Manual coating equipment OptiFlex 2 CF
Contents
1. 40 C 32 F 104 F Max surface temperature 100 C 212 F Pneumatic data Input pressure Dynamic based on pressure regulator setting 5 5 bar 80 psi Hi water vapor content of the compressed 1 3 g m Max oil vapor content of the compressed air 0 1 mg m Max compressed air consumption 8 Nm h Dimensions OptiFlex 2 CF Width Depth Height Weight Temperature range Processible powders OptiFlex 2 CF Plastic powder Metallic powder Enamel powder Product description e 13 Gema Rn Design and function General view OptiFlex 2 CF manual coating equipment Structure 1 OptiStar CG13 Gun control unit 10 Filter unit 2 OptiSelect GMO3 manual powder gun 11 Gun holder 3 Application funnel 14 Shelf 4 Base OptiSelect GM03 manual powder gun All information about the OptiSelect GMO3 manual powder gun can be found in the documentation for that equipment enclosed with this manual OptiStar CG13 Gun control unit All information about the OptiStar CG13 Control unit will be found in the corresponding enclosed documentation OptiSelect Application funnel set All information about the Application funnel set will be found in the corresponding enclosed documentation 14 Product description OptiFlex2CF ca Gema Scope of delivery OptiFlex 2 CF OptiSelect GM03 manual powder gun with gun cable powder hose rinsing air hose and standard nozzle set For more on this see2. 1011423 En Operating instructions and spare parts list Manual coating equipment OptiFlex 2 CF Translation of the original operating instructions Gema Gema V 08 15 Documentation OptiFlex 2 CF Copyright 2013 Gema Switzerland GmbH All rights reserved This publication is protected by copyright Unauthorized copying is prohibited by law No part of this publication may be reproduced photocopied translated stored on a retrieval system or transmitted in any form or by any means for any purpose neither as a whole nor partially without the express written consent of Gema Switzerland GmbH MagicCompact MagicCylinder MagicPlus MagicControl OptiFlex OptiControl OptiGun OptiSelect OptiStar and SuperCorona are registered trademarks of Gema Switzerland GmbH OptiFlow OptiCenter OptiMove OptiSpeeder OptiFeed OptiSpray OptiSieve OptiAir OptiPlus OptiMaster MultiTronic EquiFlow Precise Charge Control PCC Smart Inline Technology SIT and Digital Valve Control DVC are trademarks of Gema Switzerland GmbH All other product names are trademarks or registered trademarks of their respective holders Reference is made in this manual to different trademarks or registered trademarks Such references do not mean that the manufacturers concerned approve of or are bound in any form by this manual We have endeavored to retain the preferred spelling of the trademarks and registered trademarks of the copyrigh
3. Flex 2 CF Initial start up e 25 Gema ous Fluidizing air 44 0 0 Nm h for OptiFlex CF 6 Setting the total air volume Mi SB correct powder cloud too little total air NOTE A total air volume of 4 Nm h and a 100 powder share are recommended as the base values 7 Adjust the powder output volume e g according to the desired coating thickness So BB much powder little powder 26 e Initial start up OptiFlex 2 CF OptiFlex 2 CF Gema NOTE To achieve maximum efficiency we recommend avoided an overly high powder volume where possible gt The standard setting of 100 and a total air volume of 4 Nm h is recommended at the start The total air volume is thereby kept constant automatically by the control unit gt If values are entered that the equipment cannot implement then the operator is informed of this by a blinking in the relevant display and a temporary error message 8 Set powder output on the control knob TNT rib iL MENTO i Ria rie iaia piatt i 9 Setting the electrode rinsing air sel a Press the key The second display level will be shown ia BORN approx 0 1 Nm h approx 0 5 Nm h 10 Point the gun into the booth not at the object to be coated press the gun trigger and visually check the powder output too much electrode rinsing air 11 Check whether everything is functioning correctly 12 Coating 13 Adjust the coating para
4. ad as well so as to be familiar with their functions too OptiFlex 2 CF Manual coating equipment Utilization The electrostatic OptiFlex 2 CF manual coating equipment with the OptiSelect GM03 manual powder gun is ideally suited for manual coating of objects OptiFlex 2 CF Product description e 11 Gema ous Reasonably foreseeable misuse Operation without the proper training Use with insufficient compressed air quality and grounding Use in connection with unauthorized coating devices or components Technical data Connectable guns OptiSelect GMO3 yes WARNING The OptiFlex 2 CF manual coating equipment can only be used with the specified gun type Air flow rates The total air consists of conveying air and supplementary air in relation to the selected powder quantity in As a result the total air volume is maintained constant Factory Electrode rinsing air flow rate 0 3 0 Nm h 0 1 Nm h Flow rate total air at 5 5 bar 1 8 6 5 Nm h NOTE The total air consumption for the device is determined based on the 1 3 configured air values These values apply for an internal control pressure of 5 5 bar 12 e Product description OptiFlex 2 CF OptiFlex 2 CF Gema Electrical data Nominal input voltage 100 240 VAC Frequency 50 60 Hz Connected load 40 VA Nominal output voltage to the gun eff 10 V Nominal output current to the gun Connection for rinsing function valve 0 C
