ST-PAPR Operators Manual
Contents
1. 8 7 VISION CORRECTION ASSEMBLY INSTALLATION REMOVAL AND ADJUSTMENT Mounting Frame Adjusting Optical Insert Mounting Column Frame Slot I Frame Tabs 8 7 3 Adjust the height of the mounting Vision Correction Assembly P N 7050 155 frame using the adjuster Complete vision correction assembly with prescription lens is available from Avon www avon prtection com NOTE Avalid prescription within 1 year is required When the vision correction system has been received fit it to the mask as follows ST PAPR 8 8 USING OUTSERTS 8 8 9 To remove grasp the top and bottom of the outsert and gently rotate the bottom of the outsert up and away from the mask A variety of outserts are available to meet operational requirements 8 8 1 Clear outsert assembly for general use WARNING ENSURE THAT IF REMOVING 8 8 2 Sunlight outsert assembly for OUTSERTS IN A CONTAMINATED high UV situations ENVIRONMENT THAT YOU HOLD THE MASK AGAINST YOUR FACE WITH 8 8 3 Blueblocker outsert assembly for YOUR FREE HAND TO ENSURE THE glare SEAL OF THE MASK IS NOT BROKEN 8 8 4 Grasp the top and bottom of the outsert with both hands 8 8 5 Tilt the outsert with the bottom up and align outsert over the eyelens 8 8 6 Align the locking tabs on the ends of the outsert with the receptacles on the mask and gently rotate the outsert down pushing the locking tabs into the receptacles 8 8 7 Ensure the locking tab2. configuration 2 2 Install Blower into Carrier If needed Slide blower into carrier with the holes for the cartridges aligned and the outlet hole breathing tube on end pointing towards the end of carrier with 2 straps Carrier 2 3 Attach Harness to Carrier If needed When properly attahed and adjusted the blower should be located at the upper middle of back ST PAPR 2 4 Installing the Battery Pack Blower Unit When using the disposable Lithium Sulfur Dioxide battry packs the black battery cap provided with the Avon ST PAPR Blower must be used The battery Cap assembly has a lanyard This can be secured via a split ring at the end of the lanyard to the hole in the blower housing to prevent loss Install the Battery Pack into the battery compartment of the Blower Unit as follows Set the Blower toggle switch to the OFF position Remove the battery cap assembly from the PAPR Blower by turning counter clockwise Remove the battery from it s packaging Inspect the battery for signs of damage Check that the correct battery cap is attached by the lanyard to the Blower housing Battery CAUTION BE SURE THE SWITCH IS SET TO OFF POSITION BEFORE INSTALLING OR REPLACING THE BATTERY DAMAGE MAY OCCUR TO THE BATTERY IF SWITCH IS ON WHEN BATTERY IS INSTALLED DO NOT USE ANY BATTERY WHICH SHOWS SIGNS OF DAMAGE SUCH A
3. ST PAPR User Manual PROTECTION User s Manual for the ST PAPR Powered Air Purifying Respirator The NIOSH approval label is located on a user s instructions insert titled ST PAPR NIOSH Approval Information This insert is storedunder the front cover of this manual Please keep this insert with this manual at all times WARNING Disassembly of the components beyond procedures described herein shall not be performed Additional disassembly may cause component damage and shall only be performed by authorized personnel or the factory PROTECTION Sales and Marketing International Avon Protection Systems Hampton Park West Semington Road Melksham Wiltshire SN12 6NB Tel 44 0 1225 896705 Fax 44 0 1225 896301 www avon protection com Email protection avon rubber com Sales and Marketing USA Avon Protection Systems 1369 Brass Mill Road Belcamp MD 21017 Tel 410 273 0124 Fax 410 273 0126 www avon protection com Email customerservice avon protection com ISO 9001 SE Manufacturer 922 Hurricane Shoals Road Lawrenceville GA 30043 4201 USA Tel 678 495 3700 Toll Free 888 474 7233 Fax 678 495 3875 www avon isi com Email info avon rubber com Part Number 084171 IssueA July 2010 Artwork Number A49384 IssueA July 2010 ST PAPR A WARNING The ST PAPR Powered Air Purifying Respirator shall not be used until the user has read and understod the user instr
4. detect the taste or smell of the contaminant ST PAPR 25 oe hoe 2 1 0 4 1 1 General Cautions and Limitations 4 2 0 How to Use the Avon ISI 6 2 1 Before Using the Avon ISI PAPR 6 2 2 Install Blower into Carrier 0 0 0c ee ees 6 2 3 Attach Harness to Carrier 2 eee Hew 6 2 4 Installing the Battery ae he Rea eke 7 2 5 Chek Cre eee ae 8 2 0 PACE DICE nereo eS Od Se eA 9 3 0 Installing the Canisters 10 3 1 Airflow Test Canisters installed 0 0 000 10 4 0 Fitting Breathing Tube and Facepieces 12 4 1 Fitting Breathing tube to Facepiece 12 4 2 Quantitative Fit Test ee eee eS 12 5 0 Using the Avon ISI 14 5 1 Denning the Blower hee eee 14 5 2 Negative Pressure Leak Test 16 5 3 Using the PAPR in Contaminated 16 6 0 After Use ccc acne kee ee tees Coe eee hehe ee ee eee oe
