Cygnus HPG Two User Manual
Contents
1. 3000 454 F30 al 25 g 2500 35 Y 2000 304 20 o a 254 5 1500 E 2 15 1000 15 E H10 500 Tl Ls p A 20 40 60 80 100 um 0 6 12 22 4 7 Depth of Discharge 96 Load kVA 25 kWh Model Runtime Hours 25 kWh Model Battery Bank Capacity kWh e 12 kWh Model Runtime Hours 12 kWh Model Battery Bank Capacity kWh Fig 1 Fig 2 100 120 Fab o e 60 100 B o 40 S S 80 A 20 eo 60 20 30 40 50 35 15 5 25 45 Temperature C Temperature C Fig 3 Fig 4 20 24 9 5 4 1 2 20 12 4 2 7 0 6 18 24 2 5 8 1 3 18 12 1 2 9 0 7 16 23 5 6 4 1 5 16 11 7 3 2 0 7 14 22 8 7 1 1 6 14 11 4 3 5 0 8 12 22 1 8 0 1 8 12 11 0 4 0 0 9 10 21 8 9 5 2 2 10 10 9 4 7 1 1 9 21 3 10 3 2 4 9 10 6 5 1 1 2 8 20 8 11 3 2 6 8 10 4 5 6 1 3 7 20 4 12 6 2 9 7 10 2 6 3 1 5 6 20 0 14 5 3 3 6 10 0 7 2 1 7 5 19 5 16 9 3 9 5 9 7 8 5 1 9 4 18 3 19 9 4 6 4 9 1 9 9 2 3 3 17 4 25 2 5 8 3 8 7 12 6 2 9 2 6 17 2 29 5 6 8 2 8 4 18 3 4 2 1 5 7 8 24 6 5 7 1 1 7 3 29 4 6 8 Fig 5 Fig 6 Firefly Clean Energy Unit 20 Cliffe Industrial Estate South Street Lewes BN8 6JL UK T 44 0 1273 40 95 95 F 44 0 1273 40 95 96 W www fireflycleanenergy co uk E info fireflyce co uk Firefly Cygnus Two AGM HPG TDS v2 2 29 July 2015 11 46 AM2. Ensure that the unit is not at risk from being submersed in water above the fork pockets 2 The unit should be positioned as close as possible to the chosen input source e g Gen Set solar array and where necessary close to its earth point 3 Ensure adequate space is allowed for ventilation on all sides and that vents are not obstructed CYGHPG4 8 User Manual V1 6 Page 9 YZ ie ee FireFly CLEAN ENERGY Fig 1 Control Panel Page 10 CYGHPG4 8 User Manual V1 6 R Z j TAE FireFly CLEAN ENERGY 1 Power Switches Switches the unit on or off 2 Emergency Stop Press in to immediately halt all operation 3 Auxiliary connections Generator start Provides signals for various applications including the control of a Gen Set 4 Solar Array Isolator Switches Provides overload protection for the Solar Array inputs Switch off to isolate the Solar Array circuit on to enable it 5 Solar Array Inputs 30 A MC3 connections for solar arrays 6 Bus Bar Entry Provides entry for hard wired auxiliary AC input and AC output connections 7 RCC 03 Provides status and control of the unit s inverters and charge controller 8 AC Circuit Breakers Input MCB Output Variable RCD amp MCB 9 AC Input Connector 230 V AC single phase 63 A CEE Form plug 10 AC Output Connector 230 V AC single phase 63 A CEE Form socket Solar inputs and charge controller only available on models
3. Cygnus HPG on page 18 2 Minor cleaning should be performed using a damp microfibre cloth 3 Detergents or chemicals should not be used WARNING Do not use a hose or pressure washer to clean Cygnus HPG 3 3 2 Caring For The Battery Bank The Cygnus HPG battery bank uses sealed maintenance free batteries The only routine care necessary is to ensure that when not in use the unit is charged at least once a month to keep the battery bank topped up Refer to 3 2 Charging From An AC Supply on page 18 for further information Leaving Cygnus HPG in a state of discharge for extended periods will seriously affect its performance 3 3 3 Testing Cygnus HPG It is recommend that the unit should be tested annually for electrical safety by a qualified electrician Local regulations may require more frequent testing Please refer to local regulations for further details WARNING If Cygnus HPG fails the relevant tests do not use or open the unit It must only be opened by a qualified service engineer It is recommended that a full service is performed every two years in order to ascertain the condition of your system Please contact the manufacturer for further information 3 4 Troubleshooting WB firefly CLEAN ENERGY CYGHPG4 8 User Manual V1 6 Page 19 Power is on at the Cygnus HPG but the consumers are not receiving any power The system power has been switched on with the On button but there is no
