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D-V4 CX-Motion-NCF Ver. 1.9 Operation Manual
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1. Section 7 2 Network Settings Toolbus 1 xj Network Driver Modem ANS Source Address Network p Node E 4 Unit fi M FINS Destination Address Network a Node jo 4 Unit B Y m Frame Length m Response Timeout s 1004 2 2 r Host Link Unit Number r Network Operating Level E 3 C 0 C 1 Cancel Help Setting the Driver Tab Page Network Settings Toolbus xj Network Driver Modem Connection Data Format Port Name com y Data Bits le v Baud Rate Parity None v IV Baud Rate Auto Detect Stop Bits 7 Make Default Cancel Help Click the OK Button Ends the detailed settings and returns to the Communications S etting Win dow 5 Click the OK Button Ends the communications setting Connecting to PLC In the CX Motion NCF Basic Window select PLC Online click amp in the toolbar or right click the PLC and select Online from the pop up menu 51 Downloading Data Section 7 3 7 3 Downloading Data The object of downloading varies depending on the operation method Batch Downloading Downloads Unit Parameters and Servo Parameters of all the Servo Drives registered in the Axis Map Setting Window Downloading Unit Downloads Unit Parameters Parameters Downloading Servo Downloads Servo Parameters Parameters Note Before starting MECHATROLINK communications make sure that the PLC is in the PROGRAM Mode Othe
2. 15 Screen Name Section 3 1 Monitor Windows Axis Monitor Window Unit Monitor Window Axis monitor New NC1 Monitoring conrection establis a Close Basic Monitor Status Present Value m Present Position Command r Selected Axis AxisC Command Position 596768 Unit rist None Y None gt None gt Setup Feedback Position 596768 Command Unit Status 7 Selected axis Axis0 None NoneNone Ic Status Present position Comm Status ax i Servo ON Positioning Comoleted No Origin Flag Brake Output Forward Limit Input Tee ZA EB Z B SAO At 12 415 16 Scan list Comm status Asis error Unit common error Erot Reset Ail Error code 0000 Reverse Limit Input Origin Proximity In Encoder Phase Z External Input 1 External Input 2 Error name d UA U DA A OA MA EE BD Extemal Input 3 16 Basic Operation Section 3 2 3 2 Basic Operation 3 2 1 CX Motion NCF Basic Operation The basic operations ofthe CX Motion NCF are explained here Starting CX Motion NCF Starting CX Motion NCF Using Start Special Application Start with Settings Inherited from the I O Table Window Opened from the CX Programmer That Was Installed from the CX One 1 23 1 Right click a Position Control Unit in the I O Table Window and select Start Special Application St
3. 0 0 eee eee eee eee 52 7 32 Downloading Unit Parameters 0 000 000 54 7 3 3 Downloading Servo Parameters 0 00 0 00 00 en 56 7 4 Uploading Data odres da 57 7 4 1 Batch Uploading 0 0 eee ee nen 57 7 4 2 Uploading Unit Parameters 0 0 0 0 000 0000 59 7 4 3 Uploading Servo Parameters 0 0 0 0 eee eee ee 60 4 3 Comparing Data ss ics e TA Pie a ee Eee ern 61 7 5 1 Batch Comparing 0 0 cece een 61 7 5 2 Comparing Unit Parameters 0 000008 63 7 5 3 Comparing Servo Parameters 0 00 00 rru eee ee ee 64 7 6 Writing to Flash Memory 0 0 eee eee eee 66 49 Initial Setting for Connecting Online Section 7 1 7 1 Initial Setting for Connecting Online Initial Settings for CPU Unit and Position Control Unit 1 2 3 1 Set the unit number for the Position Control Unit using the rotary switch on the front panel Set the DIP switch on the CPU Unit or the Controller Section of the NS Controller a For Communications via Toolbus When using the peripheral port set SW4 to OFF or set SW4 to ON and make appropriate setting of PLC Setup setthe PLC Setup Ad dress 160 on the Programming Console to 0400 Hex e When using the RS 232C port setSW5 to ON orsetSW5 to OFF and make appropriate setting of PLC Setup setthe PLC Setup Address 160 on the Programming Console to 0400 Hex b
4. Absolute error Absolute encod ers only An internal encoder data error has occurred Overspeed error Absolute encod ers only The Servomotor is rotating at 200 r min or more when the encoder power supply is turned ON 105 Error Codes Servo Drive display Ww Series W series Built in Commu nica tions Type SMART STEP J un ior Built in commu nications Type G Series Built in commu nica tions Type G5 Series Built in commu nications Type Position Control Uniterror code Error detection function Encoder over heating Absolute encod ers only Section 11 2 Detected error or cause of error Overheating in the encoder was detected Speed command input reading error The A D completion signal from the A D converter is not being output within the fixed interval Torque com mand input read ing error The A D completion signal from the A D converter is not being output within the fixed interval Current detec tion error An error occurred in the Servo Drive s current detector LSI for communi cations corrupted The LSI used for MECHA TROLINK communications is corrupted System error A system error in the control circuit was detected Runaway detected The Servomotor rotated in the opposite direction to the com
5. Communications setting Select PLC Communication Settings in the CX Motion NCF Basic Window Batch download In the Axis Map Setting Window select Online Download to NC Unit or right click a Position Control Unit and select Download to NC Unit from the pop up menu Batch upload In the Axis Map Setting Window select Online Upload from NC Unit or right click a Position Control Unit and select Upload from NC Unit from the pop up menu Batch compare In the Axis Map Setting Window select Online Compare or right click a Position Control Unit and select Compare from the pop up menu Writing to flash memory Select Online Write Flash Memory in the Axis Map Setting Window Monitoring Position Con trol Unit In the Axis Map Setting Window select Online Unit Monitor or right click a Position Control Unit and select Unit Monitor from the pop up menu Monitoring axis In the Axis Map Setting Window select Online Axis Monitor or right click a Position Control Unit or Servo Drive and select Axis Monitor from the pop up menu Error log In the Axis Map Setting Window select Online Error Log or right click a Position Control Unit and select Error Log from the pop up menu JOG Select Online Test Run in the Axis Map Setting Window Displaying device infor mation Position Control Unit model and version In the Axis Map Setting Window select Online
6. Built in MECHATROLINK II Communications SMARTSTEP Junior Servo Drives with Built in MECHATROLINK II Com munications G series Servo Drives with Built in MECHATROLINK II Communications Item Ver 1 8 Ver 1 9 Applicable W series Servo Drives W series Servo Drives te W series Servo Drives with W series Servo Drives with Built in MECHATROLINK II Communications SMARTSTEP Junior Servo Drives with Built in MECHATROLINK II Communi cations G series Servo Drives with Built in MECHATROLINK II Communications G5 series Servo Drives with Builtin MECHATROLINK II Communications Improvements from Version 1 6 to Version 1 8 Support for New Models Item Ver 1 6 Ver 1 8 Position CS1W NCF71 CS1W NCF71 Control CJ 1W NCF71 CS1W NC471 Units CS1W NC271 CJ IW NCF 71 CJ 1W NC471 CJ 1W NC271 Improvements from Version 1 5 to Version 1 6 New Applicable Hardware Item Ver 1 5 Ver 1 6 Applicable W series Servo Drives with W series Servo Drives sn El el ata W series Servo Drives with Built in MECHATROLINK II Communications SMARTSTEP Junior Servo SMARTSTEP J unior Servo Drives with Built in MECHATROLINK II Communi Drives with Built in catons MECHATROLINK II Com G series Servo Drives with Built in MECHATROLINK II Communications munications PLCs CS CJ series PLCs excluding CJ 2 CPU Units CP series PLCs NSJ series Controllers FQM1 series Motion Con trollers CS CJ series PLCs including CJ
7. The following operations are possible in Test Run Establishing releasing connection e Locking unlocking the Servo for each axis JOG operation execution Displaying Test Run Window Note The Test Run Window can be opened only when connected online in the CX Motion NCF Basic Window If you are not connected online connect online in the CX Motion NCF Basic Window first and then start the Test Run 1 2 3 1 Select Online Test Run in the Axis Map Setting Window The warning dialog box shown below will be displayed Read the contents of the warn ing carefully Click the OK Button only after confirming safety xi CAUTION e This function actually operates the motor and can be dangerous Make sure to refer to the Operation Manual before execution The following items require special attention Confirm safety around the operating section Press the JOG Buttons to operate the motor at the designated speed Execute only after confirming the safety Provide an emergency stop device externally There is a possibility that the operation on the personal computer may not stop the motor operation To be able to stop the motor immediately provide an emergency stop device externally Starts operation Proceed Setting of the Connected Axis Designation is invalid Perform communications with all of the axes registered in a scan list Cancel 2 The TestRun Window will be displayed ES Selected Axis r Status Comm B
8. F Close Status Present position De Bu o Foe oe OD EEE Scan list Comm status Axis error JERRI Unit common error Error Reset an Error code 0000 Error name 72 Axis Monitor Present Position Monitor Note 8 2 Axis Monitor Section 8 2 Explanation Command value Displays the command value of each axis Feedback value Displays the feedback value of each axis Monitor all axes with If selected i e checked all the axes will be monitored using command unit command unit Pulse rate and unit are set in Axis Monitor When performing Unit Monitor set the Input Memory Area of the Axis O perat ing Memory Area Designation in the E dit Unit Parameter Window and transfer the setting to the Position Control Unit If it is not set the data in the Unit is monitored directly which makes the response slower In Axis Monitor present values status external I O and error information of axes are monitored Starting Axis Monitor Axis Monitor Common Items Basic Monitor Status Monitor Present Value Monitor 1 23 1 In the Axis Map Setting Window select Online Axis Monitor click amp in the toolbar or right click the Position Control Unit or Servo Drive and se lect Axis Monitor If the communications between the Position Control Unit and Servo Drive have not been established at this point the following dialog box will be displayed xi Communications between the NC Unit and S
9. Make sure that the CPU Unit and Position Control Unit are installed correctly and turn the power OFF and ON again If the error occurs again replace the CPU Unit CPU Unit monitor error The cyclic refresh from the CPU Unitto the Position Control Unit has stopped Check the error status of the CPU Unit and perform appropriate error processing Restart the cyclic refresh with the CPU Unit and then execute Position Control Unit s ERROR RESET Bus error PLC bus operation error Make sure that the CPU Unit and Position Control Unit are installed correctly and turn the power OFF and ON again If the error occurs again replace the CPU Unit Error Codes Position Control Unit internal errors Unit error Error name MLK device error Error code Probable cause An error has occurred in the inter nal circuits of the Position Control Unit Section 11 2 Clearing method Replace the Position Control Unit MLK device initializa tion error An error has been detected in the MECHATROLINK communications part during Position Con trol Unit initialization processing Check the MECHATROLINK communica tions settings in the Common Parameters and then restartthe Unit or turn the power OFF and ON again Ifthe error occurs again replace the Position Control Unit Data cor rupted The data saved in the Position Control Unit is corrupted Transfer and save the Positi
10. Device Information or right click a Position Con trol Unit and select Device Information from the pop up menu Setting up an absolute encoder In the Axis Map Setting Window select Online Absolute Encoder Setup Axis or right click a Servo Drive and select Absolute Encoder Setup is play settings Displaying or hiding Tool bar Select View Toolbar in the CX Motion NCF Basic Window Displaying or hiding Sta tus Bar Select View Status Bar in the CX Motion NCF Basic Window 25 Operations Listed by Purpose Function Purpose Displaying help 26 Operation Keyboard shortcut Section 3 3 Toolbar icon Displaying help Select Help Help Index in the CX Motion NCF Basic Window Select Help Help In the Axis Map Setting Win dow Online registration Select Help Online Registration in the CX Motion NCF Basic Window Displaying version infor mation Select Help About CX Motion NCF SECTION 4 Creating Projects This section provides information on creating projects and adding deleting Position Control Units and Servo Drives 4 1 Creating New Project 5 2 20H a ee ea es 28 4 2 Adding and Deleting Position Control Units o oooooooooo o 29 4 3 Adding and Deleting Servo Drives 0 0 0 0 0 eee eee eee 30 27 Creating a New Project Section 4 1 4 1 Creating a New Project Creat
11. SYSMAC CXONE AL C V4 CXONE AL _ _ D V4 CX Motion NCF Ver 1 9 OPERATION MANUAL OMRON CXONE AL l 1C V4 CXONE AL l 1D V4 CX Motion NCF Ver 1 9 Operation Manual Revised October 2010 Notice OMRON products are manufactured for use according to proper procedures by a qualified operator and only forthe purposes described in this manual The following conventions are used to indicate and classify precautions in this manual Always heed the information provided with them Failure to heed precautions can result in injury to people or dam age to property N DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Additionally there may be severe property damage N WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Additionally there may be severe property damage N Caution Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or property damage OMRON Product References AIIOMRON products are capitalized in this manual The word Unit is also capitalized when itrefers to an OMRON product regardless of whether or not it appears in the proper name ofthe product The abbreviation Ch which appears in some displays and on some OMRON products often means word and is abbreviated Wd in documentation in this
12. TROLINK communications cable Troubleshooting Message Cannot connectto the Position Control Unit Check the following items The PLC has been turned ON The connection cable has been connected Probable cause The PLC has not been turned ON Section 11 3 Turn ON the PLC The cable between the PLC and personal computer has been dis connected Check the cable connections Communications failed due to noise or other cause Execute the operation to go online again MECHATROLINK communica tions failed due to noise or other cause when setting up the abso lute encoder Check the connections of the MECHA TROLINK communications cable Could not establish communications with the Servo Drive Check for unit and axis errors MECHATROLINK communica tions settings are not correct Change the communications settings in the Unit Parameters and transfer them to the Position Control Unit The axis map scan list does not match with the actual configuration ofthe Servo Drives Add or delete axes appropriately in the Axis Map Setting Window set appropri ate axis numbers and transfer the axis map to the Unit Otherwise change the axis numbers in the Servo Drives appropriately An error that cannot be cleared from the CX Motion NCF has occurred in the Servo Drive Clear the error in the Servo Drive Wiring for the MECHATROLINK communications is not correct Check whet
13. set the transfer cycle to 1 0 ms or more Editing Unit Parameters Automatic Communications Setting Section 5 1 5 When connecting to a combination of a W series Servo Drive and the JUSP NS115 to a W series Servo Drive with built in communications to a SMARSTEP Junior Servo Drive with built in communications to a G series Servo Drive with built in communications orto a G5 series Servo Drive with built in communications setthe transfer cycle to 4 ms orless By clicking the Auto Communications Setting Button the Communications and Transfer Cycles corresponding to the largest axis No registered in the Position Control Unit are set to their minimum values For details on the values of the Communications Parameters set in Automatic Communications Setting refer to 6 2 3 MECHATROLINK Communications Settings in the CS1W NCF71 CJ1W NCF71 Position Control Units Operation Manual Cat No W426 Largest axis Transfer Cycle Communica No of Com C2 Master No tions Cycle munications Connection Retries 1 0 ms No C2 Master 2 0 ms No C2 Master 2 0 ms No C2 Master 4 0 ms No C2 Master x1 x 2 x1 x 2 5 1 3 Editing Axis Parameters Edit Axis Parameter Window 1 2 3 Note 1 To edit Axis Parameters click the Plus Icon left of the Axis Setting in the tree in the Edit Unit Parameter Window at first The registered axes will be displayed Edit
14. 7 1 Initial Setting for Connecting Online 0 0 0 ee eee 7 2 Setting Changing Communications Specific 0 0 eee eee eee 7 3 Downloading Data eea bid bs ted a a an 7 4 Uploading Data sc RR AS We Bale Shes 7 3 Comparing Dala vii anced nent Marne eee Ua vate eee ee 7 6 Writing to Flash Memory 0 0 ec teen enee SECTION 8 Monitor sau a eae au 8 1 Unit Monitor scien t ot ee ee nen 8 2 Akis MONITOR u Rena ee ns Be een SECTION 9 Test Run Operation 4 ea ee dseue O21 TESEI cc sine Gael add Atel akties See hg aed SA eae Sade aad tas SECTION 10 Absolute Encoder Setup cccceccccccccccees 10 1 Absolute Encoder Setup 0 0 cece eee nee SECTION 11 Error Log and Troubleshooting o o Tel Error hogs ita nite Sa aaa ale ok etd kin ln 11 2 Error Codes una a Mai u 11 3 Troubleshoouns sexs ns toren ee DE DE A O netten Revision History ur SA el 43 44 44 45 45 46 49 50 50 52 57 61 66 69 70 73 83 84 89 90 91 92 92 111 115 119 About this Manual This manual describes the installation and operation of the CX Motion NCF software package and includes the sections described below The CX Motion NCF runs on Windows XP Vista and Windows 7 and is used to set and transfer data used by CS1W NCF71 CS1W NC471 CS1W NC271 C IW NCF71 C 1W NC471 C 1W NC271 Position Control Units also referred to as NC Units save and
15. Click the OK Button to establish communications and start uploading Ser vo Parameters from the Servo Drive If the Servo Drive models do not match the following confirmation mes sage will be displayed To continue uploading click the OK Button Upload from NC Unit x Axis 03 is a different model Proceed to transfer Tool R88D WTASHL r 0039 Driver RSSD WTOLHL r 0039 J Cancel Click the Cancel Button to cancel uploading Upload from NC Unit y xj Upload Servo Parameters NC Unit to Computer Loading Axis Servo Parameters 40 96 parameter CO Cancel Ifthe connection was established in step 2 the connection status can be restored released in this case here To release the connection click the OK Button To leave the connection established click the Cancel Button Comparing Data Note Section 7 5 Upload from NC Unit x Gi Restore communications status Stop communications coca 7 When the Upload from NC Unit Dialog Box is closed the upload will be completed When the MECHATROLINK communications cannot be started Servo Parameters cannot be uploaded Startthe MECHATROLINK communications first and upload Servo Parameters 7 5 Comparing Data Batch Comparing Comparing Unit Parameters Comparing Servo Parameters Note The objects of comparing varies depending on the operation method Compares the data on the CX Motion NCF with the Unit Parameters an
16. The following table lists the alarm displays for OMRON Servo Drives The alarms that occur in the Servo Drive correspond to error codes that are detected by the Position Control Unit when the MECHATROLINK communica tions have been established as shown in the following table Refer to the Servo Drive s operation manual for details on alarms and trouble shooting Alarm Display Servo Drive display W series Built in Commu nica tions Type SMART STEP J un ior Built in commu nications Type G Series Built in commu nica tions Type G5 Series Built in commu nications Type Position Control Uniterror code Error detection function Parameter cor rupted Detected error or cause of error Parameter checksum read from EEPROM does not match Parameter error Parameter data in the Servo Drive is incorrect Main circuit detection error Error in detection data for power supply circuit Parameter set ting error The parameter setting is incor rect Servomotor mis match The Servomotor and Servo Drive combination is incorrect Servo Drive not supported The Servo Drive has malfunc tioned Servo ON com mand invalid alarm An attempt was made to turn ON the servo with a host com mand after using a function that enables turning ON the servo with a Computer Moni tor Softwar
17. Unit No 02 New NC1 Axis 1 Encoder Type Incremental Encoder Absolute Encoder 7 5 3 Comparing Servo Parameters 1 2 3 1 Click the Compare Button in the Edit Servo Parameter Window The fol lowing dialog box will be displayed xi 2 Compare Servo Parameters coca 64 Comparing Data Section 7 5 2 Click the OK Button If the communications between the Position Control Unit and Servo Drive are not established at this point the following dialog box will be displayed to confirm whether to establish the connection or not x To transfer Servo Parameters to the Servo Driver communications have to be started If the PLC is operating unexpected operation of the axis may occur after starting communications Proceed to establish communications Setting of the Connected Axis Designation is invalid Perform communications with all of the axes registered in a scan list E Cancel 3 Click the OK Button to establish the communications and start uploading Servo Parameters 4 Ifthe Servo Drive models do not match the following confirmation mes sage will be displayed To continue uploading click the OK Button Upload from NC Unit a xj i Axis 03 is a different model Proceed to transfer fe Tool R88D WTA3HL r 0039 i Driver R88D WTO1HL r 0039 Cancel 5 Clicking the Cancel Button during comparing will cancel comparing x Compare All NG Unit to Computer 7 Loading Axis3 Servo Pa
18. communi cations Type Position Control Unit error code Warning detection function Regeneration overload Section 11 2 Warning details The regeneration load exceeded 85 of regenera tion overload alarm level This warning occurs before the Regeneration Overload Alarm A 32 occurs If opera tion is continued in this state an alarm may occur Battery warning Absolute encod ers only Battery voltage of absolute encoder decreased to max about 3 2V Replace battery while Control circuit power is ON This warning occurs before the Battery Error A 83 occurs If the power is turned OFF an alarm may occur the next time the power is turned ON Replace the battery while the control circuit power supply is ON 4093 Fan lock warning Internal cooling fan has stopped or turned abnormally No code See note 3 Parameter set ting warning A value outside the setting range has been set for the MECHATROLINK slave sta tion device No code See note 3 MECHA TROLINK II com mand warning An illegal communications command or unsupported communications command has been sent to the MECHA TROLINK slave station device Communications warning A single MECHATROLINK II communications error has occurred See note 4 Overload warn ing The load rate exceeded 85 of the protection leve
19. orERROR RESET Edit the ladder program so that command bits do not turn ON fora busy axis and then execute the previously unsuccessful com mand again 95 Error Codes Position Control Unit settings and opera tions errors 96 Illegal data Error name Position designa tion error Error code Probable cause An attempt was made to execute RELATIVE MOVE MENT using a posi tion command value for the target position that is outside the positioning range Section 11 2 Clearing method Edit the position command value to be within the positioning range and execute the command again Speed des ignation error An attempt was made to execute one of the following com mands with a nega tive value as the speed command value ABSOLUTE MOVE MENT RELATIVE MOVEMENT ORI GIN SEARCH ORI GIN RETURN and JOG Edit the speed command value to be within the setting range and execute the command again An attempt was made to execute ORIGIN SEARCH with a speed com mand value of 0 Edit the speed command value to be within the setting range and execute the command again Speed con trol speed designa tion error An attempt was made to execute SPEED CONTROL using a command value that exceeds the speed command range Edit the speed command value to be within the setting range and execute the command again Torque command value error An attempt was made t
