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Maintenance and Specifications Many of the world s automakers approved the World wide Fuel Charter that recommends gasoline specifications to provide improved performance and emission control system protection for your vehicle Gasolines that meet the World wide Fuel Charter should be used when available Ask your fuel supplier about gasolines that meet the World wide Fuel Charter Cleaner air Ford endorses the use of ref
171. ockwise Do not remove the wheel lug nuts until you raise the tire off the ground Replacing the tire 1 Assemble the jack handle sections together and lock into the jack Use the jack handle to slide the jack under the vehicle To lessen the risk of personal injury do not put any part of your body under the vehicle while changing a tire Do not start the engine when your vehicle is on the jack The jack is only meant for changing the tire 2 Position the jack to raise the front or rear wheel 115 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market I Tires Wheels and Loading e Never use the front or rear differential as a jacking point Rear axle jacking points All models except E 350 Dual Rear Wheel DRW and E 450 Rear axle jacking points E 350 Dual Rear Wheel DRW and E 450 116 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading Front axle jacking points Place the jack under the pin on the front surface of the front axle Do not place the jack under or on the steering linkage e Raise the jack until the wheel is completely off the ground Turn jack handle clockwise if your vehicle is equipped with a screw type jack or pump the jack if equipped with a hydraulic jack Remove the lug nuts with the lug nut wrench Replace the flat tire with t
172. oe Owners Guide post 2002 fmt own2002 Market USA Engli Maintenance and Specifications Filling the tank The advertised fuel capacity of the fuel tank on your vehicle is equal to the rated refill capacity of the fuel tank as listed in the Refill capacities section of this chapter The advertised capacity is the amount of the indicated capacity and the empty reserve combined Indicated capacity is the difference in the amount of fuel in a full tank and a tank when the fuel gauge indicates empty Empty reserve is the small amount of fuel remaining in the fuel tank after the fuel gauge indicates empty The amount of usable fuel in the empty reserve varies and should not be relied upon to increase driving range When refueling your vehicle after the fuel gauge indicates empty you might not be able to refuel the full amount of the advertised capacity of the fuel tank due to the empty reserve still present in the tank For consistent results when filling the fuel tank e Turn the engine ignition switch to the off position prior to refueling an error in the reading will result if the engine is left running e Use the same filling rate setting ow medium high each time the tank is filled e Allow no more than 2 automatic click offs when filling e Always use fuel with the recommended octane rating e Use a known quality gasoline preferably a national brand e Use the same side of the same pump and have the vehicle facing
173. oldings mirror housings or the windshield cowl area The paint sealant will gray or stain the parts over time Do not allow paint sealant to come in contact with the sliding door electrical contact switches Paint sealant or other contaminants could interfere with the proper operation of the power locks or radio speakers If necessary clean the contacts with Motorcraft Bug and Tar Remover ZC 42 to remove any sealant Do not use any abrasives on the contact surfaces PAINT CHIPS Your dealer has touch up paint and sprays to match your vehicle s color Take your color code printed on a sticker in the driver s door jam to your dealer to ensure you get the correct color e Remove particles such as bird droppings tree sap insect deposits tar spots road salt and industrial fallout before repairing paint chips e Always read the instructions before using the products ALUMINUM WHEELS AND WHEEL COVERS Aluminum wheels and wheel covers are coated with a clearcoat paint finish In order to maintain their shine e Clean weekly with Motorcraft Wheel and Tire Cleaner ZC 37 A which is available from your dealer Heavy dirt and brake dust accumulation may require agitation with a sponge Rinse thoroughly with a strong stream of water Never apply any cleaning chemical to hot or warm wheel rims or covers e Some automatic car washes may cause damage to the finish on your wheel rims or covers Chemical strength cleaners or
174. ompleted in 60 seconds 3 The words Battery Saver will be displayed 4 Press the reset button to select toggle between 2 minutes or 30 minutes duration 5 Once your time choice is displayed wait until the odometer is displayed approximately 30 seconds 6 The battery saver feature will now work with the new time duration Note The vehicle comes from the factory set at 2 minutes The vehicle will automatically change to 30 minutes regardless of its current duration once the odometer reads over 50 miles Daytime running lamps DRL if equipped Turns the headlamps on with a reduced output To activate e the ignition must be in the ON position e the headlamp control is in the OFF or parking lamp position and e the parking brake must be disengaged 42 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Lights Always remember to turn on your headlamps at dusk or during inclement weather The Daytime Running Lamp DRL system does not activate the tail lamps and generally may not provide adequate lighting during these conditions Failure to activate your headlamps under these conditions may result in a collision High beams Push the lever toward the instrument panel to activate Pull the lever towards you to deactivate Flash to pass Pull toward you slightly to activate and release to deactivate PANEL DIMMER CONTROL To adjust the
175. on slippery roads or to provide additional engine braking on downgrades 1 First e Provides maximum engine braking e Allows upshifts by moving gearshift lever e The transmission will not downshift into 1 First at high speeds it will downshift to a lower gear and then shift into 1 First when the vehicle reaches slower speeds 162 REVIEW COPY 2005 Econoline oe Owners Guide post 2002 fmt own2002 Market USA Engli Driving Forced downshifts e Allowed in D Drive with Overdrive or D Drive without Overdrive e Depress the accelerator to the floor e Allows transmission to select an appropriate gear If your vehicle goes off the edge of the pavement e If your vehicle goes off the edge of the pavement slow down but avoid severe brake application ease the vehicle back onto the pavement only after reducing your speed Do not turn the steering wheel too sharply while returning to the road surface e It may be safer to stay on the apron or shoulder of the road and slow down gradually before returning to the pavement You may lose control if you do not slow down or if you turn the steering wheel too sharply or abruptly e It often may be less risky to strike small objects such as highway reflectors with minor damage to your vehicle rather than attempt a sudden return to the pavement which could cause the vehicle to slide sideways out of control or roll over Remember your safety and the safety of others should
176. onitors its own internal circuits and the supplemental air bag electrical system wiring including the impact sensors the system wiring the air bag system readiness light the air bag back up power and the air bag ignitors Several air bag system components get hot after inflation Do not touch them after inflation If the air bag has deployed the air bag will not function again and must be replaced immediately If the air bag is not replaced the unrepaired area will increase the risk of injury in a collision 86 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Seating and Safety Restraints Determining if the system is operational at The SRS uses a readiness light in the instrument cluster or a tone to indicate the condition of the system Refer to Air bag readiness section in the Instrument Cluster chapter Routine maintenance of the air bag is not required A difficulty with the system is indicated by one or more of the following e The readiness light will either 9 P flash or stay lit ry e The readiness light will not illuminate immediately after ignition is turned on e A series of five beeps will be heard The tone pattern will repeat periodically until the problem and or light are repaired If any of these things happen even intermittently have the SRS serviced at your dealership or by a qualified technician immediately Unless serviced the system may not function
177. ont manual seat if equipped Never adjust the driver s seat or seatback when the vehicle is moving Always drive and ride with your seatback upright and the lap belt snug and low across the hips Lift handle to move seat forward or backward 67 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 Market USA Engli Seating and Safety Restraints Pull lever up to adjust seatback Using the manual lumbar support The lumbar support control is located on the inboard side of the A driver s seat Turn the lumbar support control I clockwise to increase firmness Turn the lumbar support control counterclockwise to increase N softness Adjusting the front power seat if equipped The control is located on the outboard side of the seat cushion Press to raise or lower the front Me portion of the seat cushion N N N 68 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Seating and Safety Restraints Press to raise or lower the rear portion of the seat cushion 7 Press the control to move the seat forward backward up or down Quick release captains chair 7 passenger configuration second row only To remove the seat 1 Disengage the lap shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward 69 REVIEW COPY 2005 Econoline ne Owners Guide p
178. or until safety belt is buckled The driver s safety belt is The BeltMinder feature will not buckled while the safety belt activate indicator light is illuminated and the safety belt warning chime is sounding The driver s safety belt is The BeltMinder feature will not buckled before the ignition activate switch is turned to the ON position The following are reasons most often given for not wearing safety belts All statistics based on U S data Reasons given Consider Crashes are rare events 36700 crashes occur every day The more we drive the more we are exposed to rare events even for good drivers 1 in 4 of us will be seriously injured in a crash during our lifetime Tm not going far 3 of 4 fatal crashes occur within 25 miles of home Belts are uncomfortable We design our safety belts to enhance comfort If you are uncomfortable try different positions for the safety belt upper anchorage and seatback which should be as upright as possible this can improve comfort REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 lis Seating and Safety Restraints Reasons given Consider T was in a hurry Prime time for an accident BeltMinder reminds us to take a few seconds to buckle up Seat belts don t work Safety belts when used properly reduce risk of death to front seat occupants by 45 in cars and by 60 in light trucks Tr
