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AGFA ATCA-C110/1G Automobile Accessories User Manual

1. 4 Remove the left and right firebox corners 5 Remove the six 6 T 20 screws that hold the burner in place three 3 along the top and three 3 along the bottom 6 Lift the burner straight up then out Figure 9 Removing Burner To re install the burner follow steps 1 6 in reverse When placing the burner back in the unit ensure that the venturi box under the burner is lined up FUEL CONVERSION TO BE INSTALLED BY A QUALIFIED SERVICE AGENCY ONLY Please read and understand these instructions before installing Warning This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer s instructions and all applicable codes and requirements of the authority having jurisdiction If the information in these instructions is not followed exactly a fire explosion or production of carbon monoxide may result causing property damage personal injury or loss of life The qualified service agency is responsible for the proper installation of this kit The installation is not proper or complete until the operation of the converted appliance is checked as specified in the manufacturer s instructions supplied with the kit Kit Parts List 1 Orifice NG 39 DMS or LP 53 DMS 1 Pilot Injector NG 0 62 mm LP 0 35 mm 1 Installation instruction sheet 1 Conversion label Carefully inspect all parts supplied with this conversion kit If any parts have bee
2. 7 Convert the SIT gas valve a Remove the black protection cap from the HI LO knob by hand shown in Figure 10 Figure 10 Removing 5 nm i b Insert a 7 32 or 4 mm Allen wrench into the valve cap hexagonal key way of the screw see Figure 11 rotate it counter clockwise until it is free and extract it c Check that the screw is clean and if necessary remove dirt d e KN Flip the screw refer to Figure 12 KN Using the Allen wrench as shown in Figure 11 rotate the screw clockwise until a torque of 9 inch Ibs WARNING Do not over tighten the screw It is recommended that you grip the S wrench by the short side f Verify that if the conversion is from NG to LPG the screw must be re assembled with the red o SLU ring visible refer to Figure 13 If the conversion Figure 11 Removing valve is from LPG to NG the red o ring of the screw L_ screw must be not visible Figure 12 Flip valve screw 10 11 12 13 MAINTENANCE AND SERVICE Red o ring Red o ring is not visible is visible g Re attachthe black protection cap that was removed in step a Figure 10 LPG Configuration NG Configuration Figure 13 O ring on valve screw Reinstall the burner brick panels log set embers and glass door Also refer to SECONDARY INSTALLATION INSTALLING LOG SET AND EMBERS in your Owner s Manual When re installing the burner ensure that the burner to pilot hood relatio
3. Fan Air movement that increase and decreases with the speed of the blower The blower is pushing the heat from the fireplace into the room Gas Control Valve Dull click when turning on or off this is the valve opening and closing MAINTENANCE AND SERVICE ROUTINE MAINTENANCE At least once a year run through the following procedures to ensure the system is clean and working properly Check the burner to see if all the ports are clear and clean Check the pilot to make sure it is not blocked by anything The pilot flame should be blue with little or no yellow on the tips Warning Clearances must be sufficient to allow access for maintenance and service Warning Failure to position the parts in accordance with this manual or failure to use only parts specifically approved with this appliance may result in property damage or personal injury The venting system must be periodically examined it is recommended the examination is done by a qualified agency CLEANING THE GLASS When the fireplace has cooled remove the face of the fireplace along with the glass See MAINTENANCE AND SERVICE GLASS DOOR REMOVAL Check the gasket material on the back of the glass making sure that it is attached and intact During a cold start up condensation will sometimes form on the glass This is a normal condition with all fireplaces However this condensation can allow dust and lint to cling to the glass surface Initial paint curing of the applia
4. vent to the outside of the building envelope Never vent to another room or inside the building Make sure the specified vent pipe is used properly sized and of adequate height to provide sufficient draft Inspect the venting system annually for blockage and signs of deterioration WARNING Failure to position the parts in accordance with the diagrams in this booklet or failure to use only parts specifically approved with this appliance may result in property damage or personal injury WARNING Do not operate with the glass front removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person e Never use solid fuels such as wood paper cardboard coal or any flammable liquids etc in this appliance e Do not use this heater if any part has been under water Immediately call a qualified service technician to inspect the heater and to replace any part of the control or gas control systems that have been under water e Do not abuse the glass by striking it or slamming the door shut TABLE OF CONTENTS Safety Precaution Sisse esnan EEEE eu rtt ee dad RR 2 Table ek CONES crc S 3 Codes oio TETTE nger Ve eege 4 le ee T 5 OUER 5 Rating Label Foro voe P S 5 EE DECHE HEET eege ee 6 leg Beil lee fe HOP TS sarerea nnna ENa EAE E Mw t 6 Pilot IG te Dc Et 7 D gc em TT n 7 ee airo at EE EEE A EE aE OENE 7 Bu
5. 8 Selkirk Metalbestos Direct Temp 4 6 5 8 Simpson Dura Vent Direct Vent GS 4 6 5 8 particular requirements WARNING Do not mix parts from different vent manufacturers systems 19 INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY EXCEPTION TO WARNING This product has been evaluated by Intertek for using a Direct Vent GS starting collar in conjunction with Secure Vent Direct Temp and Ameri Vent Direct venting systems Use of these systems with the Direct Vent GS starting collar is deemed acceptable and does not affect the Intertek WH listing of the appliance Table 6 Vent part numbers Must state if galvanized or black wanted PART NUMBERS 905 m sem 39m ees e Leen seres es os e sens ses isa anced ADT HKA SVOSHK ADHTK1 Horizontal termination kit SD Basic Kit SEL Kit A SC Standard Kit a i poro 11 to 14 56 pipe adjustable 4DT AJ 4D12A 4 to 10 pipe adjustable j SV4LA12 1 to 12 pipe adjustable f i T gt T a EN D Flashing 0 12 to 6 12 roof pitch 4DF12 Flashing 7 12 to 12 12 roof pitch SV4FA SV4FB SV4F SV4CGV Flashing 1 12 to 7 12 roof pitch i Flashing 8 12 to 12 12 roof pitch Flat flashing NN PE ws 4DT AF12 2 E CS 4DT VC 4DT HVC 4DT HC 4DT HHC 4DT VKC Vertical termination igh wind vertical termination SV4CHC Horizontal square termination High wind horizontal termination SVOFAK 4DVTK Ve
6. Figure Place fan in lower area of unit behind the controls see Figure 54 59 Using two 2 T 20 screws attach the fan control box to the ignitor control panel refer to Figure 56 Before tightening the screws ensure that the thermal switch on top of the box firmly contacts the firebox bottom Plug the fan into the hard wired electrical box outlet refer to Figure 57 that was installed in the INITIAL INSTALLATION INSTALLATION OF ELECTRICAL OUTLET FOR OPTIONAL FAN Kit Figure 56 Install Fan Control Box Figure 57 Plug In Fan Kit TROUBLE SHOOTING Possible Cause Solution o The main burner does not The gas valve may not be on Check that the gas control knob is in the ON position ignite when called for Thermostat is not calling for e Adjust the thermostat several degrees above ambient heat temperature Problem with gas valve Use a DC voltmeter to measure the voltage across the TPTH and TP terminals Main operator voltage Open circuit gt 325mV Closed circuit gt 100mV e If voltage is not present check the control circuit for proper operation e If proper control system voltage is present replace the gas control Spark will not light the pilot Defective piezo ignitor e Check connections to ignitor after repeatedly pressing the e If ignitor connections are good but no spark replace spark ignitor ignitor Broken spark electrode e Check for broken ceramic insulation replace electro
7. H and against the grate The top half of the log must rest against the back log see Figure 43 The center spot shown in Figure 43 is a knot in the back log for the left center log to rest against Ensure the log does not block any burn ports SECONDARY INSTALLATION rdiet Figure 47 Once the logs are in p place the embers can be placed EE WEM ono and around the burner to create a realistic look Bags of ceramic fiber embers and rock wool are provided The ceramic fiber comes in chunks that are about 2 inches 5 1 cm long Place them irregularly around the burner When there is a sparse but even layer of d embers spread the rock wool in the same manner Razas d he Figure 47 Completa log set up with embers WARNINGS DO NOT pack this ember material as this could create an unsafe condition The pieces should be lightly placed so they don t block any of the burner ports DO NOT allow any of the embers to rest against the pilot assembly Caution Use only the type of ember material supplied with this fireplace Due to the irregular size of the ember material there may be more than required Use of other foreign materials on the burners may create dangerous conditions Figure 48 The DV36 burning with a good Kee flame NOTE While the glass is still removed it is n recommended that the ET ug gas line be purged by BW lighting the pilot When lighting the gi fireplace for the first S time since th
