User Manual UM EN WF 1000 - Digi-Key
Contents
1. User manual UM EN WF 1000 Stripping machine with integrated graphic display for conductors and cables up to 6 mm in diameter OGD OOGD GD OGD COD OGD INSPIRING INNOVATIONS User manual Stripping machine with integrated graphic display for conductors and cables up to 6 mm in diameter 2012 04 30 Designation UM EN WF 1000 Revision 02 Order No This user manual is valid for Designation Order No WF 1000 1212149 WF 1000 120V 1212258 PHOENIX CONTACT 103896_en_02 Internet Subsidiaries Published by Please observe the following notes User group of this manual The use of products described in this manual is oriented exclusively to qualified electricians or persons instructed by them who are familiar with applicable standards and other regula tions regarding electrical engineering and in particular the relevant safety concepts Explanation of symbols used and signal words hazards Obey all safety measures that follow this symbol to avoid possible in This is the safety alert symbol It is used to alert you to potential personal injury jury or death There are three different categories of personal injury that are indicated with a signal word DANGER This indicates a hazardous situation which if not avoided will re sult in death or serious injury WARNING This indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION This indicates a2. Only use original replacement parts from Phoenix Contact PHOENIX CONTACT 1 1 WF 1000 1 2 Workplaces D NOTE During operation and storage avoid the following humid or dusty places and locations exposed to high levels of heat direct sunlight or low temperatures operat ing range 10 C to 40 C NOTE Do not spill liquids on the WF 1000 Do not expose the WF 1000 to strong vibrations or shocks D 1 3 For your safety WARNING The protective cover is fitted for the safety of the operator Under no circum stances must it be modified removed or bypassed by means of alterations WARNING The WF 1000 must only be operated with the receptacle tray fitted and intact as this also acts as a protective cover Switch off the WF 1000 during breaks and when the device is not being used Db For reasons of safety the WF 1000 automatically switches off when the protective cover is removed N WARNING Disconnect the mains plug before opening the housing 1 2 PHOENIX CONTACT 103896 en 02 Description of the WF 1000 2 Description of the WF 1000 2 1 Supplied as standard Figure 2 1 Supplied as standard 1 Basic device WF 1000 2 Cable centering aid 3 Power cable 4 Receptacle tray protective cover User manual 103896 en 02 PHOENIX CONTACT 2 1 WF 1000 2 2 Overview of the operating components 1 Carrier handle 2 Button 3 Motor axis 4 Mains connec tion 5 Mains
3. fuse 6 Mains switch 7 Removal length knob 2 2 PHOENIX CONTACT Figure 2 2 Operating components Used for transport 8 Cable centering aid Used to reset the counter and 9 Receptacle tray acknowledge messages or entries protective cover Manual operation 10 Start button Device connection for the power 11 Stripping length cable knob Fine fuses integrated in the mains 12 Diameter knob connection 2 pcs Switches the power supply on off 13 LCD The LCD lights up when switched on Used to set the removal length If the value is greater than the stripping length the remaining insulation is completely removed from the cable If the value is smaller the insulation is partially removed Simplifies the stripping of thin con ductors Acts as a protective cover and is also used to catch the stripped in sulation When the cable is inserted the start button is pressed and stripping is started Used to set the stripping length Used to set the conductor diameter cutting depth Displays settings messages and errors 103896 en 02 Starting up and operating the WF 1000 3 Starting up and operating the WF 1000 3 1 Setup and connection Setting up the WF 1000 NOTE The device must be setup on a level and horizontal surface NOTE During operation and storage avoid the following humid or dusty places and locations exposed to high levels of heat di rect sunlight or low temperatures ope
