Bradley Smoker SS-3 Plumbing Product User Manual
Contents
1. 125 001CK STREAMFORMER 115 125 SCREW 160 396 1 8 TUBE CONNECTOR 169 890 1 4 TUBE CONNECTOR 145 090 AERATOR HOUSING 115 133 Soe ae 269 508 Dee 160 289 Other Replacement Parts Drain Assembly 2 STRAINER P16 075 BOWL MOUNTING e eae EUG HARDWARE Steuer E O CE 125 001DP 4 1 4 20 4 1 4 20 WASTE SHOE x 3 8 WASHER 111 062 PAN HEAD 142 002DB SCREW 160 392 WASTE TEE 111 077 P TRAP 269 1697 polypropylene 29 094 chrome plated brass 16 5 11 04 Bradley Corporation 215 1240 Rev D EN 03 813 Express Lavatory System SS Series Installation Instructions For Service Only SS 3 AST WH97TAS Metering Air Valve Maintenance Metering Air Valve Repair Kits and Parts List RUBBER DIAPHRAGM VALVE SEAT 269 665 117 036 PLASTIC DISK 269 664 PARTS INCLUDED LOWER IN KIT S65 110 VALVE BODY 118 183 STAINLESS STEEL DISK 179 082 SPRING 135 053 LOCKWASHER 142 002CR REPAIR KIT S73 054A Note This repair kit also includes kit S65 110 CENTER HOLE 0 Ra SCREW 160 313 Metering Air Valve Troubleshooting Problem Water is dripping from the streamformers Cause Debris on valve seat or orifices Solution Clean and inspect the valve seat 1 Remove screws and disassemble metering valve 2 Clean the valve seat and inspect for deep gouges or scratches Replace if necessary 3 Remove all debris that may be clogging center hole of plastic diap2. Installation Instructions For Service Only SS 3 AST WH97TAS Express Lavatory System SS Series Complies with Texas Accessibility Standards TAS for Juvenile Height applications Table of Contents Pre Installation Information 2 DIMENSIONS Ladera 3 4 Installation Instructions 5 11 Cleaning and Maintenance 12 Soap Dispenser Maintenance 13 14 Check Valve Troubleshooting 14 Assembly of Components 15 16 IMPORTANT Metering Air Valve Maintenance 17 Read this entire installation manual Metering Air Valve Troubleshooting 17 18 Vernatherm Thermostatic Mixing Valve 19 to ensure proper installation then file these instructions with the owner or maintenance department Flush all the water supply lines before making connections Wall anchors used must have a minimum pull out rating of 1 000 Ibs Product warranties may be found under Product Information on our web site at www bradleycorp com 215 1240 Rev D EN 03 813 P O Box 309 Menomonee Falls WI 53052 0309 2004 Bradley Corporation TEL 1 800 BRADLEY FAX 262 251 5817 Page 1of19 5 11 04 http www bradleycorp com Express Lavatory System SS Series SS 3 AST WH97TAS Installation Instructions For Service Only Pre Installation Information Texas Accessibility Standards compliant The SS 3 AST WH97TAS Express
3. Lavatory System meets Texas Accessibility standards TAS for barrier free clearances reaches and controls Always check local codes and ordinances for compliance Pushbutton and air valve Each sprayhead is controlled by a pushbutton air valve enabling each user to activate a single flow of water Air valves use 0 5 gpm for a ten second duration meeting the ANSI ASHRAE IES 90A 1980 Standard Supplies required for installation e 10 3 8 wall anchors bolts and washers to mount frame and bowl to wall minimum pull out rating of 1 000 lbs e 1 2 NPT hot and cold supply piping e 1 1 2 NPT drain piping 2 5 11 04 Bradley Corporation 215 1240 Rev D EN 03 813 Installation Instructions For Service Only Express Lavatory System SS Series SS 3 AST WH97TAS SS 3 AST WH97TAS Express Lavatory System Dimensions 68 1 4 1732 78 3 4 E A E A DE AO EE ee PA ee S LIS Teen ee TOT ses TI Ol ARAS EE AAA a y y y y 1999 10 254 Radius 8 203 Radius Ke a 30 NG aah 533 30 762 Bradley Corporation 215 1240 Rev D EN 03 813 762 Dimensions continue 5 11 04 3 Express Lavatory System SS Series SS 3 AST WH97TAS Dimensions continued Juvenile Height SS 3 AST WH97TAS Grades Pre K thru 5 or 6 Juvenile Height SS 3 AST WH97TAS Grades 6 thru 8 or 9
