Mid-Drive Electric Bicycle Kit EVBIKE-SET-CMS-48 EVBIKE
Contents
1. WHEEL BRAKES Declarations of conformity Global World Logistic Ltd EU VAT ID CZ682998344 as an entity authorized by the producer for EU thus proclaims that the device conforms to basic requirements and any other relevant provisions of Decree Law No 17 2003 Coll as well as the device conforms to basic requirements and any other relevant provisions of Decree Law No 176 2008 Coll establishing technical requirements for machinery MACHINERY DIRECTIVE 2006 42 EC 2009 127 EC This statement is issued on the basis of documents presented by the producer e www EVBIKE cz O S EVBIKE Importer Global World Logistic Ltd EU VAT ID CZ6829983442. Ste INSTALLATION MANUAL O O EVBIKE Mid Drive Electric Bicycle Kit EVBIKE SET CMS 48 EVBIKE SET CMS 36 Thank you for purchasing EVBIKE product and we hope that you will become a happy user Carefully read the entire manual prior to installation and first use If you find any fact in the manual that would prevent you from using our product please contact your reseller for further discussion and keep the original packaging The reseller will advise you how to proceed properly A CAUTION EVBIKE SET IS SOLD AS THE CONVERSION KIT SAFETY AND COMPLIANCE WITH LEGISLATIVE REQUIREMENTS OF THE FINAL PRODUCT IS FULLY GUARANTEED BY THE OPERATOR OF A BIKE OR WHOEVER BUILT AND THAN SOLD THE CONVERSED BIKE WE RECOMMEND THAT YOU ENTRUST CONVERSION OF THE BIKE TO AN AUTHORIZED SERVICE CENTER PLEASE READ CAREFULLY THIS INSTALLATION MANUAL BEFORE YOU WILL START EVBIKE CONVERSION Note This user manual was translated from the Czech original 24 www EVBIKE cz O O EVBIKE Importer Global World Logistic Ltd EU VAT ID CZ682998344 TABLE OF CONTENTS 1 Central motor installation 2 Installation of LCD display left brake accelerator and wheel speed sensor 3 Battery installation 4 Display control 5 Diagnostic of malfunctions and service SPECIFICATIONS EVBIKE SET CMS 48 EVBIKE SET CMS 36 Motor power 750W 250W Motor torque steady 70 top 100 Nm steady 50 top 80 Nm Designed for battery voltage 48 V 36V Motor
3. T ID CZ682998344 Warning don t change the following parameters if you are not sure cf The location of speed display symbol Wd this is the wheel diameter wrong wheel diameter will cause speed abnormal The location of speed display symbol bUO this represent the battery parameter wrong parameter can cause battery indication abnormal Set Kilometer Mile speed units Set C F temperature units Light sensitive bLO O indicate automatic headlight backlight OFF 15 indicate automatic headlight backlight ON 1 indicates the brightest on auto turn on the backlight at bright environment 5 indicates the darkest on auto turn on the backlight at dark environment Backlight brightness bL1 Press v a button display symbol 1 5 to change the brightness of the backlight Buzzer bEP 0 indicates buzzer off 1 indicates buzzer on Auto off delay time OFf Press the v A button display symbol 1 9 represent automatically shutdown delay time minutes default value is 5 Power display Pod 0 1 represent whether to show the power indicate on LCD Maintain reminder nnA 0 represent maintain reminding off 1 represent maintain reminding on We recommend leaving the value O Wheel diameter Wd You can change this parameters as follows 16 18 20 22 24 26 700C 28 29 This is represent the wheel diameter in units of inches Wrong value will cause incorrect speed measuring Battery parameter bUO Press
4. VBIKE cz O S EVBIKE Importer Global World Logistic Ltd EU VAT ID CZ682998344 NOTICE The manufacturer reserves the right to change shape and appearance of the sensor Its functionality will not be affected Therefore the appearance may differ from those illustrated in this manual this is not a defect of the product Fasten or underlay and make sure that distance between the magnet and the sensor is not greater than 5 mm Sensor connector connect with output from the motor unit o 26 www EVBIKE cz O O EVBIKE Importer Global World Logistic Ltd EU VAT ID CZ682998344 SCHEMATIC DIAGRAM OF THE CONTROLS AND SPEED SENSOR A brake lever sensor B LCD display C Accelerator D Main wiring harness E connector for connecting the battery F Speed Sensor 3 BATTERY INSTALLATION EVBIKE kit can be powered by your own battery of voltage 24 or 36V For proper functionality and seamless installation we recommend using certified EVBIKE batteries When installing your own batteries always make sure the correct polarity of the connected battery and provide battery output with the connector that is compatible with the connector of the motor unit Such a connector you can purchase as additional accessories The polarity of the battery connector is shown below NOTICE Connector AN lock Battery is not included Compatible voltage is 24 36V ors A CAUTION minus polarity ENSURE CORRECT POLARITY In case of po
