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1305 Adjustable Frequency AC Drive

1. GRD R S T Input Devices Page 2 5 GRD L1 L2 L3 Electrical Interference Page 2 7 Input Power Conditionin Page 2 6 2 BOO Grounding Page 2 9 og oo UW O a LILLI Power Wiring Page 2 11 Input Filters Page 2 8 GRD T1 T2 T3 TITI GRD U V W s isl Ts EEE Control Wiring Page 2 17 Input Fusing Page 2 6 Output Filters Page 2 8 I Output Devices Page 2 22 Cable Termination Page 2 22 Motor INPUT DEVICES Starting and Stopping the Motor A ATTENTION The drive start stop control circuitry includes solid state components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exist an additional hardwired stop circuit is required to remove AC line power to the drive When AC input power is removed there will be a loss of inherent regenerative braking effect and the motor will coast to a stop An auxiliary braking method may be required Repeated Application Removal of Input Power A ATTENTION The drive is intended to be controlled by control input signals that will start and stop the motor A device that routinely disconnects then reapplies line power to the drive input contactor etc for the purpose of s
2. Parameter Parameter Display Parameter Parameter Display Number Name Text Unit No Name Text Unit 5 Freq Select 1 Remote Pot 1 9 DC Boost Select Fan Sel 1 0 6 Freq Select 2 0 10 Volt 2 Fan Sel 2 1 62 Freq Source 4 20 mA 3 No Boost 2 MOP 4 6 volts 3 Adapter 1 5 12 volts 4 Adapter 2 6 18 volts 5 Adapter 3 7 24 volts 6 Adapter 4 8 30 volts T Adapter 5 9 36 volts 8 Adapter 6 10 42 volts 9 Preset 1 11 48 volts 10 Preset 2 12 Break Point 11 Preset 3 13 Run Boost 12 Preset 4 14 10 Stop Select Coast 0 Preset 5 15 DC Brake 1 Preset 6 16 Ramp 2 Preset 7 17 S Curve 3 Jog Sel D 18 Valid for parameter 62 Freq Source only B 14 Table B 1 Display Unit Equivalent to Parameter Text Descriptions continued Parameter Number Serial Communications Parameter Name Text Display Unit 11 DB Enabled Disabled ce Parameter No Parameter Name Text Display Unit Enabled 14 Run On Power Up Disabled 40 Line Loss Fault F03 Enable e Uvolt Run Enabled 21 Input Mode Three Wire 41 Motor Type Induc Reluc Sync PM Run Fwd Rev 8 W 2nd Acc
3. Input Mode 3 Wire MOP Remote Pot 1 Source oaov Aa or 0 10V DC Input ommon zal 4 4 20mA Input Momentary Input Nhs 5 0 10V Output oo Maintained Input of gt 4 6 Start N Wires must be shielded NE 7 Common V SRL m Stop 9 m 9 L E ee 10 Output 1 3 2 Mc c R8 3 11 Enable Q6 f nable gt 12 Common V 13 Reverse T A 14 Jog 15 Common ield H Shie Common SR 16 MOP Increment 9 n 17 MOP Decrement connect to drive at TB2 Only 18 Frequency Source 24VDC Source i P 19 Sink User Supplied lt y 99 4 Output 2 See Table 2 F and In Notes on page 2 21 Run F R MOP Remote Pot Eag Run Forward B Jumper o CO ND on amp oo poy Figure 2 10 TB2 Designations Two Wire Control Operation Input Mode Source Wiper or 0 10V DC Input Common 4 20mA Input 0 10V Output Start Common Stop 9 Output 1 User Side A 3 THE 24VDC Source MES 19 L3 Enable 9 Common Reverse 9 Jog 9 Common MOP Increment 9 MOP Decrement 9 Frequency Source 9 Sink User Supplied vt 50 Output 2 Figure Notes e 090260 e o Required to operate drive STOP also
4. 50 8 mm 2 0 in y Important The drive must be mounted to a metallic surface 2 2 Installation Wiring Figure 2 2 Bulletin 1305 Approximate Dimensions Dimensions shown are in millimeters inches Shipping weights are in kilograms pounds X C gt H A lt C 05 5 lt y T 1Y4 T 7 82 X 7 82 5 ae a000 OQ E Ologo L I 7 Lea ool EL G r F 200 230 V 380 460 V C C Approx Cat No Cat No A B Depth Depth Shipping 1305 1305 Width Height w o Pot w Pot D E F G H J Weight AA02A 120 195 122 127 1 110 180 9 113 5 5 1 6 AA03A 4 23 32 7 11 16 4 13 16 5 4 11 32 7 1 16 11 32 4 7 16 7 32 5 16 3 5 AA04A 120 195 140 145 1 110 180 27 113 5 1 5 1 9 4 23 32 7 11 16 5 1 2 5 23 32 4 11 32 7 116 1 1 16 4 7 16 7 82 5 16 4 2 AA08A BAOIA 170 195 179 184 1 160 180 66 113 5 75 3 6 BA02A 6 11 16 7 11 16 7 1 16 7 1 4 6 5 16 7 1 16 2 19 32 4 716 7 32 5 16 8 0 BA03A BA04A BA06A AA12A BA09A 210 195 179 184 1 200 180 66 113 5 7 5 42 8 1 4 7 11 16 7 1 16 7 1 4 7 7 8 7 1 16 2 19 32 4 7 16 7 32 5 16 9 2 TERMINAL BLOCK ACCESS To access the power and control terminal blocks perform the following procedure 1 Remove po
5. Drive Bulletin 1305 Drive Rated 200 230 V AC AA02A AA03A AAO04A AA08A AA12A BAO1A BA02A BAO3A BAO4A BAO6A BA09A OUTPUT RATINGS Three Phase Motor Rating 0 37 0 55 0 75 1 5 2 2 0 37 0 55 0 75 1 5 2 2 4 0 KW HP 0 5 0 75 1 2 3 0 5 0 75 1 2 3 5 Output Current A O 2 3 3 0 45 8 0 12 0 1 3 1 6 2 3 40 6 0 9 0 Output Voltage Adjustable from 0 V to Input Voltage Output Frequency Hz 0 00 to 400 00 Hz Programmable SCANport Load 250 mA maximum all adapters combined INPUT RATINGS Input Voltage amp Frequency 200 230V Three Phase 50 60 Hz 380 460V Three Phase 50 60 Hz Operational Range V 180 265V 47 63 Hz 340V 500V 47 63 Hz Input kVA 0 9 1 8 1 7 3 1 4 6 0 9 1 3 14 3 1 4 6 7 0 Power Factor Displacement 0 8 Lagging Efficiency 96 97 5 Typical Power Dissipation W 27 34 46 76 108 21 27 34 52 73 107 In general Motor Full Load Amps FLA should not exceed the drive output current rating Ifthe PWM Frequency is set above 4kHz the output current must be derated per the chart on page 5 20 When operating the drive in an ambient temperature at or near the maximum operating temperature 50 C the following derating guidelines are recommended to guard against overheating depending on application and operating conditions Output current value listed for 200V input voltage At 230V input voltage output current is 9 6A for 3 phase and 6
6. Remote Pot A 1 Source cS 2 Wiper or 0 10V DC Input m i rc Common a4 4 20mA Input O y e j5 0 10V Output TE 6 Start 9 E 7 Common ot 8 Stop lt 9 S 10 Output 1 Ju a Z Q6 cese ell Enable oie 12 Common 13 Reverse 8 8 gt 14 Jogo T 15 Common eje swo 17 Sw2 b Y 8 swo 24VDC Source A719 Sink User Supplied 20 L Output 2 L Momentary Input oo Maintained Input Y A E connect to drive at TB2 Only See Table 2 F and Notes on page 2 21 Wires must be shielded Common Installation Wiring 2 19 Figure 2 8 TB2 Designations Two Wire Control Operation Input Mode Run Fwd Rev or Input Mode Run F R 2nd A Remote Pot f 1 Source gem 2 Wiper or 0 10V DC Input d Common eA L 4 20mA Input 5 0 10V Output 9 Run Forward Y 9 akni J oa T f Common ssec cem Stop 5 E 0 1 D Output x 10 E JE E J qe n gt 11 Enable 5 ee 8 12 Common a ee 13 Reverse 9 oe EC 14 Jog q 8 15 Common wits 16 Swi Y S iere 17 sw2 18 Sw3 24VDC Source 7 mH9 Sink User Supplied e 20L 4 Output 2 2 20 Figure 2 9 TB2 Designations Installation Wiring
7. A Accel Decel Control 2 18 5 9 5 26 5 29 5 30 Accessories C 1 D 2 Adapters 2 23 Ambient Temperature A 3 Analog Input 0 10V A 3 4 20mA 5 21 A 3 Analog Invert 5 21 Analog Output 5 38 A 4 Auto Restart 5 32 B Block Diagram A 1 C Carrier Frequency 5 20 A 4 Catalog Number Description 1 5 Choose Mode 3 5 3 6 Clearing Faults 5 39 5 41 6 1 Control Panel Analog Speed Potentiometer 3 3 Direction Indicators LEDs 3 3 Speed Indicator 3 3 Control Panel Keys Change Direction 3 3 Increment Decrement 3 3 Jog 3 2 Start 3 2 Stop 3 2 Control Status Mode 3 5 3 15 Conventions Used in Manual 1 3 Current Limiting 5 12 5 13 5 39 Current Rating 1 5 Custom Volts Hertz Patterns 5 16 5 17 5 18 D DC Brake to Stop 5 11 5 23 DC Charge Indicator 1 2 DC Hold Volts 5 23 Diagnostics Group 5 42 Dimensions 2 2 Display Mode 3 5 3 7 Display Panel Keys Enter 3 2 Escape 3 2 Increment Decrement 3 2 Select 3 2 Distances between Devices 2 1 2 13 2 16 2 23 2 24 Drive Temperature 5 7 5 46 E EEProm Mode 3 5 3 11 ESD Electrostatic Discharge 1 1 F Fan Pump Volts Hz Patterns 5 18 Fault Buffer History 5 39 Faults Diag C Lim Fault 6 3 6 4 Drive Reset Fault 6 3 EEprom Fault 6 3 Hertz Err Fault 6 3 Hertz Set Fault 6 3 IPM Current Fault 6 4 IPM Overtemp Fault 6 4 Max Retries Fault 6 4 Motor Mode Fault 6 5 Motor Stall Fault 6 5 Neg Slope Fault 6 5
8. Run F R 2nd A 3 Wire MOP Run F R MOP 25 Analog Out Sel Frequency Current 43 Motor Mode Invalid Zero Mode Accel Mode At Hz Mode Decel Mode Coast Mode Braking Mode Faulted Mode BusVolts Power Output Volts 26 Preset 2nd Accel Preset olal wl pr Ola Bonn ao oO 2nd Accel 37 Overload Mode No Derating Min Derate Max Derate 39 Fault Clear Mode Disabled Enabled olrm o 44 Power Mode Invalid First Mode Charge Mode Wait Mode Test Mode Line Loss Mode Idle Mode Active Mode Braking Mode Faulted Mode ojo nN DM HA Ce rm l ON OD oO Bw rm el ol el ao Table B 1 Display Unit Equivalent to Parameter Text Descriptions continued Serial Communications B 15 Parameter Parameter Display Parameter Parameter Display No Name Text Unit No Name Text Unit 47 Language English 0 82 Curr Lim Trip En Default Run 0 Alternate Language 1 Trip 8 Lmt 1 51 Clear Fault Ready 0 84 Analog Invert Disabled 0 Clear Fault 1 Enab
9. 1800 1725 1800 Set Rated Slip to 3 4 Hz x 60 x j 3 38 Hz Note Instability may occur if Rated Slip is set too high with operating frequencies below 10 Hz 5 36 Programming Feature Select Group continued Parameter 148 Factory Default None Slip Comp Adder Parameter Type Read Only Minimum 0 00 Hz Displays the frequency added to the drive output due to the Units 0 01 Hz Maximum 5 00 Hz slip compensation feature See Rated Slip for additional information 9 037kW 0 55kW 0 75kW 15kW 22kW 4 0kW IR Comp Parameter 147 l Factory Default See Table CRS leana len le Wee Parameter Type Read amp Write Minimum 0 230V 45 45 45 45 45 NA A voltage is added to the output based on torque Units 1 Maximum 150 460V 75 75 75 60 50 50 current An additional 31 volts maximum is added to 460 volt units to compensate for stator resistance 15 5 volts is added for 230 volt units If the drive trips on an Overload fault F7 or has trouble accelerating to commanded speed this value should be reduced A setting of 0 disables this function Programming 5 37 Output This group of parameters contains the programming options for digital and analog drive outputs Configura tion Output 1 Config Parameter 90 Factory Default Faulted Parameter Type Read amp Write This parameter sets the condition that actuates the relay Un
10. 1 When selected the Process mode will show a custom display consisting of information programmed with the Process Display group of parameters a Complete steps a c on page 3 7 to access the Program mode b Press the Increment Decrement key until Process Display is shown Press Enter c Using the Increment Decrement keys select Process Par and enter the number of the parameter you wish to monitor Press Enter d Select Process Scale using the Increment Decrement keys Enter the desired scaling factor Press Enter e Select Process Text 1 using the Increment Decrement keys Enter the desired text character Press Enter amp repeat for the remaining characters f When process programming is complete press ESC until Choose Mode is displayed Press Increment Decrement until Process is displayed Press Enter to get process value g With Series A HIM Software Versions 3 00 and above or Series B HIM Software Versions 1 01 and above the user has the ability to save the Process Display for power up To do this simultaneously press Increment and Decrement keys on programming panel Choose Mode Program Choose Group Process Displa Process Par Process Scale 1 00 Process Text 1 Choose Mode Process 0 00 V i i i i A Human Interface Module 3 11 EEPROM MODE ACTION DESCRIPTION HIM DISPLAY Reset Defaults 11 The EEPROM mode is used to restore all settings to factory default values
11. 1 Check motor Verify that motor is connected properly Verify that no mechanical problems exist 2 Check control input signals Verify that SW1 SW2 and SW3 are in the proper state to select desired Accel Decel rates Refer to Table 5 A on page 5 29 4 Check parameter settings and charts on Pages 5 29 and 5 30 Verify that Accel Time 1 and Accel Time 2 are set properly Verify that Current Limit is set properly Verify that DC Boost Select is set correctly Verify that Start Boost and Run Boost are set properly Action to Take Can not Jog from Adapter 1 Verify that Jog Mask is set properly to allow jogging from that adapter Verify that Logic Mask is set properly to allow jogging from that adapter Is drive already running 2 3 4 Examine Stop Owner to verify that a maintained Stop does not exist Can not change direction from Adapter Verify that Direction Mask is set to allow direction changes from that adapter Verify that Logic Mask is set to allow direction changes from that adapter Can not Start from Adapter Verify that Start Mask is set properly to allow starting from that adapter Verify that Logic Mask is set properly to allow starting from that adapter Is drive already running 1 2 3 4 Examine Stop Owner to verify that a maintained Stop does not exist Display indicates Not Enabled 1 2 wu SEY M LS See
12. Minimum Maximum Factory Setting Setting Minimum Freq 16 Hz 1 0 120 0 Maximum Freq 19 Hz 1 40 400 60 Base Frequency 17 Hz 1 40 400 60 Base Voltage 18 Volts 1 25 of DRV 100 of Max Drive Rated Volts Maximum DRV Break Frequency 49 Hz 1 0 120 30 Break Voltage 50 Volts 1 0 50 of Max Drive Rated Volts Drive Size Dependent 5 Maximum Voltage 20 Volts 1 25 of DRV 110 of Max Drive Rated Volts Maximum DRV 3 DC Boost Select 9 Text 1 Break Point Start Boost 48 Volts 1 0 25 of Max Drive Rated Volts Drive Size 2 Dependent E Run Boost 83 Volts 1 0 25 of Max Drive Rated Volt 0 lt PWM Frequency 45 kHz 10 2 0 8 0 4 0 Analog Invert 84 Text 1 Disabled 4 20 mA Loss Sel 81 Text 1 Stop Fault Stop Select 10 Text 1 Ramp DC Hold Time 12 Seconds 100 0 0 150 0 0 0 DC Hold Volts 13 Volts 1 0 25 of Max Drive Rated Volts 0 DB Enable 11 Text 1 Disabled Motor Type 41 Text 1 Induc Reluc Compensation 52 Text 1 Comp Refer to Table B 1 on pages B 13 B 14 and B 15 for the numerical equivalent of the text descriptions Refer to page B 2 B 8 Table B 4 Parameter Grouping User Settings continued Serial Communications Parameter Display Drive Units User s Group Parameter Name Number Units Scale Factor Minimum Maximum Factory Setting Setting Freq Select 1 5 Text 1 Adapter 1 Freq Select 2 6 T
13. 20 50 mA Max Sink Recommended practice is to run all signal wiring in a separate steel conduit The shield wire must only be connected at the drive ATTENTION Signal common is internally A connected to chassis ground Do not use cable shields as signal current paths 2 22 Installation Wiring OUTPUT DEVICES Drive Output Disconnection ATTENTION Any disconnecting means wired to drive output terminals U V and W must be capable of disabling the drive if opened during drive operation If opened during drive operation the drive will continue to produce output voltage between U V W An auxiliary contact must be used to simultaneously disable the drive or output component damage may occur CABLE TERMINATION Optional Cable Terminator Voltage doubling at motor terminals known as reflected wave phenomenon standing wave or transmission line effect can occur when using drives with long motor cables Inverter duty motors with phase to phase insulation ratings of 1600 volts or higher should be used to minimize effects of reflected wave on motor insulation life Applications with non inverter duty motors or any motor with exceptionally long leads may require an output inductor or cable terminator An inductor or terminator will help limit reflection to the motor to levels which are less than the motor insulation value Table 2 D lists the maximum recommended cable length for unterminated cables since
14. Accelerating 10 00 Hz At Speed 60 00 Hz Decelerating 30 00 Hz Stopped 0 00 Hz Accelerating 10 00 Hz At Speed 60 00 Hz 4 8 Start Up Remove ALL Power Reconnect Motor 16 Reconnect the Motor ATTENTION Proceed with caution A DC A Bus Voltage may be present at the Power Terminal Block TB1 even when power is removed from the drive a Disconnect and lock out all input and control power to the drive When the HIM Display is no longer illuminated remove the drive cover b Verify that the DC Bus neon indicator is not illuminated See Figure 2 3 for location and wait 60 seconds Reconnect the motor leads to the drive and replace the drive cover Important The parameters in the Set Up Group page 5 8 should be reviewed and reprogrammed as necessary for basic operation ATTENTION In the following steps rotation of A the motor in an un desired direction can occur To guard against possible equipment damage it is recommended that the motor be disconnected from the load before proceeding Start Up Apply Power to Drive Verify Frequency Command 0 Slowly Increase Speed p Verify Direction of Rotation LJ 17 Check for Correct Motor Rotation a Reapply power to the drive b Verify that the frequency command is at zero Hz Refer to step 11 for further information c Start the drive d Slowly increase the speed until the motor begins
15. Adapter 1 Preset 5 Important If an adapter that is not connected is selected Adapter 2 Tesei S S ja w Adapter 3 Preset 7 as the active frequency source the drive will fault on Hz Adapter 4 Sel Fault F30 eee Adapter 5 Adapter 6 5 26 Programming Frequency Set Group continued Jog Frequency Parameter 24 Factory Default 10 0 Hz Parameter Type Read amp Write Minimum 0 0 Hz This parameter sets the frequency the drive will output Units 0 1 Hz Maximum 400 0 Hz when it receives a jog command Prst 2nd Accel Parameter 26 Factory Default Preset Parameter Type Read amp Write This parameter along with the Upper Presets parameter Units Text Settings Preset determines which frequency source and Accel Decel 2nd Accel parameters will be selected using the optional inputs SW1 SW2 and SW3 Refer to charts on Pages 5 29 and 5 30 Upper Presets Parameter 72 Factory Default Disabled Parameter Type Read amp Write This parameter along with the Prst 2nd Accel parameter Units Text Settings Enabled determines which frequency source and Accel Decel Disabled parameters will be selected using the optional inputs SW1 SW2 and SW3 Refer to charts on Pages 5 29 and 5 30 Accel Time 2 Parameter 30 Factory Default 5 0 Sec Parameter Type Read amp Write Minimum 0 0 Sec This value determines the time it will take the drive to ramp
16. Drive Type Parameter 61 Parameter Type Read Only This parameter displays a decimal number that identifies the drive Firmware Ver Parameter 71 Factory Default None Parameter Type Read Only Display 0 00 This parameter displays the version number of the drive firmware Output Pulses Parameter 67 Factory Default None Parameter Type Read Only Minimum 0 This parameter displays the number of output cycles for Units 1 Cycle Maximum 65535 the PWM waveform The count rolls over at 65535 Drive Temp Parameter 70 Factory Default None Parameter Type Read Only Minimum 0 Degrees C This parameter displays the internal drive temperature Units 1 Degree C Maximum 100 Degrees C Set Defaults Parameter 64 Factory Default Ready Parameter Type Read amp Write Setting parameter to Default Init resets all parameters to Units Text Settings Ready Display After Function Complete their factory values See also page 3 11 EEPROM Mode Store to EE Saves parameter Ram to EEPROM Note This parameter can not be programmed while Recllfrm EE Restores parameter Ram from EEPROM the drive is running Default Init Resets All Parameters to Their Factory Settings Programming 5 47 This group of parameters contains binary masks for all control functions except the stop command The masks control which adapters can issue control commands Each mask contains a bit for each adapter Mask Individual bits can be set to 0 to lockout control by
17. Drive Type 61 Numeric 1 Firmware Ver 7i Numeric 1 Output Pulses 67 Cycles 256 1 rev 0 65535 E Drive Temp 70 Degrees C 1 0 100 Set Defaults 64 Text 1 m Ready Logic Mask 92 Byte 01111111 Direction Mask 94 Byte 01111111 Start Mask 95 Byte 01111111 Jog Mask 96 Byte 01111111 s Reference Mask 97 Byte 01111111 Accel Mask 98 Byte 01111111 Decel Mask 99 Byte 01111111 Fault Mask 100 Byte 01111111 MOP Mask 101 Byte 01111111 Local Mask 93 Byte 01111111 Refer to Table B 1 on pages B 13 B 14 and B 15 for the numerical equivalent of the text descriptions Refer to page B 2 Serial Communications B 11 Table B 4 Parameter Grouping User Settings continued Group Parameter Name Parameter No Display Units DUScaleFactor Minimum Maximum Factory Setting Setting Stop Owner 102 Byte m Direction Owner 103 Byte Start Owner 104 Byte Jog Owner 105 Byte Reference Owner 106 Byte O Accel Owner 107 Byte Decel Owner 108 Byte Fault Owner 109 Byte MOP Owner 110 Byte Local Owner 137 Byte Data In A1 111 Numeric 1 0 149 0 Data In A2 112 Numeric 1 0 149 0 Data In B1 113 Numeric 1 0 149 0 Data In B2 114 Numeric 1
18. Max Derate 2 1 Speed Range Derate below 50 of Base Speed Refer to Figure 5 4 2 Figure 5 2 No Derating 2 Figure 5 3 Min Derating 2 Figure 5 4 Max Derating p Ez1 TI E 100 on El 100 E S 80 a mpeg Sr A T T 5 80 5 80 Tur ERE DEPO perm sam la T 5 60 a Sh Sy Sp S4S ey dh cus cm 5 60 5 60 ee o eo eo 40 Seas CS eee RS Sa x g 40 2 al ime medo um ite oe JmEO xk 3 40 4 cj Sti Stee HS TS cR a 2 2 20 d Str Sot db des hob ub 20 Ae nho mu cundo ey nudum ues E 5 20 x oet ea Se he de ce b o pod dd d qp od p h p a o 4 4 ioa c4 bowo or op i 0 25 50 75100 125 150 175 200 m 0 25 50 75100 125 150 175 200 ED 0 25 50 75100 125 150 175 200 i Base Speed E Base Speed S Base Speed S D aL Overload Current Parameter 38 Factory Default 115 of Drive Rated Current Displayed in Amps This value should be set to the motor nameplate Full Load Parameter Type Read amp Write Minimum 20 of Drive Rated Current Displayed in Amps Amps F L A Units 0 1 Amps Maximum 115 of Drive Rated Current Displayed in Amps Setup Group continued Programming 5 13 Sec Curr Limit When this parameter is set to zero the Current Limit setting is used throughout the frequency range When set to a value other than zero the Current Limit value will be active up to the Base Frequency setting then tapers down between Base Frequency and 1 5 ti
19. bit for an adapter is changed from 1 to 0 it disables all command functions for that adapter with the exception of the Stop command and frequency reference 1 Lower the hinged panel located below the HIM 2 Press the retaining lever located directly beneath the HIM slide the HIM downward and remove it from the drive 3 To reinsert the HIM place the top edge of the HIM about 15 mm 1 2 in from the top edge of the cover Push inward on the bottom of the HIM and slide the HIM up into position Figure 3 2 HIM Removal HIM MODES The HIM has up to seven different modes Refer to Figure 3 3 Display When selected the Display mode allows any of the parameters to be viewed However parameter modifications are not allowed Process The Process mode allows a configurable display to be programmed One user selected parameter can be displayed with programmed text and scaling Refer to Chapter 5 for further information Program Program mode provides access to the complete listing of parameters available for programming Refer to Chapter 5 for further parameter programming information EEPROM This mode allows all parameters to be reset to the factory default settings For Series B HIM Software Version 1 01 and Above uploading and downloading of drive parameters may be performed Human Interface Module 3 5 Search Series A HIM software V3 00 amp up or Series B HIM V1 01 amp up
20. certain power line conditions which may introduce the possibility of drive input power component malfunction To reduce the possibility of these malfunctions a line reactor or isolation type transformer with an input impedance of 3 of the drive input VA rating may be required The basic rules for determining if a line reactor or isolation type transformer is required are as follows 1 If the AC line supplying the drive has power factor correction capacitors that are switched in and out installing an AC line reactor or isolation type transformer between the capacitor bank and the drive input may be required Damage to drives can occur from the extreme current spikes caused by capacitor switching 2 If the AC line frequently experiences transient power interruptions or significant voltage spikes an AC line reactor or isolation type transformer may be required Damage to drives can occur from extreme current spikes INPUT FUSING A ATTENTION The drive does not provide branch circuit protection Specifications for the recommended fuse size and type which provide branch circuit protection against short circuits are provided in Table 2 A Branch circuit breakers or disconnect switches cannot provide this level of protection for drive components Table 2 A Maximum Recommended AC Input Line Fuse UL Class J T CC or BS88 or equivalent Three Phase Single Phase Fuse Fuse Rating kW HP Rating kW
