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Power+ User Guide & Instruction Manual

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1. BATTERY CA 0 14 POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd When auto restart is ENABLED the UPS screen is blank no LEDs are lit When AC power is restored the UPS starts up automatically AC INPUT NORMAL BATTERY BYPASS O Oee b GA GAMATRONIC POWER SA User Guide Release 1 6 15 Gamatronic Electronic Industries Ltd BYPASS MODE In Bypass mode the Main Screen displays the message UPS ON BYPASS MODE The AC INPUT BYPASS and ALARM LEDs are lit After 60 seconds in Bypass Mode the audible alarm sounds The UPS goes into bypass mode automatically in the case of an overload or if there is an inverter fault Bypass mode can also be invoked manually If the UPS was put in Bypass mode manually the message Manual Bypass appears on the screen LEDs lit ue DT lf Bypass Mode was invoked manually the message MANUAL BYPASS appears When an overload condition occurs the UPS moves to Bypass mode until the overload is resolved LEDs lit ur Lhe AS i GAMATRONIC SA B If the UPS went to bypass mode due to a failure of the AC input and the bypass input is still live the AC Input LED will not be lit at this time 16 POWER SA User Guide Release 1 6 Gamatronic Electronic Ind
2. Common Isolated from chassis V General fault alarm contact General fault 7 closes when fault occurs Opto couplers 30v 100mA max Reserved for Gamatronic Reserved for Gamatronic Reserved for Gamatronic lt a POWER SA User Guide Release 1 6 59 Gamatronic Electronic Industries Ltd 14 RS232 INTERFACE The POWER SA may be connected to a computer or a modem using a shielded cable with an RS232 type 9 pin female connector The cable should not exceed15 meters The RS232 plug is located on the rear panel of the POWER SA The connection allows the user to read data from the UPS and to control it as well There are two types of UPS connections e Directly to a host computer with dedicated software e Remote control through a SNMP WEB management programs for communication with a computer network optional In order to use the RS232 connection to a computer monitoring software must be installed on the user s PC The monitoring software can be ordered from Gamatronic The PIN assignment for this 9 pin connector is shown in the diagram below The communication is half duplex 9600 baud rate no parity 1 stop bit Rx Tx and COM lines no flow control neither h w nor s w RS232 COM Tx RS232 Connector 60 POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd 15 SNMP AGENT OPTIONAL The SNMP agent enables monitoring management control and orderly shutdown
3. GAMATRONIC ELECTRONIC INDUSTRIES LTD POWER SA 10 KVA DouBLE CONVERSION UPS TRUE ON LINE BATTERY User configurable input and output voltage options INPUT OUTPUT 3 x 400V 3 x 400V 3 x 400V 1x230V 1x230V 1x230V User Guide Release 1 6 December 2006 Har Hotzvim Industrial Park 14 Hartom St PO Box 45029 Jerusalem 97774 Israel Tel 972 2 588 8222 Fax 972 2 582 8875 Email info pgamatronic co il Web www gamatronic com 2MUM PPSA 2 Gamatronic Electronic Industries Ltd Gamatronic Electronic Industries Ltd Har Hotzvim Industrial Park 14 Hartom St PO Box 45029 Jerusalem 97774 Israel Tel 972 2 588 8222 Fax 972 2 582 8875 Email info gamatronic co il Website www gamatronic com This UPS has been designed for commercial industrial use only and is not intended for use in any life support application Copyright 2006 by Gamatronic Electronic Industries Ltd rights reserved worldwide The information contained in this document is proprietary and is subject to all relevant copyright patent and other laws protecting intellectual property as well as any specific agreement protecting Gamatronic Electronic Industries Ltd rights in the aforesaid information Neither this document nor the information contained herein may be published or reproduced in whole or in part without the express prior written permission of Gamatronic Electronic Industries Ltd In addition any use of this document
4. o gt GAMATRONIC Ent A ESC v ALARM LED LIT The Alarm and Battery LEDs are lit As the battery discharges the number of stripes in the battery icon on the screen decreases BATTERY LED LIT LM HEEL pnus LI _ 54 POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd When the BATTERY LOW message appears there are only a few seconds before the battery is exhausted Now is the time to shut down any computers connected to the UPS if you have not already done so LED lit mum nme Bg T BATTERY LOW LED lit When the UPS battery is exhausted the UPS does one of two things depending on the setting of Auto restart mode e f Auto restart is DISABLED and the battery is exhausted during a power outage the UPS shuts off and remains off even when AC power is restored When AC power is restored you must press the OFF ON button twice to turn on the UPS At 4 4 BYPASS GAMATRONIC POWER SA User Guide Release 1 6 55 Gamatronic Electronic Industries Ltd e f Auto restart is ENABLED and the battery is exhausted during a power outage the UPS screen goes blank and no LEDs are lit When AC power is restored the UPS starts up automatically AC INPUT NORMAL BATERY BYPASS o e GA GAMATRONIC 56 POWER SA User Guide Release 1
5. 2 From the Main Menu select ADVANCED OPTIONS and press Ent 3 From the ADVANCED menu select SCREEN CONTRAST and press Ent The following screen is displayed 4 Press the UP button repeatedly to make the screen greener Press the DOWN button repeatedly to make the screen darker blacker 46 POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd Changing the nominal output voltage Do not change the output voltage unless you are sure that this is required by your load devices and you are sure that the new output voltage will not damage the load devices To change the nominal output voltage 1 oa Iw f If the POWER SA is not already in off mode press the ON OFF button twice to turn the UPS off From the Main Screen press the Ent button to display the Main Menu On the Main Menu choose ADVANCED OPTIONS and press Ent In the ADVANCED MENU select TECHNICIAN MENU In the TECHNICIAN MENU select CHANGE VOLTAGE The submenu gives you a choice of changing the Nominal Value or Doing a Voltage Adjustment Choose Nominal Value Use the UP DOWN button to change the output voltage You can adjust it in a range from 220 to 240V Press Ent to apply your change POWER SA User Guide Release 1 6 47 Gamatronic Electronic Industries Ltd The UPS fans may stop working for a moment They will start up again by themselves after the voltage adjustment is complete 8 Press Es
6. te oe fern DE LEE 8 The POWER Display 50 9 D UN 9 lt eT 11 BS UCT IN OCC ce 13 VAS SV Oe sateen cea d 16 ho eae ee er ee eee E ee eee 17 MaiS o re ee ee OL MP 19 UPS OME SCl CONS eme 19 ET tesco 20 a 010 i in EE EODD 21 E DD 21 MENER CRE nins 22 BIKOV OC REEN 23 The Power SA Main Menu duod t bou ire dde 24 DAILY OPERATION rt 25 POWER tun cet ctia cen viec dst ook p a ews pem i 25 POWER SA SDutdoWLindsdi esu em 26 MIB EVENT LOG EN 27 27 Navigating to the event nennen nennen nnne nnne nnn 27 Acuve Alsri display asuiescen isis Pd 27 Event OG c 28 Resetting adeo 28 BATTERY TES VS m m 32 Autormali Ies unde pd uev desea Ara euh 32 arida patery Tess d Dus ve eun inen du Pa taa fano
