EverExceed PowerLead2 RM Series UPS(1
Contents
1. 0 Ga lt lt ry rycontact 6 x Bypass mode General alarm X GND amp Battery low 12 24VDC D GD UPS is on gt S gt Remote o o 4 12 gt shutdown 9 QH Utility fail x gt gy hee i VCC _ GND Fig 8 1 DB9 type Fig 8 2 phoenix terminator type Description of intelligent slot Function _ Description This is the only input signal use it you can remote turn on or turn off the UPS When the UPS working in LINE Mode The signal change from high level to low level UPS will shutdown rectifier and inverter The signal change from low level Remote to high level UPS will turn on rectifier and inverter one by one shutdown When the UPS working in BAT Mode The signal change from high level to low level UPS will shutdown inverter and output Close switch mean high level Power supply PowerLead 2 RM Series 1 3k UPS User Manual 29 EPO Annex B EPO EPO Emergency Power Off is optional function to shutdown UPS completely at emergency condition This function can be activated through a remote contact or a similar switch provided by the user Normal EPO terminals without short When emergencies happen to short the EPO terminals EPO effect function UPS close the rectifier inverter output immediately schematic diagram is as follows 7 Fig 9 EPO effect function 30 PowerLead 2 RM Series 1 3k UPS User Manual Rated Par2. n the regions of hot climates the battery should be charged and discharged every 2 months The standard charging time should be at least 12 hours Under normal conditions the battery life lasts 3 to 5 years In case if the battery is found in bad condition earlier replacement should be made eBattery replacement should be performed by qualified personnel Replace batteries with the same number and same type of batteries Do not replace the battery individually All the batteries should be replaced at the same time following the instructions of the battery supplier 8 2 Replacing Internal Battery Pack Battery replacement procedures Step 1 Gently remove the front plastic bezel cover from the UPS Step 2 Loosen and remove the screws on the battery door as shown in Fig 7 1 Lay the battery door aside for reassembly 20 PowerLead 2 RM Series 1 3k UPS User Manual Battery Maintenance in Screw 3 pcs Front plastic bezel cover Muni a UT AS a oo ES 4 a a ar TT is maT SIES LN 2 Screw 4 pcs j a Mm Tien nr lt lt U im M imi M miny ni amp INT Miny wiii j Battery door 2 Battery door 1 3K Front plastic bezel cover Fig 7 1 Removing the front plastic bezel cover and battery door PowerLead 2 RM Series 1 3k UPS User Manual 21 Battery Maintenance Step 3 Gently pull the battery wire out and disconnect battery wires as shown
3. Active load kW Apparent load kVA Protocol code in setting mode Output information Output voltage VAC Output frequency Hz Output current A Note Press FUNC button to see different information PowerLead 2 RM Series 1 3k UPS User Manual 17 Controls and Indicators 6 2 Audible Alarm Battery discharge Sounding every 2 minutes Low battery Sounding every 6 seconds Input voltage abnormal Sounding every 2 minutes 18 PowerLead 2 RM Series 1 3k UPS User Manual Operation 7 Operation 7 1 Operation Mode 1 Turn on the UPS in normal mode 1 After you make sure that the power supply connection is correct and then close the battery breaker this step only for long backup time model after that turn on the utility power At this time the fans rotate and LCD is on 2 Press ON OFF for about 1 second REC led will green flicker Inverter will start and the INV green led flickers when REC led is green NOTE In some application UPS is set to start automatically there will be something different 3 About several seconds the UPS turn into normal Line mode If the utility power is abnormal the UPS will operate in Battery mode without output interruption of the UPS 2 Turn on the UPS from battery without utility power 1 After you make sure that the breaker of the battery pack is in the ON position this step only for long backup time model press the ON OFF button once to power on the LCD then press ON OFF button a