20. 3 Displaying CX Motion NCF and CX Server Version Information Section 3 2 1 Select Help Help Index The table of contents for help will be displayed 2 Select an item to display information related to that item Select Help About CX Motion NCF The CX Motion NCF and CX Server version information will be displayed 3 2 2 Axis Map Setting Window Basic Operation Starting the Axis Map Setting Window Quitting Axis Map Setting Window Axis Map Setting Window The basic operations of the Axis Map Setting Window used to make the Posi tion Control Unit settings are explained here Select a Position Control Unit in the CX Motion NCF Basic Window and select Unit Edit Parameters or double click a Position Control Unit ANC Unit Axis Map x File Edit Online Help Select File Exit or click the Close Button at the right top corner of the Axis Map Setting Window The Axis Map Setting Window is shown below HANC Unit Axis Map x Eile Edit Online Help 21 Basic Operation Section 3 2 Main Menus Main menu Contents Keyboard shortcut Used for example to import or export Used for example to add Servo Drives or edit parame ters Used for example to transfer parameters or monitor Position Control Units or axes Used to display help and version information Main Menu Items The names and functions for all ofthe menus are given below When an item is
21. 87 parameter CO Cancel 4 Ifthe communications between the Position Control Unit and Servo Drive are not established at this point the following dialog box will be displayed to confirm whether to establish the connection or not x 1 To transfer Servo Parameters to the Servo Driver communications have to be started A Tf the PLC is operating unexpected operation of the axis may occur after starting communications Proceed to establish communications Setting of the Connected Axis Designation is invalid Perform communications with all of the axes registered in a scan list 5 Click the OK Button to establish the connection and start uploading Servo Parameters from the Servo Drive Clicking the Cancel Button will cancel the upload Upload from NC Unit x Upload All NG Unit to Computer e a bay tl Loading Axis3 Servo Parameters 50 96 parameter If the connection cannot be established at this point the following dialog box will be displayed Click the OK Button and the axes registered in the Position Control Unit will be displayed as Unknown Model in the Axis Map Setting Window Upload from NC Unit A xj Transfer only Unit Parameters Communications with the Servo Driver could not be established In that case all the Servo Driver will be processed as Unknown Model 62 Comparing Data Section 7 5 6 7 If the connection was established in step 4 the connection status can
22. EXPOLL ESSA Se ni 45 6 3 Print ve u ern heats 46 43 Saving Project Section 6 1 6 1 Saving Project Saving Project To save a project select File Save or File Save As in the CX Motion NCF Basic Window When editing a project that was saved before and saving it again with the same name select File Save The project will be overwritten When saving a new project or saving a project with a different name select File Save As Saving Project with Name 1 23 1 Select File Save As The following window will be displayed save n 2x Save in Y tool e CF Ed File name Untitled Save as type Cx Motion NCF File mnf y Cancel hi 2 Enterorselectthe folderto be saved in the file name and the file type use the default file type mnf and then click the Save Button 6 2 Reading Project Reading Project To read a project that has already been saved select File Open in the CX Motion NCF Basic Window 1 2 3 1 Select File Open in the CX Motion NCF Basic Window Open ______ i 21xi Look in a tool qe c Ed Untitled File name Files of type Cx Motion NCF File mnf y Cancel 2 From the Look in drop down list select the drive and folder to which the file was Saved 3 Enter the project name or select one from the file list Set the File of type field to mnf 4 Click the Open Button 44 Import 6 3 Import Importing File 6 4
23. Edit Servo Parameters Axis 01 Ne j Ioj xj Pn000 Function selection basic switch Setting value Unit Function selection basic switch 0000H Function selection application swi 1002H fC Pn002 Function selection application swi 0000H aC Pn003 Function selection application swi 0002H CI Pn100 Speed loop gain 80 Hz Pn101 Speed loop integration constant 2000 x0 01ms Pn102 Position loop gain 40 dis Pni03 Inertia ratio 300 Pn104 Speed loop gain 2 80 Hz Pn105 Speed loop integration constant2 2000 x0 01ms O Pn106 Position loop gain 2 40 tis Bias rotational speed 0 rimin Ra gt Download Upload Compare Initialize od Cancel Explanation Download Downloads Servo Parameters to a Servo Drive Upload Uploads Servo Parameters from a Servo Drive Compare Compares the Servo Parameters on the computer with the ones in the Servo Drive Initialize Initializes the Servo Parameters to their default settings Saves the parameters that are set in the Edit Servo Parameter Window Cancels the parameters that are setin the Edit Servo Parameter Window Editing Servo Parameters 1 23 1 Selecta parameter to be edited Edita parameter either by entering a value or by selecting a value from the drop down list for each bit of the parameter For parameters whose bits are to be set click the Plus Icon on the left to display the parameters for each bi
24. Fi in the toolbar or right click the Position Control Unit and select New Driver from the pop up menu Driver name New driver01 r Series OMRON W Series y m Driver model ReeDwTA3HL y Ver 1 0039 y Axis No Jaxis01 e 7 Comment 2 Enter the Servo Drive name Up to 32 one byte characters can be entered 30 Adding and Deleting Servo Drives Section 4 3 3 Selectthe Series Click the drop down list and select an appropriate series Note Select OMRON W Series when using an OMRON R88D WTL W series Servo Drive with a Yaskawa JUSP NS115 MECHA TROLINK II Application Module Select OMRON W Series Built in Communications when using an OMRON R88D WNL ML2 W se ries Servo Drive with Built in MECHATROLINK II Communications Select OMRON SMARTSTEP Junior with Built in Communications when using an OMRON SMARTSTEP Junior Servo Drive with Built in MECHATROLINK II Communications R7D ZNLI ML2 Select OMRON G Series Built in Communications when using an OMRON G series Servo Drive with Built in MECHATROLINK II Communications R88D GNL ML2 Select OMRON G5 Series Built in Communications when using an OMRON G5 series Ser vo Drive with Built in MECHATROLINK II Communications R88D KNO ML2 4 Select the Servo Drive Model Click the drop down list and select an appropriate Servo Drive model The Servo Drive models in the list depends on the selected Series 5 Selectthe Vers
25. Installing and Uninstalling the Software 2 1 1 Software That Must Be Installed The following software must be installed on the same computer to use the CX Motion NCF 1 2 3 1 CX Motion NCF 2 CX Server the communications driver Installing of CX Motion Refer to the CX One Setup Manual Cat No W463 supplied with the CX NCF One FA Integrated Tool Package for information on how to install or uninstall the CX Motion NCF from the CX One FA Integrated Tool Package Cat No Model Manuainame Contents CXONE AL CX One Setup An overview of the CX One CXONE AL Manual FA Integrated Tool Package and the CX One installation procedure 2 2 Connecting to PLC To transfer the project data that was created using CX Motion NCF to the Position Control Unit The personal computer and PLC CPU Unit must be physically connected with a cable and also connected online 2 2 1 Connecting to CS C series PLCs Connection Format Using either the Host Link SYSMAC WAY or Toolbus connect the personal computer to the peripheral port or RS 232C porton the PLC Personal Connecting to Peripheral Port Connecting to RS 232C Port computer IBM PC AT or compati ble Peripheral port gt A Er RS 232C port 10 pin female gt 9 pin female CS1W CN118 0 1 m See note 5 CS1W CN226 2 0 m XW2Z 200S CV 200S V 2 0 m CS1W CN626 6 0 m XW2Z 500S CV 500S V 5 0 m CS1W CN118 See not
26. May result in injury 7 Selected Parameters Cancel Click the OK Button If the communications between the Position Control Unit and Servo Drive are not established at this point the following dialog box will be displayed to confirm whether to establish the connection or not Download to NC Unit x 1 To transfer Servo Parameters to the Servo Driver communications have to be started HM If the PLC is operating unexpected operation of the axis may occur after starting communications Proceed to establish communications Setting of the Connected Axis Designation is invalid Perform communications with all of the axes registered in a scan list F Cancel Click the OK Button to establish the connection and start downloading Ser vo Parameters to the Servo Drive If the Servo Drive models do not match at this point the following confir mation message will be displayed To continue downloading click the OK Button Upload from NC Unit xj Axis 03 is a different model Proceed to transfer Tool R8SD WTA3HL r 0039 Driver R88D WTO1HL r 0039 E Cancel Clicking the Cancel Button will cancel downloading however the param eters that were downloaded before the cancellation should be downloaded to the Servo Drive Section 7 4 Uploading Data Note Download to NC Unit x Download Servo Parameters Computer to NC Unit 2 O a Loading Axis Servo Parameters 6 15 parameter CO
27. Memory Area Position Control Unit to PLC Click the drop down list of the Input Memory Area Position Control Unit to PLC and select an appropriate area type from the list In the right box set the beginning address of the specified area type The setting range varies depending on the selected area type and the largest axis No of the registered axes When a value out of the range is entered the value will be displayed in red Enter a value within the range When selecting the same area type for the Output and Input Memory Areas make sure to set the appropriate beginning addresses so that the areas do not overlap Do not set EM banks that do not exist in the PLC being used as the areas used for the Output and Input Memory Areas 35 Editing Unit Parameters Section 5 1 5 1 2 Editing Communications Parameters Edit Communications Select Communications Setting from the tree Parameters Window Editing Communications Parameters 36 Edit Unit Parameters xj ENE EEA Communications Setting Memory Area Sett Auto Communications Setting Communications Eh Axis Setting Transfer Cycle ms 1ms v Axis 01 Communications Cycle M ultiplier 3 a No of Communications Retries 1 C2 Master Connection c2 Master not connec Y Communications Cycle 1 to 32 Multiplier No of Communications Retries O to 7 time Transfer Cycle ms x Communications Cycle Multiplier lt 32 ms i sl ms Down
28. Motion NCF Creating a new project Select File New in the CX Motion NCF Basic Window Ctrl N Opening a project Select File Open in the CX Motion NCF Basic Window Ctrl 0 Saving overwriting Select File Save in the CX Motion NCF Basic Window Ctrl S Saving with a different name Select File Save As in the CX Motion NCF Basic Window Quitting CX Motion NCF Select File Exitin the CX Motion NCF Basic Win dow Adding a Position Con trol Unit Select Unit Add in the CX Motion NCF Basic Window Importing Parameters Selecta Position Control Unit in the Axis Map Set ting Window and then select File Import or right click the Position Control Unit and select Import from the pop up menu Exporting All the Parame ters Select a Position Control Unit in the Axis Map Set ting Window and then select File Export or right click the Position Control Unit and select Export from the pop up menu Exporting Servo Parame ters Selecta Servo Drive in the Axis Map Setting Win dow and then select File Export or right click the Servo Drive and select Export from the pop up menu Displaying Servo Drive Properties Select a Servo Drive in the Axis Map Setting Win dow and then select File Properties or right click the Servo Drive and select Properties from the pop up menu Opening Axis Map Set ting Window Select a Position Control Unit in the
29. Motion NCF Using Start Special Application Start Only from the I O Table Window Opened from the CX Programmer That Was Installed from the CX One Starting CX Motion NCF from Windows Start Menu Quitting CX Motion NCF 1 23 18 Right click a Position Control Unit in the I O Table Window and select Start Special Application Start Only from the pop up menu The following win dow will be displayed with a new project 101x File view PLC Unit Help f DEU 388 HE PLc cs ci series PLC Offline Press F1 to display help INUM Select Start Programs OMRON CX One CX Motion NCF CX Motion NCF The same window as when selecting Start Only will be dis played with a new project 1 Select File Exitor click the Close Button atthe top right corner ofthe win dow After editing a project ifthe project has not been saved the following dialog box will be displayed CX Motion NCF 7 xj A t Untitled is changed Do you want to save 1 ca 2 Click the Yes Button to save the changes made Click the No Button if it is not necessary to save the changes Click the Cancel Button to return to the Basic Window without quitting the CX Motion NCF Section 3 2 Basic Operation CX Motion NCF Basic Window Main Menus Main Menu Items The CX Motion NCF Basic Window is shown below Untitled CX Motion NEF Eile View PLC Unit Help Dek 396 ji c cs c3 series PLC Offline Press F
30. NOT reverse drive prohibite 2 llocatedto CNI 8 Always disabled 2I Note When the MECHATROLINK communications cannot be started batch com paring cannot be executed Start the MECHATROLINK communications first and execute batch comparing 7 5 2 Comparing Unit Parameters 1 2 3 1 Click the Compare Button in the Edit Unit Parameter Window The follow ing dialog box will be displayed x 7 Compares Unit Parameters em 63 Comparing Data Section 7 5 2 Click the OK Button to start comparing Uploading Unit Parameters will start at first Clicking the Cancel Button during comparing will cancel comparing xi Compare Unit Parameters NC Unit to Computer Loading Unit Parameters 37 87 parameter MITT Cancel 3 After completion of uploading the following dialog box will be displayed if Unit Parameters have no mismatch Comparison result x Gi Comparison result matched If there is any mismatch in the comparison the following window will be displayed to show the parameters that did not match Sa Comparison result a x Setting on Computer Setting on Unit Unit No 02 New NC1 Axis Operating Output Memory Area DO CIDO Unit No 02 New NC1 Axis Operating Input Memory Area D1000 2101000 Unit No 02 New NC1 Axis configuration Axis 2 Servo Driver Not used Unit No 02 New NC1 Axis configuration Axis 16 Servo Driver Not used Unit No 02 New NC1 Transfer cycle 2 ms 0 5 ms
31. Servo Lock Unlock J OG etc can be con trolled Error Log Displays error log Device Information Displays device information Absolute Encoder Used to set up an absolute Setup encoder Help Displays help About Displays the version information forthe CX Motion NCF and Servo Drive database Toolbar Functions can be executed directly by clicking the appropriate icon on the toolbar The functions that can be executed from the toolbar are given below elx rirli z a r 1 2 3 4 5 6 7 8 Number Function Adds a new Servo Drive Copy Paste Remove Download to Position Control Unit Upload from Position Control Unit Compare Writes data to flash memory Unit Monitor Axis Monitor Help Displaying the Help Contents 1 23 1 Select Help Help The table of contents for help will be displayed 2 Select an item to display information related to that item Displaying CX Motion Select Help About The CX Motion NCF and Servo Drive database version NCF and Servo Drive information will be displayed Database Version Information 23 Operations Listed by Purpose 3 3 Operations Listed by Purpose Operations Listed by Purpose Function Purpose Project 24 Operation Keyboard shortcut Section 3 3 Toolbar icon Starting CX Motion NCF Select Start Programs OMRON CX One CX Motion NCF and select CX
32. Signal S Phose ZOO Phosez _ Pmosez_____ _ Origin Seorch Operoti Reversal Mode 1 Reversol Mode 1 Reversol Mode I Origin detection meth With Origin Proxim With Origin Proxim With Origin Provim Presel when Origin se Not sel Not sei fots Origin Seorch Directi Forword Forward Forword ___ Encoder Type mcrementol Encode ncrementol Encode incremental Encode ___ Mm dis LO cda O A CO interrupt Input Signo o e G G Origin input Signs oP Origin Seorch Operoti Origin detection mein PP Preset when Origin se o G T Ef Sy EEE GE EEE O E EEE Origin Search Directi Encoder Type Nome Interrupt Input Signo Origin Input Signal S Origin Search Operofi E E EE Origin detection meth PT GENE ee VPE SSH el C Po VE dis 13 i Presel when Origin se Grigin Search Directi Encoder Type Nome ner Input Signo Origin Inpui Signal S Origin Seorch Opera Origin detection meth ane ec Se SE o E CoRR SEEDS o os ns Sea Axis 13 Presel when Origin se Origin Seorch Directi 47 Print Section 6 5 An example of printed Servo Parameters is shown below The setting value 0000H is expressed in hexadecimal Other values are expressed in decimal 2004 07 15 2 7 Axis 01 Driver Name New Driver 91 Model RBSD WTASHL EA Version 0039H Comment No Name j Pn
33. Type v NC Type CS1W NCF 1 or CJ1W NCF71 Unit No o Setting range 0 15 Comment No comment Coree 2 Setthe axis type Selectthe axis type ofthe Position Control Unit 3 Setthe unitnumber Selecta unit number for the Position Control Unitas a CPU Bus Unit Enter a comment The comment may be omitted 5 Click the OK Button A Position Control Unit will be added to the project Untitled CX Motion NCF 10 x File View PLC Unit Help Dekh ASA g FPLC CS CI series PLC Offline 7 Unit No 00 Position Control Unit No comment Press F1 to display help num 29 Adding and Deleting Servo Drives Section 4 3 Deleting Position Control Units 1 2 3 1 Selecting the Position Control Unitto be deleted in the CX Motion NCF Ba z sic Window and then select Unit Delete click fis or right click and se lect Delete from the pop up menu 2 A dialog box saying Delete the selected Unit Proceed will be displayed Click the OK Button 4 3 Adding and Deleting Servo Drives Adding Servo Drives Select a Position Control Unit in the CX Motion NCF Basic Window and then to Position Control select Unit Edit Parameters or double click a Position Control Unit to dis Units play the Axis Map Setting Window In the Axis Map Setting Window add a new Servo Drive WS NC Unit Axis Map x Eile Edit Online Help Ale Unit No 00 New NCI 1 2 3 1 Select Edit New Driver click
34. Unit Parameters Memory Area Set Axis Operating Memory Area Designation Communications Output Memory Area PLC to NC Unit Axis Setting Noseting y 0 Axis 01 o setting 4 Input Memory Area NC Unit to PLC No setting y jo 4 CIO area CIDOODO to CI06143 WR area WOOD to w511 HR area HOOD to H511 AR area 4000 to 4959 DM area DODODO to D32767 EM area E _00000 to E _32767 EM bank No Each area occupies the largest axis No 25 words Initialize Cancel Explanation Download Downloads all the parameters that are setin the Edit Unit Parame ter Window to a Position Control Unit See notes 1 and 2 Upload Uploads all the parameters that are set in the Edit Unit Parameter Window from a Position Control Unit See notes 1 and 2 Compare Compares all the parameters that are set in the Edit Unit Parame ter Window with the parameters saved in a Position Control Unit See notes 1 and 2 Initialize Initializes all the parameters see note 2 that are set in the Edit Unit Parameter Window to their default settings Saves the parameters that are set in the E dit Unit Parameter Win dow Cancels the parameters that are set in the E dit Unit Parameter Window Note 1 It can be executed only when the connection to the PLC has been estab lished in the CX Motion NCF Basic Window 2 All the parameters that are set in the E dit Unit Parameter
35. be restored released in this case here To release the connection click the OK Button To leave the connection established click the Cancel Button xi Fa as 1 Restore communications status Stop communications coca After completion of uploading Unit and Servo Parameters they are com pared with the parameters on the personal computer Ifthey match the fol lowing dialog box will be displayed Comparison result x Ye lt gt Comparison result matched If there is any mismatch in the comparison the following window will be displayed to show the parameters that did not match 5 Comparison result x Setting on Computer Setting on Unit Unit No 02 New NC1 Axis Operating Output Memory Area DO ciao Unit No 02 New NC1 Axis Operating Input Memory Area D1000 2101000 Unit No 02 New NC1 Axis configuration Axis 2 Servo Driver Not used Unit No 02 New NC1 Axis configuration Axis 16 Servo Driver Not used Unit No 02 New NC1 Transfer cycle 2 ms 0 5 ms Unit No 02 New NC1 Asis 1 Encoder Type Incremental Encoder Absolute Encoder Axis 01 New Driver 01 R88D WNOTL Pn102 Position loop gain 400 200 Axis 01 New Driver O1 R88D WNOTL Pn50A Input signal selection 1 1881H 8881H Axis 01 New Driver DI ASSD WNOIL Pn504 3 POT forward drive prohibite 1 llocatedto CN1 Always disabled Axis 01 New Driver 01 R88D WNOTL Pn508 Input signal selection 2 8882H 8888H Axis 01 New Driver 01 R88D WNOTL Pn50B 0
36. detected in the Common Param eters during Position Control Unit initial ization When this error occurs the corresponding setting in the Common Parameters is set to the default value 0 Execute ERROR RESET and then transfer and save the cor rect Common Parameter setting and restart the Position Control Unit Data trans fer com mon parameter check error An illegal set value in the Common Param eters was transferred to the Position Con trol Unit using WRITE DATA The transferred set value is discarded and the set value in the Common Parameters before the transfer is restored Execute ERROR RESET and then transfer the cor rect Common Parameters setting Error Codes Axis Errors Communi cations error Error name Synchro nous com munications alarm Error code Probable cause MECHATROLINK communications cannot be per formed correctly with the corresponding axis Section 11 2 Clearing method Check the connection of the MECHA TROLINK communications cable Remove the cause preventing communications such as breaks or noise in the connection and then execute CONNECT again Communi cations alarm MECHATROLINK communications cannot be per formed correctly with the corresponding axis Check the connection of the MECHA TROLINK communications cable Remove the cause preventing communications such as breaks or noise in the connection and then execut
37. display the Present Position Monitor Tab Page Unit monitor New NC1 Monitoring connection establis x Ky Cose Status Present position f Command U 2 3 4 Command value Feedback value 0 5 6 a 8 Command value Feedback value 9 10 11 12 Command value Feedback value 13 14 15 16 Command value Feedback value Monitor all axes with commar 5 Click the Close Button or X at the right top corner to end monitoring the Position Control Unit Unit Monitor Common Items Name Explanation Shows the status of monitoring and communications between Position Control Unit and Servo Drive Stop Monitoring stopped e Monitoring Connection Released Monitoring in progress however communications between Position Control Unit and Servo Drive have not been started Therefore information about axes is not displayed Monitoring Connection Established Entire information is displayed Monitor Start Stop gest Starts monitoring If communications between Posi Button ios tion Control Unit and Servo Drive have not been started the connection will be established first Stops monitoring Close Button Closes the monitor window Unit Status Monitor Explanation Scan list Indicates whether the axes are registered in the scan list or not Comm Communications status Indicates whether the communications with the ax
