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Ariens 931 Lawn Mower User Manual

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2. A imi 1 Y A ODZ L TRANSMISSION SHIFT PLATE gt a DYNAMIC EXTRUSION BRAKE ARM TO CHECK BRAKE lf tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be serviced You may also check brake by 1 Park tractor on a level dry concrete or paved surface depress brake pedal all the way down and engage parking brake 2 Disengage transmission by placing freewheel control in transmission disengaged position Pull freewheel control out and into the slot and release so it is held in the disengaged position The rear wheels must lock and skid when you try to manu ally push the tractor forward If the rear wheels rotate then the brake needs to be serviced Contact a qualified service center TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If
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26. Connect one end of the RED cable to the POSITIVE terminal of each battery A B taking care not to short against tractor chassis Connect one end ofthe BLACK cable to the NEGATIVE terminal C of fully charged battery e Connect the other end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER e BLACK cable first from chassis and then from the fully charged battery e RED cable last from both batteries FULLY CHARGED BATTERY WEAK OR DEAD BATTERY 23 REPLACING BATTERY See Fig 37 WARNING Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from accidental grounding e Lift seat pan to raised position Disconnect BLACK battery cable firstthen RED battery cable and carefully remove battery from tractor e Install new battery with terminals in same position as old battery First connect RED battery cable to positive terminal with bolt and nut as shown Tighten securely Slide terminal cover over terminal e Connect BLACK grounding cable to negative ter minal with remaining bolt and nut Tighten securely Lower seat pan SEAT PAN TERMINAL COVER POSITIVE RED SERVICE AND ADJUSTMENTS
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34. HYDRO TRACTOR Operator Manual Models 935335 42 Hydro Tractor A LL ENGLISH 431416 Rev 1 11 11 09 TH Printed in USA A WARNING In order to prevent accidental starting when setting up transporting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug WARNING Donotcoastdovvn ahillinneu tral you may lose control of the tractor WARNING Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Operate only atthe lowest possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor A WARNING A Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm A WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling GENERAL OPERATION Read understand and follow all instructions on the machine and in the manual before starting Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times Onl
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44. Failure to move throttle control between half and full speed fast position before stopping may cause engine to backfire e Turn ignition key F to STOP position and remove key Always remove key when leaving tractor to prevent unauthorized use 10 Never use the choke to stop the engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN STOP WILL CAUSE THE BATTERY TO DISCHARGE AND GO DEAD NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility al ways stop engine when stopping tractor on grass areas CAUTION Always stop tractor com pletely as described above and set parking brake before leaving the opera tor s position TO USE THROTTLE CONTROL D See Fig 7 Alvvays operate engine at full speed fast Operating engine at less than full speed fast reduces the engine s operating efficiency e Full speed fast offers the best mower performance Fig 7 TO MOVE FORWARD AND BACKWARD See Fig 8 The direction and speed of movement is controlled by the motion control lever J Fig 8 e Starttractor with motion control lever in neutral position e Release parking brake Slowly move motion control lever to desired position OPERATION TO ADJUST MOWER CUTTING HEIGHT See Fig 9 The position of the attachment lift lever A dete
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47. When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine e Besure freewheel controlisin the transmission engaged position Sit on seat in operating position depress clutch brake pedal and set parking brake e Place motion control lever in neutral position e Move attachment clutch to DISENGAGED position e Move throttle control to choke position NOTE Before starting read the warm and cold starting procedures below Insert key into ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts move throttle control to fast position wait a few minutes and try again If engine still does not start move the throttle control back to the choke position and retry WARM WEATHER STARTING 50 F 10 C and above e When engine starts move the throttle control to the fast position e The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F 10 C and below e When engine starts allow engine to run with the throttle controlinthe choke position until the engine runs roughly then move throttle control to fas
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52. 1 Check wiring switches and connections If not corrected contact an authorized service center department Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle control in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in parts manual Clean around mandrels to open vent holes Turn switch ON Replace bulb s or lamp s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator Place freewheel control in engaged position See CLEANING in the maintenance section Replace motion drive belt Install axle key at rear wheel See TO REMOVE WHEEL in the Service and Adjustments section Move throttle control between half and full speed fast position before stopping engine Turn ignition key to ROS ON position See Operation section SERVICE NOTES 28 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL
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55. OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY 14 MAINTENANCE TRACTOR Always observe safety rules when performing any maintenance BRAKE OPERATION lf tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted See TO CHECK BRAKE in the Service and Adjustments section of this manual TIRES e Maintain proper air pressure in all tires See the sides of tires for proper PSI e Keep tires free of gasoline oil or insect control chemicals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM ROS See Fig 15 Be sure operator presence and reverse operation systems are working properly If your tractor does not function as described repair the problem immediately engine should not start unless the brake pedal is fully depressed and the attachment clutch control is in the disengaged position CHECK OPERATOR PRESENCE SYSTEM e Whenthe engine is running any attempt by the operator to leave the seat without fir
