Ramteq BVE Series Operator`s manual
Contents
1. QUALITY PRESSURE WASHERS OPERATOR S MANUAL DV SERIES Gas Engine Diesel Fired READ THIS MANUAL This manual contains important information for the use and safe operation of your RAMTEQ machine FAILURE TO READ THIS MANUAL AND FOLLOW ITS INSTRUCTIONS PRIOR TO OPERATING OR ATTEMPTING ANY SERVICE OR MAINTENANCE PROCEDURE COULD RESULT IN SERIOUS INJURY OR DEATH TO YOU OR OTHER PERSONS ALSO DAMAGE TO THE MACHINE OR TO OTHER PROPERTY RAMTEQ 14275 NORTHWEST FREEWAY Wm HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 00007 01 10 06 OPERATOR S MANUAL PAGE 2 Table of Contents SECTION 1 OPERATOR S MANUAL LINPAGKING uuuu Rt 2 B SAFETY INSTRUCTIONS AND WARNINGS 3 MAINTENANCE lNSTRUCTIONS 4 B OPERATING INSTRUCTIONS 6 SECTION 2 PARTS AND SERVICE MANUAL E PARTO OOT 9 9 2 t 7 m BURNER ASSEMBLIES 8 m CONTROL BOX ASSEMBLY 9 m HOSE WAND amp GUN 9 m BELT DRIVEN 1 10 m WIRING DaGpahM 11 m PLUMBING DIaGpAMS 13 TROUBLESHOOTING 14 VARRANT s annals Is M A RCM2. 11 590 00001 01 439 OOOO 3 O6 Pump General T9281 L 0 1 4 4000 Pump General TS050 L DV2500 5 4000 DV1 901 O4 Box Battery Cable Battery Black not Shown Cable Battery Red not shown 12 180 001 04 01 Shell SS Stationary 18 13 191 O0004 O1 Insulation Cap 14 180 OOO72 0O1 Cap Coil Large 10 Center 15 180 OOO2O O1 Shell SS Removable 18 x 23 16 191 OOOOG O1 Insulation Blanket 1 x 24 w 4 17 155 OOOOG6G O1 Coil Diesel Vertical 18 1 30 001 15 01 Plate Burner DV Series 19 250 00007 01 Burner Assembly Wayne EH V 115 vv generator 250 00005 01 Burner Assembly Wayne MSR H 12 12 volt not shown 20 O55 OOOd4 1 0O1 Float Tank Assembly 569 OOOO2 O1 Float Valve Fluidmaster 21 180 001 1 6 01 Frame DV Series 22 180 0001 3 02 Strap Fuel Tanks 180 00137 O1 1 30 001 38 01 1 30 001 72 01 1 30 00043 01 1 30 00051 01 Bracket Belt Guard Skid Plate Pump Guard Skid Generator Guard Bracket Pump Belt Tension Bracket Pump Belt Stationary 584 00002 52 Pulley 2MBL87 DV1 600 DV1900 DM2OOO 4 8 3000 584 00002 47 Pulley 2MBL67 DV1 600 4 4000 584 00002 46 Pulley 2MBL64 DV2500 DV1900 5 4000 534 00003 31 Pulley Motor 3B34 51 6 00003 21 51 6 00002 21 586 00004 04 5686 OOOO4 O2 5686 OOOO4 O 5 586 0O00004 01 Bushing SP Split Taper SH 1 Bushing SP Split Taper L 24mm Belt BX36 DV1 600 DV1900 DV2O000 4 8 S3000 Belt BX34 DV1600 4 4000
3. Belt BX32 DV2500 DV1900 5 4000 Belt Generator 22 ch MMM A ch ch ch ch ch MM ch ch ch D ch MA eh ch ch ch ch eh ch eh ch ch ch ch eh ch eh ch ch ch ch eh ch eh cl ch ch eh ch ch EE s Ext RAMTEQ 14275 NORTHWEST FREEWAY WM HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 00007 01 10 06 PAGE 8 OPERATOR S MANUAL DV 12V Burner Assembly Ref Part Description 256 00001 02 Main Burner Gasket 253 00002 01 Fan Wheel 3 44 x 4 25 254 00001 04 Motor 12v DC Motor Flange 252 00001 04 Ignitor 253 00001 01 Coupling 251 00001 01 Fuel Pump Suntec 245 6 16 Fuel Nozzle 2 25 80 258 00002 03 Electrodes 1pr 577 1 Filter Fuel Inline Racor 578 00001 01 Element Fuel Filter Racor 1 La i Zelt ee cb ee ch L Burner Assembly Complete 250 00006 01 MSR H 12 Wayne 12 Volt Burner ep mem 98 e a 6 Cmca 9 DV 115V Burner Assembly Ref Part Description Qty 1a 1 252 00002 01 Fuel Pump Solenoid NLH150 NLH200 NLH230 1 1a 2 252 00002 01 Fuel Pump Solenoid NL H500 1 2 256 00001 01 Main Burner Gasket 1 3 245 0000606 1 1 Nozzle Fuel 1 35 125psi NLH150 NLH200 NLH230 1 3b 245 00006 12 Nozzle Fuel 1 65 140psi NLH30OO 1 3c 245 00006 12 Nozzle Fuel 1 50 125psi NLH500 1 4 258 00002 01 Electrode Pair RH amp LH 1 5 252 00001 06 Transformer 115v NLH150O NLH20OO NLH230 1 5a 252 00001 07