38. er Established T Enable 100 Servo Lock Unlock Mito JOG Button fon Servo Unlock In Servo Lock 4 gt Unit common error Axis error Error code 0000 Reset Error code 0000 Reset Enter the desired speed in the JOG Settings To use the override select the Enable Check Box and enter the desired override value Click the Write Button to write the set values to the Position Control Unit Press gt or A Jogging will continue while the button is pressed down Release the button to stop the J OG operation 1 Pressing aJ OG Button D or A will actually operate the motor at the designated speed Execute jogging only after confirming safety 85 Test Run Test Run Window Selected Axis Section 9 1 2 The operation on the personal computer may not stop the motor Provide an emergency stop device externally to enable stopping the motor imme diately atany time 3 Before starting MECHATROLINK communications make sure that the PLC is inthe PROGRAM mode If the PLC is in RUN or MONITOR mode the axis may start moving suddenly due to execution of the ladder pro gram Before disconnecting MECHATROLINK communications make sure that the axis is not operating Disconnecting MECHATROLINK com munications will put the operating axis in the Servo free state 4 Ifa communications error occurs while the Test Run Window is being dis played a FINS Command Time Monitor Error will occur in the Position
39. error or cause of error During fully closed control the error between the load position by an external scale and the motor position in the encoder exceeded the number of pulses set for the Internal External Feedback Pulse Error Counter Overflow Level Pn328 Overspeed The motor speed exceeded the specified value for the Over speed Detection Level Pn 073 The motor speed exceeded the value specified for the Overspeed Detection Level Setting P n513 The motor speed exceeded the value specified for the Overspeed Detection Level Setting at Immediate Stop Pn615 Command error Operation command resulted in an error Internal deviation counter overflow The value of internal deviation counter Internal control unit exceeded 2 134 217 728 Error counter overflow e After the control power was turned ON in absolute value mode or during the initializa tion of position information after executing CONFIG the value ofthe absolute encoder position in pulses divided by the electronic gear ratio exceeded 2 2 147 483 648 The position deviation value in pulses exceeded 2 536 870 912 The position command value in command units exceeded 231 1 073 741 824 The value of Final Distance for Origin Return Pn825 multiplied by electronic gear ratio exceeded 231 2 147 483 648 Safety input error The safety input signa
40. is displayed SERVO ON NC Unit Positioning Com pleted No Origin Flag Brake Output Forward Rotation Limit Input Reverse Rotation Limit Input Origin Proximity Input Encoder Phase Z Input External Latch Signal 1 Input External Latch Signal 2 Input Basic Monitor External Latch Signal 3 Input Name Explanation PresentValue PresentValue Present position speed etc are displayed Display Monitor Setup Press this button to change displayed contents Button unit and pulse rate Unit and pulse rate can be set only for the axes registered in the Axis Map Setting Window 78 Axis Monitor Section 8 2 Name Explanation Status of errors is displayed With errors El With warnings Hrne Error code When an error occurs the error code will be dis played When there is no error the code 0000 will be displayed Click the error code to display help Error Name When an error occurs the error name will be displayed Click the error name to display help 1 23 1 Click the Setup Button to display the Monitor Setup Window 2 Specify the type of monitored present value unit and pulse rate Once setup is completed click the OK Button to save the settings To dis card the settings click the Cancel Button xi Present Value TE The Upper Box uses the Monitor Type 2 of the Upper Command Present Position E NG Unit Note that if t
41. occur in the MECHATROLINK II Application Module cannot be detected by the Position Control Unit because the connection is not established The Position Control Unit is not able to detect the corre sponding axis during execution of CONNECT so an MLK Initialization Er ror Unit error code 0020 Hex will occur Servo Drive display Position W series Built in Communi cations Type SMART STEP Junior Built in communi cations Type G Series Built in communi cations Type G5 Series Built in communi cations Type Control Unit error code Warning detection function Deviation counter overflow Warning details The number of pulses in the deviation counter has exceeded the deviation counter overflow level set in Pn505 multiplied by the rate setin Pn51E The number of pulses in the deviation counter has exceeded the deviation counter overflow level setin Pn520 multiplied by the rate setin Pn5lE Overload 108 The load exceeded 85 of the overload alarm level The warning occurs before an Overload Alarm A 71 or A72 occurs If operation is contin ued in this state an alarm may occur Error Codes Servo Drive display Ww Series W series Built in Communi cations Type SMART STEP Junior Built in communi cations Type G Series Built in communi cations Type G5 Series Built in
42. or nit had been mounted Programming Console Yes Check whether PLC model including CPU Unit model and the network type setting match among all the Support Tools that use CX Server Yes Is any of other Support Tools using CX Server CX Programmer etc communicating online No Check PLC Communications Settings again 111 Troubleshooting Section 11 3 Error Messages and Remedies The causes and remedies of the error messages that are displayed through online operations are explained here Message The connected unit is nota Position Control Unit Probable cause The connected Unitis not the CJ 1W NCF71 or CS1W NCF71 Check whether the connected Unit is the CJ 1W NCF71 or CS1W NCF71 The Unit No is not correct Change the Unit No either in the Unit or in the CX Motion NCF Axis types in NC Unit and CX Motion NCF tool are different The operation cannot be continued The model i e axis type set in the CX Motion NCF is different from the model of the Position Control Unit Change the axis type of the Position Control Unit The MECHATROLINK slave station device corresponding to the axis number regis tered in the Position Control Unit scan list is not connected Check whether the settings for the MECHA TROLINK communications line connection or slave device s station address match the settings in the scan list and then execute CONNECT again The axis map
43. related sections before attempting any of the procedures or operations given Read and Understand this Manual Please read and understand this manual before using the product Please consult your OMRON representative if you have any questions or comments Warranty and Limitations of Liability WARRANTY 1 The warranty period for the Software is one year from either the date of purchase or the date on which the Software is delivered to the specified location 2 Ifthe User discovers a defect in the Software i e substantial non conformity with the manual and returns itto OMRON within the above warranty period OMRON will replace the Software without charge by offering media or downloading services from the Internet And ifthe User discovers a defect in the media which is attributable to OMRON and returns the Software to OMRON within the above warranty period OMRON will replace the defective media without charge If OMRON is unable to replace the defective media or correct the Software the liability of OMRON and the User s remedy shall be limited to a refund of the license fee paid to OMRON for the Software LIMITATIONS OF LIABILITY 1 THE ABOVE WARRANTY SHALL CONSTITUTE THE USER S SOLE AND EXCLUSIVE REMEDIES AGAINST OMRON AND THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR FITNESS FORA PARTICULAR PURPOSE IN NO EVENT WILL OMRON BE LIABLE FOR ANY
44. scan list does not match with the actual configuration of the Servo Drives Add or delete axes appropriately in the Axis Map Setting Window set appropri ate axis numbers and transfer the axis map to the Unit Otherwise change the axis numbers in the Servo Drives appropriately Cannot start communications with the Posi tion Control Unit Check the Unit No of the Position Control Unit The Unit No is not correct or the Unit corresponding to the Unit No does not exist Check the Unit No of the Position Con trol Unit Communications with the Position Control Unit could not be estab lished because the I O table has not been created Create the I O table Stop communications The Position Control Unit is busy Data could not be transferred from the CX Motion NCF because parameters were being transferred from the ladder program Stop parameter transfer from the lad der program first and then transfer data from the CX Motion NCF Stop communications The axis is busy Data could not be transferred from the CX Motion NCF because parameters were being transferred from the ladder program Stop parameter transfer from the lad der program first and then transfer data from the CX Motion NCF An error has occurred in the Servo Drive of axis Check the error ofthe Servo Drive and remove the cause Check ifthe parameters not supported by the Servo Drive or out of setting
45. sense The abbreviation PLC means Programmable Controller Visual Aids The following headings appear in the left column of the manual to help you locate different types of information Note Indicates information of particular interest for efficient and convenient opera tion of the product 1 23 1 Indicates lists of one sort or another such as procedures checklists etc O OMRON 2004 All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of OMRON No patent liability is assumed with respect to the use of the information contained herein Moreover because OMRON is con stantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless OMRON assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication TABLE OF CONTENTS PRECAUTIONS 2 32 2228 ci Bi 1 Intended Audience sane nei Rath BOP BR OARS GRR AAA amp SERS 2 General Precautions urteilen 3 Safety Precautions a ans DRAHT DIR BN in 4 Operating Environment Precautions 0 cece eee ee eee 5 Application Precaut
46. 0 1 10 1 Absolute Encoder Setup Precautions Be sure you understand the following restrictions and take appropriate actions as required before executing the absolute encoder setup operation e If a backup error or checksum error occurs in the Servo Drive it is possi ble to reset the Servo Drive alarm only with a Position Control Unit with unit version 1 2 or later If the unit version of the Position Control Unit is version 1 1 or earlier it is possible to reset only the multi turn data of the absolute encoder To confirm the unit version of the Position Control Unit refer to the IO Table Window of CX Programmer version 4 0 or higher For details refer to Unit Versions on page xviii Commands from the ladder program will not be accepted while setting up an absolute encoder Setting Up the 1 Inthe Axis Map Setting Window select Online Absolute Encoder Setup Absolute Encoder Axis XX XX 01 to 16 or right click the axis and select Absolute En coder Setup from the pop up menu If the unit version of the connected Position Control Unit is version 1 1 or earlier the following dialog box will be displayed Absolute Encoder Setup J x y By using the NC Unit of older versions cannot setup the Servo Driver connected to the Motor iy using the absolute encoder for the first time when storing the power supply Proceed Absolute Encoder Setup E Cancel 2 When the absolute encoder setup has been completed the f
47. 000 Function selection basic switch 0010H i D Pn001 Function selection application switch 1 1002H Pn002 Function application selection switch 2 oes Pn003 Function selection application switch 3 000 Pr100 Speed loop gain 180 IHz Pn101__ Speed loop integration constant x0 01ms Pn102__ Position loop gain u 40 is Pn103 Inertia ratio _ 1300 V et Pn104_ Speed loop gain 2 lt 80 itir Pn105__ Speed loop integration constant 2 2060 Ome u Pn108 _ Position loop gain 2 Pn107 Bias rotational speed Pn108 Bias addition band Pn109 Feed forward amount ras forward command filter control setting Pn100 Te cecal eher torque command Pn10D _ P control switching speed command Pni0E P control switching acceleration command Pn10F__P control switching Pnr _ Online auto tuning setting Pnill_ Speed feedback compensation gain Pn124 Automatic gain switching timer Pn125 Automatic gain switching width amount of Pn200 Position control setting 1 Pn201 Encoder divider rate Pn202 Electronic gear ratio G1 numerator _ s Pn203 Electronic gear ratio G2 denominator a Pn205 Absolute encoder multi turn limit setting 165535 Rotations Pn206 _ Number of fully olosed encoder pulses
48. 1 to display help 10 x 7 Unit No 00 Position Control Unit No comment NUM Main Menu Contents Used to create or save projects Keyboard shortcut Alt F Used to display or hide Toolbar or Status Bar Alt V Used to connect to PLC Alt P Used to add or delete Position Control Unit or to open Axis Map Setting Window Alt U to register online Used to display help and version information Also used Alt H The names and functions for all of the menus are given in the following table When an item is selected the dialog box for that function is displayed follow the instructions in the dialog box Main menu New Contents Creates a new project file Keyboard shortcut Ctrl N Open Opens an existing project file Ctrl 0 Save Saves the active project over writes the previous data Ctrl S Save As Saves the active project with a new name Exit Quits the CX Motion NCF Toolbar Displays hides toolbar Status Bar Displays hides status bar Online Connects to PLC Communication Set tings Sets communications for online connection 19 Basic Operation Toolbar Status Bar View Settings View Hide Settings 1 2 3 20 Section 3 2 Main menu Contents Keyboard shortcut Edit Parameters Opens Axis Map Setting Window Change Axis Type Changes the model of the
49. 16384 __ Pulses rotation Pn207 Position Control Setting 2 4 Pn217 Command pulse factor RIE Factor Pn218 Position control setting 3 gt A Pn300 Speed command scale 7 1000 _ 0 01 V No rated ro Pn301___ No 1 internal speed setting 0 _100_ rimin j Pn302 _ No 2 internal speed setting 200 r min Pn303 No 3 internal speed setting _300 _ T Br RR S O e Pn305 Soft start acceleration time 1 1 1 a oft i i 0 ms j Pn307 Speed command filter time constant 40 _x0 01ms Pn308 Speed feedback filter time constant 0 0m 0 1 V rated torque i 1350 See ion external current limit 100 Y tor A A ve I 48 SECTION 7 Transferring and Comparing Data This section describes the operations used to transfer or compare data between the personal computer and Position Control Unit Servo Drive and to write data transferred to the Position Control Unit to the Position Control Unit s flash memory Note Make sure thatthe personal computer is connected to the PLC via a connecting cable and that online communications are enabled before transferring or comparing data or writing data to flash memory 7 1 Initial Setting for Connecting Online enaren rr 50 7 2 Setting Changing Communications Specific ooo oooooooomoooo 50 7 3 Downloading Data 0 0 ee cece eee 52 7 3 1 Batch Downloading
50. 2 CPU Units CP series PLCs NS series Controllers FQM1 series Motion Controllers xiii Improvements from Version 1 4 to Version 1 5 New Operating System Support Item Ver 1 4 Ver 1 5 Operating Windows 98 ME NT 4 0 Windows 98 ME NT 4 0 2000 XP and Vista supported system 2000 and XP supported Improvements from Version 1 3 to Version 1 4 New Applicable Hardware Item Ver 1 3 Ver 1 4 Position Functions in Position Con Functions in Position Control Units with unit version 2 0 or earlier are sup Control trol Units with unit version ported Units 1 3 or earlier are supported e Origin Search Operation Mode has been added e Preset function for origin searches has been added Applicable W series Servo Drives W series Servo Drives Servo W series Servo Drives with W series Servo Drives with Built in MECHATROLINK II Communications and Drives Built in MECHATROLINK II SMARTSTEP Junior Servo Drives with Built in MECHATROLINK II Communi Communications cations Improvements from Version 1 2 to Version 1 3 Setting Up an Absolute Encoder Ver 1 2 Ver 1 3 An absolute encoder could not be setup An absolute encoder can be set up by communicating through the Position Control Unit New Applicable Hardware Item Ver 1 2 Ver 1 3 Position CJ 1W NCF71 CJ 1W NCF71 and CS1IW NCF71 Control Units PLCs CJ series PLCs CS CJ series
51. 54 87 parameter LITIIITITTITITIIITI III III TI Cancel 4 Ifthe communications between the Position Control Unit and Servo Drive are established after the download is completed the following dialog box will be displayed to confirm whether to release the connection Download to NC Unit E x To write Unit Parameters to the flash memory communications with the Servo Driver have to be stopped Stopping communications will release Servo Lock and put all the axis in the Servo Free state Proceed to stop communications om 5 Clickthe OK Button to release the connection The following dialog box will be displayed to confirm whether to restartthe Position Control Unit Download to NC Unit 3 xj Restart the NC Unit to enable the edited axis map registered as scan list in NC Unit Tf the PLC is operating unexpected operation of the axis may occur after restart due to ladder execution Proceed to restart the NC Unit coca 6 Clicking the OK Button will restart the Position Control Unit to enable the registered scan list After being restarted Servo Parameters will be trans ferred to the Servo Drive Download to NC Unit x 1 To transfer Servo Parameters to the Servo Driver communications have to be started N If the PLC is operating unexpected operation of the axis may occur after starting communications Proceed to establish communications Setting of the Connected Axis Designation is invalid Perform com
52. CX Motion NCF Basic Window Select Unit Edit Parame ters or double click the Position Control Unit Closing Axis Map Setting Window Select File Close in the Axis Map Setting Win dow Adding a Servo Drive Inthe Axis Map Setting Window select Edit New Driver or right click a Position Control Unit and select New Driver from the pop up menu Deleting a Servo Drive Selecta Servo Drive in the Axis Map Setting Win dow and then select Edit Delete or right click the Servo Drive and select Delete from the pop up menu Printing Select File Print in the Axis Map Setting Window Ctrl P Operations Listed by Purpose Function Purpose Editing data Operation Keyboard shortcut Section 3 3 Toolbar icon Editing Unit Parameters Select Edit Edit Parameters NC Unit or right click a Position Control Unit and select Edit Unit Parameters from the pop up menu in the Axis Map Setting Window Editing Servo Parameters Select Edit Edit Parameters Axis or right click a Servo Drive and select Edit Servo Parame ters from the pop up menu in the Axis Map Setting Window Jumping between win dows J umps around over Axis Map Setting Window Edit Parameter Window and Monitor Window by click ing the mouse Ctrl Tab or Ctrl S hift Tab Online operations Starting communications with PLC Select PLC Online in the CX Motion NCF Basic Window
53. Control Unit To clear the error the power for the Position Control Unit must be turned OFF and then turned ON again the Position Control Unit must be restarted or the Unit Error Reset Button must be pressed to clear the error and close the Test Run Window x Selected Axis Status Axis 01 y Comm Bus EXA Present Value 3 Command Unit Establish Release Connection a4 rJOG Settings Speed Designation 5000 Release Override I Enable Command units s Established 100 Servo Lock Unlock wie JOG Button ER a ON Servo Unlock In Servo Lock 4 Dy Unit common error Axis error Error code 0000 Error code 0000 Explanation Selects the axis to jog The axes that are registered in the Position Control Unit are displayed Status Comm Shows the MECHATROLINK communications status Busy Shows the status of the Busy Flag of the selected axis Present Value Shows the feedback present value of the selected axis Establish R elease Con Release Button Releases MECHATROLINK communications when clicked nection Establish Button Establishes MECHATROLINK communications when clicked Servo Lock Unlock Servo Unlock Button Executes Servo Unlock when clicked Servo Lock But ton Executes Servo Lock when clicked JOG Set tings Speed Desig nation Specifies the speed at the start of jogging Setting range 0 to 2 147 483 647 command units s Ov
54. Control Unit will be lost when the power is turned OFF Therefore they have to be written to the flash memory to keep them after powering OFF If Unit Parameters were not written to the flash memory during downloading process make sure to write them to the flash memory Writing to Flash Memory N Caution After downloading Unit Parameters to the Position Control Unit always backup the parameters in the flash memory Otherwise the parameter set tings before the download will be enabled when the power is turned ON next time i e the downloaded parameters will be lost and not be reflected which may cause the machines to operate in an unexpected way 1 2 3 1 Select Online Write Flash Memory or click t in the toolbar in the Axis Map Setting Window The following dialog box will be displayed Write flash memory x Write Unit Parameters to flash memory ee 2 Click the OK Button If the communications between the Position Control Unit and Servo Drive are established at this point the following dialog box will be displayed to confirm whether to release the connection or not Download to NC Unit j xj To write Unit Parameters to the flash memory communications with the Servo Driver have to be stopped Stopping communications will release Servo Lock and put all the axis in the Servo Free state Proceed to stop communications oma 66 Writing to Flash Memory Note ER Section 7 6 Click the OK B
55. Export Exporting All Data Note Section 6 3 Files saved in CSV format can be imported as project data If a CSV file contains Unit and Servo Parameters the axis map in the imported file will be adopted Ifa CSV file contains Servo Parameters only a new Servo Drive will be added to the axis map In this case the lowest axis No not in use will be allocated to the Servo Drive automatically In the Axis Map Setting Window select File Import or right click a Position Control Unit and select Import from the pop up menu Look in tool 4 e Er 38 Unit Parameter csv File name Files of type Parameter file csv x Cancel 07 Unit Parameters and registered Servo Parameters can be saved in CSV for mat Selecta Position Control Unit in the Axis Map Setting Window and then select File Export or right click the Position Control Unit and select Export from the pop up menu EA 2x File name Unit Parameter Save as type Unit Parameter file csv y Cancel 4 Files exported from CX Motion NCF version 1 4 or higher cannot be imported to CX Motion NCF version 1 3 or lower Set the Save as type Box to Unit Parameter file in Ver1 3 or lower to export a file that can be imported to CX Motion NCF version 1 3 or lower Unit Parameter file in Ver1 3 or lower can be set only when the Unit is the CS1W NCF71 C 1W NCF71 the axis type is 16 45 Print Section 6 5 Exporting Servo Select
56. ForCommunications via SYSMAC WAY Host Link When using the peripheral port set SW4 to ON or set SW4 to OFF and make appropriate setting of PLC Setup Set the PLC Setup Ad dress 144 on the Programming Console to its default 0000 Hex If the default setting has not been changed leave the setting as itis e When using the RS 232C port setSW5 to OFF orsetSW5 to ON and make appropriate setting of PLC Setup Set the PLC Setup Address 160 on the Programming Console to its default 0000 Hex Ifthe default setting has not been changed leave the setting as it is Create the I O tables using the CX Programmer or a Programming Con sole 7 2 Setting Changing Communications Specific Communications Setting 123 1 50 Inthe CX Motion NCF Basic Window select PLC Communications Set ting click 8 in the toolbar or right click and select Communications Setting from the pop up menu The following dialog box will be displayed Communications setting 1 x Settings Network type Toolbus y OK Baud rate 9600 X Cancel Help Select the Network Type Click the drop down list of the Network Type and select an appropriate net work type Select the Baud Rate Click the drop down list of the Baud Rate and select an appropriate baud rate Detailed Settings For more detailed settings click the Settings Button Setting Changing Communications Specific Setting the Network Tab Page