56. Position hole in arm over pin B on outside Insert end of link E into hole in front mower bracket and secure with washer and retainer spring 4 of tractor chassis and secure with retainer spring Repeat on opposite side of tractor Fig 24 Hook end of clutch cable spring Q into hole in idler Fig 22 arm R e Push clutch cable housing guide P into bracket slide ATTACH REAR LIFT LINKS C Lift rear corner of collar L onto guide and secure with retainer spring K mower and position slot in link assembly over pin D on rear mower bracket and secure with washer and Install belt on engine pulley m keepers G retainer spring Fig 25 IMPORTANT CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES e Raise attachment lift lever to highest position e If necessary adjust gauge wheels before operating Fig 23 mower as shown inthe Operation section of this manual e ATTACH FRONT LINK E Work from left side of trac tor Insert rod end of link assembly through front hole in tractor front Suspension bracket F 03042tex SERVICE AND ADJUSTMENTS TO LEVEL MOWER Make sure tires are properly inflated to the PSI shown on tires If tires are over or under inflated it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly VISUAL SIDE TO SIDE ADJUSTMENT See Fig 27 e With all tires properly inflated and if your lawn appe
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58. battery directly on concrete or damp surfaces 25 ENGINE FUEL SYSTEM IMPORTANT IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLOR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE e Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in mini mizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual CYLINDER S Remove spark plug s e Pour one ounce of oil through spark plug hole s into cylinder s e Turn ignition key to START position for a few seconds t
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66. to identify safety inform and or property damage ation about hazards which can hg FIRE indicates a hazard which if not avoided result in death serious injury could result in death serious injury and or and or property damage property damage OPERATION KNOW YOUR TRACTOR READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference EEE Our tractors conform to the applicable safety standards of the American National Standards Institute A ATTACHMENT LIFT LEVER Used to raise and lower the mower or other attachments mounted to your tractor B BRAKE PEDAL Used for braking the tractor and starting the engine C PARKING BRAKE Locks clutch brake pedal into the brake position D THROTTLE CHOKE CONTROL Used for starting and controlling engine speed E ATTACHMENT CLUTCH LEVER Used to engage the mower blades orother attachments mountedto yourtractor F IGNITION SWITCH Used for starting and stopping the engine G REVERSE OPERATION SYSTEM ROS ON POSITION Allows operation of mower or other powered attachment while in reverse H LIGHT SWITCH Turns the headlights on and off J MOTION CONTROL LEVER Selects the speed and direction of the tractor M FREEWHEEL CONTROL Disengages transmission for pushing o
67. will repair or replace any such part or accessory free of charge except for labor during that period The duration of all warranties herein applies only if the product is put to personal use around a household or residence If the product is put to any business use agricultural commercial or industrial then the duration of these warranties shall be 90 days after the date of purchase If any product is rented or leased then the duration of these warranties shall be 90 days after the date of purchase Exceptions Limitations Exclusions Customer Responsibilities Register the product immediately at the time of sale If the dealer does not register the product the customer must complete the product registration card in the literature package and return it to the Ariens Company or register the unit online at www ariens com To obtain warranty service the original purchaser must Perform the maintenance and minor adjustments explained in the owner s manual Promptly notify Ariens or an authorized Ariens service representative of the need for warranty service e Transport the product to and from the place of warranty service e Have the warranty service performed by an authorized Ariens service representative To find an Ariens authorized service representative contact Ariens at 655 W Ryan Street Brillion WI 54110 800 317 5898 920 756 2141 www ariens com Exceptions and Limitations e Batteries are warranted only
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69. 19 REPLACE HEADLIGHT BULB Raise hood e Pull bulb holder out of the hole in the backside of the grill e Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting e Check wiring TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY pee Fig 38 Raise hood e Unsnap headlight wire connector Stand in front of tractor Grasp hood at sides tilt toward engine and lift off of tractor e To replace reverse above procedure HEADLIGHT WIRE CONNECTOR Fig 38 24 ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary If adjustment is nec essary see engine manual TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjust ment should not be necessary If adjustment is necessary see engne manual TO ADJUST CARBURETOR Your carburetor is not adjustable If your engine does not operate properly due to suspected carburetor problems take your tractor to an authorized service center for repair and or adjustment STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used f
70. 2 TROUBLESHOOTING Faulty operator safety presence control system Worn bent or loose blade Mower deck not level Buildup of grass leaves trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Obstruction in clutch mechanism Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Engine speed too slow Travel speed too fast Wet grass Mower deck not level Lovv uneven tire air pressure Worn bent or loose blade Buildup of grass leaves trash under mower Mower drive belt worn Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves trash around mandrels Switch is OFF Bulb s or lamp s burned out Faulty light switch Loose or damaged wiring Blown fuse Bad battery cell s Poor cable connections Faulty regulator if so equipped Faulty alternator Freewheel control in disengaged position Debris on steering plate if equipped Motion drive belt worn damaged or broken Axle key missing Engine throttle control not set between half and full soeed fast position before stopping engine Reverse operation system ROS is not ON while mower or other attachmentis engaged 27 aa ee a sa 50105 ll Se Se da ou 00 eee NS m 1 CAUSE CORRECTION Engine continues
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78. Cca 230 Case Size Utr 45 55 Ft Lbs 62 75 Nm Gasoline Capacity And Type Oil Type Api Sg Sl Oil Capacity Spark Plug Ground Speed Mph Charging System Battery Blade Torque CONGRATULATIONS on your purchase of a new tractor It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily rem edy please contact your nearest authorized service center department We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor Follow the instructions under Maintenance and Stor age sections of this manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any un improved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator A spark arrester for the muffler is available through your nearest a
