Værkstedsmanual 2030 cat
Contents
1.2. m
3. 7 1 Tool adapter n OO oo wo gel llc i A frame 1 10 Ris pets q 400 30 3 210 ET is j 361 1 215 m _ 302 g20 gt gi5 j 141 5 E e DA 4 40 E p Y I ETT 2 0 E 1 10 5 o lt Trailer Ta i 330 56 2 coupling lo tow bar e 454 IQ B 487 1032 m C Q t Lock pin mem a Se 51 22 This drawing is the sole property of Lindholdt Maskiner A S and must not be lent to copied QAO G by or utilized b
4. OD Ke OD on av E gt gt E 2 v g I ao D gt SE 5 2 N ow o In 13 mall PTO Rea I NNN 8 Font Maneuvl A Rear Couplings Couplings r 1 mall PT Q A Fal Q ST Tt i Maneuver L Frot mall PTO A4 i Q es rai Q Q Drai E n TO Q PT OA ET ET AZ rai Q o j Q PTO mi H4 L F nt Lift mall PTO A3 Q 20 7 dyse l laneuvre B3 Q EET II A Z H EZ M lt l gt Water B dl C j A3 Small PT lt Maneuvre P1 id CN PTO HIC __ JG PX 9 PTO Rear 1 I E E Q1 gt EN so PTO Front Orbitrol 9 N OPTION 1 Orifice Diff Lock
5. aM 13 mall PTO l A B Front A Maneuv A Rear Couplings a A Couplings DENE PPT mall PT 1 2 af j a 12 l ia EN Q La x Maneuver Left Front Il PTO A4 Q Q mL Q 15 Q Drair i a i 10 Q Q PTO A E n AZ Q 1 Q PT 1 pa P 1 Front Lift LLI ill PTO A3 Q e07 ae lareuvre B E Li Ha BE N E MM Don EEE ter Q j Q A3 Small PT BEDRE EE x lt Maneuvit P1 CY rp P put q Pogg y PTO HC PO Rex TAN bids gt AN eo PIO Front LLI g I k as gt E N Orbitrol 9 OPTION 5 1 Orifice Diff Lock Hose between rear motors 2 HST_Pump In_front_of_the_Engine 3 PTO_Pump IN front of the HST Pump 4 Maneuvre Pump In front of the PTO Pump A 5 Servo Pump On the Engine Side PTO 18 Hydrostatic Pump 6
6. p 15 I T ipplit A l p Front A Rear Couplings l A Couplings d A3 rail Q Q 42 P1 B3 mall PTO A4 Q Qr A rail Q 17 Drai 10 i jm X N bd Left Cou n TO Q a N PTO Al 182 I O n o N PTO B gt EH ki 3 20 Q 20 7 dyse TE p o 6 2 A B1 LH Front lift e i _r m ET H 6 4 oe 42 Y B 4 9 13 gt M 14 O LER Ga se de peer 19 O Q 44 Small PT lt C N n 16 HU HUM CN gt lt pee PTO Rear a 1 I uo OH om o PIO Front LLI i alahai N BENWEI EEE EE N OPTION s 1 Orifice Diff Lock Thin Hose between rear motors Orbitrol 9 JA EM j E E 2 HST Pump In front of the Engine n 3 PTO_Pump IN front of the HST Pump 4 Maneuvre Pump In front o
7. Lr LS bA h a L Eh p 2 ku L a j n e 1 KANES DN 106 277 AN 45 3 i return Adjusting carm iio Pp 63 PRESSURE MEASUREMENTS AND SETT HYDROSTATIC PUMP INFORMATION 64 11 18 14 uL SAE straight thread O ring boss Case drain runton 65 7 8 14 SAE stralght thread O ring boss charge Inlet T Charge pressure Pl relief valve 39 2 1 54 HPRY valve BI 111 1 3 25 4 37 Loop flushing valve NEW location 3 8 16 UNC THO hole is 20 m HYDROSTATIC PUMP INFORMATION 125 95 3 4 52 3 71 2X 3 8 16 2X 58 9 valve UNC 2B THD 7 2 32 BM Fm a AR 111 1 72 7 4 37 TIJI E 4 2 86 ushing valve n 2X 3 8 16 x 1 UNC THD hole ls 20 mm deep 11 16 12 SAE straight thread m Oring boss system port XJ 1 38 z 11 16 12 SAE straight thread 1116 12 O ring boss SAF straight thread system port B O ring boss case drain altemate T xa aw n 66 HYDROSTATIC PUMP INFORMATION Bypass valve Loop flushing valve 2X 3 2 87 2X 914 3 b gt cea 40010 0 563 th 67 ADJUSTMENTS OR REPLACING THE DRIVING The driving cable of a Vitra too
8. 1 2 20
9. Low pressure switch Fig 3 e Pressure Transmitter Fig 4 zh e Relay Fig 7 CO e On off switch Not illustrated Radiator has to be cleaned daily or whenever it is 1 Proper coolant level must just cover the slats in Fuse at battery Fig 6 the radiator clotted by grass or leaves e Fuse at the steering collum Fig 5 The machine is fitted with a quick release prefilter ES 1 Nozzle for recycle To ensure enough cooling this filter must be kept clean at all times Under optimum conditions the a c system will be able to lower the temperature in the cabin app gr Should be exercised great caution when working on relative to the outside temperature Radiation from the a cooling system sun may influence on the performance The cooling system is pressurized with very hot water which may boil at pressure drop li 188 Ji HN Ti WIE Below 0 3 degrees Celsius 1 High pressure cleaning of the radiator must be done cautiously to avoid any damage 2 Soak up the cooler with water soap 3 Afte 2 hour clean up the cooler with not to much pressure 3 Important Clean up vertical to prevent damage 1 The radiator has to be cleaned daily or whenever it is clotted by grass or leaves of cooler fins Picture of the cooling system seen from the engine compartment 50 51 LLI 3 gt Y o C gt I AIRCOND
10. r a c Fa 7 am 3 ES E m Li a m z m m 3 E oe T bs T LI Pg B om num muon az bli 895 n fn 2 at a 1 P F I Pr A Ta L r L v M J aoe ji LL lt lt LEHET MHNT MIM 2 1 E TES Tl E cmm u Hara i Pr UGG Ei Ii PRG a cha Smiem T i 2 1 5 ji F 25 24 ELECTRICAL SCHEME jim 1 1 T Ed Or Crd VS 3 1 i E rl n DEI i L rad Mu Er MVH V SOLID JuvisOdJw NOK OW DL MAIS ONISTE E uan kura ptt fj ST TT TRUE fc ES al gi TEIE BH 81 1 j TT TAT TT EVITE TET wal Vu E o i Mella TAs Fem r E ELp X oj Tu is gt 1 PET i Ah 26 8 8 xn xan oe mam ups I HE EI A TE EN re HHH uu WI ELECTRICAL SCHEME ji Fa a pur J uis m 3 a pitii ELECTRICAL SCHEME N N Fe a Fu 15 Amp 10 Amp 15 Amp 10 Amp 15 Amp 15 Amp 10 Amp 5 Amp 20 Amp Instrument lights Kl 15 Hand brake and fuel A C Switch for 7 po
11. rai Q Q Drai 10 t s B TJ r A TO Q Dere je rair Q PTO I T1 H 11 20 mn Q 90 7 dyse l r A1 P i P gt lt 81 us Front lift 4 N RN El im 13 2 14 Q 5 120 min 24 Hi 180 bar Brush fu 21 Q iter T A4 O Q A4 Small PT lt 3 T l 16 O LCL UL PTO Hic CN bx E PTO Rear E p Lo PTO Front FERRE LLI i Sk ZE NS OPTION Orbitrol 9 1 Orifice Diff Lock Thin Hose between rear motors 1 2 711 2 HST Pump In front of the Engine OD HP i a 3 PTO Pump IN front of the HST Pump 4 Maneuvre Pump In front of the PTO Pump 5 Servo Pump On the Engine Side PTO A 6 Oil Bypass ON Left side of the Cooler 18 Hydrostatic Pump 7 Oil Cooler The Left part of the Cooler 8 Return Filter On Top of Hydraulic Tank j 9 Steering Obitrol Under the Cabin 2 tn Pump 10 Joystick Block In the chasis under the Cabin ml l 2 2 B 11 Trottle Valve On the Maneuvre panel 4 Maneuvre n ae 12 Flow Valve Maneuvre Behind Left Front Wheelmotor Pump 7 6 cc Xj 5 Servo Pump 866 13 Small PTO Valve Behind Left Front Wheel Motor lt AR 558 m nud Fe DASS 14 Flow devider Small PTO On maneuvre Panel In the Cabin CY IN ngine BJ gt PN j 1 15 Maneuvre Rear Quick Couplings Left mid Rear e e p o AP l 16 PTO_Block In_Front_at_Left_Wheelmotor C
12. 6 5 Never allow other persons to get on the machine or the implement except when the machine or the implement is provided with a seat or a platform for persons to sit or stand on and only within the capacity specified Never allow persons to get on the implement while traveling on roads Do not make sharp turns on a slope It may cause turnover of the tractor When climbing up a hill shift the speed change lever to the most suitable speed Start moving the tractor as slowly as possible When starting to move the tractor on an up hill slope be sure that the front wheels do not lift up When going down a hill drive the tractor at slower speed that used to climb up the hill While going down a hill and never try to control the speed only with the brakes use the engine brake effectively LOADING ONTO OR UNLOADING FROM A TRUCK When loading the tractor onto a truck or a trailer turn off the truck s engine and apply the parking brakes to the truck or the trailer Otherwise the truck could move and the tractor falls to the ground Pay sufficient attention to the safety conditions around the tractor and have it guided by someone to assist the operation Never allow other persons to approach the tractor especially in front of or behind it Use ramps with the same or better specifications mentioned below When the machine is equipped with attachments other than those included in the specifications mentioned below ask you
13. 9 5 9 9 599 2 919 992 9 9 899 33 Component OVE EN sca 34 36 ERE TETTE 3 HJPNCAE SETENE 1 TENERETUR 3 ms ENE EE UN AA 38 cR ecd OE T E DE mm 39 rci saa al gt MINER TETTE ERE 40 Service and maintenance 8999988899 41 42 Engine 2030 ACCESS PoMS iuueni uitia siad bd na UK eva aub en add 43 44 Engine 2090 ACCESS PANG e 45 46 Hydraulics access points 2030 40 kk kk KAK 45 46 FE rz C AMEN 49 Sefo n o yS O EN 50 EOS TEN venner 51 52 Hydraul System 2050 JOVSUCK 53 Hydraulic System 2030 Manuel kk nennen nnn nnne nnn na K KAK KK KK A 54 Hydraulic System 2040 0 5 8 kk kk k k kek k nennen nnne nnns nnn nnn 55 Hydraulic System 2040 Manuel kk kk k kK KK K k KK K KK K KK KK A KK KK KK 56 2 TRANSMISSION SYS TEM eee 57 Component St see 57 Pressure Measurements and settings nennen nennen 58 64 Hydrostatic pump information enne k nennen nennen sns na KAK nns 65 67 Adjustments or replacing the driving cable kk kk KAK
