Model 712 Cable Crash Beam Vehicle Barrier
Contents
1. HP 5 L2 OPONSE E EE OA EE OEE ORA 7 I3 JSpeciications s us eo EE 7 Ao INSIALLA TION E down aE ES 7 2 1 7 2 2 Preliminary Considerations Ee Ee 8 2 3 Installing the Hinge Receiver Posts 6 24 Installing the Conduit etre tret eei o ree petes 8 29 Emplacement ME 9 2 0 Hydraulic Unit Install tiona n 9 27 Control System Installation EE Ee 10 2 6 Installation Steps eee irr 10 3 TROUBLESHOOTING 12 4 ENGINEERING DRAW EN GS 14 4 1 Suggested Conduit Layout ee ee tete then 14 42 Clear Opening E AESERE 15 B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 TABLE OF CONTENTS 4 14 XTIE 7130K42 CABLE TIE 6 375 LG BLACK e 13 XTAPE RED WHITE REFLECTIVE TAPE RED WHITE ANGLED 1 le 76675 2 ADHESI2. 3HL 79 NOILYONNO4 ONIENOd OL TIVHS NOLLVAVOX3 3Hl NI XILYM ONIGNWLS 53015 WOLLOS O4 WHO 3HL Sv Hlsv3 3HL NIZNILN 7105 Q38301SIONn NO Q33n0d 38 TIWHS NOILWONNO4 75 HONI 38 TIWHS 3215 31v93499v WNWIXWA 3HL 70610 WLSV 839 SY 38 TIVHS IN3 3O 5 82 154 0007 JO HION3HIS 3ASS3HdWOO WAOWINIA v dOTSAS0 TIvHS 313NONOO SLINGNOD 404 315 9 4340 9 X NIN 3849105 ZZ NOLIVONDnOd 0219 7 0S NVHL 5531 331V3H9 FJONVISIO Q30N3AWO23H WDWINIA d33MS LINGNOD Z Ol dWnd 3Ovid 53015 v N33MOS 9 58 0009 3NVnDS 97 1508 M3ABOGN 3ONIH 2 1 355 3015 2015 39NIH 1 1 1 7 4001 134 5 Qv31 G3LSIML 2 vl e 3901 9VvA IVNOILdO a OVA WNOLLdO 20 2 vL e S 8 LINGNOD 2 39 9 3931 430 1 91530 30 383438 5 YIWOLSNO 0712 9001 Revision K7 A Division of B amp B Roadway and Security Solutions B amp B ARMR 15 4820 292
3. and control systems e Ancillary security equipment such as security guard enclosures card readers security lighting and many other security related products e Technical support via telephone and possible on site support with advanced scheduling Safety CAUTION RISK OF ELECTRIC SHOCK DO NOT OPEN CAUTION TO REDUCE THE RISK OF ELECTRIC SHOCK DO NOT REMOVE COVER OR BACK NO USER SERVICEABLE PARTS INSIDE REFER SERVICING TO QUALIFIED SERVICE PERSONNEL SYMBOL MEANING The lightning flash with arrowhead symbol within an equilateral triangle is intended to alert the user to the presence of non insulated dangerous voltage within the product s enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 INTRODUCTION lii The exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and maintenance servicing instruction in the literature accompanying the product B amp B ARMR does not assume responsibility for injury to persons or property during installation operation or maintenance As the user you are responsible for correct and safe installation operation and maintenance of this equipment Users must follow the specific instructions and safety precautions located in this m
4. 008 90052 uoyjoue 5 6002 898 INV38 HSVUO 318VO 212 e ENGINEERING SNIN3dO v v ug uo juepuedep 38 875 18 000 OVERALL WIDTH 5391515 3N1231334 035 1H9I3H N3dO 8 N338 3AVH SONIMVHO IWLLINENS TWNI4 H3l4V 51502 3AnSSV IONNVO SNOISN3AIG TY AINJA OL SNOIOVHMINOO 71 310N Installation and Operations Manual Model 712 4 2 Clear Opening View 0712 9001 Revision K7 A Division of B amp B Roadway and Security Solutions B amp B ARMR Installation and Operations Manual Model 712 ENGINEERING 421 Table for above Gate Arm Measurements 144 12 B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 4 2 2 Gate Arm Assembly ENGINEERING 4 14 XTIE 7130K42 CABLE TIE 6 375 LG BLACK 2 13 XTAPE RED WHITE REFLECTIVE TAPE RED WHITE ANGLED 1 12 XTAPE 76675A23 ADHESIVE TAPE DOUBLE SIDED VHB e XSCR 917714194 FHP 8 32 X 5 SST 1 10 XINS 3W192 INSULATION PIPE 875 ID 1 5 OD 1 9_ XFOAM 86375K153 FOAM PAD 3 8 THK ADHESIVE BACK 2 8 XCOLLAR 32ALUM 2 LOCKING COLLAR 1 7 XBRG
5. 9001 Revision K7 Installation and Operations Manual Model 712 INTRODUCTION iv How to Contact Us If you have any questions or experience any problems with your vehicle barrier or if we can help you with any other facility security issues please contact us Corporate Tech Support B amp B ARMR 2009 Chenault Drive Suite 114 Carrollton TX 75006 USA Telephone 972 385 7899 Toll Free 800 367 0387 Fax 972 385 9887 E mail info bb armr com techsupport bb armr com System Installation Record To assist in documenting the products installed in your system please take a minute to record the following reference information This information can be located on the blue B amp B ARMR model number plate located on the product in the cylinder access area Additional columns are added for your convenience in documenting other components in the system Site Job Date Serial Number Model Number Voltage Phase B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 TABLE OF CONTENTS Table of Contents TRO DU CT EO i ii 1 5 VER EEEN EVER ERN NEVER EFEN FUHR 5