179. or vehicles with overflow coolant systems with a non pressurized cap on the coolant recovery system add coolant to the coolant recovery reservoir when the engine is cool Add the proper mixture of coolant and water to the FULL COLD level For all other vehicles which have a coolant degas system with a pressurized cap or if it is necessary to remove the coolant pressure relief cap on the radiator of a vehicle with an overflow system follow these steps to add engine coolant To reduce the risk of personal injury make sure the engine is cool before unscrewing the coolant pressure relief cap The cooling system is under pressure steam and hot liquid can come out forcefully when the cap is loosened slightly 1 Before you begin turn the engine off and let it cool 2 When the engine is cool wrap a thick cloth around the coolant pressure relief cap on the coolant reservoir a translucent plastic bottle Slowly turn cap counterclockwise left until pressure begins to release 3 Step back while the pressure releases 4 When you are sure that all the pressure has been released use the cloth to turn it counterclockwise and remove the cap 5 Fill the coolant reservoir slowly with the proper coolant mixture see above to within the COLD FILL RANGE or the FULL COLD level on the reservoir If you removed the radiator cap in an overflow system fill the radiator until the coolant is visible and radiator is almost full 6
180. ormulated cleaner burning gasolines to improve air quality Running out of fuel Avoid running out of fuel because this situation may have an adverse affect on powertrain components If you have run out of fuel e You may need to cycle the ignition from OFF to ON several times after refueling to allow the fuel system to pump the fuel from the tank to the engine e The cy indicator may come on For more information on the Service engine soon indicator refer to the Instrument Cluster chapter Fuel Filter For fuel filter replacement see your dealer or a qualified service technician Refer to the scheduled maintenance guide for the appropriate intervals for changing the fuel filter Replace the fuel filter with an authorized Motorcraft part The customer warranty may be void for any damage to the fuel system if an authorized Motorcraft fuel filter is not used ESSENTIALS OF GOOD FUEL ECONOMY Measuring techniques Your best source of information about actual fuel economy is you the driver You must gather information as accurately and consistently as possible Fuel expense frequency of fill ups or fuel gauge readings are NOT accurate as a measure of fuel economy We do not recommend taking fuel economy measurements during the first 1 000 miles 1 600 km of driving engine break in period You will get a more accurate measurement after 2 000 miles 3 000 miles 8 000 km 5 000 km 215 REVIEW COPY 2005 Econoline
181. ose with a high back If with a backless booster seat you cannot find a seating position that adequately supports your child s head a high back booster seat would be a better choice Both can be used in any vehicle in a seating position equipped with lap shoulder belts if your child is over 40 lb 18 kg The shoulder belt should cross the chest resting snugly on the center of the shoulder The lap belt should rest low and snug across the hips never up high across the stomach If the booster seat slides on the vehicle seat placing a rubberized mesh sold as shelf or carpet liner under the booster seat may improve this condition The importance of shoulder belts Using a booster without a shoulder belt increases the risk of a child s head hitting a hard surface in a collision For this reason you should never use a booster seat with a lap belt only It is best to use a booster seat with lap shoulder belts in the back seat the safest place for children to ride 90 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Seating and Safety Restraints Follow all instructions provided by the manufacturer of the booster seat Never put the shoulder belt under a child s arm or behind the back because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision Never use pillows books or towels to boost a child Th
182. osing of automotive fluids Coolant refill capacity To find out how much fluid your vehicle s cooling system can hold refer to Refill capacities in this section Fill your engine coolant reservoir as outlined in Adding engine coolant in this section Severe climates If you drive in extremely cold climates less than 34 F 36 C e It may be necessary to increase the coolant concentration above 50 e NEVER increase the coolant concentration above 60 e Increased engine coolant concentrations above 60 will decrease the overheat protection characteristics of the engine coolant and may cause engine damage e Refer to the chart on the coolant container to ensure the coolant concentration in your vehicle will provide adequate freeze protection at the temperatures in which you drive in the winter months If you drive in extremely hot climates e It is still necessary to maintain the coolant concentration above 40 e NEVER decrease the coolant concentration below 40 e Decreased engine coolant concentrations below 40 will decrease the corrosion protection characteristics of the engine coolant and may cause engine damage e Decreased engine coolant concentrations below 40 will decrease the freeze protection characteristics of the engine coolant and may cause engine damage 209 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Maintenance and Specifications
183. ost 2002 fmt own2002 Market USA Engli Seating and Safety Restraints Stow the tongue end of the detachable anchor 2 Pull the seat latch handle then pull the seat toward the right side of the vehicle to disengage four pins from the floor mount 3 Remove the seat To install the seat Check to see that the seat and seatback is latched securely in position Keep floor area free of objects that would prevent proper seat engagement Never attempt to adjust the seat while the vehicle is in motion 1 Position the seat to the floor mount 2 Pull the seat latch handle downward to lock the seat in position 3 Make sure the safety belt is not twisted then insert the seat belt tongue into detachable anchor until you hear a click and feel the latch engage 70 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Seating and Safety Restraints REAR SEATS Accessing the 3rd 4th and 5th row seats if equipped To make access to the 4th and 5th row seats easier attach the 3rd and 4th row passenger side seat belts to the trim panel by using the snaps attached to the seat belt webbing and the trim panel Rear bench seat To remove the seats 1 Disengage the lap shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward 2nd row passenger side only Stow the tongue end of the detac
184. ou are checking tire pressure when the tire is hot G e driven more than 1 mile 1 6 km never bleed or reduce air pressure The tires are hot from driving and it is normal for pressures to increase above recommended cold pressures A hot tire at or below recommended cold inflation pressure could be significantly under inflated To check the pressure in your tire s 1 Make sure the tires are cool meaning they are not hot from driving even a mile Note If you have to drive a distance to get air for your tire s check and record the tire pressure first and add the appropriate air pressure when you get to the pump It is normal for tires to heat up and the air pressure inside to go up as you drive Never bleed or reduce air pressure when tires are hot 2 Remove the cap from the valve on one tire then firmly press the tire gauge onto the valve and measure the pressure with the tire gauge 3 Add enough air to reach the recommended air pressure Note If you overfill the tire release air by pushing on the metal stem in the center of the valve Then recheck the pressure with your tire gauge 4 Replace the valve cap 5 Repeat this procedure for each tire including the spare Note Some spare tires require higher inflation pressure than the other tires Check the tire label on the B pillar or the edge of the driver s door for the recommended spare tire pressure 6 Visually inspect the tires to make sure there are n
185. outlets are designed for accessory plugs only Do not hang any type of accessory or accessory bracket from the plug Improper use of the power outlet can cause damage not covered by your warranty The auxiliary power point is located on the instrument panel A second power point if equipped is located behind the driver s seat on the upper trim panel Do not plug optional electrical accessories into the cigarette lighter Use the power point Do not use the power point for operating the cigarette lighter element The maximum power each power point can supply depends on the fuse rating For example a 20A fuse should supply a maximum of 240 Watts a 15A fuse should supply a maximum of 180 Watts and a 10A fuse should supply a maximum of 120 Watts Exceeding these limits will result in a blown fuse 56 REVIEW COPY 2005 Econoline oe Owners Guide post 2002 fmt own2002 Market USA Engli Driver Controls Always keep the power point caps closed when not being used POWER WINDOWS IF EQUIPPED Do not leave children unattended in the vehicle and do not let children play with the power windows They may seriously injure themselves When closing the power windows you should verify they are free of obstructions and ensure that children and or pets are not in the proximity of the window openings Press and hold the bottom part of the rocker switch to open the window Press and hold the top part of the rocker switc
186. owing 00 146 trailer tOWING cece 135 WLECKER cise derscendahiveccebanbebsaxnen 181 Traction lok rear axle 153 Transmission scxisesveisstesscecessecencs 155 brake shift interlock BSD 155 fluid checking and adding automatic armenere 222 fluid refill capacities 228 lubricant specifications 233 236 UPN SIGNAL sessies 46 Vv Vehicle dimensions 0008 237 Vehicle Identification Number VIN ei cihcdonaeeeseeesesietisiGeevsnccssactess 239 Vehicle loading ceee 129 Ventilating your vehicle 150 WwW Warning lights see Lights 12 Washer fluid icnriicsisseresss 200 Water Driving through 164 Windows POWER isssiersccistiveisedecaseedecastadinceed 57 Windshield washer fluid and WIPES vissir oneik ccndest Eni NaN 52 checking and adding fluid 200 replacing wiper blades 52 Wrecker towing ssrirerisereres 181 247 248
187. post 2002 fmt own2002 Market USA Engli Customer Assistance What kinds of cases does the Board review Unresolved warranty repair concerns or vehicle performance concerns as on Ford and Lincoln Mercury cars and Ford and Lincoln Mercury light trucks which are within the terms of any applicable written new vehicle warranty are eligible for review except those involving e anon Ford product e anon Ford dealership e sales disputes between customer and dealer except those associated with warranty repairs or concerns with the vehicle s performance as designed e arequest for reimbursement of consequential expenses unless a service or product concern is being reviewed e items not covered by the New Vehicle Limited Warranty including maintenance and wear items e alleged personal injury property damage claims e cases currently in litigation e vehicles not used primarily for family personal or household purposes except in states where the Dispute Settlement Board is required to review commercial vehicles e vehicles with non U S warranties Concerns are ineligible for review if the New Vehicle Limited Warranty has expired at receipt of your application and in certain states eligibility is dependent upon the customer s possession of the vehicle Eligibility may differ according to state law For example see the unique brochures for California West Virginia Georgia and Wisconsin purchasers lessees Board membership