8. Massachusetts Wn Other Massachusetts code requirements Flexible connector must not be longer than we 36in a shut off valve must be installed only direct vent sealed combustion products C A S US are approved for bedrooms bathrooms A carbon monoxide detector is required in all hock ve rooms containing gas fired direct vent appliances 50 927 SAFETY PRECAUTIONS FOR SAFE INSTALLATION AND OPERATION OF YOUR ENVIRO HEATER PLEASE CAREFULLY READ THE FOLLOWING INFORMATION e All ENVIRO gas fired appliances must be installed in accordance with their instructions Carefully read all the instructions in this manual first Consult the building authority having jurisdiction to determine the need for a permit prior to commencing the installation e NOTE Failure to follow these instructions could cause a malfunction of the fireplace which could result in death serious bodily injury and or property damage e Failure to follow these instructions may also void your fire insurance and or warranty GENERAL e Installation and repair should be done by a qualified service person The appliance should be inspected before the first use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative the control compartments burners and circulating air passageways of the appliance be kept clean e Due to high temperatures the
9. Termination Cap amp Air Supply Inlet G Gas Meter ZZ Restriction Zone Termination not allowed Figure 24 Vent Termination Restrictions refer to Table 4 Table 4 Vent termination clearances refer to Figure 24 12 in 30 cm Clearance above grade verandah porch deck or balcony B 12 in 30 cm 9 in 23 cm Clearance from window or door that may be opened C 12 in 30 cm Clearance from permanently closed window to prevent condensation 24 in 60 cm Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 ft 60 cm from center line of terminal 18 in 45 cm Clearance to unventilated soffit 12 in 30 cm Clearance to outside corner 12 in 30 cm Clearance to inside corner 3 ft 91 cm within a height of 3 ft 91 cm within a height of Clearance to each side of center line extended above 15 ft 4 5 m above the meter 15 ft 4 5 m above the meter meter regulator assembly regulator assembly regulator assembly 3 ft 91 cm 3 ft 91 cm Radial clearance around service regulator vent outlet J 12 in 30 cm 9 in 23 cm Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance K 6 ft 1 83 m 3 ft 91 cm above if within 10 Clearance to mechanical air supply inlet ft 3 m horizontally L 7ft 2 13m 7 ft 2 13 m t Clearance above paved sidewalk or paved driveway located on public property 1
10. appliance should be located out of high traffic areas and away from furniture and draperies Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burn or clothing ignition e Young children should be carefully supervised when in the same room as the appliance e Clothing or other flammable materials should not be placed on or near the appliance FOR YOUR SAFETY e Installation and service must be performed by a qualified installer service agency or gas supplier e This installation must conform to local codes or in the absence of local codes to the current CAN CGA B149 installation code Canada or National Fuel Gas Code ANSI Z223 1 2 USA e To prevent injury do not allow anyone who is unfamiliar with the stove to operate it e To prevent injury if the pilot or pilot and burners have gone out on their own open the glass door and wait 5 minutes to air out before attempting to re light the stove e Always keep the area around these appliances clear of combustible material gasoline and other flammable liquids and vapours e These appliances should not be used as a drying rack for clothing or for hanging Christmas stockings decorations e Due to the paint curing on the stove a faint odor and slight smoking will likely be noticed when the stove is first used Open a window until the smoking stops Always connect this gas stove to a vent system and
11. firebox until it is tight against the right side of the center panel Ensure the panel is behind the top tab see Figure 50 5 Bend up the right bottom tab until it touches the bottom of the right E see Figure 52 and press the top right tab tight against the top of the panel see Figure 51 6 Repeat steps 4 and 5 for the left panel 7 Install the log set refer to SECONDARY INSTALLATION LOG SET AND EMBER INSTALLATION and glass door To Remove Panels 1 Pull the bottom and top tabs away from the side panels 2 Carefully slide the side panels out towards the front do not slide the panels on the tabs 3 Push the center panel straight up about 1 4 inch 5 mm pull the bottom out past the ledge then pull the panel down until it is past the bottom of the baffle Remove panel from firebox Figure 51 Top Tab For Right Panel Figure 52 Bottom Tab For Right Panel 32 SECONDARY INSTALLATION QUALIFIED INSTALLERS ONLY OPTIONAL FAN KIT INSTALLATION The optional fan is thermostatically controlled and it will not operate if the appliance is cold A few minutes after the appliance is lit and the variable speed control is set at a desired setting the fan will automatically turn on The fan will automatically turn off a few minutes after the appliance is shut off The fireplace must be electrically mM connected and grounded in accordance with local codes or in the absence of local codes with the cur
12. ideal as they tend to disrupt air movement Using 45 elbows is preferable to using 90 elbows Also a shorter vent system will perform better than a The vent restrictor controls the amount of air moving through the vent pipe Longer vertical vent lengths 22 NOTE The total length of the vent pipes can not exceed 32 feet 15 12 m Any combination of rise and run can be used as long as it lays within the shaded area a total of three 3 909 A elbows or six 6 45 elbows can be used In addition to what is shown if a 90 elbow is used in the horizontal plane 3 feet 91 4 cm must be subtracted from the allowable horizontal run for each 45 elbow 112 feet must be subtracted from the allowable horizontal run V e n t R e s t r i C t o r P o s i t i o n Figure 31 Possible Vent Configurations for Top Vented Vertical and Horizontal Terminations necessitate greater restriction position 1 is open and position 5 is maximum restriction Figure 31 shows the vent restrictor position required relative to the length of vent pipe The vent restrictor is located in the center of the fireplace above the glass Figure 32 shows the vent restrictor dial and the holes that indicate the different levels To avoid injury it is best to make this adjustment when the fireplace is cool or use welder s gloves or oven mitts Note 0 0 in Figure 31 represents a 90 bend directly off the outlet of the unit
13. must be 43 8 111mm Apply a bead of Mill Pac Black sealant to the new 4 10 cm by 5 12 5 cm provided flue collar adaptor Press the flue collar into the flue outlet of the fireplace so that the Mill Pac seals the flue collar to the flue outlet Stretch both the 4 10 cm flex vent and the 6 16 25 cm flex intake liner to the length needed to ensure the flex can be easily connected to the vent terminal over the flex vent Install four 4 wire spacers around the flex pipe Ensure the wire spacers are positioned at either end of the pipes and at each end of any elbows in the liners refer to Figure 25 and 26 Install the flex pipe assembly through the wall thimble ensure that this portion of pipe slides through the outside wall far enough to connect onto the vent termination cap Figure 26 Wire Spacer in Place 10 11 12 13 14 15 INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY Apply a bead of Mill Pac Black sealant to the top section of the 04 10 cm by 5 12 5 cm flue collar adaptor previously installed into the fireplace flue outlet Slide the 4 10 cm flex vent over the flue collar and secure with three 3 sheet metal screws evenly spaced Place a bead of high temperature silicone on the intake collar of the fireplace slide the 265s 16 25 cm flex intake liner over the collar secure the flex liner with three 3 sheet metal screws evenly spaced On the outsid
