TraceNetTM ECM-P / FAK-1 Kit
Contents
1. prior to securing to bulkhead 18 Remove M25 dust cap Install M25 power 19 gland order separately and M25 blind plug Secure FAK 1 to bulkhead using 3 three stainless steel screws Not Included Customer Supplied and U Bolt as shown Install ECM electronic control module and complete system wiring Terminal set screws shall be tightened to a torque value of 1 4 Nm 12 4 lb in See wiring details Set ECM modules electronic control and or control limiter at desired setpoints RTV Sealant w Around FAK 1 Flange ply By re 21 Install junction box lid and twist hand tight Insert screwdriver into ratchet slot located on side of junction box base to tighten Use screwdriver to ratchet on junction box lid Lid will rotate 30 for tight seal To remove lid repeat step 21 in opposite direction 22 Apply RTV bead around FAK 1 flange Completed Terminator with ECM Electronic Controller and FAK 1 for bulkhead entry of Electrically Heated TubeTrace Bundles INSTALLATION PROCEDURES 17 Mount junction box on expediter making sure to align slots to properly orient junction box base 20 Usethe rotary switches for settling Control and Limit Temperature Celsius or Fahrenheit and Auto or Manual reset Control switches on Type C Limiter switches on Type L and both on Type CL Refer to ECM user manual for further details Alarm Relay Main supply Hea2. BX Ground Braid 12 Trim heat tracing to 180 mm minimum from expediter base Terminate heat tracing with appropriate PETK termination kit Refer to PETK installation instructions for details not addressed here THERMON The Heat Tracing Specialists FAK 1 Top Tubing Bundle i and FAK 1 Base Remove i to Fit Heat Tracing T Cut FAK 1 top and base ends to match outside diameter of tubing bundle and remove end pieces 10 32 x 19mm al Screws P 10 32 FAK 1 Base Heat Tracing Expediter Base 10 Fit tubing bundle to FAK 1 Inspect bundle entry into FAK 1 for tight fit Screw down firmly with screws provided Drilled hole for bundle 413 Drill hole matching bundle diameter into bulkhead Mark location for U Bolt entry and FAK 1 securing screws and drill 7 mm holes through bulkhead INSTALLATION PROCEDURES Mounting Screws and Washers Weep Hole 8 Mount Expediter Base with O Ring to FAK 1 bottom base cover using 3 M5 mounting screws and lock washers included Punch out weep hole GRW GT2 w ay crew 41 For HPT and FP cable exchange grommet in Terminator with GRW GT2 provided in PETK 3 ECM 7 mm holes for securing FAK 1 ag to bulkhead Field Drilled 4 14 Pre drill FAK 1 with 7 mm holes to match drilled holes in bulkhead for securing FAK 1 to bulkhead TraceNet ECM FAK 1 RTV Sealant 15 Apply RTV bead to back of FAK 1 flange 16
3. TraceNet ECM P FAK 1 Kit ECM Electronic Control Module Mounted on FAK 1 Bulkhead Entry INSTALLATION PROCEDURES For Use With TubeTrace Bundles THERMON The Heat Tracing Specialists TraceNet ECM FAK 1 INSTALLATION PROCEDURES The following installation procedures are suggested Order Separately guidelines for the installation of the Terminator ECM FAK 1 PETK P d End Termination Kits ver cable Split Bulkhead Entry Kit with the ECM Electronic Controller iii pe For translations other than English and local language PETK 1 for RSX VSX BSX translation provided here please contact Thermon The English PETK 2 for KSX HTSX language installation procedure shall govern PETK 3 ECM for HPT FP TraceNet ECM FAK 1 Kit Contents RESENTON PT 100 3L PT 100 3L RTD Control Sensor RTD Limiter Sensor Receiving Storing and Handling 1 Inspect materials for damage incurred during shipping 2 Report damages to the carrier for settlement 3 Identify parts against the packing list to ensure the proper type and quantity has been received 4 Store in a dry location Manuals e For operating and monitoring please refer to ECM operating manual Dimensions Item Qty Description 4 4 Expediter Assembly Wall Mount Base Grommet Grommet Compressor and Support Cap with O Ring on 2 1 Junction Box Lid in 3 1 Junction Box Base with O Ring amp M25 Dust Cap f piia 7s n T f Pi 4 1 Expe