14. A1 3 S n r der forofoger en ic ledelse fra Sator Danfose Apo r 13 mall PIO Ir iW CA B Front Maneuvi A Rear Couplings YD Couplings Er Fre ji PT 2 42 QA au o Maneuver Left Front 6 Iles om 15 Q Drai J r TO I Q Q PT J m m LLI raii Q Q PTO TH HE Front Li PTO Q 90 7 dyse 1 _ laneuvre Q qu ee Zz YA 9912 TL Ka N lt C Q Water 19 Or O r Matsmal Prof LT 1 C o Maneuvl P1 NY I 14 CN PTO HC ge PX PTO Rear E 1 r OM 1 gt o PTO Front 11 E ND Orbitrol 9 i a l OPTION 1 Orifice Diff Lock Hose between rear motors 2 HST_Pump In_front_of_the_Engine 3 PTO_Pump IN_front_of_the_HST_Pump Y 4 Maneuvre_Pump In_front_of_the_PTO_Pump N 5 Servo Pump On the Engine Side PTO 18 Hydrostatic Pump 6 Oil Bypass ON Left side of the Cooler 7 0Oil Cooler The Left part of the Cooler 8 Return Filter On Top of Hydraulic Tank 2 oe Pump 9 Steering Obitrol Under the Cabin poc j Er 10 Maneuvre Block In the chasis under the Cabin 4 Maneuvre EN 11 Trottle Valve On the Maneuvre panel lt Pump 7 8 cc j 5 Servo Pump 866 12 Small_PTO Quick Couplings_Right_Front Y NI j Ads 13 Small PTO Rear Quick Coupplings Rear na Engin
15. Front part of Chasis 18 Front Lift Cylinder In Front part of Chasis 19 Steering Cylinder On Left Side of Steering Linkage 20 20 Filling Cap Filter On Top of Hydraulic Tank Dek N WEL 21 Level Plug At the Front of the Hydraulic Tank Drain line 21 Pressure line Return line Suction line REV DATO INIT NDRING CCNR System designer Salg Danmark ronwa lomme on 282 58 ERR VITRA 2030 Manual re Stykliste nr No pos en Ordre pue id 09 fre kun A Pas 1 15 Ipplit i XE NN B Front A Rear Couplings X gt 2 Couplings X Mur E f 3 rai Q Q P1 1 B3 mall PTO 4 Q ae 18 2 19 Qr E Bi rail Q 17 Drai 10 4 Er pe ji Left n Q 1 D PTO AT E rai 5 A PTO B i A1 20 0 7 dyse M ES B1 oH Front lift b lg E a um A 42 1 M 3 14 20 min Q og HL 180 bar J Brush fu Q Water i A4 N1 Q mall FT X k LLL LLL J LL LLL PIO HIC T a L4 PTO Rear E i 0 VER o PIO Front p d N OPTION Orbitrol 9 1 Orifice Diff Lock Hose between rear motors 2 HST Pump In front of the Engine 3 PTO Pump IN front of the HST Pump 4 Maneuvre Pump In front of the PTO Pump 5 Servo Pump On the Engine Side PTO 6 Oil Bypass ON Left side of the Cooler 18 Hydrostatic Pump 7 Oil Cooler The Left part of the Cooler 8 R
16. KK 68 69 Io yebii 2ur ei 0 STEERING m 71 Components Overview 9 72 Pressure Measurement and sett g u kak kk ak kak Kya ka kek KK K A KA KK kK KA AA 73 Disassembling of steering partS arrrrnannrrrnnnnvrnnnnrrnnnnrnnnnnrnvnnnnennnnnrnnnnnrnnnnnnnnnnnnennnnnnnnnnnennnnssennnn 14 MANOF UVRE I EL 15 77 Pressure Measurements and settings rrrnnnnnnnnnnnnnnnnnrnnnnrnvnnnnnnnnnnnnnrnnnnennnnennanennnnennnnennnnrnnnnennnee TI Inspection and adjUustment u 444 kk ak kake k kak k k KK KA KAKA KA KA KK KK KK KK KK KK KA 78 WIARMOCUVIIAG Valve OV SUCK qm 19 Manoeuvring valve manUel nennen nnne k kK kK K nne 55555 rsen nnns 80 RETURN OT En 81 SEE EN E E 82 DEAR CUSTOMER Thank you very much for purchasing a VITRA This operator s manual provides the information necessary for operating and maintaining your Vitra safely and prop erly The contents are mainly composed of the following two items SAFETY INSTRUCTIONS Essential items which you should observe while operating the machine TECHNICAL INSTRUCTIONS Essential items which you should observe while operating the machine Before operating the machine for the first time you should read this
17. Le 3 PTO Pump 17 co Val 7 Oli Cooler 17 Wheel Motors Front In Front part of Chasis Mila semi Oil Bypass 6 N lt 8 Retum Filter 18 Wheel Motors Rear In Rear part of Chasis L a3 19 Brakes In_Front_part_of_Chasis 20 Front Lift Cylinder In Front part of Chasis 22 21 Steering Cylinder On Left Side of Steering Linkage WE l 22 Filing Cap Filter On Top of Hydrauic Tank 0 Drain line 23 23 Level Plug At Front of the Hydraulic Tank anh 24 Check Valve Maneuvre On Joystick Block In Chasis under the Cabin Suction tine REV DATO INIT NDRING CCNR System designer Salg Danmark ipee SAUER EE Stykliste nr s di vn pem ES n r der rear kg Hed fra Sauer Danfoss ADS A 23 27 Fa j i H i JP i j Je a F er 1 I j 1 4 ma 5 ee LS s gt k LLI n 1 F T P L Jue ar i Ern EE z To ui E E O RE E LL LEDUIMGSHET DOMENTERUM 8 I Vu ge WI BAER 1 oer Arce A imi 1 518 1 5 2 oe ge ee i ama y 5 3 I l d fr T j Ri F a a EE y f A m p QUU ar
18. Relief Valve forward is not adjustable Positioned on the left hand side of the Hydrostatic Positioned on the right hand side of the Hydrostatic pump pump 60 T T to LPV pumps are equipped with a combination high pres sure relief and charge check valve The high pressure relief function is a dissipative with heat generation pressure control valve for the purpose of limiting exces sive system pressures The charge check function acts to replenish the low pressure side of the working loop with charge oil Each side of the transmission loop has a dedicated HPRV valve that is non adjustable with a factory set pressure When system pressure exceeds the factory setting of the valve oil is passed from the high pressure system loop into the charge gallery and into the low pressure system loop via the charge check The high pressure relief valve used on LPV is designed to remove pressure spikes for short periods of time Operating over the high pressure relief valve for extended periods may damage the pump HP V v le 61 The LPV contains a dedicated bypass valve the bypass function is activated when the bypass valve is mechani cally backed out 3 full turns maximum The bypass function allows a machine or load to be moved without rotating the pump shaft or prime mover Bypass valve Excessive speed or extended movement will damage the pump and motor s Avoid excessive speeds and exte
19. Side of Steering Linkage ma en 22 Filling Cap Filter On Top of Hydraulic Tank Drain tine 23 23 Level_Plug At__the_Front_of_the_Hydraulic_Tank A 24 Check Valve Maneuvre On Joystick Block In Chasis under the Cabin sudes REV DATO INIT NDRING CCNR System designer A 2012 08 28 OG Skylleventil tilf jet LA AUN Tegning godkendt af Projekt j Stykliste E ui bo lien Ordre Dette hydraullkdlagram er fortrollgt og m kun fremvises tll 3 part n r der foreligger en skriftlig tilladelse fra Sauer Danfoss ApS E Oo c 3 Ts O OD O 5 o B mt O o o C C I D a x P E O o xX L X O O Q o 0 O c Z p Z 5 4 ran O O O O 9 Z 9s D lt ps x g o c c o KEN U 2 2 I S ral ral O O U O FN 5s E22 9 8 J gt B 2 2 L A LL y Ww LL o E M N 1 The condenser must be cleaned regally with compressed air Must be done with caution 1 V belt is tightened by loosening the bolt pos 1 and then tilting out of the compressor Pressure switch placed under the cabin Low press switch placed under the cabin 53 52
20. disabled the oil is running 1 Relay control for the joystick steering box i directly into the drain Placed under cabin behind Relays must be with diode 1 By the lift cylinder there is a nozzle mounted i the 1 Remember to shim up the front lift Pos 1 OA 2 Main fuse for joysticks Placed in the technic box on nipple If it replaced the right side of the cabin Care should be taken to move the nozzle if you change the nipple The nozzle is only mounted on machines with maneuver levers With out joystick 1 Valve for floating position of the front lift Activated 1 Fuse pos 1 are for Joystick kl 15 by pushing the joystick forward Placed under cabin Placed on the steering column 1 Manual cable steering Adjustment Fig 1 1 Joystick steering Fig 1 Positioned under the cabin Positioned under the cabin See page 76 for adjustment F ka a w gi E pr j a RE B 1 i ni Lo 1 m i ON j L J CHO i Flow control valve 1 Fuse pos 1 are for Joystick kl 15 The flow control is used to share the oil between the Placed under the fuel tank manuring functions and the small PTO system Standard positioned between 4 6 on the scale pos 1 78 79 MANOEUVRING VALVE MANUEL 1 Manoeuvring valve Pos 1 is located under the the Cabin Pos 2 Has a build in small PTO function Pos 3 is the return
