SIMADYN D Digital Control System Prozessor module
Contents
1. 16 20 MA SOURCE 2 17 RECEIVE TRANSMIT CLOCK 18 GROUND GROUND 19 CURRENT LOOP TRANSMIT T D 20 DATA TERMINAL READY OUT 21 20 MA DRAIN 2 22 5 V 5 V 23 5 V 5 V 24 TRANSMIT RECEIVE CLOCK TR C 20 MA DRAIN 1 25 15 V 15 V Siemens AG Dk Nr 223142 Edition 05 95 9 SIMADYN D Hardware User Manual Pin Allocation of the PS16 6 2 Timer inputs and outputs X5 pin allocation v in Designation Timer 0 Output Timer 1 Output ea aa Timer 0 Input Timer 1 Input sou os P external 0 M external ZOO ONOUPOD 6 3 Pin allocation of the binary inputs X6 Pin Designation Plug section 1 Input 1 X6 A 2 Input 2 X6 A 3 Input 3 X6 A 4 Input 4 X6 A 5 Input 5 X6 A 6 Input 6 X6 A 7 Input 7 X6 A 8 Input 8 X6 A 9 P external X6 A 10 M external X6 A 10 Edition 05 95 Siemens AG Dk Nr 223142 SIMADYN D Hardware User Manual Pin Allocation of the PS16 6 4 Pin allocation of the frequency inputs X7 Pin Designation Plug section 1 shield 2 shield 3 Input 1 X7A 4 shield 5 shield 6 Input 2 X7B 7 shield 8 BAG 1 X7 C 9 P external 10 M external 11 shield 12 shield 13 Input 3 x7C 14 shield 15 shield 16 Input 4 X7 D 17 shield 18 BAG 2 X7 19 P external 20 M external 21 shield 22 shield 23 Input 5 X7E 24 shield 25 shield 26 Input 6 X7 F 27 shield 28 BAG 3 X7 29 P external 30 M external 31 shield 32 shield 33 Input 7 X7G 34 shield 35 shield 32. 1AA0 6DD 1688 1AB0 6DD 1684 0DCO 6DD 1680 0ADO 6DD 1684 0AHO 6DD 1684 0BDO 6DD 1684 0BJO Siemens AG Dk Nr 223142 SIMADYN D Hardware User Manual c Interface Module SE3 1 16 Binary inputs and 16 Binary outputs no voltage isolation SE4 1 8 Binary inputs or 8 Binary outputs no voltage isolation SE5 3 8 Binary inputs 220 V voltage isolation SE21 2 PS11 16 Interface for frequency inputs SE41 1 8 Binary inputs 48 V voltage isolation Siemens AG Dk Nr 223142 SIMADYN D Hardware User Manual Edition 05 95 6DD 1681 0AD1 6DD 1681 0AE1 6DD 1681 0AF3 6DD 1681 0CB2 6DD 1681 0EB1 Application notes Technical Specification 5 Technical Specification INSULATION GROUP AMBIENT TEMPERATURE STORAGE TEMPERATURE HUMIDITY CLASS ALTITUDE RATING MECHANICAL STRESS PACKAGING SYSTEM DIMENSIONS BOARD WIDTH WEIGHT CURRENT CONSUMPTION BINARY INPUTS NUMBER INPUT VOLTAGE INPUT VOLTAGE FOR 0 SIGNAL FOR 1 SIGNAL INPUT CURRENT AT 1 SIGNAL DELAY TIME BINARY OUTPUTS NUMBER SUPPLY VOLTAGE RATED VALUE HARMONICS PERM RANGE TRANSIENTS A to VDE 0110 paragraph 13 group 2 at 24 15 and 5 VDC 0 to 55 deg C 40 to 70 deg C F to DIN 40040 S to DIN 40040 Installation in fixed vibration resistant devices ES 902 C 233 4 x 220 mm 2 2 3 SEP 2 Slot 40 28 mm 0 6 Kg 5VDC 28A 15 VDC 50 mA 15 VDC 50mA VCRAM 0 5 mA 8 not voltage isolated 24 V Rated value 1 V
3. Manual and product labels Danger indicates death severe personal injury and or substantial property damage will result if proper precautions are not taken WARNING For the purpose of this User Manual and product labels Warning indicates death severe personal injury or property damage can result if proper precautions are not taken CAUTION For the purpose of this User Manual and product labels Caution indicates that minor personal injury or material damage can result if proper precautions are not taken NOTE For the purpose of this User Manual Note indicates information about the product or the respective part of the User Manual which is essential to highlight CAUTION This board contains components which can be destroyed by electrostati discharge Prior to touching any electronics board your body must be electrically discharged This can be simply done by touching a conductive grounded object immediately beforehand e g bare metal cabinet components socket protective conductor contact WARNING Hazardous voltages are present in this electrical equipment during operation Non observance of the safety instructions can result in severe personal injury or property damage It is especially important that the warning information in all of the relevant Operating Instructions are strictly observed 2 Edition 05 95 Siemens AG Dk Nr 223142 SIMADYN D Hardware User Manual Order Designation 1