14. repair it Call a qualified service technician B BEFORE LIGHTING smell all around the appliance area for Force or attempted repair may result in a fire or explosion gas and next to the floor because some gas is heavier than air and will settle on the floor D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect WHAT TO DO IF YOU SMELL GAS the appliance and to replace any part of the control system Do not try to light any appliance Do not touch any electrical and any gas control which has been under water Switch do not use any phone in your building Immediately call your gas supplier from a neighbors phone Follow the gas suppliers instructions If you cannot reach your gas supplier call the fire department LIGHTING INSTRUCTIONS STOP Read the safety information above on this label WARNING this gas valve has a lockout device which will not allow the pilot burner to be relit until the thermocouple Turn off all electrical power to this appliance has cooled If the knob does not pop up when released stop and immediately call your service technician or gas Turn the gas control knob clockwise es to the off position supplier Open door Wait five 5 minutes to clear out any gas Close If the pilot does not stay lit after several tries turn the gas door If you smell gas STOP Follow B in the above safety control knob to OFF and call your service technician or i
15. sealing and vapour barriers must comply with local building codes When planning an installation it is necessary to select the proper length of vent pipe for the particular requirements The configuration of the venting pipes depends on the locations of walls ceilings and studs However the pipes cannot be of arbitrary length and arrangement Because the length of the vertical and horizontal Joists Studs sections dramatically affects the burning efficiency of the 3 Temm INE fireplace certain guidelines have been set in INITIAL 41 bie INSTALLATION VENT 1048mm CONFIGURATIONS AND RESTRICTOR SETTINGS A two 2 piece wall ceiling thimble is included with the stove see Figure 30 Figure 29 Vent Framing For Wall or Ceiling Venting terminals can Ce not be recessed into a wall or siding Figure 28 Vent Pipe Clearances WARNING This gas appliance must not be connected to a chimney flue serving a separate solid burning appliances Figure 30 Wall Ceiling Thimble provided 21 INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY VENT CONFIGURATIONS AND RESTRICTOR SETTINGS Figures 23 shows the range of venting options it shows possible vent configurations if the unit is top vented for vertical and horizontal terminations any layout that remains within the shaded area is acceptable Having the fewest number of elbows is
16. the manufacturer and will not harm the finish Please note ANTIQUE COPPER IS THE ONLY FINISH THAT CAN BE SANDED DO NOT SAND PEWTER GOLD OR NICKEL FINISHES GLASS Door REMOVAL In order to install the log set and Boos ULCUS for regular cleaning the glass door ON ME ai Dat must be removed There are two Door latch mechanism Finger 2 door latch mechanisms under grooves the glass door shown in Figure 7 Each latch has two 2 finger 4 grooves use these to pull the mechanisms straight out When the bottom latches are unhooked lift the door straight up over the placement pins at the top of the door shown in Figure 8 To replace the glass door simply reverse the above procedure Warning Do not touch or attempt to remove the glass if the fireplace is not completely cold WARNING Never operate the fireplace with the glass removed Figure 8 Top pins for glass door MAINTENANCE AND SERVICE BURNER REMOVAL The burner may need to be removed for a few reasons including cleaning under the burner converting the unit to a different gas type or to replace the burner altogether Proceed only when the unit has completely cooled down 1 Remove the fascia or louvers 2 Remove the glass as shown in the MAINTENANCE AND SERVICE GLASS DOOR REMOVAL 3 Remove the brick panels as shown in SECONDARY INSTALLATION OPTIONAL CERAMIC BRICK PANEL INSTALLATION
17. 16 8 cm double walled flex pipe 8 112 wood screws Please ensure that all components are supplied with this kit If components are missing or have been damaged contact your dealer distributor or courier company Do not attempt the installation if components are missing or damaged INSTALLATION INSTRUCTIONS 1 2 Plan your installation and clearances to combustibles Decide on a location for the unit that will meet the clearances noted in the venting section and any or all local code requirements Set the appliance in the desired location Determine if any wall studs electrical wiring or plumbing pipes are in the way of the venting system as it passes through the exterior wall The fireplace location should be adjusted if obstructions are found in the wall Project a line from the center point of the flue outlet upward and outward to the desired flue outlet location on the exterior wall Using this center point scribe a 10 25 4 cm hole or square on the wall Cut the hole from the interior through the exterior wall surfaces Frame the hole as shown in Figure 29 Trim the wall thimble to match the wall thickness as necessary Install the wall thimble and secure Wire spacers Figure 25 Wire Spacers 18 Slide the 6 16 25 cm flex intake liner it to the inner wall frame using four 4 172 wood screws If a wall is greater than 8 203mm in depth the clearance above the flex
18. 2 in 30 cm 12 in 30 cm Clearance under verandah porch deck or balcony 12 in 30 cm Clearance horizontally to any surface such as an exterior wall for vertical terminations 12 in 30 cm Clearance above roof line for vertical terminations 1 in accordance with the current CSA B149 Natural Gas and Propane Installation Code In accordance with the current ANSI Z223 1 NFPA 54 National Fuel Gas Code t These numbers are only estimates Clearance in accordance with installation codes and the requirements of the gas supplier A vent shall not terminate directly above a side walk or paved driveway that is located between two single family dwellings and it serves both dwellings Permitted only if verandah porch deck or balcony is fully open on a minimum of two sides beneath the floor NOTE Venting terminals shall not be recessed into walls or siding 17 INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY FIREPLACE HORIZONTAL VENT Kir 50 1235 Please read and understand these instructions before installing Failure to follow these instructions carefully could cause property damage or personal injury KIT COMPONENTS Qnty Description Qnty Description d Horizontal direct vent termination cap 4 Wire spacers 1 Flue collar adapter 4 oz tube Mill Pac Sealant 1 Wall thimble 1 4 oz tube RTV silicone 1 5 190 cm length of 4 10 cm double walled flex pipe 12 9 16 tech screws 1 5 190 cm length of 65
19. 36 NG LPG TESTED TO ANSI Z21 88a 2003 CSA 2 33a 2003 VENTED GAS FIREPLACE HEATERS CAN CGA 2 17 M91 GAS FIRED APPLIANCES FOR HIGH ALTITUDES CSA P 4 1 02 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY This ENVIRO DV36 Fireplace e Has been certified for use with either natural or propane gases See rating label e Is not for use with solid fuels e Is approved for bedroom or bed sitting room IN CANADA must be installed with a listed wall thermostat IN USA see current ANSI Z223 1 for installation instructions e Must be installed in accordance with local codes If none exist use current installation code CAN CGA B149 in Canada or ANSI Z223 1 NFPA 54 in the NATIONAL USA FIREPLACE e Must be properly connected to an approved venting system and not connected INSTITUTE to a chimney flue serving a separate solid fuel burning appliance NFI e Can be used with an optional fan kit part number 50 925 if so an electrical receptacle box and 14 3 wire power cable must be wired to the appliance upon installation IMPORTANT NOTICE Regarding first fir When the unit is turned CERTIFIED on for the first time it should be turned onto high without the fan on for WWW nficertified org the first 4 hours This will cure the paint logs gasket material and other We bead that our products used in the manufacturing process It is advisable to open a Dead nc nb window or door as the unit will start to smoke and can irritate so
20. 4 SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY THIS MANUAL IS PRINTED ON RECYCLED PAPER We PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DV36 DIRECT VENT FIREPLACE BY SHERWOOD INDUSTRIES LTD OW NER S MANUAL WHAT TO DO IF YOU SMELL GAS Open windows extinguish any open flame Do not try to light any appliance Do not touch any electrical switch or use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance WARNING This appliance may be installed in an after market If the information in this manual permanently located manufactured mobile is not followed exactly a fire or home where not prohibited by local codes explosion may result causing property damage personal injury or loss of This appliance is only for use with the type of gas life Installation and service must be indicated on the rating plate This appliance is performed by a qualified installer not convertible for use with other gases unless a service agency or the gas supplier certified kit is used ER ECTS Massachusetts installations Warning This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of
