Downloading - Beijer Electronics
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1. Make sure that the operator terminal and the PC are connected according to section 7 6 Downloading an Application Set the dip switch SW7 ON After the self test the system menu will be displayed on the screen and the operator terminal is ready to upload the application Also make sure that communication parameters are correctly configured Select File Upload Application in H Designer and the Save As dialog box will appear on the screen Enter the name of a firmware file to save Click Save Then the operator terminal will prompt for a password enter the password set in H Designer from Application Workstation Setup Once the correct pass word is entered the operator terminal starts to upload the application to the PC For information about setting a password please see section 7 10 Passwords While the operator terminal is uploading the following is displayed Uploading firmware Link port 1 After uploading select File Reconstruct Source in H Designer to display the Open dialog Open the uploaded application file C64 or AA6 The appli cation screen will be displayed on the PC monitor Finally select File Save As to save the application as a VGF file Thus a source file can serve the purposes of maintenance and modification Note When uploading for the first time make sure to first run the applic2. Only qualified personnel should carry out repairs The agreed warranty applies Before carrying out any cleaning or maintenance operations disconnect the equipment from the electrical supply Clean the display and surrounding front cover with a soft cloth and mild detergent Replacing the battery incorrectly may result in explosion Only use batteries recommended by the supplier Dismantling and Scrapping The operator terminal or parts thereof shall be recycled according to local regulations The following components contain substances that might be hazardous to health and the environment lithium battery electrolytic capacitor and display 6 Beijer Electronics MAEN922 Installation 2 Installation 2 1 Package Contents The following parts are found in the box Operator terminal H T70 160 Beijer z 2 H 3 z A ce og og og Power connector connected to the 24 V DC power outlet This installation and operation manual MAEN922 Beijer Electronics MAEN922 7 Product Specifications 3 Product Specifications Parameter H T70t Ne Front panel WxHxD 231 0 x 176 0 x 7 5 mm Mounting depth 46 8 mm Cut out dimensions 220 8 x 165 8 m
3. 6058 r 7 RTS 7RTS BCTS 8 CTS Warning To avoid an electrical shock be sure to switch off the power before connecting the download cable to the operator terminal Set the dip switch SW7 ON After the self test the system menu will be displayed on the screen and the operator terminal is ready to download the application Start H Designer and open the application file to be downloaded Make sure that the communication parameters are correctly configured Also remember to compile the file before downloading it The file has to be compiled every time a change has been made in the file before downloading it Then select Application Download Firmware Application in H Designer if it is a first time to download the application to the operator terminal otherwise select Application Download Application The following appears on the screen while the operator terminal is downloading Programming application ee Link port COM1 Beijer Electronics MAEN922 23 Operation 7 7 Uploading an Application An application can also be uploaded from the operator terminal to the PC Thus a user save an application as a VGF file in H Designer for future use Warning To avoid an electrical shock be sure to switch off the power before connecting the communication cable to the operator terminal
4. Bench Test Function Test The bench test performs an overall hardware test and the function test lets the user select which item to be tested Note The bench test will clear the application data of the operator terminal 7 5 Setting Parameters There are two ways to configure working parameters to set parameters in the operator terminal or in H Designer To set parameters in the operator terminal select F2 Confg in the system menu Note Remember to set dip switch SW5 ON if parameters are set in the operator terminal To set parameters in H Designer select Application Workstation Setup Select the Connection tab to set communication parameters Note Remember to set dip switch SW5 OFF if parameters are set in H Designer 22 Beijer Electronics MAEN922 Operation 7 6 Downloading an Application Connect the RS232 port on the PC to the 1 port on the 70 using a WPC P8 42 cable or to the COM2 port using a WPC P8 41 cable The connection can also be made according to the illustration below where the left hand illustration applies to COM1 and the right hand one to COM2 9 pin male 9 pin female 25 male 9 pin female RXD 2 2 RD TXD 2 2 RD 35 RXD 3 3 SD GND 5 5 56 GND 7 ___ 5 SG RTS7 3 oe 24 CD RIS 4 r 1CD CTS8 4DTR p DIR 6 DSR i
