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Craftsman 113.198310 Owner`s manual

1. Oe Ne e J Follow the instructions that are contained in an Owner s Manual furnished with the molding head For use of the molding head or drum sander with saw arbor vertical the rear table requires an opening next to rear face of fence for arbor clearance Cut opening directly below arbor in vertical position Opening should be 3 1 2 REAR TABLE 21 0 When using the accessory shaft the guard saw blade dado mold head or other cutting tool must be removed from the saw arbor before using the acces sory shaft Never operate the saw with cutting tools including sanding accessories buffing wheels and drill chuck installed on both ends of the saw arbor To use the accessory shaft in the vertical position it is necessry to swivel the motor 90 before beveling the motor so the accessory shaft is in vertical adjustments to compensate for wear 33 ADJUSTING BEVEL LOCK LEVER The purpose of this lever is to lock the motor at any bevel angle An adjustment is required if the motor can be easily moved by hand when lever is locked or bevel lock lever offers minimal resistance when moving lever to the locked position To make this adjustment 1 Remove motor support cover 2 Position motor at approximately 30 bevel angle and lock bevel lock lever 3 With a 3 4 socket tighten the 1 2 13 hex nut located at the back of the motor support casting until the motor can no long
2. Type T 1 4 20 x 1 2 Spring Rip Lock Cam Rip Lock Knob Rip Lock Lever Rip Lock STD532507 Boit Carriage 1 4 20 x 3 4 808380 2 Screw Pan Hd Plastite No 8 x 3 8 Standard Hardware Item may be Purchased Locally 51 PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198310 Always order by Part Number Not by Key Number FIGURE 5 ARM ASSEMBLY Arm Radial Switch Locking Cable T Key Switch Rivet 1 4 x 1 2 Bezel Switch Actuator Assembly Pad Guard STD601103 Screw Pan Rec Label Trim L H Type 10 32 8 Sleeve Rubber 815703 Knob Miter Lock Spring Compression Screw Hex Washer Hd Spring Miter Lock 5 16 18 x 3 4 Relief Strain Bushing Relief Strain Trim Arm Arm Carriage Support Housing Switch Screw Pan Rec Hd Lockwasher Internal 8 Plastite 8 x 1 2 Connector Wire Push Nut 1 4 STD600803 Screw Pan Rec Hd Label Trim R H Type T 8 32 x 3 8 Standard Hardware Item may be Purchased Locally 52 PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198310 Always order by Part Number Not by Key Number FIGURE 6 GUARD ASSEMBLY Repair Parts Description Ring Retaining Spreader Bearing Includes Key 10 Grip Screw Guard Clamp screw Wing 5 16 18 x 2 3 4 Clamp Guard Screw Pan Hd 8 32 x 1 2 Lockwasher External No 8 Nut Hex 8 32 53 STD581050 63270 816341 60435 816070 166785 3 63538 STD510805 STD551208 STD
3. KW 0 STEP THREE Squaring Crosscut Travel NOTE This adjustment helps ensure the blade accurately travels square to the rip fence 1 Index arm at 0 miter and lock 2 Install saw blade as shown Motor shaft has left handed threads turn nut counterclockwise to tighten CAUTION Do not overtighten arbor nut Use arbor wrench to snug nut in place Overtightening could distort the blade collars and cause blade to wobble 3 Lower arm until saw blade just clears the front table Be sure the miter lock handle and the bevel lock handle are locked 4 Place a framing square on the table as shown and position the blade and square until the leg of the Square just contacts a tooth of the blade Mark this tooth with a pencil NOTE The framing or combination square must be true see start of Assembly and Alignment section on page 10 for checking method 5 When the carriage is moved back and forth on the arm the marked tooth should just touch the square at all points If marked tooth moves into square or away from square the following adjust ments are required a Loosen the four 4 1 4 20 socket set screws on both sides of the front column support 2 on each side with a 1 8 Hex L wrench as illustrated on next page b Move the arm in the proper direction to make marked tooth follow edge of square when the Saw blade is moved along arm in a crosscut 18 manner
4. while the cutting tool is rotating The rotating tool could cut and throw anything hitting the blade causing the saw to unexpectedly come forward Use the right guard To avoid losing control of the workpiece hitting the cutting tool or being struck by thrown pieces never do any cutting unless the proper guard with all its parts in place is installed and adjusted properly To avoid injury from thrown pieces slips blade contact or jamming of the workpiece make sure no play exists between the column and column support or in the carriage and that the arm yoke bevel locks clamps are tight To avoid injury from thrown objects slips or jamming of the blade due to pinching of the blade by shifting boards a Do not leave along board unsupported so the spring of the board causes it to twist or rise from the table b Check to be sure that pieces will not fall off the table once they have been cut c Provide support for the workpiece based on its size and the type of operation to be performed d Never use another person asa substitute fora table extension or as an additional support for a workpiece to assist in feeding support ing or pulling the workpiece e Never cut workpieces placed side to side or stacked on top of each other The pieces can slide on each other WEAR YOUR gt FORESIGHT IS BETTER THAN NO SIGHT The operation of any power tool can result in foreign objects being
5. 0 and locked but the yoke is turned 90 degrees in a counterclockwise direction viewed from above from the crosscut position When standing in front of the saw blade would be rotating clockwise After positioning the guard and anti kickback mechanism the workpiece is fed from the left hand side of the saw For use of the molding head or drum sander with saw arbor vertical the rear table requires an opening next to rear face of fence for arbor clearance Cut Opening directly below arbor in vertical position Opening should be ae 3 1 2 REAR TABLE 1642 T For top side use of the dado rabbeting or molding head in the in rip position locate the desired position on the area and lock the rip lock handle Lower the arm into the fence very slowly remove only as much material from the fence as is necessary This will provide maximum support for the workpiece WARNING NEVER USE A DADO HEAD OR MOLD ING HEAD WITH THE SAW ARBOR VERTICAL WITHOUT INSTALLING AND ADJUSTING A MOLDING HEAD DADO GUARD FOR TOP SIDE DADOING OR MOLDING INSTALL AND ADJUST THE SAWBLADE GUARD AND ANTI KICKBACK ASSEMBLY FOR RIPPING OR CROSSCUTTING AS APPROPRIATE OPERATION NO 6 BEVEL RIPPING Bevel ripping is either in ripping or out ripping as described above except the saw blade is tilted out of perpendicular to the saw table surface The radial arm is indexed at 0 and locked the bevel js set to the desired bevel angle and the yoke is pos
6. 1 5 Maximum Developed 1 2 2 5 VONAGE Se RE 120 AMPS 4 i ee 11 CYCIES istic aes Cel ehe NR 60 PHASES RC GS Single ec PD 3450 Rotation of Blade Arbor Clockwise WARNING TO AVOID ELECTRICAL HAZARDS FIRE HAZARDS OR DAMAGE TO THE TOOL USE PROPER CIRCUIT PROTECTION YOUR SAW IS WIRED AT THE FACTORY FOR 120V OPERATION CONNECT TOA 120V 15 AMP BRANCH CIRCUIT AND USE A 15 AMP TIME DELAY FUSE OR CIRCUIT BREAKER IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN CAUSE ELECTRICAL SHOCK PARTICULARLY WHEN USED IN DAMP LOCA TIONS IN PROXIMITY TO PLUMBING IF AN ELECTRICAL SHOCK OCCURS THERE IS ALSO THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SAWBLADE NOT ALL OUTLETS ARE PROPERLY GROUNDED TO AVOID SHOCK OR FIRE IF POWER CORD IS WORN OR CUT OR DAMAGED IN ANY WAY HAVE IT REPLACED IMMEDIATELY 4 Frequent blowing of fuses or tripping of circuit breakers may result if a MOTOR IS OVERLOADED Overloading can occur if you feed too rapidly or if saw is misaligned so that the blade heels pg 19 20 b MOTOR CIRCUIT IS FUSED DIFFERENTLY FROM RECOMMENDATIONS Always follow instructions for the proper fuse breaker Do not use a fuse breaker of greater capacity without consulting a qualified electrician LOW VOLTAGE Although the motor ts designed for operation on the voltage and frequency specified on motor nameplate normal loads will be handled
7. FROM POWER SOURCE BEFORE TROUBLE SHOOTING NOTE Changing one adjustment will effect another soit is best to perform all of the alignment procedures when correcting any one problem The usual operating troubles are listed tn the following paragraphs with the necessary corrections listed 1 RADIAL SAW DOES NOT MAKE ACCURATE0 FINISH CUT END FINISH CUT END or 45 MITER CROSSCUTS Se Caan tes a Looseness between column tube and column support Align as described in Alignment Procedure Section Step One b Crosscut travel not properly adjusted Refer to Step Three in Alignment Procedure Section Squaring Crosscut Travel c Column is Loose in Support Refer to Step One in Alignment Procedure d Arm Not Indexing Properly Refer to Adjusting Miter Lock Handle in Adjust FENCE EDGE FENCE EDGE ments tO Compensate for Weal SE HoN FINISH CUT LOOKS LIKE THIS 0 CROSSCUT e Carriage Assembly Loose on Arm Refer to Carriage Bearing Adjustment in ad justment to Compensate for Wear Sections f Looseness between Yoke and Carriage Assembly Refer to Swivel Lock Handle adjustment in adjustment to Compensate for Wear Section g Sawdust between Work Piece and Fence Keep Front Work Table Clean h Rip Fence Not Straight Replace Fence OR LIKE THIS 45 MITER 2 SAW CUTS AT ANGLE NOT 90 TO TABLE TOP a Work table is not properly leveled SHOULD BE 90 Refer to Step Two under Alignmen
8. Featherboard A device which can assist in guiding workpieces during rip type operations Freehand Performing a cut without the use of fence guide hold down or other proper device to prevent the workpiece from twisting during the cutting opera tion Twisting of the workpiece can cause it to be thrown or kicked back by a radial saw 6 Connections Electrical Sawblade Path The area of the workpiece or table top directly in line with either the travel of the blade or the part of the workpiece which will be or has been cut by the blade Set The distance that the tip of the sawblade tooth ts bent or set outward from the face of the blade Throw Back Throwing of small pieces in a manner similar to a kickback Thru Sawing Any cutting operation where the blade extends completely through the thickness of the workpiece Trailing End The workpiece end last cut by the blade in a ripping operation Workpiece The item on which the cutting operation is being performed The surfaces of a workpiece are com monly referred to as faces ends and edges Outrip Positioning the blade parallel to the fence with the motor toward the rear of the saw producing maxi mum ripping capacity See illustration on page 31 Push Stick A device used to feed the workpiece through the saw during narrow ripping type operations so the oper ator s hands are kept well away from the blade See page 30 Push Block A device used for rippin
9. LESS AUXILIARY PUSH BLOCK FENCE DO NOT USE NAILS This is to prevent dulling the sawblade in the event you cut into the push block NOTE To insure reliable support use only push block and auxiliary fences that have not been damaged by blade contact during use Position the handle at the edge of the plywood and fasten together with glue and wood screws The push block should feed the stock being ripped until the stock is clear of the rear of the blade and then pulled back with use of the grip 9 When ripping narrower than 3 8 inch position the saw blade to remove the narrow strip from edge of workpiece furthest from the fence See out ripping section below Follow procedures as above based on distance from blade to fence 10 Keep HANDS away from the saw blade 11 Saw blade must be parallel to fence to minimize possibility of kickbacks board against the fence must be straight and will not catch on kerfs in the fence NEVER RIP FREEHAND without aid of fence 5 Properly set the anti kickback and spreader assembly Observe INSTRUCTIONS in paragraph Positioning guard and anti kickback and spreader assembly for ripping under Location and Function of Controls page 23 6 Never rip pieces shorter than the diameter of the blade 7 When ripping narrow stock less than 6 inches but more than 2 inches between the guard and the fence guide use a PUSH STICK as shown so the workpiece is clear
10. adjusting Refer to Adjusting Bevel Lock Handle in Adjust ments to Compensate for Wear Section DEPTH OF CUT VARIES FROM ONE END OF WORK PIECE TO THE OTHER a Table Top not parallel with Arm Refer to Leveling worktable in Step Two Alignment Procedure Section BLADE TENDS TO ADVANCE THROUGH LUMBER TOO FAST a Dull Blade Replace or sharpen blade b Not advancing Saw Blade properly Draw Saw Blade across lumber with a slow and steady pull 10 11 12 40 Troubleshooting 41 MOTOR TROUBLE SHOOTING CHART NOTE Motors used on wood working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or vacuumed frequently to prevent interference with normal motor ventilation TROUBLE PROBABLE CAUSE SUGGESTED REMEDY Motor will not run 1 Low voltage 1 Check power line for proper voltage Motor will not run and ifuses BLOW Short circuit in line cord or plug 2 Short circuit in motor or loose connections 3 Incorrect fuses In power line 1 Inspect line cord and plug for damaged insulation and shorted wires 2 Inspect all terminals in motor for loose or shorted terminals or worn insulation on wires 3 Install correct fuses 1 Power line overloaded full power Power with lights appliances output of motor and other motors decreases rapidly with 2 Undersize wires or circuit 2 Increase wi