21. is selected This MOP frequency command can also be changed through serial communication This value is displayed regardless of whether or not this is the active frequency command Metering Group continued Programming Drive Temp Parameter 70 Factory Default None Parameter Type Read Only Minimum 0 This parameter displays the drive internal temperature Units 1 C Maximum 100 C Last Fault Parameter 4 Factory Default None Parameter Type Read Only Minimum 0 This parameter displays the fault code for the present drive Units Numeric Maximum Max Fault Number fault If there is no active fault the value will be zero Output Power Parameter 3 Factory Default None Parameter Type Read Only Minimum 0 This parameter displays the percent of drive rated output Units 1 Maximum 200 Drive Rated power Power Output Curr Parameter 2 Factory Default None Parameter Type Read Only Minimum 0 This parameter displays the percent of drive rated output Units 1 Maximum 200 of Rated Drive current Output Current 5 8 Programming This group of parameters defines the basic operation of the drive and should be programmed before initial operation For advanced programming and information on specific parameters refer to the flow chart on page 5 2 amp 5 3 Input Mode Parameter 21 Factory Default Three Wire Parameter Type Read amp Write This parameter selects between Three Wire and Run
22. 1 Skip Freq 2 Skip Freq 3 Skip Freq Band Current Limit Overload Mode Overload Current Fit Clear Mode Line Loss Fault Motor Type MOP Hertz Motor Mode Power Mode PWM Frequency Current Angle Language Start Boost Break Frequency Break Voltage Clear Fault Compensation This group lists all parameters in numerical order 54 55 56 57 58 59 60 61 62 64 65 66 67 69 70 71 72 73 74 75 76 77 81 82 83 DC Bus Voltage Output Current nput Status S Curve Time S Curve Enable Drive Command Drive Status Drive Alarm Drive Type Freq Source Set Defaults Freq Command Output Freq Output Pulses Drive Direction Drive Temp Firmware Ver Upper Presets Preset Freq 4 Preset Freq 5 Preset Freq 6 Preset Freq 7 Above Freq Val 4 20mA Loss Sel Cur Lim Trip En Run Boost 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 Analog Invert Reset Run Tries Fault Buffer 0 Fault Buffer 1 Fault Buffer 2 Fault Buffer 3 Output 1 Config Output 2 Config Logic Mask Local Mask Direction Mask Start Mask Jog Mask Reference Mask Accel Mask Decel Mask Fault Mask MOP Mask Stop Owner Direction Owner Start Owner Jog Owner Reference Owner Accel Owner Decel Owner Fault Owner 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 MOP Owner Data in A1 Data In A2 Data In B1 Data
23. 1 Check enable signal at TB2 terminals 11 amp 12 Table 6 C Troubleshooting continued Specific Problem Troubleshooting and Fault Information 6 11 Action to Take Can not operate in Run Fwd Run Rev mode 1 Verify that Input Mode is set correctly Can not change speed from Adapter 2 Has power been cycled for above change to take effect 3 Are both Run Forward and Run Reverse switches active 1 1 Verify that the speed source is the adapter in question examine Freq Source parameter Can not operate drive without HIM 1 Verify that SW1 SW2 and SW3 are in the proper state to select the desired speed source Refer to charts on Pages 5 29 and 5 30 2 Verify that Freq Source and Freq Command are desired values Drive faults when Adapter is unplugged 1 Verify that Logic Mask is set properly to allow removal of a particular Adapter while drive is powered up Verify that the adapter being unplugged is not the active frequency source 2 Pin ID Error is displayed on HIM 1 Unplug the HIM from the cable or drive and re connect Network Error is displayed on the HIM 1 Press the Up or Down arrow to clear the message from the HIM display 2 Can not clear fault from Adapter or Terminal Block with stop command Verify that Fault Clear Mode is set to Enabled Verify that Fault Mask is set to allow clearing of faults from chos
24. 110 Adapter 6 Local 011 Adapter 3 Local 111 No Local Control X X X X Frequency 0000 Freq Select 1 1000 Freq Select 2 Reference 0001 Preset Freq 1 1001 Port 1 Adapter 1 0010 Preset Freq 2 0011 Preset Freq 3 0100 Preset Freq 4 0101 Preset Freq 5 0110 Preset Freq 6 0111 Preset Freq 7 1010 Port 2 Adapter 2 1011 Port 3 Adapter 3 1100 Port 4 Adapter 4 1101 Port 5 Adapter 5 1110 Port 6 Adapter 6 1111 Jog Frequency Serial Communications B 5 Table B 4 Parameter Grouping User Settings Parameter Display Drive Units User s Group Parameter Name Number Units Scale Factor Minimum Maximum Factory Setting Setting Output Current 54 Amps 100 0 00 Two times drive output current Output Voltage 1 Volts 100 0 Maximum Voltage Output Power 23 kW 100 0 00 Two times rated drive output power gt DC Bus Voltage 53 Volts 1 0 410 230V Drive s E 815 460V Drive 2 Output Freq 66 Hz 32767 Max Freq Max Frequency Maximum Frequency Freq Command 65 Hz 100 0 00 400 00 0 00 MOP Hz 42 Hz 100 0 00 400 00 Drive Temp 70 Degrees C 1 0 100 Last Fault 4 Numeric 1 0 Max Fault Number Output Power 3 1 0 200 Drive Rated Power Output Curr 2 96 1 0 200 of Rated Drive Output Current Refer to Table B 5 on pages B 13 B 14 and B 15 for the numerical equivalent of the text descriptions
25. 112 Process Scale 128 parameters listed in Drive Alarm 60 Start Mask 95 Start Owner 104 Data In B1 113 Process Txt 1 129 numerical order Input Status 55 Jog Mask 96 Jog Owner 105 Data In B2 114 Process Txt 2 130 Freq Source 62 Reference Mask 97 Reference Owner 106 Data In C1 115 Process Txt 3 131 Freq Command 65 Accel Mask 98 Accel Owner 107 Data In C2 116 Process Txt 4 132 Drive Direction 69 Decel Mask 99 Decel Owner 108 Data In D1 117 Process Txt 5 133 Motor Mode 43 Fault Mask 100 Fault Owner 109 Data In D2 118 Process Txt 6 134 Power Mode 44 MOP Mask 101 MOP Owner 110 Data Out A1 119 Process Txt 7 135 Drive Type 61 Local Mask 93 Local Owner 137 Data Out A2 120 Process Txt 8 136 Firmware Ver 71 Data Out B1 121 Output Pulses 67 Data Out B2 122 Drive Temp 70 Data Out C1 123 Set Defaults 64 Data Out C2 124 Data Out D1 125 Data Out D2 126 5 4 PROGRAMMING EXAMPLE Programming The following is an example of the programming steps required to change a parameter setting In this example the parameter Freq Select 1 is being programmed from its factory default setting of Adapter 1 to a new setting Adapter 2 ACTION DESCRIPTION HIM DISPLAY Ee 11 Press any key to go from the Status Display to the Choose Mode menu 0 00 Hz To Select Mode B u 12 Press the Up Down keys until Program appears o
26. 121m 400ft 182m 600ft 99m 325ft 61m 200ft 182m 600ft 121m 400ft 3 3 15m 50ft 91m 300ft 182m 600ft NR NR 91m 300ft 61m 200ft 91m 300ft 121m 400ft 2 15m 50ft 182m 600ft 182m 600 91m 300ft 121m 400ft 99m 325ft 61m 200ft 152m 500ft 121m 400ft 1 15m 50ft 182m 600ft 182m 600ft 91m 300ft 182m 600ft 99m 325ft 61m 200ft 182m 600ft 121m 400ft 2 2 15m 50ft 76m 250ft 167m 550ft NR NR 91m 300f 61m 200ft 91m 300K 121m 400ft 1 15m 50ft 182m 600ft 182m 600 61m 200ft 61m 200ft 99m 325ft 61m 200ft 121m 400H 121m 400ft 0 5 15m 50ft 182m 600ft 182m 600 91m 300ft 121m 400ft 99m 325ft 61m 200ft 152m 500ft 121m 400ft 1 1 15m 50ft 68m 225ft 152m 500ft NR NR 45m 150ft 61m 200ft 45m 150ft 76m 250ft 0 5 15m 50ft 121m 400ft 182m 600ft NR NR 76m 250f 61m 2008 76m 250ft 121m 400ft 0 5 0 5 15m 50ft 45m 150ft 106m 350ft NR NR NR NR NR NR NR Not Recommended Important A 3 reactor reduces motor stress but may cause a degradation of motor waveform quality Reactors must have a turn to turn insulating rating of 2100 volts or higher Reactors are not recommended for lightly loaded applications because overvoltage trips may result at low output frequencies DRIVE OPERATION WITHOUT A HUMAN INTERFACE MODULE HIM Bulletin 1305 dri
27. 8A for single phase amp Output current value listed for 380V input voltage At 415V input voltage output current is 5 3A At 460V input voltage output current is 4 8A Output current value listed for 380V input voltage At 415V input voltage output current is 8 4A At 460V input voltage output current is 7 6A For derating guidelines at ambient temperatures between 40 C and 50 C consult Allen Bradley Table A 1 Specifications continued ENVIRONMENTAL SPECIFICATIONS Block Diagram and Specifications A 3 Enclosure NEMA 1 IP30 standard Ambient Temperature 0 to 50 C Optional Enclosures 0 to 40 C Storage Temperature 40 C to 70 C Relative Humidity 0 to 95 non condensing Vibration 1 0 G Operational Cooling Method Natural Convection no fans Altitude Above 1 000 m 3 300 ft derate at 6 of drive rated amps per 1000 m CONTROL INPUTS Control Input Type Contact closure Internal 5V supply DO NOT ground or apply external voltage Start Stop Configurable Inputs for 2 or 3 wire control Forward Reverse Jog Momentary non maintained Input Swi sw2 Configurable Inputs for control of 7 Preset speeds and 2 Accel Decel times SW3 Enable Interlock Input to enable drive operation External Speed 10 K Ohms 1 Watt Potentiometer Analog Input Input Impedance 250 Ohms Non Isolated 10 bit resolution 4 to 20mA Analog Input Input Impedance 100 K Oh
28. Decrement key until Display is shown c Press Enter d Press the Increment or Decrement key again until Metering is displayed e Press Enter f Press the Increment or Decrement key until Freq Command is displayed g If the frequency command is a value other than 0 Hz use the speed source digital up down keys on Control Panel to set the command to 0 Hz h After the command has been set to 0 Hz press the ESC key until the Status Display is shown Choose Mode Program Choose Mode Display Choose Group Set Up Choose Group Metering Output Current 0 00 Amps Freq Command 0 00 Hz Stopped 0 00 Hz 4 6 Start Up 12 Verifying Minimum and Maximum Frequency Settings a Press the Start key The drive should output 0 Hz which is the factory default value for the Minimum Freq parameter The Status Display should indicate At Speed and the actual frequency 40 00 Hz b With the drive still running use the speed source to command maximum speed The drive should ramp to 60 Hz which is the factory default value for the Maximum Freq parameter At Speed 0 00 Hz Accelerating 29 62 Hz At Speed 60 00 Hz Open Enable Signal Restore Enable Signal 2 13 Enable interlock check The following steps check for correct drive operation when the Enable input is removed Refer to Chapter 2 for terminal designations a With the drive still running open the Enable si
29. Enclosure Figure 1 2 Nameplate Information C N CAT 1305 BA03A HAP SER C LLL LLL TUTTO TU V 380 460 V 380 460 3 A 2 2 A 2 3 ho U Hz 50 60 Hz 0 400 H VA 1800 Moton 0 75KW 1 HP ALLEN BRADLEY MADE IN U S A 4AcVACO V AB0516C FIRMWARE COMPATIBILITY Drive Series C FRN 6 01 and up HIM Series A FRN 1 0 through 3 0 Series B FRN 1 0 Specific Firmware versions are identified by digits to the right left of decimal Example 1 01 2 01 Firmware version can be found on the drive carton label on integrated circuits found on the Control Board see Figure 2 3 or can be viewed in Drive Diagnostics see Chapter 5 CATALOG NUMBER CODE EXPLANATION 1305 First Position Bulletin Number A Second Position Rating Code Description A 200 240V Single Phase 200 230V Three Phase B 380 460V Three Phase A02 Third Position Nominal Current Rating A01 A02 A03 A04 A06 A08 A09 A12 Language Code English language is included in base catalog number To order a second language add the appropriate suffix to the drive catalog number DE German ES Spanish IT Italian FR French Information and Precautions A DE HM Fourth Fifth Sixth Position Position Position Enclosure Type Options Code Enclosure Type A IP 30 NEMA Type 1 Human Interface Modules NEMA Ty
30. LOCAL command If an adapter is the Local Owner all other functions except stop on all other adapters are locked out and non functional Important Local control can only be granted when the drive is in a safe state or stopped 5 54 Programming Adapter This group contains the parameters needed for an optional communications adapter to communicate with the fe drive Data In A1 through D2 Parameter 111 118 Parameter Type Read amp Write These parameters are used to write real time data values Parameter Bulletin 1305 drive Controller Output Image Table i e PLC SLC etc from a source controller PLC SLC etc to the drive This 116 Data In C2 aly Data In D1 Refer to Appendix B for additional information 118 Data In D2 f 111 Data In A1 a dcs ge peered dh 412 Data In A2 e Important addressing information that defines which controller I O Source epi output image table wil bewritentothe 119 Pee uec un E is Hess loeis pue drive parameter identified in the corresponding Data In 114 Data In B2 h iate Bulletin 1203 C ication Module User Manual 115 TWO the appropriate Bulletin 1203 Communication Module User Manua parameter for details mom i aii Important The drive parameter that is accessed indirectly using Data In will not be stored permanently and automatically to EEPROM due to the high potential update rate from a PLC A manual operation is necessary for permanent storage The HIM EEPROM co
31. R Reverse 2 18 S S Curve 5 33 5 34 Search Mode 3 5 3 14 Set Defaults 5 46 Skip Frequencies 5 27 Specifications Control A 3 Environment A 3 Input Output Ratings A 2 Protection A 5 Start Up 4 1 Procedure 4 1 Status Display 3 5 Stopping 5 11 5 22 l 4 Index Storage Temperature A 3 Switch Settings Accel Decel Selection 5 30 Frequency Selection 5 29 T Three Wire 3w Control 2 18 Troubleshooting 6 1 Two Wire Control 2 17 V Vibration A 3 Voltage Boost 5 18 5 19 Voltage Rating 1 5 W Wiring Control and Signal 2 17 2 18 Rockwell Otomasyon Ticaret A S Kar Plaza Is Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 1305 5 2 June 2013 PN 208991 Supersedes Publication 1305 5 2 September 1998 Copyright 2013 Rockwell Automation Inc All rights reserved Printed in the U S A
32. Refer to the instructions supplied with the filter for details The RFI filter must be connected between the incoming AC supply line and the drive input terminal RFI Filter Leakage Current The RFI filter may cause ground leakage currents Therefore a solid ground connection must be provided ATTENTION To guard against possible A equipment damage RFI filters can only be used with AC supplies that are nominally balanced with respect to ground In some installations three phase supplies are occasionally connected in a 3 wire configuration with one phase grounded Grounded Delta The filter must not be used in Grounded Delta supplies nor should they be used in single phase input applications CE Conformity D 3 ELECTRICAL CONFIGURATION Figure D 1 Electrical Configuration Conduit 4 Wire Cable S E Shield S L2 S RFI Filter KO T L3 W j GRD oo m U J A Frame ES rame Ground Rod GRD Earth Ground GROUNDING Important For use with a 1305 drive with metal conduit entry anel frame Using an RFI filter may result in relatively high RFI Filter Grounding ee leakage Nes AMA Therefore the filter must be ipio Important Shield must be terminated in cable clamp to f
33. Unshielded Cable Maximum Carrier 4 kHz 4 kHz 2 kHz 2kHz Frequency High Line Derate 0 85 0 85 0 55 0 55 Multiplier 5 5 9m 30ft 30m 100ft 121m 400ft 121m 400ft 3 9m 30ft 30m 100ft 121m 400ft 121m 400ft 2 9m 30ft 30m 100ft 121m 400ft 121m 400ft 3 3 9m 30ft 30m 100ft 91m 300ft 121m 400ft 2 9m 30ft 30m 100ft 121m 400ft 121m 400ft 1 9m 30ft 30m 100ft 121m 400ft 121m 400ft 2 2 9m 30ft 30m 100ft 76m 250ft 121m 400ft 1 9m 30ft 30m 100ft 121m 400ft 121m 400ft 0 5 9m 30ft 30m 100ft 121m 400ft 121m 400ft 1 1 9m 30ft 30m 100ft 68m 225ft 121m 400ft 0 5 9m 30ft 30m 100ft 121m 400ft 121m 400ft 0 5 0 5 9m 30ft 30m 100ft 45m 150ft 106m 350ft Section B Use of Output Reactor or Terminator For longer motor lead length applications an output reactor or Terminator is required to ensure proper drive operation and for the motor to operate within its specified insulation rating The guidelines in Table 2 E are required for proper drive and motor operation or motor designs without phase separating insulation paper between motor windings Applications with non inverter duty rated motors with long lead lengths require an output reactor or Terminator An output reactor or Terminator helps reduce voltage reflection to the motor to levels which are less than the motor insulation rating Table 2 E lists maximum cable lengths that can b
34. a maximum of 120 Hz This compensation is turned off when Motor Type Sync PM Programming 5 25 Frequency This group of parameters allows the user to program the frequency source frequency settings accel decel Set times and skip frequencies of the drive Freq Select 1 Parameter 5 Factory Default Adapter 1 Parameter Type Read amp Write This parameter is the factory default parameter for Units Text Settings Remote Pot Preset 1 selecting the frequency source that will supply the Freq 0 10 Volt Preset 2 Command to the drive Freq Select 2 or Preset Freq 4 20 mA Preset 3 1 7 can be selected in place of this parameter with proper MOP Preset 4 terminal block inputs Refer to charts on Pages 5 29 and Adapter 1 Preset 5 5 30 Adapter 2 Preset 6 Important If an adapter that is not connected is selected dd 2 ese as the active frequency source the drive will fault on Hz Ad is p Sel Fault F30 SUE Adapter 6 Freq Select 2 Parameter 6 Factory Default Remote Pot Parameter Type Read amp Write This parameter controls which of the frequency sources is Units Text Settings Remote Pot Preset 1 currently supplying the Freq Command to the drive 0 10 Volt Preset 2 unless Freq Select 1 or Preset Freq 1 7 are selected 4 20 mA Preset 3 with proper terminal block inputs Refer to charts on Pages MOP Preset 4 5 29 and 5 30
35. each adapter for the amount of current needed for the adapter to operate The Adapter address is determined as follows Port 1 equals Adapter 1 Port 2 equals Adapter 2 However if a splitter is used to expand the number of Adapters to 3 4 or 5 the splitter will be marked with the appropriate Adapter numbers Adapter Mounting Distance The maximum mounting distance between any two adapters connected to the drive is 10 meters Refer to Figure 2 11 Installation Wiring 2 23 2 24 Installation Wiring Figure 2 11 Adapter Mounting Distance and Cable Connections Pull back connector to disconnect cable from the adapter device or Port 2 connection Refer to Appendix C for Cable recommendations a Male Female Bu ee Maximum Distance A B x 10 Meters 33 feet Port 2 U Male Male Cable Cable ES Hoga ggg HIM or Other Remote Device o al ri oo e E Adapter 2 Adapter 1 Maximum Distance A B C lt 10 Meters 33 feet A B D lt 10 Meters 33 feet C D lt 10 Meters 33 feet A Male Female Cable L SADE aang cof EJ Adapter 1 Ly T Adapter 2 Communication Module Port 2 al Port Expansion Pa Option Male Male Cable
36. for the 0 10 Volt and 4 20mA analog input signal at TB2 Parameter 84 Parameter Type Read amp Write Units Text Factory Default Disabled Settings Enabled Disabled Maximum Input Commands Minimum Freq Minimum Input Commands Maximum Freq Maximum Input Commands Maximum Freq Minimum Input Commands Minimum Freq Figure 5 12 Analog Invert Maximum Frequency Drive Output Disabled Enabled Minimum Frequency 9 gt 0v 10V 4mA 20 mA 4 20mA Loss Sel Parameter 81 Factory Default Stop Fault Parameter Type Read amp Write This parameter selects the drives reaction to a loss of a Units Text Settings Stop Fault Drive Stops and Issues Hz Err Fault F29 4 20mA signal when the active Frequency Source is Hold Alarm Drive Maintains Last Output Freq and sets an Alarm bit 4 20mA Important The drive output contacts can be Max Alarm Drive Outputs Maximum Freq and sets Alarm bit unu ud rei ive Ot Preset Fr ia sets a Aar bt Min Alarm Drive Outputs Minimum Freq and sets an Alarm bit is defined as a signal lt 3 5 mA or a signal gt 20 5 mA 5 22 Programming Advanced Setup Group continued Stop Select Parameter 10 Factory Default Ramp Parameter Type Read amp Write This parameter selects the stopping mode when the drive Units Text Settings Coast Causes the Drive to Turn Off Imme
37. gc ga un u z z sc Jes lacs e 0 0 0 e e 0 0 X 0 X 0 Disabled 0 X X X 0 0 7 X 0 X z X X 0 2nd X X X Accel e e 0 0 0 e e e 0 0 X 0 X 0 3 0 X X Enabled 5 7 7 X 0 X X X 0 E X X X The parameter Freq Source indicates the active frequency source See p 5 45 Factory default settings e Indicates active function parameter X Indicates closed switch 0 Indicates open switch 26 Indicates parameter number Programming 5 31 Frequency Set Group continued Table 5 C Motor Operated Potentiometer MOP Frequency Source and Accel Decel Selection Parameter Settings Frequency Source Accel Decel Control Terminal Block Freq Freq Accel Decel Accel Decel Preset Upper Presets Select 1 Select 2 Time 1 Time 1 Time 2 Time 2 SW3 sw2 SW1 2nd Accel 26 72 5 6 7 8 30 31 TB2 18 TB2 17 TB2 16 P bes c 0 MOP Decrement MOP Increment 2nd Accel Enabled e X MOP Decrement 2 MOP Increment The parameter Freq Source indicates the active frequency source See p 5 45 MOP Decrement When this switch is closed MOP Hz is decreased at the rate programmed in MOP Increment MOP Increment When this switch is closed MOP Hz is increased at the rate programmed in MOP Increment e Indicat
38. logged in or the device has been set to Defaults E r X a Select a parameter with Increment or Decrement keys SEL b Press the SEL key to view the first bit Pressing this key again will move the cursor to the left one bit or digit EEPEUBI EIS Individual bits of a Read Write parameter can be changed Pressing the SEL key will move the cursor flashing character one bit to the left Flashing Modify That bit can then be changed by pressing the Increment Decrement keys When the cursor is in the far right position pressing the Increment Decrement keys will increment or decrement the entire value Human Interface Module 3 9 PROGRAM AND DISPLAY MODES continued ACTION DESCRIPTION HIM DISPLAY Bit ENUMs du SEL 13 With Series A HIM software versions 3 00 and above or Series B HIM software version 1 01 and above bit ENUMs 16 character text strings will be displayed to aid interpretation of bit parameters a From the Choose Group menu use the Increment Decrement key to select the Masks group Press Enter b Press the SEL key to view the ENUM of the first bit Pressing this key again will move the cursor to the left one bit or digit and view the next bit s ENUM Choose Group Mask Adapter 4 X1111111 Flashing 3 10 Human Interface Module PROCESS MODE ACTION DESCRIPTION HIM DISPLAY Bd du Bid du Bid iu B u l di id press aie E R93
39. on the Human Interface Module Since certain parameters have different resolution than others a scale factor is required to convert the Display Units value to a decimal value that will be displayed in the controller s I O image tables The column marked Drive Units Scale Factor is provided to perform this conversion SCALE FACTOR CONVERSION When Reading parameter data in the controller s input image table divide this value by the Drive Units Scale Factor to determine the Display Units When Writing parameter data from the controller s output image table to the drive the value entered into the output image table should be the required Display Units value multiplied by the Drive Units Scale Factor Display Unit equivalent to Parameter Text Descriptions Some parameters use a text description in the place of numerical Display Units The information in Table B 5 provides the decimal equivalent to the text descriptions Table B 2 Logic Control Data Serial Communications B 3 This information will be displayed in the controller s output image table and will be sent to the drive when the appropriate dip switch setting on the Communication Module is enabled Logic Bits 15 14 13 12 11 10 8 7 Status Text Stop 1 Stop 0 Not Stop Start 1 Start 0 Not Start Jog 1 Jog 0 Not Jog Cl
40. power circuit Check supply voltage Check all fuses and disconnects 2 Check motor Verify that motor is connected properly 3 Check control input signals Verify that Enable signal is present Not Enabled is displayed on the HIM Verify that Start signal is present Verify that Stop signal is present Verify that Run Forward and Run Reverse signals are NOT both active 4 Check parameter mask settings Verify that Start Mask is set properly Verify that Logic Mask is set properly Verify that Local Mask is set properly Drive Started but motor NOT rotating At Speed 0 00 Hz is displayed on HIM 1 Check motor Verify that motor is connected properly 2 Check Frequency Source Verify that frequency signal is present at terminal block TB2 4 20mA signal 0 10V signal Remote Potentiometer Verify that Adapter or Preset Frequencies are set properly 3 Check control input signals Verify that SW1 SW2 and SW3 are in the proper state Refer to Table 5 A on page 5 29 4 Check parameter settings and charts on Pages 5 29 and 5 30 Verify that Freq Source is showing the desired frequency source Verify that Freq Command is the desired value Verify that Reference Mask is set properly 6 9 6 10 Troubleshooting and Fault Information Table 6 C Troubleshooting continued General Problem Action to Take Motor not accelerating properly Specific Problem
41. separated from sensitive circuits As an approximate guide allow a spacing of meter 3 3 feet for every 10 meters 33 feet of length In all cases long parallel runs must be avoided The cable should be 4 conductor with the ground lead being connected directly to the drive ground terminal GRD and the motor frame ground terminal Shielded Cable Shielded cable is recommended if sensitive circuits or devices are connected or mounted to the machinery driven by the motor The shield must be connected to the drive ground and motor frame ground The connection must be made at both ends to minimize the external magnetic field If cable trays or large conduits are to be used to distribute the motor leads for multiple drives shielded cable is recommended to reduce or capture the noise from the motor leads and minimize cross coupling of noise between leads of different drives The shield should be connected to the ground connections at both the motor and drive end Armored cable also provides effective shielding Ideally it should be grounded only at the drive GRD and motor frame Some armored cable has a PVC coating over the armor to prevent incidental contact with grounded structure If due to the type of connector the armor must be grounded at the cabinet entrance shielded cable should be used within the cabinet to continue as far as possible to the coaxial arrangement of power cable and ground In some hazardous environmen
