SLIT TYPE RODLESS CYLINDERS φ63, φ80
Contents
1. Note The connection port can be located on the bottom Bore size Standard piston short mount type ORC Bore size X Stroke Eo ul ee A Stroke E B ote Stroke 2 ae ORC E cx mo Ps X G E 2 P 2 Cushion needle j 8 R N Mounting thread 9 a Connection port d r1 B E is m 5S es E x u e A ai ay sel Lr o an 2 T D i e 63 2480 4 Rc3 8 M8 X 1 25 Depth20 80 3 150 520 260 280 240 120 102 66 32 20 101 95 83 25 2 Re1 2 M10X1 5 Depth25 132 96 112 10 13 T mount for standard piston en ORC ST CT mount for standard piston P ef cc i IC T JE 4 10 TJ _ TE _ 4 1Q E TJ 1H Tf F rir am m zi poet ee Ue a 9 X Eo 2 I d E ife 9 9 9 a EH 63 2480 220 208 130 89 7 63 2 480 123 130 80 60 7 80 3 150 268 180 100 75 108 8 80 3 150 150 180 100 75 11 8 M mount for sta2. Mounting i t 63 2A 80 3 150 102 66 32 20 101 95 83 25 LT mount for long piston j LC LG LF 8 4TQ TE E 2 Rc1 2 TK 11 EN ORC LT iM Sae LC LF LG TE Tl TJ TK 63 2480 480 260 468 130 80 60 89 9 80 3 150 360 548 180 100 75 108 CL mount for long piston i ORC CL B LG EN CAD LD LE Z a g 4 4 LG 63 2480 30 19 83 78 68 9 62 71 15 77 417 112 102 400 200 468 80 3 150 32 20 101 95 83 CLT mount for long piston 78 88 102 15 96 143 137 125 480 240 548 LF 8 2 TQ TI a TE 2 TJ ae ok am e dup t f e HEEE aal es LF LG TE m m mT 63 2 480 123 260 468 130 80 60 9 7 80 3 150 150 360 548 180 100 75 11 8 M10X1 5 Depth25 132 96 112 10 Foot mounting bracket I 13 820 410 560 480 240 Ay ORC FOOT CAD n b AG LAF AE 4
3. Baa CAD drawing data catalog A is available ef 15 A Caution KOGIANCI 3 ACTUATORS GENERAL CATALOG E SLIT TYPE RODLESS CYLINDERS 463 480 CONTENTS Features Specifications Order Codes 1123 Inner Construction Major Parts and Materials Dimensions 1124 1125 Sensor Switches 1128 Handling Instructions and Precautions 1130 Before use be sure to read the Safety Precautions on p 57 1122 SLIT TYPE RODLESS CYLINDERS 963 80 RODLESS CYLINDERS 63 80 Features SEES M ae A long stroke of up to 5000mm 196 8in can be manufactured It can also be used to make driving equipment which could not be done by air cylinders in the past The magnet for the sensor switch is standard equipment By installing a sensor switch the piston position can be easily detected and the space for the limit switch mounting and design man hours can be greatly reduced Upside down installation mountings have been put into a series By installing the piston yoke facing downwards the seal band is protected thereby increasing its durability Symbols Rodless cylinder E Rodless cylinder with sensor hy W Specifications Bore size 63 2 480in 80 3 150in Media Air Operation type Double acting type Operating pressure range MPa psi 0 1 0 8 15
4. Outer seal band setscrew Alloy steel 4 Slotted countersunk head screw 03 Wear ring Polyethylene 2 Cap Nylon 2 End plate Aluminum anodized 2 Outer seal band lock Stee 2 05 Piston end Aluminum anodized 2 9 Lock ring Zinc alloy 2 Mount fixing bolt Alloy steel 2 Hexagon socket head bolt Cap ring Aluminum anodized 2 Mount fixing nut Alloy steel 2 Pin Steel 6 8 Cushion gasket Synthetic rubber NBR 2 FPM for fluoro rubber specification 42 Cushion pipe Aluminum anodized 2 9 Cylinder gasket Synthetic rubber NBR 2 FPM for fluoro rubber specification Outer seal band Stainless chrome steel 1 For standard or long piston 60 Cushion seal Synthetic rubber NBR 2 FPM for fluoro rubber specification Inner seal band Stainless chrome steel 1 For standard or long piston 6 Piston seal Synthetic rubber NBR 2 FPM for fluoro rubber specification Cylinder barrel Aluminum anodized 1 For standard or long piston 82 Scraper holding O ring Synthetic rubber CR 1 For standard or long piston Magnet strip Rubber magnet 2 For standard or long piston G3 Scraper Polyacetal 2 Piston mount setscrew Alloy steel 2 GA Bearing strip Polyethylene 4 8pieces for a long piston type Remark Specify the bore size and the piston specification when ordering the parts Notes 1 The end cover of ORC63 can be used for right and left ends In t
