CEDIO-P Module
Contents
1. i n n 2 L4 4xIN OUT 4x IN OUT In Out 1 4 i 17 20 n 1 6 8 a 8 1 In 5 12 a In 21 28 n M1 6 L3 15 4x IN OUT 4x IN OUT In Out 13 16 4 In Out 29 32 n n n __ Hinweis Links vom Modul d rfen keine C Q oder R Module angereiht werden E Bus IN und IN sind nicht verf gbar Note On the left side of the module C Q or R modules mustn t end to end E bus IN and IN are not available 2VF100299DG00 cdr 12 CEDIO P HB en 2D1042000ZD00 doc 2VF100127FE00 doc BERGHOF Automation CEDIO P Module 2 4 Module View and Connection Assignment M1 11 24 module electr IN5 IN12 IN _ L3 24V 1 013 1 016 000000000000000 Status LEDs M1 ____________ X1 ___4___4___5___6 __7 _8 9 410 1 12 13 14 15 16 17 18 X2 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Pri ntable area for labelling X3 1 39 40 41 2 3 44 45 46 47 48 49 50 51 52 53 54 12 1 02 103 104 7 10 IN12 1 013 1014 015 16 13 Status LEDs 1 CAN STATUS m 2 3 9 Links vom Modul d rfen 9 00000 E green green green red red 2 27 25 oreen oreen angereiht werden Power2. GND EX SEN pe j M internal M 2VF100011DG01 cdr CEDIO P HB en 2D1042000ZD00 doc 2VF100004FE04 doc BERGHOF Automation Digital 1 16 16 0 5 3 5 Digital Outputs low side switching The module can be destroyed by overvoltages gt 32 V and or feedback Risk of fire Each digital output is also usable as an input See description under Digital Inputs if using as input Outputs The outputs are of low side switching 24 volt type two conductor Maximum out put current per output is 500 mA The outputs have a common earth GND when operating in groups Power is supplied separately from the supply for the modular electronic circuit see Connection Assignment The outputs switch automatically to 1 HIGH if there is no available data link to the CPU or if the module s internal supply is insufficient Protected output All outputs are protected by an incorporated current limiting circuit and a thermal overload protection circuit If overloaded the affected output switches off The output can be re activated by program on elimination of the overload and thermal cooling The overload protection of non involved outputs may also respond prematurely if feedback give rise to thermal loads Operating status The status of each output is indicated by a yellow operating status LED on the front panel of the module The LEDs are spatially assigned to the supply terminals A LED lights when its associated output i
3. green red red Description Either Either On At least one variable is force controlled FORCE On Off Either Application program in the RUN state Off On Either Application program in the STOP state Off Flashing Either Application program in the ERROR STOP state Flashing On Either Application program in the breakpoint STOP state 2 5 3 Serial Interfaces The module is equipped with a serial interface RS232 which can be used for pro gramming or for the application X9 RS232 programming interface Pin Signal Description 1 Reserved Do not connect 2 RXD Received data 3 TXD Transmitted data 4 Reserved Do not connect 5 GND Signal ground 6 Reserved Do not connect 7 Reserved Do not connect 8 Reserved Do not connect 2VF100127FE00 doc CEDIO P HB en 2D1042000ZD00 doc 15 CEDIO P Module BERGHOF Automation 2 5 4 Ethernet Interface An Ethernet interface operating at 10 100 MB s is available TCP IP and UDP IP protocols permit extremely flexible linkage to visualization software higher level control units or to the IT infrastructure PC HUB CANtrol Verbindungskabel 10BaseT mit Stecker RJ45 Interconnecting cable 10BaseT with plug RJ45 Kabel Kategorie 5 KAT 5 Cable Categorie 5 CAT 5 Aderquerschnitt core cross section min 0 22 mm 75500 pone ete T A ILICE contact view TD 2 2 TD cont
4. B sae dna B C BERGHOF AUTOMATION ZUNDEL Holding Enterprise CEDIO P Cell Controller V 1 0 User Handbook Your Automation Solution Ident No Copyright BERGHOF Automationstechnik GmbH Reproduction and duplication of this document and utilisation and communication of its content is prohibited unless with our express permission All rights reserved Damages will be payable in case of infringement Disclaimer The content of this publication was checked for compliance with the hardware and software described However discrepancies may arise therefore no liability is assumed regarding complete compliance The information in this document will be checked regularly and all necessary corrections will be included in subsequent editions Suggestions for improvements are always welcome Subject to technical changes Trademark CANtrol is a registered trademark of BERGHOFAutomationstechnik GmbH General Information on this Manual Content This manual describes the CANtrol module CEDIO P and its modifications The product related informa tion contained herein was up to date at the time of publication of this manual Completeness This manual is complete only in conjunction with the user manual entitled Introduction to CANtrol Automation System and the product related hardware or software user manuals required for the particular application Standards The CAN