11. and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performances Follow instructions for lubricating and changing accessories DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters etc AVOID ACCIDENTAL STARTING Make sure switch is in OFF position before plugging in USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories Follow the instructions that accom pany the accessories The use of improper acces sories may cause hazards NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted Do not store materials above or near the tool such that it is necessary to stand on the tool to reach them CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may effect its operation A guard or other part that id damaged should be properly repaired or replaced DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only NEVER LEAVE TOOL RUNNING UNATTENDED Turn power off Don t leave tool until it comes to a complete stop 13 14 15 16 1
12. condition exists return to step b and repeat NOTE This alignment procedure will simultaneously set both yoke indexing positions for blade in and out rip FENCE FENCE SQUARE TER SQUARE MOTOR soy SQUARE RIGHT FRAMING SQUARE yt MOTOR SUPPORT 2 CAP SCREWS 5 0 ihe WRONG WRONG 21 TAL Le Bevel Heel Adjustment This adjustment helps avoid the grabbing or throwing of the wood during edging operations 1 With sawblade in 90 crosscut position elevate saw then rotate motor to its vertical position blade parallel to table top Lock bevel tock handle and be sure swivel lock handle is in locked position 2 Check blade for bevel heel by positioning square perpendicular to fence and between blade and table as shown Lower arm until face of blade rests on square Be sure square is resting on face of blade and not on a set out tooth as this will result in a false measurement 3 If there is a visible gap between saw blade face and the edge of the square a bevel heel condition exists and the following adjustment is necessary a Unlock the bevel lock handle and loosen the two cap screws located thru the rear of the motor support see illustration A 1 8 hex L wrench is needed to loosen these screws b Lift orlower the rear of the motor support until the gap between the blade and square dis appears Lock the bevel lock handles c Tighten the
13. neckties or jewelry rings wrist watches to get caught in moving parts Nonslip footwear ts recommended Wear protective hair covering to contain long hair Roll long sleeves above the elbow USE SAFETY GOGGLES Head Protection Wear Safety goggles must comply with ANSI 287 1 at all times Everyday eyeglasses only have impact resistant lenses they are NOT 1 10 11 12 Instructions Safety additional instructions for radial arm saws expected contact with the workpiece fence table or part of your body BEFORE EACH USE Plan your work To avoid injury from accidental starting always remove the plug from the outlet turn the switch off and remove the switch key before removing the guard changing the cutting tool changing the setup or making adjustments To avoid injury from blade contact slips shocks thrown pieces etc check the saw to make sure that no parts are missing or broken bent or have failed in any way or any electrical component fails to perform properly Shut off power switch pull the plug from the outlet and replace damaged missing and or failed parts before resuming operation To avoid injury from electrical shock make sure your fingers do not contact the terminals when installing or removing the plug to or from a live outlet Check the fence for proper workpiece support To avoid fence breakage which could result in thrown workpieces and blade contact do not use fences
14. safely on vol tages not more than 10 above or below the nameplate voltage Heavy loads however require that voltage at motor terminals equals the voltage specified on nameplate 5 Most motor troubles may be traced to loose or incorrect connections overloading reduced input voltage such as small size wire in the Supply circuit or to overly long supply circuit wire Always check the connections the load and the supply circuit whenever motor fails to perform satisfactorily Check wire sizes and length with the Wire Size Chart below WIRE SIZES The use of any extension cord will cause some loss of power To keep this to a minimum and to prevent over heating and motor burn out use the table below to determine the minimum wire size A W G extension cord Use only 3 wire extension cords which have 3 prong grounding type plugs and 3 pole receptacles which accept the tools plug CAUTION For circuits that are farther away from electrical service box the wire size must be increased proportionately in order to deliver ample voltage to the saw motor O w Length of the Conductor Wire Sizes Required American Wire Gage Number 240V Lines 120V Lines 0 50 Feet No 6 No 4 50 100 Feet No 4 No 2 Over 100 Feet No 12 No 8 itis recommended that you have a qualified electri cian replace the two prong outlet with a properly grounded three prong outlet An adapter as shown below is available for connect
15. table is level then tighten the three 3 leveling screws until those screws are tight If table is low at center first loosen the center holddown screw then tighten the three 3 leveling screws until table is level Retighten the center holddown screw Recheck table to make sure it is level 12 Position the rip guide fence spacer board and rear table board behind the front table board and oush front table lock handles down as shown 13 Return motor to vertical position Adjusting front table lock handles WARNING TO AVOID SUDDEN SLIPPAGE BREAKAGE OR THROWING OF PARTS FRONT TABLE BOARD LOCK HANDLE MUST LOCK TABLE BOARDS AND RIP FENCE SECURELY IN PLACE 0 ESTING TABLE OUTER COLLAR ae a NES gt 1 To adjust the table board clamps check by pulling up on rip fence There should be enough pressure to keep the rip fence from pulling up To adjust the pressure on the clamp a Lift front table lock handles up to release pressure on boards b Loosen the two eccentric spacer clamps located at the rear of the table top with a 7 16 wrench or socket c Rotate the spacer toward the rear table board Tighten spacer with 7 16 wrench or socket Repeat procedure for clamp on other side d Push down on front lock handles and recheck pressure by pulling up on rip fence If rip fence is too loose repeat adjustment Eu 1 11tRRIIIIIEIEIEK
16. the swivel lock handle 22 Function of Controls Location and location and function of controls WARNING THE SAWBLADE DADO OR CUTTING TOOL MUST BE REMOVED FROM THE SAW ARBOR BEFORE USING THE ACCESSORY SHAFT NEVER OPERATE THE SAW WITH CUTTING TOOLS INCLUDING SANDING ACCESSORIES INSTALLED ON BOTH ENDS OF THE SAW ARBOR MAKE SURE THE UNUSED ARBOR IS ALWAYS COVERED BY A GUARD A CAP OR THE ARM IN RIP INDICATOR 4 RIP LOCK HANDLE ON OFF SWITCH HANDLE 3 SWIVEL LOCK HANDLE 7 ACCESSORY SHAFT TABLE LOCK HANDLES 1 ELEVATION HANDWHEEL 23 OUT RIP_ INDICATOR 2 MITER LOCK HANDLE BEVEL LOCK WARNING FOR YOUR OWN SAFETY ALWAYS LOCK THE SWITCH OFF WHEN SAW IS USE REMOVE KEY AND KEEP IT IN A SAFE PLACE ALSO IN THE EVENT OF A POWER FAILURE TURN SWITCH OFF LOCK AND REMOVE THE KEY THIS WILL PREVENT THE SAW FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON MITER SCALE BLADE GUARD ANTI KICKBACK SPREADER WING SCREW 8 ANTI KICKBACK PAWLS MITER LOCK HANDLE SWIVEL LOCK HANDLE 1 Depth of Cut Elevation a The diagram shows the elevation crank which is used to raise and lower the saw blade b Clockwise rotation raises the blade counterclockwise rotation lowers it One complete turn of the handle will raise or lower the saw blade 1 16 inch c Handle can be folded in when not in use 2 Angle of Cut Miter Pr
17. the wrench clockwise approximately 1 4 turn Lock the miter lock handle and try again to move the arm Readjust if necessary If it becomes extremely difficult to push the miter lock handle into the locked position too much adjustment has been made Turn the wrench counterclockwise one half the amount of the last adjustment and try again to lock the arm RIP LOCK ADJUSTMENT The rip lock handle locks the carriage in any position along the length of the track If the carriage can be easily moved by pushing and pulling on the yoke handle when the rip lock handle is in the locked position an adjustment is required 1 Hold the rip lock handle in the unlocked position and with a 7 16 inch wrench tighten the 1 4 20 hex lock nut 1 4 turn as illustrated Lock the rip lock handle and try again to move the carriage Make additional adjustments if necessary Now place the rip lock handle in the unlocked position and move the carriage back and forth from stop to stop If the carriage is difficult to move at any point or you can feel the rip lock dragging on the track the adjustment is too tight Loosen the hex nut one half the amount of the last adjustment and try again 36 Troubleshooting trouble shooting HAVE YOU FOLLOWED ALL SIX STEPS OF THE ALIGNMENT PROCEDURE IF YOU HAVE NOT FOLLOWED THEM IN THEIR PROPER SEQUENCE YOU CANNOT EXPECT ACCURATE CUTTING RESULTS THIS EDGE OF BOARD FENCE AGAINST FENCE FO
18. thrown into the eyes which can result in permanent eye damage Always wear safety goggles complying with ANSI 287 1 shown on package Safety goggles are available at Sears retail catalog stores Use of goggles or glasses not in compliance with ANSI 287 1 could result in severe injury from breakage of the eye protection To avoid injury from uncontrollable reaction or thrown objects never turn the saw ON before clearing the table or work surface of all objects tools scraps of wood etc except the properly supported workpiece and related feed or support devices for the operation planned WHENEVER THE SAW IS RUNNING Always keep alert Do not allow familiarity gained from frequent use of your saw to cause a careless mistake Always remember that a careless fraction 4 Instructions Safety To avoid kickbacks never feed a workpiece through the saw with another piece butting second piece against trailing end of piece being cut even if of the same thickness To keep control of your workpiece never rip work shorter than the blade diameter For rip or rip type cuts the trailing end of the workpiece to which a push stick or push board is applied must be square perpendicular to the fence and table top so that feed pressure applied to the workpiece by the push stick or push block will not cause the workpiece to come away from the fence or rise from the table and possibly cause from the nose side op
19. tighten until snug with 3 4 socket WARNING DO NOT OVER TIGHTEN LOCKNUT Toinsure proper function of the bevel lock move the bevel lock handle while tightening the locknut Adjust according to Step 6 6 Push bevel lock handle to left side to lock NOTE Bevel lock handle should not contact extreme left side of yoke when in locked position If bevel lock handle is permitted to contact yoke the following adjustment is required a Unlock bevel lock handle and tighten motor locknut Recheck bevel lock handle position see illustration b Repeat adjustment if necessary Do not over tighten or motor will not index ALIGNMENT PROCEDURE IMPORTANT In order to obtain maximum cutting accuracy and safety the following six steps must be carefully followed Become thoroughly familiar with these steps so that you can always maintain your Saw in proper alignment The accuracy of each adjustment is always dependent upon the accuracy of the preceeding adjustment Be sure to align the saw in the exact sequence described to insure proper alignment and cutting accuracy After following the 6 step assembly and alignment procedure and the Basic Saw operation section refer to Trouble Shooting section if any difficulty is experienced when performing any Sawing operation STEP ONE Adjusting Column Tube in Column Support 1 Elevate and then lower the arm a If the column binds and elevation is difficult loosen the four
20. to bottom of side panels in front and rear as illustrated Hand tighten hex nuts WARNING TO AVOID INJURY FROM UNEXPECT ED SAW OR WORK MOVEMENT LEVELING FEET MUST BE ADJUSTED SO THAT SAW DOES NOT ROCK TO AVOID UNEXPECTED CARRIAGE MOVE MENT ADJUST LEVELING FEET SO THAT THE ARM SLOPES SLIGHTLY DOWNWARD TO THE REAR 4 To adjust leveling feet so the saw will set properly a Move saw to desired location b With 3 4 wrench loosen bottom nut c Back off top nut by hand d Raise or lower foot by adjusting bottom nut using 3 4 wrench e Snug top nut against inside of leg by hand Adjust all four feet as necessary then tighten all four bottom nuts using a 3 4 wrench TRUSS HEAD BOLT SAW BASE CABINET LOCKWASHER HEX NUT MOUNTING SAW 1 From loose parts bag 495 find the following hardware 8 Truss Head Bolts 1 4 20 x 1 2 8 Lockwashers External 1 4 8 Hex Nuts 1 4 20 2 Place saw on cabinet so that holes in bottom of saw line up with holes in top of cabinet 3 Install bolts lockwashers and nuts as shown Tighten securely using a 7 16 wrench or socket NOTE It may be necessary to loosen the bolts holding the skirt to the side panel of the cabinet if the holes do not line up Once mounting bolt is in place retighten cabinet bolts securely ATTACHING TRIM CAPS amp TRIM LEDGE 1 Locate the two 2 trim caps the trim ledge the six 6 type B 10 x 1
