BIS M-41x_User_Manual
Contents
1. Dun 6 BIS M 410 Series Typical Reading 7 BIS M 411 Series Typical Reading 9 Electrical COPeclOf eoo tuo Ri 11 poco A TD 11 FA 12 Laid ARE MMC EA MA LE EE aD 13 A 14 put imu aia tan Re odia UN bow uS Qoa nC 15 11850 5 15 Total System Current CONSUMPTION 15 a Sod 16 Current Rating Tor Gables een 16 17 Hardware Requirements 17 Installation 17 Typical Layouts and Installation Procedures 18 installing the BIS M41 3952392 eio RU I HP hp min nuin 18 Installing the BIS M 41 5485 19 Installing the BIS M 41 19422 un ae es een 20 Installing the BIS M 41 40000 212. E 22 HT 22 CONFIGURATION METHODS zu ee 23 GOHNgUrat ON Tages ee Et 23 4 1 1 4 2 1 4 2 2 4 4 Node ID Configuration Using Configuration 23 BOHHGURSE ON Foro SE LR EN ERE 24 Configuration using Balluff Dashboard Configuration 25 Creating and Using RFID Macros with C Macro 27 atu tT ood at Dp SUD 29 USB Diver Installations E EE EE 30 TECHNICAL FEATURES 5 1 REFERENCES CONVENTIONS This manual uses the following conventions User or Operator refers to anyone using a BIS M 41 Processor Device refers to the BIS M 41 Processor You refers to the System Administrator or Technical Support person using this manual to install mount operate maintain or troubleshoot a BIS M 41 Processor BIS M 41 BIS 62 and BIS U 62 RFID Processors are referred to as Processors or just the Processor In addition the terms Subnet Node Number Node ID and Processor ID are used interchangeably BIS M 410 correspond to the old name C 0405 unit BIS M 411 correspond to the old name C 1007 unit REFERENCE DOCUMENTATION The documentation related to the BIS M 41 Processor management is
3. D CONFIGURATION METHODS 6 Check the box labeled Include this location in the search and then click the Browse button Found Hew Hardware Wizard Please choose your search and installation options ES gt Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driwer found will be installed L Search removable media floppy CD ROM Include this location in the search J Don t search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match for your hardware Figure 27 Found New Hardware Wizard Include this Location 7 Browse to the folder containing the extracted RFID USB driver files and then click OK Browse For Folder Select the Folder that contains drivers for your hardware Desktop E Documents Ed 4 Computer Network Places c3 DLA RFID USB Driver view subfolders click a plus sign above Figure 28 Found New Hardware Wizard Browse for Folder 31 BIS M 41 USER S GUIDE 8 Click Next to install the USB driver Found Hew Hardware Wizard Please choose your search and installation options 85 gt Search far the best driver in these locations Use the check boxes below to limit
4. Field Mountable Connector M12 5 pin Female Straight BCCO6ZF BCC M415 0000 2A R04 Termination Resistor Plug M12 5 pin Male ThinNet BCCO9MR BCC M438 0000 1A 000 51X850 000 RS232 Connector M12 8 pin Female in ickNet BCC A315 0000 2A R04 Termination Resistor Plug 7 8 16 5 pin Male ThickNet 9 M415 0000 1A R04 Plug Termination Resistor 7 8 16 5 pin Female ThickNet BCCOA08 A335 0000 10 000 61X5A5 000 Field Mountable Connector 7 8 16 5 pin Female Straight 7 BDN T DTE AA 01 T Connector 7 8 16 5P M F F ThickNet to ThickNet BCCO7WP BDN T DTN DD 01 Drop T Connector M12 5 pin F F M ThinNet to ThinNet BCCO7WR 1 5 BALLUFF RFID TAGS Balluff designs and manufactures several lines of RFID tags BIS M 13 passive read write RFID tags are especially suited for Balluff HF RFID Processor Tag Mounting Kits are also available lt gt INSTALLATION 2 INSTALLATION 2 1 MECHANICAL DIMENSIONS 2 1 1 BIS M 410 All Models 4 5 2 18 MOUNTING HOLE 2X Figure 2 BIS M 410 Mounting to Polycarbonate Bracket BIS M 41 USER S GUIDE 2 1 3 BIS M 411 Models Figure 3 BIS M 411 Dimensions 2 2 ANTENNA TO TAG RANGE RF read write range can be adversely affected by many environmental factors including electrical noise metallic objects and liquids The tag ranges below are provided for design purposes only Testing should b
5. PIN 4 N C PIN 3 GND N C Not Connected Figure 12 RS232 Interface M12 8 pin Male Connector Function Input Power Power Ground RS232 Receive Data RS232 Transmit Data Signal Ground 1 2 3 4 5 6 7 8 11 BIS M 41 USER S GUIDE 2 3 2 R S485 The Subnet16 RS485 Connector M12 5 pin Male is used for connecting the BIS M 41 _ RFID compact processors to a Subnet16 network The RFID compact processors are powered from the Subnet16 network power PIN 4 PIN 5 ERA TX RX PIN 1 SIGNAL GND PIN 2 VDC Figure 13 RS485 Subnet16 Interface M12 5 pin Male Connector Function SGND Signal Ground Vdc Subnet16 M Bus Power GND Subnet16 Bus Ground TX RX Receive Transmit Data positive TX RX Receive Transmit Data negative 12 c INSTALLATION 2 3 3 RS422 The RS422 Connector M12 8 pin Male is used for a point to point serial connection between a host computer and the BIS M 41 RFID compact processor It offers longer distance connections than standard RS232 and better noise protection PIN 7 PIN 6 PIN 5 PIN 4 TX PIN 3 GND TX N C Not Connected Figure 14 RS422 Interface M12 8 pin Male Connector Function Input Power Power Ground RS422 Transmit Data positive RS422 Transmit Data negative 5422 Receive Data positive RS422 Receive Data negative oignal Ground 13 BIS M 41 USER S GUIDE 2 3 44 USB The BIS