4. Event Notification System Control amp Programming Units with solar preparation option have S suffix kWh is based on C20 rate and will vary depending on rate of discharge see Fig 2 Fig 5 Fig 6 3 Charge time dependent on availale current of external source Battery bank capacity may be affected by charging or discharging at less than 0 C see Fig 4 Battery bank total cycle life may be affected by charging or discharging in excess of 25 C see Fig 3 5 Optional upgrade available pre or post purchase of main unit This document was updated July 2015 While every effort has been made to ensure accuracy no responsibility can be accepted for errors or omissions Data may change as well as legislation and you are strongly advised to obtain copies of the most recently issued regulations standards and guidelines This document is not intended to form the basis of a contract Firefly has a policy of continuous product improvement and reserves the right to change specifications without notice 2015 Firefly All rights reserved Firefly Clean Energy Unit 20 Cliffe Industrial Estate South Street Lewes BN8 6JL UK T 44 0 1273 40 95 95 F 44 0 1273 40 95 96 W www fireflycleanenergy co uk E info fireflyce co uk Firefly Cygnus Two AGM HPG TDS v2 2 29 July 2015 11 46 AM CY GNU ES Trojan gey twdri HYBRID POWER GENERATOR W firefly CLEAN ENERGY HM
5. display There is power being sent to Cygnus HPG but it is not charging or passing through power Output voltage is lower than 220 V AC over distance Battery Voltage Too Low Message on RCC 03 The RCD continually trips The MCB continually trips Generator auto start not working A Solar Array is connected to the Solar Array inputs but the Control Centre s Solar Charge indicator does not illuminate Page 20 CYGNUS HYBRID POWER GENERATOR Possible Cause s The output MCB RCD may not be switched on The emergency switch may be depressed The input MCB may not be switched on If the distance between the unit and the consumers is more than 50 m the voltage can drop too low This indicates that the battery bank voltage has reached its lower limit There is an electrical fault with the power distribution circuit or consumers connected to the AC output The consumers being connected draw too much power for the rated output of the unit Auxiliary signal cable is loose or has been damaged The system has not been switched on The Solar Isolator is in the off position CYGHPG4 8 User Manual V1 6 WA firefly CLEAN ENERGY Suggestion Check that the MCB and RCD are pushed up to the on position Twist the red part of the emergency switch clockwise to release Check the input MCB is pushed up to the on position The voltage setting should be adjusted using the RCC 03 Contact the
6. C YONULJS HPO H 8 KVA gt User manual v1 6 For use with the following models M CYG2 4 12 AGM CYG2 4 25 AGM CYG2 6 12 AGM gt CYG2 6 12 AGM Firei eflu CYG2 8 12 AGM CYG2 8 12 AGM CLEAN ENERGY AW TABLE OF CONTENTS 1 1 1 2 1 3 1 4 1 5 1 6 1 7 2 1 2 2 2 2 1 2 2 2 22 9 2 3 2 4 2 4 1 2 4 2 2 4 3 2 4 4 3 3 1 3 1 1 3 1 2 5 1 3 3 1 4 3 2 3 3 3 3 1 3 3 2 3 3 3 3 4 Introduction Foreword hs Conventions Warnings IET Standards amp Regulations Disposal amp Recycling Firefly Contact Details About Firefly Getting Started Storage Transporting Lifting amp Positioning Transportation Lifting Loading Unloading Positioning MEM The Cygnus HPG Control Panel Connecting Cygnus HPG Earth attachment Installing an Earth Rod Input Options Connect The AC Input Connect The AC Output General Operation Turning The Power On Switching On The Cygnus HPG Monitoring Battery Bank State of Charge Emergency Stop Button Turning Off The Cygnus HPG Charging From An AC Supply Care And Maintenance General Cleaning Caring For The Battery Bank Testing Cygnus HPG Troubleshooting Page 2 CYGHPG4 8 User Manual V1 6 CYGNUS HYBRID POWER GENERATOR NOD WB 5 43 OO OO OO 12 12 13 1B AS 16 16 16 16 17 18 18 18 19 19 39 19 WHA FireFly CLEAN ENERGY CYGNUS HYBRID POWER GENERAT