21. 4134 inches 106 cm from floor in all horizontal instances except when using Selkirk and having less than a 4 feet 1 22 m rise and 8 feet 2 44 m horizontal offset In this case a 1 foot 30 5 cm rise must be added below the 90 bend Note for rear vented At 2935 inches 75 cm up the maximum horizontal rear exit vent length is 17 inches 43 cm with a 45 elbow see Figure 17 Figure 32 Possible Vent Restrictor Positions INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY HORIZONTAL TERMINATION NOTES 1 The exterior of the horizontal If the vent termination is not For buildings with vinyl siding Horizontal pipes must be Horizontal pipes must not be level For every 12 inches 305 mm of horizontal travel away from the stove there should be at least 14 inch 6 4 mm of vertical travel Never allow the vent to run downward as this could cause high temperatures or even present the possibility of a fire vent termination must not be blocked or obstructed being attached to wood the Wall thimble Mise ciel four wood screws provided lt termination should be replaced with material appropriate fasteners Wall framing a vinyl standoff should be installed between the vent cap and the exterior wall Attach the vinyl siding standoff to the horizontal termination Exhaust Note that the termination flex pipe bolts onto the flat portion of Gite the standoff providing an ai
22. Frost Insets Brushed Gold 50 1194 Fmstisets BrushedNike 501195 PARTS DIAGRAM WARRANTY Sherwood Industries Ltd offers a Limited Lifetime Warranty on this gas product This Limited Lifetime Warranty covers the appliance for a period of seven years from the date of installation This warranty applies only to the original owner in the original location Covered under the lifetime warranty are the chassis and the heat exchanger These steel components are covered against manufacturer s defects for seven years and the labour for the first year The following exclusions apply over firing due to incorrect setup or tampering damage caused by incorrect installation usage or abuse The unit must be properly installed by a qualified technician or installer and must meet all local and national gas and building code requirements Under the Limited Lifetime Warranty the following components are also covered log set burners and glass The following exclusions apply Plated Finish Damage caused by scratching marring chemicals fingerprints abrasive cleaners or discoloration with age Items with Antique Copper that have had a green discoloration of the finish If discoloration occurs please follow the cleaning instructions as outlined in the Maintenance And Service section Glass Damage caused by the use of harsh or abrasive cleaners striking the glass surface contaminants Log Set Damage caused by incorrect handling or m
23. Thermostat Thermopile Wire Size Inlet Manifold Pressure 100 ft 30 48 m 16 gauge 60 ft 18 29 m 18 gauge 40 ft 12 00 m 20 gauge 25ft 7 62 m 22 gauge 18 ft 5 49 m L Optional Wall Switch Pilot Adjustment Screw Optional Thermostat Figure 39 Wiring Diagram For Gas Valve 27 28 INITIAL INSTALLATION GAS LINE CONNECTION AND TESTING WARNING Only persons licensed to work with gas piping may make the necessary gas connections to this appliance GAS LINE CONNECTION This stove is equipped with a certified flexible pipe located on the right side of the unit terminating in a 3s male NPT fitting Consult your local authorities codes or the CAN CGA B 149 1 or 2 installation code in Canada or in the USA gas installations follow either local codes or the current edition of the National Fuel Gas Code ANSI Z223 1 The efficiency rating of this appliance is a product thermal efficiency rating determined under continuous operating conditions and was determined independently of any installed system The appliance and its shutoff valves must be disconnected from the gas supply piping system during any pressure testing where the pressure exceeds 1 2 PSIG 3 45 KPa or damage will occur to the valve The appliance must be isolated from the gas supply
24. Y RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OF LOSS OF LIFE PILOT LIGHTING INSTRUCTIONS CAUTION Hot while operating Do not touch Severe burns may result Keep children clothing furniture gasoline or other flammable vapors away CAUTION Do not operate this fireplace with the glass removed cracked or broken Replacement of the panel s should be done by a licensed or qualified person This appliance needs fresh air for safe operation and must be installed with provisions for combustion and ventilation air See installation and operating instructions manual Keep burner and control compartment clean WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage or loss of life Refer to owner s information manual provided with this appliance For assistance or additional information consult a qualified installer service agency or the gas supplier Keep burner and control compartment clean See installation and operating instructions accompanying appliance FOR YOUR SAFETY READ BEFORE WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE A This appliance is equipped with a pilot which must be lit by C Use only your hand to push in or turn the gas control knob hand by following these instructions exactly NEVER use tools If the knob will not push in or turn by hand do not try to
25. art up flames will yellow as the fireplace heats up Flames are burning dirty or Flame impingement e Check log positioning sooting e Increase primary air by opening the venturi shutter and or by opening the vent restrictor See also Burners will not remain lit Remote control doesn t work Problem with the remote e One or more of the batteries are dead See remote control instructions Problem with fireplace e The on off switch is turned to OFF e The gas control valve is turned to PILOT or OFF e The pilot has gone out 35 36 PARTS LIST Number EC 001 EC 009 EC 011 EC 012 EC 019 EC 020 EC 021 EC 023 EC 039 EC 069 30 043 50 322 50 343 50 491 50 559 50 583 50 634 7 Door Glass amp Gasket o 50911 8 Door Latch Mechanism with Spring set of 2 50 912 9 Pan Burner with Right amp Left Firebox Cover 1 50913 Conversion Kit from LP to NG Convertible TI 50 1424 Conversion Kit from NG to LP Convertible 1 50 1425 SAT Valve Conversion Screw with O ring 50 450 SLE Vale Conversion Screw Cap JL 50 1451 EMEN 6 O p NENNEN EN Co oo E EN PARTS LIST OPTIONS Reference Part Description Part Number Number 50 926 50 951 50 952 50 953 50 954 50 956 CapeCod Fascia SON Vine Insets Painted nonoo Vine Insets BrushedGold 50 3391 Vine Insets Brushed Nickel 501192 Frost Insets Painted 501193
26. can be installed at floor level without a required hearth 14 INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY FRAMING MOUNT BRACKETS Mount the two framing mount brackets on each side and secure the fireplace to framing with screws or nails refer to Figure 16 The brackets will allow for a V2 13 mm 16 mm 34 19 mm thick finishing wall The wall may be finished up to the fireplace facing with combustible material Figure 16 Nail Tab CORNER INSTALLATION The dimensions for installing a fireplace in the corner of a room are given in Figures 17 and 18 Refer to INITIAL INSTALLATION VENT CONFIGURATIONS AND RESTRICTOR SETTINGS for allowable pipe lengths Do not interfere with the structural integrity of the walls 33 3 4 856mm Inside or 5 5 8 3 143mm 920mm 47 5 8 1210mm 1210mm Figure 17 Dimensions for a corner installation rear Figure 18 Dimensions for a corner installation top vented vented RAISED FIREPLACES AND HEARTHS Figure 19 Raised Fireplace with Raised Hearth Figure 20 Raised Fireplace with Floor Level Hearth 15 16 INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY We Ceiling Even though the DV36 can be installed at floor 37 level without a hearth there are a few options with raised fireplaces raised with a floor level hearth Figures 19 raised with a raised hearth Figures 20 or raised with no hearth Figures 21 I
27. de if broken Misaligned spark electrode e If spark is not arcing from electrode to pilot loosen the screws on the pilot base adjust and tighten Pilot will not remain lit Problem with thermocouple Check for proper connection of the thermocouple to the circuit rear of the valve If loose fully tighten e Check pilot for full flame impingement around thermocouple If flame is too small check gas pressure adjust pilot rate screw check pilot head for damage e Check thermocouple voltage at valve It must be greater than 5 mV If low replace thermocouple Air in gas line pilot dies while e Bleed line knob is depressed e Check gas line pressure e Contact dealer Burners will not remain lit Problem with thermopile e Check gas line pressure circuit e Check for flame impingement on thermopile If low see Pilot will not remain lit Check thermopile for minimum of 300 mV when burner is switched on e Check wiring to thermostat for breaks Flame lifting Leak in vent pipe e Check for leaks in vent connections Improper vent configuration e Check vent configuration with manual Terminal may be recirculating e Check to see if terminal is on correctly flue gases May need to install high wind termination cap e Contact dealer Glass fogs up Normal Condition after the appliance warms up the glass will clear Due to additives in gas glass may get hazy during operation Clean as needed Blue Flames Normal during st
