CP-SP-1187E - Azbil Corporation
Contents
1. The Role of This Manual A total of five different manuals are available for the AUR450C Read them as necessary for your specific require ments If a manual you require is not available contact the azbil Group or its dealer AUR450C Dynamic Self Checking Burner Controller Manual No CP SP 1196E Personnel in charge of design mounting operation and maintenance of combustion equipment using the AUR450C should read this manual It describes the mounting wiring trial run adjustment maintenance inspec tion of the AUR450C AUR450C Dynamic Self Checking Burner Controller Communications Manual No CP SP 1176E Those using the communications funcrions of the AUR450C should read this manual It is necessary for making the program of the device that uses AUR450C An operation status and various data of AUR450C can be read by using the communication This manual describes a details of display outline of CPL communications communications procedures a list of communications data how to remedy trouble and communications specifications SLP A45 Smart Loader Package for the AUR450C Dynamic Self Checking Burner Controller Manual No CP SP 1187E This manual This manual is supplied with the SLP A35 SLP A45 Smart Loader Package The manual describes the software used to make various settings for AUR450C using a personal computer Personnel in charge of design or set ting of a system using AUR450C must thoroughly re2. 8 Discontinuance of the supply of products parts Please note that the production of any Azbil Corporation s products may be discontinued without notice For repairable products we will in principle undertake repairs for five 5 years after the discontinuance of those products In some cases however we cannot undertake such repairs for reasons such as the absence of repair parts For field instruments we may not be able to undertake parts replacement for similar reasons Azbil Corporation Advanced Automation Company 1 12 2 Kawana Fujisawa Kanagawa 251 8522 Japan URL http www azbil com azbil Specifications are subject to change without notice 09 1st edition Aug 2005 W 5th edition Apr 2012 M
3. Er Start Stop CSV Read Reads CSV data that has been saved to a file Save CSV Outputs the trend data in CSV Ctrl X format Copy flame voltage Copies a flame voltage graph to graph to amp clipboard the Windows clipboard Copy digital signals Outputs a digital signals graph to graph to clipboard the Windows clipboard Playback monitor Changes the display to the playback monitor Options Ta Setup Displays the Setup window For details refer to next page Command Line Displays the Command Line window a The CSV data output function saves playback monitor data that has been read from the AUR450C to a file After CSV data has been read once and modified it cannot be saved to another CSV file 22 e Icon list Advances the graph by 1 2 screen Advances the graph to the latest time Specify a time scale of the graph Imin How to operate the trend monitor screen e Setup From the monitoring screen select Options gt Setup to modify the settings shown below Cycle display high limit and display low limit apply to all trends e Trend monitor Setting Item Setting Range Factory Setting Setting of sampling cycle 1 to 3600s 1 Display low limit Lower value of vertical axis of 1999 to display upper limit 1 of left axis screen display Display high limit Upper value of vertical axis of Display lower limit to 9999 of left axis screen display Display low limit Lower value of ve
4. e Maintenance information Displays equipment information for the AUR450C g Handling Precautions e When writing data from the SLP to the AUR450C or reading from the AUR350C to the SLP be sure that the communications port has been set Once the port has been set no further setup is required unless the environment changes For details how to setup refer to 7 Step 1 setting up the port page 12 Menu configuration list File Save all Saves all information displayed on the maintenance screen Options Command line Displays a command line Quits the maintenance screen Ctrl Q 15 mM Screen explanations Status check Maintenance File Options Status check Alarm history Maintenance information Curent status Setup status tem o dem Sting P1 Start check At Ignition delay Alarm occurrence status E3 UV Alarm 5 0 V 5 0V oly any Sol 6 000 see ia 0 000 see 5 000 see earn 0 times 0 0 sec M RS 485 communications status tem o tem o O 8 bits even parity stop bit 19200 bps 00 Event occurrence status Communicating The status check screen displays the following information Tag name Displays the tag that was entered on the basic setup screen see page 13 Current status Displays current status Setup status Displays current setup status Event occurrence status Displays the event occurrence status RS 485 communica
5. 0 0 to 509 1920 bps Various settings Green FLAME LED light level 2 5 lt gt V min 0 0 to 5 0 Red FLAME LED light level max 0 0 to 5 0 AUR memo Message window E Menu configuration list File ra Open Loads an existing settings data Ctrl O file Save As Saves the settings to a file with Ctrl S a file name provided by the user Quit Quits setup and returns to the Ctrl Q main menu screen Communications SLP Read Reads settings from the AUR450C Ctri R AUR450C to SLP R SLP Write Writes settings to the AUR450C Ctrl W SLP to AUR450C W Initialize settings Initializes the AUR450C using Ctrl N AUR450C the default settings 11 3 2 Method of Setup Set up in the following steps Step 1 Setting up the port Step 2 Setting up the data Step 3 Saving setup data Step 4 Writing the setup data o Handling Precautions e When writing from the SLP to the AUR450C or reading from the AUR450C to the SLP be sure to perform step 1 setting up the port Otherwise Can t open the communication port is displayed and communications are not possible After the environment setup has been done once or after a file operation further setup is not required Step 1 setting up the port 1 Click the Port setup on the menu screen The operation is the same by selecting the Ctrl E keys gt gt The Port Setting dialog box appears Fort Setting Corniruc