4. Pump Repair Kits not shown 221 00021 01 Check Valve Kit 6 Each 1 221 00020 01 Complete Oil Seals O Ring Kit 1 221 00023 01 Packing Kit 3 Each 1 RAMTEQ 14275 NORTHWEST FREEWAY HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 00007 01 10 06 OPERATOR S MANUAL PAGE 11 DV Wiring Diagram WHT Big RED BLK IGNITOR XFMR yellow White d Orange FUEL SOLENOID N O DROP OUT TIMER yellow yellow Photocell Small RED WHT CONTROL PANEL TYPICAL SCHEMIATIC RED RED GRN BLK N STARTER SOLENOID BATTERY 12 VOLT d nm GAS ENGINE Electrical Schematic FLOW SW or PRESSURE SW BLK RAMTEQ 14275 NORTHWEST FREEWAY HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 00007 01 10 06 PAGE 12 OPERATOR S MANUAL DV Wiring Diagram ELECTRICAL SCHEMATIC DV w GENERATOR Burner Module Solenoid A INDICATES CONTROL BOX KANBAN INDICATES FINAL ASSY TASK LO INDICATES POWER PLATE KANBAN A INDICATES ASSEMBLED FROM OTHER AREAS BURNER CABLE ge x 16 4 X 60 STRIP 7 EACH END Grn d Z WH 9 BURNER SWITCH GRN 2 RIBBED CD BLK PRESSURE SWITCH luo LENGTH 26 STRIP JACKET BACK 10 POWER CORD LENGTH 49 STRIP 10 T PRESSURE SWITCH 574 00002 01 11 1
5. Transformer 230v NL H500 1 6 253 00001 01 Coupling 1 7 253 00002 01 Fan Wheel 3 44 X 4 25 1 8 254 00001 01 Motor 115v 60 1 NLH150O NLH200 NLH230 1 8a 254 00001 2 Motor 208 230v 60 1 NL H500 1 9 57 00002 01 Filter Fuel Inline 1 10 557 00001 01 Clamp Hose 2 11 280 00003 01 Hose Inlet Outlet Fuel Line 1 Burner Assembly Complete 250 00001 0O1 Wayne Burner Vertical 115v 1 250 00008 01 Wayne Burner Vertical 230v 1 m rr rRR nF n R F 6g Wr RAMTEQ 14275 NORTHWEST FREEWAY WM HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 00007 01 10 06 OPERATOR s MANUAL PAGE 9 DV Control Box Assembly Ref Z Part Description Qty 1 180 00027 01 Control Box Panel 1 2 305 00006 01 Label Control Box Small 1 3 450 00001 01 Pump Burner Switch On Off 1 4 5 3 00001 01 Thermostat Assembly 1 5 505 00001 01 1 4 X 20 Thumb Screw 2 6 508 00002 01 Tinnerman 2 7 180 00150 01 Control Box 1 Hose Wand amp Gun 3 4 5 HIGH PRESSURE SSS __ TOP 20 VEG qI Z N M FE WAI dad a D AUD SOAP IS Q Refz Part Discription Qty 1 270 00005 01 Nozzle Water 5 5 O Quick Connect 16 21 HP 1 1a 270 00005 02 Nozzle Water 725 5 15 Quick Connect 16 21 HP 1 1b 270 00005 03 Nozzle Water 775 5 25 Quick Connect 16 21 HP 1 Tc 270 00005 04 Nozzle Water 775 5 40 Quick Connect 16 21 HP 1 1
6. this machine Use this equipment only in well ventilated areas Failure to follow this warning may cause carbon monoxide build up fire or explosion and possible injury or death m DO NOT fill gasoline tank while engine is running Allow engine to cool before refueling Should asoline be spilled move the machine away from the area of the spill Do not attempt to restart the machine until the gasoline has fully evaporated DO NOT operate engine if air cleaner or cover directly over the carburetor air intake is removed DO NOT touch hot mufflers cylinders or fins as contact may cause burns DO NOT operate this machine while under the influence of alcohol drugs or while fatigued DO NOT direct discharge stream at yourself or others Risk of injection or injury may occur Never put your hand or fingers over the spray tip Do not try to stop or deflect leaks with your hand or body Always face nozzle and wand to the ground when testing DO NOT operate this machine WITHOUT wearing protective Eye Wear Gloves Hard Hat Mask Ear Plugs amp Steel Toe Work Boots are also recommended DO NOT wear loose clothing Keep your body and clothing clear of the engine and discharge stream when the machine is running m DO NOT tie back or block trigger gun in OPEN position Never leave the pressure washer unattended once you have started it If you leave shut down machine completely m DO NOT overreach or stand on an unstable support while operating this ma