42. supplied voltages may exist at TB2 even when power is not applied to the drive Refer to Chapter 6 for fault code information 4 2 Start Up Initial Operation Motor Disconnected 1 1 Verify that AC line power at the disconnect device is within the rated value of the drive L 2 Disconnect and lock out all incoming power to the drive including incoming AC power to terminals L1 L2 and L3 R S and T plus any separate control power for remote interface devices Remove the drive cover and verify the motor leads are disconnected from the Power Terminal Block TB1 terminals T1 T2 and T3 U V W Refer to Chapter 2 for terminal location ATTENTION Proceed with caution A DC bus AN voltage may be present at the Power Terminal Block TB1 even when power is removed from the drive 1 3 Verify that the Stop and Enable inputs are connected L 4 Confirm that all other optional inputs are connected to the correct terminals and are secure LJ 5 If the HIM has a Control Panel use the local controls to complete the start up procedure If a Control Panel is not present remote devices must be used to operate the drive L 6 Replace the drive cover ACTION DESCRIPTION HIM DISPLAY Apply 17 When power is first applied to the drive the following information will be Fewento Dive momentarily displayed a The HIM ID Adapter and firmware version number E HIM ID amp Connecting b Commun
43. the drive will not operate continuously Programming the drive for Frequency Source and Accel Decel Control Use Table 5 A through Table 5 C to determine which frequency source and Accel Decel Time are suitable to your application Switch or contact inputs at terminal TB2 are used to select functionality based on how you program parameters 26 72 and 21 5 28 Programming Frequency Set Group continued Skip Freq Band Parameter 35 Factory Default 0 Hz Parameter Type Read amp Write Minimum 0 Hz This parameter determines the band width around a Skip Units 1 Hz Maximum 15 Hz Frequency The band width is 2 x Skip Freq Band 1 2 the band above and 1 2 the band below the Skip Frequency setting 0 Disables All Skip Frequencies Figure 5 15 Skip Frequency Band Frequency i Drive Output Command Frequency i Frequency Two times Skip Frequency p Skip Freq Band Setting Setting Time MOP Increment Parameter 22 Factory Default 1 00 Hz Sec Parameter Type Read amp Write Minimum 0 00 Hz Sec The MOP function is a digital solid state circuit that Units 1 Hz Sec Maximum 255 Hz Sec INC DEC produces the same effect as rotating a speed reference potentiometer with a small DC motor This permits local HIM or remote TB2 control of the command Hz frequency This parameter sets the rate of increase or Speed decrease to the MOP Hertz command frequency for each input to the MOP Increment or
44. to S Curve then the decel time will be double the active decel setting when a stop command is provided 2XAccelTime 1or2 y 4 2X Decel Time1or2 Accel Time 1or2 se Decel Time 1or2 4 Enabled Disabled 5 34 Programming Feature Select Group continued S Curve Time This parameter enables an adjustable shape S Curve accel decel time Important S Curve Time must be set to a value less than or equal to the Accel amp Decel times Parameter 56 Parameter Type Read amp Write Units 0 1 Second Factory Default 0 0 Sec Minimum 0 0 Sec Maximum 300 0 Sec Figure 5 17 S Curve Time S Curve Enable must be enabled for this parameter to be active The S Curve Time setting is added to the active accel decel times to form an adjustable S Curve Important If Stop Select is set to S Curve then the decel time will be double the active decel setting when a stop command is provided Es 1 2 Enabled S Curve 4 Decel Time Disabled Language This parameter selects between English and the alternate second language that can be displayed on the HIM Parameter 47 Parameter Type Read amp Write Settings English Factory Default Alternate language in multilingual versions English in English only French Italian Spanish German Feature Select Group conti
45. to turn Check the direction of motor rotation e Stop the drive If the direction of rotation is as desired proceed to step 18 If the direction of rotation is incorrect disconnect and lock out all input and control power to the drive When the HIM Display is no longer illuminated remove the drive cover Verify that the DC Bus neon indicator is not illuminated see Figure 2 3 for location and wait 60 seconds Interchange any two of the three motor leads at TB1 terminals T1 T2 or T3 Replace the drive cover and repeat steps a e to verify correct motor rotation At Speed 5 00 Hz Stopped 0 00 Hz 4 10 Start Up Slowly Increase Speed a LJ 18 Check for proper operation a Start the drive b Slowly increase the speed Check for proper motor operation throughout the speed range C Press the Stop key At Speed 5 00 Hz At Speed 60 00 Hz Stopped 0 00 Hz 2 19 This completes the basic start up procedure Depending on your application further parameter programming may be required Refer to Chapter 5 for information Important The parameters in the Set Up Group page 5 8 should be reviewed and reprogrammed as necessary for basic operation Programming CHAPTER OBJECTIVES Chapter 5 describes the 1305 parameters which are divided into groups for ease of programming and operator access Grouping replaces a sequentially numerical parameter list with functional parame
46. 0 Local Mask 5 49 Local Owner 5 53 Logic Masks 5 47 Masks Group 5 47 Maximum Frequency 5 15 Maximum Voltage 5 10 5 17 Minimum Frequency 5 10 5 15 MOP Hertz 5 6 MOP Increment 5 28 MOP Mask 5 49 MOP Owner 5 53 Motor Mode 5 45 Motor Type 5 23 Output 1 Config 5 37 Output 2 Config 5 37 Output Configuration Group 5 37 Output Current 5 5 Output Frequency 5 6 Output Power 5 5 Output Pulses 5 46 Output Voltage 5 5 Overload Current 5 12 Overload Mode 5 12 Owners 5 50 Power Mode 5 46 Preset Freq 1 7 5 27 Process 1 Par 5 55 Process 1 Scale 5 55 Process Display Group 5 55 5 56 Process Txt 1 8 5 55 Prst 2nd Accel 5 26 PWM Frequency 5 20 Rated Slip 5 35 Reference Mask 5 48 Reference Owner 5 52 Reset Run Time 5 33 Reset Run Tries 5 32 Run Boost 5 19 Run On Power Up 5 32 S Curve Enable 5 33 S Curve Time 5 34 Sec Current Limit 5 13 Set Defaults 5 46 Setup Group 5 8 Skip Frequency Band 5 28 Skip Frequency Group 1 3 5 27 Slip Comp Adder 5 36 Start Boost 5 19 Start Mask 5 48 Start Owner 5 51 Stop Owner 5 50 Stop Select 5 11 5 22 Upper Presets 5 26 Password Mode 3 5 3 17 Potentiometer Wiring 2 21 Power Dissipation A 2 Preset Frequencies 5 26 5 27 5 29 5 30 Index l 3 Process Display 5 55 5 56 Process Mode 3 5 3 10 Program Mode 3 5 3 7 Programming Function Index 5 1 Using a HIM 5 1 Programming Steps 5 2 5 4
47. 0 149 0 Data In C1 115 Numeric 1 0 149 0 o Data In C2 116 Numeric 1 0 149 0 5 Data In D1 117 Numeric 1 0 149 0 Data in D2 118 Numeric 1 0 149 0 Data Out A1 119 Numeric 1 1 149 1 Data Out A2 120 Numeric 1 ql 149 1 Data Out B1 121 Numeric 1 1 149 1 Data Out B2 122 Numeric 1 il 149 1 Data Out C1 123 Numeric 1 1 149 1 Data Out C2 124 Numeric 1 il 149 1 Data Out D1 125 Numeric 1 1 149 1 Data Out D2 126 Numeric 1 i 149 1 Refer to page B 2 B 12 Table B 4 Parameter Grouping User Settings continued Serial Communications Parameter Display Drive Units User s Group Parameter Name Number Units Scale Factor Minimum Maximum Factory Setting Setting Process Par 127 Numeric 1 1 149 1 Process Scale 128 Numeric 100 327 68 327 67 1 00 Process Text 1 129 ASCII Text Ej Process Text 2 130 ASCII Text amp Process Text 3 181 ASCII Text 8 Process Text 4 132 ASCII Text Process Text 5 133 ASCII Text E a Process Text 6 134 ASCII Text Process Text 7 135 ASCII Text Process Text 8 136 ASCII Text Refer to Table B 1 on pages B 13 B 14 and B 15 for the numerical equivalent of the text descriptions Q Refer to page B 2 Table B 1 Display Unit Equivalent to Parameter Text Descriptions Serial Communications B 13
48. 1 01 and above see back of HIM the Status Display Process Display or Password Login menu can be selected as the power up display or menu See appropriate sections on the following pages for more information Figure 3 1 Human Interface Module LCD Displa Storred me oe 8 Hz Panel Digital Speed Control and Indicator also available with Analog Speed Pot Control Panel From this display pressing any one of the five Display Panel keys will cause Choose Mode to be displayed Pressing the Increment or Decrement keys will allow different modes shown in Figure 3 3 3 2 Human Interface Module Display Panel Descriptions ESC SEL i i Escape When pressed the ESC key will cause the programming system to go back one level in the menu structure Select Pressing the SEL key alternately moves the cursor to the next active area A flashing first character indicates which line is active Enter When pressed a group or parameter will be selected or a parameter value will be entered into memory After a parameter has been entered into memory the top line of the display will automatically become active allowing another parameter or group to be chosen Increment Decrement These keys are used to increment and decrement a value or scroll through different groups or parameters Control Panel Descriptions Important The following information is correct as shipped from the factory Reprogramming of
49. 6 Output Ratings 1 5 A 2 Overload Protection 5 12 P Parameter Level 3 6 Parameters Output Current 5 7 Output Power 5 7 4 20mA Loss Sel 5 21 Above Curr Val 5 38 Above Freq Val 5 38 Accel Mask 5 48 Accel Owner 5 52 Accel Time 1 5 9 Accel Time 2 5 26 Adapter I O 5 54 Adaptive Lim 5 14 Advanced Setup Group 5 15 Analog Filter 5 31 Analog Invert 5 21 Analog Out Sel 5 38 Base Frequency 5 10 5 15 Base Voltage 5 10 5 16 Break Frequency 5 16 Break Voltage 5 17 Cable Length 5 35 Clear Fault 5 39 Compensation 5 24 Current Lim Trip En 5 40 Current Limit 5 11 Data In A1 5 54 Data Out A1 5 54 DB Enable 5 23 DC Boost Select 5 18 DC Bus Voltage 5 5 DC Hold Time 5 22 DC Hold Volts 5 23 Decel Mask 5 48 Decel Owner 5 52 Decel Time 1 5 9 Decel Time 2 5 27 Diagnostics Group 5 42 Direction Mask 5 47 Direction Owner 5 50 Drive Alarm 5 44 Drive Command 5 42 Drive Direction 5 45 Drive Status 5 43 Drive Temp 5 7 5 46 Drive Type 5 46 Fault Buffer 0 3 5 39 Fault Clear Mode 5 41 Fault Mask 5 49 Fault Owner 5 52 Faults Group 5 39 Feature Select 5 32 Firmware Ver 5 46 Freq Command 5 6 5 45 Freq Select 1 5 8 5 25 Freq Select 2 5 25 Freq Selection 5 29 Freq Source 5 45 Frequency Set Group 5 25 Input Mode 5 8 Input Status 5 44 IR Comp 5 36 Jog Frequency 5 26 Jog Mask 5 48 Jog Owner 5 51 Language 5 34 Last Fault 5 7 Line Loss Fault 5 4
50. 9 Start Boost 48 Run Boost 83 PWM Frequency 45 Analog Invert 84 4 20 mA Loss Sel 81 Stop Select 10 DC Hold Time 12 DC Hold Volts 13 DB Enable 11 Motor Type 41 Compensation 52 Bold indicates parameters located in more than one group Page 5 25 Freq Select 1 5 Freq Select 2 6 Jog Frequency 24 Prst 2nd Accel 26 Upper Presets 72 Accel Time 2 30 Decel Time 2 31 Preset Freq 1 27 Preset Freq 2 2 Preset Freq 3 Preset Freq 4 Preset Freq 5 Preset Freq 6 Preset Freq 7 Skip Freq 1 32 Skip Freq 2 33 Skip Freq 3 34 Skip Freq Band 35 MOP Increment 22 Analog Filter 144 Output Configuration Page 5 32 Page 5 37 Page 5 39 Run On Power Up 14 Output 1 Config 90 Fault Buffer 0 86 Reset Run Tries 85 Output 2 Config 91 Fault Buffer 1 87 Reset Run Time 15 Analog Out Sel 25 Fault Buffer 2 88 S Curve Enable 57 Above Freq Val 77 Fault Buffer 3 89 S Curve Time 56 Above Curr Val 142 Clear Fault 51 Language 47 Cur Lim Trip En 82 Cable Length 143 Line Loss Fault 40 Rated Slip 146 Fit Clear Mode 39 Slip Comp Adder 148 IR Comp 147 Programming Wrap to Metering lt a Process l l j Page 5 42 Page 5 47 Page 5 50 Page 5 54 Page 5 55 Page 5 56 Drive Command 58 Logic Mask 92 Stop Owner 102 Data In A1 111 Process Par 127 This group contains all Drive Status 59 Direction Mask 94 Direction Owner 103 Data In A2
51. 96 Factory Default 01111111 Parameter Type Read amp Write This parameter determines which adapters can issue jog Units Byte Settings 1 Permit Control commands 0 Deny Control Reference Mask Parameter 97 Factory Default 01111111 Parameter Type Read amp Write This parameter determines which adapters can control the Units Byte Settings 1 Permit Control switching between the available freq reference sources 0 Deny Control Important Terminal Block TB2 will have control unless masked out Accel Mask Parameter 98 Factory Default 01111111 Parameter Type Read amp Write This parameter determines which adapters can switch Units Byte Settings 1 Permit Control between Accel Time 1 and Accel Time 2 0 Deny Control Important Terminal Block TB2 will have control unless masked out Decel Mask Parameter 99 Factory Default 01111111 Parameter Type Read amp Write This parameter determines which adapters can switch Units Byte Settings 1 Permit Control between Decel Time 1 and Decel Time 2 0 Deny Control Important Terminal Block TB2 will have control unless masked out Masks Group continued Programming 5 49 Fault Mask Parameter 100 Factory Default 01111111 Parameter Type Read amp Write This parameter determines which adapters can reset a Units Byte Settings 1 Permit Control fault using input control signals 0 Deny Control MOP Mask Parameter 101 Factory Default 01111111 Parameter Type Re
52. Cable Male Male for Port 2 Human Interface Module gt 0 33 Meter 1 1 Feet and 1202 C03 1 Meter 3 3 Feet Communications Modules 1202 C10 3 Meter 9 8 Feet 1202 C30 9 Meter 29 5 Feet 1202 C90 Communication Cable Male Female for Port 1 Human Interface Module 0 33 Meter 1 1 Feet and 1202 H03 1 Meter 3 3 Feet Communications Modules 1202 H10 3 Meter 9 8 Feet 1202 H30 9 Meter 29 5 Feet 1202 H90 Bulletin 1203 Descriptions Use With Cat No Cat No Cat No Cat No Single Point Remote I O Communication Module Bulletin 1305 Drives 1203 GD1 GK1 RS232 RS422 RS485 DF1 DH485 Serial Communication Module 1203 GD2 GK2 DeviceNet Communication Module 1203 GK5 2 Port Splitter 1203 SG2 z 4 Port Splitter 1203 SG4 SLC SCANport Module 1203 SM1 Flex I O SCANport Terminal Base 1203 FB1 z Flex I O SCANport Module 1203 FM1 Separately powered AC DC Q Separately powered DC only C 2 Drive Accessories Table C 2 Accessories Accessory Specifications Drive Output Ratings Dynamic Brake Kits Line Reactor Iron core 3 Impedance 600V Class H insulation 115 C rise HP kW Kits must not be wired in parallel copper wound 50 60 Hz terminal blocks UL CSA 230V AC Isolation 230V 230V or 460V 460V Delta primary Wye secondary Class H 0 5 1 0 37 0 75 Not Required Transformer insulation 150 C rise aluminum wound 60 Hz 5
53. Datalink C 2 See Page 5 54 No 7 To transfer data via Datalink D 2 See Page 5 54 No 8 Unused Refer to the Bulletin 1203 Communication Module Block Transfer User Manual Q To enable the PLC to provide the frequency reference Logic Bits 12 through 15 must be set to select Freq Select 1 or Freq Select 2 as the frequency reference refer to Table B 2 The Freq Select 1 or Freq Select 2 parameters must then be set to the adapter number that the communication module is connected to See Pages 2 24 and 5 25 for additional information on determining the Adapter number and Freq Select 1 and Freq Select 2 selections B 2 Serial Communications LOGIC CONTROL DATA The information in Table B 2 provides the Logic Control information that is sent to the drive through the logic controllers output image table When using the Bulletin 1203 GD1 communication module this information is sent to the drive when dip switch No 2 of SW3 is enabled DRIVE STATUS DATA The information in Table B 3 provides the Drive Status information that will be sent to the logic controllers input image table from the drive When using the Bulletin 1203 GD1 communication module this information will be sent to the PLC from the drive when switch No 2 of SW3 is enabled PARAMETER GROUPS USER SETTINGS The information in Table B 4 provides a listing of all drive parameters The column entitled Display Units are the units that will appear
54. EEPROM does not match the Repeat operation Replace HIM checksum calculated from the EEPROM data Drive Reset Fault F22 Occurs on power up Caused by having the Start Input or Run Input closed with the Stop Input open and Run On Power Up Disabled Check stop connection at TB2 terminal 8 EEprom Fault EEPROM has invalid data or can not be programmed to valid Check cable connection from main control board to power board F32 data Reset to Default Parameters and Cycle power Hz Err Fault This fault indicates that there is not a valid operating frequency 1 Check Minimum Freq and Maximum Freq parameters F29 It can be caused by any of the following 2 Check Skip Freq 1 Skip Freq 2 Skip Freq 3 and 1 Maximum Frequency is less than Minimum Freq Skip Freq Band parameters 2 Skip frequencies and skip bandwidth eliminate all operating 3 Check for broken wires loose connections or transducer frequencies loss at 4 20mA input TB2 3 4 20mA input signal speed reference has been lost or is out of range and 4 20mA Loss Sel is set for Stop Fault Hz Sel Fault An adapter that is not connected has been chosen as the active Connect proper adapter or change active frequency source F30 frequency source 6 4 Troubleshooting and Fault Information Table 6 B 1305 Fault Descriptions continued Fault Name amp Number Fault Description Action to Take HIM Drive E
55. ELECTION continued a From the Status Display press the Enter key or any key Choose Mode will be displayed b Press the Increment or Decrement key until Program is displayed c Press Enter The parameter group Metering will be displayed d Press the Increment key again until the Set Up Group is displayed e Press Enter f Press the Increment or Decrement key until the Input Mode parameter is displayed g Press SEL The first character of line 2 will now flash h Press the Increment or Decrement key until the correct mode is displayed then press enter The first character of line 1 should now be flashing 1 Press the ESC key 3 times to return to the Status Display Important If the Input Mode is changed power must be cycled for the change to take effect Choose Mode Display Choose Mode Program Choose Group Metering Choose Group Set Up Input Mode 3 Wire Input Mode 3 Wire Input Mode Run Fwd Rev Stopped 0 00 Hz Start Up A 8 N o i BL E 3 o E m wo 2 2 11 Setting Frequency Command to 0 Hz If the HIM has an analog potentiometer option turn the potentiometer fully counter clockwise and skip to Step 12 If the HIM has Digital Up Down keys for frequency control then perform the following a From the Status Display press the Enter key or any key Choose Mode will be displayed b Press the Increment or
56. FB2 For use with Series C or B Drives only DO NOT use with Series A Drives 3 2 2 1321 3R8 B 1321 3RA8 B 1321 3T005 BB 1204 TFA1 or TFB2 50 40 1321 3R8 B 1321 3RA8 B 1321 3T005 BB 1204 TFA1 or TFB2 5 4 0 1321 3R12 B 1321 3RA12 B 1321 3T007 BB 1204 TFA1 CE Conformity EMC DIRECTIVE This apparatus is tested to meet Council Directive 89 336 Electromagnetic Compatibility EMC using a technical construction file and the following standards in whole or in part EN 50081 1 2 General Emission Standard EN 50082 1 2 General Immunity Standard Table D 1 EMC Directives Marked for all applicable directives EN55 011 CISPR 11 Level B EN50 082 1 1992 IEC 801 2 IEC 801 3 IEC 801 4 EN50 082 2 1995 EN 61000 4 2 ENV 50140 50204 EN 61000 4 4 ENV 50141 EN 61000 4 8 IEC 801 6 Emissions Immunity Ce Important The conformity of the drive and filter to any standard does not guarantee that the entire installation will conform Many other factors can influence the total installation and only direct measurements can verify total conformity Appendix D REQUIREMENTS FOR CONFORMING INSTALLATION The following six items are required for CE conformance l 2 CE marked product in NEMA Type 1 IP30 configuration Filter and Metal Plate Kit catalog numbers are listed in Table D 2 on the following page One Filter and one Metal Plate Kit a
57. HP 200 230V Rating 380 460V Rating 0 37 0 25 0 19 0 25 6A 3A Q 0 55 0 75 0 37 0 5 6A 3A Q 0 75 1 0 55 0 75 10A 6A 1 5 2 0 75 1 15A 10A 2 2 3 1 5 2 25A 15A9 4 0 5 20A Must be dual element time delay Bussmann LPJ or equivalent If fuse blowing is a problem use dual element type fuses ELECTRICAL INTERFERENCE EMI RFI Immunity The 1305 drive is designed for immunity to most externally generated interference Usually no special precautions are required beyond the installation practices provided in this publication It is recommended that the coils of DC energized contactors associated with drives be suppressed with a diode or similar device since they can generate severe electrical transients In areas subject to frequent lightening strikes additional surge suppression is advisable Emission Careful attention must be given to the arrangement of power and ground connections to the drive to avoid interference with nearby sensitive equipment The cable to the motor carries switched voltages and should be routed well away from sensitive equipment Installation Wiring 2 7 The ground conductor of the motor cable should be connected to the drive ground GRD terminal directly Connecting this ground conductor to a cabinet ground point or ground bus bar may cause high frequency current to circulate in the ground system of the enclosure The motor end of this ground conducto
58. In B2 Data In C1 Data In C2 Data In D1 Data In D2 Data Out A1 Data Out A2 Data Out B1 Data Out B2 Data Out C1 Data Out C2 Data Out D1 Data Out D2 Process Par Process Scale Process Text 1 Process Text 2 Process Text 3 Process Text 4 Process Text 5 Process Text 6 Process Text 7 136 137 141 142 143 144 146 147 148 149 Process Text 8 Local Owner Sec Curr Limit Above Curr Val Cable Length Analog Filter Rated Slip IR Comp Slip Comp Adder Adaptive Lim Troubleshooting and Fault Information CHAPTER OBJECTIVES Chapter 6 provides information to guide the user in understand ing drive fault conditions and general troubleshooting procedures for 1305 drives Included is a listing and description of the various drive faults with possible solutions when applicable General troubleshooting is presented in Table 6 C FAULT INFORMATION Figure 6 1 Fault Display Drives equipped with a Human Interface Module will display a brief fault message on Line of the LCD display when a fault occurs Line 2 of the display indicates the corresponding fault number Important For Series A HIM software version 3 00 and Above or Series B HIM software version 1 01 and Above faults are displayed as soon as they occur Earlier HIM versions only display faults when the HIM is in the Status Display Mode Fault Buffer 0 through Fault Buffer 3 display previous faults Table 6 A lists all faults numerically with a cross referenc
59. L Rated Slip 146 Hz 10 0 0 5 0 2 0 Slip Comp Adder 148 Hz 100 0 00 5 00 E IR Comp 147 1 0 150 Drive Size Depend Output 1 Config 90 Text 1 Faulted 5o Output 2 Config 91 Text 1 Running E E Analog Out Sel 25 Text 1 Frequency O Above Freq Val 7 Hz 1 0 400 0 Above Curr Val 142 1 0 150 of Drive Rated Current DRC 0 Fault Buffer 0 86 Numeric 1 Fault Buffer 1 87 Numeric 1 0 Fault Buffer 2 88 Numeric 1 m S Fault Buffer 3 89 Numeric 1 Clear Fault 51 Text 1 Ready Cur Lim Trip En 82 Text 1 Default Run Line Loss Fault 40 Text 1 F03 Enable Fit Clear Mode 39 Text 1 Enabled Refer to Table B 1 on pages B 13 B 14 and B 15 for the numerical equivalent of the text descriptions Refer to page B 2 B 10 Serial Communications Table B 4 Parameter Grouping User Settings continued Parameter Display Drive Units User s Group Parameter Name Number Units Scale Factor Minimum Maximum Factory Setting Setting Drive Command 58 Byte Drive Status 59 Text Drive Alarm 60 Byte Input Status 55 Byte E a Freq Source 62 Text 1 Freq Command 65 Hz 100 0 00 400 00 0 00 9 Drive Direction 69 Text 1 Forward S Motor Mode 43 Text 1 E Power Mode 44 Text 1
60. MOP Decrement terminals of TB2 Requires the proper Input Mode selection or serial communications Time Programming 5 29 Frequency Set Group continued Table 5 A Frequency Source Selection Parameter Settings Frequency Source Accel Decel Control Terminal Block N pe pod Ble 38a 88c 338 FPE EEA EG fgs se EEQ gec es ges Bes n m dA Accel 26 72 8 8 jeu r jac cr Jir j r r XF oe te jae e e 0 0 0 0 0 X e 0 X 0 Disabled x i i X Be e a E X 0 0 e 3 E X 0 X e e a a X X 0 Preset e a Hu X X X S 4 rTuw hd bh T dT LT T WW x p 0 0 0 e 0 0 X e 0 X 0 e e 0 X X Enabled 7 0 e X 0 X X X 0 e e e X X X The parameter Freq Source indicates the active frequency source See p 5 45 Factory default settings Not valid for Input Mode 3 W 2nd Acc or Input Mode Run F R 2nd A m Valid for Input Mode 3 W 2nd Acc or Input Mode Run F R 2nd A e Indicates active function parameter X Indicates closed switch 0 Indicates open switch 26 Indicates parameter number 5 30 Programming Frequency Set Group continued Table 5 B Accel Decel Selection Parameter Settings Frequency Source Accel Decel Control Terminal Block Preset Upper e