6. 9 times 9 times recent alarm history is displayed as Alarm history 1 When a 17th alarm occurs the oldest alarm history is deleted Alarm history For each alarm occurrence the alarm code sequence code on lockout cumulative operation time cumulative combustion time and cumulative combustion count are displayed Button configuration list Button Initialize alarm history Initializes the designated alarm history 17 Maintenance information f Maintenance File Options Status check Alam history Maintenance information C Alarm count zoor Time zoom Maintenance information tem unit EO No of start check alarm 0 times 15 times E2 No of false flame occurrences 10 times 48 times l 0 times l l l 61 hr 0 times 50 times 100 times 150 times 200 times 250 times 0 times F 61 hr Eai E Combustion time for event 0 hr Combustion time aan Combustion count for event 0 times 20 000hr 40 000hr 60 000hr 80 000hr Alarm count AUR memo Item Status The maintenance screen displays the following information Maintenance information Displays cumulative alarm count and other times counts that are useful for maintenance AUR memo Displays the AUR memo entered on the extended setup screen see page 13 Button configuration list Initialize alarm count Allows each alarm count to be initialized Initial
7. Ei icon on the desk top or click Start button at the lower portion of the screen and select Programs SLP gt SLP A45 AUR450C gt gt The SLP is started up and the menu window is displayed Note e For the operating system details and the mouse setup refer to User s Manuals provided with Windows E Quitting the SLP Click EJ icon at the top right of the screen The operation is the same by selecting the Menu Quit 2 2 Description of Functions E SLP functions Menu The figure below shows the various functions and what they do e Sets up tag names event settings Var n d Set up ANOUS SAUNIE and RS 485 communications Maintenance Status check Alarm history e Gives updated details on device operating status alarm history and maintenance related information Maintenance information Playback monitor e Displays playback data stored in the AUR450C and operation status trends e Port selection for the SLP cable Port setup Communication port mM Screen explanations 10 Menu screen The picture below is basic SLP screen When the SLP starts up and when subscreens are exited this menu screen appears SLP A45 Menu Help eiSetup Maintenance Monitor a Port setup SLP A45 Version 2 0 2 2004 Yamatake Corporation All Rights Reserved http iww compoclub com e Menu configuration list Displays the setup window Ctrl S E Ea Displays the maintenance wi
8. data will disappear e Reading of saved playback data Playback data saved in CSV format can be displayed on the playback monitor screen In this case the screen background is orange e Use of the command line Data can be read or written or the mode switched by directly entering communications commands on the command line 1 Handling Precautions e Transmission of the wrong command may result in trouble on the AUR450C For this reason take sufficient care when describing command types addresses data and other information For details on communications commands and data addresses refer to gt AUR450C Communications User s Manual CP SP 1176E 21 Trend monitor By means of the connection to the AUR450C operational trends are always drawn in real time Trend monitor File Trend monitor Playback Monitor Options EWa N gt E 16 40 25 16 40 30 16 40 35 16 40 40 16 40 45 16 40 50 16 40 55 16 41 00 16 41 05 16 41 10 16 41 15 16 41 20 16 40 25 16 40 30 16 40 35 16 40 40 16 40 45 16 40 50 16 40 55 16 41 00 16 41 05 16 41 10 16 41 15 16 41 20 Flame voltage gt H Shuttercycle gt Sequence Lockout J Flame monitor output OFF J Alama ON O ur 5 O uF2 2 7 Ofur 5 l Standby Start check P1 Ignition trial P2 J Pilot only P3 Main trial P4 J Run P5 l Lockout e Menu configuration list Fie fan o ounner mont e Trend monitor Trend monitor Starts stops the trend monitor Ctrl T
9. more Operating system Windows 2000 XP Vista 32 bit 7 32 bit 64 bit Peripheral Devices Serial port Hard disk drive CD ROM drive Pointing device It is recommended to use a personal computer with 9 pin serial port built in If your personal computer does not have any serial port you may use any of the extension adapters listed below to connect the loader cable However note that the operation may become unstable depending on the personal computer environment e Special interface port replicator Adapter specially designed for each personal computer special adapter for each personal computer model e CF card adapter CF232 manufactured by Elan Digital systems URL http www elandigitalsystems com interface cf232 php Operation confirmed personal computer IBM s Thinkpad A31 REX CF60 manufacture by RATOC URL http www ratocsystems com products subpage cf60 html Japanese e USB adapter USB RSAQ3 manufactured by LO DATA DEVICE INC URL http www iodata jp prod mobile serial 2004 usb rsaq3 Japanese Operation confirmed personal computer IBM s Thinkpad A31 When connecting the USB cable check the port No The port No may vary depending on the USB cable connection position E Hardware configuration AUR450C Communications Special Cable Read Chapter 2 INSTALLATION AND BASIC OPERATION 2 1 Installation Starting up and Quitting the SLP E Installation Install the SLP on the hard disc of perso
