DANFOSS PLUS+1 Controllers catalogue
Contents
1. 520L0719 Rev NA Mar 2013 S SAUER DANFOSS Outputs PLUS 1 Controller Family Technical Information Inputs Outputs Types and Specifications Output Types Digital DOUT Digital PVG valve reference power DOUT PVGpwr High current digital HDOUT Pulse width modulated PWM DOUT PVGOUT High current 6 A pulse width modulated HPWMOUT DOUT High current 10 A pulse width modulated HPWMOUT DOUT Output Pins Available on Individual PLUS 1 Modules PWMOUT DOUT DOUT HPWMOUT HPWMOUT DOUT DOUT HDOUT PVGpwr PVGOUT DOUT DOUT PLUS 1 Module 2A 3A 6A 3A 3 A 6 A 10 A MC012 010 012 2 MC012 026 029 2 MC018 010 012 4 2 MC024 010 011 012 014 4 MC024 020 021 022 024 8 MC038 010 2 3 3 5 MC050 010 012 3 3 10 MC050 020 022 6 2 6 MC050 055 05B 1 2 MC088 015 01B 13 6 3 10 IOX012 010 2 10K024 020 8 OX012 010 OX024 010 4 2 10 PLUS 1 control modules feature user configurable output pin parameters Output pin parameters are configured using PLUS 1 GUIDE templates Refer to module data sheets for maximum output current ratings of individual modules and MC038 010 and MC088 015 01B power planes The total output current for any PLUS 1 module must not exceed the maximum allowable current specified in the module data sheet In the case of MC038 010 and MC088 015 01B modules both the total output current for an individual power plane and the total output2. 10X012 010 Refresh rate is a function of CAN message frequency IOX024 020 Refresh rate is a function of CAN message frequency IX012 010 Refresh rate is a function of CAN message frequency IX024 010 Refresh rate is a function of CAN message frequency 520L0719 Rev NA Mar 2013 10 SAUER PLUS 1 Controller Family DANFOSS Technical Information Inputs Outputs Types and Specifications Inputs continued Analog Temperature Rheostat AIN Temp Rheo Digital Analog Frequency Rheostat Din AIN FreqIN Rheo When a PLUS 1 module input pin is configured in the temperature rheostat mode the input has a 1 33 kQ pull up resistor to 5 Vdc It will source up to 3 75 mA current to an external load RL which then can be measured The equation for relating AD counts to a given load is AD counts 4096 RL RL 1330 This calculation is solved internally and the ohms value is available for the programmer The following chart shows the relationship between AD counts and load resistance in ohms Rheostat Inputs 4000 3500 4 3000 c 8 2500 U O Q 2000 1500 1000 500 0 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 Load Resistance Q Specifications Description Units Minimum Maximum Comment Allowed voltage at pin Vdc 0 36 Measured resistance Q 0 10000 520L0719 Rev NA Mar 2013 SAUER DANFOSS Inputs continued PLUS 1 Controller Family Te
3. 3 7 520L0719 Rev NA Mar 2013 21 S Power 22 SAUER DANFOSS PLUS 1 Controller Family Technical Information Product Ratings Module Supply Voltage Maximum Current Ratings PLUS 1 modules are designed to operate with a nominal 9 to 32 Vdc power supply The modules will survive with full functionality if the supply voltage remains below 36 Vdc Specifications Description Units Minimum Maximum Comment Allowed voltage at pin Vdc 0 36 Allowed module current A 0 Consult module data sheets for maximum allowable current 0 Caution PCB damage may occur To prevent damage to the module all module power supply pins must be connected to the vehicle power supply to support advertised module maximum output current capacity DO NOT use module power supply pins to supply power to other modules on a machine MC038 010 Power Supply The MC038 010 controller s power supply design recommendations must be followed Power supply to MC038 010 controller s output power planes C1 p36 to C1 p38 must be wired directly to the vehicle battery and the wiring runs must be kept as short as possible Power supply to the controller s DSP C1 p2 must be wired separately from the power supply to the controller s output power planes Do not connect any other PLUS 1 controllers to the power supply to MC038 010 controller s output power planes MC038 010 Sleep Mode Sleep mode is unique
4. Outputs continued PLUS 1 Controller Family Technical Information Inputs Outputs Types and Specifications High Current Digital HDOUT High current digital outputs can source up to 6 A General Description Comment Configuration Sourcing only Type Linear switching Short circuit to ground protection Non damage current thermal limit with status indication automatic latch off resume Open circuit detection Status indication provided The GUIDE pin status requires a load of 1000 mA to be connected or an open status will be declared Parallel operation Digital outputs from the same module are capable of being connected together such that the net current rating is the sum of the individual ratings timing is resolved by the operating system and diagnostic capability is maintained Shut off Processor control with hardware Watchdog override Specifications Description Units Minimum Maximum Comment Allowed voltage at pin Vdc 0 36 See caution statement below Output voltage energized state Vdc Vbatt 1 0 Vbatt Over all load conditions Output voltage off state Vdc 0 0 1 At Rload 200 Q Output current range for status A 1 6 See pair comment above bit to read OK Warning Unintended movement of the machine or mechanism may cause injury to the technician or bystanders DOUT and HDOUT digital outputs do not have an internal feedback to the PLUS 1 module ker
5. 38 pin module 50 pin module 88 pin module Mating connector bag assembly 20 to 24 AWG 10100944 10100945 10100946 10105649 Mating connector bag assembly 16 to 20 AWG 10102025 10102025 10102023 11027919 10102024 11071844 Sauer Danfoss Crimp Extraction Tool Part Information Description Part number Crimp tool for 20 to 24 AWG 10100745 Crimp tool for 16 to 20 AWG 10102028 Extraction tool Deutsch 114010 12 AWG 11068808 Extraction tool Deutsch 0144 240 2005 16 to 20 20 to 24 AWG 10100744 PLUS 1 module mating connectors may be mated 10 times Recommended torque for the Deutsch mating connector retaining fastener on 38 and 50 pin connectors is 20 Ib in 2 26 Nem 520L0719 Rev NA Mar 2013 27 SAUER G DANFOSS Product Installation 28 PLUS 1 Controller Family Technical Information Product Installation and Start up Mounting PLUS 1 12 24 38 and 50 pin modules can be mounted in one of three ways End bulkhead installation Up to 3 units stacked on one another Individually side mounted MC018 XXX modules are designed for panel mounting only MC088 XXX modules are designed for bulkhead mounting only In each case care must be taken to insure that the module connector is positioned so that moisture drains away from the connector If the module is side or stack mounted provide a drip loop in the harness If the module is mounted vertically the