5. Function 1 N A 14 RS422 TX RS485 2 RS232 TXD 15 RS422 TX RS485 3 RS232 RXD 16 RS422 RX 4 RS232 RTS 17 RS422 RX 5 RS232 CTS 18 6 N A 19 7 Signal ground 20 8 Optional 21 N A 5V 100mA output 9 22 10 23 RS422 RTS N A 11 24 RS422 RTS 12 RS422 CTS 25 N A 13 RS422 CTS Beijer Electronics MAEN922 17 Touch Screen Calibration 6 Touch Screen Calibration To calibrate the touch screen the system menu command F4 Set is used Then perform the following steps 1 Touch the upper left and lower right corners of the screen 2 Follow the route on the screen 3 Touch the square on the center of the screen to complete the task Note When using the F4 Set command all RAM data will be cleared See also section 7 2 System Menu 18 Beijer Electronics MAEN922 Operation 7 Operation 7 1 Self Test Once the operator terminal is turned on it will automatically execute a self test to check its hardware The results of the self test will be displayed on the screen according to the following picture Human Machine Interface ROM BIOS Version 1 0 C 2006 Beijer Electronics AB H T70 Display Type Color TFT LCD System RAM Size Bytes Video RAM Size 1M Bytes Battery Backed RAM Size 512K Bytes BIOS Memory Size 128K Bytes Firmware Memory Size 512K Bytes User Memory Size 7552K Bytes Working RAM Test Passed Battery Status Passed BIOS ROM Checksum Pass
6. 14 Beijer Electronics MAEN922 Dip Switches Dip switch Function SW11 Com3 Port ON For RS485 this switch has to be set ON For RS422 this switch has to be set OFF OFF SW12 Reserved Beijer Electronics MAEN922 15 Communication Ports 5 Communication Ports COM1 a 9 pin female connector is used to connect the operator terminal to a controller via RS232 or RS485 COM2 a 25 pin female connector is used to connect the operator terminal to a controller via RS232 RS422 or RS485 COM3 a 9 pin female connector is used to connect the operator terminal to a controller via RS422 or RS485 Note Make sure that the connection is in accordance with the setting of the dip switches for example RS485 corresponds to SW10 and SW11 ON See section 4 Dip Switches COM 1 COM 3 504030201 5040302 1 9 8 7 6 9 8 7 6 Pin Function Pin Function 1 RS485 1 RS422 TX RS485 2 RS232 RXD 2 RS422 CTS 3 RS232 TXD 3 RS422 CTS 4 N A 4 RS422 RX 5 Signal ground 5 Signal ground 6 RS485 6 RS422 TX RS485 7 RS232 RTS 7 RS422 RTS 8 RS232 CTS 8 RS422 RTS 9 Optional 9 RS422 RX 5V 100mA output 16 Beijer Electronics MAEN922 Communication Ports COM 2 1312 11 109 8 7 6 5 43 2 1 u 25 24 23 22 21 20 19 18 17 16 15 14 Pin Function Pin
7. BE LIABLE TO ANYONE FOR ANY DIRECT INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE INSTALLATION USE OR REPAIR OF THIS EQUIPMENT WHETHER ARISING IN TORT CONTRACT OR OTHERWISE BUYER S SOLE REMEDY SHALL BE THE REPAIR REPLACEMENT OR REFUND OF PURCHASE PRICE AND THE CHOICE OF THE APPLICA BLE REMEDY SHALL BE AT THE SOLE DISCRETION OF BEIJER ELECTRONICS AB Beijer Electronics MAEN922 Contents Contents KEE 5 ET EE 7 2 1 Package E 7 Product Specifi atio ns EEE 8 3 1 Des riprion of EE 10 3 2 External and Cut out Dimensions 11 33 leren Heu eet 11 3 4 Grounding s steti gia este O te oka ds A na tja 12 a Power Supply and EH 13 A ET 14 Communication POLES 16 Touch Screen Calibrations 18 Dipen eenegen 19 7 1 EE 19 72 System Menu EE 20 7 3 Key EE 21 7 4 Bench and Function E 22 Ld Setting sees cada great EN 22 7 6 Downloading an Application E 23 77 Uploading an 24 7 8 Uploading Downloading a Recipe NEEN 25 7 9 Copying an Applicat as oo 26 FAQ Ree EE 27 Beijer Electronics MAEN922 Contents Beijer Electronics MAEN922 Safety Precautions 1 Safety Precautions Both the installer and the owner and or opera