5. drawing air through the cartridges and delivering the purified air through a breathing tube to the facepiece An Airflow Indicator used to check for minimum airflow is provided with the ST PAPR filtering system Only a non rechagreable Lithium Sulfur Dioxide battery is approved for use with the Avon PAPR WARNING FAILURE TO CHOOSE A RESPIRATOR EQUIPPED WITH A CARTRIDGE SUITABLE FOR THE CONTAMINANT S IN THE ATMOSPHERE OR LIKELY TO BE RELEASED IN THE ATMOSPHERE DURING AN INCIDENT MAY RESULT IN THE RESPIRATOR PROVIDING LITTLE OR NO PROTECTION AGAINST THE CONTAMINATED ATMOSPHERE LEADING TO SERIOUS BODILY INJURY OR DEATH THE AVON ISI 033018 IS THE ONLY CARTRIDGE APPROVED FOR USE WITH THE AVON PAPR 1 1 GENERAL CAUTIONS AND LIMITATIONS Prior to use the user must read and fully understand These user instructions The user instructions associated with the chosen Facepiece The cartridge user instructions Specific NIOSH Cautions and limitations see Preface section Prior to use the user must recieve training in the use of the PAPR including but not limited to sizing and fitting procedures pre use checks donning seal check use doffing removal and after use care Prior to use the user must have selected the correct size of facepiece in accordance with the fitting procedures given in the chosen facepiece user instructions Prior to use the user must confirm the correct fit and adjustment of facepiece an
6. es 18 6 1 Doffing the Avon ISI PAPR Ge een 18 6 2 Removal and Disposal of Canisters 18 6 3 Removal and Disposal of Battery 18 7 0 Cleaning Maintenance and Storage 19 7 1 Cleaning the Respirator 0 0 0 0 0c eee eens 19 7 2 Inspecting the Respirator before Storage and Re use 19 7 3 Storing the Respirator kee cio ee eee ee ce ee ee ee eh ee 20 8 0 Accessories 0 0 eee eens 21 9 0 Trouble 5 27 10 0 Warranty 02 6664 28 11 0 Contact 1 eee 29 ST PAPR Please read carefully warnings important points Failure to properly use and maintain this product could result in injury or death INTENT This manual is intended to acquaint owners and users with operation for the ST PAPR and to provide important safety information and limitations All information illustrations and specifications in this manual are based on the latest product information available at the time of printing The right is reserved to make changes at any time without notice IMPORTANT ALL PERSONNEL USING THIS APPARATUS SHALL BE THOROUGHLY TRAINED BY A QUALIFIED INSTRUCTOR IN DONNING OPERATION INSPECTION AND EMERGENCY OPERATION EQUIPMENT M
7. must cover the inlet side of both cartridges by placing palms of hands or other airtight objects over cartridges inlets and press firmly to seal the inlets The wearer must inhale slowly and hold breath momentarily The respirator should collapse onto the face Repeat with head movement to ensure that the breathing tube does not snag e If the respirator does not collapse onto the face run the hands quickly over the head harness and the edge of the respirator to ensure it is correctly fitted to the head and that there are no twisted straps Check bottom strap tightness Check the breathing tube for any snagging e Check the cartridges are correctly fitted e Repeat the test e If leakage persists DO NOT USE THE RESPIRATOR 5 3 Using the ST PAPR in Contaminated Environments The ST PAPR respirator must be properly prepared for use properly donned and leak checked in an area known to be free of contamination before it can be used Note Additional protective clothing and protective head wear if used must be arranged so that it does not interfere with the fit of the facepiece or movement of the breathing hose or restrict the airflow to the cartridges The safety officer in charge must determine the contaminants in the environment being entered and know that the cartridges provide protection The safety officer must tell the user the expected life of the cartridges against the known contaminants ST PAPR The Non Rechargeable Lithium S
8. temporarily installing a battery and running the Battery Airflow Check See 3 4 Remove the Battery after testing 7 4 Storing the Respirator Store the Avon PAPR as follows e Store the facepiece in accordance with the procedures given in the instructions for use for the chosen facepiece e On the Blower Breathing Tube Unit replace green plugs in the two canister mounting ports and replace the cap on the outlet of the Breathing Tube e Store the Blower Breathing Tube Unit in normal conditions room temperature lt 60 relative humidity away from direct sunlight in a suitable box or storage bag e Store the Batteries in normal conditions The LiSO Battery is designed for extended shelf life when properly stored The LiSO Battery is not rechargeable A WARNING DO NOT STORE UNIT WITH THE BATTERY INSTALLED ALWAYS REMOVE THE BATTERY FROM THE BLOWER UNIT FOR STORAGE STORE THE BAT TERY AND THE BLOWER AWAY FROM SUNLIGHT HEAT OR MOISTURE Keep this instruction booklet with the Avon ST PAPR ST PAPR 8 1 FITTING THE VOICE PROJECTION 8 1 3 To remove the voice projection UNIT VPU unit Support the mask with one hand Unplug the 3 pin connector from the ECP Grasp the voice projection unit with one hand depress the locking lever and rotate the voice projection unit counter clockwise approximately 1 4 turn 8 1 1 The FM Protective Mask e Pull away separating the voice has an ECP External projection uni