6. 41 USB Connector M12 Reverse Keyed 5 pin Male is used for a point to point serial connection between a host computer and the BIS M 41 RFID compact processor PIN 5 SHIELD Figure 15 USB Interface M12 Reverse Keyed 5 pin Male Connector Function 5 Vdc USB Power Source Data negative Data positive USB Power Source Ground 14 c INSTALLATION 2 4 POWER amp WIRING The information presented below is provided to assist the installer in determining the amount of power that will be required by the BIS M 41 Compact processor depending on the application 2 4 1 Power Requirements The BIS M 41 Compact Processor except USB models requires an electrical supply voltage of 10 to 30 Vdc Use a regulated power supply that is capable of delivering the requirements listed in the Technical Features For point to point or individually powered slave nodes the calculation is straight forward The calculation becomes more complex for network power sources The following information is provided to assist you in determining the power requirements of an RFID network application in particular a Subnet16 M network Power is applied directly to the Subnet16 Network trunk and distributed through drop cables to the Gateway and RFID compact processors positioning the power supply near the middle of the network you can limit voltage drop at the ends see par Fehler Verweisquelle konnte nicht gefunden werden for network lay
7. Antenna RS422 C C C BIS M 41 TECHNICAL DESCRIPTION USER S GUIDE lt Name Description BCC M415 M415 3A 330 PS85N6 010 BCC M415 M415 3A 330 PS85N6 020 BCC M415 M415 3A 330 PS85N6 050 Cable M12 5 pin Male Male ThinNet 0 2 m BCC M415 M415 6A 330 PS85N6 002 Gateway to Drop T BCCOET2 M415 M415 6A 330 PS85N6 010 able M12 5 Male Male ThinNet 1 m Gateway to Drop T Cable M12 5 pin Male Male ThinNet 2 m 415 415 6 330 585 6 020 Gatewawto DIob T BCCOET4 A315 A315 30 330 PS85N4 020 Cable 7 8 16 5 pin Male Female ThickNet 2 m BCCO095A A315 A315 30 330 PS85N4 050 Cable 7 8 16 5 pin Male Female ThickNet 5 m BCCO95F BCC M415 0000 1A 030 PS85N6 020 Cable M12 5 pin Female Bare Wires ThinNet 2 m BCCOETA BCC A315 0000 10 030 PS85N4 050 Cable 7 8 16 5 pin Female Bare Wires 5M BCCO96Y BCC A315 0000 10 030 PS85N6 050 Cable M12 5 pin Male Bare Wires ThinNet 5M BCCO8WT BCC M414 E834 8G 672 ES64N8 050 Industrial Ethernet Cable M12 RJ45 5m BCCOCT 1 Subnet16 Ts Terminators Connectors Drop T Connector 5 pin 7 8 16 F M12 F 7 8 16 BDN T DTE AD 01 ThickNet to ThinNet BCCO7WZ BCC M415 0000 1A 030 PS85N6 050 Cable M12 5 pin Female Bare Wires ThinNet 5 m BCCOETC BCC A315 0000 1A R04 Plug Termination Resistor M12 5 pin Female ThinNet M435 0000 1A 000 41X575 000
8. Host computer with specific interface Serial or Subneti6 Programmable Logic Compact processor PLC or PC RFID compact processor s BIS M 41x BIS M 62x or BIS U 62x Series Processors RS485 models Adequate length cabling connectors and terminators Sufficient power capable of powering all the RFID components Balluff RFID data carrier or labels BIS M 1xx or BIS U 1xx Installation Precautions Select a suitable location to mount the Compact processor BIS M 41 Compact processors can be mounted to wood or plastic fixtures They may be mounted horizontally or vertically but should be aligned in such a manner that the LED indicators can be seen during operation RF performance and read write range can be negatively impacted by the proximity of metallic objects Avoid mounting the compact processor within 5 cm 2 in of any metallic object or surface Do not route cables near other unshielded cables or near wiring carrying high voltage or high current Cross cables at perpendicular intersections and avoid routing cables near motors and solenoids Avoid mounting the compact processor near sources of EMI electro magnetic interference or near devices that generate high ESD electro static discharge levels Always use adequate ESD prevention measures to dissipate potentially high voltages If electrical interference is encountered as indicated by a significant reduction in read write performance relocate the compact processo
9. for details 19 BIS M 41 USER S GUIDE 2 6 3 Installing the BIS M 41 RS422 BIS M 410 Power Supply Figure 18 RS422 Typical Layout The BIS M 41 068 001 02 5115 Compact processor is designed for point to point RFID applications where the distance from host to compact processor can be up to 1200 meters 3940 feet depending on the baud rate used It therefore supports longer distances than those acceptable for RS232 communications and it is also suggested in electrically noisy environments The compact processor connects directly to an RS422 serial communications port on a host computer or PLC an RS422 compatible cable Ensure that an RS422 port is installed on the host or that an RS232 RS422 converter is connected to an RS232 COM port on the host 1 To mount the BIS M 41 Compact processor a For the BIS M 410 Compact processor attach to the polycarbonate mounting bracket for metallic isolation using the two sets of M4 screws washers and nuts provided as shown in Figure 2 Fasten the other end of the mounting bracket to your work area Tighten all screws to 0 7 Nm 6 lbs per inch b For the BIS M 411 Compact processor fasten it to the mounting surface using two M5 10 screws washers and nuts not provided Tighten all screws to between 1 3 and 1 7 Nm 12 15 lbs per inch 2 Build an RS422 compatible cable using the 0 M12 8 pin female connector Use suitable shielded tw
