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Operating Instructions for the M4000 Advanced multiple light beam

1. 16 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 0900 09 06 06 Chapter 3 Product description Operating Instructions M4000 Adv Adv A P Area Fig 6 Access protection with an M4000 Area 60 80 multiple light beam safety device AKA NON IN IN INNJNJNJNJNJNJNJNJNJNNJNJNJN AAACN CNCNCNCNCIN UN AAAAAJ VLLL SX BEEREEEEEREREREEEEEE The M4000 multiple light beam safety device operates correctly as a protective device only if the following conditions are met e The control of the machine must be electrical e t must be possible to achieve a safe state on the machine at any time e Sender and receiver must be mounted in a way that objects penetrating the hazardous area are safely identified by the M4000 e The reset button must be fitted outside the hazardous area such that it cannot be operated by a person working inside the hazardous area When
2. 83 Attach the alignment template to the SENCELD ccccseecseeceeeecseecaeeeeseeeaeeseeeaees 83 Alignment of the deflector mirror to the sender using the laser alignment AlCl ce M ET 84 Principle of laser deflection in the sender eene 84 Alignment of the sender using the laser alignment aid 85 Dimensional drawing M4000 Advanced receiver sender mirror image or M4000 Advanced A P mm csse enne nnnm nnnm nnn nnn nnns 105 Dimensional drawing M4000 Passive mm eeeeeeeeeeeene nnns 107 Dimensional drawing M4000 Area 60 80 receiver sender mirror image CUMIN Aer EN T AIEE MH MS 109 Dimensional drawing swivel mount bracket mm eee 110 Dimensional drawing side bracket mm eeeeeeeeeeeeeeneeennnn nnn 111 Dimensional drawing rigid mounting bracket IMM sees 111 Dimensional drawing pivoting mounting bracket MM 112 Dimensional drawing deflector mirror PNS75 008 MM 113 SICK AG Industrial Safety Systems Germany All rights reserved 135 Chapter 15 136 Annex Operating Instructions Fig 71 Fig 72 Fig 73 Fig 74 Fig 75 M4000 Adv Adv A P
3. E Ld E LLLI S JIII HHHH LLL I T F A ET T LLLLL HTHHHHHHH HM H Hi LLLNLLLNL If i L LLL Ji HH H Ji L1 I1 Fig 9 Access protection with an M4OOO Advanced A P multiple light beam safety device and one deflector mirror Notes e The formation of droplets of heavy contamination can be detrimental to the reflection behaviour Take the necessary organisational measures to avoid the formation of droplets on the deflector mirrors The deflector mirrors are available as accessories see page 113f e Deflector mirrors reduce the effective scanning range The effective scanning range depends on the number of deflector mirrors in the light path See chapter 5 4 Scanning range on page 36ff e You can extend the M4000 Advanced A P multiple light beam safety device with a maximum of one deflector mirror 18 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 0900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Note Notes Fig
4. 26 Conditions for muting with two sensors and an additional signal 27 Conditions for muting with four sensors serial placement 29 Conditions for muting with four sensors parallel placement 30 Permissible configuration of the restart interlock eeeeeeeeereeene 33 Possible configuration for the application diagnostic output 39 Scanning range of the M4000 Advanced as a function of the number of deflections per beam and the additional front screens s 37 Scanning range of the M4000 Advanced A P to be configured dependent Of INE deflector unit USEC sei a O E OUR TERES 38 Maximum effective scanning range of the M4000 Advanced A P as a function of the number of deflections and the number of additional front SCEE SR Re hr a ee a A ANA 38 Scanning range of the M4000 Area 60 as a function of the number of additional front SCGreehlsaediitue Urbe i QE ted tendandecudibadadanawesduetidieuawed buc edu lesa ceeded 39 Scanning range of the M4000 Area 80 as a function of the number of additional TON SCFEEFIS acrana a aaa ute uat tte Pe uocat DAN Den 39 Device status after the external device monitoring has triggered 40 Qutput siernals oltestable SelnsolS xis uer eeu Dod pidas ERE eure Beni a DRE XU ONES CObRIR UD UE 44 Output signals of non
5. Bar code information for high material In the example the changeover between the partial blanking and muting functions is performed using a bar code reader The different material heights are classified and saved using bar codes The bar code reader classifies the material and generates the changeover signal C1 over a separate output as required If the bar code reader detects low material the partial blanking configured remains active If the bar code reader detects high material it generates the additional signal C1 and the configured changeover between partial blanking and muting is performed Tab 23 Selection of the type Input C1 Type of muting of muting as a function of the 1 input signal Partial blanking muting LOW Partial blanking 8010797 0900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 49 Chapter 6 Fig 30 Connection diagram for Override 50 Configurable muting functions Operating Instructions M4000 Adv Adv A P Area Notes To activate muting a LOW HIGH signal change must occur on input C1 before both mu ting sensors in the first sensor pair e g A1 and A2 are active If this is not the case the partial blanking function is initiated on the activation of the sensors in the first sensor pair e f muting has been initiated then a HIGH LOW signal change must then occur on input C1 If this is not the case muting cannot be initiated again e You
6. First calculate D using the following formula Ds Hs x Ts To T Thm Dos Where D The minimum distance in inches or millimetres from the hazardous point to the protective device H A parameter in inches second or millimetres second derived from data on approach speeds of the body or parts of the body Often 63 inches second is used for Hs Ts Stopping run down time of the machine tool measured at the final control element Te Stopping run down time of the control system T Response time of the entire protective device after light path interruption Tom Additional response time allowed for brake monitor to compensate for wear Any additional response times must be accounted for in this calculation Dy Anadditional distance added to the overall safety distance required This value is based on a possible intrusion toward the hazardous point prior to actuation of the electro sensitive protective equipment ESPE For applications that can be reached over the value D 1 2 m For beam arrangements that permit reaching in with the arms or the detectable object size is greater than 63 mm the value Dp 0 9 m The applicable legal and official regulations apply to the use and mounting of the protective device These regulations vary depending on the application Calculation of the safety distance S for non perpendicular approach Direction of approach 4 190000 Parallel approach Angular appro
7. Device symbol M4000 Advanced receiver or M4000 Advanced A P context menu Open device window parameter node Muting configuration and parameter node Partial blanking SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Configurable muting functions Chapter 6 M4000 Adv Adv A P Area 6 7 Partial blanking muting changeover If partial blanking is configured this function makes it possible to switch between partial blanking and muting To ensure that an incorrect signal does not trigger invalid change over from the partial blanking function to the muting function it is checked whether a valid condition for changeover is present with the aid of the additional signal C1 dynamic se quence see section Additional signal C1 on page 43 A changeover is only sensible if e g different material heights are transported at irregular intervals and some beams cannot remain permanently active without interrupting the ma terial flow The material can be classified e g using a bar code reader that generates the signal C1 necessary for the changeover Fig 29 Principle of operation of the changeover between Partial blanking the partial blanking and muting functions using a bar code reader Bar code reader IS a Bar code information for low material Changeover to muting by additional signal C1 generated by a bar code reader Bar code reader Ll a
8. eeeeeseeeeseeeeeeneeee nnn 66 Mounting the M4000 with pivoting mounting bracket esses 67 Pin assignment system connection M4000 Advanced or M4000 Advanced A PM2ZOX Tb PE innan E a 69 Pin assignment system connection M4000 Area 60 80 M26 x 11 FE 10 Pin assignment extension connection M12 x 4 FE eeeeeeeeeeeennnnnnnn 1 Pin assignment configuration connection MB x 4 eeeseseseeeeeeeeeee nnne 2 Connecting the contact elements to the EDM eeeeeeenreennnnnnnn 3 Conmnectllon ofthe eser DUMON nenen e MevemdSuss REUS odo FeEuP buc s o cose Fe om aea U SUE 14 Connection to the application diagnostic output eeeeereeennnnennnn 15 Conmecuon or The sender test DUTON 22 29 eas Ro e xe nte i ers rs 16 Illustration of the beam order of the M4000 Advanced and the M4000 Alea GOO oiia ae teme etti testen tous tandechudwetcatiagitedleamens 78 Illustration of the beam order of the M4000 Advanced A P 19 Schematic illustration of the change on slight rotation of the deflector PMG O cetur c Cc nC E 81 Schematic illustration of the alignment tolerance without and with orci lofeine ala gli gke ee ATE S E 81 Attaching the alignment template for mirrors eeeeeeeeeeeeeeeee eren 82 Alignment of the receiver to the deflector mirror using the laser alignment cj
9. on page 75 Notes e When you connect the application diagnostic output as an alarm signal for contamination OWS or for the OSSD status then during the configuration you can choose how the application diagnostic output is to signal the alarm HIGH active If there is contamination or if the OSSDs are switched on 24 V are present Otherwise the output is high resistance LOW active If there is contamination or if the OSSDs are switched on the output is high resistance Otherwise 24 V are present e f you use the application diagnostic output as an alarm signal for Reset required it has a frequency of 1 Hz e f you connect the application diagnostic output as an alarm signal for muting or override status then the application diagnostic output will always signal the alarm with an active HIGH With muting or override 24 V are present Otherwise the output is high resistance Device symbol M4000 Advanced receiver M4000 Advanced A P or M4000 Area receiver context menu Open device window parameter node General 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 35 Chapter 5 36 Configurable functions Operating Instructions M4000 Adv Adv A P Area 5 4 Scanning range and receiver Configure the scanning range to suit the dimension of the light path between sender WARNING You must adjust the scanning range of every system to the dimension of the light path betwee
10. Chapter 7 Mounting Operating Instructions M4000 Adv Adv A P Area gt Observe the safety distance of the system during mounting On this subject read chapter 7 1 Determining the safety distance on page 55 Mount the multiple light beam safety device such that the risk of failure to detect is excluded Ensure that the protective device cannot be bypassed by crawling underneath reaching over climbing between 2 beams jumping over or moving the multiple light beam safety device Fig 36 The correct installation above must eliminate the errors below of reaching through and crawling beneath Once the system is mounted one or several of the enclosed self adhesive information labels must be affixed Use only information labels in the language which the users and operators of the machine understand Affix the information labels such that they are easily visible by the users and operators during operation After attaching additional objects and equipment the information labels must not be concealed from view Affix the information label Important Notices to the system in close proximity to sender and receiver gt When mounting a M4000 with integrated laser alignment aid ensure that the laser warning labels on the device remain visible If the laser warning labels are covered e g on installation of the M4000 in a device column accessory you must apply the laser warning labels supplied with the rec
11. 26 Muting with two sensors crossed placement sees nennen 26 Muting with two sensors crossed placement and an additional signal 27 Muting with two serial sensor pairs ccccccccsseeceseeeceeeeeeeeeesaeeeseueeeeeeeeeaeeesaeeesaess 29 Muting with two parallel sensor pairs ccccscecseecsseeceeeecseeeaeecaseeesessaeeeaeeseeessanees 30 Schematic illustration of the protective operation eee 32 Schematic illustration of the beam coding eeeseeeeseeeeeseeeee nnne 34 Signal sequence with integrated C1 input during the muting cycle 43 CoOIcutrrenoce moDbltoElPIg openi nevax rtdutc bant tuae E Nt eere rca UD Dot ES Cb ous 44 ENG OF muling DV ESPE et sect al cca Sans a eh desired cuu ise epar Ret ertcua nnde e sod SUA ra tuu 46 Principle of operation of the partial blanking function eeeeeeees 48 virciaedi uocis 48 Principle of operation of the changeover between the partial blanking and muting functions using a bar code reader eeeeeeeeeneeennnnn nnns 49 ConnmnecHorn alagram TorVelttIdQunssecndaudiadeautu eun bant inerat aes e pev un gau t Ete pps 50 Safety distance to the hazardous point for perpendicular approach 56 Safety distance to the hazardous point for non perpendicular approach 57 Minimum distance to reflective surfaces
12. Power consumption M4000 Advanced M4000 Area 60 80 Weight type dependent Safety extra low voltage SELV PELV 9 The external voltage supply must be capable of buffering brief mains voltage failures of 20 ms as specified in EN 60 204 1 Suitable power supplies are available as accessories from SICK Siemens type series 6 EP 1 Within the limits of Vs 19 Only with Active Active systems As per IEC 61131 2 100 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Technical specifications Chapter 13 M4000 Adv Adv A P Area gt Receiver or pI M4000 Advanced A P Output signal switching devices 2 PNP semiconductors short circuit protected Des OSSDs cross circuit monitored Response time M4000 Advanced M4000 Advanced A P 2 to 6 beams 7 to 11 beams 12 beams M4000 Area 60 80 Non coded Coded Additional response time when using the safe SICK device communication EFI Switch off time Power up delay 6 5 x resp time Switching voltage 1 HIGH V active Uet Switching voltage LOW inactive Switching current Leakage current Load capacity Switching sequence Depending on load inductance Test pulse datat Test pulse width 120 us 150 us 300 us Test pulse rate 3 t s 5 t s 10 s pP N Applies to the voltage range between 30 V and 30 V As per IEC 61 131 2 On the device plug In the case of a faul
13. eeeeeeeeeesseseeeeeeenneeeeenen nnne 58 Graph minimum distance from reflective SUITACES ccceceeeeeeeeesseeeeeeeeeeesaeeeaess 59 Sender and receiver must not be rotated 180 with respect to each other 59 8010797 Q900 09 06 06 Operating Instructions M4000 Adv Adv A P Area 8010797 Q900 09 06 06 Annex Fig 36 Fig 37 Fig 38 Fig 39 Fig 40 Fig 41 Fig 42 Fig 43 Fig 44 Fig 45 Fig 46 Fig 47 Fig 48 Fig 49 Fig 50 Fig 51 Fig 52 Fig 53 Fig 54 Fig 55 Fig 56 Fig 57 Fig 58 Fig 59 Fig 60 Fig 61 Fig 62 Fig 63 Fig 64 Fig 65 Fig 66 Fig 67 Fig 68 Fig 69 Fig 70 Chapter 15 The correct installation above must eliminate the errors below of reaching through and crawling beneath ccccesccceseeceeseeeeeeceseeeeaeeesaeeeseeeesaeeeees 60 Composition of the swivel mount bracket eeeeeeeeeeeeeneee nenne 61 Mounting the M4000 with swivel mount bracket eee 62 Composition of the side DraoKets iue ewe ede iran cxt ares a cech oos rad s ce e e a de 63 Mounting the M4000 with side DraCket ccccccsssececeesseeeeeeesseeseseaseeeseesaseeseeees 64 PRIS IC moubtHle Dae Keep nc uiuat Dei encase ote dup taxi dus dedu eeu 65 Mounting the M4000 with rigid mounting bracket eese 65 Assembly of the pivoting mounting bracket
14. Area Dimensional drawing deflector mirror PSK45 MM cceceeesseeeeeseeeeteneeeeneeeeeees 114 Mounting of the deflector mirror PSKA5 c ccccesccsssereescessersescossereescesssreeseeees 114 Illustration of the alignment teMplates cccccsssseeeceeseeecseseeeceaseeseeeseessaeeeeees 128 Alignment templates copying master cccceeccseseeceeseeceeeeeeeeeseeeeseueessaeeeseeesees 129 Alignment instructions copying master seeeecsseeeseeeee nennen nennen 131 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions An nex Chapter 15 M4000 Adv Adv A P Area 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 137 Chapter 15 An nex Operating Instructions M4000 Adv Adv A P Area 138 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions An nex Chapter 15 M4000 Adv Adv A P Area 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 139 Subject to change without notice The specified product features and technical data do not represent any guarantee 02 A4 sw int27 8010797 Q900 09 06 06 RV XX Printed in Germany 08 06 Australia Phone 61 3 9497 4100 1800 33 48 O2 tollfree E Mail sales sick com au Belgium Luxembourg Phone 32 0 2 466 55 66 E Mail infoGsick be Bra
15. As soon as the muting sensors A1 and A2 are activated the protection provided by the protective device ESPE is muted The following requirements must be met SNR cece ee A1 amp A2 Muting applies as long as this condition is met How to calculate the distance t L4 evt ste 0 004 vxt gt L L3 Where L4 Minimum distance between the light beams on the ESPE and the detection by the muting sensors m V ta Velocity of the material e g of the conveyor belt m s Input delay of the external switching amplifier or bus node s see the operating instructions for the external switching amplifier or bus node tes Response time M4000 s see section 13 1 Data sheet on page 101 26 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q0900 09 06 06 Operating Instructions Muting Chapter 4 M4000 Adv Adv A P Area t Total muting time set s see section 6 3 2 Monitoring of the total muting time on page 45 L Distance between the two sensor detection lines Sensors activated sensors clear m La Length of the material on the conveyor m Notes e Ihe material can flow in both directions e Place the cross over point for the muting sensors D exactly in the path of the ESPE s light beams If this is not possible place the cross over point in the direction of the hazardous area see Fig 14 e This placement is suitable for through beam photoelectric switc
16. Check the muting sensors If necessary replace them Check whether the concurrence monitoring is correctly configured and whether the system is working correctly Sequence monitoring If override is configured Override required is error displayed Check the muting sensors If necessary replace them Check whether the muting sensors are activated and deactivated in the correct sequence ECH Direction detection If override is configured Override required is error displayed Check the muting sensors If necessary replace them Check whether the system is working correctly whether the transport device is functioning correctly and whether the muting sensors are correctly positioned EEP Sensor gap monitoring If override is configured Override required is error displayed Check whether the sensor gap monitoring is configured correctly and whether the gaps in the goods transported are not too large Check the muting sensors If necessary replace them Error after belt stop If override is configured Override required is displayed Check whether the belt stop input signal is working correctly Ensure that there are no further state changes at the muting sensors and the ESPE once the belt stop signal is present Check the muting sensors If necessary replace them Error of the muting If override is configured Override required is lamp displayed Check the muting lamp If
17. If you no longer have the alignment templates supplied you can make new templates using the master for copying on the next page Separate the alignment templates along the perforated line Pull the protective film off the self adhesive strips on the rear of the alignment templates Fig 73 Illustration of the alignment templates Alignment template for mirrors Alignment template for the sender front view front view Self adhesive strips Separate alignment templates at Remove protective film from the self perforation rear view adhesive strips rear view Only with devices with integrated laser alignment aid 128 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 0900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Fig 74 Alignment templates copying master 8010797 Q900 09 06 06 Annex Chapter 15 How to make the alignment templates gt Copy this page Cut the copied template along the edge and at the line marked Cut out the two targets on the laser alignment aid and the circular opening for the beam optics Alignment template for sender Laser alignment aid target Circular opening for beam optics Cut line Laser alignment aid target Alignment template for mirrors SICK AG Industrial Safety Systems Germany All rights reserved 129 Chapter 15 An nex Operating Instructions M4000 Adv Adv A P Area 15 4 Alignment instruct
18. Muting must be triggered by at least two independently wired signals e g from muting sensors and must not depend entirely on software signals for instance from a PLC Muting must be removed immediately as soon as the material to be transported no longer blocks the access to the dangerous movement so that the protective device is once more effective The material to be transported must be detected over its entire length i e there must be no interruption in the output signals Mount the control switch for reset or override outside the hazardous area such that it cannot be operated by a person in the hazardous area When operating the control switch the operator must have full visual command of the hazardous area Always mount the sensors so that the minimum distance to the protective device is maintained Prevent the unintentional triggering of muting by a person by mounting the sensors appropriately See Fig 13 Ensure that muting cannot be unintentionally triggered by a person 22 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 0900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Fig 14 Schematic illustration of muting 8010797 Q900 09 06 06 Muting Chapter 4 4 1 Miuting principle Muting temporarily mutes the protection provided by a safety device In this way it is possi ble to move material to or from a machine without the need to interrupt the work process Dur
19. SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions M4000 Adv Adv A P Area About this document Chapter 4 About this document Note 8010797 Q900 09 06 06 Please read this chapter carefully before working with this documentation and the M4000 multiple light beam safety device 1 1 Function of this document These operating instructions are designed to address the technical personnel of the machine manufacturer or the machine operator in regards to safe mounting installation configuration electrical installation commissioning operation and maintenance of the M4000 multiple light beam safety device These operating instructions do not provide instructions for operating machines on which the multiple light beam safety device is or will be integrated Information on this is to be found in the appropriate operating instructions for the machine 1 2 Target group These operating instructions are addressed to planning engineers machine designers and operators of plants and systems which are to be protected by one or several M4000 multiple light beam safety devices It also addresses people who integrate the M4000 multiple light beam safety device into a machine initialise its use or who are in charge of servicing and maintaining the device 1 3 Depth of information These operating instructions contain the following information on the M4000 multiple light be
20. voltage supply UE403 Device communication EFlA O V DC voltage supply UE403 Device communication EFlg Functional earth Note lf switching amplifier UE403 is used on the additional connection of M4000 then no other 8010797 Q900 09 06 06 SICK device must be connected to Pins 9 and 10 EFI device communication of the system connection SICK AG Industrial Safety Systems Germany All rights reserved 71 Chapter 8 Electrical installation Operating Instructions M4000 Adv Adv A P Area 8 3 Configuration connection M8 x 4 serial interface Fig 48 Pin assinment configuration connection M8 x4 Tab 34 Pin assinment configuration connection Note The pin assignment of sender receiver and M4000 Advanced A P is identical After configuration always remove the connecting cable from the configuration connection After the configuration of the device has been completed locate the attached protection cap to cover the configuration connection 42 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Fig 49 Connecting the contact elements to the EDM Notes 8010797 Q900 09 06 06 Electrical installation Chapter 8 8 4 External device monitoring EDM The external device monitoring EDM checks if the contactors actually de energize when the protective device responds If after an attempted rese
21. 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 115 Chapter 14 Tab 51 Type codes M4000 Advanced with M26 plug and integrated alignment aid Tab 52 Type codes M4000 Advanced with M26 plug and end cap with integrated LED Tab 53 Type codes M4000 Advanced with M26 plug integrated alignment aid and end cap with integrated LED Orderi ng information Operating Instructions M4000 Adv Adv A P Area M4000 Advanced with M26 Hirschmann plug M12 x 5 socket and integrated alignment aid Number of Beam separation Type code Type code 500 M40S 025013AA0 M40E 025013RBO beams EE M40S 026013AA0 M40E 026013RBO 400 M40S 034013AA0 M40E 034013RBO A50 M40S 034513AA0 M40E 034513RBO 300 M40S 043013AA0 M40E 043013RBO M4000 Advanced with M26 Hirschmann plug M12 x 5 socket and end cap with integrated LED Number of Beam separation 800 WADSO2600M0 ma0E026023RB0 28 M4000 Advanced with M26 Hirschmann plug M12 x5 socket integrated alignment aid and end cap with integrated LED Number of Beam separation Type code Type code 500 M40S 025013AA0 M40E 025033RBO eoo waosozsorsao WiOEGDGOSSRBD Receiver only extension connection for UE403 9 Receiver only 116 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Orderi ng information Chapter 14 M4000 Adv Adv A P Area 14 1 3 Def