61. Male Male Cables D Adapter 3 Communication Module Human Interface Module CHAPTER OBJECTIVES Chapter 3 describes the various controls and indicators found on the optional Human Interface Module HIM of the Bulletin 1305 AC Drive The material presented in this chapter must be understood to perform the start up procedure in Chapter 4 HIM DESCRIPTION When the drive mounted HIM is supplied it will be connected as Adapter 1 see Adapter in Chapter 2 and visible from the front of the drive The HIM can be divided into two sections Display Panel and Control Panel The Display Panel provides a means of programming the drive and viewing the various operating parameters The Control Panel allows different drive functions to be controlled Refer to Figure 3 1 and the sections that follow for a description of the panels Important The operation of some HIM functions will depend upon drive parameter settings The default parameter values allow full HIM functionality HIM OPERATION When power is first applied to the drive the HIM will cycle through a series of displays These displays will show drive name HIM ID number and communication status Upon completion the Status Display will be shown This display shows the current status of the drive i e Stopped Running etc or any faults that may be present Serial Fault etc If the HIM software is Series A version 3 00 and Chapter 3 above or Series B version
62. Modify Download Parameters 9 Recall Values Save Values MODE LEVEL GROUP LEVEL Access to the Program and EEPROM modes and the Control Logic and Clear Fault Queue will be disabled if the password is Logged out Series A HIM Software Version 3 00 and Above or Series B HIM Software Version 1 01 and Above only PARAMETER LEVEL Series B HIM Software Version 1 01 and Above only Human Interface Module PROGRAM AND DISPLAY MODES P N ACTION DESCRIPTION HIM DISPLAY a a a d aid 1 1 The Display and Program modes allow access to the parameters for viewing or programming a From the Status Display press Enter or any key Choose Mode will be shown b Press the Increment or Decrement key to show Program or Display c Press Enter d Press the Increment or Decrement key until the desired group is displayed e Press Enter f Press the Increment or Decrement key to scroll to the desired parameter Choose Mode Display Choose Mode Program Choose Group Metering Output Current 0 00 Amps 3 8 Human Interface Module PROGRAM AND DISPLAY MODES continued ACTION DESCRIPTION HIM DISPLAY Changing Digits 112 With Series A HIM software versions 3 00 and above or Series B HIM software version 1 01 and above you have the ability to access and modify each individual bit or digit Important This procedure assumes the Password is not set you have already
63. Not Used Programming 5 43 Diagnostics Group continued Drive Status Parameter 59 Parameter Type Read Only This parameter displays the actual operating condition in 16 bit binary format HA Eee ECA E EE Bit9 Bit 8 ETE EZECH HE Ge ER ETN Ly Enabled Enabled Running Running Command Fwd Command Forward Rotating Fwd Rotating Forward Accel Accel Decel Decel Alarm Alarm Faulted Faulted At Speed At Speed Local 0 Local 0 Local 1 Local 1 Local 2 Local 2 Freq Ref 0 Freq Ref 0 Freq Ref 1 Freq Ref 1 Freq Ref 2 Freq Ref 2 Freq Ref 3 Freq Ref 3 5 44 Programming Diagnostics Group continued Drive Alarm Parameter 60 Parameter Type Read Only This parameter displays which alarm condition is present when bit 6 of Drive Status is high set to 1 a Cur Lim Hard Current Limit Soft Cur Lim Software Currnt Limit Bus Overvolt Bus Overvoltage Line Loss Line Loss 4 20mA Loss 4 20mA Loss Bus Changing Bus Changing N A Not Used N A Not Used Input Status Parameter 55 Parameter Type Read Only This parameter displays the open 0 and closed 1 status ofinputs at TB2 Refer to Figure 2 7 through Figure 2 10 for description of terminal connections m Start TB2 6 Stop TB2 8 Rev TB2 13 Jog TB2 14 SW1 TB2 16 SW2 TB2 17 SW3 TB2 18 N A TB2 6 Start R
64. Only This mode will search for parameters that are not at their default values Control Status Series A HIM software V3 00 amp up or Series B HIM V1 01 amp up Only Permits the Logic Mask parameter to be disabled enabled allowing HIM removal while drive power is applied This menu also provides access to a fault queue which will list the last four faults that have occurred Trip displayed with a fault indicates the actual fault that tripped the drive A clear function clears the queue Important Clearing the Fault Queue will not clear an active fault Password The Password mode protects the drive parameters against programming changes by unauthorized personnel When a password has been assigned access to the Program and EEPROM modes can only be gained when the correct password has been entered The password can be any five digit number between 00000 and 65535 Refer to the example on page 3 17 3 6 Human Interface Module Figure 3 3 HIM Programming Steps This flow chart serves as a guide to the key strokes required for movement throughout the menu levels OPERATOR LEVEL Status Display I eos Oy ae Y Process Display Parameter Groups See Chapter 5 Y Parameters See Chapter 5 Display Program EEPROM Search Control Password Read Only Read Write Read Only Status 9 s m Reset Defaults Control Logic Login Logout Upload Parameters 9 Fault Queue
65. Op Error Fault 6 5 Open Pot Fault 6 5 Overcurrent Fault 6 6 Index Overload Fault 6 6 Overspeed Fault 6 6 Overtemp Fault 6 6 Overvolt Fault 6 6 Phase U Fault 6 6 Phase V Fault 6 6 Phase W Fault 6 6 Power Loss Fault 6 7 Power Mode Fault 6 7 Reprogram Fault 6 7 Run Boost Fault 6 7 Serial Fault 6 7 Undervolt Fault 6 8 UV Short Fault 6 8 UW Short Fault 6 8 VW Short Fault 6 8 Firmware Compatibility 1 4 Frequency Select 5 25 5 29 5 30 Fusing AC Input 2 6 G Group Level 3 6 H HIM Control Panel 3 1 l 2 Index Display Panel 3 1 Installation 3 4 Key Descriptions 3 2 Removal 3 4 HIM Modes Control Status 3 5 3 15 Display 3 5 3 7 EEProm 3 5 3 11 Password 3 5 3 17 Process 3 5 3 10 Program 3 5 3 7 Search 3 5 3 14 Human Interface Module See also HIM Key Descriptions 3 2 Removal 3 4 Human Interface Module HIM De scription 3 1 Input Mode Selection 2 17 Input Power Conditioning 2 6 Isolation Transformer 2 6 J Jog 5 26 5 48 L Language 1 5 5 34 LEDs Direction Indicators 3 3 Speed Indicator 3 3 Levels Group 3 6 Mode 3 6 Operator 3 6 Parameter 3 6 Line Reactor 2 6 Low Line Operation 5 40 5 41 Min Max Frequencies 5 11 Mode Level 3 6 Modes See also HIM Modes Choose 3 5 3 6 MOP Function 2 18 5 6 5 28 Mounting 2 1 N Nameplate Location 1 4 ie Operator Level 3 6 Output Contacts 5 37 5 38 A 5 Output Disconnection 2
66. Parameter Type Read Only This parameter displays which adapter has exclusive Units Byte Settings Controlling control of selecting the Freq Source Not Controlling Accel Owner Parameter 107 Parameter Type Read Only This parameter displays which adapter currently is Units Byte Settings Controlling exclusively controlling the selection between Not Controlling Accel Time 1 and Accel Time 2 Decel Owner Parameter 108 Parameter Type Read Only This parameter displays which adapter currently is Units Byte Settings Controlling exclusively controlling the selection between Not Controlling Decel Time 1 and Decel Time 2 Fault Owner Parameter 109 Parameter Type Read Only This parameter displays which adapters are currently Units Byte Settings Controlling issuing a Clear Faults Command Multiple adapters can Not Controlling issue simultaneous Clear Faults Commands Programming 5 53 Owners Group continued MOP Owner Parameter 110 Parameter Type Read Only This parameter displays which adapters are currently Units Byte Settings 1 Controlling issuing increases or decreases in MOP Command 0 Not Controlling Frequency Multiple adapters can issue changes simultaneously to the MOP value Local Owner Parameter 137 Parameter Type Read Only This parameter displays which adapter currently has Units Byte Settings 1 Controlling exclusive control of all drive logic functions by requesting a 0 Not Controlling
67. Refer to page B 2 B 6 Table B 4 Parameter Grouping User Settings continued Serial Communications Parameter Display Drive Units User s Group Parameter Name Number Units Scale Factor Minimum Maximum Factory Setting Setting Input Mode 21 Text 1 Three Wire Freq Select 1 5 Text 1 Adapter 1 Accel Time 1 7 Seconds 10 0 0 3600 0 10 0 Decel Time 1 8 Seconds 10 0 0 3600 0 10 0 Base Frequency 17 Hz 1 40 400 60 Base Voltage 18 Volts 1 25 of DRV 10076 of Drive Rated Volts Drive Rated Volts Maximum Voltage 20 Volts 1 25 of DRV 110 of Drive Rated Volts Drive Rated Volts S Minimum Freq 16 Hz 1 0 120 0 3 Maximum Freq 19 Hz 1 40 400 60 Stop Select 10 Text 1 Ramp Current Limit 36 1 20 of DRC 150 of Drive Rated Current DRC 150 of DRC Overload Mode 37 Text 1 No Derating Overload Current 38 Amps 100 DRC 20 of DRC 115 of Drive Rated Current DRC 115 of DRC Sec Curr Limit 141 96 1 0 of DRC 150 of Drive Rated Current DRC 0 of DRC Adaptive Lim 149 Text 1 Enabled Refer to Table B 6 on pages B 13 B 14 and B 15 for the numerical equivalent of the text descriptions Refer to page B 2 Serial Communications B 7 Table B 4 Parameter Grouping User Settings continued Parameter Display Drive Units User s Group Parameter Name Number Units Scale Factor
68. Reset Run Tries Check fault buffer for fault code requiring reset Correct the cause of the fault and manually clear by cycling the stop command or cycling power Table 6 B 1305 Fault Descriptions continued Fault Name amp Number Fault Description Troubleshooting and Fault Information 6 5 Action to Take Motor Mode Fit Internal error Reset drive to factory defaults F24 Motor Stall Fault The motor is stalled If the motor is drawing excessive current the motor load is F6 excessive and will not allow the drive to accelerate to set speed A longer accel time or a reduced load may be required Neg Slope Fault Drive software detected a portion of the volts Hz curve with a Check drive programming F35 negative slope 1 Base Voltage parameter must be greater than 1 5 X Start Boost 2 If the DC Boost Select parameter is set to Break Point Base Voltage must be greater than Break Voltage and Break Voltage must be greater than Start Boost Network Error Network Error 0 Error 6 ScanPort Error Network Error 7 Error 9 Communications Error 1 Press the UP or DOWN arrow to clear the message from the HIM display 2 Unplug the HIM from the cable or drive and re connect 3 Check for external noise sources Op Error Fault Motor Type is set to Sync PM and Stop Mode is set to DC Change one of these parameters DC Braking cannot be used Ft1 Brake wit
69. This parameter sets the highest voltage the drive will Units 1 Volt Maximum 110 of Max Drive Rated Volts output Minimum Freq Parameter 16 Factory Default 0 Hz Parameter Type Read amp Write Minimum 0 Hz This parameter sets the lowest frequency the drive will Units 1 Hz Maximum 120 Hz Important This parameter can not be output Important All analog inputs to the drive 4 20mA 0 10V Remote Pot are scaled for the range Minimum Freq to Maximum Freq programmed while the drive is running Setup Group continued Programming 5 11 Maximum Freq Parameter 19 Factory Default 60 Hz Parameter Type Read amp Write Minimum 40 Hz This parameter sets the highest frequency the drive will Units 1 Hz Maximum 400 Hz Important This parameter can output Important All analog inputs to the drive 4 20mA not be programmed while the 0 10V Remote Pot are scaled for the range Minimum drive is running Freq to Maximum Freq Max hertz may be set to less than base hertz Stop Select Parameter 10 Factory Default Ramp Parameter Type Read amp Write This parameter selects the stopping mode when the drive Units Text Settings Coast Causes the Drive to Turn Off receives a valid stop command Immediately Ramp Drive Decelerates to 0 Hz Then Turns Off Requires a Value In Decel Time 1 or Decel Time 2 DC Brake Injects DC Braking Voltage Into the Motor Requires a Value in Both Decel Hold Tim
70. Units 0 1 Second Maximum 3600 0 Sec from 0 Hz to Maximum Frequency The rate is linear unless S Curve is Enabled It applies to any increase in command frequency unless Accel Time 1 is selected Refer to charts on Pages 5 29 and 5 30 Programming 5 27 Frequency Set Group continued Decel Time 2 Parameter 31 Factory Default 5 0 Sec Parameter Type Read amp Write Minimum 0 0 Sec This value determines the time it will take the drive to ramp Units 0 1 Second Maximum 3600 0 Sec from Maximum Freq to 0 Hz The rate is linear unless S Curve is Enabled or Stop Select is set to S Curve It applies to any decrease in command frequency unless Decel Time 1 is selected Refer to charts on Pages 5 29 and 5 30 Preset Freq 1 7 Parameter See Table Factory Default See Table Parameter No Default Parameter Type Read amp Write Minimum 0 0 Hz Preset Freq 1 27 10 0 Hz These values set the frequencies that the drive will output Units 0 1 Hz Maximum 400 0 Hz Preset Freq 2 28 20 0 Hz when selected Refer to charts on Pages 5 29 and 5 30 Preset Freq 3 29 30 0 Hz Preset Freq 4 78 40 0 Hz Preset Freq 5 74 50 0 Hz Preset Freq 6 75 60 0 Hz Preset Freq 7 76 0 0 Hz Skip Freq 1 3 Parameter 32 34 Factory Default 400 Hz Parameter Type Read amp Write Minimum 0 Hz These values in conjunction with Skip Freq Band Units 1 Hz Maximum 400 Hz create a range of frequencies at which
71. Units Text Setting Three Wire Fwd Rev control Refer to Chapter 2 Figure 2 7 through Run Fwd Rev Figure 2 10 3 W 2nd Acc 2nd Accel Important Power must be cycled to the drive forthe Run F R 2nd A 2nd Accel change to take effect 3 Wire MOP Run F R MOP Important See Frequency Set Group for MOP explanation Important This parameter cannot be programmed while the drive is running Freq Select 1 Parameter 5 Factory Default Adapter 1 Parameter Type Read amp Write Settings Remote Pot Preset 1 This parameter is the factory default parameter for Units Text Do Mica A selecting the frequency source that will supply the Freq MOP MES Command to the drive Freq Select 2 or Preset Freq ETIT Preset 4 1 7 can be selected in place of this parameter with proper a i Preset 5 terminal block inputs See Chart on Page 5 29 Adapter z oad A rese Important If an adapter that is not connected is selected Adapter 4 as the active frequency source the drive will fault on Hz Adapter 5 Sel Fault F30 Adapter 6 Setup Group continued Programming 5 9 Accel Time 1 Parameter 7 Factory Default 10 0 Sec Parameter Type Read amp Write Minimum 0 0 Sec This parameter is the factory default parameter for Units 0 1 Second Maximum 3600 0 Sec determining the time it will take the drive to ramp from 0 Hz to Maximum Frequency The rate is li
72. User Manual Allen Bradley 1305 Adjustable Frequency AC Drive Series C 0 37 4 kW 0 5 5 Hp Firmware 6 01 and Up Rockwell Allen Bradley Rockwell Software Automation Important User Information Read this document and the documents listed in the Additional Resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with re
73. Volts See Figure 5 8 42 Volts See Figure 5 8 48 Volts See Figure 5 8 Break Point See Figure 5 7 Run Boost See Figure 5 10 Fan Sel 1 See Figure 5 9 Fan Sel 2 See Figure 5 9 Figure 5 8 Standard Boost Volts per Hz Pattern Active when DC Boost Select is set to No Boost or 6 Volts through 48 Volts Base Voltage Base Frequency Motor Rated Voltage No Boost 0 Maximum Voltage Maximum Frequency Frequency Motor Rated Figure 5 9 Fan Pump Volts per Hz Pattern These patterns are active only when DC Boost Select is set to Fan Sel 1 or Fan Sel 2 Voltage 45 Base Voltage 35 Base Voltage 0 Base Voltage Base Frequency 4 Maximum Voltage Maximum Frequency l 0 1 2 Base Frequency Programming 5 19 Advanced Setup Group continued 0 37kW 0 55kW 0 75kW 1 5kW 22kW 40kW Start Boost Parameter 48 Factory Default See Table ues Lees es d e is Parameter Type Read amp Write Minimum O0 Volts 230V 3Volts 3 Volts 3Volts 3Volts 3 Volts N A This parameter sets the DC boost level for Units 1 Volt Maximum 25 of 460V 12Volts 12Volts 12Volts 9 Volts 6 Volts 6 Volts acceleration when DC Boost Select is set to Run Max Drive Boost or Break Point Rated Volts Figure 5 10 Start Run Boost Base Voltage Base Frequenc
74. a Terminator is required for this installation example Consult Table 2 E for output reactor Terminator and cable types 2 Table 2 E suggests these possible solutions Install a 1305 2 HP drive with an output reactor installed at the drive and use unshielded cable Install a 1305 3 HP drive with an output reactor installed at the drive and use shielded or unshielded cable Install a 1305 2 HP drive with a 1204 TFA1 Terminator and use shielded or unshielded cable Contact Allen Bradley for further assistance if required 2 16 Installation Wiring Table 2 E Maximum Motor Cable Length Reactor atthe Drive J With1204 TFB2 Terminator With 1204 TFA1 Terminator Using a Motor with Insulation Vp p Using a Motor with Insulation Vp p Using a Motor with Insulation Vp p Drive HP Motor HP 1000 Volt 1200 Volt or 1600 Volt 1000 Volt or 1200 Volt 1000 Volt 1200 Volt 460V 460V Any Cable Shielded Unshielded Shielded Unshielded Shielded Unshielded Shielded Unshielded Maximum Carrier Frequency 2kHz 2kHz 2 kHz 2 kHz 2 kHz 2 kHz 2kHz 2 kHz 2 kHz High Line Derating Multiplier 0 85 0 85 0 85 0 85 0 85 0 85 0 85 0 85 0 85 5 J5 15m 508 182m 6008 182m 600f NR NR 91m 3008 61m 2008 91m 300ft 121m 400ft 3 15m 50ft 182m 600ft 182m 600 91m 300ft 121m 400ft 99m 325ft 61m 200ft 152m 500H 121m 400ft 2 15m 50ft 182m 600ft 182m 600f
75. a two wire Run Forward Run Reverse control scheme Bit 0 of the Direction Mask must be set to a 1 For proper operation of the Run Forward Run Reverse mode install a jumper across terminals 7 and 8 Stop and terminals 11 and 12 Enable 3W 2nd Acc and Run F R 2nd A Control The HIM module is limited in the number of characters in the LCD display Definitions of these functions are as follows Refer to Chapter 5 Table 5 A for configuration of switches or inputs to TB2 3w 2nd Acc Three Wire 2nd Acceleration Run F R 2nd A Run Forward Reverse 2nd Acceleration MOP Function The MOP function is a digital solid state circuit that produces the same effect as rotating a speed reference potentiometer with a small DC motor This permits local HIM or remote TB2 control of the command frequency Important The drive can still be started from any adapter HIM or a serial device and will run at the last commanded direction unless the start jog and reverse functions of that adapter have been disabled See Start Mask Direction Mask and Jog Mask See page 5 47 and 5 48 Important A stop command can be issued from any adapter at all times Important Ifa Jog is initiated the drive will Jog in the direction last traveled Figure 2 7 TB2 Designations Input Mode Three Wire or Input Mode 3 w 2nd Acc
76. ad amp Write This parameter determines which adapters can issue MOP Units Byte Settings 1 Permit Control commands to the drive 0 Deny Control Local Mask Parameter 93 Factory Default 01111111 Parameter Type Read amp Write This parameter determines which adapters can issue a Units Byte Settings 1 Permit Control Local command in order to obtain exclusive control of the 0 Deny Control drive For safety reasons local control can only be granted or removed while the drive is not running and is in a safe state If any adapter is in local control of the drive all other adapters are locked out and prohibited from controlling any logic function except stop Important The only way to obtain local control of Bulletin 1305 drives is through the serial port via a PLC command Important This parameter has no effect on the frequency value being sent from TB2 or any of the adapters 5 50 Programming This group of parameters contains binary status information to display which adapters are issuing control commands Owners m TB2 TB2 Adapter 1 Adapter 1 Adapter 2 Adapter 2 Adapter 3 Adapter 3 Adapter 4 Adapter 4 Adapter 5 Adapter 5 Adapter 6 Adapter 6 N A Not Used Stop Owner Parameter 102 Parameter Type Read Only This parameter displays which adapters are currently Units Byte Settings 1 Controlling issuing a valid stop command 0 Not Controlling Direction Owner Parameter 103 P
77. an adapter or set to 1 to permit an Ll TB2 TB2 adapter to have control Adapter 1 Adapter 1 Adapter 2 Adapter 2 Adapter 3 Adapter 3 Adapter 4 Adapter 4 Adapter 5 Adapter 5 Adapter 6 Adapter 6 N A Not Used Logic Mask Parameter 92 Factory Default 01111111 Parameter Type Read amp Write This parameter determines which adapters are allowed to Units Byte Settings 1 Permit Control control the drive logic commands Setting a bit to O 0 Deny Control deny control disables all command functions except stop and frequency reference Important In order to remove an adapter from the drive without causing a drive communications fault the corresponding bit for that adapter must be set to zero Important This parameter has no effect on the frequency value being sent from TB2 or any of the adapters Direction Mask Parameter 94 Factory Default 01111111 Parameter Type Read amp Write This parameter determines which adapters can issue Units Byte Settings 1 Permit Control forward reverse commands Important Terminal Block 0 Deny Control TB2 will have control unless masked out 5 48 Programming Masks Group continued Start Mask Parameter 95 Factory Default 01111111 Parameter Type Read amp Write This parameter determines which adapters can issue start Units Byte Settings 1 Permit Control commands 0 Deny Control Jog Mask Parameter
78. arameter Type Read Only This parameter displays which adapter currently has Units Byte Settings 1 Controlling exclusive control of direction changes When commanding 0 Not Controlling the direction from an adapter the corresponding bit is set to t Important Only one adapter is allowed to control direction at any instance Owners Group continued Programming 5 51 Start Owner This parameter displays which adapters are currently issuing Start commands Since Start commands are edge triggered multiple adapters can issue the Start command simultaneously and as such are displayed However it is the first low to high transition of the Start once all Stops and or Faults are removed that initiates the actual Start command Parameter 104 Parameter Type Read Only Units Byte Settings 1 0 Controlling Not Controlling Jog Owner This parameter displays which adapters are currently issuing Jog commands Since the Jog function is momentary multiple adapters can issue Jog commands simultaneously This means that all adapters issuing the Jog must stop commanding the Jog before the function ceases Important Stop commands will terminate Jog control and Start commands will override any Jog command Parameter 105 Parameter Type Read Only Units Byte Settings 1 0 Controlling Not Controlling 5 52 Programming Owners Group continued Reference Owner Parameter 106
79. arameter allows quicker acceleration times from stopped to commanded speed with low system inertia Parameter 149 Parameter Type Read amp Write Units Text Factory Default Enabled Settings Enabled Disabled Programming 5 15 Advanced This group contains parameters that are required to setup advanced functions of the drive such as custom Setup Volts per Hertz settings and dynamic braking Minimum Freq Parameter 16 Factory Default 0 Hz Parameter Type Read amp Write Minimum 0 Hz This parameter sets the lowest frequency the drive will Units 1 Hz Maximum 120 Hz output Important This parameter can not be Important All analog inputs to the drive 4 20mA 0 10V programmed while the drive is running Remote Pot are scaled for the range Minimum Freq to Maximum Freq Maximum Freq Parameter 19 Factory Default 60 Hz Parameter Type Read amp Write Minimum 40 Hz This parameter sets the highest frequency the drive will Units 1 Hz Maximum 400 Hz output Important This parameter can not be Important All analog inputs to the drive 4 20mA 0 10V programmed while the drive is running Remote Pot are scaled for the range Minimum Freq to Maximum Freq Base Frequency Parameters 17 Factory Default 60 Hz Parameter Type Read amp Write Minimum 40 Hz This value should be set to the motor nameplate Rated Units 1 Hz Maximum 400 Hz Frequency 5 16 Programming Advanced Se
80. be accomplished by adjusting parameters in only one group Advanced features and adjustments are grouped separately This eliminates having to step through unneeded parameters on initial start up This start up procedure covers only those most commonly adjusted values all of which appear in the Setup Group START UP PROCEDURE The following start up procedure is written for users who have a Human Interface Module HIM installed in the drive Port 1 For users without a HIM external commands and signals must be substituted Important The parameters in the Set Up Group page 5 8 should be reviewed and reprogrammed as necessary for basic operation Chapter 4 ATTENTION Power must be applied to the A drive to perform the following start up procedure Some of the voltages present are at incoming line potential To avoid electric shock hazard or damage to equipment only qualified service personnel should perform the following procedure Thoroughly read and understand the procedure before beginning If an event does not occur while performing this procedure Do Not Proceed Remove Power by opening the branch circuit disconnect device and correct the malfunction before continuing Important Power must be applied to the drive when viewing or changing parameters Previous programming may effect the drive status when power is applied Confirm that all circuits are in a de energized state before applying power User