10. host computer via a USB compatible interface cable 1 To mount the BIS M 41_ Compact processor a For the BIS M 410 Compact processor attach to the polycarbonate mounting bracket for metallic isolation using the two sets of M4 screws washers and nuts provided as shown in Figure 2 Fasten the other end of the mounting bracket to your work area Tighten all screws to 0 7 Nm 6 lbs per inch b For the BIS M 411 Compact processor fasten it to the mounting surface using two M5 10 screws washers and nuts not provided Tighten all screws to between 1 3 and 1 7 Nm 12 15 lbs per inch 2 Download the Bis4D com USB driver archive from www balluff com and extract the archive to a separate folder on the host computer 3 Connect the BCCOETF M12 reverse keyed 5 pin female connector to the M12 reverse keyed 5 pin male connector on the product 4 Connect the BCCOETF USB Type A connector to a USB COM port on the host computer The LEDs on the compact processor will flash At this point Windows will detect the new hardware device and request the location of the Bis4D USB driver files 5 Browse to the folder containing the Bis4D com USB driver files Refer to the instructions included with the Bis4D USB driver download to par 4 4 to complete the installation of the 540 USB driver To verify operations download the Balluff Dashboard Configuration Tool from www balluff com The Balluff D
11. in accordance with applicable European directives CE conformity has been verified All approvals and certifications are no longer valid if Components are used that are not part of the BIS Identification System Components are used that have not been explicitly approved by Balluff Operation and testing The operator is responsible for ensuring that local safety regulations are observed In the event of defects and non correctable faults in the identification system take the system out of service and secure it from unauthorized use POWER SUPPLY This product is intended to be installed by Qualified Personnel only This device is intended to be supplied by a UL Listed or CSA Certified Power Unit with Class 2 or LPS power source vii GENERAL VIEW BIS M 410 Models Figure A 1 Comunication Interface Connector 3 Antenna 2 Mounting Holes 4 LED Indicators 2 See par 2 3 2 See Chapter BIS M 411 Models 2 Figure G Comunication Interface Connector 3 Antenna 2 Mounting Holes 4 LED Indicators See par 2 3 2 See Chapter 3 viii OVERVIEW BIS M 41 TECHNICAL DESCRIPTION USER S GUIDE a 1 OVERVIEW 1 1 INTRODUCTION Welcome to the BIS M 41 seriesRFID Processor User s Guide This manual will assist you in the installation configuration and operation of Balluff BIS M 41 seriesRFID Processor The BIS 41 seriesis a complete lin
12. BALLUFF sensors worldwide BIS M 41 Processor Unit m Technical Description Manual www balluff com CONTENTS Ll N 02 2 1 2 1 1 2 1 2 2 1 3 2 2 2 2 1 2 2 2 2 3 1 2 3 2 2 3 3 2 3 4 2 4 1 2 4 2 2 4 3 2 4 4 2 9 1 2 9 2 2 6 2 6 1 2 6 2 2 6 3 2 6 4 3 1 4 1 REFERENCES un vi CONVENTIONS anne vi DOCUMENTATION aa a ah La vi DEVICES ol DOM een vi REGULATORY AND COMPLIANCE vii POWER ele ES vii GENERAL VIE Wie ee vi SUE vue RUE E viii OVERVIEW mec ERE 2 cite 2 BIS MA1 DU pi m MEAM 2 About this Manlal ERROR m 2 WNO ehould Read This uoi aon tee dos toU Meo aon e Rede 3 gimp INOIAQUON Cc 3 Models ana ACCeSSOfLGBS odi Lm WEM PEE 3 Tas ae ee 4 INSTALLATION 5 Mechanical DIMENSIONS NR EE een 5 BIS MATO Mee RT ee 5 BIS M 410 Mounting All 5 5 BIS Ms41 T AID t tie nier ce etie tee enge gue 6
13. M12 8 pin male connector on the Compact processor Connect the BCCOETJ 9 pin female D sub connector to an 5232 COM port on the host computer Tighten the cable s two locking thumbscrews 3 Connect the power supply to the VDC red and GND black wires on the BCCOETJ cable 4 Apply power to the compact processor after all cable connections have been made The LEDs on the unit will flash 5 Onthe host computer set COM port parameters to 9600 baud 8 data bits 1 stop bit no parity and no handshaking To verify operations download the Balluff Dashboard Configuration Tool from www balluff com The Balluff Dashboard Configuration Tool allows users to configure and control their BIS M 41 compact processors and send RFID commands for testing purposes See the Dashboard Configuration Tool Manual for details 18 c INSTALLATION 2 6 2 Installing the BIS 41 5485 2 LE BCCOETO BCCO7WH zu l B BCCOETO BCCOETO P an 2 T N O O tB co x o Q z BIS M 410 BIS M 411 BIS M 411 Gateway VDC GND to Power Supply to to Host Configuration PC Figure 17 RS485 Typical La
14. S M 411 Reading Range for BIS M 135 Top View 3 RE RER Em ERE BE Wr E GN ICE KIT E EI EIS Approximate Field Pattern No Metal in Field Figure 9 BIS M 411 Reading Range for BIS M 135 Front View USER S GUIDE BIS M 41 leer i III III TI 2 4 PUTNE 0 8 EE EE ERR ups uS oOo BE HH A 3 Bm BE pet o s 5 cal gt 9 g 2 SR LR RERO EM e 8 45 BEEN i PENES ZEN gt amp 5 A 1 0 S z EE ie 1 ARR GR OE Der goo DOE DP DN WEE 7 aes nm E c EN i EE EIE SEHE E 18 v Ex oli c E 5 BE um T B 10 Front View 134 411 Reading Range for BIS M BIS M Figure 11 c INSTALLATION 2 3 ELECTRICAL CONNECTORS 2 31 RS232 The RS232 Connector M12 8 pin Male is used for point to point serial connection between a host computer and the BIS M 41 RFID compact processor PIN 7 PIN 6 PIN 5 N C
15. Transmit Custom String Set Outputs Clear Outputs n Execute Macro 2 Note 2 gt Custom Header T erminator Compiled Macro Raw 00 04 F1 00 00 00 03 08 07 DO 00 03 07 07 DO 00 07 05 00 00 00 0 07 DO 00 06 92 00 00 Macro Response Options Legacy 07 DO 00 00 edu nd Figure 24 C Macro Builder For specific information regarding the configuration and use of either of these utilities please see the accompanying documentation included when NOTE downloading each software application 4 3 COMMAND PROTOCOLS BIS M 41 compact processors can be directly programmed using a proprietary command protocol over the specific host interface This is useful for compact processors connected to a PLC over a Serial network i e RS422 etc All BIS M 41 compact processors use the ABx Fast Command Protocol except for RS485 Subnet16 models All BIS M 41 067 001 04 592 compact processors are used in conjunction with Subnet16 Gateway and Subnet16 Hub interface modules which all NOTE use the CBx Command Protocol Refer to the specific Command Protocol Technical Description User s Guide for details 29 BIS M 41 USER S GUIDE 4 4 USB DRIVER INSTALLATION This paragraph contains instructions for installing the Windows 2000 XP USB driver for Balluff RFID devices Complete the following steps before installing the RFID USB driver 1 Download the RFID USB driver package from www ba