22. 10 End cap with integrated LED Tab 2 Significance of the indications on the integrated LED 8010797 Q900 09 06 06 Product description Chapter 3 3 4 Controls and status indicators The LEDs and the segment display of sender and receiver signal the operating status of the M4000 The depiction of numbers on the 7 segment display can be rotated by 180 with the aid of the CDS Configuration amp Diagnostic Software If you rotate the numbers of the segment display the point in the segment display goes out e Point visible The bottom edge of the numbers on the 7 segment display is pointing towards the configuration connection e Point not visible The bottom edge of the numbers on the 7 segment display is pointing towards the LED display Device symbol M4000 Advanced sender or receiver M4000 Advanced A P or M4000 Area sender or receiver context menu Open device window parameter node General 3 4 1 End cap with integrated LED optional only on receiver e The end cap with integrated LED is available only for the receiver of the M4000 Advanced and the M4000 Advanced A P e The integrated LED is not monitored This means that a failure of the integrated LED has no effect on the function of the M4000 End cap with integrated LED Display Meaning Output signal switching devices System providing signals for shutting BEA the machine Green System clear Yellow Muting only in conjunction with
23. 100 and EN 60204 24 V DC EDM PIN 6 24 V DC e OSSD1 PIN 3 24 VDC e I j Key operated switch OSSD2 PIN 4 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Configurable muting functions Chapter 6 M4000 Adv Adv A P Area 6 8 2 Override realised with the integrated override function The override function is activated with the aid of the CDS and differentiates between two states Override required and Override Override required The Override required state means that the output signal switching devices OSSD are in the OFF state and the system is waiting for the activation of the override control switch The system signals this state with a flashing muting lamp 2 Hz and at the same time indicates the cause of the error message on the 7 segment display The Override required state is only triggered by the system if during the presence of a valid muting condition e an error occurs and e muting is brought to an end and e the ESPE is interrupted by an object Errors can be triggered by the triggering of the concurrence monitoring the monitoring of the total muting time the direction detection the sequence monitoring or the sensor gap monitoring by the muting sensors or the muting lamp or by a re start after an emergency stop mains voltage failure Override Please pay attention to the following sa
24. 104 1322 2 MZODO PSSSIVO stood ott Sa en tts ee ate AO bua aaa Sate 104 13 2 3 MAOOD Area ODDO sins tach a vem toa ead to ded 104 Jss3 cBimensional dEaWIDBS cssitoested desti ocu topi Chee cE oet un D di istos tiia reu U EU ess 105 13 3 1 M4000 Advanced M4000 Advanced A P eee 105 13 3 2 WIZFOOO PASSIVE TES 107 13 3 3 M4000 Area 60 80 susto entidad xd wax bu a i on C wu rm 109 13 3 4 Swivel mount DIaOKeL iac vacuo uu iih tameu ou a a eub c o Yt e xi eau 110 135 55 Slide Dacko Tma fu ec seo eua Co esaet C mma EUS E Let eu se cuu See mus 111 13 3 6 Rigid mounting DraekKeb ciii oio etia tereti e Ta Eo eie rudes 111 13 3 7 PIVoting mounting Dacken bee estet baeo iua 112 13 3 8 Deflector mirror PINNS 9 006 e m be vds b o Ecc b Odes 113 13 3 9 Deflector minor PolzPb sisse avs vates cv vet vae eeu Ru cate cou MU et 114 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 5 Contents Operating Instructions M4000 Adv Adv A P Area 14 Ordering information 5 ieciciterscaccscuadesaasaaadeccasansuecundadtwascacdacueecuassateuesusanjaeasuaadunucucasnvanands 115 TAI MAUGO AdVariC Bue sascensititavunct tendat a a A tom 115 14 1 1 BI ilo rtr TN 115 14 1 2 TY DG COG Pr M E 115 14 1 3 Default delivery status ccccccesseceescessereesccseseeccssereeccssesescoasess 117 14 2 MdOO0 Advanced A P uso tiat dixic dus reb a adelu Gea pee e we dune rude 117 14 2 1 Bg e KR 1
25. 3 seconds If the error continues to occur Check the wiring for short circuit to O V Switch the device off and back on again for at least 3 seconds If the error continues to occur gt Check the wiring and rectify the error Switch the device off and back on again for at least 3 seconds If the error continues to occur gt Check the wiring for short circuits on the inputs outputs Reset External device monitoring Reset required and Application diagnostic output ADO Switch the device off and back on again for at least 3 seconds If the error continues to occur Check whether the machine side EDM is connected but not activated in the configuration 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 95 Chapter 12 Fault diagnosis Operating Instructions M4000 Adv Adv A P Area Display Remedying the error Unknown sender detected Supply voltage error Fault of a device connected via EFI Only M4000 systems with firmware x V1 15 Override time exceeded by 30 minutes Override required is signaled Total muting time exceeded Switch the device off and back on again for at least 3 seconds If the error continues to occur gt Check the distance from reflective surfaces see page 58 or from other multiple light beam safety devices If necessary re configure the device with another beam coding see page 34 or
26. 81 9 3 WEST NOLES inii a a a a 86 9 3 1 Pre commissioning test NOLES ennennnnnnnenennrrnnnnrnnnnrnnnnrnnnnrnnneennne 86 9 3 2 Regular inspection of the protective device by qualified Del SONG maa cine otia tou A iu ie anata 86 9 3 3 Daily functional checks of the protective device 87 10 Configuratii sisanne ara EAS EU Ne chus aaa Carai 89 20 1 Defa ultdelivery StatUS rrenda a a 89 10 2 Preparation of the configuration ccccceececeeseccseseeceeeseeceaseeeeeaseessaseeseaeeesseees 89 11 Care and MalnlCGnanGe vrscsccasivacsiccessnaccaduetsadeccsnnctensensaneusivascsdvcinstuaseeccuaxteassebaseeaeassecauseanss 90 22 Fault CA NOSIS vince stavectecuvsceenstecuascusnecucesunvessavanesacecsaverseecasteusssucdueusesieussctesueossssectsaasvaneoncss 91 12 1 Inthe event of faults or errors eese enne nennen nnns 91 P MEE S E Blaeu Mm 91 127 3 Ernmoraimsplaysol the BEDS ctetu iaitavtsud tuu iesu ses Vect au tut usc aire tud tuae Usi eu timus 92 12 4 Error displays of the 7 segment display eeecseeeeee rne 93 122 5 dExtendegd dIaBHOSLIGS ioiei 98 13 Technical specifications diucius id on a aux EE ESRu S xa E sVu aU FORE vua UR Ra ca ME OUad d Ra eun a Da eu E d RR v 99 MEME LUIESQIIND E S ES 99 13 2 Table ol WISIN utens ood doubt Rus toov td e RIndo od onte nue det pps eb eate gutes hc 104 13 2 1 M4000 Advanced and M4000 Advanced A P
27. A P Area 7 2 3 Mounting with rigid mounting bracket The rigid mounting bracket is a black powder coated bracket without adjustment It is only suitable for mounting surfaces on which it is not necessary to compensate for large mechanical tolerances The alignment of the sender and receiver can be corrected after mounting using only the slots Fig 41 Rigid mounting bracket Part No 7021352 Fig 42 Mounting the M4000 with rigid mounting bracket a 48 7 A N n S Sliding nuts Q oo oo Sliding nuts qe fi Notes gt When mounting the rigid mounting bracket ensure that the four bolts marked D and remain accessible allowing you later to adjust and lock the multiple light beam safety device in position When mounting the bracket note the distance and the position of the sliding nuts as described in chapter 13 3 Dimensional drawings on page 105f The mounting screw is not included in the delivery 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 65 Chapter 7 Mounti ng Operating Instructions M4000 Adv Adv A P Area 7 2 4 Mounting with pivoting mounting bracket The pivoting mounting bracket is made of black anodised aluminium It will be covered by the device after mounting The pivoting mounting bracket provides adjustment for correcting the horizontal alignment of sender and receiver by 2 0 after mounting Fig 43 Assembly of th
28. See section 6 10 Combinable muting functions and facilities for connecting on page 54 HIGH Conveyor belt is running muting time monitoring active LOW Conveyor belt is stationary e The muting time monitoring is stopped and e The last state of the sensors and the ESPE is monitored Configure belt stop by allocating the signal for belt stop to the related connection using drag and drop Device symbol M4000 Advanced receiver or M4000 Advanced A P context menu Open device window parameter node I O configuration SICK AG Industrial Safety Systems Germany All rights reserved 45 Chapter 6 Fig 26 End of muting by ESPE Notes Configurable muting functions Operating Instructions M4000 Adv Adv A P Area 6 3 5 End of muting by ESPE Muting ends if a sensor in the last sensor pair becomes inactive and as a result a valid muting condition is not met The End of muting by ESPE function shortens the duration of muting to the time at which the ESPE light path becomes clear again In this way you will achieve a shorter muting time and at the same time a high level of safety ESPE Hazardous area Means of transport Material Without the End of muting by ESPE function muting is only brought to an end when a sensor in the last sensor pair becomes clear again see D in Fig 26 With the End of muting by ESPE function muting is brought to an end when the ESPE becomes clear again see i
29. an external switching amplifier or bus node 38 Yellow Red 1 Hz Reset required EN Am 38 Yellow Red 2 Hz Override required only in conjunction with an external switching amplifier or bus node SICK AG Industrial Safety Systems Germany All rights reserved 19 Chapter 3 Fig 11 Status indicators of the sender Tab 3 Meaning of the status indicators of the sender Product description Operating Instructions M4000 Adv Adv A P Area 3 4 2 Status indicators of the sender Yellow segment display Meaning Supply voltage o k 3 seconds If the problem persists replace the unit The device is in the test mode Non coded operation only after switching on EE Operation with code 1 only after switching on Operation with code 2 only after switching on Other All other displays are error messages Please refer to chapter 12 Fault displays diagnosis on page 91 20 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 0900 09 06 06 Operating Instructions Prod uct description Chapter 3 M4000 Adv Adv A P Area 3 4 3 Status indicators of the receiver or of the M4000 Advanced A P Fig 12 Status indicators of the receiver or of the M4000 Advanced A P Orange Green segment display Tab 4 Meaning of the status Display Meaning indicators of the receiver or the M4000 Advanced A P Cleaning or realignment required 39 Yellow Reset required System
30. changes Changes to the configuration of the devices can degrade the protective function After every change to the configuration you must therefore check the effectiveness of the protective device see section 9 3 on page 86 The person who makes the change is also responsible for the correct protective function of the device When making configuration changes please always use the password hierarchy provided by SICK to ensure that only authorised persons make changes to the configuration The SICK service team is available to provide assistance if required When starting to configure the device you may save an application name with a maximum of 22 characters Use this function as a memory jog e g to describe the application of the current device configuration Device symbol M4000 Advanced sender or receiver M4000 Advanced A P or M4000 Area sender or receiver context menu Open device window parameter node General 5 1 Restart interlock The dangerous state of the machine D is interrupted if the light path is broken Q2 and is not re enabled until the operator presses the reset button situated outside the hazardous area Do not confuse the restart interlock with the start interlock on the machine The start interlock prevents the machine starting after switching on The restart interlock prevents the machine starting again after an error or an interruption in the light path You can prevent the machine restarting in
31. deflector mirrors see section Alignment aids on page 77 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Fig 55 Schematic illustration of the change on slight rotation of the deflector mirror Fig 56 Schematic illustration of the alignment tolerance without and with deflector mirror WARNING 8010797 Q900 09 06 06 Commissioning Chapter 9 Deflector mirror rotated slightly Deflector mirror Alignment tolerance ne cS 9 2 4 Alignment of the M4000 Advanced with integrated laser alignment aid optional Never look directly into the laser beam If the laser beam falls on your eye you must consciously close your eyes or turn away immediately A LASER RADIATION W Do not stare into the beam LASER CLASS 2 G PP S imW CW 630 680nm B a Do not point the laser at a person s eye at close range Complies with IEC 60825 1 2001 MI The multiple light beam safety device is equipped with an integrated laser alignment aid of laser class 2 Brief action of the laser beam up to 0 25 s is not dangerous for the eye Therefore an ocular hazard can exist only if an individual overcomes their natural aversion to bright light and stares directly into the laser beam and 21 CFR 1040 10 and 1040 11 amp except for deviations pursuant to EI Laser Notice No 50 July 2001 mg Use of controls or ad
32. gt Loosen the clamping bolts which hold the multiple light beam safety device in place gt Switch the power supply to the multiple light beam safety device on gt Watch the alignment information on the 7 segment display of the receiver Correct the alignment of the sender and receiver or of the M4000 Advanced A P and the M4000 Passive until the 7 segment display goes off gt Fix the multiple light beam safety device using the clamping screws gt Switch the power supply off and then back on again and check via the 7 segment display whether the alignment is correct after tightening the clamping bolts see Tab 36 or Tab 37 9 2 3 Special aspects of alignment with deflector mirrors If you use the M4000 multiple light beam safety device with deflector mirrors mirror columns then you must note the following points when aligning the mirrors 1 On the deflection of several beams using a mirror column each individual mirror must be adjusted separately 2 For deflection using mirrors the angle of incidence equals the angle of reflection This means A slight rotation of the mirror results in a change that is twice as large see Fig 55 If the light beam is guided to the receiver using a deflector mirror only part of the original diverging beam is passed on The alignment tolerance will become smaller with each further deflection see Fig 56 Recommendation Always use an alignment aid when aligning the M4000 Advanced with
33. guidelines and e who have access to these operating instructions 2 2 Applications of the device The M4000 system is a type 4 electro sensitive protective equipment ESPE as defined by IEC EN 61496 1 and IEC 61496 2 and is therefore allowed for use with controls in category 4 according to EN 954 1 The preconfiguration of the M4000 multiple light beam safety device is suitable for e hazardous area protection e access protection The multiple light beam safety devices must be installed such that the hazardous area can only be reached by interrupting the light path between sender and receiver It must not be possible to start the plant system as long as personnel are within the hazardous area The MAOOO system is intended only for use in industrial environments When used in residential areas it can cause interference Refer to page 16 for an illustration of the protection modes and an example application Only use the multiple light beam safety device as an indirect protective measure An opto electronic protective device provides indirect protection e g by switching off the power at the source of the hazard It cannot provide protection from parts thrown out nor from emitted radiation Transparent objects are not detected Depending on the application mechanical protective devices may be required in addition to the M4000 system SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Op
34. interrupted the system automatically deactivates the alignment mode M4000 Advanced and M4000 Area 60 80 Fig 53 Illustration of the M4000 Advanced and M4000 beam order of the M4000 Area 60 80 Advanced and the M4000 Area 60 80 Last light beam First light beam segment display Tab 36 Indications on the Display Significance during alignment segment display during alignment of the First and last light beam not aligned M4000 Advanced and the M4000 Area 60 80 Only the first light beam is aligned Only the last light beam is aligned All the light beams hit the receiver but the alignment is still slightly off No indication and The alignment is now true the devices must be locked in this green LED position illuminated on the receiver 48 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Com mission i ng Chapter 9 M4000 Adv Adv A P Area M4000 Advanced A P Fig 54 Illustration of the beam order of the M4000 M4000 M4000 Advanced A P Advanced A P Advanced A P 2 beam 4 beam we Last light beam First light beam First light beam segment display segment display Tubo Sm odeations onthe Display Meaning during alignment of the M4000 Advanced A P G io hem abeam alignment of the M4000 Advanced A P The first light beam is not None of the light beams is aligned aligned E Only the first light beam is align
35. lamp output 4 W 0 2 A Switching voltage HIGH active 24V 28 8 V Switching voltage LOW High resistance inactive Application diagnostic output PNP semiconductors short circuit protected ADO Switching voltage HIGH active 24V Vs Switching voltage LOW High resistance inactive Switching current 19 Make sure to limit the individual cable resistance to the downstream controller to this value to ensure that a cross circuit between the outputs is safely detected Also note EN 60204 Electrical Machine Equipment Part 1 General Requirements 19 Without OSSDs without ADO without Reset required and without UE403 As per IEC 61131 2 Applies to the voltage range between 30 V and 30 V 102 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Technical specifications Chapter 13 M4000 Adv Adv A P Area Belt stop input C1 Input voltage HIGH inactive active Input current HIGH Input voltage LOW active inactive Input current LOW Operation time input Wavelength M4000 Adv A P sender unit 850 nm Alignment laser optional Laser class 2 Complies with IEC 60825 1 2001 and 21 CFR 1040 10 and 1040 11 with the exception of the deviations as per Laser Notice No 50 July 2001 Optical power output x 1 mW Wavelength 630 nm 680 nm visible red light Weight type dependent See section 13 2 Table of weights on page 1
36. necessary replace them Verify that the muting lamp is connected correctly 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 97 Chapter 12 98 Fault diagnosis Operating Instructions M4000 Adv Adv A P Area 12 5 Extended diagnostics The CDS software Configuration amp Diagnostic Software supplied with the M4000 Advanced multiple light beam safety device contains extensive diagnostic facilities It allows you to narrow down the problem if the error is non specific or if you experience usage downtime problems Detailed information to be found e inthe online help function of the CDS Configuration amp Diagnostic Software e inthe user manual for the CDS How to conduct an extended diagnostics of the M4000 Connect the PC Notebook on which the CDS has been installed to the M4000 Advanced multiple light beam safety device Carry out a diagnostics on the M4000 Advanced receiver Device symbol M4000 Advanced sender or receiver M4000 Advanced A P or M4000 Area sender or receiver context menu Diagnostics Display SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Technical specifications Chapter 13 M4000 Adv Adv A P Area Technical specifications 13 1 Data sheet M4000 Advanced M4000 Advanced A P and M4000 Area 60 80 Advanced M4000 Advanced A P and M4000 Area 60 8
37. operating the reset button the operator must have full visual command of the hazardous area e The statutory and local rules and regulations must be observed when installing and using the device Access protection on several sides with the aid of deflector mirrors 3 3 2 You can secure two sides of a hazardous area by using one deflector mirror See Fig 7 with two deflector mirrors you can secure three sides see Fig 8 17 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Chapter 3 Prod uct description Operating Instructions M4000 Adv Adv A P Area Fig 7 Access protection with an M4000 Advanced multiple light beam safety device and one deflector mirror ES S A ae S HH AN VALE m RE n H i S X H imal LLLL E AN ITI Ji X X I LLILLLLLI Ji Jape LILLI HH i f S EH HHH T i Li TERE TT f N f H Fig 8 Access protection with an M4000 Advanced multiple light beam safety device and two deflector mirrors
38. or between the M4000 Advanced A P and M4000 Passive must not exceed the maximum permissible scanning range see Technical specifications on page 99ff On active active systems sender unit and receiver unit synchronise automatically by optical means An electrical connection between both components is not required The M4000 is modular in structure All optical and electronic components and assemblies are housed in a slim and torsionally rigid housing M4000 Advanced The M4000 Advanced multiple light beam safety device is available with 2 3 or 4 beams Other configurations with up to 12 beams are possible on request The maximum scanning range dimension of the light path between sender and receiver is 70 m M4000 Advanced A P The M4000 Advanced A P is available with 2 or 4 beams The maximum scanning range dimension of the light path between the M4000 Advanced A P and the M4000 Passive is dependent of the number of beams as well as the utilized M4000 Passive and is 7 5 m max M4000 Area 60 80 The M4000 Area 60 80 multiple light beam safety device is available with a monitored area length from 300 600 mm to 1800 mm The beam separation is 50 or 57 mm resolution of 60 or 80 mm The maximum scanning range is 19 m M4000 Area 60 or 70 m M4000 Area 80 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 15 Chapter 3 Prod uct description Operating Instructions M4000 Adv Adv A P
39. surface ZA Field of view Minimum distance a Distance D sender receiver Note The field of view of the sender and receiver optics is identical 58 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Mounti ng Chapter 7 M4000 Adv Adv A P Area How to determine the minimum distance from reflective surfaces Determine the distance D m sender receiver Readthe minimum distance a mm in the diagram or calculate it using the related formula in Tab 29 Fig 34 Graph minimum distance from reflective surfaces Tae ae none for the Calculation of the minimum distance a from reflective calculation of the minimum distance to reflective surfaces surfaces a mm 131 a mm tan 2 5 x 1000 x D m 43 66 x D m 7 2 Steps for mounting the device Special features to note during mounting Always mount the sender and receiver parallel to one another WARNING gt During mounting ensure that sender and receiver are aligned correctly The optical lens systems of sender and receiver must be located in exact opposition to each other the status indicators must be mounted at the same height The system plugs of both devices must point in the same direction Fig 35 Sender and receiver must not be rotated 180 with respect to each other 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 59
40. the front screen Now wipe the front screen with a clean and damp cloth After cleaning check the position of sender and receiver to ensure that the protective device cannot be bypassed reaching over under or standing behind Verify the effectiveness of the protective device as described in chapter 9 3 Test notes on page 86 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Fault diagnosis Chapter 12 Fault diagnosis A WARNING Note 8010797 Q900 09 06 06 This chapter describes how to identify and remedy errors and malfunctions during the operation of the M4000 multiple light beam safety device 12 1 Inthe event of faults or errors Cease operation if the cause of the malfunction has not been clearly identified Stop the machine if you cannot clearly identify or allocate the error and if you cannot safely remedy the malfunction Complete function test after rectification of fault After rectifying a fault perform a complete function test as per section 9 3 Test notes The lock out status In case of certain faults or an erroneous configuration the system can go into the lock out status The 7 segment display on the multiple light beam safety device then indicates or a defined error message see Tab 40 First check whether the lock out status is still present after switching off and on the M
