Datapanel 150, 160 and 240E User`s Manual, GFK
Contents
1. controllers based on index numbers assigned to each tag to be written This capability can also be programmed on other function keys along with other types of operations For more information refer to the DataDesigner User s Manual GFK 1658 3 4 Datapanel Models 150 160 and 240E User s Manual April 2008 GFK 2028B Edit Mode The following procedures describe how to use the Datapanel on screen edit mode to edit tag displays that have the Editable attribute Datapanel 240E 1 To begin the on screen edit mode press the Enter key 2 Press the arrow keys to move the cursor to different editable on screen tags then press the Enter key again to select the tag to edit The keypad pops up on the screen 3 Use the keypad which displays numbers for editing numeric tags and alpha characters for editing text tags to edit the tag display 4 Press the Enter key to accept the new tag value or text 5 Press any other key to end the Edit To cancel Edit without changing the existing value or text use the Backspace key to blank the entry box then press Enter You can also end the edit by pressing the ESC key on the keypad Datapanel 150 160 1 To begin the on screen edit mode press the Enter key 2 Press the arrow keys to move cursor to different on screen tags 3 Using the numeric keypad enter the new value For on screen editing of text tags a numeric key must be pressed to display the alpha characters in the functi2. 232 IC752COM201 GE Fanuc VersaMax CPU Port 1 RJ 45 RS 232 IC752CGE203 Nano Micro Mitsubishi Fx Prog Port 25 pin D RS 422 IC752CMI201 Modicon 984 Modbus Port 9 pin D RS 232 IC752CMO201 Modicon Micro Modbus Port RJ 45 RS 232 I1C752CMO202 Omron Host Link Port 9 pin D RS 232 IC752COM201 Omron Host Link Port 25 pin D RS 232 IC752COM202 Siemens S7 200 PPI Port 9 pin D RS 485 IC752CSI201 IC752BCL000 is also the download cable that is used when transferring databases or protocols from the configuration software to the Datapanel Datapanel Models 150 160 and 240E User s Manual April 2008 Additional cable diagrams can be found in the Protocol Help provided with the DataDesigner software GFK 2028B Chapter Operation Guide 3 Datapanels operate in one of three modes RUN Enables real time processes to be viewed from configured displays downloaded to the datapanel EDIT Allows in place editing of tags that have been configured with the editable attribute OFF LINE Enables the configuring of the communications port model 150 setting the date and time loading databases and protocols and enabling or disabling alarm checking On power up the Datapanel enters Run Mode and begins normal operation The Start Up page is displayed if one was specified during configuration with the configuration software Otherwise page 0 containing the Datapanel logo is displayed Two lines of display are rese
3. 4 1 4 2 21 OCT 96 10 34 23 SYSTEM INFORMATION VERSION NUMBERS B1 0 0 Config Tool 5 2 0 Command File 5 2 0 Database 1 71 Database Name TEMP DTB PLC Type 00 Simulation Protocol PLC Loaded PLCO0 Vers 1 0 Bootprom ELM Figure 4 2 About Menu DP150 21 OCT 96 10 34 23 SYSTEM INFORMATION VERSION NUMBERS Bootprom B2 0 0 Command File 5 2 0 Config Tool 5 2 0 Database 1 71 Database Name TEMP DTB er Mo Mo NEN MM roms Figure 43 About Menu DP160 21 OCT 96 1 PROTOCOL INFORMATION VERSION NUMBERS 1 PLC Type 00 Simulation Protocol 1 PLC Loaded PLCOO Vers 1 01 2 PLC Type 15 Modicon RTU Mode 2 PLC Loaded No Protocol Loaded Eum Figure 44 Protocol Menu DP160 Datapanel Models 150 160 and 240E User s Manual April 2008 GFK 2028B 06Jun01 13 14 44 SYSTEM INFORMATION VERSION NUMBERS Bootprom B2 0 0 Command File B5 2 0 Config Tool 5 2 0 Database 1 03 Database Name Dbase 1 PLC Type 144 Profibus DP Slave 1 PLC Loaded Profibus DP Slave 2 53 2 PLC Type 144 Profibus DP Slave 2 PLC Loaded Profibus DP Slave 2 53 MZ I eee eee Figure45 About Menu 06Jun01 13 14 44 SYSTEM INFORMATION PORT SETTINGS Port 1 0 COM1 Baud rate 19200 Character bits Stop bits Parity NONE EIN IE A Figure 46 Port Settings Menu
4. DP240E GFK 2028B Chapter 4 Special Operations Mode Menu 4 3 Display Control Menu In the Mode menu press DISP to view the Display Control Menu Models 150 160 This menu allows the operator to change the display contrast setting switch the backlight on or off and set the backlight timer Unless the backlight is configured OFF using the configuration software the default is ON DISPLAY CONTROL F1 Exit F2 Increase Contrast F3 Decrease Contrast F5 BackLight On F6 BackLight Off Figure 47 Display Control Menu for 150 160 Press INC repeatedly to increase the contrast to the desired level Press DEC repeatedly to decrease the contrast to the desired level Press ON to turn the display backlight on The prompt Enter delay period in minutes appears If you want the display to be turned off after a period of inactivity enter a number within the range of 0 to 99 minutes If the Datapanel keyboard is inactive longer than this period the display will be turned off The display will be turned back on when any key is pressed If zero is entered the backlight will remain on at all times Enter the time period using the numeric keypad Press OFF to turn the backlight off If the backlight is not needed it should be turned off to conserve power and extend the life of the backlight LED Press EXIT to return to the main Mode menu 4 4 Datapanel Models 150 160 and 240E Us
5. NG 12 485 TX RX 13 485 TX RX Figure 5 1 Model 150 Ports and Pinouts 0000000000000 000000000000 POWER IN POWER IN GROUND NC 2 RX Input POWER IN 3 TX Output POWER IN 4 CTS Input POWER IN 5 RTS Output POWER IN 6 DTR Output 7 GND 2 10 485 2 3 11 485 TX 12 485 TX RX 13 485 TX RX 25 pin Serial Port Figure 5 2 Models 160 and 240E Ports and Pinouts GFK 2028B Chapter 5 Specifications 4 DTR Output POWER IN 4 POWER IN 4 POWER IN POWER IN RX Input TX Output 5 GND 9 pin Printer Port Data Retention 5 6 Data retention characteristics are given in Table 5 6 Table 5 6 Data Retention Characteristics Model 150 Models 160 240E No backup is provided The System Software protocols and database are all stored using the 512 Kbytes of Flash memory Backup is provided for SRAM by the use of a lithium energy cell integrated within the Real Time Clock circuit not user replaceable The System Software protocols and database are all stored using the 512 Kbytes of Flash memory Battery Life Typical 10 years Worst 5 years The battery life figures constitute total off time For a Datapanel powered on half time the estimated battery life would be at least 10 years Datapanel Models 150 160 and 240E User s Manual April 2008 GFK 2028B Real Time Clock Real time clock characteristics are given in Tabl