21. operation manual thoroughly and carefully until you are sufficiently familiar with the operation of the machine to do jobs safely and properly The manual should be kept in a handy place so you can refer to it when required You are advised to refer to it from time to time to refresh your understanding of the machine Your dealer has performed the pre delivery service on your new machine He will advise you regarding the operating and maintenance instructions give in this manual and instruct you in the proper and varied applications of this machine Call on him at any time when you have a question or need equipment related to the use of your machine Be sure to wear proper personnel protective equipment during operation In some of the illustrations used in this operation manual panels or guards may have been removed to clarify information Never operate the tractor with these panels and guards removed If the removal of a shield is necessary to make a repair it must be replaced before operation All information illustrations and specifications contained in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any time without notice VEHICLE INFORMATION The information in this publication describes the operation maintenance and servicing of the VITRA Every effort has been made to provide correct and accurate information to you the operator as available at da
22. pivot must be tight net to ensure all hoses moving freely without touching the chassis 48 6 gt aa an 1 The Hydraulic Hoses must be inspected visually and couplings tightened Example Picture of the front part of the chassis under the cabin 1 Too much slack on the cable reduces the brake therefore must the cable be adjusted at point 1 not self adjusting 2 Hanging brakes may be due to Rust in the Cable or the Brakes Grease or if necessary replace the damaged parts Picture of the socket for the hand brake 1 To ensure proper function of the hand brake light the switch Pos 1 has a lever which can be manually bent to adjust 2 he cable of the hand brake Pos 2 49 Disassembling of the Drum Brake 1 Remove the safety Pin and loosen the Center Nut Let it stay on so the Drum not fly of when you pull it of 2 Nut tightened to 200 Nm nearest hole Es CE 1 Min Brake lining 1 5 mm 2 Make sure that all Components are clean and Lubricated before re assembling Picture of brake cable attachment at the drum brake Tjek cabel for damages COOLING SYSTEM AIRCONDITION SYSTEM The a c system consists of following parts The a c system performs best if you recirculate the air Fog on the windows are also removed best by recycling e Compressor Fig 2 e V belt Fig 2 e Capacitor Fig 1 e Pressure filter Fig 3
23. 0 1 Bypass ON Left side of the Cooler T Oil Cooler The Left part of the Cooler 8 Return Filter On Top of Hydraulic Tank 2 Hydrostatic Pump 9 Steering_Obitrol Under_the_Cabin EOS CX gu eaten 10 Maneuvre_Block In the chasis under the Cabin 4 Maneuvre N 11 Trottle Valve On the Maneuvre panel lt Pump 7 6 cc S 5 Servo Pump 866 12 Small PTO Quick Couplings Right Front Y R PAR AR 13 Small PTO Rear Quick Coupplings Rear 2 X hc amS aaa aa Soliant 4 is E j 14 PTO Block In Front at Left Wheelmotor C T i l 15 Wheel_Motors_Front In Front part of Chasis 3 PTO Pump 17 ce pen 7 Oli Cooler 16 Wheel Motors Rear In Rear part of Chasis eee AE 31 Bypass 6 q N 8 RetumFilter 17 Brakes In Front part of Chasis r hy 18 Front_Lift Cylinder In Front part of Chasis 19 Steering Cylinder On Left Side of Steering Linkage 20 20 Filling Cap Filter On Top of Hydraulic Tank a 21 Level Plug At Front of the Hydraulic Tank Drain Ine 21 Pressure line Return line Suction line IREV DATO INIT NDRING CCNR System designer Salg Danmark A 2012 08 28 06 Skylleventi tilf jet LM S ELE VITRA 2040 Manual p NER E Stykliste nr c x gean n 45 1 Ipplit A l B Front A Rear Couplings Couplings p i Pu A3 rair Q Q P1 e B3 mal PTO Ad Q Qr a en
24. Engine Compartment Electrical Components and Service Parts V Belt Starter Alternator Water Pump Battery Exhaust main Fuses and Air Filters 33 COMPONENT OVERVIEW COMPONENT OVERVIEW 34 35 COMPONENT OVERVIEW Ju Reverse pedal Rwemepek GO O Airmozks O Steeringcolumn S 9 Fuser tt I UjjjjUj 36 Joystick Manoeuvre levers LUBRICATION SCHEDULE 4 Lubricate Nipple Steering Cylinder Rear Steering Cylinder Front Liftcyllinder Front Center Linkage uu Ke ELE Use grease type Molytex EP2 37 FLUIDS Fluid types Quantity Quantity 2030 2040 Motor oil Texaco Ursa Premium TD 10W 40 SERVICE PARTS 3 4 1 6 DIV2072 __________J Cabin filter 2030 40 _____________ Opti 7 A 8 MOTC2020 V belt A C 2030 40 _________ Option Cabin pollen filter DIV2070 Be sure to place the machine on a flat clean surfaces before control of oil levels or change of Oil 38 39 SERVICE SCHEDULE Subjects Service interval TT T Daily check and adjustment Replacement Cleaning and washing 40 3000 HOURS OR 5 YEARS Only on the 2045 2060 Moly Grease SERVICE AND MAINTENANGE All servicing Shall be performed at a Authorized VITRA Dealer To ensure one year factory warranty these inspections must been carried out by a authorized dea
25. Have the work carried out by your VITRA dealer When seating tire beads onto rims never exceed the maximum inflation specifications specified on 3 the tire Inflation beyond this maximum pressure may damaged the tire or even the rim with dangerous explosive force If tire have deep scratches cuts or punctures it 4 must be replaced by qualified personnel as soon as possible Wear suitable protective clothing gloves eye face protection When servicing the electric system always be sure to stop the engine first Otherwise your hands or clothes may be caught in or sandwichec between rotating parts Before dismantling electric parts be sure to dis connect the earth battery cable or you may get an electric shock or be injured by sparks Loose electric terminals or connectors may nol only lower electrical performance but also cause short circuit or leakage of electricity which may lead to a fire Promptly repair or replace damaged wiring Remove chaff of dust from the battery wiring muffler or engine Otherwise it could result a fire TO HANDLE THE BATTERY When working around the battery avoid smoking The battery generates explosive hydrogen and oxygen gases when being charged Keep the battery away from sparks or open flames The battery should be inspected before starting the engine Be careful not to touch the electrolyte when removing the vent plugs If the battery elec trolyte makes con
26. Hose Pos 4 is cable adjustments 2 84 1 The cable is adjusted by rotating the outer steel housing pos 1 1 Handle adjustment should be in straight line 80 1 Adjusting the Pressure on Manoeuvring Valve is done underneath the front of the Machine Pos 1 See the pressure settings on Page 73 1 The pressure relief valve is the same on Joystick valve Placed in the manoeuvring valve under cabin 1 The return oil filter Pos 1 Located on the top of the hydraulic tank 1 By pass valve works as a thermostat but uses the high pressure when the engine is cold to by pass around the cooler radiator 1 Back pressure is measured at the operating temperature and should be about 1 4 bar 4 1 Oil thermostat by passes around the the oil cooler up to 42 Celsius When replacing it make sure to be installed with the arrow up pos 1 PIOSYSIEM Nr COMPONENT MEASURING ADJUST ITEM PRES PRES CONNECTOR SURE SURE LOCATION 2040 2030 MANOEUVRING FRONT UNDER THE WAGON ORBITROL ORBITROL ORBITROL P PORT OPERATING PRES HYDROSTATIC PUMP HYDROSTATIC PUMP SURE BUSTER PRESSURE HYDROSTATIC PUMP HYDROSTATIC PUMP 6 RETURN PRESSURE FRONT NONADJUSTABLE 0 5 1 5 0 5 1 5 Ap E TT EE i A 1 E 1 E EY J 1 JI i 7 8 to E E oll n E n 7 nd z E LJ p DE hu AE dicte
27. Hose between rear motors 2 HST Pump In front of the Engine 3 PTO Pump IN front of the HST Pump 4 Maneuvre Pump In front of the PTO Pump R 5 Servo Pump On the Engine Side PTO 18 Hydrostatic Pump 6 0 1 Bypass ON Left side of the Cooler 7 Oil Cooler The Left part of the Cooler 8 Return Filter On Top of Hydraulic Tank 2 Hydrostatic Pump 9 Steering Obitrol Under the Cabin Um TA IA 10 Maneuvre Block In the chasis under the Cabin 4 Maneuvre N 11 Trottle Valve On the Maneuvre panel lt 7666 5 Servo Pump 866 12 Small PTO Quick Couplings Right Front Y AR E 13 Small PTO Rear Quick Coupplings Rear A MM r RJ PT 14 PTO Block In Front at Left Wheelmotor C 15 Wheel Motors Front In Front part of Chasis AS PTO Pump Ce NE x 7 Oli Cooler 16 Wheel Motors Rear In Rear part of Chasis Rt Oil Bypass 6 p 8 Return Filter 17 Brakes In Front part of Chasis 18 Front Lift Cylinder In Front part of Chasis N 19 Steering Cylinder On Left Side of Steering Linkage a 20 20 Filing Cap Filter On Top of Hydraulic Tank ra 21 Level Plug At Front of the Hydraulic Tank Drain line 21 Pressure line Return line Suction line REV DATO INIT AENDRING CCNR System designer Salg Danmark al a masses som
