Freedom Fireplace Insert
Contents
1. Freedom Fireplace Insert tel kas ie Owner s ee r Manual a N e Masonry Fireplace Insert Save these instructions Eee ker a T SAFETY NOTICE If this appliance is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation for future reference inspection requirements in your area Copyright 2009 Travis Por 5 Industries Inc Listed 10 00 100 01162 TRAVIS INDUSTRIES HOUSE OF FIRE 4050923 Tested to U L 1482 Report B0506PRT 001 2 Introduction Introduction We welcome you as a new owner of a Lopi Freedom wood burning fireplace insert In purchasing a Lopi Freedom you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics The Lopi Freedom is one of the finest appliances the world over This manual will explain the installation operation and maintenance of this appliance Please familiarize yourself with the Owner s Manual before operating your appliance and save the manual for future reference Included are helpful hints and suggestions which will make the installation and operation of your new appliance an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your appliance Important Information N2. 0 ee 18 Ash Removal 1s cccccceeeeseeeeeeeeeeseeeennensseensenees 18 Optional Blower Operation 1seee 19 Re Loading the Stove cssssssscsssssssssesseesees 19 100 01162 Table of Contents 3 Overnight Burn 000 ccccsscecsssessesesseeeseesenees 19 Normal Operating Sounds 0000cccssseteees 19 Hints for Burning s s1seecceeeeeeneeeseeeeeeseeeees 20 Selecting Wood cccceeessesseenceseeeensennseeeees 20 Testing Wood Moisture ceeeeeeeeeeeeeeeeeeneeeetene 20 Why Dry Wood is Key eeseeeeeneeeeeeneeeeeenneeeeeaes 20 Wood Cutting and Storage eceeseeeeeeeeeeeeneeee 20 TroubleShooting cccccccssscssceneeseeeenseesseenees 21 Daily Maintenance while stove is in use 22 Remove Ash if necessary 22 Clean the Glass if necessary ceeeeeeeeeeeeeees 22 Monthly Maintenance while appliance is in MIS Gos A e a ada ieat aaae aAA 23 Door and Glass INSpeCtion 0 ecceeceeeeteeeteeeeeeees 23 Creosote Formation and Need for Removal 23 Yearly Maintenance s101sseseeeeeeees 24 Touch Up Paint nccrne nnana 24 Cleaning the Air Duct and Blower if applicable 24 Firebrick and Baffle Inspection 24 Door Pafta ierta aeaieie aeaiiai 25 Replacing the Glass eccceeeceeeseeeeeeeeeneeeeneeeeeeens 25 Replacing the Door Gasket ccsceeee
3. Conditions amp Exclusions 9 below Accessories One way freight allowance on pre authorized repair Air Control Assembly Legs Pedestal Panels Blower done at factory is covered Slider Plate Pressure Plate Exclusions Paint Gasketing Years 3 Through 5 COVERAGE PARTS amp LABOR Firebox Assembly Door Assembly One Way Freight Allowance Firebox Baffle Supports Air Tubes Air Channels Convection Chamber Solid Brass or Cast Door Latch One way freight allowance on pre authorized Assembly Glass Retainers repair done at factory is covered Air Control Assembly Slider Plate Pressure Plate Exclusions Paint Gasketing Plated Finish Accessories Legs Pedestal Panels Blower Glass Firebrick Re Installation Allowance Years 6 amp 7 COVERAGE PARTS ONLY Firebox Assembly Door Assembly Air Control Assembly Firebox Baffle Supports Air Tubes Air Channels Convection Chamber Solid Brass or Cast Door Latch Assembly Glass Retainers Slider Plate Pressure Plate Exclusions Paint Gasketing Plated Finish Accessories Legs Pedestal Panels Blower Glass Firebrick Re Installation Allowance One Way Freight Allowance Labor CONDITIONS amp EXCLUSIONS 15 16 17 This new appliance must be installed by a qualified installer It must be installed operated and maintained at all times in accordance with the instructions in the Owner s Manual Any alteration willful abuse accident neglect or misuse of
4. Place the blower assembly underneath the ashlip and replace removed the two screws Before tightening the screws with a 3 8 nutdriver lift the blower up so it tucks underneath the ashlip Remove the two screws here Plug the blower into a 110 volt S grounded 5 outlet 5 Z ee S Use a 3 8 nutdriver to replace the two screws Control Box and hold the front blower to the appliance 2 Plug the power cord running from the control box into a grounded 110 volt electrical outlet Travis Industries 100 01162 4041105 Air Control Burn Rate ceccecceeseeeseeeeeeeeeees 18 Re Loading the Stove eceeeeeeeeeeeeeeeeeeeeeneeee 19 Air Tube Part Number cceeecceeeseeseeeeteteeeeeeeeees 26 Satety Label ii e aaea eee arrai E EAEE 29 Air Tube Removal amp Replacement 27 Safety Precautions cecceeeseeseseeeeeeteneeeeneeeeaees 4 Ash DiSpOSal cc eeeeseeeeesneeeteseeeeeeneeeeeeseeereaes 22 Smell oct a ea ees ee Reet 15 Bafile Pans sei c ie0 eaceieieiad te eed diane 26 Smoke Enters Room Troubleshooting 21 Baffle Removal and Replacement cceeeee 27 Sounds Normal Operating Sounds c 19 Blower Cleaning cccceeecceeeeeeeeeeeeeeeeeeeeteaeeenetens 24 Starting a Fire 46 1 Sears scet cies cgeeitis Wieneeecee tee 17 Blower Does Not Run Troubleshooting 21 Stove Does Not Burn Long Enough 0 06 21 Blower Installation ce c
5. S NWF NOTE Glue the door gasket Lee to the door retainer 9 16 Wrench ID Description Qty Part ID Description Qty Part 1 Door Shell Black 1 230 00578 2 Glass 19 1 4 x 9 7 8 1 173 01001 Door Shell Brass 230 00579 Door Shell Pewter 230 00577 3 Glass Gasket 1 99900405 4 Door Retainer w gasket 1 224 23029 5 Gasket Cement 1 99900409 6 Door Gasket 1 99900406 7 Door Handle Asbly Black 1 224 14042 8 Spring Black 1 100 14122 Door Handle Asbly Brass 99900410 Spring Brass 99300100 Door Handle Asbly Pewter 224 14052 Spring Pewter 100 04103 9 Washers 2 100 03501 10 Cam 1 99900417 11 Nut Brass 1 101 00007 12 Glass Clips Top 2 224 230022 Glass Clip Bottom 1 224 230021 13 8 32 3 8 Type F Screw 8 225 20039 14 Set Screw 2 225 20038 Replacing the Glass The glass must not contact the door retainer or glass clips directly The glass gasket and glass clip gaskets insulate the glass to prevent cracking Do not over tighten the glass clips See Door Shell Installation pg 30 for details on removing the door handle and shell NOTE The glass gasket is placed in the grove along the inside perimeter of the door retainer Make sure the glass clip screws are all fully tightened they must be flush with the door retainer for the door shell to install Replacing the Door Gasket The door gasket inserts into the outer groove of the door retainer Stove gaske
6. giving them proof of purchase the purchase date and the model name and serial number Travis Industries has the option of either repairing or replacing the defective component If your dealer is unable to repair your appliance s defect he may process a warranty claim through TRAVIS INDUSTRIES INC including the name of the dealership where you purchased the appliance a copy of your receipt showing the date of the appliance s purchase and the serial number on your appliance At that time you may be asked to ship your appliance freight charges prepaid to TRAVIS INDUSTRIES INC TRAVIS INDUSTRIES INC at its option will repair or replace free of charge your appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty TRAVIS INDUSTRIES INC will return your appliance freight charges years 1 to 5 prepaid by TRAVIS INDUSTRIES INC to your regional distributor or dealership Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Travis Industries 100 01162 4041105 Listing Information 29 Listing Label DO NOT REMOVE THIS LABEL Listed Solid Fuel Burning Appliance Suitable for use in masonry fireplaces T ENEROT Be Tivo Uetau s UMBER hia Tested to UL 1482 UL 907 NUMBER Report No 6009 March 1990 PREVENT HOUSE FIR
