Dropsa Vip Controllers
Contents
1. 2 2 Electrical system Technical data Control Minimum With function Alarms Type Level Tipo Minimo Con Funzione Allarmi Controllo Livello qr Cycle 3 zo 22 4 7 2 Contatto Con contatto Pressostato Collegamento Chluso Contatto o Proximity Arresto contegglo di Contegglo Microswitch Tempo Pressure switch or Proximity With contact Counting microswitch connection closed contact contact Time counting halted 12 244 12 24V ALIMENTAZIONE POMPA o oO z a o E NN Fe 12 24 V 110 230 V power supply power supply and pump and pump command command connection connection COLLEGAMENTO ALIMENTAZIONE 24V E COMANDO POMPA COMANDO POMPA C2019IE VIP COLLEGAMENTO ALIMENTAZIONE 110 230V E Page 5 of 9 3 0 CORRECT USE 3 1 Putting into service Damage to the power supply cable and housing could result in contact with high voltage live parts and hence be a danger to life carefully check the integrity of the power supply cable and the unit before use fe o In the event of there being damage to the power supply cable or the unit DO NOT put the system into service Replace the damaged power supply cable with a new one The unit should be opened and repaired ONLY by qualified personnel In order to prevent dangers of electric shock due to direct or indirect contact with live parts it is necessary that the electrical power supply line is a2. during storage from 20 to 50 C however in order to avoid damage starting of the machine should occur at a minimum temperature of 5 C 3 4 Assembly Disassembly No assembly operations are envisaged For wall mounting ensure adequate space is available as shown in the installation diagram to avoid abnormal postures and possible impacts four fixing holes are provided as shown in Section 2 During disassembly operations ensure the power supply is disconnected Where the panel is to be scrapped do not dispose of potentially polluting parts in the environment following local regulations for their correct disposal At the time of the machine being scrapped it is necessary to remove and destroy the identification plate and all other relative documents 3 5 Regulation The steps to modify the settings of the equipment are shown in Section 1 VIP Panel version with control card To regulate all the parameters start the pump and press f U for 2 seconds Then follow the instructions shown in C2019IE VIP Page 7 of 9 the summary table of the system menu To modify only the pump on and pause values press the MODE key for 2 seconds Remote control To modify the control parameters using the infrared a check that the panel is functioning b position the programmer on the remote control symbol and press transmit on the programmer The control emits a serious of flashes per approx 5 seconds to confirm that the
3. INSTRUCTIONS FOR USE VIP Panel DROPSA SpA In accordance with point 1 7 4 to I Dir 98 37 CE Sections 0 0 INTRODUCTION 1 0 DESCRIPTION OF THE EQUIPMENT 2 0 TECHNICAL SPECIFICATIONS 3 0 CORRECT USE 4 0 INSTRUCTIONS FOR ORDERING DECLARATION OF CONFORMITY Catalogue P N C2019IE Wk 35 04 Registered name DROPSA SpA Address via Croce 1 20090 Vimodrone MD Italy Model VIP Year of manufacture 1999 Marking CE 0 0 INTRODUCTION This user s and maintenance manual refers to the VIP panel used for controlling and monitoring small and medium sized lubrication systems It is recommended that this manual is carefully kept in good condition and is always available to persons requiring to consult it To request further copies updates or clarification with respect to this manual contact the Engineering Department at Dropsa SpA The use of the panel referred to in this manual must be entrusted to qualified personnel with a knowledge of hydraulics and electrical systems The manufacturer reserves the right to update the product and or the user s manual without the obligation to revise previous versions It is however possible to contact the Engineering Department for the latest revision in use The equipment should be carefully checked immediately on receipt and in the event of any discrepancy or complaint the Dropsa SpA Sales Department should be contacted without delay DROPSA S p A declines to accept
4. any responsibility for injuries to persons or damage to property in the event of the non observance of the information presented in this manual Any modification to component parts of the system or the different destination of use of this system or its parts without prior written authorisation from DROPSA S p A will absolve the latter from any responsibility for injury or damage to persons and or property and will release them from all obligations arising from the guarantee Instructions for the correct ordering of the required model and a list of importers are given in Section 4 1 0 DESCRIPTION OF THE VIP PANEL This high performance low cost equipment has been designed for the controlling and monitoring of the majority of small and medium sized lubrication systems The configuration parameters are electronically memorised in two separate menus eliminating the problem of having to pre set DIP switches or terminals The operator s menu is utilised to set the work and pause timings The machine system menu is used to configure the type of pump and the type of lubrication system to which the panel is connected The panel is also able to be remotely programmed it has a scanner located under the remote control symbol on the face of the panel When used with a Transmitter module the desired configuration can be loaded and memorised by simply positioning it over the symbol and pressing the Enter data key This results in a big saving of tim