4. FLEXIBLE SUPPLY HOSE CONNECT E TO TEMPERED WATER SUPPLY 1 2 NIPPLE 113 006DJ Figure 6b Installation Instructions continue Bradley Corporation 215 1240 Rev D EN 03 813 5 11 04 9 Express Lavatory System SS Series SS 3 AST WH97TAS Installation Instructions For Service Only Installation Instructions continued Step 5 Connecting plastic tubing NOTE Refer to Figure 7a for hot and cold supplies and refer to Figure 7b for tempered supply 1 Connect the plastic tubing for the water supplies from the sprayhead assembly to the quick connect fittings on the air valve as follows e insert the tubing with the red marking to the left valve e insert the tubing with the black marking to the middle valve e insert the tubing with the green marking to the right valve IMPORTANT The plastic tubing for the water supplies and pushbuttons are pre cut to the correct lengths If the tubing is cut too short kinking can occur and cause leaks at the fitting locations 2 Connect the plastic tubing for the pushbuttons from the sprayhead assembly to the quick connect fittings on the air valve as follows e insert the tubing with the red marking to the left valve e insert the tubing with the black marking to the middle valve e insert the tubing with the green marking to the right valve 3 Assemble the P trap supplied and make drain connections AIR TUBING AIR TUBING BLACK 7 GREEN WATER SUPPLY AIR
5. 10 PLACES CENTERLINE OF 317 MIN PULL OUT STRENGTH FIXTURE 1 000 LBS PER ANCHOR FINISHED FLOOR Figure 1a Installation Instructions continue Bradley Corporation 215 1240 Rev D EN 03 813 5 11 04 5 Express Lavatory System SS Series SS 3 AST WH97TAS Installation Instructions For Service Only SS 3 AST WH97 Express Lavatory System Dimensions Juvenile Height Mounting Grades 6 thru 8 or 9 F ee AR 38 1 2 J 978 978 be 32 Lo 32 813 813 16 16 406 406 he e AM 102 102 2 3 4 70 T 5 4 5 E s T e e e x 30 761 26 3 4 679 y E z a E 1 2 NPT HOT AND COLD SUPPLIES OR 1 1 2 NPT DRAIN TEMPERED SUPPLY aut hia ET STUB OUT 3 1 2 44 1 2 PET 10 PLACES CENTERLINE OF 368 MIN PULL OUT STRENGTH FIXTURE 1 000 LBS PER ANCHOR FINISHED FLOOR Figure 1b 1 1 2 NPT DRAIN STUB OUT 1 2 NPT HOT AND COLD SUPPLIES OR TEMPERED SUPPLY STUB OUT 2 Figure 2 Installation Instructions continue 5 11 04 Bradley Corporation 215 1240 Rev D EN 03 813 Express Lavatory System SS Series Installation Instructions For Service Only SS 3 AST WH97TAS Installation Instructions continued Step 2 Mount frame to wall 1 Remove the nine Torx head screws securing the panel to the frame and remove the panel see Figure 3 2 Pos
6. 4 5 11 04 Installation Instructions For Service Only Bradley Corporation 215 1240 Rev D EN 03 813 Express Lavatory System SS Series Installation Instructions For Service Only SS 3 AST WH97TAS Installation Instructions Step 1 Rough in Note See Figure la below and Figures 1b and 2 on page 6 when roughing in the Express IMPORTANT Flush the supply lines before making connections Debris in supply lines will cause the valves to malfunction IMPORTANT Dimensions shown in Figure 1a are for Juvenile Height grades Pre K thru 5 or 6 and in Figure 1b for Juvenile Height grades 6 thru 8 or 9 1 Rough in 1 2 NPT hot and cold supply lines through wall at dimensions shown 2 Rough in 1 1 2 NPT drain waste connection through wall at dimensions shown 3 Install 10 3 8 wall anchors with a minimum pull out rating of 1 000 Ibs supplied by installer at the locations shown in Figures la and 1b NOTE The anchors will be used to mount the Express bowl and frame to the wall SS 3 AST WH97 Express Lavatory System Dimensions Juvenile Height Mounting Grades Pre K thru 5 or 6 H 38 1 2 978 Le 32 813 le F s 7 ki bs E F 28 711 24 3 4 628 1 1682 1 2 NPT HOT AND A COLD SUPPLIES OR 1 1 2 NPT DRAIN TEMPERED SUPPLY aie WALL ANCHOR STUB OUT 3 1 2 STUB OUT 2 42 1 2
7. 4 is for spray paint Motsenbocker s LIFT OFF can be ordered through Sanitary Maintenance Service Inc call 1 800 451 5523 x 425 or visit www santitarymaintenance com product htm for ordering information After cleaning with LIFT OFF give the panel a final thorough cleaning with a liquid tub and tile cleaner to remove soil and maintain the glossy finish NOTE Use of brand names is intended only to indicate a type of cleaner This does not constitute an endorsement nor does the omission of any brand name cleaner imply its inadequacy Many products named are regional in distribution and can be found in local supermarkets department and hardware stores or through your cleaning service It is emphasized that all products should be used in strict accor dance with package instructions 12 5 11 04 Bradley Corporation 215 1240 Rev D EN 03 813 Express Lavatory System SS Series Installation Instructions For Service Only SS 3 AST WH97TAS Soap Dispenser Maintenance Step 1 Fill soap dispensers The two soap valves will dispense vegetable coconut oil liquid soaps synthetic detergents viscous lotion soaps and antiseptic solutions A 10 15 concentration is recommended for vegetable or coconut oil liquid soaps Synthetic detergents lotion soaps and antiseptic soaps require no dilution 1 Using two screwdrivers or similar tool push up on the release tabs located beneath each soap dispenser and pull out the soap tanks from the spra