21. two cap screws and recheck alignment between the face of the blade and the square if a gap condition exists repeat the above adjustment d From loose parts bag 497 find the motor support cap and install into rear of motor support SQUARE NOTE It may be necessary to use x pliers to grip the short end of the Hex L wrench to loosen or tighten the socket cap screws Remember ke to wear eye protection when per forming this procedure 7 7 mo l RIGHT TABLE GUARD SPREADER FENCE 1 if ANTIKICKBACK SPREADER WING SCREW BUMPER PAD FENCE ANTIKICKBACK PAWLS ANTIKICKBACK PAWLS l STEP SIX Installing Blade Guard and Adjusting Anti Kickback Pawis and Spreader 1 Install blade guard on motor 2 Unlock the swivel lock handle and rotate the blade into the IN RIP position Lock the swivel lock handle 3 Position blade against fence and lock the rip lock handle Loosen wing screw and lower the anti kickback bar assembly until side of the spreader is flush against the fence and the anti kickback pawl is resting on top of the fence as illustrated NOTE If the spreader is not flush against the fence or will not easily clear the top of the fence when lowered the following adjustment is required a Loosen the two hex nuts one on each side of the spreader with 1 2 open end wrench b Slide the spreader with fingers until the side of the spreader rests flush
22. with the rip fence c Snug both nuts against the spreader and recheck alignment d If spreader aligns with fence and blade tighten with wrench and raise anti kickback spreader up to guard and retighten wing screw 4 Release rip lock handle move blade away from fence and rotate to crosscut position 5 From loose parts bag 497 locate the blade guard rear bumper pad and install Measure 2 from rip fence to nearest tooth on the blade and lock rip lock handle Adjust out rip scale indicator by sliding until indicator line reads 2 inches on the upper of the two out rip scales as illustrated Out rip scales are located on left side of arm Unlock rip lock handle and move blade away from fence Unlock the swivel handle and rotate the motor to the IN RIP position Lock the swivel lock handle Adjust in rip scale indicator located on right side of arm by sliding until indicator line reads 0 inches STEP SEVEN installing and Adjusting Rip Scale Indicators NOTE Therip scales and pointers are intented to be used for quick settings Adjustments will be neces sary for blades of different thicknesses For greater accuracy take direct measurements between blade and fence with ruler or measuring tape 1 Locate rip scale indicators in loose parts bag 497 and slide indicators onto mounting brackets 2 Unlock swivel lock handle and move the blade into the OUT RIP position Lock
23. 4 bolts with 9 16 socket and extention located through the holes in the rear column support cover until movement is smooth but firm b If column moves front to rear within the column support tighten the four 4 bolts with a 9 16 socket and extension located through holes in rear column support cover until movement disappears Elevation should be smooth and firm Recheck adjustments repeat steps a and b if necessary 2 Locate the four 4 plastic hole caps in loose parts bag 497 After all adjustments are made to the column support insert the plastic caps in all four holes in rear column support cover MITER LOCK HANDLE m ae a STEP TWO NOTE The following adjustment performed pro perly will result in the work table being flat and parallel to the arm This helps insure the blade will cut the same depth along the entire crosscut travel LEVELING FRONT WORK TABLE 1 Loosen the three 3 leveling screws located in the center of the table with a 1 8 hex 1 wrench 2 Check the five 5 mounting screws to make sure they are snug Do not over tighten 3 Push the bevel lock handle to the right to release the motor Index the motor with the saw blade end of the motor shaft down and lock bevel lock handle to the left 4 Slide the carriage so the motor shaft is in the center of front table board 5 Unlock the miter lock handle in the unindex position as shown
24. 541008 Description 816264 Guard 120399 Nut Square 5 16 18 63258 Elbow Dust 63541 Bar Anti Kickback 815816 Guide Anti Kickback STD551010 Washer 13 64 x 5 8 x 1 32 STD601103 Screw Pan Hd Type T 10 32 x 3 8 STD541231 Nut Hex Jam 5 6 18 815815 Pawi Standard Hardware Item may be Purchased Locally 4 PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198310 Always order by Part Number Not by Key Number FIGURE 7 TABLE ASSEMBLY Description Table Rear Table Spacer Fence Rip Table Front Standard Hardware Item may be Purchased Locally 54 Repair Parts PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198310 Always order by Part Number Not by Key Number 4 1 t 1 l i 1 0 FIGURE 8 CABINET ASSEMBLY 9 805589 5 Screw Truss Hd 1 4 20 x 1 2 Foot Leveling 815898 Skirt 10 Stiffener Shelf STD541025 Nut Hex 1 4 20 11 Support Caster STD551225 815905 STD541250 816111 815941 Support Under Panel R H Side Shelf Lower Stiffener Shelf Rear Lockwasher External 4 Panel L H Side Nut Hex Jam 1 2 13 Cover Spacer CON DOB WD Standard Hardware Item may be Purchased Locally 55 SEARS owners 40 INCH RADIAL SAW manual Now that you have purchased your 10 inch radial saw should a need ever exist for repair par
25. 7 18 19 20 21 22 KNOW YOUR POWER TOOL Read and understand the owner s manual and labels affixed to the tool Learn its application and limitations as well as the specific potential hazards peculiar to this tool GROUND ALL TOOLS This tool is equipped with an approved 3 conductor cord and a 3 prong grounding type plug to fit the proper grounding type receptacle The green conductor in the cord is the grounding wire Never connect the green wire to a live terminal KEEP GUARDS IN PLACE in working order and in proper adjustment and alignment REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents Floor must not be slippery due to wax or Sawdust AVOID DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them rain Keep work area well lighted Provide adequate surrounding work space KEEP CHILDREN AWAY All visitors should be kept a safe distance from work area MAKE WORKSHOP CHILD PROOF with padlocks master switches or by removing Starter keys DON T FORCE TOOL It will do the job better and safer at the rate for which it was designed USE RIGHT TOOL Don t force tool or attachment to do a job it was not designed for WEAR PROPER APPAREL Do not wear loose clothing gloves
26. ADE f HEEL TO LEFT INCORRECT FENCE NOT PARALLEL WITH FENCE HEEL TO RIGHT INCORRECT PARALLEL WITH FENCE Troubleshooting CORRECT 39 5 WOOD BINDS SMOKES AND MOTOR SLOWS DOWN OR STOPS WHEN RIPPING a Duli blade or warped board Sharpen or replace the saw blade Do not use severely warped material b Feed rate too fast Slow Feed Rate c Saw blade heels Check and align as described in Alignment Procedure Section Step Five d Fence not straight Replace fence e Carriage Assembly Loose on Arm Refer to adjusting carriage bearings in adjust ments to compensate for wear section 6 BOARD P LS AWAY FROM FENCE WHEN RIPPING a Saw Blade has heel Corrective action is the same as preceding instructions explained in paragraph c 7 WORKPIECE STRIKES SPREADER WHEN RIPPING a Adjust spreader per instructions in Step Six under Adjusting Anti Kickback Pawis and Spreader 8 SAW DOES NOT TRAVEL SMOOTHLY ON ARM TRACK a Dirty Track Clean Track and Lubricate with Light Grease b Bad Bearing Replace Bearing c Worn Track Replace Track CLAMPING FORCE NOT SUFFICIENT AT MITER ANGLES OTHER THAN 45 a Miter Lock Handle requires Adjustment Refer to Adjusting Miter Lock Handle in Adjust ments to Compensate for Wear Section CLAMPING FORCE NOT SUFFICIENT AT BEVEL ANGLES OTHER THAN 45 a Bevel Lock Handie Requires
27. D DANGER gt vA PE 2 ZONE SHADED UL Aa f KEEP HANDS AWAY tons 24 Motor Connecled For 120 V 1 amp 60 HZ 3450 APM For Owners Manuat Kn 5 Us 6 ever reach around the saw blade 7 Never pertorm any operation FREEHAND 8 Return carnage to the ull rear position stop betore adyusling or servittng 240 55 A Connect See Know this foal 1 Read and Understand ali warnings and instructions on saw in Owner s Manual and with recommended acces sores 2 Properly guard Ihe cutting 3 Provide proper workpiece tool support Position the cutting tool behind the fence by mov ing the arm to the left and clamping the yoke so this label faces the fence or construct an auxikary tence per Owners Man ual With power off the mwltch key removed turn cutting tool by hand lo make sure t does not sirike guard fence or any other saw pans Een eres WHEN INSTALLING OR MOVING THE SAW 1 To avoid injury from unexpected carriage travel lock the rip lock handle before moving the saw 2 To avoid injury from unexpected saw movement a Bolt the saw to the floor if it tends to slip walk or slide during normal operation b When table extensions over 24 wide are added to either side of the saw make sure you either bolt the saw to the floor or support the outer end of the extension from the floor as appropriate 3 To avoid injury from unexpected carriage travel adju
28. EXPECT ED STARTING OR ELECTRICAL SHOCK DO NOT Item Description Qty PLUG THE POWER CORD INTO A SOURCE OF M Bag of Loose Parts 507495 1 POWER UNTIL ALL ASSEMBLY AND ALIGNMENT Containing the Following Items STEPS ARE COMPLETE THIS CORD MUST A Foot Leveling 4 REMAIN UNPLUGGED WHENEVER YOU ARE B Nut Hex Jam 1 2 13 8 WORKING ON THE SAW C Screw Truss Hd 1 4 20x 1 2 48 Model 113 198310 Radial Saw is shipped complete D Lockwasher Ext 1 4 48 in one box Nut Hex 174 20 ee 48 F Screw Pan Hd 1 Unpacking and Checking Contents Ty BT 1 4 8 a Separate all loose parts from packaging G Screw Pan Hd Ty B 10x1 6 materials and check each item with Table of Loose Parts to make sure all items are accounted for before discarding any packing r B C D material Gy WARNING IF ANY PARTS ARE MISSING DO NOT TEV ATTEMPT TO ASSEMBLE RADIAL ARM SAW PLUG IN THE POWER CORD OR TURN THE SWITCH ON UNTIL THE MISSING PARTS ARE OBTAINED AND ARE INSTALLED CORRECTLY LOOSE PARTS LIST FOR MODEL 113 198310 E F G item Description Qty A Basic Saw AssembIy 4 1 B Owners Manual e00 cee 1 N Bag of Loose Parts 507497 1 G Fence RID osa oie SS 1 Containing the Following Items D Table Rear IA 1 A Pad Guard 055 1 Table Spacer 1 B Indicator RIp 2 F Cap Trim LH 1 C Indicat
29. Fig 8 Screw Pan Hd Ty BT 1 4 x 1 2 Screw Truss Hd 1 4 20 x 1 2 Cover Rear Arm Owners Manual Not Ills Bag of Loose Parts Not Ills Bag of Loose Parts Not Ills 0 3 815753 815922 815881 815766 45 7 3 Screw Pan Rec Type T 10 32 x 3 8 Washer Flat 13 64 x 17 32 x 1 16 Screw Hex Washer Hd 3 8 16 x 1 1 2 Bearing Arm Scale Miter Screw Pan Rec Hd Type TT 10 32 x 1 2 Indicator Miter Arm Assembly see Fig 5 Table Boards Set see Fig 7 Screw Pan Cross Ty T 1 4 20 x 1 1 4 Washer 17 64 x 5 8 x 1 32 Screw Pan Hd Rec Type AB 1 4 x 1 1 4 Screw Hex Socket Set 1 4 20 x 1 1 4 Nut Tee Bushing Rubber Clip U 1 4 20 Bolt Carriage 1 4 20 x 1 1 4 Bushing Eccentric Lockwasher External 1 4 Nut Hex 1 4 20 Button Table Slide Screw Hex Hd 1 4 20 x 5 8 Washer 17 64 x 9 16 x 1 32 Nut Lock 1 4 20 Rod Actuator Screw Pan Hd Rec Type AB 1 4 x 1 1 4 Washer 17 64 x 3 4 x 1 16 STD551010 815857 1 815649 815777 816333 1 815778 806828 2 60128 815797 141594 31 37384 815762 815989 2 815834 STD551225 STD541025 815990 STD522506 STD551012 STD541425 815832 815797 446188 Standard Hardware Item may be Purchased Locally PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODE
30. L NO 113 198310 FIGURE 2 46 PARTS LIST FOR CRAFTSMAN 107 RADIAL SAW MODEL NO 113 198310 Always order by Part Number Not by Key Number Repair Parts FIGURE 2 BASE AND COLUMN ASSEMBLY pel Te oem _ STD582050 815699 75 STD551210 815707 804182 9416187 Ring Retaining 1 2 Shaft Elevating Crank Screw Pan Hd 10 32 x 1 2 Lockwasher External 10 Handwheel Ring Retaining Screw Hex Hd Ty T 5 16 18 x 3 4 Washer 21 64 x 3 4 x 1 16 Lockwasher External 5 16 Nut Hex 5 16 18 Base Assembly Key Square 1 8 x 3 8 Washer Keyed Nut Lock 1 2 13 Gear Bevel Shaft Elevating Nut Elevation Cover Column Support Plug Screw Truss Rec Hd 1 4 20 x 1 2 Wrench Arbor Wrench Shaft STD551031 S D551131 STD541031 815646 2 805049 1 39711 0 63615 815700 815771 815864 816102 815273 3540 63062 47 Part No Description 815857 1 Screw Hex Washer Hd 3 8 16 x 1 1 2 Bearing Arm Screw Socket Hd Cap 1 4 20 x 1 1 4 Rivet 1 4 x 1 2 Lock Assembly Nut Push 1 4 Latch Arm Screw Soc Hd Ty T 1 4 20 x 3 4 Tube Fastener Bellows Tube Gib Column Tube Screw Locking Set 1 4 20 Support Column Tube Ring Retaining 7 16 Washer Thrust 502 x 927 x 031 Gear Pinion Bearing Lift Shaft Screw Hex Hd 5 16 18 x 3 4 Bushing Elevation 815649 141594 31 815774 STD523107 815772 S
