User manual
Contents
1. sssssesssssssseseresssssrsreressssssstrrrsssssssrrereesssssrerresesssserereeessseeeereeessse 15 O OPTION E E T EAE E E AO 16 6 1 SLE nen ee ne EN E OP ee E ee E eee ee 16 6 2 EJES cpr tere E eevee tine oes eases esata E sv E E E E E E Get E yescumeueeseaes 16 6 3 SCY SU 0 e a A E E E E 16 F Mantenan E crn N E EEE AE A EEE E E A 17 7 1 Reguired took and eguie 9 cesiones ereean tee een re ee ean ee ee eer 17 7 2 Preventive MaintenaN E si cass tera ets ns acinomae tig tier eaten EE 17 7 3 SUBS Mra LO VE BO Cie IC NON esate scrsctcnrer access E E E 18 7 4 EEV Orele 1p 1 eee ee eat en eee ee ee eee 18 Version 2014 1 2 2 Avg Partner in Growing User Manual Javo Rotofill 7 5 Te coar N e E E E E E E E S 18 7 6 SIA DC A NSS CONVEY OM a E G 18 7 7 Fe MU TSU E E ETNE OEA E EEEE NSE AA ETONE E ENEA E AR denennreseew ines coe 19 7 8 BY gen daltons g 8 S 8 0 coc a E E E E E AE EE A E E E 19 7 9 Dare AS e E E A E EE E voleeuntiecerunes perenne 20 PAO SAVON a E E E E E 20 FAL COME uon maa E a S E E eae 20 8 Disposal of machine or machine parts sessesessssessssessssessssecesseossseossssoesssossssossssossssoesssossssoesssoscssososesesseseo 20 9 EG onf rmity statment criss EARE RERO ii 21 Version 2014 1 2 3 gave Partner in Growing User Manual Javo Rotofill 1 Technical specifications and tolerances This machine is intended to be used for filling trays automatically with substrate only This machine is mean2. The machine may only be used when all protective devices and safety related facilities are available and ready for use If a machine part is damaged or not working in the prescribed manner work must be interrupted immediately Resumption allowed only when the machine part is repaired or replaced and checked Consult your dealer if the machine is not functioning properly 6 1 Start Start procedure 1 Turn on the main power at the electrical cabinet 2 Turn on the compactor conveyor brush unit elevator and vibrator with switches B C D E F at the electrical cabinet 3 Press the blue reset button G G 4 Press the green button A on the control panel to start the machine 6 2 Stop Stop procedure 1 Press the red stop button B on the control panel 6 3 Emergency stop Emergency stop procedure 1 Press the red emergency stop button on the machine to activate the emergency stop Restart after emergency stop procedure 1 Ensure that the cause of the emergency is resolved Close all doors and covers Pull the red emergency stop button to reset Press the reset button Press the green button on the control panel to start the machine A a a Version 2014 1 2 16 Avg Partner in Growing User Manual Javo Rotofill 7 Maintenance Follow all instructions described in this manual in particular chapter safety Maintenance of this machine must be performed in compliance with warnings on the machine and in
3. accordance with the user manual by qualified personnel Keep hands hair loose clothing and or jewelry away from moving parts of the machine Wear appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use Always unplug the plug from the socket before starting maintenance Wear personal protective equipment see section 2 3 Inform operating personnel before start maintenance Interrupt if possible the power mains before the machine is investigated or maintained by turning off the main switch and locking it and pull the plug from the socket If work must be done with power supply mains voltage on the machine work with an additional person who can operate the emergency stop 7 1 Required tools and equipment A set of keys is included with the machine consisting of Door key Spanner 24 27mm Spanner 17 19mm Spanner 10 13mm TOP gt 7 2 Preventive Maintenance For the following maintenance instructions normal use is considered With heavy use or use under extreme conditions maintenance should be performed at shorter intervals Comments Machine Day Check if moving parts are functioning correctly and not clamping and or parts are broken or damaged in such a way that the operation is adversely affected Have damaged