9. warm water solution 110 F maximum containing mild detergent Do not immerse the Blower Unit or getwater in the filter openings A soft cloth may be used for scrubbing extremely dirty areas Clean Breathing Tube sleeve Breathing Tube connection and cartridge mounts for dirt that could prevent an airtight seal Rinse thoroughly with clean water NOTE It may be necessary to remove blower from fabric carrier so that carrier can be washed to remove contamination Same is true of sleeve over Breathing Tube Contact factory for procedure to remove replace Breathing Tube Sleeve ST PAPR NOTE If accidental immersion of the Blower Unit occurs Blower Unit must be allowed to air dry thoroughly and then tested with the Airflow Indicator to verify that the motor was not damaged 7 3 Inspecting the Respirator before storage and re use Before assembly for storage and re use inspect the equipment for worn or damaged components that may prevent proper functioning of the respirator Examine all hardware to verify proper condition of threads couplings gaskets and seals Examine facepiece in accordance with the user instructions for the chosen facepiece Examine Blower Unit and Breathing Tube assembly for damage or cracks Verify that there are no loose objects rattling inside Blower Unit Correct any deficiencies immediately or tag the respirator as needing repair and remove from service Verify that unit is working properly before storage by
10. 1225 896301 e mail protection avon rubber com web page www avon protection com North American Sales Office Avon Protection Systems PHONE 888 AVON 440 Manufacturer 5 Phone 888 474 7233 ST PAPR
11. NJURY OR DEATH Respirators must be cleaned disinfected and inspected after each use After such cleaning and inspection the respirator must be stored in a clean dry area away from direct sunlight and re inspected during preparation for use before it is used again TO AVOID DAMAGE TO THE VISOR DO NOT PLACE THE FACEPIECE DOWN ON ROUGH SURFACES 7 1 CLEANING FACEPIECE 7 1 1 Disconnect the Btreathing Tube from the facepiece by turning the handwheel counterclockwise Wash the facepiece in cool to warm soapy water for no more than 10 minutes Use a mild non detergent dish washing soap Do not use bleach Rinse facepiece thoroughly clean running water allowing the water to flow through the facepiece 71 3 After rinsing shake to remove excess water Wipe dry with a soft clean cloth Use gentle air flow such as hair dryer on warm to blow through the exhalation valve and the inlet valve 7 1 4 Ensure all head harness straps are fully extended ready for use WARNING IF THE APPARATUS IS LIKELY TO BE STORED AT TEMPERATURES BELOW FREEZING 32 F THE FACEPIECE OR HOOD MUST BE THOROUGHLY DRIED 7 1 5 Place facepiece on support in plastic bag and in protective bag when completely dry for storage 7 2 Cleaning the Respirator Disconnect the Breathing Tube from the Facepiece Remove the cartridges and battery from the Blower Unit if still installed Carefully wash the Blower Unit Breathing Tube and Harness using a
12. S BULGING SWELLING DISFIGURATION A SWOLLEN PLASTIC WRAP LIQUID INA PLASTIC WRAP THE LITHIUM SULFUR DIOXIDE LISO2 NON RECHARGEABLE BATTERY USED IN THIS EQUIPMENT CONTAINS PRESSURIZED SULFUR DIOXIDE SO2 GAS THE GAS IS TOXIC AND THE BATTERY MUST NOT BE ABUSED IN ANY WAY WHICH MAY CAUSE THE BATTERY TO RUPTURE DO NOT HANDLE THE BATTERY DIRECTLY IF YOU DETECT AN ODOR SIMILAR TO VINEGAR OR ROTTEN EGGS SUCH ODOR INDICATES EXPOSURE TO BATTERY GAS LEAKAGE WHICH CAN LEAD TO SERIOUS BODILY INJURY OR DEATH Install the Battery into the battery compartment in the Blower Unit with the contact end metal ring first Replace the Battery Cap Assembly by screwing clockwise onto the Blower unit and complete the Battery Airflow check ST PAPR 2 5 Battery Airflow Check Battery Airflow Check Without Canisters Test the operation of the Blower Unit with breathing tube attached using the supplied Airflow Indicator as follows Inspect the Airflow Indicator to verify that the red ball moves freely within the column Remove the green sealing plugs from the outlet and canister mounting ports of the Blower Unit Retain these plugs for blower storage Insert the Airflow Indicator into the Breathing Tube Outlet It should snap in place Position the Air flow Indicator an upright position with the Breathing Tube straight surface Turn the PAPR Blower ON make certain inlet holes are not blocked Obse
13. UST BE THOROUGHLY CHECKED AND CLEANED AFTER EXPOSURE TO HARSH CHEMICALS OR PARTICULATES EQUIPMENT MUST ALSO BE COMPLETELY DRIED AND PROPERLY STORED The procedures in this manual DO NOT render Avon Protection Systems Avon ISI liable for any losses or injury arising from any actions based on use of same Spare parts and accessories are available through your local Avon Protection Systems or Avon ISI authorized distributor Suggested spare parts from other sources will void NIOSH approvals Service beyond the scope of this manual is not recommended If a problem persists the apparatus should be removed from service tagged for repair and forwarded to an authorized distributor or to the factory for evaluation and or repair TRAINING It is strongly recommended that the training program be consistent with Occupational Safety and Health Programs Training and servicing programs are available upon request NIOSH OSHA WARNINGS The following warnings are given in accordance with accepted safety conventions and or NIOSH OSHA requirements and apply to the use of breathing apparatus in general HEALTH LIMITATIONS Wearers of respirators should be certified medically fit prior to use In addition there are both physiological and psychological limitations which should be considered before using a respirator They include but are not limited to Emphysema Chronic obstructive pulmonary disease Bronchial asthma X ray evidence of pneumonia Ev
