LSQ Product User`s Manual Firmware 5.00 and up Last Update
Contents
1. lt 2 5 um lt 0 000098 lt 2 5 um lt 0 000098 lt 3 um lt 0 000118 lt 2 5 um 0 000098 lt 2 5 um 0 000098 lt 3 um lt 0 000118 lt 2 5 um lt 0 000098 lt 2 5 um lt 0 000098 lt 3 um lt 0 000118 lt 2 5 um lt 0 000098 lt 2 5 um lt 0 000098 600 mm 150 um lt 3 um 23 622 0 005906 0 000118 Part Number Backlash Maximum Speed Minimum Speed Speed Resolution ESSE Cod DE LSO075B T3 nes 0 00001 0 00001 S Dig ud QUU QUEM UM isi DE 000000 0 00000 iode Mice nU Mus QN Bow GNU NEM LSO450A T3 Pone vu 0 00000 S 0 00000 S HORN NUNT Hol LSO600A T3 n ue 0 00000 S 0 00000 ome LSQ600D T3 Comparison LSQ Series 20 um Part Number Peak Thrust 160 LSQ075A 13 35 9 Ib 80N LSQ075B T3 17 9 1b 20 N LSQ075D 13 4 5 Ib 160 LSQ150A T3 35 9 Ib 80N LSOI150B T3 17 9 Ib 20 N LSQ150D T3 4 5 Ib 160 LSQ300A T3 35 9 Ib 80N LSO300B T3 17 9 Ib 20 N LSQ300D T3 4 5 Ib 160 N LSO450A 13 35 9 1b 80N 50450 3 17 9 Ib 20 N LSQ450D T3 4 5 Ib 147N LSQ600A T3 33 0 Ib 75 N LSQ600B T3 16 8 Ib LSQ600D T3 Comparison LSQ Series 800 mm s 0 000787 31 496 s Maximum Continuous Thrus2. D sub 15 Precision lead screw Magnetic home sensor 1 M06 threaded holes and 8 32 threaded holes No 0 to 50 degrees C 100 um 0 003937 Yes Yes Comparison LSQ Series Part Number LSQ075A 13 LSQ075B T3 LSQ075D T3 LSO150A 13 LSQ150B T3 LSQ150D T3 LSQ300A T3 LSQ300B T3 LSO300D 13 LSOQ450A T3 LSO450B T3 LSQ450D T3 LSQ600A T3 LSQ600B T3 LSQ600D T3 Microstep Size Default Resolution 0 09921875 um 0 49609375 um 1 984375 um 0 09921875 um 0 49609375 um 1 984375 um 0 09921875 um 0 49609375 um 1 984375 0 09921875 um 0 49609375 um 1 984375 0 09921875 um 0 49609375 um 1 984375 um Comparison LSQ Series Travel Range 75 mm 2 953 75 mm 2 953 75 mm 2 953 150 mm 5 906 150 mm 5 906 150 mm 5 906 300 mm 11 811 300 mm 11 811 300 mm 11 811 450 mm 17 717 450 mm 17 717 450 mm 17 717 600 mm 23 622 600 mm 23 622 Accuracy unidirectional 23 um 0 000906 15 um 0 000591 15 um 0 000591 45 um 0 001772 15 um 0 000591 15 um 0 000591 90 um 0 003543 30 um 0 001181 30 um 0 001181 135 um 0 005315 45 um 0 001772 45 um 0 001772 150 um 0 005906 150 um 0 005906 Repeatabilit lt 2 5 um 0 000098 lt 2 5 um 0 000098 lt 3 um lt 0 000118
3. LSQ Product User s Manual Firmware 5 00 and up Last Update December 10 2015 Visit www zaber com wiki for more recent updates Zaber Technologies Inc 2 605 West Kent Ave N Vancouver British Columbia Canada V6P 6T7 Table of Contents 1 e KELE DOMESTICI J Q 2 si RPE A EPE EEEE A T EI INE 3 Physical erre Le HARE ERR 3 verto ie dee Gas fuss tea Linee au etes 3 Grounding 3 OIOLA TACO i PEE E T ETE Seb eose tera et Pe reir E E 4 Pinout for D sub 15 Connectors A series and X Series controllers and peripherals 4 Alene C Ontro O a A A edet 5 loj NER NEM KEINE ME 5 Home Sensor Witing enn e epe rH nU a hee ied p Up p 5 Appendix B Carriage eoe ei et raria eee ane Po POSSE eee poen 7 Equipment Required eite terere eene dette tendon Madsen ele UR evt eel 7 Procedure eed ei e ei e NR eA IT ere 7 Warranty 9 Standard products atqueste tius i aed e ente E Ca Pe EXER Gier eae 9 C stom products PR REOR e ERE iir HARE ERE EI Eire Be 9 How to return products oes ede e eere etn eae ee
4. ase refer to the Ordering Policies Standard products Standard products are any part numbers that do not contain the suffix ENG followed by a 4 digit number Most but not all standard products are listed for sale on our website All standard Zaber products are backed by a one month satisfaction guarantee If you are not satisfied with your purchase we will refund your payment minus any shipping charges Goods must be in brand new saleable condition with no marks Zaber products are guaranteed for one year During this period Zaber will repair any products with faults due to manufacturing defects free of charge Custom products Custom products are any part numbers containing the suffix ENG followed by a 4 digit number Each of these products has been designed for a custom application for a particular customer Custom products are guaranteed for one year unless explicitly stated otherwise During this period Zaber will repair any products with faults due to manufacturing defects free of charge How to return products Customers with devices in need of return or repair should contact Zaber to obtain an RMA form which must be filled out and sent back to us to receive an RMA number The RMA form contains instructions for packing and returning the device The specified RMA number must be included on the shipment to ensure timely processing Warranty and Repair 9 Email Updates If you would like to receive our periodic email newsletter includ