4. and remove it from the machine Spray the blades of the elevator C and the elevator chain with compressed air Attach the two guards A B of the elevator using the supplied key on the machine 7 5 Test safety circuit Procedure 1 AE eS A 7 6 The tray conveyor belt A is mounted with block bearings The block bearings B must be lubricated after every 320 hours of operation using a grease gun Start the machine Press the emergency stop button The machine is now disabled Pull the Emergency Stop button The machine remains off Press the reset button emergency stop circuit All possibly connected conveyors start moving Start the machine The machine must not be used when going through the above process the machine responds differently than described above Warn directly Javo BV Greasing bearings conveyor Version 2014 1 2 18 Avg Partner in Growing User Manual Javo Rotofill 7 7 Fault list Problem Possible cause Action Solution Motor fault mains voltage deviates more than Replace fuse Too little cooling air caused by a Ensure proper inlet and outlet of the cooling air clogged cooling air passage The motor hums and takes Defect winding Repair or replace the motor winding too much power Fuses are blown Short circuit in wiring or motor Rectify the short circuit Motor short circuit to housing or Turn to a repair shop to fix the short circuit has a
5. User Manual Original document version 2014 1 2 Rotofill Javo BV PO Box 21 2210 AA Noordwijkerhout Holland T 31 0 252 343121 F 31 0 252 377423 info javo eu WWW jJavo eu All rights reserved The information provided herein may not be reproduced and or published in any form by print photo print microfilm or any other means whatsoever electronically or mechanically without the prior written authorisation of JAVO BV ci Partner in Growing User Manual Javo Rotofill Preface This user manual is written for anyone working on or with the machine Before working on or with the machine first read this manual This user manual contains important instructions information on how to use the machine in a safe professional and economical way and must always be available where the machine is used In addition to this user manual the mandatory rules and regulations for accident prevention and environmental protection in the country and place of use of the machine must also be observed This user manual contains information on the operation of the machine with all the possible options Use only the information that applies to your machine Depending on the intensity of use and customer requirements this machine can be equipped with various options Contact your sales consultant Supplier details if not directly supplied by Javo nn 1 BV Dealer stamp Javo BV is not responsible for any errors in this manual or t
6. before start maintenance Interrupt if possible the power mains before start machine investigation or maintenance by turning off the main switch and locking the main switch Pull the plug from the wall socket a As work must be done with power supply mains voltage on the machine then arrange an additional person who can operate the emergency stop 16 When a machine part is damaged or not working in the prescribed manner the work must be interrupted immediately Resumption allowed only when the machine part is repaired or replaced and checked Consult your dealer if the machine is not functioning properly 17 Machine and or parts must be disposed in accordance with local laws and regulations Version 2014 1 2 5 Avg Partner in Growing User Manual Javo Rotofill 2 2 Safety devices on the machine Caps and doors are screening moving parts Always place back caps and close doors before the machine is turned on Caps and doors should remain closed while operating the machine The motors of the machine are protected against overload by thermal switches These switches are located in the control box 2 3 Explanation of icons and symbols Pictogram Read and understand this manual before using the machine and or performing maintenance Remove Power mains Wear during all work on or with the machine safety shoes and safety glasses Wear during cleaning and maintenance work on this machine also safety gloves and protective c
7. d so that there is sufficient space remaining for providing safe instructions and or performing maintenance and or inspections Put the brakes on the castors before the machine is turned on 6 Keep the work area clean and well lit Cluttered or dark areas invite accidents 7 This machine is not suitable to be used outside Electrical components are only splashproof Keep the machine away from rain and moisture When using the machine in a humid environment is unavoidable you should use an RCD 8 Keep hands hair loose clothing and or jewelry away from moving parts of the machine Wear appropriate clothing without loose parts Wear non slip work shoes 9 As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use 10 Do not stand on the machine when it is operating 11 Never move the machine if the power cable and or pneumatic supply is still connected 12 Prescribed checks and maintenance in the user manual must be observed 13 Allow the machine to be serviced and repaired by qualified personell only with original replacement parts 14 In addition to the user manual generally applicable statutory and other regulations regarding accident prevention and environmental protection have to be respected This is also referred to handling of personal protective equipment 15 Inform operating personnel