7. wear protective safety gear auch as but not limited to rain coat or coveralls rubber boots face shield or goggles gloves and hearing protection m Do not run the machine for more than two minutes with the jetter water flow shut off by pass mode This will over heat the jetter pump and could cause injury to you B Do not run hot water thru this pump Hot water will damage the pump and will void the warranty uu g 2 gt Fr s Ts RAMTEQ 14275 NORTHWEST FREEWAY HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 00007 01 10 06 OPERATOR S MANUAL PAGE 7 9 DV Parts List Exploded view on 17 page 9 T 18 6 19 20 21 Fiert 7 Part Description 1 29 Qty 1 190 00001 O1 Tank Fuel 10gal Green 2 140 OOOO2 O Cap Fuel Gauge Gas Red 3 190 OOOO 1 O2 Tank Fuel 10gal Red 4 140 00001 O1 Cap Fuel Gauge Diesel Black 5 519 00001 01 Spacer Rubber Skid 6 180 OOO706 0O1 Bracket Metering Valve 5790 OOOOG 0O1 Metering Valve 7 1 80O OO 1 39 0O1 Plate Power DV Series 180 0O00280 01 Plate Power DV Diesel Series 8 206 O0006 01 Engine 16hp B amp S Vanguard 303447 1075 A1 206 00007 01 Engine 2Ohpb B amp S Vanguard 351447 1046 A1 206 0001 1 0O1 Engine 25hp Kohler CH25S PA 68591 206 00013 01 Engine Diesel 19hp Ruggerini MD191 9 216 OOOO O1 Generator Voltmaster AB 25 10 220 0001 0 01 Pump General TS2021 051600 4 8 3000 DV2000G3500 DV1 9301 O2 220 0O00008 01 220 0001 4 01
8. 0 98 115v rt angle plug 10 06 RAMTEQ 14275 NORTHWEST FREEWAY WM HOUSTON TX 77040 m PHONE 713 983 6000 FAX 713 983 6405 300 00007 01 OPERATOR S MANUAL MODELS DV BASE HIGH PRESSURE HOSE 3 8 I D X 15 280 00001 02 HOSE END HIGH PRESSURE 2 PL 3 8 NPTM SWIVEL X 3 8 HOSE 282 00001 01 ELBOW PLATED STEEL A 3 8 STREET 528 00006 01 1 4 NPT PLUG 518 00001 01 3 8 NPT PLUG 518 00004 01 ELBOW PLATED STEEL 3 8 NPTM X 3 8 NPTM H 528 00002 01 lt BUSHING SP 3 8 NPTM X 1 4 NPTF 517 00002 01 mmm Te UNLOADER L SUTTNER ST 280 FRESSURE L RI 230 00004 01 SWIT 574 06002 01 PUMP HOSE END SWIVEL 8 JIC FEMALE X 1 2 BARB w 9 A BUSHING BRASS 1 2 NPTM X 3 8 NPTF A TEE STREET BRASS 3 8 NPTM X 8 FLARE 538 00008 01 CONNECTOR BRASS 8 FLARE X 1 2 NPTM 554 00005 01 LOW PRI PRESSURE HOSE GARDEN HOSE CONNECTOR 280 00002 02 3 4 SWIVEL X 1 2 NPTM 542 00001 01 HOSE END SWIVEL 8 JIC FEMALE X 3 8 BARB 281 00002 01 COUPLER FRAME MOUNTED 1 2 NPTF X 1 2 NPTF MODELS ELBOW BRASS 2 PL NUR NPTM X 1 4 BARB Hoy X 530 00002 02 DETERGENT LINE 1 4 1 0 TUBE X 50 285 00002 01 HIGH PRESSURE HOSE 3 8 1 0 X 15 280 00001 02 METERING VALVE 579 00006 01 HOSE END HIGH PRESSURE 2 PL 3 8 NPTM SWIVEL X 3 8 HOSE 282 00001 01 LOW PRESSURE HOSE 1 4 I D X 15 BLACK 280 00002 01 ELBOW PLATED STEEL 3 8 STREET 528 00006 01 1 4
9. 21 00021 01 Check Valve Assembly Kit 1 6 Each 1 221 00020 01 Oil Seals Kit 2 3 Oil Seals 1 221 0001 9 01 Valve Cap and O Ring Kit 416 6 Each 1 221 00023 01 V Packing Kit 69 3 Each 1 221 00031 01 Piston Plunger 20MM 3 General Pump 751511 amp T9211Triplex Plunger Pump Pump Repair Parts Ref Part Description Qty 1a 220 00053 01 Pump Complete General 751511 1 1b 220 001 03 01 Pump Complete General T921 1 1 2a contact ramteq Manifold Brass Head TS1511 1 2b contact ramteq Manifold Brass Head T9211 1 Pump Repair Kits not shown 221 00002 01 Check Valve Assembly Kit 1 6 Each 1 221 00018 01 Oil Seals Kit 2 3 Oil Seals 1 221 00072 01 O Ring for Valve Cap Kit 6 Each 1 221 00081 01 Brass Valve Cap Kit 6 Each 1 221 00029 01 V Packing Kit 469 3 Each 1 221 00031 01 Piston Plunger 2OMM 3 General Pump T9821 Triplex Plunger Pump Pump Repair Parts Ref Part Description Qty 1 220 00008 01 Pump Complete General T9821 1 2 contact ramteq Manifold Brass Head T9821 1 Pump Repair Kits not shown 221 00002 01 Check Valve Assembly Kit 1 6 Each 1 221 00018 01 Oil Seals Kit 42 3 Oil Seals 1 221 00025 01 Valve Cap and O Ring Kit 6 Each 1 221 00029 01 V Packing Kit 69 3 Each 1 221 00044 01 Piston Plunger 20MM 3 Comet SW5540 Triplex Plunger Pump Pump Repair Parts Ref Part Description Qty 1 220 00099 01 Pump Complete Comet SW5540 1 2 contact ramteq Manifold Brass Head SW5540 1