5. ample 8 6 mm 8 mm outside diameter o d 6 mm inside diameter i d WARNING The use of spare parts from other manufacturers will invalidate the Gema guarantee conditions Only original Gema spare parts should be used because the explosion protection will also be preserved that way OptiFlex 2 CF Spare parts list e 37 Gema OptiFlex 2 CF manual coating equipment Spare Parts List 1 CG13 gun control unit complete see corresponding operating manual 1009 971 2 GM03 manual powder gun complete see corresponding user manual 1008 070 3 Application funnel set 250 ml complete see corresponding user manual 1011 426 4 Pneumatic connection for conveying air complete incl Pos 4 1 4 2 4 3 4 1 Quick release connection NW5 8 mm red 261 645 4 2 Nut with kink protection M12x1 mm 8 mm 201 316 4 3 Plastic tube 8 6 mm red 103 500 5 Pneumatic connection for conveying air Application funnel set complete incl pos 5 1 5 5 5 1 Conveying air connection complete 1005 589 5 2 Adapter 1 8 i 1 8 i 259 551 5 3 Screw in nipple 1 8 a d 6 mm 248 118 5 4 Nut with kink protection M10x1 mm 6 mm 201 308 5 5 Plastic tube 6 4 mm red 600 741 6 Nut M10x1 6 mm 263 052 7 Screw cap 6 mm 263 044 8 Nut M12x1 9 8 mm 263 079 9 Screw cap 8 mm 263 060 10 Pneumatic group complete see correspo
6. are to be replaced during maintenance work are available as spare parts These parts will be found in the corresponding spare parts list Daily maintenance Weekly maintenance Clean the application funnel see therefore the Application funnel set user manual Clean the powder gun For more on this please also review the user manual for the OptiSelect GM03 manual powder gun Clean the application funnel and powder gun Check the control unit grounding connections to the coating booth the suspension devices of the work pieces or the conveyor chain If in disuse for several days 1 2 3 4 OptiFlex 2 CF Separate from power mains Clean the coating equipment Clean the application funnel Turn off the compressed air main supply Maintenance and cleaning e 31 Gema P Cleaning WARNING If no dust mask or one of an insufficient filter class is worn when cleaning the Fresh powder system then the dust that is stirred up from the coating powder can cause respiratory problems gt The ventilation system must be turned on for all cleaning work gt A dust mask corresponding to filter class FFP2 at minimum must be worn during any cleaning work NOTE The compressed air used for cleaning must be free of oil and water Cleaning the Application funnel set 1 Empty any powder out of the application funnel 2 See the chapter on Changing color for information on how to proceed further Cleaning the OptiSele
7. cope of delivery iii 15 OPUF ZAC Pasren ee este ide 15 Typical properties Characteristics of the functions 15 Processing the powder from the application funnel 15 Commissioning 17 PREPARATION Tor Star UDs saa lle east 17 BASIC COMGINIOMS Amaea nn rene Gone 17 SG EU A a A E E E TE 17 Mounting INSILUCHONS En een 18 Connector INS MUCIONS ns kei Basen 18 Initial start up 23 Setting the device type iii 24 Operations 25 Collio 25 Setting the background illumination nennen 28 Color change era le 28 General information ii 28 SAUISOWN s ss tiene 30 Maintenance and cleaning 31 DalyManienance siste eta 31 OptiFlex 2 CF Table of contents e 1 Gema V 08 15 Weekly maintenance iii 31 If in disuse for several days 31 Cenni aloe 32 Cleaning the Application funnel SEt 32 Cleaning the OptiSelect GMO3 manual powder gun 32 Maintenance and cleaning of the filter unit 33 Replacing the filter element 33 Fault remedying 35 General ihlormalon s ante 35 Spare parts list 37 Ordering Spare DAIS wax sibs ass sense nie 37 OptiFlex 2 CF manual coating equipment Spare Parts List 38 OptiFlex 2 CF manual coating equipment Spare Parts 39 OptiFlex 2 CF Pneumatic group 40 2 e Table of conten