7. 0 and 1 00 If the power factor is above 0 8 the device is using power efficiently A standard power supply has a power factor of 0 70 0 75 and a power supply with has a power factor of 0 95 0 99 2 POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd INVERTER A 3 phase PWM inverter is connected to batteries by a classic DC link STATIC SWITCH ST SW The Static Switch enables an automatic transfer of the load from the output of the inverters to an alternate source whenever the inverter can no longer supply power to the load The static switch transfers current at high speed BATTERY The POWER SA battery bank is used as a backup in the event that the utility AC input fails The batteries are housed in an external cabinet next to the POWER SA cabinet Batteries are charged by the rectifier which supplies both the inverter and the battery charger AC INPUT STATIC SWITCH AC OUTPUT AC DC LINK INPUT CHARGER INVERTER Basic schematic of the POWER SA POWER SA User Guide Release 1 6 3 Gamatronic Electronic Industries Ltd 2 OPERATING MODES The POWER SA is installed between the power mains and your load devices and supplies AC electrical power to your equipment The POWER SA has three automatic modes of operation e Normal mode e Battery mode e Bypass mode Normal Mode POWER SA almost always operates in normal mode In normal mode the load receives
8. 6 Gamatronic Electronic Industries Ltd 12 TROUBLESHOOTING This section explains what to do in the event of an alarm condition or when any other out of the ordinary event occurs on the UPS Alarm sounds and or Alarm LED lights up 1 Go to the Event Log and look at the Active Alarm Display to determine the nature of the alarm See Navigating to the event log and Active Alarm display on page 27 2 Look for the appropriate heading below according to the nature of the alarm and follow the instructions Electricity returned but UPS remains in Battery Mode Check the external circuit breaker for the AC line The circuit breaker may be off Battery Test failed It may be that an automatically scheduled battery test was executed shortly after the end of a power outage when the battery was still charging Wait until about two hours after the return of the AC power and perform a manual battery test This should clear the alarm The UPS remains in Bypass mode The UPS may have been put in Bypass mode manually In such a case the lower left quadrant of the Main Screen says Manual Bypass To manually return the UPS to Normal mode see Manually entering or leaving Bypass Mode on page 52 Sync Fault Verify that the AC Input and the Bypass Input lines are connected to the UPS in proper phase sequence Verify that AC of the proper frequency Hz is being used See on page 65 POWER SA User Guide Release 1 6 57 Gama
9. displayed instead of the checkmark The voltage and current for the three input phases is displayed Voltage ioo A in range Pande Voltage and amperage of each input phase BYPASS SCREEN To see the current status of the Bypass from the Main Screen press y four times The checkmark indicates that the voltage of all three phases at the Bypass Switch is within an acceptable range If the voltage of any of the phases is out of range an X is displayed instead of the checkmark The voltage and current for the three Bypass phases is also displayed Voltage vorta Voltage and amperage of each hypass phase POWER SA User Guide Release 1 6 21 Gamatronic Electronic Industries Ltd INVERTER SCREEN To display the current status of the inverter from the Main Screen press V five times If the inverter output is phase synchronized with the Bypass input the message SYNC OK is shown otherwise SYNC FLT synch fault appears The checkmark indicates that the voltage of all three phases of the inverter output is within an acceptable range If the voltage of any of the phases is out of range an X is displayed instead of the checkmark The output voltage and current for each inverter phase is also displayed Voltage T in range s Voltage and amperage of each inverter phase FLT appears here if the inverter output is not synchronized with the bypass input 22 POWE
10. e 3 phase input 3 phase output abbreviated 3 3 e 3 phase input 1 phase output abbreviated 3 1 e 1 input 1 phase output abbreviated 1 1 The configuration used by the UPS depends on the AC input supplied and on the UPS settings It follows that the UPS informational screens that display input and output voltages and or current will show data for one or three phases depending on the unit s current operating parameters The figures below show the UPS Main screen displaying output voltages in 3 phase and in 1 phase operation respectively UPS Main screen with 3 phase output UPS Main screen with 1 phase output In this user manual when illustrating a given UPS function that includes a voltage display both possible displays are usually not shown the single phase display and the 3 phase display For simplicity s sake usually only one of the two possible displays is shown The reader is asked to remember that the number of phases displayed on the screeen of his UPS depends on the UPS settings and the actual AC input POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd ATTACHING THE POWER SA TO ITS BASE Attaching the POWER Stand Alone to its base vi POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd SAFETY CONSIDERATIONS The POWER SA UPS system is designed for industrial applications and harsh environments Nevertheless the POWER SA UPS
11. or the information contained herein for any purposes other than those for which it was disclosed is strictly forbidden Gamatronic Electronic Industries Ltd reserves the right without prior notice or liability to make changes in equipment design or specifications Information supplied by Gamatronic Electronic Industries Ltd is believed to be accurate and reliable However no responsibility is assumed by Gamatronic Electronic Industries Ltd for the use thereof nor for the rights of third parties which may be affected in any way by the use thereof Any representation s in this document concerning performance of Gamatronic Electronic Industries Ltd product s are for informational purposes only and are not warranties of future performance either express or implied Gamatronic Electronic Industries Ltd standard limited warranty available upon request stated in its sales contract or order confirmation form is the only warranty offered by Gamatronic Electronic Industries Ltd in relation thereto This document may contain flaws omissions or typesetting errors no warranty is granted nor liability assumed in relation thereto unless specifically undertaken in Gamatronic Electronic Industries Ltd sales contract or order confirmation Information contained herein is periodically updated and changes will be incorporated into subsequent editions If you have encountered an error please notify Gamatronic Electronic Industries Ltd All specifications
12. output voltage e Nominal output frequency e Auto restart status ON or OFF See page 50 for information about the Auto Restart feature First UPS Profile screen POWER SA User Guide Release 1 6 19 Gamatronic Electronic Industries Ltd To see the second UPS Profile screen press y again The second UPS Profile screen shows Maximum output power rating of your UPS Current contrast setting of the display screen see page 46 for information on the contrast setting Current setting for the number of input and output phases For example 3 1 means 3 input phases and 1 output phase Version number of the PC701 card installed Version number of the PC705 card installed Second UPS Profile screen AC OUTPUT SCREEN To see the current status of the UPS s AC output from the Main Screen press y twice The checkmark indicates that the AC voltage of each output phase is within acceptable range otherwise an is displayed instead of the checkmark The voltage and current for the three output phases is also displayed Voltage bai in range den range Voltage and amperage of each output phase POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd AC INPUT SCREEN To see the current status of the AC input to the UPS from the Main Screen press V three times The checkmark indicates that the AC voltage of each input phase is within an acceptable range otherwise an is