6. processing 3 2 Index 1 Index Index 2 Datapanel Models 150 160 and 240E User s Manual April 2008 S Serial ports configure 4 10 Set time and date display 4 10 Special operations 4 1 Specifications 5 1 backlight 5 1 display 5 1 keypad 5 2 LED indicators 5 2 technical 5 3 System components 1 2 T Tags editing tag displays in Datapanel edit mode 3 5 Technical specifications 5 3 V Viewing other pages 3 2 Viewing overview groups 3 2 GFK 2028B
7. rade eel dte Hole b p bet 3 4 Edit Modesto secu 3 5 Special Operations Mode 4 1 Exit iiir Hed e d A AA d 4 1 About coran n aia Ei Do ES EI diia 4 1 Display Control Menu cal o i a eae Re deae 4 4 Models 150 1060 A 4 4 Model 240E tone ae eL 4 5 PEG Fault Screens cca entem css 4 6 Configuring PLC Fault Screen Options ursnssssnsnnsnnnnnnnnonnnnnnnnnnnnnnnenannnnn nn 4 6 Selecting the PEG ctt HR eed t edel cere rds 4 6 PEG F ults Sereen lei leer ah Han 4 6 V O Fault Sereen hee Hu ee ae le isn nie 4 7 Set PEG Are Alena eee etus 4 8 Off Line Mode A A deep dde f Io di i due foa dua 4 9 Configure Serial Port Model 150 Only 4 10 Set Time and Date Display 4 10 Host Transter ioc HL el AV A 4 11 Enable Disable Alairi s nem a 4 11 GFK 2028B lii Contents A c 5 1 Hardware Specifications oot tien AA ete ir 5 1 Display e et doe ie thei et isi hU 5 1 Backlight eit rt ete eee He ted e He e te 5 1 Keypad citet eve esee let Ae Pese ge 5 2 LED IndiCators 5 eet eget tereti 5 2 Technical Specifications 1 enne nnns nnne 5 3 Electrical
8. time period and a bar chart showing the availability of a critical process supply Viewing Other Pages Other pages provide alternate views of the operation of the process For instance this would be useful if you noticed a change in some parameter and you wanted more detail on that aspect of the process You can choose another page by typing in the page number models 150 160 and pressing ENTER Alternatively you can scroll through the pages by pressing the or keys The key displays the next page the key displays the previous page Page 1 or the last displayed page will appear when you press PAGE The Start Up page can be configured to show a list or menu of other pages If so configured you can use a redefined F key to access other pages Viewing Overview Groups 3 2 Press OVIEW to see a list of overview groups that are configured for your application Each group contains a maximum of 5 configured tags that have been grouped together during configuration because they are relevant to each other e g temperatures or pressures There may be up to 100 groups The list of groups is displayed in pages with 10 group names being listed on each page When the OVIEW key is pressed the designation and function of some of the softkeys change For instance one of the F key label displays a left chevron design and another displays a right chevron design gt gt gt Use lt lt lt to move backward through the pages of t
9. 150 GFK 2028B Chapter 4 Special Operations Mode Menu 4 9 Configure Serial Port Model 150 Only Press PORT to display the Set Communications Port Menu This option also enables the display and modification of the configured settings for Port COM1 When finished press EXIT to return to the Off Line Mode menu Set Communications Port Port ID Com1 Baud rate 9600 Character bits 8 Stop bits 1 Parity NONE et WM ru A 1 Figure 414 Set Ports Menu for Model 150 Press BAUD to scroll through the available baud rates to select the desired rate Press CHAR to toggle between 7 and 8 to select the desired number of character bits Press STOP to toggle between 1 and 2 to select the desired number of stop bits Press PARITY to scroll through the available parity choices to select the desired parity Press EXIT to return to the Off Line Mode menu Set Time and Date Display Press CLOCK to display the Set Clock menu Year 96 Month 10 Day 21 Hours 10 Minutes 34 Seconds 23 EUM CS A HE Figure 4 15 Set Clock Menu Press the up down arrow keys to move from field to field on the display Using the numeric keypad type in the desired values for the field press Press QUIT to halt the option and return to the main Off Line Menu without changing the clock settings Datapanel Models 150 160 and 240E User s Manual April 2008 GFK 2028B Press UPDATE to confirm the entries update the clock a
10. 2 67 6 78 Deep 7 40 High 18 65 x 1 88 4 74 Deep 7 40 High 18 65 x 2 71 6 83 Deep Panel Cutout Inches cm 7 75 19 68 W x 6 97 17 70 H 2 1 Mounting Datapanels 2 2 The Datapanel comes with a gasket glued in place on the bezel to ensure compliance with protection ratings The Datapanel is secured using miniature screw clamps The mounting points for the clamps are located on the front section of the Datapanels Access to the rear of the unit is necessary so that clamps can be fitted After positioning the Datapanel in the cutout the unit is then secured using the spring clamps as shown in Figure 2 1 Working from the rear of the panel the clips must be located in the slots shown in the diagram and marked A The clamps should be tightened evenly so as to cause the nuts to rise up the screw threads and thus close the springs It is important that the screws are not over tightened as the springs may then be deformed resulting in an improper Clamp Slot Locations Frontof Gasket Panel Clamp Body of Datapanel Datapan Clamp Mounting Detail Figure 2 1 Datapanel Mounting Clamps mounting of the Datapanel Six clamps are used to secure the Datapanel Datapanel Models 150 160 and 240E User s Manual April 2008 GFK 2028B Connection Cables Two connecting cables are required when using a Datapanel e The download cable IC752BCL000 enables connection to a standa