16. able at www balluff com OVERVIEW 1 3 1 Who Should Read This Manual This manual should be read by those who will be installing configuring and operating the Controller This may include the following people Hardware Installers System Integrators Project Managers e I Personnel System and Database Administrators Software Application Engineers e Service and Maintenance Engineers 1 3 2 HEX Notation Throughout this manual numbers expressed in Hexadecimal notation are prefaced with Ox For example the number 10 in decimal is expressed as in hexadecimal 1 4 MODELS AND ACCESSORIES Balluff designs manufactures and distributes a wide range of RFID equipment including RFID Processor network interface modules Gateways and Hubs RFID tags and the cables needed to make it all work Listed here are the products and accessories relative to the BIS M 41_ Processor For a complete list of products and accessories relative to the Subneti6 Gateway see the Gateway User s Guide To purchase any of the Balluff products listed below contact your Balluff distributor or visit our Web site http www balluff com Name Description BISMat Series Processor ompact processors 4x5 cm w Antenna Subnet16 ompact processors 4x5 cm w Antenna USB ompact processors 10x7 cm w Antenna RS232 BISOOW6 ompact processors 10x7 cm w Antenna Subnet16 BIS00W5 C C C Compact processors 4x5 cm w
17. are set up correctly the device configuration area within the Balluff Dashboard should now look like this cobalt Dashboard Device Network 43 File Connect Options Tools View Help RFID Controller at Com2 9600 Baud Lob al HF 1 9 Mode Configuration Tag Type LRP S Series m Continuous Start Read on Reset fo 0 0 Tag Presence Detect Include T ag IDs in Continuous Reads Send Tag IDs LSB First Use Legacy Error Code for Tag Search Node Name Send Reduced Tag IDs Multiple HMS LRP LRP S Mode Set Name Misc Set Internal Clock Serial Baud 9600 Ready MM Zz Figure 23 Balluff Dashboard RS232 Compact processor Configuration See the Balluff Dashboard User s Manual for more configuration details 26 CONFIGURATION METHODS 4 2 2 Creating and Using RFID Macros with C Macro Builder What are RFID Command Macros RFID Command Macros are a powerful feature of Balluff Balluff Compact processors Macros are simple programs that direct a compact processor to execute multiple pre programmed instructions Because macros reside within the compact processors internal memory they can be programmed to instruct the compact processor to automatically read and or write a specified set of data to an RFID tag without the compact processor ever having to receive a command from the host In fact the compact processors do not even require a connection to a host in order to
18. ashboard Configuration Tool allows users to configure and control their BIS M 41 compact processors and send RFID commands for testing purposes See the Dashboard Configuration Tool Manual for details 21 BIS M 41 USER S GUIDE 3 LEDINDICATORS 3 1 FRONT PANEL LEDS m Color m Description E READY LED is ON whenever power is applied to the Balluff The RF LED illuminates when RF power mm is being transmitted by the antenna The COM communications LED flashes ON and de when data is 5 transmitted between the antenna and a tag When Continuous Read mode the COM LED will remain ON and will turn OFF briefly only while data is being read from or written to a tag IE Amer 00 This LED indicates the RS232 model The five Node ID LEDs indicate in Binary RS485 00000000 from right to left the current ID value assigned to the compact processor sae AMBER This LED indicates the RS422 model uss This LED indicates the USB model Table 1 Front Panel LEDs 22 CONFIGURATION METHODS 4 CONFIGURATION METHODS There are several configuration methods available for your compact processor depending on the interface type and application e Configuration Tag Configuration Tools Balluff Dashboard and C Macro Builder e Command Protocol 4 1 CONFIGURATION TAG A configuration tag is include
19. ation Tag that is included with each RS485 based Balluff BIS M 41 RFID Compact processor the Node ID value can be dynamically assigned by the Gateway or can be manually assigned by the user For the Gateway to dynamically assign a Node ID value to a compact processor the compact processor must first be initialized with the Node ID value of zero This is the equivalent of having no Node ID assigned 23 BIS M 41 USER S GUIDE 9 All Balluff RS485 based compact processors ship with their Node ID value set to 0 NOTE When a powered compact processor that is set to Node ID 0 is connected to the Subnet it will not initially be recognized by the Gateway until the Configuration Tag is placed in the antenna s field After a few seconds the compact processor will display its new assigned Node ID value in binary code from right to left using the five amber Node LEDs on the compact processor see Table 1 When dynamically assigning a Node ID value for a new compact processor the Gateway will either assign the next available Node ID value or the value that the Gateway recognizes as offline or missing that is a Node ID value that previously existed but has since disappeared from the network Because the Gateway stores a backup of each Subnet Node s configuration should an RFID compact processor ever fail a replacement compact processor can be installed quickly and easily The new compact processor will be automatically a