188. present use Motorcraft Bug and Tar Remover ZC 42 193 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Cleaning WINDOWS AND WIPER BLADES The windshield rear and side windows and the wiper blades should be cleaned regularly If the wipers do not wipe properly substances on the vehicle s glass or the wiper blades may be the cause These may include hot wax treatments used by commercial car washes tree sap or other organic contamination To clean these items please follow these tips e The windshield rear windows and side windows may be cleaned with a non abrasive cleaner such as Motorcraft Ultra Clear Spray Glass Cleaner ZC 23 available from your dealer e Do not use abrasives as they may cause scratches e Do not use fuel kerosene or paint thinner to clean any parts Wiper blades can be cleaned with isopropyl rubbing alcohol or windshield washer solution Be sure to replace wiper blades when they appear worn or do not function properly INSTRUMENT PANEL AND CLUSTER LENS Clean the instrument panel with a damp cloth then dry with a dry cloth e Avoid cleaners or polish that increase the gloss of the upper portion of the instrument panel The dull finish in this area helps protect the driver from undesirable windshield reflection Do not use chemical solvents or strong detergents when cleaning the steering wheel or instrument panel to avoid contamination of the air ba
189. properly in the event of a collision Disposal of air bags and air bag equipped vehicles including pretensioners See your local dealership or qualified technician Air bags MUST BE disposed of by qualified personnel SAFETY RESTRAINTS FOR CHILDREN See the following sections for directions on how to properly use safety restraints for children Also see Air bag supplemental restraint system SRS in this chapter for special instructions about using air bags Important child restraint precautions You are required by law to use safety restraints for children in the U S and Canada If small children generally children who are four years old or younger and who weigh 18 kg 40 lb or less ride in your vehicle you must put them in safety seats made especially for children Many states require that children use approved booster seats until they are eight years old Check your local and state or provincial laws for specific requirements regarding the safety of children in your vehicle When possible always place children under age 12 in the rear seat of your vehicle Accident statistics suggest that children are safer when properly restrained in the rear seating positions than in the front seating position 87 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Seating and Safety Restraints Never let a passenger hold a child on his or her lap while the vehicle is moving The passenger cannot
190. ps 4 and 5 to program each additional remote entry transmitter up to four transmitters 7 Turn the ignition to the 8 OFF position after you have finished programming all of the remote entry transmitters 8 The doors will lock then unlock to confirm that the programming mode has been exited 65 REVIEW COPY 2005 Econoline oe Owners Guide post 2002 fmt own2002 Market USA Engli Locks and Security llluminated entry The interior lamps illuminate when the remote entry system is used to unlock the door s or sound the personal alarm The illuminated entry system will turn off the interior lights if e the ignition switch is turned to the 4 ON or 1 ACCESSORY position or e the remote transmitter lock control is pressed or e after 25 seconds of illumination The dome lamp control Gf equipped must not be set to the off position for the illuminated entry system to operate The inside lights will not turn off if e they have been turned on with the dimmer control or e any door is open 66 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 Market USA Engli Seating and Safety Restraints SEATING Notes Reclining the seatback can cause an occupant to slide under the seat s safety belt resulting in severe personal injuries in the event of a collision Do not pile cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop Adjusting the fr
191. r empty refer to Fuel gauge in this chapter Check gauge Illuminates when any of the following conditions has CHECK occurred GAGE e The engine coolant temperature is high e The engine oil pressure is low e Flashes when Failsafe cooling mode has been activated Turn signal luminates when the left or right turn signal or the hazard lights are turned on If the indicators stay on or flash faster check for a burned out bulb T High beams Illuminates when the high beam headlamps are turned on Hii J Transmission control indicator light TCIL Iluminates when the overdrive function of the transmission has been turned off refer to the Driving chapter If the light flashes steadily or does not illuminate have the transmission serviced soon or damage may occur 14 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA_Englis Instrument Cluster Key in ignition warning chime Sounds when the key is left in the ignition in the OFF LOCK or ACCESSORY position and the driver s door is opened Headlamps on warning chime Sounds when the headlamps or parking lamps are on the ignition is off the key is not in the ignition and the driver s door is opened Parking brake ON warning chime Sounds when the parking brake is set the engine is running and the vehicle is driven more than 3 mph 5 km GAUGES Speedometer Indicates the sill current vehic
192. r motor Engine compartment fuses 3 5 23 and 26 Instrument panel fuses 26 and 32 Start relay 20 60A Auxiliary battery relay gasoline Ea hae engine only PDB fuses 8 and 24 22 60A I P fuses 4 5 10 11 16 17 22 O A eee ee PT Notus S O Ps SNe AF Prel pump relay PB or relay 24 20A Trailer tow running lamps and back up lamp relays Tr REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Roadside Emergencies Fuse Relay Fuse Amp Power Distribution Box PoC OC Trailer back up lamps relay PD CC Trailer running lamps relay Po ECU CC CT Trailer battery charge relay POF CDM relay Diesel only PPCM relay S po H CM Blower motor relay Po TC Cf Accessory delay relay Po KT CC Start relay Mini fuses Maxi fuses Relay modules Instrument panel relay module OFF 4 Tle otl He The instrument panel relay module is located behind the radio in the center of the instrument panel Have a certified technician or your dealer service this module if required The relays are coded as follows Relay location Description 1 Interior lamps Open Open 174 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Roadside Emergencies Engine compartment relay module JH Ott Laf The engine compartment relay module is located in one of two places depending on which type of engine your
193. r your VENCE 2 yssieccsesiiesavsidineee iestesive 196 Ford Extended Service PHAR 5 45 Boe renee epee 188 Getting assistance outside the U S and Canada 0000 188 Getting roadside assistance 165 Getting the service you NEO E E T 182 Ordering additional owner s literature snae 189 The Dispute Settlement BOAN eaae ee Serene 184 Utilizing the Mediation Arbitration Progra a a 187 244 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli D Daytime running lamps see LAMPS wsevesssesbissedeacssssteaaeee 42 Dipstick automatic transmission cli E eer re eer error 222 ENGINE Ol idisse 200 Doors lubricant specifications 233 Driveline universal joint and SID YORE asses sidessvedsssuatsasecessasades 222 Driving under special conditions through water 164 E Emergencies roadside jump starting 0 ee 176 Emergency Flashers 0 166 Emission control system 219 Engine n se 236 237 cleaning eenean nen 193 COOLATID ss 22 ccassssisensdseccesstenssevnce 205 diesel oo eeceessccseesseseessseeeesenes 7 fail safe coolant o on 210 idle speed control 00 203 lubrication specifications 0 233 236 refill capacities c ees 228 SEFVICE DOMES serioaren 199 starting after a collision 166 Engine block heater 150 Engine Oil sscsscecsesseseades eeetantecvee 200 checking and a
194. racks in random order when active ON Press to show shuffle status Press again to toggle status 12 FOLDER Press to access the next MP3 directory 30 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Entertainment Systems 13 FOLDER Press to access the previous MP3 directory 14 FF Fast forward In CD MP3 mode press until desired selection is reached 15 REW Rewind In CD MP3 mode press until desired selection is reached 16 SAT if equipped Your radio comes equipped with Satellite Ready capability The kit to enable the Satellite reception is available through your dealer Detailed satellite instructions are included with the dealer installed kit Dealer installed satellite kit only available in the continental United States 17 BAND Press to toggle between AM FM1 FM2 frequency band 18 Memory presets To set a CD MDMAA ED station Select frequency band tune to a station press and hold a preset button until sound returns 19 Power volume Press to turn ON OFF turn to increase or decrease volume levels 20 CD Press to enter CD mode 31 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 Market USA Engli Entertainment Systems CD units are designed to play commercially pressed 4 75 in 12 cm audio compact discs only Due to technical incompatibility certain recordable and re recor
195. rd seating positions except the driver position which does not have this feature must be checked by a qualified technician to verify that the automatic locking retractor feature for child seats is still functioning properly In addition all seat belts should be checked for proper function BELT AND RETRACTOR ASSEMBLY MUST BE REPLACED if the seat belt assembly automatic locking retractor feature or any other seat belt function is not operating properly when checked according to the procedures in Workshop Manual Failure to replace the Belt and Retractor assembly could increase the risk of injury in collisions Safety belt pretensioner Your vehicle is equipped with safety belt pretensioners at the driver and front outboard passenger seating positions The safety belt pretensioner is a device which removes excess webbing from the safety belt system The safety belt pretensioner uses the same crash sensor system as the front air bag supplemental restraint system SRS When the safety belt pretensioner deploys webbing from the lap and shoulder belt is tightened Refer to the Safety belt maintenance section in this chapter The driver and front passenger seat belt system including retractors buckles and height adjusters must be replaced if the vehicle is involved in a collision that results in deployment of front air bags and safety belt pretensioners 76 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002