8. ct GMO3 manual powder gun Frequent cleaning of the gun helps to guarantee the coating quality Daily 1 Blow off the outside of the gun and wipe clean etc Weekly 2 Remove the application funnel set from the connection 3 Remove the spray nozzle from the gun and clean it 4 Blow out the gun from the connection in flow direction with compressed air Clean the integrated gun tube with the provided gun brush Blow through the gun with compressed air again Clean the powder hose oo 2 DI Reassemble the gun and connect it NOTE 1 Please also review the user manual for the OptiSelect GM03 manual powder gun 32 e Maintenance and cleaning OptiFlex 2 CF Gema Maintenance and cleaning of the filter unit The filter unit on the OptiFlex 2 CF manual coating equipment measures and cleans the compressed air This is where the equipment s main compressed air connection is located Replacing the filter element Procedure 1 Unscrew the filter glass on the filter unit 2 Remove the complete filter element 3 Replace the filter element 4 Clean the filter glass on the inside and install it again OptiFlex 2 CF Maintenance and cleaning e 33 u Gema Fault remedying General information NOTE 1 Prior to any troubleshooting measures always check whether the equipment parameters P00 as configured in the control unit are correct See operating instructions for the OptiStar CG13 manual gun control unit Chapt
9. equipment is used for any other purposes or substances beyond those indicated here Observance of the operating service and maintenance instructions specified by the manufacturer is also part of conformity of use The relevant accident prevention regulations as well as other generally recognized safety regulations occupational health and structural regulations are to be observed Furthermore the country specific safety regulations also must be observed Additional safety and operation notices can be found on the accompanying CD or on the homepage www gemapowdercoating com Start up is forbidden until it has been established that the OptiFlex 2 CF manual coating equipment has been set up and wired according to the EU guidelines for machinery Unauthorized modifications to the OptiFlex 2 CF Manual coating equipment exempt the manufacturer from any liability from resulting damages or accidents The operator must ensure that all users have received appropriate training for powder spraying equipment and are aware of the possible sources of danger Any operating method which will negatively influence the technical safety of the powder spraying equipment is to be avoided OptiFlex 2 CF Gema For your own safety only use accessories and attachments listed in the operating instructions The use of other parts can lead to risk of injury Only original Gema spare parts should be used Repairs must only be carried out by speciali
10. er Initial Start up Setting Equipment Type Control unit displays Control unit is not Connect the equipment remain dark connected to the mains with the mains cable Se ie Power pack fuse Replace the fuse unit is switched on detective Power pack defective Contact local Gema representative The gun does not Compressed air not Connect the equipment spray powder present to the compressed air although the control Throttle motor or powder Clean the corresponding unit is switched on gun are clogged part and the gun trigger is pressed The Application funnel Check the pneumatic set is not correctly or not connections and if connected at all to the necessary connect control unit them see connecting guide Insert sleeve in the Clean or replace Application funnel set clogged or worn Total air incorrectly Set total air correctly configured Default value 4 Nm h Main valve defective Replace main valve Gun LED remains Gun not connected Connect the gun dark although the gun is triggered Gun plug gun cable or Contact local Gema gun cable connection representative defective Remote control on Contact local Gema powder gun defective representative OptiFlex 2 CF Fault remedying e 35 6 ema V 08 15 Fan ones Fautremedyino Powder does not The objects are Check grounding adhere to object improperly or reground at better although the gun is insufficiently grounded quality dee and sprays High voltage and curren
11. f an OptiFlex equipment then the corresponding system parameter P00 is set correctly by the factory A wrong parameterization leads to various malfunctions gt The system parameter POO must be set to 0 gt For more on this please also see the operating instructions for the OptiStar CG13 manual gun control unit NOTE 1 The manual gun control unit always starts up to the last configured settings 24 e Initial start up OptiFlex 2 CF vas Gema Operation Coating WARNING AM If the manual equipment is not being used for coating in conjunction with a sufficiently powerful suction unit then the stirred up dust from the coating powder can cause respiratory issues or cause a slippage falling hazard gt The manual equipment may only be operated in conjunction with a sufficiently powerful suction unit such as Gema Classic Open booth 1 Turn on the gun control unit with the ON key The displays illuminate and the control unit is ready for operation Fill in the desired powder quantity in the application funnel Set coating parameters Press the application button for the appropriate preset mode flat parts complicated parts overcoat The arrow above the desired button lights up OR 5 Press Ga program key a Select desired program 01 20 b Change coating parameters as required NOTE 1 Programs 01 20 are preset at the factory but can be modified at any time after which they are automatically stored Opti