10. 4 FLARE SECTION AA 530 00004 05 TEE STREET BRA HOSE END SWIVEL 3 8 NPTM X 8 FLARE TO COIL INLET 4 JIC FEMALE X 1 4 BARB 538 00008 01 281 00001 01 FLOAT TANK ELBOW PLATED STEEL LOW PRESSURE HOSE 1 2 L D X 31 DN CONNECTOR BRASS 8 FLARE X 1 2 NPTM 554 00005 01 LOW PRESSURE HOSE 3 8 I D X 3 GARDEN HOSE CONNECTOR 280 00002 02 3 4 SWIVEL X 1 2 NPTM 542 00001 01 TEE POLYPROPYLENE 6 8 BARB X 3 8 BARB X 3 8 BARB 539 00002 01 SY un CLAMP BAND 91 4 5 8 6 PL 557 00001 01 HOSE END SWIVEL 8 JIC FEMALE X 3 8 BARB 281 00002 01 COUPLER FRAME MOUNTED 1 2 NPTF X 1 2 NPTF ELBOW POLYPROPYLENE 3 8 BARB X 3 8 BARB 531 00002 01 3 8 NPTF X 1 2 NPTF 528 00007 01 NIPPLE GALVANIZED SIEEL 1 2 NP 2 5 526 00005 01 FLOAT VALVE 2 PL 569 00002 01 BULKHEAD FITTING 1 2 NPTF I D 518 00002 01 ELBOW BRASS 1 2 NPTM X 1 2 NPTM GATE VALVE CONNECTOR BRASS COMME BAND 1 2 NPTM X 1 2 BARB 0 4 0 557 00001 02 RAMTEQ 14275 NORTHWEST FREEWAY HOUSTON TX 77040 PHONE 713 983 6000 FAX 713 983 6405 m 300 00007 01 10 06 OPERATOR S MANUAL problem Low Water Pressure No Chemical Flow Burner Not Igniting Excessive Burner Smoke Pressure Relief Valve Leaks Engine Will Not Start Engine runs rough no power Pump Noisy Water In Oil Water Dripping Pump Oil Dripping Fluctuating Pressure Pump Head Overheating Trouble
11. 7 01 10 06 OPERATOR S MANUAL PAGE 5 Maintenance Instructions ELECTRODE SETTINGS SUPPORT NOSE m inspection of all wires spring contacts and electrodes should be done periodically C1 1 WW 4 87 L FLAMELOCK HEAD NOZZLE FACE TO FACE IF BLACK OR WHITE SMOKE VENTS FROM EXHAUST PORT UPON STARTING EQUIPMENT DISCONTINUE USE WARNING AND ADJUST AIR BANDS BEFORE RESTARTING OIL BURNER AIR BAND ADJUSTMENT RAMTEQ sets oil burners at sea level Air bands may need adjustment at higher elevations to offer eCHanced performance of the burner and extended life of the machine m Adjustment of burner is done with pump motor and thermostat Lock Screw set to maximum Loosen locking screw on air band then close Adjustable Burner band until black smoke vents up exhaust vent Take careful note Air Shutter of air band position when black smoke is first noticed Slowly open air band until white smoke vents then turn air band halfway back to where black smoke was first noted Tighten air band To Open locking screw When properly set the unit should NOT have either Air Band black smoke or white smoke during operation Dee Adjustable g Air Band Screws PUMP MAINTENANCE B Fill crankcase to dot on oil gauge window per specifications with the specific oil created by the pump manufacturer i e General Pump Oil Ensure the right oil for specific pump as it ma
12. DE WARRANTY ON THESE ITEMS During the warranty period RAMTEQ will repair or replace defective parts at the option of RAMTEQ This limited warranty does not extend to any Product not purchased from RAMTEQ or from an Authorized RAMTEQ Reseller This limited warranty also does not extend to any Product that has been damaged or rendered defective a as a result of accident misuse or abuse b by operation outside the specifications in the intended applications c by the use of parts not sold or manufactured by d by the modification of the Product Warranty Disclaimer EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY RAMTEQ MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE RAMTEQ EXPRESSLY DISCLAIMS ALL AND ANY WARRANTIES NOT STATED IN THIS LIMITED WARRANTY ANY IMPLIED WARRANTIES THAT MAY HAVE BEEN IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS EXPRESS LIMITED WARRANTY Limitation of Remedy RAMTEQ IS NOT LIABLE FOR ANY DAMAGES CAUSED BY THE PRODUCT OR FAILURE OF THE PRODUCT TO PERFORM INCLUDING INCIDENTAL AND CONSEQUENTIAL DAMAGES THIS LIMITATION APPLIES WHETHER DAMAGES ARE SOUGHT OR A CLAIM MADE AS A CONTRACT CLAIM AS A TORT CLAIM OR ANY OTHER CLAIM THIS LIMITATION OF LIABILITY HOWEVER WILL NOT APPLY FOR PERSONAL INJURY U S A State Laws Some states do not allow limitation on how long an implied warranty lasts In such state