4. module 1 x Program memory 12 Edition 05 95 Siemens AG Dk Nr 223142 SIMADYN D Hardware User Manual The connectors X6 and X7 can be accessed for the frequency and binary inputs by the following function modules Plug section Function module X6A BII8 BID8 SBI X7A IST X7B FDC IWE X7C IST X7D FDC IWE X7E 1ST X7F FDC IWE X7G IST X7H FDC IWE X7I Binary input 8 Binary values Binary input 8 Binary values normal mode Input status byte F D converter 1 8 Siemens AG Dk Nr 223142 SIMADYN D Hardware User Manual Edition 05 95 STRUC L Mask of the PS16 board in the master program Appendices 8 Appendices 8 1 Block diagram Block diagram 3GE 465 602 9004 00 SU 8 2 Scale drawing with table of the plug connector Scale drawing with view of the front panel and the table of the used plug connectors 3GE 465 602 9004 00 MB 8 3 Allocation diagram Allocation diagram 3GE 465 602 9004 00 AO 9 Miscellaneous 9 1 Designations Abbreviations 14 Edition 05 95 Siemens AG Dk Nr 223142 SIMADYN D Hardware User Manual ECB instructions 10 ECB instructions Components which can be destroyed by electrostatic discharge ECB Generally electronic boards should only be touched when absolutely necessary The human body must be electrically discharged before touching an electronic board This can be simply don
5. 6 Input 8 X7 H 37 shield 38 BAG 4 X7 39 P external 40 M external Siemens AG Dk Nr 223142 Edition 05 95 11 SIMADYN D Hardware User Manual STRUC L Mask of the PS16 board in the master program 7 STRUC L Mask of the PS16 board in the master program PS16 processor module SIMOVERT S L bus PIlJ iN 0 alarm processing FP SFU 1N 0 system error FP PRX 1N 0 special communication FP receive PJ11N 1 permanent processing FP PJ2 1N 0 PJ3 1N 0 PJ4 1N 0 PJ5 1N 0 PJ6 1N 0 PJ7 1N 0 PJ8 1N 0 PTX 1N 0 special communication FP transmit ILS IK 0 L Bus Interrupt transmit TO TG basic sampling time T1 TS 1 s t T0 produced LB conn T2 TS 2 s t a 5 T3 TS 3 s t 7 T4 TS 4 s t h T5 TS 5 s t y b TY TX T sampling time of system FP SSM 2C 0 Length SAVE area n 1 2 kByte ISE1C N Ignore failed message RDYINT Y N CCT 8R 0 Transmitter communication names Tx CCR 8R 0 Receiver communication names Tx COP 8R 0 Service communication names Tx CMS 8N 0 Message system names CTS 8N 0 Comm transport system names MS 2M 0 Message systems X6A 8K lt Binary inp intrpt contr X7A 1K lt F D converter 1 X7B 1K lt F D converter 2 X7C 1K lt F D converter 3 X7D 1K lt F D converter 4 X7E 1K lt F D converter 5 X7F 1K lt F D converter 6 X7G 1K lt F D converter 7 X7H 1K lt F D converter 8 X71 4K gt Binary outputs The PS16 requires 1 sub
6. Order Designation 6DD 1602 0AE0 Processor board PS16 SIMOVERT S 2 Function Description The processor board PS16 is designed to process technological control numerical and regulating functions in the SIMADYN D system The board is especially suitable for the software processing of actual values in converters The board is designed around the 16 microprocessor 800186 with the corresponding peripherals Plug in memory modules are used to contain the user programs as well as the system firmware operating system monitor program and function module code These modules MS are plugged into the board connector X50 The user programs run on the processor under the SIMADYN D real time operating system This guarantees interrupt controlled fixed cycle times dependent upon the configuration of gt 1ms The PS16 board contains 8 binary inputs plug