8. TUBING RED WATER SUPPLY ATA in ly MRH RED AP E GREEN AIR VALVE FLEXIBLE VERNATHERM SUPPLY Figure 7a HOSES MIXING VALVE AIR TUBING E FLEXIBLE BLACK lt q SUPPLY WATER SUPPLY Al E BLACK 7A AIR TUBING De f GREEN AIR TUBING 7 BI RED Ed Sn Mirza PLN A WATER SUPPLY Wa RED SUPPLY GREEN AIR VALVE Figure 7b 10 5 11 04 Bradley Corporation 215 1240 Rev D EN 03 813 Express Lavatory System SS Series Installation Instructions For Service Only SS 3 AST WH97TAS Installation Instructions continued Step 5 Completing installation 1 Turn on the water supply to the Express and check for leaks 2 Install the panel to the frame Fasten panel with the nine Torx head screws provided see Figure 8 below 10 TORX HEAD SCREW Figure 8 Bradley Corporation 215 1240 Rev D EN 03 813 5 11 04 11 Express Lavatory System SS Series SS 3 AST WH97TAS Installation Instructions For Service Only Cleaning and Maintenance Instructions IMPORTANT Strong alkaline or acid based chemicals and cleansers should not be used to clean Terreon If these chemicals come in contact with the Terreon surface wipe off the surface immediately and flush with soapy water Terreon and panel maintenance The bowl and sprayhead cover are constructed of Terreon a densified solid surface material composed of an acrylic modified polyester resin Terreon is
9. SS Series Installation Instructions For Service Only SS 3 AST WH97TAS Vernatherm Mixing Valve Maintenance and Service Repair kit S45 049 is pre packaged and includes O Ring Flip Ring Power Element and Spring Maintenance Instructions Body 1 Disassemble the Vernatherm Valve as shown BS ARAN being careful not to damage the power element S73 028 U Power Element Replace the element if necessary ee 27 019 2 If necessary remove the old flip ring and replace Cea with a new ring Valve Slide gt S01 039 NOTE An old or worn flip ring may cause temperature Spring fluctuation and or water chatter 135 008 3 Reassemble the power element and valve body O Ring Apply grease to the main valve slide and gently 125 001CH Cover ease into position rotating so that grease is La 107 2618 applied to the flip ring Do not force the slide as Screw this may push the flip ring from its position To 160 175 test rotate the slide a slight drag should be felt when correctly installed 4 Reassemble the valve Service Suggestions When servicing the valve make sure it is installed in the correct position The most common error occurs when the valve is installed in the reversed position that is the hot line is connected to the cold line and the cold is connected to the hot NOTE A red marking indicates the hot side of the valve The table below lists conditions that occur when the valve is installed correctly and when it is i
10. ge the Terreon material 3 After the bowl assembly is attached to the frame use two 3 8 bolts and washers supplied by the installer to bolt the bowl to the wall anchors 4 Tighten the screws installed in procedure 2 above to secure the bowl assembly to the frame Do not overtighten Installation Instructions continue BACK VIEW 3 8 BOLT AND WASHER Y MAY YA Y 3 8 BOLT AND WASHER YA A V NOE BOWL ASSEMBLY UN FRAME 1 4 20 x 3 8 PAN HEAD SCREWS AND WASHERS Figure 5 8 5 11 04 Bradley Corporation 215 1240 Rev D EN 03 813 Express Lavatory System SS Series Installation Instructions For Service Only SS 3 AST WH97TAS Installation Instructions continued Step 4 Connecting supply 1 FOR HOT AND COLD SUPPLY Connect the flexible hoses installed to the Vernatherm Mixing Valve to the hot and cold water supply piping from the wall see Figure 6a Note The red marking on Vernatherm Mixing Valve indicates hot water supply inlet FOR SINGLE TEMPERED SUPPLY Attach the stop strainer check valve to the 1 2 tem pered supply line Connect the flexible hose to the stop strainer check valve and air valve see Figure 6b Figure 6a FLEXIBLE SUPPLY HOSE VERNATHERM THERMOSTATIC MIXING VALVE FLEXIBLE SUPPLY HOSE CONNECT TO CONNECT TO 1 2 NPT HOT 1 2 NPT COLD WATER SUPPLY WATER SUPPLY CHECK VALVE