4. Congratulations on your choice of the PowerLead 2 PL2 RM Series UPS the UPS comes in nominal power ratings of 1000VA 2000VA and 3000VA It is designed to provide conditioned power to microcomputers and other sensitive electronic equipment When it is generated alternating current is clean and stable However during transmission and distribution it may be subject to voltage sags spikes and complete power failure that may interrupt computer operations cause data loss and even damage equipment The UPS protects equipment from these disturbances The UPS is a compact on line UPS An on line UPS continuously conditions and regulates its output voltage whether utility power is present or not It supplies connected equipment with clean sinewave power Sensitive electronic equipment operates best from sinewave power For ease of use the UPS features a LCD display to indicate all information for UPS and provide kinds of function buttons TTT a CCC eT i 0000000000000 EG EJ MM Ea JII t1 77 710TDUUDNNNI OC il 2K 3K Fig 1 Front View 2 PowerLead 2 RM Series 1 3k UPS User Manual ER ZZA tk OOK L S SA Gao P aa Z oo 00 oo o gt a Fig 2 Rear View PowerLead 2 RM Series 1 3k UPS User Manual i NOE System Description System Description 0 aa Owe nme 6 mow mm 6 www ecco ww aa In addition in view of the long backup time requirements Specially design
5. delivered with the UPS One end of battery cable is a plug and the other end has 2 open wires 3 Connect the RED wire to the terminal of the battery Connect the BLACK wire to the terminal of the battery Notice DO NOT connect the battery plug to the battery socket of UPS first otherwise it may cause electric shock 4 Connect the external battery plug to the battery socket on the rear panel PowerLead 2 RM Series 1 3k UPS User Manual Controls and Indicators 6 Controls and Indicators 6 1 Operation and Display Panel BYP REC WI O G 3 i WO L Rene JL a KRA Az s Serr Description of Panel O EA ON OFF FUNC Fig 5 Display Panel 1 Press ON OFF to start UPS when utility is normal NOTE It only bases on default setting manual start 2 Press ON OFF to start from battery directly when there is no main input press again to start UPS upon buzzer alarms 3 Press ON OFF to shutdown inverter when UPS is in normal mode 4 Press ON OFF to shutdown UPS completely when UPS is in battery mode 5 Press ON OFF to ensure the rated parameter setting 1 Press FUNC button to transfer in different menus 2 Press FUNC button for 2 5 seconds to mute off 3 Press FUNC and ON OFF together for 2 5 seconds to set rated parameters when only power supply is on Description PowerLead 2 RM Series 1 3k UPS User Man
6. disposal and replacement procedures 9 1 Battery Disposal 1 2 3 4 5 6 7 8 9 Before disposing of batteries remove jewelry watches and other metal objects Use rubber gloves and boots use tools with insulated handles If it is necessary to replace any connection cables please purchase the original materials from the authorized distributors or service centers so as to avoid overheat or spark resulting in fire due to insufficient capacity Do not dispose of batteries or battery packs in a fire The batteries may explode Do not open or mutilate batteries released electrolyte is highly poisonous and harmful to the skin and eyes Do not short the positive and negative of the battery electrode otherwise it may result in electric shock or fire Make sure that there is no voltage before touching the batteries The battery circuit is not isolated from the input potential circuit There may be hazardous voltage between the battery terminals and the ground Even though the input breaker is disconnected the components inside the UPS are still connected with the batteries and there are potential hazardous voltages Therefore before any maintenance and repairs work is carried out switch off the breaker of the battery pack or disconnect the jumper wire of connecting between the batteries Batteries contain hazardous voltage and current Battery maintenance such as the battery replacement must be carried out by quali
7. equipment from disturbances in the utility supply 6 PowerLead 2 RM Series 1 3k UPS User Manual Production Specification and Performance 4 Product Specification and performance 4 1 Model Description This manual is applicable to the following models Model No PL2 RM1K 2K 3K Standard model PL2 RM1KL 2KL 3KL Long backup model L Model Long backup time 4 2 Product Specification and Performance 1 General Specification tet RM1KL RM1K EA RM2K RM3K Power Power Rating 1KVAJOSKW 9KW 2KVALSKW 8KW SKVA 27KW TKW Frequency Hz 50 60 50 60 50 60 Voltage 110Vac 288Vac voltage 36VDC 72VDC 96VDC Battery Voltage 200V 208V 220V 230V 240V 15 14 4 13 5 12 9 12 Current 5 4 8 4 5 4 3 4 2A 10 9 6 9 8 6 8 4A Dimension 438 477 438 477 438 477 438 477 438 426 86 WxDxH mm 173 a Weight kg Pe wet el oe 10 5 2 Electrical Performance Voltage 1 3KVA Single phase 40 70Hz gt 0 98 Full load PowerLead 2 RM Series 1 3k UPS User Manual 7 Product Specification and performance Voltage Power Frequency Distortion Overload capacity Crest ratio Regulation Factor tolerance 130 load transfers to THD lt 1 Fu Bypass mode after 1 Il Linear Load 0 5 of minutes 3 1 1 0 9 lag THD lt 6 Fu normal 150 load transfers to maximum Il nonlinear Bypass mode after 0 5 load minute 3 Operating Environment Humidity Altitude _ S