196. re that prevents the gearshift lever from being moved from P Park when the ignition is in the ON position unless brake pedal is depressed If you cannot move the gearshift lever out of P Park with ignition in the ON position and the brake pedal depressed 1 Apply the parking brake turn ignition key to LOCK then remove the key 2 Insert the key and turn it to OFF Apply the brake pedal and shift to N Neutral When the key is in the ignition and in the OFF position the automatic transmission shift lever can be moved from the P Park position without the brake pedal depressed To avoid unwanted vehicle movement always set the parking brake 3 Start the vehicle If it is necessary to use the above procedure to move the gearshift lever it is possible that a fuse has blown or the vehicle s brakelamps are not operating properly Refer to Fuses and relays in the Roadside Emergencies chapter Do not drive your vehicle until you verify that the brakelamps are working Always set the parking brake fully and make sure the gearshift is latched in P Park Turn the ignition to the LOCK position and remove the key whenever you leave your vehicle If the parking brake is fully released but the brake warning lamp remains illuminated the brakes may not be working properly See your dealer or a qualified service technician as soon as possible 155 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Marke
197. res these differences are described below 1 LT Indicates a tire designated by the Tire and Rim Association T amp RA that is intended for service on light trucks 2 Load Range Load Inflation Limits Indicates the tire s load carrying capabilities and its inflation limits 3 Maximum Load Dual 1b kg at psi kPa cold Indicates the maximum load and tire pressure when the tire is used as a dual defined as four tires on the rear axle a total of six or more tires on the vehicle 4 Maximum Load Single lb kg at psi kPa cold Indicates the maximum load and tire pressure when the tire is used as a single defined as two tires total on the rear axle 123 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading Information on T type tires T type tires have some additional information beyond those of P type tires these differences are described below T145 80D16 is an example of a tire size Note The temporary tire size for your vehicle may be different from this example 1 T Indicates a type of tire designated by the Tire and Rim Association T amp RA that is intended for temporary service on cars SUVs minivans and light trucks 2 145 Indicates the nominal width of the tire in millimeters from sidewall edge to sidewall edge In general the larger the number the wider the tire 3 80 Indicates th
198. ress MENU until MODE appears in the display Use SEL to toggle between FOLDER only tracks within selected folder are accessible or TRACK all tracks on disc are accessible MODE 10 REPEAT Press to repeat the current CD MP3 track Press again to disable 11 SHUFFLE Press play the CD MP3 tracks on the current disc in random order Press again to disable 12 FOLDER Press to access the next MP3 directory 13 FOLDER Press to access the previous MP3 directory 14 FF Fast forward In CD MP3 mode press until desired selection is reached 15 REW Rewind In CD MP3 mode press until desired selection is reached 16 SAT if equipped Your radio comes equipped with Satellite Ready capability The kit to enable the Satellite reception is available through your dealer Detailed satellite instructions are included with the dealer installed kit Dealer installed satellite kit only available in the continental United States 17 BAND Press to toggle between AM FM1 FM2 frequency band 18 Memory presets To set a ED DMAA ED station Select frequency tune to a station press and hold a preset button until sound returns 35 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Entertainment Systems 19 Power volume Press to turn ON OFF turn to increase or decrease volume levels 20 Load Press to load a CD Press LOAD and a memory preset to
199. ressure found on the tire label located on the B Pillar or the edge of the driver s door B pillar The structural member at the side of the vehicle behind the front door e Bead area of the tire Area of the tire next to the rim Sidewall of the tire Area between the bead area and the tread e Tread area of the tire Area of the perimeter of the tire that contacts the road when mounted on the vehicle e Rim The metal support wheel for a tire or a tire and tube assembly upon which the tire beads are seated INSPECTING AND INFLATING YOUR TIRES Safe operation of your vehicle requires that your tires are properly inflated Remember that a tire can lose up to half of its air pressure without appearing flat Every day before you drive check your tires If one looks lower than the others use a tire gauge to check pressure of all tires and adjust if required At least once a month and before long trips inspect each tire and check the tire pressure with a tire gauge including spare if equipped Inflate all tires to the inflation pressure recommended by Ford Motor Company 107 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading Inspecting your tires Periodically inspect the tire treads for uneven or excessive wear and remove stones nails glass or other objects that may be wedged in the tread grooves Check for holes or cuts that may permit air lea
200. rformance To begin this process 1 With the vehicle at a complete stop set the parking brake 2 Put the gearshift in P Park turn off all accessories and start the engine 3 Run the engine until it reaches normal operating temperature 4 Allow the engine to idle for at least one minute 5 Turn the A C on and allow the engine to idle for at least one minute 6 Release the parking brake With your foot on the brake pedal and with the A C on put the vehicle in D Drive and allow the engine to idle for at least one minute 204 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Maintenance and Specifications 7 Drive the vehicle to complete the relearning process e The vehicle may need to be driven 10 miles 16 km or more to relearn the idle and fuel trim strategy e If you do not allow the engine to relearn its idle trim the idle quality of your vehicle may be adversely affected until the idle trim is eventually relearned If the battery has been disconnected or a new battery has been installed the clock and radio settings must be reset once the battery is reconnected e Always dispose of automotive io batteries in a responsible manner s S Follow your local authorized Y A standards for disposal Call your t local authorized recycling center to find out more about recycling automotive batteries RECYCLE ENGINE COOLANT Checking engine coolant The concentra
201. rove your fuel economy Habits e Smooth moderate operation can yield up to 10 savings in fuel e Steady speeds without stopping will usually give the best fuel economy e Idling for long periods of time greater than one minute may waste fuel e Anticipate stopping slowing down may eliminate the need to stop e Sudden or hard accelerations may reduce fuel economy e Slow down gradually e Driving at reasonable speeds traveling at 55 mph 88 km h uses 15 less fuel than traveling at 65 mph 105 km h e Revving the engine before turning it off may reduce fuel economy e Using the air conditioner or defroster may reduce fuel economy e You may want to turn off the speed control in hilly terrain if unnecessary shifting between third and fourth gear occurs Unnecessary shifting of this type could result in reduced fuel economy e Warming up a vehicle on cold mornings is not required and may reduce fuel economy e Resting your foot on the brake pedal while driving may reduce fuel economy e Combine errands and minimize stop and go driving 217 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Maintenance and Specifications Maintenance e Keep tires properly inflated and use only recommended size e Operating a vehicle with the wheels out of alignment will reduce fuel economy e Use recommended engine oil Refer to Lubricant specifications in this chapter Perform all
202. s or XXX pounds 4 The resulting figure equals the available amount of cargo and luggage load capacity For example if the XXX amount equals 1 400 Ib and there will be five 150 lb passengers in your vehicle the amount of available cargo and luggage load capacity is 650 lb 1400 750 5 x 150 650 Ib 5 Determine the combined weight of luggage and cargo being loaded on the vehicle That weight may not safely exceed the available cargo and luggage load capacity calculated in Step 4 6 If your vehicle will be towing a trailer load from your trailer will be transferred to your vehicle Consult this manual to determine how this reduces the available cargo and luggage load capacity of your vehicle The following gives you a few examples on how to calculate the available amount of cargo and luggage load capacity e An example for your vehicle with 1400 pounds of cargo and luggage capacity You decide to go golfing You and your friends average 220 pounds each and the golf bags weigh approximately 30 pounds each Is there enough load capacity to carry you 4 of your friends and all the golf bags The calculation would be 1400 5 x 220 5 x 30 1400 1100 150 150 pounds yes you have enough load capacity in your vehicle to transport 4 of your friends and golf bags 133 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading e Another ex
203. sceseenesnss 85 passenger air bag cee 85 Air cleaner filter 226 227 Ambulance packages 8 Antifreeze see Engine coolant 205 Anti lock brake system see Brakes ccccceeseecseseees 151 Audio system see Radio 18 20 22 25 28 33 Automatic transmission driving an automatic overdrive oo eee 156 158 161 fuid adding ssevsseccasevseveser dae 222 fluid checking 0 0 222 fluid refill capacities 228 fluid specification 0 0 0 0 236 Auxiliary power point 56 Axle lubricant specifications 233 236 refill capacities 0 0 eee 228 traction OK iscissi rrer srs 153 B Bathory anorraga A 203 acid treating emergencies 203 jumping a disabled battery 176 maintenance free 0 c0 203 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Index replacement specifications 227 SELVICING gt daxsideesventdenssseceveacmiedinse 203 BeltMinder 0 c cccccccccceesseeeeees 78 Brak sdsctsssesaxsivecssiantaceaciceteciies 151 ANUIALOCK 5 ssdsiscesdessazassdsceretesscesses 151 anti lock brake system ABS warning light eseese 151 fluid checking and adding 222 fluid refill capacities 228 fluid specifications 233 236 lubricant specifications 233 236 Parking s sissisceeatiovsiiesecmtnetersacs 152 Shift MteErlOCk c cccsisse