5. 31 feme 32 Addresses and Bibliography t ovn genu va s 34 Addresse Seien ai d DIEI 34 45 2 e e 34 CEDIO P HB en 2D1042000ZD00 doc BERGHOF Automation General Instructions 1 General Instructions 1 1 Hazard Categories and Indications The indications described below are used in connection with safety instructions you will need to observe for your own personal safety and the avoidance of damage to property These instructions are emphasised by bordering and or shading and a bold printed indication their meaning being as follows Immediate danger DANGER Failure to observe the information indicated by this warning will result in death a serious injury or extensive property damage Potential danger Failure to observe the information indicated by this warning may result in death serious injury or extensive property damage Danger Failure to observe the information indicated by this warning may result in injury or property damage No hazard NOTICE Information indicated in this manner provides additional notes concerning the 1 2 Qualified users Qualified users within the meaning of the safety instructions in this documentation are trained specialists who are authorised to commission earth and mark equip ment systems and circuits in a
6. Block diagram of input high side 22 33 Digital Inputs low side switching 1 01i cde Loo aree e Lone e Eve Ce so pay a e ees Coda nay 23 3 3 1 Block diagram of input low side 23 3 3 2 Digital Inputs Data high side low side 24 3 4 Digital Outputs high side 24 4 44422220 26 3 4 1 Block diagram of output high side 26 3 5 Digital Outputs low side 3 tnis esed co SEE eere Es Uode ers 27 3 5 1 Block diagram of output low side 27 3 5 2 Digital Outputs Data high side low side 28 Overload Reaction of Digital Outputs high side low side switching 29 ANNE 31 Environmental f 31 UEM 31 41 2 31 doc CEDIO P HB en 2D1042000ZD00 doc Seite 5 CEDIO P BERGHOF Automation 4 2 4 3 4 4 4 5 Maintenance Upkeep MR NU suave UR 31 SERV ICC ERE 31 REPE ERN
7. Clean only with a dry non fluffing cloth Do not use detergents 4 3 Repairs Service Repair work may only be carried out by the manufacturer or its authorised service engineers 4 3 1 Warranty Sold under statutory warranty conditions Warranty lapses in the event of unauthor ised attempts to repair the equipment and or product or in the event of any other form of intervention 2VF100055FE01 doc CEDIO P HB en 2D1042000ZD00 doc 31 Annex 4 4 32 BERGHOF Automation Nameplate Erklarungen zu den Typenschildern Beispiel nameplate descriptions example ee OJDIO 16 16 0 5 1131 PRT oum 20110300300329 i Modell 2011030 Ss Yersion 03 5 24V DC 12A max f T J 2 74 4 000000000000000000 16 16 0 5 1151 1000000000000000000 Num 2012230200000 Barcode 2012230 Identifizierungs Nr identification no
8. 24 V 0 4 A EN 61131 2 DC 24 V EN 61131 2 divided into 3 groups At U DC 24 V in neutral a max of 500 mA Fuses depending on the I O loads max 10 A Yes Yes 16 16 0 5A Yes Yes Standing 3 wire front wiring with terminal strips for screw on crimping terminals CEDIO P HB en 2D1042000ZD00 doc 2VF100127FE00 doc BERGHOF Automation CEDIO P Module Number type of interfaces 1 Ethernet 10 100 interface Protocols TCP IP and UDP IP Connection technique RJ45 ETH X10 Number type of interfaces 1 USB Host interface V1 1 X30 Number type of interfaces 1 RS232 X9 for programming application 2 CAN 15011898 Number type of interfaces CAN channel 0 X7 X8 on the cover CAN channel 1 on the E bus connector 5 status LEDs 1 status LED per digital input output DIO not for the special timer inputs outputs Operating mode selector switch Yes on the cover SO Programming Via Ethernet or RS232 port X9 2VF100127FE00 doc CEDIO P_HB_en_2D1042000ZD00 doc 11 CEDIO P Module BERGHOF Automation 2 3 Block Circuit Diagram USB X30 Transceiver Ethernet Transceiver X10 CD 0 Status LED CAN 0 CAN Transceiver L Flash Interface I SIO AM P Transceiver Transceiver ol gt _ 1 U