11. 3 08 14 06 14 Circ No Ref Adr 100321 Desc Addition of Module Fit 02 464101 00067F7FFF7F 0702 OF 00 EL Ee ee Figure 4 10 PLC VO Faults Screen The fields are similar to those in the PLC Faults screen Circ No is the point on a multi point card such as digital input 4 of a 16 pt module Ref Adr provides the PLC table mapping of the card GFK 2028B Chapter 4 Special Operations Mode Menu 4 7 4 8 Set PLC State This screen allows the user to view and modify the PLC s run state Set PLC State SNP ID MAINCPU Current Mode Run Mode I O enabled New Mode Run Mode I O enabled EG Ka EE Ea ES Figure 4 11 PLC RuryStop Mode Screen Current Mode states the present mode of the PLC New Mode will change to reflect the last button the user pressed from four mode options R ENB changes the new mode to Run Mode I O enabled R DIS only available for certain PLC models changes the new mode to Run Mode I O disabled S DIS changes the new mode to Stop Mode I O disabled S ENB changes the new mode to Stop Mode I O enabled UPDAT is only available if write permissions have been set in the PC Configuration tool Pressing update will attempt to change the current mode to the new mode selected If the PLC is password protected the operator will be prompted for a Level 2 SNP password Successful operation is marked by the current mode changing to the new setting EXIT returns to the PLC o
12. E Environmental 0 to 60 C operating temp w o option card 0 to 50 C operating temp w option card Dimensions Refer to Chapter 2 Installation Weight 2 5 lb Power Input 9 35VDC 500 mA 24VDC w PC 104 9 35VDC 375 mA 24VDC without PC 104 Correct polarity must be observed Shock 15G 11ms half sine Vibration 1G 57 to 500 Hz Chapter 1 Overview 1 5 Chapter 2 GFK 2028B Installing the Hardware Datapanels are housed in two molded enclosures that form the front and the rear sections of the unit The front section of the Datapanel forms a bezel with a large central aperture giving access to the LCD display and to the membrane keypad The Datapanel is mounted to the panel enclosure with a gasket that adheres to the inner surface of the bezel and seals the unit to its enclosure This gasket bezel ensures conformity with the IP65 NEMA 4 12 rating The rear section of the housing is a simple cover that fully encloses the system hardware The two sections are secured to one another by snapping them together the four plastic clips one located near each corner should fully latch to one another The physical dimensions and the required panel cutouts are shown in Table 1H2 1 Table 2 1 Physical Dimensions and Panel Cutouts Features Model 150 Model 160 Model 240E Dimensions Inches cm 8 19 Wide 20 64 8 19 Wide 20 64 x 8 19 Wide 20 64 x 7 40 High 18 65 x
13. GE Fanuc Intelligent Platforms Datapanel Models 150 160 and 240E User s Manual GFK 2028B April 2008 GFL 002 Warnings Cautions and Notes as Used in this Publication Warning notices are used in this publication to emphasize that hazardous voltages currents temperatures or other conditions that could cause personal injury exist in this equipment or may be associated with its use In situations where inattention could cause either personal injury or damage to equipment a Warning notice is used Caution notices are used where equipment might be damaged if care is not taken Note Notes merely call attention to information that is especially significant to understanding and operating the equipment This document is based on information available at the time of its publication While efforts have been made to be accurate the information contained herein does not purport to cover all details or variations in hardware or software nor to provide for every possible contingency in connection with installation operation or maintenance Features may be described herein which are not present in all hardware and software systems GE Fanuc assumes no obligation of notice to holders of this document with respect to changes subsequently made GE Fanuc makes no representation or warranty expressed implied or statutory with respect to and assumes no responsibility for the accuracy completeness sufficiency or usefulness of the i
14. atures display alarm manager read write to display alarm manager read write to controller overview display controller overview display configurable function keys configurable function keys downloadable database and protocol downloadable database and protocol variable text sizes variable text sizes graphical drawing objects Bar Graphs No Yes Bitmap Graphics No Yes Real Time Trends No Yes VT 100 Emulation Yes option Yes option PC 104 Expansion No Yes Function Keys per Page Six The N arrow keys can also be programmed Six The N arrow keys can also be programmed Data Entry Keypad 22 keys 22 keys Touch Screen No No Controller Protocols Over 80 supplied including GE Fanuc Modicon Allen Bradley Square D Mitsubishi Omron Siemens Idec etc Call for details Analog Tags 500 500 Digital Tags 2 bits per tag 500 500 Display Pages 100 100 NEMA UL CUL CE 4X 4 12 UL Class Division 2 CE 4X 4 12 UL Class Division 2 CE Environmental 0 to 60 C operating temp 0 to 60 C operating temp w o option card 0 to 50 C operating temp w option card Dimensions Refer to Chapter 2 Installation Weight 2 0 Ib 2 25 lb Power Input 10 35VDC 250 mA 24VDC 9 35VDC 500 mA 24VDC with Correct polarity must be observed PC 104 9 35VDC 375 mA 24VDC without PC 104 Correct polarity must be observed Sho
15. ck 15G 11ms half sine 15G 11ms half sine Vibration 1G 57 to 500 Hz 1G 57 to 500 Hz Datapanel Models 150 160 and 240E User s Manual April 2008 GFK 2028B Table 1 2 Summary of Datapanel 240E Features and Capabilities Features 240E Processor AMD AM186ES 32MHz LCD Display Size pixels 240x128 Database Size 128k Backlight CCFT Memory Flash 512KB Flash Memory SRAM or DRAM 256KB SRAM Serial Ports One RS232 one RS232 RS485 Standard Software Features Touch screen tag scaling static and dynamic data display alarm manager read write to controller overview display configurable function keys downloadable database and protocol scalable text sizes dynamic scalable bitmaps downloadable fonts meter and trend recorders graphical drawing objects trends and bar charts dynamic lines shapes message tables Bar Graphs Yes Bitmap Graphics Yes Real Time Trends Yes VT100 option Yes option PC 104 Expansion Yes Function Keys per Page Six The N arrow keys can also be programmed Data Entry Keypad 10 keys 12 button popup on screen Touch Screen Yes 8 x 6 matrix Controller Protocols Over 80 supplied including GE Fanuc Modicon Allen Bradley Square D Mitsubishi Omron Siemens etc Call for details Analog Tags 500 Digital Tags 2 bits per tag 500 Display Pages 100 NEMA UL CUL CE 4X 4 12 UL Class I Div Il C