4. hazardous situation which if not avoided could result in minor or moderate injury This symbol together with the signal word NOTE and the accompanying text D alert the reader to a situation which may cause damage or malfunction to the device hardware software or surrounding property This symbol and the accompanying text provide the reader with additional in formation or refer to detailed sources of information How to contact us Up to date information on Phoenix Contact products and our Terms and Conditions can be found on the Internet at www phoenixcontact com Make sure you always use the latest documentation It can be downloaded at www phoenixcontact net catalog If there are any problems that cannot be solved using the documentation please contact your Phoenix Contact subsidiary Subsidiary contact information is available at www phoenixcontact com PHOENIX CONTACT GmbH amp Co KG Flachsmarktstraf3e 8 32825 Blomberg GERMANY Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals please send your comments to tecdoc phoenixcontact com PHOENIX CONTACT Please observe the following notes PHOENIX CONTACT General terms and conditions of use for technical documentation Phoenix Contact reserves the right to alter correct and or improve the technical documen tation and the products described in the technical documentation at its own discretion a
5. 3896 en 02 Basic information 1 Basic information 103896_en_02 For safe handling and trouble free operation of the WF 1000 you must be familiar with and observe the safety notes 1 1 Intended use WARNING The WF 1000 is designed exclusively for stripping The WF 1000 is designed exclusively for stripping single and multi strand circular con ductors in the cross section range 0 08 6 mm 28 10 AWG Very hard insulation will damage the stripping blades and must not be used Under no circumstances should solid metal parts or similar objects be inserted as these can damage the stripping blades and clamping jaws Unauthorized conversions that exceed the scope of modification and changes to the WEF 1000 are not permitted for safety reasons NOTE Correct usage includes observing all notes and complying with the predefined op erating conditions gt WARNING The WF 1000 may only be used asintended and when in safe and fault free condition WARNING All persons responsible for startup operation and maintenance of the WF 1000 must be appropriately qualified and adhere strictly to this user manual Permitted operators Only authorized and instructed operators may work with the WF 1000 The operator is responsible for all other persons within the workspace The owner must make the user manual available to the operator and ensure that the oper ator has read and understood it AN WARNING
6. OMI ALONE cita ea ice aria pai acea ana c 1 1 1 1 USE HT R 1 1 1 2 WY CIA Cotter n ia natia aaa ta Clear sa taia 1 2 1 3 ORY OUI scat EE 1 2 2 Descnplion ofthe WE 1000 zisa iaz aaa ati et daco meat aaa iata le db aaa ea aia daf ea ad e E 2 1 2 1 S ppled as standart so sexu eae 2 1 2 2 Overview of the operating components eee eee nana 2 2 3 Starting up and operating the WF 1000 eee eee ee eee nnns 3 1 3 1 Setup and COMMECUOM RTT T 3 1 3 2 Setting parameters and eee eee 3 2 3 3 Maintenance and shutting en eee 3 4 4 1 EOUNDI SSO DUPTO dai atrase ad re ia a aa sa a gi MG 4 1 4 2 Cable NO clatmipedi a ara ni a at 4 2 4 3 site le CU i RER T 4 2 4 4 Blade O Ie Ro E PRE et 4 2 4 5 Replacing the blades and clamping 4 3 4 6 Replacing the mains fuse incoace raita ai re a e a tei d a atatia tn i aban 4 4 A egicle i lojo s go EE Ern A 1 A 1 eeridngeric cc m A 1 2 Pc Cs 1 3 D claration of Conformity tee Sueco toa d a atac atat ata ba aleea a eds A 2 103896_en_02 PHOENIX CONTACT i WF 1000 ii PHOENIX CONTACT 10