8. in Fig 7 2 AE el Em IMIE e ot L EAEE ee NU Ma EA ZH SINE I EH MIN PE itr TT se l Mhm me oa gt S Elna J 3K Fig 8 2 Disconnect battery wires Step 4 Grasp the battery handle and pull the internal battery pack out of the UPS as shown in Fig 7 3 Te 1K Battery handle 22 PowerLead 2 RM Series 1 3k UPS User Manual Battery Maintenance Y Internal battery pack 2K Battery handle 3K Battery handle Fig 3 Pulling out the internal battery pack Step 5 Unpack the new internal battery pack Take care not to destroy the packing Compare the new and old internal battery pack to make sure they are the same If so proceed with Step 6 otherwise stop operation and contact your local dealer Step 6 Line up and slide in the new internal battery pack Step 7 Reconnect the battery plug and battery receptacle and gently push the battery wire and internal battery pack back into the UPS Step 8 Reattach the front battery door with the three screws Step 9 Reattach the front plastic bezel cover to the UPS For battery kit assembly refer to Annex D NOTICE Do not replace the internal battery pack while the UPS is operating in Battery Mode This will result in a loss of output power and will drop the connected load Moreover it will jeopardize personnel safety PowerLead 2 RM Series 1 3k UPS User Manual 23 Notes for battery disposal and replacement procedures 9 Notes for battery
9. 4 Rotating the operation and display panel 3 Pull the LOGO on the front plastic bezel cover gently rotate it 90 degrees clockwise and snap it back into position After rotation the front plastic bezel cover is shown in Fig 4 5 Push a MI ZB ld Uf a Lal A MMMM Fig 4 5 Rotate it 90 degrees clockwise and snap it back into position 4 Restore the front plastic bezel cover to the UPS At this point the UPS operation and display panel and LOGO have been rotated 90 degrees clockwise which provides upright viewing for users PowerLead 2 RM Series 1 3k UPS User Manual 11 Installation Step 4 Place the UPS and battery cabinet on the support bases Each UPS needs two pairs of support bases to install as shown in Fig 4 6 TT otis Rh 1 MIH TTT MT nis nil EE a MAM m gt Battery cabinet UPS UPS Bs Fig 4 6 Tower installation 5 2 3 Rack Installation 1 Various installation configurations are available single UPS single UPS with single or multiple battery Their installation methods are all the same 2 Because battery cabinets are too heavy they must be installed first and two or more installation personnel are required to install them at the same time Please install them from bottom to top Rack installation fix the UPS and battery cabinet onto the rack through brackets Installa
10. Current Current voltage Current frequency ccU BYPASS CONVERTER nb C MODE Current protocol Current mode Press ON OFF to save current setting and exit If want to change press FUNC and repeat the procedures above If you want to exit from setting mode and give up saving press ON OFF and FUNC together for 2 5 seconds when in setting mode Restart and check if the setting is right PowerLead 2 RM Series 1 3k UPS User Manual Battery Kit Assembly option Annex D Battery Kit Assembly option 1k battery kit Step 1 Remove adhesive tapes Step 2 Connect all battery terminals by following below chart Step 4 Cover the other side of plastic shell as below chart Then battery kit is assembly well PowerLead 2 RM Series 1 3k UPS User Manual 33 Battery Kit Assembly option 2k battery kit Step 1 Remove adhesive tapes Step 2 Connect all battery terminals by following below chart Step 4 Cover the other side of plastic shell as below chart Then battery kit is assembly well Step 3 Put assembled battery packs on one side of plastic shells 34 PowerLead 2 RM Series 1 3k UPS User Manual Battery Kit Assembly option 3k battery kit Step 2 Connect all battery terminals by following below chart Step 1 Remove adhesive tapes Step 3 Put assembled battery packs on one side of plastic shells Step 4 Cover the other side of plastic shell as below char