7. 17 Firebox ASSOMDIY ccecseceeeeeeseeeesereeeeseeeeetees 26 Firebox Panse rea a aaia 26 Firebrick and Baffle Inspection ceeeeeees 24 Firebrick Removal amp Replacement 26 Floor Protection Requirements Hearth 9 Glass ClOANING 20 eeeeeeeeeeeeeeeeeeteneeeseeeteeeeeaeetens 22 Glass ReplaceMment ccscceeeeseteeeeeesseeeeeeeeses 25 Hearth Floor Protection 9 Heating Specifications cceeceeeceeeeeeeeteeeeneees 6 Hints for Burning eeseceeeeseeeeeeeneeeeeneeeeeenaeeeeees 20 Installation planning ee eeeeeseeeteseeeeeeeneeeeeee 7 Installation Options ecceeeeeeeeeeeeeeeeeeeteeeeeees 6 Installation dl eee vee ee 7 Listing Label irio ra 29 Maintenance cerise nerenin naera ee eed 22 Masonry Fireplace cscceeesceeeeesneeeeeeneeeeeeneeees 9 Monthly Maintenance seeeereeerrnern 23 Noise Normal Operating Sounds eeeeeee 19 Opening the DOOr eeeceeeseeseeeeeeeeeeeeeeeseeeeeeeeeees 15 Operation ienaa eke NG he ei teas 15 Over Firing the Stove ceeceeeeseeeseeeeeeeeneeeeneetens 15 Overnight BUT esnadi Aue elite 19 Paint Touch Up Paint 24 Paint Guerin E E T 15 Travis Industries 100 01162 4041105
8. G Lo O G CONTROL CONTROL CC OFF gt HI 4 C BLO AN The blower may be used to affect heat output i e to reduce heat output turn the blower down A Route the power cord in a location where it will not come in contact with the appliance or become hot Re Loading the Stove Follow the directions below to minimize smoke spillage while re loading the stove 1 Open the air control all the way push it in Open the bypass pull it out 2 Open the door slightly Let the airflow inside the firebox to stabilize before opening the doors fully 3 Load wood onto the fire Overnight Burn This stove is large enough to accommodate burn times up to eight hours Follow the steps below to achieve an overnight burn Move the air control to high burn and let the stove become hot burn for approximately 15 minutes Load as much wood as possible Use large pieces if possible Let the stove burn on high for 15 minutes to keep the stove hot then turn the air control to low In the morning the stove should still be hot with embers in the coal bed Stir the coals and load 1 2 3 4 small pieces of wood to re ignite the fire if desired Differences if chimney height and draft may lower overall burn times Normal Operating Sounds Creaks and Clicks The 3 16 and 5 16 steel may creak or click when the stove heats up and cools down this is normal Blower Sounds The blower will make a slight humm as i
9. at an excessive temperature If the stove top or other area starts to glow red you are over firing the stove Shut the air control down to low and allow the stove to cool before proceeding f Over firing may lead to damage of plated surfaces If you are uncertain of over firing conditions we suggest placing a stove thermometer e g Rutland Model 710 directly over the door on the stove top temperatures exceeding 800 426 C are generally considered over firing and will void the warranty Opening the Door Swing the door A open p PAN The door becomes hot during use Use a glove to open the door if the handle is hot Rotate the door handle by To prevent smoke from entering the room open the bypass before opening the door see following page for directions You can also open the door a small amount and let air enter the firebox Travis Industries 100 01162 4041105 Operating Your Appliance Bypass Operation The bypass controls the flow of smoke inside the heater When pulled out smoke goes directly up the flue creating more draft When pushed in the smoke goes around the baffle utilizing the secondary combustion and making the heater more efficient e When starting or re loading pull the bypass out e During normal operation push the bypass in Bypass Pulled Out Used for starting and re loading Use the included pull tool to operate the bypass rod Bypass Pushed In U
10. may build up and cause a house fire Do not connect this appliance to any chimney serving another appliance Do not install this heater in a sleeping room Gasoline or other flammable liquids must never be used to start the fire or Freshen Up the fire Do not store or use gasoline or other flammable liquids in the vicinity of this appliance Ashes must be disposed in a metal container with a tight lid and placed on a non combustible surface well away from the home or structure Keep furniture drapes curtains wood paper and other combustibles a minimum of 36 away from the front of the appliance Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area Notify your insurance company of this appliance as well This appliance must be connected to a listed high temperature UL 103 HT residential type chimney or an approved masonry chimney with a standard clay tile or stainless steel liner Never remove bricks or mortar from an existing fireplace Masonry or steel including the damper plate may be removed from the smoke shelf and adjacent damper frame if necessary to accommodate a chimney liner provided that their removal will not weaken the structure of the fireplace and chimney and will not reduce protection for combustible materials to less than that required by the National Building Code 100 01162 40
11. the burn rate Low Burn High Burn air control closed air control open OA Approximate Air Control Settings Overnight Burn Fully out to 9 32 open Medium Burn 9 32 to 5 16 open Medium High Burn 5 16 to 7 16 open High Burn 7 16 open to fully pushed in l The air control becomes hot during operation use gloves or a tool to prevent burns The air control may take several minutes to influence the burn rate When making adjustments you may wish to let the stove burn for 10 minutes to gauge performance Ash Removal An Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled Travis Industries 100 01162 4041105 Operating Your Appliance Optional Blower Operation The blower will turn on once the stove is up to temperature This is typically 15 to 30 minutes after starting the fire Follow the directions below to alter the blower speed OFF HIGH Turn the dial all the way counter clockwise until it clicks off The high position is all the way counter clockwise without clicking off LOW Turn the dial all the way clockwise OFF OFF meng Mp
12. the product shall nullify this warranty This warranty is nontransferable and is made to the ORIGINAL purchaser provided that the purchase was made through an authorized Travis dealer Discoloration and some minor expansion contraction or movement of certain parts and resulting noise is normal and not a defect and therefore not covered under warranty Over firing operation where the steel may glow red of this appliance can cause serious damage and will nullify this warranty The warranty as outlined within this document does not apply to the chimney components or other Non Travis accessories used in conjunction with the installation of this product If in doubt as to the extent of this warranty contact your authorized Travis retailer before installation Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees buildings roof tops wind hills or mountains or negative pressure or other influences from mechanical systems such as furnaces fans clothes dryers etc This Warranty is void if a The unit has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals b The unit is subject to submersion in water or prolonged periods of dampness or condensation c Any damage to the unit combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installat