13. page 33 POWER SA requires little attention or intervention during normal operation however you should read and understand the procedures described in this manual to ensure trouble free operation IEC 62040 3 is a standard for UPSs authored by the International Electrotechnical Commission The IEC is the leading global organization that prepares and publishes international standards for all electrical electronic and related technologies These serve as a basis for national standardization and as references when drafting international tenders and contracts POWER SA User GuideRelease 1 6 1 Gamatronic Electronic Industries Ltd Major Parts of the POWER SA The POWER SA includes the following sub assemblies The POWER SA CONTROL PANEL The POWER SA control panel allows the user to e manage and control the POWER SA e monitor the parameters of all sections of the POWER SA CHARGER The UPS includes a 3 phase charger with PFC 2 PFC is a feature included that reduces the amount of generated reactive power Reactive power operates at right angles to true power and energizes the magnetic field Reactive power has no real value for an electronic device but electric companies charge for both true and reactive power resulting in unnecessary charges In power factor correction the power factor represented as is the ratio of true power kwatts divided by reactive power kvar The power factor value is between 0
14. scroll backwards to previous entries press the Down button To scroll forwards again to later entries press the Up button To exit the Event Log entirely and return to the Main Screen press ESC A list of all possible log entries can be seen on page 31 The event log has the capacity to record 200 events When this number is exceeded the logwriter wraps around to the beginning of the file so that the oldest events in the log are overwritten by the newest events The illustration shows a typical log entry e first line gives the number of the log entry This is the 23 log entry e second line gives the log text in this case INVERTER OFF The log entry shows that the inverter was turned off e The third line show the time of the log entry HH MM SS e The fourth lines shows the date of the log entry DD MM YY e The last line prompts you to scroll up or down to see later or earlier entries Resetting the event log To erase the current contents of the event log 1 From the Main Screen press the Ent button to display the Main Menu 2 On the Main Menu select Advanced Options Technicians Menu Reset Event Log 3 Press Ent 28 POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd OUTSTANDING ALARM MESSAGES ALARM Explanation MESSAGE P Meaning The voltage of one or more of the input AC phases is out of range or there is no AC input at all The UPS is now in Bat
15. system is a sophisticated power system and should be handled with appropriate care following these guidelines Do s e Read this manual carefully before starting installation and operation of the UPS e Review the safety precautions described below to avoid injury to users or damaging equipment e All power connections must be completed by a licensed electrician who is experienced in wiring this type of equipment and who is knowledgeable about all federal state and local electrical codes and regulations Improper wiring may cause damage to the equipment or injury to personnel e Pay attention to the warning signs labels and marks on the unit A warning sign signals the presence of a possibly serious life threatening condition e Keep the surroundings clean uncluttered and free from excess moisture e Allow only qualified technicians to service the UPS There are no user serviceable components Do not try to repair it yourself e Use the UPS only for its intended purpose WARNING RISK OF LETHAL ELECTRIC SHOCK The battery drawer contains a series of 12 Volt batteries that provide high voltage and energy in the UPS body even when the UPS is not connected to the AC input Appropriate precautions should be taken during installation inspection and servicing Don ts e Donotopen the cover of the UPS or the battery cabinets under any circumstances All UPS panels and doors should be closed e Do not insert any objects
16. C power is sent to the inverter where it is regulated and passed on to the load This is called Normal Mode or Inverter Mode e he input AC power bypasses the inverter entirely and goes directly to the load with no regulation This is called Bypass Mode Usually only a technician will need to manually switch the UPS to Bypass mode To manually enter or leave bypass mode 1 From the Main Screen press the Ent button to display the Main Menu 2 On the MAIN MENU select ADVANCED MENU and press Ent 3 On the ADVANCED MENU select TRANSFER LOAD and press Ent 4 TRANSFER LOAD screen tells you if the load is currently on the INVERTER or if the UPS is in BYPASS MODE Press Ent to switch the load 52 POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd On the Main Screen the message Manual Bypass appears in the lower right quadrant The audible alarm sounds after 60 seconds LEDs lit aL iW TE Ee C 4 If Bypass Mode was invoked manually the message MANUAL BYPASS appears POWER SA User Guide Release 1 6 53 Gamatronic Electronic Industries Ltd 11 IN THE EVENT OF AN AC POWER OUTAGE If a power outage occurs 1 The Alarm LED lights up and the audible alarm sounds The UPS continues operating drawing its power from the batteries The POWER SA console looks like this BATTERY LED LIT Y RC INPUT NORMAL
17. PASS e O GAMATRONMIC Bypass Mode display POWER SA User Guide Release 1 6 5 Gamatronic Electronic Industries Ltd 3 USER INTERFACE This section describes the buttons and indicators used to operate the POWER SA Control Panel The POWER SA Control Panel includes an LCD display control buttons and LED indicators The control panel has three principle functions e Shows the current operating mode e Lets you display other current readings e Lets you modify UPS settings and operating mode The control panel is for use by the end user and the service technician INDICATOR LIGHTS NORMAL BATTERY BYPASS 19 9 0 8 oworr CA 5 BUTTON GAMATRONIC ALARM LIGHT ENTER ESCAPE button UPIDOWN button button The POWER SA control panel POWER SA User Guide Release 1 6 7 Gamatronic Electronic Industries Ltd On Off Button 0 To turn the UPS on press the button twice To turn the UPS off press the button twice Navigation Keypad The control panel s keypad consists of three buttons e The UP DOWN key is used to navigate through screens and browse the Event Log ON Ent Enter key is used to select an item or apply a change e ON Esc Escape key returns you to the Main Screen During an active alarm condition pressing the Esc button from the Main Screen silences the audible alarm Indicators The top of the cont
18. R SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd BATTERY SCREEN To see the current battery status and voltages from the Main Screen press Vv SIX times The battery status can be e BATTERY OK e BATTERY LOW or e BATTERY FLT means the battery failed the latest battery test The battery s positive negative and total voltage is also displayed BATTERY OK BATTERY LOW BATTERY FLT last batter test failed Battery voltage POWER SA User Guide Release 1 6 23 Gamatronic Electronic Industries Ltd THE POWER 4 MAIN MENU Through the use of the control panel buttons the user can e Modify UPS settings e Perform a manual battery test e Move the UPS to bypass mode or back to inverter mode e View current alarms e View the event history The Main Menu is your point of access to a number of informational and control features To display the Main Menu from the Main Screen press Ent pau e MON 1 FA GAMATRONIC POWER SA Main Menu The Main Menu options are described elsewhere in this book Event Log Set Clock Select Language Battery Test Advanced Options 24 The event log displays current alarm conditions and lists a history of significant events See page 27 Lets you set the date and time used by the UPS See page 45 This feature not applicable for this model Shows you when the next automatic battery tes