41. 0 General system data Number of beams type dependent M4000 Advanced M4000 Advanced A P 2 Length of the monitored area depending on type M4000 Area 6O 1800 mm M4000 Area 80 1800 mm Beam separation type dependent M4000 Advanced 600 mm M4000 Advanced A P M4000 Area 60 80 Resolution depending on type M4000 Area 60 80 Scanning range configurable M4000 Advanced M4000 Area 80 Low scanning range High scanning range M4000 Area 60 Low scanning range High scanning range Scanning range M4000 Advanced A P With mirror deflection With fibre optic deflection 9 The scanning range of the M4000 Advanced A P device must be configured to suit the deflection used see section 5 4 3 Scanning range of the M4000 Advanced A P on page 38 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 99 Chapter 13 Technical specifications Operating Instructions M4000 Adv Adv A P Area Beam diameter M4000 Advanced M4000 Advanced A P and M4000 Area 80 M4000 Area 6O Protection class EN 50178 1998 Enclosure rating IEC 60 529 Supply voltage Vs at device Residual ripple Synchronisation Type acc to IEC 61496 Power up delay of sender and receiver before ready I gt Sender Test input Input voltage HIGH active Input current HIGH Switching voltage LOW inactive Input current Low Response time to test Depending on the number of beams maximum 150 ms
42. 0 Advanced A P or M4000 Area receiver context menu Open device window parameter node General Recommendation You can indicate the status Reset required using a signal lamp The M4000 has a dedicated output for this purpose The electrical connection of the signal lamp is described in chapter Connection of a Reset required signal lamp on page 74 Reset If you want to activate the restart interlock on the M4000 internal and also a restart interlock on the machine external then each restart interlock has its own button When actuating the reset button for the internal restart interlock e the M4000 activates the output signal switching devices e the multiple light beam safety device changes to green Only the external restart interlock prevents the machine from restarting After pressing the reset button for the M4000 the operator must also press the restart button for the machine If the reset button and the restart button are not pressed in the specified sequence the dangerous state remains disrupted Recommendation The reset button prevents the accidental and inadvertent operation of the external restart button The operator must first acknowledge the safe state with the reset button 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 33 Chapter 5 Fig 23 Schematic A WARNING illustration of the beam coding 34 Notes WARNING Configurable functions
43. 00 Adv Adv A P Area t Total muting time set s see section 6 3 2 Monitoring of the total muting time on page 45 L Distance between the outer sensors placement symmetrical in relation the ESPE s light beams m La Length of the material on the conveyor m Notes e The material can flow in both directions e The direction can also be defined as fixed Using the additional signal C1 The signal C1 must always be activated before both muting sensors in the first sensor pair e g A1 and A2 are active see section Additional signal C1 on page 43 Using the Direction detection function that can be configured in software page 4 ff e All types of sensor can be used in this placement e You can usefully increase the protection against manipulation and safety using the following configurable functions Sensor test see page 43 ff Concurrence monitoring see page 44 ff Monitoring of the total muting time see page 45 ff End of muting by ESPE see page 46 ff Sequence monitoring see page 47 ff 4 2 4 Muting with four sensors two sensor pairs parallel placement Fig 21 Muting with two parallel sensor pairs Hazardous area In the example the material moves from left to right As soon as the first muting sensor pair A1 amp A2 is activated the protection provided by the protective device ESPE is muted The protection remains muted until the muting sensor pair B1 amp B2 is clear agai
44. 000 Advanced A P in the middle between M4000 Advanced A P and M4000 Passive or another mirror deflection e g deflector mirror PSK45 immediately in front of the M4000 Passive or another mirror deflection e g deflector mirror PSK45 when using deflector mirrors between M4000 Advanced A P and M4000 Passive immediately before and after the deflector SICK AG Industrial Safety Systems Germany All rights reserved 87 Chapter 9 88 Commissioni ng Operating Instructions M4000 Adv Adv A P Area Only M4000 Area 60 80 Usea test rod that is not transparent to light and that has the following diameters 60 mm for the MAOO0 Area 60 80 mm for the M4000 Area 80 Guide the test rod along the entire length of the area monitored immediately in front of the sender inthe middle between sender and receiver immediately in front of the receiver This must produce the following result e On the receiver for the related multiple light beam safety device only the red LED is allowed to illuminate and not the green or yellow LED and e as long as the light beam is interrupted it must not be possible to initiate the dangerous state Further tests Check the protective device for damage or wear particularly the mounting the electrical connection and the connection cable the housing and the front screen Check whether the access to the hazardous area is only possible by interrupting the light path between send
45. 027265 see section 14 5 Deflector mirrors and mirror columns on page 122 108 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Fig 65 Dimensional drawing M4000 Area 60 80 receiver sender mirror image mm 8010797 Q900 09 06 06 Technical specifications 13 3 3 M4000 Area 60 80 E A J y A 29909808 Y A Y V CC A NAA A A V A A Cuvee V Y A H M A A Wy aA f M4000 Area 60 connector range Sliding nut groove for side mounting 7 Chapter 13 Cable socket M26 with crimp contacts for DIN 43651 SICK AG Industrial Safety Systems Germany All rights reserved 109 Chapter 13 Technical specifications Operating Instructions M4000 Adv Adv A P Area Tab 47 Dimensions of the M4000 Area 60 80 dependent of the length of the monitored area Fig 66 Dimensional drawing swivel mount bracket mm Part No 2030510 110 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 0900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Fig 67 Dimensional drawing side bracket mm Fig 68 Dimensional drawing rigid mounting bracket mm 8010797 Q900 09 06 06 Technical specifications Chapter 13 13 3 5 Side bracket Part No 2019506 13 3 6 Rigid mounting bracket Part No 7021352 SIC
46. 04ff Operating data memet A e EMEN E non dewing fSwragetemperetue 2506 806 Vibration resistance 5 g 10 55 Hz acc to IEC 60068 2 6 Shock resistance 10 g 16 ms acc to IEC 60 068 2 29 Environmental data materials Circuit boards Glass fibre reinforced epoxy resin with flame retarding agent TBBPA M4000 Passive Weight type dependent See section 13 2 Table of weights on page 104ff 2 Belt stop OT i Depending on load power supply and wire cross section The technical specifications must be observed 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 103 Chapter 13 Tab 42 Table of weights M4000 Advanced and M4000 Advanced A P Tab 43 Table of weights M4000 Passive Tab 44 Table of weights M4000 Area 60 80 Technical specifications Operating Instructions M4000 Adv Adv A P Area 13 2 Table of weights 13 2 1 M4000 Advanced and M4000 Advanced A P M40Z 0250 IEEE 20 M40Z 04301HtHt 14H77 3040 M40 O430 3030 M40 0522 2975 EM M404 06221HHHHt 3580 M404 07221HHHHE 4185 EE IM M404 08221HHHHE 4795 13 2 2 M4000 Passive For number of beams S Mirror deflection 1027906 PSD01 1501 1500 Fibre optic deflection 1027907 PSD01 2501 1760 Fibre optic deflection 1027908 PSD02 2301 2920 13 2 3 M4000 Area 60 80 Weight g Length of the monitored area Type code M4000 M4000 mm Ar
47. 06 Operating Instructions M4000 Adv Adv A P Area Ordering information Description Additional front screen for M4000 including sliding nuts and fixing screws 2 pieces Suitable for M40 0 22 Additional front screen for M4000 including sliding nuts and fixing screws 2 pieces Suitable for M4A0 O822 f H Additional front screen for M4000 including sliding nuts and fixing screws 2 pieces Suitable for M40 GO HHHF Additional front screen for M4000 including sliding nuts and fixing screws 2 pieces Suitable for M40 61 H F Additional front screen for M4000 including sliding nuts and fixing screws 2 pieces Suitable for M40 62 H F Additional front screen for M4000 including sliding nuts and fixing screws 2 pieces Suitable for M4Of 637HHTHHBMHI Additional front screen for M4000 including sliding nuts and fixing Screws 2 pieces suitable for M4AOfI 6 A EEHEHBHR Additional front screen for M4000 including sliding nuts and fixing screws 2 pieces suitable for M4OfI Gb HHTHHBHE Additional front screen for M4000 including sliding nuts and fixing Screws 2 pieces suitable for M40 66 HHF Additional front screen for M4000 including sliding nuts and fixing screws 2 pieces Suitable for M40 6 HHF Additional front screen for M4000 including sliding nuts and fixing screws 2 pieces Suitable for M40 68 HHF Additional front screen for M4000 including slidin
48. 17 14 2 2 be olei 117 14 2 3 Deraulit eelvery Sabi tesiserese oua tarot ateraueu ia Catones tatur uod 118 14 3 IWAOQOO ACG OQ 5 csset dea e Sette tede E Mea SEDU 119 14 3 1 BEIO Oy RR MEL a 119 14 3 2 MV OS COG MIX cp om cT 119 14 3 3 Default delivery status ccceccesseceescessereescoseseeccasseteeccasseeesccasess 120 14 4 Additional front screen weld spark guard esee 120 14 5 Deflector mirrors and mirror columns eeeeeeeeeneenn nnns 122 t46 Device COMMS 25 5 033 12H sect EIE III LEO AR 123 MAA AGCOSSOL OS esistere ra xv Nadu eva AR CUN aD Eau dee cd ue ua rac Mead 124 IPC e snecate ce napicnasavcmasaesaanenatacuaaugeesscwasswanuavmennsxesuseesanueenaseecsnnecaaaneasansnsveeussnensaveussiaenes 125 15 4 Declarations OF CONFORIILY asisten EI RIED Ati nd B a Shc eR ee EE LI 125 15 1 Declaration of conformity M4000 Advanced and M4000 Advanced A P tsssc totus uc cauere vare tive ves puces 125 15 1 2 Declaration of conformity M4000 Area eere 126 t52 Manulgctilets Cle klisE mirnimi s pv Ed tio on bates qund pteP On tir eps 127 253 JAllenmenttermpldleS ssnin EE 128 151 J ANSAIMERTIMSTUCTIONSiesssisiisorestianousactieiwwdsie ety eneaaninadenmanh Meengalentrsa hie ioreeradontaads 130 49 5 BHSIEOl Cal OS aneian a uces cud Balbeti susce bade euh r E 132 1535 JUJSUCOPIIUSITOPIOlIS nenna ne EI eno eS EE Dec E S Deo A Lu DEOS 134
49. 4000 e g by disconnecting the system plug and re connecting To place the device back in operation gt Rectify the cause of the fault as per Tab 40 Switch the power supply for the M4000 off and on again e g by unplugging the system plug and reinserting it The lock out status has the highest priority above all other indications on the 7 segment display 12 2 SICK support If you cannot remedy an error with the help of the information provided in this chapter please contact your local SICK representative SICK AG Industrial Safety Systems Germany All rights reserved 91 Chapter 12 Tab 39 Error displays of the LEDs Fault diagnosis Operating Instructions M4000 Adv Adv A P Area 12 3 Error displays of the LEDs This chapter explains the meaning of the error displays of the LEDs and how to respond You will find an description of the LEDs in chapter 3 4 Controls and status indicators on page 19 Display Remedying the error I Sender O Yellow LED fails to light No operating gt Check the voltage supply and voltage or voltage activate if necessary too low gt I Receiver or gt 9 M4000 Advanced A P Orange LED illuminated Received signal is Check the alignment of sender weak and receiver or of the M4000 Advanced A P and the M4000 Passive gt Check the front screen dirt and clean if necessary 39 Yellow LED flashing Reset required Press the reset butto
50. 80 M26 x 11 FE Input 24 V DC voltage supply Input 24 V DC voltage supply O V DC voltage supply O V DC voltage supply 3 Grey Test input OSSD1 output signal switching O V external test active device 1 24 V external test inactive Pink Reserved OSSD2 output signal switching device 2 6 Yelow Reserved n External device monitoring EDM device External device monitoring EDM EDM lt lt S Rue ea Reset Pak vie commanser EF Deve someon A Notes e For the connection of pin 9 and 10 only use cable with twisted cores e g the SICK con nection cables available as accessories see section 14 7 Accessories on page 124 e f you do not use either a SICK switching amplifier or a SICK bus node on the system connection pin 9 and 10 EFI device communication to improve the EMC behaviour we recommend the termination of the connections pin 9 and 10 EFI device communica tion on the system connection in the control cabinet using a resistor of 182 Q SICK part number 2027227 40 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Fig 47 Pin assignment extension connection M12 x 4 FE Tab 33 Pin assignment extension connection M12 x4 FE Electrical installation Chapter 8 8 2 Extension connection M12 x 4 FE for UE403 M4000 Advanced receiver or M4000 Advanced A P 24 V DC output
51. 9 Tab 60 Type codes M4000 Area 60 with M26 plug eeeeneenennnnnnn 119 Tab 61 Type codes M4000 Area 80 with M26 plug eeeernenennnnn nn 119 Tab 62 Default delivery status M4000 Area 60 80 esee 120 Tab 63 Part numbers additional front screens for M4000 eese 120 Tab 64 Part numbers deflector mirrors and mirror columns cesses 122 Tab 69 Palthumbersevice COIblTillSssescecdostusken tu cu ceo EO 123 T4069 Part iur bels doces SOLES ossnipumituu assess a are iD ra 124 SICK AG Industrial Safety Systems Germany All rights reserved 133 Chapter 15 134 Annex Operating Instructions 15 6 Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 Fig 6 Fig 7 Fig 8 Fig 9 Fig 10 Fig 11 Fig 12 Fig 13 Fig 14 Fig 15 Fig 16 Fig 17 Fig 18 Fig 19 Fig 20 Fig 21 Fig 22 Fig 23 Fig 24 Fig 25 Fig 26 Fig 27 Fig 28 Fig 29 Fig 30 Fig 31 Fig 32 Fig 33 Fig 34 Fig 35 SICK AG Industrial Safety Systems Germany All rights reserved M4000 Adv Adv A P Area List of illustrations Device components of the M4000 Advanced eere 14 Device components of the M4000 Advanced A P eeeneeennnnnnn 14 Components of the M4000 Area 60 80 ccccccsssereescsserencususencuereesserensuserensuerseas 15 Access protec
52. 97 Q900 09 06 06 Commissioning requires a thorough check by qualified personnel Before you operate a system protected by the M4000 multiple light beam safety device for the first time make sure that the system is first checked and released by qualified personnel Please read the notes in chapter 2 On safety on page 10 9 1 Display sequence during start up After the system is activated sender and receiver go through a power up cycle The segment display indicates the device status during the power up cycle The indications have the following meaning To cE sequentially large scanning range Ca 0 5 s Non coded operation or operation with code 1or2 tl or 2 Ca 0 5 s Non coded operation or operation with code 1 or 2 iG L Ll or Receiver only Sender receiver alignment is not optimal see chapter 9 2 1 Meaning of the 7 segment display during alignment on page Tff Other display Device error See chapter 12 Fault diagnosis on page 91 9 2 Alignment of the M4000 After the multiple light beam safety device has been mounted and connected you must align the sender and receiver precisely in relation to each other Alignment is performed by mechanically adjusting the M4000 components During this process the M4000 is in the alignment mode You can then see when the optimal alignment is achieved on the segment display on the receiver The alignment mode is automatically activated when the multiple ligh
53. Area 3 3 Application examples 3 3 1 Access protection Fig 4 Access protection with an M4000 Advanced multiple light beam safety device Fig 5 Access protection with an M4000 Advanced A P multiple light beam safety device
54. K AG Industrial Safety Systems Germany All rights reserved 111 Chapter 13 Technical specifications Operating Instructions M4000 Adv Adv A P Area 13 3 7 Pivoting mounting bracket Fig 69 Dimensional drawing pivoting mounting bracket mm Part No 2017751 112 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 0900 09 06 06 Operating Instructions Technical specifications Chapter 13 M4000 Adv Adv A P Area 13 3 8 Deflector mirror PNS75 008 Fig 70 Dimensional drawing deflector mirror PNS75 008 mm Mounting with swivel mount bracket 10 5 Sliding nut groove for side mounting Tab 48 Dimensions of the Mirror height deflector mirror PNS75 008 S mm L1 mm L2 mm L3 mm A mm Note e When using deflector mirrors the effective scanning range is reduced see Tab 12 on page 3 e The formation of droplets of heavy contamination can be detrimental to the reflection behaviour Take the necessary organisational measures to avoid the formation of droplets on the deflector mirrors e he mounting kit is included in the delivery of the deflector mirror PNS 75 008 8010797 0900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 113 Chapter 13 Technical specifications Operating Instructions M4000 Adv Adv A P Area 13 3 9 Deflector mirror PSK45 Fig 71 Dimensional drawing deflector mirror PSK45 mm Mirror Middle of rear surface of
55. MI M REED Ee id c Xr dVE EET DES EON 22 4 1 MUBHE DFFCIDIO teat cent ea deese a eue odme etta sem ato bl ce ah aI ares uidet ete 23 4 1 1 MUUDE CY Cl Cassie acted are ted RE 23 4 1 2 MUUN SENSO Scd sors Turre Eten Dm Ee a a vane 23 4 1 3 MUNS Tapas Douai mio dlr anaes otn Eos ramosa a cu 24 4 2 Placemerntobmuting SCH SONS constitue ied latina E da Cove riot 25 4 2 1 Muting with two sensors one sensor pair crossed FACS INCI MCN e NATUR NS 26 4 2 2 Muting with two sensors one sensor pair crossed placement and an additional signal eesssesss 2 4 2 3 Muting with four sensors two sensor pairs serial Da COMEM enee a TT 29 4 2 4 Muting with four sensors two sensor pairs parallel paceme Miassi n aa a 30 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 3 Contents Operating Instructions M4000 Adv Adv A P Area 5 Configurable functions sicivisaiecsccasiaticasesantsnaacaicaesnsanieusnsasdacactensadsacanssnandeuansasiuetancantenessoass 32 Dick ItestarEIDterlo6 K i200 uos bend ost o md evi Muni ras sanweanecudweadteauteca Mme Lars 32 5 2 BC GN 019 QI SET Er 34 5 3 Application diagnostic output ADO eeeeeeeeeeeennnne nnn 34 5 4 oanig FAN Ce cpa sacar caste unias Mi tusesde tae ela cesteae scaddeicenaed se acicseeaeand Gave duehuaebivinds 36 5 4 1 Scanning range of the M4000 Advanced eene 37 5 4 2 Scanning range o
56. OPERATING INSTRUCTIONS M4000 Advanced M4000 Advanced A P and M4000 Area 60 80 Multiple Light Beam Safety Device ate OOO7 IA Y HIS 0007 WSIS Apto Sensor Intelligence Operating Instructions M4000 Adv Adv A P Area This document is protected by the law of copyright whereby all rights established therein remain with the company SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG QUALITY SYSTEM Q certified by DQS according to DIN EN ISO 9001 Reg No 462 03 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Contents M4000 Adv Adv A P Area Contents 1 Aboutthis document de ciciasceidevinuecewcetansadensnrdensssawdduacwtnanrdensatawdacasnneveussivusdverusivess 7 1 1 PUN CTONMOL UMS OCU ING IN zjinnie cache m TU UU TT T 1 2 TarSeb 21 6 ee Ae rc reese eR ra E T 1 3 Depth or INFORMATION se uice i dieegs Ferr EU a Qs Maece a aa T 1 4 SCOP Aaa a MN M n LE DE MEN EE 8 1 5 ADDIEVIGLIONS ANG terris eoe be ma ea etvev eaa cu Dien omvr ERE SPI em AD IP D PESE 8 1 6 SVImbOIS USO zesustidsensad im e fenuesd ans melt Potes aa docu an eats 9 MER sU EE 10 2 1 Specialist personnel siu ts Ge de i ee ed s bue donis b
57. Operating Instructions M4000 Adv Adv A P Area 5 2 Beam coding If several multiple light beam safety devices operate in close proximity to each other the sender beams of one system may interfere with the receiver of another system With code 1 or 2 activated the receiver can distinguish the beams designated for it from other beams The following settings are available non coded code 1 and code 2 Use different beam codings if the systems are mounted in close proximity Systems mounted in close proximity to each other must be operated with different beam codings code 1 or code 2 If this precaution is neglected the system may be impaired in its protective function by the beams from the neighbouring system and so change to the unsafe state This would mean that the operator is at risk e Beam coding increases the availability of the protected machine Beam coding also enhances the resistance to optical interference such as weld sparks or similar e Within a system you must configure the beam coding for every device sender and receiver separately e After switching on the 7 segment display of sender and receiver will briefly display the coding Device symbol M4000 Advanced sender or receiver M4000 Advanced A P or M4000 Area sender or receiver context menu Open device window parameter node General 5 3 X Application diagnostic output ADO The M4000 has an application diagnostic output ADO that can be configured
58. Type code on page 119ff Tab 62 Default delivery Configuration status M4000 Area 60 80 Sender test Deactivated EE External device monitoring EDM ENS CEN Activated Scanning range M4000 Area 60 M4000 Area 80 14 4 Additional front screen weld spark guard Tab 63 Part numbers E additional front screens for M4000 Additional front screen for M4000 including sliding nuts and fixing 2033225 screws 2 pieces Suitable for M40 O250 Additional front screen for M4000 including sliding nuts and fixing 2033226 screws 2 pieces Suitable for M40 O260 Additional front screen for M4000 including sliding nuts and fixing 2033227 screws 2 pieces Suitable for M40 O322 H Additional front screen for M4000 including sliding nuts and fixing 2033228 screws 2 pieces Suitable for M40 O340 Additional front screen for M4000 including sliding nuts and fixing 2033229 screws 2 pieces Suitable for M40 O345 F F M40 O430 F Additional front screen for M4000 including sliding nuts and fixing 2033230 screws 2 pieces Suitable for M40 O422 Additional front screen for M4000 including sliding nuts and fixing 2033231 screws 2 pieces Suitable for M40 Ob22 H Additional front screen for M4000 including sliding nuts and fixing 2033232 screws 2 pieces Suitable for M40 O622 120 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 0900 09 06
59. With the aid of the application diagnostic output the multiple light beam safety device can signal Specific states You can use this output for a relay or a PLC You must not use the application diagnostic output for safety relevant functions You are only allowed to use the application diagnostic output for signalling You must never use the application diagnostic output for controlling the application or with safety relevant functions SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Configu rable fu nections Chapter 5 M4000 Adv Adv A P Area The connection can signal one of the following states configuration for the application diagnostic output Contamination Eases diagnostics in case of contaminated front screen OWS OSSD status Signals the status of the output signal switching devices when the multiple light beam safety device switches to red or green Reset required Signals the status Reset required Muting status Signals the status Muting only M4000 Advanced and M4000 Advanced A P in conjunction with an external switching amplifier or bus node Override status Signals the status Override only M4000 Advanced and M4000 Advanced A P in conjunction with an external switching amplifier or bus node The electrical connection of a PLC to the application diagnostic output is described in chapter 8 6 Application diagnostic output ADO
60. ab 61 Type codes M4000 Area 80 with M26 plug 8010797 Q900 09 06 06 Ordering information Chapter 14 14 3 M4000 Area 60 80 14 3 1 Delivery e sender unit receiver unit e Asliding nuts for side bracket 4 sliding nuts for side bracket label Important Information operating instructions on CD ROM CDS Configuration amp Diagnostic Software on CD ROM 14 3 2 Type code M4000 Area 60 with M26 Hirschmann plug Length of the Type code Type code monitored area P Sender Receiver mm 0j MAUSeONDOSMO MAUEGONXER 4s MA0SGIDUSMO MAUEBIAXERA 90 MA0SeDOSMO MAUESONXERIO MA0SeADOSMO MAUEGANXERA M4000 Area 80 with M26 Hirschmann plug Length of the Type code Type code monitored area 9 Sender 9I Receiver mm 99 MAGNO vaoesamosRao 99 MA0SeAMOSMO MAUEGAMOBN 1500 M40S 68A105AA0 MAOE 68A105RAO 1650 M40S 69A105AA0 MAOE 69A105RAO 1800 M40S 70A105AA0 M40E 70A105RAO M40S 67A105AA0 MAOE 67A105RAO SICK AG Industrial Safety Systems Germany All rights reserved 119 Chapter 14 Ordering information Operating Instructions M4000 Adv Adv A P Area 14 3 3 Default delivery status Notes e The pre setting for the device configuration is termed the default delivery status You can accept or change these pre settings see chapter 10 Configuration on page 89 e The default delivery status is only applicable for the device types listed in chapter 14 3 2
61. ach SICK AG Industrial Safety Systems Germany All rights reserved 57 Chapter 7 Tab 28 Equations for calculating the safety distance S A WARNING Fig 33 Minimum distance to reflective surfaces Mounti ng Operating Instructions M4000 Adv Adv A P Area Parallel S 1600 x T 1200 0 4 x H e 1200 0 4 x H gt 850mm mm e 15x d 50 lt H x 1000 mm Angular e 30 calculation as for e d lt Hmin 15 50 perpendicular approach e H4 1000 mm e p 30 calculation as for parallel approach S is applied to the beam that is the farthest away from the hazardous point Where S H For approach at an angle Safety distance mm Height of the beams above the floor mm Hmax Height of the uppermost beam mm min Height of the bottom beam mm Resolution of the multiple light beam safety device mm Angle between detection plane and the direction of entry c Qa I Il Time 7 1 2 Minimum distance to reflective surfaces Maintain the minimum distance from reflective surfaces The light beams from the sender may be deflected by reflective surfaces This can result in failure to identify an object This would mean that the operator is at risk All reflective surfaces and objects e g material bins must be a minimum distance a from the light path between sender and receiver The minimum distance a depends on the distance D between sender and receiver Reflective