8. A user with the right to access the table can register passwords and user levels in the table shown below k Password Lv1 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 F1 CANCEL F2 OK gt 1 2 3 4 5 6 7 8 TBL e In the illustration below the button is an action button used to display the password table When the button is selected the password table is displayed on the screen for a user with the right to access the table a 22 100 TBL How to configure an Action Button is described in the H Designer User s Manual After registering passwords and user levels set the dip switch SWG ON i e password required Restart the operator terminal and after the self test the user will be prompted to enter a password in order to run the operator terminal Password ro Beijer Electronics MAEN922 27 Operation The operator terminal will determine the user level from the entered password For instance if the level of the password entered by the user is 1 then the oper ator terminal will set the user level to1 if the level of the password entered by the user is 2 then the operator terminal will set the user level to 2 User level 1 has the highest privilege and User level 9 has the lowest Note Only users of User Level 1 has the right of access to the password table Scenario 2 Re entering a password The object Action B
9. H T70 Installation and Operation Manual MAEN922 2007 11 English Foreword H T70 Installation and Operation Manual Foreword H T70 is a Human Machine Interface with a 7 TFT Liquid Crystal Display and is water and dust resistant according to IP65 NEMA 4X indoor use only H T70 is CE marked and meets your need to be highly transient resistant while in operation Also its compact design makes connections with other machinery more flexi ble thus achieving the optimal performance of your machines H Designer is used to design applications of H T70 it is reliable user friendly and compatible with many models O Beijer Electronics AB MAEN922 2007 11 Please read the entire installation manual prior to installing and using this equipment Only qualified per sonnel may install operate or repair this equipment Beijer Electronics AB is not responsible for modified altered or renovated equipment Because the equipment has a wide range of applications users must acquire the appropriate knowledge to use the equipment properly in their specific applications Persons responsible for the application and the equipment must themselves ensure that each application is in compliance with all relevant requirements standards and legislation in respect to configuration and safety Only parts and accessories manufactured according to specifications set by Beijer Electronics AB may be used BEIJER ELECTRONICS AB SHALL NOT
10. Length Torque Solid 28 12 7 8 mm 4 5 lb in Stranded 30 12 7 8 mm 4 5 lb in TI mm G Ave Use Copper Conductors Only 60 75 Beijer Electronics MAEN922 13 Dip Switches 4 Dip Switches Dip switch Function SW1 Reserved SW2 Reserved SW3 SW4 Operation Mode ON ON Runs user application ON OFF Runs burn in test program OFF ON Updates BIOS OFF OFF Runs bench test program SW5 Communication Parameters ON The operator terminal uses the communication parameters defined on the operator terminal s configuration screen for controller communication OFF The operator terminal uses the communication parameters defined in H Designer for controller communication SW6 Password ON The operator terminal asks the operator to enter a password after power on self test OFF No password is required to start the operator terminal SW7 System Menu ON The operator terminal displays the system menu OFF The operator terminal runs user application without displaying the system menu SW8 Default User Level ON The default user level is set to 1 if the operator terminal requires no password to start its operation OFF The default user level is set to 9 if the operator terminal requires no password to start its operation SW9 Reserved SW10 Com2 Port ON For RS485 this switch has to be set ON For RS422 this switch has to be set OFF
11. Upload Application in H Designer the operator terminal will prompt for a password The user will need to enter the correct password to copy an application from one H T70 to another Note that setting this password is different from the passwords set in Scenarios 1 3 To set this password select Application Workstation Setup in H Designer Under the Password tab the designer is able to set the password Beijer Electronics MAEN922 29 Operation 30 Beijer Electronics MAEN922 ever ELECTRONICS Head Office Subsidiary Subsidiary Beijer Electronics AB Beijer Electronics GmbH Beijer Electronics Inc Box 426 Zettachring 2A 939 North Plum Grove Road Suite F 201 24 Malm Sweden DE 705 67 Stuttgart Germany US Schaumburg IL 60173 USA Telephone 46 40 35 8600 Telephone 49 711 327 599 0 Telephone 1 847 619 6068 Telefax 46 40 93 23 01 Telefax 49 711 327 599 10 Telefax 1 847 619 6674 Internet www beijerelectronics com E mail info beijerelectronics com Subsidiary Hitech Electronics Corp 4th Fl No 501 15 Chung Cheng Rd Shin Tien Taipei Shien Taiwan R O C Telephone 886 2 22 18 3600 Telefax 886 2 22 18 9547
