P7 - P 4.5 - EasyGates Manuals & Guides
Contents
1. Close 6 GT W Open Fig 15 EBP CF 30 P7 P4 5 Ver 03 Fig 20 ai Fig 22 32 P7 P4 5 Ver 03 BFT FRANCE BFT S p a ITALIA Parc Club des Aygalades 35 bd capitaine GEZE 13333 MARSEILLE Cedex 14 Tel 0491101860 Fax 0491101866 BFT DEUTSCHLAND Vertretung und Lager Johannisstr 14 D 90763 F rth Tel 0049 911 773323 Fax 0049 911 773324 Via Lago di Vico 44 36015 Schio VI Tel naz 0445 696511 Tel int 39 0445 696533 Fax 0445 696522 Internet www bft it E mail sales bft it2. Good Technical Practice when constructing closing structures door gates etc as well as from any deformation which might occur during use The installation must comply with the provisions set out by the following European Directives 89 336 CEE 73 23 EEC 98 37 EEC and following amendments Disconnectthe electrical power supply before carrying out any operations on the plant Also disconnect any buffer batteries if fitted Fit an omnipolar circuit breaker or thermal magnetic circuit breaker on the mains power supply having a contact opening distance equal to or greater than 3 mm Checkthata differential switch with a 0 03A threshold is fitted just before the power supply mains Check that earthing is carried out correctly connect all metal parts for closure doors gates etc and allsystem components provided with an earth terminal Fit all the safety devices photocells electric edges etc which are needed to protect the area from any danger caused by squashing conveying and shearing Position at least one light signal device blinker where it can be easily seen and fix a Warning sign to the structure The Company declines all responsibility with respect to the automation safety and good operation when other manufacturers components are used Only use original parts for any maintenance or repair operation Donot modify the automation components unless explicitly authorised by the Company Instruct
3. The pushing force is adjusted by two valves marked with the writing Close and Open respectively which are used to adjust the closing and opening pushing force fig 19 Turn the valves towards the sign to increase the force transmitted turn the valves towards the sign to reduce the force To achieve proper antisquash safety the pushing force must be slightly higher than that needed to move the leaf during both closing and opening manoeuvres the strength which is measured on the leaf edge must never exceed the P7 P4 5 Ver 03 13 ENGLISH INSTALLATION MANUAL limits set out by the current national standards Under no circumstances whatsoever must the by pass valves be fully closed Complete the adjustments and restore the release system taking care to refit the packing rings and washers The actuator is not provided with electrical limit switches Therefore the motors switch off at the end of the operation time set by the control unit The said operation time must last approximately 2 3 seconds after the moment when the leaves meet the ground stop plates 11 COVERING ELEMENT POSITIONING Covering element C for all models can become left or right handed by reversing the position of cap T fig 22 taking care to keep the water drainage channel always at the bottom 12 AUTOMATION CHECK Before the automation device finally becomes operational scrupulously check the following condi
4. de deceleraci n Curso total Curso til Curso desacelerac o Fig 3 a mm 120 135 150 165 180 195 210 225 240 255 270 285 b mm 120 117 109 103 99 95 92 135 123 111 104 99 95 92 150 114 105 99 95 92 165 123 107 100 95 91 180 109 100 95 91 195 118 101 95 90 210 103 95 90 225 106 95 89 240 95 89 255 95 88 270 88 285 a P7 P4 5 Ver 03 27 Fig 4 WWOGS X q Z Fig 6 Fig 8 4 F E Fig 5 Fig 7 J E 55 28 P7 P4 5 Ver 03 Fig 10 Fig 9 Fig 11 Fig 12 P7 P4 5 Ver 03 29 Fig 13 Fig 14 P
5. the product user about the control systems provided and the manual opening operation in case of emergency Donotallow persons or children to remain in the automation operation area Keep radio control or other control devices out of children s reach in order to avoid unintentional automation activation The user must avoid any attempt to carry out work or repair on the automation system but only request assistance from qualified personnel Anything which is not expressly provided for in the present instructions is not allowed 2 GENERAL OUTLINE A compact sturdy hydraulic piston available in various versions according to the user s requirements and type of operation All models are supplied without locks reversible and an electric lock is required to keep them blocked To make the manual manoeuvre easier the lock can be released by means of a knob which can be reached using the appropriate key The pushing force is adjusted with extreme precision by means of two by pass valves which provide antisquash safety The end of stroke operation is electronically set in the control panel by means of a timer All models are available with slow down function during the closing phase 12 P7 P4 5 Ver 03 3 MAIN AUTOMATION PARTS Fig 1 M 2 pole single phase motor protected by thermal circuit breaker N Hydraulic lobe pump O Distributor with adjustment valves P Cylinder with piston CS Rod cover S Tank SB Relea