6. EP162016 BEARING 1X125X1 2 6 XBRG EF 323632 BUSHING 2X2 25xX2 1 5 0712 3050 RUBBER PAD STEEL SLEEVE 1 4 0712 3032 712 714 GATE ARM DELRIN PADS 1 3 0712 3031 RECEIVER PIN MODEL 712 CRASH GATE 1 e 0712 3018 STEEL CABLE 1 1 0712 2025 GATE ARM WELDMENT STEEL SLEEVE PART OR IDENTIFYING NUMBER NOMENCLATURE OR DESCRIPTION NOTES B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 17
7. Installation and Operations Manual Model 712 Series Model 712 Cable Crash Beam vehicle Barrier INSTALLATION MANUAL B amp B ARMR Corporate Office amp Technical Support 2009 Chenault Drive Suite 114 Carrollton TX 75006 Phone 800 367 0387 Fax 972 385 9887 E mail info bb armr com techsupport bb armr com www bb armr com MADE IN THE USA B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 INTRODUCTION 11 INTRODUCTION Welcome Congratulations on your purchase of a B amp B ARMR vehicle barrier In addition to providing detailed operating instructions this manual describes how to install maintain and troubleshoot your vehicle barrier If you require additional assistance with any aspect of your vehicle barrier s installation or operation please contact us With years of experience in all aspects of perimeter security and related disciplines our products are used throughout the world to control access and to protect people equipment and facilities We offer a broad range of vehicle barrier and related security services e Turnkey installations e Routine barrier preventative maintenance or emergency repairs including work on non B amp B ARMR products e Spare or replacement parts e Custom designs or special installations e Equipment upgrades modernize your old equipment with state of the art hydraulics
8. VE TAPE DOUBLE SIDED VHB 2 XSCR 917714194 FHP 8 32 5 SST 1 10 XINS 3W192 INSULATION PIPE 875 ID 1 5 OD 1 9 XFOAM 86375K153 FOAM PAD 3 8 THK ADHESIVE BACK 2 8 XCOLLAR 32ALUM 2 DIA LOCKING COLLAR 1 7 XBRG EP162016 BEARING 1X125X1 2 6 XBRG EF 323632 BUSHING 2 2 25 2 1 5 0718 3050 RUBBER PAD STEEL SLEEVE 1 4 0712 3032 712 714 GATE ARM DELRIN PADS 1 3 0712 3031 RECEIVER PIN MODEL 718 CRASH GATE 1 2 0712 3018 STEEL CABLE 1 1 0712 2025 GATE WELDMENT STEEL SLEEVE aT PART IDENTIFYING NUMBER NOMENCLATURE OR DESCRIPTION NOTES B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 ORIENTATION 1 ORIENTATION 1 1 Overview The formal name for this vehicle barrier illustrated on the cover of this manual is the B amp B ARMR Model 712 Cable Crash Beam It is beam type barrier hinged at one side so that the beam can be raised and lowered to restrict and control vehicle access The beam is reinforced with an interior steel cable which significantly increases the barrier s vehicle stopping power see specifications below 1 1 4 Beam The beam is a rectangular aluminum extrusion The beam retains its mill aluminum finish and is marked with red and white safety tape The steel cable is contained inside the beam and anchored with two stainless steel rods at either end These rods hold the cab
9. anual Model 712 ENGINEERING the height of the unit s internal ring This will allow the hydraulic hose to move slightly when pressure is applied without rubbing against any sharp edges on the conduit 2 6 3 Install the hose by pulling it into the conduit making sure to protect the hose from any sharp edges When you cut the hose to length do not cut it too short as the hose will shrink slightly in length when under pressure 2 6 4 Connect the up hose fitting to the bottom of the flow control valve and connect the down hose fitting to the left side of the pump at the tank breather 2 6 5 After connecting the hose at the pump you must purge air from the cylinder and lines Verify the motor power is OFF Hand crank the motor clockwise until oil comes out of the hose Stop cranking and terminate the hose on the bottom fitting of the hydraulic cylinder Terminate the breather line on the top fitting of the hydraulic cylinder 2 7 Control System Installation For this section refer to the HPU user manual that came with the unit for more details Install three phase or single phase power as appropriate to your Model 712 to the upper left corner of the electrical box For three phase systems use the terminals marked L1 L2 L3 Neutral and Ground For single phase 220 volt systems use the terminals marked L1 L2 Neutral and Ground And for single phase 120 volt systems use the terminals marked L1 Neutral and Ground dev