5. mm in Mp Mr My Ww Mp Mr My w N m ft lbf N m ft lbf N m ft lbf N Ibf Nm ft Ibf N m ft lbf N m ft lbf N Ibf 63 196 7 8 23 5 1618 441 3 15 7 73 6 1618 2 480 144 6 5 8 17 3 363 7 325 5 11 6 54 3 963 7 80 353 157 47 1 2354 706 1 31 4 137 3 2354 3 150 260 4 11 6 34 7 529 2 520 8 23 2 101 3 529 2 Remark The inclined angle of the piston mount when applying the maximum moment in the rolling direction should be a total of 3 degrees or less for both swing directions Cautions 1 The moment including the inertial force generated when the load is moved or stopped must not exceed the values in the above table For the mass and piston speed see the Cushioning capacity 2 Rolling moment Mr should not be applied as much as possible Cushioning capacity While variable cushions are standard equipment on all rodless cylinders keep the maximum mass and speed within the ranges shown in the graph to the right If load and speed exceed the ranges install an external shock absorber etc to absorb the shock Cautions 1 The maximum operating speed of the rodless cylinders is 1500mm s 59 1in sec Consult us when exceeding this 2 The mass shown in the graph is the total mass carried by the rodless cylinder 3 Adjust cushions according to the piston speed and the mass and absorb the impacts
6. 2000 100 5000Ne e 80 Manufactured upon receipt of order Remark Non standard strokes are available at 1mm pitch intervals For delivery consult us Note Consult us for strokes over 5000mm 1123 Sensor switch For details of sensor switches see p 1544 Available strokes Inner Construction 63 80 PO OOS e000909909900999 LA Section A A E d AG o dm Major Parts and Materials No Parts Materials Number Remarks No Parts Materials Number Remarks End cover R Noetet Aluminum anodized 1 Piston mount Aluminum anodized 1 For standard or long piston End cover LNote2 Aluminum anodized 1 Magnet Alnico magnet 2 3 Inner seal band setscrew Alloy steel 4 Hexagon socket setscrew Q0 Piston yoke setscrew Alloy steel 4 8pieces for a long piston type 4 Inner seal band lock Aluminum anodized 2 Piston yoke Aluminum anodized 1 For standard or long piston 5 Cushion needle Steel 2 02 Piston axle Aluminum anodized 1 For standard or long piston 6
7. 4 AP a AD AE AF AG AH AP AT 63 2 480 104 48 15 57 11 40 80 3 150 130 60 17 5 14 50 U type adapter My ORC U 7 5 3 TI 4 I GE SE LL UB 4 UD UF UC UG UJ 63 2 480 190 210 114 57 10 80 3 150 260 14 120 144 72 12 1126 i SLIT TYPE RODLESS CYLINDERS 463 80 Dimensions mm G type adapter only 80 pq mod GA GB GC GD GE GF GG GH GJ GK GL GN ORCA 4 1127 SENSOR SWITCHES 63 80 Since a magnet is already standard equipment on the each size s rodless cylinder mounting a sensor switch will enable use in sensor switch applications Order Codes for Sensor Switch Without holder With holder ORC Sensor switch Bore size Lead wire length A 1000mm 39in B 3000mm 118in For bore sizes 63 and 80 ZG530 2 lead wire Solid state type with indicator lamp DC10 28V ZG553 3 lead wire Solid state type with indicator lamp DC4 5 28V CS3M Reed switch type CS4M Reed switch type CS5M Reed switch type Holder for rodless cylinder Order code for holder only For 63 and 80 sensor switch mounting G5 ORC Bore size 63 For 63 2 480in 80
8. effectively Adapter When the stroke is long and the load is large deflection might be caused on the cylinder barrel When support span 2 exceeds the value in the graph it should be supported by installing an adapter in the middle U type and G type adapters are available for 63 2 480in and 80 3 150 in Support span mm in Support span Bore size z Standard piston Long piston 63 2 480 Stroke 430 16 93 Stroke 730 28 74 80 3 150 Stroke 520 20 47 Stroke 820 32 28 Caution If the support span exceeds 4000mm 157 48in with 63 2 480in or 5000mm 196 85in with 80 3 150in adapters must be installed in the middle regardless of the load Cushioning stroke mm in Bore size Cushioning stroke Mounting 1 While any mounting direction is allowed we recommend that the rodless cylinder be installed so that it faces downward when mounting in locations subject to dripping water or oil etc or to large amounts of dust 2 Avoid any electric welding after mounting the rodless cylinder Current may flow into the cylinder generate sparks between the inner seal band outer seal band and cylinder barrel and damage the seal band Caution Avoid applying strong shocks to the cylinder barrel s slit portion Intermediate stop control Since for structural reasons external air leakage is inevitable for the rodless cy