12. funnel M lt P gt 5 The application funnel can also be cleaned internally and externally with the help of a compressed air gun for additional assistance 6 Turn the control knob into position Pulsating compressed air rinses and cleans the route for the powder through the gun to the spray nozzle 7 After completion of the clean procedure the controller switches back to coating mode 8 In cases of radical change of color the whole application funnel can be dismantled and cleaned using compressed air see the operating instructions of the application funnel to learn more about this 9 Dismantle and clean the powder gun see therefore the user manual of the Manual powder gun 10 Prepare the Application funnel with new powder for start up OptiFlex 2 CF Initial start up e 29 Gema ous Shutdown 1 Release gun trigger 2 Switch off the control unit NOTE 1 The adjustments for high voltage powder output volume and electrode rinsing air remain stored If in disuse for several days 1 Separate from power mains 2 Clean coating equipment see Chapter on Cleaning and maintenance 3 Turn off the compressed air main supply 30 e Initial start up OptiFlex 2 CF vai Gema Maintenance and cleaning NOTE 1 Regular and conscientious maintenance increases the service life of the OptiFlex 2 CF manual coating equipment and provides for a longer continuous coating quality gt The parts which
13. irm must ensure that the operating personnel wear protective clothing e g facemasks A dust mask corresponding to filter class FFP2 at minimum must be worn during any cleaning work The operating personnel must wear electrically conductive steel toe footwear e g leather soles The operating personnel should hold the gun with bare hands If gloves are worn these must also conduct electricity These general safety regulations must be read and understood in all cases OptiFlex 2 CF prior to start up General safety regulations e 7 Gema Proper use V 08 15 The OptiFlex 2 CF manual coating equipment is state of the art equipment that conforms to the recognized technical safety regulations and is designed for normal powder coating applications Any other use is considered non compliant The manufacturer shall not be liable for damage resulting from such use the user bears sole responsibility for such actions Gema Switzerland GmbH must be consulted before OptiFlex 2 CF manual coating equipment is used for any other purposes or substances beyond those indicated here Observance of the operating service and maintenance instructions specified by the manufacturer is also part of conformity of use The OptiFlex 2 CF manual coating equipment should only be used maintained and started up by trained personnel informed and familiar with the possible hazards involved Start up i e operation of its intended use is no
14. meters as necessary Initial start up e 27 Gema ous Setting the background illumination sel 1 Press key The display switches to the following level Gema sel a CI DI Optistar on off gt 5 1 Select the desired brightness Color change General information When a color change takes place the automatic cleaning process is started from the gun control unit by pressing the corresponding key directly All components that contain powder Application funnel gun and spray nozzle are automatically and comprehensively cleaned with pulses of compressed air Powder particles of the former color are removed during this process Procedure 1 Fully apply or empty the contents of the application funnel 2 Point the application funnel into the booth WARNING AM If the manual application funnel is not being pointed into a sufficiently powerful suction unit then the stirred up dust from the coating powder can cause respiratory issues gt The application funnel may only be cleaned in conjunction with a sufficiently powerful suction unit such as Gema Classic Open booth 28 e Initial start up OptiFlex 2 CF V 08 15 3 Turn the control knob into position 4 Press the key for 3 seconds La The LCD segments begin to move on the display WARNING The rinsing procedure is started directly Pulsating compressed air rinses and cleans the route for the powder to the application