14. cepiece cartridge mount Screw in until hand tight Note that the tube has a swivel connection that allows its position to be adjusted to the most suitable angle for the wearer after donning the facepiece 4 2 Quantitative Fit Test A WARNING DO NOT OVER TIGHTEN THE BREATHING TUBE CONNECTOR OVER TIGHTENING MAY DISTORT THE GASKET RESULTING IN LEAKAGE THAT MAY EXPOSE THE WEARER TO SUBSTANCES THAT CAN CAUSE SERIOUS PERSONAL INJURY OR DEATH A fit test must be completed prior to first use and a minimum of annually thereafter WARNING THE USER MUST PROPERLY FIT TESTED THE RESPIRATOR BEFORE USE FAILURE TO CHECK FIT MAY RESULT IN SUBSEQUENT INCREASED LEAKAGE AND CONSEQUENT INJURY OR DEATH The fit test must be completed for the facepiece as an APR and for the facepiece configured with the PAPR with the Blower off The quantitative fit results only apply to the user with the chosen breathing tube routing 12 Copyright 2010 Avon The user must confirm the correct fit and adjustment of the ST PAPR using an acceptable fit test method and protocol such as ambient particle counting PortaCount A fit factor of better than 2500 must be achieved Quantitative fit testing with the PAPR blower off must insure that the hose or blower position do not snag or dislodge the facepiece The Hydration System provides an easy method of sampling air from within the respirator during quantitative fit testing A fit test adaptor tha
15. d configuration of the PAPR using an acceptable fit test method and protocol 29 CFR 1910 134 such as ambient particle counting PortaCount Fit must be checked with the facepiece as an APR and with the PAPR with the Blower off A fit factor of better than 2500 must be achieved for both applicants The respirator must only be used in areas of incident where the risk assessment permits the use of powered air purifying respirators Do not use in concentrations of contaminants that are immediately dangerous to life or health or are unknown or when concentrations exceed the use limitations for the respirator specified in applicable government regulations ST PAPR Avon ST PAPR Major Components Airflow Indicator Cartridges During use the atmosphere must be monitored for the level of contamination and provi sion must be made for the withdrawal of personnel in the event that the contamination level increases to immediately dangerous to life and health IDLH levels Do not use the ST PAPR respirator for fire fighting in oxygen deficient atmospheres lt 19 5 oxygen or for protection against airborne contaminants for which the selected cartridge does not provide protection New Lithium Sulfur Dioxide batteries will provide flow of over 115 for up to 8 hours Use beyond this time is not recommended The user must monitor and record battery use to ensure that the battery hours used is known The Avon ST PAPR respirator co
16. ent decontaminate if necessary and recheck the respirator for proper fit The safety officer must also verify that the cartridges are approved for the contaminants If a contaminant is detected by odor taste eye discomfort or other discomfort after being in the contaminated area for a longer period of time it will be necessary to leave the contaminated area and install new cartridges If necessary the user must decontaminate for this process The air flow must be checked with the Airflow Indicator to see if the battery must also be replaced ST PAPR 6 1 Doffing the Avon ST PAPR A WARNING THE DOFFING PROCESS SHALL BE PERFORMED ONLY IN A NON HAZ ARDOUS ENVIRONMENT FAILURE TO DO SO MAY RESULT IN SERIOUS BODILY INJURY OR DEATH Exit the area requiring protection and if necessary carry out decontamination procedures in accordance with Federal State and local environmental regulations When conditions are safe to remove and handle the respirator e Move the selector switch or the remote toggle switch to the OFF position e Doff the facepiece by loosening the 2 lower clamps and then pulling bottom of mask away from chin and over head e Doff the Blower Unit by disengagimg the harness buckles by squeezing outside tabs of the buckle assembly toward the centre of the buckle 6 2 Removal and Disposal of Cartridges Handle used canisters with extreme care Cartridges may contain the contaminant that was in the atmosphe