11. hragm assembly 4 Remove any debris clogging the off center hole in the rubber diaphragm Metering Air Valve Troubleshooting continued Bradley Corporation 215 1240 Rev D EN 03 813 5 11 04 17 Express Lavatory System SS Series SS 3 AST WH97TAS Installation Instructions For Service Only Metering Air Valve Troubleshooting Problem Valve will not shut off Cause Timing mechanism is clogged Solution Clean timing mechanism 1 If compressed air is available blow water and debris from perforated metal sleeve of timing mechanism 2 Turn the adjusting screw in all the way but do not force screw 3 Turn adjusting screw out to desired cycle time Problem Valve will not turn on Cause Water is not being supplied to the unit Solution Open all stops on the mixing valve Problem Timing can not be adjusted for more than 5 seconds Cause There is an air leak Solution Check assembly 1 Check all tubing and fittings for proper assembly 2 Tighten all screws which hold valve together Problem Pushbutton does not work properly Cause Air volume may not be sufficient to operate valve Solution Check for leaks and lubricate U cup 1 Check all fittings for air leaks 2 Disassemble pushbutton and lubricate U cup seal see pushbutton assembly diagram on page 15 1 4 TUBE CONNECTOR WITH FLOW CONTROL METERING AIR VALVE 18 5 11 04 Bradley Corporation 215 1240 Rev D EN 03 813 Express Lavatory System
12. ition the frame against the wall ensuring that it is level IMPORTANT Anchoring the frame to a wall that is not flat may cause the frame to bend If necessary install shims to compensate for wall distortion 3 Ensure that the back of the frame is flat against the wall If wall is not flat insert shims behind the frame to ensure that it will not bend when anchored 4 Once you have positioned the frame such that it is level and flat against the wall or shimmed use the 3 8 bolts and washers to mount the frame to the wall see Figure 4 9 TORX HEAD SCREW Figure 3 Bream TR Te O HS 3 8 BOLTS AND WASHERS Figure 4 Installation Instructions continue Bradley Corporation 215 1240 Rev D EN 03 813 5 11 04 7 Express Lavatory System SS Series SS 3 AST WH97TAS Installation Instructions For Service Only Installation Instructions continued Step 3 Install bowl assembly IMPORTANT Moving and positioning the bowl will require more than one person Note Refer to Figure 5 below when installing the bowl assembly 1 With someone to assist you place the bowl assembly squarely onto the frame 2 Attach the front of the bowl assembly to the frame using the four 1 4 20 x 3 8 pan head screws and washers provided Do not tighten screws at this time IMPORTANT When bolting the bowl assembly to the frame and wall do not overtighten the bolts Overtightening bolts can dama
13. lves and clean the strainers if necessary 4 Inspect mixing valve for proper installation see Vernatherm valve on page 19 e A red marking indicates the hot inlet 14 5 11 04 Bradley Corporation 215 1240 Rev D EN 03 813 Express Lavatory System SS Series Installation Instructions For Service Only SS 3 AST WH97TAS Assembly of Components SPRAYHEAD COVER SHELF Part number varies with color of unit Contact your local Bradley representative for assistance FRAME 9 TORX HEAD 17 252 PANEL SCREW 160 378 GRAY 160 378A PUTTY 160 378B COAL ACCESS PANEL 186 1206 GRAY 186 1206A PUTTY 186 1206B COAL Vernatherm Thermostatic Mixing Valve Optional Stop Strainer Check Valve Assembly S67 571 90 ELBOW VERNATHERM 169 639 VALVE KRI S01 116B LR On ADIDAS IIA OKO ORES OOS ERROR cs gt e eS EZ weer WYO Dix LS SWIVEL END FILTER 269 653 1 2 NIPPLE WASHER 269 1188 113 006DJ STOP CHECK STOP STRAINER CHECK VALVE VALVE S60 003 S27 102 Bradley Corporation 215 1240 Rev D EN 03 813 5 11 04 15 Express Lavatory System SS Series SS 3 AST WH97TAS Installation Instructions For Service Only Assembly of Components continued Pushbutton assembly ACTUATOR BODY 118 279 U CUP 125 099 PUSHBUTTON ASSEMBLY G0 S08 324 op amp SPRING NUT PISTON 135 Pa 110 115 O ct
14. n the reversed position THEN Hot Supply Cold Supply JS Delivers Correct Cold Mixed 107 Correct No Water Valve shuts off or drips Correct Cold Valve shuts off or drips Correct Reversed Hot Cold below 107 Hot above 107 Reversed Hot Hot Reversed No Water Reversed Hot Reversed Cold Bradley Corporation 215 1240 Rev D EN 03 813 5 11 04 19