8. de 2 sides 4x bracket 2x guide Press on role ee Instead of rotor above the tray Height increasing set for tray throughput RFOT Height transit 200mm 80mm minimum height Variator on conveyor 212 130 E Minimum speed of 0 m sec possible Stainless steel slide plate 212 142 Air wheels incl triangle back SU1ZL Wheels protrude outside the machine Air wheels front SU1L Conveyor suspension 212 154 Is adjustable in width to 400mm Substrate slide in substrate stock 212 270 Stainless steel substrate retour chain 212 001481 Stainless steel with 10 pushers Options e Transport conveyor 3 4 Operation The process of the machine begins at the soil bin which is filled with substrate Substrate is transported with the substrate conveyor to the elevator The elevator transports substrate to the rotor The rotor divides substrate evenly over the full width of the tray in the cells of the tray An equal amount of substrate is divided in all the tray cells A vibrator is mounted under the conveyor As a result the substrate in the tray is divided more evenly The remaining substrate is returned through the ground retour chain The filled tray is transported and passes a substrate slide At the substrate slide the excess substrate is removed from the tray The tray is then evenly leveled by the brush unit The machine is equipped with wheels which makes the machine easy to move 3 5 Machine workstations This machine has two operator p
9. e type plate is placed onto the main cabinet door Version 2014 1 2 4 Avg Partner in Growing User Manual Javo Rotofill 2 Safety This machine is built according the state of the art technique and the accredited safety regulations Despite this the body and life from the user or third parties can be in danger when using it There could also arise damage to the machine or other goods when using it This machine is CE marked When placing multiple machines in one line the entire line must be properly CE A marked before using this machine Untill proper CE Marking of the line is carried out commissioning of this machine is prohibited 2 1 Provisions 1 Operation and maintenance of this machine must be performed by qualified personnel in compliance with warnings on the machine and in accordance with the user manual Keep children and other unauthorized persons away while using machine 2 This machine is suitable for process and environmental conditions as stated in section Specifications and Tolerances of this manual only Any other use is not authorized by Javo BV and this allows the operator and or the environment at risk 3 Itis prohibited to modify this machine without prior written approval of Javo BV 4 Thermal fuses and torque limiters may not be set different upon delivery of the new machine The thermal circuit breakers should never be used to turn on off the machine 5 This machine should be installe
10. eeceeseusecessuneceseugeceesenes 7 3 3 ODUOD cerei E tans eateearhovsrcuneaewedanonieenmtentennnenene 8 3 4 SIAC snes set pace E ENE A PEE ENEE E EEE A E E E teed EE EE EEA E E E EE E O E 8 3 5 Mocne WOKS Cea CN VS cre seca T coco sae N AE A E E AA TA E 8 3 6 CONTO e E A E A E E E E E EEE 9 Oe a LE g A A A S E E A E A E E 10 Mounting installation and commissioning sessesessesessesessesesssoesssoesssoesssossssoesssoesssoesssossssososssesssseosssesseseo 11 5 1 AEE EEE E EEE EA EEE meee ban E EE E E E TEN EE E EEEE T 11 5 2 Facilities to take care of bythe USET srinscesisiernirir iren NE E EEN 11 5 3 PUTO CUES fC OMNI CIN eee semen par eemee E E A E EEE 11 5 4 CHECK TO GaALIOW OTOC O eee E E A A talc tsamcetnenes E E E naicegnen denaueherceravats 12 5 5 Check subsirate conveyor tenslONcrerssssieroiinrs sain NEN EE ENE 12 5 6 Che kely Or CAI EN ION r a AE E E E E E E E EA E E O EN EEN O 12 5 7 Check s bstrate retour chai TENSION ussssrrosieran een EEE E T E 13 5 8 Set s bstrate conveyor SCC esssissiisrisisesrsrrsssasre tineau eabducoesesinedeecedecssedenetsieahdeceneantbeianeidesauedesetitnatdateetccssnitens 13 5 9 E TOMO Or ACE e E E E E ee eee errs 13 s0 Serpe ren de DE E o E E E eco meaceesaeiactest 14 DIr CU ONS RSV a A S O 14 5 12 Set speed tray conveyor and ground retour chain ccccccccssscccceesececceseccecesccecseseceeeueceeseeecetsugecessegeceesenes 14 S EN O e E E E E E E E N 15 5 14 Set substrate deflectors at the elevator
