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OPERATING AND USERS MANUAL
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1. 12V15A 3x0 75 mm 18 AWG 12V25A 3 x 1 5 mm 14 AWG 12V40A 3 x 1 5 mm 14 AWG Lg cables 3 m 9 8 feet max Cable type according to local regulations CONNECTION NOT PREMIUM rev 02 Wiring diagram 11 SU230 SED HE Dispatching BusBar 1ZV0C VDS 0C3 Assembling the shore power connector STEP 1 Remove approx 2 cm of the outer sheath Remove approx 8 mm of the inner wires sheaths Tinplate the bare copper ends STEP 2 Remove the security cap using an utility knife 44 STEP 3 Pull the conductor through the pre latched strain relief housing STEP 4 Open the clamp with a screwdriver and insert the first cable up to the stop Repeat this step for all three cables STEP 5 Latch the connector on to the strain relief housing STEP 6 Snap together the upper and lower parts of the strain relief housing and tighten it using the screw NOT PREMIUM rev 02 Dimensions 12V 10A 12V 15A 120mm i 20mm 4 74inch ER x2 25mm 0 79Inch 12 mn ms 238mm 9 37inch 210mm 8 27inch 95 6mm 3 76inch Dimensions 12V 25A 12V 40A 24V 20A 20mm 4 mm 0 79inch x2 25mm c a5 CO Cc O S m a c n E N so D N oO 120mm 95 6mm 4 74inch 3 76inch WARRANTY NOT PREMIUM rev 02 IN ORDER TO PREVENT ALL RISKS ARISING DUE TO THE INCORRECT USE OF THIS DEVICE PLEASE
2. CAREFULLY READ THE LIST OF POSSIBLE SITUA TIONS OR FAULTS THAT ARE NOT COVERED BY THE WARRANTY gt If the mechanical components of the device are not protected by the casing and fall irreversi ble damage of the ventilation system and certain electrical components may result gt Modifications made to the casing and in parti cular if holes are bored may result in the deposit of metallic shavings or filings onto the electronic card and consequently may cause the malfunc tion of or damage to the device gt Interfering with or modifications made to the PC Board may result in unforeseen operations and consequently may cause the malfunction of or damage fo the device Use of a non adapted power supply as a ge neral rule the input voltage will be too high may cause the malfunction of or damage to the de vice gt Over voltage from the mains or a lightening strike will Usually cause irreversible damage to the PC Board Replacement of battery fuses with fuse types other than those recommended same charac teristics may cause the malfunction of or dama ge to the device Obvious Connection errors will result in the mal function of or damage to the device gt Water gaining access to the interior of the de vice may cause the malfunction of or damage to the device WARRANTY NOT PREMIUM rev 02 NB Choosing the charging curve It is extremely important to choose the correct charging curve one
3. 40A 24V 20A 230V 15 115V 230V Tension 115V please 15 consult us Frequency 50Hz 60Hz 10 Cos phi 0 6 typ 0 9 typ Efficiency 80 typ Mains consumption 4A 2A 7A 3 5A T2A T3 15A T A TIOA Fusible 250V 220V 250V 250V 5x20mm 5x20mm 5x20mm 5x20mm Nb of outputs 3 isolated outputs Nb choarginig curves 4 possible charging curves Selection by external dip switch Curves types IUUo amp automatic weekly equalization Charging profiles Diagram A Diagram B Button Night Mode OPERATING INSTRUCTIONS NOT PREMIUM rev 02 Absorption Equalisation End of Equalisation ABSORPTION 1 EQUALISATION 2 END EQUAL 3 FLOATING 4 TEMP 5 wou our 6 BAT FUSE 7 LED STATUS The batteries are charging Time required to complete Absorption mode varies depending on the initial status of the batteries but is limited to 6 hours The batteries are coming to the end of Yellow the charging cycle Time required to blinking complete Equalization mode depen 2 ding on the initial status of the batteries varies from 30 minutes to 4 hours The batteries are almost charged Green Floating mode will begin in less blinking than 30 minutes 3 Floating Green 4 The batteries are completely charged Internal Temperature fault Output voltage fault Battery fuse fault Red The charger is on Standby for a ed period of between 30 seconds and 10 minut
