Honda Wave 110i owners manual
Contents
1. Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system continued 43 http mototh com Maintenance Fundamentals If a fuse fails repeatedly you likely have an electrical fault Have your motorcycle inspected by your dealer Engine Oil Engine oil consumption varies and oil quality deteriorates according to riding conditions and time elapsed Check the engine oil level regularly and top off if necessary Dirty oil or old oil should be changed as soon as possible SJULUSJUIEN I Selecting the Engine Oil For recommended engine oil see Specifications EP 104 If you use non Honda engine oil check the label to make sure that the oil satisfies all of the following standards JASO T 903 standard MA SAE standard 2 10W 30 API classification 3 SG or higher 44 1 The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB For example the following label shows the MA classification 2 The SAE standard grades oils by their viscosity 3 The API classification specifies the quality and performance rating of engine oils Use SG or higher oils excluding oils marked as Energy Conserving on the circular API service symbol Not recommended Recommended http mototh com Brake Fluid Do not add or replace brake fluid except in a2. Spark Plug Checking Spark Plug Tighten the spark plug e If the old plug is good 1 6 turn after it seats e If installing a new plug tighten it twice to prevent loosening a First tighten the plug 1 4 turn after it seats b Then loosen the plug C Next tighten the plug again 1 6 turn after it seats e ueugQjuielA Improperly tightened spark plugs can damage the engine Spark plug ga P DIES sp If a plug is too lose a piston may be damaged If a plug is 6 Make sure the plug washer is in good condition 7 With the plug washer attached thread the spark plug in by hand to prevent cross threading http mototh com too tight the threads may be damaged 9 Reinstall the spark plug cap Take care avoid pinching any cables or wires 61 SJULUSJUIEN 62 Checking the Engine Oil 1 2 ul Park your motorcycle on its centre stand on a firm level surface If the engine is cold idle the engine for 3 to 5 minutes Turn the ignition switch off stop the engine and wait 2 to 3 minutes Remove the oil fill cap dipstick wipe it Clean Insert the oil fill cap dipstick until it seats but don t screw it in Check that the oil level is between the upper and lower level marks in the oil fill cap dipstick Securely install the oil fill cap dipstick Upper level Oil fill cap dipstick http mototh com Eng
3. eeeeeeeeeee eene nennen 22 L E b ls i iine iis teo dee rn sir eris 6 Load ii its ico teorie 16 Loading Guidelines suuss 16 http mototh com TEN 107 xapul ju 108 M Maintenance Fundamentals 40 Importance 5 36 Safety x edd ott eee 36 Schedule rase aan 37 Maximum Weight Limit 16 Modifications sees 15 N Neutral Indicator sssssssss 23 o Odometer rrnnnrrnnnnnnnnnnnnvvnnnessnnnnnnnnnvnnnener 22 Oil Engines i oo e het esr dede 44 62 P Parking ete beers Parts Location Petrol fre PGM FI Programmed Fuel Injection malfunction indicator lamp MIL 23 80 Protective Apparel cc ccccsssseesssteeeeees 11 R Recommended Feks sete 31 Oils an date eee 44 Refuelling Riding Precautions S Safety Precautions ssssssssssss 11 Serial Numbers Shifting Gears Side Stand suae 76 http mototh com Side Stand Ignition Cut off System 76 Specifications eese Speedmeter Start Button Starting the Engine Steering Lock sesssseseeses Storage Comipartment cete 34 Equipment Owner s Manual 34 94 Storing Your Motorcycle 99 SWIERE Si omeia ico nid 24 T Throttle Tool
4. Brakes Inspecting the Brake Pads Inspect the brake pads from below the brake caliper If necessary have the pads replaced by your dealer Always replace both left and right brake pads at the same time http mototh com aoueuaquley 71 SJULUSJUIEN Li 72 Brakes Inspecting the Rear Brake Pedal Freeplay Inspecting the Rear Brake Pedal Freeplay Adjusting the Rear Brake Pedal Freeplay 1 Place the motorcycle on its centre stand 2 Measure the distance of the rear brake pedal before the starts to take hold Freeplay at the tip of the brake pedal 20 to 30 mm 0 8 to 1 2 in Rear brake pedal Make sure the cut out on the adjusting nut is seated on the brake arm pin when adjusting the freeplay Adjusting nut O l r3 e arm pin Tr SS Freeplay f proper adjustment cannot be obtained by this method see your dealer http mototh com 1 Adjust by turning the rear brake adjusting nut a half turn at a time Brakes Adjusting the Rear Brake Pedal Freeplay Brake arm Decrease ires la d As Brake arm pin RE Increase Adjusting nut freeplay fn aoueuaquley ae arm pin gt ae Adjusting nut t Gap 2 Apply the brake several times and check for free wheel rotation after the brake pedal is released 3 Push the brake arm to confirm that there is a gap between t