10. anual In addition they must Follow the safety standards of the Occupational Safety and Health Administration OSHA as well as other applicable federal state and local safety regulations and industry standards and procedures For installation outside the United States users must also follow applicable international regional and local safety standards Engage only trained and experienced staff to install operate and maintain the equipment Ensure that all repairs are performed correctly using properly trained technicians and the correct tools and equipment Additional safety devices may be included with this barrier system o Vehicle loop detector s Safety loop o Traffic arms o Traffic lights Warranty B amp B ARMR vehicle barriers are guaranteed against defects in materials and workmanship for one year The warranty applies when the barrier is installed operated and maintained according to the instructions in this manual and when it is operated within the service conditions for which it was specifically sold The user must prevent potentially damaging conditions such as mechanical overloading or unauthorized modifications In the event of a malfunction during the warranty period contact B amp B ARMR and we will pursue prompt corrective action This is a warranty summary only The specific warranty supplied with your equipment is the governing document B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712
11. ely hot 3 Check that the limit switch is turning the motor off not time 4 Check the heater element B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 ENGINEERING Symptom Actions Beam arm moves slowly Check that heater element is working Check flow control valve Traffic indicator light does not change Check proper limit switch operation Check bulbs Check PLC outputs Beam arm strikes receiver post St OS s uo DS Check that strike pads are present Check that hinge and receiver post are aligned correctly B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 ENGINEERING 14 4 DRAWINGS 4 1 Suggested Conduit Layout Installation and Operations Manual Model 712 zu oNINad0 2 A oe 9130 335 E LNOAVT 15499 5 INV38 HSVHO d 18VO 214 v 130 T TvOldAL 5 JO 901 T3A31 30 301 5319 30 9 4601515 WOIdAL ONIGNL 8 yb ISd 0091 40 2 318VMOTIV WANININ NO 03578 SI 3715 75 Wni SNOO Juv 9330 8v X X 9 NMOHS SNOISNINIG
12. ices that require AC power such as the loop detector radio remote traffic light and infrared beam can get 120 volt AC from the upper left side of the electrical cubical Most other wiring is low voltage 24 volt dc Terminate all low voltage inputs on the orange terminal blocks at the top of the electrical box Wire all switching devices barrier up barrier down limit switch and so on so that each device gets 24 volt dc positive power from the red terminal blocks Attach each device s input termination point wire to the appropriate terminal block as referenced in the HPU user s manual 2 8 Final Installation Steps 2 8 4 Attach the beam to the hinge post using the stainless steel axle sliding the axle through the flange mounted bearing through the bronze bushing on the beam and into the second bearing Use the setscrews on the bearings to lock the axle in place In addition there are shaft collars on either side of the beam Tighten these collars on the sides of the beam not the stanchion posts to lock the beam in place B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 ENGINEERING 11 2 8 2 Attach the hydraulic cylinder to the hinge post and the beam using the clevis pins provided 2 8 3 If ordered the 6120 oil tank is shipped with the required amount of The tank holds 2 gallons If it becomes necessary to add hydraulic oil add the
13. installation The installation requires no above grade concrete The portions of the hinge and receiver posts that are imbedded are coated to prevent deterioration due to cement contact The aboveground portions of the posts are primed and finish painted in black 1 1 3 Hydraulic System amp Controls The 712 barrier operates with a complete self contained hydraulic unit It contains not only the hydraulic components but also the electrical components and a programmable logic controller that is pre programmed with the barrier s operating logic The unit has a minimum 1 5 horsepower 208 240 480 volt three phase motor A single phase motor is available on special order An overload circuit protects the motor in the event of power fluctuations The control unit is 120 volt single phase with 24 volt dc output The motor powers a hydraulic pump that delivers oil through a series of valves as directed by the control unit If the beam is in the up position for extended periods the control circuit monitors any drift in the beam s position and automatically corrects the position The unit includes a manual operation override so the beam can be raised and lowered during power outages The hydraulic unit is in an aesthetically pleasing round enclosure with built in environmental controls including a heater and cooling fan An optional heating unit for B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Insta