28. I TION SYSTEM 45 Ia ippli x N KX N ENS NN Bg Front A Rear Couplings VPI YY J YOY OY OD 5 Couplings ff JE AI amp F a p 3 rair Q NEN bs pu Q 22 e b3 Small PTO 4 63 HS Ke be A Jrair Q 17 Q Drair 10 I t H Left Cou TO Q Mee 182 B Q PTO B D a WNN 20 A Q 00 7 dyse B1 Front lift Fa c S 1 14 l Me I 79066 JE rus f
29. The front lift must be lowered before tilting the 1 Loosen the front cabin suspension before cabin tilting the cabin Danger of damaged of the lower Windshield BN gt A 2 1 The safety brackets must be used when tilting the cabin 2 Hole for safety bolt 3 Rear cabin mounts Danger Before working on the cabin the safety bolt must be inserted FRONT CHASSIS 1 It is highly recommended that you clean out all dirt under the cabin you start to work on the Machine To prevent dirt into the Hydraulic System during Main tenance or repair 1 Prior to lowering the Cabin make sure that cables and wiring are in their correct places 32 1 It is important to ensure that the two rear suspen sion returns properly into place 1 The safety brackets must be used when tilting the cabin 2 Hole for safety bolt 3 Rear cabin mounts REMEMBER TO TIGHTEN THE SUSPENSION IT IS VERY DANGEROUS TO DRIVE IN THE MA CHINE IF THE REAR SUSPENSION IS UNSE CURED Danger Before working on the cabin the safety bolt must be inserted REAR CHASSIS 3 Zu Nm d 1 1 Engine access by removing the engine cover 1 Rear lock of the fuel tank Unlock 1 to 3 before removing the covers Lever pos 1 is turned down then the Tank can be turned out 1 The fuel tank is hinged and can be turned out 1 Turning the fuel Tank gives access to to ensure better access to the
30. UVRE SYSTEM MANUEL PRESSURE MEASUREMENTS AND SETTI A PTO B PTO Reverse Option 76 pee e c SERE GUT cw dem DS 1 di ET Lift float position front Lifting the front tool Left quick coupling front Middle left quick coupling front Right quick couplers front rear top couplings Right quick couplers front rear mid couplings Power plug front Throttle valve for the fron tlift Water spray adjustment Nr COMPONENT MEASURING ADJUST ITEM PRES PRES CONNECTOR SURE SURE LOCATION 2040 2030 MANOEUVRING FRONT UNDER THE WAGON ORBITROL ORBITROL ORBITROL P PORT 4 OPERATING PRES HYDROSTATIC PUMP HYDROSTATIC PUMP 300 250 SURE 12 12 BUSTER PRESSURE HYDROSTATIC PUMP HYDROSTATIC PUMP 12 12 6 RETURN PRESSURE FRONT NONADJUSTABLE 0 5 1 5 0 5 1 5 Measurement of manoeuvring pressure By adjusting the pressure in manoeuvre system adjust this valve first Enable motor function and 1 Performance 14 litre at 140 bar adjust the pressure 160 bar Only for machines 2 Max flow 14 litre with Joystick control 3 Max pressure 160 bar 1 Flow depends on the flow regulation pos 1 1 Adjusting the Pressure on Manoeuvring Valve Only for machines with Joystick is done underneath the front of the Machine Pos 1 See the pressure settings on top of the page TI INSPECTION AND ADJUSTMENT MANOEUVRING VALVE JOYSTICK Important Important 1 When the small PTO is
31. WORKSHOP MANUAL VITRA ECONOMY 2030 40 CONTENTS CONTENTS CONTENT E EEA 2 3 DEAR CUSTOMER e en eo ER EEE 4 EPIC EE INFORMATION ph 5 AE NNN 6 9 way yt J _ rr ENE m m m mm o E MAE 10 11 General Information 8999 12 14 FEN DT 15 dene 16 DISSE 24 17 NR Br 18 NN M C 19 Hydraulic System 2030 Joystick i sc iyihnlkan lk k n in kndn k da R0Na cu ku R nan k n n dul kiy kuda d Wa nan nnn 20 Hydraulic System 2030 Manuel kk nennen nenne nnns KK KK K nn K KAKA nn 21 Hydraulic System 2040 5 8 kk kk kk k kK k KK KK KK KK KK K KK KK AK KK KK 20 Hydraulic System 2040 Manel iiis cuct iie ta Mak a kekan kn MIS ER daa nakan as nb War wa pe k k a rk A w n TUO 23 GUN zl EEE EE ER EEE 24 28 EEE EEE EEE EEE EE 29 p 30 ACCESS TO MAIN COMPONENTS patiatur mriqucs ie Sca bu Dhu ke s laiya du ras a E da bodene 31 Hr 32 1 1 14 4 0 1 16 1 8 14 44 10 9 9 1 1 1 4
32. all PTO Rea B Front A Maneuv A Rear Couplings Couplings MMC mall PT U 1 12 T 6 amp BN Maneuver L Fro o METT Tim Q 15 Q Drair TO Q Q j 1 js 11 n t Lift i Q A ori T 7 Front Li PT Q 0 7 dyse la re Q l NC EET TITim 1 ter Qi r j Q 1 5 61 PTO LT SS E x Maneuvr P1 gt jl 14 EE PTO HIC 4 rt PTO Rear 1 Oto TN wo PTO Front 1 N EL NG cuis N OPTION 1 Orifice Diff Lock Hose between rear motors 2 HST Pump In front of the Engine 3 PTO Pump IN front of the HST Pump 4 Maneuvre Pump In front of the PTO Pump f 5 Servo Pump On the Engine Side PTO 18 Hydrostatic Pump 6 Oil Bypass ON Left side of the Cooler 7 Oil Cooler The Left part of the Cooler 8 Return Filter On Top of Hydraulic Tank 2 Pump 9 Steering Obitrol Under the Cabin mE pp Ad 10 Maneuvre Block In the chasis under the Cabin 4 Maneuvre 11 Trottle Valve On the Maneuvre panel Pump 7 8 cc 5 Servo Pump 866 12 Small PTO Quick Couplings Right Front AR EG LAN 13 Small PTO Rear Quick Coupplings Rear i KK ln 14 PTO_Block In_Front_at_Left_Wheelmotor ji T 1 l 15 Wheel Motors Front In Front part of Chasis 3 PTO Pump 17 cc Val S 7 Oli Cooler 16 Wheel Motors Rear In Rear part of Chasis 2 Oil Bypass 6 8 Return Filter 17 Brakes In
33. attery 450 gt rr UJ gt gt rr Transmission Wheel Motor Speed Hydrostatic Transmission Hydrostatic Transmission 0 24 0 28 Working hydraulics Gear Pump Gear Pump C C Max Capacity 200 Bar 43L ved 180 Bar 200 Bar 44L ved 180 Bar Max pressure Output Hydraulic tank N C1 N C1 OIO Oil type OK hydraulik HVI 46 OK hydraulik HVI 46 Manoeuvre Hydraulics Gear Pump Gear Pump Capacity 14 l min v 140 Bar 14l min v 140 Bar Hydraulic outlet Rear 1 double with lock 1 Small PTO 1 double with lock 1 Small PTO Hydraulic outlet Front 1 double with lock 1 Small PTO 1 double with lock 1 Small PTO Weights and measures Specifications are subject to change Specifications are subject to change without without notice notice e a A C E j E bor Engine ever 1 6 Gi Js sma j 096 66 6 1 1 10966 7 1 91096 09 meu 69 gt 3 Oo 6 2 4 3 2 1
34. crew Pos 1 Positioned on the left hand side of the Hydrostatic pump 2 Transportation speed must not exceed 3 km h 3 Towing is only fore small distance f eks pull up on a trailer 70 The hydrostatic pump contains a dedicated bypass valve the bypass function is activated when the bypass valve is mechanically backed out 3 full turns maximum The bypass function allows a machine or load to be moved without rotating the pump shaft or prime mover Bypass valve STEERING SYSTEM You will need Molybdenum grease to lubricate slow moving parts under a high pressure The properties of this grease is great adhesion ability and great strength Steering Cylinder front bracket Steering Cylinder rear bracket Placed on the right hand side of the machine under Placed on the right hand side of the machine under the cabin the pivot point on the rear part of the chassis Top centre linkage Option Maintain free Bottom centre linkage 71 COMPONENTS OVERVIEW PRESSURE MEASUREMENT Nr COMPONENT MEASURING ADJUST ITEM PRES PRES CONNECTOR SURE SURE LOCATION 2040 2030 MANOEUVRING FRONT UNDER THE WAGON OPERATING PRES HYDROSTATIC PUMP HYDROSTATIC PUMP SURE BUSTER PRESSURE HYDROSTATIC PUMP HYDROSTATIC PUMP RETURN PRESSURE FRONT NONADJUSTABLE 0 5 1 5 0 5 1 5 ADAPTERS Measuring adaptors 1 Measuring nozzle No 1 is mounted on the input from the pump The measured pressu
35. d 1 The PTO valve is a single action can be upgraded 1 The PTO Valve is located at the left front wheel to Double Acting with a kit which is mounted motor on the PTO valve Adjusting PTO pressure at Pos 2 Tm ma v Specifications subject to change We reserve the right to make changes to the machine without at the same time these instructions are change 1 Forvard std All pressure must be measured at operating temp 2 Revers option Producent Lindholdt Maskiner A S 6818 rre DK 82 83