19. SS O 9 b GAMATRONIC The POWER SA shutdown is now complete 26 POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd 9 THE EvENT LOG The Event Log is really a combination of two functions e A display of active alarms e Ahistory of important events that occurred to the UPS Alarms In the event of an alarm the audible alarm sounds or the red alarm light on the POWER SA console lights up go to the Event Log to determine the nature of the problem Pressing the Esc key from the Main Screen silences the audible alarm Navigating to the event log To see the event log 1 From the Main Screen press the Ent button to display the Main Menu 2 Onthe Main Menu press Ent again Active Alarm display The first thing you see upon entering the Event Log is the Active Alarm display If there are any active alarms a 1 line message is displayed for each alarm to indicate the nature of the alarm For example in the following illustration there are three active alarms END OF BACKUP i e the battery has been exhausted AC INPUT FAIL and BYPASS NOT READY p Active alarms A list of all possible alarms can be seen on page 29 If there are no active alarms the display indicates this POWER SA User Guide Release 1 6 27 Gamatronic Electronic Industries Ltd Event log entries To see the latest entry in the Event Log from the Active Alarm display press Ent To
20. The WING may be used in three types of configurations e PC amp WING at the local end and WING and power system at the remote location e amp cellular modem at the local end and WING and power system at the remote location e Cellular at the local end and WING and power system at the remote location qf lt CELLULAR COMMUNICATION 7 CODD CELLULAR MODEM COMMANDS INSIDE QUERIES MESSAGES LOCALPC 17 ji ri t REMOTE m LOCAL LOCATION 01 01 04 11 37 POUER SITE 898765 DC 799Vdc RC 227 228 229 B tst stop ptions REMOTE LOCATION CELLULAR PHONE SMS MESSAGE POWER SA User Guide Release 1 6 63 Gamatronic Electronic Industries Ltd lt CELLULAR COMMUNICATION gt COMMANDS QUERIES MESSAGES CONFIRMATIONS i S R LOCAL PC OR SERVER LOCAL SYSTEM REMOTE CONTROL SYSTEM CENTER WING Optional Configurations 64 POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd 17 POWER SA SPECIFICATIONS Unit size 10kVa Voltage V Voltage range 96 2796 and 2096 gt 60 Power factor THDI 96 Earth leakage current 3mA max 10kVA 8KW 23 Rated power Frequency tracking range Slew rate Voltage V Static regulation 90 Regulation for unbalanced load Dynamic response to 100 load step Overload 110 10 minutes 125 60 sec
21. YN Power Management Solutions Headquarters and Factory 14 Hartom Street Science Based Industries Park POB 45029 Jerusalem 97774 Israel Tel Aviv Sales Office 34 Habarzel Street Ramat Hachayal Tel Aviv 69710 Israel Tel 972 3 6499940 Fax 972 3 6449791 Gamatronic Singapore Sales Office email singapore gamatronic co il Gamatronic UK Ltd Gamatronic House Stephenson Court Priory Business Park Bedford MK44 3US United Kingdom Tel 44 0 1234 831111 Fax 44 0 1234 831114 email info gamatronic net 66 POWER SA User Guide Release 1 6
22. a e 50 Determining the current automatic restart 5 50 Changing the automatic restart status 50 MISCELLANEOUS FUNCTIONS Lade aves ada Esdr eee Tex Or Bon ku bald e DR va dada 52 Manually entering or leaving Bypass 52 IN THE EVENT OF AN AC POWER 0 nennen nnn nnn nnn nnne n nnne 54 qp e jB i perexdl cmd 57 Alarm sounds and or Alarm LED lights of Electricity returned but UPS remains in Battery 57 Bater H4 57 The UPS remains in Bypass mode of VAG aer 57 ALARM DRY GONTAC 58 2321 P 60 SNMP AGENT OPTIONAL dena de e a a 61 WIRELESS CONTROL OPTIONAL Ra PUN 62 WING C ORIG UV all ONS 63 POWER SA SPECIFICATIONS 65 POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd CONVENTIONS USED IN THIS BOOK The POWER SA UPS is capable of operating with any of three possible line configurations
23. are dedicated to wireless communications NETWORK CARD WING GSM CDMA GPRS PPP POWER SYSTEM NETWORK CARD INTERNAL MODEM OTHER POWER DEVICE 9vdc L SL1OVINOO Figure 1 WING General Block Diagram The WING board contains an internal GSM GPRS Modem plus antenna and a microprocessor that enables it to manage the power systems monitor and control their values and status and get real time alarm notifications all via any standard mobile cellular phone The user may communicate with the WING by either using a mobile cellular phone or the dedicated GeMSi application provided by Gamatronic A service technician can perform the following activities using his mobile phone POWER SA User GuideRelease 1 6 62 Gamatronic Electronic Industries Ltd e Specify the code or command appropriate to the specific needs e Senda message via SMS to the system ID The system replies informing the sender whether the command was performed The board can filter the received messages by authorizations complete management monitoring only none The WING scans the remote power system every three seconds and alerts all the predefined recipients up to 10 recipients whenever a malfunction occurs The WING enables you to protect your system by 2 levels of passwords administrator technician and broadcast a message in the case of an alarm WING Configurations
24. are subject to change without prior notice ii POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd TABLE OF CONTENTS CONVENTIONS USED IN THIS BOOK ce EP RI IR UR MR CDS ec Cds a ee V ATTACHING THE POWER SA TO ITS BASE VI SAFETY CONSIDERATIONS a VII Bor S vii vii INTRODUC 1 Major Paris or the POWER a 2 Genel MM n 2 NAN GN ota arias c 2 IOV CU Me ass oa toT 3 Sate SWIC eod Ecl rr 3 LLG IY hut Poi E d Vu au Rl tn M E 3 OPERATING MODES e PT E 4 INOMMal eec OH 4 siae 5 Bypass c 5 EE 7 ie 910 6 c i e eee eee oe 8 INC VDA me C H 8 MAO QUO
25. aste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling hazardous waste center viii POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd 1 INTRODUCTION Thank you for purchasing a POWER SA UPS system POWER SA is one of the most sophisticated UPSs on the market today In general an Uninterruptible Power Supply UPS provides backup power for use when the utility AC electric power mains fail or drop to an unacceptable voltage level POWER SA answers this critical need and more POWER SA is designed to protect your data and equipment and minimize downtime and other adverse effects normally incurred by power irregularities and failures POWER SA continually eliminates surges spikes and sags that are inherent in commercial utility power Over time these irregularities shorten the life of equipment and components The efficiency of POWER SA thus helps to extend the life of your equipment even during normal use when the input power is constant and continuous POWER SA is unique because it Is a true on line battery design according to IEC 62040 3 e Is a green power solution thanks to THD of 5 at the input and provides clean power to your loads Has overall efficiency of up to 96 and backup efficiency of 9896 Is relatively light and small E Can operate in any of three line configurations 3 3 3 1 or 1 1 see