17. ered air purifying respirators if airflow is less than four cfm 115 lpm for tight fitting facepieces or six cfm 170 lpm for hoods and or helmets Follow established cartridge and canister change schedules or observe ESLI to ensure that cartridges and canisters are replaced before breakthrough occurs Contains electrical parts that may cause an ignition in flammable or explosive atmospheres J Failure to properly use and maintain this product could result in injury or death L Follow the manufacturer s Users Instructions for changing cartridges canister and or filters All approved respirators shall be selected fitted used and maintained in accordance with MSHA OSHA and other applicable regulations N Never substitute modify add or omit parts Use only exact replacement parts in the configuration as specified by the manufacturer O Refer to Users Instructions and or maintenance manuals for information on use and maintenance of these respirators S Special or critical Users Instructions and or specific use limitations apply Refer to Users Instructions before donning ST PAPR The Avon PAPR respirator is blower assisted air purifying respirator referred to as a 1 Powered Air Purifying Respirator a The Avon PAPR when used with the FM53 Facepiece and Avon ISI cartridges is NIOSH approved only for those contaminants and concentrations indicated by the label The Blower Unit assists breathing by
18. he protective hood is MARMING attached release underarm strap FAILURE TO PROPERLY STORE fasteners grasp the bottom of the YOUR MASK COULD RESULT IN THE protective hood and pull the hood MASK NOT PROVIDING ADEQUATE up and over the head PROTECTION WHEN USED NEXT Safe storage and transportation of the mask is vitally important in maintaining its effectiveness 8 4 1 Store the mask in the NIOSH approved Storage Bag Liner and Form 8 4 2 Store and transport in a clean dry environment within the 8 3 2 Slacken the cheek straps to their guidelines of local established fullest extent procedures 8 4 3 Do not store or transport the mask under heavy or sharp objects 8 4 4 Do not store or transport the mask where it could be exposed to extremes of temperatures or direct sunlight 8 4 5 Always clean and thoroughly dry the mask before storage 9 233 Grasp the front of the mask and pull the mask well forward and lift upwards then backwards off the ST PAPR 8 5 STOWAGE CONFIGURATION WITH 8 6 PROTECTIVE HOOD INSTALLATION PROTECTIVE HOOD AND REMOVAL 8 5 1 Grasp the mask by the front 8 6 1 Remove the voice protection unit module and place other hand inside the hood grasping onto 8 6 2 Place the protective hood on the harness a flat surface with hood mask openings facing up 8 5 2 Pull the hood over the mask 8 6 3 Insert the mask into the hood 8 5 3 Carefully pull all excess hood from the bottom wi
19. he red ball moves freely within the column Insert the Airflow Indicator into the Breathing Tube Outlet until it snaps in place Turn on the Blower Unit ST PAPR Place the Blower Unit a horizontal surface with the breathing tube straight so that the Airflow Indicator is approximately vertical observe the reading on the Airflow Indicator Ac ceptable performance shall be indicated by the position of the red ball being above the line marked on the outside of the column With fresh cartridges and a new battery the red ball should rise above the marked line Battery Airflow Check With Cartridges Installed Turn the Blower Unit off and remove the Airflow Indicator ST PAPR 4 0 Attach Facepiece and Test A WARNING FAILURE TO VERIFY PROPER AIR FLOW FROM THE BLOWER UNIT MAY RESULT INREDUCED PERFORMANCE OF THE UNIT LEADING TO SERIOUS PERSONAL INJURY OF DEATH 4 1 Fitting Breathing Tube to Facepiece WARNING BEFORE ASSEMBLING THE AVON ST PAPR SYSTEM THE USER MUST PROPERLY SIZED AND FITTED TO THE CHOSEN FACEPIECE ACCORDING TO THE PROCEDURES GIVEN IN THE FACEPIECE USER INSTRUCTIONS FAILURE TO CHECK FIT MAY RESULT IN SUBSEQUENT LEAKAGE AND CONSEQUENT INJURY OR DEATH Ensure that the facepiece cartridge mount gasket is present and in good condition Do not use if missing or damaged See relevant facepiece user Instructions Attach the Breathing Tube right angle connector end to the fa
20. idence of reduced pulmonary function Coronary artery disease Severe or progressive hypertension Epilepsy grand mal or petit mal FF FF FF F HF ST PAPR Pernicious anemia Diabetes insipidus or mellitus Breathing difficulties when wearing a respirator Claustrophobia or anxiety when wearing a respirator Abnormal EKG results from resting or stress tests Punctured or ruptured ear drum These respirators are intended for entry into and work in atmospheres containing contaminates with adequate warning properties ie taste and smell in concentrations less than those immediately dangerous to life and health IDLH and not oxygen deficient FACIAL HAIR Facial hair or any items which may interfere with the facemask to face seal including the nosecup or the operation of the exhalation valve must not be allowed These include beards sideburns mustaches bangs head coverings or anything else that may interfere with the correct seal of the facemask and or nosecup to the face EYE WEAR Eye glasses shall not be used when the temple bars interfere with the proper seal of the facemask to the face NIOSH Specific Industrial PAPR Cautions and Limitations Not for use in atmospheres containing less than 19 5 per cent oxygen B Not for use for entry into atmospheres immediately dangerous to life or health For entry do not exceed maximum use concentrations established by regulatory standards F Donot use pow