57. LL E Cancel 6 If the connection was established at Step 2 the connection status can be restored released in this case here To release the connection click the OK Button Otherwise click the Cancel Button Download to NC Unit xj 1 Restore communications status Stop communications cmi 7 When the Download to NC Unit Dialog Box is closed the download will be completed When the MECHATROLINK communications cannot be started Servo Parameters cannot be downloaded Start the MECHATROLINK communica tions first and download Servo Parameters 7 4 Uploading Data Batch Uploading Uploading Unit Parameters Uploading Servo Parameters Note The object of uploading varies depending on the operation method Uploads Unit Parameters and Servo Parameters of all the Servo Drives regis tered in the scan list in the Position Control Unit Uploads Unit Parameters Uploads Servo Parameters Before starting MECHATROLINK communications make sure that the PLC is in the PROGRAM Mode Otherwise the axis may start moving suddenly due to the ladder execution Before disconnecting MECHATROLINK communications make sure that the axis is not operating Disconnecting MECHATROLINK communications will put the operating axis in the Servo Free state 7 4 1 Batch Uploading 1 2 3 1 In the Axis Map Setting Window select Online Upload from NC Unit click t in the toolbar or right click the Position Control Unit and selec
58. LOST PROFITS OR OTHER INDIRECT INCIDENTAL SPECIAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF USE OF THE SOFTWARE 2 OMRON SHALL ASSUME NO LIABILITY FOR DEFECTS IN THE SOFTWARE BASED ON MODIFICATION OR ALTERATION OF THE SOFTWARE BY THE USER OR ANY THIRD PARTY 3 OMRON SHALL ASSUME NO LIABILITY FOR SOFTWARE DEVELOPED BY THE USER OR ANY THIRD PARTY BASED ON THE SOFTWARE OR ANY CONSEQUENCE THEREOF Application Considerations SUITABILITY FOR USE THE USER SHALL NOT USE THE SOFTWARE FOR A PURPOSE THAT IS NOT DESCRIBED IN THE ATTACHED USER MANUAL xi Disclaimers CHANGE IN SPECIFICATIONS The software specifications and accessories may be changed at any time based on improvements or for other reasons EXTENT OF SERVICE The license fee ofthe Software does not include service costs such as dispatching technical staff ERRORS AND OMISSIONS The information in this manual has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions xii Version Upgrade Information Improvements from Version 1 9 to Version 1 91 New Operating System Support Item Ver 1 9 Ver 1 91 Operating Windows 2000 XP and Windows 2000 XP Vista and Windows 7 supported system Vista supported Improvements from Version 1 8 to Version 1 9 New Applicable Hardware
59. NK II Commu NSJ series NSJ Controllers Ica done p SMARTSTEP Junior Servo Pei otion Control Drives with Built in MECHA TROLINK II Communications XV Motion Controllers See note Version Position Control PLC Servo Drive Software CX One Version Unit version Ver 150 Ver 2 CS1W NCF71 CS CJ series PLCs except for W series Servo Drives CJ 1W NCF71 CJ 2 CPU Units W series Servo Drives with Built CP series PLCs in MECHATROLINK II Commu NSJ series NS Controllers nicanons A SMARTSTEP Junior Servo FQM1 Flexible Motion Control Drives with Built in MECHA lers See note TROLINK II Communications Ver 151 Ver 2 CS1W NCF71 CS CJ series PLCs except for W series Servo Drives CJ 1W NCF71 CJ 2 CPU Units W series Servo Drives with Built CP series PLCs in MECHATROLINK II Commu NSJ series NS Controllers Riga tone i SMARTSTEP Junior Servo en Control Drives with Built in MECHA TROLINK II Communications G series Servo Drives with Built in MECHATROLINK II Commu nications Ver 1 6 Ver 3 CS1W NCF71 CS C series PLCs exceptfor W series Servo Drives CJ 1W NCF71 CJ 2 CPU Units W series Servo Drives with Built CP series PLCs in MECHATROLINK II Commu NSJ series NS Controllers nicauons i SMARTSTEP Junior Servo us otion Control Drives with Built in MECHA TROLINK II Communications G series Servo Drives wi
60. PLCs CP series PLCs NS series NS Controllers and FQM1 Flexible Motion Controllers See note Note Only FQM1 Flexible Motion Controllers with unit version 3 0 or later are sup ported Improvements from Version 1 1 to Version 1 2 Installing the CX Motion NCF from the CX One FA Integrated Tool Package Ver 1 1 Ver 1 2 The CX Motion NCF could be installed only independently The CX Motion NCF can be installed as one of the functions of the CX One Integrated Tool Package CX Motion NCF Startup Method Ver 1 1 Ver 1 2 The CX Motion NCF could be started only from the Windows Start Menu The CX Motion NCF can also be started by right clicking the following Position Control Unit in the I O Table Window opened from the CX Programmer that was installed from the CX One and selecting Start Special Application from the pop up menu CJ 1W NC71 Note When Start with Settings Inherited is selected a new project will be created and a Position Control Unit will be automatically added xiv Improvements from Version 1 0 to Version 1 1 Supporting New Models of W series Servo Drive Item Ver 1 0 Ver 1 1 Applicable Servo Drives W series Servo Drives W series Servo Drives W series Servo Drives with Built in MECHA TROLINK Communications Versions and Applicable Models Versions of Support Software and Applicable Models The models t
61. Position Control Unit i e the axis type that is connected Change Unit No Changes Unit No of Position Con trol Unit Edit Comment Edits comment Add Adds Position Control Unit to a project Delete Deletes Position Control Unit from a project Help Index Displays the table of contents for help Online Registration Connects to the OMRON CX One Website for online user registra tion About CX Motion Displays the version information NCF for the CX Motion NCF Functions can be executed directly by clicking the appropriate icon on the toolbar The functions that can be executed from the toolbar are given below OSA aa rt tt tf 1 2 3 4 5 6 7 Number Function Creates a new project Opens an existing project Saves the active project Connects online to PLC Displays communications settings window to connect to PLC Adds a new Position Control Unit Deletes a Position Control Unit The following information is displayed on the status bar FE Press F1 to display help ir of ze The view settings can be used to display or hide the toolbar or status bar 1 Click View View PLC Unit v Tool Bar vw Status Bar 2 Ifacheck appears next to Toolbar or Status Bar the corresponding item is displayed To hide any of these select Toolbar or Status Bar to remove the check Basic Operation Help Displaying the Help Contents 1 2
62. Position Control Unit 7 1 Initial Setting for Connecting Online Communications setting Used to make communications settings 7 2 Setting Chang ing Communications Specific Download Upload Compare Used to download compare or upload Unit or Servo Parameters 7 3 Downloading Data 7 4 Uploading Data 7 5 Comparing Data Write to flash memory Used to save the downloaded Unit Parame ters 7 6 Writing to Flash Memory Monitor Used to display the Unit s status axis present position axis status and error infor mation 8 1 Unit Monitor 8 2 Axis Monitor Device information Used to read the Position Control Unit model Position Control Unit internal soft ware version and other Unit related infor mation Absolute encoder setup Used to set up an absolute encoder 10 1 Absolute Encoder Setup JOG Used to execute JOG operation 9 1 Test Run Error log Used to display the error log 11 1 Error Log Operation Procedure Section 1 4 1 4 Operation Procedure MOPUIM SEG JON UORON XO mopuim Bulnes deny sixy The outline of the procedures required to install the CX Motion NCF and CX Server create various data transfer it to Position Control Units and use in actual operations is shown below Installing CX Server Refer to section 2 1 Installing CX Motion NCF Refer to section 2 1 Connecting to Built in RS 232C port on CPU
63. Unit Starting CX Motion NCF Refer to section 3 2 Refer to section 4 1 Refer to section 2 2 Creating a New Project Adding Position Control Unit to Project Refer to section 4 2 Starting Axis Map Setting Window Refer to section 3 2 y Adding Servo Drive to Position Control Unit Lh Refer to section 4 3 I Editing Transferring Unit Refer to sections 5 1 5 2 7 3 and 7 4 Parameters Servo Parameters Refer to section 7 6 Writing to Flash Memory Referto the Position Control Position Control Unit Positioning Operation Unit s operation manual Referto SECTION 8 Monitoring Quitting Axis Map Setting Window Refer to section 3 2 MOPUIM SEG JON UORON XO Saving Project m Refer to section 6 1 Quitting CX Motion NCF gt Refer to section 3 2 SECTION 2 Setup This section provides information on installing the CX Motion NCF and CX Server and connecting to the PLC 2 1 Installing and Uninstalling the Software oooooooococoooooooo 8 2 1 1 Software That Must Be Installed o ooo oooooooo 8 2 2 Connecting to PEC una res 8 2 2 1 Connecting to CS CJ series PLCs 2222 2220er 8 2 2 2 Connecting to CP series PLCs 222222 nennen 10 2 2 3 Connecting to CJ2 PLCs 2 022n nennen sas 11 Installing and Uninstalling the Software Section 2 1 2 1
64. Unit Parameters b x El Unit Parameters Memory Area Sett Axes are added in the Axis Map Window Communications El g Note Axis 01 Make sure to set the same direction for both the Origin Search Direction in the Axis Parameter rea and the Servo Parameter Pn816 Zero point return direction If set otherwise malfunction may occur When using an absolute encoder make sure that the settings for the Encoder Type in the Axis Parameter Area and the Servo Parameter PnO02 2 Operation switch when using absolute encoder match with each other If they do not match ORIGIN SEARCH execution will not be possible or other malfunction may occur 4 gt l gt Download Upload Compare Initialize Cancel When no axes are registered the Axis Parameters cannot be edited in the Edit Unit Parameter Window Register axes in the Axis Map Setting Window first and edit the Axis Parameters Once axes are registered in the Axis Map Setting Window they will be automatically displayed in the Edit Unit Parame ter Window 37 Editing Unit Parameters Editing Axis Parameters 38 1 2 3 Note 2 Section 5 1 Select Axis where is the number of the axis to be edited OL 01 to 16 x a Unit Parameters r Axis Setting Axis 01 Memory rea Sett Encoder Type Communications C Absolute Encoder Incremental Encoder Axis Setting N z Bes i Origi
65. Window indi cates the parameters that are setin Memory Area Setting Communica tions Setting and Axis Setting 34 Editing Unit Parameters Section 5 1 5 1 1 Editing Memory Area Parameters Edit Memory Area Parameter Window Select Memory Area Setting from the tree Edit Unit Parameters 4 xj El Unit Parameters Memory Area Setting EAEE Axis Operating Memory Area Designation Communications Output Memory Area PLC to NC Unit E Axis Settin z Axis x No setting y jo 4 Input Memory Area NC Unit to PLC No setting y jo 4 CIO area CIDOOOO to CI06143 WR area WOOD to w511 HR area HOOD to H511 AR area 4000 to 4959 DM area D00000 to D32767 EM area E _00000 to E _32767 EM bank No Each area occupies the largest axis No 25 words Compare Initialize Cancel Editing Memory Area Parameters 1 2 3 Note 7 Setthe Output Memory Area PLC to Position Control Unit Click the drop down list ofthe Output Memory Area PLC to Position Con trol Unit and select an appropriate area type from the list In the right box set the beginning address of the specified area type The setting range varies depending on the selected area type and the largest axis No of the registered axes When a value out of the range is entered the value will be displayed in red Enter a value within the range Set the Input
66. X Motion NCF and CX Server and connecting to the PLC Section 3 describes each of the screens and basic operations Section 4 provides information on creating projects and adding deleting Position Control Units and Servo Drives Section 5 describes the operations used to edit Unit Parameters and Servo Parameters Section 6 describes the operations used to save and read newly created projects Information is also provided on importing exporting and printing procedures Section 7 describes the operations used to transfer or compare data between the personal computer and Position Control Unit Servo Drive and to write data transferred to the Position Control Unit to the Position Control Unit s flash memory Section 8 provides information on the Monitor Windows that are used to display the Position Control Units communications status error status and axis s present position and status Section 9 describes the test run operation for each axis Section 10 describes the absolute encoder setup operation Section 11 provides information on troubleshooting errors that may occur meanings of error codes and the procedures required to reset errors in the Unit or axes N WARNING Failure to read and understand the information provided in this manual may result in per sonal injury or death damage to the product or product failure Please read each section in its entirety and be sure you understand the information provided in the section and
67. ain 80 Hz Pn101 Speed loop integration constant 2000 x0 01ms C Pn102 Position loop gain 40 tis Pn103 Inertia ratio 300 x Download Upload Compare Initialize Cancel Seta Value Seta value either by entering a value directly or by selecting a value from the drop down list Editing Servo Parameters Section 5 2 Entering Value Directly for Parameter Either enter a value after double clicking the Setting Value Column or enter a value directly After entering a value press the Enter Key to save the set ting Once the setting value is changed the check box ofthe parameter will show a check 64 Edit Servo Parameters Axis 01 New Dr loj xj Pn100 Speed loop gain No Name l Setting value Unit L Pn000 Function selection basic switch 0000H Pn001 Function selection application swi 1002H 1 Pn002 Function selection application swi 0000H HC Pn003 Function selection application swi MPni00 Speed loop gain sol C Pn101 Speed loop integration constant 2000 x0 01ms C Pn102 Position loop gain 40 lis CO Pn103 Inertia ratio 300 C Pn104 Speed loop gain 2 80 Hz Pn105 Speed loop integration constant2 2000 x0 01ms 7Pn106 Position loop gain 2 40 tis 7 Pn107 Bias rotational speed 4 D rimin Fa gt Download Upload Compare Initialize Cancel Selecting Value from Drop down List for Each Bit of Parameter Select a va
68. art with Settings Inherited from the pop up menu Example Right click the CJ 1W NCF71 Position Control Unit T PLC 10 Table NewPLC1 File Edit View Options Help F CJ1H CPU65H 2 Inner Board 0000 Main Rack FENO 1500 C31W NCF 1 Position Control Unit Unit 013 7 01 0000 Empty Slot Add Unit 101 x Select Start Special Application 7 02 0000 Empty Slot Change Confirm Units 7 03 0000 Empty Slot Unit Comment 04 0000 Empty Slot SYSMAC BUS Master 7 05 0000 Empty Slot Y 06 0000 Empty Slot Unit Setup Then select i Y 07 0000 Empty Slot Save Parameters Start with Settings Inherited 7 08 0000 Empty Slot Load Parameters 09 0000 Empty Slot re ZZ Ey pa een ae YO El Sii Special Application E old zn Settings Inherited 0000 Rack 02 Cut Ctrl x sll Hey 0000 Rack 03 Copy Ctrl C Delete CI1H CPUESH Offline 2 The CX Motion NCF will be started a new project will be created and a Position Control Unit will be added automatically The Position Control Unit model will be inherited as shown below W Untitled CX Motion NCF x File view PLC Unit Help OSA 68 A lt Device type inherited from l O Tables Y Unit No 02 Position Control Unit No comment Position Control Unit model inherited from I O Tables Press F1 to display help 17 Basic Operation Section 3 2 Starting CX
69. ches Not supported Support Software and Unit Version Support Function support that depends on the combination of the software version ofthe CX Motion NCF Sup port Software and the unit version of the Position Control Unitis as shown in the following table Support Software function W series Servo Drives with MECHATROLINK commu nications Unit Ver 1 0 Supported Not supported Unit Ver 1 1 Supported Not supported Unit Ver 1 2 Supported Not supported Unit Ver 1 3 Supported Supported Unit Ver 2 0 Supported Bundling in CX One Supported Supported Supported Supported Supported Setting up an absolute encoder Not supported Not supported Supported Supported Supported Transferring Servo parame ters when there is an axis error Not supported Not supported Not supported Supported Supported Origin Search Operation Mode added in Position Control Units with unit ver sion 2 0 Not supported Not supported Not supported Not supported Supported P reset function for origin searches added in Posi tion Control Units with unit version 2 0 Not supported Not supported Not supported Not supported Supported SMARTSTEP Junior with Built in MECHATROLINK II Communications Not supported Not supported Not supported Not supported Supporte
70. ction 2 2 2 2 2 Connecting to CP series PLCs Connecting to USB Port on CPU Unit with Commercially Available US Cable Computer Port on Serial communi Model number Length computer cations mode network type CPU Unit USB port IBM PC AT USB port USB Commercially available 5 m B connector compatible A connector USB 1 1 or 2 0 cable max IBM PC AT or compatible USB port Commercially available USB cable Peripheral USB port Connecting to RS 232C Port on Serial Communications Board with RS 232C Cable Unit Porton Computer Porton Serial communi Model number Length Remarks Unit computer cations mode network type CP1W CIFO1 RS 232C IBM PC AT D Sub 9 Toolbus Periph XW2Z 2005 CV 5005 CV 2 m 5 m Uses anti SerialCom port D compatible pin male eral or SYSMAC static con munications sub 9 pin WAY Host Link nector Board female SYSMAC WAY XW2Z 2005 V 5005 V 2 m 5 m Host Link 10 Connecting to PLC Section 2 2 2 2 3 Connecting to CJ 2 PLCs USB orRS 232C Connection Port on Unit Serial communi Model number Remarks cations mode network type USB Computer USB port B connector Built in RS 232C port D sub 9 pin female IBM PC AT compatible IBM PC AT compatible USB port A connector D sub 9 pin male Commercially available USB 1 1 or 2 0 cable XW2Z 2005 CV 5005 CV Uses anti static connec
71. d Note The function to re establishing connections added in the unit version 2 0 is not supported by the CX Motion NCF The Position Control Unit communicates with all of axes registered in a scan list when the CX Motion NCF starts com munications between a Position Control Unit and a Servo Drive The con nected axis designation will be invalid XIX XX This section provides general precautions for using the CX Motion NCF software package PRECAUTIONS The information contained in this section is important for the safe and reliable application of the CX Motion NCF You must read this section and understand the information contained before attempting to set up or operate the CX Motion NCF rue Intended Audience General Precautions Safety Precautions Operating Environment Precautions 00 0000 e eee eee Application Precautions xxii xxii xxii xxiii xxiii xxi Intended Audience 1 2 3 xxii Intended Audience This manual is intended for the following personnel who must also have knowledge of electrical systems an electrical engineer or the equivalent e Personnel in charge of installing FA systems e Personnel in charge of designing FA systems e Personnel in charge of managing FA systems and facilities General Precautions N WARNING The user must operate the product according to the performance specifica tions described in the operation manuals Before us
72. d Page xiv Improvements updated Page 3 Information on applicable computers replaced and deleted Page 4 Section on checking the package deleted Pages 10 and 11 Information on software replaced and sections on preparing installation deleted Pages 12 to 19 Sections on installing and uninstalling CX Motion NCF and CX Server deleted Page 117 Information on Windows 2000 SP2 deleted Revision code June 2008 Revision History Revised content Page ix Changed applicable OS s model numbers and version numbers Page xv Added version information Page 2 Changed applicable OS s Page 3 Changed version number and deleted last sentence Page 10 Added section 2 2 3 Page 29 Added information on G series Servo Drives Page 35 Added note Page 36 Changed notes Pages 97 to 101 Added alarms and warnings October 2008 Added information for new version September 2009 Added information on G5 series Servo Drivers December 2009 Changes were made to upgrade to software version 1 91 October 2010 Made revisions for the changing system requirements 121 Revision History 122 Authorized Distributor
73. d Servo Parameters of the Servo Drives registered in the scan list in the Posi tion Control Unit Compares the data on the CX Motion NCF with the Unit Parameters in the Position Control Unit Compares the data on the CX Motion NCF with the Servo Parameters in the Servo Drive Before starting MECHATROLINK communications make sure that the PLC is in the PROGRAM Mode Otherwise the axis may start moving suddenly due to the ladder execution Before disconnecting MECHATROLINK communications make sure that the axis is not operating Disconnecting MECHATROLINK communications will put the operating axis in the Servo Free state 7 5 1 Batch Comparing 1 2 3 1 In the Axis Map Setting Window select Online Compare click in the toolbar or right click the Position Control Unit and select Compare from the pop up menu The following dialog box will be displayed x Compare Unit and Servo Parameters coca 2 Click the OK Button All the parameters being edited will be discarded and the Edit Windows will be closed xi Cannot execute this processing while editing parameters Discard all the parameters being edited and close all the Parameter Edit Windows cm 61 Comparing Data Section 7 5 3 Click the OK Button Uploading Unit Parameters from the Position Control Unit will start Clicking the Cancel Button will cancel the upload x Compare All NC Unit to Computer Loading Unit Parameters 35
74. e CSIW CN226 17 co XW2Z 200S CV 2008 V CS1W CN626 XW2Z 5008 CV 5008 V 9 pin 9 pin 9 pin female male female Note The cable model CS1W CN118 is used as a relay cable to connect the per sonal computer to the CPU Unit s peripheral port using the RS 232C cable model XW2Z LIL as shown below Peripheral Port ote RS 232C Cable CS1W CN118 Connecting to PLC Section 2 2 Note Two network types serial communications mode SYSMAC WAY and Tool bus are supported when connecting CX Motion NCF to the PLC The charac teristics ofthe network types are as shown below Network type Characteristics Faster communications If possible use this network type ForCS C Series the baud rate on the peripherals can be detected automatically and be connected Only 1 on 1 connection possible For CX Motion NCF itcan also be connected to a modem SYSMAC WAY Used for communications with general host computers Host Link S lower than Toolbus Not only 1 on 1 connection but also 1 many connection possible Connecting to a modem and optical adaptor possible Connection Method Use one of the following method to connect the personal computer CX Motion NCF and PLC CPU Unit It is also possible to connect the personal computer to the port on the CS C series Serial Communications Unit In that case the only network type tha
75. e CONNECT again Command time out NoMECHATROLINK communications response has been received from the corresponding axis Check that no error has occurred in the MECHATROLINK device connected to the corresponding axis and then execute CON NECT again Position Control Unit settings and opera tions errors Illegal oper ations Present position unknown error ABSOLUTE MOVE MENT or ORIGIN RETURN was exe cuted before the ori gin was established Execute ORIGIN SEARCH orPRESENT POSITION PRESET to define the origin and then execute the previously unsuccess ful command again Servo unlock error A command to start the axis was exe cuted while in Servo unlock status Execute the SERVO LOCK and then exe cute the previously unsuccessful command again Multistart error An attempt was made to execute two or more of the follow ing commands atthe same time for the same axis ABSOLUTE MOVEMENT REL ATIVE MOVE MENT ORIGIN SEARCH ORIGIN RETURN PRESENT POSI TION PRESET JOG SPEED CONTROL TORQUE CON TROL DEVICE SETUP orERROR RESET Edit the ladder program so that multiple command bits do not turn ON at the same time forthe same axis and then execute the previously unsuccessful command again An attempt was made to execute one of the following com mands for a busy axis ORIGIN SEARCH ORIGIN RETURN PRESENT POSI TION PRESET JOG DEVICE SETUP