81. crement key until your correct password is lt 123 displayed With Series A HIM software versions 3 00 and above or Series B HIM software version 1 01 and above the SEL key allows each digit to be selected and changed individually Password f Press Enter The Program and EEPROM modes will now be accessible To prevent future access to program changes Logout as described in step 3 ga 3 20 Human Interface Module PASSWORD MODE continued ACTION DESCRIPTION HIM DISPLAY Logout from the Drive 13 To prevent unauthorized changes to parameters Logout must be performed as described below a From the Status Display press Enter or any key Choose Mode will be shown C or vj b Press the Increment or Decrement key until Password is displayed Password c Press Enter Password Login 5 or MJ d Press the Increment or Decrement key until Logout is displayed Password Logout e Press Enter to log out of the Password mode Choose Mode Start Up CHAPTER OBJECTIVES This chapter describes the steps needed to start up the drive Included in the procedure are typical adjustments and checks to assure proper operation The information contained in previous chapters of this manual must be read and understood before proceeding Important The drive is designed so that start up is simple and efficient The programmable parameters are grouped logically so that most start ups can
82. ctions in cluded with option U V W T1 T2 T3 Motor Connection 4DC BRK Ti T2 T3 R S T DO U V w A A Dynamic Brake Option Y To Motor H H dm P td o Moto Required Required Branch Input Fusing Circuit Disconnect T AC Input Line Connection for Dynamic Brake Resistors for all models except the 200 230 Volt 0 37 to 0 75 kW 0 5 to 1 HP drive Important The DB Enable parameter must be enabled for proper operation Q For single phase applications the AC input line can be connected to any two of the three input terminals R S T Lt L2 L3 G 1305 drives are UL and cUL listed and CSA certified as a motor overload protective device An external overload relay is not required for single motor applications Important This drive is not intended for use with single phase motors Ground from drive to motor frame must be an independent continuous insulated Wire run Table 2 C Screw Size Wire Size and Torque Specifications Screw Max Min Wire Size Maximum Torque Terminal Size mm AWG N m Ib ins TB1 0 37 0 75 kW 0 5 1 HP M4 3 5 0 75 12 18 0 90 8 TB1 All except above M4 4 0 75 10 18 1 81 16 TB2 All M3 5 1 5 0 20 14 24 0 90 8 2 12 Installation Wiring Motor Cables A variety of cable types are acceptable for drive installations For many installations unshielded cable is adequate provided it can be
83. d practice is to run all signal wiring in separate steel conduit ATTENTION Drive can be permanently A damaged if any EXTERNAL control voltage is applied to terminals 5 8 and 11 18 DO NOT connect drive Common terminals TB2 to ground DO NOT switch these inputs using non isolated TTL type circuits Use dry relay contacts to switch signal inputs to Common Only isolated 4 20mA sources are recommended There must be no ground potential difference between source and drive The factory default control wire scheme is 3 Wire control The Input Mode parameter can be used to program the drive to operate using a two wire Run Forward Run Reverse control wire scheme Refer to Chapter 4 Step 10 for programming instructions Figures 2 7 through 2 10 show the wiring diagrams for the different input modes Important If the Input Mode is changed power must be cycled to the drive for the change to take effect The Start and Reverse functions operate differently for the two different modes 2 18 Installation Wiring Three Wire Control When using this control scheme the factory default for the reverse function is controlled from TB2 To enable Reverse operation from the HIM or other serial communication adapters Bit 0 of the Direction Mask parameter must be changed from 1 to a 0 See page 5 47 See Chapter 5 for general programming instructions Two Wire Run Forward Run Reverse Control To use
84. diately receives a valid stop command Ramp Drive Decelerates to 0 Hz Then Turns Off Requires a Value In Decel Time 1 or Decel Time 2 DC Brake Injects DC Braking Voltage Into the Motor Requires a Value in Both Decel Hold Time amp Decel Hold Level S Curve Drive ramps to stop using a fixed S Curve profile Stop time is twice the selected decel time DC Hold Time Parameter 12 Factory Default 0 0 Sec Parameter Type Read amp Write Minimum 0 0 Sec This value sets the amount of time that the DC Hold Units 0 1 Seconds Maximum 150 Sec Level voltage will be applied to the motor when the stop mode is set to either DC Brake or Ramp When in Coast mode and the drive is stopped and restarted within the DC Hold Time setting the speed will resume at the output frequency prior to the stop command Figure 5 13 Ramp Figure 5 14 DC Brake Voltage DC Hold Time Volts and Speed Volts and Speed DC Hold Level z DC Hold Level P 2 Stop Command Time Advanced Setup Group continued Programming 5 23 DC Hold Volts Parameter 13 Factory Default 0 Volts Parameter Type Read amp Write Minimum 0 Volts This parameter value sets the DC voltage applied to the Units 1 Volt Maximum 25 of Max Drive Rated Volts motor during braking when the Stop Select is set to either DC Brake or Ramp Important When setting this parameter begin at a low voltage and continue inc
85. dling the drive MANUAL OBJECTIVES The purpose of this manual is to provide the user with the necessary information to install program start up and maintain the Bulletin 1305 drive To assure successful installation and operation the material presented must be thoroughly read and understood before proceeding Particular attention must be directed to the ATTENTION and Important statements contained within Chapter 2 provides instructions on how to mount and wire the drive It also describes how to operate the drive without a Hu man Interface Module Read the Motor Cable Length section on pages 2 13 2 16 and the contact closure inputs informa tion in the Control Terminal Block descriptions on pages 2 19 2 21 Chapter 3 defines the display and control panel keys on the optional Human Interface Module A flowchart is provided to guide the user through the key strokes of the various menu levels Chapter 1 Chapter 4 describes the steps to start up the drive It includes a typical start up routine defining the adjustments and checks to assure proper operation Chapter 5 outlines the parameter information of the drive such as description number type units factory default minimum and maximum settings Chapter 6 defines the various drive faults and the appropriate action to take as well as general troubleshooting information Appendix A contains a block diagram and general specifica tions of the drive Appendix B pro
86. e amp Decel Hold Level S Curve Drive ramps to stop using fixed S Curve profile Stop time is twice the selected decel time Current Limit Parameter 36 Factory Default 150 of Drive Rated Current Parameter Type Read amp Write Minimum 20 of Drive Rated Current This parameter sets the maximum drive output current that Units 1 Maximum 150 of Drive Rated Current is allowed before current limiting occurs Important If a value is programmed into the Sec Curr Limit parameter then that value will be the active current limit value at speeds above 1 5 times Base Frequency See Fig 5 5 Output 1 Config and Output 2 Config can be set to alarm to indicate an overload condition exists Important See Cur Lim Trip En on page 5 40 The Drive Rated Ouput Current is based on three phase input ratings See page 5 13 for instructions for Single Phase Input Ratings 5 12 Programming Setup Group continued Overload Mode This parameter selects the derating factor for the 2t electronic overload function Designed to meet NEC Article 430 and UL file E59272 equivalent requirements Additional overload devices do not need to be installed Parameter 37 Factory Default No Derating Parameter Type Read amp Write Units Text Settings No Derating 10 1 Speed Range No Derating Refer to Figure 5 2 Min Derate 4 1 Speed Range Derate below 25 of Base Speed Refer to Figure 5 3
87. e Page F3 Power Loss Fault 6 7 F4 Undervolt Fault 6 8 F5 Overvolt Fault 6 6 F6 Motor Stall Fault 6 5 F7 Overload Fault 6 6 F8 Overtemp Fault 6 6 F9 Open Pot Fault 6 5 F10 Serial Fault 6 7 F11 Op Error Fault 6 5 F12 Overcurrent Flt 6 6 F22 Drive Reset Fit 6 3 F24 Motor Mode Fit 6 5 F25 Overspeed Flt 6 6 F26 Power Mode Fault 6 7 F29 Hz Err Fault 6 3 F30 Hz Sel Fault 6 3 F32 EEprom Fault 6 3 F33 Max Retries Fault 6 4 F34 Run Boost Fault 6 7 F35 Neg Slope Fault 6 5 Fault Number Fault Name Page F36 Diag C Lim Fit 6 3 F38 Phase U Fault 6 6 F39 Phase V Fault 6 6 F40 Phase W Fault 6 6 F41 UV Short Fault 6 8 F42 UW Short Fault 6 8 F43 VW Short Fault 6 8 F44 IPM Current Fault 6 4 F45 IPM Overtemp Fault 6 4 F46 Power Test Fault 6 6 F48 Reprogram Fault 6 7 Drive HIMO 6 3 HIM Drive 6 4 Network Error 6 5 Pin ID Error 6 7 These faults are generated in the HIM and not stored in the drive EEPROM Table 6 B 1305 Fault Descriptions Name amp Fault Number Description Troubleshooting and Fault Information 6 3 Action to Take Diag C Lim Fault The drive output current has exceeded the software Current Check programming of Curr Lim Trip En parameter Check F36 Limit and the Cur Lim Trip En parameter was enabled for excess load improper DC boost setting DC brake volts set too high or other causes of excess current Drive HIM The checksum read from the HIM s
88. e run when using an output reactor or one of two available Terminators for motor insulation ratings of 1000V 1200V and 1600V Shielded and unshielded maximum cable lengths also are listed When an output reactor is required locate the reactor at the drive if possible Consult the factory for applications which require mounting the reactor at the motor 1000V and 1200V Motor Insulation Ratings Cable lengths listed in Table 2 E are for operating the 1305 drive at a maximum carrier frequency of 2 kHz on motor insulation ratings of 1000V and 1200V when used with an output reactor or Terminator Consult the factory regarding operation above 2 kHz carrier frequency Multiply listed distances by 0 85 for operation at high line conditions above 480V Installation Wiring 2 15 1600V Motor Insulation Ratings Cable lengths listed in Table 2 E are based on operating the 1305 drive at a maximum carrier frequency of 2 kHz on motor insulation ratings of 1600V Consult the factory regarding operation above 2 kHz carrier frequency The Allen Bradley 1329 HR is representative of 1600Vp P insulation rating designs and is recommended in applications where long cable lengths are required Example An existing installation includes a 2 HP 1200V motor with a 84 meter 275 foot cable length requirement between the 1305 drive and the motor What are the possible solutions to this installation 1 Table 2 D indicates that either an output reactor or
89. e to the page number where information can be found relating to that fault Table 6 B provides an alphabetized listing of the faults with a description and possible corrective action to take Chapter 6 Fault LED All drives come equipped with a fault LED When the fault LED is illuminated it is an indication a fault condition exists Refer to page 2 3 for the location of the fault LED Once the fault is properly cleared the LED will return to an off state Diagnostics As can be seen in Figure 2 3 there are two indicators provided to display the drive s status condition The DC Bus Charge Indicator is a neon bulb that will be illuminated when power is applied to the drive The Fault Indicator is an LED that will be illuminated if a drive fault condition exists Refer to details on How To Clear a Fault below How To Clear a Fault Important Resetting a fault will not correct the cause of the fault condition Corrective action must be taken prior to resetting the fault To clear a fault perform one of the following 1 Cycle power to the drive 2 Cycle the stop signal to the drive 3 Cycle the Clear Fault parameter See page 5 39 Important The stop signal will not clear a fault if the Logic Mask or Fault Mask bit of that adapter has been disabled or the Fault Clear Mode parameter is disabled 6 2 Table 6 A Fault Code Cross Reference Troubleshooting and Fault Information Fault Number Fault Nam
90. ear Faults 1 Clear Faults 0 Not Clear Faults Direction 00 No Command 10 Reverse Command 01 Forward Command 11 Hold Direction Control Local 1 Local Lockout 0 Not Local X MOP Increment 1 Increment 0 Not X Accel Time 00 No Commd 10 Accel Time 2 Commd 01 Accel Time 1 Commd 11 Hold Accel Time Ctrl XX Decel Time 00 2 No Commd Time 10 Decel Time 2 Commd 01 Decel Time 1 Commd 11 Hold Time Ctrl X XX Reference 000 No Command Select Select 001 Freq Select 1 Selectable 010 Freq Select 2 Selectable 011 Preset Freq 3 100 Preset Freq 4 101 Preset Freq 5 110 Preset Freq 6 111 Preset Freq 7 X MOP Dec 1 Decrement 0 Not B 4 Table B 3 Drive Status Data This information will be displayed in the controller s input image table when the appropriate dip switch setting on the Communication Module is enabled Serial Communications Logic Bits 15 14 13 12 11 10 8 7 5 413 2 1 Status Text Enabled 1 Enabled 0 Not Enabled X Running 1 Running 0 Not Running X Command Direction 1 Forward 0 Reverse X Rotating Direction 1 Forward 0 Reverse X Accel 1 Accelerating 0 Not X Decel 1 Decelerating 0 Not Alarm 1 Alarm 0 No Alarm X Fault 1 Faulted 0 Not Faulted X At Speed 1 At Speed 0 NOT at Speed X X Local 000 TB2 Local 100 Adapter 4 Local 001 Adapter 1 Local 101 Adapter 5 Local 010 Adapter 2 Local
91. ect Clear Queue Press Enter Important Clearing the Fault Queue will not clear an active fault Control Status Fault Queue Fault Queue View Faults Serial Fault F 10 Trip 1 Buffer Number Location Fault Queue Clear Queue PASSWORD MODE Human Interface Module ACTION DESCRIPTION HIM DISPLAY Setting Password aid q D Login 5 or MI Modify P S et e SEL BE 1 1 The factory default password is 0 which disables password protection To change the password and enable password protection perform the following steps a From the Status Display press Enter or any key Choose Mode will be shown b Press the Increment or Decrement key until Password is displayed c Press Enter d Press the Increment or Decrement key until Modify is displayed e Press Enter Enter Password will be displayed f Press the Increment or Decrement key to scroll to your desired new password With Series A HIM software versions 3 00 and above or Series B HIM software version 1 01 and above the SEL key allows each digit to be selected and changed individually g Press Enter to save your new password h Press Enter again to return to the Password Mode Choose Mode Displa Choose Mode Password Password Modif Enter Password 0 Enter Password lt 123 Choose Mode Password Password Login Login is used to enter the password for access t
92. eee ees 4 1 Chapter 5 Programming Chapter Objectives 0 0 ccc eee eee 5 1 Chapter Conventions 0 0 ccc eee 5 1 Function Index a xucuxae emere tee xr ES eu 5 1 Parameter Flow Chart sisse sees 5 1 Programming Example 00 00 cece eee 5 4 M tering ser bet RIEDET EEEIEE ted Ewa 5 5 Set Up ico sii duidbeu Fito d erbe bets e Edge dvds 5 8 Advanced Setup 0 c eects 5 15 ii Table of Contents Frequency Set cesses eee Ede et eden 5 25 Feature Select rsata auaa eane e rive eR EA 5 32 Output Configuration 0 2 cee eee 5 37 Tp C M M 5 39 Diagnosll68 2 e peer eERR RR ER ESTRE EE S MEGA 5 42 MASKS ing m 5 47 OWES e bake ad prre daa a d dH d duin d res 5 50 Adapter I Os dct MERECE 5 54 Process Display osse eee reo ce kena OR 5 55 LinieatLlst iz uera pev RL S RR OU ERE P RERRSEERRGXN E 5 56 Chapter 6 Toubleshooting and Fault Information Chapter Objectives 1 1 Fault Information sssee RI Appendix A Block Diagram And Specifications Appendix B Serial Communications Appendix C Drive Accessories Appendix D CE Conformity Information and Precautions CHAPTER OBJECTIVES Chapter 1 provides information on the general intent of this manual gives an overall description of the Bulletin 1305 Adjustable Frequency AC Drive herein called the drive and provides a listing of key drive options Additionally this chapter provides information on receiving and han
93. en device Unplug the HIM from the cable or drive and re connect Verify that Logic Mask is set properly 1 2 3 6 12 Troubleshooting and Fault Information This Page Intentionally Left Blank Block Diagram and Specifications Appendix A Human Interface Module BLOCK DIAGRAM p L__ s R U elle S l V ls ojo lt T A pi T T o o CB Fuses Rectifier M Grp GRD b Bus otor Control Current Start TB2 6 Power Voltage Circuitry Osi 9 Circuit Stop TB2 8 I 010 al Common B2 7 Drive Fault Enable 0 P211 Feedback Com A T8212 everse Port 1 I O0 O OIB2 13 Opto _ CPU 6 Jog TB2 14 Isolator Option M 1 Pot2 lt Serial Port Module m o Swi Frequency Meter oog o Mag O gt Analog Output TB2 me nalog Outpu 7 9 wa F oe Gireutty F PrB23 Common 0 10 Volts B2 15 Freq ref pot ies TB2 1 E TB2 9 Uu Relay E Customer C TB2 3 Circuitry L Programmable 010v TB240 Outputs TR 4 20ma TB24 TB2 20 O Required to run drive A 2 Table A 1 Specifications Block Diagram and Specifications Bulletin 1305 Drives Rated 380 460 V AC
94. ent damage and or personal injury may result if this parameter is used in an inappropriate application Reset Run Tries Parameter 85 Factory Default 0 Parameter Type Read amp Write Minimum 0 This value sets the maximum number of times the drive Units Numeric Maximum 9 attempts to reset a fault and restart before the drive issues a Max Retries Fault Not operative for faults 9 10 11 24 25 26 29 30 32 33 34 35 38 39 40 41 42 43 and 48 Important Reset Run Tries is a cumulative count This counter resets to zero if four 4 minutes elapses since the last fault Feature Select Group continued Programming 5 33 Reset Run Time Parameter Parameter Type This value sets the time between restart attempts when Units Reset Run Tries is a value other than zero Important Reset Run Tries is a cumulative count This counter resets to zero if four 4 minutes elapses since the last fault 15 Read amp Write 0 1 Second Factory Default Minimum Maximum 1 0 Sec 0 5 Sec 30 0 Sec S Curve Enable Parameter Parameter Type This parameter enables a fixed shape S Curve Units 57 Read amp Write Text Factory Default Settings Disabled Enabled Disabled Figure 5 16 S Curve Accel Decel times are double the active accel decel time settings Important The setting for S Curve Time must be 0 Important If Stop Select is set
95. ents flow This will assure that sensitive circuits do not share a path with such current and to minimize the area enclosed by these paths Current carrying ground conductors must be separated Control and signal ground conductors should not run near or parallel to a power ground conductor Motor Cable The ground conductor of the motor cable drive end must be connected directly to the ground terminal not to the enclosure bus bar Grounding directly to the drive and filter if installed provides a direct route for high frequency current returning from the motor frame and ground conductor At the motor end Installation Wiring 2 9 the ground conductor should also be connected to the motor case ground If shielded or armored cables are used the same grounding methods should be used for the shield armor as well Discrete Control and Signal Wiring DO NOT connect drive Common terminals TB2 to ground DO NOT switch these inputs using non isolated TTL type circuits Use dry relay contacts to switch signal inputs to Common Only isolated 4 20mA sources are recommended There must be no ground potential difference between source and drive Safety Ground This is the safety ground required by code The ground bus can be connected to adjacent building steel girder joist or a floor ground loop provided grounding points comply with NEC regulations RFI Filter Important Using an optional RFI filter may result in relatively high
96. er parameter whose scaled value will be displayed on Line 1 of the HIM Display Panel when in process mode Process Scale Parameter 128 Factory Default 1 00 Parameter Type Read amp Write Minimum 327 68 This value sets the scaling multiplier for Process Par Units Numeric Maximum 327 67 The displayed value will be Process Par actual value x Process Scale value Displayed Value Process Txt 1 8 Parameter s 129 136 Factory Default Parameter Type Read amp Write These parameters set the User Units description for Units ASCII Text the value determined by Process Par and Process Character Scale This text is displayed on Line 1 of the HIM The maximum value that can be displayed is 99 999 99 If this value is exceeded a character string of asterisks will appear on the display 5 56 OMAN OWA A OO N Programming Output Voltage Output Curr Output Power Last Fault Freq Select 1 Freq Select 2 Accel Time 1 Decel Time 1 DC Boost Select Stop Select DB Enable DC Hold Time DC Hold Volts Run On Power Up Reset Run Time Minimum Freq Base Frequency Base Voltage Maximum Freq Maximum Voltage Input Mode MOP Increment Output Power Jog Frequency Analog Out Sel Prst 2nd Accel 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 Preset Freq 1 Preset Freq 2 Preset Freq 3 Accel Time 2 Decel Time 2 Skip Freq
97. ers When done press Enter to save the name Press Enter An informational display will be shown indicating the drive type and firmware version Press Enter to start the upload The parameter number currently being uploaded will be displayed on line 1 of the HIM Line 2 will indicate total progress Press ESC to stop the upload A successful upload will be indicated by Completed displayed on line 2 of the HIM Press Enter If Error is displayed see Chapter 6 EEprom Drive HIM Drive HIM 1 Drive HIM 1A AC Drive Version 2 01 Drive HIM 45 Drive HIM 149 COMPLETE EEPROM MODE continued Human Interface Module 3 13 ACTION DESCRIPTION HIM DISPLAY HIM Drive a d E or a B B E 13 To download a parameter profile from the HIM to the drive you must have a Series B HIM Important The download function will only be available when there is a valid profile stored in the HIM a From the EEPROM menu press the Increment Decrement keys until HIM Drive is displayed Press the Enter key A profile name will be displayed on line 2 of the HIM Pressing the Increment Decrement keys will scroll the display to a second profile if available Once the desired profile name is displayed press the Enter key An informational display will be shown indicating the version numbers of the profile and drive Press Enter to start the download The para
98. es active function parameter X Indicates closed switch 0 Indicates open switch 26 Indicates parameter number Analog Filter Parameter 144 Factory Default 100 Parameter Type Read amp Write Selects the amount of software filtering applied to the Units Text Settings 0 0 10 volt analog input and potentiometer input in 25 2596 increments The lower the percentage the less filtering 50 applied allowing faster response to analog signal 75 changes To obtain higher noise immunity set the filter 100 value higher A value of 100 represents the same amount of filtering as all previous versions of released firmware With this setting the frequency command rises to 95 of the signal input in 0 5 seconds 5 32 Programming Feature This group contains the necessary parameters to activate and program advanced features of the drive Select Run On Power Up Parameter 14 Factory Default Disabled Parameter Type Read amp Write This parameter enables the function that allows the drive to Units Text Settings Enabled automatically restart on power up regardless of what the Disabled drive status was before power is lost This applies only when there is a maintained input to the start and stop inputs Refer to Chapter 2 Figure 2 7 through Figure 2 10 ATTENTION This parameter may only be used as outlined in NFPA 79 paragraph 6 14 exceptions 1 3 for specialized applications Equipm
99. es are not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system the drive and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage i ATTENTION Only personnel familiar with the CONVENTIONS USED IN THIS MANUAL Programmer Terminal will appear as Human Interface Module or HIM To help differentiate parameter names display text and control keys from other text in this manual the following conventions will be used Parameter Names will appear in brackets Display Text will appear in quotes Control Key Names will appear as depicted on the control key if the key is labeled with letters or numbers i e JOG SEL or if the key depicts an icon its operative term appear with initial capitalization i e Stop Increment Enter 1 4 Information and Precautions NAMEPLATE LOCATION Figure 1 1 Bulletin 1305 Nameplate Location Nameplate Located on Exterior of