5. h most stages Caution Some stages have threaded through holes in the top mounting plate of the carriage Be sure not to install mounting screws too deep causing them to interfere with inside parts of the stage Grounding To prevent damage to the device due to static buildup the device should be properly grounded Failure to ground the unit may result in the unit shutting down unexpectedly or ceasing to communicate with the computer This problem can be minimized by not touching the unit during operation If the unit fails due to static discharge unplugging it and plugging it back in or sending a Restore Settings command will usually fix the problem Most Zaber devices are grounded via the shield wire of the data cables This should normally provide a path to ground via the computer For units which are being used without a computer a ground lead should be connected to the shield of one of the data cables Installation 3 Operation The LSQ T3 stages are designed to be controlled with any of Zaber s X Series or A Series Stepper Motor Controllers Zaber s controllers and peripherals are designed for ease of use when used together Optimal settings for each peripheral such as the default current speed acceleration and limit settings can be loaded by setting the peripheralid T 66 on the controller The peripheral ID is listed as the ID on the peripheral s label A list of IDs is also available on the ID Mapping page For more informat
6. ing inside the open hole in one end of the carriage Contact us for assistance if you are not sure The carriage should always fit tightly and roll smoothly in the stage base If the carriage develops play follow these easy steps to reset the preloading This can be done with another stage or load mounted on top of the stage as long as the load is balanced and there is access to the screws shown below Equipment Required Hex drivers Allen keys 2 5mm 2 0 mm e Two 1 5 mm thick spacers at least 50 mm long at least 4 mm wide Any stiff material will work like metal or hard plastic Procedure 1 Loosen the four screws 1 2 turn on both carriage end 2 Loosen the three screws 1 2 turn on the lead nut plates with a 2 5 mm hex driver The bearings will with a 2 mm hex driver The lead nut will have to be automatically re seat on the rails realigned with the lead screw 1 5 mm Thick Spacers Appendix B Carriage Field Tuning 7 3 Insert 1 5 mm spacers into the gap between the stage 4 Move the stage to its maximum position and tighten top and base This sets the correct height and the three lead nut screws 0 7 Nm through the end parallelism of the stage top Pushing down on the stage plate This realigns the lead nut with the lead screw top tighten the four screws on each end plate 2 0 Nm where it is constrained at the thrust bearing Procedure Warranty and Repair For Zaber s policies on warranty and repair ple
7. ing product updates and promotions please sign up online at www zaber com news section Newsletters typically include a promotional offer worth at least 100 Email Updates 10 Contact Information Contact Zaber Technologies Inc by any of the following methods Phone 1 604 569 3780 direct 1 888 276 8033 toll free in North America Fax 1 604 648 8033 Mail 2 605 West Kent Ave N Vancouver British Columbia Canada V6P 6T7 Web www zaber com Email Please visit our website for up to date email contact information The original instructions for this product are available at http www zaber com wiki Manuals LSQ Contact Information 11 Specification Integrated Controller Recommended Controller Encoder Type Maximum Centered Load Maximum Cantilever Load Guide Type Vertical Runout Horizontal Runout Pitch Roll Yaw Maximum Current Draw Motor Steps Per Rev Motor Type Inductance Motor Connection Mechanical Drive System Limit or Home Sensing Axes of Motion Mounting Interface Vacuum Compatible Operating Temperature Range Stage Parallelism RoHS Compliant CE Compliant Contact Information Value Alternate Unit No 48 V Recommended None 200 N 44 9 Ib 800 N cm 1 132 9 oz in Roller bearing lt 13 um lt 0 000512 13 0 000512 0 05 degrees 0 873 mrad 0 01 degrees 0 175 mrad 0 02 degrees 0 349 mrad 810 mA 200 Stepper 2 phase 2 8 mH phase