11. Display Panel vss eee eee a ee NKA 15 AAA 18 CO 19 KOBeRAUON MOJE a ede ee E AOS saan Me dda E tes ae 19 lI PowerLead 2 RM Series 1 3k UPS User Manual Contents o Balery Mameng O sasara a O OK WG OE OO a ed en 20 Gil Ballery MalntGnanCe wani ati EG W O AG GR GG GA GG ORAWA 20 8 2 Replacing Internal Battery Pack pp 20 9 Notes for battery disposal and replacement procedures RN 24 9 Batten DISPOSAl Se A O A ee A E 24 9 2 Battery Replacement Procedures pp 24 10 ATOUDIC SNOOUINO maa a OWO aca grunts ness Mas ucancuaianen ECA ORO 25 1051 CGhecking UPS SRS 25 10 2 Adjust the factors caused the problem pp 25 AMEX A ntellogent S Olas eon E E E econ E an TAL EARLS a ek 29 AOX BRERO usu ats ot na CR cae Coat Od as nee Go Gand edn Cone ad ade Gane nae 30 Annex C Rated Parameters Setting ccccccccccssecccseeeecsuseecscnsecscueessuesecsceeesscaeessesesauasessqasenas 31 Annex D Battery Kit Assembly option cccccccecccseececsceeecaeeecsueecscueesscusessausessasessnasessaness 33 PowerLead 2 RM Series 1 3k UPS User Manual I Electromagnetic Compatibility 1 Electromagnetic Compatibility Safety IEC EN 62040 1 1 EMI Warning This is a product for commercial and industrial application in the second environment installation restrictions or additional measures may be needed to prevent disturbances NOTICE This is a product for restricted sales distribution to informed partners Installation restriction
12. EverExceed power your applications EverExceed PowerLead2 RM Series UPS 1 3K user manual Important Safety Instructions Important Safety Instructions This manual contains important safety instructions Read all safety and operating instructions before operating the uninterruptible power systems UPS Adhere to all warnings on the unit and in this manual Follow all operating and user instructions This equipment can be operated by individuals without previous training Maximum load must not exceed that shown on the UPS rating label The UPS is designed for data processing equipment If uncertain consult your dealer or local representative The PL2 RM Series 1 3kKVA 200 208 220 230 240VAC is designed for use with a three wire input L N G The battery can present a risk of electrical shock and high short circuit current Following precautions should be observed before replacing the battery Wear rubber gloves and boots Remove rings watches and other metal objects Use tools with insulated handles Do not lay tools or other metal objects on the batteries If the battery is damaged in any way or shows signs of leakage contact your local representative immediately Do not dispose of batteries in a fire The batteries may explode Handle transport and recycle batteries in accordance with local representative Although the UPS has been designed and manufactured to ensure personal safety improper use can result in
13. ameters Setting Annex C Rated Parameters Setting Rated parameters of 1 3K UPS can be set from panel Please set rated parameters in according to the following procedures 1 2 3 4 5 Start UPS power supply and ensure that rectifier inverter bypass and discharge are not working Press ON OFF and FUNC together for 2 5 seconds to enter in setting mode all LEDs flicker Voltage setting press FUNC to change rated voltage Shown as following Current Rated Voltage BYPASS Frequency setting Press ON OFF to choose voltage and enter in frequency setting Press FUNC to change rated frequency Shown as following Current Rated Frequency BYPASS HH CONVERTE ee Mode setting press ON OFF to choose frequency and enter in mode setting press FUNC to change mode First code n normal mode E ECO mode Second code indicated current voltage frequency are listed in description of main menu in section 6 PowerLead 2 RM Series 1 3k UPS User Manual 31 6 7 8 9 10 32 Rated Parameters Setting BYPASS CONVERTER Current Current mode votlage frequency Protocol setting press ON OFF to choose mode and enter in protocol setting Codes are shown in LOAD press FUNC to change protocol First code 0 Modbus 1 SNT CC current protocol BYPASS CONVERTER Press ON OFF to choose protocol and display current setting