36. e B n 14 PTO Block In Front at Left Wheelmotor T l 15 Wheel Motors Front In Front part of Chasis 3 PTO Pump 17 cc jum 7 Oli Cooler 16 Wheel Motors Rear In Rear part of Chasis ae Oil Bypass 6 4 8 Retum Filter 47 Brakes In Front part of Chasis lt 18 Front_Lift Cylinder In Front part of Chasis 19 Steering Cylinder On Left Side of Steering Linkage 20 20 Filling Cap Filter On Top of Hydraulic Tank AE KU 21 Level Plug At the Front of the Hydraulic Tank 21 Pressure line Return line Suction line REV DATO INIT AENDRING CCNR System designer Salg Danmark L_ _______ SAUER Ce hi ir ear PANFOSS e godkendt af Projekt 3 Ra VITRA 2030 Manual pr e En Stykliste nr met E Ordre Dette hydraulikdiagram er fortroligt og m kun fremvises til 3 part n r der foreligger en skriftlig tilladelse fra Sauer Danfoss ApS 55 54 Not illustrated Wheel Motor left front 3 Wheel Motor right front Wheel Motor left rear
37. eather position and assembly 6 20 SI LAT Typical biamo 1 Siriwi for the breather cover Aj Breather cover 3 4 Diaphragm and plale 4 Sparer inr turhincharged enginea cnl 5 Joint for turbocharged engines 7 Cavity IB Vard hole 1 Loosen the screws 1 and remove tha breather cover 2 from the valve mechanism cover 2 Remove the spring 3 Remove ihe diaphragm and plate 4 For turbocharged engmms remove De spacer 5 and the joint B 4 Clean the vent hole 8 and the cavity 7 in the valve machaniksm cover NOTICE Make sure that the components af the breather as Senbly are srslalked correctly Eripe danrnsge may occur if the breather assembly ie not working correctly 5 For turbocharged engines install a new joint 6 and the spacer 5 1 Drain for Hydraulic Oil 1 Tank Venting Filter Placed below the hydraulic tank 2 Filter Breeder 1 The return oil filter 2 The oil filler cap and filtered breather 1 Hydraulic oil thermometer placed on the front of the hydraulic tank 4 47 HYDRAULICS CONNECTIONS PARKING BRAKES 1 All Hydraulic Couplings on the machine must be inspected at each service Example Left rear wheel motor AL Li A 1 The Hydraulic Hoses on the machine must inspect ed for damage It is important that the hoses are positioned correctly 2 The Belt mounted in the centre
38. eturn Filter On Top of Hydraulic Tank 9 Steering Obitrol Under the Cabin 2 Pump 10 Joystick Block In the chasis under the Cabin l 5 3 11 Trottle Valve On the Maneuvre panel Maneuvre 4 Pump 7 8 cc pe 12 Flow Valve Maneuvre Behind Left Front Wheelmotor p M 5 Servo Pump 866 13 Small PTO valve Behind Left Front Wheel Motor AR ese E FRA 14 Flow devider Small PTO Maneuvre Panel In The Cabin Engine 0 X D 9 gt Bea a 15 Maneuvre_Rear Quick_Couplings_Left mid_Rear e d T TT P 16 PTO Block In Front at Left Wheelmotor d le 3 PTO Pump 17 cc Sed 4 Ne 7 Oli Cooler 17 Wheel Motors Front In Front part of Chasis o e Oil Bypass 6 vert 8 Retum Filter 18 Wheel_Motors_Rear IR Tees pan tae 19 Brakes In_Front_part_of_Chasis 20 Front_Lift Cylinder In_Front_part of_Chasis 22 21 Steering_Cylinder On_Left_Side _of_Steering_Linkage 22 Filing Cap Filter On Top of Hydrauic Tank 0 Drain line 23 23 Level Plug At the Front of the Hydraulic Tank icant 24 Check Valve Maneuvre On Joystick Block In Chasis under the Cabin ETEN REV DATO INIT NDRING CCNR System designer Salg Danmark dod A 20120 2500 Steven re G UIT e godkendt af Projekt i Stykllste nr im p vener Ordre Dette hydraulikdiagram er fortroligt og m kun fremvises til 3 part n r der foreligger en skriftlig tilladelse fra Sauer Danfoss ApS
39. f the PTO Pump 5 Servo Pump On the Engine Side PTO j i 6 0il_Bypass ON Left side of the Cooler 18 Hydrostatic Pump 7 Oil Cooler The Left part of the Cooler 8 Return Filter On Top of Hydraulic Tank 9 Steering Obitrol Under the Cabin 2 Pump 10 Joystick Block In the chasis under the Cabin Rp i 11 Trottle Valve On the Maneuvre panel 4 Maneuvre 4 12 Flow Valve Maneuvre Behind Left Front Wheelmotor Pump 7 8 cc 3 5 Servo Pump 866 13 Small PTO Valve Behind Left Front Wheel Motor lt AR Fl Sk 14 Flow devider Small PTO On maneuvre Panel In the Cabin Engine er nhe NONE i 15 Maneuvre Rear Quick Couplings Left mid Rear i T 16 PTO Block In Front at Left Wheelmotor C iS PTO lt 7 Oli Cooler 17 Wheel Motors Front In Front part of Chasis NEYE Oil Bypass br NIA fe Retum Filter 18 Wheel Motors Rear 5 r 19 Brakes In Front part of Chasis 20 Front Lift Cylinder In Front part of Chasis EE a gxog N a 22 21 Steering Cylinder On Left Side of Steering Linkage Du 22 Filing Cap Filter On Top of Hydrauic Tank 23 23 Level Plug At Front of the Hydraulic Tank er 24 Check Valve Maneuvre On Joystick Block In Chasis under the Cabin Suction tine REV DATO INIT NDRING CCNR System designer Salg Danmark A 2012 08 28 0G Skylleventi tilf jet LC Ge zu m e BR 01
40. h the instructions given in the operation manual to maintain the machine in best condition Pay special attention to the controls especially to the brakes and driving pedales and safety measures for the machine functions properly and performs normally the chance of an accident will be reduced greatly If safety devices are damaged or do no work please consult your VITRA dealer Before removing a safety devices such as a safety cover be sure that the machine has stopped completely Never forget to replace the removed part after servicing Before starting to move pay attention to safety conditions around the machine to avoid injury to bystanders or damage to property Never move abruptly 3 DURING OPERATION 3 1 3 2 3 5 During operation never allow other persons in the vicinity of the tractor because the tractor itself or flung pieces may cause injury Pay attention to safety around the tractor to avoid injury to bystanders or damage to property Especially when operating with other persons use the horn to warn them Don t move until you see a clear intention from them When moving the machine toward an implement for the purpose if installing the implement never allow any one to stand in between When install ing the implement on the machine be prepare to move away promptly in the event of an emergen cy The brakes should be applied securely during installation 3 6 3 7 6 6 1 6 2
41. ine cools down and then relieve the radiator pressure by releasing the radiator cap carefully Carelessly pouring cooling water into the heated radiator can cause serious damage to the radiator and the engine Careless removal of the radiator cap can cause serious injury because of overheated water vapour Never fit unauthorized implements or attempt unauthorized modification to the machine Be sure to reinstall the removed safety covers in place as exposed dangerous parts may cause serious injury 9 11 9 12 10 MAINTENANCE OF THE ELECTRIC SYSTEM 10 3 1 2 3 SAFE OPERATION Avoid high pressure fluids Escaping fluid under pressure can penetrate the skin and cause 4 serious injury so keep hands and body away from pin holes and nozzles ejecting such fluids Be sure to consult your dealer about ang the hydraulic and fuel injection system troubles When checking for leaks get sure to take the proper precautions and proper protective clothes 10 2 If any hydraulic fluid is injected accidentally into the skin it must be removed within a few hours by 1 a doctor familiar with this type or injury When servicing wheels and tires the tractor and or implement must be supported on suitable blocks or stands Not a hydraulic jack Do not attempt to service a tire unless you have 2 the proper equipment and experience to perform the job Always remove attachments before jacking the machine
42. ing Pos 2 9 Attach the new cable on the pedal housing Fig 1 4 Disconnect the driving cable on Hydrostatic 11 Washers nuts and Rubber Caps are refitted pump Pos 3 12 Mount the cable on the adjusting bracket push 5 Remove all joints nuts washers and rubber cap the lever on the hydrostate are pushed manually then pull the cable out through the cabin incl to max rear position toward the engine The cable Pedal housing must be secured at this position 6 Remove the cable from the pedal housing Pos 4 68 1 Washers Nuts and Rubber Caps are fitted 2 Mount the Cable on the adjusting Bracket then the Lever on the Hydrostate is pushed manually to max rear position toward the engine The Cable must be secured at this position 1 The Pedal Height is adjusted after the cable is installed 2 The forward Pedal should be app 13 cm above the floor The rearward Pedal must be app 7 cm above Floor 3 Losen nut at pos 2 fore pedal height adjustment 69 FIG 1 I Adjusting the Driving Cable The Cable must be mounted in Pedal Housing first then adjusted as shown above The Pedals are Positioned as shown in picture Then extracted Cable is shown at Pos 1 It is adjusted by Pos 2 until the pedal is as shown with cable fully extended TOWING THE MACHINE In case of having to tow the machine the instructions below must be followed carefully d 1 Hydrostatic pump bypass S