62. ackaging Plastic recycling 12 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Prod uct description Chapter 3 M4000 Adv Adv A P Area Product description This chapter provides information on the special features and properties of the M4000 multiple light beam safety device It describes the construction and the operating principle of the device Please read this chapter before mounting installing and commissioning the device 3 1 Special features Properties of all devices described in these operating instructions protective operation with either internal or external realised on the machine restart interlock external device monitoring EDM beam coding configurable application diagnostic output ADO status display with segment display SDL interface M4000 Advanced muting configurable only in conjunction with an external switching amplifier or bus node e g UE403 or UE4155 2 3 or 4 beams scanning range up to 70 m integrated laser alignment aid optional end cap with integrated LED optional M4000 Advanced A P less wiring costs Only one device needs to be connected electrically quick and straightforward alignment in conjunction with the M4000 Passive deflector unit 2 beams scanning range to 7 5 m M4000 Passive with mirror deflection 2 or 4 beams scanning range to 4 5 m M4000 Passive with fibre optic deflection mut
63. am safety device e mounting e fault diagnosis and troubleshooting e electrical installation e part numbers e commissioning and configuration e conformity and approval e care and maintenance Planning and using protective devices such as the M4000 multiple light beam safety device also require specific technical skills which are not detailed in this documentation When operating the M4000 multiple light beam safety device the national local and statutory rules and regulations must be observed General information on accident prevention using opto electronic protective devices can be found in the SICK brochure Safe Machines with opto electronic protective devices We also refer you to the SICK homepage on the Internet at www sick com Here you will find information on e sample applications e alist of frequently asked questions regarding the M4000 e these operating instructions in different languages for viewing and printing e EC Declaration of Conformity SICK AG Industrial Safety Systems Germany All rights reserved 4 Chapter 1 Note ADO Beam separation CDS EDM EFI ESPE Muting OSSD OWS PLC Resolution SDL About this document Operating Instructions M4000 Adv Adv A P Area 1 4 Scope These operating instructions are applicable to the M4000 Advanced M4000 Advanced A P and M4000 Area 60 80 multiple light beam safety devices with one of the following entries on the type label in the field Ope
64. an be optionally connected to M4000 multiple light beam safety device or to an external switching amplifier or bus node e The Override signal can only be connected to the external switching amplifier or bus node e Each signal must only be connected once The used connections and functions are configured with the help of the CDS Device symbol M4000 Advanced receiver or M4000 Advanced A P context menu Open device window parameter node I O configuration Invalid combinations are prevented by the software This combination option is not available if an IP 67 Remote l O controller e g UE4455 is used since Pins 5 and 11 of M4000 cannot be used in an IP 67 environment Connection of Reset Override combined to M4000 is only possible from firmware gt 1 15 and only in conjunction with an external switching amplifier or bus node 54 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Mounting A WARNING Note 8010797 Q900 09 06 06 Mounting Chapter 7 This chapter describes the preparation and completion of the installation of the M4000 multiple light beam safety device The mounting requires two steps e determining the necessary safety distance e mounting with swivel mount or side bracket rigid or pivoting mounting bracket The following steps are necessary after mounting and installation e completing the electrical connec
65. and the detection by the muting sensors m v Velocity of the material e g of the conveyor belt m s ty Input delay of the external switching amplifier or bus node s see the operating instructions for the external switching amplifier or bus node tres Response time M4000 s see section 13 1 Data sheet on page 101 t Total muting time set s see section 6 3 2 Monitoring of the total muting time on page 45 lo Distance between the two sensor detection lines sensors activated sensors clear m La Length of the material on the conveyor m L Maximum distance between C1 and the detection line for A1 A2 m Notes e The material can only flow in one direction e This placement is suitable for through beam photoelectric switches and photoelectric reflex switches e Avoid mutual interference between the sensors e You can usefully increase the protection against manipulation and safety using the following configurable functions Sensor test see page 43 ff Concurrence monitoring see page 44 ff Monitoring of the total muting time see page 45 ff End of muting by ESPE see page 46 ff 28 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Fig 20 Muting with two serial sensor pairs Tab 8 Conditions for muting with four sensors serial placement 8010797 Q900 09 06 06 Muting Chap
66. applies e Outputs must be PNP switching e Other series are possible e Pay attention to the output signals in chapter 6 2 4 1 3 Muting lamp To signal muting the use of a muting lamp or a muting status signal is stipulated The muting lamp signals the temporary muting You can use an external lamp monitored not monitored or the integrated LED on the M4000 Advanced multiple light beam safety device not monitored Note Depending on the national legal situation the monitoring of the external muting lamp may be deactivated with the aid of the CDS Always mount the muting lamp where it can be clearly seen The muting lamp must be clearly visible from all sides of the hazardous area and for the WARNING System operator 24 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Muting Chapter 4 M4000 Adv Adv A P Area 4 2 Placement of muting sensors Pay attention to the following notes on the placement of the muting sensors Always position the muting sensors such that only the material is detected and not the WARNING means of transport pallet or vehicle Always position the muting sensors such that material can pass unhindered but people are reliably detected Fig 15 Detection of material during muting Means of transport Material Muting sensor Transport level gt Always position the muting sensors such that on the detection of the mate
67. at the electrical connections are correct and in place Plan all necessary settings beam coding scanning range external device monitoring etc and document them For the configuration of the multiple light beam safety device you will need e CDS Configuration amp Diagnostic Software on CD ROM e user manual for CDS on CD ROM e PC Notebook with Windows 98 NT 4 2000 Professional XP and a serial interface RS 232 PC Notebook not included e connecting cable between PC and M4000 SICK Part No 6021195 To configure the device please read the user manual for the CDS Configuration amp Diagnostic Software and use the online help function of the programme 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 89 Chapter 11 90 Care and maintenance Operating Instructions M4000 Adv Adv A P Area Care and maintenance Note Note The M4000 multiple light beam safety device is maintenance free The front screen of the M4000 multiple light beam safety device should be regularly cleaned and also if contaminated Do not use aggressive detergents Do not use abrasive cleaning agents Static charges cause dust particles to be attracted to the front screen You can prevent this effect by using the antistatic plastic cleaner SICK Part No 5600006 and the SICK lens cloth SICK Part No 4003353 How to clean the front screen Use a clean and soft brush to remove dust from
68. ault delivery status Notes e The pre setting for the device configuration is termed the default delivery status You can accept or change these pre settings see chapter 10 Configuration on page 89 e The default delivery status is only applicable for the device types listed in chapter 14 1 2 Type code on page 115ff Tab 54 Default delivery Configuration status M4000 Advanced Sender test Deactivated ee eanmeuk S tera device montong em Ae Bawmpm 989m Applcatondagnosicoutpw ADO Contamination 14 2 M4000 Advanced A P 14 2 1 Delivery Tab 55 Delivery gt P M4000 Advanced A P M4000 Passive M4000 Advanced A P e sender receiver unit e deflector unit 4 sliding nuts for side bracket e Asliding nuts for side bracket label Important Information operating instructions on CD ROM CDS Configuration amp Diagnostic Software on CD ROM 14 2 2 Type code M4000 Advanced A P with M26 Hirschmann plug and M12 x 5 socket Tab 56 Type codes Number of Beam separation Type code Type code M4000 Advanced A P with M26 plug beams mm P 9 M4000 Advanced A P M4000 Passive s M402Z 025003RBO 1027906 PSDO1 1501 M40Z 025003TBO 1027907 PSD01 2501 M40Z 043003TBO 1027908 PSD02 2301 9 With mirror deflection max effective scanning range 7 5 m 30 With fibre optic deflection max effective scanning range 4 5 m 8010797 Q900 09 06 06 SICK AG Industrial Safety Syste
69. back on again for at least 3 seconds If the error continues to occur gt Check the connection between M4000 and the switching amplifier or bus node If necessary replace defective cables Replace switching amplifier or bus node Switch the device off and back on again for at least 3 seconds If the error continues to occur Check whether muting sensor B1 or B2 is connected correctly but is not configured Switch the device off and back on again for at least 3 seconds If the error continues to occur Check whether the signals Override C1 Belt stop on the switching amplifier or bus node or C1 belt stop on the ESPE are connected correctly but not configured Switch the device off and back on again for at least 3 seconds If the error continues to occur Check whether the Reset or Reset Override signal combined on the external switching amplifier or bus node or ESPE has been connected correctly and configured Switch the device off and back on again for at least 3 seconds If the error continues to occur Replace the unit receiver or sender Switch the device off and back on again for at least 3 seconds If the error continues to occur gt Check the connection between the M4000 and the switching amplifier or bus node If necessary replace defective cables Replace the switching amplifier or bus node Switch the device off and back on again for at least 3 seco
70. been configured e You can usefully increase safety with testable and non testable sensors by using the configurable functions e g time monitors direction detection sequence monitoring To ensure that a sensor is connected and functioning the system sends a short test signal LOW signal to the sensor when the muting sensor is activated and waits for its reply HIGH signal on the output The test pulse lasts 30 ms and does not affect the muting function Device symbol M4000 Advanced receiver or M4000 Advanced A P context menu Open device window parameter node Sensor configuration SICK AG Industrial Safety Systems Germany All rights reserved 43 Chapter 6 Tab 18 Output signals of testable sensors Tab 19 Output signals of non testable sensors Fig 25 Concurrence monitoring Configurable muting functions Operating Instructions M4000 Adv Adv A P Area 6 2 1 Testable sensors Testable sensors provide a continuous check on their correct function Testable sensors must meet the following technical requirements e ests must be possible in the activated state when material activates the sensor e n the activated state the LOW output signal must be output LOW Activated material detected HIGH Deactivated no material detected 6 2 2 Non testable sensors All sensors that do not comply with the technical requirements for testable sensors are considered non testable sensors On non testable s
71. ber of hears beams mm mm mm 500 643 672 220 583 612 400 943 972 450 1043 1072 220 803 832 M4000 Advanced A P Number of Beam separation S1 Dimension L1 Dimension L2 beams mm mm mm 500 643 672 300 1043 1072 Note lf you use the M4000 Advanced or the M4000 Advanced A P with optional end cap with integrated LED the dimension L2 of the receiver increases by 25 mm 106 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Technical specifications Chapter 13 M4000 Adv Adv A P Area 13 3 2 M4000 Passive Fig 64 Dimensional drawing M4000 Passive mm JL 145 l TI M4000 Passive M4000 Passive mirror deflection fibre optic deflection Sliding nut groove for side mounting 8010797 0900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 107 Chapter 13 Technical specifications Operating Instructions M4000 Adv Adv A P Area Tab 46 Dimensions of the M4000 Passive dependent on the number of beams For Beam separation 1 Dimension L1 Dimension L2 M4000 Passive mirror deflection number of mm mm Dimension L1 Dimension L2 Note If you use a two beam M4000 Advanced A P then instead of the M4000 Passive you can use one of the following alternatives e two deflector mirrors PSK45 see section 13 3 9 Deflector mirror PSK45 on page 114 or e one mirror column part number 1
72. connection M8 x 4 sssseeeessseeee enne 2 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions M4000 Adv Adv A P Area 8010797 Q900 09 06 06 Annex Chapter 15 Tab 35 Displays shown during the power up cycle eeeeeeeneeernnnnn nnn ia Tab 36 Indications on the 7 segment display during alignment of the M4000 Advanced and the M4000 Area 60 80 eeeeeeeeeneennnenennnnens 18 Tab 37 Indications on the 7 segment display during alignment of the M4000 Advanced A Piiiciccccccccsseccccescsecctescencessunccdeastccassenacusdsdcusedcossninaeuseencdsantoonsenns 19 Tab 38 Overview of the configurable functions cccccseeeceeseeeseeeeeeeeeeeeeeaseeeeeuseessaeseeees 89 Taps39 Error displays Ol the LEDSss site dde d uRUtn E S Soa ap iu e MIU R DE CR CU DES 92 Tab 40 Error displays of the segment display cccceeseceeeesseeeeeeeseeeceesseeeeesauseeesesaeees 93 Tab 41 Data sheet M4000 Advanced M4000 Advanced A P and M4000 PC OOO rm 99 Tab 42 Table of weights M4000 Advanced and M4000 Advanced A P 104 Tab 43 Table of weights M4000 Passive eere nennen nennen nnns 104 Tab 44 Table of weights M4000 Area 60 890 eese nnns 104 Tab 45 Dimensions of the M4000 Advanced or the M4000 Advanced A P dependent on the number of beams eee n
73. contamination or if the OSSDs are switched on the output is high resistance Otherwise 24 V are present If you use the application diagnostic output as an alarm signal for Reset required it has a frequency of 1 Hz Only M4000 Advanced and M4000 Advanced A P in conjunction with an external switching amplifier or bus node If you connect the application diagnostic output as an alarm signal for muting or override status then the application diagnostic output will always signal the alarm with an active HIGH With muting or override 24 V are present Otherwise the output is high resistance If you connect the signal output then you must configure it with the aid of the CDS prior to commissioning Details can be found in chapter 5 3 Application diagnostic output ADO on page 34 Device configuration after replacement If you replace a multiple light beam safety device on which the application diagnostic output ADO is connected and configured then you must activate the application diagnostic output ADO again via the CDS It is not enough to only make the electrical connections SICK AG Industrial Safety Systems Germany All rights reserved 15 Chapter 8 Fig 52 Connection of the sender test button Electrical installation Operating Instructions M4000 Adv Adv A P Area 8 7 Test input sender test Note The function Sender test is not available with the M4000 Advanced A P Pin 3 Sender test contr
74. culation shows an example calculation of the safety distance Depending on the application and the ambient conditions a different calculation may be necessary First calculate S using the following formula S 1600x T C mm Where T Stopping run down time of the machine Response time of the M4000 system after light path interruption s S Safety distance mm Supplement mm depending on the number of beams 1 2 3 or 4 see Tab 27 Tab 27 Recommended height of the beams above the floor Recommended height of the beams above the floor 900 700 600 mm 1100 900 1200 56 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Note Note Fig 32 Safety distance to the hazardous point for non perpendicular approach 8010797 Q900 09 06 06 Mounting Chapter 7 Example access protection with two beams C 80mm Stopping run down time of the machine 290 ms Response time of the light path interruption 30 ms T 290 ms 30 ms 320 ms 0 32s S 1600 x 0 32 850 1362 mm How to calculate the safety distance D according to ANSI B11 19 1990 E 4 2 3 3 5 and Code of Federal Regulations Volume 29 Part 1910 217 h 9 v The following calculation shows an example calculation of the safety distance Depending on the application and the ambient conditions a different calculation may be necessary
75. d OSSD2 separately You are not allowed to connect OSSD1 and OSSD2 together otherwise signal safety will not be ensured gt Connect OSSD1 and OSSD2 separately to the machine controller gt Ensure that the machine controller processes the two signals separately Never connect more than one switching element to each OSSD gt You are only allowed to connect one switching element e g relay or contactor to each output signal switching device OSSD If the application requires several switching elements per OSSD then you must use a suitable form of contact duplication e The two outputs are protected against short circuits to 24 V DC and O V When the light path is clear the signal level on the outputs is HIGH DC at potential when the light beams are interrupted or there is a device fault the outputs are LOW DC e The M4000 multiple light beam safety device meets the interference suppression requirements EMC for industrial use interference suppression class A When used in residential areas it can cause interference e To ensure full electromagnetic compatibility EMC functional earth FE must be connected e The external voltage supply of the devices must be capable of buffering brief mains voltage failures of 20 ms as specified in EN 60 204 1 Suitable power supplies are available as accessories from SICK Siemens type series 6 EP 1 e The plug alignment direction of turn in the housing may vary from device to de
76. d receiver are self testing You only need to configure the function of the sender test if this is necessary for an older existing application To be able to perform a sender test e the option Enable sender test must be active e ameans of controlling the test input must be available Device symbol M4000 Advanced sender or M4000 Area sender context menu Open device window parameter node General The electrical connection at the test input is described in chapter 8 7 Test input sender test on page 76 The pin assignment of the system connection is described in chapter 8 1 System connection M26 x 11 FE on page 69 SICK AG Industrial Safety Systems Germany All rights reserved 41 Chapter 6 42 Configurable muting functions Operating Instructions M4000 Adv Adv A P Area Configurable muting functions A WARNING This section describes the muting functions of the M4000 Advanced multiple light beam safety device which can be adjusted with the software and can only be used in conjunction with an external switching amplifier or bus node The functions can be partially combined with the other configurable functions of the multiple light beam safety device Test the protective device after any changes The entire protective device must be tested for correct operation after each change of the configuration see Operating Instructions for the M4000 Advanced multiple light beam safety device section 9 3 Te
77. disposal by components On safety Operating Instructions M4000 Adv Adv A P Area 2 5 Environmental protection The M4000 multiple light beam safety device is constructed in such a way that it adversely affects the environment as little as possible It uses only a minimum of power and natural resources gt At work always act in an environmentally responsible manner 2 5 1 Disposal Unusable or irreparable devices should always be disposed as per the applicable national regulations on waste disposal e g European waste code 16 02 14 e We would be pleased to be of assistance on the disposal of this device Contact your local SICK representative e Information on the individual materials in the M4000 is given in chapter 13 Technical specifications on page 99 2 5 2 Separation of materials Only appropriately trained personnel are allowed to separate materials Caution is required when dismantling devices There is a risk of injuries Before you send the devices for appropriate recycling it is necessary to separate the different materials in the M4000 gt Separate the housing from the rest of the parts in particular the circuit board gt Send the separated parts for recycling as appropriate see Tab 1 Product Housing Metal recycling aluminium Circuit boards cable connector and Electronic recycling electrical connecting pieces Packaging Cardboard paper Paper cardboard recycling Polyethylene p
78. e pivoting mounting bracket Part No 2017751 Note gt Tighten the bolts on the pivoting mounting bracket to a torque of between 5 and 6 Nm Higher torques can damage the bracket lower torques provide inadequate protection against vibration 66 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Mounti ng Chapter 7 M4000 Adv Adv A P Area Fig 44 Mounting the M4000 with pivoting mounting bracket Sliding nut Sliding nut Sliding nut Sliding nut Notes gt When mounting the pivoting mounting bracket ensure that the bolts marked D and remain accessible allowing you later to adjust and lock the multiple light beam safety device in position When mounting the bracket note the distance and the position of the sliding nuts as described in chapter 13 3 Dimensional drawings on page 10bf The mounting screw is not included in the delivery 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 67 Chapter 8 Electrical installation Operating Instructions M4000 Adv Adv A P Area Electrical installation A WARNING Notes Tab 30 Connections of the M4000 Switch the power supply off The machine system could inadvertently start up while you are connecting the devices gt Ensure that the entire machine system is disconnected during the electrical installation Connect OSSD1 an
79. e CDS Configuration amp Diagnostic Software where you can make the appropriate settings and adjustments Sender and receiver In drawings and diagrams the symbol l denotes the sender and the symbol l denotes the receiver The term dangerous state The dangerous state standard term of the machine is always shown in the drawings and diagrams of this document as a movement of a machine part In practical operation there may be a number of different dangerous states e machine movements e electrical conductors e visible or invisible radiation e a combination of several risks and hazards SICK AG Industrial Safety Systems Germany All rights reserved 9 Chapter 2 10 On safety A WARNING On safety Operating Instructions M4000 Adv Adv A P Area This chapter deals with your own safety and the safety of the equipment operators gt Please read this chapter carefully before working with the M4000 multiple light beam safety device or with the machine protected by the M4000 multiple light beam safety device 2 1 Specialist personnel The M4000 multiple light beam safety device must only be installed commissioned and serviced by specialist personnel Specialist personnel are defined as persons who e have undergone the appropriate technical training and e who have been instructed by the responsible machine operator in the operation of the machine and the current valid safety
80. e for M40 O345 3 beam 450 mm beam separation Mirror column fully assembled with mirrors 1027291 Suitable for M40 O430 4 beam 300 mm beam separation Mirror column fully assembled with mirrors 45 1027265 Suitable for M40Z O2500 and M40Z 02501 2 beam 500 mm beam separation Adjusting plate 4031053 Suitable for mirror and device columns Note Mirror columns affect the scanning range of the system On this subject see section 5 4 Scanning range on page 36ff 122 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Orderi ng information Chapter 14 M4000 Adv Adv A P Area 14 6 Device columns Tab 65 Part numbers Description device columns Device column with front plate incl mounting kit 2031438 Suitable for M40 O2500 and M40 02501 2 beam 500 mm beam separation Device column with front plate incl mounting kit 2032467 Suitable for M4OE O2502 and M40E 02503 2 beam 500 mm beam separation Device column with front plate incl mounting kit 2032969 Suitable for M40 O2600 and M40 O2601 2 beam 600 mm beam separation Device column with front plate incl mounting kit 2032970 Suitable for M40 O2602 and M40 O2603 2 beam 600 mm beam separation Device column with front plate incl mounting kit 2032465 Suitable for M40 O3400 and M40 03401 3 beam 400 mm beam separation Device col