14. ctor correction circuit and inverters it into precise regulated sinewave AC power Upon a utility power failure the inverter receives its required energy from the battery through the DC to DC converter In both modes of operation the UPS inverter is on line and continuously generating clean precise regulated AC output power 3 4 Battery Charger The battery charger utilizes energy from the utility power and precisely regulates it to continuously float charge the batteries The batteries are being charged whenever the UPS is connected to utility power PowerLead 2 RM Series 1 3k UPS User Manual 5 System Description 3 5 DC to DC Converter The DC to DC converter utilizes energy from the battery system and raises the DC voltage to the optimum operating voltage for the inverter The converter includes boost circuit which is also used as PFC 3 6 Battery The standard model include value regulated non spillable lead acid batteries inside To maintain battery design life operate the UPS in an ambient temperature of 14 25 C 3 Dynamic Bypass The UPS provides an alternate path for utility power to the connected load in the unlikely event of a UPS malfunction Should the UPS have an overload over temperature or any other failure condition the UPS automatically transfers the connected load to bypass Bypass operation is indicated by an audible alarm and illuminated amber Bypass LED NOTICE The bypass power path does NOT protect the connected
15. ed the battery pack the diagram below BATTERY BOX Battery Pack Fig 3 1Front View of Battery pack Fig 3 2 Rear View of Battery pack 4 PowerLead 2 RM Series 1 3k UPS User Manual System Description 3 System Description Input Output Bypass LP MOR ERSTE Rectifier PFC Inverter Filters O P DC DC Converter Battery Charger A gt Battery 3 1 Transient Voltage Surge Suppression TVSS and EMI FRI Filters These UPS components provide surge protection and filter both electromagnetic interference EMI and radio frequency interference RFI They minimize any surge or interference present in the utility line and keep the sensitive equipment protected 3 2 Rectifier Power Factor Correction PFC Circuit In normal operation the rectifier power factor correction PFC circuit converts utility AC power to regulated DC power for use by the inverter while ensuring that the waveform of the input current used by the UPS is near ideal Extracting this sinewave input current achieves two objects The utility power is used as efficiency as possible by the UPS The amount of distortion reflected on the utility is reduced This results in cleaner power being available to other devices in the building not being protected by the UPS 3 3 Inverter In normal operation the inverter utilize the DC output of the power fa
16. electrical shock or fire To ensure safety observe the following precautions Turn off and unplug the UPS before cleaning it Clean the UPS with a dry cloth Do not use liquid or aerosol cleaners Never block or insert any objects into the ventilation holes or other openings of the UPS Do not place the UPS power cord where it might be damaged PowerLead 2 RM Series 1 3k UPS User Manual Contents CONTENTS imporlant Safety InstrUCHOnS e osr eae on eo EE RKE E a EEA E EARS l 1 Electromagnetic Commpatibjiity 1 2 APT OO UCU OM wad A OOO AO OOOO P Z AO ROD AO OO ORO 2 3 1 Transient Voltage Surge Suppression TVSS and EMI FRI Filters 1 5 3 2 Rectifier Power Factor Correction PFC Circuit pp 5 3 VOTLOD se O atau cman MAE OGR E AO ORO atl emai 5 oot Batter Charger aw Al lak O AA T 5 3 0 DC AO DE CONVENE ls Woda asia nates o ooo ia 6 iD 6 3 4 Dynamic BYPASS ee OR WPKiW eed ethene EP OAI 6 4 Product Specification and performance RN 7 4 MMOJELDESCHDUIO A NONSENS A 7 4 2 Product Specification and Performance pp 7 9 521 Unpacking arnc lnspecloOn om oo te 9 5 2 Mechanical IMStal lation asza a no oo oak re ode 9 5 2 1 Notes for installation pe 9 5 2 2 TOWer IMStANAUON ai O a aN aa 9 3 2 ROACEMSIAUON ea ok ao AA AE 12 5 3 Operating procedure for connecting the long backup time model UPS with the external 13 6 COM O SGNOANAICALOLSZ ed ne ee E a 15 6 1 Operation and