15. nding spare parts list 11 Quick release connection NW7 8 10 mm 239 267 12 Hose clamp 15 18 mm 203 386 13 Grounding cable complete 301 140 14 Plastic tube 8 6 mm black 103 152 15 _ Short instructions 1007 143 16 OptiFlex 2 CF Operating instructions 1011 423 Please indicate length Wearing part 38 e Spare parts list OptiFlex 2 CF Gema OptiFlex 2 CF manual coating equipment Spare Parts OptiFlex 2 CF manual coating equipment Spare Parts OptiFlex 2 CF Spare parts list e 39 Gema ous OptiFlex 2 CF Pneumatic group 1 Filter cartridge 20 um 1008 239 2 Plastic tube 8 6 mm black 103 152 3 Plug 8mm 238 023 4 Solenoid valve complete incl pos 5 24 VDC 3 W Ex 1008 240 5 Valve coil for pos 4 1008 241 6 Valve cable complete 1 m 1009 879 Please indicate length Wearing part 6 OptiFlex 2 CF Pneumatic group 40 e Spare parts list OptiFlex 2 CF Fon Gema OptiFlex2CF Spare parts list 41
16. opriate measuring devices must be kept ready in the workplace in order to check the grounding The floor of the coating area must conduct electricity normal concrete is generally conductive The supplied grounding cable green yellow must be connected to the grounding screw of the electrostatic manual powder coating equipment The grounding cable must have a good metallic connection with the coating booth the recovery unit and the conveyor chain respectively with the suspension arrangement of the objects Smoking and igniting fire are forbidden in the entire vicinity of the system No work that could potentially produce sparks is allowed OptiFlex 2 CF The stay for persons with cardiac pacemakers is forbidden Photographing with flashlight is forbidden Disconnect from mains before maintenance works take place Gema As a general rule for all powder spraying installations persons with pacemakers should never enter high voltage areas or areas with electromagnetic fields Persons with pacemakers should not enter areas with powder spraying installations Photographing with flashlight can lead to unnecessary releases and or disconnections by safety devices Disconnect the plugs before the machines are opened for maintenance or repair The plug connections between the powder spraying equipment and the mains should only be removed when the power supply is switched off As far as it is necessary the operating f
17. set up in accordance with the setup and connecting instructions included with delivery OptiFlex 2 CF Manual coating equipment Connection instructions 4 i at ar eee i mi LE LE pid jim gt Maintenance unit Y Connection instructions overview The OptiFlex 2 CF manual coating equipment must be connected in accordance with the setup and connection instructions Please also review the operating instructions for the OptiStar CG13 manual gun control unit 18 e Commissioning OptiFlex 2 CF u Gema OptiFlex 2 CF Commissioning e 19 Gema ous 20 e Commissioning OptiFlex 2 CF V 08 15 10 NOTE Use clamp to connect grounding cable to the cabin or the suspension arrangement Check ground connections with Ohm meter and ensure 1 MOhm or less 5 NOTE 1 The compressed air must be free of oil and water OptiFlex 2 CF Commissioning e 21 u Gema Initial start up 1 NOTE If a malfunction occurs see the troubleshooting guide as well as the gun control unit operating manual NOTE The remainder of the start up procedure for the OptiSelect GMO3 1 manual powder gun is explicitly described in the operating instructions for the OptiStar CG13 manual powder gun control unit chapter Initial start up and Daily start up OptiFlex 2 CF Initial start up e 23 Gema a Setting the device type NOTE 1 If the control unit is supplied as a component o
18. sts or by authorized Gema service centers Unauthorized conversions and modifications can lead to injuries and damage to the equipment and invalidate the Gema Switzerland GmbH guarantee The connecting cables between the control unit and the spray gun must be installed so as to eliminate the possibility of damage during the operation Please observe the local safety regulations The plug connections between the powder spraying equipment and the mains should only be removed when the power supply is switched off All maintenance activities must take place when the powder spraying equipment is switched off danger The powder coating equipment may not be switched on until the booth is in operation If the booth stops the powder coating device must switch off too The control units for the spray guns must be installed and used in zone 22 Spray guns are allowed in zone 21 Only original Gema OEM parts are guaranteed to maintain the explosion protection rating If damages occur related to the use of spare parts from other manufacturers all relevant warranty or compensation claims are void Conditions leading to dangerous levels of dust concentration in the powder spraying booths or in the powder spraying areas must be avoided There must be sufficient technical ventilation available to prevent a dust concentration of greater than 50 of the lower explosion limit UEG max permissible powder air concentration If the UEG is no