11. he consequences thereof Javo BV is not liable for damage or consequential damage caused by operating errors lack of expert maintenance and any use other than described in this manual The liability of Javo BV also expires once modifications or additions are made without written permission of Javo BV This machine is suitable for process and environmental conditions as stated in section Specifications and Tolerances of this manual Any other use is not authorized by Javo BV and this allows the operator and or its environment at risk Version 2014 1 2 1 Avg Partner in Growing User Manual Javo Rotofill Table of contents 1 Technical specifications and tolerances ssssessssessssesssseossseosssesssssossssossssossssossssossosossssossesoesssoesssoesessssssoese 4 1 1 HY 6 6 e 10 a E EEEE EE A ET E E E ETN OE EEIE eee ere 4 2 Sa O E AE A A E sce ueseecsnsncsceneceosesaus 5 2 1 POW ISO ING coase E EE E E EE E EEE 5 2 2 Salte devices Cll ENS Machine serere enr EE E E 6 2 3 Explanation of icons and SymDO S segireresedsinesisedainsncerdanstssunsacenapdsiona vencsoensenseoed ceencsansevaseasmiegsnistewdacedsGodseinvendvectosniss 6 3 Description of the manchine sesessesessesessssesssoesssoesssosossseossosossssossosossseossssossssossssossseossssosossosossoesssososssesssseo 7 3 1 NAC FINNS N ON ere E A EE ES 7 3 2 Outline drawing with main GIMENSIONS ccccessecccceseccccescceceesecccsuseceeceuecceceusececsusecess
12. ine Procedure 1 Check the intensity of vibration 2 Ifthe vibration is incorrect a Loosen clamp A b Turn rod B left or right i The vibration is intense when the rod is up When the rod is down the vibration is the least c Tighten clamp A 5 14 Set substrate deflectors at the elevator The elevator transports substrate up and pour it over the compactor The substrate that is deposited is to send over two substrate deflectors Set the substrate deflectors before you start working with the machine Procedure 1 Verify the distribution of substrate in the tray 2 Ifthe distribution is incorrect a Loosen deflector A b Push the substrate deflector forwards or backwards c Tighten deflector A Deflector B is often used for soft weak trays The reason for this is that substratemay bend weak trays and so manufacturing problems may arise d Loosen deflector B with wing nuts C e Slide pin B forward or backward f Tighten deflector B with wing nuts C Version 2014 1 2 15 7AVO gt Partner in Growing User Manual Javo Rotofill 6 Operation Follow all instructions described in this manual in particular chapter safety clothing without loose parts Wear non slip work shoes Keep hands hair loose clothing and or jewelry away from moving parts of the machine Wear appropriate As long as the machine is on no connection or safety devices may be removed
13. just the chain tension if necessary 5 8 Set substrate conveyor speed Set the substrate conveyor speed before you start working with the machine Procedure 1 Check the substrate conveyor speed Set the speed in this way that trays are being filled sufficiently before they reach the substrate slide 2 When the speed needs to be adjusted a Loosen locking bar A b Turn wheel B i CCW substrate conveyor will run slower ii Clockwise the speed of the conveyor is increased c Tighten locking bar A 5 9 Set compactor height Set the compactor height before you start working with the machine Procedure 1 Check the compactor height with respect to the tray The compactor should not touch the tray There should be a gap of about 10mm 2 Ifthe height is incorrect a Loosen clamp A b Turn the compactor to the desired height with crank B i The lower the compactor is over the tray the harder the ground tension will be ii The higher the compactor is over the tray the softer the ground tension will be c Tighten clamp A Version 2014 1 2 13 Avg S7 Partner in Growing 5 10 Set substrate slide height The substrate slide is placed after the compactor The substrate slide has the function to shift the excess of substrate off the tray Set the position of the substrate slide before you start working with the machine Procedure 1 Check the height of the substrate slide with respect t
