CX501 6” x 48” BELT & 12” DISC SANDER
Contents
1. DO NOT force the sander It will do the job better and will be safer at the operating rate for which it is designed amp ALWAYS wear a dust mask and safety glasses while operating the sander The tiny dust particles produced by the Sander can cause serious health problems ALWAYS inspect stock for staples nails Knots or any other foreign material before sanding ALWAYS operate the sander in a well ventilated area and use a dust collection system for dust removal whenever possible ALWAYS hold the work piece firmly when sanding When not using the table i e sanding free hand grip the work piece with both hands USE THE STOP FENCE when performing horizontal sanding on the belt sander MAINTAIN AND SERVICE your sander regularly as instructed in the user manual MAKE SURE you have read and understood all the safety instructions in the manual and you are familiar with your CX501 sander before operating it you fail to do so serious injury could occur WARNING The safety instructions given above can not be complete because the environment in every shop is different Always consider safety first as it applies to your individual working conditions CX501 48 6 Belt amp 12 Disc Sander FEATURES MODEL CX501 6 x 48 BELT 8 12 DISC SANDER As part of the growing line of Craftex woodworking equipment we are proud to offer CX501a 6 x 48 Belt and 12 Disc Sander The C2. gt CRAFTEX CX SERIES CX501 6 x 48 BELT amp 12 DISC SANDER User Manual TABLE OF CONTENTS General Salety 3 4 5 Baak Ee EE 6 NDACKING ia a pr hee ote Apa ob abe son eee aban eda heb SA ad 7 7 ONGFEPOWERr SWIIEN ae 8 Horizontal le e Le EE 8 9 Removing the Sanding 9 InStalling e ET EE 10 BEI Te el Ed E 10 Steier 10 mene een 11 Installing Sanding DiS 11 ROS LEU EE 12 eidele A ET 12 Vater ter EE 12 TYOUDISSMOOU ING ses sie Shenae a En DS Se eed eee 13 Fano Wi eer er dd eee DS en eee er ener en 14 5 FANS 16 18 Wanra ra DELA GD neces 19 GENERAL SAFETY INSTRUCTIONS SS ALWAYS read and understand the user manual before operating the machine CONNECT your machine ONLY to the matched and specific power source ALWAYS wear safety glasses respirators hearing protection and safety shoes when operating your machine DO NOT wear loose clothing or jewelry when operating your machine A SAFE ENVIRONMENT S important Keep the area free of dust dirt and other debris in the immediate vicinity of your machine BE ALERT DO NOT use prescription or other drugs that may affect your ability or judgment to safely use your machine DISCONNECT the power source when changing drill bits hollow chisels Extreme caution should be used when operating all power tools Know your power tool be familiar with its operation read
3. wrench Figure 3 Removing the screw 2 Remove the belt sander table 3 Move the belt sander to horizontal vertical position manually 4 Tighten the screw securely after the belt sander has been positioned horizontally vertically Make sure to mount the stop fence as shown in figure 4 when performing flat surface sanding Figure 4 Installing stop fence TILTING THE TABLES Both tables on CX501 sander can be tilted from 0 to 45 To tilt the tables 1 Loosen the table levers knobs securing the tables to the sander frame located under the right and left sides of each table Levers Knobs Figure 5 Loosening the levers knobs 2 Adjust the tables tilt position according to the graduated scales attached for indicating the tilting degree of the tables 3 Retighten the levers knobs securely REMOVING THE SANDING BELT 1 Turn off the sander and disconnect the cord from the power source 2 Loosen the 5 lock knobs securing the belt guard and remove it See figure 6 Figure 6 Lock knobs to be loosened 3 Loosen the two table lock levers and the two screws holding the table to the sander and remove the table 4 Remove the table tilt graduated scale 5 Loosen the belt tension by shifting the belt tension control lever upward Figure 7 Releasing the belt tension 6 Remove the sanding belt from the right side INSTALLING NEW BELT After the old belt has been removed proce