19. t Press the selection key DORE deactivated application key High voltage cascade Contact local Gema defective representative Irregular powder Poor closure Dismantle the output Application funnel set completely check the O rings and replace them if necessary Pneumatic hoses not Check the connections correctly connected and connect correctly if necessary Sintering on the dosing Remove any sintering shaft mechanically by means of a brush or solvent Nozzle in the Application Clean or replace funnel set clogged or worn Inadequate follow up Lightly shake or swing powder trickle in the the gun application funnel or pinholing No electrode rinsing Rinsing air throttle motor Contact local Gema air defective representative 36 e Fault remedying OptiFlex 2 CF en Gema Spare parts list Ordering spare parts When ordering spare parts for powder coating equipment please indicate the following specifications Type and serial number of your powder coating equipment Order number quantity and description ofeach spare part Example Type OptiFlex 2 CF Serial number 1234 5678 Order no 203 386 1 piece Clamp 18 15 mm When ordering cable or hose material the required length must also be given The spare part numbers of this bulk stock is always marked with an Wearing parts are always marked with a All dimensions of plastic hoses are specified with the external and internal diameter Ex
20. t allowed until it has been established that the OptiFlex 2 CF manual coating equipment has been installed and wired according to the EU Machinery Directive 2006 42 EC EN 60204 1 machine safety must also be observed Unauthorized modifications to the OptiFlex 2 CF manual coating equipment exempt the manufacturer from any liability from resulting damage The relevant accident prevention regulations as well as other generally recognized safety regulations occupational health and structural regulations are to be observed Furthermore the country specific safety regulations also must be observed Product specific safety measures 8 e General safety regulations Installation work performed by the customer must be carried out according to local regulations All components must be grounded according to the local regulations before start up OptiFlex 2 C Manual coating equipment The OptiFlex 2 CF manual coating equipment is a constituent part of the equipment and is therefore integrated in the system s safety concept If it is to be used in a manner outside the scope of the safety concept then corresponding measures must be taken For further security information see the more detailed Gema safety regulations OptiFlex 2 CF u Gema About this manual General information This operating manual contains all important information required to work with the OptiFlex 2 CF manual coating equipment It will safely guide you
21. t holders To the best of our knowledge and belief the information contained in this publication was correct and valid on the date of publication Gema Switzerland GmbH makes no representations or warranties with respect to the contents or use of this publication and reserves the right to revise this publication and make changes to its content without prior notice For the latest information about Gema products visit www gemapowdercoating com For patent information see www gemapowdercoating com patents or www gemapowdercoating us patents Printed in Switzerland Gema Switzerland GmbH Movenstrasse 17 9015 St Gallen Switzerland Phone 41 71 313 83 00 Fax 41 71 313 83 83 E Mail info gema eu com an Gema Table of contents General safety regulations 3 Salely symbols plcl grams ses erh ab 3 PLOBer USSR tite ill le 8 Product specific safety measures 8 OptiFlex 2 C Manual coating equipment 8 About this manual 9 CSS MSA TMT OLY VA TUONO oot atest einen en 9 Product description 11 FEITO APOIEN eae meee een te de de ee 11 EI ALOE ee 11 Reasonably foreseeable misuse 12 Technlcald ass D a r in dde 12 Connectie UNS a mn east dus 12 AIT OWA S ee ee in run 12 FICGIFICA Qatar sets ee SR tn ree 13 PHeumale AAA eher ser 13 DIMENSIONS Ss er ee 13 Processible powders ss 13 Design and UNcton en aka 14 General VIEW een 14 S
22. t known then a value of 10 g m should be considered see EN 50177 Explosion hazard All unauthorized conversions and modifications to the electrostatic spraying equipment are forbidden for safety reasons The safety devices may not be dismantled or put out of operation Mandatory operational and workplace notices from the operating company must be written in a comprehensible manner in the language of equipment operators and posted in a suitable place OptiFlex 2 CF General safety regulations e 5 Gema Slip hazard Observe the grounding regulations Fire and smoke prohibition 6 e General safety regulations V 08 15 Powder lying on the floor around the powder spraying equipment is a potentially dangerous source of slipping Booths may be entered only in the places designed for this purpose Static charges Static charges can have the following consequences Charges to people electric shocks sparking Proper grounding must be in place to prevent objects from becoming charged Earthing All electrically conductive parts found within 5 meters around each booth opening and in particularly the objects to be coated must be grounded The grounding resistance of each object must amount to maximally 1 MOhm This resistance must be checked tested regularly when starting work The condition of the work piece attachments as well as the hangers must guarantee that the work pieces remain grounded The appr