6. 055 05B Description Units Minimum Maximum Comment Output short circuit voltage Vdc 36 Output voltage sensors Vdc 4 88 5 12 Sensor power supply drops below minimum if controller power supply is less than 9 Vdc Output voltage DIN diagnostics Vdc 1 54 1 66 Nominal 1 6 Output voltage DIN diagnostics Vdc 3 00 3 60 Nominal 3 3 520L0719 Rev NA Mar 2013 23 S SAUER PLUS 1 Controller Family DANFOSS Technical Information Power continued EEPROM Write Erase To prevent unexpected memory writes care must be taken to ensure memory with a high number of read write cycles is either U32 or S32 data types 24 Product Ratings PVG Valve Power Supply DOUT PVGpwr pins can provide the battery supply voltage required by Sauer Danfoss PVG valve electronics for those control strategies requiring application software control of the valve power source When enabled the DOUT PVGpwr pin passes battery reference voltage to the PVG valve electronics One DOUT PVGpwr pin can power up to 3 PVG valves Refer to individual module API documents for PVG power pin characteristics Ratings Specifications Description Minimum Maximum Comment EEPROM write erase cycles 1 million Minimum valid over entire operating all modules except IX012 010 IX024 010 temperature range EEPROM write erase cycles 10 000 Minimum valid over entire operating IX012 010 IX024 010
7. 1 nominal pull up or pull down pin configuration Input impedance Input voltage gt 5 7 Vdc kQ 14 1 nominal all pin configurations Analog AIN Specifications Description Units Minimum Maximum Comment Allowed voltage at pin Vdc 0 36 0 to 5 Vdc range Vdc 5 21 5 30 5 26 is typical Maximum discernable voltage 0 to 36 Vdc range Vdc 31 70 Maximum discernable voltage Precision mV 1 28 Input impedance kQ 206 236 Depends on pin configuration Maximum allowed voltage on fixed range analog input pins CAN shield is 25 Vdc Analog Input Offset Module analog input offset error can be 80 counts out of 4096 12 bit resolution Therefore the minimum voltage that a module will read at the 0 to 5 25 Vdc range is 105 mV The minimum voltage that a module will read at the 0 to 36 Vdc range is 703 mV The input offset error is a function of component tolerances and can vary from one module to the next When an input value is used in an algorithm where the offset error could impact the control strategy the way the signal is acquired and the need to calibrate should be considered 8 520L0719 Rev NA Mar 2013 SAUER DANFOSS Inputs continued PLUS 1 Controller Family Technical Information Inputs Outputs Types and Specifications A D Refresh Rate Analog to Digital A D refresh rates for individual PLUS 1 modules are as follows A D channels are sampled at 25 kHz
8. DIN C1p06 C1p07 e DIN AIN C1p14 C1p17 to C1p20 C1p24 to C1p27 Specifications Description Units Minimum Maximum Comment Wake up pin threshold Vdc 2 36 To wake up by cycling input power Wake up pin threshold Vdc 4 5 36 To wake up by digital input Wake up time delay mSec 250 500 Sensor Power Supply Ratings PLUS 1 modules that support sensor inputs are provided with dedicated regulated sensor power supply and ground pins Refer to individual product data sheets for sensor power supply current ratings The sensor power is nominally 5 Vdc unless otherwise noted on the product data sheet General Description Comment Short circuit to ground Output is not damaged and fault is detected Short circuit to battery Output is not damaged and fault is detected Specifications all modules except MC050 055 05B Description Units Minimum Maximum Comment Output short circuit voltage Vdc 36 Output voltage Vdc 4 88 5 12 Output current mA Refer to individual data sheets for sensor power supply ratings Output Load Capacitance uF 10 Hold up time after power loss ms 5 15 MC050 055 05B controllers feature two additional levels of regulated power 1 6 Vdc and 3 3 Vdc The PLUS 1 GUIDE application developer can detect open and short digital inputs when these power supplies are used in conjunction with DIN AIN inputs Specifications MC050
9. connector should be on the bottom of the module Provide strain relief for mating connector wires 0 Caution Module damage may occur Use caution when installing MC050 XXX modules Due to the size of the mating connector wire bundle it is possible to twist off the end cap of the module if excessive pressure is applied during the installation of harness strain relief Suggested Fasteners and Recommended Installation Torque Mounting method Recommended OD Recommended torque Bulkhead mount multiple units stacked single 6 0 mm 25 in 9 49 Nem 7 ft lb Machine Diagnostic Connector It is recommended that a diagnostic connector be installed on machines that are controlled by PLUS 1 modules The connector should be located in the operator s cabin or in the area where machine operations are controlled and should be easily accessible Communication software uploads and downloads and service and diagnostic tool interaction between PLUS 1 modules and personal computers is accomplished over the vehicle CAN network The diagnostic connector should tee into the vehicle CAN bus and have the following elements CAN CAN CAN shield Grounding Proper operation of any electronic control system requires that all control modules including displays microcontrollers and expansion modules be connected to a common ground A dedicated ground wire of appropriate size connected to the machine battery is recommended Hot Plugg
10. for the module must not exceed the limits specified on the module data sheets Warning Unintended movement of the machine or mechanism may cause injury to the technician or bystanders The module will be powered up if battery voltage is applied to the module s output pin To protect against unintended movement secure the machine Caution Warranty will be voided if module is damaged by significant current driven back through an output pin 520L0719 Rev NA Mar 2013 SAUER DANFOSS Outputs continued 16 PLUS 1 Controller Family Technical Information Inputs Outputs Types and Specifications Digital DOUT and Digital PVG Reference Power DOUT PVEpwr Digital outputs can source up to 3 A The exception is MC038 010 controller DOUT pins are limited to 2 A e Current outputs for MC050 010 MC050 020 MC088 015 and OX024 010 module DOUT and DOUT PVG Pwr pins are pair limited and a function of temperature Output per pair is 6 A maximum at 25 C 77 F Output per pair is 4 A maximum at 70 C 158 F e MC050 010 pairs are C1p31 and C1p32 C1p33 and C1p34 C1p35 and C1p36 e MC050 020 pairs are C1p33 and C1p34 C1p35 and C1p36 C1p37 and C1p38 C1p39 and C1p40 e MC088 015 pairs are Power plane C2p35 C1p31 and C1p32 C1p33 and C1p34 Power plane C2p36 C1p35 and C1p36 Power plane C2p37 C2p1 and C2p7 C2p2 and C2p3 C2p4 and C2p5 C2p30 and C2p33 Power plane C2p38 C2p6 and C2p
11. to market faster Sauer Danfoss Your Strongest Partner in Mobile Hydraulics Go to www sauer danfoss com for further product information Wherever off highway vehicles are at work so is Sauer Danfoss We offer expert worldwide support for our customers ensuring the best possible solutions for outstanding performance And with an extensive network of Global Service Partners we also provide comprehensive global service for all of our components Please contact the Sauer Danfoss representative nearest you Local address Sauer Danfoss US Company 2800 East 13th Street Sauer Danfoss ApS DK 6430 Nordborg Denmark Ames IA 50010 USA Phone 45 7488 4444 Phone 1515 239 6000 Fax 45 7488 4400 Fax 1515 2396618 Sauer Danfoss GmbH amp Co OHG Sauer Danfoss Daikin LTD Postfach 2460 D 24531 Neum nster Shin Osaka TERASAKI 3rd Bldg 6F Krokamp 35 D 24539 Neum nster Germany 1 5 28 Nishimiyahara Yodogawa ku Phone 49 4321 8710 Osaka 532 0004 Japan Fax 49 4321 871 122 Phone 81 6 6395 6066 Fax 81 6 6395 8585 www sauer danfoss com