5. Bi Main Components Type Overall length Overall width Overall height Wheelbase Minimum ground Clearance Caster angle Trail Curb weight Maximum weight capacity Maximum luggage weight 2 Passenger capacity Minimum turning radius JC51 1 873 mm 73 7 in 709 mm 27 9 in 1 080 mm 42 5 in 1 227 mm 48 3 in 135 mm 5 3 in 26 30 68 mm 2 7 in 99 kg 218 Ib 170 kg 375 Ib 9 kg 20 Ib Rider and 1 passenger 1 90 m 6 27 ft Displacement Bore x stroke Compression ratio Fuel Tank capacity Battery Gear ratios Reduction ratios primary final 109 1 cm 6 66 cu in 50 0 x 55 6 mm 1 97 x 2 19 in 9 0 1 Unleaded petrol Recommended 90 RON or higher 3 7 litres 0 98 US gal 0 81 Imp gal YTXAL BS 12V 3Ah 10HR 3 2Ah 20HR 1st 2 615 2nd 1 555 3rd 1 136 4th 0 916 4 059 2 642 1 Including rider passenger all luggage and accessories 2 Includes the weight of the luggage and added accessories http mototh com suonedypads B 103 suone uDeds 104 Specifications E Service Data After draining 0 8 litres 0 8 US qt Engine oil 0 7 Imp qt capacity 1 0 litres 1 1 US qt After disassembly 0 9 Imp at Recuerde Honda DOT 3 or DOT 4 Brake Fluid brake fluid Tode Front 70 90 17M C 38P Rear 80 90 17M C 50P Tyre type Bias ply tube Recommended Front CHENG SHIN C 6016 Tyres Rear CHENG SHIN C 6016R
6. 96 Catalytic Converter Catalytic Converter This motorcycle is equipped with a three way catalytic converter The catalytic converter contain precious metals that serve as catalysts in high temperature chemical reactions that convert hydrocarbons HC carbon monoxide CO and oxides of nitrogen NOx in the exhaust gasses into safe compounds A defective catalytic converter contributes to air pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to protect your motorcycle s catalytic converter Always use unleaded petrol Leaded petrol will damage the catalytic converter Keep the engine in good running condition Have your motorcycle serviced if your engine is misfiring backfiring stalling or otherwise not running properly stop riding and turn off the engine http mototh com Caring for Your Motorcycle Frequent cleaning and polishing is important to ensure the long life of your Honda A clean motorcycle makes it easier to spot potential problems In particular seawater and salts used to prevent ice on roads promote the formation of corrosion Always wash your motorcycle thoroughly after riding on coastal or treated roads Washing Allow the engine muffler brakes and other high temperature parts to cool before washing 1 Rinse your motorcycle thoroughly using a garden hose to remove loose dirt 2
7. Instruments Cdp your direction with the turn r Ve Switches CAPA Af JEN signal switch and check for Steering Lock CAPA efus 4 M A oncoming traffic LU wA http mototh com Parking Park on a firm level surface Braking Close the throttle and apply the front and rear brake together P The brake lights will indicate that Use the stand and lock the you have applied the brakes Steering If pulling of the road signal early enough to show traffic that you are pulling over and pull over smoothly Do your braking before entering corners http mototh com apind uonejedo 19 apind uoneJjedo is 20 Parts Location Kickstarter e Battery E E Fuse box i RE SJ c uU D Helmet holder Throttle grip Zo Front brake fluid reservoir rg CaP Ny d M Front top cover NW tL DR Seedy Spark plug CAD Engine oil drain bolt Engine oil fill cap dipstick http mototh com M Helmet holder Headlight case hose uec T Document bag E Hd o 1j Centre compartment 3 EE Tool kit S 7f 555 Seat 2 c SI j Do m Fuel fill cap D NG Seat lock Na i Wa IQ SS di ONT aS NW GU Wie he Lf AS E Drive chain Side stand Crankcase breather Centre stand Shift lever 21 http mototh com apind uoneJjedo 2 Instruments Speedometer e This is shows your speed in kilometer per hour km
8. Pa 200 zn Tyre size Front 70 90 17M C 38P Rear 80 90 17M C 50P Tyre brand CHENG SHIN Front C 6016 Rear C 6016R Keep chain adjusted and lubricated 20 to 30 mm 1 0 to 1 2 in Freeplay http mototh com continued 9 Ayapes 3P 04010N Image Labels ee e m SAFETY REMINDER LABEL For your protection always wear helmet protective apparel FUEL LABEL Unleaded petrol only CARGO LIMIT LABEL Do not exceed 5 0 kg 11 0 Ib http mototh com Safety Precautions Ride cautiously and keep your hands on the handlebars and feet on the footpegs Keep passenger s hands onto the grab rail or your waist passenger s feet on the footpegs while riding Always consider the safety of your passenger as well as other drivers and riders Protective Apparel Make sure that you and any passenger are wearing an approved motorcycle helmet eye protection and high visibility protective clothing Ride defensively in response to weather and road conditions I Helmet Safety standard certified high visibility correct size for your head Must fit comfortably but securely with the chin strap fastened http mototh com Safety Precautions Face shield with unobstructed field of vision or other approved eye protection AWARNING Not wearing a helmet increases the chance of serious injury or death in a crash Ayayes e oJ010IN e Make sure that you and any pas