13. 41105 Travis Industries Safety Precautions When installed in a mobile home this appliance must be bolted to the floor have outside air and not be installed in the bedroom per H U D requirements Check with local building officials Never try to repair or replace any part of this appliance unless instructions are given in this manual All other work must be done by a trained technician Allow the appliance to cool before carrying out any maintenance or cleaning Maintain the door and glass seal and keep them in good condition Avoid placing wood against the glass when loading Do not slam the door or strike the glass Do not throw this manual away This manual has important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual 100 01162 5 Do not place clothing or other flammable items on or near this appliance Do not make any changes or modifications to an existing masonry fireplace or chimney to install this appliance Do not make any changes to the appliance to increase combustion air Overfiring the appliance may cause a house fire If a unit or chimney connector glows you are overfiring Do not use a grate or other device to elevate the fire off of the firebox floor Burn the fire directly on the bricks Travis Industries Inc grants no warranty implied or stated for the installation or mainten
14. ES Install and use only in accordance with the manufacturer s installation and operating instructions Contact your local building or fire officials about restrictions and installation inspection in your area Refer to local building codes and manufacturer s instructions for precautions required for passing a chimney through a combustible wall or ceiling Do not run a chimney connector through a combustible wall or ceiling Do not connect this unit to a chimney flue serving another appliance Clearances may be reduced by methods specified in NFPA 211 listed wall shields pipe shields or other means approved by local building or fire officials Minimum Clearances to Combustible Materials Fireplace Insert Installation Insert Clearance Diagram Mantle 32 0 in with Mantle Shield 19 0 in Top Facing 30 0 in with Shield 17 0 in Adjacent Sidewall 15 0 in Side Facing 13 5 in ALL Front 16 0 in Sides 8 0 in COMPONENTS REQUIRED FOR MASONRY FIREPLACE INSTALLATION Surround Panels Direct flue connection is optional Do not remove bricks or mortar from masonry fireplace Note Replace glass with 5mm neoceramic or ceramic glass only For use with solid wood fuels only Operate only with feed door closed open to feed fire only Do not use a grate or elevate fire build fire directly on the hearth Manufactured Za Travis Industries Inc lt gt 4800 Harbour Pointe Blvd SW Mukilteo U S ENVIRONMENTAL PR
15. OTECTION AGENCY Certified to comply with July 1990 particulate emission standards Date of Manufacture 2004 2005 2006 Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec DO NOT REMOVE THIS LABEL Made in U S A 0225 IGN Travis Industries 100 01162 4041105 30 Optional Equipment Door Shell Installation 1 Remove the door retainer shipping latch following the directions below Rotate this shaft 1 4 turn clockwise until the door unlatches Swing the door retianer open Remove and discard the shipping latch and nut k ee Shipping Latch i ao X A Door Retainer 9 16 Wrench 2 Place the door shell face down on a non scratching surface 3 Remove and discard the two set screws pre installed on the bottom of the door shell if applicable 1 8 Hex Wrench Travis Industries 100 01162 4041105 Optional Equipment 31 Nickel Cast Iron Doors Only Use a socket head wrench with 5 16 socket to pre thread the holes 6 revolutions If you pre thread move revolutions it may bottom out and break the head off the screw Remove and retain the screws See the photos below 4 Place the door retainer into the door shell as shown below Door Retainer The indent on the door retainer slides into the clip on the door shell on both sides Travis Industries 100 01162 4041105 32 Optional Equipment Make sure the holes in the retainer line up with the
16. acts as a light abrasive The glass will develop a very slight haze over time This is normal and will not affect viewing of the fire Travis Industries 100 01162 4041105 Maintaining Your Appliance Monthly Maintenance while appliance is in use A Make sure the appliance has fully cooled prior to conducting service Door and Glass Inspection The door must form an air tight seal to the firebox for the stove to work correctly Inspect the door gasket to make sure it forms an air tight seal to the firebox The door can be lifted off the hinges if extensive repairs are conducted BEERS High Temperature anti sieze iiss be Use wood stove gasket F cement to re adhere may be used on the door a ee ee tes loose gasket hinges to eliminate squeaks EN Ega K Ea If the glass is damaged replace Pe Severely frayed or thread bare it see Replacement Parts for gasket should be replaced details Side View of Door Handle Exploded View The door latch should pull the door against the face of the stove but not so tight as to not allow full handle rotation If the latch requires adjustment follow the directions below Door Cam Door Cam Adjustment To tighten remove a washer from the inside of the door frame To loosen place an additional washers on the inside of the door frame or loosen the nut 1 2 turn Use a 9 16 Do
17. ance of your appliance and assumes no responsibility of any consequential damage s 4041105 pecifications Installation Options Features e Masonry Fireplace Insert e EPA Phase II Approved WARNING Do not install this fireplace insert into a e 2 9 Cubic Foot 082 m Firebox Volume factory built metal Z C fireplace e Single Operating Control e Accepts Logs Up to 24 610mm Long e Steel Plate Construction 5 16 amp 3 16 8mm amp 5mm e Heavy Duty Refractory Firebrick e Optional High Tech Blower Heating Specifications Approximate Maximum Heating Capacity 1 200 SF to 2 250 SF Extended 110 m to 210 m 1 200 to 2 000 with Flush Kit 110 m to 186 m Maximum BTUs per Hour Cord Wood Calculation 73 300 Overall Efficiency Oregon Method 71 1 Maximum Burn Time Up to 12 Hours Heating capacity will vary depending on the home s floor plan degree of insulation and the outside temperature It is also affected by the quality and moisture level of the fuel Dimensions Measure side and top clearances from the top plate i 20 1 4 24 3 4 lt S 18 7 8 a eg gt lt Fireplace Opening Be aia Extended Position stock gt Fireplace Opening Weight 455 Ibs Pp pening Flush Position requires kit Figure 1 Emissions 3 2 Grams Per Hour EPA Phase II Approved Tests conducted by E E S P C Travis Industries 100 01162 4041105 Installation for qualified
18. by the floor firebrick Clean the firebox prior to replacing the firebrick Travis Industries 100 01162 4041105 Maintaining Your Appliance Baffle Removal amp Replacement 1 Lift up on the front portion of the front three firebricks 2 Liftthe front baffle support Y and rotate it forward until it can be removed 3 Slide the center front firebrick forward and out the door opening Then slide the side front firebricks towards the middle then out in the same manner 4 Slide the center baffle support forward and out of the firebox 5 Slide the rear firebrick forward and out of the firebox NOTE When the center rear firebrick are slid forward the damper plate will come to rest on the rear secondary air tube and rear air channel 6 Slide the damper slider all the way forward 7 Reach into the firebox and push up on the damper yoke until the damper yoke separates from the damper slider Remove both the damper slider and damper plate by sliding them between the front two secondary air tubes REPLACEMENT INSTRUCTIONS 1 Place the damper plate above the secondary air tubes in the rear center of the firebox 2 Position the damper slider so the damper yoke inserts into the two tubes on the damper slider make sure to have correct orientation Then slide the damper slider over the damper plate until both are centered in the firebox 3 Follow the instructions above in reverse order starting with step number 5 Air Tub