31. R ALL CUTS Turn workpiece over end forend keep same edge against fence when making successive cuts 2ND AND 4TH CUTS PENCIL LINE FOR GAUGING REQUIRED LENGTH 3RD CUT SCRAP 37 In addition to the proper alignment of your saw you must also become familiar with the following prac tices in order to expect the best results 1 Edge of workpiece which is placed against fence must be as straight as the long side of your framing square 2 Workpiece must be as flat as the front table board on your saw 3 There must be no sawdust or other wood chips between the fence and the front table board 4 There must be no sawdust or other wood chips underneath workpiece or between workpiece and fence 5 Workpiece must be held tightly against fence and down against the table this is especially important when making angle cuts because the workpiece has a tendency to move 6 Always use the correct sawblade for the job Always keep It sharp 7 When making a four sided frame a The two side pieces must be exactly the same length b The top and bottom pieces must be exactly the same length c Always place the same edge of the workpiece against the fence turn the workpiece end for end for the successive cuts and mark a pencil line on the table for gauging the required length Deviation from any of the above practices will have an effect on the accuracy of the cuts that you make WARNING REMOVE POWER CORD
32. ROUGH THE WORKPIECE THIS IS DUE TO THE ROTATION OF THE BLADE TO CONTROL THIS YOU SHOULD DEVELOP THE HABIT HOLDING YOUR RIGHT FOREARM IN LINE WITH THE ARM OF THE SAW THROUGHOUT THE CUT ALSO MAKE SURE THE CARRIAGE BEAR INGS ARE ADJUSTED PROPERLY SO CARRIAGE DOESN T TRAVEL TOO FREELY OPERATION NO 2 MITER CROSSCUT Miter crosscutting is the process of sawing across the width of a workpiece at any angle other than a 90 square cut The 45 miter angle is a popular one since two boards cut to 45 can be assembled to form a 90 corner for producing a square or 28 rectangular frame The radial arm ts set to a desired angle of cut swivel and bevel settings at 0 and locked The workpiece being cut is positioned and held firmly against the fence and the carriage pulled forward along the radial arm just far enough to complete the cut Carriage should then be returned to the full rear position and locked Allow the saw blade to come to a stop before removing the work piece from the saw table OPERATION NO 3 BEVEL CROSSCUT Bevel crosscutting ts the process of sawing at 90 square across the width of a workpiece with the saw blade set to an angle other than 90 to the table The radial arm and yoke are indexed at 0 and locked securely in place The bevel is set to the desired angle of cut and locked The workpiece being cut is positioned and held firmly against the fence and the carriage is pulled forward along t
33. S IN ADDI TION TO THOSE ON PAGES 2 6 Basic saw operations are summarized in six cate gories explained and illustrated in the following paragraphs NOTE Refer to paragraphs under Location and Function of Controls for illustrations and descrip tion of controls Page 3 CUTTING A KERF IN THE WORK TABLE AND FENCE NOTE The life of your saw table will be lengthened considerably if you will cover the front table with a fitted piece of 1 4 inch plywood This should be tacked in place for easy replacement Use of sucha cover will allow you to do all cutting into the cover rather than your table top This will help prevent dulling of the saw blade and striking table mounting hardware Place tacks out of the path of the sawblade 1 Elevate arm so that the blade clears the top of the fence and then push the motor to its most rearward position 2 Lower the arm so that the blade just clears the rear table Note The rear table should be at the same level as the front table see Leveling Front Work Table page 16 If front table cover is used set blade so that it just clears the front table board cover 3 Lock the rip lock handle and check to make sure Carriage is locked in place Plug saw into a grounded outlet See section titled Electrical Connections page 7 4 insert the yellow key into switch and while holding the yoke handle turn the switch on 5 With the motor on turn the elevation handle counte
34. Save This Manual For Future Reference SEARS owners manual MODEL NO 113 198310 40 RADIAL SAW WITH 44 CABINET Serial Sam CRAFTSMAN Model and serial numbers may be found on the backside of the base You should record both oie ae In a safe place for re use 40 INCH RADIAL SAW CAUTION 4 READ ALL Y INSTRUCTIONS 6 operating CAREFULLY 6 repair parts Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A Part No SP5015 Printed in USA FULL ONE YEAR WARRANTY CRAFTSMAN RADIAL SAW If within one year from the date of purchase this Craftsman Radial Saw fails due to a defect in material or workmanship Sears will repair it free of charge WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER DEPARTMENT THROUGHOUT THE UNITED STATES This warranty applies only while this product is used in the United States This warranty gives you specific legal rights and you may also have other rights which vary from state to state SEARS ROEBUCK AND CO DEPT 698 731A Sears Tower Chicago it 60684 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS safety glasses Also use face or dust mask if cutting operation is dusty and ear protectors plugs or muffs during extended periods of operation SECURE WORK Use clamps ora vise to hold work when practical It s safer than using your hand frees both hands to operate tool DON T OVERREACH Keep proper footing
35. TAKES THAT COULD RESULT IN SERIOUS PERMANENT INJURY DO NOT CONNECT POWER CORD UNTIL THE FOL LOWING STEPS HAVE BEEN SATISFACTORILY COMPLETED 1 Assembly and alignment See pages 9 22 2 Examination and operating familiarity with ON OFF switch elevation hand wheel swivel lock bevel lock and rip lock guard clamp screw spreader and anti kickback device and miter lock See pages 23 26 3 Review and understanding of all safety instruc tions and operating procedures throughout the manual Read the following danger labels which appear on the front of the radial arm saw base assembly motor and saw guard WHEN RIPPING 1 Reed and understand owner 8 manual 5 Use PUSH STICK tor naccow work fore pre ng machine 6 Meye reach sound ihe s w biete 2 Weer sefety goggles complying with 7 Newer pertorm any Operation 452867 FREEHAND 3 Keep nands oui af peth of saw blade b Shul off power and stlow mw biede 10 a Know how to avord RICKS ACKS Slap before adjusting Or te weng DANGER FOR YOUR OWN SAFETY 1 Read and undersiand owners manual belore operating machine 2 Wear satety goggles complying wih ANSI 287 5 3 Keep hands out of path of saw blade ow how lo avoid KICKBACKS e PUSH STICK for narrow work x Hh TO AVOID RUNAWAY WORKPIECE ALWAYS PUSH WORKPECE mio cueg too FROM THIS EMO ONLY DANGER QUTFEED Work pace Can my 2 7 Cull hands wto end under Inn OUTFEE
36. To avoid being pulled into the back of the blade before you can let go or react never reach in back of or around the cutting tool with either hand to hold down the workpiece or for any reason To avoid injury from unexpected starting never attempt to free a stalled sawblade without first turning the saw OFF and removing the switch key If the sawblade is stalled or jammed shut the saw OFF remove the switch key remove the workpiece check for looseness in clamps arm and carriage check the sawblade squareness to the table surface and to the fence and check for heel see page 20 Adjust as indicated To avoid injury from falling parts or from falling into the saw never climb on or near the saw when its power is ON Never leave the saw area when power is ON or before the cutting tool has come to a complete stop Toavoid unauthorized saw use remove the switch key and put the key away before leaving the saw area BEFORE STARTING ARIPPING TYPE CUT To avoid injury from being struck by a thrown workpiece position the saw so neither you a helper or a casual observer is forced to stand in line with the sawblade or workpiece Whenever possible use the in rip position See page 31 This provides maximum clearance for feeding by hand push stick or push block as appropriate To avoid thrown workpieces or being pulled into the saw before you can react push the workpiece
37. ad fuses or circuit breakers 2 Fuses or circuit breakers 2 Replace fuses or circuit breakers do not have sufficient Capacity maintenance and lubrication PERIODICALLY LUBRICATE THESE POINTS Use SAE No 10W 30 automotive engine oil and refer to parts list for locations Apply a few drops of oil along the swivel index pin and the bevel index pin only if the pins have a tendency to stick Swivel to in rip Or out rip for easy access to the swivel index pin Bevel saw to 45 and bevel index pin can be easily accessed behind the yoke as illustrated Lubricate the bearing points where the arm attaches to the column tube With a 2 phillips screwdriver remove two screws and the rear arm cover for access to these points Be careful not to get lubricant on the locking rings as this will adversely affect the miter locking function LOCKING RING MAINTENANCE WARNING FOR YOUR OWN SAFETY TURN POWER SWITCH OFF AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAINTAINING OR LUBRICATING YOUR SAW When you receive your new Craftsman radial saw it requires no lubrication The radial saw has been partially aligned and all bearings are lubricated and sealed for life In time however in order to keep your Saw in perfect working order and accurate it will be necessary to lubricate and realign In fact your rad
38. ame time if you can prevent the bearing from turning an adjustment is required To adjust the carriage bearings perform the following steps 1 Clean and lubricate the bearing races and the bead on which they ride prior to adjustment 2 With a 9 16 inch wrench and a 1 2 inch wrench loosen the 5 16 18 hex nuts just enough to permit the eccentric screw to turn 3 Rotate the eccentric screws a partial turn left or right as required to take up looseness Both screws should be adjusted an equal amount to maintain blade squareness table in the rip positions 4 Hold the head of the eccentric screws in their new position and retighten the nuts 5 Repeat the test procedure described above and re adjust if necessary NOTE Over tightening the bearings will cause difficult operation and severely reduce the life of the track and bearings MITER LOCK ADJUSTMENT The miter lock handle operates adjustable locking bands which lock the arm to the column tube in both indexed and unindexed positions If the arm can be easily moved by hand when locked in an unindexed position the following adjustment must be made 1 Move the arm to an unindexed position and leave the miter lock handle in the unlocked position TRACK LOCKNUT WASHER CARRIAGE BOLT CAM ARM RIP LOCK LEVER 2 With a 3 16 inch hex L wrench find the 1 4 20 hex socket cap screw through the hole in the rear arm cover To tighten turn
39. and position the arm to the left 16 Assembly and Alianment 6 Lay the arbor wrench on the work table under the motor shaft Carefully lower the arm with the elevation handle until the motor shaft is just touching the arbor wrench The wrench should slide back and forth with only slight contact with motor shaft NOTE When moving the arm from the left side to the right itis necessary to move the motor along the arm to check the front table at several points from front to back 7 Starting from the left side of the front table board move the Radial Arm to the right checking the table with the arbor wrench to determine the lowest spot in the table Once the lowest spot in the table is determined you can begin to level the table NOTE For safety reasons stops have been provided to prevent 360 rotation of the radial arm 8 Position the arm over the lowest spot in the table and repeat Step 6 17 9 Tighten the mounting screws located at the high spots in the table with a Phillips screwdriver Then recheck the entire table Make sure center leveling hex screws are loose NOTE Do not change this elevation setting until the entire work table has been adjusted 10 Lay the rear table board on edge across the front table to serve as a straightedge to determine whether the front table board is high or low at its center 11 If the front table is high at center first tighten the center hold down screw until
40. cking rings and the column tube keys 5 amp 9 p 47 42 A light film of oil should be wiped on the face of the column tube to lubricate the fit between the column tube and column support With elevation crank raise arm to upper limit Completely collapse bellows by pulling down on top flange as illustrated for access to column tube The thread on the elevation shaft assembly can be lubricated through the oil hole in the center of the radial arm cap Lubricate ramp on the swivel index spring CAUTION Excessive oil at any location will attract airborne dust particles and sawdust recommended accessories ITEM CAT NO Adjustable Dado 7 24 Tooth 3006 i 9 3261 7 32 TOOT Carbide oi oi i 9 3262 7 16 Tooth Gab eanan RE occa Hh YS ewe ore 9 3263 8 48 Tooth Carbide gt lt ennn s 9 32708 Molding Heads 7 Bits not included 9 3214 i er PISCE Sel pains eami 8 6 SS rs 9 3217 7 15 PIG CEe Seti gt sda ee eee be cakes 9 3218 Sanding Wheel 10 Ln 9 22723 Blade Stabilizer 2 2 9 4952 Cabinet Accessories SROI vhs ein Se ee Pt ee rete See aes 9 22251 DOO Nh ches i ate ia 9 22252 S Drawer Set 6436 ocho a ewes fad Seat 9 22253 eLower Retractable Guard For 90 Crosscut Only 0 0 0 020200 ee 9 29009 Power Tool Know How Handbook See Catalog Maintenance and Lubrication Meets OSHA R