76. e external scale An error was detected in the communications data of the external scale 103 Error Codes Servo Drive display Ww Series W series Built in Commu nica tions Type SMART STEP J un ior Built in commu nications Type G Series Built in commu nica tions Type G5 Series Built in commu nications Type Position Control Uniterror code Error detection function Main circuit power supply set ting error Section 11 2 Detected error or cause of error The setting of Pn001 2 AC DC input selection and the AC DC wiring method used for the main circuit power supply are not the same External scale status error An error code was detected for the external scale Phase A B Z con nection error An error was detected in the phase A phase B or phase Z connection of the external scale Overvoltage The main circuit DC voltage has exceeded the specified values Undervoltage The main circuit DC voltage is under the specified values The power supply was turned ON again before the Servo Drive power supply was turned OFF Overspeed The Servomotor rotation speed has exceeded the maximum rotation speed Oscillation alarm Abnormal oscillation was detected was detected in the motor speed or an inertia ratio calculation error
77. e operation Control power undervoltage P N voltage of control power converter unit is under speci fied value Overvoltage Main circuit P N voltage exceeded specified value Power voltage is high Voltage jumps with phase advance capacitor and UPS No power interruption device 99 Error Codes Servo Drive display Ww Series W series Built in Commu nica tions Type SMART STEP J un ior Built in commu nications Type G Series Built in commu nica tions Type G5 Series Built in commu nications Type Position Control Uniterror code Error detection function Main power und ervoltage Section 11 2 Detected error or cause of error When Undervoltage Alarm Selection Pn065 was 1 L1 to L3 experienced power interrup tion that was longer than time set for Momentary Power Inter ruption Hold Time Pn06D or main circuit P to N voltage decreased under specified value while Servo was turned ON The main circuit DC voltage decreased Disconnection was detected in the AC power supply of the main circuit Overcurrent Overcurrent has occurred Servo Drive over heat Servo Drives radiator and power element overheated beyond the specified value Overcurrent Overcurrent has occurred or radiator overheated error was detected 3
78. e same button again will resume 8 Click the Close Button or X atthe righttop corner ofthe window to close the Axis Monitor Window When performing Unit Monitor set the Input Memory Area of the Axis O perat ing Memory Area Designation in the Edit Unit Parameter Window and transfer the setting to the Position Control Unit If it is not set the data in the Unit is monitored directly which makes the response slower 77 Axis Monitor Section 8 2 Axis Monitor Common Items Name Explanation Shows the status of monitoring and communications between Position Control Unit and Servo Drive Stop Monitoring stopped e Monitoring Connection Released Monitoring in progress however communications between Position Control Unit and Servo Drive have not been started Therefore information about axes is not displayed Monitoring Connection Established Entire information is displayed Starts monitoring If communications between Posi tion Control Unit and Servo Drive have not been started the connection will be established first Stops monitoring Closes the monitor window Name Explanation Title Bar Monitor Start Stop Button Close Button Selected Axis Selected Axis Status Specifies axes to be monitored The axes registered in the scan list of the Position Control Unit are displayed in the drop down list Name Explanation Communications Status Status of each signal
79. ed Servo Parameters can be saved in CSV format Parameters Alone Select a Servo Drive in the Axis Map Setting Window and then select File Export or right click the Servo Drive and select Export from the pop up menu savens 0 xl Save nfa tool FE File name Servo Parameter Save as type Servo Parameter File cs y Cancel 4 6 5 Print Printing Procedure 1 23 1 Inthe Axis Map Setting Window select File Print The following window will be displayed m Unit Parameters EI Axis Setting Axis 01 Values of the parameters currently being edited will not be reflected Cancel 2 Select parameters to be printed out and click the OK Button 3 The Print Dialog Box will be displayed Selecta printer specify the number of copies and make appropriate page setup Then click the OK Button Note Parameters that are being edited will not be reflected in printing To reflect the parameters in printing close the Edit Parameter Window and then select File Print 46 Print Section 6 5 Print Samples An example of printed Unit Parameters is shown below 2006 10 06 E TE A Unit No 00 New NC1 Comment No comment Memory Areo Selling Nome Selling Vowe Communications Selling Nome Setting Vole Transfer Cycle ms INo of Communications A C2 Master Connection Axis Selling O nome wai AR ms AA Interrupi Inpui Signo Phose Z Phossz Pmosez______ Origin Input
80. ed error or cause of error The deviation between the fully closed encoder and semi closed encoder has reached or exceeded the command unit setin Pn51A No code See note 2 No option The MECHATROLINK II Appli cation Module is not installed COM alarm An error occurred in the Servo Drive Internal synchro nization error 1 Communications link between MECHATROLINK II and Servo Drive has been disconnected No code See note 2 Option timeout There is no response from the MECHATROLINK II Applica tion Module No code See note 2 Option WDC error An error has occurred in the MECHATROLINK II Applica tion Module MECHA TROLINK II Application Module s watchdog timer count Transfer cycle setting error The MECHATROLINK II trans fer cycle setting is incorrect Synchronization error MECHATROLINK II synchroni zation error Communications error MECHATROLINK II communi cations error Continuous communications errors have occurred Option detection error The MECHATROLINK II Appli cation Module has been removed Servo Drive mal function The Servo Drive has malfunc tioned Internal synchro nization error 2 Communications link between MECHATROLINK II and Servo Drive has been disconnected Servo Drive ini tial access error The Servo Drive initial pro cessing cannot be exec
81. er version 4 0 or higher can be used to confirm the unit version with Support Software using the Unit Manufacturing Information 1 2 3 1 Inthe O Table Window right click the Position Control Unit and select Unit Manufacturing information 2 The following Unit Manufacturing information Dialog Box will be displayed Use the following display to confirm the unit version of the Position Control Unit connected online unit Manufacturing Informat ajx File Help Manufacturing Details Revision PCB Revision Software Revision Lot Number Manufacturing ID BEIN Serial Number Unit Ver Unit version Unit Text CIIH H CPU66 Program The unit version is displayed as 1 0 in the Unit Version Number field of the above example Using Unit Version Label A unit version label is provided with the Position Control Unit This label can xviii be attached to the front of the Position Control Unit to differentiate between Position Control Units with different unit versions Functions Supported According to Position Control Unit Versions CJ 1W NCF71 CS1W NCF71 Linear interpolation Unit Ver 1 0 Not supported Unit Ver 1 1 Supported Unit Ver 1 2 Supported Unit Ver 1 3 Supported Unit Ver 2 0 Supported Setting up an absolute encoder Notsupported Notsupported Supported Supported Supported Resetting the error counter Not supported Not supported Not supported Sup
82. er will replace previous errors starting with the least recent error Displaying Error Log In the Axis Map Setting Window select Online Error Log or right click a Position Control Unit and select Error Log from the pop up menu CE x Enty Date Time Erorcode Details En 01 7 12 2004 9 01 50AM 0x0024 FINS command t 02 7 12 2004 9 44 394M 0x0025 MLK communica 4 2 Maximum error log capacity 11 records Clear all Click the Clear All Button to clear the error log all the records will be deleted Note 1 The error log cannot be cleared when communications between the Po sition Control Unit and Servo Drive have started Stop communications before attempting to clear the error log 2 Axis errors are notincluded in the error log Check the Axis Monitor if axis errors occur 11 2 Error Codes For details on the probable causes of error codes and methods used to clear errors refer to Section 12 Troubleshooting in the CS1W NCF71 CJ1W NCF71 Position Control Units Operation Manual Cat No W426 or select Help Help in the Axis Map Setting Window and refer to the online help Position Control Unit Common Errors CPU Unit error 92 Error name CPU fatal error Error code Probable cause An error causing the CPU Unitto stop has occurred Clearing method Remove the cause of the CPU Unit stop ping CPU Unit watchdog timer error The CPU Unit sys tem is not operating correctly
83. erride Enable check box Not selected Disables override Selected Enables override Override value Sets the override value Setting range 1 to 327 Write Button 86 Writes the settings in Speed Designation and Override to the Position Con trol Unit Make sure to write the settings before executing jogging Test Run gt Button Section 9 1 Explanation J ogs in the forward direction while this button is held down A Button J ogs in the reverse direction while this button is held down Unit common error Error code Displays the error codes of errors that have occurred in the Position Control Unit The code 0000 is displayed when there is no error Clicking the dis played error code will open the Online Help to show the error contents Reset Resets an error that has occurred in the Position Control Unit Axis error Error code Displays the error code of an error that has occurred for the selected axis The code 0000 is displayed when there is no error Clicking the displayed error code will open the Online Help to show the error contents Reset Resets an error that has occurred for the selected axis 87 Test Run Section 9 1 88 SECTION 10 Absolute Encoder Setup This section describes the absolute encoder setup operation 10 1 Absolute Encoder Setup 0 00 0 a a eee eee eee 90 89 Absolute Encoder Setup Section 1
84. ervo Driver have not been established LA Establish communications Setting of the Connected Axis Designation is invalid Perform communications with all of the axes registered in a scan list Cancel 73 Axis Monitor Section 8 2 2 Click the OK Button to start communications i e establish connection Axis monitor New NC1 Monitoring connection established 74 Axis Monitor Section 8 2 3 In the drop down list of Monitored Axes the axes registered in the scan list of the Position Control Unit will be displayed Select axes to be monitored Axis monitor New NC1 Monitoring connection established y x 4 Close Basic Monitor Status Present Value r Present Position Selected Axis None None y None gt None gt None y Setup nn N ce axis None None NoneNone Er ees a Comm Status None swoon None neuer Positioning Setup H Comoleted No Origin Flag None ae FE Brake Output Setup rz Forward Limit Input r Error None je en Reverse Limit Input Origin Proximity In Encoder PhaseZ None wu None E pps None nai External Input 1 External Input 2 External Input 3 75 Axis Monitor Section 8 2 4 Click the Basic Monitor Tab to display present values and errors Axis monitor New NC1 Monitoring connect
85. erwritten Cancel 2 Clicking the OK Button will start uploading Unit Parameters from the Posi tion Control Unit Clicking the Cancel Button will cancel uploading Upload from NC Unit d x Upload Unit Parameters NC Unit to Computer Cy Loading Unit Parameters 31 87 parameter CITT Cancel 3 When the Upload from NC Unit Dialog Box is closed the upload will be completed 59 Uploading Data Section 7 4 Note When the axis map on the computer is different from the scan list in the Posi tion Control Unit Unit Parameters will not be uploaded Execute batch upload instead 7 4 3 Uploading Servo Parameters 123 1 6 60 Click the Upload Button in the Edit Servo Parameter Window The follow ing dialog box will be displayed x Uploads parameters from the axis 01 servo driver Dec ca Click the OK Button Ifthe connection between the Position Control Unitand Servo Drive are not established at this point the following dialog box will be displayed to con firm whether to establish the connection or not Upload from NC Unit x 1 To transfer Servo Parameters to the Servo Driver communications have to be started o Tf the PLC is operating unexpected operation of the axis may occur after starting communications Proceed to establish communications Setting of the Connected Axis Designation is invalid Perform communications with all of the axes registered in a scan list
86. esult in serious electric shock Always back up parameters to the flash memory after it has been transferred to the Position Control Unit If transferred data is not backed up in flash mem ory the previous settings may be used the next time the power is turned ON resulting in a malfunction Confirm safety at the destination node before transferring parameters to another node Doing either of these without confirming safety may result in injury Check that the axis number is correct before operating an axis from the CX Motion NCF Operating Environment Precautions 4 4 Operating Environment Precautions N Caution Do not operate the control system in the following locations Locations subject to direct sunlight e Locations subject to temperatures or humidity outside the range specified in the specifications e Locations subject to condensation as the result of severe changes in tem perature e Locations subject to corrosive or flammable gases e Locations subject to dust especially iron dust or salts e Locations subject to exposure to water oil or chemicals e Locations subject to shock or vibration N Caution Take appropriate and sufficient countermeasures when installing systems in the following locations e Locations subject to static electricity or other forms of noise e Locations subject to strong electromagnetic fields Locations subject to possible exposure to radioactivity e Locations close to power s
87. gram Monitor File management etc Servo Drive External input Forward rotation limit input signal Reverse rotation limit input signal Servomotor Origin input signal Origin proximity input signal Interrupt input signal Servo Drive 24 V DC power supply for interface MECHATROLINK II 16 axes max 1 3 Function List Function Reference Editing projects Create project Used to create project files mnf 4 1 Creating a New Project Create Position Control Unit Used to add Position Control Unit data to a 4 2 Adding and project Deleting Position Control Units Create Servo Drive Used to add Servo Drive data to a project 4 3 Adding and Deleting Servo Drives Editing data E dit Unit Parameters Used to edit Unit Parameters 5 1 Editing Unit Parameters Edit Servo Parameters Used to edit Servo Parameters 5 2 Editing Servo Parameters Saving and reading Save project Used to save data as a project file mnf 6 1 Saving Project project files Read project Used to read a project file mnf 6 2 Reading Project Function List Section 1 3 Importing and exporting data Function Import Used to import Unit Servo Parameters Reference 6 3 Import Export Used to export Unit Servo Parameters 6 4 Export Printing Print Used to printthe data displayed on the screen 6 5 Print Online Initial setting Used to setup CPU Unit or
88. hat are supported by the CX Motion NCF Position Control Unit Support Software are listed in the following table Version Position Control PLC Servo Drive Software CX One Version Unit version Ver 1 0 Not supported CJ 1W NCF71 CJ series PLCs except for CJ 2 W series Servo Drives CPU Units Ver 1 1 Not supported CJ 1W NCF71 CJ series PLCs except for CJ 2 W series Servo Drives CPU Units W series Servo Drives with Built in MECHATROLINK II Commu nications Ver 1 2 Ver 1 CJ 1W NCF71 CJ series PLCs except for CJ 2 W series Servo Drives CPU Units W series Servo Drives with Built in MECHATROLINK II Commu nications Ver 1 30 Ver l CS1W NCF71 CS C series PLCs exceptfor W series Servo Drives CJ 1W NCF71 CJ2 CPU Units W series Servo Drives with Built CP series PLCs in MECHATROLINK II Commu NSJ series NS Controllers ni atons FQM1 Flexible Motion Control lers See note Ver 131 Ver 2 CS1W NCF71 CS C series PLCs exceptfor W series Servo Drives CJ 1W NCF71 CJ 2 CPU Units W series Servo Drives with Built CP series PLCs in MECHATROLINK II Commu NS series NS Controllers BISaUONE FQM1 Flexible Motion Control or ner with lers See note MEILE j Communications Ver 1 4 Ver 2 CS1W NCF71 CS C series PLCs exceptfor W series Servo Drives CJ 1W NCF71 CJ 2 CPU Units W series Servo Drives with Built CP series PLCs in MECHATROLI
89. he Drive Prohibit Input Selection Pn 004 was set to 2 The positive and negative drive prohibitinputs POT and NOT were both ON when the Drive Prohibition Input Selec tion Pn504 was set to 0 e Either the POT or NOT input was ON when the Drive Pro hibition Input Selection Pn504 was set to 2 An operation command such as for jogging was executed from the CX Drive when the Drive Prohibition Input Selec tion PN504 was set to 0 MECHATROLINK II commu nications were disconnected and either the POT or NOT input was ON e Either the POT or NOT input was ON while an operation command from the CX Drive was being executed 102 No Code See note 1 Emergency stop An emergency stop was input during Servomotor operation Error Codes Servo Drive display Ww Series W series Built in Commu nica tions Type SMART STEP J un ior Built in commu nications Type G Series Built in commu nica tions Type G5 Series Built in commu nications Type Position Control Uniterror code Error detection function Absolute value system down error absolute encoder only Section 11 2 Detected error or cause of error Power supply to encoder and battery power have dropped Built in capacitor voltage has dropped below the specified value 3 0 V Absolute value counter over error absolute encoder o
90. he Monitor Type 2 is set or being used in the ladder program etc and it is N Feedback Present Position r ia nade an Software an intended value may Pulse Rate Numerator Denominator Unit o d Unit ommand Uni E Name Explanation Present Value Upper Box Specify the item to be displayed in the upper box Command Present Position Position Deviation Feedback Present Position Latch Position Target Position Feedback Speed Command Speed Target Speed e Torque Command Lower Box Specify the item to be displayed in the lower box Command Present Position Feedback Present Position 79 Axis Monitor Section 8 2 Name Explanation Pulse Rate Specify the unit used for displaying values command unit pulse inch emm e degree When command unitis set setting numerator and denominator of the pulse rate is invalid Numerator Set the numerator of the pulse rate The setting range is from 1 to 4294967294 Denominator Set the denominator of the pulse rate The setting range is from 1 to 4294967294 Note Monitoring the item specified in the upper box uses the Monitor Type 2 of the Position Control Unit s Expanded Monitoring function If the Monitor Type 2 is set and being used in the ladder program etc do not set it on the Support S oftware Status Monitor Servo Status Operating Mode Displays the operating mode Position Speed Torque Position Pos
91. hem are established before starting monitoring operations Sal Unit Monitor ar an 70 3 2 AXIS MONO ed ee een ala 73 69 Unit Monitor 8 1 Unit Monitor Section 8 1 In Unit Monitor communications status Position Control Unit errors and present position of each axis are monitored Starting Unit Monitor Unit Monitor Common Items Unit Status Monitor Present Position Monitor 123 1 In the Axis Map Setting Window select Online Unit Monitor or click 2 in the toolbar or right click the Position Control Unit and select Unit Mon itor from the pop up menu If the connection to the Position Control Unit is not established at this point the following dialog box will be displayed Unit monitor SEE xl 9 Communications between the NC Unit and Servo Driver have not been established O Establish communications Setting of the Connected Axis Designation is invalid Perform communications with all of the axes registered in a scan list Cancel 2 Click the OK Button to establish the connection i e start communica tions Unit monitor New NC1 Monitoring connection es ablist x 4 Close Status Present position WA AO A AE en Comm status Axis error Unit common error Error Reset All Error code 0000 Error name 3 Click FS to stop monitoring Clicking the same button again will restart 70 monitoring Unit Monitor Section 8 1 4 Clickthe Present Position Tab to
92. her the MECHATROLINK cable has been disconnected or wired correctly The Servo Drive has not been turned ON Turn ON the Servo Drive There are mismatches between the param eters in the Position Control Unit and trans ferred parameters Transfer default values of the Unit Parameters to the Position Con trol Unit and write them to the flash memory After restarting the Position Control Unit transfer the parameters again Unit Parameters could not be transferred because the scan listin the Position Control Unit did not match with the axis map of the Unit Parameters on the CX Motion NCF Transfer the default values of the Unit Parameters from the C X Motion NCF Write them to the flash memory Restart the Position Control Unit and then transfer the parameters again Failed to send a command to the Servo Drive Stop communications Setting up an absolute encoder was attempted for an incremental encoder Check the type of encoder used by the Servo Drive Setting up an absolute encoder was attempted for an absolute encoder that was set to operate as an incremental encoder Check the setting of Servo parameter P002 2 Setting up an absolute encoder was attempted when there was an error otherthan a Servo Drive backup error or checksum error Check the Servo Drive error code and clear the error 113 Troubleshooting Section 11 3 114 A absolute encoder setup 89 alarm displa
93. ing a New Project 28 1 2 3 Note Use the following procedure to create a new project in the CX Motion NCF Basic Window 1 Inthe CX Motion NCF Basic Window select File New press the Ctrl N Keys or click in the toolbar 2 The PLC Device Type Window will be displayed Select the PLC Series to use and click the OK Button PLC Device Type PLC Type c2 CPU y CP series PLC To connect the Position Control Unit to a network select the PLC Series con nected to the personal computer directly If the PLC with the Position Control Unit is selected the communications settings with the PLC and personal com puter may not be set correctly 3 The PLC will be registered in the project When the CX Motion NCF is started a CJ 2 CPU Unit will be registered in the project If the personal computer is connected to a PLC with a CJ 2 CPU Unit use the project that is already being displayed 210 File view PLC Unit Help u DEsUsAsS ag ERPLCICSICH series PLC Offline Press F1 to display help num Adding and Deleting Position Control Units Section 4 2 4 2 Adding and Deleting Position Control Units Adding Position A Position Control Unit can be added to the project Control Units to Projects 1 23 1 In the CX Motion NCF Basic Window select Unit Add click fi in the toolbar or right click and select Add NC from the pop up menu Add ne ae x NC Name Position Control Unit Axis
94. ing the product under conditions which are not described in the manual or applying the product to nuclear control systems railroad systems aviation systems vehicles combustion systems medical equipment amuse ment machines safety equipment and other systems machines and equip ment that may have a serious influence on lives and property if used improperly consult yourOMRON representative Make sure that the ratings and performance characteristics of the product are sufficient for the systems machines and equipment and be sure to provide the systems machines and equipment with double safety mechanisms This manual provides information for programming and operating the Unit Be sure to read this manual before attempting to use the Unit and keep this man ual close at hand for reference during operation Itis extremely important that the CX Motion NCF and related devices be used for the specified purpose and under the specified conditions especially in applications that can directly or indirectly affect human life You must consult with your OMRON representative before applying Position Control Units and related devices to the above mentioned applications Safety Precautions N WARNING N WARNING A Caution A Caution A Caution Do not attempt to take any Unit apart while the power is being supplied Doing so may result in electric shock Never touch any of the terminals while power is being supplied Doing so may r