7. GHPG4 8 User Manual V1 6 2 4 4 P 9o Nuo un CY GNILJS HYBRID POWER GENERATOR Connect The AC Output 2 4 4 1 Connecting with CEE Form Industrial Plug Before any power connections are made ensure that Cygnus HPG is switched off See 3 1 4 Turning Off The Cygnus HPG on page 18 Ensure that the output breakers are switched down into the off position See Fig 2 AC Circuit Breakers on page 11 Check that the Variable RCD is set correctly See 4 3 Variable RCD on page 23 Ensure that the CEE Form connectors to be used are dry wipe off any excess moisture with an absorbent cloth Plug the electrical consumers in to the 230 V AC Output CEE Form socket Switch on the unit See 3 1 1 Switching On The Cygnus HPG on page 16 2 4 4 2 Connecting by Hard Wiring Into the AC Output Bus Bar Before any power connections are made ensure that Cygnus HPG is switched off See 3 1 4 Turning Off The Cygnus HPG on page 18 Open the main door by unlocking the two locks located at its right hand side using the provided 5 mm double barb key See Fig 5 5 mm Double Barb Key on page 14 The Bus Bar is located at the bottom left corner Pass the cables through the rubber flap in the door and locate the lower row of connections of the AC Output Bus Bar Remove the 10 mm nuts Attach the cables using 6 mm ring terminals Replace and tighten the 10 mm nuts Check that the Variable RCD is set correctly See 4 3 Variable RCD
8. OR TABLE OF CONTENTS 4 Appendices 4 1 Connecting To A Fuel Generator For Automatic Stop Start 4 1 1 Control Panel Auxiliary Connections 4 1 2 Bus Bar Auxiliary Connection 4 2 Earthing Cygnus HPG 4 2 1 When Used Inline With A Secondary Power 4 2 2 When Used As A Standalone Power Source 4 2 3 When Charging A Standalone Generator from An AC Source 4 3 Variable RCD 4 4 System Settings 4 5 Technical Data FIGURES Fig 1 Control Panel Fig 2 AC Circuit Breakers Fig 3 Earth Point Fig 4 Earth Rod Fig 5 5 mm Double Barb Key Fig 6 The RCC 03 Battery Monitor Screen Fig 7 Auxiliary Bus Bar We FireF CLEAN ENERGY ly 21 21 21 21 22 22 5 22 22 23 23 27 10 1 12 12 14 17 21 CYGHPG4 8 User Manual V1 6 Page 3 CYGNUS HYBRID POWER GENERATOR 1 INTRODUCTION 1 1 Foreword Firefly takes this opportunity to congratulate you on receiving your new Cygnus HPG Designed and manufactured within the United Kingdom using only the finest European sourced electrical components your new Cygnus HPG offers sustainable power generation with the reliability that you demand The purpose of this manual is to introduce you to Cygnus HPG and provide you with a guide to its safe installation and operation This manual describes how your Cygnus HPG works will help you with fault finding and examines what key components are doing and why 1 2 Conven
9. YBRID POWER GENERATOR Prime Power Rating 25 C kVA d Standby Power Rating 25 C 30 mins kVA Surge Power Rating 25 C 5 secs kVA AC Output Voltage 50 Hz AC Input Current Max A AC Output Current Max A my wn N 230 Adjustable 110 Optional 50 1Ph uw o o w Transfer Relay Time ms lt 15 N H N N Standby Power Consumption W Inverter Protection Overload Overheat Short Circuit Low Battery Earth Fault Protection Variable RCD 1x63 A 230 V 1Ph CEE Form AC In Busbar 1 x 63 A 230 V 1Ph CEE Form AC Out Busbar Power Input Connections Power Output Connections Auxiliary Connection Bulgin Buccaneer Mini400 4 Pin 2 x Auxiliary 2 Wire Contacts Fully Programmable Remote Generator Start amp Internal Auxiliary Busbar Battery Monitoring LCD Battery Monitor Voltage Power In Out Capacity Available Time Available State of Charge History Available Menu Languages English French Spanish German Charge Time 63 A Inlet hours M in S B M in Water Ingress Protection Rating weit ike Dimensions W x D x H mm 898 x 1480 x 1250 Fork Pocket Dimensions W x D x H mm 200 x 898 x 100 Lifting Ring Rotatable 2 3 Tonne WLL Capacity Solar Preparation Upgrade Package MPPT Solar Charge Controller With Up To 7 kWp Array Connection Remote Communication Integrated GSM Modem To Collect System Status and Data Collection Package Live amp Historic Data Fault amp