14. le during vehicle impact The cable and its anchor rods substantially increase the barrier s stopping power compared to a beam barrier without these components The impact energy is absorbed first by stretching the cable and then the energy 15 transferred to the foundation through the hinge and receiver assemblies 1 1 2 Posts The hinge and receiver posts are steel The hinge post operates with internal bearings on a stainless steel axle that allows the beam to move in an arc of 85 87 The receiver post has a stanchion constructed of two steel weldments The weldments direct and capture the beam when it is lowered and securely contain the beam during a vehicle impact The receiver post has a security latching pin that can be padlocked to prevent unauthorized operation when the barrier is unattended see Figure 1 1 below The barrier has a self contained exterior mounted automatic damping device When the barrier operates at the design speed this damper reduces any whipping action by the beam as it comes to the full raised position B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 ORIENTATION Figure 1 1 Receiver Post Stanchion and Security Latching Pin Both the hinge post and receiver post are cast in place in a subterranean concrete pour Both posts have elevation grade locators to aid the
15. llation and Operations Manual Model 712 ORIENTATION extreme winter conditions is available The unit has a built in 120 volt convenience outlet customer supplies power to outlet and a master switch turns off all the power to the unit for maintenance and repairs 1 2 Options The B amp B ARMR Model 712 Cable Crash Beam is available with the following options Consult your purchase order or other ordering documentation to determine whether your unit has the optional equipment Manually operated hydraulic unit these units are designated as Model 714 Single phase hydraulic pump motor Hydraulic unit heater for extreme cold weather operation Various control panel options touch screen panels multiple panels and so on In ground loop detector to detect the presence of a vehicle and prevent accidental lowering of the beam onto the vehicle Traffic lights red and amber stop go lights to signal the vehicle Lights LEDs on the beam to increase the beam s visibility Receiver post heater Electromagnetic Lock 1 3 Specifications Key specifications for the B amp B ARMR Model 712 Cable Crash Beam are as follows Meets or exceeds US Navy Specification 098 09 88 e Certified vehicle stopping power is 10 000 pounds at 18 mph 2 INSTALLATION 2 1 Introduction The Model 712 is designed for quick and easy installation However every site is different and each Model 712 will vary due to the choice of options or special design featu
16. oil through the oil vent assembly See the Maintenance section for oil specifications and additional details Figure 1 2 Drive Stanchion Assembly B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 ENGINEERING 12 3 TROUBLESHOOTING The table below provides guidance on identifying and correcting any problems with your B amp B ARMR Model 712 Cable Crash Beam vehicle barrier If you encounter problems that you cannot fix contact B amp B and we will gladly work with you to correct them Model 712 Troubleshooting Guide Symptom Actions Check power Check overload protector Check PLC input Check that safeties are clear Check PLC output Check push button operation Beam arm does not go up Check power Check overload protector Check PLC input Check that safeties are clear Beam arm does not go down Remove manual clock Check cartridge valve operation Check PLC output Check push button operation Check limit switch adjustment pe ges pee ee op oY eee ea Beam arm whips excessively Check that dampening piston works and is adjusted properly Check that bearings are greased Beam arm makes noise 2 Check that beam arm is not moving too fast 1 Check that cooling fan is working 2 Check that the cover is on properly Unit is excessiv
17. ps to install the conduit for the power hydraulic lines and control circuits referring to the Submittal or drawing titled 712 Cable Crash Beam B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 ENGINEERING Suggested Conduit layout see the Installation Drawings section at the end of this manual 2 4 1 2 4 2 2 4 3 The installation requires a minimum of three conduits One 2 diameter PVC conduit for the hydraulic lines one 34 diameter PVC conduit for the power cables and one 34 diameter PVC conduit for the control cables One 3 diameter PVC conduit for the hydraulic lines would be required if the runs exceed 25 All conduits fittings sweeps and couplings must be electrical grade gray color do not use plumbing type white color Additional conduits may be required for traffic lights loop detectors and other options Contact B amp B ARMR if you are unclear about the conduit requirements for your installation All conduits are run to the hydraulic pump unit where they will enter the unit through a common 17 diameter opening Accordingly run all the conduits for your installation to the location where the hydraulic unit s concrete pad will be located This pad is typically placed so that the centerline of the hydraulic unit is 4 from the back of the hinge post though your installation may require that the pad be located a differen