4. 5 digit number indicating the production number Rev XX refers to the number of modifications evolution of the product since its initial launch NOT PREMIUM rev 02 NB Choosing the charging curve It is extremely important to choose the correct charging curve one which is appropriate for the battery s technology An incorrect choice could cause irreversible damage gt This is particularly true for charging curves where the charging voltage is higher than the manufac turers recommended voltage levels gt There is a high risk of overheating and emission of noxious gases gt Charging curve 4 is compatible with LiFeSo4 batteries that have a BMS battery management system installed gt It is essential to consult the battery manufactu rer s recommendations Maintenance precautions gt This device cannot be dismantled and thus the PC board is inaccessible It is strictly forbidden to dismantle the housing for any reason Electric shock possible gt In order to prevent risk of electric shocks during maintenance please follow closely all recom mendations below before any maintenance be gins Any operation carried out to this effect must be carried out by an authorized electrician In the event of damaged wires or cables these must be replaced by an authorized electrician The end user must not attempt to change them gt The mains and battery connections must be dis connected before any
5. OPERATING AND USERS MANUAL Dolphin premium Automatic battery chargers 12V10A Code REYA 399000 12V15A Code REYA 399010 12V25A Code REYA 399020 12V40A Code REYA 399030 24V20A Code REYA 399040 reya Developed by mdp electronics for WARNING NOT PREMIUM rev 02 BEFORE OPERATION THIS MANUAL CONTAINS VITAL AND ESSEN TIAL INFORMATION IN ORDER TO AVOID ELECTRICAL SHOCKS OR OTHER DAMAGE THE OWNER SHOULD READ AND UNDERS TAND THIS IMPORTANT DOCUMENT BEFORE OPERATING THE CHARGER Contact REYA if you do not understand a state ment This device is not intended for use by persons in cluding children with physical sensory or men tal disability or by persons lacking experience or knowledge unless they have received from a person in charge of their safety adequate super vision or preliminary instructions on how to use the device 8 Before Installation gt In order to avoid overcharging or irreversible damage to the materials please follow closely all recommendations cited below Do not install this system near inflammable materials An owner should seek guidance from an authorized DOL PHIN dealer or the factory gt Do not install this device near a heat source gt It should not be installed in an airtight or badly ventilated area gt All ventilation ducts must be unobstructed Leave at least 10 cms three inches clearance around the device for proper ventilati
6. es Once the fault has 5 been solved the device will start Up again automatically gt If this problem arises please check the external temperature as well as the internal fan and the space around the charger The charger is on Standby for a pe Red riod of 30 seconds Once the fault blinking has been solved the device will 6 start up again automatically gt In reality the PC Board has pro bably failed and the damage is irreversible The fuse should be replaced Red nn gt Please check all connections as 9 well as the battery s polarity and 7 status This mode allows the charger to Night Mode work without noise from the fan 12V 25A 12V 40A 24V 20A In this case charging levels adapt To activate this mode press the button for about 2 seconds To deactivate a simple press of the button or the mode deactivates automatically after 10 hours RACCORDEMENTS NOT PREMIUM rev 02 Top Mounting 4mm screws 099298700099 D Or 4 101815 Connector side Bottom Program selector 12V 10A 12V 15A Battery Fuse Program selector Wi ih Night mode selector button 12V 25A Battery Fuse 12V 40A 24V 20A E 9 n fy a DC DC1 DC2 DC3 Li PE N Recommended Recommended cable size cable size 12V10A 2 5 mm 12 AWG 12V15A 2 5 mm 12 AWG 12V25A 4 0mm 10 AWG 12V40A 6 0 mm 8 AWG Lg cables 1 5 m 4 9 feet max 12V10A 3x0 75 mm 18 AWG
7. ll cable connections and connectors must be maintained in good condition Once the connection of the AC cable has been comple ted it is imperative to fit the Winsta Wago snap on security cover See Assembling the Shore Power Connector WARNING NOT PREMIUM rev 02 Start up precautions In order to avoid all risk of electric shock or irrever sible damage to the device please follow very carefully the following recommendations gt Do not dismantle the device The housing pro tection against fire must be correctly mounted gt This device complies with enforced standards regarding emitted interference protection against disturbances of external origins refer to the paragraph on EMC Technical Specifica tions gt When in use avoid submitting the device to le vels of interference in particular electromagnetic and conducted superior to those legally permit ted for example the devise installed too close to an emitter as this may cause irreversible da mage gt This device emits interference electromagnetic and conducted which complies with legal stan dards Ensure that materials used are compatible i e susceptible with this device in order to avoid irreversible damage Series number This reference is found on a grey sticker on the side of the charger It is made up of 2 digits in dicating the manufacturing year 09 for 2009 a letter representing the month C for March and a 4 or