10. and remove one of the washers Then slide the ring terminal at the end of the earth cable onto the earth bolt Replace the washer and securely tighten the nut Refer to Fig 3 Earth Point Fig 3 Earth Point Fig 4 Earth Rod Page 12 CYGHPG4 8 User Manual V1 6 CYGNUS HYBRID POWER GENERATOR WB firefly CLEAN ENERGY 2 4 2 Input Options The unit can accept inputs from an AC power source Further information on connecting these items is available in section 3 2 Charging From An AC Supply on page 18 and or solar arrays using the optional Solar Prep kit 2 4 3 WARNING Care must be taken to ensure that the correct connections are made to avoid the risk of electrocution or possible damage to the unit s internal components Ensure that the cumulative power of connected consumers does not exceed the maximum power output of your unit Refer to the rating plate to ascertain the unit s maximum power output All connected cables distribution and consumers must be fit for purpose refer to the consumers rating plates and manuals to ascertain the required input Connect The AC Input 2 4 3 1 Connecting with CEE Form Industrial Plug Ensure that the AC supply being connected to the unit is switched off Ensure the input breaker is switched off Ensure that Cygnus HPG is switched off See 3 1 4 Turning Off The Cygnus HPG on page 18 Ensure that the CEE Form connectors are dry wipe off any
11. arging SoC quick overview 2 Arrows point up indicating Arrows point down indicating direction of current direction of current Voltage of internal battery bank the battery bank 5 SoC Percentage value Estimated time to 100 SoC Estimated runtime at present power draw a Power being used to charge Power being consumed Fig 6 The RCC 03 Battery Monitor Screen Emergency Stop Button If there is an emergency and it is necessary to stop the power from the unit depress the Emergency Stop Button Fig 1 2 on the Control Panel The unit will then shut down Cygnus HPG can not be switched on again until the Emergency Stop Button is released by twisting the red part of the button clockwise Once the problem has been rectified follow the instructions in 3 1 Turning The Power On on page 16 to switch the power back on WA firefly CLEAN ENERGY AV CYGHPG4 8 User Manual V1 6 Page 17 N Ye CYGNUS roria HYBRID POWER GENERATOR 1 3 1 4 Turning Off The Cygnus HPG 1 Open the control centre door using the supplied key see Fig 5 5 mm Double Barb Key on page 14 2 Select the Off button see Fig 1 Control Panel on page 10 3 The RCC 03 will turn off indicating the the unit is off The unit s internal cooling system may continue to operate when the unit is in the Off mode Disconnecting Cygnus HPG 1 Ensure that Cygnus HPG is turned off 3 1 4 Turning Off The Cygnus HPG on pag
12. based on excellent customer service and product reliability Founded in 2007 the Company continues to develop innovative solutions to cater to the needs of its ever growing customer sectors The Company offers green energy products and services that meet the needs of environmentally concerned individuals and organisations internationally that are looking to reduce their carbon emissions caused by the use of fossil fuels and diesel powered equipment The unique range of renewable technology solutions produce zero emissions are truly silent running and eliminate the need for fuel The systems are manufactured in the UK under an ISO 9001 2008 approved quality control system Component suppliers are carefully selected to ensure high levels of reliability and performance of the final product Installation and stringent testing is carried out to ensure compliance with EU and local legislation where applicable CYGHPG4 8 User Manual V1 6 Page 7 Ye HYBRID POWER GENERATOR 1 2 GETTING STARTED 2 1 Storage 1 Cygnus HPG is designed to be used and stored outside However to prevent unnecessary weathering it is recommended that the unit is stored inside when possible 2 It is recommended that the battery bank is charged regularly while in storage Refer to 3 2 Charging From An AC Supply on page 18 for further information 3 The emergency stop should be engaged pushed in and output protection switches should be swi