4. are tubing bundle for thermostat sensor by inserting a phillips screwdriver between the process tube s and insulation at a point opposite the heating cable The sensor should be placed 180 around the circumference from the heating cable Make sure that the entire length of the sensor is in intimate contact with the tube surface Prevent kinking of the end of the insulation If self regulating heat trace proceed to step 3 For Zone type heat trace continue with identification of bus connection on step 2a 4 insert the RTD into the prepared hole in the thermal insulation 76mm beyond bus connection heat tracing If bus connection indentation is less than 305mm 381mm from end of the heat tracing proceed stripping the bundle insulation to the next indentation Glass Fiber Tape Heat Tracing Heat Reflective Tape 5 Wrap tubes and heat tracing with pass of heat reflective tape 25 overlap Then wrap with 3 passes of glass fiber tape 50 overlap or until fiber tape is equal to original bundle insulation thickness TraceNet ECM FAK 1 Heat Reflective Tape Tubing RTD Heat Tracing Glass Fiber Tape 6 Complete with 1 additional pass of heat reflective tape PIV FAK 1 Cover Top Sealant RTV Sealant FAK 1 Base Expediter Base 9 Forma gasket by applying RTV sealant to FAK 1 base bottom and cover top Heat Tracing FAK 1 RTD Assembled Power Connection Boot T
5. diter Nut Assembly C ii 1 aii B A 1 Electronic Control Module w Terminal Blocks Refer to terminal specifications for maximum allowable wire size ECM Type 5 5 C Controler h L Limiter li CL Controller Limiter h 6 1 Junction Box Cord A B C D 7 1 Bulkhead Entry Cover Top inch mm inch mm inch mm inch mm 8 1 Bulkhead Entry B Bott al TraceNet 296mm 340mm 133mm 171mm 9 4 Pan Head S S Screws 10 32 x 19mm ECM FAK 1 10 4 KEPT S S Nuts 10 32 11 3 M5 Screw Tools Required 12 3 M5 Lock Washer 13 1 Heat Reflective Tape 14 1 Glass Fiber Tape 15 3 RTV Sealant Tube 16 1 U Bolt Washers and Nuts 17 3 Blind Plug gt THERMON The Heat Tracing Specialists TraceNet ECM FAK 1 The TraceNet ECM FAK 1 Split Bulkhead Entry Kit is designed to provide accurate control with ECM Electronic Control and make a waterproof seal over the end of TubeTrace and terminate Thermon electric heat trace in an approved Terminator junction box Review Instructions prior to installation Kit will make one connection Terminator ECM Certifications Approvals C 2G Exe mb iblib IIC T4 Gb SIRA 12ATEX5239X II 2 D Ex tb IIIC T135 C IP66 Db z i Installation Precautions e Keep ends of bundles heat tracing and kit components dry before and during installation e To minimize the potential for arcing on electrical heat tracing caused by product damage or improper installation use appropria
6. te ground fault circuit protection e Installation must comply with Thermon requirements and be installed in accordance with any applicable International Electrotechnical Commission national and local codes IEC Certification Scheme for Explosive Atmospheres e Component approvals and performance ratings are eee based on the use of Thermon specified parts only User supplied power connection fittings must be listed or certified for intended use e De energize all power sources before opening enclosure e Individuals installing these products are responsible for complying with all applicable safety and health guidelines Proper personal protective equipment or PPE should be utilized during installation Contact Thermon if you have any additional questions Jacket and Insulation Jacket and Insulation Bus Connection Indentations Zone Heater Only Trim as Required for Connection Tubing Bundle Heat Tracing Heat Tracing Tubing Self Regulating Heat Tracing Zone Type Heat Tracing l 1 Remove outer jacket and insulation from 2 Trim heat tracing to within 305mm 381mm 2a Strip back bundle insulation 38mm to tubing bundle to expose the electric heat trace and tubing Ensure sufficient heat trace is available for electrical connection See instructions included with heat trace PETK kit Heating Cable vs Sensor Location Heating Cable 3 Typical ap 180 S Thermostat Sensor Prep
7. ter output ATA RTD G U RTD Limiter Sensor Controller Sensor Wiring Details Connection for Heat Trace RTD Sensor Leads Alarm and or Communication Connections THERMON The Heat Tracing Specialists 100 Thermon Dr e PO Box 609 San Marcos TX 78667 0609 E ala a Phone 512 396 5801 e Facsimile 512 396 3627 ae 1 800 820 HEAT In Canada call 1 800 563 8461 www thermon com 130 9004 Specifications and information are subject to change without notice Form PN50088 1213
Download Pdf Manuals
Related Search