5. cycle time and to regulate the pause functions To access the Operator Menu press the MODE key for two seconds function accepted by the blinking of the PUMP ON LED Proceed in the sequence shown in the table These functionalities are not available for versions 1639163 and 1639164 C20191E VIP Page 3 of 9 Return to initial menu Parameters Display Description Operation _ ____ The desired time is Cycle time MM SS pump on blinking A entered by pressing the A y keys Press the MODE To access the function key for at least two seconds Indicates the interval between one lubrication Eeuee dine MEMM cycle and the next m Use the 4 M to A E7 regulate the setting Indicates the number of Impulse counter 13 20 impulses between the lubrication cycles Press the MODE key for at least two seconds This functionality is not available for versions 1639163 1639164 2 0 TECHNICAL SPECIFICATIONS 2 1 Fixing and dimensions C20191E VIP Part N A c 95 mm 95mm 3 5 mm 1639076 77 94 3 7 in 3 7in 0 14 in 153 mm 222 mm 04mm 1639081 87 89 6 in 8 7in 0 15 in 111 5 mm 111 5 mm 4 mm 1632080 34 4 4 in 4 4in 0 15 in 210 mm 160mm 4mm 3056203 8 2 in 6 3 in 0 15 in 1639163 132 mm 132 3 5 mm 1639164 5 2 in 5 2in 0 14 in Page 4 of 9
6. data has been correctly received 3 6 Maintenance Locate the machine in conditions which facilitate easy access The VIP device does not require any maintenance 3 7 Repair No repair operations are envisaged in case of malfunctioning contact the Engineering Department of DROPSA S p A 3 8 Dangers present in use The verification of conformity with the relevant EN 60204 1 electrical safety requirements and regulations is effected by means of the compilation of a check list which has been pre prepared and is contained in the technical file 4 0 INSTRUCTIONS FOR ORDERING AND LIST OF DISTRIBUTORS VERSIONS Part number Description 1639076 VIP 24V Box version 1639077 VIP 110 230V Box version 1639080 VIP 24 DC Version with panel mounted 1639084 VIP 110 230V Version with panel mounted 1639088 Remote transmission module 1639081 VIP 220V Single phase in steel case 1639087 VIP 380V 50 Hz 3 phase in steel case 1639089 VIP 500V 50 Hz 3 phase in steel case 1639094 VIP 12V Box version 1639097 VIP 220V single phase 3 phase 3056205 VIP 115 230V 50 60 Hz with 50 W power and 24 V transformer 1639163 VIP 24V 1639164 VIP 110 220V Replacement parts No replacement parts are provided Refer any repair requirements to manufacturer C2019IE VIP Page 8 of 9 CE Declaration Of Conformity Manufacturer DROPSA SpA Company Via Croce 1 20090 Vimodrone MI Italy Addres
7. dequately protected by a suitable differential magneto thermal circuit breaker with an intervention threshold of 0 03 Ampere and a max operating time of 1 second The breaking capacity of the circuit breaker must be 4 kA and the nominal current In lt 1 A The panel MUST NOT be utilised in environments which are particularly aggressive or explosive inflammable if not prepared for this purpose beforehand by the supplier Procedure for checking the functioning of the equipment each time the panel is switched on it performs a self diagnosis on the functions and displays any alarms see Diagnostic table Alarm Codes Alarm code Description Corrective Action AOI No parameters set Set the parameters of the system See Setup on pages 3 AO2 Level Lubrication low Add lubricant to the supply container NOTE This alarm requires that your system has a low level switch installed The commutation contact in the progressive AO3 system SEP has not executed the cycle in the time set The system pressure was already high Check pressure switch and replace if AO4 PSI mode only before the start of the cycle necessary Check to see if system vents properly PSI mode The system did not achieve Check for and correct lubricant leakage pressure during the specified cycles times from any loose fittings or from the pump 1 Pump ON setting for the system is Adjust setting as appropriate See Time AO5 PSI mode only t
8. e when being used on a production line by eliminating the need to configure each separate control device individually Technical and general characteristics Characteristic VIP 110 120 220 240V 40 60 Hz Part N 1639077 24 VDC 24 VAC Part N 1639076 Power supply 12 VDC Part N 1639094 24V Part N 1639163 110 220V Part N 1639164 Absorbed power 20 Watts Temperature of use 5 C 55 C 423 F 131 F N B the output voltage is the same as the input Input signals Max 12V Pressure switch normally open Microcontact or magnetic reed contact Proximity NPN PNP e Level control Max 12V Contact closes at minimum level e Impulse counter Max count frequency 10 Hz at 25 Output signals Pump command contact feed depending on connected voltage e Remote alarm contact NO NC for 1639101 Voltage Free contact 250V maximum amp e Step optional for use of external alarm ONLY FOR VERSIONS 1639163 1639164 Terminal 7 an 8 are a normally open voltage free switch available as switching device for an external alarm circuit Connect fused power supply not supplied to terminal 8 Connect terminal 7 to external alarm Ground external alarm to complete circuit Case e External dimensions 132 X 132 X 160 mm e Fixing 95 X 95 mm e Protection class IP54 C2019IE VIP Page 2 of 9 Integrated VIP control Max running time 99 minutes 59 seconds with increme