18. res Accordingly the instructions below may have to be varied slightly for your particular installation If you need help or are unclear about any of these instructions please contact B amp B ARMR for assistance Your safety is extremely important to us Be sure to follow the specific instructions presented below You are responsible for the correct and safe installation operation and maintenance of this equipment B amp B ARMR A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations Manual Model 712 ENGINEERING 2 2 Preliminary Considerations Before beginning site excavation and barrier installation note the following important considerations e Inspect the site and verify there are no underground utilities or overhead wires or obstructions in the excavation area If possible locate the installation away from routine foot traffic to reduce the chance for pedestrian injury from the barrier s moving arm If your site layout requires the hydraulic pumping unit be placed more than 4 from the barrier s hinge post the hydraulic hose supplied will be too short Contact B amp B ARMR and we will help you determine the correct hose length 2 3 Installing the Hinge and Receiver Posts Perform the following steps 2 3 1 2 3 2 2 3 3 Excavate the hole for the hinge post as shown in the engineering drawing titled Model 712 Cable Crash Beam Suggested Conduit layout see the Ins
19. t distance from the hinge post Not closer than 3 unless the unit is off to one side Run the conduits together and be sure the conduits are long enough to extend above the anticipated height of the hydraulic unit s pad After installing the conduits verify that the hinge and receiver posts have not moved by repeating step 2 3 3 above 2 5 Emplacement 2 5 1 2 5 2 Fill the hinge post and receiver post excavations with concrete and finish the concrete surface Remove any splattered concrete from the posts Verify the posts did not move out of alignment during the pour by repeating step 2 3 3 above Allow the concrete to cure Pour the pad for the hydraulic unit and finish the concrete surface Remove any concrete that might have splattered inside the exposed conduits Allow the concrete to cure 2 6 Hydraulic Unit Installation Refer to the Submittal or the HPU user manual 2 6 1 2 6 2 B amp B ARMR Place the hydraulic unit on the pad over the exposed conduits and bolt the unit in place The feet on the unit will accept standard concrete anchors If you mount the unit to an intermediate steel structure make sure that structure is securely fastened to the pad Terminate the electrical conduits in the electrical box and the hydraulic hose conduit onto the JIC fittings The hydraulic conduit should not extend above A Division of B amp B Roadway and Security Solutions 0712 9001 Revision K7 Installation and Operations M
20. tallation Drawings section at the end of this manual Place supporting timbers over the excavation and parallel to the roadway Place the hinge post in the excavation supported by these timbers using the grade locators on the post to ensure the hinge post is set to the proper depth There are 3 8 nuts welded to the grade locators can be viewed in Detail A on same foundation drawing mentioned above Insert all thread in these nuts and through the supporting timbers and use the all thread to adjust the hinge post so it is plumb and level Place string lines on either side of the hinge post and run the lines across the roadway to determine the receiver post location Keep the string lines parallel and accurately measure the clear opening length This length see Model 712 Cable Crash Beam 12 Clear Opening drawing for reference is the distance between the inside side facing the road faces of the hinge post and the receiver post Once the receiver post location is determined excavate the receiver post s hole and position and plumb the receiver post as described above Verify the posts are positioned correctly by running a string line between the two Pull the string from the center of the hinge post and perpendicular to the axle and verify it falls directly on the center of the receiver post and the distance between the two is exactly the specified clear opening length for your barrier 2 4 Installing the Conduit Perform the following ste
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