13. NPT PLUG 518 00001 01 3 8 NPT PLUG 518 00004 01 ELBOW PLATED STEEL 3 8 NPTM X 3 8 NPTM H 528 00002 01 BUSHING SP 3 8 NPTM X 1 4 NPTF 517 00002 01 EZ H UNLOADER PULSAR 3HP PRESSURE _ 230 00011 02 SWITCH 574 00002 01 PUMP HOSE END SWIVEL 8 JIC FEMALE X 1 2 BARB BUSHING BRASS 1 2 NPTM X 3 8 NPTF a ELBOW BRASS 8 FLARE X 1 4 NPTM SECTION AA 8 FLARE X 1 4 NPTM PAGE 13 DV Pump Plumbing RELIEF VALVE JE ADAMS 7468 3500 PSI 569 00003 05 NIPPLE GALV STEEL 1 2 NPT X 2 5 QUICK CONNECT COUPLER 526 00005 01 3 8 NPTM X 3 8 SOCKET 554 00006 03 HOSE END SWIVEL 8 JIC FEMALE X 3 8 BARB 281 00002 01 THERMOSTAT 194 ELBOW BRASS 573 00001 01 530 00002 01 HOSE END SWIVEL 8 JIC FEMALE X 3 8 ARB LOW PRESSURE HOSE 3 8 I D X 13 280 00002 02 TO COIL INLET Y ELBOW PLATED STEEL 3 8 NPTF X 1 2 NPTF 528 00007 01 NIPPLE GALVANIZED STEEL 1 2 NPT X 2 5 526 00005 01 DV UPGRADE RELIEF VALVE JE ADAMS 7468 3500 PSI 569 00003 05 NIPPLE GALV STEEL 1 2 NPT X 2 5 526 00005 01 QUICK CONNECT COUPLER 3 8 NPTM X 3 8 MALE 552 00002 01 HOSE END SWIVEL 8 JIC FEMALE X 3 8 BARB 281 00002 01 THERMOSTAT 194 ELBOW BRASS 573 00001 01 530 00002 01 HOSE END SWIVEL 8 JIC FEMALE X 3 8 ARB LOW PRESSURE HOSE 3 8 I D X 13 280 00002 02 1 2 NPTM X
14. P s aka 15 Unpacking Instructions INSPECTION Carefully unpack your new RAMTEQ equipment by removing the shrink wrap amp banding from pallet Remove the pressure washer from the pallet and check for any physical damages that may have occurred during shipment Check for all parts specified and shown in figure 1 INCLUDED PARTS e Pallet e Packing Material Outer Box e DV Series Machine e Operator s Manual e Wand Trigger Gun e Nozzles 0 15 25 40 e Hose 3 8 X 50 e QC Hose Fittings NOTICE Information in this operator s manual is subject to change without notice RAMTEQ SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS OR OMISSIONS CONTAINED HEREIN This operator s manual contains information protected by copyright No part of this operator s manual may be photocopied or reproduced in any form without prior written consent from RAMTEQ RAMTEQ 2006 All rights reserved Printed in USA SSS n ea rr R RAMTEQ 14275 NORTHWEST FREEWAY W HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 00007 01 10 06 OPERATOR S MANUAL PAGE 3 Safety Guidelines READ THIS FIRST FAILURE TO READ AND OBSERVE ALL WARNING STATEMENTS COULD RESULT IN SEVERE BODILY INJURY OR DEATH POSSIBLE INJURY TO OTHER PERSONS WARNING DAMAGE TO MACHINE OR OTHER PROPERTY m DO NOT operate this machine in areas where open flames are not permitted DO NOT store or use combustible materials on or near
15. POSITIVE pole on the battery and the BLACK is connected to the NEGATIVE pole on the battery j ma m uururws arF t a Fsn Vo A y RAMTEQ 14275 NORTHWEST FREEWAY Wm HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 00007 01 10 06 OPERATOR S MANUAL PAGE 4 Maintenance Instructions MAINTENANCE PRECAUTIONS Do not permit acidic caustic or abrasive fluids to be pumped through system Periodically clean detergent inlet screen This will ensure proper flow of water to the pump High mineral content in water may adversely affect your machine may require the use of a water softener to ensure proper operation NEVER run the pump dry under any circumtances Doing so will cause exteme damage to the pump RESULT IN A STEAM EXPLOSION WHICH MAY CAUSE SERIOUS INJURY OR DEATH FAILURE TO MAINTAIN HEAT EXCHANGER COIL MAY WARNING HEAT EXCHANGER COIL MAINTENANCE m Hard water conditions may eventually cause clogging in the heat exchanger coil if left unattended scale deposits will compromise the heating efficiency and produce an unsafe condition over time It may be necessary to descale coil m Scale buildup from certain detergents may eventually clog up the heat exchanger coil causing an unsafe condition Use only recommended detergents for better cleaning efficiency m Black carbon deposits that collect on the outside wall of the heat exchanger coil may be a result of using a poor grade of fu