17. esentative or Channel Support 10 2 Adjust the factors caused the problem When the fault indicator is on press FUNC button to see the fault code and warn code Fault and warn codes are listed as following Check if battery switch is off or connected battery cables are disconnected Warn EPO Short the EPO terminal 1 amp 2 to activate EPO Capacity not enough Utility is fature Warn Line neutral Input Line and neutral Check the polarity of line wire and wires reversed PE is reversed neutral wire not grounded PE wire i not Check if PE on input plug is shorted connected correctly in with UPS rear panel If not contact UPS with distributer or service center If 16 Warn Input Utility is failure voltage abnormal Input surge protector If utility is normal but rectifier is not opens working reset input surge protector PowerLead 2 RM Series 1 3k UPS User Manual 25 Trouble Shooting yes please check PE wire in input power socket Bypass Bypass voltage is out Check if utility power is indeed out of voltage abnormal of bypass range or is range off Load is on bypass and Remove some loads to ensure that is overload total loads is less than 95 of rated Capacity Bypass Load is on bypass and Remove some loads and restart overload timeout overload Overload UPS again When UPS is working time is longer than the normally turn on loads one by one overload capacity of bypass UPS will shutdo
18. fied personnel who are knowledgeable about batteries No other persons should handle the batteries 9 2 Battery Replacement Procedures 24 1 2 3 4 5 6 7 Turn off UPS completely Remove covers from the UPS Disconnect the battery wires one by one Remove metal bars which are used to fasten batteries Replace batteries one by one Screw metal bars back to UPS Connect the battery wires one by one Take care of electrical shock while connecting the last wire PowerLead 2 RM Series 1 3k UPS User Manual Trouble Shooting 10 Trouble shooting This section describes checking the UPS status This section also indicates various UPS symptoms a user may encounter and provides a troubleshooting guide in the event the UPS develops a problem Use the following information to determine whether external factors caused the problem and how to remedy the situation 10 1 Checking UPS status It recommended that checking the UPS operation status every six months Check whether the UPS is faulty Is the Fault Indicator on Is the UPS sounding an alarm Check whether the UPS is operating in Bypass mode Normally the UPS operates in Normal Mode If it is operating in Bypass Mode stop and contact your local representative or Channel Support e Check whether the battery is discharging When the utility input is normal the battery should not discharge If the UPS is operating in Battery Mode stop and contact your local repr
19. gain for 1 second when the buzzer alarms 2 A few seconds later the UPS turns into Battery mode and inverter feed the load 3 Turn off the UPS in normal mode 1 Press ON OFF button in condition of normal mode 2 Turn off utility power 3 If it s along backup model open the battery breaker to turn off UPS completely If it s an internal battery model the UPS will shutdown completely after several seconds 4 Turn off the UPS in battery mode 1 To power off the UPS by pressing the ON OFF button continuously for more than 1 second 2 When being powered off the UPS will turn into No Output mode Finally not any display is shown on the display panel and no voltage is available from the UPS output NOTICE Please turn off the connected loads before turning on the UPS and turn on the loads one by one after the UPS is working in INV mode Turn off all of the connected loads before turning off the UPS PowerLead 2 RM Series 1 3k UPS User Manual 19 Battery Maintenance 8 Battery Maintenance 8 1 Battery maintenance 1 3KVA UPS only requires minimal maintenance The batteries used for standard models are value regulated sealed lead acid maintenance free battery When being connected to the utility power whether the UPS is turned on or not the UPS keeps charging the batteries and also offers the protective function of overcharging and over discharging The UPS should be charged once every 4 to 6 months if it has not been used for a long time
20. s or additional measures may be needed to prevent radio interference Operated the UPS in an indoor enviroment only in an ambient temperature range of 0 40 C 32 104 F Install it in a clean environment free from moisture flammable liquids gases and corrosive substance This UPS contains no user serviceable parts except the internal battery pack The UPS on off push buttons do not electrically isolate internal parts Under no circumstance attempt to gain access internally due to the risk of electric shock or burn Do not continue to use the UPS if the panel indications are not in accordance with these operating instructions or the UPS performance alters in use Refer all fault to your dealer Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the precautions Keep unauthorized personnel away from the batteries Proper disposal of batteries is required Refer to your local laws and regulations for disposal requirement DO NOT CONNECT equipment that could overload the UPS or demand DC current from the UPS for example electric drills vacuum cleaners laser printers hair dryer or any appliance using half wave rectification Storing magnetic media on top of the UPS may result in data loss or corruption Turn off and isolate the UPS before cleaning it Use only a soft cloth never liquid or aerosol cleaners PowerLead 2 RM Series 1 3k UPS User Manual 1 System Description 2 Introduction