connector X6 that may also be configured as interrupt controlled inputs The processor interrupts the current cyclic processing when an edge occurs at one of these inputs and immediately begins processing the interrupt controlled function packet process interrupt job PIJ The inputs are connected with the various SIMADYN D interface modules via a 10 conductor ribbon cable The board is designed with 8 Frequency digital converter inputs for the acquisition of actual values plug connector X7 Frequency modulated signals can be read via these inputs and converted to digital values for further pr
7. SIMADYN D User Manual Digital Control System Prozessor module PS16 Edition 05 95 DK Nr 223142 Warning information User Manual Prozessor module PS16 Prozessor module PS16 03 91 Prozessor module PS16 05 95 Copying of this document and giving it to others and the use or communication of the contents thereof is forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design We have checked the contents of this Manual to ensure that they coincide with the described hardware and software However deviations cannot be completely ruled out so we cannot guarantee complete conformance However the information in this document is regularly checked and the necessary corrections included in subsequent editions We are thankful for any recommendations or suggestions Edition 05 95 Siemens AG Dk Nr 223142 SIMADYN D Hardware User Manual Contents Contents Warning Informatio tilda idad bs 1 1 Order DESIGN MM kn dotado ads 3 2 FUNCUON DESCriptiO Nesai need o beter td 3 3 Board DIN a al ae dd 4 A Application Noe S nit ld dde idea 5 5 Technical Pecado caes 8 6 Pin Allocation ofthe PS iia 9 6 1 Pin Allocation of the serial Interface XO1 2240sssr244400n annnennnnnnnnnnnnnnnnnnnnnnnnnen nn 9 6 2 Timer inputs and outputs X5 pin allocation nuussnnnnennn snnennnnnnnn
8. arranty contained in the contract between the parties is the sole warranty of Siemens Any statements contained herein do not create new warranties nor modify the existing warranty Warning information WARNING Electrical equipment has components which are at dangerous voltage levels If these instructions are not strictly adhered to severe bodily injury and material damage can result Only appropriately qualified personnel may work on this equipment or in its vicinity This personnel must be completely knowledgeable about all the warnings and service measures according to this User Manual The successful and safe operation of this equipment is dependent on prope handling installation operation and maintenance Siemens AG Dk Nr 223142 Edition 05 95 1 SIMADYN D Hardware User Manual Warning information Definitions QUALIFIED PERSONNEL For the purpose of this User Manual and product labels a Qualified person is someone who is familiar with the installation mounting start up and operation of the equipment and the hazards involved He or she must have the following qualifications 1 Trained and authorized to energize de energize clear ground and tag circuits and equipment in accordance with established safety procedures 2 Trained in the proper care and use of protective equipment in accordance with established safety procedures 3 Trained in rendering first aid DANGER For the purpose of this User