9. 32 V and or feedback Hisk of fire Each digital output is also usable as an input See description under Digital Inputs If using as input The outputs are of high side switching 24 volt type two conductor Maximum out put current per output is 500 mA The outputs have a common earth GND when operating in groups Power is supplied separately from the supply for the modular electronic circuit see Connection Assignment The outputs switch automatically to 0 LOW if there is no available data link to the CPU or if the module s internal supply is insufficient All outputs are protected by an incorporated current limiting circuit and a thermal overload protection circuit If overloaded the affected output switches off The output can be re activated by program on elimination of the overload and thermal cooling A high speed de excitation feature having a terminal voltage of 50 V related to L protects all outputs against induced voltage peaks under induc tive loads The overload protection of non involved outputs may also respond prematurely if feedback or high speed de excitation give rise to thermal loads The status of each output is indicated by a yellow operating status LED on the front panel of the module The LEDs are spatially assigned to the supply terminals A LED lights when its associated output is activated logical 1 HIGH 3 4 1 Block diagram of output high side switching 26 Internal
10. P HB en 2D1042000ZD00 doc 33 Annex BERGHOF Automation 4 5 Addresses and Bibliography 4 5 1 Addresses CiA CAN in Automation international manufacturers and users organisation for CAN users in the field of automation CiA CAN in Automation e V Am Weichselgarten 26 D 91058 Erlangen Germany e mail headquarters can cia de http www can cia de DIN EN Standards Beuth Verlag GmbH or VDE Verlag GmbH 10772 Berlin 10625 Berlin IEC Standards VDE Verlag GmbH or Internet search 10625 Berlin http www iec ch 4 5 2 Standards Bibliography IEC61131 1 EN61131 1 Programmable controllers Part 1 General information IEC61131 2 EN61 131 2 Programmable controllers Part 2 Equipment requirements and tests IEC61131 3 EN61 131 3 Programmable controllers Part 3 Programming languages IEC61131 4 EN61131Bl1 Programmable logic controllers Supplementary Sheet 1 User guidelines EN 50081 Parts 142 German EMC Act Emitted interference EN 50082 Parts 142 German EMC Act Noise immunity ISO DIS 11898 Draft International Standard Road vehicles Interchange of digital information Controller Area Network CAN for high speed communication EN 954 1 Safety of machinery Safety related parts of control systems Part 1 Bibliography A variety of specialist publications on the CANbus is available from specialist bookshops or can be obtained through the CiA users organisation Technical Support team will be glad to provid
11. can be used for example in conjunction with a USB stick to carry out an application up date or data download Please contact our Technical Support staff is driver support is not available for a specific USB device The Cell Controller is equipped with 2 standard CAN interfaces both of which can be employed up to 1 MB s The programming interface RS232 can also be used by the application The module is equipped with 16 digital inputs and 16 digital inputs outputs The Cell Controller s E A level be expanded by up to a maximum of 6 digital E bus extensions Overview of performance characteristics Standard delivery 2VF100127FE00 doc e Motorola PowerPC 5200 CPU 400 MHz e Application program and data memory RAM 64 MB on board 32 MB for the application e Application program memory Flash 16 MB on board 8 MB for the application e Retain memory 16 KB 1 Ethernet 10 100 interface 1058 Host interface 2 CAN interfaces 1 serial RS232 interface for programming tools and application e 16 digital inputs 16 digital individually configurable inputs outputs l Olevel locally expandable via internal E bus up to 6 expansion modules digital analog Maintenance free due to lack of backup battery The standard control module delivery comprises e CEDIO P 16 16 0 5 control module CEDIO P HB en 2D1042000ZD00 doc 9 CEDIO P Module 2 2 BERGHOF Automation Technical Specificatio
12. 00009Q9Q t2 CINiouUrT in n IN OUT 15 56000009000000900000 E Signal Voltage supply Group 4 Group 5 Group 6 0 WH G CD 73 6 CJ Gy CJ CJ 2 QD EG 2VF100008DG01 cdr 2VF100004FE04 doc CEDIO P HB en 2D1042000ZD00 doc 21 Digital 1 16 16 0 5 BERGHOF Automation 3 2 Digital Inputs high side switching The digital inputs are high side switching type 1 inputs for 3 conductor sensors They are designed for input voltages of 24 V nominal The inputs are transmitted cyclically to the CPU An open input is interpreted as static 0 LOW Pulse recognition and interference suppression Inputs are read cyclically Pulses lt 100 us are hardware suppressed The sampling interval can be parameterised by software The shortest possible sampling interval is 250 us If pulses are to be detected reliably they must be longer than the sampling interval stipulated by software Multiple sampling can be programmed in order to suppress spurious pulses Sampling interval and multiple sampling filtering can be activated in groups of 32 inputs each 0 This function is available only for applications at present Using IEC 61131 3 the filter is permanently set to 250 us Operating status The status of each input is indicated by a yellow ope