21. sation to water drops may occur if the UPS is unpacked in a very low temperature environment In this case it is necessary to wait until the UPS is fully dried inside out before proceeding installation and use Otherwise there are hazards of electric shock 5 2 2 Tower Installation Various installation configurations are available single UPS single UPS with single or multiple battery cabinets Their installation methods are all the same PowerLead 2 RM Series 1 3k UPS User Manual 9 Installation The installation procedures are as follows Step 1 Take out the support bases from the accessories Their appearances are shown in Fig 4 1 Fig 4 1 Support bases Step 2 If optional external battery cabinets are connected to the UPS to provide additional battery run time assemble the spacers and the support bases as shown in Fig 4 2 Support bases Support bases Fig 4 2 Installing support bases with spacers Step 3 Adjust the direction of UPS operation and display panel and LOGO 1 Remove the front plastic bezel cover gently as shown in Fig 4 3 Display panel Front plastic bezel cover l Fig 4 3 Removing the front plastic bezel cover 10 PowerLead 2 RM Series 1 3k UPS User Manual Installation 2 Pull the operation and display panel gently rotate it 90 degrees clockwise and snap it back into position as shown in Fig 4 4 Operation and display panel _ gt 90 degree rotation clockwise Fig 4
22. t Then battery kit is assembly well PowerLead 2 RM Series 1 3k UPS User Manual 35 66001 00298 V1 0
23. tion method 1 Take out two brackets and six M4 x 10 screws from the accessories and fix the brackets onto the UPS using the screws through installation hole as shown in Fig 4 7 12 PowerLead 2 RM Series 1 3k UPS User Manual Installation UPS Installation hole Sia mm Bracket 2 pes U Io ed mt M4X8 Screw 6 pcs Fig 4 7 Installing brackets 2 Place the UPS onto the guide rail in the rack and push it completely into the rack along the guide rail it is prohibited to move the UPS through the brackets And fix the UPSt onto the rack using the screws through installation hole on the bracket as shown in Fig 4 8 UPS Guide rail Installation hole Rack Fig 4 8 Installing UPS 5 3 Operating procedure for connecting the long backup time model UPS with the external battery Notice Please connect the external battery at least 40AH while the charge current is 8A at least 20AH for 4A otherwise may cause damage to the battery PowerLead 2 RM Series 1 3k UPS User Manual 13 14 Installation 1 The nominal DC voltage of external battery pack is 36VDC 1kVA 72VDC 2kVA 96VDC 3kVA Connect in series the batteries of the pack to ensure proper battery voltage To achieve longer backup time it is possible to connect multi battery packs but the principle of same voltage same type should be strictly followed J jee i Fig 4 9 Battery terminal connection 2 Take out battery cable
24. torage temperature 0 C 40 C lt 1000m 20 C 70 C NOTICE fthe UPS is installed or used in a place where the altitude is above than 1000m the output power must be derated in use please refer to the following Altitude M 1000 1500 2000 2500 3000 3500 4000 4500 100 8 PowerLead 2 RM Series 1 3k UPS User Manual Installation 5 Installation NOTICE UPS operation in sustained temperature outside the range of 14 25 C 59 77 F reduces battery life 5 1 Unpacking and Inspection 1 Unpack the packaging and check the package contents The shipping package contains e 1 UPS e user manual e 1 Input Cable e RS232 Cable e 2 Bracket Ear e Battery Cable For Long backup model only 2 Inspect the appearance of the UPS to see if there is any damage during transportation Do not turn on the unit and notify the carrier and dealer immediately if there is any damage or lacking of some parts 5 2 Mechanical Installation Two installation modes are available tower installation and rack installation depending on available space and use considerations You can select an appropriate installation mode according to the actual conditions 5 2 1 Notes for installation 1 The UPS must be installed in a location with good ventilation far away from water inflammable gas and corrosive agents 2 Ensure the air vents on the front and rear of the UPS are not blocked so as to ensure good ventilation 3 Conden
