ASR-E Product User`s Manual Firmware 5.00 and up Last Update
Contents
1. A or X series controller female T3 Peripheral male T4 Peripheral male x 5 Function 5V Encoder Error reserved Away Sensor Home Sensor Ground Motor B1 Motor Al 5V Encoder A Encoder B Encoder Index Ground Motor B2 15 Motor A2 encoder embedded peripherals only devices with encoders with index only devices with away sensors only devices with linear or direct reading encoders only JOO N ID JN JB PO NTR mI N W 4A Pinout for D sub 15 Connectors A series and X Seriescontrollers and peripherals Alternate Controllers The ASR E may be controlled by any 2 phase stepper motor controller with limit sensor and 200 CPR rotary encoder input We do not recommend using your own controller unless you are familiar with how to control a stepper motor with hall sensor limit switches Damage to the stage due to incorrect wiring is not covered by warranty Motors For motor information see the ASR E product page Home Away Sensors 4 Hall effect sensors are used in the ASR as home and away sensors Each axis has one home and one away sensor mounted to a single PCB The Hall sensors used are part number A1120LLHLT T made by Allegro Click here for data sheet Your controller should be configured so the stage stops immediately quick deceleratio2. into the controller so that you are able to move the lower axis and gain access to the screw holes ADAPTOR PLATE ADAPTOR PLATE MOUNTING SCREW HOLES ES us y M3 SCREWS Position the lower axis such that you Place an adaptor plate underneath have access to the adaptor plate pM Hie ao Base Install and tighten the M3 screws mounting screw holes Custom adaptor plates are available upon request Please contact Zaber technical support at 1 888 276 8033 or contact zaber com for more information Controller Connection The ASR microscope stages are designed to be controlled with any of Zaber s multi axis X Series or A Series Stepper Motor Controllers Zaber s controllers and peripherals are designed for ease of use when used together Optimal settings for each peripheral such as the default current speed acceleration and limit settings can be loaded by setting the peripheralid T 66 on the controller The peripheral ID is listed as the ID on the peripheral s label A list of IDs is also available on the ID Mapping page For more information on device operation refer to the controller s user manual Using MCO3 cables connect the upper and lower axes of the ASR E stage to the MOTOR 1 and MOTOR 2 connectors on the controller For reference the pinout for the motor cable connectors is shown below Pinout for D sub 15 Connectors A series and X Series controllers and peripherals Installation 2
3. 46 s 0 00000 s 0 00000 s 21 3 1b 21 3 1b 0 349 mrad 0 349 mrad 0 087 mrad 0 079 Operating Temperature Range RoHS Compliant CE Compliant Weight Appendix B Device Specifications 0 to 50 degrees C Yes Yes 3 0 kg
4. ASR E Product User s Manual Firmware 5 00 and up Last Update December 10 2015 Visit www zaber com wiki for more recent updates Zaber Technologies Inc 2 605 West Kent Ave N Vancouver British Columbia Canada V6P 6T7 Table of Contents DISCIalWe Ezio cereos EAEE EET A Ovi co opea se eo e ER PE ET URP EE EEEE E URP EEE ep on ree Teen iod 1 HIIPIPBUIDEREEESR SUI M 2 liri vx EPA 2 Controller Connection rn usc eee eee ee ee Eee ee b D Eee e EE eee 2 Pinout for D sub 15 Connectors A series and X Series controllers and peripherals 2 Alternate Controllers 2 2 o oer eee eee ee E e eoe Cree eae toe b ve eee ceo te ries te euet E Led eoe eire 4 AA LONLO AATE T SNE eRe ae ALE sR RPT SOS terere A ee oP or cumple aT Lor ds enr head 4 Home A Way SetlsOts ir ce Lh S HORE ORE ERE MERGER REAEEE E EREVR REPRE S HE ERR Y Se SNR S 4 Quse M 5 Installing and Removing ASR E Inserts ee cecceesscceessecesceceeececeeeesaecseaceeeaeeceeeeeeeeeesaeceeaeceeaeeceeeeees 5 Setting Home and Away SeMsors cceccccessscssseecesecesseeeeaeceeaeceeceeceaeecaeeseaaeceacecseneeceeeeesaeceeaeseaaeceeeeenaes 5 SOR WAL EE ETERNA KC 7 AM Pium 8 Standard products REATO ete tr ee EUREN QE CAEN oe ee 8 Custom products net mt D Didier e