204. shift rearward As a result the van has less resistance to rollover and handles differently from other commonly driven passenger vehicles making it more difficult to control in an emergency situation Placing any load on the roof also raises the center of gravity and increases the potential for rollover The van should be operated by an experienced driver An organization that owns a 15 passenger van should select one or two experienced drivers to drive the van on a regular basis These drivers will gain valuable experience handling the van This experience will help make each trip safer The van should be operated at a safe speed which in some conditions may be less than the posted speed limit Further all occupants should be properly restrained Most people killed in rollover crashes were unbelted Occupants can dramatically reduce their risk of being killed or seriously injured in a rollover crash by simply using their seat belts Organizations that own 15 passenger vans should have a written seat belt use policy Drivers should be responsible for enforcing the policy EMERGENCY MANEUVERS e In an unavoidable emergency situation where a sudden sharp turn must be made remember to avoid over driving your vehicle i e turn the steering wheel only as rapidly and as far as required to avoid the emergency Excessive steering will result in less vehicle control not more Additionally smooth variations of the accelerator and or
205. should not be inserted into the CD player The label may peel and cause the CD to become jammed It is recommended that homemade CDs be identified with permanent 24 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 lis Entertainment Systems felt tip marker rather than adhesive labels Ballpoint pens may damage CDs Please contact your dealer for further information PREMIUM IN DASH SIX CD SOUND SYSTEM IF EQUIPPED Oe Ge Cer ee a dr 5 otac a OO 3 PUSH ON Tu OwO 1 Seek Press and release SEEK E Pe for previous next strong station or track of the current disc 2 Rewind Press and hold until the desired point of a selection is reached Fast forward Press and hold until c the desired point of a selection is fee reached 3 Comp Compression The compression feature operates in CD mode and brings soft and loud CD passages together for a more consistent listening level Press the COMP control until COMP ON is displayed 4 Mute Press to MUTE the playing media Press again return to playing ae media 25 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market lish Entertainment Systems 5 Eject Press to eject a CD Press and hold to eject all loaded discs If disc is not removed it will reload into the system Works with the ignition on or off 6 Bass Press B
206. sive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel cap to disengage in a collision which may result in possible personal injury 213 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Maintenance and Specifications Choosing the right fuel Use only UNLEADED FUEL The use of leaded fuel is prohibited by law and could damage your vehicle Your vehicle was not designed to use fuel or fuel additives with metallic compounds including manganese based additives Studies indicate that these additives can cause your vehicle s emission control system to deteriorate more rapidly In Canada premium grade fuel generally contains more metallic additives than regular fuel We recommend using regular grade fuel In Canada many fuels contain metallic additives but fuels free of such additives may be available check with your local fuel dealer Do not use fuel containing methanol It can damage critical fuel system components Repairs to correct the effects of using a fuel for which your vehicle was not designed may not be covered by your warranty Octane recommendations Your vehicle is designed to use Regular unleaded gasoline with pump R M 2 octane rating of 87 We do not recommend the use of gasolines labeled as Regular that are sold with octane ratings of 86 or lower in high altitude areas Do not be concerned if your engine sometimes kn
207. ssimilar spare tire wheel information if equipped Failure to follow these guidelines could result in an increased risk of loss of vehicle control injury or death 111 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading Your vehicle may be equipped with a dissimilar spare tire wheel A dissimilar spare tire wheel is defined as a spare tire and or wheel that is different in brand size or appearance from the road tires and wheels If you have a dissimilar spare tire wheel then it is intended for temporary use only This means that if you need to use it you should replace it as soon as possible with a road tire wheel that is the same size and type as the road tires and wheels that were originally provided by Ford If the dissimilar spare tire or wheel is damaged it should be replaced rather than repaired When driving with the dissimilar spare tire wheel do not e Exceed 70 mph 113 km h e Use more than one dissimilar spare tire wheel at a time e Use commercial car washing equipment e Use snow chains on the end of the vehicle with the dissimilar spare tire wheel The usage of a dissimilar spare tire wheel can lead to impairment of the following e Handling stability and braking performance e Comfort and noise e Ground clearance and parking at curbs e Winter weather driving capability e Wet weather driving capability e All Wheel driving capability Gf app
208. st be maintained in order to get the maximum benefit from them Glossary of tire terminology e Tire label A label showing the OE Original Equipment tire sizes recommended inflation pressure and the maximum weight the vehicle can carry e Tire Identification Number TIN A number on the sidewall of each tire providing information about the tire brand and manufacturing plant tire size and date of manufacture Inflation pressure A measure of the amount of air in a tire Standard load A class of P metric or Metric tires designed to carry a maximum load at 35 psi 37 psi 2 5 bar for Metric tires Increasing the inflation pressure beyond this pressure will not increase the tire s load carrying capability 106 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading Extra load A class of P metric or Metric tires designed to carry a heavier maximum load at 41 psi 48 psi 2 9 bar for Metric tires Increasing the inflation pressure beyond this pressure will not increase the tire s load carrying capability e kPa Kilopascal a metric unit of air pressure e PSI Pounds per square inch a standard unit of air pressure e Cold inflation pressure The tire pressure when the vehicle has been stationary and out of direct sunlight for an hour or more and prior to the vehicle being driven for 1 mile 1 6 km e Recommended inflation pressure The cold inflation p
209. sult your dealer for specific weight information e The Federal Communications Commission FCC and Canadian Radio Telecommunications Commission CRTC regulate the use of mobile communications systems such as two way radios telephones and theft alarms that are equipped with radio transmitters Any such equipment installed in your vehicle should comply with FCC or CRTC regulations and should be installed only by a qualified service technician e Mobile communications systems may harm the operation of your vehicle particularly if they are not properly designed for automotive use e To avoid interference with other vehicle functions such as anti lock braking systems amateur radio users who install radios and antennas onto their vehicle should not locate the Amateur Radio Antennas in the area of the driver s side hood Electrical or electronic accessories or components that are non Genuine Ford Accessories added to the vehicle by the dealer or the owner may adversely affect battery performance and durability 242 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli A Accessory delay cccccccccceceseeees owe Air bag supplemental restraint SVSLGUD TE ETE 83 and child safety seats 85 GESCTIPTION ssicissisissiiiseseniirsss 83 disposal iv sseecacsssesacsssncesseecsceasc 87 driver air Dag srecererimicerersk 85 indicator light 2 0 87 OPEVAUON cniisieesecwepets te
210. sumes that the manufacturer has had a reasonable number of attempts to conform the vehicle to its applicable express warranties if within the first 18 months of ownership of a new vehicle or the first 18 000 miles 29 000 km whichever occurs first 1 Two or more repair attempts are made on the same non conformity likely to cause death or serious bodily injury OR 2 Four or more repair attempts are made on the same nonconformity a defect or condition that substantially impairs the use value or safety of the vehicle OR 3 The vehicle is out of service for repair of nonconformities for a total of more than 30 calendar days not necessarily all at one time In the case of 1 or 2 above the consumer must also notify the manufacturer of the need for the repair of the nonconformity at the following address Ford Motor Company 16800 Executive Plaza Drive Mail Drop 3NE B Dearborn MI 48126 THE DISPUTE SETTLEMENT BOARD U S ONLY The Dispute Settlement Board is e an independent third party arbitration program for warranty disputes e available free to owners and lessees of qualifying Ford Motor Company vehicles The Dispute Settlement Board may not be available in all states Ford Motor Company reserves the right to change eligibility limitations modify procedures and or to discontinue this service without notice and without incurring obligations per applicable state law 184 REVIEW COPY 2005 Econoline ae Owners Guide
211. surization and other concerns Ford trucks are fully qualified for stationary PTO operation for 10 minutes or less of continuous operation For extended duration stationary PTO operation beyond 10 minutes diesel engine is recommended and further consult your aftermarket PTO installer A more complete description of PTO operation is discussed in the Ford Truck Body Builders Layout Book found at www fleet ford com truckbbas DRIVING THROUGH WATER If driving through deep or standing water is unavoidable proceed very slowly especially when the depth is not known Never drive through water that is higher than the bottom of the hubs for trucks or the bottom of the wheel rims for cars When driving through water traction or brake capability may be limited Also water may enter your engine s air intake and severely damage your engine or your vehicle may stall Driving through deep water where the transmission vent tube is submerged may allow water into the transmission and cause internal transmission damage Once through the water always dry the brakes by moving your vehicle slowly while applying light pressure on the brake pedal Wet brakes do not stop the vehicle as quickly as dry brakes 164 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Roadside Emergencies GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern Ford Motor Company offers a complime
212. t USA Engli Driving Understanding the gearshift positions of the 4 speed automatic P RNO21 transmission This vehicle is equipped with an adaptive Transmission Shift Strategy Adaptive Shift Strategy offers the optimal transmission operation and shift quality When the vehicle s battery has been disconnected for any type of service or repair the transmission will need to relearn the normal shift strategy parameters much like having to reset your radio stations when your vehicle battery has been disconnected The Adaptive Transmission Strategy allows the transmission to relearn these operating parameters This learning process could take several transmission upshifts and downshifts during this learning process slightly firmer shifts may occur After this learning process normal shift feel and shift scheduling will resume P Park This position locks the transmission and prevents the rear wheels from turning To put your vehicle in gear e Start the engine e Depress the brake pedal e Move the gearshift lever into the desired gear To put your vehicle in P Park e Come to a complete stop e Move the gearshift lever and securely latch it in P Park Always set the parking brake fully and make sure the gearshift is latched in P Park Turn the ignition to the LOCK position and remove the key whenever you leave your vehicle R Reverse With the gearshift lever in R Reverse the vehicle will move backward