81. e object allowed is also checked due to the position of the muting sensors The objects must always fit in an identical width to suit the muting sensors e The direction can also be defined as fixed Using the additional signal C1 The signal C1 must always be activated before both muting sensors in the first sensor pair e g A1 and A2 are active see section Additional signal C1 on page 43 Using the Direction detection function that can be configured in software page 4 ff e n this placement optical proximity sensors and all types on non optical sensors can be used Use sensors and proximity sensors with background suppression e Avoid mutual interference between the sensors e You can usefully increase the protection against manipulation and safety using the following configurable functions Sensor test see page 43 ff Concurrence monitoring see page 44 ff Monitoring of the total muting time see page 45 ff End of muting by ESPE see page 46 ff SICK AG Industrial Safety Systems Germany All rights reserved 31 Chapter 5 Configurable functions Operating Instructions M4000 Adv Adv A P Area Configurable functions Fig 22 Schematic A WARNING illustration of the protective operation 32 Note This chapter describes the functions on the M4000 multiple light beam safety device that can be set via software Some of the functions can be combined Test the protective device after any
82. ea 60 Area 80 99 500 220 400 450 M40 O345 3025 220 M40 O422 H 2370 300 220 M40 63A HF 2650 2510 9 M4000 Advanced A P 104 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Technical specifications Chapter 13 M4000 Adv Adv A P Area 13 3 Dimensional drawings 13 3 1 M4000 Advanced M4000 Advanced A P Fig 63 Dimensional drawing M4000 Advanced receiver 55 5 sender mirror image or 52 M4000 Advanced A P mm EE a 2 al gt 20 Laser warning label Lr receiver with dM r 5 integrated alignment 77 M aid only D Laser output opening receiver with integrated alignment aid only Mounting ranges for brackets L2 T YW m M Hall i irr M4000 Advanced receiver or M4000 Advanced A P Ca 125 connector range Cable socket M26 with crimp contacts for DIN 43 651 left and cable plug M12 with 10 5 cable right only on receiver Optional receiver only Sliding nut groove for Design with integrated side mounting LED co 8010797 0900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 105 Chapter 13 Technical specifications Operating Instructions M4000 Adv Adv A P Area Tab 45 Dimensions of the M4000 Advanced or the M4000 Advanced M4000 Advanced A P Number of Beam separation S1 Dimension L1 Dimension L2 dependent on the num
83. ea such that it cannot be operated from inside the hazardous area When operating the reset button the operator must have full visual command of the hazardous area Pin 5 24 V DC Device configuration after replacement If you replace a multiple light beam safety device with activated Reset function with a replacement device you must activate the Reset function again via the CDS It is not enough to only make the electrical connections Connection of a Reset required signal lamp Pin 8 of the system connection can be used as Reset required output 24 V The output has a frequency of 1 Hz SICK AG Industrial Safety Systems Germany All rights reserved 8010 797 Q900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Fig 51 Connection to the application diagnostic output Electrical installation Chapter 8 8 6 Application diagnostic output ADO Pin 7 on the system plug is an application diagnostic output ADO You can use this output for a relay or a PLC Notes e When you connect the application diagnostic output as an alarm signal for WARNING 8010797 Q900 09 06 06 a a a a contamination OWS or for the OSSD status then during the configuration you can choose how the application diagnostic output is to signal the alarm HIGH active If there is contamination or if the OSSDs are switched on 24 V are present Otherwise the output is high resistance LOW active If there is
84. ed E Only the last light beam is aligned ie The first light beam is aligned All the light beams hit the but the alignment is still slightly receiver but the alignment is off still slightly off No indication and The alignment is now true the devices must be locked in this green LED position illuminated 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 49 Chapter 9 80 A WARNING Commissioning Operating Instructions M4000 Adv Adv A P Area 9 2 2 Aligning sender and receiver Secure the plant system No dangerous state possible Ensure that the dangerous state of the machine is and remains switched off During the alignment process the outputs of the multiple light beam safety device are not allowed to have any effect on the machine How to align sender and receiver in relation to each other gt Check with a spirit level whether the devices and the deflector mirrors if used are mounted vertically gt Check whether the following points are the same distance from the floor M4000 Advanced or M4000 Area 60 80 first beam of the sender first beam of the receiver when using deflector mirrors centre of the first mirror surface M4000 Advanced A P first beam of the M4000 Advanced A P centre of the first mirror surface for the M4000 Passive with mirror deflection or centre of the first beam for the M4000 Passive with fibre optic deflection
85. eiver in the appropriate place on the cover 60 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Mounting Chapter 7 M4000 Adv Adv A P Area Sender and receiver can be mounted in four different ways e mounting with swivel mount bracket e mounting with side bracket e mounting with rigid mounting bracket e mounting with pivoting mounting bracket 7 2 1 Mounting with swivel mount bracket The swivel mount bracket is made of high strength black plastic The bracket is designed such that sender and receiver can still be accurately aligned even after the bracket has been mounted Note Attach the screws of the swivel mount bracket with a torque of between 2 5 and 3 Nm Higher torques can damage the bracket lower torques provide inadequate protection against vibration Fig 37 Composition of the swivel mount bracket Part No 2030510 8010797 0900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 61 Chapter 7 Mounti ng Operating Instructions M4000 Adv Adv A P Area Fig 38 Mounting the M4000 with swivel mount bracket Notes gt Mount the bolts marked with D to on the operator side of the system to ensure that they remain accessible after mounting The multiple light beam safety device can then also be adjusted later The mounting screw is not included in the delivery 62 SICK AG Industrial Safety Systems Ger
86. en this is fitted again This situation has no effect on the accuracy of the overall alignment Using the clamping bolts fix the receiver in place Switch the power supply off and then back on again and check via the 7 segment display whether the alignment is correct after tightening the clamping bolts see Tab 36 Note All alignment templates used must be removed after the alignment procedure 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 85 Chapter 9 86 A WARNING Commissioning Operating Instructions M4000 Adv Adv A P Area 9 3 Test notes The purpose of the tests described in the following is to confirm the safety requirements specified in the national international rules and regulations especially the safety requirements in the Machine and Work Equipment Directives EU Conformity These tests are also used to identify if the protection is affected by external light sources or other unusual ambient effects These tests must therefore always be performed 9 3 1 Pre commissioning test notes Ensure that you do not place anybody at risk during initial commissioning of the machine Always expect that the machine plant or the protective device does not yet behave as you have planned gt Ensure that there are no persons in the hazardous area during initial commissioning gt Check the effectiveness of the protective device mounted to the machine using al
87. ennen nnn nnn nnn nnn nnns 106 Tab 46 Dimensions of the M4000 Passive dependent on the number of beams 108 Tab 47 Dimensions of the M4000 Area 60 80 dependent of the length of the AAC AIIRS sois EE E E D D EL LLL OU 110 Tab 48 Dimensions of the deflector mirror PNS 75 008 cccccceeeeeeeeeeeseeeeeeeeeeeeeeeeeees 113 Tab 49 Delivery M4000 Advanced eese nnnm ran nn 115 Tab 50 Type codes M4000 Advanced with M26 plug eeeeeeerrnrnnn 115 Tab 51 Type codes M4000 Advanced with M26 plug and integrated alignment 2 S er C S M MD NER TC C 116 Tab 52 Type codes M4000 Advanced with M26 plug and end cap with integrated Epp M E 116 Tab 53 Type codes M4000 Advanced with M26 plug integrated alignment aid and end cap with integrated LED sis stessi bleedin el eaten God asi ieee 116 Tab 54 Default delivery status M4000 Advanced eeeseeeeneeeennnnnn nnns 117 Tab 55 Delivery M4000 Advanced A P cccscsseeceeccsseeceecasseseeceassesecccasseseecoassesesceas 117 Tab 56 Type codes M4000 Advanced A P with M26 plug eene 117 Tab 57 Type codes M4000 Advanced A P with M26 plug and end cap with WMS SS Ci LE M P 118 Tab 58 Default delivery status M4000 Advanced A P ccccssscccccsssseeeeeeasseeeeesasseeseeeaes 118 Tab 59 Delivery M4000 Area 60 30 uo eta cea Hee a eec dim vase wee RR aad ascent eee 11
88. ensors the HIGH output signal is always output in the activated state HIGH Activated material detected LOW Deactivated no material detected 6 3 Time monitoring 6 3 1 Concurrence monitoring For protection against manipulation e g covering an optical sensor of the safety appli cation you can configure what is known as Concurrence monitoring The concurrence monitoring monitors whether both muting sensors in a sensor pair are actuated within a configurable time 100 ms to 3000 ms Note The configurable time for the concurrence monitoring applies to both sensor pairs SSS Hazardous area Device symbol M4000 Advanced receiver or M4000 Advanced A P context menu Open device window parameter node Sensor configuration 44 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 0900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Note Notes Notes Tab 20 Input signals from belt stop 8010797 Q900 09 06 06 Configurable muting functions Chapter 6 6 3 2 Monitoring of the total muting time With active Monitoring of the total muting time the maximum duration of the muting is limited The monitoring of the total muting time can be set from 10 to 300 seconds The muting is brought to an end at the latest at the end of the total muting time Monitoring of the total muting time is also active during partial blanking See section 6 6 on page 48 Device
89. er and receiver for the M4000 system e g correct mounting of mechanical protective devices Check whether the protective device is effective for the set operating mode SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Co nfigu ration Chapter 10 M4000 Adv Adv A P Area Configuration 10 1 Default delivery status As delivered the M4000 is configured ready for protective operation In the following table you will find all functions that can be configured as well as information on which device the functions need to be configured Notes e The preconfiguration of the M4000 multiple light beam safety device depends on the type see Ordering information on page 115ff e Pi can open the existing configuration of the M4000 at any time with the aid of the Tab 38 Overview of the M4000 Advanced M4000 Area 60 80 M4000 Advanced A P configurable functions Sender Receiver Sender and receiver unit Beam coding Reset restart aa External device monitoring Scanning range range Application diagnostic output ADO You will find more detailed information on the individual functions in chapter 5 Configurable functions on page 32ff 10 2 Preparation of the configuration How to prepare the configuration Make sure that the multiple light beam safety device has been correctly mounted and th
90. erating Instructions M4000 Adv Adv A P Area A WARNING 8010797 Q900 09 06 06 On safety Chapter 2 2 3 Correct use The M4000 system must be used only as defined in chapter 2 2 Applications of the device It must be used only by qualified personnel and only on the machine where it has been installed and initialised by qualified personnel in accordance with these operating instructions All warranty claims against SICK AG are forfeited in the case of any other use or alterations being made to the system even as part of their mounting or installation 2 4 General safety notes and protective measures Safety notes Please observe the following items in order to ensure the correct and safe use of the M4000 multiple light beam safety device e The national international rules and regulations apply to the installation commissioning use and periodic technical inspections of the multiple light beam safety device in particular Machinery Directive 98 37 EC Work Equipment Directive 89 655 EEC the work safety regulations safety rules other relevant safety regulations Manufacturers and operators of the machine on which the multiple light beam safety device is used are responsible for obtaining and observing all applicable safety regulations and rules e The notices in particular the test regulations see Test notes on page 86 of these operating instructions e g on use mounting installation or integ
91. ety Data Link SICK safety interface connection for OSSD and EFI of an ESPE SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Recommendation Note E ABE Ele O gt Take action A WARNING 8010797 Q900 09 06 06 About this document Chapter 4 1 6 Symbols used Recommendations are designed to give you some assistance in your decision making process with respect to a certain function or a technical measure Refer to notes for special features of the device Display indications show the status of the segment display on sender or receiver Constant display of the letter E JAk Flashing display of the digit 8 Eley Alternating display of E and 4 The depiction of digits on the 7 segment display oft the M4000 can be rotated by 180 with the aid of the CDS In this document the depiction of the 7 segment display is however always in the normal non rotated position LED symbols describe the status of an LED The LED is constantly illuminated 9 The LED is flashing O The LED is off Instructions for taking action are shown by an arrow Read carefully and follow the instructions for action Warning A warning indicates an actual or potential risk or health hazard They are designed to help you to prevent accidents Read carefully and follow the warning notices Software notes show the location in th
92. f conformity Ident No 9104487 The undersigned representing the following manufacturer SICK AG Industrial Safety Systems Sebastian Kneipp Straf3e 1 79183 Waldkirch Germany herewith declares that the product M4O Area is in conformity with the provisions of the following EC directive s including all applicable amendments and that the standards and or technical specifications referenced overleaf have been applied Waldkirch IOS RA ppa Dr Plasberg i V Knobloch Industrial Safety Systems Industrial Safety Systems l 16866 8006 440 0499 BK BK Note You can obtain the complete EC declaration of conformity via the SICK homepage on the Internet at www sick com 126 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions An nex M4000 Adv Adv A P Area 15 2 Manufacturer s checklist SICK Checklist for the manufacturer installer for the installation of electro sensitive protective equipment ESPE Chapter 15 Details about the points listed below must be present at least during initial commissioning they are however dependent on the respective application the specifications of which are to be controlled by the manufacturer installer This checklist should be retained and kept with the machine documentation to serve as reference during recurring tests E 9 10 T qe 13 14 15 16 d 18 Have the sa
93. f the M4000 Advanced Curtain system 3 5 4 3 Scanning range of the M4000 Advanced A P eene 38 5 4 4 Scanning range of the M4000 Area 60 80 eene 39 5 5 Externat device MONILOLING EDM sec odes tanen qus eodd ea eoa Ce dea toov sp te ERR ES KS 40 5 6 SNU ETIES Eos cinis a tu bas vL a oan Obss tawauedne bane qoe E 41 6 Configurable muting functions Lese ccce eeeee re rennen nnn annue annuum anna annu nns 42 6 1 NU mber OF MUTIN EG Se SOS uubsiandiiieuseuzus eratuma suave d ua trao Sy hme ed nexu iba du ae 42 6 2 JONSON CSS Pot dedi rstusdtedt utet ludus obtOl a tasted rev AN Tu 43 6 2 1 Testable Ser s Ol S eusditegercdm buen vises Eucend verax so Eri peer duro S ERU FREDR PM C PEDES 44 6 2 2 Non testable sensors cccccssssecssseccsusccessceesecuuecesessceevencuseseussesansas 44 6 3 PIMC MIOMILOMING Met 44 6 3 1 CONCUITENCE MONITONING 253 cuoc susc ipa bud Uetue poc tivo D cob oss debut sp a RESO baa dd 44 6 3 2 Monitoring of the total muting time esseeeeseeeee 45 6 3 3 oensol edp MONMOMMNG oo casse cuui aeuo RE UN ax bU tane DE UU d DEUM EDU RN iu 45 6 3 4 slcNcjle o Ree PE 45 6 3 5 End ormutng DY ESBE inciter cov te ren cte Ecos 46 6 4 BisTedfeWostce4tatc T IM 4T 6 5 Sequence Imolhltorllg zabsssesaustacdvin ioi eca t Betez eu upebsd schemi ve cs ds petu idu E08 Dd CE bed V 4T 6 6 PAN OIA 410 RN D RUN cT ccm 48 6 7 Partial blanking mu
94. fety notes for the Override state e Install the control switch for override so that the entire hazardous area can be seen WARNING when the switch is operated e Prior to activating override ensure the system is in correct working order particularly the muting sensors e f itis necessary to press the override button twice in two muting cycles one after the other the muting arrangement and the sensors must be checked Starting the Override status is only possible in the Override required status by actuating the override control switch The system continues the muting at the point at which it was interrupted The output signal switching devices OSSD switch to the ON state and the system only monitors the override status The monitoring type depends on the firmware version of the M4000 utilised See below Override can be triggered in two different ways e with a separate control switch e with a common control switch for reset and override Electrical connection of the control switch is described in the chapter Electrical Installation of the operating instructions of the corresponding switching amplifier or bus node Configure override by allocating a control switch for reset override to the related connection using drag and drop Device symbol M4000 Advanced receiver or M4000 Advanced A P context menu Open device window parameter node I O configuration 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany Al
95. fety rules and regulations been observed in compliance with the directives standards applicable to the machine Are the applied directives and standards listed in the declaration of conformity Does the protective device comply with the required category according to EN 954 1 Is access to the hazardous area hazardous point only possible through the light path the protective field of the ESPE Have appropriate measures been taken to prevent mechanical point of operation guarding or monitor unprotected presence in the hazardous area when protecting a hazardous area hazardous point and have these been secured against removal Are additional mechanical protective measures fitted and secured against manipulation which prevent reaching under over or around the ESPE Has the maximum stopping and or stopping run down time of the machine been measured specified and documented at the machine and or in the machine documentation Has the ESPE been mounted such that the required safety distance from the nearest hazardous point has been achieved Are the ESPE devices correctly mounted and secured against manipulation after adjustment Are the required protective measures against electric shock in effect protection class Is the control switch for resetting the protective equipment ESPE or restarting the machine present and correctly installed Are the outputs of the ESPE OSSDs integrated in compliance with the required category according t
96. fo sick com tr USA Canada M xico Phone 1 952 941 6780 1 800 325 7425 tollfree E Mail info sickusa com More representatives and agencies in all major industrial nations at www sick com SICK Sensor Intelligence
97. g nuts and fixing screws 2 pieces Suitable for M40 69 HHHH Additional front screen for M4000 including sliding nuts and fixing screws 2 pieces Suitable for M40 O HHHH Chapter 14 Notes e The additional front screens are bolted directly to the mounting groove on the M4000 8010797 Q900 09 06 06 using the sliding nuts and fixing screws e Each additional front screen fits both on the sender and on the receiver e An additional front screen reduces the scanning range of the system by 896 If sender and receiver each use an additional front screen the scanning range will be reduced by 16 SICK AG Industrial Safety Systems Germany All rights reserved 121 Chapter 14 Ordering information Operating Instructions M4000 Adv Adv A P Area 14 5 Deflector mirrors and mirror columns Tab 64 Part numbers i Description Part number deflector mirrors and mirror columns Deflector mirror PNS75 008 including mounting kit 1026647 Deflector mirror PSK45 including mounting kit not suitable for 5306053 column mounting Mirror column fully assembled with mirrors 1027199 Suitable for M40 O250 2 beam 500 mm beam separation Mirror column fully assembled with mirrors 1027290 Suitable for M40 O260 2 beam 600 mm beam separation Mirror column fully assembled with mirrors 1027289 Suitable for M40 O340 3 beam 400 mm beam separation Mirror column fully assembled with mirrors 1027288 Suitabl
98. g range of the M4000 Area 60 80 The scanning range of the M4000 Area 60 80 multiple light beam safety device is dependent on the related resolution and the beam separation Note Additional front screens reduce the scanning range Pay attention to the related maximum scanning range dependent of the number of additional front screens in Tab 15 and Tab 16 M4000 Area 60 You can set the M4000 Area 60 multiple light beam safety device to two different scanning ranges The effective scanning range is dependent here upon the dimension of the light path between sender and receiver and the number of additional front screens used You will find the necessary scanning ranges and the resulting setting in Tab 15 The following scanning ranges are available e low scanning range 0 5 6 m e high scanning range 5 19 m Device symbol M4000 Area receiver context menu Open device window parameter node General Tab 15 Scanning range of Number of additional front M4000 Area 60 with short M4000 Area 60 with long the M4000 Area 60 as a screens scanning range scanning range function of the number of additional front screens M4000 Area 80 You can set the M4000 Area 80 multiple light beam safety device to two different scanning ranges The effective scanning range is dependent here upon the dimension of the light path between sender and receiver and the number of additional front screens used You will find the necessary scanning ranges a
99. g sensors Conditions to be met 2 1 sensor pair Direction detection is not possible 4 2 sensor pairs The sensor pairs must be triggered in the following order as a function of the direction set e sensor pair A before sensor pair B or e sensor pair B before sensor pair A For the muting conditions to be met the object is only allowed to move through the muting sensors in the direction and order described Device symbol M4000 Advanced receiver or M4000 Advanced A P context menu Open device window parameter node Muting configuration 6 5 Sequence monitoring If Sequence monitoring is activated the sensors must be triggered and cleared again in a specific sequence The material must completely pass the protective device to ensure that a muting error does not occur The direction can be additionally defined by the configura tion of the Direction detection The table shows the exact conditions as a function of the number of sensors Number of muting sensors Conditions to be met 2 1 sensor pair Sequence monitoring not possible 4 2 sensor pairs e A before A gt before B4 before B5 defined direction defined sequence or e B before B before A gt before A4 defined direction defined sequence or e A before A gt before B4 before B or B before B before A gt before A4 changing direction defined sequence For the muting conditions to be met the object is only allowed to move through the muting
100. gned If you start the alignment with the first beam as per these instructions this is the bottom mirror on the mirror pillar see Fig 58 Fig 57 Attaching the alignment template for mirrors Remove protective film from the Adhere alignment template to the self adhesive strip on the rear surface of the individual mirror Activate the laser alignment aid by switching on the power supply to the multiple light beam safety device Note You can also activate and deactivate the laser alignment aid via the CDS 82 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 0900 09 06 06 Operating Instructions Com mission i ng Chapter 9 M4000 Adv Adv A P Area gt Rotate the receiver until the alignment beam is incident in the centre of the hole in the alignment template see Fig 58 If further mirror columns are used use the alignment template for all further mirrors on the mirror columns Note If you do not use an alignment template the alignment beam must be incident approx 23 5 mm above the centre of the mirror gt Remove the alignment template from the individual mirror Fig 58 Alignment of the receiver to the deflector Deflector mirror mirror using the laser alignment aid The laser beam is incident in the middle of the hole in the alignment template gt Adhere the alignment template for the sender to the beam on the sender that is closest to the segment d