13. d see 4 2 Earthing Cygnus HPG on page 22 or connecting to a suitable existing earth point 4 2 3 When Charging A Standalone Generator from An AC Source While a standalone Cygnus HPG is being charged from a secondary power source such as a fuel powered generator or grid connection which will be disconnected once the unit is charged it is not necessary to disconnect the Cygnus HPG s earth connection WARNING When using as a standalone power source a protective earth must be connected to the unit in compliance with applicable local standards and regulations This can be done either by connecting to a suitable existing electrical earth or by using an earth rod available from the manufacturer as an accessory E amp OE 02015 Firefly Solar Generators Ltd Page 22 CYGHPG4 8 User Manual V1 6 CYGNUS HYBRID POWER GENERATOR 4 3 Variable RCD A Variable RCD Residual Current Device Circuit Breaker is provided as part of the AC output protection system It allows for the adjustment of the sensitivity and time delay before the Variable RCD trips WARNING The Variable RCD is a vital safety device providing protection from potentially fatal electrocution It is factory adjusted for standard use and should not be adjusted without consulting the manufacturer A Variable RCD is adjusted when one or more additional RCDs are used further down the power distribution chain Contact the manufacturer for further informat
14. e 18 2 Switch off all breakers by pushing the switches down see Fig 2 AC Circuit Breakers on page 11 3 If an input cable is connected disconnect it 4 Disconnect the output cable s 5 Remove the earth cable by unscrewing the Earth Point wing nut see Fig 3 Earth Point on page 12 Replace the washer and wing nut onto the Earth Point bolt D The unit can be used while charging the power The unit can be charged via a 220 240 V AC supply from either the AC grid automatically passes through to supply or a secondary power system To connect an AC supply to Cygnus HPG consumers as required 3 2 Charging From An AC Supply 1 Connect the AC Input See 4 1 Connecting To A Fuel Generator For Charging time will increase Automatic Stop Start on page 21 Input LEDs will confirm the when consumers are using presence of the input available input current 2 Switch on the unit See 3 1 1 Switching On The Cygnus HPG on page 16 The input is factory set to accept 3 View the Battery Monitor display to confirm that the battery bank is a 63 A input It is possible to charging and for detailed status see 3 1 2 Monitoring Battery Bank adjust the unit to accept inputs State of Charge on page 16 with lower input currents 3 3 Care And Maintenance Page 18 CYGHPG4 8 User Manual V1 6 CYGNUS HYBRID POWER GENERATOR 3 3 1 General Cleaning 1 Ensure that Cygnus HPG is switched off See 3 1 4 Turning Off The
15. ew terminal connections are also provided behind the rubber flap at the bottom left of the main control panel door These are alternative connections for the same two auxiliary channels as the control panel mounted connectors Terminal Number Connection Aux 1 Normally Closed 4 Aux 2 Normally Closed O 6 Aux 2 Normally Open WARNING When using Cygnus HPG with a fuel powered generator do not connect the Cygnus HPG generator s earth The earth from the fuel powered generator is passed through to Cygnus HPG Fig 7 Auxiliary Bus Bar CYGHPG4 8 User Manual V1 6 Page 21 Ye HYBRID POWER GENERATOR 1 4 2 Earthing Cygnus HPG 4 2 1 When Used Inline With A Secondary Power Source When Cygnus HPG is being used inline with a secondary power source such as a fuel powered generator Cygnus HPG should not be connected to earth directly with its own earth connection The secondary power source should be earthed and the Cygnus HPG s earth connection will be made through the Bus Bar or CEE Form connection This ensures that any earth leakage is detected and managed correctly by the secondary power source 4 2 2 When Used As A Standalone Power Source When used as a standalone generator either powered solely from the internal battery bank or when receiving input from a solar array using the optional Solar Prep Cygnus HPG should be connected to earth This can be facilitated either by use of an earth ro