9. 6 Safety Precautions eee P 11 Riding Precautions esses P 12 Accessories amp Modifications P 15 Loading sssissessissssscactedsastssccscdndsrsstadencanstainese P 16 http mototh com Safety Guidelines Follow these guidelines to enhance your safety Perform all routine and regular inspections specified in this manual Stop the engine and keep sparks and flame away before filling the fuel tank Do not run the engine in enclosed or partly enclosed areas Carbon monoxide in exhaust gases is toxic and can kill you Always Wear a Helmet It s a proven fact helmets and protective apparel significantly reduce the number and severity of head and other injuries So always wear an approved motorcycle helmet and protective apparel EXP 11 Before Riding Make sure that you are physically fit mentally focused and free of alcohol and drugs Check http mototh com Safety Guidelines that you and your passenger are both wearing an approved motorcycle helmet and protective apparel Instruct your passenger on holding onto the grab rail or your waist leaning with you in turns and keeping their feet on the footpegs even when the motorcycle is stopped Take Time to Learn amp Practice Even if you have ridden other motorcycles practice riding in a safe area to become familiar with how this motorcycle works and handles and to become accustomed to
10. see Specifications EYP 105 http mototh com Headlight Bulb TOP mark Socket Dust cover Bulb Electrical Trouble f Burned out Light Bulb 1 Remove the headlight case BP 53 2 Pull the socket off the bulb without turning it 3 Remove the dust cover 4 Press the pin down and pull out the bulb without turning it 5 Install a new bulb and parts in the reverse order of removal P Install the dust cover with its TOP mark facing up Do not touch the glass surface with your fingers If you touch the bulb with your bare hands clean it with a cloth moistened with alcohol 5unoouse qno4 hal continued 87 http mototh com Electrical Trouble Burned out Light Bulb I Position Light Bulb Brake Tail Light Bulb Brake tail light lens Screws o c c m wu Dr o a 2 Q 1 3 4 88 Remove the headlight case EYP 53 1 2 Turn the socket counterclockwise and pull it out Pull out the bulb without turning 2 Install a new bulb and parts in the reverse order of removal 3 http mototh com Remove the brake tail light lens by removing the screws and releasing the tabs Slightly press the bulb in and turn it counterclockwise Install a new bulb and parts in the reverse order of removal gt After putting back the lens packing in place install the brake tail light lens Front Tur
11. AWARNING The battery gives off explosive hydrogen gas during normal operation A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you Wear protective clothing and a face shield or have a skilled mechanic do the battery servicing I Cleaning the Battery Terminals 1 Remove the battery E P 57 2 If the terminals are starting to corrode and are coated with a white substance wash with warm water and wipe clean http mototh com 3 If the terminals are heavily corroded clean and polish the terminals with a wire brush or sandpaper Wear safety glasses 4 After cleaning reinstall the battery The battery has a limited life span Consult your dealer about when you should replace the battery Always replace the battery with another maintenance free battery of the same type NOTICE Installing non Honda electrical accessories can overload the electrical system discharging the battery and possibly damaging the system Maintenance Fundamentals Fuses Fuses protect the electrical circuits on your motorcycle If something electrical on your motorcycle stops working check for and replace any blown fuses EJP 91 I Inspecting and Replacing Fuses Turn off the ignition switch to remove and inspect fuses If a fuse is blown replace with a fuse of the same rating For fuse ratings see Specifications EP 105 Blown fuse 3 Wi aoueuaquley