10. 0 to 5 0 AUR memo Tag If desired enter a name for the device being used etc Up to 33 characters or 16 double byte characters can be entered Event setup Select if each event condition is enabled Yes or disabled No RS 485 communications settings Set the data format and transmission speed Various settings Input a light level for each color of FLAME LED AUR memo Store information on maintenance etc as a memo Up to 85 characters or 42 double byte characters can be entered Enter according to need o Handling Precautions e Set the red FLAME LED light level lt the green FLAME LED light level Failure to set correctly will result in the error message The red FLAME LED light level is the green FLAME LED light level and it will not be possible to save the settings 13 Step 3 saving setup data When all setup is finished basic setup extended setup and playback setup save the settings to a file If the same parameters are desired again setup will be easy 1 The operation is the same by selecting the File gt Save As or Ctrl A keys gt gt The Save As dialog box appears Save As Saven My Documents BE E eimy Music Emy Pictures Save as type csv file File name 2 Enter the file name and click Save button Step 4 writing the setup data Write settings from the SLP or settings called up f
11. 2 k Cancel Note e Check on necessary files To display a PDF file it is absolutely necessary to install Adobe Reader For details refer to CF Note on next page 8 Check on put a check mark software components you wish to install and click Next gt button gt gt The following screen appears Select Start Menu Group Enter the name ofthe Start Menu group to add SLP AdS AURASOC icons to Cancel Note e To change the program folder enter the new folder name 9 Click Next gt button gt gt The following screen appears 2 Start Installation You are now ready to install SLP A45 AUR 4500 Press the Next button to begin the installation or the Back button to reenter the installation information Cancel 10 Click Next gt button gt gt The following screen appears Installation Complete SLP AdS AURASOC has been successfully installed Press the Finish button to exit this installation tantel 11 Click Finish gt button gt gt When the installation is completed successfully the screen will return to the Windows screen Note e Installation of Adobe Reader If the Adobe Reader is not installed in your personal computer install it using any of the following procedures e Download the Adobe Reader from Adobe Systems home page e Install adberdr60_enu_full exe from the CD ROM E Starting up the SLP Double click the SLP A45 AUR450C
12. No CP SP 1187E SLP A45 Smart Loader Package for the AUR450C Dynamic Self Checking Burner Controller User s Manual Thank you for purchasing the SLP A45 for AUR450C This manual contains information for ensuring correct use of the SLP A45 It also provides necessary information for installation maintenance and trouble shooting This manual should be read by those who design and maintain equipment that uses the AUR450C and SLP A45 Be sure to keep this manual nearby for handy reference Azbil Corporation IMPORTANT Do not apply a strong force while connecting a loader plug Doing so might damage the instrument J Handling Precautions Application of excessive force to the loader plug might cause communication failure If such failure happens reconnect the plug correctly NOTICE Be sure that the user receives this manual before the product is used Copying or duplicating this user s manual in part or in whole is forbid den The information and specifications in this manual are subject to change without notice Considerable effort has been made to ensure that this manual is free from inaccuracies and omissions If you should find an error or omis sion please contact the azbil Group In no event is Azbil Corporation liable to anyone for any indirect special or consequential damages as a result of using this product 2005 2012 Azbil Corporation All Rights Reserved
13. Sree ss 5 sce ses cick odes hese desires eset sn needs E Menu configuration list ee cece cece ee eee eee eee Method Of SQUID lt lt 2csacsede sistas cinuenssseceeaaeseeenaseteenes ea CHECKING THE STATUS OF THE AUR450C OT at ee ere ee M Screen explanations c cece cece cece teen eens CHECKING COMBUSTION STATUS E QOVGTVWIOW ces once ah on se a ne oh hws M Screen explanations c cece cece cece eee e eens i Chapter 6 TROUBLESHOOTING 6 1 Error Messages PEL ee eee ee ae ee ees ee ee ee ee ee ee ee 25 E Communications error messages ee eee eee eee eens 25 M File error messages 2 e ete nee eet eterno eet eeneneeees 25 M Startup error messages eect eee eee eens 26 M Other error Me SSAGES ee reinsi iaaa e eet ees 26 6 2 Remedies for Communications Errors eee e cece cece cece eee 27 Conventions Used in This Manual The following conventions are used in this manual C Handling Precautions Note cS 1 2 3 OK button Menu Menu Quit gt gt Ctrl key A key Ctrl A key Handling Precautions indicate items that the user should pay attention to when handling the SLP A45 Notes indicate information that might benefit the user This indicates the item or page that the user is requested to refer to Numbers within parentheses indicate steps in a sequence or parts of an expla
14. ad this manual The manual describes installation of the software into a personal computer operation of the personal computer various functions and setup proce dures AUD300C1000 Advanced Ultraviolet Flame Detector Manual No CP SP 1141E The manual describes the mounting wiring maintenance and inspection and troubleshooting when the AUD300C1000 is built into the combustion equipment AUD300C2000 Advanced Ultraviolet Flame Detector Manual No CP SP 1170E The manual describes the mounting wiring maintenance and inspection and troubleshooting when the AUD300C2000 is built into the combustion equipment Organization of This User s Manual This manual is organized as follows Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 INTRODUCTION Be sure to read this chapter before you start using the Smart Loader Package This chapter describes the required operating environment for the personal computer and briefly introduces its features INSTALLATION AND BASIC OPERATION This chapter describes how to install start up and quit the SLP A45 its functions screen configurations and basic operations SETUP This chapter describes methods of operations relating to the setup such as the environment setup file operations communications with the AUR450C and data setup CHECKING THE STATUS OF THE AUR450C This chapter describes how to display the status of the AUR450C including operating cond