26. c to return to the Main screen Fine tune the output voltage You have the ability to fine tune the UPS output voltage You can adjust each phase of the output voltage up and down by one or more volts if needed To change the nominal output voltage 1 From the Main Screen press the Ent button to display the Main Menu On the Main Menu choose ADVANCED OPTIONS and press Ent In the ADVANCED MENU select TECHNICIAN MENU In the TECHNICIAN MENU select CHANGE VOLTAGE The submenu gives you a choice of changing the Nominal Value or Doing an Adjustment Choose Do Adjustment and press Ent PI ue 48 POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd 6 You are asked to choose the output phase to be adjusted Select the desired phase and press Ent T Indicate the adjustment to be made to the output voltage of the selected phase For example if the output voltage is currently 210 volts and you want to change it to 212 press the UP button twice to cause 2 to appear in the screen If you wanted to change the voltage of the phase to 207 volts you would press the DOWN key until the display read 3V After indicating the number of volts by which you want to change the current voltage of the phase press Ent to apply the change POWER SA User Guide Release 1 6 49 Gamatronic Electronic Industries Ltd 9 AUTOMATIC RESTART In the event of a prolonged power outage the UPS turns itsel
27. e turning the UPS on you must set the UPS nominal output voltage if needed See Changing the nominal output voltage on page 47 POWER SA User Guide Release 1 6 43 Gamatronic Electronic Industries Ltd Set the system clock Now set the system clock to the correct date and time See Setting the system clock on page 45 Modify the screen contrast optional You can modify the screen contrast if necessary See Setting screen contrast on page 46 Set Automatic Restart mode optional You can enable automatic restart mode at this time if desired See Automatic Restart on page 50 Operation To turn the UPS on press the ON OFF button twice and wait a few seconds The following screen is displayed AC INPUT NORMAL BATTERY BYPASS 0 0 Tm CA GAMATRONIC The AC Input and Normal LEDs should be lit Turn on the AC output circuit breaker You can now operate the equipment attached to the POWER SA 44 POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd SETTING SYSTEM PARAMETERS There are several system parameters that can be modified as needed In general you only need set these parameters once during the first time setup of the POWER SA Setting the system clock The system clock is used in recording entries to the POWER event log The clock should be set to the correct time so that the log entries will reflect the true time of events To set the sy
28. eries fail a battery test the battery failure icon appears on the POWER SA screen and remains there until a later battery test is passed 32 POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd 7 FIRST TIME SETUP Your POWER SA UPS is capable of operating with any of three possible line configurations The configuration used by the UPS depends on the AC input supplied and on the UPS settings The permitted line configurations are shown in the following table SHORTHAND INPUT OUTPUT DESIGNATION 3 PHASES 400V EA 3 PHASES 400V EA 3 3 3 PHASES 400V EA 1 PHASE OF 230V 3 1 1 PHASE OF 230V 1 PHASE OF 230V 1 1 Your POWER SA UPS was probably already set at the factory or by your dealer to operate with the number of input and output phases appropriate for your requirements The cable connections for your POWER SA UPS vary depending on which line configuration is used Refer to the appropriate section below Cable Connections for 3 3 Usage Only an authorized electrician may wire the UPS power connections Do not attempt to wire any of the power connections on your own Mote To connect the required cables to the UPS for 3 3 usage 1 Ensure that the lines coming into the UPS are equipped with circuit breakers of the following capacity UPS output 3x20A Class Bypass output 3x20A Class C AC input 3x20A Class C The following table gives the required cable diameters that must be used when connecti
29. f off automatically after the batteries have been exhausted You can instruct the POWER SA to start up automatically so that it will supply current to the load devices when the AC power is restored This feature is called automatic restart If you do not use the automatic restart procedure when the AC power returns the recharging process begins automatically but no power is supplied to the load Determining the current automatic restart setting To determine if the automatic restart mode is on or off go to the PROFILE screen To see the UPS Profile screen from the Main Screen press the Down button once The Profile screen shows the current Automatic Restart status Changing the automatic restart status From the Main Screen press the Ent button to display the Main Menu 2 On the MAIN MENU select ADVANCED MENU and press Ent 3 On the ADVANCED MENU select AUTOMATIC RESTART and press ENT 50 POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd 4 Press Ent to change the automatic restart status 5 new automatic restart status is displayed Press Esc to return to the Main Screen POWER SA User Guide Release 1 6 51 Gamatronic Electronic Industries Ltd 10 MISCELLANEOUS FUNCTIONS This section describes infrequently used but important features Manually entering or leaving Bypass Mode When the AC input power is normal it is handled by the UPS in one of two ways e The input A
30. in Use wires of the proper diameter as given on page 37 When you have finished the rear panel should resemble the following diagram POWER SA User Guide Release 1 6 41 Gamatronic Electronic Industries Ltd AC Input Battery Input Liw 8 Use the supplied battery cable to connect the battery to the UPS 9 Recheck the connections before continuing 10 To protect and conceal the cables and terminals replace the outside cover on the rear of the UPS 42 POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd Installation and Start Up Sequence To start the UPS 1 Attach the load device if desired but do not turn it on until you have set the UPS output voltage as described below 2 Turn on the circuit breakers for the AC input the Bypass input and the Battery The UPS performs a self test this takes about a minute Afterwards you should see the following screen NORMAL BATTERY C W CA Verify proper number of input and output phases Before turning the UPS on for the first time verify that the UPS s setting for number of input and output phases is correct for your requirements The phase setting can be seen on the second page of the Profile screen shown here with the phase setting highlighted See UPS Profile screens beginning on page 19 for instructions on how to display the Profile screen Set the output voltage Befor
31. its power from the inverters that supply stabilized voltage protected from spikes and irregularities in the AC input The AC input system feeds the charger which supplies DC power to the inverter while concurrently charging the batteries AC INPUT NORMAL BATERY CA GAMATRONIC Normal Mode display 4 POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd Battery Mode If the input AC power fails or the voltage drops below an acceptable level the UPS operates in backup mode In backup mode the load continues to receive power from the inverters but the DC input to the inverter is taken from the batteries instead of from the rectifier The batteries are galvanically connected by DC link to the inverter and the charger The DC inherently remains constant when the AC input supply drops out without any switching devices The duration of the battery operation is determined by the load demand and battery capacity GAMATRONIC Ent E Est v Battery Mode display Bypass Mode In bypass mode the load receives power directly from the AC input via the static switch Whenever the inverters cannot provide power to the load for example due to an overload or a short circuit in the load the UPS supplies the load directly from the AC input bypassing the inverter As soon as the problem is corrected the load is transferred back to the inverter automatically AC INPUT NORMAL BY