9. leakage to the outside Nevertheless particles adhering to the inner seal band are the most common cause of initial staged air leakages and this type of failure is easily remedied First loosen the outer seal band setscrews remove the outer seal band and apply approx 0 1MPa 15psi of air pressure to the rodless cylinder Next insert a cleaning tool inside the cylinder barrel slit and then while pressing down the inner seal band and moving it along the slit use air to blow off the particles Inner seal band Cleaning tool Cautions 1 Always use protective glasses 2 When performing maintenance use the special cleaning tool Use of a screwdriver or other tool could damage the inner seal band or cylinder barrel 3 If the above maintenance fails to stop the air leakage follow instructions in the user s manual to perform a cylinder overhaul 9 e General precautions Piping Always thoroughly blow off use compressed air the tubing before connecting it to the rodless cylinder Entering chips sealing tape rust etc generated during piping work could result in air leaks or other defective operation Atmosphere 1 If using in locations subject to dripping water dripping oil etc or to large amounts of dust the band may break or the life of the seals could be shortened Use a cover to protect the unit or install with the mount facing downward 2 Do not engage in electric
10. 116 Proof pressure MPa psi 1 2 174 Operating temperature range C F 0 60 32 140 Operating speed range mm s in sec ilo0 21500 9195 59fiiNeS Cushion Both sides Variable cushion Lubrication Required Note2 Port size Rc3 8 Rc1 2 Maximum stroke mm 5000 1000 or less e gors Stroke tolerance 1001 3000 3f 96 mm 1 13001 5000 SIE Notes 1 Consult us when the cylinder speed exceeds 1500mm s 59 1 in sec 2 However it is not required for a cylinder speed of 500mm s 19 7in sec or less For the recommended oil see the recommended oil list Remark For details of sensor switches see p 1544 Order Codes Since a magnet is already standard on the rodless cylinders ORC 63x800 mounting a sensor switch will enable use in sensor switch applications Rodless Bore size Number of Number of sensor switches cylinder x adapters Lead wire length For the cylinder with sensor Stroke 1 With 1 A 1000mm 39in 1 With 1 sensor switch 2 With 2 B 3000mm 118in 2 With 2 sensor switches Fluoro rubber specification i Blank Standard Adapter Sensor switch For the cylinder with sensor F Fluoro rubber Blank No adapter Blank No sensor switch specification U U type adapter ZG530 2 lead wire Solid state type wi
11. For 80 3 150in with indicator lamp DC10 30V AC85 115V with indicator lamp DC10 30V AC85 115V without indicator lamp DC3 30V For details of sensor switches see p 1544 AC85 115V Sensor Switch Operating Range Response Differential and Maximum Sensing Location Operating range The distance the piston travels in one direction while the switch is in the ON position The center of the operating range is approximately the maximum sensing location Response differential The distance between the point where the piston turns the switch ON and the point where the switch is turned OFF as the piston travels in the opposite direction Maximum sensing location mm in Sensor switch model ZG530 ZG553 CSI M Bore size 63 2 480 80 3 150 63 2 480 80 3 150 Operating range d ann eat i oem Response differential C 1 0 0 039 or less 3 0 118 Maximum sensing location 11 0 433 11 0 433 Note This is the length measured from the switch s opposite end side to the lead wire i t gt FS Z ON OFF m Magnet i C Response differential oT ie g C Response differential 4 Maximum sensing location 1128 i SLIT TYPE RODLESS CYLINDERS 63 80 Mounting Location of Sensor Switch 63 2 480in 80 3 150in When the sensor switch is mounted in