9. e by touching a conductive grounded object directly beforehand e g bare metal cubicle components socket outlet protective conductor contact Boards must not come into contact with highly insulating materials e g plastic foils insulated desktops articles of clothing manufactured from man made fibers Boards must only be placed on conductive surfaces When soldering the soldering iron tip must be grounded Boards and components should only be stored and transported in conductive packaging e g metalized plastic boxes metal containers If the packing material is not conductive the boards must be wrapped with a conductive packing material e g conductive foam rubber or household aluminum foil The necessary ECB protective measures are clearly shown in the following diagram a Conductive floor surface d ECB overall b ECB table e ECB chain c ECB shoes f Cubicle ground connection Siemens AG Dk Nr 223142 Edition 05 95 15 SIMADYN D Hardware User Manual ECB instructions 16 Edition 05 95 Siemens AG Dk Nr 223142 SIMADYN D Hardware User Manual ECB instructions Drives and Standard Products Motors and Drives Systems Group Postfach 3269 D 91050 Erlangen System Based Technology Siemens AG Dk Nr 223142 Edition 05 95 17 SIMADYN D Hardware User Manual
10. k Nr 223142 Edition 05 95 3 SIMADYN D Hardware User Manual Board Design The software monitor checks whether the processor is still running a cyclic program whether the interrupt controller of the serial interfaces timers and inputs are operating without error A non maskable interrupt NMI is generated when the monitor detects an error The processor tries to eliminate the cause of the error and resume normal cyclic operation If the cause of error lies with the processor itself then the board switches itself inactive the red dot on the 7 segment display is activated and bus line system error activated 3 Board Design SIMADYN D local bus connection CPU 80C186 16 Mhz RAM 64 k Byte battery back up from the power supply PS Plug recess for the program memory sub modules MS 8 Frequency inputs without voltage isolation with frequency digital converter 8 Binary inputs without voltage isolation interrupt capability 4 Binary outputs Processor timer inputs and outputs Serial interface optional V24 RS232 or 20 mA TTY Real time clock resolution 10 ms battery back up from the PS 7 segment display for the configured processor number and error display Hardware and software monitor through watchdogs Test connector for the connection of logic analyzers or recorders 4 Edition 05 95 Siemens AG Dk Nr 223142 SIMADYN D Hardware User Manual Application notes 4 Application notes The processor boa
11. nnnnnnnnnnnnnnnnnnn 10 6 3 Pin allocation of the binary inputs X6 oooooocccnnnoccciconocnccnnno snnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn anna 10 6 4 Pin allocation of the frequency inputs X7 uussssnneenssnnnnen nnnnennnnnnnnnnnnnnnnnnnnnnnnnnn na 11 7 STRUC L Mask of the PS16 board in the master program ussrssneenensen snnnnnnnnnnnnnnennnnnnnnn 12 A 14 A A O 14 8 2 Scale drawing with table of the plug CONNECTOT ooomoocccccnccocccccnnoannnno connnnnnnnnnnnnnnannnnnnnns 14 8 3 Allocation O ads ti 14 9 Miscelaneos 1 22 dara dea a 14 9 1 Designations Abbreviations is iine a aa cnn nan nn narran a aa 14 110 EGB instructions a oia a ii anio 15 Siemens AG Dk Nr 223142 Edition 05 95 SIMADYN D Hardware User Manual Warning information Edition 05 95 Siemens AG Dk Nr 223142 SIMADYN D Hardware User Manual Warning information NOTE The information in this Manual does not purport to cover all details or variations in equipment nor to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes please contact your local Siemens office Further the contents of this Manual shall not become a part of or modify any prior or existing agreement committment or relationship The sales contract contains the entire obligation of Siemens The w