15. ation Fort Port COMI Port COM2 Port COMMS Fort COM4 Port COMS Port COME Port COM Port COME Port COMS Fort COM10 Port COM11 Fort COM12 Fort COM13 Fort COM14 Fort COM15 Fort COM16 2 Set the communications port Select the port to which the SLP cable is connected 3 Click OK button 12 Step 2 setting up the data Click Setup on the menu screen Set the various data e Setup screen File Communications ea evo Tag Event setup RS 485 communications settings OYes No Al Ignition delay 10 sec 0 0 to 10 0s Data format 0 to 255 times min 0 8 bits even parity 1 stop bit OY es No AZ Shutter cycle count upper value OYes No A3 Shutter cycle count lower value i 0 to 255 times min O 1 8 bits no parity 2 stop bits OYes No A4 Operation time upper value for event 25000 45 hr O to 999m OYes No A5 Combustion time upper value for event 25000 hr 0 to 99999hr a Yes No O Yes No 46 Combustion count upper value for event AT Flame voltage upper value 0 to 99999 times sec 0 0 to 25 5s 0 0 to 5 0 O Yes No A8 Flame voltage lower value sec 0 0 to 25 5s 0 0 to 5 0 2400 bps 4800 bps 9600 bps 19200 bps Various settings Green FLAME LED light level 2 lt gt V min 0 0 to 5 0 Red FLAME LED light level 1 4P max 0
16. clipboard the Windows clipboard Trend monitor Changes the display to the trend monitor Options Command Line Displays the command Line window The CSV data output function saves playback monitor data that has been read from the AUR450C to a file After CSV data has been read once and modified it cannot be saved to another CSV file Note e When communications are normal COMM is displayed on the bottom left of the screen 20 How to operate the playback monitor e Reading playback data The playback monitor displays playback data for 8 seconds before the occurrence of the latest lockout and for 2 seconds after the occurrence Therefore be sure to wait 2 seconds after lockout before reading the data If the data is read within 2 seconds it might not be correctly displayed If this happens click Read again In this case the playback display background color will be blue o Handling Precautions e When the device is not used AUR450 power is OFF for 4 hours or more the playback data is deleted When the AUR450C and the loader are correctly connected the operations described below are also available e Saving playback data The data sampled using the playback monitor can be saved into a file in the CSV format The sampled data saved in CSV format can be processed using spreadsheet applications such as Microsoft Excel 1 Handling Precautions e Before quitting the SLP save the playback data If not saved the
17. e to azbil during the aforementioned warranty period azbil shall without charge deliver a replacement for the said product to the place where you purchased or repair the said product and deliver it to the aforementioned place Notwithstanding the foregoing any failure falling under one of the following shall not be covered under this warranty 1 Failure caused by your improper use of Azbil Corporation s products noncompliance with conditions environment of use precautions etc set forth in catalogs specifications instruction manuals etc 2 Failure caused for other reasons than Azbil Corporation s products 3 Failure caused by any modification or repair made by any person other than azbil or azbil s subcontractors 4 Failure caused by your use of Azbil Corporation s products in a manner not conforming to the intended usage of that product 5 Failure that the state of the art at the time of Azbil Corporation s shipment did not allow us to predict or 6 Failure that arose from any reason not attributable to Azbil Corporation including without limitation acts of God disasters and actions taken by a third party Please note that the term warranty as used herein refers to equipment only warranty and Azbil Corporation shall not be liable for any damages including direct indirect special incidental or consequential damages in connection with or arising out of Azbil Corporation s products 2 Ascertainment of suitability You a
18. epare a disk and repeat the operation Cannot make file The save destination is a CD ROM Save to a different destination File name too long The file name is too long Limit file names to 255 or less characters File error Not a configuration file The indicated file is not a valid Select a valid configuration file configuration file 25 E Startup error messages Loader system Can t start up two or more An attempt was made to start up Click OK button error SLP A45s at once three or more SLP A45s at once E Other error messages The red FLAME LED light level is gt the The value set for the red FLAME Set the red FLAME LED light level green FLAME LED light level LED light level was not less than lt green FLAME LED light level or equal to the value of the green FLAME LED light level 26 6 2 Remedies for Communications Errors When Can t open the communications port is displayed From the Windows control panel use the device manager to check the current COM port setting Control Panel System Hardware Device Manager If a USB cable is used the COM port may differ according to the USB connector location When A communications error occurred is displayed Check the SLP cable The SLP may not be fully connected Make sure that power is being supplied to the devices When Connected instruments may not be supported by this loader Check the listing is displayed Change