14. laces at the conveyor belt both the inlet and the outlet on the side of the substrate bin Version 2014 1 2 8 7TAVa gt Partner in Growing 3 6 Controls The motor is controlled with the control panel This control panel is flexible around the machine to be used by means of a cable The control panel consists of the following buttons A Start button B Stop button At the electrical cabinet of the machine these buttons and connectors are placed Compactor Belt Brush Elevator Vibrator Stopped Reset Main switch ronmoopow gt p The machine is equipped with emergency stop buttons I Emergency stop button Version 2014 1 2 off on off on off on off on off on error reset User Manual Javo Rotofill gave Partner in Growing User Manual Javo Rotofill 4 Transport Follow all instructions described in this manual in particular chapter safety On delivery of the machine a Javo mechanical engineer must be present to unload the machine from the freight wagon Prior to moving the machine the power should be disconnected Make sure the cables are stowed sufficiently When moving within the company when the machine does not need to be lifted the state of the machine should be checked Make sure the path to be traveled is free so the machine can be moved to the desired position without obstacles If the machine is to be lifted for movement outside the company
15. lothing Warning Important points and or instructions regarding safety and or injury prevention are marked with It is forbidden to wear Loose lone long hair and or jewelry nearby moving parts of the machine Do not rinse control cabinet Danger of moisture in the cabinet when it is rinsed with water Speed ground feeder Speed ground feeder Seat straight Elevator standard Elevator SE Pot Tray belt Rotofill an Speed pot belt curved Speed pot belt straight Brush disc Rotofill Rotor Rotofill a p Version 2014 1 2 7AVO gt Partner in Growing User Manual Javo Rotofill 3 Description of the manchine 3 1 Machine overview Substrate bin Elevator Exit trays Entrance trays Brush disc unit Substrate retour chain 77 OO WD Moving parts of the machine are protected by hoods and doors when the machine was delivered 3 2 Outline drawing with main dimensions drawing is a right hand version of the machine Version 2014 1 2 7 Avg Partner in Growing User Manual Javo Rotofill 3 3 Options Depending on the intensity of use and customer requirements this machine can be equipped with various options Contact your sales consultant Options Code Specifications S 4 meter 5x1 5 cable incl 16A plug Continuous socket Nonstandard Switched Socket ee 1x 16A 5 pole Substrate bin 1400x1400 753 Litre t b v original bin Tray guide 1 side 2x bracket 1x guide Tray gui
16. ne the required materials and facilities air power substrate etc needs to be present within 3 meters of machine Required power supply 400 Volt 3 Phase Neutral Earth N America 208 220V 60Hz 5 3 Mounting Connecting If applicable the components supplied are to be mounted on the machine Make sure that the moving parts are free If the machine is complete it can be connected by a competent person to the power supply appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be Keep hands hair loose clothing and or jewellery away from moving parts of the machine Wear A used when all protective devices and safety related facilities are available and ready for use Version 2014 1 2 11 gave Partner in Growing User Manual Javo Rotofill 5 4 Check rotation direction Check the rotation direction of the elevator before you start working with the machine Procedure 1 Connect the power cable 2 Start the elevator a Turnoff the main switch b Press the reset button emergency stop circuit c Start the elevator with the elevator button 3 Check the direction of rotation of the elevator 4 Stop the elevator by turning the main switch off 5 When rotation direction is incorrect a Remove the plug from the socket b Open the plug and switch 2 of the 3 phases in the plug Thi
17. nt Part2 principles f ign Part 1 12100 2010 a Pep SOP E ERAAN 2 2010 Practical guidance and examples of methods Basic terminology methodology Safety of machinery Safety distances Safety of machinery Parts of Control Systems NEN EN ISO 13857 to prevent hazard zones being reached NEN EN ISO 13849 1 with a safety function Part 1 General by the upper and lower limbs principles for design Safety of machinery Electrical NEN EN IEC 60204 1 equipment of machines Part 1 NEN EN 13850 General requirements Safety of machinery Emergency stop Principles for design The Netherlands Noordwijkerhout Cees Bouwmeester April 2014 Director Version 2014 1 2 21