12. to the MC038 010 controller This feature gives OEM designers the ability to implement automotive like features in their machine control system design If the sleep mode feature is not implemented this controller has the same operating characteristics as any other PLUS 1 controller When used as a sleep mode controller supply power to the MC038 010 is connected directly to the battery Sleep mode initiation is defined by the controller s application software PLUS 1 GUIDE programmers define the conditions under which the controller is to put to sleep When in sleep mode controller outputs are set to zero sensor power supply is off and the controller consumes a small amount of current Controller Sleep Mode Current Consumption Supply voltage Sleep mode current consumption 12 Vdc 0 14mA 24 Vdc 0 28 mA 520L0719 Rev NA Mar 2013 SAUER DANFOSS Power continued Battery power must be supplied to designated wake up digital inputs since the controller s 5 Vdc regulated power supply is not available when the controller is in sleep mode PLUS 1 Controller Family Technical Information Product Ratings MC038 010 Sleep Mode continued Either of two conditions will wake up the controller e Switching any of the designated wake up digital inputs DIN in the GUIDE application to high e Cycling all input power to the controller The following input pins may be designated as wake up digital inputs
13. will be powered up if battery voltage is applied to the module s output pin To protect against unintended movement secure the machine Caution Warranty will be voided if module is damaged by significant current driven back through an output pin 520L0719 Rev NA Mar 2013 S SAUER PLUS 1 Controller Family DANFOSS Technical Information Outputs continued The controller DSP will be powered if power is supplied to any one of the controller s power planes Inputs Outputs Types and Specifications Pulse Width Modulated PWMOUT DOUT PVGOUT continued Specifications Description Units Minimum Maximum Comment Full scale proportional mA 10 3000 The current may accidently be current output exceeded in open loop mode If the current exceeds the trip point the output will be latched off Output voltage 100 duty cycle Vdc 0 Vbatt 1 Output resolution of 3 A mA 0 25 Repeatability of full range of full 0 5 scale Absolute accuracy of full range of full 0 5 scale Output settling time ms 100 Depends on load characteristics PWM frequency Hz 33 4000 Some pins have a fixed frequency consult module application program interface API Dither frequency Hz 33 250 Increased in steps see module API Dither amplitude A 0 0 5 Increased in steps see module API Over current trip point A 5 5 25 There is over current protection built into each output driver If the i
14. 12 e OX024 010 pairs are C1p6 and C1p7 C1p8 and C1p9 C1p10 and C1p11 e Example at a module temperature of 70 C 158 F if C1p31 is sourcing 2 5 A the most current that can be sourced on its paired pin C1p32 is 1 5 A General Description Comment Configuration Sourcing only Type Linear switching Short circuit to ground protection Non damage current thermal limit with status indication automatic latch off resume Open circuit detection Fault indication provided The GUIDE Pin Status requires a load of 500 mA to be connected or an open fault will be declared Parallel operation Digital outputs from the same module are capable of being connected together such that the net current rating is the sum of the individual ratings timing is resolved by the operating system diagnostic capability is maintained Shut off Processor control with hardware WatchDog override Specifications Description Units Minimum Maximum Comment Allowed voltage at pin Vdc 0 36 See caution statement page 17 Output voltage energized state Vdc Vbatt 1 0 Vbatt Over all load conditions Output voltage off state Vdc 0 0 1 At Rload 200 Q Output current range for a status A 0 5 3 See note regarding pair above bit to read OK Do not connect a digital output to battery back drive without a series diode 520L0719 Rev NA Mar 2013 SAUER DANFOSS
15. 6 4 38 4 high range This table shows the rising and falling thresholds when the input is used as a digital or frequency input Specifications Description Units Minimum Maximum Comment Rising voltage threshold Vdc It is inadvisable to use the high high range range option when configuring the input as a digital or frequency input Falling voltage threshold Vdc It is inadvisable to use the high high range range option when configuring the input as a digital or frequency input Rising voltage threshold Vdc 2 85 4 03 A digital input is guaranteed to be middle range read as high if the voltage is greater than 4 03 Vdc These numbers also apply to frequency Falling voltage threshold Vdc 1 15 2 59 A digital input is guaranteed to be middle range read as low if the voltage is less than 1 15 Vdc These numbers also apply to frequency Rising voltage threshold Vdc 0 22 0 31 A digital input is guaranteed to be low range read as high if the voltage is greater than 0 31 Vdc Falling voltage threshold Vdc 0 090 0 20 A digital input is guaranteed to be low range read as low if the voltage is greater than 0 090 Vdc Potential for IX modules to not go online If voltage is applied to an IX module input pin prior to the module being powered on there is a possibility that the module CPU will not power up The module is not damaged and will power
16. A 02 June 2009 Various MC038 010 MC050 55 modules added GA 23 Oct 2008 All Literature order number corrected at bottom of pages FB 21 Jul 2008 Various General content update FA 25 Sep 2007 21 Corrected typo EB 24 Sep 2007 Various Specifications update added 88 pin module EA 24 Oct 2006 14 Paragraph added re makimum current specifications D 21 Sep 2006 5 7 22 Specifications 29 Jun 2005 General content update B 24 Mar 2004 First edition A 2013 Sauer Danfoss All rights reserved Sauer Danfoss accepts no responsibility for possible errors in catalogs brochures and other printed material Sauer Danfoss reserves the right to alter its products without prior notice This also applies to products already ordered provided that such alterations can be made without affecting agreed specifications All trademarks in this material are properties of their respective owners Sauer Danfoss the Sauer Danfoss logotype the Sauer Danfoss S icon PLUS 1 What really matters is inside and Know How in Motion are trademarks of the Sauer Danfoss Group 520L0719 Rev NA Mar 2013 SAUER DANFOSS Product Overview Inputs Outputs Types and Specifications Controller Area Network Specifications Product Ratings PLUS 1 Controller Family Technical Information Contents Abo tThis aa 5 PLUS 1 Controller Family Technical Information 5 What information is in this manual rennes 5 What inform
17. PLUS 1 systems are incrementally expandable additional modules can be easily added to the machine CAN bus to increase system capabilities or computational power PLUS 1 control products utilize modular designs wherever possible This modularity extends to product housings connectors and control circuitry Five standard housings 12 18 24 38 50 and 88 pin cover the entire product line OEM Responsibility The OEM of a machine or vehicle in which PLUS 1 electronic controls are installed has the full responsibility for all consequences that might occur Sauer Danfoss has no responsibility for any consequences direct or indirect caused by failures or malfunctions Sauer Danfoss has no responsibility for any accidents caused by incorrectly mounted or maintained equipment e Sauer Danfoss does not assume any responsibility for PLUS 1 products being incorrectly applied or the system being programmed in a manner that jeopardizes safety _ All safety critical systems shall include an emergency stop to switch off the main supply voltage for the outputs of the electronic control system All safety critical components shall be installed in such a way that the main supply voltage can be switched off at any time The emergency stop must be easily accessible to the operator 520L0719 Rev NA Mar 2013 Inputs SAUER DANFOSS PLUS 1 Controller Family Technical Information Inputs Outputs Types and Specifications Each PLUS 1 har