28. drafting In these cases increasing the vent height may solve the problem Slip the storm collar over the pipe and push it down to the top of the roof flashing as shown in Figure 34 Use the non hardening sealant around the joint between the pipe and the storm collar STEP 10 Twist lock the vent cap Table 8 Minimum H for Figure 35 gege Over 7 12 to 8 12 Over 8 12 to 9 12 Over 9 12 to 10 12 Dimension H obtained from table below Figure 35 Height of Vertical Termination Reference Table 8 Eee HEN ES BEJA WE um NL NE XE EU ESSI 25 INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY NOTES 1 If an offset is necessary in the attic to avoid obstructions it is important to support the vent pipe every 3 feet 914 mm to avoid excessive l stress on the elbows and possible separation Wall plumber s tape straps are available for this purpose see Figure connected to 36 2 When ever possible use 45 degree elbows instead of 90 degree elbows The 45 degree elbow offers less restriction to the flow of flue gases and intake air 3 For multi story installations a ceiling firestop is required at the second floor and any subsequent floors see Figure 29 The opening should be framed to 10 254 mm x 10 254 mm inside dimensions in the same manner as shown in Figure 29 Nails Ceiling firestop Figure 36 Use of Wall Straps 4 Any occupied areas above the firs
29. e it should be turned onto high with the fan OFF for the first two to four hours This will cure the paint logs gasket material and other products used in the manufacturing process It is advised that a door or window be opened as the unit will start to smoke which can irritate some people After the unit has gone through the first burn turn the unit OFF including the pilot and let the unit get completely cold Then remove the glass and clean it with a good gas fireplace glass cleaner available at your local Enviro dealer See MAINTENANCE AND SERVICE GLASS Door REMOVAL and MAINTENANCE AND SERVICE CLEANING THE GLASS BLOWER SPEED OPTIONAL The blower will come on only when the fireplace is up to temperature HI approximately 20 minutes The speed of the fan can be changed by turning the e fan control knob To turn the blower off turn the knob COUNTER CLOCKWISE OFF until it clicks off Figure 6 It is advisable not to operate the blower below 1 3 speed as it puts a strain on the windings of the blower and running the blower at lower speeds could also cause premature fan failure LO Figure 6 Fan Control NORMAL SOUNDS DURING OPERATION Table 1 Normal Sounds Sound amp Reason Creaking when heating up or cooling down Light pop or poof when turned off this is more common with LP units Clinking when it senses to turn the blower on or off Pilot Flame Quiet whisper while the pilot flame in on Blower
30. e log set Da and embers have been j installed replaced watch S for ignition at ALL the j burner ports If a long delay is noticed turn the appliance off and wait for it to cool down Then remove the glass and rearrange the ember material making sure none of the burner ports are blocked CERTE ai S gn mt gees Figure 48 DV36 complete log set up with embers burning v Maintenance Once a year the logs should be removed and checked for deterioration or large amounts of soot A small amount on the bottom side of the logs is normal Remove and replace the logs in the same manner described above If new more embers and rock wool are required contact your nearest ENVIRO dealer Never operate the fireplace with the glass door removed 31 SECONDARY INSTALLATION OPTIONAL CERAMIC BRICK PANEL INSTALLATION Turn off the gas control knob and allow the unit to cool Please ensure that your ceramic panels have not been damaged To Install Panels 1 Remove the glass door by following the instruction in the SECONDARY INSTALLATION GLASS Door Removal section and remove logs if necessary 2 Slide center brick panel up behind the baffle i shown in Figure 49 and rest the bottom of Figure 49 Back Panel In Place the panel on the ledge 3 Using a flat head screwdriver bend the top tabs on either side at the front of the baffle down refer to Figure 51 for placement 4 Slide the right panel along the side of the
31. e of the exterior wall apply a bead of Mill Pac Black sealant to the 4 10 cm pipe of the vent terminal Slide the flex liner onto the vent terminal and secure with three 3 sheet metal screws evenly spaced Place a bead of high temperature silicone on the intake collar of the vent terminal slide the 26 s 16 25 cm flex intake liner over the collar secure the flex liner with three 3 sheet metal screws evenly spaced 4 Wall Thimble Fire Stop M S Flue Pipe Adaptor Figure 27 Installation of Fireplace Horizontal Vent Kit Attach the vent terminal to the outside of the house using four 4 wood screws provided Light the appliance and ensure proper operation OTHER APPROVED VENT PARTS The DV36 fireplace has been tested and certified for use with AMERICAN METAL PRODUCTS AMERIVENT DIRECT SIMPSON DURAVENT TYPE GS PIPE FOR GAS STOVES SECURITY CHIMNEY S SECURE VENT DIRECT VENT SYSTEM and SELKIRK DIRECT TEMP VENT SYSTEM kits are available for horizontal and vertical venting When using Simpson Duravent it is recommended that before installation a bead of RTV High Temperature Silicone should be applied to each outer vent joint and Mil Pac to each inner joint When planning an installation it will be necessary to select the proper length of vent pipe for the Table 5 Approved Vent Manufacturers American Metal Products AmeriVent Direct 4 6 5 8 Security Chimneys International LTD 4 6 5
32. e several installation safety guidelines that must be adhered to Please carefully read the safety precautions at the front of this manual Warning Clearances must be sufficient to allow access for maintenance and service PLACEMENT AND FRAMING Table 2 Framing Dimensions 337 cm 92 1 cm 37 94 4 cm Gas Electrical Inlet Distance back 14 3 cm The location for the fireplace can be along a wall raised or at floor level or in a corner There are specific framing measurements for each situation The basic opening should have the dimensions shown in Figure 15 The fireplace must have a strong and level surface to be placed on The surface should be made of wood or a non combustible material not carpet The framing boards may touch the top and back standoffs but no insulating material can be placed between the frame and the standoffs The gas line inch NPT should be brought to the right side of the fireplace If this set up is inconvenient the electrical wire and the gas line configuration can be reversed Figure 15 Dimensions for Framing the Firebox The location should be chosen so the fireplace will be at least 36 inches 91 4 cm from drapes doors and other combustibles The framed opening should also be a minimum of 1 inches 2 5 cm from the nearest perpendicular wall sidewall to the edge of the opening The DV36 is designed so it
33. en GEES rk 32 Optional Fan Kit PS aN AOU EE 33 eese Mi cie c 34 Trouble SOONG T 35 Parts Nc eet ge 36 Parts leg Fafe eege eege Eed Ee 37 Warranty e 38 Installation Data Sheet 39 CODES AND APPROVALS DIRECT VENT ONLY This type is identified by the prefix DV This appliance draws all of its air for combustion from outside the dwelling through a specially designed vent pipe system This appliance has been tested and approved for installations from 0 feet to 4500 feet 1372 m above sea level In the USA The appliance may be installed at higher altitudes Please refer to your American Gas Association guidelines which state the sea level rated input of Gas Designed Appliances installed at elevations above 2000 610 m feet is to be reduced 4 for each 1000 feet 305 m above sea level Refer also to local authorities or codes which have jurisdiction in your area regarding the de rate guidelines In Canada When the appliance is installed at elevations above 4500 feet 1372 m the certified high altitude rating shall be reduced at the rate of 4 for each additional 1000 feet 305 m e This appliance has been tested by INTERTEK Warnock Hersey and found to comply with the established VENTED GAS FIREPLACE HEATER standards in CANADA and the USA as follows VENTED GAS FIREPLACE HEATER DV
34. f the fireplace is raised it cannot be placed within 37 inches 1 04 m of the ceiling When installing a raised fireplace it is imperative that the support stand is strong enough to hold the weight of the fireplace and venting Figure 21 Raised Fireplace with no Hearth MANTEL CLEARANCES It is not necessary to install a mantel but if one is desired it is important to follow the guidelines Note Louvers have different mantel clearances than when fascia or insets are installed Table 3 Mantel clearances Top of unit to horizontal framing Top of unit to bottom of 3 7 6 cm mantel _ i27 05cm Top of unit to bottom of 312 8 9 cm mantel 8 Qo3cm Top of unit to bottom of 10 254 mm mantel Top of unit to bottom of 34 19 mm facing board 6 15 2 cm 6 15 2 cm Combustible board 10 254mm mantle 3 76mm mantle 3 4 19mm facing board Combustible front face Figure 22 Combustible Shelf Clearance Top of unit A shelf may be installed above the unit We recommend that no heat sensitive items or ombustible front face components be placed on the shelf see Figure 22 Figure 23 Combustible Mantel Clearances for Fascia or Insets INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY VENT TERMINATION RESTRICTIONS N O H De C Been 7 Ge Z operati ma Vin ee E W E MS V WR LLL M seo I X v M