13. 20 2 LV 24V DC 12 max module type Identifizierungs Nr Modell Bestell Nr model order number 4 9407 481 60001 Version 5 7 Nr 8346 5 Version 2 1 5 supply voltage 6 24V DC 5W intern Made in Germany C Datum Date 7 CE Kennzeichnung CE mark 2VF100080DG01 cdr CEDIO P HB en 2D1042000ZD00 doc 2VF100055F E01 doc BERGHOF Automation Annex Barcode same as identification number Module type plain text name of module Identification no module s identification number Model order no You only need to give this number when ordering a module The module will be supplied in its current hardware and software version Version defines the design level of the module as supplied ex works Supply voltage Date internal code Oo X x CE mark The Version supply version panel specifies the design level of the mod ule as supplied ex works When replacing a module users with the CNW CANtrol Node Wizard tool can read off the current software version of the newly supplied module and then re load their own software version for a particular project if necessary With the latter in mind before the download you should always keep a record of the existing software levels in your project documentation software version node IDs baud rate etc 2VF100055FE01 doc CEDIO
14. CAN E Bus IN und IN x OUT specifie sind nicht verf gbar CAN1 On the left side of the module OUT C Q or R modules mustn t Nameplate end to end E bus IN and CAN1 IN USB Host are not available Betriebswahlschalter X4 E ica ve P pod Ps Tm pu P i i A operation mode selector switch X5 73 74 75 76 77 76 79 80 81 62 83 84 85 86 87 88 89 90 Printable area for I O labelling X6 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 1 Status LEDs 4 24 5 24 IN OUT 7 IN IN OUT O29 1085 2090900000000090000 L6 24V IN28 M6 2VF100300DG00 cdr 2VF100127FE00 doc CEDIO P HB en 2D1042000ZD00 doc 13 CEDIO P Module BERGHOF Automation 2 5 Subassembly Operation Do not connect apply disconnect or touch connectors during operation This could result in destruction or incorrect function Prior to any work on the mo dules switch all feeds off including those from connected peripheral devices se parately powered actuators programming devices etc 2 5 1 Commissioning Before applying the supply voltage perform one last check of all connections to make sure they are wired correctly and have the correct polarity Switch the supply
15. Technical uui toe Eee eam ax dia advo edax aera uv uH 10 2 3 BlOCK CIRCUIT DIAG FAI een 12 2 4 Module View and Connection Assignment ccccccccssseeeeeeeeeeeeeeensneeeeeeeeeesseeeeeeeseeooenseeeeeseoonanns 13 2 9 S ubassembly 14 COMMISSION o 14 2 5 2 Function Selection 14 2543 Sernal IMCM ACES iesus 15 16 2 5 5 teer 17 2 5 6 Interfaces Standard tet seine ac 18 DIGITAL INPUTS OUTPUTS HIGH SIDE LOW SIDE SWITCHING 19 41 OF Inputs a cea add cua eae 19 3 1 1 Schematic Diagram of Input Output Grouping high side low side switching 20 3 1 2 Without Grouping high side low side 21 32 Digital Inputs high side ic reos needs ood o Sin ee osea 22 3 2 1
16. act view CANtrol Ethernet Patch Kabel 10BaseT mit Stecker RJ45 Interconnecting cable 10BaseT with plug RJ45 Kabel Kategorie 5 KAT 5 Cable Categorie 5 CAT 5 Aderquerschnitt core cross section min 0 22 mm 170 Stecker plug Stecker plug TD 1 2TD contact view contact view TD 2 crossing pin 1 3 crossing pin 2 6 twisted pair 2VF100238DG00 cdr X10 Ethernet pin assignment Pin Signal Description 1 TD 2 TD 3 RD 4 NC Do not connect 5 Do not connect 6 RD 7 NC Do not connect 8 NC Do not connect 16 CEDIO P HB en 2D1042000ZD00 doc 2VF100127FE00 doc BERGHOF Automation CEDIO P Module 2 5 5 USB Interface Devices with USB connectors x30 can be connected to the USB port Rev 1 1 This is a USB host interface which delivers up to 500 mA of current at 5V The subassembly power pack also supplies the electronics the E bus sion modules If more than 100 mA are required at the USB interface the maxi mum number of E bus subscribers is reduced Pin assignment X30 B1 VCC USB EE Es B3 D B4 GND The only USB devices classes which can be employed for CoDeSys users are USB sticks A mouse can only be employed at the Linux level The following points must be taken into consideration when USB sticks are employed A USB stick may only be pulled during operation if all file operations have been compl