43. ing roll pins a Spring pins should be driven in properly and tightly b Spring pins should be installed so that their seams should face the direction from which the load is applied 13 c The roll pins installed in a transmission or other parts where much force is applied should be retained with wire 6 Cotter pins a When installed cotter pins should be bent securely at the ends as shown in the figure 7 Bolts and nuts a Special bolts are installed at several locations so be sure not to interchange them other bolts b Bolts and nuts should be tightened to their specified torque with a torque wrench c When locking the bolts or nuts with wire or a lock washer be sure to wind the wire paying sufficient attention to its winding direction and bend the lock washer for secure locking d When locking bolts and nuts with an adhesive apply the adhesive on the thread and tighten securely e Apply an adhesive THREE BOND TB 1104 to parts through which there is any possibility of oil leaks such as stud bolts and tapped through parts f Each lock nut must be tightened securely g When tightening bolts and nuts refer to the tightening torque table 8 Grease fitting a After installation each grease fitting should be filled with grease GENERAL INFORMATION TECHNICAL DATA b When installing grease fittings of types B and C be sure to turn the fitting tips in a di
44. l carrier has a very central function The cable is vital for the daily movement of the Machinery particularly for acceleration and deceleration It is fore that matter importance that this cable works perfectly The cable is removed from its original alignment If the Cable has been injured replace it and then which can result in the Cable moving slowly being adjust it damaged or worn The cable can get out of adjustment which can result The solution is to find the correct neural position and in wrong Pedal position incorrect neutral position etc then adjust the pedal and cable This is because usually one of the previous mention reasons but it may also be due to a pedal that has come loose on the Axle Sluggish pedals can also be caused by a worn or Replace the rocker arm broken rocker arm on the Hydrostatic pump If the pedal moves freely but will not return to the Replace the gas spring neutral position this is due to a broken gas spring on the Hydrostatic arm Be careful not to get undercoating sprayed on the Cable ends It will penetrate the cable an prevent the cable from moving freely 1 Tilt the cabin and clean the machine T Before the new cable is installed check that the 2 Remove the lower bolt in the front window new cable has the correct length Pos 1 IMPORTANT 8 Check the condition of joints and bearing before reassembling 3 Remove the floor mat and remove the bolt and nut in pedal hous
45. le Trailer Connector PTO A C Joystick kl 15 Driving seat and cabin roof Stop Solenoid and Blowers Wiper sprinklers Engine preheating Brake lights and Alternator KI 15 o Amp 15 Amp 15 Amp 15 Amp o Amp 3 Amp 5 Amp Reverse contact Optional Rotating beacon High beam Low beam Position light Position light Horn Fuse box upper panel 1 Working light 2 Hazard Aux zm a a T 5 ES F a L1 B i 5 ml 4 i r1 amp Main fuses 1 Upper panel 2 Steering column The panel are placed under the fuel tank Main fuses 1 Upper panel 2 Steering column 3 A C and joystick The panel are placed under the fuel tank TORQUE Dim 8 8 bolts und Nuts 10 9 bolts und Nuts Remark M5 2 9 3 9 4 9 5 9 2 9 7 8 8 8 10 6 12 8 17 7 19 6 26 5 M10 19 6 29 4 44 54 M12 49 59 74 88 6669 ER wmf am 98 118 118 137 118 137 157 177 147 167 186 206 Location Dim Nut center bolt M35 300 30 Centre Nut hub M25 200 20 to nearest hole Bolts in the anchor plate 5 16x20 35 3 5 Bolt brake arm 40 4 69 8 98 118 7 00 8 00 10 00 12 00 meme oom 1 mt 30 ACCESS TO MAIN COMPONENT 1
46. ler 90 HOUR SERVICE Performed only 1 time when the tractor has run 50 hours 11 12 13 14 Coolant must be inspected Water hoses must be inspected for damage V belt for water pump Alternator checked and tightened if necessary Exhaust div Nuts and bolts must be tightened All Hydraulic hoses and connections must be Inspected for leaks and retighten if necessary Hydraulic filter change Check the nuts in the centre linkage and be sure to hydraulic hoses run the right way through the machine Inspect and tighten all bolts joints and nuts Tighten Wheel nuts to 12 Kg Driving cable must be inspected and adjusted if necessary Check hand brake and cables for fractures and adjusted cable if necessary Check drum brakes and cables for fractures Check all electric functions connections Inspect cabin filter replace if necessary Inspect the wiper blades and sprinkler 4 900 HOUR SERVICE Or once every year po 1X UL d T9 o 11 12 13 14 15 16 1 2 Engine oil and filter change Fuel filter change Air filter replace Coolant inspect Water hoses must be inspected for damage V Belt inspection and adjustment Valve clearance check and adjusted Exhaust nuts and bolts must be tightened Hydraulic oil and filter change Check the nuts in the centre linkage and be sure to hydraulic hoses run the right Way through the machine In
47. mes eae O DANFOSS Ee Tegning godkendt af Projekt VITRA 2040 Manual rer EI Stykliste nr ol P nd di n r der relig en tg les ta Sever Danfees Ap 5 56 PRESSURE MEASUREMENTS AND SETTIN Booster pressure Booster pressure COMPONENT MEASURING ADJUST ITEM PRES PRES CONNECTOR SURE SURE LOCATION 2040 2030 MANOEUVRING FRONT UNDER THE WAGON ORBITROL ORBITROL ORBITROL P PORT 6 RETURN PRESSURE FRONT NONADJUSTABLE 0 5 1 5 0 5 1 5 1 Booster pressure valve Not adjustable 1 Measuring nozzle No 2 to be mounted between Position on the top of the Hydrostatic pump Hydrostatic pump and the hose from orbitrol Pressure must be 12 Bar at engine rpm Measuring adaptors Manoeuvring functions Orbitrol Driving pressure from the Hydrostate Booster Pressure Hydrostate o Ss SN Drain front and rear Measuring connectors have Parts No 2 V S8220 3 V S8200 4 VA8210 o V E8205 6 VA8215 58 59 PRESSURE MEASUREMENTS AND SETTIN PRESSURE MEASUREMENTS AND SETTIN Driving pressure Measuring Nozzle No 3 To be mounted between the 1 Bolt Pos 1 for neutral adjustment Positioned on the right hand side of the Hydrostatic pump Hydrostatic pump Pressure forward and reverse 2030 250 Bar 2040 300 Bar a Port A forward mme ressure Port B reverse T pressure 1 Relief valve reverse is not adjustable 1
48. nded load vehicle movement Do not move the load or vehicle more than 20 of maximum speed or for longer than 3 minutes When the bypass function is no longer needed reseat the bypass valve to the normal operating position An internal charge relief valve regulates CPRV valve charge pressure The charge pump supplies pressure to maintain a minimum pressure in the low side of the transmission loop Minimum charge pressure is the lowest pressure al lowed to maintain a safe working condition in the low side of the loop Maximum charge pressure is the highest charge pres sure allowed which provides normal component life Elevated charge pressure can be used as a secondary means to reduce the swash plate response time The charge pressure setting listed in the order code is the set pressure of the charge relief valve with the pump in neutral operating with 5 gpm of charge flow The charge pressure setting is referenced to case pressure Charge pressure is the differential pressure above case pressure LPV is designed for a maximum charge flow of 57 L min 15 US gal min 62 Pl is LPV pumps incorporate an integral loop flushing valve which removes heat and contaminants from the main loop Loop flushing valve Neutral return adjustment screw Adjusting screw Lock seal nut _ r3 TE ra oe oe P SSN fa RM au FU FG M F F KM fs ty