35. he gas control knob in for 30 seconds Check that the pilot has fully engulfed the thermocouple assembly see Figure 3 Thermopile VN Thermocouple 3 Start the main burner by turning the gas control knob to ON and then turn the rocker switch to ON Check that all burner ports have flame 4 Leak test all gas joints again Figure 3 Pilot Flame AIR SHUTTER The air shutter adjustment lever is centered above the controls see Figure 4 The air shutter allows the amount of air coming into the fireplace to be adjusted in order to accommodate different climates and venting arrangements Start the pilot and then the burner Make sure the pilot flame is burning normally and none of the burner ports are plugged Let the fireplace burn for roughly fifteen minutes and then examine the flames compare the flames to Figure 40 The ideal flame will be blue at the base and light orange above The flames should be of medium height If the flames look like this no venturi adjustment is needed If the flames are fairly short and mostly blue the fireplace is getting too much air Therefore the air shutter should be closed push in slightly until the correct flames are achieved Flames that are more air open very orange with tall dark stringy tips are not getting enough air Open pull out the venturi until the flames clean up If the venturi is opened or closed all the way and the correct flames cannot be attained turn off
36. in Figure 41 and a few of the logs come with locator pins notches and ledges which make alignment easier Using the pictures provided carefully set the logs in place see Figures 42 through 47 NOTE The logs are fragile and should be handled gently Figure 41 This is how the ES fire box looks with only the Si grate and Optional Brick E Panels in place The burner CS has three 3 locator pins for Bs the logs J Figure 41 Empty firebox with grate and locator pins Figure 42 The first log to be Locator pins 222 placed is the back log It leans ES forleftlog on the back of the firebox push Se i it back as far back as you can Figure 43 The left log has two 2 holes in it that will rest over the two 2 locator pins pointed out in Figure 42 Figure 43 Second Stage Log Set Installation 29 30 SECONDARY INSTALLATION Figure 46 Fifth Stage Log Set Installation dis D E o A OH See SZT ES in Figure 44 The right log has two 2 holes in it that will rest over 299 the two 2 locator pins pointed out in Figure 43 Sl Figure 45 The front end of the right center log has a notch in it that is to rest around the right center post of the grate The back end of the log rests on Mj the burner tray refer to Figure 44 Ensure the log does not block any burn ports Figure 46 The bottom of the 2 left center log will rest over the locator pin on the pan burner
37. in the desired location Drop a plumb bob down from the ceiling to the position of the appliance flue exit and mark the location where the vent will penetrate the ceiling Drill a small hole at this point Next drop a plumb bob from the roof to the hole previously drilled in the ceiling mark the spot where the vent will penetrate the roof Determine if ceiling joists roof rafters or other framing will obstruct the venting system You may wish to relocate the appliance or to offset to avoid cutting load bearing members Step 3 To install the Round Vertical Support Box Wall Thimble Termination in a flat ceiling cut a 10 inch 25 4 cm square hole Ss Storm Collar in the ceiling centered in the hole drilled in Step 2 Flashing Frame the hole as shown in Figure 29 Roofing nails Step 4 Assemble the desired lengths of black pipe and elbows necessary to reach from the appliance adapter up through the Round Support Box Insure that all pipe and elbow connections are in their fully twist locked position Figure 34 Vertical Vent Termination 24 STEP 5 STEP 6 STEP 7 STEP 8 STEP 9 INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY Cut hole in the roof centered on the small hole placed in the roof from Step 2 The hole should be of sufficient size to meet minimum requirements for Clearance to Combustibles as specified Continue to assemble lengths of pipe and elbows necessary to reach from the cei
38. isuse Burners Damage caused by improper or continuous operation under incorrect conditions Sherwood Industries Ltd offers a two year warranty against manufacturing defects on all the electrical components and gas components paint is also covered against flaking This offer includes parts and labour for one year and parts only thereafter Your dealer shall make all claims under this warranty in writing When filing a warranty claim please complete the following information on an official warranty claim form TO THE DEALER Name address and telephone number of purchaser and date of purchase date of installation name of installer and dealer nature of complaint defects or malfunction description and part number of any parts replaced TO THE DISTRIBUTOR Sign and verify that work and information are correct This warranty covers defects in materials and workmanship only if the product has been installed according to the manual s instructions If the product is damaged or broken as a result of misuse or mishandling the warranty does not apply The warranty does not cover removal and reinstallation costs Sherwood Industries Ltd reserves the right to repair or replace the defective product The shipping costs are to be paid by the consumer All warranties by the manufacturer are set forth and no claim shall be made against the manufacturer on any oral warranty or representation Sherwood Industries Ltd and its employees or representati
39. ling support box up through the roof line Galvanized pipe and elbows may be utilized in the attic as well as above the roof line The galvanized finish is desirable above the roof line due to the higher corrosion resistance Once the pipe sections have been joined and run up through the hole in the roof slip an elbow strap over the exposed sections bend the support straps outwards and push the elbow strap down to the roof level as shown in Figure 34 Tighten the clamp around the pipe section Use a level to make sure the pipe is truly vertical With roofing nails secure the support straps to the roof Seal the nails holes heads with non hardening mastic Trim the excess length of the support straps that extend out beyond the edge of the flashing Slip the flashing over the pipe section protruding through the roof Secure the base of the flashing to the roof with roofing nails Use a non hardening sealant between the uphill edge of the flashing and the roof Insure the roofing material overlaps the top edge of the flashing Verify that you have at least the minimum clearance to combustibles at the roof line Continue to add pipe sections until the height of the vent cap meets the minimum code requirements Refer to Figure 35 and Table 8 Note that for steep roof pitches the vent height must be increased In high wind conditions nearby trees adjoining roof lines steep pitched roofs and other similar factors can result in poor draft or down
40. me people professionals who are After the unit has gone through the first burn turn the unit off including the certified in the U S by pilot let the unit get cold then remove the glass door and clean it with a the National Fireplace Institute NFI as good gas fireplace glass cleaner available at your local ENVIRO dealer NFI Gas Specialists SPECIFICATIONS INSTALLATION OPTIONS e Parallel to a wall or placed in a corner e With a floor hearth or raised up the wall e Vertical or horizontal venting WARNING Operation of this heater when not connected to a properly installed and maintained venting system can result in carbon monoxide CO poisoning and possible death DIMENSIONS i DES 658 168mm k 18 7 470mm Gas line Electrical S E j access access OS 3 Div 839mm 150mm 36 1 8 917mm Figure 1 Dimensions of the Firebox RATING LABEL LOCATION The rating label is located under the control panel and is attached to a rectangular metal sheet that is chained to the fireplace OPERATING INSTRUCTIONS For Your Safety Read Safety Precautions And Lighting Instructions Before Operating WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MA