16. Reduce temperature ambient Change oil frequently Check and replace oil seal Check and replace packing Install new packing kit Replace oil ring Replace ceramics Check and replace oil seals Replace manifold Adjust to specifications Replace with valve kit Clean or replace valve Check water detergent supply Replace packing kit Pull trigger gun for water flow uu g 2 gt Fr s Ts RAMTEQ 14275 NORTHWEST FREEWAY HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 00007 01 10 06 RAMTEQ Limited One Year WARRANT Y Ramteq Incorporated RAMTEQ warrants that the Product you have purchased from RAMTEQ or from an Authorized RAMTEQ Reseller is free from defects in materials or workmanship under normal use for a period of one 1 year from the date of purchase This warranty extends only to you the original Purchaser It is not transfer able to anyone who subsequently purchases the Products from you This warranty specifically excludes expendable items including but not limited to hoses seals nozzles and gunjets RAMTEQ manufacturers warrant certain com ponents of the Products for periods greater than one 1 year MOTORS GENERATORS PUMPS COILS BURNERS AND ENGINES ARE WARRANTED BY THEIR RESPECTIVE MANUFACTURERS AND SERVICED THROUGH THESE MANUFACTURERS LOCAL AUTHORIZED SERVICE CENTERS Specific warranty details can be found on the indi vidual manufacturers website RAMTEQ CANNOT PROVI
17. chine Maintain good footing and balance m DO NOT permit this machine to run while unattended or for extended periods of time with trigger gun closed Damage to pump may occur m DO NOT operate this machine in an unsafe manner or around unsupervised children Keep all other personnel clear while operating this machine This product should only be operated by trained personnel m DO NOT alter original factory settings prior to operating this machine Risk of injury to yourself or other persons may occur P NOT remove hoses guns nozzles or any components while this machine is still hot or while it is running m DO NOT attempt to service this machine before reading the service manual DO NOT use water with a temperature over 140 degrees FareCHeit m DO NOT put diesel fuel in to a gasoline tank or gasoline into a diesel tank Observe correct markings on fuel tanks before filling DO NOT operate this machine without knowing how to stop and bleed water pressures Know all controls before using this machine DO NOT spray caustic acids or abrasive fluids through this machine DO NOT permit water to freeze inside this machine Pump and plumbing damage may occur Use only recommended RAMTEQ parts when servicing this machine RAMTEQ will not be held liable for any unauthorized modifications made to this machine Any such action will void the warranty m When connecting battery ensure that the RED battery cable is connected to the
18. d 270 00004 01 Nozzle Water 775 0 O Quick Connect 20 25 HP 1 1e 270 00004 02 Nozzle Water 775 0 15 Quick Connect 20 25 HP 1 1f 270 00004 03 Nozzle Water 5 0 25 Quick Connect 20 25 HP 1 1g 270 00004 04 Nozzle Water 5 0 40 Quick Connect 20 25 HP 1 1h 270 00002 01 Nozzle Water 4 0 O Quick Connect 10 HP 1 1f 270 00002 02 Nozzle Water 724 0 15 Quick Connect 10 HP 1 19 270 00002 03 Nozzle Water 724 0 25 Quick Connect 10 HP 1 1h 270 00002 04 Nozzle Water 24 0 40 Quick Connect 10 HP 1 2 554 00006 02 Quick Coupler Socket 1 4 Male 1 3 265 00002 01 Dual Wand Insulated 1 4 275 00001 01 Gun 1 5 552 00004 03 Quick Coupler Plug 3 8 1 6 284 00001 01 Hose Assembly 50 3000PSI 250 F 10 16 HP 1 6a 284 00002 01 Hose Assembly 50 5000PSI o 250 F 18 25 HP 1 7 270 00038 01 Nozzle Soap 1 8 552 00003 03 Quick Coupler Plug 3 8 nptm not shown 1 9 554 00007 03 Quick Coupler Socket 3 8 nptf not shown 1 10 020 00005 01 Downstream Injector Kit hose not shown 1 j l ua r m n tT n RAMTEQ 14275 NORTHWEST FREEWAY W HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 00007 01 10 06 OPERATOR S MANUAL PAGE 10 DV Belt Drive Pumps General Pump TS2021 HR Triplex Plunger Pump Pump Repair Parts Ref Part Description Qty 1 220 00009 01 Pump Complete General TS2021 R 1 2 221 00001 03 Manifold Brass Head TS2021 1 Pump Repair Kits not shown 2