32. most important information about the UPS s current status Most of the time it will read NORMAL MODE The UPS can also automatically transfer to BATTERY MODE BYPASS MODE e UPS OFF The L1 L2 and L3 numbers in the Main Screen show the current load rate as a percent of maximal AC load at each phase UPS ON UPS OFF NORMAL MODE BATTERY MODE BYPASS MODE LOW BATTERY END OF DISCHARGE NO OUTPUT Additional information LOAD RATE POWERt SA POWER SA User Guide Release 1 6 9 Gamatronic Electronic Industries Ltd 10 POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd NORMAL MODE In Normal mode the Main Screen displays the message UPS ON NORMAL MODE The AC INPUT and NORMAL LEDs are lit The following picture shows the Main Screen as you will see it most of the time in Normal Mode LEDs lit m I4 DETER m GA o In the event of a battery test failure an icon indicating this appears in the lower right quadrant of the screen the alarm LED lights and the audible alarm sounds LEDs lit 1 3 A ET y X CA GAMATRONIC Battery test failure POWER SA User Guide Release 1 6 11 Gamatronic Electronic Industries Ltd In the event of an overload condition an icon indicating this appears in the lower right quadrant of the Main Screen the alarm LED ligits and the audible alarm sound
33. nd before the battery had fully recharged Wait until two hours have elapsed from the most recent battery test and perform a manual battery test See Manual battery test on page 32 Meaning The voltage of at least one of the Bypass phases is out of range and a transfer to Bypass mode cannot be made at this time BYPASS NOT Additional indications The alarm LED lights up and the audible READY alarm sounds The symbol X appears on the Bypass screen Action This alarm can be the result of a power outage in which case it can be ignored Otherwise check the circuit breaker for the line supplying the Bypass voltage The circuit breaker may be off POWER SA User Guide Release 1 6 29 Gamatronic Electronic Industries Ltd END OF BACKUP INV SYNC FAULT INV VOLT FAULT LOAD ON BYPASS ONE PHASE FAULT OVERLOAD 30 Meaning The batteries have been exhausted and the UPS has turned itself off Additional indications The UPS has turned itself OFF 8kVA 208V model The symbol appears on the Main Screen 10kVA 400V model The UPS screen is blank Action Wait for AC power to return Then if the UPS is in Auto Restart mode it will start up automatically otherwise start the UPS manually by pressing the OFF ON button twice Meaning The Inverter is not synchronized with the Bypass voltages Additional indications The alarm LED lights up and the audible alarm sounds The symbol x appears on the Inverte
34. nect the required cables to the UPS 36 POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd 1 Ensure that the lines coming into the UPS are equipped with circuit breakers of the following capacity UPS output 50A Class C Bypass output 50A Class C AC input 20 Class C The following table gives the required cable diameters that must be used when connecting the UPS The table states the cable diameters in mm Bypass AC output input AC input Gnd N Ph Gnd N Ph Gnd NR ST Battery input 6 10 10 2 5 Use the battery cable supplied by Gamatronic Using a screwdriver remove the cable cover from the rear of the POWER SA The uncovered rear panel for the 3 1 configuration is shown in the next illustrations 4 TM wee eee W MES H wee H T wee TE TE NE ME NES ue wee M NE NE w ee wee eee w H ue H wee L POWER SA User Guide Release 1 6 37 Gamatronic Electronic Industries Ltd 38 Bypass Input Connect the AC Input Bypass Input and Output cables to the terminals on the rear panel of the UPS Ensure the cables are not live before you begin For the Bypass input use the R phase for the Phase connection Use wires of the proper diameter as given on page 37 When you have finished the rear panel should resemble the following diagram POWER SA User Guide Release 1 6 Gamatronic Electronic Industries L
35. ng the UPS The table states the cable diameters in mm POWER SA User Guide Release 1 6 33 34 Gamatronic Electronic Industries Ltd AC output AC input Gnd N R S T Gnd N R S T Gnd N R S T Battery input 6 Use the battery cable supplied by Gamatronic 2 Using a screwdriver remove the cable cover from the rear of the POWER SA POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd The uncovered rear panel is shown in the next illustration Output terminal AC Bypass Input terminal Input terminal Battery terminal 3 Unplug the green plastic connectors and wire them as labelled Be sure the wires are not live before you begin Use wires of the proper diameter as given on page 34 Ensure that the proper phase order is followed AC INPUT BYPASS AC INPUT sith HINRIs T POWER SA User Guide Release 1 6 35 Gamatronic Electronic Industries Ltd Output Connections at the rear of the UPS Connect the wired connectors to the rear of the UPS Use the supplied battery cable to connect the battery to the UPS Recheck the connections before continuing roe To conceal and protect the cables and terminals replace the outside cover on the rear of the UPS Cable Connections for 3 1 Usage Only an authorized electrician may wire the UPS power connections Do not attempt to wire any of the power connections on your own Note To con
36. o Bypass mode POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd LOG MESSAGES Log Entry Explanation AC LINE FAULT No input voltage to charger AC LINE OK Input voltage to charger has been restored BATT TEST FAIL The last battery test failed BATT TEST OK battery test was successful following a failed battery The inverter has been turned off The inverter has been turned on OVERLOAD An overload condition exists LOAD IN RANGE The load has returned to normal range LOAD ON BYPASS The load is bypassing the inverter LOAD ON INVERTER The load has returned to the inverter UPS OFF The UPS was turned off UPS ON The UPS was turned on POWER SA User Guide Release 1 6 31 Gamatronic Electronic Industries Ltd 6 BATTERY TESTS Automatic battery test The POWER SA is programmed to perform a battery test automatically every two weeks Manual battery test To perform a battery test outside of this schedule a manual battery test 1 From the Main Screen press the Ent button to display the Main Menu 2 On the Main Menu select Battery Test and press Ent 3 resulting screen tells you the time until the next scheduled automatic battery test To perform a manual test press Ent again 4 battery test lasts for 60 seconds The screen shows a countdown of the time remaining in the test To end the test immediately press Ent again If the POWER SA batt
37. of the UPS via the Internet protocol SNMP There are two types of SNMP agents e External Adaptor e Internal Card The SNMP agent communicates with the RS232 interface of the UPS which e Supports standard UPS RFC1628 MIB e Supports the SNMP commands Trap Set and Get e Transfers UPS indicators such as voltage frequency and current via the Internet browser or any management system NMS Use of an SNMP agent disables the RS232 interface of the UPS Options INTERNAL CARDS EXTERNAL ADAPTOR POWER PSM AC lets you monitor and control your POWER SA UPS POWER SA User Guide Release 1 6 61 Gamatronic Electronic Industries Ltd 16 WIRELESS CONTROL OPTIONAL The POWER SA system includes an option for wireless control and management using the Gamatronic WING Catalog reference 199WING The WING Wireless New Generation is a wireless communications board that enables you to manage and control your UPS and other power systems from a remote location via cellular network GSM GPRS CDMA It allows real time detection of power system faults and immediately notifies selected recipients control center technician etc detailing the faults WING can operate through a variety of parallel connections protocols and applications at the same time It is compatible with all Gamatronic products as well as with the products of many other manufacturers The WING comprises e WING board e ASIM board e Application management softw