4. IST 38 4 CAP SCREW 5 16 18UNC x 1 7 7 HEX A GONAL SOCKET HEAD SCREW 1 4 x 1 2 Go tO N N olololo on oad Road Bad 5 A low o mM E on Im 5 n LO O lt J CX501 PARTS LIST 68 PLATE LL er jscrewoRvER O To ES HEX SCREW 5 16 18UNC x 1 20 CAP 5 16 18UNC 1 2 2 ml nm astra REDE BSNS 75 Powercon Tm po TE SCREW 1 420UNC x1 LOCKING NUT 5 16 18UNC ae E SCREW 3 16 24UNC x 1 2 e 82 NYLONNUT3 16 L3 83 HEX SCREW 5 16 18UNC x 3 4 87 MICROMETRICNUT Tt ee CARTONS SSCS eloo 90 COUPLEDAXLE tt 91 HEXWRENCH6mm dt 94 MANUAL dt lt gt CRAFTEX 4 CX SERIES WARRANTY CRAFTEX 3 YEARS LIMITED WARRANTY Craftex warrants every product to be free from defects in materials and agrees to correct such defects where applicable This warranty covers three years for parts and 90 days for labour unless specified otherwise to the original purchaser from the date of purchase but does not apply to malfunctions arising directly or indirectly from misuse abuse improper installation or assembly negligence accidents repairs or alterations or lack of maintenance Proof of purchase is necessary All warranty claims are subject to inspection of such products or part thereof and Craftex reserves the right to inspe
5. NPACKING The machine is properly packaged and is shipped completely in a crate for safe transportation When unpacking carefully inspect the crate and ensure that nothing has been damaged during transit Open the crate and check that the machine is in good condition WARNING CX501 is a very heavy machine do not over exert yourself For safe moving method use fork truck or get the help of an assistant or friend PROPER GROUNDING Grounding provides a path of least resistance for electric current to reduce the risk of electric shock CX501 is equipped with a 120 volt single phase motor which features a 3 conductor cord and a 3 prong grounded plug to fit a grounded type receptacle Make sure the cord is plugged into a properly installed and grounded power outlet To prevent electrical hazards have a qualified electrician ensure that the line is properly wired This appliance is for use on a normal 120 volt circuit and is factory equipped with a specific electric cord and plug to permit connection to a proper electric circuit Make sure that the appliance is connected to an outlet having the same configuration as the plug If an adaptor plug is used it must be attached to the metal screw of the receptacle 120 Volt Grounded Outlet Gr unding Pin Figure 1 120 Volts Outlet for CX501 WARNING Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qua
6. chine or the machine vibrates excessively stop the machine immediately and disconnect from the power source and troubleshoot to determine the problem with your machine See page 13 for Troubleshooting READ THE MANUAL Before starting the sander make sure that you have read and understood the manual and you are familiar with the functions and safety features on this machine Failure to do so may cause serious personal injury WORK PIECE INSPECTION CX501 is designed to sand wood ONLY Do not use this machine to sand metals glass or stone etc Before sanding make sure to inspect the work piece for nails staples small pieces of stone or metal and any other foreign objects sanding the work piece with this kind of objects can tear the sanding paper For a safe cutting method always inspect your work piece carefully before cut and wear eye protection some woods with excessive finish or glue load up the sand paper and reduce its usefulness Use an abrasive cleaner to clean the sanding paper Abrasive Cleaners Model 15154 Model 15158 MAINTENANCE 1 Clean the machine daily after use 2 When the machine is not in use turn the switch off and remove the switch key 3 A build up of dust in the motor can cause motor damage Periodic cleaning of the motor is not only recommended but also mandatory for normal sander performance 4 Keep the machine and attachments clean 5 All bear
7. ct any returned item before a refund or replacement may be issued This warranty shall not apply to consumable products such as blades bits belts cutters chisels punches etceteras Craftex shall in no event be liable for injuries accidental or otherwise death to persons or damage to property or for incidental contingent special or consequential damages arising from the use of our products RETURNS REPAIRS AND REPLACEMENTS To return repair or replace a Craftex product you must visit the appropriate Busy Bee Tools showroom or call 1 800 461 BUSY Craftex is a brand of equipment that is exclusive to Busy Bee Tools For replacement parts directly from Busy Bee Tools for this machine please call 1 800 461 BUSY 2879 and have your credit card and part number handy e All returned merchandise will be subject to a minimum charge of 15 for re stocking and handling with the following qualifications Returns must be pre authorized by us in writing We do not accept collect shipments Items returned for warranty purposes must be insured and shipped pre paid to the nearest warehouse Returns must be accompanied with a copy of your original invoice as proof of purchase Returns must be in an un used condition and shipped in their original packaging a letter explaining your reason for the return Incurred shipping and handling charges are not refundable e Busy Bee will repair or replace the item at our discretion and subject to our inspec