19. d this manual completely before attempting to start the machine m Check the fuel tank and fill with a good grade of gasoline 87 octane minimum for gas engines and a high quality diesel fuel for diesel engines m Check the engine oil level and fill with SAE 30 weight high detergent oil m Check the pump oil level and fill with SAE 30w non detergent oil if needed m Check water tank to ensure adequate level of water required for the job B Pull trigger on gun until a steady stream of water comes out the nozzle This purges any air in the system B Slide fuel switch to the RIGHT and slide choke switch to the LEFT closed position B Turn ON OFF switch on engine to ON m Open water flow to reduce back pressure in pump Back pressure can overpower electric starter preventing ignition m urn key to start gas engine and allow RPM to develop B Let engine warm up for approximately 30 seconds and slide choke to OPEN position m Check for leaks in the system and cycle trigger gun to insure bypass is adjusted correctly Repair any leaks and correct unloader adjustment if needed Turn off machine before attempting any repairs m WARNING Do not operate machine with less than 6 of water in the tank Doing so may cause pump damage STOPPING THE MACHINE B Turn engine to OFF m Pull gun trigger to release water pressure from system m Disconnect wand amp gun assembly m Wind up pressure hose on hose reel CAUTION m Always
20. el or improper burner operation Heating fuel should be void of water and sediments to eliminate the possibility of sooting and compromising the efficiency of the coil MOVING STORAGE m Place machine in covered area when not in use to protect from elements Protect machine from freezing in cold temperatures by storing in a heated location ENGINE MAINTENANCE B Every time before start Check oil level B First 8 hours Change oil with SAE 30W High Detergent Oil B Every 25 hours Change oil if operating under heavy load or high ambient temperature service air cleaner pr cleaner m Every 50 hours Change oil Clean and inspect spark arrester if equipped Every 100 hours service air cleaner cartridge replace oil filter if equipped Clean oil cooler if equipped Clean cooling system WINTERIZING m Non float Tank Machines To protect the machine from freezing temperatures while storing or transporting connect short length of garden hose approximately 3 ft to water inlet connection on machine Remove the pressure nozzle from the wand and insert the short garden hose end into a container of antifreeze Place the wand into the antifreeze container and start engine machine until antifreeze appears from the end of the wand Turn engine OFF and replace pressure nozzle Coil up hose and move machine to storage area RAMTEQ 14275 NORTHWEST FREEWAY WM HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 0000
21. es worn Dirt or blockage in valves Pump sucking air Worn plunger packing Extended period in bypass PAGE 14 action Check hose size water source Replace nozzle Tighten repair or replace leak Clean or replace nozzle Close valve or submerge hose Replace unloader Clean or replace packing valves Open detergent valve Fill detergent container Clean detergent screen Fill fuel tank with proper fuel Turn burner switch on Reset thermostat Replace fuel filter Replace pressure switch Replace burner nozzle Replace fuel pump Clean reset to specifications Use Diesel 1 2 or Kerosene Drain fuel and replace with new Readjust air band altitude Adjust to specifications Check for air leaks or bubbles Clean coils burner assembly Realign to specifications Clean or replace burner nozzle Clean or replace nozzle Replace relief valve Adjust unloader valve Remove nozzle and flush line Clean coil Turn throttle lever to on position Fill fuel tank if needed Check to ensure correct fuel in tank Check spark plugs Squeeze trigger on gun Check oil level fill if needed Check and replace air filter if needed Check to ensure correct fuel in tank Check spark plugs Open choke fully and crank engine Service engine at repair center Service engine at repair center Service engine at repair center Check inlet water fittings Clean replace pump valves Replace check valves Add SEA 30wt non detergent Replace rebuild pump