38. onds 1000 1 cycle Waveform Sinusoidal THD Less than 2 for linear load Load CF max Inverter efficiency nominal 3x400V N 230V 50Hz 1 for 100 unbalanced load D Input connection Dual input Maximum power dissipation Po 8KW 384W 1300 BTU Ambient temperature 10 to 40 operating 20 to 70 storage Relative humidity 96 95 max non condensing MTBF hrs 250 000 18kg LCD display Input voltage current Output voltage frequency current Batteries voltage Log events memory last 200 events Communication RS232 port Alarm and shutdown monitor SNMP link optional Standards EMC emissions EN50091 2 Class A IEC 62040 2 EMC immunity EN50082 2 Safety EN50091 1 IEC 62040 1 1 Design EN50091 3 IEC 62040 3 Low magnetic field radiation EMF as per ICNIRP Batteries Type Sealed valve regulated lead acid Number 32x7 Ah Voltage 12V Backup time min 6 at 50 load Recharge time hrs Appx 1 2 Battery cabinet Dimensions H x W x D in cm 45 x 26 x 60 Weight kg 110 All specifications subject to change without notice For a full company profile please visit out website at www gamatronic com POWER SA User Guide Release 1 6 65 Gamatronic Electronic Industries Ltd Gamatronic Building Jerusalem Israel Gamatronic s product range UPS Systems Power systems for Telecom DC to AC Inverters DC to DC Converters Frequency Changers Battery Chargers V VV
39. ota fucus dn ur ut 32 FIRST TIME SETUP ee ES 33 Cable Connections for 3 3 Usage RE 33 Cable Connections for 3 1 36 Cable Connections for 1 1 nennen nnn 40 Installation and Start Up Sequence 43 ined Sec stu nisu aC ME Lu M EK 43 Verify proper number of input and output 43 19 chang tee iet E du 43 Der GSS lel CLOCK ubican che atit mum 44 Modify the screen contrast 44 POWER SA User Guide Release 1 6 iii Gamatronic Electronic Industries Ltd 10 11 12 oet Automatic Restart mode 44 RE E cL 44 SETTING SYSTEM PARAMETERS irepl gel kv Ce conv DE c Coe Fay Ea peus ceo Un Ee RR 45 Selurig tHhesystelr COCK ue Senses diat ib RUNE 45 screen CODI Sue Sinne ma eu 46 Changing the nominal output enn 47 Fine tune Me output volage PET 48 AUTOMATIC RESTART a
40. r screen Action Check the voltage readings on the Inverter screen If the readings are in range and the alarm persists contact Customer Support Meaning The voltage of one or more of the Inverter output phases is out of range Additional indications The alarm LED lights up and the audible alarm sounds The symbol x appears on the Inverter screen Action Contact Customer Support Meaning The output voltage is the Bypass voltage Additional indications Action If the UPS was set to Bypass mode manually Manual Bypass appears on the Main Screen you can manually return it to inverter mode to end the alarm condition If the UPS moved to Bypass mode automatically an overload condition may have been the cause OVERLOAD appears on the Main Screen In this case try reducing the load on the UPS Meaning One or more of the AC phases into the Charger is out of range Additional indications The alarm LED lights up and the audible alarm sounds Action This is likely to be due to a problem with the input AC supply Meaning There is an overload condition Additional indications The alarm LED lights up and the audible alarm sounds If the output current is between 104 117 for 10 minutes or between 117 13196 for one minute or above 131 OVER for 20 msec the UPS shuts down The symbol EAD appears on the Main Screen Action Reduce the load to the UPS quickly or the UPS will automatically move t
41. rol panel contains four LCD indicators The status indicators show what is running and how the UPS is providing power to the load The table shows the color and meaning of the LCD status indicators when lit AC INPUT Green AC input is present and within normal range NORMAL Green The UPS is in normal mode BATTERY Yellow The UPS is in Battery mode BYPASS Yellow The UPS is in Bypass mode Red Indicates an alarm condition To determine the nature of the alarm From the Main Screen press Ent to display the main menu press Ent again to see the Alarm Status press Ent once more to see the Event Log 8 POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd The POWER Display Screen The display screen on the POWER SA control panel shows the current operating mode and related critical data There are several distinct data screens that can be shown on the POWER SA display screen The Main Screen The POWER SA Main Screen is the default display on the POWER SA screen From any other screen if the keyboard is not used for 45 seconds the POWER SA returns to the Main Screen The Main Screen shows the UPS s current operating mode and other critical data Other screens describing current operating conditions can be seen by navigating upwards or downward with the UP DOWN key The first line of the Main Screen shows whether the UPS is currently on or off The second line tells you the
42. s LEDs lit je Overload condition OVER LOAD X LED lit 12 POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd BATTERY MODE When the UPS is operating in battery mode the Main Screen first displays the message UPS ON BATTERY MODE LED lit L d GAMATRONIC E Ent A ts v LED lit As the battery discharges the number of stripes on the battery icon decreases LED lit LM HL y px O iT F LED lit POWER SA User Guide Release 1 6 13 Gamatronic Electronic Industries Ltd When the BATTERY LOW message appears there are only a few seconds before the battery is exhausted To avoid losing information you should at this time save your data and perform an orderly shutdown of any computers connected to the UPS if you have not already done so LED lit MW akh 2 i samanan E BATTERY LOW LED lit When the UPS battery is exhausted the UPS does one of two things depending on the setting of auto restart mode e When auto restart is DISABLED the UPS shuts off and remains off even when AC power is restored The UPS screen is blank no LEDs are lit When AC power is restored the screen reads UPS OFF NO OUTPUT You must press the OFF ON button twice to turn on the UPS h MC PUE
43. stem clock 1 2 From the Main Screen press the Ent button to display the Main Menu On the Main Menu select SET CLOCK and press Ent This displays the CLOCK screen which shows the current time and date according to the POWER SA clock The information is displayed in the format HH MM SS DD MM YYYY To change the time and date press Ent At any time in the following process you can press Esc to exit to the Main ocreen The changes you made before pressing Esc are saved The SET MINUTES screen is displayed Use the UP DOWN button to change the minutes setting Press Ent The SET HOUR screen is displayed Use the UP DOWN button to change the hours setting Press Ent The SET DAY screen is displayed Use the UP DOWN button to change the day setting Press Ent The SET MONTH screen is displayed Use the UP DOWN button to change the month setting Press Ent The SET YEAR screen is displayed Use the UP DOWN button to change the year setting Press Esc to exit to the Main Screen POWER SA User Guide Release 1 6 45 Gamatronic Electronic Industries Ltd Setting screen contrast The screen contrast function controls the visibity of the message text against the screen background The default setting of 144 is usually satisfactory but you can modify the default setting between the values of 0 and about 210 if needed To modify the console contrast 1 From the Main Screen press the Ent button to display the Main Menu