7. ONTACT 10 04410 00 01 EG Konformit tserkl rung EC Declaration of Conformity Hersteller Manufacturer PHOENIX CONTACT GMBH amp CO KG Anschrift Address FlachsmarktstraBe 8 D 32825 Blomberg Germany Produktbezeichnung Product description WF 1000 Artikelbezeichnung Article description Artikel Nr Article no 1212149 Das vorstehend bezeichnete Produkt stimmt mit den wesentlichen Anforderungen der nachfolgenden Richtlinie n und deren Anderungsrichtlinien berein The above mentioned product is in line with the essential requirements of the below directive s and their modification directive s EMV Richtlinie Elektromagnetische Vertr glichkeit Electromagnetic Compatibility Directive EMC Maschinenrichtlinie Machinery Directive Niederspannungs Richtlinie NSR Low Voltage Directive LVD 2004 108 EC 2006 42 EC 2006 95 EC F r die Beurteilung der bereinstimmung wurden folgende einschl gige Normen herangezogen For evaluation of the conformity following relevant standards were consulted EN ISO 12100 1 2003 EN ISO 12100 2 2003 EN 349 1993 A1 EN 60204 1 2006 EN 61000 6 3 2007 Weitere Informationen z B Dokumente Pr fberichte Einschr nkungen etc zur Konformit tsbewertung Additional information for example documents test reports restrictions etc of the conformity assessment EN ISO 13857 2008 EN 61000 6 2 2005 Zertifikate einer benannten Stelle Certi
8. Stripping machine Description Type Stripping machine 230 V version for conductors and cables solid and WF 1000 stranded 0 08 6 mm maximum 8 6 mm with integrated graphic display Stripping machine 120 V version for conductors and cables solid and WF 1000 120V stranded 0 08 6 mm maximum 8 6 mm with integrated graphic display Replacement parts Description Stripping blade Clamping jaws Start button Receptacle tray Cable centering aid 230 V 1 25 A mains fuse slow blow 115 V 2 5 A mains fuse slow blow 2 Technical data Mains connection WF 1000 WE 1000 120V Power consumption Processing cross section Outside diameter maximum Stripping length Partial removal length Insertion length stripping length Stripping blade Stripping time cycle Counter Dimensions W x H x D Weight of basic device 103896_en_02 Type WF 1000 SB WF 1000 j P WF 1000 TR mum WF 1000 COV Technical data 230 V 50 Hz 120 V 60 Hz 160 VA 0 08 mm 6 mm 6 mm 2 mm 20 mm 2 mm 20mm 15mm x V shaped 0 2 s 0 3s 6 digit LCD can be reset 141 x 221 x 363 mm 9 5 kg Order No 1212149 1212258 Order No 1212279 1212415 1212416 1212417 On request Pcs Pkt i Pcs Pkt 1 set 1 set 1 set 1 piece 2 pieces 2 pieces PHOENIX CONTACT A 1 WF 1000 A3 Declaration of conformity PHCENIX C
9. display goes out and then switch the WF 1000 back on If the error message does not disappear Switch the WF 1000 off Remove the receptacle tray Hemove the clamping jaw cartridge Check for foreign objects between the blade cover and clamp 1 Check whether any of the screws on the blade cov er have come loose 2 Check the settings on the display Switch the WF 1000 off Wait until the display goes out and then switch the WF 1000 back on PHOENIX CONTACT 4 1 WF 1000 4 2 Cable not clamped The cable slips through the clamping jaws during stripping Possible causes clamping jaws are dirty and must be cleaned clamping jaws are worn and must be replaced see page 4 3 cable is not suitable 4 3 Blade will not cut The blades do not cut correctly Possible causes correct parameters were not set The blades are blunt and must be replaced see page 4 3 cable is not suitable 4 4 Blade will not open The blade no longer opens N WARNING Risk of injury The blades are sharp Make sure that you do not touch the cutting edge e Carefully slide the blades back with a flat object The blades should snap back smoothly e fthe blades cannot be pushed back smoothly dismantle the blades using the same procedure as for blade replacement see page 4 3 e Remove any remaining insulation from the stripping area 4 2 PHOENIX CONTACT 103896 en 02 Tr
10. e counter to zero reset e Press the button on the rear of the device to set the counter to zero TEI 6 17 1409 21250 Shutting down e Switch off the WF 1000 via the mains switch 1 press 0 and disconnect the mains plug from the de vice 2 3 4 PHOENIX CONTACT 103896 en 02 4 Troubleshooting Troubleshooting 4 1 Error messages Table 4 1 Troubleshooting Display Reason Receptacle tray missing The button must be pressed The sensor for the start button does not re spond properly when the machine is swit ched on The sensor for the front limit position is not activated when the machine is started a f 7 WV AL The sensor for the rear turning point is ac tivated even though the device should be in the start position The maximum time for the stripping pro 20 cess was exceeded 25 ceeded The receptacle tray was removed during 30 the operating cycle The maximum motor current was ex 103896 en 02 No display No mains connection Check the mains fuse and replace if necessary see page 4 4 Attach the receptacle tray Press the reset button WARNING Risk of injury The WF 1000 starts by moving from its initial position Disconnect the WF 1000 from the mains Remove the start button and clean it Blow down the metal pipe carefully with compressed alr Switch the WF 1000 off Wait until the