5. R AXIS AWAY SENSOR MAGNET E ET Upper axis limit switch magnets Lower axis limit switch magnets To adjust the limits loosen the screws by about 1 2 turn slide the screw to the desired location and re tighten Make sure that the green hall sensor PCB visible through the magnet adjustment slots always stays in between the limit screws GREEN SENSOR PCB When adjusting the limit switch magnets ensure that the green sensor PCB remains in between two magnets Setting Home and Away Sensors Software In addition to the regular software options available for all Zaber devices the ASR E is supported by Micro Manager open source microscopy software Micro manager can be downloaded for free from the Micro Manager website Software Warranty and Repair For Zaber s policies on warranty and repair please refer to the Ordering Policies Standard products Standard products are any part numbers that do not contain the suffix ENG followed by a 4 digit number Most but not all standard products are listed for sale on our website All standard Zaber products are backed by a one month satisfaction guarantee If you are not satisfied with your purchase we will refund your payment minus any shipping charges Goods must be in brand new saleable condition with no marks Zaber products are guaranteed for one year During this period Zaber will repair any products with faults due to manufacturing defects fre
6. e of charge Custom products Custom products are any part numbers containing the suffix ENG followed by a 4 digit number Each of these products has been designed for a custom application for a particular customer Custom products are guaranteed for one year unless explicitly stated otherwise During this period Zaber will repair any products with faults due to manufacturing defects free of charge How to return products Customers with devices in need of return or repair should contact Zaber to obtain an RMA form which must be filled out and sent back to us to receive an RMA number The RMA form contains instructions for packing and returning the device The specified RMA number must be included on the shipment to ensure timely processing Warranty and Repair 8 Email Updates If you would like to receive our periodic email newsletter including product updates and promotions please sign up online at www zaber com news section Newsletters typically include a promotional offer worth at least 100 Email Updates Contact Information Contact Zaber Technologies Inc by any of the following methods Phone 1 604 569 3780 direct 1 888 276 8033 toll free in North America Fax 1 604 648 8033 Mail 2 605 West Kent Ave N Vancouver British Columbia Canada V6P 6T7 Web www zaber com Email Please visit our website for up to date email contact information The original instructions for this product are available at h
7. eie deis ode e eia ebbe p giga td 8 Ho w to return products 4 ce e eMe ete at e ide edle eode ede RETE RR E e EE EU e det era 8 I HERB HEELS EDT TIER IEEE ENEN 9 Contact Infor Maton seciisssdssessigsiessicesencdascinguascacvobedccuccutensevesseseee oaeoi euses iros eeo siio St SSi aee neS KEER oios 10 Appendix A Default Settings scccciscssccsosssocscedscssnnsscnvocsacessevesssecesussosedessdessnvedsssonssuateetssesddesteuctesstevsnssseeteses 11 Appendix B Device Specifications isccceissssccassasccceosecscessoanesosess seasanvecsveedeseacevessasbesecensessvncssoncsensecsescaseeceseotsrs 12 Disclaimer Zaber s devices are not intended for use in any critical medical aviation or military applications or situations where a product s use or failure could cause personal injury death or damage to property Zaber disclaims any and all liability for injury or other damages resulting from the use of our products Disclaimer Installation Mounting The ASR E XY stage is mounted using adaptor plates There are currently two different adaptor plates available e AP110 for mounting to a standard M6 on 25 mm breadboard e AP111 for mounting to Leica Zeiss and Olympus microscopes AP114 for mounting to Nikon inverted microscopes The adaptor plates are attached to the ASR E using 3 M3 screws per plate To install the adaptors align them as shown in the pictures below and tighten the M3 screws The stage will need to be plugged