18. o all technical drawings and documents pertaining to your machine Visit our website www javo eu for more information and to request an account JavoNet 7 11 Customer support and advice Our technical department will answer your other questions about repair and maintenance of your machine and spare parts We can help you with any questions regarding the purchase use and settings of products and accessories 8 Disposal of machine or machine parts Follow all instructions described in this manual in particular chapter safety Perform the following steps when disposing the machine 1 Decommission the machine and remove electric and pneumatic power 2 Drain and remove all consumables 3 Scrap the machine according to the local legislation Version 2014 1 2 20 ci Partner in Growing User Manual Javo Rotofill 9 EG conformity statement EG conformity statement for machines directive 2006 42 EG annex II under A CE Javo BV Westeinde 4 2211XP Noordwijkerhout The Netherlands Declares that Machine Rotofill Type Rotofill Serial number is in accordance with the Machine directive 2006 42 EG and complies with the provisions of the EMC directive 2004 108 EEG Complies with the harmonized European Standards Harmonized ee Harmonized ee definition definition European standard European standard NEN EN ISO sale hy OF machinery Basic concepts prison Raa Satter machinenrcRiskassesemie
19. o the tray The slide should be placed approximately 15mm above the tray 2 Ifthe height is incorrect a Loosen wing nut A b Set the substrate slide to the desired height c Tighten wing nut A 5 11 Set brush height M Set the brush height before you start working with the machine Procedure 1 Check the height of the brush with respect to the tray The slide should be placed approximately 5mm above the tray The brush is intended to evenly level the substrate in the tray 2 Ifthe height is incorrect a Loosen clamp A b Set the desired height using crank B c Tighten clamp A 5 12 Set speed tray conveyor and ground retour chain The tray conveyor and ground retour chain is driven by one electric motor Both drive ratios are 1 to 1 which means that the speed of the tray conveyor and the substrate retour chain is the same working with the machine Set the tray conveyor and ground retour chain speed before you start Procedure 1 Check the speed of the tray conveyor and substrate retour chain 2 Set the desired speed by turning Vario clutch A to the left or right Version 2014 1 2 User Manual Javo Rotofill 14 7AVa S Partner in Growing User Manual Javo Rotofill 5 13 Set vibrator The vibrator is mounted in order to ensure that the ground in a high tray is lowered well in the bottom of the tray A Set the vibration intensity before you start working with the mach
20. parts repaired before use Substrate retour chain Cleaning See section Substrate retour chain cleaning Elevator and belts Check tension See section Mounting installation and commisioning Materials in the machine Day Remove trays or other material that has fallen into the machine before starting the machine Safety components Test the safety circuit See section Test safety circuit Pictograms Check readability and replace if necessary Elevator 160 hour Cleaning See section Elevator cleaning Bearings 320 hour Grease bearings of the conveyor See section Greasing bearings conveyor Electrical installation Check for damage Electric motors Version 2014 1 2 17 7TAVaO gt User Manual Javo Rotofill Partner in Growing 7 3 Substrate retour chain cleaning The substrate retour chain must be cleaned after daily use Procedure 1 Spray the chain and sprockets thoroughly with compressed air Make sure there is no substrate remaining on the sprockets and chain With proper maintenance the life of both the chain and the sprockets extends When the machine is stopped for longer than a few days the chain should be sprayed with Teflon spray to keep the chain smooth 7 4 Elevator cleaning The blades of the elevator must be cleaned regularly in order to prevent excessive wear Procedure i Loosen the two guards A B of the elevator using the supplied door key
21. please contact your dealer or contact a professional shipping company Before the machine can be moved the conveyor belt must be removed The machine must be transported upright The relative humidity should not be too high so that water condenses in the machine Report damage during or immediately after delivery to the transport company and to Javo BV Take all necessary steps to prevent further damage Version 2014 1 2 10 gave Partner in Growing User Manual Javo Rotofill 5 Mounting installation and commissioning Follow all instructions described in this manual in particular chapter safety This machine is CE marked When placing multiple machines in one line the entire line must be properly CE AN marked before using this machine Up to CE Marking of the line commissioning of this machine is prohibited 5 1 Placement The machine must be placed on a flat surface with sufficient weight capacity Install the machine so that there is enough space left for service providing safe instructions and or cleaning maintenance and or inspections Put the brakes on the castors before the machine is turned on This machine is not suitable to be used in the open air Electrical components are only splashproof Keep the machine away from rain and moisture When using the machine in a humid location is unavoidable you should use an RCD 5 2 Facilities to take care of by the user Prior to delivery of the machi