41. d by loosening wing screw With the tab provided position the anti kickback spreaders assembly until the pawls just clear the workpiece or fence which ever is higher MINIMUM DIRECTION OF KICKBACK 8 Blade Guard and Anti Kickback Spreader Assembly Positioning for Ripping WARNING NEVER POSITION THE GUARD OR ANTI KICKBACK SPREADER ASSEMBLY WITH THE SAW RUNNING NEVER POSITION THE ANTI KICKBACK SPREADER ASSEMBLY BY GRASPING THE PAWLS OR SPREADER TO MAINTAIN SPREADER ALIGNMENT USE THE TABLOCATED ON THE ANTI KICKBACK BAR a The blade guard is positioned by loosening the guard clamp screw and rotating the guard so that the nose just clears the workpiece as shown This adjustment is necessary to 1 Protect the operator from accidentally con tacting the sawblade from the infeed direction 2 Prevent the workpiece from being lifted from the table by the sawblade thus mini mizing lifting or fluttering particularly with thin and or light workpieces 3 Minimize sawdust from being thrown toward the operator b The anti kickback and spreader assembly is adjustable to accommodate the thickness of the board being ripped For ripping the anti kickback and spreader assembly is positioned by loosening the wing screw and with the tab provided positioning the anti kickback and spreader assembly until the pawls assume approximately the position shown Tighten the wing screw Make sure by trial without saw
42. de Do not allow the square to rest against a set out tooth it must rest flat against the blade side 2 If the square does not touch the saw blade as shown with square held firm against table top the following adjustments are required a Tighten rip lock handle b Unlock bevel lock handle Do not un index motor y WINES an Ci ora SOCKET 4 SET SCREWS WRONG WRONG Cee S A KW TABLE TABLE RIGHT SQUARE TABLE c Loosen the four 4 socket set screws located behind yoke as illustrated with a 1 8 Hex L wrench Rotate motor while holding square firmly against saw blade and table top until the square touches the sawblade as shown d Lock bevel lock handle Recheck alignment to make sure blade did not move when bevel lock handle was locked e Tighten the four socket set screws Unlock bevel lock handle unindex the motor re index and relock the bevel lock handle Recheck alignment again If blade is not square to table return to step c and repeat f To assure the blade is square to the table elevate the arm enough to bevel the motor to 45 stop Then return to 0 position lower the arm and lock bevel lock handle Recheck alignment g Install bevel scale indicator by inserting one end into the opening in the yoke Slide the indicator to one side and push until it snapsin place Tabs are located on the outside of the opening Adjust indica
43. drill except the spade type 1 diameter or smaller Use for drilling wood or plastic only bit speed cannot be properly adjusted for other materials Do not use twist drills larger than 1 2 in diameter provide additional guarding from contact with the front of the blade To prevent the cutting tool from grabbing the table or workpiece and being propelled toward you never lower a revolving Cutting tool into the table or a workpiece without first locking the rip lock handle and clamping the workpiece in place Release the handle only after having firmly grasped the carriage handle Toavoid blade contact or injury froma thrown cut off piece never use a length stop on the cut off end or edge of the workpiece Never hang onto or touch the cut off piece of the workpiece while the power is ON and or the sawblade is rotating To prevent pinching that could cause the piece to be thrown the cut off piece must never be confined pushed or grabbed while the blade is spinning INSPECT YOUR WORKPIECE To avoid injury from thrown objects slips or jamming of the blade make sure the workpiece will fit the supports fence table fixtures or jigs so it will not twist rock or otherwise bind on the cutting too Make sure there is no sawdust or other foreign material between the workpiece and its support WHILE DOING A CROSSCUT TYPE CUT Always start with the carriage in the full rear position behind the fence befor
44. e turning the saw on Never push the carriage and blade backwards into the work to doa crosscutting type operation The cutting tool can throw the work over the fence striking Someone or causing you to fall into the blade glossary of terms for woodworking Gum A sticky sap based residue from wood products Heel Misalignment of the blade See page 20 amp 21 In Rip Positioning the blade parallel to the fence with the motor toward the front of the saw See illustration on page 31 Kerf The amount of material removed by the blade in a through cut or the slot produced by the blade ina non through or partial cut Kickback An uncontrolled grabbing and throwing of the work piece back toward the operator during a rip type operation Leading End The end of the workpiece which during a rip type operation is pushed into the cutting tool first Molding A non through cut which produces a special shape in the workpiece used for joining or decoration Anti Kickback Pawls AKB Device which when properly adjusted is designed to stop the workpiece from being kicked back atthe operator during ripping operations See illustrations on pages 22 amp 26 Arbor The shaft on which a cutting tool is mounted Crosscut A cutting or shaping operation made across the width of the workpiece See illustrations on pages 28 amp 29 Dado A non through cut which produces a square sided notch or trough in the workpiece
45. equirements as of 8 73 Potential risks of injury may be introduced if the lower retractable guard ts used for other than 90 crosscut operations including a Becoming caught or jammed in prior kerfs inthe fence or table b Giving the operator a false sense of security when performing miter bevel and rip cuts c Jamming when setting up and while operating for bevel and compound miter cuts d Jamming for certain tn rip cuts The following warning appears on the Lower Outer Guard WARNING TO AVOID INJURY SHUT OFF POWER BEFORE CLEARING A JAMMED LOWER GUARD 43 ITEM CAT NO Sawblades 10 diameter with With 5 5 pOl OMP dee See Catalog CASE Sui o bei ieee Ri E aa 9 22254 Sanding Dru AA SS ws 9 25246 gt and WEY 4 462 as Saeed eke eee i 9 2980 See Catalog Molding Head Guard 8 3 Taper en anew uae ws E 9 3233 Auxiliary Table Cover See Catalog Miler Square 6 024 Sain i sR 9 32056 PINSROUTCE oa ed ere watered ates 9 32765 ExtensioN Table AO ys 9 32787 Satin Cut Dado TA 00000 i NRE 9 3257 dan eters 09 ce ees 9 3253 8 RE See nia 9 3264 Standard Cut Dado AD eee 9 32475 The above recommended accessories are current and were available at the time this manual was printed NOTE This lower retractable guard ts designed to provide additional protection to the operator in an axial direction t
46. er be easily moved by hand Do not overtighten 4 Unlock bevel lock lever and move motor to any of the five index positions If the motor does not index securely the adjustment is too tight Loosen 1 2 13 hex nut until bevel index pin seats properly 5 Adjustment is complete when both locking and indexing functions are working properly Replace motor support cover ADJUSTING SWIVEL LOCK HANDLE This handle provides a friction lock between the upper face of the yoke and the bottom face of the carriage It should eliminate any play or rotation between these two parts when locked An adjustment is required if the yoke can be easily rotated by hand when handle is locked or yoke lock handle offers minimal resistance when moving handle to the locked position To make this adjustment 1 With a 1 2 wrench or socket remove six 6 5 16 18 hex head tapping screws and separate track from arm as illustrated 2 Slide yoke assembly from track Keep carriage in line with track until rip lock mechanism clears end of track 3 With a 15 16 wrench or socket tighten the 5 8 11 hex nut until maximum effort is required to place yoke lock handle in the locked position 4 Unlock yoke lock handle and swivel yoke to an unindexed position Return yoke to an indexed position If the yoke does not index securely the adjustment is too tight Loosen 5 8 11 hex nut until swivel index pin seats properly 5 Adjustment is complete when bo
47. g type operations too narrow to allow use of a push stick See page 30 Rabbet A notch in the edge of a workpiece Resin A sticky sap base substance that has hardened Ripping A cutting operation along the length of the work piece Revolutions Per Minute RPM The number of turns completed by a spinning object in one minute electrical connections If you are not sure that your outlet is properly grounded have it checked by a qualified electrician your unit is for use on less than 150 volts it has a plug that looks like below 3 PRONG PLUG PROPERLY GROUNDED OUTLET GROUNDING PRONG This power tool is equipped with a 3 conductor cord and grounding type plug which has a grounding prong listed by Underwriters Laboratories The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end This plug requires a mating 3 conductor grounded type outlet as shown above WARNING TO MAINTAIN PROPER TOOL GROUND ING WHENEVER THE OUTLET YOU ARE PLAN NING TO USE FOR THIS POWER TOOL IS OF THE TWO PRONG TYPE DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER USE AN ADAPTER AS SHOWN AND ALWAYS CON NECT THE GROUNDING PRONG TO KNOWN GROUND POWER SUPPLY 1 Motor Specifications The A C motor used in this saw is a capacitor start non reversible type having the following specifica tions Rated Oa RE Ch CE
48. he radial arm just far enough to complete the cut The Carriage should then be returned to the full rear position and locked Allow the saw blade to come to a stop before removing the workpieces from the saw table Basic Saw Aneratinans OPERATION NO 4 COMPOUND CROSSCUT Compound crosscut is the combination of miter and bevel crosscut The radial arm and the angle of the blade are set to produce the desired cut the yoke is indexed at 0 and locked The workpiece is posi tioned and held firmly against the fence and the carriage is pulled forward along the radial arm just far enough to complete the cut The carriage should then be returned to the full rear position and locked Allow the blade to come to a stop before removing the workpieces from the saw table REQUIREMENT WHEN RIPPING Operations 5 and 6 WARNING TO AVOID MISTAKES THAT COULD CAUSE SERIOUS PERMANENT INJURY OBSERVE ALL THE FOLLOWING INSTRUCTIONS IN ADDI TION TO THOSE ON PAGES 2 6 1 Make sure that the blade is sharp correctly set and undamaged 2 Lock the rip lock handle See page 24 3 Lock the radial arm at the 0 position 4 Make sure the workpiece is kept in firm contact with the fence and the table The edge of the SLIGHTLY LESS THAN THICKNESS OF WORKPIECE 2 UP TO 3 8 e 1 5 8 2 45 Eat a ve i X PUSH STICK NOTE All dimensions in inches 2 OR
49. ial Saw needs more of a cleaning than a lubrication Make sure the teeth of the ANTIKICKBACK pawls key 9 on p 53 are always sharp If they become dull they must be replaced With a 1 2 inch wrench or socket remove the 5 16 hex nut and old pawls Reassemble new pawls and spreader to antikickback bar Check spreader for proper alignment and correct if necessary Follow procedure on page 22 CLEANING Periodically remove any heavy build up of sawdust that may accumulate on the saw The absorbing tendency of sawdust will draw lubricants away from the areas where they are needed Clean the carriage bearings and tracking surfaces If packed sawdust and grease accumulate repeatedly on carriage bear ings and track inspect the wipers key 4 p 51 for wear and replace if necessary For access to wipers see swivel lock adjustment p 34 CAUTION To avoid motor damage the motor should be blown out or vacuumed frequently to prevent sawdust build up which will interfere with normal motor ventilation LUBRICATION Your saw is precision built and should be kept properly lubricated Before describing the various points which may periodically require lubrication IT IS MORE IMPORTANT TO FIRST MENTION THE POINTS WHICH SHOULD NOT BE LUBRICATED NO LUBRICATION REQUIRED Do not lubricate the carriage ball bearings or motor bearings as these are sealed bali bearings and require no added lubrication Do not lubricate between the miter lo
50. ing plug to 2 prong receptacles The green ground ing lead extending from the adapter must be con nected to a permanent ground Such as to a properly grounded outlet box GROUNDING LUG ADAPTER ae lt CONNECTED TO A MAKE SURE THIS IS o KNOWN GROUND 2 PRONG RECEPTACLE WARNING THE ADAPTER ILLUSTRATED IS FOR USE ONLY IF YOU ALREADY HAVE A PROPERLY GROUNDED 2 PRONG RECEPTACLE MOTOR SAFETY PROTECTION CAUTION TO AVOID MOTOR DAMAGE THIS MOTOR SHOULD BE BLOWN OUT OR VACUUMED FREQUENTLY TO PREVENT SAWDUST BUILD UP WHICH WILL INTERFERE WITH NORMAL MOTOR VENTILATION 1 This tool should be connected toa 120 15 Amp branch circuit with a 15 Amp time delay fuse or circuit breaker Failure to use the proper size fuse can result in damage to the motor 2 Ifthe motor fails to start turn the power switch to the OFF position immediately UNPLUG THE TOOL Check the saw blade to insure that it turns freely and that its teeth are not wedged into the table top After the blade has been freed try to start the motor again If at this point the motor still fails to start refer to the Motor Trouble Shooting Chart 3 If the motor should suddenly stall while cutting wood the power switch should be turned off the tool unplugged and the blade freed from the wood The motor may now be restarted and the cut finished contents Page Location and Function of Controls 23 Basic Saw Ope