213. t USA_Englis Tires Wheels and Loading VEHICLE CHARACTERISTICS How your vehicle differs from other vehicles SUV and trucks can differ from some other vehicles in a few noticeable ways Your vehicle may be e Higher to allow higher load carrying capacity and to allow it to travel over rough terrain without getting hung up or damaging underbody components Shorter to give it the capability to approach inclines and drive over the crest of a hill without getting hung up or damaging underbody components All other things held equal a shorter wheelbase may make your vehicle quicker to respond to steering inputs than a vehicle with a longer wheelbase e Narrower to provide greater maneuverability in tight spaces particularly in off road use As a result of the above dimensional differences SUV s and trucks often will have a higher center of gravity and a greater difference in center of gravity between the loaded and unloaded condition These differences that make your vehicle so versatile also make it handle differently than an ordinary passenger car 104 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading INFORMATION ABOUT UNIFORM TIRE QUALITY GRADING New vehicles are fitted with tires that have a rating on them called Tire Quality Grades The Quality grades can be found where applicable on the tire sidewa
214. t stops before completely removing the fuel filler cap Otherwise fuel may spray out and injure you or others If you do not use the proper fuel filler cap excessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel cap to disengage in a collision which may result in possible personal injury Automotive fuels can cause serious injury or death if misused or mishandled A Gasoline may contain benzene which is a cancer causing agent 211 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 lis Maintenance and Specifications Observe the following guidelines when handling automotive fuel e Extinguish all smoking materials and any open flames before fueling your vehicle e Always turn off the vehicle before fueling e Automotive fuels can be harmful or fatal if swallowed Fuel such as gasoline is highly toxic and if swallowed can cause death or permanent injury If fuel is swallowed call a physician immediately even if no symptoms are immediately apparent The toxic effects of fuel may not be visible for hours Avoid inhaling fuel vapors Inhaling too much fuel vapor of any kind can lead to eye and respiratory tract irritation In severe cases excessive or prolonged breathing of fuel vapor can cause serious illness and permanent injury Avoid getting fuel liquid in your eyes If fuel is splashed in the eyes remove contact lenses if worn flush with water for 15 mi
215. tart a fire Illumination of the C indicator charging system warning light fluid leaks strange odors smoke or loss of engine power could indicate that the emission control system is not working properly Exhaust leaks may result in entry of harmful and potentially lethal fumes into the passenger compartment Do not make any unauthorized changes to your vehicle or engine By law vehicle owners and anyone who manufactures repairs services sells leases trades vehicles or supervises a fleet of vehicles are not permitted to intentionally remove an emission control device or prevent it from working Information about your vehicle s emission system is on the Vehicle Emission Control Information Decal located on or near the engine This decal identifies engine displacement and gives some tune up specifications 219 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Maintenance and Specifications Please consult your Warranty Guide for complete emission warranty information On board diagnostics OBD II Your vehicle is equipped with a computer that monitors the engine s emission control system This system is commonly known as the On Board Diagnostics System OBD II This OBD II system protects the environment by ensuring that your vehicle continues to meet government emission standards The OBD II system also assists the service technician in properly servicing your vehicle
216. tecceecssessee 155 Break in period ccccesseeeeenes 5 BUIDS sccacedsasse ees sxe sidoedocdardenasncteeass 47 C Capacities for refilling fluids 228 Cell phone USE ou cceceeeeeeeeenees 56 Child safety restraints 88 child safety belts 0 0 0 88 Child safety seats cce 91 IM PONE SOCAL ssena narr 92 IM TEAL Seati oo eeeeeeeeceeeeeeeeeeee 92 tether anchorage hardware 95 Cleaning your vehicle engine compartment s 193 CX GOTION 5 og od AEAII N 195 instrument panel 000 194 INTETIOT ss220s8sseeisdexciandnnedsvavacs 195 INCELIOL TUM rpms dances ssaveaveace 194 Plastic Parts secsesssssecaxagsecesiacsdes 193 Safety belts arienersnirme ase 195 WASHING oeeaaeaii Ee 191 WARIO eart na EE REEE 191 WHEEIS sirare e 192 wiper blades ccccceeeeeeees 194 243 Index Climate control see Air conditioning or Heating 39 41 Clock adjust 6 CD in dash 27 30 34 AM EM serisinin 19 AM FM CD sonsos 23 AM FM Tape cccccccsceessecereees 20 Compass electronic 006 54 Calibration 0 cceeeeeeeeeeeee 55 set zone adjustment 0 55 Console OVETNEAG snari 53 Controls DOWEL SAt eiere enini 68 Coolant checking and adding 205 refill capacities ssiri 209 228 specifications s 233 236 Cruise control see Speed control 000 59 Customer Assistance 00 165 Ford accessories fo
217. ted Key position when driving 5 START cranks the engine Release the key as soon as the engine starts Preparing to start your vehicle Engine starting is controlled by the powertrain control system This system meets all Canadian Interference Causing Equipment standard requirements regulating the impulse electrical field strength of radio noise When starting a fuel injected engine don t press the accelerator before or during starting Only use the accelerator when you have difficulty starting the engine For more information on starting the vehicle refer to Starting the engine in this chapter Extended idling at high engine speeds can produce very high temperatures in the engine and exhaust system creating the risk of fire or other damage 147 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Driving Do not park idle or drive your vehicle in dry grass or other dry ground cover The emission system heats up the engine compartment and exhaust system which can start a fire Do not start your vehicle in a closed garage or in other enclosed areas Exhaust fumes can be toxic Always open the garage door before you start the engine See Guarding against exhaust fumes in this chapter for more instructions If you smell exhaust fumes inside your vehicle have your dealer inspect your vehicle immediately Do not drive if you smell exhaust fumes Important safety precautions
218. ted on the driver s door or B Pillar The total load on each axle must never exceed its GAWR Exceeding the Safety Certification Label axle weight rating limits could result in substandard vehicle handling or performance engine transmission and or structural damage serious damage to the vehicle loss of control and personal injury Note For trailer towing information refer to Trailer towing found in this chapter or the RV and Trailer Towing Guide provided by your dealership 130 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Tires Wheels and Loading i fol GVW Gross Vehicle Weight is the Vehicle Curb Weight cargo passengers GVWR Gross Vehicle Weight i Sample Safety Compliance Certification Label Rating j is the max mum P ay comp ance your vehicle allowable weight of the fully loaded Front GAWR GVWR Rear GAWR vehicle including all options MFD BY FORD MOTOR CO IN U S A equipment passengers and cargo ae am wasnig SINR 8250 LBE KG i REAR GAWR 3777 LB ee Cea ci gach ee icing a ce HPI cow AMS AP con ii abe ocate on the driver s THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR door or B Pillar The GVW must EHICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SH SHOWN ABOVE VIN 1FTEX14H 0 skB ene Foo PE XXXXXXXXXXXX EXT PNT XXXXXX XXXXXX wo typeavw Booy Trans axle ae Pe 155 REM E HB never ex
219. tely Do not drive if you smell exhaust fumes Important ventilating information If the engine is idling while the vehicle is stopped for a long period of time open the windows at least one inch 2 5 cm or adjust the heating or air conditioning to bring in fresh air 150 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Driving BRAKES Occasional brake noise is normal If a metal to metal continuous grinding or continuous squeal sound is present the brake linings may be worn out and should be inspected by a qualified service technician If the vehicle has continuous vibration or shudder in the steering wheel while braking the vehicle should be inspected by a qualified service technician Refer to Brake system warning light in the Instrument Cluster chapter for information on the brake system warning light BRAKE Four wheel anti lock brake system ABS Your vehicle is equipped with an Anti lock Braking System ABS This system helps you maintain steering control during emergency stops by keeping the brakes from locking Noise from the ABS pump motor and brake pedal pulsation may be observed during ABS braking and the brake pedal may suddenly travel a little farther as soon as ABS braking is done and normal brake operation resumes These are normal characteristics of the ABS and should be no reason for concern ABS warning lamp The ABS lamp in the instrument cluster momentar
220. the level indicator Do not overfill the battery cells If the electrolyte level in the battery is low you can add plain tap water to the battery as long as you do not use hard water water with a high mineral or alkali content If possible however try to only fill the battery cells with distilled water If the battery needs water often have the charging system checked If your battery has a cover shield make sure it is reinstalled after the battery has been cleaned or replaced For longer trouble free operation keep the top of the battery clean and dry Also make certain the battery cables are always tightly fastened to the battery terminals If you see any corrosion on the battery or terminals remove the cables from the terminals and clean with a wire brush You can neutralize the acid with a solution of baking soda and water When the battery is disconnected or a new battery installed the transmission must learn its adaptive strategy As a result of this the transmission may shift firmly This operation is considered normal and will fully update transmission operation to its optimum shift feel Note Electrical or electronic accessories or components added to the vehicle by the dealer or the owner may adversely affect battery performance and durability 203 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 Market USA English Maintenance and Specifications Batteries normally prod