5. a special glue for screws not included in package SO www EVBIKE cz BIKE Importer Global World Logistic Ltd EU VAT ID CZ682998344 Now place the left and right crank watch the label L and R and tighten M8 crews with reasonable force about 35 40 Nm After tightening install pedals watch out for right and left hand thread M8 Nut Left Crank Right Crank M8 Nut www EVBIKE cz BIKE Importer Global World Logistic Ltd EU VAT ID CZ682998344 2 INSTALLATION OF CONTROLS AND SPEED SENSOR First remove the original equipment from left side of the handlebar Grip the brake lever and shifter In reverse order mount LCD display LCD controller accelerator brake lever and grip LCD controller and accelerator can be optionally installed on the right side of the handlebar LCD display brake lever right side handlebar After installing all controls connect their connectors to the main harness Connect controlers to the main harness and then connect the connector from motor unit Fasten Speed Sensor to the frame of the rear fork in an appropriate place so that between the sensor and the magnet is not a distance greater than 5 mm Now install the magnet on the spoke and set it his magnetic side to the sensor Check that the distance is 5 mm If the sensor and magnet are installed correctly when rotating the LED on the sensor is activated and flashes when passing through the magnet gs www E
6. e these batteries have no memory effect We recommend always after the ride to recharge the battery so you can immediately enjoy full power and a long driving range After recharge always unplug the battery from the charger Proper discharging Recharge the battery to full capacity after the the first disconnection of protective controller Never try to reuse the battery after protective disconnection Deep discharge of some cells and their unrepairable damage may happen Such battery usage may also cause unbalance of battery cells voltage and decrease their capacity In extreme cases the battery can not be recharged again This kind of damage can be easily diagnosed and will result in avoiding your warranty Storage If you do not use the bike for more than 1 hour always disconnect the battery using its power switch If you do not use the bike for more than 24 hours always remove the battery recharge it and store in a safe dry place at room temperature Beware of short circuit the battery terminals contacts when storing and handling For long term storage such as off season it is also necessary check battery every 14 days using LEDs and after 1 month recharge the battery to its full capacity If you do not perform this maintenance deep discharge of the battery cells will occur This irreparable battery damage is not covered by warranty BEFORE THE FIRST RIDE CHECK THE TIGHTNESS OF ALL BOLTS AND FUNCTIONALITY OF ALL SYSTEMS INCLUDING
7. larity reversal engine control unit will be damaged as well as other electronic components e www EVBIKE cz O EVBIKE Importer Global World Logistic Ltd EU VAT ID CZ682998344 4 LCD CONTROLL The set is equipped with modern LCD display with automatic backlight and many features The display is resistant to dust and moisture according IP65 specifications LCD display is operated by external five buttons controller In the next section you will learn how to properly set up and operate BASIC FUNCIONS SPEED The riding speed 0 99 km h MPH TRIP Trip distancb 0 99999 9Km Mile ODO Total distanc 0 99999 9Km Mile AVG Average speed 0 99 9Km h MPH MAX Maximum speed 0 99 9Km h MPH Time The riding time 0 99 59 59 Temperature display C F PAS Level 0 3 O for neutral Assistance for pushing 6 km h walk mode 10 Battery indicator it will not fluctuate with the motor on off ADVANCED FUNCTIONS 1 Headlamps amp backlight indication automatic work according to the external light 2 Show when the temperature is below freezing 3 Error code indicator 4 The option to hide the power indicator when using own battery 5 Measuring current consumption from the battery Watt www EVBIKE cz Co EVBIKE Importer Global World Logistic Ltd EU VAT ID CZ682998344 Speed mode Power Speed display Battery indicator Left Low temp
8. nd make sure that nothing prevents insertion of the motor Cassette of the motor must go slip freely Chain wheel will be on the right side Insert motor into the hole the driving direction for bottom bracket cartridge o 26 www EVBIKE cz O O EVBIKE Importer Global World Logistic Ltd EU VAT ID CZ682998344 In the case of using a frame for the bottom bracket of width 73 mm you must fill soace between the engine and fixing washer using a ring or nuts not included in package VW OK gt lt WASHER NEEDED 1308280051 a uo P m ad pu 68 mm 75 mm The surface with teeth of fixing plate towards inside then fix the plate on drive unit with 2pcs M6 Nuts Fixing plate with teeth 2x M6 Nut Teeth of the fixing plate must face towards the bicycle frame e WWW EVBIKE cz O S EVBIKE Importer Global World Logistic Ltd EU VAT ID CZ682998344 Now gently pull the motor towards the bicycle frame and tighten the first M33 nut onto axle tube with reasonable force 30 40 Nm Then tighten the second M33 nut onto axle tube When tightening secure first M33 nut against the movement and tighten second M33 Nut with force against first so called contra nut For tightening use bottom bracket tool see Figure 1c M33 Nut In the case of using a frame for the bottom bracket of width 73 mm it is possible to install only one M33 nut It is recommended to secure nut with