6. 90 at constant speed in this condition the sum of the a and b values is equal to the value of the working stroke Cu fig 2 If the a and b values used are too different the leaf movement is not constant and the towing pushing force and movement speed may vary INSTALLATION MANUAL during manoeuvring Maximum a and b values develop maximum piston force Warning All versions are provided with a ball joint which allows the rod to be lengthened or shortened by approximately 5 mm but only if it was fixed using the dimensions shown in fig 8 before installation after installation this adjustment allows the rod stroke to be corrected Fig 9 illustrates the oscillation that the controllers may show with respect to their horizontal axis During installation scrupulously follow all the phases described below taking care to protect the actuator s chromium plated rod at all times in order to prevent it from being damaged by impact or any welding slag Identify a b a in the table in fig 3 Fix bracket P fig 10 to the pillar Fit the piston in bracket P Slacken the slow down screw fig 21 using the 3mm Allen wrench provided Pullthe rod out completely after activating the emergency release fig 18 Push the rod back in manually by a maximum of 10 mm and tighten the emergency release fig 18 Fit fork F fig 8 to the rod Fully close the gate leaf again
7. D811223 ver 03 07 11 00 GB PISTON AUTOMATION FOR SWING GATES F AUTOMATIONS A PISTON POUR PORTAILS BATTANTS D KOLBEN AUTOMATIONEN F R FL GELGITTERTORE E AUTOMATIZACIONES A PISTON PARA PORTONES CON BATIENTE p AUTOMATIZA O A PIST O PARA PORT RS COM BATENTE I AUTOMAZIONI A PISTONE PER CANCELLI A BATTENTE P7 P 4 5 ISTRUZIONI D USO E DI INSTALLAZIONE INSTALLATION AND USER S MANUAL INSTRUCTIONS D UTILISATION ET D INSTALLATION INSTALLATIONS UND GEBRAUCHSANLEITUNG INSTRUCCIONES DE USO Y DE INSTALACION INSTRUC ES DE USO E DE INSTALAC O Via Lago di Vico 44 36015 Schio VI AZIENDA CON SISTEMA QUALITA CERTIFICATO DA DV Tel az 0448 E8557 E Po a UNI EN ISO 9001 Fax 0445 696522 Internet www bft it E mail sales bft it BIN P7 P4 5 Ver 03 1 ENGLISH INSTALLATION MANUAL Thank you for buying this product our company is sure that you will be more than satisfied with the product s performance The product is supplied with a Warnings leaflet and an Instruction booklet These should both be read carefully as they provide important information about safety installation operation and maintenance This product complies with the recognised technical standards and safety regulations We declare that this product is in conformity with the following European Directives 89 336 EEC and 73 23 EEC and 98 37 EEC and follo
8. cket base supplied to the pillar check the a and b measurements and then weld plate P to the said base fig 10 Ifthe pillar is made of masonry plate P must be welded to the metal base PF and deeply anchored by means of suitable hooks Z which are to be welded on the back of the said base fig 11a Ifthe pillar is made of stone plate P is welded to the metal base PF and can be fixed by means of four metal screw anchors T fig 11b if the gate is large it is advisable to weld plate P to an angle shaped base fig 11c 5 6 Anchoring of attachments to the leaf Weld or fix fork F to the leaf at distance between centres C shown in fig 4 making sure that the actuator is perfectly level level L fig 10 with respect to the gate movement plane Ifthe gate is made of metal the fork can be welded fig 12a or fixed using appropriate screws fig 12c Ifthe gate is made of wood the fork can be fixed using appropriate screws fig 12b 6 Ground leaf stop plates For the actuator to operate correctly stop plates FA must be used during both opening and closing manoeuvres as shown in fig 13 The leaf stop plates must prevent the actuator rod from going to the end of stroke position Fig 14 specifies the dimensions needed to check the correct actuator installation both for pushing and towing The plates must be positioned in such a way as to mainta