44. t is scheduled to occur lets you perform a manual battery test See page 32 A sub menu See page 52 for an image of this sub menu POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd 4 DAILY OPERATION POWER SA Start up This section explains how to start up the POWER SA after a shutdown You are beginning the process from the UPS OFF NO OUTPUT screen INPUT BATTERY a n 1 Press the ON OFF button twice The BYPASS and ALARM LEDs light up for about 40 seconds 2 After a short time the screen reads 5 ON NORMAL MODE The AC INPUT and NORMAL LEDs are lit AC INPUT NORMAL BATTERY BYPASS aS 7 3 You can now turn the computers or other equipment connected to the UPS POWER SA start up is now complete POWER SA User Guide Release 1 6 25 Gamatronic Electronic Industries Ltd POWER SA Shutdown This section describes the shutdown procedures for the UPS if you want to shut it down for a period of time during which the load devices will not be operating Begin the process from the UPS ON NORMAL MODE screen AC INPUT NORMAL BATTERY BYPASS Q0 0 6 6 C GAMATRONIC 1 It is advisable to turn of all equipment connected to the POWER SA 2 Press the ON OFF button twice The ALARM LED lights up for a few seconds then the screen reads UPS OFF NO OUTPUT Em NORMAL BATTERY BYPA
45. td AC Input 3 Use the supplied battery cable to connect the battery to the UPS 4 Recheck the connections before continuing 5 o protect and conceal the cables and terminals replace the outside cover on the rear of the UPS POWER SA User Guide Release 1 6 39 Gamatronic Electronic Industries Ltd Cable Connections for 1 1 Usage Only an authorized electrician may wire the UPS power connections Do not attempt to wire any of the power connections on your own Mote To connect the required cables to the UPS 6 40 Ensure that the lines coming into the UPS are equipped with circuit breakers of the following capacity UPS output 50A Class C Bypass output 50A Class C AC input 50A Class C The following table gives the required cable diameters that must be used when connecting the UPS The table states the cable diameters mm Bypass AC output input AC input Gnd N Ph Gnd N Ph Gnd N Ph Battery input 6 mm 10 10 Use the battery cable supplied by Gamatronic Using a screwdriver remove the cable cover from the rear of the POWER SA The uncovered rear panel is shown in the next illustration POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd 7 Connect the AC Input Bypass Input and Output cables to the terminals on the rear panel of the UPS Ensure the cables are not live before you beg
46. tery Mode Additional indications The alarm LED lights up and the audible AC INPUT FAIL alarm sounds The symbol X appears on the AC Input screen Action If there is a power outage it is advisable to save any critical open files you are working on before the UPS battery is exhausted See In the event of an AC power outage on page 54 If there is not a power outage check the circuit breaker for the line supplying the UPS with power The circuit breaker may be off Meaning The voltage of at least one of the output AC phases is out of range Additional indications The alarm LED lights up and the audible AC OUTPUT FAULT alarm sounds The symbol XxX appears on the AC Output screen Action After a power outage this message can be ignored This message could also be the result of an overload Reduce the load on the UPS this may resolve the problem If not contact Gamatronic Technical Support Meaning The battery will soon be fully discharged Additional indications The alarm LED lights up and the audible BATTERY LOW alarm sounds The symbol appears on the Main Screen Action Shut down your computer or other equipment connected to the UPS Meaning The most recent battery test has failed Additional indications The alarm LED lights up and the audible BATTERY TEST alarm sounds The symbol X appears on the Main Screen FAIL Action It is possible that the most recent battery test occurred after a power outage a
47. through the ventilation holes e Do not put objects on the UPS e Donot move the UPS while it is operating e Donotuse the UPS outdoors e Donotturn the UPS upside down during transportation e not connect or disconnect the cable to the battery cabinet before the battery circuit breaker is turned OFF e Do not turn ON the battery circuit breaker when the battery cabinet is disconnected from the UPS e Do not install next to any gas or electrical heaters A restricted location is recommended in order to prevent access by unauthorized personnel POWER SA User Guide Release 1 6 vii Gamatronic Electronic Industries Ltd WARNING RISK OF SEVERE DAMAGE TO THE UPS THIS SYSTEM USES THE NEUTRAL LINE FOR OPERATION THEREFORE IT IS STRICTLY FORBIDDEN TO CONNECT THIS SYSTEM TO THE AC POWER SOURCE WITHOUT A NEUTRAL NULL CONDUCTOR FAILURE TO USE A NEUTRAL CONDUCTOR MAY CAUSE PERMANENT DAMAGE TO THE SYSTEM RECYCLING INFORMATION Consult your local recycling or hazardous waste center for information on proper disposal of a used battery or UPS WARNING Do not dispose of batteries in a fire Batteries may explode Consult with your local recycling hazardous waste center for disposal requirements CAUTION Do not discard the UPS or its batteries in the trash This product contains sealed lead acid batteries For proper disposal contact YOU local recycling hazardous waste center Do not discard w
48. tronic Electronic Industries Ltd 13 ALARM DRY CONTACTS The rear panel of the UPS contains a standard DB9 port labeled ALARM This port is an interface to the Alarm Dry Contacts The Alarm Dry Contact port is shown below The Alarm Dry Contacts can be used to notify a computer or another system when certain events take place on the POWER SA UPS system The dry contact circuits make use of opto couplers No more than 30V and 100mA should be applied to a dry contact PIN 1 Reserved Reserved Reserved ANY ALARM LINE FAILURE COMMON 02 COMMON 01 Reserved BATTERY LOW PINS The Alarm Dry Contacts can report any of three conditions as described in the following table Alarm Condition State of Dry Contacts No input voltage to the There is a voltage between pin 3 and pin 4 rectifier This circuit is normally open Battery voltage is low There is a voltage between pin 5 and pin 4 This circuit is normally open Any alarm condition There is a voltage between pin 7 and pin 8 exists This circuit is normally open 58 POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd The following figure is a schematic of the Dry Alarm Contacts The triangles represent pins the numerals in the triangles represent pin numbers Low battery alarm contacts closed when battery low V Line failure alarm contact closed when line fails V Reserved for Gamatronic Vi Low Line battery failure
49. ustries Ltd UPS OFF Off mode is invoked by pressing the On Off button twice when the UPS is operating The Off screen displays the message UPS OFF NO OUTPUT LED lit yieee e n rasa GAMATRONIC Off mode can also be invoked automatically in the event of an extended AC power outage if auto restart is disabled None of the top LEDs are lit AC BYPASS y O CA GAMATRONIC 1 LED lit UPS OFF at END OF indicates Auto restart mode is OFF POWER SA User Guide Release 1 6 17 Gamatronic Electronic Industries Ltd Off mode can also be invoked remotely through the RS232 data connection LED lit RS232 Shutdown 18 POWER SA User Guide Release 1 6 Gamatronic Electronic Industries Ltd Status Screens From the Main Screen by means of the B button you can access several screens that provide current UPS status information e UPS Profile screen e Output screen AC Input screen e Bypass screen e Inverter screen e Battery screen UPS PROFILE SCREENS To see the UPS Profile screens from the Main Screen press y once There are two UPS Profile screens The first UPS Profile screen shows e Current date according to the UPS s clock DD MM YYYY e Current time according to the UPS s clock HH MM SS See page 45 for instructions on setting the system clock e Nominal

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