18. SAUER DANFOSS PLUS 1 Controller Family Technical Information lt ail lt i PLUS Et by SAUER DANFOSS 520L0719 Rev NA Mar 2013 S SAUER Revision History PLUS 1 Controller Family DANFOSS Technical Information Revisions Table of Revisions Date Page Changed Rev 11 Mar 2013 24 Added a note regarding the service tool scan NA 30 Jan 2013 12 Note regarding MC050 010 Pin C1 P26 MA 10 Dec 2012 Various MC018 MC012 026 029 controller updates LA 28 Nov 2011 Various 13 15 General content update various pages new Warning page 13 KA 18 24 27 and 18 output pins available table updated page 15 FRAM memory page 24 contacts pin module part numbers corrected page 27 31 Aug 2010 6 11 16 18 20 Removed PLUS 1 Module Naming Covention topic Revised JA 23 27 content in topics Inputs Outputs CAN Ports Environmental Testing Criteria and Sauer Danfoss Crimp Extraction Tool Part Information General content update and corrections 8 Oct 2009 6 8 10 15 19 Content in topics PLUS 1 Module Naming Covention Inputs IA 25 26 29 Outputs Environmental Testing Criteria Recommended Machine Wiring Guidelines 23 June 2009 13 23 Correction regarding IX modules MC050 055 Specifications table HB 16 June 2009 3 6 15 18 20 21 General and updated Memory Communication Resources table H
19. and 64 samples are taken to build an average value This results in a refresh rate of 2 56 ms for channels directly measured All internal current feedback channels are refreshed at the 2 56 ms rate Some PLUS 1 module A D channels are shared Each of the shared channels has eight multiplexed analog inputs Each multiplexed input is serviced every 20 48 ms Update rates for specific analog input pins are found below Update rates for input expander modules are dependent on the CAN message frequency selected in the application program A D Refresh Rates for PLUS 1 Modules PLUS 1 module A D refresh rate MC012 010 012 All 2 56 ms MC012 026 029 All 2 56 ms MC018 010 012 All 2 56 ms MC024 010 011 012 014 All 2 56 ms MC024 020 021 022 024 C1p10 to C1p12 7 68 ms Remaining pins 2 56 ms MC024 500 All 2 56 ms MC038 010 C1p08 C1p14 C1p17 to C1p20 C1p24 to C1p27 C1p36 to C1p38 20 48 ms C1p05 C1p10 to C1p12 2 56 ms MC050 010 012 C1p05 C1p08 C1p14 to C1p19 C1p22 to C1p30 C1p34 to C1p36 20 48 ms C1p02 2 56 ms MC050 020 022 C1p05 C1p22 C1p25 to C1p32 C1p39 C1p40 20 48 ms C1p02 C1p08 C1p18 C1p19 C1p23 C1p24 2 56 ms MC050 055 05B C1p05 C1p13 to C1p29 C1p31 to C1p39 C1p41 to C1p45 20 48 ms C1p46 to C1p49 2 56 ms MC088 015 01B 315 C1p05 C1p08 C1p14 to C1p19 C1p22 to C1p30 C1p34 to C1p36 C1p47 to C1p50 C2p09 to C2p11 C2p35 to C2p38 20 48 ms
20. ation is in individual module product data sheets 5 What information is in individual module API specifications 5 What information is in the PLUS 1 GUIDE Software User Manual sseessssssssecssseesneeessees 5 PLUS 1 Family of Mobile Machine Management Products User Liability and Safety Statements nn OEM Responsibility IAA ATU KA AA EA EA AAA Aa Ma NA AA MAU AA AA AAA AA 7 UU ii E O R A E RAAEN 7 Digitah DIN ennen AWA ENEE A E EE ERR Analog AIN Analog Input Offset A D Refresh Ui Analog Temperature Rheostat AIN Temp Rheo Digital Analog Frequency Rheostat Din AIN FregIN RheO inner 10 Digital Analog Frequency DIN AIN FreqIN Digital Analog Frequency Rheostat Din AIN FredIN Rheo All modules except IX012 010 IX024 010 11 Digital Analog Frequency DIN AIN FreqIN IX012 010 IX024 010 modules 12 Digital Analog 4 20 MA DIN AIN 4 20 MA IN ns 14 UEP YA KAA AA n NARRER gu ng ERAR AA EE Output Types Digital DOUT and Digital PVG Reference Power DOUT PVEpDwr c 16 High Current Digital HDOUT nn 17 Pulse Width Modulated PWMOUT DOUT PVGOUT es 18 High Current Pulse Width Modulated HPWMOUT DOUT me 19 MC038 010 MC088 XXX Output Pin Power SUPPLY nm 19 CAN Controller Area Network Ports sms 20 System Design e Terminating Resistor CAN Bus Ins
21. cal Information This manual is designed to be a comprehensive PLUS 1 product family hardware module reference tool for vehicle OEM design engineering and service personnel It is one of four sources of PLUS 1 product technical information Other sources include individual module product data sheets module specific Application Program Interface API specifications and the PLUS 1 GUIDE Software User Manual literature number 10100824 What information is in this manual This manual describes unique characteristics of specific PLUS 1 modules and electrical details that are common to all PLUS 1 modules including general specifications input and output parameters environmental ratings and installation details What information is in individual module product data sheets Parameters that are unique to an individual PLUS 1 module are contained in the module M data sheet Data sheets contain the following information Numbers and types of inputs and outputs Module connector pin assignments Module maximum current capacity Module sensor power supply if present current capacity Module installation drawing Module weights Product ordering information What information is in individual module API specifications Detailed information about the module BIOS is contained in the module API specification PLUS 1 BIOS functionality is pin dependent Pins are defined in module data sheets as C connector number p pin number API specifications
22. chnical Information Inputs Outputs Types and Specifications Digital Analog Frequency DIN AIN FreqIN Digital Analog Frequency Rheostat Din AIN FreqIN Rheo All modules except IX012 010 IX024 010 The characteristics of Digital Analog Frequency pins are GUIDE software controlled The input can be digital analog or frequency Inputs can be pulled to 5 Vdc pulled to ground pulled to 2 5 Vdc or no pull up pull down General Description Comment Response to input below minimum voltage Non damaging non latching reading saturates to the low limit Response to input above maximum voltage Non damaging non latching reading saturates to the high limit Expected measurement Frequency Hz Period 0 1 sec Channel to channel phase shift paired inputs 0 1 ms PWM duty cycle 0 01 Duty cycle measurement only valid up to 5 kHz FreqIN Edge count Quadrature count paired inputs driven from a quadrature encoder Pull up pull down configuration No pull down pull up is standard with pull up or pull down programmable failure modes are detectable As with analog input pins values in the following table assume software compensation for AD converter offset errors Specifications Description Units Minimum Maximum Comment Allowed voltage at pin Vdc 0 36 Frequency range Hz 0 10000 In steps of 1 Hz Max