21. ntains a battery and may not be taken into or used in atmosphere containing flammable or explosive gases vapors or dust when the concentra tion of such contaminants is near or above the lower flammable limit LFL Keep the cartridges sealed until fitted to the respirator just prior to use If either cartridge becomes damaged or water logged both cartridges should be replaced immediately Cartridges become ineffective if immersed in or heavily soaked in water S Special or Critical User s Instructions The respirator facepiece should be kept in it s protective bag on it s support and in it s storage bag at all times except when worn or maintained The Blower must be stored with the Green Caps plugs in place except when worn or maintained The breathing Tube must remain attached to the Blower when stored with the end covered by the green cap The cartridge must remain sealed until fitted to the blower prior to use ST PAPR 2 1 Before Using the Avon ST PAPR Perform all required pre use inspections checking the condition and integrity of all components Make sure only those cartridges and facepieces that appear on the NIOSH Approval Label are used p i Blower Unit Always use two NIOSH approved cartridges Note The blower is shipped with the Breathing Tube Control Wire atached This assembly should not be removed except by a trained technician The assembly should be stored in this
22. omfort in the most dangerous environments The unique polyurethane visor design is highly flexible and is both scratch and impact resistant ST PAPR 3 0 Installing the Cartridges Install the cartridge as follows NOTE The Avon ST PAPR respirator utilizes two approved Avon cartridges Two 2 new cartridges must be installed before each use The cartridges are one time use only and must be disposed of after each use see 3 Section 6 Remove the protective green plugs from the blower inlets and outlet Retain these plugs for blower storage Inspect the gaskets in each of the cartridge ports If a gasket is damaged or missing replace with Avon P N 70501 242 Gaskets must be present and in good order in the inlet port otherwise the cartridge will not seal properly Remove both cartridge from their packaging CAUTION CARTRIDGES ARE INTENDED FOR ONE TIME USE ONLY CARTRIDGES ARE CONSIDERED TO HAVE BEEN PUT IN SERVICE WHEN THEY ARE REMOVED FROM THEIR PACKAGING Attach both canisters to the Blower Unit by screwing into cartridge ports until hand tight A WARNING DO NOT OVER TIGHTEN CARTRIDGES OVER TIGHTENING MAY DISTORT THE GASKET RESULTING IN LEAKAGE THAT MAY EXPOSE THE WEARER TO SUBSTANCES WHICH CAN CAUSE SERIOUS PERSONAL INJURY OR DEATH 3 1 Airflow Test Cartridge Installed Using the Airflow Indicator test operation of unit with cartridge in place as follows Inspect the Airflow Indicator to verify that t
23. re while the cartridges were being used and must be handled as a contaminated or potentially contaminated object e Unscrew and remove the cartridges Cartridges are intended for one use only and must be disposed of on termination of use Do not dispose of cartridges as ordinary trash Disposal of the cartridges must be in accordance with Federal state and local environmental regulations 6 3 Removal and Disposal of Battery Open the battery compartment by unscrewing counter clockwise the Battery Cap assembly and remove the Battery The Non Rechargeable LiSO battery must be disposed of on termination of use Do not dispose of batteries as ordinary trash LiSO Batteries must be discharged completely before disposal as follows Remove the WARNING label from the side of the battery next to contact end Attached to this label is a pull tab Pull tab must be removed with label Store battery with label removed for five 5 days to completely discharge Dispose of depleted or damaged batteries in accordance with Federal State and local environment regulations and in accordance with the material safety data sheet MSDS for the LiSO battery to obtain an MSDS please contact Avon ST PAPR AWARNING FAILURE TO PROPERLY CLEAN AND INSPECT THE FACEPIECE BREATH ING TUBE CARRIER HARNESS AND BLOWER UNIT MAY RESULT IN THE RESPIRATOR PROVIDING LITTLE OR NO PROTECTION AND MAY EXPOSE THE USERTO SUBSTANCES WHICH CAN CAUSE PERSONAL I
24. recommends that the Blower Unit is positioned in the centre of back with the hose routed over the left or right shoulders as appropriate Ensure the lever of the valve cassette assembly is fully rotated to the vertical position Attach Breathing Tube to mask Pull outward to ensure it is not cross threaded into the facemask Don the facepiece in accordance with the instructions given in the chosen facepiece user instructions Adjust the net harness by pulling back on the lower straps first before adjusting the top straps Swivel the hose connection to the most comfortable position that provides unrestricted head movement ensuring that there is no snagging or excess tube in the Breathing Tube routing IMPORTANT DO NOT OVER TIGHTEN THE FACEMASK DOING SO MAY CAUSE DISCOMFORT OR FACEMASK DEFORMATION AND LEAKAGE WARNING FOLLOWING THE SAFETY CHECKS MUST BE PERFORMED BEFORE ENTERING A HAZARDOUS AREA FAILURE TO PERFORM THESE CHECKS MAY RESULT IN RESPIRATORY INJURY OR DEATH ST PAPR A WARNING FAILURE TO PERFORM A SATISFACTORY NEGATIVE PRESSURE LEAK CHECK MAY RESULT IN LITTLE OR NO RESPIRATORY PROTECTION AND MAY EX POSE THE WEARER TO SUBSTANCES THAT CAN CAUSE SERIOUS PERSONAL INJURY OR DEATH 5 2 Negative Pressure Leak Test Note This check needs to be carried out with a partner or buddy e With the Blower and Breathing Tube routed as tested in the quantitative fit test and the blower turned off the partner