16. e 5 7 Table 5 7 Real Time Clock Characteristics Datapanel 150 Datapanel 160 240E None 1 minute month Environmental Conformity Environmental conformity is given in Table 5 8 Table 5 8 Environmental Conformity Model 150 4 4X 12 UL Class 1 Div 2 CE Model 160 4 4X 12 UL Class 1 Div 2 CE Model 240E 4 4X 12 UL CUL Class 1 Div 2 CE All units in the Datapanel Range remained operational when tested for temperature humidity and vibration to the specifications shown in Table 5 9 Table 5 9 Test Specifications Datapanel 150 Datapanel 160 240E Operating 0 to 60 C 32 to 140 F 0 to 60 C without PC 104 option card 32 to 140 Temperature F 0 to 50 C with PC 104 option card 32 F to 122 Storage 20 to 70 C 4 to 158 20 to 70 C 4 to 158 F Temperature F Humidity 5 to 85 non 5 to 85 non condensing condensing 1G 57 to 500Hz 1G 57 to 500Hz 15G 11ms half sine 15G 11ms half sine Networking with Datapanels Models 150 160 and 240E can be configured to network to a number of controllers on an RS 485 network providing only one Datapanel is acting as communication Master on the network More than one Master on a network cannot be used The controller must also be operating on the network GFK 2028B Chapter 5 Specifications 5 7 Appendix Error Codes A Standard Comms Block Error Codes Controller Errors If any e
17. eing configured for most of the operator keying functions Numerical keys are provided by a pop up window on screen keypad The front panel contains four LED indicators From left to right these are Power Status Receive and Transmit Datapanel Models 150 160 and 240E User s Manual April 2008 GFK 2028B Technical Specifications The technical specifications are given in Table 5 4 GFK 2028B Table 5 4 Technical Specifications Features Model 150 Model 160 Model 240E Processor AMD AM188EM 20 MHz AMD AM186ES 32 MHz AMD AM186ES 32 MHz Memory Flash 512KB Flash 512KB Flash 512KB Flash Memory SRAM or DRAM 128KB SRAM 256KB SRAM 256KB SRAM Database Size 64K 64K 128K Serial Ports One RS232 485 One RS232 485 One RS232 485 One RS232 One RS232 Additional Ports No PC 104 PC 104 Chapter 5 Specifications 5 3 Electrical Specifications Note Power lines should be kept short to minimize inductance High inductance greater than 1mH in the power lines or DC power supply may cause the Datapanel to not power up properly A short 12AWG wire should be used from pin 3 of the power supply connector to frame ground earth Power Requirements The Datapanel product is a low power Class 2 circuitry device Input power exceeding 35V may cause permanent damage The power requirements are given in Table 5 5 The steady state current consumption of the Datapanel is dependent on the supply voltage At p
18. el 160 has a battery backed on board real time clock that is used to accurately time stamp all system events The Datapanel 150 has no real time clock The Datapanel 160 provides a second serial port for serial printing of alarm messages and reports providing a hard copy of all system events Instead of printing the second serial port can be used to run a second protocol independent of the first serial port The model 160 supports PC 104 expansion The model 160 software includes real time trends For a list of features refer to Table 1 1 Model The Model 240E has all the capabilities of the Model 160 plus a touch screen A 48 point touch input system six user function keys and four control keys enhance the versatility of the Model 240E A bright 240 x 128 pixel LCD display offers excellent visibility For list of features refer to Table 1 2 GFK 2028B Chapter 1 Overview 1 3 1 4 Table 1 1 Summary of Datapanel 150 160 Features and Capabilities Features amp Capabilities Datapanel Model 150 Datapanel Model 160 Processor AMD AM188EM 20MHz AMD AM186ES 32MHz LCD Display Size pixels 240x64 240x64 Database Size 64k 64k Backlight LED LED Memory Flash 512KB Flash 512KB Flash Memory SRAM or DRAM 128KB SRAM 256KB SRAM Serial Ports One RS232 485 One RS232 485 one RS232 Standard Software Tag scaling static and dynamic data Tag scaling static and dynamic data Fe
19. er s Manual April 2008 GFK 2028B Model 240E This menu allows the operator to change the display contrast setting DISPLAY CONTROL F1 Exit F2 Increase Contrast F3 Decrease Contrast Figure48 Display Control Menu for 240E Press INC repeatedly to increase the contrast to the desired level Turning on the backlight when ambient temperatures are below 10 C 50 F significantly shortens the life expectancy of the backlight components In applications that repeatedly encounter temperatures of 10 C 50 F or below the backlight should be left on continuously In applications exposed to temperatures above 10 C 50 F the backlight should be set to turn off after an hour of inactivity with the keys or touch It is also recommended that the Datapanel never be powered up in ambient temperatures of less than 0 C 32 F or above 60 C 140 F Press DEC repeatedly to decrease the contrast to the desired level For Model 240E the backlight is always on For Models 150 and 160 the timer is either on or off and has a period of 1 hour The backlight timer is controlled only through the DataDesigner software If the backlight is not needed the timer should be turned on to conserve power and extend the life of the backlight LED or fluorescent tube unless the Datapanel is in an environment where temperatures reach 10 C 50 F or below Press EXIT to return to the main Mode menu GFK 2028B Chapter 4 Special Operatio
20. eristics on page 3 3 If the capacity of the log is exceeded the earlier alarms will be lost When a tag exceeds its limits it will remain in the Alarm Log until it has been acknowledged and returns to normal or until it has been overwritten by tags alarming at a later time in an overflowing alarm log Unacknowledged alarms are indicated with an asterisk FLOW IN LOW E103 236 06Jun01 13 14 44 WATER1FLOW LOW 1234 567 GPMIN 12 34 56 WATER1PUMP HOT BEARINGS HOT 12 34 57 FLOW OUT LOW 6 7 LPSEC 1 01 23 FLOW IN LOW 3 2 LPSEC 13 02 15 SECONDARY HIGH 1234 67891 CC HR 13 02 25 MO ee Figure 3 2 Alarm Log Acknowledging Alarms Press A ACK to acknowledge an alarm The first press of the key clears the global alarm bit Typically this bit is sent to the controller to silence the audible alarm Subsequent presses of the key clear each alarm in turn starting with the earliest of the alarms Press the o or t keys to access other pages of the log Note You do not need to be on the Alarm Log page to acknowledge alarms Additional Alarm Information GFK 2028B Chapter 3 Operation Guide 3 3 If the Datapanel has been configured to do so selected alarms will be printed automatically as they occur Models 160 and 240E include a second COM2 port that allows printing if the port is not already being used for multi port communications The alarm message line shows the earliest unacknowledged alarm The ala