19. et software such as Microsoft Excel In this format sampled trend data can be interpreted in spreadsheet software g Handling Precautions e Sampling cycle may change depending on the communications timing When measuring with exact timing use a recorder or data logger 19 mM Screen explanations Playback monitor The playback monitor displays playback data for 8 seconds before the occurrence of the latest lockout and for 2 seconds after the occurrence Playback monitor trend monitor OFF File Playback Monitor Trend Monitor Options J Flame voltage Sequence J Alam output V f Shutter J Flame monitor H Status check Operation time 61 hr 38 min 14 sec Combustion time 0 hr 00 min 00 sec Combustion count Otimes Alarm code E2 False flame Lockout sequence code_P1 Start check Standby Start check P1 J Ignition trial P2 J Pilot only P3 Main trial P4 f Run P5 Lockout Flame voltage graph 6 0sec 5 0sec 4 0sec 1 0sec 0 0sec 1 0sec Digital signals graph 7 Osec 6 0sec 5 0sec 4 0sec 3 0sec 2 0sec 1 0sec 0 0sec 1 0sec 2 0sec e Menu configuration list File faut Quit the playback monitor Ctrl Q Playback monitor Open CSV Reads and displays CSV data saved in a file Save CSV Outputs the playback data in CSV data format Copy flame voltage Copies a flame voltage graph to graph to Clipboard the Windows clipboard Copy digital signals Outputs a digital signals graph to graph to
20. ion Information Please enter the name and company of the registered owner of SLP AdS AUR 4500 into the flelds below All fields must be filled into proceed Mame pees Company Back Cancel 5 Enter a registered user name and company name and then click the Next gt button gt gt The following screen appears J2 Display Registration Information This software has already been installed by the following person Ifyou are not licensed to use this sofware you may not install this software onto your computer Cancel 6 Click Next gt button gt gt The following screen appears 42 Choose Destination Location Setup will install SLP A45 AUR450C in the following folder Ta install into a different folder click Browse and select another folder You can choose notto install SLP A45 AUR450C by clicking Cancel to exit Setup Destination Folder C Program FilesiSLPiSLPA45 Browse Cancel Note To change the installation destination directory click Browse button 7 Click Next gt button gt gt The following screen appears Select Components In the options list below select the checkboxes for the options that you would like to have installed The disk space fields reflect the requirements of the options wan hava colartac M Sample programi amp Builder MSample programiF BASIC M POF file Disk Space Required 17k Disk Space Remaining 1469555
21. itions alarm history maintenance information etc CHECKING COMBUSTION STATUS This chapter describes how to display the playback data stored in the AUR450C and the trend monitoring data relating to operating conditions TROUBLESHOOTING This chapter describes error messages that are displayed when trouble occurs and how to remedy trouble ll Contents The Role of This Manual Organization of This User s Manual Conventions Used in This Manual Chapter 1 1 1 1 2 Chapter 2 2 1 2 2 Chapter 3 3 1 Chapter 4 Chapter 5 INTRODUCTION OVGIVICW seiis inean REE een eeeeeisaseeeeewmaen es System Operating Environment 0 eee e cence eee ees E HardWwar pes ec ess se ooh eps NEFES he seen RNS E Hardware configuration 6 cece cece cece eee eees INSTALLATION AND BASIC OPERATION Installation Starting up and Quitting the SLP E installation lt 66 lt u 6560605585565 5 bbe teense tees awe Res bee ees E Starting up the SLP 2 60000 ecaeeviecaneeesnttcediwesaaeaes E Quitting the SLP es ccrctacewvcrsedeconseeedeocetatocinay assess Description Of Functions 4 lt lt 00s lt iccsdinaderesgdsandesda decedam E SLP functions ise cori ete s trodse cee oes cee sewed eqaats M Screen explanations cece eee cece eee e eens SETUP Setup screen and Menu configuration list E OVETVIEW ices a eect ese heehee ee eee E Setup
22. ize time count Allows each event time count to be initialized Alarm count zoom Zooms in on the alarm count graph when the checkbox is checked Zooms in on the time graph when the checkbox is checked Chapter 5 CHECKING COMBUSTION E Overview Monitor screen STATUS Playback data stored in the AUR450C can be displayed and the trend monitoring data relating to operating conditions can be checked To do so click Monitor on the main menu screen page 10 There are two monitoring screens one for playback and one for trends Details are explained on the following pages e Playback monitor This screen displays the four max playback data items stored in the AUR450C The displayed playback data can be saved and later read back e Saving of playback data as a CSV file e Reading of saved playback data e Copying of playback screen to the Windows clipboard e Trend monitor This screen is for monitoring the running state of the AUR450C in the form of a trend graph e Screen display of trends for max of eight data items e Saving of sampled data as CSV file e Reading of CSV data e Copying of trend screen to the Windows clipboard e Data type Flame voltage Shutter cycle period relay output User defined data any analog data that can be communicated e Sampling cycle Variable within the range 1 to 3600s e Max sampling count 60 000 Note e A CSV file is the data format that can be handled in third party spreadshe
23. nal computer Use the system disk that you have purchased as the backup system This section describes how to install the SLP on a personal computer L Handling Precautions e This disk does not contain the operating system and you cannot use without the operating system e If you start up the Installer while another application is running the Installer may malfunction Remove other resident applications from their directories before starting up the Installer The SLP sometimes cannot be started up depending on the combination of other applications and drivers For details on Windows and personal computer settings refer to the User s Manuals provided with Windows and the personal computer Installing the SLP 1 Set the CD ROM in the CD ROM drive of your personal computer gt gt The following screen appears 42 SLP A45 SLP A35 install Install SLP A45 for AURASOG Install SLP ASS for AURSOG Install USB loader cable driver Please select install program 2 Click Install SLP A45 for AUR450C button gt gt The installation program is then started up automatically and the following screen appears E Welcome Welcome to SLP A45 AUR450C Setup program This program will install SLP A4S AUR 4506 on your computer a Itis strongly recommended that you exit all Windows programs before running this Setup Program Click Cancel to quit Setup and close any programs you have running Click Nextto continue with the Setu