19. dapter see Block off Plate Installation on page 11 Travis Industries 4041105 Operating Your Appliance Safety Notice If this appliance is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area A Read and follow all of the warnings on pages 4 and 5 of this manual Before Your First Fire Verify the Installation Before starting the stove verify that it is properly installed and all of the requirements in this manual have been followed A Keep all flammable materials 36 915mm away from the front of the stove drapes furniture clothing etc Curing the Paint 2 to 4 hours This heater uses a heat activated paint that will emit some fumes while starting the first fire Open doors and windows to the room to vent these fumes This typically lasts two to four hours You may also notice oil burning off of the interior of the heater This rust stopping agent will soon dissipate Door Gasket The door gasket might adhere to the paint on the front of the heater Leave the door slightly ajar for the first fire and be careful when opening the door after the first fire Over Firing the Stove This stove was designed to operate at a high temperature But due to differences in vent configuration fuel and draft this appliance can be operated
20. ding paint until it cures from heat Curing will give off some fumes while curing open windows to ventilate Cleaning the Air Duct and Blower if applicable Use a vacuum to clean the air ducts channels This prevents dust from burning and creating odors The optional blower should be vacuumed every year to remove any buildup of dust lint etc Use a vacuum cleaner to remove any buildup on the screens of the blower Firebrick and Baffle Inspection Use the illustration on page 26 as a reference for checking the following items Make sure the appliance is cool before proceeding Baffle Firebricks check the bricks along the ceiling of the firebox to make sure they are intact and have no gaps between them Slide the bricks to eliminate any gaps Baffle Supports make sure the front and back baffle supports in are place and not degraded Slight scaling or rusting of the metal is normal Secondary Air Tubes Check the two air tubes and collars to make sure they are intact and not severely deteriorated Slight scaling or rusting of the metal is normal Make sure the push pins hold the air tubes in place Floor and Wall Firebricks replace any severely damaged firebrick along the side or floor of the firebox Travis Industries 100 01162 4041105 Maintaining Your Appliance Door Parts 1 8 Hex Wrench 20 Torx Driver C NOTE Place the glass gasket around the perimeter of the door retainer
21. e Removal amp Replacement Air Tube Collar Air Tube Remove the left pin on the air tube collar Roll Pin Slide the air tube to the left swing it down and remove from the firebox Travis Industries 100 01162 4041105 28 Warrant To register your TRAVIS INDUSTRIES INC 7 Year Warranty complete the enclosed warranty card and mail it within ten 10 days of the appliance purchase date to TRAVIS INDUSTRIES INC 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 TRAVIS INDUSTRIES INC warrants this gas appliance appliance is defined as the equipment manufactured by Travis Industries Inc to be defect free in material and workmanship to the original purchaser from the date of purchase as follows Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Years 1 amp 2 COVERAGE PARTS amp LABOR Firebox Assembly Ceramic Glass Re Installation Allowance Firebox Baffle Supports Air Tubes Air Channels Convection Chamber Glass breakage from thermal shock In cases where heater must be removed from home Door Assembly Firebrick for repairs a partial cost of re installation is covered Solid Brass or Cast Door Latch Assembly Glass Retainers pre authorization required Plated Finish Breakage trom thermal snock One Way Freight Allowance Plated Door Legs etc See
22. e burn rate Generally remove ash once it has built up over 1 26mm Follow the directions below to remove ash 1 Let the stove cool completely at least two hours after the last coal has extinguished Ars 2 Place a cloth or cardboard protector over the hearth to catch ash and protect against scratching 3 Open the doors and scoop the ash into a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground away from all combustible materials pending final disposal Improperly disposed ashes lead to fires Hot ashes placed in cardboard boxes dumped in back yards or stored in garages are recipes for disaster Wood burning stoves are inherently dirty During cleaning have a vacuum ready to catch spilled ash make sure ash is entirely extinguished There are vacuum cleaners specifically made to remove ash even if the ash is warm Contact your dealer for details OOF Clean the Glass if necessary This appliance has an airwash to keep the glass clean However burning un seasoned wood or burning on lower burn rates leads to dirtier glass especially on the sides Clean the glass by following the directions below Allow the stove to fully cool Apply glass cleaner or soapy water to the inside of the glass Wipe with newspaper or a paper towel SS For Stubborn Creosote Dip newspaper or a paper towel in cool ashes and wipe it on the glass The ash
23. ecure floor e The included metal tag must be attached to the insert using screws or nails to a readily visible location if the insert is to be removed e The minimum clearances facing and hearth requirements in Figure 3 must be met Minimum Extended With Flush Kit Clearances stock k Sidewallto 15 381mm 15 381mm Insert I Side Facing 13 1 2 13 1 2 343mm 343mm Sea m Top Facing 30 762mm 20 508mm With 17 432mm N A Mantel Shield n Mantel to 32 818mm 20 508mm P o Insert 19 483mm N A A with mantel shield 0 Hearth 16 407mm 16 407mm Front US US 18 458mm 18 458mm Canada Canada p Hearth 8 203mm 8 203mm Side q Front of 36 915mm 36 915mm Insert x Extension 7 178mm 1 5 8 43mm onto Hearth Figure 3 Hearth Requirements e Must extend 16 407mm in front of the insert and 8 203mm on both sides e Must be non combustible and at least 018 457mm thick 26 gauge Masonry Fireplace Requirements e Chimney must have a clay tile liner or a stainless steel liner positive connection e Entire fireplace including chimney must be clean and undamaged Any damage must be repaired prior to installation of the insert e Chimney height 15 4 572 M minimum 33 10 059 M maximum e Entire fireplace including chimney must meet local building requirements e This fireplace insert must be instal