101. hes and photoelectric reflex switches e You can usefully increase the protection against manipulation and safety using the following configurable functions Sensor test see page 43 ff Concurrence monitoring see page 44 ff Monitoring of the total muting time see page 45 ff End of muting by ESPE see page 46 ff 4 2 2 Muting with two sensors one sensor pair crossed placement and an additional signal Fig 19 Muting with two sen Sors crossed placement and an additional signal Hazardous area The protection provided by the protective device is muted when the muting sensors are activated in a defined sequence The muting sensor signal C1 must always be activated before both muting sensors in the first sensor pair e g A1 and A2 are active see section Additional signal C1 on page 43 The following requirements must be met with two sensors and an ad ditional signal C1 amp A1 amp A2 Brief to the start of the muting C1 must always be activated before both muting sensors in the first sensor pair e g A1 and A2 are active A1 amp A2 Muting applies as long as this condition is met 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 21 Chapter 4 Muting Operating Instructions M4000 Adv Adv A P Area How to calculate the distance t L gt vx P un 0004 vxt gt L L3 L4 L3 Where L Minimum distance between the light beams on the ESPE
102. ing configurable only in conjunction with an external switching amplifier or bus node e g UE403 or UE4155 end cap with integrated LED optional M4000 Area 60 80 8010797 Q900 09 06 06 horizontal area protection M4000 Area 60 60 mm resolution length of the monitored area 300 1800 mm scanning range 19 m M4000 Area 80 corresponds 80 mm resolution length of the monitored area 600 1800 mm scanning range 70 m SICK AG Industrial Safety Systems Germany All rights reserved 13 Chapter 3 Fig 1 Device components of the M4000 Advanced Fig 2 Device components of the M4000 Advanced A P Product description Operating Instructions M4000 Adv Adv A P Area 3 2 Operating principle of the device 3 2 1 The principle of the multiple light beam safety device The M4000 multiple light beam safety device secures the access to a hazardous area and signals the entry of objects as soon as a light beam is interrupted The machine or plant controller that evaluates this message must then bring the dangerous movement to a halt You can secure two sides of a hazardous area by using a deflector mirror with two deflector mirrors you can secure three sides see chapter 3 3 2 Access protection on several sides with the aid of deflector mirrors on page 1 7ff 3 2 2 Device components M4000 Advanced Beam separation Dimension of the light path between sender and receiver M4000 Advanced A P M4000 Passi
103. ing muting a differentiation is made between people and material with the aid of addi tional sensor signals In the event of a valid muting condition the protective device is over ridden on the basis of a logical evaluation of these external sensor signals so that the ma terial to be transported can pass through the protective device As soon as anything other than material enters the hazardous area the work process is interrupted Means of transport Hazardous area Material In the example the material moves from left to right on a conveyor belt D As soon as the muting sensors A1 and A2 are activated the protection provided by the ESPE protective device is muted and the material can move into the hazardous area As soon as the muting sensors are clear again O the protection provided by the protective device is re activated 4 1 1 Muting cycle The muting cycle is the defined sequence of all processes that take place during muting The cycle starts when the first muting sensor is activated The cycle ends when the last muting sensor returns to its initial state e g clear light path for optical sensors Only then is it possible to activate muting again Material can be transported several times during a muting cycle if the muting condition is maintained continuously i e at least one pair of Sensors remains activated continuously 4 1 2 Muting sensors Muting sensors detect material and supply the signals which an evaluatio
104. install non reflective partitions Switch the device off and back on again for at least 3 seconds If the error continues to occur Check whether the power supply complies with the specification see page 99 Check whether the cable lengths comply with the specification see page 99 the cable lengths must not be exceeded Wait a few seconds Invalid input signals could still be present on the external switching amplifier or bus node If the error continues to occur Check the sensors signals connected to the external device Check whether the sensor test is configured correctly Check the connections to the external devices If necessary replace defective cables Carry out a fault diagnosis of the device connected with the M4000 Ensure the muting sensors are correctly positioned and are working correctly and that the muting lamp is in correct working order If override is configured Override required is displayed Check the muting sensors If necessary replace them Check whether the total muting time is correctly configured and whether the system is working correctly 96 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Fault diagnosis Chapter 12 M4000 Adv Adv A P Area Display Remedying the error elle Concurrence If override is configured Override required is monitoring error displayed
105. ion see Tab 13 Tab 13 Scanning range of Deflector unit used Scanning range to be configured the M4000 Advanced A P to Mirror deflection be confi amp ured dependent of the deflector unit used e M4000 Passive with mirror deflection or e two deflector mirrors PSK45 see section 13 3 9 Deflector mirror PSK45 on page 114 Low scanning range or e one mirror column part number 1027265 see section 14 5 Deflector mirrors and mirror columns on page 122 Fibre optic deflection e M4000 Passive with fibre optic deflection High scanning range Device symbol M4000 Advanced A P context menu Open device window parameter node General The maximum effective scanning range is dependent here on the number of deflections between the M4000 Advanced A P and the M4000 Passive and the number of additional front screens used see Tab 14 Tab 14 Maximum effective Number Number of Maximum effective scanning range scanning range of the of additional Mi Fibre opti M4000 Advanced A P as a e re yi ix function of the number of deflection deflection of additional front screens 1 9m 4 5m deflections front screens Without Not recommended recommended recommended Between M4000 Advanced A P and M4000 Passive 38 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Configu rable fu nections Chapter 5 M4000 Adv Adv A P Area 5 4 4 Scannin
106. ions A Ys SL 130 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 0900 09 06 06 Operating Instructions An nex Chapter 15 M4000 Adv Adv A P Area Fig 75 Alignment instructions copying master 8010797 0900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 131 Chapter 15 132 Annex Operating Instructions 15 5 Tab 1 Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab 7 2 13 14 T5 16 17 18 19 20 21 22 23 24 25 26 2f 28 29 30 31 32 33 34 M4000 Adv Adv A P Area List of tables Overview on disposal by components sees nennen nennen nnns 12 Significance of the indications on the integrated LED 19 Meaning of the status indicators of the sender eeeeeeeenneeennen 20 Meaning of the status indicators of the receiver or the MAODO AdVarieced AZ P as eiut otio uci edet ha a es o ate ced Coa d a de 21 Selection and settings for the SICK optical muting sensors in muting GID IIC AION TT T TE TEE 24 Conditions for muting with two sensors crossed placement
107. isplay Note The alignment template for the sender is correctly positioned on the sender see Fig 59 when the circular opening is exactly over the beam optics and the tabs on the template are exactly positioned on the edges of the sender housing and point upward from the 7 segment LED display Fig 59 Attach the alignment Laser deflector mirror template to the sender Top edge of the segment LED display Adhere alignment template to edges of the housing Align the deflector mirror depending on the mirror columns you may need to remove the cover plate first With the aid of three adjusting screws you can finely adjust the individual mirror see Fig 60 The optimal alignment is achieved when the alignment beam is incident in the middle of the rectangular hole in the alignment template 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 83 Chapter 9 Commissioning Operating Instructions M4000 Adv Adv A P Area Note For the alignment of the sender the laser beam is deflected within the sender onto a transparent display screen with the aid of the laser deflector mirror AS soon as correct alignment is achieved the display screen which can be seen from the exterior illuminates see Fig 61 Fig 60 Alignment of the deflector mirror to the sender using the laser alignment aid Fine adjustment is performed with the aid of the three adjusting screws Deflecto
108. justments or performance of procedures other than those specified herein may result in hazardous radiation exposure The M4000 Advanced multiple light beam safety device is available with an integrated laser alignment aid as an extra The laser alignment aid in conjunction with the indications on the segment display enables you to precisely adjust and align the multiple light beam safety device The aid comprises a laser per light beam in the receiver as well as a laser deflector mirror and a transparent display screen in the sender The laser alignment aid is activated automatically when the M4000 Advanced is switched on if the light beams are not yet aligned or if the light path is interrupted SICK AG Industrial Safety Systems Germany All rights reserved 81 Chapter 9 Commissioning Operating Instructions M4000 Adv Adv A P Area Notes Always align the beams individually and in the following order first beam second beam last beam When aligning the second and all further beams it may occur that the laser beams for beams already aligned e g the first beam are no longer incident to the target on the alignment template when this is fitted again This situation has no effect on the accuracy of the overall alignment e lf the multiple light beam safety device is in the lock out status when switched on see section The lock out status on page 91 the laser alignment aid is not activated e The laser a
109. l selectable operating modes as specified in the checklist in the annex see 15 2 on page 127 gt Ensure that the operating personnel of the machine protected by the multiple light beam safety device are correctly instructed by specialist personnel before being allowed to operate the machine Instructing the operating personnel is the responsibility of the machine owner gt Annex 15 2 of this document shows a checklist for review by the manufacturer and OEM Use this checklist as a reference before commissioning the system for the first time 9 3 2 Regular inspection of the protective device by qualified personnel gt Check the system following the inspection intervals specified in the national rules and regulations This procedure ensures that any changes on the machine or manipulations of the protective device after the first commissioning are detected gt f major changes have been made to the machine or the protective device or if the multiple light beam safety device has been modified or repaired check the plant again as per the checklist in the annex SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions M4000 Adv Adv A P Area A WARNING Note 8010797 Q900 09 06 06 Commissioning Chapter 9 9 3 3 Daily functional checks of the protective device The effectiveness of the protective device must be checked daily or prior to the start of work by a s
110. l rights reserved 51 Chapter 6 Note Note Tab 24 Permissible number of override statuses Configurable muting functions Operating Instructions M4000 Adv Adv A P Area Monitoring the override time The monitoring of the number of override statuses is Supported only on M4000 systems with firmware x V1 15 For safety reasons the override duration is limited and is monitored using 2 time monitors The first time monitor lasts 30 minutes the second time monitor lasts 60 minutes Both time monitors are started the first time the override control switch is actuated The following two conditions must be met 1 The muting cycle initiated must have been brought to an end within 30 minutes i e all muting sensors and the ESPE must be clear again objects material has been moved out of or removed from the area of the muting sensors the ESPE 2 A completely error free muting cycle must have been completed within 60 minutes without triggering of the override Effects of the conditions e f both conditions are met the system continues to operate normally muting is triggered on the presence of valid muting condition and both time monitors are reset e If the first condition is not met 30 minutes have elapsed the system goes back into the Override required state The first time monitor re starts and a further 30 minutes are available to meet both conditions e f the second condition is not met completely a completely erro
111. lignment aid 1021352 2017751 2019506 2030510 6020757 6020758 2027221 2022544 2022545 2022546 2022547 2022548 2022549 2022550 6025930 6029280 6029281 6025931 6029282 6021195 1015741 4040006 2032314 2017550 4040263 8010797 Q900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Annex Annex ll 16866 8006 440 0499 BK BK 15 1 Declarations of conformity 15 1 1 Declaration of conformity M4000 Advanced and M4000 Advanced A P SICK EC Declaration of conformity Ident No 9098179 The undersigned representing the following manufacturer SICK AG Industrial Safety Systems Sebastian Kneipp Strake 1 79183 Waldkirch Germany herewith declares that the product M4000 Advanced is in conformity with the provisions of the following EC directive s including all applicable amendments and that the standards and or technical specifications referenced overleaf have been applied Waldkirch 4 4 7 025 G fc ppa Dr Plasberg i V Knobloch Industrial Safety Systems Industrial Safety Systems Chapter 15 Note You can obtain the complete EC declaration of conformity via the SICK homepage on the 8010797 Q900 09 06 06 Internet at www sick com SICK AG Industrial Safety Systems Germany All rights reserved 125 Chapter 15 An nex Operating Instructions M4000 Adv Adv A P Area 15 1 2 Declaration of conformity M4000 Area SICK EC Declaration o
112. lignment aid switches off automatically if the LED Green on the receiver light path unoccupied and optimal alignment is on without interruption for more than 2 minutes independent of the state after 60 minutes e Inthe delivery with the receiver for the M4000 Advanced with integrated laser alignment aid you will find two self adhesive alignment templates one template for the deflector mirror and one for the sender Keep both alignment templates at hand You will find further information on the alignment templates as well as a master for copying in the appendix 15 3 Secure the plant system No dangerous state possible Ensure that the dangerous state of the machine is and remains switched off During the WARNING alignment process the outputs of the multiple light beam safety device are not allowed to have any effect on the machine How to align the M4000 Advanced with the aid of the integrated alignment aid Check with a spirit level whether the devices and the deflector mirrors if used are mounted vertically Check whether the following points are the same distance from the floor first beam of the sender first beam of the receiver when using deflector mirrors centre of the first mirror surface Loosen the clamping bolts which hold the multiple light beam safety device in place Adhere the alignment template for mirrors to the individual mirror on the mirror pillar that is used to deflect the beam to be ali
113. machine or system The stopping run down time is shown in the machine documentation or must be determined by taking a measurement e response time of the protective device response times see chapter 13 1 Data sheet on page 99 e reach or approach speed e resolution of the multiple light beam safety device or beam separation e other parameters that are stipulated by the standard depending on the application SICK AG Industrial Safety Systems Germany All rights reserved 55 Chapter 7 Mounti ng Operating Instructions M4000 Adv Adv A P Area Under the authority of OSHA and ANSI the safety distance as specified by ANSI B11 19 1990 E 4 2 3 3 5 and Code of Federal Regulations Volume 29 Part 1910 217 h 9 v depends on e stopping run down time of the machine or system The stopping run down time is shown in the machine documentation or must be determined by taking a measurement e response time of the protective device response times see chapter 13 1 Data sheet on page 99 e reach or approach speed e other parameters that are stipulated by the standard depending on the application Calculation of the safety distance for perpendicular approach Fig 31 Safety distance to the hazardous point for Safety distance S D perpendicular approach Direction of approach Height of the beams above the floor How to calculate the safety distance S according to EN 999 and EN 294 Note The following cal
114. many All rights reserved 8010797 0900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Fig 39 Composition of the side bracket Mounting Chapter 7 7 2 2 Mounting with side bracket The side bracket is made of die cast zinc ZP O400 It is enamelled in black The side bracket will be covered by the device after mounting It provides adjustment so that the vertical alignment of sender and receiver can be corrected by 2 5 after mounting Part No 2019506 Notes gt Attach the bolts of the side bracket with a torque of between 5 and 6 Nm Higher 8010797 Q900 09 06 06 torques can damage the bracket lower torques provide inadequate protection against vibration SICK AG Industrial Safety Systems Germany All rights reserved 63 Chapter 7 Mounti ng Operating Instructions M4000 Adv Adv A P Area Fig 40 Mounting the M4000 with side bracket Sliding nut Notes When mounting the side bracket ensure that the bolts marked D and remain accessible allowing you later to adjust and lock the multiple light beam safety device in position When mounting the bracket note the distance and the position of the sliding nuts as described in chapter 13 3 Dimensional drawings on page 10bf The mounting screw is not included in the delivery 64 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 0900 09 06 06 Operating Instructions Mounti ng Chapter 7 M4000 Adv Adv
115. ms Germany All rights reserved 117 Chapter 14 Tab 57 Type codes M4000 Advanced A P with M26 plug and end cap with integrated LED Orderi ng information Operating Instructions M4000 Adv Adv A P Area M4000 Advanced A P with M26 Hirschmann plug M12 x 5 socket and end cap with integrated LED Number of Beam separation Type code Type code beams mm P SI M4000 Advanced A P M4000 Passive 7 ae M40Z 025023RBO 1027906 PSDO1 1501 M40Z 025023TBO 1027907 PSDO1 2501 M40Z 043023TBO 1027908 PSDO2 2301 14 2 3 Default delivery status Notes e The pre setting for the device configuration is termed the default delivery status You Tab 58 Default delivery status M4000 Advanced A P can accept or change these pre settings see chapter 10 Configuration on page 89 e The default delivery status is only applicable for the device types listed in chapter 14 2 2 Type code on page 11 ff Function Configuration gt 9 M4000 Advanced A P External device monitoring EDM Scanning range Preconfigured depending on type With mirror deflection max effective scanning range 7 5 m 32 With fibre optic deflection max effective scanning range 4 5 m 118 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Tab 59 Delivery M4000 Area 60 80 Tab 60 Type codes M4000 Area 60 with M26 plug T
116. n O Redand Neither the red No operating Check the voltage supply and O Green nor the green voltage or voltage activate if necessary LED lights up too low 92 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Tab 40 Error displays of the segment display 8010797 Q900 09 06 06 Fault diagnosis Chapter 12 12 4 Error displays of the 7 segment display This section explains the meaning of the error displays on the segment display and how to respond to the messages Please refer to chapter 3 4 Controls and status indicators on page 19 for a description of the 7 segment display Display Remedying the error 5 Inadequate alignment in alignment mode The light path is interrupted in normal operation Configuration incomplete EDM error see also page 40 Reset button fault M4000 systems with firmware x V1 15 Override time exceeded by 60 minutes Or No completely error free muting cycle within 60 minutes after first operation of the control switch for override M4000 systems with firmware V1 15 Permissible number of override statuses exceeded see Tab 24 on page 52 gt Re align sender and receiver see page 77 The display goes off after 2 minutes Rectify the cause of the interruption in the light path The display goes off automatically once the configuration ha
117. n The following requirements must be met with four sensors parallel placement A1 amp A2 Brief to the start of the muting The first sensor pair is or B1 amp B2 activated as a function of the direction of transport of the material A1 amp A2 amp B1 amp B2 Brief for accepting the muting condition B1 amp B2 Muting applies as long as this condition is met The second or A1 amp A2 sensor pair is activated as a function of the direction of transport of the material 30 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Notes 8010797 Q900 09 06 06 Muting Chapter 4 How to calculate the distance t L4 vaxt Ee 0 004 vxt gt L Lz3 L4 Ls Where l4 Distance between the inner sensors Placement symmetrical to the light path between sender and receiver m V tg Velocity of the material e g of the conveyor belt m s Input delay of the external switching amplifier or bus node s see the operating instructions for the external switching amplifier or bus node tres Response time of the M4000 s see section 13 1 Data sheet on page 101 t Total muting time set s see section 6 3 2 Monitoring of the total muting time on page 45 La Length of the material on the conveyor m e The material can flow in both directions e With the parallel placement the width of th
118. n Fig 26 e Material and means of transport must be detected by the muting sensors or the ESPE over their entire length There must not be any detectable gaps as otherwise muting will be brought to an end prematurely Only for M4000 systems with firmware gt V1 15 If the ESPE does not always accurately detect the end of muting due to irregularities of the material or means of transport plant availability can be increased by configuring a muting end delay of up to 1000 ms in the EDS e fthe ESPE s light path does not become clear again muting will be brought to an end at the latest when the muting condition is no longer met Device symbol M4000 Advanced receiver or M4000 Advanced A P context menu Open device window parameter node Muting configuration 46 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 0900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Tab 21 Conditions for direction detection Tab 22 Conditions for sequence monitoring 8010797 Q900 09 06 06 Configurable muting functions Chapter 6 6 4 Direction detection If Direction detection is activated a sensor pair must be triggered and cleared again in a Specific sequence The material can only pass the protective device in one direction The order of the sensors within a senor pair is not relevant here The following table shows the exact conditions as a function of the number of sensors Number of mutin
119. n sender and receiver Notes e If the scanning range is set too low the multiple light beam safety device may not switch to green If the scanning range is set too large the multiple light beam safety device may malfunction due to reflections This would mean that the operator is at risk Additional front screens SICK accessories see page 120 reduce the effective scanning range Deflector mirrors see page 113f reduce the effective scanning range It is dependent on the number of deflector mirrors in the light path A further reduction in the scanning range is possible due to soiling e g of the additional front screens or deflector mirrors used The scanning ranges with deflector mirrors given apply for beam deflections between 80 and 110 SICK AG Industrial Safety Systems Germany All rights reserved 8010 797 Q900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Tab 12 Scanning range of the M4000 Advanced as a function of the number of deflections per beam and the additional front screens 8010797 Q900 09 06 06 Configurable functions Chapter 5 5 4 1 Scanning range of the M4000 Advanced You can set the M4000 Advanced multiple light beam safety device to two different scanning ranges The effective scanning range is dependent here upon the dimension of the light path between sender and receiver and the number of deflector mirrors and additional front screens used You will find the neces
120. n unit requires for the logic operation Sensor signals can be generated by the following external sensors e optical sensors e inductive sensors e mechanical switches e controller signals SICK AG Industrial Safety Systems Germany All rights reserved 23 Chapter 4 Muting Operating Instructions M4000 Adv Adv A P Area SICK muting sensors Recommendation A Selection of optical muting sensors is given in the following Depending on the type light switching or dark switching you can use these as testable or non testable sensors Note You can use testable muting sensors in conjunction with the UE403 switching amplifier For this purpose the sensor test function of the M4000 multiple light beam safety device must be configured see section 6 2 Sensor test on page 43ff tings for the SICK optical muting sensors in muting Photoelectric WT24 Dark switching Light switching applications proximity switch WT27 WT260 Not possible Light switching Photoelectric reflex WL24 Dark switching Dark switching switch WL27 reflector moving on the object WL260 Not possible Dark switching WL12 Not possible Dark switching WL14 Not possible Dark switching Dark switching Dark switching reflector moving on the object Through beam WS24 WE24 Not possible Dark switching photoelectric switch wso7 WS27 WE27 Lr Note For the selection and settings for the SICK optical muting sensors in muting applications the following