24. nation Indicates a selectable button on a personal computer screen Indicates messages and menus displayed on the personal computer Indicates the order to select the Menu first and then select the Quit displayed on the personal computer Indicates the result of an operation details displayed on the personal com puter or other devices or the state of the device after operation Indicates keys on the keyboard Indicates the operation of pressing the A key on the keyboard while the Ctrl key is pressed Chapter1 INTRODUCTION 1 1 Overview The SLP A45 simply called SLP from here on is an engineering tool for the AUR450C Dynamic Self Checking Burner Controller simply called AUR450C from here on The SLP runs on Windows 2000 XP Vista 7 simply called Windows from here on on a personal computer Installation of the SLP on a personal computer allows the user to check the AUR450C s operating conditions or to configure the AUR450C from the PC After setup operation of the AUR450C is more convenient In addition since the data gathered by the AUR450C can be read on the PC it can be stored there as a file or displayed in graph format using commercially available spreadsheet software 1 2 System Operating Environment The following system environment is required for using the SLP E Hardware Description Personal Computer Target model PC AT compatibles with a Pentium chip or higher 32M byte or
25. ndow Ctrl J Em Displays the monitor window Ctrl M Port setup Changes the communication Ctrl E environment For details how to setup refer to gt Step 1 setting up the port page 12 P faut Quits the SL Ora Help Version A Displays the version information Ctrl A Chapter 3 SETUP 3 1 Setup screen and Menu configuration list E Overview The setup screen is used to configure settings and write them to the AUR450C so that it functions according to the user s particular control requirements E Setup screen Setup item Menu bar Setup j 5 File Communications Tool bar oh YD Te Event setup R5 485 communications settings OYes No Al Ignition delay lt gt sec 0 0 to 10 0s Data format OYes No A2 Shutter cycle count upper value 4 gt 0 to 255 times min 0 8 bits even parity 1 stop bit OYes No A3 Shutter cycle count lower value 4 gt Oto 255 times min O 1 8 bits no parity 2 stop bits OYes No A4 Operation time upper value for event lt gt br 0 to 99999hr OYes No 5 Combustion time upper value for event lt gt hr 0 to 99999hr ae OYes No A6 Combustion count upper value for event lt gt 0 to 99999 times 2400 bps Select WINdOW Ores No A Flame voltage upper value lt gt sec 0 0 to 25 5s 4800 bps a gt 00to 5 0 9600 bps OY es No A8 Flame voltage lower value sec 0 0 to 25 5s gt
26. of use the number of open close operations of relays etc as prescribed in specifications or instruction manuals or depending on the design margin of your machine or equipment you are required to renew any Azbil Corporation s products every 5 to 10 years unless otherwise specified in specifications or instruction manuals Field instruments Sensors such as pressure flow level sensors regulating valves etc will reach the end of their life due to aged deterioration of parts For those parts that will reach the end of their life due to aged deterioration recommended replacement cycles are prescribed You are required to replace parts based on such recommended replacement cycles 6 Other precautions Prior to your use of Azbil Corporation s products you are required to understand and comply with specifications e g Conditions and environment of use precautions warnings cautions notices as set forth in the technical documents prepared for individual Azbil Corporation s products such as catalogs specifications and instruction manuals to ensure the quality reliability and safety of those products 7 Changes to specifications Please note that the descriptions contained in any documents provided by Azbil Corporation are subject to change without notice for improvement or for any other reason For inquires or information on specifications as you may need to check please contact our branch offices or sales offices or your local sales agents
27. p program WARNING This program is protected by copyright law and international treaties Unauthorized reproduction or distribution ofthis program or any portion of it may resultin severe civil and criminal penalties and willbe prosecuted to the maximum extent possible under law Cancel If the SLP having the old version has been installed the screen shown below appears Click the OK button to uninstall the SLP A45 having the old version Delete old version SLP A45 AUR450C T Delete old version SLP A4SAUR 450C Cancel 3 Click Next gt button gt gt The following screen appears J2 SOFTWARE LICENSE AGREEMENT PLEASE READ THE FOLLOWING SOFTWARE LICENSE AGREEMENT CAREFULLY BEFORE CONTINUING MOTE YAMATAKE CORPORATION HEREINAFTER REFERRED TO AS AMATAKE I5 WILLING TO LICENSE THIS SOFTWARE TO YOU HEREINAFTER REFERRED TO AS THE USER ONLY OM THE CONDITION THAT THE USER ACCEPTS ALL OF THE TERMS CONTAINED IM THIS AGREEMENT BY CLICKING OM THE AGREE BUTTON THE WISER AGREES TO BE BOUND BY THE TERMS OF THIS AGREEMENT IF THE USER DOES MOT AGREE TO THESE TERMS YAMATAKE IS UMWILLING TO LICENSE THE SOFTWARE TO Cancel 4 If you agree to the software license agreement and wish to install the loader click the Next gt button If you abort the installation click the Cancel button gt gt When clicking the Next gt button the following screen appears J2 Get Registrat