24. eeesseeeesneeeeesneeeeeeneeeeees 35 Stove is Not Hot Enough Troubleshooting 21 Blower Operation optional ccceeseeeeeeeeeees 19 Table of Contents eecceeceeeeeeeeeeeeeeeeeteeeeeeeteas 3 BUM Rate cece sci araoe a arie aTe r r E EAE SE EER anih 18 Touch Up Painti ne rernsnnesinaa nana 24 Chimney Cleaning ccecceesesseeseeeeeseeeteneeeseees 23 Troubleshooting Operation cceeseeeeeeereeeees 21 Chimney Inspection Creosote ccccceeeeeeees 23 Warranty Card eeeececeeesseeeeeeeseeeeeeeeeseeeeseeeeaas 2 Cleaning the ASH cecceecceeeseeteteeeeseeteneeeeseeteneee 22 Warranty ceiaio toine aii ain 28 Cleaning the Gl SSirsoniis iriiri enan 22 WO0G iiesveliievin te enan a ads 20 Clearances sis diet Mota dt era Mage 9 Yearly Maintenance 0 0 0 ce eeeeseeeetesneeeeeeneeereenees 24 Creosote Check ceeeceesceeeeeteneeeeeeeteneeteeeesaees 23 Daily Maintenance 22 DIMEnSINS ieiuna e a 6 Door and Glass Inspection s sesieeeeeeeeeeeeeeeeeeae 23 Door Assembly asssesinressiuncrnrnerinrnnirnnesnnnennnnnnnn 25 Door Gasket Replacement ecceeceeeteeeeneees 25 Door Handle Replacement 25 Door Openings sieves T 15 Door Paris AEE AE 25 Draft Performance ceccceesceseeeteeeeeeereteteeeeeees 10 EMISSIONS 2 035 Rei Aide ee 6 EPA Approval eiccc eicteeeain Space eee 6 F atureSs 2 2 iii nel lied nil eel etek 6 Fire Starting innet Saree oot tae
25. er cord in place With the power cord slackened the molex connectors that attach the power cord to the blower assembly may be disconnected Pry the button plug from the left side of the blower assembly and insert it into the hole on the right side Pull the left side molex connector out from behind the deflection plate and cut the nylon tie that holds the wire back Insert the molex connector on the power cord through the hole on the left side of the blower assembly and attach it to the left side molex connector Route the wire directly behind the blower cage Place the strain relief over the power cord it should be in the same location on the power cord that it was before approximately 2 51mm from where the wires split Insert the strain relief into the hole on the left side until the strain relief locks in place Make sure the power cord wires or molex assembly do not protrude into the opening of the blower The wires tuck in here directly behind the blower cage Left Side of Blower Assembly Disconnect the molex plug inside the Remove the strain relief by blower assembly Remove the power Remove the button plug from the squeezing it from the top and bottom cord by pulling it out of the hole left side and insert it into the hole exposed by removing the strain relief on the right side with a pair of slip joint pliers Installation Instructions 1 Remove the two screws above the air control and beneath the ashlip
26. es fireplace block off plate see page 11 Travis Industries 100 01162 4041105 8 Installation for qualified installers only Fireplace Requirements Figure 2 shows the minimum size requirements for the type of fireplace used Minimum Fireplace Size Extended stock With Flush Kit Figure 2 2 Height front gZ Height rear Width front Width rear Depth Hearth Depth g Hearth Width h Facing Width i Facing Height With Mantel Shield j Mantel Height With Mantel Shield 2D S 21 3 4 553mm 21 3 4 553mm 21 1 4 540mm 13 1 2 343mm 23 585mm 45 1 4 1150mm 56 1 4 1429mm 50 1 4 1277mm 37 1 4 947mm 29 1 4 743mm 52 1 4 1328mm 39 1 4 997mm 21 3 4 553mm 21 3 4 553mm 29 1 4 743mm 21 1 4 540mm 18 7 8 480mm 17 5 8 449mm 45 1 4 1150mm 56 1 4 1429mm 40 1 4 1023mm N A 40 1 4 1023mm N A This is the distance the insert protrudes from the fireplace opening plus the required 16 407mm of hearth extension Travis Industries 100 01162 4041105 Installation for qualified installers only 9 Insert Placement Requirements e The insert must be placed so that no combustibles are within or can swing within e g drapes doors 36 915mm of the front of the insert e Insert and hearth must be installed on a level s
27. eseeeeseeeeeneeees 7 Additional Accessories Needed for Installation 7 Installation Considerations ccceeeseeeeeeeeeees 7 Fireplace Requirements 0s000e0000000 8 Insert Placement Requirements 9 Hearth Requirements ccccsssssseecereeeeeeeeeees 9 Masonry Fireplace Requirements 9 Drafting Performance 1 0111000000 10 Insert Rollers iiia cesses ce eerteeds setts 10 Leveling Bolt Installation cceesees 10 Flue Installation cccccsssececceeeeesesseeeeereeeeneens 11 Sealing the Flue to the Insert ceeeeeeeeeeeeeeneee 11 Block Off Plate Installation 00 12 Insert with Positive Connection ccceeeeeeee 13 Insert with Direct Connection Masonry Fireplace 14 Safety Notice cccccccsssssseeeceseeeensensseeeeeees 15 Before Your First Fire ccsssscsssesssereesteeets 15 Verify the Installation 15 Curing the Paint eceeeeeeeeeeeeneeseneeeeneeeeneeeeaeeeaes 15 Over Firing the Stove ccceecceeseeeeseeeeeeteneeeeneerens 15 Opening the DOOL ss csssecesseteeteeeeteeeeteees 15 Bypass Operation csccsssssssssssesssssssssseseeeeees 16 Starting a Fire ss chk eee aos ee ee 17 Adjusting the Burn Rate s see 18 Approximate Air Control Settings
28. eteeenees 25 Replacing the Door Handle ee eeeeeeeesneeeeeneeees 25 Firebox P tsi iiini eaan 26 Floor and Side Firebrick Removal amp Replacement 26 Baffle Removal amp Replacement 1 00 27 Air Tube Removal amp Replacement 27 Listing Label insischita Had ecient 29 Door Shell Installation cccccsssssseeeereeees 30 Nickel Cast Iron Doors Only ceseeeeeeeeeteeeeeeees 31 Fl sK Kit niia Rein 33 Surround Panels cccccccssssesseeeeseeeensenssseeees 34 4041105 SLISI Travis Industries Safety Precautions The viewing door must be closed and latched during operation Never block free airflow through the air vents on this appliance This appliance is designed and approved for the burning of cord wood only Do not attempt to burn any other type of fuel other than cord wood in this appliance it will void all warranties and safety listings Do not touch the appliance while it is hot and educate all children of the danger of a high temperature appliance Young children should be supervised when they are in the same room as the appliance This appliance must be properly installed to prevent the possibility of a house fire The instructions must be strictly adhered to Do not use makeshift methods or compromise in the installation Inspect the chimney connector and chimney at least twice monthly and clean if necessary Creosote
29. holes on the shell then use a 5 16 nutdriver to secure the shell with the two screws Tighten until the door shell is snug against the retainer do not over tighten a 5 16 Nutdriver 5 Attach the door handle NOTE in rare cases the door retainer may not line up with following the directions to the door shell preventing the door handle from lining up the right Siei correctly To adjust the position horizontally loosen the set screws see step 3 and adjust the door retainer position To adjust vertically remove the retainer and adjust the clips on the door shell see step 2 6 Replace the door on the hinges and latch the door 7 Attach the ashlip trim following the directions below 9 16 Wrench 1 16 Hex ey Slide the ashlip trim into place then tighten the three set screws on the bottom of the ashlip to secure Travis Industries 100 01162 4041105 Flush Kit Optional Equipment 33 This kit allows the Freedom insert to be installed with more of the unit inside the fireplace flush rather than extended onto the hearth The flush kit must be installed prior to installing the surround panels or placing the insert Place the insert 24 610mm onto the hearth before following the instructions below 1 Remove the damper extension rod and pull ring from the insert Remove the pull ring from the extension rod and attach it to the longer extension included with the flush kit the stock damper ex