23. controller Estimated Usage of Memory and Communication Resources Description IX012 010 IX024 010 OX012 010 OX024 010 IOX012 010 IOX024 20 Estimated module bus load using default update and 250K bus speed 4 10 11 27 11 27 Estimated module bus load using 70 ms updates and 250K bus speed 2 5 3 8 4 8 RAM usage on MC012 XXX 9 12 9 14 9 17 RAM usage on MC018 010 9 12 9 14 9 17 RAM usage on MC024 010 9 12 9 14 9 17 RAM usage on MC024 011 9 12 9 14 9 17 RAM usage on MC038 010 9 12 9 18 9 26 RAM usage on MC050 010 MC050 020 RAM usage on MCO50 055 1 1 1 1 1 1 2 2 1 1 2 0 RAM usage on MC088 010 1 1 1 2 1 2 ROM usage on MC012 XXX 8 11 12 18 10 19 ROM usage on MC018 010 8 11 12 18 10 20 ROM usage on MC024 010 8 11 12 18 10 20 ROM usage on MC024 011 3 4 4 6 3 7 ROM usage on MC038 010 ROM usage on MC050 010 MC050 020 8 3 11 4 12 4 18 6 10 3 21 8 ROM usage on MC050 055 3 4 4 6 3 8 ROM usage on MC088 015 3 4 4 6
24. dware module has input or output pins that support multiple functions Pins that support multiple input or output types are user configurable using PLUS 1 GUIDE software Refer to controller data sheets for the input output 1 0 content of individual modules Input Types Digital DIN e Digital or Analog DIN AIN Analog or Temperature or Rheostat AIN Temp Rheo Multifunction Digital or Analog or Frequency DIN AIN FreqIN e Multifunction Digital or Analog or Frequency or Rheostat DIN AIN FreqIN Rheo e Fixed Range Analog or CAN shield AIN CAN shield e Digital or Analog or Current DIN AIN 4 20 mA IN Each PLUS 1 Module input pin supports one of the above functional types For pins with multiple functions input configurations are user programmable using PLUS 1 GUIDE templates Digital DIN Digital inputs connected to PLUS 1 dedicated digital input pins are debounced in software Digital input debounce is defined as an input being in a given state for three samples before a state change is reported The sample time is a function of application loop time Multifunction pins that are configured to be DIN are subject to the same update rates as the analog input function for that pin Debounce is not used as hysteresis is built into the function The time to recognize a transition is dependent on the timing of the switch activation and the sample rate General Description Comment Response to input below minimum v
25. e wire harness anchors that will allow wires to float with respect to the machine rather than rigid anchors Electronic modules should be grounded to a dedicated conductor of sufficient size that is connected to the battery Recommended Machine Equipped with PLUS 1 Module Welding Procedures The following procedures are recommended when welding on a machine equipped with PL US 1 modules The engine should be off Disconnect the negative battery cable from the battery Do not use electrical components to ground the welder Clamp the ground cable for the welder to the component that will be welded as close a possible to the weld 520L0719 Rev NA Mar 2013 29 S SAUER PLUS 1 Controller Family DANFOSS Technical Information Product Installation continued 30 Product Installation and Start up PLUS 1 USB CAN Gateway Communication software uploads and downloads and service and diagnostic tool interaction between PLUS 1 modules and a personal computer PC is accomplished using the vehicle s PLUS 1 CAN network The PLUS 1 CG150 USB CAN gateway provides the communication interface between a PC USB port and the vehicle CAN bus When connected to a PC the gateway acts as a USB slave In this configuration all required electrical power is supplied by the upstream PC host No other power source is required Refer to the PLUS 1 GUIDE Software User Manual literature number 10100824 for gateway set up information Ref
26. ensation for the errors in the AD converter Specifications Description Units Minimum Maximum Comment Allowed voltage at pin Vdc 0 36 Frequency range Hz 0 10000 In steps of 1 Hz Maximum discernable voltage Vdc 35 3 36 36 Vdcis typical high range Maximum discernable voltage Vdc 5 67 5 83 5 75 Vdcis typical middle range Maximum discernable voltage Vdc 0 440 0 456 0 448 Vdc is typical low range Minimum discernable voltage Vdc 0 0 08 Precision high range mv 36 5 Worst case error high range mv 614 Precision middle range mV 5 62 Worst case error middle range mV 75 Precision low range uV 438 Worst case error low range mV 7 39 Input impedance pulled to 5 Vdc kQ 13 9 14 3 or ground middle and low range 520L0719 Rev NA Mar 2013 S SAUER PLUS 1 Controller Family DANFOSS Technical Information Inputs continued Inputs Outputs Types and Specifications Digital Analog Frequency DIN AIN FreqIN IX012 010 IX024 010 modules continued Specifications continued Description Units Minimum Maximum Comment Input impedance pulled to 2 5 kQ 717 7 37 Vdc middle and low range Input impedance no pull ups kQ 230 236 middle and low range Input impedance pulled to 5 Vdc kO 10 3 10 7 or ground high range Input impedance pulled to 2 5 kQ 6 07 6 27 Vdc high range Input impedance no pull ups kQ 3
27. er to the CG150 USB CAN Gateway Data Sheet literature number 520L0945 for electrical specifications and connector pin details 520L0719 Rev NA Mar 2013 SAUER PLUS 1 Controller Family DANFOSS Technical Information Notes 520L0719 Rev NA Mar 2013 31 SAUER DANFOSS Products we offer e Bent Axis Motors e Closed Circuit Axial Piston Pumps and Motors e Displays e Electrohydraulic Power Steering e Electrohydraulics e Hydraulic Power Steering e Integrated Systems e Joysticks and Control Handles e Microcontrollers and Software e Open Circuit Axial Piston Pumps e Orbital Motors e PLUS 1 GUIDE e Proportional Valves e Sensors e Steering e Transit Mixer Drives Members of the Sauer Danfoss Group Comatrol www comatrol com Schwarzmiller Inverter www schwarzmueller inverter com Turolla www turollaocg com Hydro Gear www hydro gear com Sauer Danfoss Daikin www sauer danfoss daikin com Sauer Danfoss is a global manufacturer and supplier of high quality hydraulic and electronic components We specialize in providing state of the art technology and solutions that excel in the harsh operating conditions of the mobile off highway market Building on our extensive applications expertise we work closely with our customers to ensure exceptional performance for a broad range of off highway vehicles We help OEMs around the world speed up system development reduce costs and bring vehicles
28. imum discernable voltage high range Vdc 34 62 35 91 35 3 Vdc is typical Maximum discernable voltage middle range Vdc 5 18 5 33 5 26 Vdc is typical Maximum discernable voltage low range Vdc 0 360 0 375 0 368 Vdc is typical Precision high range mV 8 62 Worst case error high range mV 614 Precision middle range mV 1 28 Worst case error middle range mV 75 Precision low range uV 89 7 Worst case error low range mV 7 39 Input impedance pulled to 5 Vdc or ground kQ 13 9 14 3 middle and low range Input impedance pulled to 2 5 Vdc middleand kQ 7 17 7 37 low range Input impedance no pull ups middle and kQ 230 236 low range Input impedance pulled to 5 Vdc or ground kQ 13 0 13 4 high range Input impedance pulled to 2 5 Vdc high range kQ 6 92 7 12 Input impedance no pull ups high range kQ 108 112 520L0719 Rev NA Mar 2013 11 SAUER G DANFOSS Inputs continued MC050 010 Pin C1p26 should not be configured as a FreqIN Recommendation is to not use pin C1p26 as a frequency input If used recommendation is to disable internal filtering and use filter inside the application instead 12 PLUS 1 Controller Family Technical Information Inputs Outputs Types and Specifications Digital Analog Frequency DIN AIN FreqIN Digital Analog Frequency Rheostat Din AIN FreqIN Rheo All modules except IX0 12 010 IX024 010 continued Specifications con