23. the operating manual for the OptiSelect GM03 manual powder gun OptiStar CG13 Control unit in a metal case with power supply cable Application funnel complete 250 ml with pneumatic connection to the control unit Base with column and filter unit Pneumatic hoses for conveying air red and rinsing air black Operating manual Short instructions Typical properties Characteristics of the functions _ Processing the powder from the application funnel The OptiFlex 2 CF manual coating equipment processes powder from the application funnel OptiFlex 2 CF Product description e 15 vas Gema Commissioning Preparation for start up Basic conditions When starting up the OptiFlex 2 CF manual coating unit the following general conditions impacting the coating results must be taken into consideration Manual coating equipment is set up properly Gun control unit correctly connected Gun correctly connected Corresponding power and compressed air supply available Powder preparation and powder quality Set up The OptiFlex 2 CF manual coating equipment should always be set up vertically on a flat surface WARNING The manual coating equipment must not under any circumstances be set up near a heat source such as an enameling furnace or an electromagnetic source such as a control cabinet OptiFlex 2 CF Commissioning e 17 Gema ous Mounting instructions The OptiFlex 2 CF manual coating equipment must be
24. through the start up process and give you references and tips for the optimal use of your new powder coating system Information about the functionality of the individual system components booth gun control unit manual gun or powder injector should be referenced to their enclosed corresponding documents DANGER Working without operating instructions A Working without operating instructions or with individual pages from the operating instructions may result in damage to property and personal injury if relevant safety information is not observed gt Before working with the device organize the required documents and read the section Safety regulations gt Work should only be carried out in accordance with the instructions of the relevant documents gt Always work with the complete original document OptiFlex 2 CF About this manual e 9 vas Gema Product description Field of application The OptiFlex 2 CF with application funnel manual coating equipment is exclusively intended for electrostatic coating using organic powders For more on this please also review chapter Technical Data Any other use is considered non compliant The manufacturer is not responsible for any incorrect use and the risks associated with such actions are assumed by the user alone For a better understanding of the interrelationships in powder coating it is recommended that the operating instructions for all other components be re
25. ts OptiFlex 2 CF Fon Gema General safety regulations This chapter sets out the fundamental safety regulations that must be followed by the user and third parties using OptiFlex 2 CF manual coating equipment These safety regulations must be read and understood in full before the OptiFlex 2 CF is put into operation Safety symbols pictograms OptiFlex 2 CF The following warnings with their meanings can be found in the Gema operating instructions The general safety precautions must also be followed as well as the regulations in the operating instructions DANGER Danger due to electrically live or moving parts Possible consequences death or serious injury WARNING Improper use of the equipment could damage the machine or cause it to malfunction Possible consequences minor injuries or damage to equipment INFORMATION Useful tips and other information General safety regulations e 3 Gema General information General dangers 4 e General safety regulations V 08 15 The OptiFlex 2 CF manual coating equipment is state of the art equipment that conforms to the recognized technical safety regulations and is designed for normal powder coating applications Any other use is considered non compliant The manufacturer shall not be liable for damage resulting from such use the user bears sole responsibility for such actions Gema Switzerland GmbH must be consulted before OptiFlex 2 CF manual coating
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