12. he case of ORC80 when facing connection ports this is the left side one 2 The end cover of ORC63 can be used for right and left ends In the case of ORC80 when facing connection ports this is the right side one Mass nares M Standard piston Available as a seal repair kit kg Ib Bore size Zero stroke mass Additional mass for Additional mass of mount for piston mount mounting bracket and adapter mm in With short mount Put cud T mount M mount C mount CT mount CM mount Footmounting bracket U type adapter G type adapter 63 2 480 9 3 20 5 0 0080 0 0176 0 2 0 4 1 0 2 2 2 4 5 3 2 6 5 7 3 4 7 5 0 3 0 7 17 8 7 17 8 7 80 3 150 16 1 35 5 0 0128 0 0282 0 6 1 3 12 26 43 95 4900 8 55021 0 60 3 29 64 33 7 3 Long piston kg Ib Bore size Zero stroke mass Additional mass for Additional mass of mount for piston mount mounting bracket and adapter mm in With long mount nd ae LT mount CL mount CLT mount Foot mounting bracket U type adapter G type adapter 63 2 480 13 9 30 6 0 0080 0 0176 0 7 1 5 5 2 11 5 59 13 0 0 3 0 7 17 8 7 17 8 7 80 3 150 232 51 2 00128 0 0282 1 2 26 amp 8 19 4 10 0 22 1 0 6 1 3 2 9 6 4 3 3 7 3 1124 SLIT TYPE RODLESS CYLINDERS 63 80 Dimensions mm
13. linder use of all port block 3 position valves etc for intermediate stop control could result in failure to maintain the stopping position and the piston speed could not be controlled when restarting We recommend therefore double sided pressure control circuits that use PAB connection 3 position valves etc For intermediate stopping control under constant loads such as vertical mountings consult us mm s 10000 63 2 480 40 1 575 5000 80 3 150 44 1 732 4000 3000 8 2000 SS Maximum operating speed 1000 S om X D 400 263 o 300 200 100 1 2 345 10 50 100 1000 10000 Mass kg 1mm s 0 0394in sec 1kg 2 205lb 263 283 N 3000 480 2000 63 kel G 1000 1000 2000 3000 4000 5000 6000 1N 0 2248lbf Support span mm 1mm 0 0394in 1130 i SLIT TYPE RODLESS CYLINDERS 963 80 Handling Instructions and Precautions Assembling instructions Assembling the piston mount T mount and LT mount for 4 63 and 80 D Remove O ring for holding the scraper and the mount fixing bolt and detach the short mount which is standard equipment 2 Detach the scraper on the short mount and attach it to the T mount or LT mount Secure the T mount or LT mount to the piston yoke with fixing bolts and install scraper holding O ring M mo
14. ndard piston amp ORC SM CM mount for standard piston 7 5 dG MC M MX ME 4 4 MQ ME 4 4 MQ Ty E MJ x 2 ine tt g m _ ES OH e 2 ede dB e 3 2s xs MR 8 HA 2 wn 3 t F E o des j TE E LUE RERUM MX E Oe MX 63 A87 120 100 48 90 70 100 70 9 10 10 63 2 480 134 104 5 120 100 10 80 3 150 150 125 60 110 85 122 86 13 8 12 80 8 150 163 128 150 125 60 110 13 8 12 C mount for standard piston ORC CS cc pe 2 gP Yie idl alls A X d ue H JE 7 a Ef J Jers 66 66 BE CJ 63 2 480 180 90 30 19 83 78 68 9 208 62 71 sme DLE k L M P CC cr ca cH cI cu ck cL 82 15 77 117112102 80 3 150 240 120 32 20 101 95 83 11 268 78 88 102 15 96 143 137 125 1125 Long piston long mount type Oo j LA Stroke Note The connection port can be located on the bottom For details consult us e LB Connection port 2 P pp O 2 Cushion needle A ORC LONG ej Y J 8 R thread M8 X 1 25 Depth20
15. th indicator lamp DC10 28V G G type adapter ZG553 3 lead wire Solid state type with indicator lamp DC4 5 28V only 80 CS3M 2 lead wire Reed switch type with indicator lamp DC10 30V AC85 115V Piston specification CS4M 2 lead wire Reed switch type with indicator lamp DC10 30V AC85 115V Blank Standard piston CS5M 2 lead wire Reed switch type without indicator lamp DC3 30V AC85 115V L Long piston Order codes for sensor switch only Without holder Mounting bracket Blank No mounting bracket Mount for piston mount Blank No mount L With foot mounting bracket With holder ORC T With T mount For standard piston M With M mount For standard piston Cc With C mount For standard piston Bore size CT With CT mount For standard piston CM With CM mount For standard piston a EE for rodiess LT With LT mount For long piston The order code for the cylinder CL With CL mount For long piston holder only is Lead wire length CLT With CLT mount For long piston G5 ORC Bore size A 1000mm 39in Q The mount for piston mount the mounting bracket and the adapter are included at shipping B 3000mm 118in Bore Size and Stroke Quum M DA9 9 nAOttEE mm Standard strokes 63 500 600 700 800 1000 1200 1400 1600 1800