29. include Variable name Variable data type Variable direction read write Variable function and scaling What information is in the PLUS 1 GUIDE Software User Manual Detailed information regarding the PLUS 1 GUIDE software tool set that is used to build PLUS 1 machine management solutions is contained in the user manual This technical information manual covers the following broad topics How to use the GUIDE graphical application development tool to create machine applications How to configure module input and output parameters How to download GUIDE applications to target PLUS 1 hardware modules How to upload and download tuning parameters How to use the PLUS 1 service tool 520L0719 Rev NA Mar 2013 5 S SAUER PLUS 1 Controller Family DANFOSS Technical Information PLUS 1 Family of Mobile Machine Management Products E V User Liability and Safety Statements Product Overview 12 18 24 38 50 and 88 Pin Models F101753 PLUS 1 controllers and input output expansion modules are designed to provide flexible expandable powerful and cost effective total machine management systems for off highway vehicles These modules communicate with one another and other intelligent systems over a machine Controller Area Network CAN data bus PLUS 1 hardware products are designed to be equally effective in a distributed CAN system with intelligence in every node or as stand alone control for smaller machine systems
30. ing Machine power should be off when connecting PLUS 1 modules to mating connectors 520L0719 Rev NA Mar 2013 SAUER DANFOSS Product Installation continued PLUS 1 Controller Family Technical Information Product Installation and Start up Recommended Machine Wiring Guidelines 1 10 11 12 13 14 All wires must be protected from mechanical abuse Wires should be run in flexible metal or plastic conduits Use 85 C 185 F wire with abrasion resistant insulation 105 C 221 F wire should be considered near hot surfaces Use a wire size that is appropriate for the module connector Separate high current wires such as solenoids lights alternators or fuel pumps from sensor and other noise sensitive input wires Run wires along the inside of or close to metal machine surfaces where possible This simulates a shield which will minimize the effects of EMI RFI radiation Do not run wires near sharp metal corners Consider running wires through a grommet when rounding a corner Do not run wires near hot machine members Provide strain relief for all wires Avoid running wires near moving or vibrating components Avoid long unsupported wire spans All analog sensors should be powered by the sensor power source from the PLUS 1 controller and ground returned to the sensor ground pin on the PLUS 1 controller Sensor lines should be twisted about one turn every 10 cm 4 in It is better to us
31. kbone of the CAN bus must be terminated with an appropriate resistance to provide correct termination of the CAN Hand CAN_L conductors This termination resistance should be connected between the CAN_H and CAN_L conductors Specifications Description Units Minimum Maximum Nominal Comment Resistance Q 110 130 120 Minimum power dissipation 400 mW assumes a short of 16 Vdc to CAN_H Inductance uH 1 CAN Bus Installation Total bus impedance should be 60 Q The CAN transceiver will be damaged by any voltage outside of allowable range 7 to 36 Vdc even with a very short pulse If using shielded cable the shield must be grounded to the machine ground at one point only preferably at the mid point of the CAN bus Each PLUS 1 module CAN shield pin must be connected to the cable shield 520L0719 Rev NA Mar 2013 S SAUER Expansion Module CAN Bus Loading PLUS 1 Controller Family DANFOSS Technical Information Controller Area Networks Specifications System designers incorporating PLUS 1 expansion modules in their applications should be aware of PLUS 1 CAN bus loading and controller memory usage during system design Each expansion module is associated with a PLUS 1 controller and uses part of the controller s memory resources for inter module communications The table below can be used to estimate system CAN bus loading and the memory impact of 1 0 modules on their associated
32. nel To protect against unintended movement if the application requires fault detection an external feedback using an AIN configured pin must be used External feedback is required if the actual output is to be read by the PLUS 1 Service Tool All other output types have internal feedback to the PLUS 1 module kernel that provide pin fault and status information that can be read directly by the application and the PLUS 1 Service Tool 520L0719 Rev NA Mar 2013 17 SAUER G DANFOSS Outputs continued 18 PLUS 1 Controller Family Technical Information Inputs Outputs Types and Specifications Pulse Width Modulated PWMOUT DOUT PVGOUT All PLUS 1 Module proportional outputs are Pulse Width Modulated PWM PWM frequency is software adjustable using GUIDE A low frequency dither may also be added with software to some outputs see individual module API specifications for PWM outputs that support dither There are two modes of PWM operation open loop and closed loop current control In open loop mode current can be sourced or sunk all modules are limited to 8 amps sinking but the output is a PWM duty cycle Current feedback may be monitored in open loop mode but the output is a constant voltage not a constant current PVG valves may be driven with open loop PWM In closed loop mode current is sourced and a constant current is maintained by the module s operating system using internal current feedback Load impedance mus
33. non volatile or application log memory can delay the service tool scan 520L0719 Rev NA Mar 2013 S SAUER Environmental Testing Criteria PLUS 1 Controller Family DANFOSS Technical Information Product Ratings General Product Ratings Description Units Minimum Maximum Comment Operating temperature CPF 40 40 70 158 Maximum operating temperature for MC012 026 029 modules is 105 C 221 F Storage temperature C EF 40 40 85 185 Maximum storage temperature for MC012 026 029 modules is 105 C 221 F Allowable module supply voltage Vdc 9 36 Minimum allowable supply voltage for the MC038 010 module CPU power pin is 6 Vdc Module sensor supply voltage Vdc 4 8 5 2 Sensor voltage drops below the minimum value if module supply voltage lt 9 Vdc Exception for MC050 055 05B and MC024 01A see Sensor Power Supply Ratings page 23 Analog input voltage levels Vdc 36 Allowable output load current A See individual module date sheets per pin Module allowable total output A See individual module data sheets current All modules Ingress Protection IP rating IP 67 All modules CE rating CE compliant The PLUS 1 modules IP 67 rating is only valid when the module mating connector is in place and unused connector pin positions have sealing plugs installed PLUS 1 Module Environmental Testing Criteria Climate Environment Desc