51. ing processed and the operation being performed With the carriage fully retracted the blade must not contact the workpiece when placed against the fence within the stated capa cities of your saw Do not confine the cutoff piece with your hand length stop or any other item The blade could throw it causing an accident 6 Keep hands well away from saw blade Do not place hands where sudden blade or workpiece movement could cause hand to slip into the path of the blade Always keep the hand holding the workpiece visible at all times 7 Lock the bevel lock handle Make sure it is firmly locked See page 25 8 Adjust the elevation so blade will cut into the table cover or table not more than 1 32 inch 9 To adjust the anti kickback and spreader assem bly so the pawls just clear the workpiece and the fence See page 26 10 Pull saw forward just enough to cut the lumber in two and then return the saw to its full rear position It is dangerous to pull blade too far out beyond the piece being cut When itis returned it can pick up the board and throw it over the fence OPERATION NO 1 CROSSCUT Crosscutting is the process of sawing across the width of the workpiece by pulling the saw blade through it and using the fence as a support for the edge of the workpiece Never crosscut free hand WARNING YOU WILL NOTICE THAT WHEN PULL ING THE SAW BLADE TOWARD YOU DURING CROSSCUTTING THE BLADE TENDS TO FEED ITSELF TH
52. itioned for in ripping saw blade at rear or outripping saw blade at front as required All requirements and observations applicable to normal ripping operations also apply to bevel ripping DADOING Instructions for operating the different dado blades are contained in Owner s Manual furnished with the dado The saw arbor is designed for a dado up to 13 16 inches wide Using a wider dado on the arbor could cause the dado and arbor nut to spin off Take several passes of the dado if cut required is greater than 13 16 of an inch wide For best results and to avoid excessive load on the motor never cut a 13 16 of an inch wide dado deeper than 3 8 of an inch in one pass When installing the dado on the arbor always Install the inside loose collar first to ensure good arbor nut engagement Do not install the outside blade collar Make sure the arbor nut is snug Install the arbor nut directly against the outside of the dado MOLDING Instructions for operating the molding head are contained in an Owner s Manual furnished with the molding head EDGING Use of the dado or molding head in the horizontal position parallel to table requires the proper acces sory guard be used See recommended accessories page 43 Use of the dado or molding head in the horizontal position requires an auxiliary fence page 33 or that the radial arm be positioned as follows 1 Miter the arm to the left approximately 30 2 Sw
53. ivel the motor until bottom of motor is parallel to and facing the rip fence and operating instruc tions label is visible 3 Follow all steps outlined on motor label 4 A copy of the label reads as follows BEFORE EDGING Know this tool 1 Read and Understand all warnings and instructions on saw in Owner s Manual and with recommended acces sories Properly guard the cutting 3 Provide proper workpiece support Position the cutting tool behind the fence by mov ing the arm to the left and clamping the yoke so this label faces the fence or construct an auxiliary fence per Owner s Man ual gt With power off the switch key removed turn cutting tool by hand to make sure it does nol strike guard fence or any olher saw parts 5 32 AUXILIARY FENCE SPACER TABLE a Oe Se position This is done so the blade arbor will be positioned under the arm for maximum protection to the operator As illustrated Adjustments to Comnensate for wear AUXILIARY FENCE FOR MOLDING To use the molding head with the arm in the 0 crosscut position an auxiliary fence must be used WARNING IF THE AUXILIARY FENCE IS NOT USED WHEN THE SAW ARM IS IN THE 0 CROSS CUT POSITION THE MOLDING HEAD CANNOT BE LOCATED BEHIND THE FENCE FOR SAFE AND PROPER OPERATION Make the auxiliary fence from a piece of knot free pine Cut to the following dimensions 18 k iy meal
54. lt F Es 2 lt r FOUR SOCKET HEAD SCREWS c Carefully retighten upper two 2 1 4 20 socket set screws alternating from left side to right side so as not to force arm out of adjustment d Recheck blade travel Adjust arm position as needed by readjusting upper screws only e Once arm position is good tighten lower 1 4 20 socket set screws Do not overtighten Check elevating handwheel for ease of rota tion If rotating handwheel is difficult re adjust socket set screw tightness as needed NOTE The life of your saw table will be lengthened considerably if you will cover the front table with a fitted piece of 1 4 inch plywood This should be tacked in place for easy replacement Use of sucha cover will allow you to do all cutting into the cover rather than your table top This will help prevent dulling of the saw blade and striking table mounting hardware Place tacks out of the path of the saw blade f Set miter indicator on 0 position as shown wee a 19 1 4 5 BEVEL LOCK E RIP FENCE HANDE OCK LE 7 A ae RIP LOCK HANDLE HAND gt lt STEP FOUR Squaring Saw Blade to Work Table NOTE If alignment procedure step two was not performed this adjustment cannot be accomplished 1 Placea framing square on the table with the short leg against the saw bla
55. made of particle board or other composite materials use 3 4 thick lumber long enough to extend in one piece from end to end of the saw table and tall enough to be at least even with the top of the workpiece Replace any fence where existing slots in the fence have weakened the fence or can snag the workpiece during ripping operations Always check table locks to make sure any new fence is held securely see page 18 Choose your cutting tool carefully Many saw accidents are caused by use of the wrong type blade dull badly set improperly sharpened cut ting tools gum or resin adhering to the cutting tools and by blade misalignment with the saw fence Such conditions can cause the material to stick jam stall the saw throw or kickback the workpiece at the operator To avoid cutting tool failure and thrown shrapnel broken pieces of blade use only blades or other cutting tools marked for operating speeds 3450 rpm or higher Never use a cutting tool larger in diameter than the diameter for which the saw was designed To avoid jamming of the blade thrown work pieces and damage to the blade collars never use a broken warped or unbalanced blade Do not overtighten arbor nut Use arbor wrenches to snug it securely To avoid injury from accidental blade contact by the workpiece or the operator do not perform layout assembly or setup work on the table 3 t BEFORE USING THE SAW WARNING TO AVOID MIS
56. nd one to the rear of the stand as illustrated and hand tighten nuts 10 Secure rear of lower shelf to right side and left side panels using two 2 1 4 20 x 1 2 truss head bolts lockwashers and hex nuts Hand tighten nuts only at this time 12 Assembly and Alignment 13 SPACER SIDE PANEL 1 4 20 x 1 2 Locate the right and left side spacers the six 6 1 4 20 x 1 2 truss head bolts lockwashers and hex nuts Position the spacer inside the right and left side panels and fasten in the three holes as illustrated Hand tighten nuts Locate the two 2 covers and attach to openings in the right and left side panels as illustrated 11 12 CHECKING CABINET FOR SQUARENESS TOOLS NEEDED Framing square 3 4 wrench and 7 16 wrench or socket With cabinet on back side place a square on lower shelf next to right side panel Adjust stand so both right side panel and lower shelf touch square as illustrated Then tighten nut holding rear of shelf to side panel and right side spacer to front of lower shelf Repeat procedure for left side 1 2 Place square at top side of cabinet and adjust stand so square touches both skirt and side panel as illustrated Then tighten right side of front and rear skirts to side panel Repeat pro cedure for left side CABINET HEX NUTS __ LEVELING FOOT 3 Locate four 4 leveling and eight 8 1 2 13 hex nuts Attach the leveling feet
57. nel 1 lett Side Panel gt i i 1 Lower aoe ese E 4 1 Under 1 eee 1 gt hace aaa ein ede ed oe ee oes 2 Shelf Stiffenek 8 1 Corner BracketS cceeccecees 4 0 2 Shelf Stiffener Rear 5 1 lt WARNING IF ANY PARTS ARE MISSING DO NOT ATTEMPT TO ASSEMBLE RADIAL ARM SAW PLUG IN THE POWER CORD OR TURN THE SWITCH ON UNTIL THE MISSING PARTS ARE OBTAINED AND ARE INSTALLED CORRECTLY 2 After layout of stand parts take the bottom shelf and turn upside down on floor Small front flange should be pointing upward 3 Place one shelf stiffener against front flange of shelf as shown 7 Locate the four 4 corner brackets and use eight 8 1 4 20 x 1 2 truss head bolts lockwashers and hex nuts to mount the corner brackets to the shelf AS ILLUSTRATED Tighten the nuts with a 7 16 wrench or socket 8 Locate the right and left side panels and eight 8 1 4 20 x 1 2 truss head bolts lockwashers and hex nuts to attach side panels to shelf Mount the bolts through the four holes as illustrated and tighten with 7 16 wrench or socket To assemble lay the side panel on its backside and stand the shelf up as illustrated BOTTOM SIDE OF LOWER SHELF RIGHT SIDE PANEL 9 Locate the two 2 skirts and the eight 8 1 4 20 x 1 2 truss head bolts lockwashers and hex nuts to attach them to the top of the side panels Attach one the front a
58. o the sawblade perpendicular to the plane of the sawblade a When NOT in the cut guards in full down position touching the table and carriage in full rear position behind fence b When saw is set up to perform 90 crosscut operations sawblade 90 to table surface and arm in 90 crosscut position The lower retractable guard will NOT provide protec tion to the operator either crosscutting or ripping a Axially when in the cut because the inner and Outer guards ride on top of the fence or workpiece during the cutting operation exposing the teeth of the sawblade b Radially in a direction in line with the cutting teeth c Obliquely at an angle to the guard and saw blade between the axial and radial directions PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198310 44 Repair Parts PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198310 Always order by Part Number Not by Key Number FIGURE 1 Rail Assembly L H Rail Assembly R H Yoke and Motor Assembly see Fig 3 Guard Assembly see Fig 6 Screw Hex Wash Hd 5 16 18 x 1 1 4 Bushing Nut Push 1 4 Rivet 1 4 x 1 2 Cord with Plug Bracket Pivot Bushing Ring Push On Pin Cap Trim L H Screw Pan Rec Type B No 10 x 1 Screw Pan Rec Hd Type T 10 32 x 3 8 Cover Lever Ledge Trim Cap Trim R H Lever Lock Base and Column Assembly see Fig 2 Cabinet Assembly see
59. ocks the yoke to the Carriage in any position Pull the handle for ward to release the yoke push the handle rearward to secure the yoke 4 Rip Position Lock a Therip lock handle is pushed rearward to lock the carriage on the radial arm and pulled forward to release it b When performing crosscutting operations the rip lock handle must be released so the carriage is free to travel along the arm The lock handle should be tightened until the operator is ready to grasp the yoke handle and make a cut 24 Function of Controls Location and c Push lever in to turn switch off WARNING THIS LOCKING FEATURE IS PROVIDED TO HELP PREVENT UNAUTHOR IZED USE OF YOUR SAW ALWAYS REMOVE THE KEY AND KEEP IT IN A SAFE PLACE TO REMOVE KEY HOLD THUMB ON END OF LEVER TO KEEP SWITCH IN OFF POSITION AND PULL KEY STRAIGHT OUT ACCESSORY SHAFT 25 5 Blade Angle Bevel a A single bevel lock handle is used in angular positioning and indexing of the motor to provide the desired saw blade bevel angle b The bevel lock handle controls the angular position of the motor with respect to horizontal c The bevel lock handle automatically indexes the motor at 0 45 and 90 Slide the bevel lock handle to the far right while positioning the blade then release it At any other position it does not engage d The bevel lock handle also locks the motor to the yoke when the motor is in any position Pull lever
60. of the blade before your hand reaches the guard The end of the workpiece to which the push stick or push block see below is applied must be square to the fence and table 8 When ripping stock 3 8 to 2 or less between the guard and fence guide use an auxiliary fence and push block Make these work helpers to the dimension shown a Make the auxiliary fence using a piece of 3 8 and 3 4 plywood Fasten together with glue and nails ay 3 4 PLYWOOD THIS FACE AND THIS EDGE MUST BE PARALLEL 44 3 8 PLYWOOD b Make the push block using a piece of 3 8 and 3 4 plywood THESE EDGES MUST 3 4 PLYWOOD 5 Gee 1 1 4 4 5 1 8 3 8 PLYWOOD 0 2 1 2 gt FF 3 8 3 8 NOTE All dimensions in inches NOTE Since the push block is used with the auxiliary fence the 4 3 4 inch dimension must be held identical on both of the pieces The small piece of wood 3 8 inch x 3 8 inch x 2 1 2 inch should be GLUED to the plywood 30 Basic Saw Nnerations 31 OUT RIPPING IN RIPPING OPERATION NO 5 OUT RIPPING AND IN RIPPING 1 Ripping is the process of sawing the workpiece along its length by feeding it into the sawblade when using the fence as a guide and as a positioning device to obtain the desired width of cut The sawblade is parallel to fence 2 Since the work is pushed along the fence it must have a straight edge in order to make sliding contact with the fence Also