79. E GREAT DANE 35 31 Ariens Company 655 West Ryan Street Brillion WI 54110 1072 800 317 5898 www ariens com 2 WARNING A The engine exhaust from this product contains chemicals knovvn to the State of California to cause cancer birth defects or other reproductive harm uononpojdes p s qno1 s nne no souessieu ej g SUOUELLLOUELL p sne EI 1 SWWOD luluoJi eO 1814 Jed snuuo5 1 SeNnbiwiyo s npold s p 1u nuo 1Inpoud 99 in loui np yu w ddeyog LNAWASSILYSAV LO SUeUE MMM 8689 12 008 0201 01 IS IM uolllug y ns UeAY IS AA 999 Auedwoy susuy Le z azi n sNVd 1 3 GNYONAG WNOILVN 2332011 gSNALS TATA ANVdINOO SN zlaVy U DIS 1612 9170A ap UONOUOY Janbijdde s u an d sioun saijne p 09 sjiojp s p snoA aiueseb oa SNOA Janbijdde s sed zu an d suonauqlul Say se janbne ap suonpliuu s sed JUBSIIO NL U S e 9 5 2 l ridx nueieB ej y ywu j s a1JUeIeH ll oun su liy g nbildde s oieun2ngd uougeunn oun e uone depe p epueydew r ldul un nb u s ld e 9 10 ej IS aguere 93399 suep uuudx ll nb nne NO
80. E PROPER ASSEMBLY CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY e Install and tighten blade bolt securely 45 55 Ft Lbs torque IMPORTANT SPECIAL BLADE BOLT IS HEAT TREATED MANDREL ASSEMBLY BLADE BOLT SPECIAL Ki CENTER HOLE Fig 16 BATTERY Your tractor has a battery charging system which is sufficient for normal use However periodic charging of the battery with an automotive charger will extend its life Keep battery and terminals clean e Keep battery bolts tight Keep small vent holes open e Recharge at 6 10 amperes for 1 hour NOTE The original equipmentbattery on yourtractor is main tenance free Do not attempt to open or remove caps or cov ers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power e Raise seat Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor e Rinse the battery with plain water and dry e Clean terminals and battery cable ends with wire brush until bright Coat terminals with grease or petroleum jelly e Reinstall battery See REPLACING BATTERY in the Service and Adjustments section of this manual MAINTENANCE V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts i
81. ER Your engine will not run properly using a dirty air filter Ser vice air cleaner more often under dusty conditions CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers ENGINE COOLING SYSTEM See Fig 18 Debris may clog the engine s air cooling system Remove blower housing and clean the area shown to prevent over heating and engine damage CLEAN OUT CHAFF AND DEBRIS AIR SCREEN MAINTENANCE MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of use whichever comes first Spark plug type and gap setting is shown in Product Specifications section of this manual IN LINE FUEL FILTER See Fig 19 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacement is required e Withenginecool remove filter and plug fuel line sections e Place new fuel filter in position in fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline 17 CLEANING Clean engine battery seat finish etc of all foreign matter Cle
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84. NOT ACROSS HILL 15 DEGREES MAX WARNING To avoid serious injury operate your tractor up and down the face of slopes never across the face Do not mow yy lt slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill 29 Two Year Limited Consumer Lawn Tractor Warranty Ariens Company Ariens warrants to the original purchaser that Ariens brand consumer tractors will be free from defects in material and workmanship for a period of two years after the date of purchase An authorized Ariens dealer will repair any defect in material or workmanship and repair or replace any defective part subject to the conditions limitations and exclusions set forth herein Such repair or replacement will be free of charge labor and parts to the original purchaser except as noted below 90 Day Limited Warranty on Service Parts and Accessories Genuine Ariens brand service parts and accessories are warranted to be free from defects in material and workmanship for a period of 90 days after the date of purchase An authorized Ariens dealer
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88. PERATE MOWER Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine You must remain fully and centrally positioned in the seat to prevent the engine from hesitat ing or cutting off when operating your equipment on rough rolling terrain or hills Select desired height of cut with attachment lift lever Start mower blades by engaging attachment clutch control TO STOP MOWER BLADES Disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher on mowers So equipped or the deflector shield S in place See Fig 11 Fig 11 TO OPERATE ON HILLS CAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope e Choose the slowest speed before starting up or down hills e Avoid stopping or changing speed on hills e If slowing is necessary move throttle control lever to slower position e f stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake e Move motion control lever to neutral position IMPORTANT THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL POSITION WHEN THE BRAKE PEDAL IS DEPRESSED e Torestart movement slowly release parking brake and clutch brake pedal Slowly move motion control lever to slowe
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90. an debris from steering plate Debris can restrict clutch brake pedal shaft movement causing belt slip and loss of drive CAUTION Avoid all pinch points and movable parts See Fig 20 STEERING Sa PLATE ta S 7 A SCH y CAUTION il 4 WI POINTS L 1 STEERING SYSTEM DASH FENDER AND MOWER NOT SHOWN Fig 20 e Keep finished surfaces and wheels free of all gasoline oil etc e Protect painted surfaces with automotive type wax We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans mission are covered to keep water out Water in engine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower SERVICE AND ADJUSTMENTS WARNING TO AVOID SERIOUS INJURY BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS Depress brake pedal fully and set parking brake Place motion control lever in neutral position Place attachment clutch in DISENGAGED position Turn ignition key to STOP and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug REMOVE MOWER See Fig 21 Place attachment clutch in DISENGAGED position Lower attachment lift lever to its lowest position R
91. area for another ride and be run over or backed over by the machine Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may block your view of a child IV TOWING Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equipment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliances Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner Always place containers on the ground away from your vehicle when filling Remove gas powered equipment from the truck or trailer and
