The appliance for science
Contents
1. format conforming to IEC 302 Safety shut down See Temperature Cut Out Packaging All packaging materials are recyclable 211846B Section 7 Additional information Spares Only those spare parts supplied or specified by Prestige Medical should be used in the maintenance of the autoclave Use of unauthorised parts will invalidate any warranty given and may adversely affect the performance and safety of the unit Accessories A range of accessories are available for your autoclave as described below Contact your supplier for full details 1 219720 Extended basket 210048 Only 2 219708 Standard basket 3 219500 Green silicone sealing gasket 4 219258 Cord set UK Warranty Prestige Medical shall in the first 12 months from the date of purchase repair or replace free of charge any parts which prove to be defective in workmanship and or materials Prestige Medical shall not be so liable in the event that the purchaser has failed to adhere to the instructions contained herein or if the autoclave has been abused interfered with altered repaired or serviced by any unauthorised party this may also result in the protection provided by the equipment being impaired This warranty excludes the gasket all internal furniture and consumables Consumer s statutory rights are not affected Product decontamination Should the unit require repair it must be decontaminated in accordance with a recognised pr2. Close Depressurization Valve A DURING THE COURSE OF OPERATION THE WATER LEVEL MUST BE MAINTAINED UP TO THE WATER LEVEL LINE 211846B section 6 Technical specification In the unlikely event that something should go wrong we have incorporated a number of safety features to ensure that your autoclave remains safe at all times Safety features 1 Located to the rear of the lid beneath the cover is a spring called the Gasket Offset Device GOD Spring designed to prevent pressure building up if the lid has been incorrectly fitted DO NOT TAMPER WITH THIS SAFETY DEVICE 2 lf for any reason the temperature falls below the minimum required sterilizing temperature resulting in the Sterilizing Temperature Light L3 switching off the cycle timer will re start from zero once the correct temperature has been restored 3 If there is an electrical or electronic failure resulting in a build up of pressure in excess of normal operating pressure one or all of the following safety features will be activated i Depressurization Valve A will loudly and rapidly vent steam li The gasket will extrude through the slot in the rear of the lid rapidly ii Anon resettable thermal fuse located in the base of the unit will melt at a pre determined temperature disconnecting the power Technical specifications Standard Body Autoclaves 210047 Height 335 mm Width 340 mm Net Weight 4 0 kilos Cap
3. click sealing the unit Sterilizing temperature is reached when Light L3 illuminates ORANGE L2 flashes ORANGE The sterilizing cycle is completed when The internal buzzer sounds and Light L4 is illuminated GREEN 3 8 Depressurizing Once sterilizing has finished the unit should be left to automatically cool down without opening the pressure release valve 3 9 Unlocking Once the temperature has reached a safe level and is below 80 C the interlock will release and the lid can be unlocked Remove the lid by pressing down on the interlock button D and turning the lid in an anti clockwise direction aligning the handles F1 amp F2 3 10 Unloading Lift off the lid gently place upside down on a solid work surface and leave to cool Ensure the Depressurization Valve A is in the closed position to avoid damaging it The basket containing the sterilized media can now be lifted out of the unit with care Allow 5 minutes for the lid to cool down before replacing as per Step 3 4 DO NOT USE THE MEDIA IF A COMPLETE STERILIZATION CYCLE HAS NOT BEEN ACHIEVED section 4 Do s and Dont s To ensure your autoclave gives you the years of service for which it was designed It is important to remember a few do s and don t s with regards to the operation of the unit and to carry out simple care and maintenance procedures on a weekly basis Do ensure that 1 you read these instru
4. page 3 you will be able to ensure your autoclave functions correctly every time WARNING The mains outlet MUST BE EARTHED GROUNDED The mains plug should always be easily accessible as it is to be relied upon as the means of disconnection 3 1 Connection Attach the cable supplied to the rear of the unit and plug into an EARTHED mains electrical socket of the CORRECT voltage 3 2 Water Fill the unit to the water level line on the inside of the chamber with 0 75 litres of distilled or de ionised water DO NOT USE TAP WATER OR OVERFILL 3 3 Loading Media Place media containers into the instrument basket and place in the unit 3 4 Closing Always place the lid on the autoclave with the Depressurization Valve A inthe open position Align the black arrows on the lid and body F1 and with the interlock button D pressed down turn in a clockwise direction ensuring it is completely closed F2 Release the interlock button Close the Depressurization Valve A 3 5 Power on Switch the unit on at the mains Light L1 illuminates GREEN 3 6 Temperature The 121 C temperature is automatically selected when the power is turned on 211846B 3 7 Starting Press the cycle start button B to start the sterilizing cycle Light L2 illuminates ORANGE and may flash As the temperature rises air will be displaced by steam through the Air Bleed Device located in the lid until it closes with an audible