11. ficates by a notified body Anschrift Address Referenz Reference Anschrift Address Referenz Reference Die letzten beiden Ziffern des Jahres in dem die CE Kennzeichnung angebracht wurde 09 The last two figures of the year in which the CE marking was applied nur einzutragen bei der Niederspannungsrichtlinie only to be entered on the low voltage directive Diese Erkl rung gilt auch f r die im Anhang aufgelisteten Produkte wenn angekreuzt This declaration also applies for the products listed in the annex if marked with a cross Diese Erkl rung bescheinigt die bereinstimmung mit den wesentlichen Anforderungen der genannten Richtlinie n enth lt jedoch keine Zusicherung von Eigenschaften Die Sicherheits und Einbauhinweise der mitgelieferten Produktdokumentation sind zu beachten This declaration certifies the conformity with the essential requirements of the indicated directive s it does not however covenant any characteristics The instructions for safety and installation of the enclosed product documentation have to be observed Blomberg 2010 03 22 S Cole e Sandra Business Unit Industrial Connection Technology Business industria Connection Technology Head of Development Marking System amp Service Vice President Head of the Business Unit Ansprechpartner contact person Zeichnungsberechtigter authorized signatory Formbiatterstelldatum 2009 11 10 FOrmbiattersteller Corpora
12. nd without giving prior notice insofar as this is reasonable for the user The same applies to any technical changes that serve the purpose of technical progress The receipt of technical documentation in particular user documentation does not consti tute any further duty on the part of Phoenix Contact to furnish information on modifications to products and or technical documentation You are responsible to verify the suitability and intended use of the products in your specific application in particular with regard to observ ing the applicable standards and regulations All information made available in the technical data is supplied without any accompanying guarantee whether expressly mentioned im plied or tacitly assumed In general the provisions of the current standard Terms and Conditions of Phoenix Contact apply exclusively in particular as concerns any warranty liability This manual including all illustrations contained herein is copyright protected Any changes to the contents or the publication of extracts of this document is prohibited Phoenix Contact reserves the right to register its own intellectual property rights for the product identifications of Phoenix Contact products that are used here Registration of such intellectual property rights by third parties is prohibited Other product identifications may be afforded legal protection even where they may not be indicated as such Table of contents 1 Basic IM
13. oubleshooting 4 5 Replacing the blades and clamping jaws Replacing the blades WARNING Risk of injury Switch off the WF 1000 via the mains switch and disconnect the mains plug WARNING Risk of injury The blades are sharp Make sure that you do not touch the cutting edge e Remove the clamping jaw cartridge 1 e Remove the blade cover 2 e Replace the blades 3 Replacing the clamping jaws WARNING Risk of injury Switch off the WF 1000 via the mains switch and disconnect the mains plug Y _ M p e Remove the covers 1b from the clamping jaw car tridge 1 e Replace the clamping jaws 1 NOTE When assembling make sure that the clamping jaws 1a and covers 1b are correct ly positioned when installed e Fit the covers again 103896 en 02 PHOENIX CONTACT 4 3 WF 1000 4 6 Replacing the mains fuse Replacing the mains fuse WARNING Risk of injury Switch off the WF 1000 via the mains switch and disconnect the mains plug e Switch off the WF 1000 via the mains switch 1 press 0 e Disconnect the mains plug 2 e Remove the fuse holder 3 e Check the mains fuses 4 e Replace the faulty mains fuses 230V 1 25 A mains fuse slow blow 115V 2 5A mains fuse slow blow e Push the fuse holder back in Q NOTE The fuse holder must snap into place 4 4 PHOENIX CONTACT 103896_en_02 A Technical appendix A 1 Ordering data