8. n when the sensors are triggered PCB wire colour code 3 6 24 Vdc input red Home signal yellow Away signal white Ground black The Hall sensor has an open collector output The default output is high impedance when the Hall sensor is not active When the sensor detects a magnet the Hall sensor pulls the output low to ground Output If you are not using a Zaber controller ensure that your controller has a pull up resistor on the output line of each Hall sensor as shown in the diagram The bypass capacitor is optional but may help to eliminate false triggering in noisy environments The typical value for the pull up resistor Ry oap is 10k and for the bypass capacitor is 0 1uF to 1uF The larger the capacitance the better the noise filtering but the slower the response time Alternate Controllers Operation Most of the information you will need to operate the stage using the A MCB2 controller can be found in the A MCB2 user manual The sections below provide some additional information that is specific to the ASR E stages Installing and Removing ASR E Inserts The ASR E is designed to accept 160 x 110 mm inserts There are inserts available for mounting slides petri dishes well plates as well as for many other specific applications To view the available inserts please see our accessory page The ASR E inserts are denoted by a part number beginning with AM The inserts are held in place by a sp
9. ring clip in one corner of the ASR E aperture To install an insert place the one corner up against the spring first While holding this corner down push the insert towards the spring clip and snap the opposing corner into place Removal is the reverse of this procedure PUSH THE OPPOSITE PUSH THE OPPOSITE CORNER DOWN E E CORNER DOWN ASR INSERT b d m To install an insert first position the corner next to the While holding down the corner next to the spring clip spring clip as shown push the opposite corner down For most applications the spring clip should provide sufficient force to hold the insert in place while still allowing quick changes between inserts For applications requiring more secure mounting custom inserts can be provided that can be secured to the ASR E using 4 M2 screws Setting Home and Away Sensors The ASR E provides adjustable travel limits for each axis A home sensor sets the 0 position of each axis and an away sensor determines the maximum travel range As long as the limit auto detect setting is enabled each stage will not be able to move past these limits Limit adjustment is performed by moving the magnets which trigger the sensor The limit switch magnets are attached to the bottoms of the limit adjustment screws shown in the pictures below Operation 5 LOWER AXIS HOME SENSOR MAGNET UPPER AXIS HOME SENSOR MAGNET UPPER AXIS AWAY SENSOR MAGNET LOWE
10. ttp www zaber com wiki Manuals ASR E Contact Information 10 Appendix A Default Settings see our website Appendix A Default Settings Appendix B Device Specifications For complete device specifications for ASR E XY scanning stages please see our website Appendix B Device Specifications 12 Specification Microstep Size Default Resolution Integrated Controller Recommended Controller Travel Range Accuracy unidirectional Repeatability Backlash Maximum Speed Minimum Speed Speed Resolution Encoder Type Maximum Continuous Thrust Peak Thrust Guide Type Pitch Roll Yaw Linear Motion Per Motor Rev Motor Steps Per Rev Motor Type Inductance Axes of Motion Mounting Interface Appendix B Device Specifications Motor Rated Current Motor Winding Resistance Motor Rated Power Motor Connection Mechanical Drive System Limit or Home Sensing Value 0 15625 um No X MCB2 48 V Recommended 100 x 120 mm 12 um lt 2 um lt 4 um 85 mm s 0 000095 mm s 0 000095 mm s Motor mounted rotary quadrature encoder 95 N 95 N Crossed roller bearing 0 02 degrees 0 02 degrees 0 005 degrees 2 00 mm 200 Stepper 2 phase 670 mA phase 9 2 ohms phase 5 6 mH phase 4 2 Watts D sub 15 Precision lead screw Magnetic adjustable home and away sensors 2 Separate mounting adaptors available Alternate Unit 3 937 0 000472 lt 0 000079 lt 0 000157 3 3
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