21. he Overview list Use gt gt gt to move forward through the pages of the Overview list Scroll through the pages of the Overview list until the required page is accessed The range of Overview Groups on a particular page of the list is shown at the top of the display Use the o or t keys to select the required Overview Group from the displayed page Press TAGS to display the tags and values associated with this group You can return to the first page of this list at any time by pressing OVIEW Datapanel Models 150 160 and 240E User s Manual April 2008 GFK 2028B Printing a Page If the page being displayed has PRINT assigned to one of the F keys pressing that F key will output the text content of the page to the printer For instance you may want to do this at the end of a shift in order to have a permanent record of conditions at that time Graphics on the page will not be printed The Datapanel Models 160 and 240E include a second port COMO that allows printing Printing is possible only if the COM2 port is not already being used for multi port communications Alarm Conditions If one of the configured tags exceeds its limits an alarm message will appear in the alarm message area on the top line of the page and also be added to the alarm log Press the A ACK F key to acknowledge the alarm s Displaying Alarms Press A LOG to display the Alarm Log The capacity and display characteristics of the logs are described in Alarm Log Charact
22. ions Hardware Specifications Display Backlight GFK 2028B Text can be displayed in a variety of sizes by changing the height and width of the text The default size is displayed with a height and width of 1 x 1 see table below for pixel relationships This can be increased so that text of 6 x 6 size can be configured Two lines of the display are reserved for system use The top line displays the date and time and any communications errors or tag alarms The bottom line displays descriptive text for the function keys Datapanel display area and display characteristics are specified in Table 5 1 Table 5 1 Display Area and Characteristics Features Models 150 160 Model 240E LCD Display Size pixels 240x64 240 x 128 mm 124 x 35 mm 119 4 x 63 5 in 4 88 x1 38 in 4 7 x 2 5 Display capability with minimum text 40 char 40 char size 6 lines 14 lines Minimum Text Size pixels 6w x 8h 6w x 8h The Model 240E has a resistive touch membrane overlaid on the display area The membrane is divided into rows and columns that provide touch regions which can be configured by the user The backlight type is given in Table 5 2 On Datapanel models 150 160 the backlight of the display can be switched ON or OFF Operation of the backlight is defined during configuration by the configuration software In addition the operator can control the backlight using the membrane key pad from the Mode menu On Datapa
23. issing Option Module Fit Code 00 000000 00020000 0403 FF00 Fit Data 0000000000000000 MOM GOS oe Figure 49 PLC Faults Log Information is presented as follows Fault lists the displayed fault number out of the total number of faults registered in the system Location gives the rack and slot that reported this fault Desc provides a short text description of the problem Actual shows the current time in the PLC Fault provides the time stamp of the reported fault Since the PLC clock may not be synchronized with the Datapanel these entries can be significantly different from the Datapanel time and or the current time of day Datapanel Models 150 160 and 240E User s Manual April 2008 GFK 2028B If DIAG is pressed the Fault Code and Fault Data lines appear These provide more detailed fault codes that can be referenced by technical support Other function keys at the bottom of the screen include RUNST which changes to the Set PLC State page IOFLT which changes to the I O Faults page and EXIT which returns to the MODE screen If write privileges are enabled the fifth function key will be labeled CLEAR Pressing it will clear the PLC fault log in the PLC If the PLC is password protected the user will be prompted for a Level 2 SNP password I O Fault Screen The I O Fault Screen displays the I O Faults log in the PLC l O Faults SNP ID MAINCPU Fault 0001 0001 Actual 03 05 14 10 08 Location 0 2 Fault 0
24. naana aaa aa aaa aaa Ta aasi aeai at 5 4 Power Requirement Siesia Ei E ARREA EREE TEER ERREA nennen nes 5 4 Pons and nennen e 5 5 Data Roto a zn EE 5 6 iia 5 7 Environmental deta 5 7 Networking with Datapanels 5 7 Error fer URN A 1 Standard Comms Block Error Codes sss A 1 Controller E A 1 iv Datapanel Models 150 160 and 240E User s Manual April 2008 GFK 2028B Chapter 1 GFK 2028B Overview A Datapanel is a low cost human machine interface that enables the transfer of data from a programmable logic controller or other intelligent control device to a comprehensive operator terminal Datapanels are self contained solid state industrial display systems incorporating their own display screens and keypads A Datapanel s many configurable options allow it to meet application requirements ranging from simple pushbutton replacement to complex interfaces beyond the capabilities of most small Ols Standard features of Datapanel models include Controller Communications Reads and writes data to the control equipment via a serial port The Datapanel models 240E and 160 support Profibus and Genius communications on optional PC 104 based cards Integrated Keypad Includes programmable function keys Broad Protocol Support Over 80 pro