20. available at the website www Balluff com SERVICES AND SUPPORT Balluff provides several services as well as technical support through its website Log on to www balluff com and click on the links indicated for further information including e PRODUCTS Search through the links to arrive at your product page which describes specific Info Features Applications Models Accessories and Downloads including Dashboard a Windows based utility program which allows system testing monitoring and configuration using a PC It provides Serial RS232 or USB and Ethernet interface configuration C Macro Builder an easy to use GUl driven utility for Windows This software tool allows users with minimal programming experience to build their own macro programs which are stored internally on and executed directly by RFID Processors vi REGULATORY AND COMPLIANCE NOTICES Installation and startup Installation and startup are to be performed by trained technical personnel only Any damage resulting from unauthorized manipulation or improper use voids the manufacturer s guarantee and warranty When connecting the processor unit to an external controller observe proper selection and polarity of the connection as well as the power supply see Installation on page 4 The processor unit may only be used with approved power supply see Technical data on page 34 Conformity This product was developed and produced
21. cros created Macros are created using the powerful yet simple C Macro Builder Configuration Tool from Balluff The easy to use GUI allows the user to create powerful RFID macro programs quickly and easily 27 BIS M 41 USER S GUIDE When used with Balluff Dashboard Configuration Tool users can effortlessly download erase and manage their macros and triggers as well as set the operational configurations of their RFID compact processors and Subneti6 Gateways Which communication interfaces support the use of macros Macros are supported on the following Balluff Compact processors Ethernet Profibus DeviceNet RS232 and USB interfaces What happens to existing Macros if a compact processor must be replaced When using a Subneti6 Gateway users do not need to worry Macros and triggers normally residing in an RFID compact processor s flash memory are always backed up in the Gateway s flash memory as well Therefore if a compact Processorshould ever require replacement all existing macro and trigger settings are automatically exported from the Gateway to the new RFID compact processor In short when an RFID compact processor is initially connected to the Gateway macro and trigger data from the compact processors flash memory is compared to the macro and trigger data backed up in the Gateway from the previous RFID compact processor If the data does not match that which is stored on the Gateway the compact proce
22. d with your BIS M 41 compact processor This can be used to reset all BIS M 41 compact processors to their factory default configuration settings For Subneti6 models BIS M 41 5485 models this tag can also be used to set the Node ID of each compact processor in the network BIS M Configuration Tag INSTRUCTIONS This tag can be used to restore factory defaults lest REID controllers and assign Subnet18 Node ID addresses See the product Reference Manual for further details B NBBUEE To Restore Factory Defaults 1 Piace this Configuration Tag in the antenna s RF field 2 power to the controller or issue the s Reset Controller command the controller LEDs blink 3 Aller the LED stop blinking remove the Configuration Tag from the antenna s RF field and then power down Factory default values have been restored Figure 20 BIS M 41 Configuration Tag 4 1 1 Node ID Configuration Using Configuration Tags Only BIS 41 067 001 04 592 compact processors can be connected to a Gateway s oubnet network and each must be assigned a unique Node ID value between 1 and 16 When an RFID compact processor is connected to the Gateway s Subnet network the Gateway will query the new compact processor to obtain certain configuration values specifically the Node ID number If the Gateway does not detect a Node ID conflict it will allow the RFID compact processor onto the Subnet network By using the BIS M Series Configur
23. dows requires a second trip through the installation routine to install and configure a virtual COM port for use by the RFID USB device 10 Repeat Steps 5 9 to install the virtual COM port and complete the installation of the RFID USB driver Found Hew Hardware Wizard Completing the Found Mew Hardware Wizard The wizard has finished installing the software for Datalogic Automation USB to UART Bridge Controller N Click Finish to close the wizard lt Back Cancel Figure 32 Virtual COM Port USB Driver Installation Complete 33 5 TECHNICAL FEATURES ELECTRICAL FEATURES DC Input BSMaM USB RADIO FEATURES Frequency Air Protocols ENVIRONMENTAL FEATURES Operating Temperature 20 to 50 C 4 to 122 F Storage Temperature 20 to 70 C 4 to 158 F Humidity max 90 non condensing 14 mm 2 to 10 Hz Vibration Resistance 1 5 mm 13 to 55 Hz 13 56 MHz ISO 14443A ISO 15693 EN 60068 2 6 2 70 to 200 Hz 2 hours on each axis Vibration Resistance EN 60068 2 6 Protection Class EN 60529 PHYSICAL FEATURES Dimensions Weight USER INTERFACE LED Indicators 30 g 11 ms 3 shocks on each axis IP67 BISM 410 5 411 67 x 40 x 24 mm 116 4 x 75 2 x 24 mm 2 64 x 1 57 x 94 in 4 58 x 2 96 x 94 in 47 g 1 7 oz 210 g 7 4 oz HF COM Operating Mode Power The features given ar