16. excess moisture with an absorbent cloth Insert the 230 V AC supply s 63 A CEE Form industrial socket into the AC Input plug See Fig 1 Control Panel on page 10 Switch on the AC input s power supply See 3 1 1 Switching On The Cygnus HPG on page 16 Switch on the unit s input breaker The AC input current is adjustable allowing the unit to be charged from AC sources with lower current capacities Contact the manufacturer for further information CYGHPG4 8 User Manual V1 6 Page 13 Ye HYBRID POWER GENERATOR 1 2 4 3 2 Connecting by Hard Wiring into the AC Input Bus Bar 1 Ensure that the AC supply being connected to the unit is switched off 2 Ensure that the input breakers are switched down into the off position See Fig 2 AC Circuit Breakers on page 11 3 Ensure that Cygnus HPG is switched off See 3 1 4 Turning Off The Cygnus HPG on page 18 4 Open the main door by unlocking the two locks located at its right hand side using the provided 5 mm double barb key See Fig 5 5 mm Double Barb Key on page 14 Fig 5 5 mm Double Barb Key The Bus Bar is located at the bottom left corner Pass the cables through the rubber flap in the door L ocate the lower row of connections of the AC Input Bus Bar Remove the 10 mm nuts Attach the cables using 6 mm ring terminals 10 Replace and tighten the 10 mm nuts 11 Switch on the unit s input breaker 9 0 x ou Page 14 CY
17. ion before attempting to make adjustments to the Variable RCD The Variable RCD is factory set for 30 mA sensitivity with zero delay 4 4 System Settings WARNING The AC Output Voltage and System Earthing parameters must only be changed by a competent electrical engineer The following settings are available to users through the RCC 03 controls Further details available on request Basic Settings Maximum current of AC Source Min 2 Default 50 Max 50 __ Restore default settings Inverter AC Output Voltage Min 220 V Danger Adjustments should only be Default 230 V made by qualified personnel Max 245 V WB firefly CLEAN ENERGY CYGHPG4 8 User Manual V1 6 Page 23 CYGNUS HYBRID POWER GENERATOR WA firefly CLEAN ENERGY AC In Transfer Maximum current of AC Source Min 2 Default 50 Max 50 Aux Contact 1 Operating Mode Automatic Default Reverse Automatic Manual On Manual Off Combination of Events Contact active with fixed time schedule Program 1 Day of week Start hour End hour No o Xtender is off For info only Contact active with inverter power or smart boost aM Inverter power level 1 activate Default Yes No Power level 1 96 pNom Min 20 Default 80 Max 120 Time delay minutes Min 0 Default 0 Max 60 Inverter power level to deactivate Min 20 pNom Default 70 Max 120 Time delay to deactivate minute
18. manufacturer for further instructions Charge Cygnus HPG from your chosen renewable power source from an AC grid connection or secondary power system Check the electrical integrity of the power distribution circuit and consumers being connected to the unit Refer to the maximum output rating on the unit s rating plate and reduce the total power draw accordingly Reattach or replace the auxiliary cable Ensure that the system is switched on and that the relevant isolator s are in the on position CY GNILJS HYBRID POWER GENERATOR 4 APPENDICES WB firefly CLEAN ENERGY s 4 1 Connecting To A Fuel Generator For Automatic Stop Start Auxiliary connections are provided which allow the automatic control of a fuel powered generator These allow Cygnus HPG to control the start up and shut down of the attached generator under pre programmed conditions using the RCC 03 4 1 1 Control Panel Auxiliary Connections Two auxiliary connectors are provided on Cygnus HPG s main control panel See Fig 1 Control Panel on page 10 item 4 Aux 1 is programmed to allow control of a secondary power source such as a biofuel generator An auxiliary connecting cable is available from the manufacturer as an accessory Only the yellow green amp red connections are used as follows Wire Colour Connection Red Normally Closed Normally Open Blue NotUsd O 4 1 2 Bus Bar Auxiliary Connection Scr