34. nstantaneous current exceeds the trip point the driver is latched off GUIDE application software can reset the latch and attempt to drive current again High Current Pulse Width Modulated HPWMOUT DOUT High current proportional outputs are unique to the MCO38 010 controller These outputs are PWM with PWM frequency user configurable using PLUS 1 GUIDE The MC038 010 has two types of high current PWM outputs Paired bi directional PWMs 10 A that can be configured as either H bridges or independent outputs and sourcing only PWMs one 10 A and six 6 A See the product data sheet and API documents for pair assignments All high current proportional outputs are operated as open loop The controller kernel does however monitor current for circuit protection but there is no current feedback to the application The output is a constant voltage and not a constant current PWM outputs are hardware protected from short or over current Specifications Description Units Minimum Maximum Comment Over current trip point 6 A A 12 Temperature dependent Over current trip point 10 A A 18 Temperature dependent PWM frequency Hz 33 4000 MC038 010 MC088 XXX Output Pin Power Supply The output pin power supply design of the MC038 010 and MC088 XXX controllers is different from that of other PLUS 1 modules MC038 010 and MC088 XXX controllers have discrete power supply planes for output pin
35. o 20 AWG 16 to 20 AWG 16 to 20 AWG 16 to 20 AWG Contacts Solid 0462 201 2031 Solid 0462 201 1631 Solid 0462 201 2031 Stamped Solid 0462 201 2031 Solid 0462 201 2031 20 to 24 AWG 16 to 20 AWG 20 to 24 AWG 0462 203 12141 20 to 24 AWG 20 to 24 AWG Stamped Stamped 1062 20 0144 10 to 14 AWG Stamped 1062 20 0144 Solid 0462 201 12141 1062 20 0144 16 to 20 AWG 1062 20 0144 16 to 20 AWG 12 to 14 AWG 16 to 20 AWG 16 to 20 AWG Stamped 1062 20 0144 16 to 20 AWG Connector plug Gray A Key DT16 185B K004 Gray A Key DRC26 38S01 P017 DRC26 50S01 DRC26 50S01 DTM 06 12SA DTM 06 12SA DRC26 38S01 P017 Black B Key DTM 06 12SB Wedge WM 12S Not required WM 12S Not required Not required Not required Strip length 3 96 to 5 54 mm 6 35 to 0 792 mm 3 96 to 5 54 mm 6 43 to 0 79 mm 3 96 to 5 54 mm 20 to 24 AWG 0 156 to 0 218 in 0 250 to 0 312 in 0 156 to 0 218 in 0 253 to 0 031 in 0 156 to 0 218 in 3 96 to 5 54 mm 0 156 to 0 218 in 12 to 14 AWG 6 43 to 0 79 mm 0 253 to 0 031 in Rear seal 3 05 mm 0 120 in 3 05 mm 0 120 in 3 05 mm 0 120 in 4 32 mm 0 17 in 2 41 mm 0 095 in 20 to 24 AWG maximum 2 41 mm 0 095 in insulation OD 12 to 14 AWG 4 32 mm 0 17 in Sealing plugs 0413 204 2005 114017 0413 204 2005 114017 0413 204 2005 0413 204 2005 114017 Sauer Danfoss Mating Connector Part Information Description 12 pin module 18 pin module 24 pin module
36. oltage Non damaging non latching reading saturates to the low limit Response to input above maximum voltage Non damaging non latching reading saturates to the high limit Response to input open Pin configuration dependent No pull up no pull down floating Pull up to 5 Vdc 5 Vde Pull down 0 Vdc Pull up pull down 2 5 Vdc Voltage working ranges Programmable see specific data sheets for ranges Specifications Description Units Minimum Maximum Comment Allowed voltage at pin Vdc 0 36 Modules will survive with full functionality if input voltage does not exceed 36 Vdc Rising voltage threshold Vdc 2 80 4 15 A digital input is guaranteed to be read as high if the voltage is greater than 4 15 Vdc 520L0719 Rev NA Mar 2013 7 SAUER PLUS 1 Controller Family S DANFOSS Technical Information Inputs Outputs Types and Specifications Inputs continued Digital DIN continued Specifications continued Description Units Minimum Maximum Comment Falling voltage threshold Vdc 1 01 2 77 A digital input is guaranteed to be read as low if the voltage is less than 1 01 Vdc Time to change state in response ms 1 5 Input change from maximum to step input to minimum add to debounce time Input impedance Input voltage lt 5 7 Vdc kQ 233 nominal no pull up or pull down pin configuration Input impedance Input voltage lt 5 7 Vdc kQ 14
37. ription Applicable standard Comment Storage temperature IEC 60068 2 1 test Ab IEC 60068 2 2 test Bb Operating temperature IEC 60068 2 1 test Ab IEC 60068 2 2 test Bd Thermal cycle IEC 60068 2 2 test Na IEC 60068 2 38 partial Humidity IEC 60068 2 78 IEC 60068 2 30 test Db Damp heat steady state and cyclic Degree of protection IEC 60529 Chemical Environment Description Applicable standard Comment Salt mist IEC 60068 2 58 test Kb Chemical resistance ISO 16750 5 Mechanical Environment Description Applicable standard Comment Vibration IEC 60068 2 6 test Fc IEC 6008 2 64 test Fh Bump IEC 60068 2 29 test Eb Shock IEC 60068 2 27 test Ea Free fall IEC 60068 2 32 test Ed 520L0719 Rev NA Mar 2013 25 SAUER G DANFOSS Environmental Testing Criteria continued 26 PLUS 1 Controller Family Technical Information Product Ratings PLUS 1 Module Environmental Testing Criteria continued Electrical Electromagnetic Description Applicable standard Comment EMC emission ISO 13766 SAE J1113 13 Electromagnetic compatibility for earth moving machinery EMC immunity ISO 13766 Electromagnetic compatibility for earth moving machinery Electrostatic discharge EN 60 1 000 4 2 Auto electrical transients ISO 7637 2 ISO 7637 3 Short circuit protection Sauer Danfoss test Inputs and o
38. s and a separate dedicated power supply for the DSP Each output pin is associated with a specific power supply plane Refer to the controller data sheets for a map of outputs and their associated power plane 520L0719 Rev NA Mar 2013 19 SAUER DANFOSS CAN Controller Area Network Ports 20 PLUS 1 Controller Family Technical Information Controller Area Network Specifications System Design All PLUS 1 modules have CAN ports that conform to CAN 2 0B specifications including CAN shield The second CAN1 port on MC050 010 012 and MC050 020 022 controllers may not interface with the PLUS 1 Service Tool depending on the version of hwd file used to build the application MC050 010 012 hwd files version 190 and higher allow communication with the PLUS 1 Service Tool MC050 020 022 hwd files version 150 and higher allow communication with the PLUS 1 Service Tool Regardless of hwd version CAN1 port and CAN2 port on MC050 055 05B controllers cannot be used to download GUIDE application programs Warning Unintended movement of the machine or mechanism may cause injury to the technician or bystanders Machine performance may be impaired if CAN communications are disrupted by electrical fields in excess of 30 V m between 20 and 30 MHz To prevent potential unintended machine movement and to meet EMC requirements a shielded CAN bus must be used to achieve 100 V m immunity Terminating Resistor Each end of the main bac
39. t not exceed 65 ohms In closed loop mode the maximum current is limited by measuring the feedback current There is no thermal protection If the maximum current is exceeded the controller kernel will shut down the output and latch it The kernel also limits how quickly the output can be repowered 250 ms The output cannot be reset until the command goes to 0 or False if configured as a digital output Proportional outputs that are used as a digital sinking output have a potential for a leakage current of up to 5 mA when off Refer to individual module data sheets for the maximum allowable output current for each PLUS 1 module General Description Comment Configuration Sourcing or sinking Type Linear vs PWM PWM Operating modes Programmable closed loop current or open loop voltage duty cycle Dual coil PCPs Compensated for induced currents in a non driven coil closed loop mode Short circuit to ground Output fully protected against damage and fault detected Mode selection current or voltage and full Programmable scale current ranges Do not connect a digital output to battery back drive without a series diode PLUS 1 PWM output circuits are not designed to be used as inputs Output current feedback readings should be used for fault checking only A Warning Unintended movement of the machine or mechanism may cause injury to the technician or bystanders The module