30. installers only 7 SAFETY NOTICE Please read this entire manual before you install and use your new room heater Failure to follow instructions may result in property damage bodily injury or even death Contact local building or fire officials about restrictions and installation inspection requirements in your area Planning The Installation We suggest that you have an authorized Travis Industries dealer install your fireplace insert If you install the fireplace insert yourself your authorized dealer should review your installation plans Check with local building officials for any permits required for installation of this fireplace insert and notify your insurance company before proceeding with installation Preparation for Installation e Check for damage to the exterior of the fireplace insert dents should be reported scratches can be fixed by applying touch up paint e Check the interior of the firebox replace cracked firebrick and make sure baffle is in place The fireplace insert can be lightened by removing the firebricks and baffle pg 26 replace before operation Additional Accessories Needed for Installation a Door Shell Black 99300195 Brass 99300196 or Pewter 99300197 see pg 30 b Surround Panels see page 33 Installation Considerations Insert with Positive Flue Full Reline e Provides best draft Page 13 e Easiest to clean Insert with Direct Connect Flue e Provides good draft Page 14 e Requir
31. ion Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to accident negligence misuse improper installation alteration or adjustment of the manufacturer s settings of components lack of proper and regular maintenance damage incurred while the appliance is in transit alteration or act of God This 7 Year warranty excludes damage caused by normal wear and tear such as paint discoloration or chipping worn or torn gasketing chipped or cracked firebrick etc Also excluded is damage to the unit caused by abuse improper installation modification of the unit or the use of fuel other than that for which the unit is configured use cord wood only Damage to brass or plated surfaces caused by fingerprints scratches melted items or other external sources left on the surfaces from the use of abrasive cleaners is not covered in this warranty Damage to the surfaces from over firing operation where the steel may glow red is not covered in this warranty TRAVIS INDUSTRIES INC is free of liability for any damages caused by the appliance as well as inconvenience expenses and materials Incidental or consequential damages are not covered by this warranty In some states the exclusion of incidental or consequential damage may not apply This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without the express writte
32. led with a continuous chimney liner of 6 in diameter extending from the fireplace insert to the top of the chimney The chimney liner must conform to the Class 3 requirements of CAN ULC S635 Standard for Lining Systems for Existing Masonry or Factory Built Chimneys and Vents or CAN ULC S640 Standard for Lining Systems for New Masonry Chimneys Travis Industries 100 01162 4041105 10 Installation for qualified installers only Drafting Performance This appliance relies upon natural draft to operate External forces such as wind barometric pressure topography or factors of the home negative pressure from exhaust fans chimneys air infiltration etc may adversely affect draft Travis Industries cannot be responsible for external forces leading to less than optimal performance Insert Rollers Two rollers are built into the back edge of the insert This allows the insert to be rolled into position by lifting the front of the insert and pushing it into position see Figure 4 Figure 4 Leveling Bolt Installation Two leveling bolts are pre installed on the insert to allow for proper leveling within the fireplace To access the bolts remove the back corner firebricks and cover plates see Figure 5 a and b The bolts are pre threaded to a weld nut on the base of the insert Use a 3 4 socket wrench to screw the bolts down clockwise until the insert is level see c MASONRY NOTE You may wish to
33. n permission of TRAVIS INDUSTRIES INC and bearing a TRAVIS INDUSTRIES INC label of approval Any statement or representation of Travis products and their performance contained in Travis advertising packaging literature or printed material is not part of this 7 year warranty This warranty is automatically voided if the appliance s serial number has been removed or altered in any way If the appliance is used for commercial purposes it is excluded from this warranty No dealer distributor or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty TRAVIS INDUSTRIES INC assumes no liability for such warranties or representations Travis Industries will not cover the cost of the removal or re installation of hearths facing mantels venting or other components If for any reason any section of this warranty is declared invalid the balance of the warranty remains in effect and all other clauses shall remain in effect This 7 year warranty is the only warranty supplied by Travis Industries Inc the manufacturer of the appliance All other warranties whether express or implied are hereby expressly disclaimed and purchaser s recourse is expressly limited to the warranties set forth herein IF WARRANTY SERVICE IS NEEDED 1 2 3 If you discover a problem that you believe is covered by this warranty you MUST REPORT it to your Travis dealer WITHIN 30 DAYS
34. nd support Combustible Mantle Airtight Insulated Clean Out Surround Panels ______ I We Remove damper or wire it open See the section Insert ae Placement Requirements for minimum clearances and hearth required Figure 7 NOTE Most factory built chimney manufacturers make stainless steel chimney liners either flexible or rigid This provides a wide variety of installation options Make sure to follow the manufacturer s instructions for installation and support Travis Industries 100 01162 4041105 14 Installation for qualified installers only Insert with Direct Connection Masonry Fireplace L Combustible Mantle Surround Panels SM See the section Insert Placement Requirements for minimum clearances Flue Liner Stainless steel chimney connector must Extend 1 past the block off plate or to the flue liner NOTE Le Airtight Insulated Clean Out Remove damper or wire it open Block off plate or damper adapter Figure 8 Direct connections require installation of an airtight block off plate or damper a
35. ney system with a seal to promote draft The directions below detail the steps for construction and installation of a block off plate 1 Determine a location for the block off plate at the top of the firebox below the damper area make it high enough to allow installation of the connection pipe The location should be level and in an area where it can be mounted easily Measure the width at the rear A and front B of the firebox at the height where the block off plate will be installed see Figure 6 Then measure the depth of the location where the block off plate will be installed C 2 Make a cardboard template of the measurements but add a 2 51mm flange to each side This flange will be used to mount the block off plate to the inside of the firebox Bend the flanges downwards on the template and place it inside the fireplace If the template fits correctly in its planned location go to the next step If it does not make a new template with the appropriate corrections until it fits correctly 3 With the template in place mark the location of the flue see Dimensions on page 6 This location approximates the center of the flue when the insert is in place a slight offset may occur based upon insert and block off plate placement Remove the template and cut a 6 1 4 159mm diameter hole centered on this mark 4 Make the block off plate of 24 gauge or thicker steel to match the template Drill two holes in each flange for mounti