221. the socket and push in the new bulb To install the lamp follow the removal procedures in reverse order 51 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 Market USA Engli Driver Controls MULTI FUNCTION LEVER Windshield wiper Rotate the end of the control away from you to increase the speed of the wipers rotate towards you to decrease the speed of the wipers Windshield washer Push the end of the stalk e briefly causes a single swipe of the wipers without washer fluid e a quick push and hold the wipers will swipe three times with washer fluid e along push and hold the wipers and washer fluid will be activated for up to ten seconds Changing the wiper blades 1 Pull the wiper arm away from the vehicle Turn the blade at an angle yy from the wiper arm Push the lock pin manually to release the blade gt and pull the wiper blade down toward the windshield to remove it from the arm 2 Attach the new wiper to the wiper arm and press it into place until a click is heard 3 Replace wiper blades every 6 months for optimum performance 4 Poor wiper quality can sometimes be improved by cleaning the wiper blades refer to Window and wiper blades in the Cleaning chapter 5 To prolong the life of the wiper blades it is highly recommended to scrape off the ice on the windshield before turning on the wipers The layer of ice has many sharp edges and can damage the
222. tion and level of engine coolant should be checked at the mileage intervals listed in the Scheduled Maintenance Guide The coolant concentration should be maintained at 50 50 coolant and distilled water which equates to a freeze point of 34 F 86 C Coolant concentration testing is possible with a hydrometer or antifreeze tester such as the Rotunda Battery and Antifreeze Tester 014 R1060 The level of coolant should be maintained at the FULL COLD level or within the COLD FILL RANGE in the coolant reservoir If the level falls below add coolant per the instructions in the Adding engine coolant section Your vehicle was factory filled with a 50 50 engine coolant and water concentration If the concentration of coolant falls below 40 or above 60 the engine parts could become damaged or not work properly A 50 50 mixture of coolant and water provides the following e Freeze protection down to 34 F 36 C e Boiling protection up to 265 F 129 C e Protection against rust and other forms of corrosion 205 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Maintenance and Specifications e Enables calibrated gauges to work properly When the engine is cold check the level of the engine coolant in the reservoir COLD FILL LEVEL t e The engine coolant should be at the FULL COLD level or within the COLD FILL RANGE as listed on the engin
223. tomatic transmissions e Place the transmission in N Neutral e Maximum speed is 35 mph 56 km h e Maximum distance is 50 miles 80 km If a distance of 50 miles 80 km or a speed of 35 mph 56 km h must be exceeded the drive shaft will have to be removed Ford recommends the driveshaft be removed installed only by a qualified technician See your local dealer for driveshaft removal installation Improper removal installation of the driveshaft can cause transmission fluid loss damage to the driveshaft and internal transmission components 146 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 Market USA Engli Driving STARTING Positions of the ignition 1 ACCESSORY allows the electrical accessories such as the radio to operate while the engine is not G 4 running As 2 LOCK locks the automatic 2 transmission gearshift lever and 7 allows key removal 3 OFF shuts off the engine and all accessories without locking the steering wheel This position also allows the automatic transmission shift lever to be moved from the P Park position without the brake pedal being depressed When the key is in the ignition and in the OFF position the automatic transmission shift lever can be moved from the P Park position without the brake pedal depressed To avoid unwanted vehicle movement always set the parking brake 4 ON all electrical circuits operational Warning lights illumina
224. tor Company Customer Relationship Center P O Box 6248 Dearborn MI 48121 1 800 392 3673 FORD TDD for the hearing impaired 1 800 232 5952 www customersaskford com In Canada Customer Relationship Centre 182 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Customer Assistance Ford Motor Company of Canada Limited P O Box 2000 Oakville Ontario L6J 5E4 1 800 565 3673 FORD www ford ca Away from home motorhome service If you own a motorhome built on a Ford Chassis and are away from home when your vehicle needs service or if you need more help than the dealership could provide after following the steps above contact the Ford Motorhome Customer Assistance Center to find an authorized dealership or service location to help you In the United States and Canada Ford Motorhome Customer Assistance Center 900 N Lake Havasu Avenue Lake Havasu City AZ 86403 1 800 444 3311 Open 365 24 7 In order to help service your motorhome vehicle please have the following information available when contacting the Motorhome Customer Assistance Center e telephone number where you can be reached e vehicle location city and state e year and make of your vehicle e date of vehicle purchase e current odometer reading e vehicle identification number VIN Additional Assistance If you still have a complaint involving a warranty dispute you may wish to contact the Dispute S
225. ture The outside temperature display is contained in the overhead console The temperature display can be turned off and on by pressing the SELECT control on the overhead console The temperature can be displayed in Centigrade or Fahrenheit by pressing the SELECT control If the outside temperature falls below 3 C 88 F the display will alternate from ICE to the outside temperature at a two second rate for one minute 54 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 l Driver Controls Compass The compass display is contained in the overhead console The vehicle heading is displayed as one of N NE E SE S SW W and NW The compass reading may be affected when you drive near large buildings bridges power lines and powerful broadcast antenna Magnetic or metallic objects placed in or on the vehicle may also affect compass accuracy Adjustments may need to be made to the zone and calibration of the compass Compass zone adjustment 1 Determine which magnetic zone you are in by referring to the zone map 2 Turn the ignition to the ON position 3 Press and hold the SELECT control until VAR appears in the display then release The display should show the current zone number 4 Press the SELECT control until the desired zone number appears The display will flash and then return to normal operation The zone is now updated Compass cali
226. ty zone even with the horizontal reference line 4 If the top edge of the high intensity area is not even with the horizontal line follow the next step to adjust it 44 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli e Aerodynamic Locate the 7 K vertical adjuster 2 for each K headlamp Adjust the aim by turning the adjuster control either clockwise to adjust up or counterclockwise to adjust down e Sealed beam Locate the vertical adjuster 1 for each headlamp Adjust the aim by turning the adjuster control either clockwise to adjust up or counterclockwise to adjust down 6 In addition to the horizontal line marked in step 2 a pair of vertical lines 5 must be marked at the center line of the headlamps on the wall or screen 7 On the wall or screen locate the high intensity area of the beam pattern The left edge of the high intensity area should be even with the vertical line corresponding to the headlamp under adjustment If the left edge of the high intensity area is not even with the vertical line follow the next step to adjust it 8 e Aerodynamic Locate the horizontal adjuster 1 for each headlamp Turn it clockwise or counterclockwise to place the left edge of the high intensity area even with the vertical line corresponding to the headlamp under adjustment e Sealed beam Locate the horizontal adjuster 2 for each headlamp Tur
227. u drive there s always the possibility that you may eventually have a flat tire on the highway Drive slowly to the closest safe area out of traffic This may further damage the flat tire but your safety is more important If you feel a sudden vibration or ride disturbance while driving or you suspect your tire or vehicle has been damaged immediately reduce your speed Drive with caution until you can safely pull off the road Stop and inspect the tires for damage If a tire is under inflated or damaged deflate it remove wheel and replace it with your spare tire and wheel If you cannot detect a cause have the vehicle towed to the nearest repair facility or tire dealer to have the vehicle inspected Tire and wheel alignment A bad jolt from hitting a curb or pothole can cause the front end of your vehicle to become misaligned or cause damage to your tires If your vehicle seems to pull to one side when you re driving the wheels may be out of alignment Have a qualified technician at a Ford or Lincoln Mercury dealer check the wheel alignment periodically Wheel misalignment in the front or the rear can cause uneven and rapid treadwear of your tires and should be corrected by a qualified technician at a Ford or Lincoln Mercury dealer Front wheel drive FWD vehicles and those with an independent rear suspension if equipped may require alignment of all four wheels 126 REVIEW COPY 2005 Econoline oe Owners Guide post 2002 fmt ow
228. uce explosive gases which can cause personal injury Therefore do not allow flames sparks or lighted substances to come near the battery When working near the battery always shield your face and protect your eyes Always provide proper ventilation When lifting a plastic cased battery excessive pressure on the end walls could cause acid to flow through the vent caps resulting in personal injury and or damage to the vehicle or battery Lift the battery with a battery carrier or with your hands on opposite corners Keep batteries out of reach of children Batteries contain sulfuric acid Avoid contact with skin eyes or clothing Shield your eyes when working near the battery to protect against possible splashing of acid solution In case of acid contact with skin or eyes flush immediately with water for a minimum of 15 minutes and get prompt medical attention If acid is swallowed call a physician immediately Battery posts terminals and related accessories contain lead and lead compounds Wash hands after handling For information on transmission operation after the battery has been disconnected refer to Shift strategy in the Driving chapter Because your vehicle s engine is electronically controlled by a computer some control conditions are maintained by power from the battery When the battery is disconnected or a new battery is installed the engine must relearn its idle and fuel trim strategy for optimum driveability and pe