25. nd return to the main Off Line Menu Model 240E only Press SET to bring up the on screen numeric keypad Host Transfer Press TXFR to access the Host Transfer display and enable data transfer between the Datapanel and the configuration software PC To exit the transfer press ABORT HOSTTRANSFER F1 Abort Transfer Sequence Message Area lt y Display for Host Transfer Figure 4 16 Host Transfer Display The actual transfer of the data is under the control of the PC The following messages will be displayed in the message area of the display When downloading a Protocol Loading Communications Protocol and on the same line when complete Protocol installed When downloading a Database Loading Database and on the same line when complete Database installed When uploading a Database Uploading Database and on the same line when complete Database transferred When a communications error occurs Transfer Failed Enable Disable Alarms Press ALARM to access the alarm option The label of one of the F keys will change to ENABLE another will change to DISABLE Press ENABLE to enable alarms Press DISABLE to disable alarms Press EXIT to return to the Off Line Menu This option is useful to prevent excessive alarm logging during periods of operation with known process discrepancies or during process testing GFK 2028B Chapter 4 Special Operations Mode Menu Chapter 5 Specificat
26. nel model 240E the backlight cannot be switched off It can be configured using DataDesigner software to go off after 1 hour of inactivity with the keys or touchscreen otherwise it is on 5 1 Keypad LED Indicators For Datapanel 240E turning on the backlight when ambient temperatures are below 10 C 50 F significantly shortens the life expectancy of the backlight components In applications that repeatedly encounter temperatures of 10 C 50 F or below the backlight should be left on continuously In applications exposed to temperatures above 10 C 50 F the backlight should be set to turn off after an hour of inactivity with the keys or touchscreen Table 5 2 Backlight Type Model 240E CCFT Features Backlight Models 150 160 LED All Datapanels incorporate built in membrane keypads with audible feedback Table 5 3 Keypad Characteristics Features Models 150 160 240E Function Keys per Six Six Page Data Entry Keypad 22 keys 10 keys Touch Screen No Yes 8 x 6 touch regions The top row of keys are the function keys required for the operation of the system They match the keys displayed on the bottom line of the display The remaining keys enable the input of numerical values The Backspace key is used to edit keyboard entries before pressing Enter On Model 240E the use of a resistive overlay allows a much simpler membrane keypad with the resistive touch areas b
27. nformation contained herein No warranties of merchantability or fitness for purpose shall apply The following are trademarks of GE Fanuc Intelligent Platforms Alarm Master Genius ProLoop Series Six CIMPLICITY Helpmate PROMACRO Series Three CIMPLICITY 90 ADS Logicmaster PowerMotion VersaMax CIMSTAR Modelmaster PowerTRAC VersaPoint Field Control Motion Mate Series 90 VersaPro GEnet PACSystems Series Five VuMaster Proficy Series One Workmaster Copyright 2001 2008 GE Fanuc Intelligent Platforms Inc All Rights Reserved Contents OVER VIG sia taa 1 1 Related Publications ERE ED eB en 1 2 Configuration Software 1 2 Industrial FIOUSIAG ts iei EHE c E CERE PE PH Er fta 1 2 Components of the Syst m e cei rn eek realen 1 2 Datapanel Specifics 2 2 ti teet ce tlt 1 3 Models 50 160 2 mitt ted aa 1 3 Model 240E 2 22 22 tog toe eal edu aci 1 3 Installing the Hardware 2 1 Mounting Datapanels c ete eee bad Bo etd RD eed ipee td dna 2 2 Connection Cables iinet uet d te re 2 3 Operatlon 3 1 Routine Processing ett ip oti 3 2 Viewing Other Pages tese b asides tain 3 2 Viewing Overview trenes 3 2 Printing Page ca oet ti de ee ett ded dns 3 3 Alarm Gondlitions 2 2 nime at eco aic et HC e Lag ue dide 3 3 Drive QUE e aeta
28. ns Mode Menu 4 5 PLC Fault Screens Users of GE Fanuc SNP SNP X protocol 68 will have another button available on the MODE screen F5 is labeled FAULT These screens allow the user to view the current run mode of a PLC device and its PLC and I O Fault tables If write privileges are enabled these tables may be cleared from the Datapanel and the run mode changed Configuring PLC Fault Screen Options Additional configuration is required if the Datapanel is used in a multi drop application or the Datapanel is to have the ability to modify the fault table or the run mode of the PLC If a multi drop network is connected to the Datapanel the SNP IDs of the PLCs must be entered using the PC configuration tool Similarly if the Datapanel is to have write privileges this must be set with the PC configuration tool Neither of these options is the default Selecting the PLC If a multi drop network is used or SNP SNP X is chosen for both Port 1 and Port 2 the user will be prompted for which PLC they wish to communicate with after pressing FAULT on the MODE screen The arrow keys may be used to highlight the correct SNP ID and the F key labeled PORT toggles the communication port selection The ENTER F key continues to the PLC Faults screen PLC Faults Screen 4 6 This screen displays the PLC Faults log of the PLC PLC Faults SNP ID MAINCPU Fault 0001 0001 Actual 03 05 14 10 08 Location 0 2 Fault 03 05 14 06 14 Desc Loss of or M
29. on key label area 4 Press CR to accept the new value To cancel Edit without changing the existing value or text use the Backspace key to blank the entry box then press Enter GFK 2028B Chapter 3 Operation Guide 3 5 Chapter 4 Exit About Menu GFK 2028B Special Operations Mode Menu The Mode menu is normally not used during routine operation of the Datapanel It allows the operator to display information about the Datapanel change the attributes of the display or operate the Datapanel in the off line mode Press the MODE key during the Run mode to display the Mode Menu Note While the Mode menu is displayed Controller communications are still active Note The FAULT button appears only if GE Fanuc SNP SNP X protocol 68 is configured MODE F1 Exit F2 About F4 Display Control F5 Fault F6 Off Line i Co E Figure 4 L Mode Menu Press EXIT to return to the startup page Press ABOUT to display information about the Datapanel software database and protocol This information cannot be edited On the Datapanel 150 or 240E press MORE to display the configuration of the port settings On the 240E press PORT to select port 1 or port 2 On the Datapanel 160 press PORTS to display the configuration of the port settings On the DP160 press PRTCL to display information about protocols configured for and loaded for ports 1 and 2 Press EXIT to return to the main Mode menu