49. oint behind left rear wheel Before changing the filter you must clean around it 1 Generator 2 V belt 43 ENGINE 2030 1 The air filter 2 The oil filler cap Ilkustration 0 qe Typical axamgele 1 Siriwi for the breather cover Breather cover 3 4 Diaphragm and plale 4 Sparer inr turhincharged enginea cnl 5 Joint for turbocharged engines 7 Cavity 1 The dipstick 8 Venit hele 1 Loosen the screws 1 and remove tha breather cover 2 from the valve mechanism cover 2 Remove the spring 3 Remove ihe diaphragm and plate 4 For turbocharged engmms remove De spacer 5 and the joint 5 4 Clean the vent hole 8 and the cavity 7 in the valve machaniksm cover NOTICE Make sure that the components af the breather as Senbly are srslalked correctly Eripe danrnsge may occur if the breather assembly is not working eorrecth 1 Filling the engine with OF 5 For turbocharged engines install a new joint 6 Left hand side of the engine and the spacer 5 44 ENGINE 2030 40 ACCESS POINTS 1 Rear cover under the machine 1 Engine oil drain 1 The engine oil filter Access point behind left rear wheel 1 Generator 2 V belt 45 ENGINE 2040 HYDRAULICS ACCESS POINTS 1 The air filter 2 The oil filler cap 1 The dipstick 1 Filling the engine with oil Left hand side of the engine 46 Br
50. ompletely until it is seated against the stopper e Installed bearings should turn smoothly 2 Oil seals a Oil seal installer should be designed to avoid deformation the oil seals b During installation be careful not to damage the lips and assure that it is pushed in parallel to the shaft or hole c When oil seals are installed there should be neither turnover of the lips nor dislocation of the springs d When a multi lip seal is installed the grooves between lips should be filled with grease not adhesive e Use a lithium based grease f There should be no oil or water leaks through the installed soil seals 3 O rings a O rings should be coated with grease before installing b Installed O rings should have no slack or twist c Installed O rings should maintain proper air tightness GENERAL INFORMATION 4 Snap rings a Snap ring installers should be designed to avoid permanent deformation the snap rings b Installed snap rings should be seated securely in the groove c Be careful not to overload the snap ring to the extent that it is permanently deformed d How to install the snap ring When installing a snap ring install it as shown in the figure with its round edge side turned toward the part to be retained This round edge is formed when the snap ring is pressed out Snap rirg Snap ring gt Round edge side Thrust force 5 Spr
51. r VITRA dealer for advice SPECIFICATIONS OF THE RAMPS 6 6 Length More than 4 times the height of the platform of the truck Width effective width more than 35 cm Capacity one ramp more than 1700 kg Ramps should have anti skid surfaces Always prepare for even the worst by never al lowing other persons near the tractor 6 7 9 9 1 9 3 9 4 9 5 9 8 9 9 9 10 Drive the tractor carefully at the moment the tractor moves from the ramps onto the platform the angle may chance abruptly INSPECTION AND MAINTENANCE When servicing the tractor or mounting or dis mounting an implement place the tractor on level hard ground which is sufficiently illuminated or unexpected accidents may occur When servicing the tractor follow the instructions listed below Stop the engine Apply parking brakes Disengage all PTO Place all gear shift levers in neutral Remove the starter key Lower the implement fully if equipped If not your hands or clothes may be caught or sandwiched between When servicing the tractor use proper tools Us ing makeshift tools may lead to injuries or poor servicing which may result in unexpected acci dents during operation The engine muffler radiator etc are very hot just after operation so wait until they cool down sufficiently to avoid burns Never remove the radiator cap while the engine is hot or running Wait until the eng
52. r leaks use the liquid gasket as required f When reassembling disassembled parts discard used gaskets O rings or oil seals and install new ones g When lifting up only the front or rear part of the tractor be sure to wedge the grounded wheels h When the tractor is jacked up be sure to support the entire tractor with something like a stand Lifting it up with a jack only is a dangerously unstable procedure i When replacing parts use authorized genuine VITRA parts only VITRA assumes no responsibility for accidents operating problems or damage caused by the use of imitation parts Also the use of unauthorized parts will result in poor machine performance 2 PRECAUTIONS TO BE FOLLOWED WHEN INSTALLING COMMON PARTS 1 Roller or ball bearings a When a bearing is fitted in by the outer ring use an installer which is specially designed to push only the outer ring and vice versa b The installer must be designed to install the bearing on the shaft in a parallel position 12 c When installing a bearing which appears the same on both sides install it so that the face which has the identification number faces in a direction for easy visual identification All the bearings which are to be installed in transmission case should be placed so that their identification number faces outward d Ifa shaft or a hole where a bearing is to be installed has a stopper the bearing should be pushed in c
53. re must be 150 bar Placed under the cabin Orbitrol Before testing tilt the cabin following instructions on page 29 Driving pressure from the Hydrostate Booster Pressure Hydrostate d 99 Iw Drain front and rear Measuring connectors have Parts No 2 VA8220 3 V S8200 4 VA8210 1 Steering cylinder 1 Steering collum 9 V 8205 2 Forward steering bracket 2 Steering wheel 6 V E8215 3 Hydraulic pump Not illu Mounted left side on the engine 4 Orbitrol 5 Bearing housing for welding Orbitrol 6 Bearing 1 Relief valve 7 Pin 2 Shock valves 8 Nut 9 Bearing housing for welding 72 73 DISASSEMBLING OF STEERING PARTS MANOEUVRE SYSTEM JOYSTICK 1 When replacing Orbitrol it is advantageous to loosen it look page 29 before the cabin are tilted 2 Unscrew the hydraulic hoses on the Orbitrol Pos 3 3 Remember to check that the new Orbitrol is the same size as the old Unscrew the Orbitrol see Pos 1 2 1 Lift float position front 1a Button to press with A PTO front lift B PTO Reverse Option Lifting the Lift Left quick coupling front Middle left quick coupling front Power plug front gt T9 owitching between front lift and quick coupling 1 and 2 behind oymbol for Power plug front Symbol for float position PTO small Can only be used even front or back 0 N Draen 74 75 MANOE
54. rection that will provide easy access for a grease gun 9 Other precautions a Be sure not to damage any finished surfaces or parts b Always refrain from forcing installation c Each lever knob should be installed coated with an adhesive SUPER THREE CEMENT TB1702 d Each contact surface should be coated with an adhesive THREE BOND TB1215 and tightened evenly with bolts Adhesive coated surfaces should be installed within 30 minutes after application of the adhesive The contact surfaces should be flawless and free from foreign matter and especially from grease before application of the adhesive e Precautions for applying adhesives The surface or the thread where an adhesive is to be applied should be completely free of chips and 01 The surface or the thread where an adhesive is to be applied should be completely free of oiliness 14 Type 3 2030 Quantity Caterpillar C1 1 18 kw 29 HK 3600 r min 1131 3400 70 2300 2040 Quantity Caterpillar C1 6 25 kw 36 HK 3000 r min 1598 3000 94 1800 Engine Performance N Her _ 9 3 Displacement High Idle Speed Max Torque Compression Ratio Fuel Tank 28 28 Engine Crankcase with Filter SAE 10 40 CD CE 10 40 CD CE Diesel fuel quality ASTM D975 ASTM D975 Cooling system Autosupra G12 Autosupra G12 0 2 40 60 450 r Z 2 2 Quantity Valve Clearance Cold 3 Charging Option 40 60 B