92. ars unevenly cut determine which side of mower is cutting lower With a 3 4 or adjustable wrench turn lift link adjust ment nut A to the left to lower LH side of mower or to the right to raise LH side of mower Turn nut left to lower mower Turn nut right to raise mower Fig 27 NOTE Each full turn of adjustment nut will change mower height about 3 16 Test your adjustment by mowing some uncut grass and visually checking the appearance Readjust if necessary until you are satisfied with the results PRECISION SIDE TO SIDE ADJUSTMENT See Fig 28 e With all tires properly inflated park tractor on level ground or driveway CAUTION Blades are sharp Protect your hands with gloves and or wrap blade with heavy cloth e Raise mower to its highest position e At both sides of mower position blade at side and measure the distance A from bottom edge of blade to the ground The distance should be the same on both sides 20 e If adjustment is necessary see step in Visual Adjust ment instructions above e Recheck measurements adjust if necessary until both sides are equal FRONT TO BACK ADJUSTMENT See Fig 29 amp 30 IMPORTANT Deck must be level side to side To obtain the best cutting results the mower blades should be adjusted so the front tip is 1 8 to 1 2 lower than the rear tip when the mower is in its highest position CAUTION Blades are sharp Prote
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94. cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Maintenance section of this manual e To change engine oil see the Maintenance section in this manual ADD GASOLINE Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to ensure fuel freshness CAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame IMPORTANT WHEN OPERATINGIN TEMPERATURES BELOW 32 F USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP ENSURE GOOD COLD WEATHER STARTING CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel sys tem of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur OPERATION TO START ENGINE See Fig 4
95. ct your hands with gloves and or wrap blade with heavy cloth e Raise mower to highest position e Position blade so the tip is pointing straight forward Measure distance B to the ground at front and rear tip of the blade Fig 29 e If front tip of blade is not 1 8 to 1 2 lower than the rear tip go to the front of tractor e With an 11 16 or adjustable wrench loosen jam nut A several turns to clear adjustment nut B e With a 3 4 or adjustable wrench turn front link adjust ment nut B clockwise tighten to raise the front of mower or counterclockwise loosen to lower the front mower LOOSEN ADJUST NUT B TO LOWER MOWER TIGHTEN ADJUST NUT B TO RAISE MOWER LOOSEN JAM NUT A FIRST Fig 30 NOTE Each full turn of the adjustment nut will change mower height about 1 8 e Recheck measurements adjust if necessary until front tip of blade is 1 8 to 1 2 lower than the rear tip e Hold adjustment nut in position with wrench and tighten jam nut securely against adjustment nut SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT See Fig 31 The mower blade drive belt may be replaced without tools Park the tractor on level surface Engage parking brake BELT REMOVAL Remove mower from tractor See TO REMOVE MOWER in this section of manual Work belt off both mandrel pulleys and idler pulleys e Pull belt away from mower BELT INSTALLATION Work belt around both mandrel
96. d Follow the instructions below to remove the tractor from the skid 4 WARNING Before starting read understand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects TO ROLL TRACTOR OFF SKID See Operation section for location and function of controls e Raise attachment lift lever to its highest position e Release parking brake by depressing clutch brake pedal e Place freewheel control in transmission disengaged position See TO TRANSPORT in the Operation section of this manual Holl tractor forward off skid e Remove banding holding the deflector shield up against tractor Continue with the instructions that follow CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance Reduce tire pressure to PSI shown on tires CHECK DECK LEVELNESS For best cutting results mower housing should be prop erly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS see the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn howto op
97. damage has occurred to affect the front wheel toe in or camber contact your nearest authorized service center department TO REMOVE WHEEL See Fig 35 Block up axle securely Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose e Repair tire and reassemble Onrear wheels only align grooves in rear wheel hub and axle Insert square key e Replace washers and snap retaining ring securely in axle groove e Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion RETAINING WASHERS RING AXLE COVER SQUARE KEY REAR WHEEL ONLY Fig 35 22 SERVICE AND ADJUSTMENTS TO START ENGINE WITH A WEAK BATTERY See Fig 36 WARNING Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the MAINTENANCE sec tion of this manual lf jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES
98. department Depress brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact an authorized service center department Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Raise cutting height reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Empty fuel tank and refill tank with fresh clean gas Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring See To Adjust Carburetor in Service Adjustments Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts PROBLEM to run when oper ator leaves seat with attachment clutch engaged Poor cut uneven Mower blades will not rotate Poor grass discharge esch Headlight s not working if so equipped Battery will not charge Loss of drive Engine back fires when turn ing engine OFF Engine dies when 1 tractor is shifted into reverse 000000 1
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100. e horizontal left to right and slide inside boot and onto adapter e Assemble large flat washer lock washer hex bolt and tighten securely Snap steering wheel insert into center of steering wheel e Remove protective materials from tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID aa INSERT BOLT LOCK WASHER LARGE FLAT WASHER STEERING WHEEL STEERING BOOT ASSEMBLY INSTALL SEAT See Fig 3 Adjust seat before tightening adjustment knob e Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor e Pivotseat upward and remove from the cardboard pack ing Remove the cardboard packing and discard e Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan e Push down on seat to engage shoulder bolts in slots and pull seat towards rear of tractor e Pivot seat and pan forward and assemble adjustment knob and flat washer loosely Do not tighten e Lower seat into operating position and sit in seat Slide seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down Get off seat without moving its adjusted position e Raise seat and tighten adjustment knob securely SHOULDER BOLTS Fig 3 NOTE You may now roll your tractor offthe ski