100. ext 1 Remote Pot Jog Frequency 24 Hz 100 0 0 400 0 10 0 Prst 2nd Accel 26 Text 1 Preset Upper Presets 72 Text 1 Disabled Accel Time 2 30 Seconds 10 0 0 3600 0 5 0 Decel Time 2 31 Seconds 10 0 0 3600 0 5 0 3 Preset Freq 1 27 Hz 100 0 0 400 0 10 0 e Preset Freq 2 28 Hz 100 0 0 400 0 20 0 S Preset Freq 3 29 Hz 100 0 0 400 0 30 0 Preset Freq 4 73 Hz 100 0 0 400 0 40 0 Preset Freq 5 74 Hz 100 0 0 400 0 50 0 Preset Freq 6 75 Hz 100 0 0 400 0 60 0 Preset Freq 7 76 Hz 100 0 0 400 0 0 0 Skip Freq 1 32 Hz 1 0 400 400 Skip Freq 2 33 Hz 1 0 400 400 Skip Freq 3 34 Hz 1 0 400 400 Skip Freq Band 35 Hz 1 0 15 0 MOP Increment 22 Hz Second 1 0 00 255 00 1 00 Analog Filter 144 Text 1 100 Refer to Table B 7 on pages B 13 B 14 and B 15 for the numerical equivalent of the text descriptions Refer to page B 2 Serial Communications B 9 Table B 4 Parameter Grouping User Settings continued Parameter Display Drive Units User s Group Parameter Name Number Units Scale Factor Minimum Maximum Factory Setting Setting Run On Power Up 14 Text 1 Disabled Reset Run Tries 85 Numeric 1 9 0 m Reset Run Time 15 Seconds 100 0 5 30 0 1 0 S Curve Enable 57 Text 1 Disabled B SCure Time 56 Seconds 10 0 0 300 0 0 0 2 Language 47 Text 1 Appropriate Lang E Cable Length 143 Text 1 Short L
101. gnal The drive should stop and indicate Not Enabled on the Display Panel Restore the Enable signal b Restart the drive by pressing the Start key C Stop the drive Not Enabled 0 00 Hz Accelerating 10 00 Hz Stopped 0 00 Hz At Speed 60 00 Hz Start Up A Press amp Hold Jog Key plete Release Jog Key 1 14 Jog Control Check a With the drive stopped press and hold the JOG key on the Control Panel The drive should accelerate to the frequency programmed by the Jog Frequency parameter and remain there until the JOG key is released When released the drive should Ramp to Stop which is the factory default stopping method for the Stop Select parameter At Speed 10 00 Hz Stopped 0 00 Hz Set to Maximum Frequency a 4 15 Checking Accel and Decel Times a Start the drive and use the speed source to command maximum frequency b Press the Stop key and estimate the amount of time the drive takes to decelerate from 60 Hz to 0 Hz This time should equal the time set in the Decel Time I parameter default is 10 seconds If these times are not correct for your application refer to Chapter 5 for instructions on programming changes c Start the drive and estimate the amount of time the drive takes to accelerate to maximum frequency This should equal 10 seconds which is the factory default value for the Accel Time 1 parameter d Stop the drive
102. ground leakage currents The filter must be permanently installed and solidly grounded Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection The integrity of this connection should be periodically checked 2 10 Installation Wiring Figure 2 5 Recommended 1305 Grounding for Installation Without EMI Filter Non CE Common Conduit 4 Wire Cable Mode Core Shield R L1 Q U T1 A e LUE 5 v2 XE m EN e W T3 3 GRD eo T L3 SoD oo g Shield S Motor am Terminator Motor B dH round Per a Frame Local Codes Standard unit has plastic conduit entry For installation with EMI filter CE see Appendix D These are options that can be installed as needed POWER WIRING Input and output power connections are performed through a ten position terminal block TB1 see page 2 3 for location Figure 2 6 Power Terminal Block Designations TB1 GDO L1 12 B Installation Wiring 2 11 Table 2 B Power Block Terminal TB1 Terminals GRD Description Earth Ground R S T L1 L2 L3 AC Input Line Terminals DC BRK or DC Dynamic Brake Option Refer to instru
103. h a synchronous motor Open Pot Fault An external pot is connected and the ground lead of the potis Check the external potentiometer circuit at TB2 terminals 1 2 F9 disconnected creating a potential drive overspeed hazard and 3 for an open circuit 6 6 Troubleshooting and Fault Information Table 6 B 1305 Fault Descriptions continued Fault Name amp Number Fault Description Action to Take Overcurrent Fault F12 Overcurrent is detected in overcurrent hardware trip circuit Check for a short circuit at the drive output or excessive load conditions at the motor Overload Fault F7 Internal electronic overload trip An excessive motor load exists It must be reduced such that drive output current does not exceed the of current set by the Overload Current parameter Reduce Start Boost if applicable Change Cable Length to Long if applicable Overspeed Fault Internal error Reset drive to factory defaults F25 Overtemp Fault Temperature sensor detects excessive heat Check for blocked or dirty heat sink fins Check for proper mount F8 ing and spacing See page 2 1 Check if the ambient tempera ture limit has been exceeded Overvolt Fault F5 DC bus voltage exceeded maximum value Monitor the AC line for high line voltage or transient conditions Bus overvoltage can also be caused by motor regeneration Extend the decel time or install dynamic brake option Phase U Faul
104. hase amp Output current value listed for 380V input voltage At 415V input voltage output current is 5 3A At 460V input voltage output current is 4 8A Output current value listed for 380V input voltage At 415V input voltage output current is 8 4A At 460V input voltage output current is 7 6A For derating guidelines at ambient temperatures between 40 C and 50 C consult Allen Bradley Installation Wiring CHAPTER OBJECTIVES Chapter 2 provides the information needed to properly mount and wire the drive Since most start up difficulties are the result of incorrect wiring every precaution must be taken to assure that the wiring is done as instructed All items must be read and understood before the actual installation begins A ATTENTION The following information is merely a guide for proper installation The National Electrical Code and any other governing regional or local code will overrule this information The Allen Bradley Company cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation Chapter 2 Figure 2 1 Mounting Requirements oo BEI 50 8 mm 2 0 in M TI 762mm 3 0 in SAHE e 959 coo HC
105. ication status C Series letter of drive is displayed d The LCD Display should light and display a drive status of Stopped and an output frequency of 0 00 Hz HIM ID Connected Bul 1305 Drive Series X Stopped 0 00 Hz Start Up 28 If the HIM and drive are not communicating properly Connection Fail may be displayed on line 2 If this occurs remove the HIM from the drive and reinsert See Page 3 4 for HIM Removal instructions If this does not correct the problem or another fault message is displayed record the information and remove all power Determine and correct the fault source before proceeding Refer to Chapter 6 for fault descriptions Bul 1305 Drive Connection Fail Reset Factory Defaults 19 Important The remaining steps in this procedure are based on factory default parameter settings If the drive has been previously operated parameter settings may have been changed and may not be compatible with this start up procedure or application Refer to page 3 11 to reset to factory defaults Input Mode Selection 2110 The factory default Input Mode is 3 wire control as described in Chapter 2 If the factory default setting is sufficient then skip to Step 11 If another control scheme is desired change the Input Mode parameter by performing the following procedure 4 4 Start Up e p EEEEE SEL lid E E E C210 INPUT MODE S
106. it is being serviced or installed all drives using this conduit should be disabled This will eliminate the possible shock hazard from cross coupled drive motor leads ATTENTION To avoid a possible shock hazard Installation Wiring 2 13 Motor Lead Lengths Installations with long cable lengths between the 1305 drive and motor may require the use of an output reactor or Terminator The following guidelines allow for selection of the appropriate drive HP rating and output reactor or Terminator if required to work with an existing motor and provide motor lead length solutions for new installations Voltage doubling at motor terminals known as reflected wave phenomenon standing wave or transmission line effect can occur when using long motor cables with drives Long motor cables can cause capacitive charging current in excess of the rating of a smaller drive To ensure proper installation follow the guidelines provided All cabling and distances are based on using 14 AWG 4 conductor type cabling In general motors designed and built without phase separating insulation paper between motor windings should be classified as 1000Vp P insulation design Section A No Output Reactor or Terminator Table 2 D lists the maximum cable lengths permitted when applying a 460V 1305 drive to a 460V motor for motor insulation ratings of 1000V 1200V and 1600V without an output reactor or Terminator Shielded and unshielded maxi
107. its Text Settings At Speed Output closes when drive reaches Freq Command output at TB2 terminals 9 and 10 Above Freq Output closes when drive exceeds value set in Above Freq Val Running Output closes when drive is running Faulted Output closes when drive is faulted Alarm Output closes when the drive reaches hardware current limit software current limit overvoltage line loss or 4 20 mA loss Above Curr Output closes when current exceeds value set in Above Curr Val Output 2 Config Parameter 91 Factory Default Running Parameter Type Read amp Write This parameter sets the condition that actuates the open Units Text Settings At Speed Output closes when drive reaches Freg Command collector output at TB2 terminals 19 and 20 Above Freq Output closes when drive exceeds value set in Above Freq Val Running Output closes when drive is running Faulted Output closes when drive is faulted Alarm Output closes when the drive reaches hardware current limit software current limit overvoltage line loss or 4 20 mA loss Above Curr Output closes when current exceeds value set in Above Curr Val Application Note During power up of the drive the customer programmable Outputs 1 amp 2 TB2 9 amp 10 TB2 19 amp 20 are in an indeterminate state for a period of time until the internal control of the drive has initialized 3 sec max Any control system connected to the program
108. l integrity i e loose parts wires connections etc should be made Inspection After unpacking check the item s nameplate catalog number against the purchase order An explanation of the catalog numbering system for the Bulletin 1305 drive is included as an aid for nameplate interpretation Refer to the following pages for complete nomenclature Storing The drive should remain in its shipping container prior to installation If the equipment is not to be used for a period of time it must be stored according to the following instructions in order to maintain warrranty coverage Store in a clean dry location Store within an ambient temperature range of 40 to 70 C Store within a relative humidity range of 0 to 95 noncondensing Do not store equipment where it could be exposed to a corrosive atmosphere Do not store equipment in a construction area GENERAL PRECAUTIONS In addition to the precautions listed throughout this manual the following statements which are general to the system must be read and understood The DC Bus Charge Indicator is a neon bulb that will be illuminated when power is applied to the drive Information and Precautions 1 3 ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing or servicing this assembly Component damage may result if ESD control procedur
109. lation Wiring Chapter Objectives 0 0 0 cee eee 2 1 Terminal Block Access 0 0 cc eect 2 3 Input DEVICES ax yuesesaliwe Yams etule sews eter beg 2 5 Input Power Conditioning isses 2 6 Input FUSING eere Rer Re ter RR 2 6 Electrical Interference EMI RFI 000 eee 2 7 RFI FINGIN etate ot m Roe lt e EOM mele Ane 2 8 CE Conformily Lis ernieetiisegkieibe BR Y evi 2 8 Grounding e CREER TC 2 9 Power WINO ux ees eet xe ERREUR REMIT CERES 2 11 Drive Operation without a Human Interface Module HIM 2 17 Control Wiring uat m de sao RO Rcge rae 2 17 Output Devices s eii sescenti 2 22 Cable Termination 00 eect eee 2 22 Adapters nose eee tee ex edad Renee waits 2 23 Table of Contents Chapter 3 Human Interface Module Chapter Objectives 1 0 2 2 0 cece eee eee 3 1 FIM DESCRPLON eoe ox exit Rot edocet SOS Rate Re x 3 1 HIM Operation sssssssse eraa aoui 3 1 HIM Removal and Installation 0 0 0 0 e cece eee 3 4 HIM Modes 0 ccc ee ee teen IIR 3 5 Program and Display Modes 0 cece eee eae 3 7 Process Mode 1 0 ccc cece cece en 3 10 EEprom ModE es essan bites dies eR RR RH RACER 3 11 Search Mode i 2 4 3 2 c rta sada a aea RC e dos 3 14 Control Status Mode 0 0 ccc cee eee 3 15 Password Mode 0 cece cece eee cece eens 3 17 Chapter 4 Start Up Chapter Objectives 00 cece eee 4 1 Start up Procedure 2 0 eee
110. led 1 52 Compensation No Comp 0 90 Output Config 1 At Speed 0 Comp 1 91 Output Config 2 Above Freq 1 57 S Curve Disabled 0 Running 2 Enable Enabled 1 Faulted 3 64 Set Defaults Ready 0 Alarm 4 Store to EE 1 Above Curr 5 Recll frm EE 2 143 Cable Length Short 0 Default Init 3 Long 1 69 Drive Direction Forward 0 144 Analog Filter 0 0 Reverse 1 25 1 72 Upper Presets Disabled 0 50 2 Enabled 1 7596 3 81 4 20mA Loss Sel Min Alarm 0 100 4 Stop Fault 1 149 Adaptive Lim Disabled 0 Hold Alarm 2 Enabled 1 Max Alarm 3 Pret Alarm 4 B 16 Serial Communications This Page Intentionally Left Blank Drive Accessories Table C 1 Accessories Appendix C IP30 IP66 IP30 Hand Held Bulletin 1201 Descriptions Use With NEMA Type 1 NEMA Type 12 ULType NEMA Type 1 12 Enhanced Cat No 4X Indoor Cat No Enhanced Cat No Cat No Door Mount Bezel Kit Bulletin 1305 Drives 1201 DMA Blank Cover 1201 HAB Human Interface Module Programmer Only 1201 HAP 1201 HJP 1201 HJPE 1201 HHPE Human Interface Module Analog Speed Potentiometer 1201 HA1 Human Interface Module Programmer Run Time Functions 1201 HJ3E 1201 HH3E Human Interface Module Digital Up Down Speed Control 1201 HA2 1201 HJ2 Bulletin 1202 Descriptions Use With Cat No Cat No Cat No Cat No Communication
111. lt Max Drive Rated Volts Parameter Type Read amp Write Minimum 25 of Max Drive Rated Volts Sets the highest voltage the drive will output Units 1 Volt Maximum 110 of Max Drive Rated Volts Important Maximum Voltage does not have to be set greater than Base Voltage but the maximum drive output is limited to Maximum Voltage Figure 5 7 Custom Volts per Hz Pattern Base Voltage Base Frequency Maximum Maximum Voltage This pattern is active only when DC Boost Select is set to Break Point The following guidelines should be followed when setting up a custom Volts per Hz curve 1 Base Voltage must be greater than Start Boost 2 If DC Boost Select is set to Break Point then Base Voltage must be greater than Break Voltage and Break Voltage must be greater than Start Boost Motor Rated Voltage Start Boost 0 Maximum Frequency Break Voltage Break Frequency gt Maximum gt Motor Rated Frequency 5 18 Programming Advanced Setup Group continued DC Boost Select This parameter sets the level of DC boost at low frequencies It also selects special Volts per Hz patterns Parameter Type Read amp Write Factory Default Settings Break Point No Boost See Figure 5 8 6 Volts See Figure 5 8 12 Volts See Figure 5 8 18 Volts See Figure 5 8 24 Volts See Figure 5 8 30 Volts See Figure 5 8 36
112. mable outputs should take this into consideration On power down the programmable outputs may transition in a similar way 5 38 Programming Output Configuration Group continued Analog Out Sel Parameter 25 Factory Default Frequency Parameter Type Read amp Write This parameter selects the value to which the 0 10V DC Units Text Setting Frequency 0 to Maximum Freq analog output at TB2 5 is proportional to Current 0 to 200 of Rated Drive Output Current Bus Volts 0 to Maximum Bus Voltage 410V 230V Drives 815V 460V Drives Power 0 to 200 of Drive Rated OutputPower Output Volts 0 to Drive Rated Voltage Above Freq Val Parameter 77 Factory Default 0 Hz Parameter Type Read amp Write Minimum 0 Hz This parameter sets the level at which Output 1 or Output 2 Units 1 Hz Maximum 400 Hz will transition when Output 1 Config or Output 2 Config are set to Above Freq This provides an NOTE This parameter can not be programmed indication that the drive is operating above the while the drive is running programmed frequency value Above Curr Val Parameter 142 Factory Default 0 of Drive Rated Current Parameter Type Read amp Write Minimum 0 of Drive Rated Current This parameter sets the level at which Output 1 or Output 2 Units 1 Maximum 150 of Drive Rated Current will transition when Output 1 Config or Output 2 Config are set to Above Curr This provides an indication
113. mask parameters can mask out control of some of these functions JOG Start The Start key will initiate drive operation if no other control devices are sending a Stop command This key can be disabled by the Logic Mask or Start Mask Stop If the drive is running pressing the Stop key will cause the drive to stop using the selected stop mode Refer to the Stop Select in Chapter 5 If the drive has stopped due to a fault pressing this key will clear the fault and reset the drive Refer to the FIt Clear Mode Logic Mask and Fault Mask parameters Jog When pressed jog will be initiated at the frequency set by the Jog Frequency parameter if no other control devices are sending a Stop command Releasing the key will cause the drive to stop using the selected stop mode Refer to Stop Select Logic Mask and Jog Mask Important If the drive is running prior to issuing a jog command the jog command will be ignored Important A start command from another source will override the jog command Control Panel Descriptions continued PL Change Direction Pressing this key will cause the drive to ramp down to 0 Hz and then ramp up to set speed in the opposite direction The appropriate Direction Indicator will illuminate to indicate the direction of motor rotation Refer to Logic Mask and Direction Mask Note that the factory default for control of the reverse function is the reverse input at the TB2 contr
114. may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures Document Update Electronic Motor Overload Protection This product does not offer speed sensitive overload protection thermal memory retention or provisions to act upon motor over temperature sensing in motors If such protection is needed in the end use product it needs to be provided by additional means Rockwell Automation Publication 1305 5 2 June 2013 Notes Rockwell Automation Publication 1305 5 2 June 2013 Summary of Changes The information below summarizes the changes to the 1305 User Manual publication 1305 5 2 since the last release Description of New or Updated Information Page Added the document update concerning Electronic Motor Overload Protection Beginning of manual Rockwell Automation Publication 1305 5 2 June 2013 Notes Rockwell Automation Publication 1305 5 2 June 2013 Chapter 1 Information and Precautions Chapter Objectives 0 0 0 0 cece cece eee eee 1 1 Manual Objectives 0 00 00 cece eee 1 1 Receiving Unpacking Inspection Storing 1 2 General Precautions 0 c cece eee 1 2 Conventions Used In This Manual 00000eee 1 3 Nameplate Location 0 0 cece eee eee 1 4 Firmware Compatibility essen 1 4 Catalog Number Code Explanation 0000eeee 1 5 Chapter 2 Instal
115. mes Base Frequency At frequencies above 1 5 times Base Frequency the Sec Curr Limit setting is the active current limit value Parameter Type Read amp Write Parameter 141 Units 1 Factory Default 0 of Drive Rated Current Minimum 0 of Drive Rated Current Maximum 150 of Drive Rated Current Figure 5 5 Current Limit Setting of Drive Output Current Sec Curr Limit 141 Base Frequenc Base Frequency 1 5 Times Base Frequency 17 Maximum Frequency 19 Single Phase Input Ratings The Current Limit Overload Current and Sec Curr Limit parameters are set based on the drive rated output current for three phase input ratings When setting these parameters for single phase input ratings use the following formula to determine the proper parameter setting 1 Phase Output Current x Percent 0 to 150 Three Phase Output Current Parameter Setting in Percent The Drive Rated Ouput Current is based on three phase input ratings See Single Phase Input Ratings instructions Q See Table 1 A on page 1 6 5 14 Programming Setup Group continued Adaptive Lim When ENABLED default this parameter allows tripless commanded accelerations into medium to high inertia conditions and delivers maximum performance when drive load conditions change with time For most circumstances this is the correct selection When DISABLED this p
116. meter number currently being downloaded will be displayed on line 1 of the HIM Line 2 will indicate total progress Press ESC to stop the download A successful download will be indicated by Completed displayed on line 2 of the HIM Press Enter If Error is displayed see Chapter 6 EEprom HIM Drive HIMDrive 1 AC Drive 2 01 2 02 HIMDrive 45 HIM Drive 149 Completed 3 14 Human Interface Module SEARCH MODE ACTION DESCRIPTION HIM DISPLAY Search 111 The Search mode is only available with Series A HIM software version aid aid 3 00 and above or Series B HIM software version 1 01 and above This mode allows you to search through the linear parameter list and display all parameters that are not at the factory default values The Search mode is a read only function a From the Status Display press Enter or any key Choose Mode will be shown b Press the Increment or Decrement key until Search is displayed c Press Enter The HIM will search through all parameters and display any parameters that are not at their factory default values d Press the Increment or Decrement key to scroll through the list Choose Mode Display Choose Mode Search CONTROL STATUS MODE Human Interface Module 3 15 ACTION DESCRIPTION HIM DISPLAY Control Logic 1 1 The Control Status mode is only available with Series A HIM software version 3 00 and above
117. mmand Save Values or using parameter 64 Set Defaults will perform this task Similarly to restore the values to the ones the drive had before Data In was configured the HIM Recall Values Function can be used Data Out A1 through D2 Parameter 119 126 Parameter Type Read amp Write These parameters are used to write real time data values Parameter Bulletin 1305 drive Controller Input Image Table i e PLC SLC etc from the drive to a destination controller This is accomplished by programming a parameter number into the Data Out parameters The real time value of that 120 Data Out A2 parameter will be written to the input image table of the 121 Data Out B1 destination controller 122 Data Out B2 123 Data Out C1 124 Data Out C2 125 Data Out D1 126 Data Out D2 We Data Out A1 Important addressing information that defines which controller I O address corresponds to a Data Out parameter is determined by the dip switch settings on the external communication module Refer to the appropriate Bulletin 1203 Communication Module User Manual for details Refer to Appendix B for additional information Hu Programming 5 55 Process This group contains parameters that can be used to display a drive parameter in User Units Display Process Par Parameter 127 Factory Default 1 Parameter Type Read amp Write Minimum 1 This parameter should be set to the number of the Units Numeric Maximum Max Parameter Numb
118. ms Non Isolated 10 bit resolution 0 to 10 V DC A 4 Table A 1 Specifications continued Block Diagram and Specifications CONTROL OUTPUTS Programmable Form A Relay Contact Resistive Rating 115V AC 30V DC 5A Inductive Rating 115V AC 30V DC 2A Output 1 Programmable Open Collector Sink 24V DC 24 2096 50 mA maximum Output 2 User supplied source voltage Analog Output Load Impedance gt 4 000 Ohms 8 bit resolution 0 to 10V DC PWM Algorithm Sine Weighted PWM Output Switching Device 3 Phase Out put IGBT Intelligent Power Module V Hz Ratio Programmable Carrier Frequency Adjustable in 100Hz Increments from 2 kHz to 8 kHz Output Current Derating applies above 4 kHz DC Boost Adjustable single point or full custom Start and Run boost available CONTROL FEATURES Drive Bulletin 1305 Drive Rated 200 240 V AC Bulletin 1305 Drives Rated 380 460 V AC AA02A AA03A AA04A AA08A AA12A BAO1A BAO2A BA03A BAO4A BA06A BAO9A AC Dynamic Braking Torque Estimated Actual value will depend on motor characteristics W 0 External Resistor 100 100 100 50 50 100 100 100 50 50 20 With External Resistor N A N A N A 150 100 150 150 150 150 100 100 Current Limiting Trip Free Operation Co ordinated for Drive and Motor Protection Programmable from 20 to 150 of Drive Rated Current Overload 200 Fixed b
119. mum cable lengths also are listed Tables are based on operation at nominal line condition 480V 2 14 Installation Wiring 1000V and 1200V Motor Insulation Ratings Cable lengths listed in Table 2 D are for operating the 1305 drive at a maximum carrier frequency of 4 kHz on motor insulation ratings of 1000V and 1200V Consult the factory regarding operation above 4 kHz carrier frequency Multiply listed distances by 0 85 for operation at high line conditions above 480V If the maximum cable length used exceeds the distances indicated refer to Section B 1600V Motor Insulation Ratings Cable lengths listed in Table 2 D are based on operating the 1305 drive at a maximum carrier frequency of 2 KHz on motor insulation ratings of 1600V Consult the factory regarding operation above 2 KHz carrier frequency Multiply listed distances by 0 55 for operation at high line conditions above 480V If the maximum cable length used exceeds the distances indicated refer to Section B The Allen Bradley 1329 HR is representative of 1600VP P insulation rating designs and is recommended in applications where long cable lengths are required Table 2 D Maximum Motor Cable Length Restrictions No External Devices or Reactor atthe Motor Using a Motor with Insulation Vp p i vid 1000 Volt 1200 Volt 1600 Volt 1329 HR 460V 460V Any Cable Any Cable Shielded Cable