30. ower up the Datapanel briefly requires a larger current to operate correctly To ensure correct power up the external power supply must be able to provide a current of at least 1A for model 150 and 2A for model 160 240E irrespective of the supply voltage The power for the Datapanel can be supplied either through the 4 pin power connector or through pins 14 17 on the 25 pin connector However pins 14 17 are intended only as a secondary power input option for end users wishing to supply power from the controller It is recommended that power be supplied via the dedicated input connector Correct polarity of the DC power input must be observed If the polarity is backward the unit will not be damaged but will not power up Table 5 5 Power Requirements 5 4 Features Model 150 Models 160 240E Power input 10 35VDC 600mA typical 24VDC Correct polarity must be observed 9 35VDC 1 2A typical 24VDC with PC 104 9 35VDC 375mA typical 24VDC without PC 104 Correct polarity must be observed Minimum current for startup 2A Datapanel Models 150 160 and 240E User s Manual April 2008 GFK 2028B Ports and Pinouts Ports and Pinouts for the Datapanel Models 150 and 160 240E are shown below 600000600000 Q 9 9 9 o 2 RX Input 3 TX Output 4 CTS Input 5 RTS Output 7 GND POWER IN POWER IN A TA GROUND 11 485 TX
31. r I O Fault screen Datapanel Models 150 160 and 240E User s Manual April 2008 GFK 2028B Off Line Mode The Off line mode enables the operator to configure the communications port model 150 only set the date and time load databases and protocols and enable or disable alarm checking When the Off Line option is accessed all controller communications and alarms are inactive and the alarm message line is not displayed The clock is not displayed but is running as a background task This function is usually password protected at the time of configuration If so when Off Line is attempted a prompt is displayed asking for the password The correct password must be entered in response to the prompt An incorrect password aborts the attempt to go off line Press OFF L while in the Mode main menu to go off line and display the Off Line Mode menu shown in Figure 4 12 When finished Press EXIT to return to the main Mode menu The system will revert to the main Mode Menu but communications will not start until Run Mode is accessed by pressing EXIT The clock and the alarm message line will again appear OFF LINE MODE F1 Exit F4 Set Time and Date F5 Host Transfer F6 Enable Disable Alarms EIN GE ES MA Figure 4 12 Off Line Mode Menu for 160 240E OFF LINE MODE F1 Exit F3 Port F4 Set Time and Date F5 Host Transfer F6 Enable Disable Alarms ENEN PORT Figure 4 13 Off Line Mode Menu for Model
32. ration Software Configuration of a Datapanel is quick and easy Datapanels feature acommon software environment which means that configuring one model is just like configuring another A PC based tool DataDesigner operating under Windows is used to create a database for the Datapanel The database and communications protocol are loaded to the Datapanel via a serial port and the Ol can then be put on line The configuration software is sold separately and requires a PC compatible computer running Windows 95 Windows 98 Windows NT or Windows 2000 Note Datapanels are shipped from the factory without any system software cmd file If your Datapanel needs system software the startup screen displays the message Waiting for Software Some models also display Checksum Error which does not indicate that there is a fault with the panel just that it needs a cmd file If you attempt to download a database to a Datapanel that does not have system software a screen prompting you to load a cmd file appears When you click OK a file selection dialog listing the cmd file for your Datapanel model appears When you select the cmd file it is loaded and the database and or protocol download proceeds automatically Industrial Housing Datapanels are designed for use in demanding industrial applications All hardware is designed to meet industrial application requirements Datapanels are of compact shallow design All front exte
33. rd PC and is used when transferring databases or protocols from the configuration software to the Datapanel This cable is supplied with the configuration software Pinouts are shown in Figure 2 2 For non standard PCs consult the PC manual to check the pin configuration at the PC end of the cable e The cable used to connect Datapanels to the controller As a general guide the only pin connections required at the Datapanel end are Tx Rx Signal Ground with RTS connected to CTS Refer to your controller documentation for details of connections at the controller end This cable is not supplied with the Datapanel however the Datapanel to PLC cables listed in Table 2 2 are available for purchase Many cable diagrams can be found in the Protocol Help section of the DataDesigner software GFK 2028B Chapter 2 Installing the Hardware 2 3 2 4 Datapanel 150 160 240E Figure 2 2 Download Cable Table 2 2 Communication Cables for DP150 160 240E Note 2 Rx 3 Tx 7 Gnd 25 pin male PC COM Port 3 Tx 2 Rx 5 GND 9 pin female PLC PLC Port Port Type Type Catalog No AB MicroLogix Prog Port Mini DIN RS 232 IC752CAB202 AB SLC 500 DH 485 Port RJ 45 RS 485 IC752CAB201 AB SLC 500 Channel 0 9 pin D RS 232 IC752BCL000 GE Fanuc Series 90 SNP Port 15 pin D RS 485 IC752CGE201 GE Fanuc Series 90 CMM Module 25 pin D RS 232 IC752CGE202 GE Fanuc VersaMax CPU Port 1 9 pin D RS