41. n damaged or are missing contact your dealer distributor or courier company to have them replaced before starting this installation 11 12 MAINTENANCE AND SERVICE Conversion Kit Installation 1 Turn control knob on the gas valve to the OFF position and shut the gas supply off at the shut off valve upstream of the unit CAUTION The gas supply must be shut off prior to disconnecting the electrical power and before proceeding with the conversion Allow the valve and unit to cool down to room temperature Remove the glass as shown in the MAINTENANCE AND SERVICE GLASS DOOR REMOVAL Carefully remove the log set and ember material if they are installed Remove the burner as shown in the MAINTENANCE AND SERVICE BURNER REMOVAL SL ges Xe Pe Convert the burner orifice s a Remove the main burner orifice with a 1 2 inch deep socket b Put a bead of pipe thread sealant or approved Teflon tape on the orifice threads before installing into the brass elbow C Install the new orifice s from the kit into the brass elbow 6 Convert the pilot injector a Pull the pilot hood straight up to access the pilot injector b Using a 32 or 4 mm Allen key remove the pilot injector C Install the new pilot injector supplied with this conversion kit Simply screw the new injector inside the pilot hood using the Allen key d Reinstall the hood by placing the hood on the assembly line up the key way and snap into place
42. nce can leave a slight film behind the glass a temporary problem The glass will need cleaning about two weeks after installation Use a mild glass cleaner and a soft cloth abrasive cleaners will damage the glass and plated surfaces Depending on the amount of use the glass should require cleaning no more than two or three times a season Do not clean the glass when it is hot CLEANING THE FIREBOX Remove the logs carefully as they are very fragile Gently remove all the embers and rock wool and place on a paper towel Vacuum the bottom of the firebox thoroughly Carefully clean any dust off the logs and remove any lint from the burner and pilot At this time inspect the burner pan for cracking or severe warping If a problem is suspected contact the dealer Check the logs for deterioration or large amounts of soot a small amount on the bottom side of the logs is normal Replace the logs and embers as in the SECONDARY INSTALLATION LOG SET AND EMBER INSTALLATION section If new more embers and rock wool are required contact your nearest ENVIRO dealer REPLACING THE GLASS The glass in the fireplace is a high temperature ceramic If the glass is damaged in any way a factory replacement is required see PARTS LIST Wear gloves when handling damaged glass door assembly to prevent personal injury When the glass door assembly is being transported it must be wrapped in newsprint and tape and or a strong plastic bag Do not operate with the glas
43. nformation If you do not smell gas go to the next step gas supplier Find pilot located to the right behind the side log Turn the gas 6 Turn the gas control knob counter clockwise W to the control knob counter clockwise to PILOT Push the ON position Flip the burner switch to ON THEN TURN gas control in fully and hold Keep knob depressed ice THE HI LOW knob to the desired setting for about 30 seconds after pilot is lit Release knob SENI If pilot goes out repeat steps 4 through 5 EE 7T Turn on the electrical power to the unit Ser B TO TURN OFF GAS TO APPLIANCE 1 Flip burner switch to OFF 3 Turn off all electrical power to the appliance if service is to be performed 2 Turn the gas control knob clockwise __ to the OFF position Figure 2 Lighting Instruction Label OPERATING INSTRUCTIONS PILOT LIGHT 1 Turn off the gas to the fireplace If not recently done remove the glass and let the unit air out for at least five 5 minutes to clear out any gas Turn on gas to the heater Leak test all joints with soapy water NEVER USE OPEN FLAME FOR LEAK TESTING 2 Start the pilot by pressing the gas control knob and turning it to PILOT While holding the gas control knob in press the piezo ignitor several times until the pilot light starts Hold t
44. nship is similar to what is shown in Figure 14 On some units you will need to pay special attention when installing the burner that the venturi adjustment rod is properly installed into the venturi adjustment piece welded to the burner venturi tube Figure 14 Ignitor assembly beside the burner Reconnect the main gas line if it was disconnected and open the shut off valve at the gas line to the unit Use a small brush to apply a warm soapy water solution to all gas connections use a half dish soap and half warm water If a gas leak is present bubbling will occur Gas leaks can be repaired by using an approved pipe thread sealant or approved Teflon tape NEVER USE AN OPEN FLAME WHEN TESTING FOR LEAKS Reconnect the electrical power to the unit Relight the main burner in both the HI and LO positions to verify proper burner ignition and operation and proper flame appearance Also refer to SECONDARY INSTALLATION INSTALLING LOG SET AND EMBERS in your Owner s Manual for a flame appearance picture MAKE SURE that the conversion label is installed on or close to the rating label to signify that the unit has been converted to a different fuel type 13 INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY INTRODUCTION This section of the owner s manual is for the use of qualified technicians only Fireplace placement hearths facing mantels and venting terminations will be covered as well as the gas and electric systems There ar
45. outer edge of the inner exhaust pipe non flared end Push the pipe sections together then twist about turn making sure the two sections are fully locked Wrap all seams with foil ducting tape Step 4 With the hole now framed the wall thimble installed and the pipe extending into the wall proceed to the outside Attach the termination to the pipe using RTV and Mil Pac or Rutland No 78 Stove and Gasket Cement to seal joints The vent pipe must extend into the vent cap at least 1 inches 3 2 cm Secure the connection between the vent cap and the pipe by attaching the two 2 sheet metal straps which extend from the vent cap assembly to the outer wall of the vent pipe Bend any remaining portion of the strap back towards the vent cap Security Secure Vent uses a twist lock cap Step 5 Position the horizontal vent termination in the center of the 10 inches 25 4 cm square hole and attach to the exterior wall with the four screws provided The arrow on the vent termination should be pointing up Run a bead of non hardening mastic around the edges of the vent cap to make a seal with the wall Ensure the proper clearances to combustibles have been maintained VERTICAL TERMINATION Step 1 Check the instructions for required clearances air spaces to combustibles when passing through ceilings walls roofs enclosures attic rafters or other nearby combustible surfaces Do not pack air spaces with insulation Step 2 Set the gas appliance
46. piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than V2 psig 3 45 KPa Always check for gas leaks with a soap and water solution after completing the required pressure test TO TEST VALVE PRESSURES Inlet Pressure Tap ed O O ISS Manifold Pressure Tap Ino dl Hldl SN SN SN HL e KN gi Pilot Adjustment Screw Figure 40 Fully Labeled Gas Valve The pressure taps are located on the top right of the valve shown in Figure 40 e Turn set screw 1 turn counter clockwise to loosen e Place 5 16 8 mm LD hose over pressure tap system e Check pressures using a manometer e When finished release pressure remove hose amp tighten set screw Table 10 Pressure and BTU Information Natural ges Eegen 39 DMS 53 DMS Manifold Pressure 3 8 W C 0 95 KPa 11 0 W C 2 74 KPa Min Manifold Pressure 1 2 W C 0 28 KPa 2 7 W C 0 67 KPa 13 0 W C 3 28 KPa NEVER USE AN OPEN FLAME FOR LEAK TESTING SECONDARY INSTALLATION LoG SET AND EMBER INSTALLATION The placement of the logs is not arbitrary If they are positioned incorrectly the flames can be pinched and will not burn correctly The burner shown
47. r outer pipe space between the wall and Lee the vent termination The air gap prevents excessive heat from possibly melting the vinyl siding supported every 3 feet 914 Figure 33 Horizontal Vent Termination mm Plumber s all round strap will suffice When running horizontal pipe clearances to combustibles must be maintained 11 2 inches 38 mm sides 1 2 inches 38 mm bottom and 2 inches 51 mm top Step 1 Setthe fireplace in the desired location Check to determine if wall studs will be in the way when the venting system is attached If this is the case the location of the fireplace may have to be adjusted or the venting may have to be offset Step 2 Direct vent pipe sections are designed with special twist lock connections Dry fit the desired combination of pipe and elbows to the appliance adaptor Step 3 With the pipe in the correct position and attached to the fireplace mark the wall for a 10 inches 25 4 cm x 10 inches 25 4 cm square hole see Figure 29 The center of the hole should match the center line of the horizontal pipe Cut and frame the hole in the exterior wall where the vent will be terminated If the wall being penetrated is made of a non combustible material i e masonry or concrete a 7 inches 17 8 cm hole is acceptable 23 INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY NOTE For Simpson Duravent only place a bead of Mil Pac or Rutland No 78 Stove and Gasket Cement on the