12. ation once or else the upload function will not work 24 Beijer Electronics MAEN922 Operation 7 8 Uploading Downloading a Recipe Set the dip switch SW7 ON After the self test the system menu will be displayed on the screen and the operator terminal is ready to upload download a recipe Uploading a Recipe Select File Upload Recipes in H Designer and the Save As dialog box will appear on the screen Enter the name of a recipe file RCP to save Click Save While the operator terminal is uploading the recipe Uploading recipes is dis played on the screen Downloading a Recipe Open an application file with the recipe to be downloaded in H Designer Select File Download Recipes to display the Open dialog Enter the name of the rec ipe file and click Open While the operator terminal is downloading the recipe Downloading recipes is displayed on the screen Uploading recipes Downloading recipes Link port 1 Link port 1 After the download is finished select F5 Run to run the application Remember to define the length and the number of recipes in the application Also remember to upload the format of recipes from the operator terminal be fore starting to edit a new set of recipe data in the PC For further information about creating editing recipes please see the corre sponding chapter in the H Desig
13. ed Firmware Checksum Passed Application Checksum Passed RTC Function Test Passed Parameter Checksum Passed Communcation Port 1 Test Passed Communcation Port 2 Test Passed DIP Switches Setting 8 1 11011111 If any of tests does not pass the self test it will be noted with Failed next to the test item Additionally the message Error Press screen to continue will be displayed at the bottom of the screen If the power to the operator terminal or the PC was interrupted while download ing Firmware checksum or Application checksum will not pass the self test in dicated by Failed in the self test results after power is restored If this happens the user can simply follow the download procedure to re download the applica tion or data After downloading again all items should pass the self test Note When using the operator terminal for the first time remember to reset the real time clock RTC Beijer Electronics MAEN922 19 Operation 7 2 System Menu Set the dip switch SW7 ON After the self test the system menu of the oper ator terminal is displayed on the screen Wait command Link port COM1 Link confg Copy Set The functions of the commands are briefly explained below System menu Function command Link The operator terminal is connected F2 Confg Sets up the internal time clock and communicatio
14. h any particular installation the supplier cannot as sume responsibility for actual use based on the figures The supplier neither guarantees that the operator terminal is suitable for your particular application nor assumes responsibility for your product design in stallation or operation Beijer Electronics MAEN922 5 Safety Precautions Power source The operator terminal is equipped with a 24 V DC input Supply power other than 24 V DC 15 will severely damage the operator terminal Thus check the power supply supporting the DC power regularly Grounding Without grounding the operator terminal may be severely affected by excess noise Make sure that the grounding is done properly from the power connec tor at the rear side of the operator terminal When power is connected make sure that the wire is grounded Use a cable of at least 2 mm AWG 14 to ground the operator terminal Ground resistance must be less than 100 2 class3 Note that the ground cable must not be connected to the same ground point as the power circuit Installation Communication cables must be separated from power cables for operational circuits Only use shielded cables to avoid unpredictable problems During Use Emergency stop and other safety functions may not be controlled from the operator terminal Do not use too much force or sharp objects when touching the keys display etc Service and Maintenance