9. the Y A button can change this parameters as follows 24 36 UbE This is represent the Battery rated voltage UbE means user define voltage Selecting UbE value affects disconnecting the battery when the voltage drops Value UbE disables this protection Incorrect setting can damage the battery Setting the speed limit This setting is for security reasons under the code password On the screen labeled PSd input the key code 1919 When you enter is automatically displayed menu labeled SPL On this screen set value in the range of 10 99 km h For legal operation on roads the bike motor is disconected after reaching a speed of 25 km h So please never set higher value if the bike has to be operated in accordance with the legislation Owner of the bike is responsible for proper operation On the contrary for safety reasons it is possible for example set children limit reduced to 10 km h WWW EVBIKE cz EVBIKE Importer Global World Logistic Ltd EU VAT ID CZ682998344 5 ERROR DIAGNOSTICS TROUBLE SHOOTING Controller protection Check three phase power line If the problem persists consult your dealer it is a defect in the motor Three phase power error Check three phase power line connection If the problem persists consult your dealer it is a defect in the motor Battery low Charge the battery If the problem persists you must check the battery 5 Brake error Release the brake lever or perform check of the switch functionali
10. ty Then turn on and off the system again Speed Hall error Speed Hall error If the problem persists consult your dealer it is a defect in the motor 6 USAGE The product can be used in the rain but should not be exposed to continuous contact with water If you are driving in the rain never disconnect connectors and do not use LCD controller Don t leave the main unit exposed to direct sunlight when not riding the bike Store the product in a dry place with a temperature of 15 25 C Keep product clean Don t use thinner alcohol or benzene Wash with clean water using a damp cloth Do not concentrate on meter while riding Safety first A CAUTION NEVER MANIPULATE THE CHAIN AND CHAINSET IF BATTERY IS CONNECTED RISK OF SERIOUSLY INJURY BEFORE HANDLING TURN OFF LCD DISPLAY DISCONNECT BATTERY AND REMOVE IT OUT OF THE HOLDER www EVBIKE cz EVBIKE Importer Global World Logistic Ltd EU VAT ID C2682998344 7 MAINTENANCE It might seem that the EVBIKE set is almost maintenance free Main care will definetely require your battery Please check separate battery user manual for more infromation In this manual you can find only basic guidelines how to use lithium batteries If you follow this guidelines you will ensure longer life of your battery The following principles apply to most types of lithium batteries Proper charging Lithium cells which contain EVBIKE batteries can be recharged at any level of charge or discharg
11. warning Up Lamp Error code Maintenance alert PAS level Power Temperature Down Right Mileage mode Mileage information 0 O O 0 0 0 BASIC OPERATION 1 Power On Off Press and hold b button for 2 seconds can turn on off the Meter 2 Speed mode switch Short press 4 button can change the speed mode Speed gt AVG Speed gt MAX Speed Note If there is no operation for 5 seconds the meter will return Speed Real Time display automatically 3 Mileage mode switch Short press button can change the mileage mode Trip gt ODO gt Time 4 PAS operating Short press v and A button can change the PAS level from O to 3 O for neutral 5 Headlight backlight On Off Press and hold A button for 2 seconds can turn on off the headlight backlight 6 6km walk Press and hold Y button can get into 6km walk mode out of the mode when release the button 7 Data clean Press and hold button for 2 seconds can cleanup several temporary data the temporary data include AVG Speed MAX Speed Trip Time 8 Parameter settings Double press the 5 button press interval less than 0 3 second the Meter will get into the parameter setting state current parameter flash Short press the lt buttons can switch the setting parameter press the Y A buttons can change the parameter values press the b button to save and exit the parameter setting state e WWW EVBIKE cz OIO EVBIKE Importer Global World Logistic Ltd EU VA
12. weight 3 8 kg 3 7 kg Water Dust protection IP65 IP65 Operating temperature range 25 C 55 C 25 C 55 C Maximum speed 25 km h limiter turned ON 25 km h limiter turned ON Driving range 40 80 km 50 100 km depending on pedalling intensity nature of the terrain and used battery type e WWW EVBIKE cz OW EVBIKE Importer Global World Logistic Ltd EU VAT ID CZ682998344 PACKAGE CONTENT amp loo JD Chainet and cranks including small fasteners N Motor unit Accelerator Main wiring harness 2x Brake lever LCD display FOR SUCCESFUL ASSEMBLY OF EVBIKE YOU WILL ALSO NEED FOLLOWING ribbons for cables fastening screws nuts washers special bottom bracket tools see pictures a b c basic technical skills a Compact Crank Puller b Cassette Lockring c bottom bracket tool for easy assembly Remover Tool of bottom bracket lock rings www EVBIKE cz OO Importer Global World Logistic Ltd EU VAT ID CZ682998344 1 CENTRAL DRIVE UNIT INSTALLATION 1 Fasten chain wheel onto the main drive Chain wheel is fastened on the motor so that the teeth facing toward the engine see picture 5X M5 Nut Higher surface Teeth facing toward the engine 2 Remove the original bottom bracket including cartridge and cups Use special bottom bracket tools see pictures 1 a b Remove the derailleur if the bike is fitted with it The interior thoroughly clean a
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