15. r Use warm water and soap to clean the exterior of the soap dispenser Dry with a soft cloth Clean interior Inspect the interior of the soap tank for residue or coagulation of soap If necessary clean the soap tank according to the following procedure 1 Pour out any remaining soap in the tank 2 Fill the tank half full of hot water and shake the tank to dislodge the soap residue 3 Empty the water from the container and repeat steps 1 and 2 until the soap container is clean NOTE If rinsing alone does not remove the soap residue place a small chain 24 inches long into the soap tank with hot water and shake the container until the chain dislodges the residue Then remove the chain and rinse out the soap tank Clean internal components To clean the internal components of the soap dispenser pump hot water through the soap dispenser until a clean flow of water comes out of the valve Check Valve Troubleshooting If water just dribbles or does not flow from sprayhead 1 Close the stops and check the valves that supply water to the lavatory system 2 Inspect the stop check valves for proper installation 3 Remove the flexible hoses from the stop check valves and clean the strainers if necessary If water sprayhead delivers all hot or cold water 1 Close the stops and check the valves that supply water to the lavatory system 2 Inspect the stop check valves for proper installation 3 Remove the flexible hoses from the stop check va
16. resistant to chemicals stains burns and impact Surface damage can be easily repaired with everyday cleaners or fine grit abrasives The panel and sprayhead body are made of an acrylic ABS laminate and will not chip peel or flake With regular cleaning your Terreon fixture will provide years of dependable service Cleaning e Daily Cleaning Wipe the surface with a damp cloth and wipe dry e Weekly Cleaning Wipe the surface with a damp cloth and a household liquid detergent Stubborn stains can be removed as follows 1 Using a 7448 Scotch Brite pad scrub with an abrasive cleanser such as Ajax Comet or Soft Scrub and water 2 Clean thoroughly with soapy water and allow to dry e Scorch Marks Although Terreon will not burn a lit cigarette in contact with Terreon could leave a scorch mark Scorch marks can be removed by buffing with a 7448 Scotch Brite pad or with an abrasive cleaner e Repair kit In the unlikely event your Terreon surface becomes damaged it can easily and expensively be repaired Contact your Bradley representative to order a repair kit and be sure to specify color when ordering Panel cleaning IMPORTANT Do not use abrasive cleansers to clean the panel or sprayhead body Abrasive cleaners can mar the surface e Graffiti Vandalism If vandals create markings on the panel Bradley recommends using Motsenbocker s LIFT OFF to remove ink and spray paint Remover 3 is for ink and markers and Remover
17. yhead see Figure 9a 2 To remove packing dust rinse out each soap tank with hot water Shake water out thoroughly and allow to dry 3 Pour the soap into each soap tank s filler hole see Figure 9b 4 After each soap tank is filled position the soap tanks into the sprayhead openings and push into place Figure 9a 2 SOAP TANK 133 107 GRAY 133 131 PUTTY 133 131A COAL 2 SOAP DISPENSER VALVE Figure 9b eee Bradley Corporation 215 1240 Rev D EN 03 813 5 11 04 13 Express Lavatory System SS Series SS 3 AST WH97TAS Installation Instructions For Service Only Soap Dispenser Maintenance continued Step 2 Change soap type 1 Pour out all of the soap from the dispenser 2 Rinse the soap dispenser with hot water several times until all of the residue is removed and pump the valve until clean water appears 3 Rinse the dispenser with ethyl alcohol and allow to air dry 4 After the dispenser is dry pour the new soap into the soap dispenser Step 3 Cleaning Instructions Regular cleaning of the soap dispenser is recommended to ensure optimum performance and maximum service life Cleaning the soap dispenser monthly to remove soap residue dirt and other accumulations should become a regular part of your washroom cleaning routine and general maintenance program IMPORTANT Do not use abrasive cleansers to clean the soap tank Abrasive cleaners can mar the surface Clean exterio
Download Pdf Manuals
Related Search