8. ed as follows 1 Make sure the arrowheads marked on the back of the sanding belt point to the direction indicator attached on the belt guard 2 Place and center the new belt on both the rollers 3 Tighten the belt tension by shifting the belt tension control lever downwards 4 Install the tilt scale the table and the belt guard back BELT TRACKING ADJUSTMENT Belt tracking means where the belt rides on the rollers The belt should always be centered on both the rollers To adjust the sanding belt tracking 1 Turn the sander on for 2 or 3 seconds and see if the belt wanders to the left or right the sanding belt is not riding the rollers on a centered path adjustment is necessary 2 Turn off the sander and disconnect the cord from the power source 3 Loosen the fix nut shown in figure 8 Fix Nut Remove the small bell cover for sanding longer workpiece Please mount It alter use Belt Tracking Adjustment Nut Figure 8 Belt Tracking adjustment 4 Check if the sanding belt is tracking forward or backward Turn the adjustment nut shown in figure 8 counter clockwise to move the belt forward Turn the adjustment nut clockwise to move the belt backwards 5 Connect the machine to the power source and turn it on Observe the blade tracking on the rollers the blade is tracking in the center the adjustment is properly done the belt is still not tracking in the cen
9. ings are permanently lubricated and require no further lubrication 12 TROUBLESHOOTING PROBLEM CAUSES SOLUTION Switch is burnt out Replace the switch Motor does not run when power switch is turned ON Connection wire is Tighten or replace loose or dammaged the wire Power voltage is too 1 Test voltage Motor does not run low at full speed Check and repair Motor is damaged motor Incorrect power Replace with the Machine does not wiring correct wire size reach full power Overload Reduce sanding load Motor is dirty Clean motor Motor over heating Motor is damaged Check and repair motor Excessive machine Machine is Adjust machine vibration incorrectly levelled levelling CX501 PARTS BREAKDOWN CX501 PARTS BREAKDOWN CX501 PARTS LIST 1 LOWERBASE to 3 D I WORKING TABLE o O O 1 FRONT GRADUATED SCALE ES GRADUATED SCALE 12 DUST HOOD E BR 7 DISCGUARD 1 8 DISC PLATE 9 FRONTBRACKET LL 1 GRADUATED SCALE LC INDICATOR a 15 AUXILIARYLEFT SCALE PLATE LL 16 AUXILIARY RIGHT SCALE PLATE E DUST HOOD E 18 LOCKING LEVER 19 LONG SPACER 1 20 RIGHT GRADUATED SCALE 28 MOTOR Ir 24 27 TILTING FIXBRACKET J1 28 CONNECTION BLOCK 29 SANDING PLATEN 30 RIGHT A LEFT BRACKET 31 IFRONT amp REAR SPACING PLATE 32 11 4 24 UNC lt 1 4 SOC SET SCREW 16 CX501 PARTS L
10. lified electrician if you are in doubt as to whether the outlet is properly grounded It is strongly recommended not to use extension cords with your CX501 Always try to position your machine close to the power source so that you do not need to use extension cords In case if you really find it necessary to use an extension cord make sure the extension cord does not exceed 50 feet in length and the cord is 14 gauge to prevent motor damage Your CX501 is equipped with a cord having 3 prongs which fits a 3 prong grounding receptacle as shown in figure 3 Do not remove the grounding prong to fit it into a 2 pronged outlet Always check with a qualified electrician if you are in doubt ON OFF POWER SWITCH CX501 is equipped with a rocker type power switch which starts and stops the motor and is located on the junction box of the motor The switch features a removable locking key to prevent unauthorized operations When the sander is not in use for a long period of time simply remove the locking key and store it in a safe place To start the sander insert the locking key and shift the switch to the left E Es Figure 2 On Off Switch IMPORTANT To prevent any type of accidental injuries make sure the power switch is in the OFF position before connecting the sander to the power source HORIZONTAL VERTICAL SANDING 1 Loosen the screw securing the sander frame to the motor bracket using a 6 mm hexagonal