28. products shall not be used for with medical equipment In addition you are required to conduct a consultation with our sales representative and understand detail specifications cautions for operation and so forth by reference to catalogs specifications instruction manual etc in case that you intend to use Azbil Corporation s products for any purposes specified in 1 through 6 below Moreover you are required to provide your Equipment with fool proof design fail safe design anti flame propagation design and other designs of protection safety circuit on your own responsibility to ensure the reliability and safety whereby preventing problems caused by failure or nonconformity 1 For use under such conditions or in such environments as not stated in technical documents including catalogs specification and instruction manuals 2 For use of specific purposes such as Nuclear energy radiation related facilities For use outside nuclear energy controlled areas For use of Azbil Corporation s Limit Switch For Nuclear Energy Machinery or equipment for space sea bottom Transportation equipment Railway aircraft vessels vehicle equipment etc Antidisaster crime prevention equipment Burning appliances Electrothermal equipment Amusement facilities 3 Supply systems such as electricity gas water supply systems large scale communication systems and traffic air traffic control systems requiring high reliability 4 Facilitie
29. re required to ascertain the suitability of Azbil Corporation s products in case of your use of the same with your machinery equipment etc hereinafter referred to as Equipment on your own responsibility taking the following matters into consideration 1 Regulations and standards or laws that your Equipment is to comply with 2 Examples of application described in any documents provided by Azbil Corporation are for your reference purpose only and you are required to check the functions and safety of your Equipment prior to your use 3 Measures to be taken to secure the required level of the reliability and safety of your Equipment in your use Although Azbil Corporation is constantly making efforts to improve the quality and reliability of Azbil Corporation s products there exists a possibility that parts and machinery may break down You are required to provide your Equipment with fool proof design fail safe design anti flame propagation design safety design or the like so that the said Equipment may satisfy the level of the reliability and safety required in your use whereby preventing any occurrence of physical injuries fires significant damage and so forth 3 Precautions and restrictions on application Azbil Corporation s products other than those explicitly specified as applicable e g azbil Limit Switch For Nuclear Energy shall not be used in a nuclear energy controlled area radiation controlled area Any Azbil Corporation s
30. rom a saved file to the AUR450C 1 Use the special cable to connect the personal computer to the AUR450C body 2 Turn the AUR450C ON 3 Click 3 icon The operation is the same by selecting Communications gt Write SLP to AUR450C in the menu bar gt gt The message Save the settings to the AUR450C7 is displayed 4 Click OK button gt gt This starts writing of the setup data When writing ends Save cmpleted is displayed 5 Click OK button J Handling Precautions e lf writing is not possible refer to gt Chapter 6 TROUBLESHOOTING To verify the saved settings read them back from the AUR450C 1 Click aa icon The operation is the same by selecting Communications Read AUR450C to SLP in the menu bar gt gt The message Read settings from the AUR450C 7 is displayed 2 Click OK button gt gt When reading ends Reading completed is displayed 3 Click OK button Chapter 4 CHECKING THE STATUS OF THE AUR450C E Overview The status of the AUR450C including operation status alarm history and maintenance information can be checked To do so click Maintenance on the main menu screen page 10 The maintenance screen is divided into two tabbed windows as explained in detail on the following pages e Status check Displays information such as flame voltage and equipment information about the AUR450C e Alarm history Displays alarm history for the past 16 alarms
31. rtical axis of 1999 to display upper limit 1 of right axis screen display Display high limit Upper value of vertical axis of Display lower limit to 9999 of right axis screen display e User function Axis Specify an axis used for the graph O Left 1 Right User defined Address of relevant data when the data type Address of address is set as user type communicable data Decimal point Number of digits to be displayed after the O0to3 decimal point Note e For User defined address refer to gt AUR450C Communications User s Manual CP SP 1176E o Handling Precautions e When the user defined address is specified make the decimal point setting 23 e Starting the data sampling When the setup is completed start up the trend monitor Click faf icon The same operation can be started by selecting Trend Monitor Trend Monitor Start The data sampling is started and then the trend of the specified parameters is displayed on the screen e Once the trend monitor is started 1t continues until the stop operation is performed or the data for 60 000 cycles is sampled e If the trend monitor is not stopped it will continue until data has been sampled 60 000 times e The screen can be change to the Numeric Monitor screen while the trend monitor is running However the loader cannot be exited and the screen cannot be change to the Setup screen without first quitting the trend monitor e Stopping
32. s that are to comply with regulations of governmental public agencies or specific industries 5 Machinery or equipment that may affect human lives human bodies or properties 6 Other machinery or equipment equivalent to those set forth in items 1 to 5 above which require high reliability and safety 4 Precautions against long term use Use of Azbil Corporation s products including switches which contain electronic components over a prolonged period may degrade insulation or increase contact resistance and may result in heat generation or any other similar problem causing such product or switch to develop safety hazards such as smoking ignition and electrification Although acceleration of the above situation varies depending on the conditions or environment of use of the products you are required not to use any Azbil Corporation s products for a period exceeding ten 10 years unless otherwise stated in specifications or instruction manuals 5 Recommendation for renewal Mechanical components such as relays and switches used for Azbil Corporation s products will reach the end of their life due to wear by repetitious open close operations In addition electronic components such as electrolytic capacitors will reach the end of their life due to aged deterioration based on the conditions or environment in which such electronic components are used Although acceleration of the above situation varies depending on the conditions or environment