9. e on request 5 ACTUATOR INSTALLATION 5 1 Preliminary checks Check that Thegate structure is sufficiently sturdy Also make sure that the actuator pushes against the leaf reinforced section The leaves move manually and without effort all along their stroke The door stop plates are fitted at the end of both closing and opening strokes Ifthe gate has not been recently installed check the wear condition of all components Repair or replace faulty or worn parts The automation reliability and safety are directly influenced by the state of the gate structure 5 2 Installation dimensions The installation dimensions can be worked out from the table concerning the respective model fig 3 and with reference to the diagram in fig 4 The diagram in fig 4 uses the following conventional references P Rear bracket fixed to pillar F Leaf fixing front fork a b Dimensions used to determine the fixing point for bracket P C Value of fixing distance between centres D Leaf length x Distance from the leaf axis to the pillar edge Z Value always greater than 50 mm b x kg Max leaf weight see Technical specifications a Leaf opening angle 5 3 How to interpret the installation measurements Fig 3 The a and b values can be chosen from the table fig 3 depending on the a opening degrees which are to be obtained The table highlights the optimum a and b values for an opening of a
10. elease cover block provided as illustrated in the drawing fig 18 Warning For the connection of the accessories please refer to the relevantinstruction manuals The type of control boards and accessories must be suitable for the intended use and in compliance with the current safety standards 9 MANUAL OPENING In case of emergency for example when the electrical power is discon nected open the electric lock by means of the appropriate key to release the gate and open the leaf manually you may also reach the release knob to facilitate the manoeuvre In order to get access to the release knob move the small cap in the direction indicated by the arrow fig 18 to reveal the lock insert the key turn it clockwise by 90 and lift the entire release cover by pulling with the key The knob must be allowed to turn as far as possible in the direction indicated by the arrows OPEN to release the gate can be opened manually with ease CLOSE to lock turn the knob clockwise until it is completely locked and so restore the actuator electrical operation 10 PUSHING FORCE ADJUSTMENT For safety reasons proceed as follows in order to get access to the adjustment valves Move the release cover block cap in the direction indicated by the arrow fig 19 to reveal the lock Insert the key turn it clockwise by 90 and lift the entire block by pulling with the key Unscrew the two fixing screws and remove the entire release system
11. he cross section for power supply cables having a length of approximately 100 metres in case of longer cables calculate the cross section for the true automation load When the auxiliary connections exceed 50 metre lengths or go through critical disturbance areas it is recommended to decouple the control and safety devices by means of suitable relays 8 1 The main automation components are Fig 16 I Type approved omnipolar circuit breaker with at least 3mm contact opening provided with protection against overloads and short circuits suitable for cutting out automation from the mains Place if not al ready installed a type approved differential switch with a 0 03A threshold just before the automation system Qr Control panel and incorporated receiver SPL Preheating board for operation with temperature lower than 5 C optional S Key selector AL Blinker with tuned antenna and RG58 cable M Actuator E Electric lock Fte Pair of external photocells emitter section Fre Pair of external photocells receiver section Fti Pair of internal photocells with CF posts emitter section Fri Pair of internal photocells with CF posts receiver section T 1 2 4 channel transmitter Important Before electrically activating the actuator remove bleed screw S fig 17 which is positioned under the articulated joint block and keep it for any later reuse Only remove bleed screw S when the actuator is installed Fit the r
12. in a rod stroke margin of approximately 10mm this is to avoid possible operation anomalies suchas a lock up 7 ELECTRIC LOCK FITTING This is needed on all models as no hydraulic lock is provided either for opening or closing manoeuvres The EBP model electric lock fig 15 consists of a continuous service electromagnet being anchored to the ground This device remains energised throughout the actuator operation time and allows the catch to stay lifted when it reaches the closing position without opposing any resistance the catch will drop into position when the gate has completed the closing cycle The electric lock can also be used to keep the block of the gate in case of actuator malfunction or current failure 8 ELECTRICAL INSTALLATION SET UP Lay out the electrical installation fig 16 with reference to the CEI 64 8 and IEC 364 provisions complying with the HD 384 and other national standards in force for electrical installation The mains power supply connections must be kept totally separate from the service connections photocells electric edges control devices etc Warning For connection to the mains use a multipolar cable having minimum 3x1 5mm cross section and complying with the previously mentioned regulations e g a H07 RN F cable with 3x1 5mm section Connect the control and safety devices in compliance with the previously mentioned electrical installation standards Fig 16 shows the number of connections and t