22. s should only be carried out by suitably qualified personnel 5 5 Check substrate conveyor tension Check the substrate conveyor belt tension before you start working with the machine Procedure 1 Check the substrate conveyor belt tension The correct tension is obtained when the belt in the middle deflects 40mm 2 Adjust the belt tension if necessary a Loosen the four screws B to the block bearings b The tension can be adjusted by simultaneously turning both sides of the ground belt A c Tighten the four screws B to the block bearings 5 6 Check elevator chain tension Check the elevator chain tension before you start working with the machine Procedure 1 Check the elevator chain tension The correct tension is obtained when the chain in the middle deflects 40mm 2 Adjust the chain tension if necessary a The tension can be adjusted using the two clamping nuts located on opposite sides of the elevator housing b Tighten the nuts A on both sides of the elevator equally A The tension of the chain should not be too tight Version 2014 1 2 12 7AVa a Partner in Growing User Manual Javo Rotofill 5 7 Check substrate retour chain tension Check the substrate retour chain tension before you start working with the machine Procedure 1 Check the substrate retour chain tension The correct tension is obtained when the chain is reaching the bottom plate in the middle 2 Ad
23. short in the windings Motor is connected incorrectly Connect the motor correct Minimum substrate in the Too little substrate in the bin Fill the bin with substrate trays Elevator provides little substrate Set the substrate conveyor faster the reset button pulled circuit by pressing the reset button Emergency stop button not reset Reset the safety circuit by pressing the reset button Breaker tripped in main cabinet See why circuit breaker has tripped Remove obstacles to conveyors Switch on the machine after solving the problem voltage loss other devices on the same group 7 8 Drawings and schemes The drawings accompanying this machine are supplied in a separate file The wiring diagrams are included in the electrical cabinet of the machine Version 2014 1 2 19 gave Partner in Growing User Manual Javo Rotofill 7 9 Spare parts Only original spare parts and accessories of Javo BV may be used on the machine Javo BV advises you to take certain parts in stock because of wear sensitivity and or any expected downtime for re ordering of the parts The spare parts list can be found on the assembly drawings These can be found on JavoNet When ordering spare parts at Javo BV the following information must be included drawing number item number desired length if applicable and the desired number of pieces 7 10 JavoNet We recommend you to register your machine on JavoNet This way you get online access t
24. t for processing trays substrate and other materials that are described in this manual only Detailed operation of the machine is described in section Operation This machine may be used only within the limits for specifications and tolerances of the order on the assembly drawing and indicated in this manual If the machine is used outside these specifications Javo BV can not take responsibility for this machine This machine is intended for products as agreed in the order confirmation only To ensure the proper operation of this machine only products with specifications and tolerances as specified in the order may be used Do not use the machine for purposes other than the intended purpose of Javo BV This can lead to damage and danger to the operator and its environment This machine is CE marked When placing multiple machines in one line the entire line must be properly CE marked before using this machine Untill proper CE Marking of the line is carried out commissioning of this machine is prohibited gt gt gt gt Specifications Work direction Right hand version The tray moves from left to right as seen from the bucket Left hand version The tray moves from right to left as seen from the bucket 845 Litre Ava C Z Partner in Growing Westeinda 4 2751 XP Noorwikerhoul Necerand www jve pu inio lijavo eu tyre Coo E Machinen Bouwjaar Cv Cw oio L Ja _ Jr HN 1 1 Type plate Th
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