17. ccordance with safety engineering standards and who as project planners and designers are familiar with the safety concepts of automation engineering 2VF100054FE01 doc CEDIO P HB en 2D1042000ZD00 doc 7 General Instructions BERGHOF Automation 1 3 Use Prescribed This is a modular automation system based on the CANbus intended for industrial control applications within the medium to high performance range The automation system is designed for use within Overvoltage Category IEC 364 4 443 for the controlling and regulating of machinery and industrial processes in low voltage installations in which the rated supply voltage does not exceed 1 000 VAC 50 60 Hz or 1 500 VDC Qualified project planning and design proper transport storage installation use and careful maintenance are essential to the flawless and safe operation of the automation system The automation system may only be used within the scope of the data and applica tions specified in the present documentation and associated user manuals The automation system is to be used only as follows prescribed e in technically flawless condition e without arbitrary or unauthorised changes and e exclusively by qualified users The regulations of the German professional and trade associations the German technical supervisory board TUV the VDE Association of German electricians or other corresponding national bodies are to be observed Safety oriente
18. d fail safe systems Particular measures are required in connection with the use of SPC in safety oriented systems If an SPC is to be used in a safety oriented system the user ought to seek the full advice of the SPC manufacturer in addition to observing any standards or guidelines on safety installations which may be available As with any electronic control system the failure of particular components may result in uncontrolled and or unpredictable operation All types of failure and the associated fuse systems are to be taken into account at system level The advice of the SPC manufacturer should be sought if neces Sary 8 CEDIO P HB en 2D1042000ZD00 doc 2VF100054FE01 doc BERGHOF Automation CEDIO P Module 2 CEDIO P Module 2 1 Overview Order number Function Ethernet USB CAN interfaces Serial interfaces Digital I Os E bus expansion The order part no is located on the nameplate of the individual modules for sepa rate ordering The Cell Controller is a real time capable control module with a broad spectrum of I O and data interfaces The module can be programmed in or in accordance with IEC 61131 3 CoDeSys 2 3 An Ethernet interface operating at 10 100 MB s is available TCP IP and UDP IP protocols permit extremely flexible linkage to visualization software higher level control units or to the IT infrastructure The USB host interface offers a widely used peripheral device interface It
19. e other literature references request 34 CEDIO P HB en 2D1042000ZD00 doc 2VF100055FE01 doc
20. eted otherwise the USB stick may become unusable If programs still have files open the directory will no longer be able to be re moved once the USB stick has been pulled In this situation file or directory op erations will result in blockages because information is to be read from a device that is no longer available in the system Therefore always make sure that no program still has open files in the USB stick before pulling the stick e USB memory sticks can be inserted and pulled during operation The inserted device is automatically detected and mounted in the media usbX directory When the USB stick is pulled the associated media usbX directory automati cally disappears provided no program is currently accessing it see above e Either the first partition or if there are no partitions the entire memory will be mounted on the memory stick in other words the associated directory appears automatically e The first stick is mounted under media usbO the second under media usb1 and so on A maximum of 8 sticks may be inserted simultaneously media usb 0 7 If a new or previously inserted then pulled stick is inserted it will be placed on the directory with the lowest number Connecting a USB hub allows multiple sticks to be operated at a given USB interface Care must be taken that no USB devices are still inserted in the hub when the hub is itself inserted or pulled The mechanical structure of the USB port is des
21. igned for a maximum insertion 45 cycles g 2VF100127FE00 doc CEDIO P HB en 2D1042000ZD00 doc 17 CEDIO P Module BERGHOF Automation 2 5 6 CAN Interfaces Standard Design The CPU module is equipped with a total of 2 CAN interfaces with CAN bus volt age levels in accordance with ISO DIS11898 The standard CAN interfaces correspond to the description contained in the man ual Introduction to CANtrol Automation Systems CAN channel 0 X7 X8 on the front face Aside from its duty as an application specific communications interface channel 0 also serves as the programming interface The max baud rate is 1 MB s and can be adjusted by software CAN channel 1 The second CAN interface channel 1 is located on the E bus plug in connector on the side of the unit This interface is equipped with a CAN terminal resistor The max baud rate is 1 MB s and can be adjusted by software 0 gt X7 X8 X9 CAN SIO Channel SECC PKC S 2VF100298DG00 cdr 7 X8 Pin assignment Pin Signal Description 1 Reserved Do not connect 2 CAN_L CAN Low Signal 3 CAN_GND Signal ground 4 Reserved Do not connect 5 CAN SHLD Optional CAN shield 6 GND Optional Signal ground 7 CAN H CAN High Signal 8 Reserved Do not connect 9 CAN V4 Optional external driver supply For more information about connecting the CAN interface please refer to the NOTICE 9 manual Introd