5. The appliance for science The Classic Media autoclave for a safer school laboratory Classic Media professional safe and affordable solution The capacity to surprise Prestige O they have no temperature or time controls which could result in ineffective sterilization O i If your school uses a domestic pressure cooker for sterilization then this can represent a serious risk if used incorrectly T A Ta ts risk of boiling dry if left unattended O if placed on a tripod or heated over a Bunsen burner they can be unstable and are therefore vulnerable to being knocked over E O without the benefit of a safety locking mechanism 4 they can be opened prematurely whilst the temperature inside is still high enough for thermal shock to cause glass vessels to explode The Classic Media removes these risks ensuring that you protect your staff and pupils from the risk of injury and also guarantees sterilization Safety as standard The Classic Media has a built in safety mechanism that prevents the unit being opened until the temperature inside has fallen to a safer level This is important as many hazards occur during the unloading process Classic Media Classic Media Interlock Interlock Prevention 9 litres 12 litres Eliminates the risk of super heated 210047 210048 vessels exploding Ensures expensive glassware is protected during the controlled cooling process which means liquids won t In
6. acity 9 litres Internal Dimensions d h 210 236 mm Max Load Weight 3 0 kilos Technical specifications Extended Body Autoclaves 210048 Height 420 mm Width 340 mm Net Weight 4 8 kilos Capacity 12 litres Internal Dimensions d h 210 328 mm Max Load Weight 3 0 kilos Should any of the devices listed activate please observe the following steps a Do not touch the unit b Switch off at the wall socket and un plug c Allow temperature and pressure to drop before i touching the unit li removing your instruments d Do not attempt to re start the unit e Arrange for an immediate service Fuses Located under the control module fuses F10A 32 x 6 8mm ceramic sand filled Mains plug top fuse User replaceable F13A to BS1362 Rating Models are rated continuously for intermittent use Body Deep drawn aluminium Lid Aluminium Heater Externally surface mounted mechanically fixed electric element Temperature cut out Thermal fuse Pressure Calibrated pressure release valve Max Single Fault Temperature 133 3 C Over voltage category Group Il Pollution degree Group 2 Environment Conditions indoor use temperature 5 C to 40 C altitude up to 2000m maximum relative humidity 80 for temperatures up to 31 C decreasing linearly to 50 relative humidity at 40 C mains supply voltage fluctuations not to exceed 10 of the nominal voltage Input Connections Mains inlet socket hot
7. age of the unit s operation identify the fault by referring to their descriptions below The fault can be corrected by following a few easy steps Note light L1 will be constantly illuminated GREEN whilst the unit is powered up Fault indication Description Remedy Fault 1 No Power to unit Light L1 fails to illuminate Check for defective socket Check for power to socket Ensure lead is connected to electrical socket Fault 2 Low water or boil dry Light L5 flashes RED Allow unit to cool before refilling to the correct level Disconnect from mains then reconnect and repeat cycle If the fault repeats with sufficient water arrange for a service engineer to visit Fault 3 Sterilization failed to be achieved Light L4 fails to illuminate GREEN and there is no audible buzzer Disconnect from mains then reconnect and repeat cycle If the fault repeats arrange for a service engineer to visit Fault 4 Steam or water leaks from under the lid i Worn or dirty gasket Wash gasket and sealing surfaces on the body and lid as described under Care and Maintenance If the fault persists replace with a new gasket li Incorrectly closed lid Ensure the unit is fully depressurized by opening Depressurization Valve A Remove lid and re fit carefully Disconnect from mains reconnect and repeat cycle Fault 6 Excessive steam or water leaking from Depressurization Valve A Depressurization Valve A in OPEN position
8. ctions and always follow the Operating sequence 2 the media will withstand the sterilizing temperature selected bottles are not sealed and screw tops are loose do not overload the autoclave 3 the water level is maintained regularly with clean distilled or de ionised water only 4 the unit is in a draft free environment and is positioned not less than 250mm from adjacent walls 5 you Only use green sealing gasket 219500 and that it is changed at the end of its life if visibly damaged or when shrinkage has occurred 6 the lid is securely closed when the unit is not in use to avoid the risk of accidental damage Never leave in position F1 7 you quote your model details serial number and date of purchase when contacting Prestige Medical or your supplier Do not 1 lose this operating instruction manual 2 add any chemicals whatsoever to the water 3 attempt to sterilize volatile substances toxic materials or inappropriate loads 4 place the unit on heat sensitive surfaces ie polished wood or glass 5 open the Depressurization Valve A during the sterilization cycle 6 leave the Depressurization Valve A in the open position when placing the lid upside down on a work surface 7 Immerse the unit or electrical cord in water when cleaning 8 use abrasive materials or lubricants when cleaning 9 drop or abuse the unit 10 use in areas of risk associated with