24. e of feature rich passive high frequency read write Radio Frequency Identification devices that provide RFID data collection and control solutions to shop floor item level tracking and material handling applications BIS M 41 seriesProcessor are designed to be compact rugged and reliable in order to meet and exceed the requirements of the industrial automation industry 1 2 BIS 41 SERIES FEATURES Supports multiple interface connections RS232 RS485 RS422 USB Heads Writes ISO 14443A and ISO 15693 compliant RFID tags e Compatible with BIS M 13 tags from Balluff Supports ABx Fast amp CBx RFID command protocols e Operates at the internationally recognized ISM frequency of 13 56 MHz Housed in rugged IP65 rated enclosure LED status indicators display READY status COM activity RF activity and depending the model Subnet16 Node ID Auto configurable and software programmable contains flash memory for firmware upgrades and internal configuration storage 1 8 ABOUT THIS MANUAL This manual provides guidelines and instructions for installing configuring and operating BIS 41 Processor This document does NOT include explicit details regarding the BIS M 41 Processor commands Specific RFID command related information such as the process of issuing commands from a host PC or Programmable Logic Controller PLC to the BIS M 41_ Processor is available in the CBx Command Protocol User s Guide which is avail
25. e performed in the actual environment for more precise range results Tag range values are listed in mm inches Balluff Tag Model BIS M 410 5 411 Testing Environment jene ea _ esmas 0 mswns loes asm 9 For further information regarding the Antenna to Tag Ranges please refer to the specific Tag s Datasheet NOTE NSTALLATION 2 2 1 BIS M 410 Series Typical Reading Ranges EE EBEr OMe HE Ep X CIE U DE RM N I N Ere tb Seale T view LIE 1 T 11 1 EE DATE BENT EEE 2 eM oe Tete lar LUCA Td Figure 5 BIS 410 Reading Range for Tags Type 03 Side View BIS M 41 USER S GUIDE Mifare Credit Card Tag Mifare IC Credit Card Tag BIS M 134 EHE 60405 Antenna Field _ side Profile Mifard 7406 Figure 7 BIS M 410 Reading Range for Tags Type 10 Side View INSTALLATION 2 2 2 BIS M 411 Series Typical Reading Ranges Baer NET ECHTE EEI 22 ie e m SR E sp Spe e AT AAA Approximate Field Pattern No Metal in Field Figure 8 BI
26. e typical at a 25 ambient temperature if not otherwise indicated u E vww balluff com Balluff GmbH Schurwaldstra e 9 13765 Neuhausen a d F Germany Phone 49 7158 173 0 Fax 49 7158 5010 ballutf amp balluff de B www balluff com Nr 896 711 Edition 1305 Subject to modification
27. execute macros Each macro can contain up to 255 bytes of data and each supported compact processor can store up to eight macros at a time Though they are stored locally on the compact processor macros are also backed up in the Gateway s flash memory as well Why use macros The power of macros 15 in distributed intelligence the reduction in network bus traffic and the ability to accelerate routine decision making at the point of data collection What can macros do In addition to the automated reading and writing of data macro capabilities include The ability to write time stamps to RFID tags e The ability to filter command responses to only those of interest to the host such as when an error occurs or when a tag has arrived in the RF field e The ability to harness powerful logic and triggering capabilities such as read write start stop continuous read data compare branch transmit custom string and set outputs What is a macro trigger Macros are initiated by triggers Triggers can be configured in numerous ways A simple command from the host such as execute macro number three can be considered a trigger Triggers can be configured for example to activate a macro when a tag enters or leaves a compact processor s HF field Balluff RFID compact processors can store up to eight separate triggers in addition to the eight macros they can also house Any trigger can activate any of the eight stored macros How are ma
28. f BIS Z GW 001 connecting eight BIS M 410 067 001 04 592 compact processors 87 mA each 9 24 A total of 20 meters of ThinNet cables are used to connect the devices which have Cable Resistance 0 058 Ohms per meter per wire The network power is 24 Vdc The voltage drop calculation must be conducted on the RFID compact processor that is farthest from the Power Supply as it will experience the greatest voltage drop It is always recommended to power the network from the middle T configuration to reduce total voltage drop at the ends In the example below this allows the fourth compact processor and not the eighth to be the furthest from the power supply Voltage Drop 0 133 A GWY 0 087 A x 8 compact processors x 0 058 x 2 x 20 meters 1 92 total voltage drop for 8 compact processors 24 1 92 2 23 04 Vdc at compact processor number 4 of each branch 2 4 4 Current Rating for Cables The maximum current rating for the Subneti6 network using Balluff cables and accessories BCCxxxx is 4 0 A The resistance calculation must include both wires and GND 16 lt gt INSTALLATION 2 5 2 5 1 INSTALLATION GUIDELINES Hardware Requirements The following is a list of minimum components required to create an RFID reading system Other components may be required depending on the compact processor model see the specific installation procedure for your model 2 5 2 17