121. nal earth Functional earth Notes e For the connection of pin 9 and 10 only use cable with twisted cores e g the SICK con nection cables available as accessories see section 14 7 Accessories on page 124 e If switching amplifier UE403 is used on the additional connection of M4000 then no other SICK device must be connected to Pins 9 and 10 EFI device communication of the system connection Connection of Reset Override combined to M4000 is only possible from firmware gt 1 15 and only in conjunction with an external switching amplifier or bus node 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 69 Chapter 8 Electrical installation Operating Instructions M4000 Adv Adv A P Area e f you do not use either a SICK switching amplifier or a SICK bus node on the system connections pin 9 and pin 10 EFI device communication to improve the EMC beha viour we recommend especially when using the combination M4000 Advanced or M4000 Advanced A P with the UE403 switching amplifier at the extension connection the termination of the connections pin 9 and 10 EFI device communication on the system connection in the control cabinet using a resistor of 182 Q SICK part number 2027227 8 1 2 M4000 Area 60 80 Fig 46 Pin assignment system connection M4000 Area 60 80 M26 x 11 FE Tab 32 Pin assignment Serene Fin wire colour Esener arene system connection M4000 Area 60
122. nd the resulting setting in Tab 16 The following scanning ranges are available e low scanning range 0 5 20 m e high scanning range 15 70 m Device symbol M4000 Area receiver context menu Open device window parameter node General Tab 16 Scanning range of Number of additional front M4000 Area 80 with short M4000 Area 80 with long the M4000 Area 80 as a screens scanning range scanning range function of the number of additional front screens Without 0 0 5 20 0 m 15 0 70 0 m 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 39 Chapter 5 Note Tab 17 Device status after the external device monitoring has triggered Configurable functions Operating Instructions M4000 Adv Adv A P Area 5 5 External device monitoring EDM The external device monitoring EDM checks if the contactors actually de energize when the protective device responds If you activate external device monitoring then the M4000 checks the contactors after each interruption to the light path and prior to machine restart The EDM can so identify if one of the contacts has fused for instance In this case the external device monitoring places the system in the safe operational status The OSSDs are not re activated in this case The indicators and the operational status after the external device monitoring has triggered are dependent on the type of error present and the configuration
123. nds If the error continues to occur Check the contactor Replace if necessary gt Check the wiring for short circuit to O V SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Fault diagnosis M4000 Adv Adv A P Area Chapter 12 Display Remedying the error Short circuit at output signal switching device 1 Short circuit at output signal switching device 1 Overcurrent at output signal switching device 2 Short circuit at output signal switching device 2 Short circuit at output signal switching device 2 Short circuit between output signal switching device 1 and 2 Short circuit on the belt stop C1 input Invalid configuration of the EDM Switch the device off and back on again for at least 3 seconds If the error continues to occur gt Check the wiring for short circuit to 24 V Switch the device off and back on again for at least 3 seconds If the error continues to occur gt Check the wiring for short circuit to O V Switch the device off and back on again for at least 3 seconds If the error continues to occur Check the contactor Replace if necessary gt Check the wiring for short circuit to O V Switch the device off and back on again for at least 3 seconds If the error continues to occur Check the wiring for short circuit to 24 V Switch the device off and back on again for at least
124. o EN 954 1 and does the integration comply with the circuit diagrams Has the protective function been checked in compliance with the test notes of this documentation Are the given protective functions effective at every setting of the operating mode selector switch Are the switching elements activated by the ESPE e g contactors valves monitored Is the ESPE effective over the entire period of the dangerous state Is a dangerous state halted when the ESPE is switched on or off the operating modes are changed over or when switching over to another protective device Has the information label for the daily check been attached so that it is easily visible for the operator Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No No No No No No No No No No No No No No No No No No This checklist does not replace the initial commissioning nor the regular inspection by specialist personnel 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 127 Chapter 15 An nex Operating Instructions M4000 Adv Adv A P Area 15 3 Alignment templates For the alignment of the M4000 Advanced with integrated laser alignment aid you need two alignment templates e alignment template for mirrors e alignment template for the sender Note The alignment templates are in the delivery of the M4000 receiver
125. of the internal restart interlock in the M4000 see Tab 17 Internal restart Signal on Device status after the external interlock of the EDM device monitoring has triggered the M4000 input Display of the Display of the Operational 7 segment diagnostics status display LED Activated Perma Output signal nently O V switching devices off Perma Output signal nently 24 V oa switching devices off and Reset required Deactivated Output signal nently O V Midi devices Perma Lock out nently 24 V The electrical connection for the external device monitoring is described in chapter 8 4 External device monitoring EDM on page 73 Device symbol M4000 Advanced receiver M4000 Advanced A P or M4000 Area receiver context menu Open device window parameter node General 40 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 0900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Note Note 8010797 Q900 09 06 06 Configurable functions Chapter 5 5 6 Sender test The function Sender test is not available with the M4000 Advanced A P The M4000 sender has a test input on pin 3 for checking the sender and the related receiver During the test the sender no longer emits light beams e During the test the sender indicates lol e The test is successful if the M4000 receiver switches to red i e the output signal switching devices OSSDs are deactivated M4000 sender an
126. ol e g using button The sender test is performed when O V is present at the test input pin 3 of the sender To be able to use the sender test button you must also configure the Sender test function with the aid of the CDS device symbol M4000 Advanced sender context menu Open device window parameter node General 8 8 Intelliface applications Using Intelliface the intelligent interface technology for safety systems SICK provides you with an entire range of interface products that were specially developed for interfacing safety products and machines For complex applications the M4000 can be integrated into UE100 Intelliface family safety systems In this way the functions of the multiple light beam safety device can be enhanced and corresponding applications realised All variants of the M4000 Advanced M4000 Advanced A P and M4000 Area 60 80 are equipped with EFI safe SICK device communication All safety relevant signals are transmitted using this interface A bus interface to a safe fieldbus is possible using the series UE1000 Intelliface device family Note You will find connection diagrams in the operating instructions for the series UE100 and UE1000 46 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Commissioning Chapter 9 Commissioning A WARNING Tab 35 Displays shown during the power up cycle 80107
127. onde oed 10 2 2 Applications OF THE devloG ood sete eoe or use reos vete iie ee eee 10 2 3 edic HEN T T T T I a TN DUE 13 2 4 General safety notes and protective measures eeeeeeesseeeeeeeeenenn 11 2 5 ENVIFONIM Cal DOLE CTOM erccafancannnanodassaumaenanasee titan tinantentmadanmiataevannatesainestaeurds 12 2 5 1 DIS POS Gil sss mph iT tcu a A 12 o Separation of materials ecce nns 12 3 Product description sco in Ee eua E QURNEEE Dax Rua EGuExEUR Ea ESVXA EdESUEI 0a Co MY n US CEr YANG RIA AP DERE 13 3 1 SPECIal is INE KIT TT TET DO ES 13 3 2 Operating principle of the device eere nnn nnn 14 324 The principle of the multiple light beam safety device 14 3 2 2 Device compone NMS aa aaa A NNE 14 3 3 AP eO O O a E E 16 3al Access DOLE CUO MN aa a a A ie eg ae acacia oe eauunes 16 S332 Access protection on several sides with the aid of deflector MIOS ar aaan on dancastdnueensee van ssuacsbun sen nee dena aucauasussasaaitonenteuesens 17 3 4 Controls and status INCICALONS xsusbutidti nka ERE 19 3 4 1 End cap with integrated LED optional only on receiver 19 3 4 2 Status indicators of the sender ceceeeeseseeceeseeeeseeeeaeeeeaeeeseeeeseaes 20 3 4 3 Status indicators of the receiver or of the M4000 Advanced A P eeseeeeeeeee nennen nennen nnn nnn nnns 21 A MVNA oin cn EOrir i D xcvr eid EdUa o Eon E cum vCaVE E CER UU RE rcRN FEeI E
128. pecialist or by authorised personnel using the correct test rod Do not operate the machine if the green or yellow LED is lit during the test If the green or yellow LED lights up during the test even for a short period work must stop at the machine In this case the mounting and the configuration of the multiple light beam safety device must be checked by specialised personnel see chapter 7 and chapter 10 Testing the light path between sender and receiver Prior to covering each light beam with a test rod check whether the green LED lights up on the M4000 with de activated internal restart interlock the yellow LED lights up on the M4000 with activated internal restart interlock Reset required If this is not the case ensure that this condition is reached The test is otherwise meaningless Only M4000 Advanced Completely cover each light beam with a test rod that is not transparent to light at least 30 mm diameter at the following positions immediately in front of the sender in the middle between sender and receiver or between the deflector mirrors immediately in front of the receiver when using deflector mirrors immediately before and after the deflector Only M4000 Advanced A P Completely cover each light beam with a test rod that is not transparent to light at least 30 mm diameter Hold the test rod in the following positions with your arm outstretched immediately in front of the M4
129. providing signals for shutting down the machine output signal switching devices off System clear output signal switching devices on System error Disconnect the supply voltage to the M4000 for at least 3 seconds If the problem persists replace the unit i Poor alignment to sender Please refer to chapter 9 2 Alignment of the M4000 on page 77 Note In normal operation the display Lil indicates the state The light path is interrupted Mutin only in conjunction with an external switching amplifier or bus node Operation with code 1 only after switching on i Operation with code 2 only after switching on Other All other displays are error messages Please refer to chapter 12 Fault displays diagnosis on page 91 econ a o 8010797 0900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 21 Chapter 4 Muting Operating Instructions Muting M4000 Adv Adv A P Area Note When using the muting functions of the M4000 Advanced please observe the operating instructions of the corresponding switching amplifier or bus node Pay attention to the following safety notes WARNING Fig 13 Safety on mounting the muting sensors Muting is only allowed to be activated during the period when the material to be trans ported e g on a pallet blocks the access to the hazardous area Muting must be performed automatically but must not depend on a single electrical signal
130. r free muting cycle has not been completed within 60 minutes the system changes to the lock out status Monitoring the number of override statuses The monitoring of the number of override statuses is supported only on M4000 systems with firmware V1 15 For safety reasons the number of override statuses is limited The system automatically calculates the permissible number of override statuses The permissible number is dependent on the configuration of the monitoring of the total muting time function Configuration of the function Permissible number of override Monitoring of the total muting time statuses Deactivated Activated Calculation using the formula 3600 Total muting time s The result is always rounded Example values e 10s 360x e 30s 120x e 120s 30x e 250s 14x rounded Notes e The system automatically resets the counter each time the system is powered up as well as after every error free muting cycle without override e fthe permissible number of override statuses has been exceeded the system changes to the lock out status and the segment display indicates the error message Al 31 52 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Configurable muting functions Chapter 6 M4000 Adv Adv A P Area 6 9 Monitoring the muting lamp The monitoring the muting lamp function is a minimum current monitor It is checked whe
131. r mirror Lj The laser beam is incident in the middle of the hole in the alignment template Fig 61 Principle of laser deflection in the sender Transparent display screen Laser beam Laser deflector mirror The display screen illuminates when the laser beam is incident on it 84 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 0900 09 06 06 Operating Instructions Com mission i ng Chapter 9 M4000 Adv Adv A P Area gt Rotate the sender until the display screen illuminates Fig 62 Alignment of the sender using the laser alignment aid Deflector mirror Da If the alignment is correct the display screen illuminates I gt Remove the alignment template Watch the alignment information on the 7 segment display of the receiver see Tab 36 The optimal alignment of the beam near the segment display is achieved when a appears on the segment display Notes e When the alignment information on the 7 segment display goes out no indication then all other beams are already aligned e The sender is only aligned once This step is not necessary when aligning other beams Fixthe sender in place Align the other beams using the steps described Note When aligning the second and all further beams it may occur that the laser beams for beams already aligned e g the first beam are no longer incident to the target on the alignment template wh
132. rating Instructions 8010794 8010794 PA53 8010794 PES80 or 8010794 Q90O This document is part of SICK part number 8010794 operating instructions M4000 Advanced M4000 Advanced A P and M4000 Area 60 80 Multiple light beam safety device in all available languages For the configuration and diagnostics of these devices you require CDS Configuration amp Diagnostic Software version 3 10 or higher To determine the version of your software version select the Module Info option in the menu 1 5 Abbreviations and terms Application diagnostic output configurable signal output that indicates a specific status of the protective device Distance between two neighbouring beams measured from the middle of one beam to the middle of the other SICK Configuration amp Diagnostic Software software for the configuration and diagnostics of your M4000 multiple light beam safety device External device monitoring Enhanced function interface safe SICK device communication Electro sensitive protective equipment e g M4000 A temporary automatic suppression of one or more safety function s by safety related parts of the control system Output signal switching device Output weak signal contamination signal Programmable logic controller Minimum size of a test rod that is reliably detected by the protective device The resolution is measured from the outside edge of a beam to the opposite outside edge of the neighbouring beam Saf
133. ration into the existing machine controller must be observed e Changes to the configuration of the devices can degrade the protective function After every change to the configuration you must therefore check the effectiveness of the protective device The person who makes the change is also responsible for the correct protective function of the device When making configuration changes please always use the password hierarchy provided by SICK to ensure that only authorised persons make changes to the configuration The SICK service team is available to provide assistance if required e he tests must be carried out by specialist personnel or specially qualified and authorised personnel and must be recorded and documented to ensure that the tests can be reconstructed and retraced at any time e he operating instructions must be made available to the operator of the machine where the M4000 multiple light beam safety device is fitted The machine operator is to be instructed in the use of the device by specialist personnel and must be instructed to read the operating instructions e The external voltage supply of the devices must be capable of buffering brief mains voltage failures of 20 ms as specified in EN 60 204 1 Suitable power supplies are available as accessories from SICK Siemens type series 6 EP 1 SICK AG Industrial Safety Systems Germany All rights reserved 11 Chapter 2 Notes A WARNING Tab 1 Overview on
134. rial D a minimum distance to the light beams on the ESPE is maintained Note The minimum distance provides the processing time necessary until muting is activated Fig 16 Minimum distance material detection to the Hazardous area ESPE on muting How to calculate the minimum distance t Leva t 0004 Where L Minimum distance m v Velocity of the material e g of the conveyor belt m s ta Input delay of the external switching amplifier or bus node s see the operating instructions for the external switching amplifier or bus node tes Response time M4000 s see section 13 1 Data sheet on page 101 gt Use optical sensors with background suppression These detect material only up to a specific distance Objects that are further away than the material to be detected are not detected 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 25 Chapter 4 Fig 17 Principle of operation of sensors with background Suppression Fig 18 Muting with two sen sors crossed placement Tab 6 Conditions for muting with two sensors crossed placement Muting Operating Instructions M4000 Adv Adv A P Area Detection zone Background Material is Material is not detected detected 4 2 1 Muting with two sensors one sensor pair crossed placement In the example the material moves from left to right or alternatively from right to left
135. s been successfully transferred If the display l does not go off Check the configuration of the system using the CDS Configuration amp Diagnostic Software Re transfer the corrected configuration to the System Check the contactors and their wiring eliminate any wiring errors if necessary gt If 1B is displayed switch the device off and back on again gt Check the reset button for correct function The button may be defective or stuck Check the wiring of the reset button for any short circuit to 24 V Switch the device off and back on again for at least 3 seconds If the error continues to occur Ensure the muting sensors are correctly positioned and are working correctly and that the muting lamp is in correct working order This error display only occurs in conjunction with an external switching amplifier or bus node SICK AG Industrial Safety Systems Germany All rights reserved 93 Chapter 12 94 Fault diagnosis AcE cea Invalid configuration of muting sensor B1 or B2 Invalid configuration of the signals Override C1 belt stop Invalid configuration of Reset or Reset Override signal combined System error Error in external device Overcurrent at output signal switching device 1 Operating Instructions M4000 Adv Adv A P Area Display Remedying the error Communication error during ongoing operation Switch the device off and
136. sary scanning ranges and the resulting setting in Tab 12 The following scanning ranges are available e low scanning range 0 5 20 m e high scanning range 15 70 m Device symbol M4000 Advanced receiver context menu Open device window parameter node General Number of Number of M4000 Advanced M4000 Advanced deflections additional with short with long per beam front screens scanning range scanning range wine 052m i50 00m oseon mesam weon osom mesom 3 f osem 198532m weon osom 15560m 3 osesm memsm Wwe osasm mesoom 3 f osom monsm weon o5i28m 12480m 3 osor 207380m 5 4 2 Scanning range of the M4000 Advanced Curtain system Information on the scanning range of the M4000 Advanced Curtain system can be found in the corresponding Addendum Operating Instructions M4000 Standard Curtain and M4000 Advanced Curtain in the Scanning Range section SICK AG Industrial Safety Systems Germany All rights reserved 37 Chapter 5 Configu rable fu nections Operating Instructions M4000 Adv Adv A P Area 5 4 3 Scanning range of the M4000 Advanced A P With the M4000 Advanced A P multiple light beam safety device you must differentiate between the scanning range to be configured and the maximum effective scanning range You must configure the scanning range to be configured to suit the deflector unit used mirror deflection or fibre optic deflect
137. sensors in the direction and order described Device symbol M4000 Advanced receiver or M4000 Advanced A P context menu Open device window parameter node Muting configuration SICK AG Industrial Safety Systems Germany All rights reserved 47 Chapter 6 Fig 27 Principle of operation of the partial blanking function Fig 28 Start of the blanking Notes 48 Configurable muting functions Operating Instructions M4000 Adv Adv A P Area 6 6 Partial blanking Muting mutes the ESPE on the presence of a valid muting condition With the Partial blanking function safety can be increased by only blanking part of the ESPE on the presence of a valid muting condition One or more light beams remain permanently active The part of the ESPE configured by the partial blanking function is blanked on the presence of a valid muting condition D e g for a specific object height The rest of the light beams remain active an interruption to the light beams in the active area always results in the shutdown of the OSSDs The area to be blanked is configured by entering the start of the blanking see Fig 28 first beam adjacent to display or first beam remote from display and the number of blanked beams e Even if partial blanking is configured the active light beams can be muted by an override e Monitoring of total muting time is also active during partial blanking See section 6 3 2 on page 45
138. sequence with integrated C1 input during the muting cycle Notes Notes 8010797 Q900 09 06 06 Configurable muting functions Chapter 6 Additional signal C1 You can also connect an additional signal C1 to the muting sensors The signal can be a control signal from a PLC or a further sensor The additional signal C1 is not allowed to be a static signal It is checked for dynamic behaviour during the muting cycle If dynamic signal behaviour is not detected no further muting can be initiated The following dynamic sequence must be present at the input Signal C1 A1 Sensor pair A A2 B1 Sensor pair B B2 ESPE Muting 1 1 t Takeover Cycle start Cycle end MV I OS e To activate muting a LOW HIGH signal change must occur on input C1 before both mu ting sensors in the first sensor pair e g A1 and A2 are active If this is not the case then muting is not initiated e f muting has been initiated then a HIGH LOW signal change must then occur on input C1 If this is not the case muting cannot be initiated again e Information on the possible combinations of additional signal C1 and on connection can be found in section 6 10 Combinable muting functions and facilities for connecting from page 54 6 2 Sensor test e Sensor test is only possible with testable optical proximity switches and only in conjunc tion with the UE403 switching amplifier and is only performed when the sensor test function has
139. sil Phone 55 11 5091 4900 E Mail sac sick com br Cesk Republika Phone 420 2 57 91 18 50 E Mail sickGsick cz China Phone 852 2763 6966 E Mail ghk sick com hk Danmark Phone 45 45 82 64 OO E Mail sick sick dk Deutschland Phone 49 0 2 11 53 01 260 E Mail info sick de Espana Phone 34 93 480 31 00 E Mail info sick es France Phone 33 1 64 62 35 00 E Mail info sick fr Great Britain Phone 44 0 1727 831121 E Mail info sick co uk India Phone 91 22 28292 7084 E Mail info sick india com Italia Phone 39 02 27 43 41 E Mail infoGsick it Japan Phone 81 0 3 3358 1341 E Mail supportGsick jp Nederlands Phone 31 0 30 229 25 44 E Mail infoGsick nl Norge Phone 47 67 81 50 00 E Mail austefjord sick no SICK AG Waldkirch Germany www sick com sterreich Phone 43 0 22 36 62 28 8 0 E Mail office sick at Polska Phone 48 22 837 40 50 E Mail info sick pl Republic of Korea Phone 82 2 786 6321 4 E Mail kang sickkorea net Republika Slowenija Phone 386 0 1 47 69 990 E Mail office sick si Russia Phone 7 495 775 05 34 E Mail denis kKesaev sick automation ru Schweiz Phone 41 41 619 29 39 E Mail contact sick ch Singapore Phone 65 6744 3732 E Mail admin sicksgp com sg Suomi Phone 358 9 25 15 800 E Mail sick sick fi Sverige Phone 46 8 680 64 50 E Mail info sick se Taiwan Phone 886 2 2365 6292 E Mail sickgrc ms6 hinet net Turkiye Phone 90 216 587 74 00 E Mail in