9. erating symbols opposite Controls A Depressurization Valve B Start Cycle Button C Pressure Rise Indicator D Interlock Mechanism Display lights L1 Power On light illuminates GREEN L2 Heating light illuminates ORANGE L3 Sterilizing light illuminates YELLOW L4 Sterilizing complete light illuminates GREEN L5 Fault light illuminates RED Figures F1 Lid aligned with body turn clockwise to close F2 Lid in closed position Warning symbols W1 Caution electric shock hazard W2 Warning read manual before using the autoclave W3 Warning unit must be earthed grounded W4 Warning heat hazard WARNING Do not touch the body or lid as these parts become hot when the autoclave is in operation Together with this unit and operating manual you will find the following Electrical mains cord e Instrument furniture e Spare fuses x2 when fitted e Performance test certificate e Certificate of Compliance 230v models only e Warranty registration card displays and controls 211846B section 3 Operation Before using the autoclave for the first time please take time to read the following pages to familiarise yourself with the operation of the unit We strongly recommend that all users of the autoclave are trained in its operation The autoclave is very easy to use By following this simple operating sequence in conjunction with the pictures of the autoclave its controls display panel and operating symbols
10. flammable materials or gases 11 attempt to change any fuses until the unit has been unplugged from the mains 1 13 reach over the unit when removing cover to do so may cause burns from rising heat and steam cover lid or obstruct steam venting area when manually depressurizing These operations should only be undertaken by a Qualified person Care and maintenance Green sealing gasket 1 4 Remove from inside the lid and clean with warm soapy water Rinse thoroughly shake dry do not wipe Replace in the lid by tucking evenly under all lugs It may appear slightly wrinkled until used Replace when it begins to show signs of leakage Autoclave 1 If anew gasket leaks or a persistent leak develops gently clean the sealing surface of both the lid and body of the unit with a Scotchbrite scrubbing pad making sure you do not remove any metal Rinse both surfaces but do not dry Clean both interior and exterior with warm soapy water ensuring the electrical parts are kept dry Monitor the first cycle of the day to check the Air Bleed Device which is located inside the lid audibly clicks shut Prestige Medical recommends that your unit is calibrated at six monthly intervals Lubricate underside of body lugs with vaseline if the lid becomes stiff DO NOT LUBRICATE GASKET 211846B section 5 Trouble shooting In the event of a fault occurring during any st
11. ocedure prior to return or on site repair A statement of equipment contamination status must be available with the product Details of a Suitable procedure are available on request Cleaning materials e Mild washing up liquid e Non abrasive cream cleaner e WWarm water 211846B Approvals Note please ask for details of approvals specific to your model BS 3970 Part 4 Pressure vessel only CE mark Medical device derivative EN 61010 Product safety PD 5500 Pressure vessel DIN 58946 Part 8 Type testing for microbiological performance EMC EN50081 1 EN 50082 1 EN 50082 2 ESCHLE Electrical safety code for hospital laboratory equipment Packaging All Prestige Medical packaging materials used are recyclable please dispose of accordingly WEEE Statement Waste Electrical and Electronic Equipmentrial The weee directive places an obligation on all EU based manufacturers and importers to take back electronic products at the end of their useful life Prestige Medical Limited accepts its responsibility to finance the cost of treatment of redundant WEEE in accordance with the specific recycling requirements Disposal The symbol shown below is present on all Prestige Medical Products which indicates that the product must NOT be disposed of with other waste Instead it is the user s responsibility to dispose of their waste electrical and electronic equipment by handing it overto an approved reprocess
12. or or by returning it to Prestige Medical for reprocessing For more information about where you can send your waster equipment for recycling please contact your local city office or Prestige Medical
13. terlock safety leak out mechanism Prevents the escape of gas or vapour Removes the potential of accidental overbalance whilst sterilizing Max load weight Fully Automatic Set amp forget unwrapped Load your equipment into one of the special baskets set the programme with the one touch button and you can relax with no need for constant supervision giving you more productive time in the laboratory Reliable Frequency S0 60Hz 50 60Hz Special in built software ensures exact temperatures are reached for the correct duration every time Guarantees 2 year unlimited parts warranty 10 year warranty on pressure chamber Lifetime warranty on heating element Fully CE marked to the Medical 7 P rest g e M eq ical Devices Directive 93 42 EC Integrated decontamination solutions Supplied with basket East House Duttons Way Shadsworth Business Park Blackburn BB1 2QR Classic Media User Manual Portable Steam Sterilizer CJ Prestige Medical Integrated decontamination solutions 211846B Section 1 Introduction Thank you for choosing the Prestige Medical 210047 210048 Classic Media Autoclave designed to sterilize culture media After removing from the box please check for any transit damage If any damage to the unit is found please contact your supplier immediately section 2 Operating symbols The following descriptions refer to the pictures of the controls display lights and op
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