229. urchase new tires to match the new wheel diameter 6 95 Indicates the tire s load index It is an index that relates to how much weight a tire can carry You may find this information in your Owner s Guide If not contact a local tire dealer Note You may not find this information on all tires because it is not required by federal law 7 H Indicates the tire s speed rating The speed rating denotes the speed at which a tire is designed to be driven for extended periods of time under a standard condition of load and inflation pressure The tires on your vehicle may operate at different conditions for load and inflation pressure These speed ratings may need to be adjusted for the difference in conditions The ratings range from 81 mph 130 km h to 186 mph 299 km h These ratings are listed in the following chart Note You may not find this information on all tires because it is not required by federal law P99 mph 59 Kh O Note For tires with a maximum speed capability over 149 mph 240 km h tire manufacturers sometimes use the letters ZR For those with a maximum speed capability over 186 mph 299 km h tire manufacturers always use the letters ZR REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 lis Tires Wheels and Loading 8 U S DOT Tire Identification Number TIN This begins with the letters DOT and indicates that the tire meets all federal standards The next two numbers or l
230. ures in reverse order 49 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Lights Replacing high mount brakelamp bulbs The interior cargo lamp if equipped on vehicles without a rear headliner will have to be removed from under the high mount brakelamp assembly located inside the vehicle Then 1 Remove the two screws from the high mount brakelamp assembly and A lift the lamp from the vehicle AY D 2 Remove the bulb socket from the I lamp assembly by turning counterclockwise 3 Carefully pull the bulb straight out of the socket To install the new bulb follow the removal procedure in reverse order Replacing license plate lamp bulbs 1 Turn the headlamp switch to OFF and then remove the two screws and the license plate lamp assembly from the rear door 2 Remove bulb socket from lamp assembly by turning counterclockwise 3 Pull the bulb out from socket and push in the new bulb To install the new bulb follow the removal procedures in reverse order 50 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 lis Lights Replacing tail lamp turn backup lamp bulbs 1 Turn the headlamp switch to the OFF position and then remove the four screws and the lamp assembly from vehicle 2 Rotate bulb socket counterclockwise and remove from lamp assembly 3 Carefully pull the bulb straight out of
231. ve been specifically engineered to fulfill your automotive needs they are custom designed to complement the style and aerodynamic appearance of your vehicle In addition each accessory is made from high quality materials and meets or exceeds Ford s rigorous engineering and safety specifications Ford Motor Company will repair or replace any properly dealer installed Genuine Ford Accessory found to be defective in factory supplied materials or workmanship during the warranty period as well as any component damaged by the defective accessory The accessory will be warranted for whichever provides you the greatest benefit e 12 months or 12 000 miles 20 000 km whichever occurs first or e the remainder of your new vehicle limited warranty This means that Genuine Ford Accessories purchased along with your new vehicle and installed by the dealer are covered for the full length of your New Vehicle s Limited Warranty 3 years or 36 000 miles 60 000 km whichever occurs first Contact your dealer for details and a copy of the warranty Not all accessories are available for all models The following is a list of several Genuine Ford Accessory products for your vehicle Not all accessories are available for all models For a complete listing of the accessories that are available for your vehicle please contact your dealer or visit our online store at www fordaccessoriesstore com Exterior style Bug shields Deflectors Exterior tri
232. vehicle is equipped with i e Gasoline engine driver side of the engine compartment above the brake master cylinder e Diesel engine passenger side of the engine compartment behind the power distribution box Have a certified technician or your dealer service this module if required The relays are coded as follows Relay location PCM back up lamp Trailer tow right turn Trailer tow left turn 175 REVIEW COPY 2005 Econoline ne Owners Guide post 2002 fmt own2002 Market USA Engli Roadside Emergencies JUMP STARTING YOUR VEHICLE The following procedure is for vehicles equipped with a gasoline engine if your vehicle is equipped with a diesel engine refer to the 6 0L Power Stroke Direct Injection Turbo Diesel Owner s Guide Supplement for the proper jump starting procedure The gases around the battery can explode if exposed to flames sparks or lit cigarettes An explosion could result in injury or vehicle damage Batteries contain sulfuric acid which can burn skin eyes and clothing if contacted Do not attempt to push start your vehicle Automatic transmissions do not have push start capability doing so may damage the catalytic converter Preparing your vehicle When the battery is disconnected or a new battery is installed the transmission must relearn its shift strategy As a result the transmission may have firm and or soft shifts This operation is considered normal and will not affect
233. vided by a network of more than 5 000 participating Ford or Lincoln Mercury and Ford of Canada dealers If you did not take advantage of the Ford Extended Service Plan at the time of purchasing your vehicle you may still be eligible Since this information is subject to change please ask your dealer for complete details about Ford Extended Service Plan coverage options or visit the Ford ESP website at www ford esp com GETTING ASSISTANCE OUTSIDE THE U S AND CANADA Before exporting your vehicle to a foreign country contact the appropriate foreign embassy or consulate These officials can inform you of local vehicle registration regulations and where to find unleaded fuel If you cannot find unleaded fuel or can only get fuel with an anti knock index lower than is recommended for your vehicle contact a district or owner relations customer relationship office 188 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Customer Assistance The use of leaded fuel in your vehicle without proper conversion may damage the effectiveness of your emission control system and may cause engine knocking or serious engine damage Ford Motor Company Ford of Canada is not responsible for any damage caused by use of improper fuel In the United States using leaded fuel may also result in difficulty importing your vehicle back into the U S If your vehicle must be serviced while you are traveling or living
234. working properly i e if the transmission slips or shifts slowly or if you notice some sign of fluid leakage Automatic transmission fluid expands when warmed To obtain an accurate fluid check drive the vehicle until it is at normal operating temperature approximately 30 km 20 miles If your vehicle has been operated for an extended period at high speeds in city traffic during hot weather or pulling a trailer the vehicle should be turned off for about 30 minutes to allow fluid to cool before checking 1 Drive the vehicle 30 km 20 miles or until it reaches normal operating temperature 222 REVIEW COPY 2005 Econoline oe Owners Guide post 2002 fmt own2002 Market USA Engli Maintenance and Specifications 2 Park the vehicle on a level surface and engage the parking brake 3 With the parking brake engaged and your foot on the brake pedal start the engine and move the gearshift lever through all of the gear ranges Allow sufficient time for each gear to engage 4 Latch the gearshift lever in P Park and leave the engine running 5 Remove the dipstick wiping it clean with a clean dry lint free rag If necessary refer to Identifying components in the engine compartment in this chapter for the location of the dipstick 6 Install the dipstick making sure it is fully seated in the filler tube 7 Remove the dipstick and inspect the fluid level The fluid should be in the designated area for normal operating te
235. worn down to 1 16th of an inch 2 mm When the tire tread wears down to the same height as these wear bars the tire is worn out and should be replaced Inspect your tires frequently for any of the following conditions and replace them if one or more of the following conditions exist e Fabric showing through the tire rubber e Bulges in the tread or sidewalls e Cracks or cuts on the sidewalls e Cracks in the tread groove e Impact damage resulting from use e Separation in the tread e Separation in the sidewall e Severe abrasion on the sidewall If your vehicle has a leak in the exhaust system a road tire or the spare tire may be exposed to hot exhaust temperatures requiring the tire to be replaced 125 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt own2002 l Tires Wheels and Loading Safety practices Driving habits have a great deal to do with your tire mileage and safety e Observe posted speed limits e Avoid fast starts stops and turns e Avoid potholes and objects on the road e Do not run over curbs or hit the tire against a curb when parking If your vehicle is stuck in snow mud sand etc do not rapidly spin the tires spinning the tires can tear the tire and cause an explosion A tire can explode in as little as three to five seconds Never spin the tires in excess of the 35 mph 55 km h point indicated on the speedometer Highway hazards No matter how carefully yo
236. y CXC 93 Motorcraft Vinyl Conditioner Canada only CXC 94 Motorcraft Deluxe Leather and Vinyl Cleaner not available in Canada ZC 11 A Motorcraft Bug and Tar Remover ZC 42 Motorcraft Extra Strength Upholstery Cleaner not available in Canada ZC 41 Motorcraft Custom Bright Metal Cleaner ZC 15 Motorcraft Wheel and Tire Cleaner ZC 37 A Motorcraft Dash and Vinyl Cleaner ZC 38 A Motorcraft Car Care Kit ZC 26 Motorcraft Premium Car Wash Concentrate ZC 17 B Motorcraft Carlite Glass Cleaner Canada only CXC 100 Motorcraft Spot and Stain Remover ZC 14 Motorcraft Detail Wash ZC 3 A Motorcraft Tire Clean and Shine ZC 28 Motorcraft Triple Clean ZC 13 Motorcraft Ultra Clear Spray Glass Cleaner not available in Canada ZC 23 Motorcraft Engine Shampoo and Degreaser ZC 20 196 REVIEW COPY 2005 Econoline ae Owners Guide post 2002 fmt own2002 Market USA Engli Maintenance and Specifications SERVICE RECOMMENDATIONS To help you service your vehicle e We highlight do it yourself items in the engine compartment for easy location e We provide a scheduled maintenance guide which makes tracking routine service easy If your vehicle requires professional service your dealership can provide the necessary parts and service Check your Warranty Guide Owner Information Guide to find out which parts and services are covered Use only recommended fuels lubricants fluids and s

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