15. m Front panel seal IP 65 NEMA 4X indoor use only Keypad specifications 1 and 6 user defined function keys F1 F6 Pressure 280 50 gf operating force Lifetime over 1 000 000 activations Weight 1 20 kg COM 1 9 pin female connector RS232 RS485 COM2 25 pin female connector RS232 RS422 RS485 COM 3 9 pin female connector RS422 RS485 Multi functional port Ethernet Yes Flash ROM 8 MB RAM 16 MB CPU 32 bit RISC Battery backed memory 512 KB Data Recipe 512 KB Real time clock Yes with rechargeable lithium battery Display Color TFT LCD 64K colors 800 x 480 pixels CCFT backlight lifetime approximately 30 000 h at 25 C Active area of display WxH 153 7 x 92 4 mm 100 x 60 characters of 8 x 8 size can be displayed Touch screen Analog Power supply 24 V DC 15 Less than 24 W Operating temperature 0 to 50 Storage temperature 10 to 60 C Ambient humidity 20 90 RH non condensed Vibration endurance 0 5 mm displacement 10 55 Hz 2 hours per X Y and Z axis directions Beijer Electronics MAEN922 Product Specifications Parameter H T70t Ne Shock endurance 10 G 11 ms 3 times in each direction of X Y and Z axes CE EN61000 6 4 EN61000 6 2 UL cUL UL508 Cooling Natural cooling Beijer Electronics MAEN922 9 Produc
16. n parameters in the operator terminal All the settings has to be made for the operator terminal to work properly Use t lt and to move to desired field and to set the value of the field F3 Copy Copies application data to another H T70 F4 Set Adjusts touch panel LCD contrast and clears data RAM See also section 6 Touch Screen Calibration F5 Run Runs the application 20 Beijer Electronics MAEN922 Operation 7 3 Key Pad The six keys on the H T70 include one menu key and five functional keys 1 described below Press the menu key to slide out the innovative slide out menu The functional keys can also be defined in H Designer and used as Ouick buttons for example to set aa ON OFF value to change a screen etc For further information about the slide out menu please see the H Designer User s Manual E Menu key Functional keys F1 F6 When a key is pressed the operator terminal will make a beep sound to signal that a command is pressed The default setting a 200 ms beep and can be con figured Beijer Electronics MAEN922 21 Operation 7 4 Bench and Function Tests Set dip switches SW3 and SW4 OFF to be able to run the bench and function tests for the H T70 Turn on the operator terminal to display the following screen
17. ner Users Manual Beijer Electronics MAEN922 25 Operation 7 9 Copying an Application To copy an application from one H T70 to another H T70 select F3 from the system menu Set dip switch SW7 ON and connect the two op erator terminals with a download cable After the self test the system menu will be displayed on the screen Select F3 Copy in the system menu from the operator terminal with the appli cation to be copied The operator terminal will prompt for a password enter the password set in H Designer from Application Workstation Setup Once the correct password is entered the H T70 starts to copy the application to the other H T70 For information about setting a password please see section 7 10 Passwords The following appears on the screens during the copying Copying firmware Programming firmware Link port COM1 Link port COM1 Note When copying for the first time make sure to first run the application once or else the copy function will not work 26 Beijer Electronics MAEN922 Operation 7 10 Passwords Scenario 1 Reguiring a password to start the operator terminal If the switch SW6 ON the user needs to enter a password to start the operator terminal For this purpose the designer can use the object Action Button in H Designer to create a button which displays the password table on the operator terminal display