12. ocessing The analog actual values are channeled via the SE21 interface module whereby 2 4 8 of the input channels may be selected and read in parallel In addition the board contains 4 binary outputs on the X7 plug connector The inputs and outputs of the processor internal timers TO and T1 can be externally accessed via the X5 plug connector The serial interface plug connector X01 is designed for diagnostics using the SIMADYN D host terminals PG 675 or PG 685 The 7 segment display H1 on the board front panel indicates the configured processor ID code in normal operation The display flashes with an error code when an fault occurs on the board The error messages are described in the processor board user manual 1 The display shows a during system start up The HEX monitor is activated if the S1 key is pressed and an error code is being displayed A board reset start up can be forced using the test jacks X10 and X11 The test jacks should be bridged with either a switch or a shorting jumper The board is designed with a 50 pin X4 and a 10 pin X9 plug connector for hardware diagnostics using a logic analyzer or for the connection of a passive recorder Three watchdogs are available for each processor module to monitor the hardware and software functionality The hardware monitor checks whether the processor generates new addresses within a certain time whether addresses are accessed that are not used Siemens AG D
13. rd can be implemented in both the wide racks SR1 5 and the narrow racks SR2 4 It requires two rack slots The board must be fixed to the rack by screws even in the commissioning phase to ensure perfect operation The front panel must be shorted to the rack by a short conductor when the board is placed on an adapter board The board must never either be inserted or removed from the rack when under power A thick film circuit hybrid module must be installed on the X51 location when the serial interface X01 is to be used The following hybrid modules are currently available SSI 20mA TTY SS2 V 24 RS 232 Warning Correct installation important See screen print Connection possibilities for the PS16 processor module a Binary inputs Flachkabel 10 polig INTERFACE MODUL EXTERNEANSCHL BE Siemens AG Dk Nr 223142 Edition 05 95 5 SIMADYN D Hardware User Manual Application notes b Frequency Digital inputs and Binary outputs INTERFACE MODUL Flachkabel 40 polig EXTERNEANSCHL BE c Processor timer inputs and outputs Currently no connection implemented Supplementary components for the PS16 a Serial interface Hybrid interface Hybrid interface Cable PS16 PG 685 Set of parts 25 pin Cannon plug b Ribbon cable 10 pin 40 pin gt 4x10 pin 40 pin SS1 20 mA SS2 V24 SC32 20 mA 10 m SM3 1 2 0m SC7 2 0 m SC13 2 0m SC18 Edition 05 95 6DD 1688
14. to 6 V or Binary inputs open 13 V to 33 V Typ 3 mA lt 200 us 4 not voltage isolated supply externally 24 VDC 3 6 VDC 20 to 30 V incl harmonics 35 V smaller than 0 5 sec OUTPUT CURRENT AT 1 SIGNAL RATED VALUE PERM RANGE SHORT CIRCUIT PROTECT INDUCTIVE LIMIT TRIPPING VOLTAGE MAXIMUM LOADING RESIDUAL CURRENT SIGNAL LEVEL AT 0 SIGNAL AT 1 SIGNAL Switching delay FREQUENCY INPUTS NUMBER MINIMUM INPUT FREQUENCY MAXIMUM INPUT FREQUENCY INPUT VOLTAGE FOR 0 SIGNAL FOR 1 SIGNAL INPUT CURRENT AT 1 SIGNAL DELAY TIME 50 mA 0 2 mA to 50 mA electronic to Vcc 1V 80 at 50 Deg C all outputs 50 mA 20 uA at 0 Signal max 3V min supply 2 5V 15uS 8 not voltage isolated 30 kHz 90 kHz 24 V Rated valu amp e 1V at 6V 13V at 33 V Typ 2 mA lt 6 6 uS Edition 05 95 Siemens AG Dk Nr 223142 SIMADYN D Hardware User Manual Pin Allocation of the PS16 6 Pin Allocation of the PS16 6 1 Pin Allocation of the serial Interface X01 PIN V24 20 MA TTY 1 FRAME GROUND FRAME GROUND 2 TRANSMIT DATA OUT T D 3 RECEIVE DATA IN R D 4 REQUEST TO SEND OUT RTS 5 CLEAR TO SEND CTS 6 DATA SET READY IN 7 GROUND GROUND 8 DATA CARRIER DETECT IN DCD 9 GROUND GROUND 10 CURRENT LOOP TRANSMIT T D 11 15 V 15 V 12 20 MA SOURCE 1 13 CURRENT LOOP RECEIVE R D 14 CURRENT LOOP RECEIVE R D 15 RECEIVE TRANSMIT CLOCK RT C
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