101. ed at the rear drawbar of tractor e Raise attachmentliftto highest position with attachment lift control TRANSMISSION ENGAGED e Move motion control lever to neutral position e Pull freewheel control out until the free wheel control rod locks in extended position Do not push or tow tractor at more than two 2 MPH e To reengage transmission reverse above procedure NOTE Freewheel control will automatically disengage when the brake clutch pedal is depressed NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac tor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the fac tory already filled with summer weight oil e Check engine oil with tractor on level ground Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill For
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103. erate your tractor check to see that the brake is operating properly See TO CHECK BRAKE in the Service and Adjustments section of this manual Y CHECKLIST BEFORE YOU OPERATE YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST v Al assembly instructions have been completed No remaining loose parts in carton v Battery is properly prepared and charged Y Seat is adjusted comfortably and tightened securely v Alltires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling v Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers v Check wiring See that all connections are still secure and wires are properly clamped V Before driving tractor be sure freewheel control is in transmission engaged position see TO TRANS PORT in the Operation section of this manual WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline V Become familiar with all controls their location and function Operate them before you start the engine v Be sure brake s
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105. f they begin to slip from wear TRANSAXLE MAINTENANCE The transaxle was sealed at the factory and fluid mainte nance is not required for the life of the transaxle Should the transaxle ever leak or require servicing contact your nearest authorized service center department ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES m O C F 20 0 30 32 40 60 80 100 C 30 20 10 0 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE NOTE Although multi viscosity oils 5VV30 10VV30 etc improve starting in cold weather they will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 50 hours of operation or at least once a year ifthe tractor is not used for 50 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Fig 17 Determine temperature range expected before oil change All oil must meet API service classification C e Be sure tractor is on level surface e Oil will drain more freely when warm Catch oil in a suitable container e Rem
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107. for a period of 12 months after date of purchase on a prorated basis For the first 90 days of the warranty period a defective battery will be replaced free of charge If the applicable warranty period is more than 90 days Ariens will cover the prorated cost of any defective battery for up to 12 months after the date of purchase ARIENS COMPANY Con_Tractor_2009 GRAVELY STENS LOCKE NATIONAL MOWER BYNORM EVERRIDE GREAT DANE 34 30 Exclusions Items Not Covered by This Warranty Engines and engine accessories are covered only by the engine manufacturer s warranty and are not covered by this warranty e Parts that are not genuine Ariens service parts are not covered by this warranty following maintenance service and replacement items are not covered by this warranty unless they are noted in the Limitations section above lubricants spark plugs oil oil filters air filters fuel filters brake linings brake arms shoes runners belts scraper blades shear bolts mower blades mower vanes headlights light bulbs knives cutters Any misuse alteration improper assembly improper adjustment neglect or accident which requires repair is not covered by this warranty e This warranty applies only to products purchased in the United States including Puerto Rico and Canada In all other countries contact place of purchase for warranty information Disclaimer Ariens may from time to time change t
108. ght so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 14 Fig 14 If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when mow ing to assure better mowing performance and proper discharge of material Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used MAINTENANCE MAINTENANCE BEFORE 557 EVERY EVERY EVERY BEFORE 1 5 yiv j j KLK j LL _ j j sli 101 j W Jv iyi jj j S T _ jJ W Ww Jj j ee _ j A j 6 01 LL W Je Clean Debris Off Steering Plate asss _ jJ T w j J _ O E 12 sgi vi J j j 08 _ j v li _ j Sef 018218 Clean Air Filter j o LL Ki r j r ivi j j Y _ WR E WE 4 0 iyl 1 1 1 iv 1 Change more often when operat
109. he design of its products Nothing contained in this warranty shall be construed as obligating Ariens to incorporate such design changes into previously manufactured products nor shall such changes be construed as an admission that previous designs were defective LIMITATION OF REMEDY AND DAMAGES Ariens Company s liability under this warranty and under any implied warranty that may exist is limited to repair of any defect in workmanship and repair or replacement of any defective part Ariens shall not be liable for incidental special or consequential damages including lost profits Some states do not allow the exclusion of incidental or consequential damages so the above limitation or exclusion may not apply to you DISCLAIMER OF FURTHER WARRANTY Ariens Company makes no warranty express or implied other than what is expressly made in this warranty If the law of your state provides that an implied warranty of merchantability or an implied warranty of fitness for particular purpose or any other implied warranty applies to Ariens Company then any such implied warranty is limited to the duration of this warranty Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you This warranty gives you specific legal nghts and you may also have other nghts which vary from state to state ARIENS COMPANY Con_Tractor_2009 GRAVELY STENS LOCKE NATIONAL BYNORM EVERRID
110. ing under a heavy load or in high ambient temperatures 3 Replace blades more often when mowing in sandy soil 5 See Cleaning in Maintenance Section 2 Service more often when operating in dirty or dusty conditions 4 Not required if equipped with maintenance free battery GENERAL RECOMMENDATIONS LUBRICATION CHART The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual CU SPINDLE ZERK 0 SPINDLE ZERK Some adjustments will need to be made periodically to FRONT E properly maintain your tractor 5706 BEARING At least once a season check to see if you should make ZERK ZERK any of the adjustments described in the Service and Adjustments section of this manual D STEERING 2 ENGINE e Atleast once a year you should replace the spark plug 55 clean or replace air filter and check blades and belts TEETH for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE Check engine oil level Check brake operation General Purpose Grease EE e 2 Refer to Maintenance ENGINE Section aa IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS Check for loose fasteners LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE
111. knife 2 7 16 wrenches Tire pressure gauge 2 1 2 wrenches Pliers 1 9 16 wrench When right or left hand is mentioned in this manual it means when you are in the operating position Seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON Remove all accessible loose parts and parts cartons from carton Cut along dotted lines on all four panels of carton Remove end panels and lay side panels flat e Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID TO CHECK BATTERY See Fig 1 e Lift seat to raised position NOTE If this battery is put into service after month and year indicated on label label is located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in Maintenance section of this manual for charging instructions e For battery and battery cable installation see RE PLACING BATTERY in the Service and Adjustments section in this manual TO INSTALL STEERING WHEEL See Fig 2 ASSEMBLE EXTENSION SHAFT AND BOOT Slide extension shaft onto lower steering shaft e Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL e Position front wheels of the tractor so they are pointing straight forward e Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension e Position steering wheel so cross bars ar
112. o distribute oil e Replace with new spark plug s OTHER Do not store gasoline from one season to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e f possible store your tractor indoors and cover it to give protection from dust and dirt Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration Sete SS hk oe OV SS 2 TROUBLESHOOTING CAUSE CORRECTION Out of fuel Engine not CHOKED properly Engine flooded Bad spark plug Dirty air filter Dirty fuel filter Water in fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment 1 Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or sta
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114. oll belt off engine pulley M and belt keepers G Remove retainer spring K slide collar L off and push housing guide P out of bracket Remove clutch cable spring Q from idler arm R Disconnect front link E from mower remove retainer spring and washer Go to either side of mower and disconnect mower Suspension arm A from chassis pin B and rear lift link C from rear mower bracket D remove retainer springs and washers CAUTION AFTER REAR LIFT LINKS ARE DISCONNECTED THE ATTACH MENT LIFT LEVER WILL BE SPRING LOADED HAVE A TIGHT GRIP ON LIFT LEVER WHEN CHANGING POSITION OF THE LEVER Slide mower out from under right side of tractor 18 IMPORTANT IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED ON THE TRACTOR REMOVE THE FRONT LINK E AND REAR LIFT LINKS C FROM TRACTOR AND HOOK THE CLUTCH SPRING Q INTO THE CABLE GUIDE ON FRONT EDGE OF LOWER DASH TO INSTALL MOWER See Fig 21 26 Be sure tractor is on level surface and engage parking brake e Lower attachment lift lever to its lowest position CAUTION LIFT LEVER IS SPRING LOADED HAVE A TIGHT GRIP ON LIFT LEVER LOWER IT SLOWLY AND ENGAGE IN LOWEST POSITION NOTE Be sure mower side suspension arms A are point ing forward before sliding mower under tractor e Slide mower under tractor until it is centered under tractor 03042tex SERVICE AND ADJUSTMENTS ATTACH MOWER SIDE SUSPENSION ARMS A TO CHASSIS
115. or 30 days or more WARNING Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean it thor oughly remove all dirt grease leaves etc Store ina clean dry area Clean entire tractor See CLEANING in the Mainte nance section of this manual e Inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual Lubricate as shown in the Maintenance section of this manual e Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary Touch up all rusted or chipped paint surfaces sand lightly before painting 551517 Fully charge the battery for storage e After a period of time in storage battery may require recharging To help prevent corrosion and power leakage during long periods of storage battery cables should be dis connected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS in the Mainte nance section of this manual e After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals e battery is removed from tractor for storage do not store
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117. ove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil CAUTION If engine has been operated for an extended period of time immedi ately prior to draining oil oil will be hot Slide oil drain extension under oil drain hole drain hole may be flush with or protrude from engine block side wall e sure back face of oil drain extension is flush with engine side wall e Make sure bottom lip of oil drain extension is lined up with bottom of oil drain hole e Position a container to catch oil directly under front end of oil drain extension Slide a 1 2 12 point socket mounted on an extension onto oil drain plug OIL DRAIN EXTENSION Fig 17 e Loosen plug while holding the oil drain extension firmly in place Drain oil into container e After oil has drained completely reinstall oil drain plug Do not tighten more than 13 Ft Lb s e Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this manual Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick Tighten cap onto the tube securely when finished ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year AIR FILT
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119. pulleys and idler pul leys Ensure belt is in all pulley grooves and inside all belt guides Install mower See To Install Mower in this section of manual IDLER PULLEYS MANDREL PULLEY MANDREL PULLEY TO REPLACE MOTION DRIVE BELT See Fig 32 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest BELT REMOVAL 1 Remove mower See TO REMOVE MOWER section in this manual NOTE Observe entire motion drive belt and position of all belt guides and keepers 2 Remove belt from stationary idler A and clutching idler B 3 Remove belt from centerspan idler C 4 Pull belt slack toward rear of tractor Remove belt upwards from transaxle input pulley D 5 Remove belt downward from engine pulley E 6 Slide belt toward rear of tractor off the steering plate F and remove from tractor BELT INSTALLATION 1 Install new belt from tractor rear to front over the steer ing plate F and above clutch brake pedal shaft G 2 Pull belt toward front of tractor and roll belt onto engine pulley E 3 Pull belttovvard rear of tractor Carefully work belt down around transaxle input pulley D Be sure belt is inside the belt keeper 4 Install belt on centerspan idler C 5 Install belt through stationary idler A and clutching idler B 6 Make sure belt is in all pulley grooves and in