19. on page 23 Switch on the unit See 3 1 1 Switching On The Cygnus HPG on page 16 WB firefly CLEAN ENERGY CYGHPG4 8 User Manual V1 6 Page 15 CY GNILJS HYBRID POWER GENERATOR 3 GENERAL OPERATION 3 1 Turning The Power On Once all connections are complete the AC Output of the unit is ready to be switched on 3 1 1 Switching On The Cygnus HPG 1 Ensure that the Emergency stop button is released by rotating it clockwise 2 Switch on the output breakers by switching up into the on position 1 Open the control centre door using the supplied key see Fig 5 5 mm Double Barb Key on page 14 2 Press the On button 3 The RCC 03 display will illuminate indicating that the system is ready 3 1 2 to supply power Monitoring Battery Bank State of Charge The status of the unit s internal battery bank is monitored using the RCC 03 s controls To access the controls Open the control centre door using the supplied key see Fig 5 5 mm Double Barb Key on page 14 The RCC 03 will initially be in standby mode Pressing any button will illuminate the display and prepare it for input Press the down arrow once to access the main Battery Monitor screen See Fig 6 The RCC 03 Battery Monitor Screen for a description of the available information Page 16 CYGHPG4 8 User Manual V1 6 WA firefly CLEAN ENERGY 3 1 3 CYGNUS HYBRID POWER GENERATOR nu UW During Charging During Disch
20. s Min O Default 60 Max 60 Contact active according to SoC Page 24 CYGHPG4 8 User Manual V1 6 5 AC In Transfer Current settings provide adjustment to allow charging sources with various capacities to be used with the unit CYGNUS HYBRID POWER GENERATOR Contact activated with SoC 1 No Yes Default Contact deactivated over SoC minutes Min 20 Default 60 Max 100 Remote entry On Off For info only Auto restarts After battery undervoltage No Yes Default After inverter or Smart Boost overload No Yes Default Delay to restart after overload seconds Min 2 Default 20 Max 60 System Earthing Earth Neutral Danger Adjustments should only be made by qualified personnel Yes Continuous neutral No Default Yes RCC Settings WA firefly CLEAN ENERGY CYGHPG4 8 User Manual V1 6 Page 25 Ye HYBRID POWER GENERATOR 1 Language English French German Spanish NEN e Date O O User Level Unlock code required available from the manufacturer on request Save amp Restore Files Save all files system backup Set amp Confirm Restore all files system recovery Set amp Confirm Apply configuration files load master Set amp Confirm file from SD card Extended and Special Functions Advanced options for service engineers only 4 5 Technical Data Page 26 CYGHPG4 8 User Manual V1 6 We CYGNUS Aw Efron firefly H
21. tched off when in storage and not being charged to prevent unnecessary discharge of the battery bank 2 2 Transporting Lifting Positioning This unit is considerably heavier than regular fuel powered generators of similar physical dimensions Be sure to double check the capacity of lifting equipment 2 2 1 Transportation 1 Cygnus HPG can be transported using its optional trailer light or heavy goods vehicle with adequate available payload Check the relevant transportation documentation for suitability 2 The gross weight of the unit can be found on the rating plate positioned on the left hand side of the unit 3 It is recommended that the unit is secured using suitable straps when in transit to prevent it from moving 2 2 2 Lifting Loading Unloading 1 Cygnus HPG must be loaded or unloaded using the correct equipment operated by suitably trained personnel 2 Using the fork pockets Cygnus HPG can be loaded or unloaded with a suitable fork lift truck 3 Cygnus HPG can be safely lifted using its integral lifting ring Page 8 CYGHPG4 8 User Manual V1 6 R YZ j FireFly CLEAN ENERGY s Refer to lifting equipment s operation manual for lifting capacity and manufacturer s operating instructions Always check the rating plate to ascertain the gross weight of the unit The unit must remain upright at all times 2 2 3 Positioning 1 The unit must be positioned upright on a flat solid surface