18. o the holes on the unit and fasten the screws into the front panel Do not tighten the screws with too much or uneven force or it may cause the deformation of the operator terminal STEP 1 STEP 2 STEP 3 Se Maximum torque 0 3 Nm Fitting dimensions Unit mm 3 The operator terminal is to be installed within the angle of 0 to 135 as shown below 135 90 CON 135 Display 3 4 Grounding To make sure that the operator terminal works properly and to prevent it from radiating radio frequency noise it must be connected to the earth ground 12 Beijer Electronics MAEN922 Product Specifications 3 5 Power Supply and Wiring 70 must use the power supply with 24 V DC and the power consumption is 24W Warning To avoid an electrical shock be sure to switch off the power before connecting the communication download cable to the operator terminal Perform the following steps to wire the power connector 1 Unplug the power connector and unscrew the screws 2 Strip approximately 1 cm of insulation Insert the wire all the way into the power connector and then turn the screws tight 3 Plug in the connector to the power outlet of the operator terminal Note The power connector is already plugged into the power outlet of operator termi nal when the package is first opened Wire Gauge Stripped
19. t Specifications 3 1 Description of Parts Front 4 Display NE Power lamp Communication lamps Network lamp Function keys Back SES 000000 00000 00000 000000000 00000 00000 Es b OOOO E E CF connection N b GERS 5 E nono DC power outlet a ino B DIP switches 1 12 USB port for printer memory stick gt Network connection USB port for transmission 00000 0000 lt OM coli cos noong E 00000 00000 COM1 RS232 RS485 COM2 RS232 RS422 RS485 RS422 RS485 10 Beijer Electronics MAEN922 Product Specifications 3 2 External and Cut out Dimensions 0 Unit mm 2208 as Sp 219 7 CUTOUT DIMENSION 3 807 DT TI DT 46 8 __ 45 8 J PRAG BAONU RAANG 164 7 Lag 3 3 Mounting Procedure 1 Cut out the control front panel to match the dimensions mm below 0 0 8 165 8 Beijer Electronics MAEN922 11 Product Specifications 2 Mount the operator terminal into the cut out Insert the fixtures t
20. tor of the operator terminal must read and understand this installation manual General Only gualified personnel may install or operate the operator terminal The operator terminal must be installed according to the installation instruc tions The operator terminal is designed for stationary installation on a plane surface where the following conditions are fulfilled no high explosive risks no strong magnetic fields no direct sunlight no large sudden temperature changes Never allow fluids metal filings or wiring debris to enter any openings in the operator terminal This may cause fire or electrical shock The operator terminal fulfills the reguirements of article 4 of EMC directive 89 336 EEC Storing the operator terminal where the temperature is lower higher than recommended in this manual can cause the LCD display liguid to congeal become isotopic The LCD display liguid contains a powerful irritant In case of skin contact wash immediately with plenty of water In case of eye contact hold the eye open flush with plenty of water and get medical attention The supplier is not responsible for modified altered or reconstructed eguip ment Use only parts and accessories manufactured according to specifications of the supplier Peripheral eguipment must be appropriate for the application and location The figures in this manual serves an illustrative purpose Because of the many variables associated wit
21. utton in H Designer also allows the designer to create a but ton which asks the user to re enter a password For example by pressing the button the password keypad will be displayed to prompt the user to enter a password After entering the password the opera tor terminal will update the user level according to the most recent password which has been entered Therefore this button can be applied to raise or drop one s privileges while the operator terminal is in operation Password Keypad SERIE 5 How to configure an Action Button is described in the H Designer User s Manual 28 Beijer Electronics MAEN922 Operation Scenario 3 Password protecting a button in the operator terminal The designer can create a button which is protected by a password for execution For example a Goto Screen button can be designed with a high level of security which means that a password with a high level of privilege is reguired in order to open the other screen As the button is selected and the current user has a low er privilege than has been set for the button the operator terminal will prompt the user for a password The user will need a password with at least the level of privilege that has been set for the button This function can restrict users to ac cess to certain parts of the application Scenario 4 Reguiring a password to copy or upload application When selecting in the system menu or File
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