11. raftex name guarantees Craft Excellence By following the instructions and procedures laid out in this user manual you will receive years of excellent service and satisfaction The CX501 is a professional tool and like all power tools proper care and safety procedures should be adhered to amp Belt sander operates horizontally amp vertically and can be locked at any angle in between 69 Belttracking adjustments are easily made with thumb screws 69 Two dust ports 2 amp 2 3 8 and two precision aluminum tables with miter gauge slots 69 Powdered coated paint MOtOr er 1 1 2 HP 60 HZ 1720 RPM DISC DAME E 12 Disc Table Size 17 5 10 Disc Table Tilt nn 0 to 45 Belt Size eee 6 Width x 48 Length O Bell SPECO as cee 2500 SFPM amp Belt Sander Tilt 0 to 90 Belt Table Size nn 10 x 8 Belt Table 0 to 45 Approx Weight 60 5 Kgs S Warranty cics 3 Years SSCRAFTEX CX SERIES CX501 48 6 Belt amp 12 Disc Sander PHYSICAL FEATURES Idler Roller 6 x 48 Guard Sanding Belt On Off Switch 1 Y2 HP Motor Quick Release Tension Lever Work Table Table Tilt Scale 12 Sanding Disc Work E Table KK Table Tilt ke te 2 Dust Port Tilting Scale Lock Knob 2 3 8 Dust Port U
12. ter repeat from step 3 to 5 STOP FENCE When the sanding platen is set for horizontal sanding the stop fence should be used to prevent the work piece flying out while sanding Install the stop fence to the sanding platen using the two lock knobs 10 DUST COLLECTION CX501 features two dust ports 2 amp 2 3 8 to connect to a dust collector When connecting to a dust collector use a proper sized hose and make sure all the connections are sealed tightly Figure 9 Dust ports INSTALLING SANDING DISC PAPER CX501 features a 12 sanding disc Remove the disc table by loosening the screws securing it to the sander and remove the old sanding paper For easy sanding disc installation and removal the 12 disc features Velcro pad and accepts sanding papers with Velcro backing When installing the disc simply attach the Velcro backing sand paper to the disc and press it to make sure the sanding paper is properly attached Figure 10 Installing the sand paper IMPORTANT Make sure you have done the tracking adjustment and the belt is centered on both the rollers before you start the sander for a test run See page 10 for details on belt tracking TEST RUN Once you have assembled your machine completely it is then time for a test run to make sure that the machine works properly and is ready for operation During the test run if there is any unusual noise coming from the ma
13. through the owner s manual and practice safe usage procedures at all times router bits shaper heads blades Knives or making other adjustments or repairs NEVER leave a tool unattended while it is in operation NEVER reach over the table when the tool is in operation ALWAYS keep blades knives and bits sharpened and properly aligned ALL OPERATIONS MUST BE performed with the guards in place to ensure safety ALWAYS use push sticks and feather boards to safely feed your work through the machine ALWAYS make sure that any tools used for adjustments are removed before operating the machine ALWAYS keep the bystanders safely away while the machine is in operation SSCRAFTEX 6 5 CX501 48 6 Belt amp 12 Disc Sander SPECIFIC SAFETY INSTRUCTIONS MAKE SURE the sander is connected to the matched and specific power source instructed in the manual ALL THE GUARDS must be in place while operating the sander to ensure safety MAKE SURE before making any adjustments the switch is in the OFF position and the cord is un plugged from the power source NEVER sand more than one work piece at a time DO NOT wear loose clothing while operating this sander KEEP YOUR WORK AREA CLEAN Cluttered areas and workbenches increase the chance of accident NEVER LEAVE the sander unattended while it is running KEEP CHILDREN AWAY All visitors should be kept at a safe distance from the work area
14. tion e Repaired or replaced items will be returned to you pre paid by our choice of carriers e Busy Bee reserves the right to refuse reimbursement or repairs or replacement if a third party without our prior authorization has carried out repairs to the item e Repairs made by Busy Bee are warranted for 30 days on parts and labour e Any unforeseen repair charges will be reported to you for acceptance prior to making the repairs e The Busy Bee Parts amp Service Departments are fully equipped to do repairs on all products purchased from us with the exception of some products that require the return to their authorized repair depots A Busy Bee representative will provide you with the necessary information to have this done e For faster service it is advisable to contact the nearest Busy Bee location for parts availability prior to bringing your product in for repair 19
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