13. ion time setting in the control unit 16 2 Faulty operation of the electrical accessories All faulty control and safety devices can cause abnormal operation or automation block If the control unit is provided with a self diagnosing system identify the fault In case of malfunction itis advisable to disconnect 14 P7 P4 5 Ver 03 and bridge all the automation devices one by one if necessary until the faulty device is identified After replacing or repairing it restore all the devices which were previously disconnected or bridged For all devices installed refer to their respective instruction manual Warning the above operation must be carried out by qualified personnel During maintenance the gate operational area must be appropriately indicated and closed off in order to avoid any danger to persons animals and property Warnings Correct controller operation is only guaranteed when the data specified in this manual are respected The company cannot be held responsible for any damage caused by failure to observe the standards on safety installation and good technical practice as well as the directives specified in the present manual 17 SCRAPPING Warning This operation should only be carried out by qualified personnel Materials must be disposed of in conformity with the current regulations In case of scrapping the automation devices do not entail any particular risks or danger In case of recovered materials these shou
14. ld be sorted out by type electrical components copper aluminium plastic etc 18 DISMANTLING Warning This operation should only be carried out by qualified personnel When the automation system is disassembled to be reassembled on another site proceed as follows Disconnect the power supply and the entire external electrical instal lation Replace the bleed screw fig 17 under the articulated joint block Inthe case where some of the components cannot be removed or are damaged they must be replaced The descriptions and illustrations contained in the present manual are not binding The Company reserves the right to make any alterations deemed appropriate for the technical manufacturing and commercial improvement of the product while leaving the essential product features unchanged at any time and without undertaking to update the present publication Fig 1 Fig 2 i 2 8 L 1418 1335 o 925 410 Ct J 10 r 390 Cu et 10 100 a o DOE 8 19 o Ct Corsa totale Cu Corsa utile Cr Corsa rallentamento 20 Cr Total stroke Working stroke Slow down stroke Course totale Course utile Course de ralentissement Totalhub Nutzhub Verlangsamungsstrecke Carrera total Carrera til Carrera
15. se T Head with slow down adjustment valve U Base with articulated joint Components supplied Attachments for pillars and gate personalised release key drive capacitor instruction manual 4 TECHNICAL SPECIFICATIONS Mod P7 Mod P4 5 Power supply ange 230Vac 10 50 Hz MOIOF este dader arne 2800min Absorbed power LL Lik aikste ia aa i tienne 250W Capacitor shoes seven DL a i a ae Da 8uF Absorbed Current esse an 1 1A Max pressure naven re reneevenene vene 5MPa 50bar 4MPa 40bar EEA 0 6l min 0 91 min 8000N 6500N 6500N 5200N PRET UE ILS 45s 30s Pump capacity Pushing force Towing force Opening time working stroke Closing time working stroke 42s slow down s 28s slow down TYPO OT JOCK ia Electric lock Maxleaflength rr aaa 7m 4 5m Max leaf weight 500kg seara dite 390mm Working stroke Slow down stroke rent 20mm Mechanical slow down On closing Manoeuvres in 24 hours 500 Impact reaction Hydraulic clutch Manual manoeuvre anneer aa a n aa aa naan annan nannaa Release key Thermal protection ss een 160 C Environmental conditions 10 C 60 C Degree of protection urn sakas i ia Ss aa i aa IP55 Controller weight 122 5N 12 25kg DIMENSIONS Heat enter ern See fig 2 Ollaan a masta A ets vad a a Da aaa o a ai Idrolux 3 litres Special voltag
16. st the centre stop plate Keeping the piston level mark the position for attaching fork fig 10 ref F to the leaf 10 Remove fork F from the rod and move the piston sideways 11 Fix fork fig 10 ref F to the leaf by means of screws or welding 12 Reconnect the rod to fork F and supply the actuator with power to adjust the slow down function 13 Activate the gate to open 14 Completely close the slow down screw by turning it towards the sign fig 21 and activate the leaf closing operation The leaf should stop before arriving at the closing position 15 Slacken the adjustment screw towards the sign until obtaining a slow down speed which avoids unpleasant slamming noise Keep in mind that slowing down can only be obtained during closing precisely for the last 30mm of rod stroke 10mm of which account for safety extra stroke therefore slowing down takes place during the last 20mm of working stroke 1 2 m 3 4 5 6 aS Swe 7 8 9 5 4 Suggestions for particular installations Fig 5 A recess must be made to house the controller when the leaf is completely open the recess measurements are shown in fig 5 Fig 7 When the b dimension is greater than the values shown in the installation tables it is necessary to move the leaf hinge pivot or make a recess in the pillar as in fig 6 5 5 Anchoring of attachments to the pillar Weld or fix the bra