40. tallation Expansion Module CAN Bus Loading nn 21 Module Supply Voltage Maximum Current Ratings MC038 010 Power SUPPIY sms MC038 010 Sleep MOde mme Sensor Power Supply Ratings PVG Valve Power SUPPI Yi Sinai a EEPROMW ML EA RR E R A RAGING WA E AA E E ENG N Vault MEM OY ii Environmental Testing Criteria General Product Rai AI PLUS 1 Module Environmental Testing Criteria Modules HOUSING urpuman sinai sar AA 520L0719 Rev NA Mar 2013 3 S SAUER PLUS 1 Controller Family DANFOSS Technical Information Product Installation and Start up Contents General COMMENMS sssscsssscsssscssssccssecssecccssccsscccsneecsusccsnscesseecssecssseccssecenscessseesasecsaseceseecsasecsnecssneeesnceesaeensee Mating Connectors Product Installation MGUMU NG srl Machine Diagnostic Connector Grounding sses Hot Plugging Recommended Machine Wiring Guidelines Recommended Machine Equipped with PLUS 1 Module Welding Procedures 29 PLUS 1 USB CAN Gateway nee 30 520L0719 Rev NA Mar 2013 SAUER DANFOSS About This Manual Module API specifications are the definitive source of information regarding PLUS 1 module pin characteristics PLUS 1 product literature is available at www sauerdanfoss com PLUS 1 Controller Family Technical Information Product Overview PLUS 1 Controller Family Techni
41. temperature range FRAM write erase cycles 100 trillion Minimum valid over entire operating all extended memory modules MCOXX XX8 temperature range EEPROM used in PLUS 1 controllers is rated for 1million read write cycles per sector Sector size is 32 bits When a value is written to EEPROM all 32 bits in a particular sector are always written regardless of the size of the size of the saved value If the value being saved in a sector is less than 32 bits such as U8 S16 BOLL etc adjacent bits in the same EEPROM sector are rewritten with their previous value The implication of this memory property is that if two values are being written to the same memory sector the useful life of the sector is determined by the value being written most frequently If that value exceeds 1 million read write cycles all values in the sector may be compromised if the useful life is exceeded Vault Memory Some variants of PLUS 1 modules have 2 MByte of serial flash vault memory also referred to as application logging memory Application developers can use this memory to log machine event data and use the PLUS 1 Service Tool to extract the logged data As there is no real time clock on PLUS 1 modules vault memory is not time stamped FRAM Memory Any of the PLUS 1 extended memory controllers use FRAM memory FRAM has a write endurance of over 100 trillion cycles This increased write endurance is particularly ideal for datalogging Accessing
42. tinued Description Units Minimum Maximum Comment Rising voltage threshold Vdc 18 9 27 6 It is inadvisable to use the high high range range option when configuring the input as a digital or frequency input Falling voltage threshold Vdc 6 8 18 5 It is inadvisable to use the high high range range option when configuring the input as a digital or frequency input Rising voltage threshold Vdc 2 92 4 12 A digital input is guaranteed to be middle range read as high if the voltage is greater than 3 99 Vdc These numbers also apply to frequency Falling voltage threshold Vdc 1 02 2 75 A digital input is guaranteed to be middle range read as low if the voltage is less than 0 96 Vdc These numbers also apply to frequency Rising voltage threshold Vdc 0 197 0 298 A digital input is guaranteed to be low range read as high if the voltage is greater than 0 28 Vdc Falling voltage threshold Vdc 0 071 0 192 A digital input is guaranteed to be low range read as low if the voltage is greater than 0 067 Vdc Digital Analog Frequency DIN AIN FregiN IX012 010 IX024 010 modules The characteristics of Analog Digital Frequency pins are GUIDE software controlled The input can be digital analog or frequency Inputs can be pulled to 5 Vdc pulled to ground or pulled to 2 5 Vdc Analog to digital resolution is 10 bits As with analog input pins values in the following table assume software comp
43. up and operate normally once power is removed from the input pins It is recommended that either the IX modules 5 Vdc sensor power be used to power sensors or that power is removed from the input pins until the module is powered up If the frequency goes to zero the data will not decay over time it will be updated once a new pulse is seen or times out It is possible to monitor the count of pulses to know when the frequency reading is updated 520L0719 Rev NA Mar 2013 13 SAUER G DANFOSS Inputs continued 14 PLUS 1 Controller Family Technical Information Inputs Outputs Types and Specifications Digital Analog 4 20 mA DIN AIN 4 20 mA IN Refer to Analog Digital Frequency Specifications table page 12 for input properties when pins are configured as digital analog or frequency If the pin is configured to read current the table below applies When interfacing with sensors that transmit a 4 to 20 mA current signal the positive lead of the transmitter is connected to battery voltage and the negative lead is connected to the PLUS 1 module pin The current measuring configuration relies on the application program to provide over current protection The current measuring configuration is only available on MC088 XXX modules Specifications Description Units Minimum Maximum Comment Allowed voltage at pin Vdc 0 36 Minimum input current mA 3 4 Maximum input current mA 20 24 Precision HA 5 86
44. utputs survive continuous short circuit Normal function resumes when short is removed Reversed polarity protection Sauer Danfoss test Survives reverse polarity at supply voltage for at least five minutes Modules Housing PLUS 1 module housings feature a snap together assembly that is tamper proof Once assembled at the factory the housing cannot be opened for service Opening the modules housing will void the factory warranty 520L0719 Rev NA Mar 2013 S SAUER General Comments PLUS 1 Controller Family DANFOSS Technical Information Product Installation and Start up Mating Connectors PLUS 1 modules use Deutsch connectors Sauer Danfoss has assembled a mating connector kit referred to as a bag assembly for the 12 24 38 50 and 88 pin module housings Mating connector bag assembly ordering information is found in the product data sheet for each module Deutsch Mating Connector Part Information Description 12 pin module 18 pin module 24 pin module 38 pin module 50 pin module 88 pin module Crimp tool HDT48 00 HDT48 00 HDT48 00 HDT48 00 HDT48 00 solid contacts solid contacts solid contacts solid contacts solid contacts 20 to 24 AWG 16 to 20 AWG 20 to 24 AWG 20 to 24 AWG 20 to 24 AWG DTT20 00 DTT20 00 DTT20 00 DTT20 00 12 to 14 AWG stamped contacts stamped contacts stamped contacts stamped contacts 16 t
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