120. n the display 13 Press the Enter key to go to the Program menu ta To Select a Group Choose Group or 14 Press the Up Down keys until Setup appears on the display To Select a Parameter 15 Press the Enter key to go to the Setup menu within a Group Freq Select 1 a or z 16 Press the Up Down keys until Freq Select 1 appears on the display 17 Press the SEL key The first character of line 2 will flash indicating the To Change a Parameter parameter setting value can be changed Setting or Enter a Value Freq Select 1 B or Y 18 Press the Up Down keys until Adapter 2 appears on the display E 19 Press the Enter key to program Freq Select 1 to Adapter 2 Adapter 2 Programming 5 5 This group of parameters consists of commonly viewed drive operating conditions such as drive output fre quency output voltage output current and command frequency All parameters in this group are Read Only Output Current Parameter 54 Factory Default None Parameter Type Read Only Minimum 0 00 This parameter displays the output current present at TB1 Units 0 01 Amps Maximum Two Times Drive terminals T1 T2 amp T3 U V amp W Output Current Output Voltage Parameters 1 Factory Default None Parameter Type Read Only Minimum 0 This parameter displays the output voltage present at TB1 Units 1 Volt Maximum Maximum Voltage terminals T1 T2 amp T3 U V amp W Output Po
121. near unless S Curve is Enabled It applies to any increase in command frequency The Accel Time 2 parameter can be selected in place of this parameter See Chart on Page 5 30 Decel Time 1 Parameters 8 Factory Default 10 0 Sec Parameter Type Read amp Write Minimum 0 0 Sec This parameter is the factory default parameter for Units 0 1 Second Maximum 3600 0 Sec determining the time it will take the drive to ramp from Maximum Frequency to 0 Hz The rate is linear unless S Curve is Enabled or Stop Select is set to S Curve It applies to any decrease in command frequency The Decel Time 2 parameter can be selected in place of this parameter See Chart on Page 5 30 Figure 5 1 Accel Decel Time Max Frequency Speed Accel 0 Time Time 5 10 Programming Setup Group continued Base Frequency Parameter 17 Factory Default 60 Hz Parameter Type Read amp Write Minimum 40 Hz This value should be set to the motor nameplate Rated Units 1 Hz Maximum 400 Hz Frequency Base Voltage Parameters 18 Factory Default Max Drive Rated Volts Parameter Type Read amp Write Minimum 25 of Max Drive Rated Volts This value should be set to the motor nameplate Rated Units 1 Volt Maximum 100 of Max Drive Rated Volts Voltage Maximum Voltage Parameter 20 Factory Default Max Drive Rated Volts Parameter Type Read amp Write Minimum 25 of Max Drive Rated Voltage
122. nued Programming 5 35 Cable Length Parameter 143 Factory Default Short Parameter Type Read amp Write This parameter selects the length of cable that is Units Text Settings Short connected to the motor Long Important A setting of Long causes the PWM carrier frequency to be fixed at 2 kHz and Voltage Ring Up Reduction software to be enabled Important If Overload Fault F7 occurs choose Long length Rated Slip Parameter 146 Factory Default 2 0 Hz Parameter Type Read amp Write Minimum 0 0 Hz This parameter compensates for the inherent slip in an Units 0 1 Hz Maximum 5 0 Hz induction motor A frequency is added to the commanded output frequency based on torque current The actual value Motor Sync Speed Nameplate RPM Drive Rated Amps added may be viewed in Slip Comp Adder parameter Rated Slip x Nameplate x aS Jl 148 If motor shaft speed decreases significantly under Motor Sync Speed Mee FLUR heavy loads then this value should be increased A setting of 0 0 Hz disables the function Example This parameter can be set more accurately based on motor Drive Ley Motor syne Speed nameplate RPM at full load Use the formula and table AS ATS Feier RS GWe SM shown Motor Motor Sync Speed 1800 RPM 2 3600 3000 Nameplate RPM 1725 RPM a 1800 1500 Nameplate Hertz 60 Hz 6 1200 1000 Motor FLA 1 7 Amps 8 900 750 12 600 500 Rated Slip
123. o the Program Control Logic Clear Fault Queue and EEPROM modes 3 17 3 18 Human Interface Module PASSWORD MODE continued ACTION DESCRIPTION HIM DISPLAY Q Logout B or M E3 Press Mm ERAK i Press the Increment or Decrement key until Logout is displayed j Press Enter to log out of the Password mode With Series A HIM software versions 3 00 and above or Series B HIM software version 1 01 and above the Password Login menu can be programmed to appear when drive power is applied To save the Password Login menu as the power up menu simultaneously press the Increment and Decrement keys while the Password display is active Password Logout Choose Mode Password Q Logout is used to disable access to the Program Control Logic Clear Fault Queue and EEPROM modes Human Interface Module 3 19 PASSWORD MODE continued ACTION DESCRIPTION HIM DISPLAY Login to the Drive 112 The Program and EEPROM modes and the Clear Fault Queue menu are now password protected and will not appear in the menu To access these modes perform the following steps a From the Status Display press Enter or any key Choose Mode will be shown 5 or M b Press the Increment or Decrement key until Password is displayed Password c Press Enter Login will be displayed Login d Press Enter Enter Password will be displayed lt 0 a or MJ e Press the Increment or De
124. ol terminal block To enable the HIM control of the reverse function change Bit 0 of the Direction Mask parameter to 0 to disable the reverse function at TB2 Direction LEDs Indicators These LEDs illuminate to indicate the direction of motor rotation E B Rotating Forward OFF Steady ON Rotating Reverse Steady ON OFF nelly Changing Direction Decelerating Reverse will begin to Accelerate Flashing SteadyON Forward ile Changing Direction Decelerating Forward will begin to Accelerate Steady ON Flashing Reverse Human Interface Module 3 3 Increment Decrement Arrows only available with digital speed control Pressing these keys will increase or decrease the HIM frequency command An indication of this command will be shown on the visual Speed Indicator LEDs The drive will run at this command if the HIM is the selected frequency reference See Freq Select 1 2 Pressing both keys simultaneously stores the current HIM frequency command in HIM memory The Speed Indicator LEDs will flash momentarily to indicate a successful save if speed is above 20 percent Cycling power or connecting the HIM to the drive will set the frequency command to the value stored in HIM memory If the Analog Speed Potentiometer option has been ordered the Increment Decrement keys and Speed Indicator will be replaced by the pot Speed Indicator LEDs only available with digital speed con
125. onformity with standards is required the optional RFI filter should be used Refer to Appendix D and instructions included with the filter for installation and grounding information RFI Filter Leakage Current The optional RFI filter may cause ground leakage currents Therefore a solid ground connection must be provided ATTENTION To guard against possible A equipment damage RFI filters can only be used with AC supplies that are nominally balanced with respect to ground In some installations three phase supplies are occasionally connected in a 3 wire configuration with one phase grounded Grounded Delta The filter must not be used in Grounded Delta supplies CE Conformity Refer to Appendix D GROUNDING Refer to the grounding diagram on the following page The drive must be connected to system ground at the power ground GRD terminal provided on the power terminal block TB1 Ground impedance must conform to the requirements of national and local industrial safety regulations NEC VDE 0160 BSI etc and should be inspected and tested at appropriate and regular intervals In any cabinet a single low impedance ground point or ground bus bar should be used All circuits should be grounded independently and directly The AC supply ground conductor should also be connected directly to this ground point or bus bar Sensitive Currents It is essential to define the paths through which the high frequency ground curr
126. or Series B HIM software version 1 01 and above This mode allows the drive logic mask to be disabled thus preventing a Serial Fault when the HIM is removed with drive power applied a From the Status Display press Enter or any key Choose Mode will be shown b Press the Increment or Decrement key until Control Status is displayed Press Enter c Select Control Logic using the Increment Decrement keys Press Enter d Press the SEL key then use the Increment or Decrement key to select Disabled or Enable e Press Enter The logic mask is now disabled or enabled Choose Mode Display Choose Mode Control Status Control Status Control Logic Control Logic Disabled 3 16 Human Interface Module CONTROL STATUS MODE continued ACTION DESCRIPTION HIM DISPLAY Fault Queue 12 This menu provides a means to view the fault queue and clear it when Clear Faults desired a From the Control Status menu press the Increment or Decrement key aid aid B ESC M until Fault Queue is displayed Press Enter Press Increment or Decrement key until View Faults is displayed Press Enter The fault queue will be displayed Trip displayed with a fault will indicate the fault that tripped the drive Use the Increment or Decrement key to scroll through the list To clear the fault queue press ESC Then use the Increment Decrement keys to sel
127. or to upload or download parameters between the HIM and the drive Parameter upload or download requires a Series B HIM To restore factory defaults a From the Status Display press Enter or any key Choose Mode will Display be displayed b Press the Increment or Decrement key until EEPROM is displayed EEProm E E B E BE E E ga If EEPROM is not in the menu programming is password protected Refer to Password Mode later in this section Press Enter Press the Increment or Decrement key until Reset Defaults is displayed Press Enter to restore all parameters to their original factory settings Press ESC Reprogram Fault will display Press the Stop key to reset the fault Important If Input Mode was previously set to a value other than 1 cycle drive power to reset Reset Defaults Reprogram Fault F 48 Stopped 0 00 Hz 3 12 Human Interface Module EEPROM MODE continued ACTION DESCRIPTION HIM DISPLAY Drive HIM aid 12 To upload a parameter profile from the drive to the HIM you must have a Series B HIM a From the EEPROM menu press the Increment Decrement keys until Drive HIM is displayed Press Enter Use the Increment Decrement keys to choose between profile 1 or profile 2 To give a profile a name use the SEL key to move the cursor right and use the Increment Decrement keys to change the charact
128. pe 1 IP 30 To order installed in the drive add the appropriate suffix to the drive catalog number HAP Programmer Only HA1 HIM with Analog Speed Pot HA2 HIM with Digital Up Down Keys 1 6 Information and Precautions Table 1 A Drive Rating and Derating Guidelines Motor Rating EE Three Phase Input Single Phase Input Voltage p30 Output Output 0 Rating NEMA Type 1 HP KW Current A HP kW Current A 1305 AA02A 05 037 23 0 25 0 19 1 2 200 230V 1305 AA03A 0 75 0 55 3 05 0 37 2 3 50 60 Hz 1305 AA04A 1 0 75 4 5 0 75 0 55 3 1305 AA08A 2 15 8 1 0 75 4 5 1305 AA12A 3 22 12 2 15 18 1305 BA01A 0 5 0 37 1 3 380 460V 1305 BA02A 0 75 0 55 1 6 S060Hz i5 0eBA0AA 1 0 75 23 Not Available 1305 BA04A 2 15 4 1305 BA06A 3 22 16 1305 BA09A 5 40 9 In general Motor Full Load Amps FLA should not exceed the drive output current rating Ifthe PWM Frequency is set above 4kHz the output current must be derated per the chart on page 5 20 When operating the drive in an ambient temperature at or near the maximum operating temperature 50 C the following derating guidelines are recommended to guard against overheating depending on application and operating conditions Output current value listed for 200V input voltage At 230V input voltage output current is 9 6A for 3 phase and 6 8A for single p
129. r must be solidly connected to the motor case ground Shielded or armored cable may be used to guard against radiated emissions from the motor cable The shield or armor should be connected to the drive ground terminal and the motor ground as outlined in the Grounding section of this Installation chapter Common mode chokes are recommended at the drive output to reduce the common mode noise An RFI filter can be used and in most situations provides an effective reduction of RFI emissions that may be conducted into the main supply lines If the installation combines a drive with sensitive devices or circuits it is recommended that the lowest possible drive PWM frequency be programmed 2 8 Installation Wiring RFI FILTERING 1305 drives can be installed with an RFI filter which controls radio frequency conducted emissions into the main supply lines and ground wiring If the cabling and installation recommendation precautions described in this manual are adhered to it is unlikely that interference problems will occur when the drive is used with conventional industrial electronic circuits and systems However a filter is recommended if there is a likelihood of sensitive devices or circuits being installed on the same AC supply or if the motor cable exceeds 75 meters 250 feet Beyond this length capacitance to ground will increase the supply emissions Where it is essential that very low emission levels must be achieved or if c
130. rame permanently installed and solidly grounded to the supply Ground wire must be connected to GRD terminal neutral Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection The integrity of this connection should be periodically checked Refer to the instruction manual for RFI filters for CE compliance and for proper installation instructions D 4 CE Conformity MECHANICAL CONFIGURATION Figure D 2 Mechanical Configuration Three Phase Input gt Terminal Block Cover Adapter Terminal Block Cover Pd To Motor Cable Supplied with Filter Input power source to filter and output power filter to drive and drive to motor wiring must be in conduit or have shielding armor with equivalent attenuation Shielding armor must be bonded to the metal conduit panel See requirements 5 and 6 on page D 1 for details Figure D 3 Required Knockout Assignments Frame A 1305 AA02A AA03A AA04A Control 1 0 Additional Control Filter Input Motor Output Grounding Bracket 18 6 0 73 4 Plcs Frames B and C 1305 AA08A AA12A BAO1A BAO2A BAO3A BA04A BAO6A BAO9A Control 1 0 Optional Brake A Filter Input I1 NN es PSS REN NS 1 a Motor Output 18 6 0 73 4 Ples Kc Grounding Bracket
131. re required The metal bonding plate MUST be inserted and bonded to the drive heatsink Grounding as shown on page D 3 The Green amp Yellow ground wire connects to the TB1 GRD terminals and the shield terminates at the compact strain relief connector with double saddle clamp see item 5 Maximum cable length drive to motor of 75 meters 250 feet For applications greater than 9 meters 30 feet refer to recommendations tabulated in Motor Lead Lengths see Chapter 2 Input power source to filter and output power drive to motor wiring must be in braided shielded cable with a coverage of 75 or better metal conduit or other with equivalent or better attenuation mounted with appropriate connectors For shielded cable it is recommended to use a compact strain relief connector with a double saddle clamp for filter and drive input and a compact strain relief connector with EMI protection for motor output Control I O and signal wiring must be in shielded cable connected to the drive with a compact strain relief connector with EMI protection D 2 CE Conformity FILTER Table D 2 Filter and Metal Plate Kit Selection Filter Metal Plate Kit AC Drive Type 1305 RFB 5 A 1305 MP 05 A 1305 AA02 1305 AA03 1305 MP 06 A 1305 AA04 1305 RFB 8 B 1305 MP 08 B 1305 AA08 1305 BA01 1305 BA02 1305 BA03 1305 BA04 1305 BA06 1305 RFB 12 C 1305 MP 12 C 1305 AA12 1305 BA09 RFI Filter Installation Important
132. reasing until sufficient holding torque is achieved and the drive output current rating is not exceeded DB Enable Parameter 11 Factory Default Disabled Parameter Type Read amp Write This parameter enables the use of external dynamic brake Units Text Settings Enabled Permits dynamic brake operation resisters by disabling the internal ramp regulation Disabled Permits Ramp Regulation Important Dynamic braking is not available for 0 37 0 75 kW 0 5 1HP units rated 230 Volt Motor Type Parameter 41 Factory Default Induc Reluc Parameter Type Read amp Write Factory default for this parameter is an induction motor Units Text Settings Induc Reluc Requires No Additional Setting for use with Changing this parameter to Sync PM causes induction reluctance rated motors f Compensation and Rated Slip to be internally Sync PM Requires Stop Select to be set to a selection other disabled than DC Brake when used with Synchronous Permanent Magnet Motors 5 24 Programming Advanced Setup Group continued Compensation Parameter 52 Factory Default Comp Parameter Type Read amp Write Some drive motor combinations have inherent instabilities Units Text Settings No Comp Compensation Disabled which are exhibited as nonsinusoidal current feedback The Comp Compensation Enabled compensation when enabled will correct this condition This compensation is active from 1 1 Hz up to
133. rror 1 The checksum read from the HIM s EEPROM does not Repeat operation Old profile corrupt Save new profile Repeat match the checksum calculated from the EEPROM data operation Error 2 The number of parameters in saved profile does not The last parameter programmed will be displayed on the top line equal master Verify that all parameters have been programmed If not manually program any remaining parameters Error 3 Download was attempted to a different type drive Download can only take place with the same type of drive i e 1336 21305 Error 4 Saved data for parameter not correct for new drive Capabilities of drive are different than the master drive Press Enter to continue download When download is complete manually program the parameter where the error occurred Error 5 Drive is running while attempting download Stop drive then perform download IPM Current Fault The internal power module overcurrent limit had been exceeded Check for short circuit at the drive output or excessive load F44 conditions at the motor specifically cable capacitance to ground IPM Overtemp Fault The internal power module thermal limit has been exceeded Check for blocked or dirty heat sink fins Check for proper F45 mounting and spacing See page 2 1 Check if the ambient temperature limit has been exceeded Max Retries Fault F33 Drive unsuccessfully attempted to reset a fault and resume running for the programmed number of
134. set the Run Boost parameter to a value greater than the Start Boost parameter Verify that parameter has been programmed correctly Serial Fault F10 An active local bus adapter is disconnected while it possesses control of a local bus function Check for break in communications line 6 8 Troubleshooting and Fault Information Table 6 B 1305 Fault Descriptions continued Fault Name amp Number Fault Description Action to Take Undervolt Fault DC Bus voltage fell below the minimum value Line Loss Monitor the incoming AC line for low voltage or line power F4 Fault parameter is programmed to U Volt Run interruption UV Short Fault Excessive current has been detected between these two drive Check the motor and external wiring to the drive output terminals F41 output terminals for a shorted condition UW Short Fault Excessive current has been detected between these two drive Check the motor and external wiring to the drive output terminals F42 output terminals for a shorted condition VW Short Fault Excessive current has been detected between these two drive Check the motor and external wiring to the drive output terminals F43 output terminals for a shorted condition Table 6 C Troubleshooting General Problem Troubleshooting and Fault Information Action to Take Motor does not start No output voltage to motor Stopped is displayed on the HIM 1 Check
135. spect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal IN Attentions help you identify a hazard avoid a hazard and recognize the consequence IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause severe injury or death Wear proper Personal Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE A BURN HAZARD Labels
136. t A phase to ground fault has been detected between the drive Check the wiring between the drive and motor Check motor for F38 and motor in this phase grounded phase Phase V Fault A phase to ground fault has been detected between the drive Check the wiring between the drive and motor Check motor for F39 and motor in this phase grounded phase Phase W Fault A phase to ground fault has been detected between the drive Check the wiring between the drive and motor Check motor for F40 and motor in this phase grounded phase Table 6 B 1305 Fault Descriptions continued Fault Name amp Number Fault Description Troubleshooting and Fault Information Action to Take Pin ID Error Communication Hardware problem 1 Unplug the HIM from the cable or drive and re connect 2 Replace Communication Cable Power Loss Fault F3 DC bus voltage remained below 85 of nominal for longer than 0 500 sec Line Loss Fault parameter is programmed to F03 Enable Monitor the incoming AC line for low voltage or line power interruption Power Mode Fault F26 Internal error Reset drive to factory defaults Power Test Fault F46 Fault detected during initial start up sequence Check drive wiring Check motor wiring Reset drive to factory defaults Reprogram Fault F48 Occurs when drive parameters are reset to defaults Clear fault Run Boost Fault F34 An attempt has been made to
137. taps 1 2 3 1 5 2 2 1305 KAA12 N C thermostat per coil UL CSA 460V AC Terminators NEMA 4 460V units Refer to Motor Lead Lengths for proper 0 5 1 0 37 0 75 1305 KBA03 selection 2 3 1 5 2 2 1305 KBA06 5 4 0 1305 KBA09 Drive Out Isolation CE Conformance RFI Filters Kits and Metal Conduit Ratings Input Line Reactors Transformer Terminators Filters Plates Required to Meet CE Directives Filter RFB 0 5 0 75 HP 230V 1305 RFB 05 A HP kW Open Style NEMA Type1 NEMA Type 1 NEMA Type 4 Metal Plate Kit MP 1305 MP 05 A 230V AC 1 HP 230V 1305 RFB 05 A 0 5 0 37 1321 3R4 B 1321 3RA4 B 1321 3T003 AA 1305 MP 06 A 0 75 0 55 1321 3R4 A 1321 3RA4 A 1321 3T003 AA 1 0 75 1321 3R4 A 1321 3RA4 A 1321 3T005 AA 2 HP 230V 0 5 3 HP 460V 1305 RFB 08 B 2 15 1321 3R8 A 1321 3RA8 A 1321 3T005 AA 1305 MP 08 B 3 2 2 1321 3R12 A 1321 3RA12 A 1321 3T005 AA 3 HP 230V 5 HP 460V 1305 RFB 12 C 460V AC 1305 MP 12 C 0 5 0 37 1321 3R2 B 1321 3RA2 B 1321 3T003 BB Note Spare plastic parts are available contact factory 0 75 0 55 1321 3R2 A 1321 3RA2 A 1321 3T003 BB Input reactor only 1 0 75 1321 3R2 A 1321 3RA2 A 1321 3T005 BB 1204 TFA1 n 2 15 1321 3R4 B 1321 3RA4 B 1321 3T005 BB 1204 TFA1 or TFB2 DB Enable should be set to Enable when applying external dynamic brake kits 30 22 1321 3R4 B 1321 3RA4 B 1321 3T005 BB 1204 TFA1 or T
138. tarting and stopping the motor should not be used If it is necessary to use this method for starting and stopping or if frequent cycling of power is unavoidable make sure that it does not occur more than once a minute Input Contactor A ATTENTION An incorrectly applied or installed system can result in component damage or reduction in product life Follow these recommendations for application of an input contactor to a 1305 drive Installation Wiring 2 5 Normal Operation After the input contactor is closed the enable start and stop signals may be applied These control signals must be removed before opening the input contactor The input contactor must not be opened and closed more than once a minute Bypass Contactors A ATTENTION An incorrectly applied or installed system can result in component damage or reduction in product life The most common causes are Wiring AC line to drive output or control terminals Improper voltage placed on control terminals Improper bypass or output circuits not approved by Allen Bradley Output circuits which do not connect directly to the motor Incorrect or inadequate AC supply Excessive ambient temperature Contact Allen Bradley for assistance with application or wiring 2 6 Installation Wiring INPUT POWER CONDITIONING The drive is suitable for direct connection to a correct voltage single phase or three phase AC power line However there are