36. ng the plate 5 Mount the block off plate using masonry screws 6 Insulate the block off plate using high temperature fiberglass insulation Kaowool or equivalent and furnace cement allow the cement to dry for at least 24 hours before burning 7 After placing the appliance and installing the pipe through the block off plate use high temperature fiberglass insulation and furnace cement to seal any cracks between the pipe and block off plate SS Block Off Plate Template e ens eee 2 Flanges Measurement Damper for attaching A the block off d A i 1 lat ais gt NG fae Measurement Ae 7 o See the 1 T 1 dimensions to a i determine the gt 7 SR location of the A Measurement B center of the Firebox TE nue See the dimensions to determine the location of the center of the flue Figure 6 Travis Industries 100 01162 4041105 Installation for qualified installers only 13 Insert with Positive Connection Install a non combustible L cover plate to prevent water z D Cap prevents water from entering the chimney tae from entering Flue Liner E re a The liner must be stainless steel el I connector or flexible vent Follow the liner manufacturer s insturctions for installation a
37. o other Lopi Freedom appliance has the same serial the label on the back of the appliance of Sale This serial number will be needed in case you require To receive full warranty coverage you will need to service of any type show evidence of the date you purchased your appliance Do not mail your Bill of Sale to us Model Lopi Freedom ND We suggest that you attach your Bill of Sale to this Serial Number page so that you will have all the information you need in one place should the need for service or information occur Purchase Date Purchased From NATIONAL We suggest that our woodburning hearth FIREPLACE f INSTITUTE products be installed and serviced by NFI professionals who are certified in the U S by the National Fireplace Institute NFI as ny NFI Woodburning Specialists or who are Technical Training www wettinc ca certified in Canada by CERTIFIED Wood Energy Technical Wood Energy wwwanficertiiedorg Training WETT Travis Industries 100 01162 4041105 Travis Industries Installation Options 00 ccssssessecssseseseeseeeeees 6 Features cic citiecd iis ot Radeete eta iecduesdiccdsbiwadeadaccaueains 6 Heating Specifications ccssssessesseeseee sees 6 DIMCNSIONS ikia eee he diua iaia idan 6 EMiSSiIONS a ai eai neidia e daana dadan ai di aaia 6 Planning The Installation 0cceeeeees 7 Preparation for Installation e
38. om the front of the insert 3 perpendicular to the floor use the top panel if necessary to judge alignment Tighten the screws that hold the side panels in place Place the insert into the fireplace and connect the flue Install the top panel and trim following the directions to the right Travis Industries Spring Clips p gt Install the top panel so the tabs insert into the joggle clips on the top panel 33 1 2 53 3 8 NOTE The inner flange on the panel fits into the convection channel Attach the side panels using the included jen screws amp nuts A i e C g SEE 3 8 Nutdriver Convection Channel Micro 1 16 Standard Screwdriver P Top Trim ae Bracket Trim Optional Trim Installation 2 o Insert one leg of each L bracket into the top and side trim piece Align the trim to forma 4 precise corner then tighten the two set screws with a small standard screwdriver Slide the trim over the panels Place the spring clips behind the panels at the locations shown This keeps the trim tight against the panel Optional Knock Out An optional knock out is provided on both a sides if the power cord is routed behind the surround panel 100 01162 4041105 Optional Equipment 35 Front Blower part 99000133 To Switch The Power Cord To The Left Side Use a pair of pliers to disconnect the strain relief which holds the pow
39. or Frame socket wrench to remove this nut Creosote Formation and Need for Removal When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire The chimney and chimney connector should be inspected at least once every two months during the heating season to determine if a creosote buildup has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire l If you are not certain of creosote inspection contact your dealer or local chimney sweep for a full inspection Excess creosote buildup may cause a chimney fire that may result in property damage injury or death Travis Industries 100 01162 4041105 Maintaining Your Appliance Yearly Maintenance Make sure the appliance has fully cooled prior to conducting service Touch Up Paint Included with the owner s pack of this appliance is a can of Stove Brite paint To touch up nicks or dulled paint apply the paint while the appliance is cool Sand rusted or damaged areas before preparation use 120 grit sandpaper Clean and dry the area to prepare the surface Wait at least one Pe hour before starting the appliance The touched up area will appear darker b than the surroun
40. place a metal plate below the bolt if the masonry is weak SEALING THE COVER PLATE We recommend sealing the cover plate with furnace cement place on underside of cover plate BOLT LENGTH The included bolts allow approximately 1 26mm of rise If additional rise is required use a longer 1 2 13 thread bolt Make sure the additional bolt length does not interfere with the cover plate Figure 5 Travis Industries 100 01162 4041105 Flue Installation Installation for qualified installers only 11 Included in the owner s pack are three flue brackets and six self drilling screws Use these components to secure the flue to the Flue Opening Flue flexible or rigid Hl Flue Bracket suit your application Self Drilling Screws fireplace insert Ng Deo RLH manufactures starter sections in straight or angled configurations to They are secured from inside the firebox making installation much easier Contact RLH for additional details www chim flex com RLH Chim Flex Starter Sections Travis Industries 100 01162 4041105 12 Installation for qualified installers only Block Off Plate Installation Whenever this appliance is installed with a direct connection a block off plate or other non combustible seal off device e g damper adapter will need to be installed This device is used to seal the chimney insuring no smoke enters the home and providing the chim
41. sed for normal operation Travis Industries 100 01162 4041105 Operating Your Appliance Starting a Fire Since the dawn of time man has debated the best way to start a fire Some use the boy scout tee pee some prefer the tic tac toe stack Either way review the hints and warnings below to ensure proper fire starting e Make sure the air control is pushed in and the by pass pulled out If additional air is needed open the doors 1 4 7mm during the first five minutes of start up Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this stove Keep all such liquids well away from the stove while it is in use If using a firestarter use only products specifically designed for stoves follow the manufacturer s instructions carefully If the smoke does not pass up the chimney ball up one sheet of newspaper place it in the center of the firebox and light it This should start the chimney drafting this eliminates cold air blockage Use plenty of kindling to ensure the stove reaches a proper temperature Once the kindling is burning rapidly place a few larger pieces of wood onto the fire COPE Travis Industries 100 01162 4041105 Operating Your Appliance Adjusting the Burn Rate Use the air control slider to control the burn rate of the stove See the illustration below for details Use the air control to change