95. ion Click the drop down list and select an appropriate version The Servo Drive versions in the list depends on the selected Servo Drive model 6 Setthe Axis No Click the drop down list and select an axis number The axis numbers that are already in use will not be displayed 7 Enterthe Comment Up to 256 one byte characters can be entered The comment may be omit ted 8 Click the OK Button A new Servo Drive will be added to the Position Control Unit HANC Unit Axis Map x File Edit Online Help 1 Axis 01 New Driver O1 ASSD WNASL ML2 Copying Servo Drives Ifa Servo Drive that has been registered under a Position Control Unit in the to Position Control Axis Map Setting Window is copied and pasted on the same Position Control Units Unit a new Servo Drive will be added with the lowest axis number that is not in use Ifa Servo Drive that has been registered under a Position Control Unit is copied and pasted on another Servo Drive which must be registered in advance the parameters of the copied Servo Drive will overwrite the other Servo Drive 31 Adding and Deleting Servo Drives Section 4 3 Deleting Servo Drives A Servo Drive that has been registered under a Position Control Unit can be from Position Control deleted Units NeaNC Unit Axis Map x File Edit Online Help Bala x llel Unit No 00 New NC1 HE Axis 01 New Driver OT R8SD
96. ion established I Close Basic Monitor Status Present Value m Selected Axis EEE None 7 None 7 None y Status Selected axis None NoneN one I Xx va S Comm Status Servo ON Positioning Completed No Origin Flag Brake Output Forward Limit Input Reverse Limit Input Origin Proximity In Encoder Phase Z External Input 1 External Input 2 External Input 3 HEBER ABE E BBE r Present Position Comm AxisC Command Position 3882010 Unit Setup Feedback Position 3882010 Feen nil and None EEE Fe None el a Setup Pos fey None Be Setup Ta Error AxisO1 ERE RODE Deviation counter overflow None Es A None a E None jez AAA 5 Click the Status Tab to display all the status information Axis monitor New NC1 Monitoring connection established j il Stat a Close Basic Monitor Status Present Value External Input 3 Status ER 7 7 i one None None m Selected Axis en None None None y Dperating Mode Posit Position Position Completed on Speed Speed Conformity r Status Fr FREE Selected axis 01 None None None on cad omplete onj Comm Status on Speed Zero Speed Servo ON Ea Position Positioning Proximity E Posit
97. ioning ca Torque Speed Limit Status Completed fia Diign Flag on Torque Limit Status Ca Brake Output onj Busy ma Forward Limit Input EA Origin Stop Reverse Limit Input ca Stop Execution Flag OFF Origin Proximity In EEE Forward Software Limit Ea Encoder PhaseZ EM Reverse Software Limit a Extemal Input 1 ERA Main Power onj External Input 2 ca Emergency Stop Input ca a Axis Monitor Note Section 8 2 6 Click the Present Value Tab to display various present values Axis monitor New NC1 Monitoring connection established E Close Basic Monitor Status Present Value m Selected Axis EEE None 7 None 7 None y Status Selected axis Axis0 None NoneN one Comm Status Servo ON Positioning Completed No Origin Flag Brake Output Forward Limit Input Reverse Limit Input Origin Proximity In Encoder Phase Z External Input 1 External Input 2 External Input 3 HEBER ABE E BBE 7 Click Es monitoring r Present Position Command Command Postion 3882012 Im Axis01 Command Position Command 3882012 init Feedback Position 3882012 commend Setup Command Position 3882012 Command Limit o None 22 ooo sei CA ae A ees None _ Setup A A A None i ama se PE as aT to stop monitoring Clicking th
98. ions Encoder setting error In absolute value mode initial ization of the internal position information failed Parameter set ting error The electronic gear ratio is less than 1 100 or itis larger than 100 Parameter setting has exceeded the allowable range Motor does not match The Servomotor are Servo Drive combination is incorrect Overload Operating with output torque exceeding 245 of the rated torque Overload Operation continuing with out put torque at 120 to 245 of the rated torque Dynamic brake overload The rotary energy has exceeded the dynamic brake resistor capacity during dynamic brake operation The Servomotor did not stop 3 seconds or more after the Servo Drive was turned OFF Inrush resistance overload The inrush currentwhen power was turned ON exceeded the inrush resistor capacity Overheat Overheating in the radiation shield was detected Board over heated The Servo Drive has over heated or the built in cooling fan has stopped Backup error Absolute encod ers only The encoder s backup power supply has fallen Checksum error Absolute encod ers only An encoder memory checksum error has occurred Battery error Absolute encod ers only The encoder s battery voltage has fallen to 2 7 V or lower
99. ions 0 2 0 0 eee tee T eee SECTION 1 CX Motion NCF Overview cccccccccccces 1 1 Whatis CX Motion NCB u 820 an ae 1 2 System Configuration dre hereni EE E a S cence eee nets 1 3 F nctiom List sirene eh be eels eee ee br Ra 1 4 QOperation Procedure eiii 22 3 nen nes en net De ae eed SECTION 2 SEID need ee 2 1 Installing and Uninstalling the Software 2222020 eee eee 2 2 Comectingto PLE tia da a RI a SECTION 3 Basic Operation ana na Hei 3 L Screen Name u essen ran AA ER BIER 3 2 Basic Operation ns ee asien 3 3 Operations Listed by Purpose 0 0 eee een en nnenn SECTION 4 Creating Projects Zar asus ana u AT Creating a New Project ci 220 0 totes eg RER I en 4 2 Adding and Deleting Position Control Units 0 0 00 eee eee eee 4 3 Adding and Deleting Servo Drives 0 00 cece eee SECTION 5 Editing Data octet silence en cays 5 1 Editing Unit Parameters 00 ect e ene nes 5 2 Editing Servo Parameters tii a ae Seas Sa eR eure es xxi xxii xxii xxii xxiii xxiii aA A pA n m vii viii TABLE OF CONTENTS SECTION 6 Saving and Reading ProjectS oooooooooo o 6 1 Saving Project ea AA e 6 2 Reading Project ey sites re nn nn ee en np sod 6 3 Import OO 6 4 EXpOTh 4 nn Dee a Ms ehe 653 PHI fee en et Ra ERE MA TER ENDE SECTION 7 Transferring and Comparing Data
100. is 1 to 16 are established or not Axis error Displays the axis where an error or warning has occurred With errors Ej With warnings rss 71 Unit Monitor Section 8 1 Explanation Unit common Error reset all Pressing this button will reset all the error occur error ring in the Position Control Unit and Servo Drives Error code Displays the error code of the error occurring in the Position Control Unit When there is no error the code 0000 is displayed Error name Displays the name of the error occurring in the Position Control Unit 1 2 3 1 When an error occurs in the Position Control Unit the following window will be displayed Unit monitor New NC1 Monitoring connection establishe x I Close Status Present position MA BE Us E Scanlit Ea o orr orr orF orr orr orr orr orr orr or orF ore orr orr Comm status Axis error Unit common error Error Reset a Error code 0020 Error name MLK initialization error The MECHATROLINK slave station device corresponding to the axis number registered in the NC Unit scan list is not connected Check whether the settings for the MECHATROLINK communications line connection or slave device s station address match the settings in the scan list and then execute CONNECT again 2 When an error or warning occurs on an axis the following window will be displayed Unit monitor New NC1 Monitoring connection esta Y x
101. itioning Completed Flag Displays the status of each Speed Speed Contry lg ee Hang on Position Distribution Completed the operating mode Speed Zero Speed Flag Position Positioning Proximity Flag Torque Speed Limit Status Flag Torque Limit Displays the status of each Busy Flag flag Origin Stop Flag LES oe ae Stop Execution Flag for Position Control Forward Software Limit Units with unit version Reverse Software Limit 2 0 or higher Main Power Supply ON Emergency Stop Input See note Present Value Monitor Name Explanation Present Value PresentValue Displays present positions speed etc Display The Monitor Type 1 and 2 of the upper 2 boxes can be changed using the Monitor Setup But ton Feedback Present Position and Command Present Position of the lower 2 boxes cannot be changed Monitor Setup Press this button to change displayed contents Button unit and pulse rate Unit and pulse rate can be set only for the axes registered in the Axis Map Setting Window 1 23 1 Click the Setup Button to display the Monitor Setup Window 2 Specify the type of monitored present value unit and pulse rate 80 Axis Monitor Section 8 2 3 Once setup is completed click the OK Button to save the settings To dis card the settings click the Cancel Button Axis 01 Monitor Setup a x Present Value lanier Command Present Positior x Note that if the Monito
102. l NCaution After downloading Unit Parameters to the Position Control Unit always backup the parameters in the flash memory Otherwise the parameter set tings before the download will be enabled when the power is turned ON next time i e the downloaded parameters will be lost and not be reflected which may cause the machines to operate in an unexpected way 54 Downloading Data Section 7 3 2 Click the OK Button If the communications between the Position Control Unit and Servo Drive are established at this point the following dialog box will be displayed to confirm whether to release the connection or not Download to NC Unit 8 x To write Unit Parameters to the flash memory communications with the Servo Driver have to be stopped Stopping communications will release Servo Lock and put all the axis in the Servo Free state Proceed to stop communications om 3 Click the OK Button to release the connection and start downloading Unit Parameters to the Position Control Unit Clicking the Cancel Button will cancel downloading however the param eters thatwere downloaded before the cancellation should be downloaded to the Position Control Unit Download to NC Unit xj Download Unit Parameters Computer to NC Unit a O Loading Unit Parameters 15 87 parameter CO Cancel 4 Ifthe checkbox for writing to flash memory was selected a few steps be fore the following dialog box will be displayed
103. l Excessive regen eration warning The regeneration load rate exceeded 85 of the speci fied level Battery warning The battery voltage decreased to 3 2 V or lower Fan warning The fan has stopped for 1 second or longer Encoder commu nications warning The number of continuous occurrences ofencoder com munications errors exceeded the specified value 109 Error Codes Servo Drive display Ww Series W series Built in Communi cations Type SMART STEP Junior Built in communi cations Type G Series Built in communi cations Type G5 Series Built in communi cations Type Position Control Unit error code Warning detection function Encoder over heating warning Section 11 2 Warning details The encoder detected a over heat warning Vibration detec tion warning Vibration was detected Limit detection warning The remaining service life of a capacitor ora fan is shorter than the specified value External scale error warning The external scale detected a warning 110 Note External scale communications warning The number of external scale communications errors exceeded the specified value 3 If a Parameter Setting Warning or MECHATROLINK II Command Warn ing occurs in the Servo Drive a data setting error axis error code 3099 will occur at the Position Con
104. l turned OFF Interface I O duplicate alloca tion error An error was detected in the 1 0 signal settings of the inter face 101 Error Codes Servo Drive display Ww Series W series Built in Commu nica tions Type SMART STEP J un ior Built in commu nications Type G Series Built in commu nica tions Type G5 Series Built in commu nications Type Position Control Uniterror code Error detection function Overrun limit error Section 11 2 Detected error or cause of error The motor exceeded the allow able motor operation range that is set for the Overrun Limit Pn 026 for the position com mand input range The motor exceeded the allow able operation range thatis set for the Overrun Limit Setting Pn514 for the position com mand input Parameter error The data in the parameter save area was corrupted when read ing data from EEPROM at powering ON Parameter Crash EEPROM write verification data was corrupted when read ing data from EEPROM at powering ON Drive prohibit input error The positive and negative drive prohibit inputs NOT and POT were both ON when the Drive Prohibit Input Selection Pn 004 was set to 0 and the Stop Selection at Drive Prohibit Input P n066 was set to 0 or 1 Or either the POT or NOT input was ON when t
105. ll cancel the upload Upload from NC Unit x Upload Servo Parameters NC Unit to Computer a a Loading Axis1 Servo Parameters 40 96 parameter CO Cancel 58 Uploading Data Section 7 4 If the connection cannot be established at this point the following dialog box will be displayed Click the OK Button and the axes registered in the Position Control Unit will be displayed as Unknown Model Upload from NC Unit xj gt Communications with the Servo Driver could not be established 7 Transfer only Unit Parameters In that case all the Servo Driver will be processed as Unknown Model E Cancel 6 Ifthe connection was established at Step 4 the connection status can be restored released in this case here To release the connection click the OK Button To leave the connection established click the Cancel Button Upload from NC Unit xj i Restore communications status Stop communications cm 7 When the Upload from NC Unit Dialog Box is closed the upload will be completed Note Batch uploading will overwrite the parameters on the computer which means thatthe parameters being edited will also be erased When the MECHATROLINK communications cannot be started only Unit Parameters can be uploaded 7 4 2 Uploading Unit Parameters 1 2 3 1 Click the Upload Button in the Edit Unit Parameter Window x 7 Uploads data from the NC Unit All the parameters on the tool will be ov
106. load Compare Initialize Cancel For details of the communications settings refer to SECTION 6 MECHA TROLINK in the CS1W NCF71 CJ1W NCF71 Position Control Units Opera tion Manual Cat No W426 1 23 1 SetTransfer Cycle Click the drop down list of the Transfer Cycle and select an appropriate Transfer Cycle 2 SetCommunications Cycle The setting range is between 1 and 32 The set value is used as the mul tiplier with which the Transfer Cycle is multiplied When a value out of the setting range is entered the value will be displayed in red Enter a value within the range 3 SetNo of Communications Retries The setting range is between 0 to 7 When a value out of the setting range is entered the value will be displayed in red Enter a value within the range 4 SetC2 Master Connection Click the drop down list of the C2 Master Connection and select whether the C2 Master is connected or not Note 1 Set the Communications and Transfer Cycles so that the following ex pression is satisfied Transfer Cycle x Communications Cycle Multiplier lt 32 ms 2 When connecting to a combination of a W series Servo Drive and the JUSP NS115 set the communications cycle to an integer multiple of 1 0 ms 3 When connecting to a W series Servo Drive with Built in Communica tions set the communications cycle to an integer multiple of 0 5 ms 4 When connecting to a SMARTSTEP J unior with Built in Communications
107. lue from the drop down list Once the setting value is changed the check box of the parameter and each bit will show a check Kad Edit Servo Parameters Axis 01 Name Setting value Unit Function selection basic switch 0000H Reverse rotation C Pn000 1 Control mode selection direction is taken for positive command C Pn000 2 Unit No setting 1 CW direction is taken for positive command C Pn000 3 Not used 0 Do notch JM Function selection application swi 1002H Function selection application swi OOOOH Function selection application swi 0002H Speed loop gain 80 Hz Speed loop integration constant 2000 x0 01ms Position loop gain 40 ts Inertia ratio 300 Download Upload Compare Initialize Cancel Initializing Servo Click the Initialize Button A confirmation dialog box will be displayed Parameters Click the OK Button All the parameters will be set back to their default set tings Once initialization is completed checks in the check box will be cleared Quitting Editing Click the OK Button Once all the editing is completed click the OK Button to save the edited data To cancel the edited data click the Cancel Button 41 Editing Servo Parameters Section 5 2 42 SECTION 6 Saving and Reading Projects This section describes the operations used to save and read newly created projects 6 1 Saving Project rn a a 44 6 2 Reading Project nn Bee ee ans 44 6 3 IMPOR A HERE K 45 6 4
108. mand Incorrect phase detected Error detected in polarity signal of Servo Motor Incorrect polarity detected Error detected in polarity signal of Servo Motor Multi turn data error Absolute encod ers only The absolute encoder setup is incorrect Encoder error Communications between the encoder and Servo Drive are not possible Encoder parame ter error The parameter settings in the encoder are corrupted Encoder data error Data from the encoder is cor rupted Multi turn limit discrepancy Absolute encod ers only The absolute encoder multi turn limit for the encoder and Servo Drive do not match 106 Deviation counter overflow The number of pulses in the deviation counter has exceeded the deviation counter overflow level set in Pn505 The number of pulses in the deviation counter has exceeded the deviation counter overflow level set in Pn520 The position deviation is too large Error Codes Servo Drive display Ww Series W series Built in Commu nica tions Type SMART STEP J un ior Built in commu nications Type G Series Built in commu nica tions Type G5 Series Built in commu nications Type Position Control Uniterror code Error detection function Motor load devia tion over Section 11 2 Detect
109. mation row removed from table Pages 6 30 33 and 93 Absolute Encoder Setup operation added Page 32 CX One added Page 33 Description of Displaying device information changed Page 36 Section 4 1 Creating a New Projectreplaced Page 45 Nextto last row of table corrected Page 58 NS Controller added Page 105 Row added to table under Cannot connect to the NC Unit and rows added to end of table J uly 2006 Pages ix 3 and 10 Cat No and models changed Pages xiv and 2 Information on CP series PLCs added Page 3 Table replaced Page 19 Heading added Page 20 Section added Page 89 Screen shot replaced November 2006 Changes were made to upgrade to software version 1 4 Page xiv Version upgrade information added for version 1 4 Page xvi CSIW NCF71 added Page xvi Information added on unit version 2 0 Pages xvi and108 to 111 Information added on SMARTSTEP J unior Servo Driv ers Page 13 Step added to procedure Page 40 Information added to note Page 47 First two rows of table combined Pages 46 48 55 111 xvi Note added Page 48 Screen capture replaced and steps added to procedure Page 57 Printing sample replaced Pages 63 66 68 70 72 75 80 83 and 94 Screen capture replaced Page 86 Screen capture replaced Page 90 Additions made to status monitor table Page 108 Section heading changed 120 June 2007 Pages ix and 2 Operating system adde
110. me Section 3 1 3 1 Screen Name The window names for the CX Motion NCF are shown here Basic Window CX Motion NCF Basic Window PLC Unit Help Ose OS fo fe m PLC CS CI series PLC Offline 7 Unit No 00 Position Control Unit No comment J Unit No 01 Positinn Contral init Nin comment ANC Unit Axis Map File Edit Online Help x lax rie Unit No 00 New NC1 Axis Map Setting Window 14 Screen Name Section 3 1 Edit Parameter Windows Edit Unit Parameters Window Edit Servo Parameters Window Edit Unit Parameters El Unit Parameters p Memory rea Setting Memory Set Axis Operating Memory rea Designation Communications Output Memory Area PLC to NC Unit El Axis Setting N Axis 01 o setting Input Memory Area NC Unit to PLC No setting y lol xi No A setting a Pn000 Function selection basic switch 0000H HL Pn001 Function selection application swi 1002H HLI Pn002 Function selection application swi 0000H HLI Pn003 Function selection application swi 0002H Download Pn100 Speed loop gain 80 C Pn101 Speed loop integration constant 2000 Initialize O Pn102 Position loop gain 40 Pn103 Inertia ratio 300 Pn104 Speed loop gain 2 80 Pn105 Speed loop integration constant2 2000 Pn106 Position loop gain 2 40 u Bias rotational speed Download Upload Compare Initialize
111. mes and functions 22 memory area parameters 35 Monitor Window 16 noise xxiii O online connection 8 50 operating environment precautions xxiii operations list 24 origin input signal 38 origin search direction 38 origin search operation 38 override 85 P personal computers compatibility 3 PLC connections 8 Position Control Units adding Servo Drive 30 adding to projects 29 copying Servo Drive 31 deleting 30 deleting Servo Drive 32 power supply xxiii precautions xxi applications xxiii general xxii operating environment xxiii safety xxii 116 Present Position Monitor 73 printing procedure 46 samples 47 projects adding Position Control Units 29 deleting Position Control Units 30 reading 44 saving 44 R radioactivity xxiii reading projects 44 S safety precautions xxii saving projects 44 Servo Drive adding to Position Control Unit 30 alarm display 99 copying to Position Control Unit 31 deleting from Position Control Unit 32 Servo lock unlock 84 Servo Parameters comparing 64 downloading 52 56 editing 39 exporting 46 initializing 41 uploading 60 Servo status 80 software structure 3 static electricity xxiii status bar 20 system configuration 4 T Test Run Window 86 toolbar 19 23 icons 24 transfer cycle 36 transferring programs xxii U Unit Monitor 70 common items 71 Unit Parameters comparing 63 downl
112. munications G series Servo Drives with Built in MECHATROLINK II Commu nications Ver 1 9 Ver 4 CS1W NC271 CS CJ series PLCs except for W series Servo Drives Ver 1 91 CS1W NC471 CJ2 GPU Units W series Servo Drives with Built CS1W NCF71 CP series PLCs in MECHATROLINK II Commu ee NSJ series NSJ Controllers nications 7 7 SMARTSTEP Junior Servo cyiw ncrz1 FOMI Flexible Motion Control Drives with Built in MECHA lers See note TROLINK II Communications G series Servo Drives with Built in MECHATROLINK II Commu nications G5 series Servo Drives with Built in MECHATROLINK II Communications Note Only FQM1 Flexible Motion Controllers with unit version 3 0 or later are sup ported xvii Unit Versions A unit version has been introduced to manage Position Control Units accord ing to differences in functionality accompanying Unit upgrades Notation of Unit Versions The unit version is given to the right of the lot number on the nameplate of the on Products products for which unit versions are being managed as shown below Example CJ1W NCF71 Product nameplate OMRON CJ1W NCF71 NC UNIT Unit version LS Example for unit version 1 0 Lot No 040401 0000 Ver 1 0 Er OMRON Corporation MADE IN JAPAN The unit version of Position Control Units starts with unit version 1 0 for the CJ 1W NCF71 and unit version 1 3 for the CS1W NCF71 Confirming Unit Versions CX Programm
113. munications with all of the axes registered in a scan list Cancel Note Servo Parameters of the axis registered in the Axis Map Setting Window as Unknown Model will not be transferred 53 Downloading Data Section 7 3 7 Click the OK Button If the Servo Drive models do not match at this point the following confir mation message will be displayed Upload from NC Unit xj Axis 03 is a different model Proceed to transfer Tool R8SD WTASHL r 0039 Driver RSSD WTOIHL r 0039 E Cancel 8 Clickthe OK Button to establish the connection and transfer Servo Param eters to the Servo Drive Clicking the Cancel Button will cancel transferring however the parame ters that were transferred before the cancellation will already be trans ferred to the Servo Drive Download to NC Unit x Download All Computer to NC Unit Loading Axis Servo Parameters 14 96 parameter COTO Cancel 9 When the Download to NC Unit Dialog Box is closed the download will be completed Note When the MECHATROLINK communications cannot be started only Unit Parameters will be downloaded 7 3 2 Downloading Unit Parameters 1 2 3 1 Click the Download Button in the Edit Unit Parameter Window The follow ing dialog box will be displayed To write Unit Parameters to the flash memory after downloading selectthe checkbox for writing to flash memory x Starts downloading to NC Unit IV Write flash memory Cance