61. oper Indexing Method Experienced operators of woodworking equipment such as this Craftsman Radial Saw acquire the habit of indexing in one direction only whenever a new setting is made in preparation for a different operation Example When moving the arm to a miter index position move it slightly past the desired index position then return to the index position carefully to index and lock Yoke indexing and bevel indexing can be accomplished in a similar manner This indexing technique tends to neutralize any stresses impaired upon saw components and contributes to the high degree of accuracy the saw is capable of producing when operated expertly a The miter lock handle locks unlocks and indexes the arm for left and right miter cuts NOTE For safety reasons stops have been provided to prevent 360 rotation of the radial arm b The radial arm has positive index positions at 0 and 45 left and right The arm is rotated by pulling the miter lock handle from left to right and releasing the index pin Move the arm to the desired miter angle and push the miter lock handle back to the lock position 3 Yoke Swivel Ripping a Swivel lock handle is to lock unlock and index the yoke swivel adjustment b The yoke swivel index pin automatically indexes the yoke at 90 position Pull the swivel lock handle forward to unlock the yoke continue to pull this handle until the index pin is released c The swivel lock handle l
62. or Bevel 1 G Cabinet Assembly 0 1 ta ie 1 H Handwheel Assembly 1 ug Plastic oo 4 Trim Ledge NNN 1 F Screw Pan Hd 10 32 1 2 1 J Cap Trim RH 1 G Lockwasher Ext 10 1 gt Arbor Wrench eee 1 2 L Shaft Wrench 1 Switch Key seer eee eee 1 NOTE Loose Parts Bag and Assembly Numbers refer to three digits underlined in example below or the I D Number printed on each bag or carton X04507488H000 Assembly and Alignment 44 CABINET ASSEMBLY FOR MODEL NO 113 198310 4 Place the under support on the shelf Locate two 2 1 4 20 x 1 2 truss head bolts lockwashers and hex nuts from loose parts bag 495 Attach the supports to the shelf in holes as illustrated and tighten nuts with 7 16 wrench or socket 5 Assemble the under support to the lower shelf with four 4 1 4 20 x 1 2 truss head bolts lockwashers and hex nuts Tighten securely with 7 16 wrench or socket 6 Attach the second shelf stiffener to the under support Use two 2 1 4 20 x 1 2 truss head bolts lockwashers and hex nuts to fasten to the under support with 7 16 wrench or socket 11 ASSEMBLE CABINET BEFORE MOUNTING SAW 1 Separate all loose parts from packing materials and check each item with Parts List to make sure all items are accounted for before discarding any packing material 44 CABINET ASSEMBLY FOR MODEL NO 113 198310 Right Side Pa
63. piece the guard nose will help keep the workpiece down on the table To prevent injury from the workpiece rising from the table thrown chips from the workpiece or blade or hand slippage towards the front of the blade position the nose guard to just clear the workpiece See page 26 Tomaximize protection from the rear of the blade and avoid injury from kickbacks adjust the anti kickback and spreader devices as instructed See page 22 amp 26 To avoid injury from kickback make sure by trial before starting the cut that the anti kickback pawls will stop the kickback once it has started Make sure points of pawls are sharp See page 26 Warning Use extra care for non thru cuts because the anti kickback pawls cannot always grab the irregular surface created by the operation INSPECT YOUR WORKPIECE Tokeep the sawblade from rising up on top of the workpiece and throwing it back at the operator when sawing 1 4 or thinner materials follow all normal ripping procedures except set sawblade into the table top at least 1 8 To avoid kickback use extra care when ripping wood that has a twisted grain or is twisted or bowed it may rock on the table and or pinch the sawblade If the workpiece cannot be made stable against the fence and tabletop do notcut it witha radiai arm saw To avoid blade contact and or kickback use a push stick when ripping short 10 to 12 inches long or narrow 2 to 6 1 2 inches
64. posite the sawdust exhaust chute of the guard Note the warning on the guard DANGER TO AVOIO INJURY DO NOT FEED MATERIAL INTO CUTTING TOOL FROM THIS END To avoid injury from thrown pieces slips or jams the workpiece must be held down on the table and against the fence Plan your hand placements to safely feed the workpiece into the cutting tool Featherboards can also help keep the work against the fence A featherboard is made of solid lumher 0 per sketch eee eee Plastic and composition like particle board materials may be cut your saw However since ERF these are often quite hard and slippery the anti kickback pawls may not stop a kickback To get Sri best performance rip with the finished side down n 5 next to the table and the roughest side up and be especially attentive follow proper set up and cutting procedures WHILE DOING A RIP TYPE OPERATION Never reach around the blade to the outfeed side to touch the portion of workpiece beyond the blade until the whole workpiece has been pushed beyond and clear of the blade Your touch could cause a kickback which could strike someone or pull your hand into the rear outfeed side of the blade before you can let go or react Position your body at the nose in feed side of the guard Start and complete the cut from that same
65. rations 7 27 Adjustments to Compensate for Wear 33 Trouble se GI acetone 37 Maintenance and Lubrication 42 Recommended 200655068 43 Repair Parle cee on oA EE 44 Assembly and Alignment oo CR 2 General Safety Instructions for Power Tools 2 Additional Safety Instructions for Radial Saws 3 Glossary of Terms for Woodworking 6 Electrical Connections 5 7 Assembly and Alignment 9 Unpacking and Preassembly 10 Alignment 2060600016 16 assembly and alignment FRAMING SQUARE MUST BE TRUE Check its accuracy as illustrated below CHECKING ACCURACY OF CHECKING ACCURACY OF INSIDE OF SQUARE OUTSIDE OF SQUARE T FENCE T DRAW LIGHT LINE ON TABLE ALONG THIS EDGE REAR EDGE OF FRONT TABLE FENCE SPACER AND BACK BOARDS REMOVED DRAW LIGHT LINE ON SHOULD BE NO GAP OR OVERLAP HERE WHEN SQUARE IS FLIPPED OVER IN DOTTED POSITION SHOULD 85 NO GAP OR OVERLAP HERE WHEN SQUARE IS FLIPPED OVER IN DOTTED POSITION TOOLS NEEDED MEDIUM SCREWDRIVER 7 16 WRENCH 2 PHILLIPS SCREWDRIVER 1 2 WRENCH 3 4 WRENCH CD en a 1 PLIERS 3 4 SOCKET 9 16 SOCKET 7 16 SOCKET C SOCKET EXTENSION FRAMING SQUARE LA PENCIL 1 8 HEX L WRENCH 3 16 HEX L WRENCH SOCKET WRENCH unpacking and preassembly WARNING TO AVOID INJURY FROM UN
66. rclockwise to lower the sawblade to where it just cuts into the table approximately 1 32 to 1 16 inch deep While holding the yoke handle and with motor still on unlock the rip lock handle and then pull the motor forward and out to the front stop on the arm This will allow the blade to cut through the fence and to cut a shallow kerf in the table 1 32 to 1 16 inch deep to provide for the blade cutting completely through the workpiece NOTE A kerf will have to be cut into the table prior to making any thru cutting operation using this pro cedure REQUIREMENTS FOR CROSSCUTTING TYPE OPERATIONS Operations 1 through 4 Always position the workpiece firmly against rip fence guide and lay it flat on work table surface ss DIRECTION OF TRAVEL eee PROPER SEE ITEM 10 AT LEFT DIRECTION OF TRAVEL A 7 4 NN eZ a IMPROPER SEE ITEM 10 AT LEFT SN dee 2 Make sure the arbor nut is snug 3 Clamp the guard in a horizontal position 4 Lock the swivel lock handle Make sure it is firmly locked See page 24 5 Hold work firmly against table and fence To avoid tipping or throwing of workpieces thicker than the fence is high install a higher fence at least workpiece thickness Always place the fence in the most forward position farthest from the column support compatible with the work piece be
67. re sizes or reduce length of wiring Motor fails to develop 1 Reduce the line load 0 decrease in voltage at too long motor terminals For 3 General overloading of 3 Request a voltage check from power company example a reduction of power company s facilities 10 in voltage causes a in many sections of the reduction of 19 in country demand for maximum power output electrical power exceeds of which the motor is the capacity of existing capable generating and distribution systems 0 ee Motor overheats 1 Excessive feed rate when 1 Slow down rate of feed crosscutting or ripping 2 Improper cooling Air 2 Clean out sawdust to provide normal air circulation restricted circulation through motor through motor due to sawdust etc 3 Saw blade has heel 3 Refer to Alignment Procedure Section of manual Step Five Motor starts slowly or 1 Low Voltage will not trip 1 Correct low voltage condition fails to come up to full starting switch speed Motor stalls resulting in 1 Voltage too low to permit 1 Correct the low line voltage condition blown fuses or tripped motor to reach operating icircuit breakers speed 2 Fuses or circuit breakers 2 Replace fuses or circuit breakers with proper do not have sufficient capacity units capacity i Frequent opening of 1 Motor overloaded 1 Reduce motor lo
68. running before starting the cut that the anti kickback pawls will stop a kickback once it has started Insert workpiece alongside spreader under outer set of pawls by approaching pawls inthe feed direction Push workpiece sharply in the direction of a kickback opposite direction of feed Readjust pawls if they do not stop the kickback motion by biting into the workpiece if the leading edge of the workpiece does not feed smoothly under the pawis the spreader may be set too deeply Loosen the wing screw raise the spreader slightly retighten the screw recheck workpiece in feed and kickback pawl function These adjustments when properly made will 1 Reduce possibility of kickbacks by prevent ing the kerf from closing on the sawblade 2 Prevent wrong way feed Wrong way feed is feeding the workpiece when the Sawblade is in a rip position into the out feed side of the cutting tool sawblade dado molding head etc the side contain ing the anti kickback pawls spreader This can be extremely hazardous because the sawblade may grab the workpiece and throw 26 atinn ine Basic Saw basic saw operation NOTE To maintain table strength workpiece Stability control forward motor of carriage and avoid accidents always 1 Use only blades that are sharp correctly set and undamaged 27 WARNING TO AVOID MISTAKES THAT COULD CAUSE SERIOUS PERMANENT INJURY OBSERVE ALL THE FOLLOWING INSTRUCTION
69. screws and eight 8 type BT 1 4 x 1 2 screws 2 Place the trim ledge against the bottom of the base using four 4 type B metal screws secure the trim ledge to the base from below using a phillips screwdriver 3 Then reach through the base from behind the front table board and secure the trim ledge with four 4 type BT screws using a phillips screwdriver 4 Position the trim caps in place and hold in place with type B metal screw from the bottom side 43 5 Then reach through the base from behind the front table board and secure the trim cap with SS a two 2 type BT screws using a phillips screw 6 driver Repeat procedure for other side SOME ON TRIM CAP ATTACH ELEVATION HANDWHEEL 1 From loose parts bag 497 find one 1 screw 10 32 x 1 2 and one 1 external lockwasher Install handwheel to front of base as illustrated Assembly and Alignment MOUNTING MOTOR 1 Remove the blade guard Locate the arbor wrenches and remove the biade CAUTION Do not attempt to mount the motor until the blade guard and blade have been removed 2 Elevate the arm approximately 2 inches to remove shipping pad 3 Using a 3 4 socket remove 1 2 13 lock nut and 1 2 flat washer from motor pivot support 4 Slide motor on motor pivot support until motor is firmly seated on support as illustrated 5 Re install the flat washer and lock nut and
70. side This will require added table support for long or wide workpieces that extend beyond the length or width of the saw table to prevent workpiece from being thrown as it falls from the table Never apply the feed force to the section of the workpiece that will become the cutoff free piece Feed force when ripping must always be applied between the sawblade and the fence so that the slot cut by the blade kerf will not be pinched shut on the blade causing a kickback Never touch the piece that has been cut off until the blade has come to a complete stop Keep pushing the section of the workpiece between the blade and the fence until the piece has been pushed completely past the blade so the blade will not grab the piece and throw it back at the operator BEFORE DOINGACROSSCUT TYPE CUT To avoid blade contact do not perform any operation that requires the cutting tool to extend beyond the edges of the table used for supporting the workpiece To maximize protection from accidental blade contact and reduce risk of jamming objects into the guard place guard in a horizontal position and adjust anti kickback pawls to just clear the top of the fence or the workpiece whichever is higher The anti kickback pawl assembly will 5 To avoid accidental blade contact never position the guard or anti kickback assembly with the power ON or the blade spinning When properly adjusted to just clear the work