22. l 1 16 16 0 5 BERGHOF Automation 3 1 1 Schematic Diagram of Input Output Grouping high side low side switching principle V without V equipment 24 V GND 24 V GND GND ER Voltage vm 22299 supply Group 1 Group 2 Group 3 9 99999990099990996 Signal L in out 9 L nm IN OUT IN OUTA IN IN OUT4 9 6 600 OO O0 OG O O9 OO 00 OL Group 4 14 CE Signal Voltage supply Group 5 24 V GND 24 V GND 1 GND X IN OUT 1 4 Bemessungsspannung f r Group 2 IN 5 12 erh hte Isolation nach Rated voltage for Group 3 IN OUT 13 16 increased isolation Group 4 IN OUT 17 20 defined by Group 5 IN 21 28 EN 61131 2 0 50 V Group 6 IN OUT 29 32 2VF100007DG00 cdr 20 CEDIO P HB en 2D1042000ZD00 doc 2VF100004FE04 doc BERGHOF Automation Digital 16 16 0 5 3 1 2 Without Grouping high side low side switching Wird auf die Gruppenbildung bei der Spannungsversorgung verzichtet sind vom Anwender die im folgenden Bild dargestellten Verbindungen herzustellen Without grouping of the voltage supply the user has to build the following connection common principle design voltage supply without protection equipment GND 24 V 12A ma EI Voltage supply Signal Group 1 Group 2 Group 3 260600000000000
23. mbegrenzung ist das Verhalten der Strombegrenzung undefiniert Within the current limit scatter band the reaction of current limiting is undefined 2VF100021DG00 cdr It is not possible to know for certain within the current limit scatter band whether the response will be to disconnect or to return to the working range As a result this state should be avoided The output is ready for operation by elimination of the overload and thermal cooling 2VF100004FE04 doc CEDIO P HB en 2D1042000ZD00 doc 29 Digital 16 16 0 5 blank page 30 CEDIO P HB en 2D1042000ZD00 doc BERGHOF Automation 2VF100004FE04 doc BERGHOF Automation Annex 4 Annex 4 1 Environmental Protection 4 1 1 Emission When used correctly our modules do not produce any harmful emissions 4 1 2 Disposal At the end of their service life modules may be returned to the manufacturer against payment of an all inclusive charge to cover costs The manufacturer will then arrange for the modules to be recycled 4 2 Maintenance Upkeep Do not insert apply detach or touch connections while in operation risk of destruction or malfunction Disconnect all incoming power supplies before working on our modules this also applies to connected peripheral equipment such as externally powered sensors programming devices etc All ventilation openings must always be kept free of any obstruction The modules are maintenance free when used correctly
24. minals An LED lights when its associated input is activated logical 0 LOW 3 3 1 Block diagram of input low side switching 24V L internal S a 2VF100085DG00 cdr 2VF100004FE04 doc CEDIO P HB en 2D1042000ZD00 doc 23 Digital 1 16 16 0 5 BERGHOF Automation 3 3 2 Digital Inputs Data high side low side switching 24 Module data Number of inputs 16 max 32 Line lengths in switchgear cabinet Allow for voltage drop when choos ing conductor cross section other wise no restrictions in practice dedicated l v wiring Observe all relevant local regulati ons and the requirements of EN 61131 3 Please consult manufacturer regarding lightning hazard Reverse voltage protection yes yes optical isolator in groups Alarms input capacitance CEDIO P HB en 2D1042000ZD00 doc 2VF100004FE04 doc BERGHOF Automation Digital 1 16 16 0 5 Digital input operating areas high side low side switching 2VF100004FE04 doc U V IH min 30 0 mumamum Ue MAX 25 0 24 DC EIN Be
25. ns Development environment Dimensions WxHxD mm Weight Installation Expansion Operating temperature range CPU Programming software Application memory Application program and data memory RAM Application program memory Flash Retain memory CEDIO P 16 16 0 5 201204000 CEDIO P 16 16 0 5 1131 201205000 CP1131 as of V2 3 or CPC 124 x 170 x 85 5 in series dimensions W 113 118 5 approx 700 g Bearer rail NS 35 7 5 EN 50022 With up to 6 E bus expansion modules 5 C to 50 C non condensing convection cooling assured PPC 5200 400 MHz IEC 61131 3 or high language C with real time operating system 64 MB on board 32 MB for the application 16 MB on board 8 MB for the application 16 KB EMI protection class insulation test protection method Interference emission Interference resistance Protection class Insulation resistance Protection method EN 50081 2 industrial areas EN 50082 2 industrial areas IH EN 61131 2 DC 500 V test voltage IP 20 Supply voltage current consumption Power supply module electro nics connection voltage Power supply digital I Os Power consumption Supply voltage polarity reversal protection Potential isolation Digital inputs outputs DIO Number of inputs Number of inputs outputs Output current Short circuit protection Potential isolation Connection technique SELV DC