8. on gt Mount in a vertical position to create natural ventilation for the charger Note that the wiring connections are at the bottom of the charger gt All electrical connections to and from the charger must remain accessible at all times NOT PREMIUM rev 02 gt This system should not be exposed to water or dust gt It is strictly forbidden to tamper with the system casing in any way gt This device is not a toy and must be kept out of the reach of children A Connecting the Device In order to avoid all risk of electric shock or irreversible damage to the device please follow very carefully the following recommendations gt This device is set to be connected to a mono phase network 230V 50Hz or 115V 60Hz except 10A amp 15A gt The installation to which the device is connec ted must comply with the standards currently en forced in the country of use gt In order to protect the occupants the input point must be attached to a differential circuit breaker Please refer to the specific characteris tics of the circuit breaker gt For security reasons the system s PE terminal must strictly be connected to the installation s Earth green yellow wire in the cable section Please consult the wiring diagram gt To prevent overheating ensure the correct connection and size of cables gt The input cable must not exceed 3 meters 10 feet and the output cable 1 5 meters 5 feet gt A
9. which is appropriate for the battery technology An incorrect choice could cause irreversible damage gt This is particularly true for charging curves where the charging voltage is higher than the manufac turers recommended voltage levels gt There is a high risk of overheating and emission of noxious gases gt Charging curve 4 is compatible with LiFeSo4 batteries that have a BMS battery management system installed gt It is essential to consult the battery manufactu rer s recommendations Disposal This device contains electronic components amp material that must be recycled once the device is obsolete All obsolete electronic devices must be returned to a local distributor or to a specialized company for an environmentally friendly disposal CE CONFORMITY This product conforms to current European standards and has a CE mark Please consult us for the certificate of conformity For further information or assistance please contact REYA SAS 2599 Route de la Fenerie 06580 Pegomas FRANCE T l 33 0 493 904 700 Fax 33 0 493 902 440 e mail export reya com Www reya com
10. work is carried out in order to avoid transfer of energy Fuses must be replaced by fuses that have the same characteristics and performance levels WARNING NOT PREMIUM rev 02 12V10A 12V15A 12V25A 12V40A 24V 20A Charging curve Lead open l V boost 14 2V Battery type Lead open V float 13 2V Charging curve 2 GEL Charging curve 3 Lead Calcium V boost 14 8V V float 13 7V Charging curve 4 Battery type Power supply or LiFeSo4 BMS Power Supply or LiFeSo4 with V boost 14 2V 28 4 integrated BMS V float 14 2V 28 4 Weekly Equalization automatic Voltage Allowance 2 Residual wave lt 1 pp BW lt 20 MHz FI5A F20A 2xFI5A 2XF25A 2xF15A Fuse 32V 32V 32V 32V 32V Automotive Automotive Automotive Automotive Automotive Against output overload output short circuit excessive internal temperature excessive battery temperature output overvoltage battery reverse polarity fuse Protections General Display Tricoloured LED Night mode Operating temp 10 C to 50 C 14 F to 122 F Storage temp 20 C to 70 C 4 F to 158 F EMC Dimensions mm Weight 3 points 20A 230V 4mm max Ref 770 813 G1 1 000 WINSTA WAGO 4 points 40A 630V 10mm max Ref PC 6 16 4 G1F 10 16 PHOENIX CONTACT Ac Connection Battery Connection Diagram A Charge selector TECHNICAL SPECIFICATIONS UK NOT PREMIUM rev 02 12V10A 12V15A 12V25A 12V
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