114. n Search Operation Reversal Mode 1 v Origin Detection Method with Origin Proximity Reversal y Drigin Search Direction Forward C Reverse AXI Preset When Origin Search Not set C Set Interrupt Input Signal Selection Phase Z y Origin Input Signal Selection Phase Z y y Download Upload Compare Initialize Cancel Select the Encoder Type Select from either Absolute Encoder or Incremental Encoder Setthe Origin Search Operation Select one of the following Reversal Mode 1 Reversal Mode 2 Single direction Mode or Reversal Mode 3 Setthe Origin Detection Method Select either With Origin Proximity Reversal No Origin Proximity Reversal or Not Use Origin Proximity Set the Origin Search Direction Select either Forward or Reverse Setthe Preset When Origin Search Select either Not Set or Set Select the Interrupt Input Signal Click the drop down list and select a signal used as the Interrupt Input S ig nal Select the Origin Input Signal Click the drop down listand selecta signal used as the Origin Input Signal 1 Make sure that the same direction is set for Origin Search Direction in the Axis Parameters and Zero Point Return Direction in the Servo Parame ters Setting different directions may result in a malfunction The Origin Search Direction parameters are as follows W Series with and without built in communications and SMARTSTEP J
115. nly Encoder multi turn counter exceeded the specified value Absolute value overspeed error absolute encoder only The motor speed exceeded the specified value when only bat tery power was supplied during a power interruption Encoder initializa tion error protec tion An error was detected during initialization of the encoder Absolute value one turn counter error absolute encoder only Encoder detected a one turn counter error Absolute value multi turn counter error absolute encoder only Encoder detected a multi turn counter error Absolute value status error absolute encoder only Encoder turned more than the specified value when power was turned ON Regeneration error The regenerative circuit was damaged due to large regener ative energy Encoder Z phase error A missing Z phase pulse was detected for the serial encoder Encoder PS sig nal error Logic error in PS signal was detected for 2 500 P r 5 serial encoder Encoder CS sig nal error A logic error in the CS signal was detected for the serial incremental encoder Regeneration overload Regeneration energy exceeded regeneration resistor capacity External scale connection error An error was detected for the connection of th
116. o execute TORQUE CON TROL using a com mand value that exceeds the torque command range Edit the torque command value to be within the setting range and execute the command again Option command value 1 error An attempt was made to execute SPEED TORQUE CONTROL using a command value that exceeds the com mand range in option command value 1 Edit the option command value to be within the setting range and execute the command again Option command value 2 error An attempt was made to execute SPEED CONTROL using a command value that exceeds the command range in option command value 2 Edit the option command value to be within the setting range and execute the command again Override An attempt was made to execute the override using an override value out side the setting range Edit the override value to be within the set ting range and execute the command again Error Codes Position Control Unit settings and opera tions errors Illegal data Error name Initializa tion axis parameter check error Error code Probable cause An illegal set value has been detected in the Axis Parameters during Position Con trol Unit initialization Section 11 2 Clearing method When this error occurs the corresponding setting in the Axis Parameters is setto the default value 0 Execute ERROR RESET and then transfer the correct Axis Parame ter Da
117. oading 52 54 editing 34 uploading 59 Unit Status Monitor 71 uploading batch 57 Servo Parameters 60 Unit Parameters 59 V version information CX Motion NCF 20 W windows Axis Map Setting Window 21 Basic Window 14 Edit Parameter Window 15 Monitor Window 16 Test Run Window 86 Index 117 Index 118 Revision History A manual revision code appears as a suffix to the catalog number on the front cover ofthe manual Cat No W436 E1 11 Revision code The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code Revised content 01 August 2004 Original production 02 February 2005 Page v Signal word definitions changed Page ix Paragraph and sentence on the CX One added Page x Three pages added and version upgrade information added Page xiii Information on changing Startup Mode added Page 3 Information added attop of page Pages 5 and 30 Information on device information added Page 6 Section references added Pages 8 to 15 Installation information replaced Page 16 CS changed to CS C Page 23 Paragraph added in middle of page Page 29 Properties changed to Displaying Servo Driver Properties Page 32 Heading added at top of page and procedure added in middle of page Page 33 Registered added Pages 34 40 and 57 Notes added Page 35 A ne
118. occurred dur ing autotuning Node address setting error The rotary switch value for the Servo Drive node address set ting is set out of range read at power N Communications error A receive data error was detected continuously in MECHATROLINK II communi cations Transfer cycle error Command cannot be received in transfer cycle of MECHA TROLINK II communications Watchdog data error An error was detected in the data for synchronization exchanged every MECHA TROLINK II communications cycle between the master node and slave nodes Immediate stop input error Immediate input has turned to open Emergency stop input error The forced alarm input signal was input 104 Transfer cycle setting error There is a problem in the trans fer cycle setting Error Codes Servo Drive display Ww Series W series Built in Commu nica tions Type SMART STEP J un ior Built in commu nications Type G Series Built in commu nica tions Type G5 Series Built in commu nications Type Position Control Uniterror code Error detection function SYNC command error Section 11 2 Detected error or cause of error A synchronization command error occurred A synchronization command was executed during the asyn chronous MECHATROLINK II communicat
119. ollowing mes sage will be displayed Cycle the Servo Drive s power supply when the fol lowing message is displayed Absolute Encoder Setup x i Successed Absolute Encoder Setup to the axis 01 Restore the Servo Driver s power supply of the axis 01 Note 1 If the absolute encoder setup is completed successfully be sure to cycle the Servo Drive s power supply 2 If the Absolute Encoder Setup is not completed a message may be dis played to cycle the Servo Drive s power supply or and restart the Position Control Unit or cycle the PLC s power supply Cycle the Servo Drive s or PLC s power supply or and restart the Position Control Unit according to the message thatis displayed 3 After the Absolute Encoder Setup has been completed successfully multi turn data in the encoder will be reset to zero and the previously de fined machine system will be changed to a different coordinate system Be sure to reset the zero point for the machine system Not doing so may result in unexpected operation 90 SECTION 11 Error Log and Troubleshooting This section provides information on the error log display and troubleshooting methods for the Position Control Unit 11 1 Error E08 2 re a 92 1122 Error Codes a Se cutee sn 92 11 3 Troubleshooung cit As dls Dr Ree 111 91 Section 11 1 Error Log 11 1 Error Log Overview A maximum of 11 Position Control Unit errors can be recorded and displayed Errors thereaft
120. on Control Unit data again and then restart the Unit or turn the power OFF and ON again If the error occurs again replace the Position Control Unit MECHA TROLINK communi cations errors Scan list mismatch MLK initial ization error The MECHA TROLINK slave sta tion device corresponding to the axis number regis tered in the Position Control Unit scan list is not connected Check whether the settings for the MECHA TROLINK communications line connection or slave device s station address match the settings in the scan list and then execute CONNECT again Communi cations error MLK com munica tions error MECHATROLINK communications cannot be per formed correctly or two or more MECHATROLINK slave station devices are using the same station number Check the connection of the MECHA TROLINK communications cable Remove the noise or other the cause preventing communications and then restart the Posi tion Control Unit 93 Error Codes Position Control Unit settings and opera tions errors 94 Illegal oper ation Error name Multistart error Error code Probable cause An operation com mand that cannot be executed has been sent to the Position Control Unit Section 11 2 Clearing method The operation command that was sent can not be executed Check the last command timing and change the operation sequence Illegal data Write t
121. on NCF 1 1 What is CX Motion NCF 2 0 nenn 1 2 System Configuration 00 0 0 eee ee ee eee eee eee 1 3 Function Last 2 222 bade nahe hle has ach Aan BWV 1 4 Operation Procedure cscs gees FSS DAA E What is CX Motion NCF Section 1 1 1 1 Whatis CX Motion NCF What is CX Motion The CX Motion NCF is a software package that helps to set transfer save NCF and print various data used for the CS1W NC271 471 F 71 C 1W NC271 471 F71 Position Control Units also referred to as NC Units and to monitor the operation status ofthe Position Control Unit The CX Motion NCF runs on Windows XP Vista or Windows 7 Computer with Parameters used with Windows the Position Control Unit operating system Position Control Unit are set and transferred SA 5 lt rt V A The Position Control Unit s operating status e g present position I O status and error display is monitored Applicable Position The CX Motion NCF supports the following Position Control Units Control Units Applicable Position Applicable Controllers Control Units CS1W NC271 CS series PLCs CS1W NC471 CS1W NCF71 CJ 1W NC271 CJ series PLCs CP series PLCs NSJ series NS Con CJ 1W NC471 trollers and FQM1 Flexible Motion Controllers See CJ 1W NCF71 notes Note Only FQM1 Flexible Motion Controllers with unit version 3 0 or later are sup ported What is CX Moti
122. on NCF Features Data Management and Editing in Project Units Communications with Position Control Units via Networks Editing Servo Parameters Displaying Error Information Applicable Computers CX Motion NCF Data Software Structure Section 1 1 The CX Motion NCF manages data for several Position Control Units as one project Position Control Units are displayed under a PLC and several Servo Drives CS1W NCF71 C 1W NCF 71 16 axes max CS1W NC471 C 1W NC471 16 axes max CS1W NC271 C 1W NC271 16 axes max are dis played under a Position Control Unit both in tree format 15 x File e PLC Unit Help DEU AS EEE m PLC CS CI series PLC Offline 7 Unit No 00 Position Control Unit No comment 7 Unit No 01 Position Control Init Fdo cnmment1 ANC Unit Axis Map File Edit Online Help l ESI TPA 29 Unit No 00 New NC A Axis 01 New Driver 01 R88D WNASL ML2 i Axis 02 New Driver 02 R88D WNOIL ML2 fi Axis 16 New Driver 03 R88D WNO4L ML2 Press F1 to display hep The CX Motion NCF communicates with Position Control Units using CX Server Host Link SYSMAC WAY or peripheral bus Toolbus can be used to perform online operations transferring comparing and monitoring parameter data with the Position Control Unit on the PLC Parameters of Servo Drives connected to a Position Control Unit can be edited using the CX Motion NCF Information on the error that is currentl
123. ported Supported Establishing connections when there are unconnected axes or alarms that cannot be reset Not supported Not supported Not supported Supported Supported Transferring Servo parameters when there is an axis error Not supported Not supported Not supported Supported Supported Locking the Servo when a software limit has been detected when using a motor with an absolute encoder Not supported Not supported Not supported Supported Supported Detecting drive circuit OFF error only when the Servo is locked Not supported Not supported Not supported Supported Supported Allocating H512 and latter addresses in the Holding Area in function blocks Not supported Not supported Not supported Supported Supported SMARTSTEP Junior Servo Drives R7D ZNO ML2 Not supported Not supported Not supported Not supported Supported Re establishing connections Not supported Not supported Not supported Not supported Supported Improving the connection limits when Servo Drive alarms occur Possible to establish connection when A C90 occurs Not supported Not supported Not supported Not supported Supported Origin Search Operation Mode Not supported Not supported Not supported Not supported Supported Preset function for origin sear
124. print the Position Control Unit data and monitor the Position Control Unit s operating status Please read this manual carefully and be sure you understand the information provided before attempting to install or operate the CX Motion NCF Be sure to read the precautions provided in the fol lowing section Please read the following manuals carefully and be sure you understand the informa tion provided before setting up or using an application for a Position Control Unit Contents Cat No suffixes omitted SYSMAC CX Motion NCF Describes the operating procedures for the CX Motion NCF W436 this manual Operation Manual SYSMAC CS1W NCF71 Describes the basic operation of the Position Control Units W426 CS1W NC471 CS1W NC271 CJ 1W NCF71 C 1W NC471 CJ 1W NC271 Position Control Units Operation Manual For details on procedures for installing the CX Motion NCF from the CX One FA Integrated Tool Pack age refer to the CX One Setup Manual provided with CX One Name Contents CXONE AL CX One Setup Manual Installation and overview of CX One FA Inte CXONE AL grated Tool Package Ix Precautions provide general precautions for using the CX Motion NCF Programmable Controller and related devices Section 1 provides an overview of the CX Motion NCF and describes the functions and system con figuration required to operate the CX Motion NCF Section 2 provides information on installing the C
125. r Type is set or Type 1 being used in the ladder program etc and it is changed on the Software an Montor Command Present Positior Ai intended value may not be applied Type 2 Pulse Rate Numerator Denominator Unit Command Un gt a Cancel Present Value Monitor Type 1 Specify the item to be displayed in the top box Command Present Position Position Deviation Feedback Present Position Latch Position e Target Position Feedback Speed Command Speed Target Speed e Torque Command Monitor Type 2 a the item to be displayed in the 2nd top Ox The items to be selected are the same as for the Monitor Type 1 Pulse Rate Specify the unit used for displaying values command unit pulse inch emm e degree When command unitis set setting numerator and denominator of the pulse rate is invalid Numerator Set the numerator of the pulse rate The setting range is from 1 to 4294967294 Denominator Set the denominator of the pulse rate The setting range is from 1 to 4294967294 Note Ifthe Monitor Type 1 and 2 of the Position Control Unit s Expanded Monitoring function are used in the ladder program etc do not set them on the Support S oftware 81 Axis Monitor Section 8 2 82 SECTION 9 Test Run Operation This section describes the test run operations for each axis GE TEST RUD ERS A Eee dado a 84 83 Test Run Section 9 1 9 1 TestRun
126. rameters 22 96 parameter 6 If the connection was established in step 2 the connection status can be restored released in this case here To release the connection click the OK Button To leave the connection established click the Cancel Button x i Restore communications status Stop communications coca 7 After completion of comparing the following dialog box will be displayed if Servo Parameters have no mismatch Comparison result i x lt gt Comparison result matched 65 Writing to Flash Memory Section 7 6 If there is any mismatch in the comparison the following window will be displayed to show the parameters that did not match Hi Comparison result x Setting on Computer Setting on Unit Axis 01 New Driver D1 ASSD WNOIL Pn102 Position loop gain 400 200 Axis 01 New Driver 01 RA88D WNO1L Pn504 Input signal selection 1 1881H 8881H Axis 01 New Driver O1 A8SD WNOIL Pn504 3 POT forward drive prohibite 1 Allocatedto CN1 8 Always disabled Axis 01 New Driver 01 R88D WNOTL Pn50B Input signal selection 2 8882H 8888H Asis 01 New Driver O1 R88D WNOIL Pn50B 0 NOT reverse drive prohibite 2 Allocatedto CN1 S Always disabled Note When the MECHATROLINK communications cannot be started Servo Parameters cannot be compared Start the communications first and compare Servo Parameters 7 6 Writing to Flash Memory Unit Parameters downloaded to the Position
127. range are transferred e Transferring data caused an error in the Servo Drive e An error occurred in the Servo Drive during transfer Check the error code and provide appropriate remedy to clear the error Clearing the error log failed Connection has been established MECHATROLINK communica tions have been established Stop the communications i e release the connection Transferring Servo Parameters failed An error has occurred on axis An error has occurred in the Servo Drive Check the error code and provide appropriate remedy to clear the error Could not acquire access right Another user is currently occupying the Unit The Position Control Unitis being operated from another personal computer Stop any online operations from another personal computer Cannot connect to the Position Control Unit Check the following items Whether the PLC has been turned ON Whether the connection cable has not been disconnected 112 The PLC has not been turned ON Turn ON the PLC The cable between the PLC and personal computer has been dis connected Check the connection of the cable Communications failed midway due to noise etc Execute the online operation again MECHATROLINK communica tions failed due to noise or other cause during execution of the absolute encoder setup operation Check the connections of the MECHA
128. rans fer error An attempt has been made for the Position Control Unit to write data to an illegal address or to write data using an illegal data size The data transfer for the command cannot be executed Check the contents of the last command and correct the data transfer set tings Read trans fer error An attempt has been made forthe Position Control Unit to read data from an illegal address or to read data with an illegal data size The data transfer for the command cannot be executed Check the contents of the last command and correct the data transfer set tings FINS com mand time monitor error The cables between the personal com puter and PLC have been disconnected Reconnect the cables and restart the Posi tion Control Unit The personal com puter s operation is slow Exit all other software and then restart the Position Control Unit Transfer cycle set ting error The set value for the transfer cycle set in the Position Control Unit s Common Parameters is too small for the number and type of con nected MECHA TROLINK devices or the maximum axis number Set and save a transfer cycle set value in the Common Parameters that is suitable for the number and type of connected MECHA TROLINK devices and the maximum axis number and then restart the Position Con trol Unit Initializa tion com mon parameter check error An illegal set value has been
129. rrect position within the software limit range Reverse 3003 The reverse software Check the position command value and software limit was reached or executing ERROR RESET and then exe limit exceeded during cute a movement command to move the axis movement axis to a correct position within the software limit range Emergency 3004 Emergency stop After clearing the emergency stop input stop input input signal in exter execute the axis error reset and restart nal control inputs operation from Servo lock status This error was detected during will not occur when executing the E mer Servo lock or Servo gency Stop command in Axis Operating lock was executed Memory during inputting the emergency stop sig nal Origin No origin 3020 The origin proximity Check the origin proximity input signal wir search proximity or input signal could not ing and the signal s allocation setting in the error origin input be detected within Servo Parameters Check that the dog signal the range of both width of the origin proximity input signal is limit input signals no shorter than the communications cycle during an origin search After detecting the Check that the origin input signal selection origin proximity input in the Position Control Unit s Axis Parame signal during an ori ters is correct When the external latch sig gin search operation nal is selected as the origin input signal a limit input signal check the external latch signal
130. rwise the axis may start moving suddenly due to the ladder execution Before disconnecting MECHATROLINK communications make sure that the axis is not operating Disconnecting MECHATROLINK communications will putthe operating axis in the Servo Free state Before restarting the Position Control Unit make sure thatthe axis is not oper ating Restarting the Position Control Unit will put the operating axis in the Servo Free state 7 3 1 Batch Downloading 1 23 1 In the Axis Map Setting Window select Online Download to NC Unit click y in the toolbar or right click a Position Control Unit and select Download to NC Unit from the pop up menu x A Downloads to NC Unit and Servo Driver After downloading Unit Parameters writes them to flash memory coca 2 Click the OK Button Cancels all the parameters being edited and closes the Edit Windows x Cannot execute this processing while editing parameters ve Discard all the parameters being edited and close all the Parameter Edit Windows cm 52 Downloading Data Section 7 3 3 Click the OK Button to start downloading Unit Parameters to the Position Control Unit Clicking the Cancel Button during the download will cancel downloading however the parameters that were downloaded before the cancellation will already be downloaded to the Position Control unit Download to NC Unit Y xj Download All Computer to NC Unit Loading Unit Parameters
131. selected the dialog box for that function is displayed Follow the instructions in the dialog box Main menu Contents Keyboard shortcut Imports entire Position Control Unit project files or Servo Param eters The file is to be in CSV for mat Exports entire Position Control Unit project files or Servo Param eters The file is to be in CSV for mat Properties When a Servo Drive item has been selected displays the Servo Drive Properties Window Invalid when no Servo Drive item has been selected Prints out Unit Parameters or Ctrl P Servo Parameters Closes Axis Map Setting Win dow Closes all the active Edit Param eters and Monitor Windows New Driver Displays the New Driver Dialog Edit Param NC Unit Edits Unit Parameters eters Axis Edits Servo Parameters s Copy Copies an axis Ctrl C Paste Pastes an axis Ctrl V Delete Deletes the selected Servo DEL Drive 22 Basic Operation Section 3 2 Main menu Contents Keyboard shortcut Download to NC Unit Executes batch download Dis plays the Batch Download Dia log Upload from NC Unit Executes batch upload Dis plays the Batch Upload Dialog Compare Executes batch compare Dis plays the Batch Compare Dialog Write Flash Memory Writes data to flash memory Unit Monitor Starts Unit Monitor Axis Monitor Starts Axis Monitor TestRun Displays the Test Run Window Connection status