29. isted pair wires for RS422 connection and power supply signals according to the connector pinout see Figure 14 Connect the 0 M12 8 pin female connector to the M12 8 pin male connector on the Compact processor Connect the other end of the cable wires or user supplied connectors to the host PLC and power supply 3 Apply power to the compact processor after all cable connections have been made The LEDs on the unit will flash 4 On host computer set COM port parameters to 9600 baud 8 data bits 1 stop bit no parity and no handshaking To verify operations download the Balluff Dashboard Configuration Tool from www balluff com The Balluff Dashboard Configuration Tool allows users to configure and control their BIS M 41 compact processors and send RFID commands for testing purposes See the Dashboard Configuration Tool Manual for details If the host does not support the Windows environment configuration must be made by sending the configuration command protocol strings refer to the NOTE ABx Fast Command Protocol Manual 20 INSTALLATION 2 6 1 Installing the BIS 41 USB BCCOETF as BIS M 410 Figure 19 USB Typical Layout The BIS 41 68 001 09 572 Compact processor is designed for point to point RFID applications where the distance from host to compact processor is less than 15 meters 50 feet The compact processor connects directly to a serial communications port on a
30. lluff com 2 Extract the driver files to a separate folder on your host computers Desktop 3 the USB interface cable and power supply if applicable as described in par 2 6 4 4 Apply power to your RFID device Windows should detect the new hardware and start the Found New Hardware Wizard If it does not run the Add Hardware applet in Windows Control Panel Found Hew Hardware Wizard W elcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on pour computer the hardware installation CD on the Windows Update Web site with pour permission Head aur privacy policy Lan Windows connect to Windows Update to search for software es this time only CO now and every time connect a device 5 No nat this time Click Hest to continue Figure 25 Found New Hardware Wizard Do Not Connect to Windows Update Found Hew Hardware Wizard This wizard helps you install software for Datalogic Automation Device 5 If your hardware came with installation CD lt floppy disk insert it now What vau want the wizard to do Install the software automatically Recommended Install from a list or specific location Advanced Click Hest to continue Figure 26 Found New Hardware Wizard Install From List 5 Select Install from a list or specific location and then click Next 30
31. or expand the default search which includes local paths and removable media The best driwer found will be installed Search removable media floppy CD ROM Include this location in the search C Documents and SettingssDesktepsDLA RFID US Don t search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match Far your hardware Figure 29 Found New Hardware Wizard Ready to Install Please wait while the Found New Hardware Wizard installs the USB driver Found Mew Hardware Wizard Please while the wizard installs the software Datalogic Automation USB Composite Device Setting system restore point and backing up old files in case your system needs to be restored in the future Figure 30 Installing the USB Driver 32 D CONFIGURATION METHODS 9 After the USB driver has been installed click Finish Found Hew Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for Datalogic Automation USB Composite Device Click Finish to close the wizard lt Back Cancel Figure 31 USB Driver Installation Complete Immediately after you click Finish the Found New Hardware Wizard will close and then automatically restart prompting you to repeat the USB driver installation This occurs because Win
32. out diagrams 2 4 2 Total System Current Consumption The current consumption values of each product are given in the Technical Features paragraph of the relative Installation manual and refer to the min and max input voltage range These values already include an adequate safety margin The consumption values given in the following examples have been interpolated for an input voltage of 24 Vac Max Gateway Current 200 mA 12 133 mA 24 Max Compact Processor Current 87 mA 9 24 Vdc for BIS M 41 Calculating Total System Current Consumption Total System Current Consumption Max Gateway Current Max Compact Processor Current x Number of Compact Processors Example A Subnet16 network powered at 24 Vdc is composed of a BIS Z GW 001 connecting eight BIS 410 067 001 04 592 Compact Processors Total System Current Consumption 0 133 A 0 087 AX 8 0 829 A 15 BIS M 41 USER S GUIDE 2 4 3 Cable Voltage Drop In addition each RFID compact processor on the Subnet will experience a certain amount of voltage drop depending on the length of the cable Cable Resistance per Meter hinNet 0 058 ohms per meter per wire hickNet 0 0105 ohms per meter per wire Calculating Voltage Drop Voltage Drop Compact Processor Current x Number of Compact processors x Cable Resistance per Meter per Wire x Cable length in Meters Example Subnet16 network is composed o
33. r to an area free from potential sources of interference When installing multiple RFID compact processors that operate at the same frequency 13 56 MHz maintain a minimum distance of 20 cm 8 in between adjacent RF devices BIS M 41 USER S GUIDE 2 6 TYPICAL LAYOUTS AND INSTALLATION PROCEDURES 2 6 1 Installing the BIS M 41 RS232 BCCOETJ T B iii 1 RR 0 Mmm Em VDC red GND black Power Supply Figure 16 RS232 Typical Layout The BIS M 41 068 001 00 5115 Compact processor is designed for point to point RFID applications where the distance from host to compact processor is less than 15 meters 50 feet The compact processor connects directly to a serial communications port on a host computer via an RS232 compatible serial interface cable 1 To mount the BIS 41 Compact processor a For the BIS M 410 Compact processor attach to the polycarbonate mounting bracket for metallic isolation using the two sets of M4 screws washers and nuts provided as shown in Figure 2 Fasten the other end of the mounting bracket to your work area Tighten all screws to 0 7 Nm 6 lbs per inch b For the BIS M 411 Compact processor fasten it to the mounting surface using two M5 10 screws washers and nuts not provided Tighten all screws to between 1 3 and 1 7 Nm 12 15 lbs per inch 2 Connect the BCCOETJ M12 8 pin female connector to the