9. mote control proceed as follows 1 Turn the power supply over so that the 220V plug is uppermost Take note of the raised and signs On the same side is the socket of the connection cable 2 Connect the connection cable to the power supply using the small plug paying attention to the polarity there are also raised and signs on the plug which must be matched with those on the power supply unit 3 Turn the unit so that the rotary output voltage selector is visible Using a screwdriver or a coin rotate the selector to position it on 6 the charging time is 15 hours 4 Connect the other end of the connection cable to the remote control the socket is on the side of the remote control and connect the power supply unit to a 220V mains supply socket maintaining it under charge as previously described WARNING While the remote control is being charged it is disabled i e it will not function To enable it to function the connection cable must be detached Do not leave the unit on charge for more than 15 16 hours or the internal battery could be damaged 3 3 Transport and storage Transport and storage is effected in a cardboard package No particular precautions are required except as noted on the package itself handling can be effected by one person Lift the unit with taking account of the right way up indicated on the cardboard carton The machine components can withstand temperatures
10. nts of 10 seconds Max pause time 99 hours 59 minutes increments of 1 minute Max pause counter Up to 1 2500 impulses increments of 10 impulses Suspension function Allows the user to interrupt the control functioning Infra red receiver accessory For remote control regulation The following table shows a summary of the system menu Setting of the system operating menu This menu is utilised to configure the type of pump and the type of lubrication system interconnected with the panel To access this Menu press the simultaneously for at least two seconds To directly access the modify Times Setting press MODE for at least two seconds Parameters Display Description Operation Pump s With a single action selection PNU pneumatic pump with a A cycle repetition every 4 Press to select seconds between the two 4 values ELE The pump is commanded by a continuous signal Press MODE to Ll change function Select SEP SEP To control systems with lubrication progressive dosers system P To control systems with Press Seer SI between the values pressure switch ty To command pause work cLoc systems without control Press MODE to __ change function Select pause TI Pause with time function functioning Press to select between the two CYCL Pause with impulse A values functioning The Functioning Menu is utilised to regulate the PUMP OP
11. oo short l Menu on page 4 2 Out of lubricant Fill reservoir 3 Broken supply line Fix or replace 4 Injector malfunction Replace 5 Vent valve malfunction Fix or replace This alarm is not available for versions 1639163 1639164 Troubleshooting Description Problem Solution Timer fails to activate No power supplied to solenoid Power light off timer is not receiving power Verify solenoid connections and verify power supply Power light on verify solenoid connections Solenoid faulty Replace solenoid Timer faulty Replace timer Low Level alarm Refill reservoir Pressure switch fails to Pressure switch incorrectly Verify proper connections shut down system wired Replace pressure switch Pressure switch faulty Replace timer Timer faulty C20191E VIP Page 6 of 9 3 2 Use verify the settings made press the start button of the machine to which the VIP is connected verify the starting of the pump verify the adequate lubrication of the machine if doubt exists as to the correct functioning consult the Engineering Department of Dropsa SpA to request test procedures RUBI 3 2 1 Use of the programmable power supply for recharging the remote control The VIP SMART remote control has inside a rechargeable battery to permit it to be used autonomously Supplied with the remote control Kit is a programmable power supply unit and a short connection cable To recharge the re
12. s 39 02 250791 Telephone It is certified that The machine VIP Panel Ver 076 077 080 084 088 081 087 089 097 163 164 3056205 is manufactured in conformity with the DIRECTIVE OF THE COUNCIL OF THE EUROPEAN COMMUNITY concerning the harmonisation of member states legislation relative to Low Voltage and Electromagnetic compatibility EMC 89 336 CEE and BT 73 23 CEE and relative amendments is manufactured in accordance with the following standards and harmonised technical specifications EN 292 1 EN 292 2 EN 50081 2 EN 50082 2 CEI EN 60204 1 Technical Manager Ing Walter Divisi Product Manager Name DROPSA SpA Vimodrone MI Italy 39 02 250791 39 02 25079767 SPAIN Polydrop S A t 34 93 260 22 50 f 34 93 260 22 51 C2019IE VIP 1 586 566 1540 f 1 586 566 1541 U K Dropsa UK Ltd t 44 01784 431177 f 44 01784 438598 t 55 011 563 10007 f 55 011 563 19408 GERMANY Dropsa Gmbh t 49 0211 394 011 f 49 0211 394 013 Company z January 1999 Signature Date DROPSA SPA DISTRIBUTORS ITALY U S A BRAZIL AUSTRALIA Dropsa SpA Dropsa Corporation Dropsa Dropsa Australia Ltd t 61 02 9938 6644 f 61 02 9938 6611 FRANCE Dropsa Ame t 33 01 3993 0033 f 33 01 3986 2636 Page 9 of 9
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