140. st notes from page 86 as well as the operating instructions of the corresponding switching amplifier or bus node The person who makes the change is also responsible for the correct protective function of the device When making configuration changes please always use the password hierar chy provided by SICK to ensure that only authorised persons make changes to the configu ration The SICK service team is available to provide assistance if required 6 1 Number of muting sensors To realise muting two to four sensors can be connected The number of sensors is defined by the geometry of the object to be detected You can use the following sensor combinations e two sensors one sensor pair e two sensors one sensor pair and an additional signal C1 e four sensors two sensor pairs e four sensors two sensor pairs and an additional signal C1 Electrical connection of muting sensors is described in the chapter Electrical Installation of the operating instructions of the corresponding switching amplifier or bus node You define the number of muting sensors by allocating the muting sensors to the related connection using drag and drop Device symbol M4000 Advanced receiver or M4000 Advanced A P context menu Open device window parameter node I O configuration SICK AG Industrial Safety Systems Germany All rights reserved 8010 797 Q900 09 06 06 Operating Instructions M4000 Adv Adv A P Area Fig 24 Signal
141. symbol M4000 Advanced receiver or M4000 Advanced A P context menu Open device window parameter node Muting configuration 6 3 3 Sensor gap monitoring If a valid muting condition is present for a sensor pair then a sensor can become clear inactive again for a defined time without lifting the valid muting condition The defined time 10 ms to 1000 ms can be adjusted by CDS e Only one sensor pair is allowed to be clear inactive for a short time e Avalid muting condition must be met at the sensor pair affected Device symbol M4000 Advanced receiver or M4000 Advanced A P context menu Open device window parameter node Sensor configuration 6 3 4 Belt stop To ensure a valid muting condition is not reset by time monitoring elapsing during a belt stop the time monitoring can be stopped using the Belt stop function and a belt stop signal At the same time the state of the activated muting sensors and the ESPE on the belt stop is monitored for changes The following time monitoring can be stopped using belt stop e monitoring of the total muting time e concurrence monitoring When the conveyor belt is restarted muting e is continued if the muting condition is still valid e stopped if the muting condition was invalid e Monitoring the state of the sensors and the ESPE starts after a delay time of 3 s e lf the belt stop function is configured in the CDS the conveyor belt signal must be applied to the belt stop input
142. t O V cable open circuit maximally the leakage current flows in the OSSD cable The downstream controller must detect this status as LOW A FPLC fail safe programmable logic controller must be able to identify this status The maximum rated load inductance is higher with lower switching sequence L Hy 20 pP w ES SUE MU de p O1 1 D D IL 400 mA IL 500 mA 0 1 s 0 10 20 30 40 When active the outputs are tested cyclically brief LOW When selecting the downstream controllers make sure that the test pulses do not result in deactivation when using the above parameters 17 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 101 Chapter 13 Technical specifications Operating Instructions M4000 Adv Adv A P Area Permissible cable resistance Between device and load Supply lead Power consumption M4000 Advanced M4000 Advanced A P M4000 Area 60 80 External device monitoring EDM input Input voltage HIGH inactive Input current HIGH Input voltage LOW active Input current LOW Contactors Permissible dropout time Permissible pick up time Control switch input reset button Input voltage HIGH active Input current HIGH Input voltage LOW inactive Input current LOW Operation time control switch input Output Reset required PNP semiconductors short circuit protected 24 V
143. t the EDM does not detect a response from the switched devices within 300 ms the EDM will deactivate the output signal switching devices again 24 VDC OVDC You must implement the external device monitoring electrically by the positively guided closing action of both N C contacts k1 k2 when the contact elements K1 K2 reach their de energized position after the protective device has responded 24 V is then applied at the input of the EDM If 24 V is not present after the response of the protective device then one of the contact elements is faulty and the external device monitoring prevents the machine starting up again e f you connect the contact elements to be monitored to the EDM input then you must activate the option EDM in the CDS Configuration amp Diagnostic Software If not the device will show the error LICIH e f you later deselect the EDM option pin 6 of the system plug must not remain connected to 24 V SICK AG Industrial Safety Systems Germany All rights reserved 13 Chapter 8 WARNING Fig 50 Connection of the reset button 14 WARNING Electrical installation Operating Instructions M4000 Adv Adv A P Area 8 5 Reset button In the protective operation mode with internal restart interlock See page 32 the operator must first press the reset button before restarting Select the correct installation site for the reset button Install the reset button outside the hazardous ar
144. t beam safety device is switched on if the light beams are not yet aligned or the light path is interrupted Alignment aids You can conveniently and accurately align the devices using a laser alignment aid An alignment aid is recommended particularly when a M4000 system is used with deflector mirrors each mirror on the mirror columns must be adjusted The following alignment aids are available e integrated laser alignment aid per beam optional only for M4000 Advanced On this subject read the description in chapter 9 2 4 Alignment of the M4000 Advanced with integrated laser alignment aid optional on page 81 e alignment aid ARGO adapter for M4000 see section 14 7 Accessories on page 124 On this topic read the description in the operating instructions for the Alignment aid AR6O SICK AG Industrial Safety Systems Germany All rights reserved 41 Chapter 9 Commissioning Operating Instructions M4000 Adv Adv A P Area 9 2 1 Meaning of the 7 segment display during alignment During alignment the segment display on the receiver shows you when the optimal alignment is achieved See Tab 36 Notes e The beam that is closest to the segment display is termed the first light beam see Fig 53 and Fig 54 e Onlythe first and last light beam are evaluated during alignment e f the optimum alignment no display persists for longer than 2 minutes without the multiple light beam safety device being
145. teq 60 B aiias peo v EDU Edu ME RM s OR EMI LIE TO 8 2 Extension connection M12 x 4 FE for UE4OS sees 71 8 3 Configuration connection M8 x 4 serial interface eeeeeeeeeee 12 8 4 External device monitoring EDM 22a xta iri bac tu Geh gu dS D a cu PR Ex E uv ai 3 8 5 FRESE OPNS E Rt D mms 14 8 6 Application diagnostic output ADO ccceseeeesseeeeseeecseeeeaeeeseseeeeseeesaeeesaneeeaes 15 8 7 Test input sender TOSU iicditss icedeatowsackitincdeteanoaninueciiaetredatidnncesieuranndeiaddaiaeseshtonntes 16 8 8 Intellitace applications siccat pos tances dies vt dans anaa 16 SICK AG Industrial Safety Systems Germany All rights reserved 8010 797 Q900 09 06 06 Operating Instructions Co nte nts M4000 Adv Adv A P Area 9j COMMISSIONING 3 anieustie esas cescaeesnstccasucecaavessanenscuadesusundeeconnusentecuusudedeceunseesssuutaseaenvaveane 77 9 1 Display sequence during start up s ssussrorsrurrrunrennronnrennrnnnrunnrnnnrnnnrnnnrnnernneernne 7 9 2 Alignment of the M4000 isos craestansasduvanaraictaccsabunaacesseansaaeiartebacda ns eset rte adus T 9 2 1 Meaning of the 7 segment display during alignment 18 9 2 2 Aliening sender and TecelVelt vctabee cetera Giee a E 80 9 2 3 Special aspects of alignment with deflector mirrors 80 9 2 4 Alignment of the M4000 Advanced with integrated laser alienimentald Optional rasni aA
146. ter 4 4 2 3 Muting with four sensors two sensor pairs serial placement Hazardous area In the example the material moves from left to right As soon as the muting sensors A1 amp A2 are activated the protection provided by the protective device ESPE is muted The protection remains muted until one of the sensors in the muting sensor pair B1 amp B2 is clear again The following requirements must be met enw o RENNES A1 amp A2 Brief to the start of the muting The first sensor pair is or B1 amp B2 activated as a function of the direction of transport of the material A1 amp A2 amp B1 amp B2 Brief for accepting the muting condition B1 amp B2 Muting applies as long as this condition is met The second or A1 amp A2 sensor pair is activated as a function of the direction of transport of the material How to calculate the distance L4 zyx 2x Ee 4 0 004 vxt gt L Lz3 L5 L3 Where L Distance between the inner sensors placement symmetrical in relation the ESPE s light beams m V ta Velocity of the material e g of the conveyor belt m s Input delay of the external switching amplifier or bus node s see the operating instructions for the external switching amplifier or bus node tres Response time M4000 s see section 13 1 Data sheet on page 101 SICK AG Industrial Safety Systems Germany All rights reserved 29 Chapter 4 Muting Operating Instructions M40
147. testable sensors ccccceseecceeeseecceeeeeceaseeeceseeseauseessaeeesees 44 Input signals from belt SUOD cuius eiatutuedit Qi rerum rp S sip CUS Pus daos ov ervt bud oda sidus 45 Conditions Tor direction detecto esesten aaa cn pae a Re Ege AT Conditions for sequence monitoring 1 cseseeeessseesseeeee eene nennen nnn nn nnns 4T Selection of the type of muting as a function of the input signal 49 Permissible number of override statuses eeeeeesseeeeeeeeeeeeeeerennnne 52 Significance of the muting lamp eeeeeeseeeeeceeeeee nenne nennen nnnm nnne nnn nnns 53 Combinable muting TUnctlons 0 tiic oa ene po ah EE rn oy xe aed uxo coo sa ekR eo evo aia rros 54 Recommended height of the beams above the floor eesseeese 56 Equations for calculating the safety distance S eeeeeeeeceeseeseeeeeee 58 Formula for the calculation of the minimum distance to reflective surfaces 59 ConnecHotis or TNE MA OOO sss obse ib nui Scent POUSSE saacuncp leis Sane DONA Ud uS Rmus 68 Pin assignment system connection M4000 Advanced or M4000 Advanced A P M26 x 11 FE seeeeeeeeeeennnennnnnenn nnnm nnnm nnns 69 Pin assignment system connection M4000 Area 60 80 M26 x 11 FE 10 Pin assignment extension connection M12 x4 FE eecccccssssseeeeeeeseeeeeeeeaeees 11 Pin assignment configuration
148. the mirror Mirror 80 x 96 8 x 3 0 3 Part No 5306053 Notes e If you use a two beam M4000 Advanced A P then you can use two PSK45 deflector mirrors instead of the M4000 Passive e The deflector mirror PSK45 is not suitable for column mounting e When using deflector mirrors the effective scanning range is reduced see Tab 14 on page 38 e he formation of droplets of heavy contamination can be detrimental to the reflection behaviour Take the necessary organisational measures to avoid the formation of droplets on the deflector mirrors Fig 72 Mounting of the deflector mirror PSK45 114 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 0900 09 06 06 Operating Instructions Orderi ng information Chapter 14 M4000 Adv Adv A P Area Ordering information 14 1 M4000 Advanced 14 1 1 Delivery Tab 49 Delivery P Sender M4000 Advanced e sender unit receiver unit e Asliding nuts for side bracket 4 sliding nuts for side bracket label Important Information operating instructions on CD ROM CDS Configuration amp Diagnostic Software on CD ROM 14 1 2 Type code M4000 Advanced with M26 Hirschmann plug and M12 x 5 socket ree Maden ne code M26 plug beams imm aI Receiver 220 M40S 052203AA0 M40E 052203RBO M40S 062203AA0 M40E 062203RBO M40S 072203AA0 M40E 072203RBO M40S 082203AA0 M40E 082203RBO 9 Receiver only extension connection for UE403 8010797 Q900
149. ther a minimum current flows at the muting lamp output when muting is activated muting lamp Flashing Entry from a control switch is expected e Override required Notes e The Monitoring of the Muting Lamp function is only available in conjunction with UE403 switching amplifier e Depending on the national legal situation the monitoring of the external muting lamp may be deactivated with the aid of the CDS e The integrated LED on the M4000 multiple light beam safety device can not be checked using the monitoring the muting lamp function Device symbol M4000 Advanced receiver or M4000 Advanced A P context menu m Open device window parameter node Muting configuration 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 53 Chapter 6 Configurable muting functions Operating Instructions M4000 Adv Adv A P Area 6 10 Combinable muting functions and facilities for connecting Up to three different muting functions can be combined for any application Tab 26 shows the possible combinations A to Q Tab 26 Combinable muting Function that Possible combinations can be c N configured Reset Lc NE override combined functions Override rride mint pee Additional mmo e tots EN o8 tt 5s 019 j There are different connection options for the signals e he signals for Reset Reset Override combined Additional signal C1 and Belt stop c
150. ting 4 pcs Mounting kit 12 swivel mount bracket pivoting 4 pcs M4000 system connection Hirschmann cable socket M26 x 11 FE crimp contacts straight Hirschmann cable socket M26 x 11 FE crimp contacts angled Terminal with 182 Q resistance for pin 9 and 10 on the system connection see page 70 Connecting cable for M4000 with Hirschmann cable socket M26 x 11 FE Socket straight stripped 2 5 m Socket straight stripped 5 m Socket straight stripped 7 5 m Socket straight stripped 10 m Socket straight stripped 15 m Socket straight stripped 20 m Socket straight stripped 30 m M4000 extension connection Connection cable for M4000 Advanced with 5 pin M12 plug and UE403 Wire cross section 0 34 mm 5 pin M12 plug 5 pin M12 socket PUR halogen free Plug straight socket straight O 6 m Plug straight socket straight 1 0 m Plug straight socket straight 1 5 m Plug straight socket straight 2 0 m Plug straight socket straight 5 0 m Connection cable for PC For the connection between PC and M4000 or UE403 2 0 m External laser alignment aid ARGO Adapter for M4000 housing Accessories included in a standard delivery CDS Configuration amp Diagnostic Software on CD ROM incl Online documentation and operating instructions in all available languages Sliding nuts for mounting bracket side bracket 4 pcs Alignment template for integrated laser alignment aid 9 Only with devices with integrated laser a
151. ting changeover ccccescccceseeceeseeceeeecaeeeseeeeseueeeneeeeseessaes 49 6 8 Ovo md sesgo UE NU 50 6 8 1 Override realised using an external circuit 50 6 8 2 Override realised with the integrated override function 51 6 9 Monlrntorins the Ul TOMP aain a Maat eae eal 53 6 10 Combinable muting functions and facilities for connecting 54 f MO NUNE avai ass hace se ca aeos nur soda EA Sa RENS NE RREENEESE 55 1 1 Determining the sarebydiStati6e imuscad Ci mri epe Ene esci be Se bald rau contests 55 1 1 1 Safety distance to the hazardous area eese 55 1 1 2 Minimum distance to reflective surfaces cesses 58 1 2 SLEDS tor mounting the GEVICE si mdguc n Rao que cerea agn ev pd ix Eo na buds 59 7 2 1 Mounting with swivel mount Dracket ccccccssseeeceeeeeeeeeseeeeeeeeess 61 1 2 2 Mounting with side DIacket sea irren grado too ten lene So awake 63 1 2 3 Mounting with rigid mounting bracket eeeeesseees 65 1 2 4 Mounting with pivoting mounting bracket 66 8 FPlectricalinstallatlon ici n a ckaseR eu REHE ge Eh qeERMRR RR ExEUnA a EEEKRUERAR Eran EE M UE RE EUER cENER ENS 68 8 1 system connection M26 1 1 PE i irhe n vi ECHO em FOX RE Eben aaa 69 8 1 1 M4000 Advanced or M4000 Advanced A P eee 69 8 1 2 MAODO A
152. tion with an M4000 Advanced multiple light beam safety GE VIC Cre ae a Eco a a a orbe ls 16 Access protection with an M4000 Advanced A P multiple light beam Salety COVICO aaan aaa E DIE p CLER E DU D 16 Access protection with an M4000 Area 60 80 multiple light beam safety Sd ONERE EET I E I 17 Access protection with an M4000 Advanced multiple light beam safety device and one deflector mirror 1er enne 18 Access protection with an M4000 Advanced multiple light beam safety device and two deflector mill FOlS 3 5 os usce sre eio oma tol CO vvbremee See a Sed ovn cM Ce de exa pe dup ES 18 Access protection with an M4000 Advanced A P multiple light beam safety device and one deflector mirror eeeeseeeesseeeeeeee nennen 18 misiegesion d laiisisireico noD 19 Status Indicators or the SENG SM ences ossis dtd a do bebo d dnd dich utut 20 Status indicators of the receiver or of the M4000 Advanced A P 21 Safety on mounting the muting sensors eeeeseeeeeeen enne nnne nnne ns 22 schematic illustrator or MUUE s sepedicti n i Er ein edt ot ar ie teo date o deadus 23 Detection of material during muting eeeseeeeeeseeeseeeee eene nnn nnns 25 Minimum distance material detection to the ESPE on muting 25 Principle of operation of sensors with background suppression
153. tions chapter 8 e aligning sender and receiver chapter 9 2 e testing the installation chapter 9 3 7 L Determining the safety distance The M4000 multiple light beam safety device must be mounted with an adequate safety distance e tothe hazardous area e from reflective surfaces No protective function without sufficient safety distance e You must mount the multiple light beam safety device s with the correct safety distance to the hazardous area Otherwise the safe protection of the M4000 system is not provided Risk of failure to detect e Persons who are in the hazardous area but not in the light path between sender and receiver are not detected by the M4000 system It is therefore to be ensured that the hazardous area is fully visible and any dangerous state can only be initiated if there are no personnel in the hazardous area e The M4000 system is not allowed to be used for hand and finger protection The applicable legal and official regulations apply to the use and mounting of the protective device These regulations vary depending on the application 7 1 1 Safety distance to the hazardous area A safety distance must be maintained between the multiple light beam safety device and the hazardous area This ensures that the hazardous area can only be reached when the dangerous state of the machine is completely at an end The safety distance as defined in EN 999 and EN 294 depends on e stopping run down time of the
154. two ways e With the internal restart interlock of the M4000 The M4000 controls the restart e With the restart interlock of the machine external The M4000 has no control over the restart SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Configu rable fu nections Chapter 5 M4000 Adv Adv A P Area The possible combinations are shown in the following table Tab 10 Permissible Restart interlock of the Restart interlock of the Permissible configuration of the restart AQ interlock M4000 machine application Deactivated Deactivated Only when it is not possible to stand behind the multiple light beam safety device Observe EN 60 204 1 Activated Deactivated Only when it is not possible to stand behind the multiple light beam safety device Observe EN 60 204 1 Activated Activated All The restart interlock of the M4000 handles the Reset function see Reset further below Always configure the application with restart interlock Ensure that there is always a restart interlock The M4000 is unable to verify if the restart WARNING interlock of the machine is operable If you deactivate both the internal and the external restart interlock the users and operators of the machine will be at acute risk of injury The electrical connection of the reset button is described in chapter 8 5 Reset button on page 4 Device symbol M4000 Advanced receiver M400
155. umn with front plate incl mounting kit 2032468 Suitable for MAOE 0340217Hf ff and M40E 03403 3 beam 400 mm beam separation Device column with front plate incl mounting kit 2032466 Suitable for M40 O4300 and M40 O4301 4 beam 300 mm beam separation Device column with front plate incl mounting kit 2032469 Suitable for M40E 04302 and M40E O4303 4 beam 300 mm beam separation Device column with front screen incl mounting kit 2018608 Suitable for M4000 with max device length incl connection cable of 1200 mm Device column with front screen incl mounting kit 2031232 Suitable for M4000 with max device length incl connecting cable 1500 mm Device column with front screen incl mounting kit 2018767 Suitable for M4000 with max device length incl connecting cable 1 00 mm Adjusting plate 4031053 Suitable for mirror and device columns Mounting bracket UE403 for device column 2032035 For fastening to base plate including screw 8010797 Q900 09 06 06 SICK AG Industrial Safety Systems Germany All rights reserved 123 Chapter 14 Ordering information Operating Instructions M4000 Adv Adv A P Area 14 7 Accessories Tab 66 Part numbers ee accessories 124 SICK AG Industrial Safety Systems Germany All rights reserved Mounting kits Mounting kit 1 mounting bracket rigid 4 pcs Mounting kit 2 mounting bracket pivoting 4 pcs Mounting kit 6 side bracket pivo
156. ve deflector unit M4000 Advanced A P Beam separation Dimension of the light path between M4000 Advanced A P and M4000 Passive deflector unit 14 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 0900 09 06 06 Operating Instructions Prod uct description Chapter 3 M4000 Adv Adv A P Area Fig 3 Components of the M4000 Area 60 80 M4000 Area 60 80 Length of the monitored area I Dimension of the light path between sender and receiver Principles of operation The M4000 multiple light beam safety device consists of a sender unit and a receiver unit A distinction should be made between active active systems and active passive systems e On the active active system sender unit and receiver unit are in separate housings the sender and the receiver The light beam is emitted from the sender and is incident to the receiver e On the active passive system sender unit and receiver unit are in a common housing M4000 Advanced A P The light beam is emitted from the sender unit and is deflected by the deflector unit M4000 Passive mirror deflection or fibre optic deflection by 180 back to the receiver unit See Fig 2 AS a passive element the deflector unit does not require any electrical connections For the exact number and distance of beams please see chapter 13 3 Dimensional drawings on page 10bff The dimension of the light path between sender and receiver
157. vice You can identify the correct pin assignment by the position of the pins in relation to each other as shown in the drawings Connections of the M4000 Connections M4000 Advanced M4000 Advanced A P M4000 Area 60 80 System connection see page 69 see page 69 see page 70 Extension connection see page 71 see page 71 Configuration connection see page 72 see page 72 see page 72 68 SICK AG Industrial Safety Systems Germany All rights reserved 8010797 Q900 09 06 06 Operating Instructions Electrical installation Chapter 8 M4000 Adv Adv A P Area 8 1 System connection M26 x 11 FE 8 1 1 M4000 Advanced or M4000 Advanced A P Fig 45 Pin assignment system connection M4000 Advanced or M4000 Advanced A P M26 x 11 FE Tab 31 Pin assignment Wl Receiver or 9 gt I M4000 Advanced A P system connection M4000 Advanced or Ried ae Input 24 V DC voltage Input 24 V DC voltage supply M4000 Advanced A P supply M26 x 11 FE O V DC voltage supply O V DC voltage supply Grey Test input OSSD1 output signal switching device O V external test active 1 24 V external test inactive 2 5 Reserved Reset restart or Reset override com bined SW Resered etera devoe montore EDM e Reeve asnes Renee S Beck Derce communication EF Devoe commuricaon E 11 Grey pink Reserved Belt stop C1 only in conjunction with external switching amplifier or bus node Functio
158. will find information on the connection and on the possible combinations for the additional signal C1 in section 6 10 Combinable muting functions and facilities for connecting from page 54 Device symbol M4000 Advanced receiver or M4000 Advanced A P context menu Open device window parameter node Muting configuration 6 8 Override Override is a manual triggering of muting after an error in the muting conditions By means of the brief simulation of a valid muting condition you can mute the protective device muting and then move the system clear and establish an error free state Override can be realised using an external circuit or using the integrated override function 6 8 1 Override realised using an external circuit An additional key operated switch connects the relay K1 K2 directly to 24 V In this way you overwrite the outputs OSSD1 and OSSD2 Please pay attention to the following notes on integration e he key operated switch must have a positive action resetting device and two switching WARNING contacts for K1 and K2 e Override is only to be effective using a key operated switch in the manual mode of the machine or plant controller e The control switch for override key operated switch and the control switch for the restart interlock must not be identical e Always fit the key operated switch so that the entire hazardous area can be seen e he key operated switch and its integration must comply with EN ISO 12

Operating Instructions for the M4000 Advanced multiple light beam

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