71. st leveling feet so the arm tilts slightly downward to the rear so that the carriage will not roll forward due to gravity Forward drift of the Carriage on an improperly leveled saw could cause the blade to lunge forward due to un of asecond is sufficient to inflict severe permanent injury If your saw makes an unfamiliar noise or if it vibrates excessively stop the operation immedi ately Do not restart until the source has been located and the problem corrected Do not cycle the motor switch ON and OFF rapidly as this might cause the sawblade to loosen In the event this should ever occur turn the switch off allow the sawblade to come to a complete stop and remove the switch key To avoid damage to the blade and flange retighten the arbor nut normally not excessively Never perform any operation freehand Injury can occur from blade contact or thrown pieces when the workpiece is torn from the hands Freehand means feeding the sawblade into a workpiece or feeding the workpiece into the sawblade or other cutting tool without using the fence or some other proper device to prevent the workpiece from twisting and binding on the cutting tool during the cutting operation To avoid accidental blade contact avoid awkward hand positions where a sudden slip causes a hand to move toward the sawblade or other cutting tool Do not place fingers or hand on the work piece or table that is in the path of the sawblade
72. t Procedure 2 Section A b Blade not square to work table top 5 Refer to Step Four in Alignment Procedure Section BOARD SQUARE 3 BLADE ANGLE BEVEL CUTS NOT aa ACCURATE a Corrective Action is the same as paragraph 2A and B above b Carriage Bearings Loose Refer to adjusting carriage bearing tn adjust ments to compensate for wear section c Bevel Lock Handle Loose Refer to Adjustment Bevel Lock Handle in Adjustment to Compensate for Wear Section 38 ne as FENCE ROUGH KERF WIDE CUT _ EDGE_ KERF 0 0 7 BLADE HEELING DIRECTION OF ATTEMPTED BLADE TRAVEL DIRECTION OF BLADE TRAVEL 4 SAW KERF CUT EDGE OF STOCK ROUGH TOOTH MARKS LEFT ON EDGE OF SAW KERF NOTE This condition is commonly called HEEL a Crosscutting or Miter Cutting Heeling will tend to slide the workpiece along the guide fence as the cut Is being made and make a square cut almost impos sible Refer to step 5 under Alignment Procedure Section Squaring Blade to Fence b Bevel Crosscutting Or Bevel Ripping Refer to Step 5 Under Alignment Procedure Section Vertical Heel Adjusting c Using Improper Blade for Finish Cut Desired Use Proper Smooth Cutting Blade IN RIP POSITION TOP VIEW WITH ARM 90 TO THE FENCE FEED 1 BL
73. tandard Hardware item may be Purchased Locally 48 FIGURE 3 MOTOR C PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198310 Repair Parts PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198310 Always order by Part Number Not by Key Number FIGURE 3 YOKE AND MOTOR ASSEMBLY me Desenpion 815685 815788 815686 808380 2 Cover Yoke Indicator Bevel Knob Bevel Lock Screw Pan Hd Plastite No 8 x 3 8 Screw Pan Hd 8 32 x 3 8 Shaft Support Pin Roll 1 8 x 3 4 Plate Adjustment Plate Index Nut Lock 1 2 13 Collar Blade Blade Saw Nut Shaft Screw Hex Hd Ty T 10 32 x 1 2 Scale Bevel STD600803 815676 E smn 815803 810214 2 Cap Motor Support Screw Low Hd Cap 1 4 20 x 5 8 Lockwasher Internal 1 4 Washer 17 64 x 9 16 x 1 16 eMotor Yoke Assembly see Figure 4 Screw Pan Hd Plastite No 8 x 1 Cover Handle Handle Grip Washer Shaft Pin Index Washer 505 x 7 8 x 1 16 Spring Bevel Lever Bevel Lock Nut Square 1 2 13 Wedge Bevel Spring STD551225 805561 10 815791 815677 815813 815836 Standard Hardware item may be Purchased Locally TStock Item may be Secured Through the Hardware Department of Most Sears Retail or Catalog Order Houses eAny attempt to repair this motor may result in unit misalignment and create a HAZARD
74. th locking and indexing functions are working properly 6 Slide carriage onto track starting with rip lock mechanism Keep carriage in line with track until all of the bearings are on the track Be careful not to catch the wipers on the edge of the track 7 Re attach track to arm using six 6 5 16 18 hex head tapping screws ADJUSTING ARM TO COLUMN With the miter lock handle unlocked and in the unindexed position the arm should fit snugly to the column tube and notallow any vertical movement If you can move the end of the arm up and down and adjustment is needed 1 With a 2 phillips screwdriver remove two screws and the rear arm cover as illustrated 2 With a 9 16 inch wrench or socket tighten evenly the top two 3 8 16 hex head tapping screws The bottom two screws should also be tightened evenly but not as tight as the top screws 3 This adjustment is correct when the arm moves firmly without vertical movement 4 Re install the rear arm cover 34 CRamnencate fnr wear Adjustments to 35 MITER LOCK HANDLE ADJUSTING CARRIAGE BEARINGS The carriage should roll freely but with some resist ance for the entire length of travel To test for bearing looseness perform the following steps 1 Place yoke in either the in rip or out rip position 2 Push the carriage back against the rear stop 3 Hold the front carriage bearing with your fingers as tight as possible and pull carriage forward at the s
75. the work must make solid contact with the table so that it will not wobble or kickback Provide a straight edge to avoid kickback or binding even if it means temporarily nailing an auxiliary straight edge board to the workpiece being ripped WARNING IF THE WORKPIECE IS WARPED DO NOT ATTEMPT TO MAKE A CUT IF THE WORK PIECE WOBBLES OR ROTATES ON THE TABLE IT COULD BIND AND KICKBACK 3 Always use the saw guard and make sure the spreader is correctly aligned with the kerf and the anti kickback pawls are properly adjusted Wood cut with the grain tends to spring the kerf closed and bind the blade and cause a kickback or slip of your hand Always adjust the spreader to ride in the kerf and prevent the kerf from closing 4 Stand alittle to one side of the blade to be clear of workpiece in case of kickback 5 Always push the workpiece past the blade 50 is clear of the blade This procedure will help avoid kickbacks DO NOT TOUCH the cutoff piece until the power is off and the blade has stopped spinning IN RIPPING The radial arm and bevel are indexed at 0 and locked but the yoke is turned 90 degrees in a clockwise direction viewed from above from the crosscut position Thus when standing in front of the saw the blade would be rotating counterclock wise After positioning the guard and anti kickback mechanism the workpiece is fed from the right hand side of the saw OUT RIPPING The radial arm and bevel are indexed at
76. to right to release and push to left to lock 6 Power Switch and Key a To turn switch on insert key into switch lock b To turn switch on insert finger under end of switch lever and pull end out 7 Accessory Shaft Use only the following recommended acces sories Drill chuck Sanding drum and Router adapter CAUTION The sawblade dado or cutting tool must be removed from the saw arbor before using the accessory shaft NEVER operate the saw with cutting tools including sanding acces sories installed on both ends of the saw arbor WORK PIECE INFEED DIRECTION ad NOSE OF GUARD ANTIKICKBACK SPREADER WING SCREW GUARD CLAMP SCREW ANTIKICKBACK BAR SPREADER PAWL SN OF ANTIKICKBACK PAWL POSITION violently toward the nose of the guard infeed side of the tool possibly pulling your hand with it before you can react See Danger label on outfeed side of the guard just below the dust elbow Wrong way feed differs from kickback A kickback is generated by the sides one or both of the teeth because of binding between the fence heel pinching of the sides of the sawblade failure to use spreader a dull blade and or inadequate set of teeth of sawblade 3 Actas a partial guard regarding accidental contact with the sawblade at the outfeed side when ripping For crosscutting the anti kickback and spreader assembly is positione
77. tor by sliding red line to 0 position RIP LOCK STEP FIVE Squaring Blade to Rip Fence NOTE if alignment procedure steps three and four were not performed this adjustment step cannot be accomplished This adjustment helps avoid binding kickbacks or splintering of wood surface or burn ing of the kerf Position carriage as shown and tighten rip lock handle Place a framing square against the rip fence and the saw blade as shown The long leg of the square must be held firmly against both the fence and the table top and the short leg must not touch any of the out set teeth on the saw blade Check at several points of blade rotation If the square does not touch the blade at both of the two points as shown a heel condition exists To correct heel condition proceed as follows a Unlock swivel lock handle 1 2 3 20 Assembly and Alianment NOTE It may be necessary to use pliers to grip the short end of the Hex L wrench to loosen or tighten the socket cap screws Remember to wear eye protection when per forming this procedure WRONG l A N b Using a 1 8 Hex L wrench loosen the four socket set screws located through access holes on bottom side of yoke as illustrated c Rotate the yoke assembly until blade is aligned properly d Lock swivel lock handle and retighten the four 4 socket set screws Recheck for heel If hee
78. ts or service simply contact any Sears Service Center and most Sears Roebuck and Co stores Be MODEL NO sure to provide all pertinent facts when you call or visit The model number of your 10 inch radial saw will be found on a 40 RADIAL SAW WITH 44 CABINET plate attached fo your saw on the backside of the base WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER PART DESCRIPTION MODEL NUMBER NAME OF ITEM 113 198310 AQHINCH RADIAL SAW All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling HOW TO ORDER REPAIR PARTS Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A Part No SP5015 Form No SP5015 3 Printed in USA 3 87
79. unless repair is done by a qualified service technician Do not loosen the three screws holding the motor support to the motor This assembly is factory aligned Repair service is available at your nearest Sears Store 49 PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198310 2 20 a 1 21 4 3 38 QR 6 FIGURE 4 Repair Parts PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198310 Aiways order by Part Number Not by Key Number FIGURE 4 YOKE ASSEMBLY Pea 810214 3 screw Low Hd Cap 5 16 18 x 7 8 570315485 Bearing Bali 3150 1 D Washer 21 64 x 5 8 x 1 32 Wiper Track Support Indicator Indicator Rip 159572 98 Screw Hex Wash Ty 8 32 4 815689 Carriage S1TD551062 Washer 630 x 1 1 8 2 815817 Nut Sq Lock STD541462 Nut Lock 5 8 11 3 STD541231 Nut Hex Jam 5 16 18 Lockwasher External 5 16 Ring Yoke Index Washer 17 64 x 7 16 x 1 32 Lockwasher High Collar 1 4 Screw Low Hd Cap 1 4 20 x 5 8 Yoke Knob Swivel Lock Screw Pan Rec Hd 8 32 x 3 8 Lever Swivel Nut Square 5 8 11 Pin Index STD551012 815798 810214 2 815645 815681 STD510803 Nut Sq 1 4 20 Bracket Rip Lock Spring Swivel Nut Lock 1 4 20 screw Hex Type T screw Hex Hd 10 32 x 3 8 Stud Yoke Clamp Washer 21 64 x 3 4 x 1 16 Bearing Carriage Washer No 2 Carriage Bearing Screw Eccentric
80. wide work pieces Use a push block as illustrated on page 30 for pieces 3 8 to 2 inches wide or wherever possible place the wider section of the board between the fence and the blade Always return the carriage to the full rearward position behind the fence at the completion of each crosscut type operation Never remove your hand from the yoke handle unless the carriage Is In this position Otherwise the cutting tool may climb up on the workpiece and be propelled toward you BEFORE USING ACCESSORIES To avoid injury from unanticipated hazards use only recommended accessories as listed on page 43 The use of grinding wheels abrasive or cut off wheels or wire wheels can be dangerous and are not recommended Such devices can break ex plosively and throw shrapnel causing severe injury The sawblade dado or other cutting tool must be removed from the saw arbor before using the accessory shaft Never operate the saw with cutting tools including sanding accessories or buffing installed on both ends of the saw arbor to avoid being pulled into moving parts by hair threads clothing etc Make sure the unused arbor is always covered by a guard the arm or the Screw Cap Using a drill chuck To avoid injury from sudden bending or breaking of a drill bit do not install or use twist drills longer than 7 in length or extend ing more than 6 beyond the chuck jaws Do not install or use any reduced shank

Craftsman 113.198310 Owner`s manual

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