139. ter groups that increases operator efficiency and helps to reduce programming time For most applications this means simplicity at startup with minimum drive tuning CHAPTER CONVENTIONS 1 All parameters required for any given drive function will be contained within a group eliminating the need to change groups to complete a function 2 To help differentiate parameter names and display text from other text in this manual the following conventions will be used Parameter Names will appear in Brackets Display Text will appear in Quotes 3 Parameter information in this chapter is presented for users who have a Human Interface Module HIM installed For those users without a HIM installed the drive can be operated using the factory default values for each parameter or parameter values can be changed through the serial port FUNCTION INDEX The Function Index shown provides a directory of various drive functions The Page Number will direct you to the parameters associated with each function Chapter 5 Function Page Function Page Accel Decel Time 5 9 Min Max Freq 5 10 5 11 5 15 Accel Decel Selection 5 30 MOP 5 6 5 8 5 28 Analog Invert 5 21 5 49 5 53 Auto Restart 5 32 Output Configuration 5 37 Run On Power Up Overload Protection 5 12 Current Limiting 5 11 5 13 Preset Frequencies 5 25 5 27 5 29 Custom Volts Hz 5 17 Process Display 5 55 DC Boost 5 17 5 18 PWM Freq Derating 5 20 5 19 Ramp to S
140. that the drive output current exceeds the programmed value The drive rated output current is based on three phase input ratings See page 5 13 for Single Phase Input Rating instructions Programming 5 39 This group of parameters provides information and programmed settings on commonly viewed drive faults Fault Buffer 0 3 Parameter 86 89 Factory Default None Parameter Type Read Only These parameters store the last 4 faults that occur If the Units Numeric Buffer 0 same fault occurs multiple times in a row it will only be gt a v pe A E MAR E Ule dee by zo futon Smeth EERON 3 Fault from Buffer 2 Stored in EEPROM or Set Defaults parameter This will leave a F48 in Fault Buffer 0 and reset all parameters to factory defaults Clear Fault Parameter 51 Factory Default Ready Parameter Type Read amp Write This parameter is used to clear a fault and return the drive Units Text Displays Ready Display after function has been attempted to ready status if the fault condition no longer exists Important Clear Fault will stop a running drive Also Clear Fault Attempts to clear fault Clear Fault does not clear Fault Buffer 0 through Fault Buffer 3 Important To clear a fault using parameter 51 press the SEL key once to select the bottom display line Press the A W keys until Clear Fault appears on the bottom display line Press the J key This action will attempt to clear the fa
141. the voltage doubling phenomenon occurs at different lengths for different drive ratings If your installation requires longer motor cable lengths a reactor or cable terminator is recommended Optional Output Reactor The reactors listed in Catalog A111 can be used for the drive input and output These reactors are specifically constructed to accommodate IGBT inverter applications with switching frequencies up to 20 kHz They have a UL approved dielectric strength of 4000 volts opposed to a normal rating of 2500 volts The first two and last two turns of each coil are triple insulated to guard against insulation breakdown resulting from high dv dt When using output line reactors it is recommended that the drive PWM frequency be set to its lowest value to minimize losses in the reactors See Table 2 E Important By using an output reactor the effective motor voltage will be lower because of the voltage drop across the reactor this may also mean a reduction of the motor torque Output Contactor For application of an output contactor to a 1305 drive please contact Allen Bradley ADAPTERS An adapter is any device connected to the drive s serial port Typical devices include e Human Interface Modules Communication Modules Future adapter devices Important A maximum of five adapters can communicate to the drive The total current draw of all adapters should not exceed 250mA Refer to the data sheet or nameplate of
142. top 5 22 DC Brake to Stop 5 22 5 23 S Curve Acceleration 5 33 5 34 Fan Pump Volts Hz 5 18 Skip Frequencies 5 27 5 28 Fault Buffer History 5 39 Standard Boost V Hz 5 18 Frequency Select 5 25 Standard Volts Hz 5 16 Freq Source Select 5 29 Start Run Boost 5 19 Line Loss Fault 5 40 5 41 PARAMETER FLOW CHART The chart provided on pages 5 2 and 5 3 highlights each group of parameters and lists all parameters for each of the 13 groups Parameters that appear in more than one group are shown in bold Parameter numbers are shown in parenthesis immediately after the parameter name An example of how to program a parameter is shown on page 5 4 5 2 Programming b Wrap to Linear List Page 5 5 Output Current 54 Output Voltage 1 Output Power 23 DC Bus Voltage 53 Output Freq 66 Freq Command 65 MOP Hz 42 Drive Temp 70 Last Fault 4 Output Power 3 Output Curr 2 Advanced Setup Advanced BM Frequency Set MI Feature Select l I i Page 5 8 Input Mode 21 Freq Select 1 5 Accel Time 1 7 Decel Time 1 8 Base Frequency 17 Base Voltage 18 Maximum Voltage 20 Minimum Freq 16 Maximum Freq 19 Stop Select 10 Current Limit 36 Overload Mode 37 Overload Current 38 Sec Curr Limit 141 Adaptive Lim 149 Page 5 15 Minimum Freq 16 Maximum Freq 19 Base Frequency 17 Base Voltage 18 Break Frequency 49 Break Voltage 50 Maximum Voltage 20 DC Boost Select
143. trol Illuminates in steps to give an approximate visual indication of the commanded speed If the Analog Speed Potentiometer option has been ordered the Increment Decrement keys and Speed Indicator LEDs will be replaced by the pot 3 4 Human Interface Module HIM REMOVAL AND INSTALLATION In addition to mounting directly on the drive the HIM can be used as a hand held programmer or it can be mounted on the front of an enclosure The HIM can be removed from the drive in one of two methods A Disconnect power from the drive and remove the HIM as outlined in steps 1 and 2 or B Remove the HIM from the drive with the drive running by masking out the Logic Mask bit that identifies the adapter address of the HIM Refer to Figure 2 11 to identify the adapter address for the HIM or view the HIM ID on the display as the unit is powered up The ID corresponds to the adapter address Refer to page 5 47 for programming instructions on the Logic Mask parameter For HIM software Series A version 3 00 and above or Series B version 1 01 and above you can enter the Control Status menu and Enable Disable the Control Logic bit Important If the Logic Mask bit of the adapter is not masked out set to 0 and the HIM is removed a communication fault will occur and the drive will be disabled However if the HIM removed is the active frequency source the drive will issue a Hz Error fault F29 Important When the Logic Mask
144. ts it is not permissible to ground both ends of the cable armor This is because of the possibility of high current circulating at the input frequency if the ground loop is cut by a strong magnetic field This only applies in the proximity of powerful electrical machines In such case the ground connection at one end may be made through a capacitance which will block the frequency current but present a low impedance to RF Because of the highly pulsed nature of the circulating current the capacitor type used must be rated for AC to ground voltage Consult factory for specific guidelines Conduit If metal conduit is preferred for cable distribution the following guidelines must be followed 1 Drives are normally mounted in cabinets and ground connections are made at a common ground point in the cabinet If the conduit is connected to the motor junction box and at the drive end no further conduit connections are necessary 2 No more than three sets of motor leads can be routed through a single conduit This will minimize cross talk that could reduce the effectiveness of the noise reduction methods described If more than three drive motor connections per conduit are required shielded cable as described above must be used If practical each conduit should contain only one set of motor leads caused by induced voltages unused wires in the conduit must be grounded at both ends For the same reason if a drive sharing a condu
145. tup Group continued Base Voltage This value should be set to the motor nameplate Rated Voltage Parameter 18 Factory Default Parameter Type Read amp Write Units 1 Volt Maximum Max Drive Rated Volts Minimum 25 of Max Drive Rated Volts 10096 of Max Drive Rated Volts Figure 5 6 Standard Volts per Hz Pattern Base Voltage Base Frequency Motor Rated z Maximum Voltage Maximum Frequency Voltage 0 0 Frequency Motor Rated Break Frequency Parameters 49 Factory Default 30 Hz Parameter Type Read amp Write Minimum 0 Hz This parameter sets a midpoint frequency on a custom Units 1 Hz Maximum 120 Hz Volts per Hz curve Combined with Break Voltage this value determines the Volts per Hz ratio between 0 and Break Frequency Important DC Boost Select must be set to Break Point for this parameter to be active Advanced Setup Group continued Programming 5 17 Break Voltage Parameter 50 Factory Default 115V for 230V Drive 230V for 460V Drive Sets the voltage the drive will output at Break Frequency Parameter Type Read amp Write Minimum 0 Volts Combined with Break Frequency this value determines the Volts per Hz ratio between 0 and Break Frequency Important DC Boost Select must be set to Break Units 1 Volt Maximum 50 of Max Drive Rated Volts Point to activate this parameter Maximum Voltage Parameter 20 Factory Defau
146. ture overload duty cycle etc can affect tripping time A 6 Block Diagram and Specifications Table A 1 Specifications continued PROGRAMMING COMMUNICATIONS Adapters The maximum current draw of all adapters connected to the drive should not exceed 250 mA Hand Held Programming Optional Human Interface Module HIM can be removed from the Drive Type of Annunciation Parameters displayed in textual form organized in logical groupings Type of Display 16 character 2 line LCD supertwist with backlight Language Capability Multiple Languages available Local Controls 3 versions available Digital Pot Analog Pot and Blank Communication Adapters Optional adapters provide Remote 1 0 or RS232 RS422 RS485 DF1 DH485 or DeviceNet capability MONITORING Output Frequency Hz Displayed over the entire range of operation with direction indication Output Voltage V Selectable as a displayed parameter Output Current A Selectable as a displayed parameter in or actual value Output Power kW Selectable as a displayed parameter in or actual value DC Bus Voltage V Selectable as a displayed parameter Frequency Command Hz Selectable as a displayed parameter Process Parameter Any drive variable can be scaled and definable text can be added up to 8 characters Drive Temperature C Selectable as a displayed parameter Last Fault The previous 4 faults can be displa
147. u OM S0 D MinimumBus o Power Loss Fault Voltage t t Voltage 1 No Output Power Undervolt No Output Power Faulty T T2 T3 T4 T5 Te Minimum bus voltage is approximately 70 of Line Voltage Application Notes Ifline loss is set to U Volt Run and Run On Power Up is enabled the drive will run as long as the bus voltage is high enough to maintain logic To obtain longer power ride thru choose U Volt Run This allows the output power to be on from time T to T3 To obtain a longer control ride thru choose F03 Enable The output power devices are turned off at time Ts but note that time Tg Ts is greater than time T3 T Flt Clear Mode Parameter 39 Factory Default Enabled Parameter Type Read amp Write This parameter controls the method for clearing faults Units Text Setting Enabled Faults Cleared By Issuing a Valid Stop Command or Cycling Input Power Disabled Faults Cleared Only By Cycling Input Power 5 42 Programming Diagnostics This group of parameters contains values that can be helpful in explaining the operation of the drive Drive status direction control and alarm conditions are included Drive Command Parameter 58 Parameter Type Read Only This parameter displays the status of the drive commands in an 8 bit binary format E Run Run Reverse Reverse Accel 2 Accel 2 Decel 2 Decel 2 N A Not Used N A Not Used N A Not Used N A
148. ult Ready will be displayed Press the ESC key several times to get back to the Status Display and check if the fault has been cleared If the fault has not been cleared refer to the Troubleshooting section of this manual 5 40 Programming Faults Group continued Cur Lim Trip En Parameter 82 Factory Default Default Run Parameter Type Read amp Write This setting determines whether or not exceeding the Units Text Setting Trip Lim A Diagnostic Current Limit Fault is generated ou peii will cause a Diagnostic Current Default Run oW Line Loss Fault Parameter 40 Factory Default F03 Enable Parameter Type Read amp Write This setting determines whether a 15 drop in DC Bus Units Text Setting UVolt Run Power Loss Fault Disabled voltage will have no effect on operation or cause a Power Loss Fault fault F03 a FO3 Enable Drive Trips at 85 of nominal bus voltage Important The Line Loss alarm bit will be set when this condition exists regardless of the parameter setting Programming 5 41 Faults Group continued Line Loss Fault U Volt Run Disabled Line Loss Fault F03 Enable Enabled 100 Nominal 100 Nominal Bus Voltage Pu Bus Voltage EG EN 85 Nominal No Fault Output Power is on 85 Nominal No Fault Output Power is on Bus Voltage TIGN BUSVollage SSS Ipe tput P i Minimum Bus _ NoFat Op
149. un Forward TB2 8 Stop TB2 13 Reverse Run Reverse TB2 14 JOG TB2 16 SW1 TB2 17 SW2 TB2 18 SW3 Not Used Programming 5 45 Diagnostics Group continued Freq Source Parameter 62 Parameter Type Read This parameter displays the frequency source currently Units Text Displays Remote Pot Preset 1 commanding the drive 0 10 Volt Preset 2 4 20 mA Preset 3 MOP Preset 4 Adapter 1 Preset 5 Adapter 2 Preset 6 Adapter 3 Preset 7 Adapter 4 Adapter 5 Adapter 6 Freq Command Parameter 65 Factory Default 0 00 Hz Parameter Type Read Only Minimum 0 00 Hz This parameter displays the frequency that the drive is Units 0 01 Hz Maximum 400 00 Hz commanded to output This command may come from any one of the frequency sources selected by Freq Select 1 Freq Select 2 or Preset Freq 1 7 as determined by inputs to SW1 SW2 and SW3 at TB2 Drive Direction Parameter 69 Factory Default Forward Parameter Type Read Only This parameter displays the running direction of the drive Units Text Displays Forward Reverse Motor Mode Parameter 43 Parameter Type Read Only This parameter is used for internal diagnostic purposes 5 46 Programming Diagnostics Group continued Power Mode Parameter 44 Parameter Type Read Only This parameter is used for internal diagnostic purposes
150. used to clear a fault Use HIM Stop button to clear faults Contact Closure Input Internal 5V supply DO NOT apply external voltage When the ENABLE signal is lost the drive output immediately shuts off and the motor will coast to a stop A Start command will override any Jog command See Table 5 C on Page 5 31 for more information The recommended control signal wire is Belden 8760 or equiv 18 AWG 0 750 mm twisted pair shielded Belden 8770 or equiv 18 AWG 0 750 mm 3 conductor shielded Belden 9460 or equiv 18 AWG 0 750 mm twisted pair shielded Important Control inputs to two or more drives must NOT be connected in parallel Installation Wiring 2 21 Table 2 F Control Terminal Block TB2 Descriptions Terminal Signal Specification 1 2 3 External Speed Pot 10 kQ Potentiometer 2 Watts 2 3 0 10V Analog Input Drive Input Impedance 100 kQ 43 4 20mA Analog Input Drive Input Impedance 250 Q 5 3 0 10V Analog Output Meter Impedance 2 4 kQ 6 7 Start Contact Closure Input 8 7 Stop Contact Closure Input 9 10 Programmable Output 1 Resistive Rating 115 V AC 30 VDC 5A Inductive Rating 115 V AC 30 VDC 2A 11 12 Drive Enable Contact Closure Input 13 12 Reverse Contact Closure Input 14 15 Jog Contact Closure Input 16 15 Sw1 Contact Closure Input 17 15 sw2 Contact Closure Input 18 15 SW3 Contact Closure Input 19 20 Programmable Output 2 24V DC
151. ves are functional without the use of the Human Interface Module HIM All control functions can be performed from the control terminal block TB2 See Table 2 F for control descriptions Programming must be performed using a HIM or PLC Remote I O function If operating without a HIM you must use an external Frequency Source on TB2 Frequency Source To control frequency from the control terminal block TB2 an input is required to SW3 at TB2 The input to SW3 changes the frequency source from Freq Select 1 to Freq Select 2 The factory default setting for Freq Select 2 is the Remote Pot If a 0 10 Volt or 4 20mA frequency source is required then the Freq Select 1 or Freq Select 2 parameters must be programmed to select that source These parameters can be programmed using the optional Human Interface Module or through serial communications when using an optional Bulletin 1203 Communication Module See Appendix C for catalog numbers of these accessories Refer to Chapter 5 for the factory default settings for all parameters Special attention should be paid to Table 5 A on page 5 29 and Table 5 B on page 5 30 These tables demonstrate what frequency source and accel and decel parameters can be selected based on the inputs to SW1 SW2 and SW3 at TB2 Installation Wiring 2 17 CONTROL WIRING Important All common terminals are tied together within the drive and internally connected to chassis ground Recommende
152. vides the necessary information for drive set up using a PLC SLC or other logic controller A table is provided that lists each parameter by parameter group with space for the user to record any custom parameter settings Appendix C lists the accessories and their catalog number Appendix D lists requirements for CE conformity Index A comprehensive index is provided to assist the user in locating specific information All parameters and fault in formation are listed alphabetically under parameters and faults respectively PLC is a registered trademark of Allen Bradley Company SLC is a trademark of Allen Bradley Company 1 2 Information and Precautions Receiving It is the responsibility of the user to thoroughly inspect the equipment before accepting the shipment from the freight company Check the item s received against the purchase order If any items are obviously damaged it is the responsibility of the user not to accept delivery until the freight agent has noted the damage on the freight bill Should any concealed damage be found during unpacking it is again the responsibility of the user to notify the freight agent The shipping container must be left intact and the freight agent should be requested to make a visual inspection of the equipment Unpacking Remove all packing material from within and around the drive Important Before the installation and start up of the drive a general inspection of the mechanica
153. wer Parameter 23 Factory Default None Parameter Type Read Only Minimum 0 This parameter displays the output power present at TB1 Units 0 01 kW Maximum Two Times Rated terminals T1 T2 amp T3 U V amp W Drive Output Power DC Bus Voltage Parameter 53 Factory Default None Parameter Type Read Only Minimum 0 This parameter displays the DC bus voltage level Units 1 Volt Maximum 410 230V Drive 815 460V Drive 5 6 Programming Metering Group continued Output Freq Parameter 66 Factory Default None Parameter Type Read Only Minimum Maximum Freq This parameter displays the output frequency present at Units 0 01 Hz Maximum Maximum Freq TB1 terminals T1 T2 amp T3 U V amp W Freq Command Parameter 65 Factory Default 0 00 Hz Parameter Type Read Only Minimum 0 00 Hz This parameter displays the frequency that the drive is Units 0 01 Hz Maximum 400 00 Hz commanded to output This command may come from any one of the frequency sources selected by Freq Select 1 Freq Select 2 or Preset Freq 1 7 the preset speeds 1 7 as determined by the inputs to SW1 SW2 and SW3 at TB2 MOP Hz Parameter 42 Factory Default None Parameter Type Read Only Minimum 0 00 Hz This parameter displays the frequency reference Units 0 01 Hz Maximum 400 00 Hz commanded by the Motor Operated Potentiometer MOP function This MOP frequency command can be adjusted from TB2 16 and TB2 17 if the appropriate Input Mode
154. wer from the drive 2 Lower the hinged panel located below the HIM or blank front panel 3 For drives equipped with a blank front panel slide the panel downward and remove it from the drive Skip to Step 5 4 For drives equipped with a HIM press the retaining lever directly beneath the HIM and slide the HIM downward to remove it from drive 5 Remove the drive front cover by grasping the upper corners of the cover and pulling at a 90 degree angle to the drive Lift the cover off Installation Wiring 2 3 Figure 2 3 Terminal Block Access LED Fault Indicator TB2 Control Terminal Block Number Series Letter and Retaining Lever Hinged Cover HIM See back for DC Bus Charge Indicator Firmware Revision Level Block TB1 even when power is removed from ATTENTION Proceed with caution A DC Bus A Voltage may be present at the Power Terminal the drive Je Drive with HIM Removed DL T 9 D lum Firmware i Revision Level ijo eo s nen n E582 G2 0669 2 565 9 Serial 1 Te ejelerelelelele Le a Ne N N T Power Terminal Block 2 4 Installation Wiring Figure 2 4 Installation Guidelines
155. y Active when DC Boost Select is set to Run Boost Voltage 4 150 of Start Boost Start Boost Run Boost e 0 150 of Run Boost Frequency Run Boost This parameter sets the DC boost level for constant speed level when DC Boost Select is set to Run Boost Run Boost must be set at a value less than Start Boost Parameter 83 Parameter Type Read amp Write Units 1 Volt Factory Default 0 Volts Minimum 0 Volts Maximum 25 of Max Drive Rated Volts 5 20 Programming Advanced Setup Group continued PWM Frequency Parameter 45 Factory Default 4 0 kHz Parameter Type Read amp Write Minimum 2 0 kHz This parameter sets the carrier frequency for the PWM Units 0 1 kHz Maximum 8 0 kHz output waveform Important Output Current derating applies above 4kHz See Fig 5 11 Important Changing PWM carrier frequency may result in changes in Start up and Holding current if start boost and DC Holding voltages are in effect These parameters should be checked if the carrier frequency is changed and reprogrammed if needed Figure 5 11 PWM Frequency Derating 100 Important Ignoring derating guidelines can a cause reduced drive performance E 94 Q 9 2 3 90 z 8 86 84 1 2 3 4 5 6 7 8 Carrier Frequency kHz Advanced Setup Group continued Programming 5 21 Analog Invert This parameter enables the inverting function
156. y hardware based on drive rating 150 for 60 seconds Block Diagram and Specifications A 5 Table A 1 Specifications continued Motor Protection Electronic Overload Protection Adjustable from 20 to 115 Motor FLA Overload Pattern 0 Flat response over speed range no current derating Overload Pattern 1 Current derating below 25 of Base Speed Overload Pattern 2 Current derating below 50 of Base Speed Accel Decel Time s 0 1 to 3600 Seconds independently set 2 Accel 2 Decel Preset Speeds 0 to 400 Hz 7 selections independently set Jog Input 0 to 400 Hz Stopping Modes 4 modes programmable Ramp to stop 0 1 to 3600 seconds Coast Stops all PWM Output DC Brake to stop Applies DC Voltage to the Motor for 0 to 150 seconds S Curve Ramps to stop with S Curve profile PROTECTIVE FEATURES Excessive Temperature Embedded temperature sensor trips if factory preset level is exceeded Over Under Voltage DC Bus voltage is monitored Power Ride Through Minimum ride through 15mS under nominal conditions Control Ride Through Minimum ride through is 0 5 Seconds typical value 2 seconds Ground Short Any output short to ground detected prior to start Line Voltage Transients Inherent MOV varistor protection Output Short Circuit Inherent short circuit protection provided within IPM See Page 5 12 for NEC and UL information Q Conditions such as ambient tempera
157. yed for troubleshooting Serial Communications COMMUNICATIONS USING BULLETIN 1203 COMMUNICATION MODULES Bulletin 1305 drive parameter data can be programmed and displayed using PLC s SLC s or other logic controllers using an optional Bulletin 1203 Communication Module The amount of information that can be transferred between the drive and controller is determined by the DIP switch settings on the Communication Module Table B 1 illustrates the dip switch settings for Bulletin 1203 GD1 Remote I O communication modules Dip switch settings for other communication modules will be similar Refer to the appropriate communication module user manual for details Important 1305 drives with firmware revisions FRN1 01 and FRN1 02 are not compatible with Bulletin 1203 Communication Modules If connected an error message will be indicated The red fault status and amber SCANport status LED s on the front of the module will flash simultaneously SCANport is a trademark of Allen Bradley Company Appendix B Table B 1 Remote I O Data Transfer Rack SW3 Space Reference Settings Type of Data Transferred in Words Information No 1 Block transfer of data 1 No 2 Logic commands and Drive 1 See Table B 2 amp Status information Table B 3 No 3 Analog frequency reference 1 Q No 4 Parameter data via Datalink A 2 See Page 5 54 No 5 Parameter data via Datalink B 2 See Page 5 54 No 6 Parameter data via

1305 Adjustable Frequency AC Drive

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