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121. r slowly towing the tractor with the engine off OPERATION WEAR YOUR FORESIGHT IS BETTER THAN NO SIGHT The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs We recommend standard safety glasses or a wide vision safety mask worn over spectacles HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 5 Your tractor is equipped with an operator presence sens ing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine Depress clutch brake pedal B into full BRAKE posi tion and hold e Place parking brake lever C in ENGAGED position and release pressure from clutch brake pedal Pedal should remain in BRAKE position Ensure parking brake will hold tractor securely STOPPING See Fig 6 MOWER BLADES To stop mower blades place attachment clutch control in the DISENGAGED position eh ATTACHMENT CLUTCH SWITCH DISENGAGED qa ATTACHMENT d CLUTCH SWITCH ENGAGED Fig 6 GROUND DRIVE stop ground drive depress brake pedal all the way down e Move motion control lever J to neutral position ENGINE e Move throttle control D between half and full speed fast position NOTE
122. refuel it on the ground If this is not possible then refuel such equipment with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immedi ately Never overfill fuel tank Replace gas cap and tighten securely SAFETY RULES Safe Operation Practices for Ride On Mowers A GENERAL SERVICE Never operate machine in a closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing If you strike a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge chute frequently and replace with manufacturer s rec ommended parts when necessary Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Be sure the area is clear of bystander
123. rmines the cutting height Fig 9 e Put attachment lift lever in desired cutting height slot The cutting height range is approximately 1 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed e The average lawn should be cut to approximately 2 1 2 during the cool season and to over 3 during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance grass over 6 in height should be mowed twice Make the first cut relatively high the second to desired height TO ADJUST GAUGE WHEELS See Fig 10 Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions NOTE Adjust gauge wheels with tractor on a flat level surface e Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in the Operation section of this manual e With mower in desired height of cut position gauge wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole as shown and tighten securely e Repeatfor opposite side installing gauge wheel in same adjustment hole 11 TO O
124. rter Faulty operator presence switch es Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOKE position Build up of grass leaves trash under mower Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel Spark plug wire loose 10 Dirty engine air screen fins 11 Dirty clogged muffler 12 Loose or damaged wiring 13 Carburetor out of adjustment 14 Engine valves out of adjustment 15 Worn bent or loose blade 1 Bent blade mandrel 2 Loose damaged part s 3 26 Nea Ser 9 o Ch p e Gei 00 aS Sef RPT 0 00 ux O N gt Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Clean replace air filter Replace fuel filter Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Empty fuel tank and refill tank with fresh clean gas Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center
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126. s before operat ing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Keep children out ofthe mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Mow up and down slopes 15 Max not across Choose a low ground speed so that you will not have to stop or shift while on the slope Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible PRODUCT SPECIFICATIONS 1 50 Gallons Unleaded Regular SAE 10W 30 Above 32 F SAE 5W 30 Below 32 F VV Filter 56 Oz W O Filter 48 Oz Champion RC12YC Gap 030 Forward 5 2 Reverse 2 9 3 Amps Battery 5 Amps Headlights Amp Hr 28 Mine
127. side all belt guides and keepers 7 Install mower See TO INSTALL MOWER section in this manual SERVICE AND ADJUSTMENTS TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT See Fig 33 and 34 The motion control lever has been preset at the factory and adjustment should not be necessary Engage the freewheel control lever See TO TRANS PORT in the Operations section of this manual e Move the motion control lever until the unit rolls freely e While holding motion control lever in place loosen the adjustment bolt e Move motion control lever to the neutral lock gate position e Tighten adjustment bolt securely NOTE If additional clearance is needed to getto adjustment bolt move mower deck height to the lowest position MOTION CONTROL ER After above adjustment is made ifthe tractor does not reach full forward or reverse speed at the furthest motion control lever location for forward and reverse follow these steps Lower attachment lift lever to it s lowest position e Move the shift plate on front of transmission so that the extruded area centerline is in line with the dynamic brake arm See Fig 34 e While holding motion control lever in place loosen the adjustment bolt Move motion control lever to the neutral lock gate position e Tighten adjustment bolt securely a
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129. st setting e all turns slowly OPERATION REVERSE OPERATION SYSTEM ROS Your tractor is equipped with a Reverse Operation System ROS Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS ON position A WARNING Backing up with the attachment clutch en gaged while mowing is strongly discouraged Turning the ROS ON to allow reverse operation with the attachment clutch engaged should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged Do not mow in reverse unless absolutely necessary USING THE REVERSE OPERATION SYSTEM See Fig 12 Only use if you are certain no children or other bystanders will enter the mowing area e Move motion control lever to neutral N position e With engine running turn ignition key counterclockwise to ROS ON position Look down and behind before and while backing Slowly move motion control lever to reverse R posi tion to start movement e When use of the ROS is no longer needed turn the ignition key clockwise to engine ON position 02820 ENGINE ON POSITION NORMAL OPERATING ROS ON POSITION Fig 12 TO TRANSPORT See Fig 13 When pushing or towing your tractor be sure to disengage transmission by placing freewheel control in freewheeling position Free wheel control is locat