22. tions Throughout this user manual the following symbols are used WARNING This symbol warns of the presence of a dangerous voltage which could cause harm to the operator or others This symbol indicates the potential of damage to the unit or connected devices This symbol indicates important or useful information Page 4 CYGHPG4 8 User Manual V1 6 WA firefly CLEAN ENERGY s R YZ j det FireFly CLEAN ENERGY s The following terms are used in this manual to provide greater clarity e Firefly will be referred to as The manufacturer The Cygnus HPG Hybrid Power Generator will be referred to as Cygnus HPG or Unit e Any items that consume power will be referred to as Consumers 1 3 Warnings This user manual is an important part of Cygnus HPG It must be kept available to all operators and kept close to the unit so that it can be referred to at any time WARNING When the unit is operating it generates potentially lethal voltages Work must only be performed on the unit by the manufacturer or a qualified service engineer approved by the manufacturer All items connected to the unit including distribution cables and boxes should be regularly checked and adhere to the same local regulations and standards as a regular grid tied mains installation CYGHPG4 8 User Manual V1 6 Page 5 Ye HYBRID POWER GENERATOR 1 1 4 Standards Reg
23. ulations Cygnus HPG conforms to the following standards and regulations e Manufactured in compliance with ISO 9001 2008 e LVD 2006 95 EEC 50178 1197 EN 62040 1 2008 ISOQAR e EMC Directive 2004 108 EC EN 61000 6 2 2005 EN 61000 6 3 2007 EN 61000 3 2 2006 EN 61000 3 12 2005 EN 62040 2 2006 P44 e WEEE Directive C Ro H S 1 5 Disposal amp Recycling Cygnus HPG comprises of components that must be disposed of responsibly For the sake of the environment many of the components within the unit can be D recycled or reused Firefly will ensure the safe decommissioning and recycling of the unit at no charge if the unit is returned to the manufacturer Otherwise please contact the manufacturer for more information on safe and proper decommissioning of your Cygnus HPG 1 6 Firefly Contact Details Firefly Solar Generators Ltd Tel 44 0 1273 40 95 95 Unit 20 Cliffe Industrial Estate Fax 44 0 1273 40 95 96 South Street Lewes E mail info fireflycleanenergy co uk East Sussex Web www fireflycleanenergy co uk BN8 6JL United Kingdom Page 6 CYGHPG4 8 User Manual V1 6 CYGNUS HYBRID POWER GENERATOR WB firefly CLEAN ENERGY 1 7 About Firefly Firefly is the market leading expert in the design and manufacture of off grid portable Hybrid Power Solutions for temporary and permanent power applications Firefly has built its highly regarded reputation within the industry
24. with Solar Prep option Fig 2 AC Circuit Breakers 1 Variable RCD Residual Current Device Adjustment of the Output earth leakage detection 2 Input MCB Miniature Circuit Breaker Overcurrent protection for the 32 A CEE Form and AC Bus Bar inputs 3 Output RCD MCB Residual Current Device Mini Circuit Breaker Earth leakage and overcurrent protection for the 32 A CEE Form and AC Bus Bar outputs CYGHPG4 8 User Manual V1 6 Page 11 N Ye HYBRID POWER GENERATOR 1 2 4 Connecting Cygnus HPG WARNING When using as a standalone power source a protective earth must be connected to the unit in compliance with applicable local standards and regulations This can be done either by connecting to a suitable existing electrical earth or by using an earth rod accessory available from the manufacturer Refer to 4 2 Earthing Cygnus HPG on page 22 for further information 2 4 1 Earth attachment Installing an Earth Rod 1 The Earth Point of Cygnus HPG is an M10 threaded stud with washers and wing nut located on the skid to the right side of the unit 2 Find a suitable place to drive the earth rod into the ground The earth rod should be driven down at least half way into the ground using a mallet and placed as near to the unit as possible 3 Check the earth cable is securely clamped to the rod The clamp may need re tightening after driving the earth rod down 4 Undo the wing nut from the unit s earth bolt
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