25. rve the position of the ball in the Airflow Indicator With the Blower Unit running and no cartridges installed the red ball will go to the top of the indicator Failure to do so indicates a faulty battery Replace and recheck If airflow check continues to fail tag the respirator as needing repair and remove from service Turn the PAPR Blower off remove the Airflow Indicator and reinstall the green plugs in the outlet of Breathing Tube and the cartridge mounting ports until you are ready to use the respirator ST PAPR 2 6 Facepiece Plus the visor offers excellent field of view visual awareness and weapon sighting capability The patented exhalation assembly with twin valves must be in APR mode only Lever Valve Cassette Assembly VCA Variable Resistance Exhalation PAPR MODE Unit VREU The standard FM53 facepiece assembly has four point adjustable head harness The facepiece standard seal has a blended shape to ensure a proper fit A standard inner mask nosecup reduces dead air space and CO buildup It is intended that this facepiece may be used in PAPR mode Ensure the lever of the valve cassette assembly is fully rotated to the vertical position and the lever is aligned with the solid rectangle at the 12 o clock position for PAPR mode When the VPU is in place section 8 the The 53 provides the highest level outer tab of the lever will be at 1 o clock of protection and c
26. s are secured to the mask assembly ST PAPR TROUBLESHOOTING GUIDE PROBLEM POSSIBLE CORRECTION CAUSE High exhalation force 1 VREU Variable Resistance Rotate VREU lever counter Exhalation Unit in SCBA mode clockwise to vertical position Low or no air flow inside 1 Dead battery Replace battery facemask 2 Cartridges saturated Replace cartridges 3 Cartridge covers not removed Remove covers 4 Switch in different position Depress on position of remote 5 Kink in Breathing Tube switch turn rotary switch to on position Reposition PAPR and check airflow IF USER CORRECTIONS DO NOT RESOLVE THE PROBLEM TAG UNIT OUT OF SERVICE AND GIVE TO QUALIFIED SERVICE TECHNICIAN ST PAPR IMPORTANT WARRANTY INFORMATION EACH PRODUCT IS SHIPPED WITH A WARRANTY CARD TO RECEIVE TECHNICAL UPDATES ON THIS PRODUCT YOU MUST REGISTER ONLINE OR COMPLETE AND RETURN THE LOWER PORTION OF THE WARRANTY CARD Register your equipment online at www avon isi com ST PAPR Contact Information In the event of a product concern contact your authorized distributor or Avon Protection Systems who will provide the necessary information for issue resolution To report any serious concerns or to speak with a certification organization use the following contact information Avon Protection Systems Hampton Park West Melksham Wiltshire SN12 6NB Telephone 44 0 1225 896705 Fax 44 0
27. t connects to the drink tube is available 4 from Avon See Facepiece User Instructions Note A successful quantitative fit test result on its own does not assure the correct size of mask has been chosen The trained fitter supervisor must ensure that eye position facial contact harness position and facepiece firmness are correct before confirming facepiece choice ST PAPR A WARNING DONNING DOFFING AND OBTAINING AND CHECKING FOR PROPER FACE PIECES SEAL MUST BE DONE IN AN AREA KNOWN TO BE FREE OF CONTAMI NANTS THE RESPIRATOR USER MUST HAVE PRACTISED THIS PROCEDURE BEFORE ATTEMPTING TO USE THE RESPIRATOR FOR RESPIRATORY PRO TECTION FAILURE TO DO SO MAY RESULT IN SERIOUS BODILY INJURY OR DEATH THE AVON ST PAPR MUST ONLY BE USED BY PERSONNEL HAVING SUCCESS FULLY COMPLETED QUANTITATIVE FIT TEST WITH THE FACEPIECE ST PAPR COMBINATION 5 1 Donning the Blower Unit Recommended Blower Arrangement Don the Blower Unit as follows Examine the Breathing Tube Assembly to verify that it is properly connected to both facepiece and the Blower Unit Examine the canisters to verify that they are properly installed to the Blower Unit e Confirm that a successful airflow test was completed Don the harness with the Blower Unit such that the Breathing Tube is located at the top of the Blower Unit Fasten the chest strap and adjust the harness until unit is positioned as shown ST PAPR During use Avon