48. rent CSA C22 1 Canadian Electrical Code Part 1 Safety Standards For Electrical Installations or The National Electrical Code ANSI NFPA 70 in the US WARNING The electrical grounding instructions must be followed The fan kit is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong outlet DO NOT cut or remove the grounding prong from this plug CAUTION When servicing controls label all wires prior to disconnection Wiring errors can cause improper and dangerous operation Verify proper operation after servicing 1200F 49 C Temperature Sensor o Bo LO S5 Dx uo n Figure 53 Wiring Diagram For Fan Control Kit Contents This kit includes a fan assembly a fan within a box housing connected by a wire to the fan control box then ends at a three prong plug and two 2 T 20 torx screws Please ensure that your fan kit has not been damaged If so contact your dealer distributor or courier company before starting this installation DAME Figure 54 Placing Fan Kit Into DV36 33 SECONDARY INSTALLATION Slots to go over grommets Figure 55 Hook Fan Tabs Over Grommets at Unit Back Installation of Kit 1 34 Ensure the appliance is turned off and cool 2 Remove the bottom louvers d 4 Hook the two 2 slots on the fan box over the two 2 grommets on the back wall refer to
49. rner Deia EE 8 Blower Speed OPTOMA P 8 Normal Sounds ele ege Le i Donar Fax ebraica 8 Maintenance And ENEE RT Nd Ee eege 9 Ro tirieMalrntenalCe s sessri ege eege deeg EE ENEE EEN EE 9 cue ic ETT m UU M 9 Cleanmng The PIFODOussoerisnph tee 9 REDIACING We 9 Cleaning Decorative Surfaces eoxscuesi skr iat ege crie ii e RR EE D GARA xr Fa sra Raus 10 Glass Door qr M c M 10 Burner REMOVAL c NEAN e 11 Fuel Aere ere 11 let EE 14 legt re d EE 14 Placement dnd Nr Une sik c eise i ua tec saint en Fr o Da 14 Emwelt 15 Corner Ee EE 15 Raised Fireplaces and Heartlis iieiiiexe eoe eren eher pran yia etait ina ionic 15 Papier EE 16 Vent Termination ReStrictions eem 17 Fireplace Horizontal Vent Kit eege 18 Other Approved Vent PalESsuuseseinaaknexan eek a aa a 19 Mon 21 Vent Configurations arid R sttictor SeLBIDQs user een tiui eh Fee aa NEE EEN 22 Horizontal Ier eseseugegesku ee KERGER ZER ECG eege ebe ee 23 Vertical dE 24 Installation Of Electrical Wiring For The Optional Fan Kit 27 Electrical System FOr ertitOSEebouseioeseexcke pee sena iria i xiwox car naa aria ien 27 Gas Line Connection and TESEFIU ssv nduesu pcr dsp nien tua cista raa urhe uin cu 28 Secondary E e EE 29 Log Set and Ember Installaboiacsouuussuus ien dgeter er gebea PUER SER Kc EE DURS AKA YeVR Een eu a 29 Optional Ceramic Brick Panel Installation uses uicaxeresr gesung
50. rtical termination kit Horizontal termination kit Ges SD Kit A SEL Kit B SC Kit SVOSHK2 4DHTK2 d Mad Wal INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY VENTING This fireplace has been tested and certified for use with SIMPSON DURAVENT DIRECT VENT TYPE GS PIPE FOR GAS STOVES SECURITY CHIMNEY S SECURE VENT DIRECT VENT SYSTEM kits AMERICAN METAL PRODUCTS AMERIVENT DIRECT and DIRECT TEMP SELKIRK METALBESTOS A 1 25 mm clearance to combustibles must be maintained around any vertical vent pipe Around a horizontal vent pipe the clearance to combustibles should be 2 51 mm above and 11 2 38 mm on the sides and bottom When combustible materials are directly above a 90 elbow 3 76 mm of clearance are necessary see Figure 28 Table 7 Vent Pipe Minimum Clearances Vertical Pipe to Horizontal Pipe to Above an Elbow Above an Elbow Above Horizontal Wall Frame 8 the Side Walls the Sides amp Bottom Above the Unit Not Above the Unit Vent Pipe 203mm or less Hard 1 12 3 3 2 10 x10 Pipe 25 4 mm 38 1 mm 76 2 mm 76 2 mm 51 mm 25x25cm Flex 1 Lo 8 4 3s 4 3s 10 x10 Pipe 25 4 mm 38 1 mm 203 mm 111 mm 111 mm 25x25cm A 10 254 mm x 10 254 mm frame see Figure 29 will assure the proper support and spacing for the vent pipe as it passes through the wall Installations in Canada require that a wall thimble be used for passing through walls and ceilings All
51. s front removed cracked or broken Removal and replacement of the glass from the door must be done by a licensed or qualified service person The glass must be purchased from an ENVIRO dealer No substitute materials are allowed 10 MAINTENANCE AND SERVICE CLEANING DECORATIVE SURFACES Painted and porcelain faces should be wiped with a damp cloth periodically If a plated face has been purchased it should be unpacked unwrapped carefully to avoid getting anything on the surface of the finish including cleaners polish and finger prints It is important to note that fingerprints and other marks can leave a permanent stain on plated finishes To avoid this give the face a quick wipe with denatured alcohol on a soft cloth BEFORE lighting the fireplace Never clean the face when it is hot Do not use other cleaners as they may leave a residue which can become permanently etched into the surface If your fingers come into contact with the antique copper finish the oils left as fingerprints on the copper can cause discoloration which will eventually turn green in that area You can clean the patina or discoloured areas of the antique copper finish with OO 3M green sanding pads These can be purchased from most hardware stores On the areas with discoloration use the sanding pads to sand in the same direction as the brushed finish then blend the finish by feathering in the surrounding area This refinishing procedure has been approved by
52. t floor including closets and storage spaces which the vertical vent passes through must be enclosed The enclosure may be framed and sheet rocked with standard building materials However consult the appliance manufactures installation instructions for the minimum allowable T clearance between the outside of the vent defined by appliance and pipe and the combustible surfaces of vent pipe manufacturers the enclosure Do not fill any required air spaces with insulation Second floor Figure 37 Multi Story Vent Pipe Installation 26 INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY INSTALLATION Or ELECTRICAL WIRING FOR THE OPTIONAL FAN KIT The electric box outlet must be hard wired to the bottom left or right if the gas line is to come in on the left of the unit if you plan to install the Optional Fan Kit in the future Refer to local electrical bylaw for proper installation In the absence of local codes with the current CSA C22 1 Canadian Electrical Code Part 1 Safety Standards For Electrical Installations or The Current National Electrical Code ANSI NFPA 70 in the US Figure 38 Install Electrical Outlet Into DV36 ELECTRICAL SYSTEM FOR THERMOSTAT CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing ON OFF Remote Optional Thermostat Switch Remote Bis ds geg Table 9 Recommended
53. the gas and contact the dealer Air Shutter Warning Incorrect venturi adjustment may lead to improper combustion which is a safety hazard Contact the dealer if there is any concern about the venturi adjustment Figure 4 Air shutter adjustment lever REMOTE CONTROLS This fireplace can use an optional remote control or an optional cordless wall thermostat If either of these are to be used to control the fireplace for the majority of the time leave the ON OFF switch on the control panel in the remote thermostat position Consult the instructions included with the remote wall thermostat for operation guidelines OPERATING INSTRUCTIONS For Your Safety Read Safety Precautions And Lighting Instructions Before Operating BURNER LIGHTING A Make sure the pilot is lit B Turn gas control knob COUNTER CLOCKWISE to ON C Flip the burner switch to ON D Turn HI LO knob to the desired flame height E Turn on all electrical power to the unit NOTE Check that all burner holes are lit TO TURN GAS FIREPLACE OFF Flip switch to OFF to turn off burners only If the fireplace is to be turned off for the season or for servicing turn the gas shut off valve to OFF DO NOT FORCE IT If the unit is going to be serviced turn off the electrical power to the unit as well Figure 5 Control Panel NOTE When the unit is turned on for the first tim
54. ves will not assume any damages either directly or indirectly caused by improper usage operation installation servicing or maintenance of this appliance Sherwood Industries Ltd reserves the right to make changes without notice Please complete and mail the warranty registration card and have the installer fill in the installation data sheet in the back of the manual for warranty and future reference 39 INSTALLATION DATA SHEET The following information must be recorded by the installer for warranty purposes and future reference NAME OF OWNER NAME OF DEALER ADDRESS ADDRESS MODEL NAME OF INSTALLER SERIAL NUMBER DATE OF PURCHASE dd mm yyyy ADDRESS DATE OF INSTALLATION dd mm yyyy Ll NATURAL GAS NAT CT PROPANE LPG INLET GAS PRESSURE in wc MAIN BURNER ORIFICE DMS PILOT ORIFICE in diam INSTALLER S SIGNATURE MANUFACTURED BY SHERWOOD INDUSTRIES LTD 6782 OLDFIELD RD SAANICHTON BC CANADA V8M 2A3 www envirofire biz March 20 2006 C 11033 40

AGFA ATCA-C110/1G Automobile Accessories User Manual

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