130. st setting the parking brake should shut off the engine e When the engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine e The attachment clutch should never operate unless the operator is in the seat CHECK REVERSE OPERATION ROS SYSTEM e When the engine is running with the ignition switch in the engine ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should shut off the engine e When the engine is running with the ignition switch in the ROS ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should NOT shut off the engine 02825 ENGINE ON POSITION NORMAL OPERATING ROS ON POSITION Fig 15 15 BLADE CARE For bestresults mower blades must be keptsharp Replace bent or damaged blades CAUTION Use only a replacement blade ap proved by the manufacturer of your tractor Using a blade not approved by the manu facturer of your tractor is hazardous could damage your tractor and void your warranty BLADE REMOVAL See Fig 16 e Raise mower to highest position to allow access to blades NOTE Protect your hands with gloves and or wrap blade with heavy cloth e Remove blade bolt by turning counterclockwise Install new or resharpened blade with stamped THIS SIDE UP facing deck and mandrel assembly IMPORTANT TO ENSUR
131. t position This may require an engine warm up period from several seconds to several minutes depending on the temperature AUTOMATIC TRANSMISSION WARM UP e Before driving the unit in cold weather the transmission should be warmed up as follows e Be sure the tractor is on level ground e Place the motion control lever in neutral Release the parking brake and let the clutch brake slowly return to operating position e Allow one minute for transmission to warm up This can be done during the engine warm up period e The attachments can also be used during the engine warm up period after the transmission has been warmed up NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F 0 C the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual 13 OWING TIPS Tire chains cannot be used when the mower housing is attached to tractor Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trimming Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the tractor This will result in a more even distribution of clippings and more uniform cutting When mowing large areas start by turning to the ri
132. the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating machine Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage ll SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it Mow up and down slopes not across Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop or shift while on the slope Do not mow on wet grass Tires may lose
133. traction Always keep the machine in gear when going down slopes Do not shift to neutral and coast downhill Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating machine with grass catchers or other attachments they can affect the Stability of the machine Do no use on steep slopes Do not try to stabilize the machine by putting your foot on the ground Do not mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in A lll CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out ofthe mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing
134. u s41 4379384 unod Hls p sn mneu g sio ul lxn p el 101 4 6 295 SIEI SIO P SIOJ xn p ej Z A D snos Od 9 4 2 9 4 5 Squay IS JUSWUSPUSI N l INOd S eEYNSOI sin ji uu s inod 1u Anos Z PUOL pneuo5 UOSIES gj uepuad Od Wd 9 2 snid g UOSIeS ej JuUepued od Z 1 Z WO GE g g np o pop snol d eg snpuo 1405 inb qu u p s d41 S D sn mneu B np suonipuo s p sneo p Jobueu lu leunod s 19 s Anyeulxoldde 1uos sin neu sey Sed ayosew ou in louu puenb awe op ll l X g ure Np s ns w 5 9 s od p wo 91701 6 od 2 1 wo L8 op 159 dno ap Jneyney beid e7 Ms p in mneu EI g uepuods 1109 ej suep Joel l ZBOL S9DPL INS s p S AB 4 UD sipuup Z S Inpuo l N S psnid ps o s ysuepun 981 l Sjewef z siln N LNSINSSSILYSAV LL HOA nat e A Is N I S aqudy sssewe SUBS no n 15 J p l SUBS sn puo ej Sed z s ln N NOILNSLLV 34AVHg4d uoni sod toss ooe p abeAeiquie p El 2 06 094 4Sn46dNOL4054NV1541441444V4Nn1Od 3JJAVH8SIN3 uoni
135. uthorized service center department In the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands TABLE OF CONTENTS SAFELY Eeer 2 3 PRODUCT SPECIFICATIONS 4 CUSTOMER RESPONSIBILITIES 4 ASSEMBLY E 6 7 OPERATION l bbad 8 13 MAINTENANCE SCHEDULEF 14 MAINTENANCE 14 17 SERVICE AND ADUUSTMENTS 18 24 2105 lan 25 TROUBLESHOOTING 26 27 VARLANIB 30 31 UNASSEMBLED PARTS Steering Wheel oN Steering 1 Large Wheel Insert L Washer T p 1 Hex Bolt be fy steering Steering Wheel Extension Adapter Steering Boot Shaft Washer Knob mi Slope Sheet 1 ams Drain Tube For Future Use A ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to ensure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 1 5 16 wrench Utility
136. y JUBLUBUUONOUO 01095 ej suep 21 OW 51 U01l998S El 5 20 o4u ss p 11 0 l z ssi duu ti Q ost O ON OO 41 Pl El cl Ol vA oi ON NO L o o o OF GN 92 naow s dednos s37 JNeyesnqued 97 ayoR s abejqeo 97 858 NO ales 1 Sage 1409 1 np siweL aBeunyye p ai6nog ej ins ayoR un suep nea ap A lll lA NO ayes Bouesse7 ayes 52u ss p l sn n1o J p 1s abewnyye p ai6nog 87 ayes Inu seq inu p DE A N 5 HE sn puo ej snos suq p s n aquey p uonelnun e un e A 4 uonsod ej is 266 s p pueuuulo5 e7 apides 4011 sees n puo D SS HA ej q y p don z puo snoA xn n15 j p 1s l NO piou jos T Beuuuuopu no u og s ofge 97 s pouuioo JUOS op s u oq S eld e no lq e u neg xn n1o J p 1s n np u s ud EI 81581 p Inb xn n15 j p 1s Iin ueuu p l no aplousgjos T xn n1 o j p 1s beulnile p 4n9joejU0d ae
137. y allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of bystanders before operating Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when crossing gravel surfaces Do not operate machine without the entire grass catcher discharge chute or other safety devices in place and working SAFETY RULES Safe Operation Practices for Ride On Mowers DANGER THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH 4 Slovv dovvn before turning Never leave a running machine unattended Alvvays turn off blades set parking brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge chute Operate machine only in daylight or good artificial light Do not operate the machine while under
138. ystem is in safe operating condition v Be sure Operator Presence System and Reverse Op eration System ROS are working properly See the Operation and Maintenance sections in this manual SS OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning R N H L N e REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION SWITCH D 8 g ENGINE OFF REVERSE ENGINEON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE OPERATION LOCKED UNLOCKED SYSTEM ROS l l w L A OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT LIGHT Rus ATTACHMENT ATTACHMENT CLUTCH DISENGAGED CLUTCH ENGAGED DANGER KEEP HANDS KEEP AREA CLEAR SLOPE HAZARDS AND FEET AWAY SEE SAFETY RULES SECTION ay E D DANGER indicates a hazard which if not avoided LIGHTS ON will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury FREE WHEEL doma modes only CAUTION indicates a hazard which if not avoided might result in minor or moderate injury A CAUTION when used without the alert symbol indicates a situation that could result in damage Failure to follow instructions could result in serious injury or HOT SURFACES indicates a hazard which death The safety alert symbol enn H not avoided could result in death serious injury is used

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