34. rm message line is updated as each alarm is acknowledged When all alarms have been acknowledged the alarm message line is removed until another alarm condition occurs The A LOG function key is displayed only if alarms are enabled If the alarms were configured as disabled or have been disabled in the Off line option the A LOG and A ACK function keys will be displayed blank Table 3 1 Alarm Log Characteristics Models 150 160 Model 240E Alarm Capacity 50 50 Alarms Page 2 10 Mini Alarm Log 10 characters of tag name 10 characters of tag name ACK method in ACK symbol column means not in ACK symbol column means not acknowledged acknowledged Analog Alarms 1 Column ACK symbol ACK symbol 2 Column 10 characters of tag name 10 characters of tag name 3 Column 4 characters of alarm type 4 characters of alarm type 4 Column 11 characters of value 10 characters of value 5 Column 5 characters of units 5 characters of units 6 Column 8 characters of time 8 characters of time Digital Alarms 1 Column ACK symbol ACK symbol 2 Column 10 characters of tag name 10 characters of tag name 3 Column 4 characters of alarm type 4 characters of alarm type 4 Column 16 characters of status 16 characters of status 5 Column Not used not used 6 Column 8 characters of time 8 characters of time Drive Out The Drive key activates the Drive Out function which provides Write operations to the
35. rnal surfaces are sealed and protected to NEMA 4 12 IP65 standards against the penetration of water and foreign particles Components of the System A Datapanel system includes e One Datapanel unit incorporating an LCD display screen and an integrated membrane keypad e One Operators Manual this book e Six mounting clips e One power supply mating connector attached to Datapanel Although Datapanels are self contained units a PC is necessary to configure the system and to download databases to the Datapanel Windows and Windows NT are registered trademarks of Microsoft Corporation 1 2 Datapanel Models 150 160 and 240E User s Manual April 2008 GFK 2028B Datapanel Specifics Note All three Datapanels use the same panel mounting cutout dimensions Models 150 160 The Models 150 and 160 are good choices for pushbutton replacement With six user function keys available on each of 100 pages up to 600 pushbuttons can be defined The arrow keys can also be programmed An extensive list of protocols is supported making the Datapanel compatible with many supervisory products The powerful runtime software that is standard on all Datapanels can be used to manage alarms report diagnostic information and enter operator data The primary differences between the Models 150 and 160 are that the Model 150 has only one serial port and does not support bar graphs bitmaps meters trends or PC 104 expansion The Datapan
36. rrors are displayed which are not listed in the above tables reference should be made to the configuration software Help system or to the controller documentation GFK 2028B A 1 GFK 2028B A About menu 4 1 Acknowledging alarms 3 3 Additional alarm information 3 3 Alarm conditions 3 3 Alarms enable disable 4 11 Backlight controlling 4 4 operating temperatures 4 4 5 1 specifications 5 1 C Cables Datapanel to PLC 2 3 download 2 3 Checksum Error message 1 2 Clock accuracy 5 7 battery 5 6 setting 4 10 Configuration software 1 2 Configuring PLC fault screen options 4 6 D Data retention 5 6 Datapanels feature summary 1 4 features and capabilities 1 5 mounting 2 2 overview 1 1 Display backlight 5 1 specifications 5 1 Display Control menu 4 4 Displaying alarms 3 3 Download cable 2 3 Drive Out 3 4 Edit mode 3 5 Enable disable alarms 4 11 Environmental conformity 5 7 Error Codes A 1 Index H Hardware specifications 5 1 Host transfer 4 11 Industrial housing 1 2 Installation 2 1 K Keypad 5 2 L LED Indicators 5 2 M Mode menu 4 1 Mounting Datapanels 2 2 Multidrop configuration 4 6 Networking 5 7 O Off Line mode 4 9 Operation modes 3 1 P PC104 expansion 1 3 Physical characteristics 2 1 Pinouts 5 5 PLC fault screens 4 6 PLC state setting 4 8 Ports and pinouts 5 5 Printing a page 3 3 R Real time clock 5 7 Routine
37. rved for system use The top line displays the page number error messages for communication and tag alarms date and time The bottom line displays descriptive text for the function keys The keys shown are the default configuration Any of the keys may be assigned other labels and functions during configuration They may have different labels and functions on different display pages When the keys are reprogrammed from their default value they are often referred to as softkeys CT TANK 01 LOW E103 236 24 OCT 96 10 54 34 Eo cu 0 EN nA MMI Figure 3 1 Function Keys GFK 2028B 3 1 The default Run Mode F keys are PAGE displays the first configured page Often the first page is configured as an index or menu of all other pages OVIEW displays configured overview groups A LOG displays the alarm log DRIVE allows the operator to write to the controller MODE allows the operator to switch between the Run Mode and Mode Menu A ACK allows the operator to acknowledge alarms Routine Processing For a process that is running routinely you would likely display a page that provides a summary of process conditions The page might include elements showing constantly updating values of parameters indicating process efficiency e g cans filled per hour gallons of fruit juice per minute KW of electricity consumed If you are using a Datapanel 160 or 240E the page could include a trend chart showing performance over some
38. tocols supported Analog and Digital Tag Scaling Converts raw data to and from engineering units and adds tag name information Display Real Time Data Provides information on the current state of the plant process PLC data via several datatypes Unsigned signed words signed unsigned double word IEEE754 floating point ASCII text and bit Optional Display Modes Continuous updates updates continuously only when page is displayed or updates once when page is first displayed Alarm Manager Checks for analog and digital alarms maintains a log of active alarms and supports operator acknowledgment of alarms Graphic Page Display Displays static and dynamic text on up to 100 user configured pages per Datapanel Up to 512 dynamic elements may be updated from the controller per page Multiple font sizes allow for emphasis of important data Softkeys Six keys eight keys if the up down o t keys used per page for up to 800 user defined buttons per Datapanel Buttons may change pages write data or perform other Ol functions Overview Display Preconfigured tabular display of Datapanel and controller data NEMA 4 12 IP65 Rated Ruggedized for harsh industrial environments For model specific features see Datapanel Specifics on page 1 3 1 1 Related Publications GFK 1658 Data Designer Software User s Manual GFK 1712 important Product Information GFK 1698 VT100 Terminal Emulator for Datapanels User s Manual Configu
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