14. rat ing range 10 C 40 C e Attach the receptacle tray Connecting the WF 1000 WARNING The WF 1000 is available in two versions for 230 V and 120 V Make sure that the mains connection is correct see rating plate e Connect the mains plug to the mains connection e Switch on the WF 1000 via the mains switch press 1 The LCD lights up 103896 en 02 PHOENIX CONTACT 3 1 WF 1000 3 2 Setting parameters and stripping Setting the diameter l l 10 oHm ies NOTE First set the diameter of the conductor i to prevent damage to the stripping blades i e Determine the diameter of the conductor in mm and add 0 4 mm leeway to ensure that the WF 1000 does not cut into the conductor 0 8 mm 0 4 mm A ali For example measured diameter 0 8 mm 0 4 mm 1 20 mm e Alternatively the conductor cross section mm or AWG values can be converted into the corresponding mm diameter value using the printed table The leeway value is already included in the calculation e Set the calculated value via the middle knob 1 Correcting the diameter NOTE The cut must stop 0 1 to 0 3 mm from the conductor so that it does not damage it e Check the cutting depth with a test cut and correct the setting if necessary There is sufficient safety distance between
15. te Technology FS A 7 0037 08 Date of form establishment Form establisher Blatt Page 1 von of 2 10 04410 00 01 doc 3 PHCENIX CONTACI 10 04410 00 01 Anhang zur EG Konformit tserkl rung Annex on EC Declaration of Conformity vom dated 22 03 2010 Produktbezeichnung Product description WF 1000 Artikelbezeichnung Article description Artikel Nr Article no 1212149 Die Konformit t mit den wesentlichen Anforderungen der Richtlinie n wird auch f r folgende Produkte bescheinigt The conformity with the essential requirements of the directive s is also certified by the declaration for following products Artikel Nr Article no Artikelbezeichnung Article description 1212258 WF 1000 120V 10 04410 00 01 doc Blatt Page 2 von of 2 PHOENIX CONTACT GmbH amp Co KG FlachsmarktstraBe 8 D 32825 Blomberg Ger many WF 1000 WF 1000 120 V The above mentioned products are in conformity with the most important requirements of the following directives and their amending directives 2004 108 EC 2006 42 EC 2006 95 EC EMC Directive Electromagnetic Compatibility Machinery Directive Low Voltage Directive LVD The following pertinent standards were consulted for evaluating the conformity EN ISO 12100 1 2003 EN 349 1993 A1 EN 61000 6 3 2007 A 2 PHOENIX CONTACT EN ISO 13857 2008 EN 61000 6 2 2005 EN ISO 12100 2 2003 EN 60204 1 2006 103896 en 02
16. the blades and conductor and the insulation is re moved cleanly The blades cut too deeply into the conductor Q NOTE The blades may be damaged The blades do not cut deep enough into the insula tion 3 2 PHOENIX CONTACT 103896_en_02 103896_en_02 Starting up and operating the WF 1000 Setting the stripping length a Set the desired stripping length mm using the left hand knob 2 Setting the removal length b Set the desired removal length mm using the right hand knob 3 The remaining insulation can be partially or completely removed Stripping NOTE Conductors inserted at an angle can re sult in malfunctions Insert the conductor horizontally into the WF 1000 Conductor cross section up to 2 4 mm with ca ble centering aid Conductor cross section over 2 4 mm without cable centering aid Push the start button as close to the center as possible PHOENIX CONTACT 3 3 WF 1000 3 3 Maintenance and shutting down Emptying the receptacle tray NOTE Make sure that the receptacle tray does not become too full e Empty the receptacle tray regularly to prevent malfunc tions SN SSI lt Resetting th
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