25. ual 15 Controls and Indicators Rectifier indicator green rectifier is normal green flicker rectifier is starting dark rectifier is not working Inv indicator green inverter is normal green flicker inverter is starting or tracking with bypass ECO dark inverter is not working Bypass indicator yellow bypass is normal yellow flicker yellow flicker The utility power input is ok But not start the ups dark bypass is not working Battery indicator yellow battery discharge or charged yellow flicker battery is not connected battery is low or charger is failure dark battery is connected OE PIT PR AT ORBIS TEE ITED POT pe MME ag LE ES LL A 5 BYPASS CAZ 7 z LI LALELA OVER OAD Fig 6 LCD Main Menu 16 PowerLead 2 RM Series 1 3k UPS User Manual Controls and Indicators Description of Main Menu Display Function Submenu Input information Input voltage VAC Input frequency HZ Input current A Fault code FAULT Warn code WARN working mode First number n normal mode E ECO mode Second number rated voltage and frequency 0 200V 50Hz 1 200V 60Hz Warn information 2 208V 50Hz 3 208V 60Hz 4 220V 50Hz 4 220V 60Hz 6 230V 50Hz 7 230V 60Hz 8 240V 50Hz 9 240V 60Hz mute on Bi Battery information Battery voltage VDC Capacity if needed Firmware version Battery low warn LOW Load information Load percent
26. wn output and loads will loss power Bypass Bypass frequency is frequency is out of out of synchronous synchronous range Warn Transfer Transfer times Check if output is overload or some times over limit in between inverter and loads are shorted Remove the bypass is over 5 in failure loads and restart the UPS or recent 1 hour UPS wait for starting inverter works in bypass mode automatically output Something shorted Please remove all loads from UPS output Check if UPS output is shorted If not please check all loads End UPS works in battery Please save your data when UPS discharge mode for long time alarm utility fail after utility failure UPS output will be off until utility power is on Fault Rectifier Bus over voltage bus Please contact with distributer or unbalance rectifier service center PowerLead 2 RM Series 1 3k UPS User Manual Trouble Shooting starting failure bus under voltage input fuse is off 51 Warn UPS over Environment Please ensure that nothing blocks temperature temperature is higher ventilation and environmental temp than permitted point must be 0 40 C ventilation is blocked 53 Fault Fan failure One or more fans are Please contact with distributer or failure fan wires are service center loosen 55 Warn Inverter Loads are on inverter Remove some loads to ensure that overload and over the capacity total loads is under the capacit
27. y of of the UPS the UPS 57 Warn Inverter Load is over the Remove some loads to under 95 overload timeout capacity of the UPS UPS will transfer to inverter and timeout UPS will automatically transfer to bypass mode if bypass is available 65 Warn Battery low UPS works in battery Recover input power or save data and battery voltage is upon battery low low output service center current enter in rectifier service center Manual UPS will shutdown output or transfer to PE bypass mode Battery discharge The battery has not time diminishes been fully charged hours devices me PowerLead 2 RM Series 1 3k UPS User Manual 27 Trouble Shooting Battery aged Replace the batteries Please contact with distributer or service center to obtain replacement components for batteries NOTICE Please provide the following information when reporting fault UPS 1 The UPS model and serial NO 2 The warn and fault code happened 3 Detail of fault include LED indicates buzzer beeps power condition load capacity and configuration of battery long backup time model 28 PowerLead 2 RM Series 1 3k UPS User Manual EPO Annex A Intelligent Slot There are two types of intelligent slot for option DB9 phoenix terminator Max output current for intelligent slot is 1A The functions of intelligent slot are listed as fig 8 1 and fig 8 2
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