28. t from the mask Communications Port to attach the voice projection unit and other communications devices which use the internal microphone 8 1 2 To attach the voice projection unit e Bring the voice projection unit to the mask with one hand at approximately 45 degrees to the right e Locate the mounting groove insert the voice projection unit and rotate clockwise 1 4 turn An audible click should be heard and the voice projection unit will not rotate any further e Plug the 3 pin connector into the 3 pin ECP Ly uy Nj j j g ST PAPR 8 2 DONNING WITH PROTECTIVE HOOD 8 2 5 Pull the harness tightly down at the rear WARNING BEFORE DONNING MASK FOR THE FIRST TIME THE OPERATOR MUST BE PROPERLY SIZED AND FITTED NOTE Mask must be properly stowed prior to donning the mask 8 2 1 If used the voice projection unit must be removed prior to donning the mask It must be refitted before use 8 2 2 Remove head gear and glasses if worn 8 2 6 and placing your hand over the 8 2 3 Pull hair back and insert the chin VREU into the mask 8 2 7 Pull the cheek straps one at a time ensuring straps lay flat against your head Brow and temple straps are adjusted during fitting Do not over tighten 8 2 4 Grasp the head harness tab and pull the head harness over and to the back of your head ST PAPR 8 3 DOFFING THE MASK WITH HOOD 8 4 STORAGE AND TRANSPORTATION 8 3 1 When t
29. th the mask material over the front of the facing up and aligned with the mask hood cutouts 8 5 4 Grasp the head harness and fold over the front of the mask Ensure the straps of the head harness do not interfere with the mask seal 8 5 5 Hold onto the bottom of the hood and hang the mask upside down with the inside of the mask facing away from the body 8 6 4 Remove the drink coupler from 8 5 6 Fasten and place the straps its receptacle and unstow the inside the hood external drink tube 8 5 7 Fold each of the hood flaps into the center 8 5 8 Fold the flap towards the outside of the mask and secure the head harness 8 6 5 Route the drink coupler and external drink tube through the communications port of the hood ST PAPR 8 6 6 Unfasten the hook and pile straps 8 7 1 Fit the frame tabs into the sockets on the hood and feed through the either side of the lens and fit the hood attachment slots on the mask central stud in the center of the Refasten strap top edge of the mask lens 8 6 7 Adjust the hood so that the rubber portion surrounds the VREU main body communications port and the filter mount 8 6 8 Stow the drink coupler in the receptacle on the mask and ensure the external drink tube is properly stowed around the VREU main body 8 6 9 Replace the voice projection unit 8 7 2 Ensure the frame is positioned 8 6 10 Return mask to stowage around the border of the lens configuration
30. uctions supplied with this product If the user has questions concerning the safe operation of this respirator please consult the local trained supervisor or safety official If the user instructions are not supplied to the user a copy can be obtained by calling 5 888 474 7233 Use of Avon ISI equipment other than in compliance with the user instructions or use by personnel who are unqualified or untrained is dangerous and the user may be exposed to serious bodily injury or death The Avon ISI ST PAPR Powered Air Purifying Respirator must not be used in oxygen deficient less than 19 5 oxygen atmospheres The Avon ISI ST PAPR must only be used by personnel having successfully completed Quantitative Fit Test with the Facepiece PAPR combination The Face seal can be adversely affected by a wide range of factors These include but are not limited to Facial Hair Sideburns Bangs and Headwear Any change in these features must result in a repeated and successful quantitative fit test Failure to carry out this repeat testing could affect protection factors and may result in serious bodily injury or death Only Avon ISI approved parts must be used Do not modify or alter any parts Only use in areas where a risk assessment has determined that the ST PAPR provides suitable and adequate personal protection Leave any contaminated area immediately if you experience difficulty in breathing nose or throat irritation dizziness or
31. ulfur Dioxide Battery will provide a flow of greater than 115 l min for up to 8 hours Use beyond this time is not recommended A WARNING FAILURE TO PROPERLY ADJUST POSITION OF THE BLOWER UNIT WITH ENOUGH SLACK IN THE BREATHING TUBE MAY CAUSE THE FACE SEAL TO BE DISTURBED WHEN THE HEAD IS TURNED REDUCING THE PROTECTION OFFERED BY THE RESPIRATOR INCORRECT POSITIONING OF THE BLOWER UNIT IN SUCH A WAY THAT THE BREATH ING TUBE IS EXCESSIVELY LOOSE OR EXCESSIVELY TIGHT MAY RESULT IN THE FACE PIECE BEING PULLED FROM THE USER S FACE EXPOSING THE USER TO THE HAZARD OUS ATMOSPHERE THE RESPIRATOR WAS INTENDED TO PROTECT AGAINST LEADING TO SERIOUS BODILY HARM OR DEATH A WARNING IF DURING USE THE AIR FLOW FROM THE PAPR BLOWER SHOULD NO TICEABLY DECREASE OR STOP COMPLETELY OR IF INHALATION SHOULD BECOME DIFFICULT OR THE AIRBORNE CONTAMINANT IS DETECTED BY ODOR TASTE EYE IRRITATION OR IF ANY DISCOMFORT IS FELT DURING RESPIRATOR USE OR THE BATTERY COMPARTMENT SHOULD BECOME HOT TO TOUCH IMMEDIATELY TURN THE PAPR BLOWER OFF DO NOT REMOVE THE FACEPIECE BUT CONTINUE TO BREATHE THROUGH THE RESPIRATOR AND IMMEDIATELY LEAVE THE CONTAMINATED AREA DECONTAMINATE IF REQUIRED CHECK THE RESPIRATOR FAILURE TO DO SO CAN LEAD SERI OUS BODILY INJURY OR DEATH If a contaminant is detected by odor taste eye discomfort or other discomfort shortly after entering the contaminated environment the user must leave the environm
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