55. spect and tighten all bolts joints and nuts Hand brake and adjust cable adjustment Driving cable must be inspected and adjusted if necessary Check all electric functions connections Inspect cabin filter replace if necessary Inspect change the wiper blades and Sprinkler YEAR SERVICE Hydraulic oil and filter change Wheel brakes must be inspected and cleaned up SERVICE AND MAINTENANCE ENGINE 2030 ACCESS POINTS Mobil Super 2000 10W 40 SL CF HYDRAULIC OIL Standard Texaco HDZ 46 ca 5 Option Bio Texaco hydraul Always check the level after changing or topping the Oil The Hydraulic oil must be change immediate if 1 The oil has been overheated 80 or higher The oil becomes a brownish colour 42 COOLANT OK Excellent coolant and distilled water in the ratio 50 50 providing frost protection to 37 Cooling water should be checked for proper mixture before frost sets in It is entirely the owner s responsibility to ensure the above matters The coolant fluid is recommended changed every 1 Rear cover under the machine 1 The fuel filter on the left side of the engine 3000 hours or every 5 Years Before changing the filter you must clean around it AIR FILTER The air filter must be changed when it no longer can be cleaned properly however At least 500 hours operation 1 Engine oil drain 1 The engine oil filter Access p
56. tact with the skin or clothing wash it off immediately with water Consult a doc tor When replacing or inspecting the battery always stop the engine and turn the main switch off or electrical parts may be damaged or unexpectec accident may occur When disconnecting the battery cables disconnect the earth cable first When connecting the battery cables connect the positive cable first Disconnecting or connecting in wrong order may lead to a short circuit or sparks TO HANDLE BOOSTER CABLES When using booster cables pay attention to the following items for safe operation 1 Before connecting cables remove the vent plugs If any This will lower the force in case of explosion 2 Before connecting cables be sure to stop the engine Otherwise unexpected accidents may occur 3 Use booster cables with sufficient electrical capacity A cable of inadequate capacity will cause generation of heat which may lead to a fire SAFE OPERATION 12 STORAGE 12 1 12 2 Never cover a hot machine just after operation with a tarpaulin or the like or the heated engine and related parts may cause a fire Before storing the tractor for a long period of time disconnect the battery cables to prevent them in case they are gnawed by a animal from causing a short circuit which may lead to a fire When disconnecting the cables disconnect the negative cable first Safe storage of dangerous objec
57. te of book publication Your VITRA Dealer is available should items in this book or details of your machine not be understood This book is supplied with each machine to familiarize the operator with proper instructions needed for operation and maintenance Studying and complying to these instructions will insure optimum machine performance and longevity Properly maintained operated in the prescribed manner will provide greater dividends than one that is neglected and or operated in manner other than as prescribed The design and servicing of this machine has been kept as simple as possible to permit maintenance operations to be carried out with tools normally available This book should be thoroughly read and understood prior to operation of this machine Inexperienced operators should study contents of this publication and receive instruction from an experienced operator when possible Your VITRA Dealer can also assist in areas concerning machine operation and provide details concerning safe opera tion It is suggested that this booklet be kept readily accessible preferably with the machine for future reference if questions or concerns arise If the original book should become damaged please consult your Dealer in regards to acquiring a replacement Customers are strongly advised to use an official VITRA dealer in connection with any service problems and adjust ments that may occur The VITRA Dealer network is specially trained and equipped
58. to handle all service work and to advise customers on specific applications of the Tractor in local conditions SAFE OPERATION SAFE OPERATION 1 HOW TO BE A SAFE OPERATOR Familiarize yourself fully with machine controls by studying the operation manual before using your machine Never allow persons listed below to operate the machine Persons with mental disease Persons who cannot operate the machine properly because of fatigue illness or drowsiness from medication etc Young persons or children too young to legally operate the machine Always be careful of your health by taking suitable rest breaks Wear appropriate clothing and other protective devices during operation Protection from poisonous dust or gases Be sure to wear a protective device to protect the respiratory system eyes and skin when handling poisonous chemicals When another person operates your machine you must explain how to operate and instruct him or her to read this manual fully to avoid unexpected accident Inspect and service the machine periodically in accordance with the instructions given in the operation manual to maintain the machine in best condition 2 1 2 2 2 2 A 2 3 2 4 BEFORE STARTING THE ENGINE Set up an operation plan with sufficient time allowance A tight plan may result in unexpected accidents when work has to be rushed Inspect and service the machine periodically in accordance wit
59. ts e When storing dangerous implements take appropriate safety measures to prevent accidents by covering with tarpaulin Store fuel in a safe place with caution signs such as PREVENT FIRE or INFLAMMABLE All inflammable must also be stored in a safe fire resistant location WARNING LABELS ADV1510 WARNING ROTATING PARTS Code No ADV1510 ADV1530 WARNING RISK OF EXPLOSION Code No ADV1570 WARNING LABELS ADV1630 WARNING RISK OF OVERTURNING Code No ADV1630 ADV1650 Danger Code No ADV1690 IMPORTANT READ USER MANUAL Code No ADV1530 WARNING DISCONNECT BATTERY Code No ADV1550 10 WARNING ROTATING PARTS Code No ADV1510 DANGER RISK OF EXPLOSION AND BURNS Code No ADV1610 WARNING HIGH PRESSURE STEAM AND HOT WATER Code No ADV1650 FILLING HYDRAULIC OIL Code No ADV1670 11 Danger Code No ADV1710 Km h ADV1730 i anan Code No ADV1730 GENERAL INFORMATION 1 BEFORE OPERATION a Always be safety conscious in selecting clothes to wear and suitable tools to use b Before disassembly be sure that you familiarize yourself with the assembled condition for subsequent reference in reassembly c Keep parts and tools in proper order during operations d When servicing electrically live parts be sure to disconnect the negative battery terminal e To prevent oil or wate
60. un TA 21 wate j it 18 LAH 19 p Q A1 Small PT RS E ANS NI YY YY 16 A PAPP PTO HI G EX E PTO Rear Ler PTO Front ze is d opTION gt zx 1 Orifice Diff Lock Hose between rear motors Orbitrol 9 J EN 1 Ea 2 2 HST Pump In front of the Engine re 3 PTO_Pump IN front of the HST Pump 4 Maneuvre Pump In front of the PTO Pump 5 Servo Pump On the Engine Side PTO 6 31 Bypass ON Left side of the Cooler 18 Hydrostatic Pump 7 Oil Cooler The Left part of the Cooler 8 Return Filter On Top of Hydraulic Tank 9 Steering Obitrol Under the Cabin 2 Pump 10 Joystick Block In the chasis under the Cabin P EET EE 11 Trottle Valve On the Maneuvre panel Maneuvre L 9 12 Flow Valve Maneuvre Behind Left Front Wheelmotor 4 Pump 7 8 cc 5 Servo Pump 8cc 11 j 13 Small_PTO valve Behind_Left_Front_Wheel_Motor 1 ME E pw 14 Flow devider Small PTO Maneuvre Panel In The Cabin A s Engin Z2 N ME SR TER LN 15 Maneuvre Rear Quick Couplings Left mid Rear Ba i 9 i x i 16 PTO Block Front at Left Wheelmotor 1 5 PIG vM Oli Cooler 17 Wheel Motors Front In Front part of Chasis TT e 1 Oil Bypass BK FN Retum Filter 18 Wheel_Motors_Rear In Rear part of Chasis 19 Brakes In Front part of Chasis 20 Front Lift Cylinder In Front part of Chasis 22 21 Steering Cylinder On Left
61. y any third party without a written permission from Lindholdt Maskiner A S Material Finish Draw Checked Scale Date Rev dato 3D 1 20 24 04 2013 Q j Revision A i ia Utility Machine Subject Paper Page a Attachment points 2030 2040 o O e A3 101 N e gt O 4 dM Attachment dimensions 1 10 Annex no Filename T 2030 2040 Lift attachment points idw 6 5 4 3 2 1 Bl t AE hib I 58 Z C E C O L Z LLI a la ra l t a zx x n i au E E Lc d L E E U Type plate 1s placed under the roof in the cabin Front frame No Placed in the top plate right side pivot point Front frame No Placed in the top plate right side pivot point 6 1 TURNING RADIUS CLIMBING ABILIT Y Full load 1800 kg 2030 MANUEL 1 3 gt Y O C gt L 2030 JOYSTICK HYDRAULIC SYSTEM
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