42. t pushes air through the stove Travis Industries 100 01162 4041105 Operating Your Appliance Hints for Burning Get the appliance hot before adjusting to low burn Use smaller pieces of wood during start up and high burns to increase temperature Use larger pieces of wood for overnight or sustained burns Stack the wood tightly together to establish a longer burn Leave a bed of ashes 1 2 13mm deep to allow for longer burns Be considerate of neighbors amp the environment burn dry wood only Burn small intense fires instead of large slow burning fires when possible Learn your appliance s operating characteristics to obtain optimum performance Selecting Wood Testing Wood Moisture Dry Wood is Key Dry wood burns hot emits less smoke and creates less creosote Split wood stored in a dry area will Ve N j be fully dry within a year This Less A fi N More Ai f insures dry wood If purchasing Heat ANIV IMA Heat NIWA wood for immediate use test the Leads 3 Leads wood with a moisture meter Some To To experienced wood burners can A measure wood moisture by knocking pieces together and More Smoke listening for a clear knock and not and Creostoe a thud Less Smoke and Creostoe Why Dry Wood is Key Wet wood when burned must release water stored within the wood This cools the fire creates creosote and hampers a complete burn Ask any experienced wood burner and he or she
43. t cement holds it in place Before installing remove any residual cement Lay the gasket in place start at the lower left corner and cut off any excess gasket do not stretch the gasket The cement fully cures with heat from the stove You may need to open and close the door repeatedly to get the gasket to seat fully Replacing the Door Handle See the illustration above for a component list see pg 25 for details on adjusting the door Travis Industries 100 01162 4041105 Firebox Parts Maintainino Your Appliance ID Description Qty Part ID Description Qty Part 1 Air Tubes amp Sleeve 1 98900234 2 Air Tube Roll Pins 6 98900357 3 Air Tube Retainer Sleeve 3 100 11001 4 Baffle Support Front Y 1 99900277 5 Baffle Support Rear T 1 99900282 6 Damper Plate 1 98900320 7 Damper Slider 1 98900338 8 Damper Yoke 1 98900331 9 Damper Extension Rod with 1 98900334 10 Brick 9 x 4 5 un cut 15 175 00001 1 Pull Ring 98900102 9 11 Brick Cut 4 5 x 9 w notch 2 251 00024 12 Brick Cut 4 5 x 6 25 2 251 00011 13 Brick Cut 8 9 x 4 5 w notch 2 251 00027 14 Brick Cut 6 8 x 4 5 w notch 2 251 00026 15 Brick Cut 9 x 1 5 2 251 00025 Floor and Side Firebrick Removal amp Replacement Do not pry firebrick they chip and crack easily Remove the floor firebricks first The side firebrick are removed later because they are pinned in place
44. tension rod may be discarded Install the extension rod back onto the fireplace insert of ON Pre thread the 8 mounting holes on the air chamber extensions using one of the included screws and a 5 16 nutdriver Air Chamber Side Extension to mount the Travis Industries Use these holes surround panels Replace this extension with the longer extension included with the flush kit 2 Place the air chamber side in place and attach with the included screws 100 01162 Top of Insert Pre thread the 8 mounting holes on air chamber top amp side extensions see illustration below Place the air chamber side extension in place and attach with the included screws Place the air chamber top in place and attach with the included screws The surround panels attach to the air chamber side extensions in the same manner they attach to the insert Place the air chamber top in place and attach with the included screws Insert 4041105 Surround Panels SURROUND PANEL SIZE Optional Equipment PART 99300293 99300294 99300295 HEIGHT WIDTH 29 1 2 45 3 8 31 1 2 49 3 8 Installation Instructions With the insert 12 610mm from the fireplace install the side surround panels see the directions to the right Adjust the position of the side panels so they are 1 flush with the bottom of the insert 2 both the same distance back fr
45. ugh Wood is Wet see the section Selecting Wood on page 20 for details on wood Make sure the air control is all the way open Slide the control back and forth to insure the control is not stuck Insufficient Draft Chimney height and outside conditions can negatively affect draft In these cases the fire may burn slowly Adding more pipe or a draft inducing cap may help Blower Does Not Run Stove is Not Up to Temperature This is normal The blower will come on when the stove is hot usually 15 to 30 minutes Electricity is Cut to the Blower Check the household breaker or fuse to make sure it is operable Stove Does Not Burn Long Depending upon wood draft and other factors the Enough burn time may be shorter then stated Make sure the doors are sealing and not allowing air into the firebox See the section Door and Glass Inspection on page 23 for details Check the ash bed for coals Often coals are still glowing under a slight bed of flyash By raking these into a pile you can re start your stove quickly Travis Industries 100 01162 4041105 Maintaining Your Appliance f Failure to properly maintain and inspect your appliance may reduce the performance and life of the appliance void your warranty and create a fire hazard Daily Maintenance while stove is in use Remove Ash if necessary Ash removal is not required once it builds up 1 2 13mm to 1 of ash may be desirable because it slows th
46. will agree dry wood is crucial to good performance Wood Cutting and Storage Cut wood to length and Store the wood off the ground in a chop into quarters covered area Allow for airflow around the wood to dry the wood Air Flow Travis Industries 100 01162 4041105 Operating Your Appliance Troubleshooting Problem Possible Cause Smoke Enters Room During Open the bypass pg 16 Start Up Open the air control pg 18 Cold Air Blockage burn a piece of newspaper to establish a draft If the flame is not getting enough air a small crack in the door is all that is needed Kindling Does Not Start Fire Open the bypass pg 16 Smolders Open the air control pg 18 Not enough starter paper use additional newspaper if necessary If the flame is not getting enough air a small crack in the door is all that is needed Smoke Enters Room While Re Open the bypass before opening the door pg 16 Loading Open the air control before opening the door pg 18 Let the air stabilize before fully opening the door Then open the door approximately 1 inch Let air go into the firebox for a few seconds Once the smoke appears to be flowing up the chimney consistently open the door Insufficient Draft Chimney height and outside conditions can negatively affect draft In these cases a small amount of smoke may enter the home Adding more pipe or a draft inducing cap may help Stove Does Not Burn Hot Eno
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