16. the locations shown below the figures in the tables are reference values the magnet comes to the maximum sensing location of the sensor switch at the end of the stroke A 4 z S itch T ensor Swi e Sensor holder HH 2 22 c B e Mounting screw e 45 Code A C 3 e Standard Long Standard Long B D KX d H n n min Piston piston piston piston Loosening the sensor holder mounting screw allows the 63 215 365 124 274 80 56 sensor switch to be moved along the switch mounting groove 2 480 8 46 14 37 4 88 10 79 3 15 2 20 on the cylinder body 80 260 410 149 299 100 68 Tighten the mounting screw with a tightening torque of 3 150 10 24 16 14 5 87 11 77 3 94 2 68 0 2N m 1 8in Ibf 1129 Handling Instructions and Precautions Selection and Mounting Allowable load and moment Although the rodless cylinder can be used with directly applying loads make sure that the load and moment do not exceed the values in the table below Mp Fp Xr1 7 Mr Fr Xr2 7 Pitching moment Mp Fp Xri Nm Rolling moment Mr Fr X r2 N m Yawing moment My Fy X rs N m Maximum load capacity W N My Fy Xrs ae Standard piston Long piston Bore size
17. unt for 63 and 80 D Remove scraper holding O ring and the mount fixing bolt and detach the short mount which is standard equipment 2 Detach the scraper on the short mount and reattach it to the M mount G Insert the pins into the M mount and assemble onto the piston yoke and secure it with fixing bolts and install the scraper holding O ring Align the grooves on the mount plate to the pin and place the mount on the pin C mount CT mount CM mount CL mount and CLT mount for 63 and 80 Remove the mount fixing bolts and install C mount to the piston yoke using C mount fixing bolts long bolt Sensor switch Handling precautions 1 The sensor switch case is a magnetic shield type but avoid using it in places with strong external magnetic field and keep it away from strong power lines or currents 2 Do not apply more than 98N 22lbf tensile force on the lead wire 3 Avoid use in ambient chemical atmospheres 4 Consult us regarding application in environments subject to dripping water or oil 5 The ON time of the sensor switch shortens when the piston speed is fast and the sensor switch is installed in the middle of the stroke Care should be taken because the relay etc might not be able to follow ON time ms operation range mm in piston speed mm s in sec X 108 1131 Maintenance The rodless cylinder is structurally incapable of completely preventing air
18. welding close to the rodless cylinder The welding spatters could damage the outer seal band 3 The product cannot be used when the media or ambient atmosphere contains any of the substances listed below Organic solvents phosphate ester type hydraulic oil sulphur dioxide chlorine gas or acids etc Lubrication Though it is possible to use without lubricating oil when the cylinder speed is 500mm s 19 7in sec or less it is recommended to use the following lubricating oils when using at a speed of 500mm s 19 7in sec or more Recommended oils Idemitsu Kosan Co Ltd Daphne Rockdrill 46 Showa Shell Sekiyu K K Rock drill oil 32 Mobil Sekiyu K K Almo 525 Others Products equivalent to the above Media 1 Use air for the media For the use of any other media consult us 2 Air used for the rodless cylinder should be clean air that contains no deteriorated compressor oil etc Install an air filter filtration of a minimum 40 um near the rodless cylinder or valve to remove collected liquid or dust In addition drain the air filter periodically
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