34. s worldwide COBALT DASHBOARD Industrial Identification RFID Connect To Device Type Dashboard Configuration Tool RFID Controller BIS M 411 Serial RFID Gateway BIS Z GwW 001 IND Version 4 0 0 RFID Gateway BIS Z Gw 001 TCP Copyright C 2013 RFID Gateway BIS 2 001 5232 RFID Gateway BIS Z GwW 001 DNT Balluff GmbH RFID Gateway BIS Z GW 001 PBS RFID Hub BIS Z HB 004 IND RFID Hub BIS 2 HB 004 TCP RFID Controller BIS M 626 Industrial RFID Controller BIS M 620 Serial mu RFID Ea FTO Controller BIS 822 RFID Controller BIS M 411 Serial SEID Controller BIS M 410 Serial RFID Cares Sinet RFID Controller HF 0405 Serial RFID Controller C82 Serial RFID Controller CNTL UHF Industrial RFID Controller CNTL UHF Serial Figure 21 Balluff Dashboard RS232 Compact Processorselection 6 Choose the appropriate COM port and Baudrate then click Connect 25 BIS M 41 USER S GUIDE COBALT DASHBOARD Industrial Identification RFID Connect To Device Type Dashboard Configuration Tool RFID Controller BIS M 410 Serial Version 4 0 0 3 Relist Com Ports Copyright C 2013 Balluff GmbH Figure 22 Balluff Dashboard COM and Baudrate Selection The Dashboard should send some commands to retrieve device and configuration information from the device If serial communications
35. ssigned the same Node ID value and configuration as the replaced compact processor provided the Configuration Tag is introduced to the antenna field after startup and then removed 9 Avoid that the configuration tag is simultaneously read by more than one compact processor NOTE 4 2 CONFIGURATION TOOLS Balluff offers the following powerful RFID configuration utilities for Microsoft Windows 2000 XP Vista and 7 systems e Balluff Dashboard Configuration Tool e Builder These configuration tools can be downloaded from the Balluff website www balluff com 24 D CONFIGURATION METHODS 4 2 1 Configuration using Balluff Dashboard Configuration Tool The Balluff Dashboard Configuration Tool is a software application that allows users to view modify save and update the configuration settings of their Balluff compact processors Follow the instructions below to operate the Balluff Dashboard Configuration Tool and to set the Balluff device s configuration 1 Install the Compact processor as described in the relevant sub paragraph in 2 6 2 For USB models install the Balluff USB driver to your PC as described in par 4 4 3 Connect the Compact processor to your PC power up and wait for the boot procedure to finish 4 Run Balluff Dashboard Configuration Tool 5 From the Connection screen choose your compact processor from the list Dashboard Configuration Tool BALLUFF sensor
36. ssor s flash memory will be overwritten with the backed up data stored in the Gateway s flash memory How can learn more about the Dashboard and C Macro Builder More information regarding macros triggers uploading downloading configuring and monitoring Balluff RFID equipment is available in the respective Users Manuals for these products which are available on the Balluff website at www balluff com 28 D CONFIGURATION METHODS C Macro Builder is an easy to use GUl driven Configuration Tool for Windows that allows users to create powerful RFID command macro programs C Macro Builder C Macro Builder File Display Options About Available Commands Macro Untitled Length 35 220 Left Start 779 Macro Response Options In this macro all responses are enabled gt Error Behavior Options Set Macro Response Options ACKS Y es DATA Yes ERRS Yes NTAGS Yes STRINGS Yes 423 Tag Search Tag Search Timeout 2000 de Tag Read ID Tag Read ID Timeout 2000ms de Tag Read Data Tag Read Length 10 Address 0 Timeout 2000ms de Start Continuous Read Data Tag Write Timestamp Format 0 amp ddress 11 Timeout 2000ms Stop Continuous Read Data END gt Tag Write Data gt Tag Fil Data aq Tag Write Timestamp Tag Increment Decrement Memory SLI Tag write AFI 5 SLI Multi T ag Lock AFI All SLI Multi T ag EAS Operation Q Conditional Branch y Transmit Last Response 123
37. youts The BIS 41 067 001 04 592 Compact processor is designed for Subnet 6 M RFID applications where the compact processor is connected in an RS485 network via Subnet16 compatible cables to the host through a Gateway or Hub 1 To mount the BIS M 41 Compact processor a For the BIS M 410 Compact processor attach to the polycarbonate mounting bracket for metallic isolation using the two sets of M4 screws washers and nuts provided as shown in Figure 2 Fasten the other end of the mounting bracket to your work area Tighten all screws to 0 7 Nm 6 lbs per inch b For the BIS M 411 Compact processor fasten it to the mounting surface using two M5 10 screws washers and nuts not provided Tighten all screws to between 1 3 and 1 7 Nm 12 15 lbs per inch 2 Attach a Subnet16 compatible cable i e BCCOETO to the M12 5 pin male Subnet16 M connector on the compact processor Connect the other end of this cable to your Subneti6 network complete the Subnet16 M network installation including power supply wiring trunk wiring network termination Gateway Hub wiring and for a complete list of compatible accessory cables and Subneti6 network layout examples see the Subneti6 Gateway or Subnet16 M Hub Manuals After installation the Subnet16 network can be configured through the Subnet16 M Gateway Hub using Balluff Dashboard Configuration Tool See the Dashboard Configuration Tool Manual
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