17. tions Check that all components are tightly fixed Check that all control devices photocells pneumatic edge etc operate correctly Check the emergency manoeuvre command Check the opening and closing operations using the control devices provided Check the normal or personalised function control logic in the control unit 13 AUTOMATION OPERATION Since the automation system can be remotely controlled by means of a radio control device or a Start button all safety devices must be frequently checked in order to ensure their perfect efficiency In the event of any irregular operation request immediate assistance from qualified personnel Children must be kept at a safe distance from the automation operation area 14 CONTROL Various types of control are provided manual radio control magnetic card access control etc depending on the installation requirements and characteristics See the specific instructions for the various control systems The installer undertakes to instruct the user about the correct automation operation and also point out the operations required in case of emergency 15 MAINTENANCE Before carrying out any maintenance to the controller disconnect the system power supply Periodically check the system for oil leaks Topping up should be carried out as follows a Remove the release system see fig 19 b Keeping the gate closed top up using the prescribed oil until its level reaches abo
18. ve the piston pipe fig 20 ref P To check this insert a screwdriver through the release cover block fixing hole so as to reach the piston pipe and make sure it is oiled c Refitallthe component paying attention to the seals Check all automation safety devices When any operational malfunction if found and not resolved disconnect the system power supply and request the assistance of a qualified technician installer If the power supply cable is damaged it must be replaced directly by our company or our technical service department or by a technician having similar qualification so as to avoid any risks When automation is out of order activate the manual release knob to allow the manual opening and closing operations to be carried out by means of the electric lock 16 MALFUNCTIONS AND REMEDIES 16 1 Faulty operation of the actuator Using an appropriate instrument check that the ends of the actuator are supplied with voltage after the opening or closing command is given If the motor vibrates but does not turn the causes could be as follows Wrong connection of common wire C always light blue No connection between the drive capacitor and the two drive terminals Ifthe leaf movement is opposite to what it should be reverse the motor drive connections in the control unit Leaf stops when the operation time is insufficient the leaves may not complete their strokes In that case slightly increase the operat
19. wing amendments 1 GENERAL SAFETY WARNING An incorrect installation or improper use of the product can cause damage to persons animals or property The Warnings leaflet and the Instruction booklet supplied with this product should be read carefully as they provide important information about safety installation operation and maintenance Scrap packing materials plastic cardboard polystyrene etc according to the provisions set out by current standards Keep nylon or polystyrene bags out of children s reach Keep the instructions with the technical brochure for future reference This product was exclusively designed and manufactured for the use specified in the present documentation Uses not specified in this documentation could cause damage to the product and be dangerous The Company declines all responsibility for any consequences resulting from the product being used improperly or differently from whatever is specified in the present documentation Do not install the product in an explosive environment The construction components of this product must comply with the following European Directives 89 336 CEE 73 23 EEC 98 37 and following amendments As for all non EEC countries the above mentioned standards as well as the current national standards should be respected in order to have a good safety level The Company declines all responsibility for any consequences resulting from failure to observe
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