132. t 39 Editing Servo Parameters Section 5 2 40 Entering Value Directly for Parameter Move to the Setting Value Column of the parameter to be edited using the mouse or Cursor keys WA Edit Servo Parameters Axis 01 No Name __ Setting value Unit BL Pn000 Function selection basic switch 0000H mC Pn001 Function selection application swi 1002H HC Pn002 Function selection application swi 0000H HCI Pn003 Function selection application swi 0002H MPni00 Speed loop gain C Pn101 Speed loop integration constant 2000 x0 01ms C Pn102 Position loop gain 40 1 5 CO Pn103 Inertia ratio 300 C Pn104 Speed loop gain 2 80 Hz Pn105 Speed loop integration constant2 2000 x0 01ms O Pn106 Position loop gain 2 40 tis Pn107 Bias rotational speed Download Upload Compare 0 rimin 26 gt Initialize Cancel Selecting Value from Drop down List for Each Bit of Parameter Move to the Setting Value Column of the parameter to be edited using the mouse or cursor keys Sa Edit Servo Parameters Axis DI Ne Name o Function selection basic switch rotation YY C Pn000 1 Control mode selection D Do not ch C Pn000 2 Unit No setting 0 No 00 C Pn000 3 Notused 0 Do not ch EJ Pno01 Function selection application swi 1002H fC Pn002 Function selection application swi 0000H HC Pn003 Function selection application swi 0002H C Pni00 Speed loop g
133. t Upload from NC Unit from the pop up menu The following dialog box will be displayed 57 Uploading Data Section 7 4 Uploads from NC Unit and Servo Driver All the parameters on the tool will be overwritten coca 2 Click the OK Button Cancels all the parameters being edited and close the Edit Windows CA x Cannot execute this processing while editing parameters Discard all the parameters being edited and close all the Parameter Edit Windows coca 3 Click the OK Button Uploading Unit Parameters from the Position Control Unit will start Clicking the Cancel Button will cancel the upload Upload from NC Unit xj Upload All NC Unit to Computer Loading Unit Parameters 41 87 parameter NOU III Cancel 4 Ifthe connection between the Position Control Unit and Servo Drive is not established at this point the following dialog box will be displayed Upload from NC Unit x 1 To transfer Servo Parameters to the Servo Driver communications have to be started A Tf the PLC is operating unexpected operation of the axis may occur after starting communications Proceed to establish communications Setting of the Connected Axis Designation is invalid Perform communications with all of the axes registered in a scan list Cancel 5 Click the OK Button to establish the connection and start uploading Servo Parameters from the Servo Drive Clicking the Cancel Button during uploading wi
134. t can be used is Host Link Connecting to Peripheral Port Connecting to RS 232C Port IBM PC AT or compatible IBM PC AT or compatible 9 pin connector 9 pin connector Peripheral port Built in RS 232C port on CPU Unit on CPU Unit or Serial u Communications Unit Y 7 9 pin connector CSIW CN118 101m XW2Z 200S CV 2 0 m CS1W CN226 2 0 m CS1W CN626 6 0 m XW2Z 5008 CV 5 0 m Connection Cables Port on Unit Computer Network type Model number Remarks serial commu nications mode Built in IBM PC AT D Sub 9 SYSMAC WAY CS1W CN226 peripheral compatible pin male CS1W CN626 port Built in RS IBM PC AT D Sub 9 SYSMAC WAY XW2Z 200S CV Uses anti static 232C port compatible pin male XW2Z 5005 CV connector D Sub 9 pin female RS 232C port IBM PC AT D Sub 9 SYSMAC WAY XW2Z 200S CV Uses anti static D Sub 9 pin compatible pin male XW2Z 5005 CV connector female Note When connecting the connectors of the above cables to the PLC s RS 232C port discharge any static build up e g by touching a grounded metal object before touching the connectors Although XW2Z S CV Cables use the anti static XM2S 0911 E Connector Hood thus reducing the possibility of static build up be sure to discharge any Static as a safety precaution Connecting to PLC Se
135. ta trans fer axis parameter check error An illegal set value in the Axis Parameters was transferred to the Position Control Unit using WRITE DATA The transferred set value is discarded and the set value in the Axis Parameters before the transfer is restored Execute ERROR RESET and then transfer the correct Axis Parameter Data setting error An attempt was made to transfer data for an illegal parameter number and outside the set ting range using SERVO PARAME TER TRANSFER The transferred set value is discarded and the set value for the Servo Parameter before the transfer is restored Execute ERROR RESET and then transfer the cor rect Servo Parameter 97 Error Codes Section 11 2 Error name Errorcode Probable cause Clearing method MECHA External Forward 3000 A forward rotation Execute ERROR RESET and then perform TROLINK sensor Rotation limit input signal was movement in the reverse rotation direction slave sta input limit input detected tion device Reverse 3001 A reverse rotation Execute ERROR RESET and then perform pgs Rotation limit input signal was movement in the forward rotation direction limit input detected Forward 3002 The forward software Check the position command value and software limit was reached or executing ERROR RESET and then exe limit exceeded during cute a movement command to move the axis movement axis to a co
136. th Built in MECHATROLINK II Commu nications Ver 1 7 Ver 2 CS1W NCF71 CS C series PLCs exceptfor W series Servo Drives CS1W NC471 CJ 2 CPU Units W series Servo Drives with Built CSIW NC271 CP series PLCs in MECHATROLINK II Commu nications a a NS series NSJ Controllers SMARTSTEP Junior Servo IW FQM1 Flexible Motion Control Drives with Built in MECHA CJ 1W NC271 lers See note TROLINK II Communications G series Servo Drives with Built in MECHATROLINK II Commu nications Ver 1 71 Ver 2 CS1W NC271 CS C series PLCs except for W series Servo Drives CS1W NC471 CJ 2 CPU Units W series Servo Drives with Built CS1W NCF71 CP series PLCs in MECHATROLINK II Commu nications CJ 1W NC271 NS series NSJ Controllers CJ 1W NC471 q SMARTSTEP Junior Servo CJ 1W NCF71 FQM1 Flexible Drives with Built in MECHA TROLINK II Communications G series Servo Drives with Built in MECHATROLINK II Commu nications G5 series Servo Drives with Built in MECHATROLINK II Communications xvi Version Position Control PLC Servo Drive Software CX One Version Unit version Ver 1 8 Ver 3 CS1W NCF71 CS CJ series PLCs except for W series Servo Drives CS1W NC471 CJ2 CPU Units W series Servo Drives with Built CS1W NC271 CP series PLCs in MECHATROLINK II Commu ne NSJ series NSJ Controllers nications SMARTSTEP Junior Servo CJ1W NC271 rn 3 et Control Drives with Built in MECHA j TROLINK II Com
137. to 15 kW models only Overload The effective value of the torque command exceeded the overload level that is set for Overload Level Pn072 Operation with a much higher torque than the rated value continued for several seconds to several tens of seconds Regeneration overload Regeneration energy exceeded the processing abil ity ofthe regeneration resis tance Encoder commu nications error Communications between encoder and Servo Drive have failed for the specified number of times causing an error to be detected No response to request from Servo Drive Encoder commu nications data error Data communications error has occurred most likely due to noise 100 Deviation counter overflow The number of position devia tion pulses exceeded the set ting for the Deviation Counter Overflow Level Pn209 The number of pulses in the error counter exceeded the setting for the Error Counter Overflow Level Pn014 Error Codes Servo Drive display Ww Series W series Built in Commu nica tions Type SMART STEP J un ior Built in commu nications Type G Series Built in commu nica tions Type G5 Series Built in commu nications Type Position Control Uniterror code Error detection function Excessive hybrid error Section 11 2 Detected
138. to confirm that the Position Control Unit will be restarted to enable the registered axis map after com pletion of the download Download to NC Unit xj Restart the NC Unit to enable the edited axis map registered as scan list in NC Unit Tf the PLC is operating unexpected operation of the axis may occur after restart due to ladder execution Proceed to restart the NC Unit Cancel 5 Click the OK Button to restart the Position Control Unit 6 Ifthe connection was released in step 2 the connection status can be re stored established in this case here To establish the connection click the OK Button Otherwise click the Cancel Button Download to NC Unit k x 3 Restore communications status Start communications coca 7 When the Download to NC Unit Dialog Box is closed the download will be completed 55 Downloading Data Section 7 3 7 3 3 Downloading Servo Parameters 56 1 23 1 Click the Download Button in the Edit Servo Parameter Window The checkbox of Selected Parameters will be displayed To download only the selected parameters select the checkbox If the checkbox is notselect ed here all the Servo Parameters will be downloaded x Transfer Servo Parameters to the Servo Driver of axis 01 CAUTION Check whether the axis No of the transfer destination is correct Transfer parameters only after confirming the safety around the axis of the transfer destination
139. tor Toolbus See note Note A Host Link SYSMAC WAY connection to an RS 232C port on the CPU Unit ora Serial Communications Unit is not possible for CJ 2 PLCs IBM PC AT or 4 IBM PC AT or compatible compatible D sub connector 9 pin male Commercially available USB cable USB port XW2Z 200S CV 500S CV ce Connecting Cable an D sub connector 9 pin female Ethernet Connection Port on Unit Port on computer Serial communi Model number Length Remarks cations mode network type Built in EtherNet Ethernet port 100Base TX Commercially 100 m between IP port 10Base T Rec available twisted hub and node ommended cable based on 100Base TX EtherNet IP stan dard Commercially available switch ing hub IBM PC AT or compatible Built in EtherNet IP port CJ2 CPU Unit 100Base TX twisted pair cable straight Switching hub 100Base TX twisted pair cable straight 11 Connecting to PLC Section 2 2 12 This section describes each of the screens and basic operations Sei Screen Names soui 20 Ra 3 2 Basic Operation en E 3 2 1 CX Motion NCF Basic Operation 0 000 3 2 2 Axis Map Setting Window Basic Operation 3 3 Operations Listed by Purpose 0 0 cee eee eee SECTION 3 Basic Operation 13 Screen Na
140. trol Unit and the active axis in which the er ror occurred will decelerate to a stop 4 Ifa MECHATROLINK II communications error occurs once independent ly a communications warning occurs and the Position Control Unit will perform a communications retry If the communications warning occurs continually a communications error will occur Troubleshooting Section 11 3 11 3 Troubleshooting Error Messages When When attempting to connect online in the CX Motion NCF Basic Window the Connecting Online following dialog box may be displayed The following flowchart shows the and Their Remedies causes and remedies CX Motion NCF 3 x Establishing communications Failed Possible causes are as follows The cable is not connected correctly Attempted to establish communications with a model not supported Communications settings do not match with the one at the Unit The error message Establishing communications failed was displayed No e Check whether the cable is disconnected or whether the cable is broken e Check whether the COM port on the computer to which the cable is connected and the communications settings of CX Server match with each other Is the cable between the computer and PLC connected correctly Yes No Is the connected PLC turned ON Turn ON the PLC Yes No Was the I O table created after the NC Unit had b ted Create I O table using CX Programmer
141. unior with built in commu nications Pn816 0 G Series with built in communications Pn204 G5 Series with built in communications Pn816 2 When using an absolute encoder make sure that the settings for the En coder Type in the Axis Parameters and Operation S witch when Using Ab solute Encoder in the Servo Parameters match If the settings do not Editing Servo Parameters Section 5 2 match ORIGIN SEARCH execution will not be possible or another mal function may occur The Using Absolute Encoder parameters are as fol lows W Series with and without built in communications Pn002 2 G Series with built in communications Pn00B G5 Series with built in communications PnOOF 3 When setting Reversal Mode 3 for the Origin Search Operation Not Use Origin Proximity cannot be set for the Origin Detection Method 4 When using an Absolute Encoder and the Preset When Origin Search setting only ReversalMode 1 can be setforthe Origin Search Operation Quitting Editing Click the OK Button Once all the editing is completed click the OK Button to finalize the edited data To cancel the edited data click the Cancel Button 5 2 Editing Servo Parameters In the Axis Map Setting Window select Edit Edit Parameters Axis double click an axis to be edited or right click an axis to be edited and select Edit Servo Parameters from the pop up menu LILI 01 to 16 The Edit Servo Parameter Window will be displayed A
142. upplies 5 Application Precautions Observe the following precautions when using the C X Motion NCF e Confirm that the correct unit number is specified for the destination node before transferring parameters to the Position Control Unit e Confirm that set parameters operate properly before using them in actual applications e Always turn ON the power to the Unit again or restart the CPU Bus Unit after transferring the following parameter settings and writing them to flash memory Otherwise the changed parameter settings will not be enabled Common parameters Axis parameters e Do not turn OFF the power to the Unit while writing to flash memory Doing so may result in damage to the flash memory e Confirm that no adverse effect will occur in the system before attempting any of the following Not doing so may result in an unexpected operation e Changing the operating mode of the PLC including changing the Star tup Mode e Force setting force resetting any bit in memory e Changing the present value of any word or any set value in memory e Do not turn OFF the power to the personal computer while installing or uninstalling the CX Motion NCF Doing so may result in corrupted data in the personal computer xxiii Application Precautions xxiv SECTION 1 CX Motion NCF Overview This section provides an overview of the CX Motion NCF and describes the functions and system configuration required to operate the CX Moti
143. usy Present Value Command Unit Establish Release Connection _ JOG Settings Speed Designation A 5000 Command units s Establish f a Override Released T Enable 100 1 Servo Lock Unlock vie JOG Button ervo Look dl r Unit common error r Axis error Error code 0000 Reset Error code ka Reset Quitting the Test Run Click the Close Button atthe right top corner of the Test Run Window Closing the window will not change either the Servo lock status or the connection sta tus 84 Test Run Section 9 1 JOG Operation Execution 1 23 2 3 4 5 Note Select the axis to jog in the Test Run Window Ifa connection has not been established at this point press the Establish Button to establish the connection x Selected Axis Status axis 01 Comm Busy EXA Present Value 3 Command Unit Establish Release Connection 3 JOG Settings Speed Designation 5000 Command units s 7 Feee Override Established I Enable 100 3 m Servo Lock Unlock vie JOG Button 6 Servo Lock In Servo Unlock A by Unit common error Axis error Error code 0000 Heset Error code 3000 Reset Press the Servo Lock Button x Selected Axis 7 Status axis 01 Comm R Busy KIA Present Value 3 Command Unit r Establish Release Connection JOG Settings Speed Designation F 5000 Command units s f9 Release
144. uted from the MECHATROLINK II Application Module Servo Drive error An error has occurred in the Servo Drive Servo Drive s watchdog timer count Command execu tion incomplete MECHATROLINK communica tions command aborted during execution Internal com mand error A command error has occurred inside the Servo Drive Missing phase detected Main circuit power supply phase is missing or the wire is burnt out 107 Error Codes Servo Drive display W series Built in Commu nica tions Type SMART STEP Jun ior Built in commu nications Type G Series Built in commu nica tions Type G5 Series Built in commu nications Type Position Control Uniterror code Error detection function Motor current error Section 11 2 Detected error or cause of error The current to the Servomotor is too small for the torque com mand from the Servo Drive Warning Display Note Motor conduc tion error The Servo is ON but the Ser vomotor is not conducting cur rent regardless of the Servo Drive settings and external input 1 An emergency stop signal error code 3004 hex will be input to the Po sition Control Unit if the emergency stop signal is input during Servo Mo tor operation or when attempting to turn ON the Servo while inputting the emergency stop signal 2 Errors that
145. utton The following dialog box will be displayed to confirm whether to restart the Position Control Unit or not To enable the Unit Parameters written to the flash memory the Position Control Unit must be restarted Download to NC Unit x x Restart the NC Unit to enable the edited axis map registered as scan list in NC Unit Tf the PLC is operating unexpected operation of the axis may occur after restart due to ladder execution Proceed to restart the NC Unit en 4 Ifthe connection was released in step 2 the connection status can be re stored established in this case here To establish the connection click the OK Button To leave the connection released click the Cancel Button Write to flash memory x y Restore communications status Start communications coca The writing operation is completed when the Write to flash memory win dow is no longer displayed If an error occurs in writing to the flash memory the Unit Parameters may not be written to the flash memory successfully In this case write the Unit Param eters to the flash memory again after resetting the error 67 Writing to Flash Memory 68 Section 7 6 SECTION Monitor The Position Control Unit s communications status error status and axis s present position and status are displayed in the Monitor Windows Note Make sure that the computer and PLC are connected with the connection cable and the communica tions between t
146. w Servo Driver will be added changed and Servo Driver added Pages 41 and 86 Notes deleted Page 42 Pn816 changed to Pn816 0 in note Page 45 First sentence in Initializing Servo Parameters changed Page 59 Sentence removed from bottom of page Pages 61 and 65 Position Control Unit added Pages 67 68 and 84 to 86 Graphic replaced Page 75 Position Control Unit or Servo Driver added Pages 80 and 82 Units changed in table Page 81 Servo ON Flag removed from table Pages 96 to 98 Columns added and rows added or changed 400B 4052 40B3 40D0 40D1 to 40E4 AND 4090 Page 100 Cells joined in right column Page 102 Bottom half oftable deleted 119 Revision code November 2005 Revision History Revised content Writing style unified for certain aspects ofthe manual The following changes were made to update to version 1 3 and correct information inthe manual Page xiv Version upgrade information and unit version information added Page xvi Last warning and first caution modified and last warning changed to a caution in Safety Precautions Page xvii Third application precaution modified Pages ix 42 44 45 and 104 CS1W NCF71 added Page 2 Minor section added Pages 2 22 25 26 27 29 36 37 39 40 71 72 and 73 Figure replaced Page 5 Introduction to 1 2 System Configuration changed Page 6 Description of Device information changed and Error infor
147. wNASL ML2 1 23 1 Selectthe Servo Drive to be deleted in the Axis Map Setting Window and then select Edit Delete click X in the toolbar press the Delete Key or right click the Servo Drive and select Delete from the pop up menu Delete servo driver x 2 Delete Axis 017 ce 2 Click the OK Button The Servo Drive will be deleted from the Position Control Unit WNC Unit Axis Map 4 x File Edit Online Help 4 ajax r 32 This section describes the operations used to edit data 5 1 Editing Unit Parameters 5 1 1 Editing Memory Area Parameters 0000 5 1 2 Editing Communications Parameters 4 5 1 3 Editing Axis Parameters 0 0 0 0 cece eee eee 5 2 Editing Servo Parameters SECTION 5 Editing Data 34 35 36 37 39 33 Editing Unit Parameters Section 5 1 5 1 Editing Unit Parameters The methods used to edit data are described in this section For details on the setting contents Unit parameters and Servo Parameters refer to the CS1W NC 271 471 F71 CJ1W NC271 471 F71 Position Control Units Operation Manual Cat No W426 1 23 1 Select Edit Edit Parameters NC Unit in the Axis Map Setting Window double click a Position Control Unit or right click and select Edit Unit Pa rameters from the pop up menu The Edit Unit Parameter Window will be displayed Edit Unit Parameters i x Memory Area Setting E
148. wiring and was detected before the allocation setting in the Servo Parame detecting the origin ters input signal Limit input 3021 The limit input signal Check the limit input signal wiring for the already ON in the origin search corresponding direction and check the limit direction has already input signal s allocation setting in the Servo been input during a Parameters single direction ori gin search Limit input 3022 Origin search can Check the limit input signal wiring in both signal ON not be executed due directions and check the limit input signal in both to limit input signals allocation settings in the Servo Parameters directions being input in both directions MECHA Servo Drive Servo Drive 3080 The main circuit Check the power supply voltage being sup TROLINK error main circuit power of the Servo plied to the Servo Drive s main circuit power Slave sta OFF error Drive has been supply and make sure the correct power is tion device turned OFF being supplied errors MECHA 4000 The error processing depends on the device TROLINK Alarm code device for each alarm device 98 Error Codes Section 11 2 Axis Warnings LT Category Error name Error code Probable cause Clearing method The error processing depends on the device 4000 Warning code for each device MECHA TROLINK device warning MECHA TROLINK slave sta tion device OMRON Servo Drive Alarm Display
149. y for Servo Drive 99 applications precautions xxiii automatic communications settings 37 Axis Map Setting Window 21 Axis Monitor 73 common items 78 present value 79 Axis Parameters editing 37 Basic Monitor 78 Basic Window 14 batch comparing 61 batch downloading 52 batch uploading 57 C C2 Master connection 36 comments 29 communications parameters editing 36 communications retries 36 communications settings 50 automatic 37 comparing batch 61 Servo Parameters 64 Unit Parameters 63 compatibility computers 3 connection cables 9 connections establishing releasing 84 methods 9 online 8 50 to PLC 8 CX Motion NCF overview 2 Index package contents 4 quitting 18 starting 17 version information 20 D downloading batch 52 Servo Parameters 52 56 Unit Parameters 52 54 Edit Parameter Window 15 editing Axis Parameters 37 communications parameters 36 memory area parameters 35 Servo Parameters 39 electromagnetic fields xxiii encoder absolute encoder setup 89 encoder type 38 error codes 92 error log displaying 92 error messages and troubleshooting 112 exporting 45 F flash memory writing to 66 function list 4 H Help Menu 19 21 23 importing 45 initial settings 50 initializing Servo Parameters 41 installation 115 location xxiii interrupt input signal 38 J JOG execution 85 M Main Menu 19 na
150. y occurring on a Position Control Unit or the error log can be displayed Refer to the CX One Ver 3 0 Setup Manual Cat No W463 for the computer system requirements for the CX Motion NCF The CX Motion NCF is used to create project files with the configuration shown below The file extension for project files is mnf Project File PLC NC Unit Parameter mnf NC qa Servo Parameter NC NC The CX Motion NCF exchanges data online communications with Position Control Units via CX Server In order to execute functions online CX Server must be installed on the same computer that has the CX Motion NCF installed System Configuration Section 1 2 1 2 System Configuration The system configuration for Position Control Units is shown below The example shown here is for the CJ 1W NCF71 Power CJ series Position Control Unit ye Supply Unit CPU Unit CJ1W NCF71 Toolbus Host Link A e 2 m i SEEN La External input SU Forward rotation limit input signal CX Motion NCF Reverse rotation limit input signal Editing Transferring parameters Servo Drive Origin input signal Monitor Origin proximity input signal File management etc Interrupt input signal CX Programmer 24 V DC power supply for Creating Transferring Servomotor interface ladder pro
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