26. rating status LED on the front panel of the module The LEDs are spatially assigned to the supply terminals An LED lights when its associated input is activated logical 1 HIGH 3 2 1 Block diagram of input high side switching 2VF100009DG01 cdr 22 CEDIO P HB en 2D1042000ZD00 doc 2VF100004FE04 doc BERGHOF Automation Digital 16 16 0 5 3 3 Digital Inputs low side switching The digital inputs are low side switching type 1 inputs for 3 conductor sensors They are designed for input voltages of 24 V nominal The inputs are transmitted cyclically to the CPU An open input is interpreted as static 0 LOW Pulse recognition and interference suppression Inputs are read cyclically Pulses lt 100 us are hardware suppressed The sampling interval can be parameterised by software The shortest possible sampling interval is 250 us If pulses are to be detected reliably they must be longer than the sampling interval stipulated by software Multiple sampling can be programmed in order to Suppress spurious pulses Sampling interval and multiple sampling filtering can be activated in groups of 32 inputs each O This function is available only for applications at present Using IEC 61131 3 the filter is permanently set to 250 us Operating status The status of each input is indicated by a yellow operating status LED on the front panel of the module The LEDs are spatially assigned to the supply ter
27. reich Ue min ON HIGH area 20 0 15 0 Storabstand lt 1V noise margin 1 V bergangsbereich cross over area 2 7 SS SS Sd CQ TASSO 9C storabstand lt 1 V 4 UL max AUS Bereich noise margin lt 1 V UL min OFF LOW area 0 0 mA 0 00 1 00 2 00 3 00 4 00 5 00 6 00 7 00 8 00 9 00 10 00 11 00 IL min IL max Eingangsspannung DC der externen Stromversorgung Input voltage DC of extern power supply Ue Bemessungsspannung rated voltage 30 V oberer Grenzwert upper imit 19 2 V unterer Grenzwert lower limit Grenzwerte f r 1 Signal f r die EIN Bedingung Limit for 1 signal for the ON condition obere Spannungsgrenze upper voltage limit obere Stromgrenze upper current limit untere Spannungsgrenze lower voltage limit untere Stromgrenze lower current limit Grenzwerte f r 0 Signal f r die AUS Bedingung Limit for 0 signal of the OUT condition obere Spannungsgrenze upper voltage limit obere Stromgrenze upper current limit untere Spannungsgrenze lower voltage limit untere Stromgrenze lower current limit 2VF100010DG00 car CEDIO P HB en 2D1042000ZD00 doc 25 Digital I O 16 16 0 5 BERGHOF Automation 3 4 Digital Outputs high side switching Outputs Protected output Operating status The module can be destroyed by overvoltages gt
28. s activated logical 0 LOW 3 5 1 Block diagram of output low side switching pL 2VF100086DG00 cdr 2VF100004FE04 doc CEDIO P HB en 2D1042000ZD00 doc 27 Digital 16 16 0 5 BERGHOF Automation 3 5 2 Digital Outputs Data high side low side switching 28 Module data Number of outputs 16 semiconductor outputs in 4 groups Type of outputs semiconductor non holding Suppressor circuit for inductive loads high speed de excitation 50 V terminal voltage typical to 24 V Power loss due to de excitation max 0 5 watts per output max 4 watts per module Status display yes yellow LED for each output Diagnostic function yes switching state can be read back at pin Load connection Total loading 100 8 A 16 x 0 5 A Overload protection yes in event of thermal overload Responding of thermal overload protecti on may influence adjoining outputs Short circuit protection yes electronic current limiting response threshold feature min 0 5 A typically 0 9 A 1 Current is limited electronically Responding of the short circuit protection feature produces thermal overload and trips the thermal overload protection circuit Output delay for O to 1 max 0 5 ms for 1 to 0 max 0 5 ms Output capacitance 20 nF Rated voltage 24 VDC Voltage drop at rated current lt 0 5 Rated current for 1 signal 0 5 Leakage current for 0 signal max 0 1 mA Total curren