8. ion on device operation refer to the controller s user manual Pinout for D sub 15 Connectors A series and X Series controllers and peripherals A or X series controller female T3 Peripheral male T4 Peripheral male Pin Function 1 5V Operation Encoder Error reserved Away Sensor Home Sensor Ground Motor B1 Motor A1 5 Encoder Encoder B Encoder Index Ground Motor B2 15 Motor A2 encoder embedded peripherals only devices with encoders with index only devices with away sensors only devices with linear or direct reading encoders only BR pum N P Alternate Controllers The actuators may be controlled by any 2 phase stepper motor controller with home sensor input Warning Operating the stage without correctly wiring up the home sensor can cause permanent damage to the sensor We do not recommend using your own controller unless you are familiar with how to control a stepper motor with a hall sensor limit switch The following information is provided for reference only Damage to the stage or hall sensor due to incorrect wiring is not covered by warranty Motor The LSQ stage uses a size 17 stepper motor e 0 85 A Phase 33 phase e 2 8 mH phase Home Sens
9. or Wiring A Hall effect sensor is mounted in the device for use as a home sensor It is part number A1122LUA T made by Allegro Click here for data sheet Your controller should be configured so the stage stops immediately little deceleration when the home sensor is triggered e Wire colour code 3 6 24 input red Home signal yellow Ground black Pinout for D sub 15 Connectors A series and X Seriescontrollers and peripherals The Hall sensor has open collector output The default output is high impedance when the Hall sensor is not active When the sensor detects a magnet the Hall sensor pulls the output low to ground Ric Output If you are not using a Zaber controller ensure that your controller has a pull up resistor on the output line of the Hall sensor as shown in the diagram The bypass capacitor is optional but may help to eliminate false triggering in noisy environments The typical value for the pull up resistor is 10k and for the bypass capacitor is 0 1uF to 1uF The larger the capacitance the better the noise filtering but the slower the response time Home Sensor Wiring Appendix Carriage Field Tuning LSQ and LSR stages shipped after August 2013 contain a feature that allows the carriage pre loading to be tuned in the field Your stage has this feature if it contains a semi cylindrical spring inside the carriage It is possible to see the spring with good light
10. re eee ort pter saber eb ee eae dose cone ena 9 Email Updates oreet soubessotesestsousecdeseessassenssessesseuses soeetenessesesesees 10 Contact Informationer eseese esenee eean oae re soe nee eo ees 11 Comparison 13SQ Series e WR rie ete et te ente eden eode ee Peer Pe ava quen 13 Disclaimer Zaber s devices are not intended for use in any critical medical aviation or military applications or situations where a product s use or failure could cause personal injury death or damage to property Zaber disclaims any and all liability for injury or other damages resulting from the use of our products Disclaimer Precautions Zaber s motion control devices are precision instruments and must be handled with care In particular moving parts must be treated with care Avoid axial loads in excess of the rated thrust load axial and radial impact dust and other contaminants and damage to the leadscrew thread These will reduce the performance of the device below stated specifications Precautions Installation Physical Installation Mounting There are several options available for mounting Zaber stages Use the mounting holes in the bottom to mount to a surface or to another stage You might have to move the carriage to access the bottom mounting holes Some stages have mounting holes in the end plates for mounting vertically Mounting screws are included wit
11. t Linear Motion Per Motor Rev 100 N 22 4 Ib 80N 17 9 Ib 20 N 4 5 100 N Ib 22 4 Ib 80N 17 9 Ib 20 N 4 5 100 N Ib 22 4 Ib 80N 17 9 Ib 20N 4 5 100 N Ib 22 4 Ib 80N 17 9 Ib 20 N 4 5 100 N Ib 22 4 Ib 80N 17 9 Ib 0 001211 mm s 0 001211 mm s 0 00005 s 0 00005 s 1 27 mm 0 050 6 35 mm 0 250 25 4 mm 1 000 1 27 mm 0 050 6 35 mm 0 250 25 4 mm 1 000 1 27 mm 0 050 6 35 mm 0 250 25 4 mm 1 000 1 27 mm 0 050 6 35 mm 0 250 25 4 mm 1 000 1 27 mm 0 050 6 35 mm 0 250 Weight 1 20 kg 1 20 kg 1 20 kg 1 40 kg 1 40 kg 1 40 kg 1 80 kg 1 80 kg 1 80 kg 2 30 kg 2 30 kg 2 30 kg 2 9 kg 2 9 kg 2 9 kg 18N 4 0 Ib Comparison LSQ Series 20N 4 5 Ib 25 4 mm 1 000
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