33. the connecting instruments to the AUR450C Check the SLP cable The SLP may not be fully connected Make sure that power is being supplied to the devices 27 Revision History date Aug 2005 CP SP IB7E isteaition OOOO SCS Apr 2009 Manual name changed Endpaper RESTRICTIONS ON USE deleted End of a book Terms and Conditions added Descriptions were changed because of change of the company name from Yamatake to Azbil Descriptions were changed due to compatibility with Windows 7 The SLP A45 SLP 35 install screen was changed Handling precaution of Reading playback data was added Terms and Conditions was changed Terms and Conditions We would like to express our appreciation for your purchase and use of Azbil Corporation s products You are required to acknowledge and agree upon the following terms and conditions for your purchase of Azbil Corporation s products field instruments control valves and control products unless otherwise stated in any separate document including without limitation estimation sheets written agreements catalogs specifications and instruction manuals 1 Warranty period and warranty scope 1 1 Warranty period Azbil Corporation s products shall be warranted for one 1 year from the date of your purchase of the said products or the delivery of the said products to a place designated by you 1 2 Warranty scope In the event that Azbil Corporation s products has any failure attributabl
34. the data sampling Select Trend Monitor Trend Monitor Stop The trend monitor is then stopped e Saving sampled data The data sampled using the trend monitor can be saved into a file in the CSV format The sampled data saved in the CSV format can be processed using spreadsheet applications such as Microsoft Excel 1 Handling Precautions e The data can be saved into a file even while the trend monitor is running e Before quitting the SLP save the playback data If not saved the data will disappear e Reading the data sampling Trend monitor data that has been saved can be displayed on the trend monitor screen In this case the screen background is indigo blue e Saving copy flame voltage graph and copy digital signals graph to clipboard The information displayed on the trend monitor screen can be saved as is by copying it to the Windows clipboard Chapter 6 TROUBLESHOOTING 6 1 Error Messages E Communications error messages Communications Can t open the communications port Other software that uses the Do not use at the same time other communications port has tried to software that uses the use the port at the same time communications port Wrong communications port number Refer to gt section 6 2 Remedies for Communication Errors page 27 A communications error occurred A system error occurred gt After checking section 6 2 Abort End the program Remedies for Communication Retry Tr
35. tions status Displays settings for RS 485 communications Button configuration list Clear event Clear the present event Note e When communications are normal Communicating is displayed on the bottom left of the screen 16 Alarm history Maintenance File Options Status check Alarm history Maintenance information Initialize alarm history Alarm history 7 Alarm code UV Alarm UY Alarm UV Alarm False flame False flame Interlock alarm Interlock alarm Interlock alarm Interlock alarm Interlock alarm Interlock alarm Interlock alarm Interlock alarm Interlock alarm Interlock alarm Interlock alarm The alarm history screen displays alarm history for the past 16 alarms The most Sequence code on lockout Operation time Combustion time P f hr Start check Start check Start check Start check Start check Start check Start check Start check Start check Start check Start check Start check Start check Start check Start check Start check P P P P P P P P P P P P P P P A hr hr ihr hr hr hr hr ihr ihr ihr 3 hr ihr ihr hr hr 0 0hr 0hr 0hr 0hr 0 hr 0hr 0 0 0 0 0 0 0 0 0 hr ihr hr hr hr hr ihr hr hr Combustion count 9 times 9 times 9 times 9 times 9 times 9 times 9 times 9 times 9 times 9 times 9 times 9 times 9 times 9 times
36. y again to connect Errors page 27 either quit or restart the loader A communications error occurred gt After checking section 6 2 The program has ended Remedies for Communication Errors page 27 restart the loader A communications error occurred gt After checking section 6 2 To resume read write clear again Remedies for Communication Errors page 27 try the loader operation again AUR450C Can t support the connected The loader currently in use is not Contact the azbil Group or its dealer status error SLP A45 compatible with the AUR450C Connected instruments may not Wrong communications port number Refer to be supported by this loader SLP jack is not fully connected gt section 6 2 Remedies for Check the listing No power supply of AUR450C Communication Errors page 27 E File error messages File name This filename is not valid An invalid file name has been Enter the correct file name error entered This file cannot be found A non existent file name has Correctly enter the name of an Make sure that the correct path been entered existent file and filename are given This filename is a reserved A file name reserved as a device Enter the correct file name device name name has been entered Use a different filename Disk error Not enough free space on disk There is not enough free space on Secure enough free space on disk disk The device is not ready The disk is not prepared Pr
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