29. t of all outputs max 8 A 16 x 0 5 Total current per group max 2 A 4 x 0 5 horizontal mounting on vertical mounting plate Lamp load 24 VDC max 6 watts Connection of two outputs in parallel to provide logic operation allowed to increase performance not allowed Insulation resistance Rated voltage 0 V Ue 50 V Test voltage up to 2 000 m altitude 500 VDC CEDIO P HB en 2D1042000ZD00 doc 2VF100004FE04 doc Digital I O 16 16 0 5 BERGHOF Automation Digitall O 16 16 0 5 Overload Reaction of Digital Outputs high side low side switching NOTICE Uberlast Verhalten der digitalen Ausg nge Overload reaction of digital output Vollast full load Vollast full load Unbelastet unload U 18V U 24V U 30V la la 1A lax O 7A T 0 C 225 C 50 C 100000 10000 SS SS usgang utpu usgang A AUS Output OFF A EIN Abschaltung durch Output ON 8 thermische Uberlast Switching Off by 1000 thermal overload 3 _ 1 100 9 Bon SS Dose o SN E 10 Streubereich der Strombegrenzung Current limit scatter band 1 5 1 9 Arbeitsbereich der Strombegrenzung Current limiting range 0 1 P 0 T 0 1 2 3 4 5 10 20 30 40 50 100 200 R Ohm Innerhalb des Streubereichs der Stro
30. trol automation system its components and its use are based on International Standard IEC 61131 Parts 1 to 4 EN 61131 Parts 1 to 3 and Supplementary Sheet 1 Supplementary Sheet 1 of EN 61131 IEC 61131 4 entitled User Guidelines is of particular importance for the user Order numbers Please see the relevant product overview in the Introduction to CANtrol Automation System manual for a list of available products and their order numbers 2810420 You can reach us at BERGHOF Automationstechnik GmbH Harretstr 1 72800 Eningen Germany Phone 49 7121 894 0 Telefax 49 7121 894 100 e mail info berghof automation de www berghof automation de BERGHOFAutomationstechnik GmbH works in accordance with DIN EN ISO 9001 BERGHOF Automation CEDIO P Update CEDIO P HB en 2D1042000ZD00 doc 3 CEDIO P BERGHOF Automation blank page 4 CEDIO P HB en 2D1042000ZD00 doc BERGHOF Automationstechnik CEDIO P Contents 1 GENERAL lt 7 1 1 Hazard Categories and Indications 7 1 a 7 153 UsSeas MENS 8 2 CGEDIO P MODULE 9 2 15 OI rn a a a 9 2 2
31. uction to CANtrol Automation Systems 18 CEDIO P HB en 2D1042000ZD00 doc 2VF100127FE00 doc BERGHOF Automation Digital 1 16 16 0 5 3 Digital Inputs Outputs high side low side switching Outputs may also be connected to inputs without additional external load 3 1 Grouping of Inputs Outputs The grouping facility permits formation of groups separate power circuits emergency off circuits etc as and when required Inputs outputs can be supplied in groups as 2 input groups and 4 output input groups The modular electronic circuit for C modules is supplied together with input group 2 Group 2 over connection terminals 1 L1 and 2 M1 The modular electronic circuit must be supplied with power in any cases otherwise the modules will be inoperable Supply must be provided directly unswitched from the supply unit Inputs Inputs sensors must be supplied directly from the supply unit Do not conduct the sensor supply through switched circuits Outputs Output groups may be supplied through upstream switch elements emergency off manual switches etc Feedback could destroy the module and or the sensors Otherwise when group power supply is disconnected connected sensors could produce a feedback over the output transistors Always make sure the sensors are each supplied from the same power source as the module s associated I O group 2VF100004FE04 doc CEDIO P HB en 2D1042000ZD00 doc 19 Digita
32. voltage on NOTICE For more information please refer to the associated software documentation 2 5 2 Function Selection Displays Diagnostics status Each input and output is assigned a yellow LED which indicates the logical state of the associated input or output status Input LED Yellow ON 1 HIGH activated Input LED Yellow OFF 0 LOW Output LED Yellow ON 1 HIGH activated Output LED Yellow OFF 0 LOW Operating mode selector switch Used to switch between operating modes and to restart the module This function is software dependent Switch position CP1131 CPC RUN R CP1131 program in the RUN state canbe Freely programmable changed with the programming device STOP S CP1131 program in the STOP state Freely programmable RESET F CP1131 program in RAM and the Freely programmable RETAIN variables will be deleted 14 CEDIO P HB en 2D1042000ZD00 doc 2VF100127FE00 doc BERGHOF Automation CEDIO P Module Operating status Five operating status LEDs provide information concerning the current state of the power supply the module mode and other functions The status LEDs are also used to display error messages Operating status LED state Logical state 1 1 green Correct supply voltage to the module electronics 2 CAN status 2 green ON CANO send active Operating status CPC LEDs 3 to 5 can be controlled by the application software Operating status CP1131 Status3 Status4 Status5
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