22. s the limitations or exclusions of this Limited Warranty may not apply to you Some states do not allow the exclusion or limitation in incidental or consequential damages for consumer products In such states the exclusion may not apply to you This limited warranty gives you specific legal rights You may also have other rights that may vary from state to state You are advised to consult applicable state laws for a full determination of your rights How to Obtain Warranty Service TO OBTAIN WARRANTY SERVICE YOU MUST CONTACT RAMTEQ or an AUTHORIZED RAMTEQ RESELLER j mu gt I ee RAMTEQ 14275 NORTHWEST FREEWAY Wm HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 00001 01 1 13 RAMTEQ RAMTEQ Manufacturers Warranty Period Click on pictures to open manufacturers website KOHLER ENGINES 3 years LEGENDARY RELIABILITY ADVANCED PERFORMANCE BRIGGSSSTRATION 3 years 3 years M amp M Manufacturing Co Inc 3 years CORPORATION BALDOR 18 months gege A MEMBER OF THE ABB GROUP POWER SYSTEMS 18 36 months 1 year Ramteq Pressure Washers 14275 NORTHWEST FREEWAY MHOUSTON TX 77040 713 983 6000 713 983 6405 1 13
23. shooting cause Insufficient water source Old or incorrect nozzle Plumbing or hose leak Obstruction in spray nozzle Chemical valve open Unloader valve worn Pump valves dirty or worn Detergent valve closed Low detergent level Chemical screen dirty No fuel Burner switch turned off Thermostat set too low Clogged fuel filter Defective pressure switch Clogged burner nozzle Fuel pump malfunction Improper electrode setting Improper fuel being used Water contamination in fuel Improper air band adjustment Low fuel pressure Air leaks in fuel lines Soot on coils burner assembly Misaligned electrodes Dirty burner nozzle Nozzle is dirty Defective relief valve Unloader adjusted incorrectly Restriction on discharge hose Scale restricting flow in coil Throttle lever off No fuel in engine Bad fuel or wrong fuel in engine Worn foul or dirty spark plug s Pressure bulid up in pump Low oil level Dirty air filter Bad fuel or wrong fuel in engine Worn foul or dirty spark plug s Overchoking Engine has lost compression Intake valve stuck open or stuck closed Incorrect fuel air mixture Air in suction line Pump valves dirty Check valve springs worn Low pump oil Pump bearings are worn Incoming water too hot High humidity environment Oil seal worn Plunger packing worn Plunger packing is worn Plunger retainer oil ring worn Cracked ceramics Oil seal worn Cracked manifold Unloader not adjusted Valv
24. y vary m Change oil after 25 Hour Break in Period m Change oil every Three Months or at 100 Hour Intervals thereafter UNLOADER ADJUSTMENT m All RAMTEQ machines have the unloader correctly set at the the factory Setting an unloader is a difficult job without the proper equipment and training Should the need arise to change the unloader settings please contact your local distributor uu g 2 gt Fr s Ts RAMTEQ 14275 NORTHWEST FREEWAY HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 00007 01 10 06 OPERATOR S MANUAL PAGE 6 Operating Instructions LOCATION GUIDELINES Locate the machine on a solid and level surface so that engine and pump crankcase oil lubricate components properly Avoid areas where water can build up in the working area Possible injury can occur caused by the surface becoming slippery from water build up B Locate the machine in a well ventilated area and away from flammable materials or fumes Be sure ventilation warnings are observed Keep pressure washer at least 18 away from flamable materials m Locate the machine so the operator has easy access to the jetter pressure washer and its controls Locate the machine so that it is protected from external damage B o prevent damage and excessive hose wear locate the unit so that the hose does not cross traffic areas STARTING THE MACHINE Following the steps below will insure successful operation Rea
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