12. Pads Wear n gm 0 n m 71 74 Brake System n go ug uu n 40 Brake Light Switch I mS 0 n 77 Headlight Aim gm gu 0 m 77 Clutch System b m g9gu n n 75 Side Stand gm n n 76 Suspension gm o 0 mH Nuts Bolts Fasteners N n n n Wheels Tyres x o gu m 4 Steering Head Bearings x m n m Notes 1 At higher odometer readings repeat at the frequency interval established here 2 Service more frequently when riding in unusually wet or dusty areas 3 Service more frequently when riding in rain or a 4 Replacement requires mechanical skill full throttle http mototh com aoueuaquley 39 SJULUSJUIEN 40 Maintenance Fundamentals Pre ride Inspection To ensure safety it is your responsibility to perform a pre ride inspection and make sure that any problem you find is corrected A pre ride inspection is a must not only for safety but because having a breakdown or even a flat tyre can be a major inconvenience Check the following items before you get on your motorcycle Throttle Check for smooth opening and full closing in all steering positions EYP 58 Engine oil level Add engine oil if necessary Check for leaks EYP 62 Drive chain Check condition and slack adjust and lubricate if necessary BP 65 Brakes Check operation Front check brake fluid level P 70 and pads wear EP 71 Rear check shoes wear EJP 74 and freeplay adjust if necessa
13. Rider only 200 kPa 2 00 kgf cm2 29 psi Front ke 1 See m Tyre air 200 kPa 2 00 kgf cm2 29 psi pressure Rider only Rear 225 kPa 2 25 kgf cm2 33 psi Spark plugs standard Spark plug gap Idle speed Rider and 1 passenger 280 kPa 2 80 kgf cm2 41 psi CPR6EA 9S 0 80 to 0 90 mm 0 031 to 0 035 in 1 400 100 rpm Honda 4 stroke motorcycle oil Recommended API Service Classification SG or higher engine oil excluding oils marked as Energy Conserving SAE 10W 30 JASO T 903 standard MA http mototh com Recommended drive Pro Honda HP Chain Lube or chain lubricant SAE 80 90 gear oil Drive chain slack 20 to 30 mm 0 8 to 1 2 in standardidrive cham DID420AD 104RB or KMC420JB 104 Specifications E Torque Specifications Engine oil drain bolt 24 N m 2 4 kgf m 18 Ibf ft Front wheel axle nut 59 N m 6 0 kgf m 44 Ibf ft Rear axle nuts 59 N m 6 0 kgf m 44 Ibf ft Brake stopper arm nut 22 N m 2 2 kgf m 16 Ibf ft No of links 104 Standard sprocket Front sprocket 14T Rear wheel sizes 37T sprocket E Bulbs Headlight 12V 35 35W Brake tail light 12V 21 5W Front turn signal lights 12V 10W x 2 Rear turn signal lights 12V 10W x 2 Position light 12V 5W x 2 License plate light 12V 5W Bi Fuses Main fuse 15A Other fuses 10A http mototh com suonedypads 105 xapul d 106 A Accessories scene E iene 15 B Battery aee ete eco etes 42 57 B
14. and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately http mototh com Storage Equipment Er L oK Seat Open Insert the ignition key into the seat lock and turn it clockwise to unlock Seat Close Close and push down on the rear of the seat until it locks Make sure that the seat is locked securely to pull it up lightly http mototh com Helmet holders The helmet holders are located under the seat P Use the helmet holders only when parked apind uonejedo AWARNING Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed Use the helmet holder only while parked Do not ride with a helmet secured by the holder continued 33 apind uoneJjedo E 34 Storage Equipment continued Centre compartment Never exceed the maximum weight limit Maximum Weight 5 0 kg 11 0 Ib gt Do not store any items that are flammable or susceptible to heat damage Tool kit Centre compartment Tool kit The tool kit is in the centre compartment Document bag The document bag is in the document compartment in the reverse side of the seat Document bag MESSER Document compartment http mototh com Maintenance Please read Importance of Maintenance and Maintenance Fundamentals carefully before attempting any mai
15. carefully The following pages describe the label y meanings Some labels warn you of potential hazards that could cause serious Read instructions contained in Shop Manual injury Others provide important safety i carefully In the interest of safety take the information Read this information carefully motorcycle to be serviced only by your dealer and don t remove the labels DANGER with RED background f a label forb Hard d You WILL be KILLED or SERIOUSLY HURT if If a label comes off or becomes hard to read you don t follow instructions contact your dealer for a replacement WARNING with ORANGE background eras ifi b l h label You CAN be KILLED or SERIOUSLY HURT if TARIE Ca DOE ymo on Carn ane you don t follow instructions The meanings of each symbol and label are CAUTION with YELLOW background as follows You CAN be HURT if you don t follow instructions http mototh com QOG ABA Image Labels BATTERY LABEL DANGER Keep flame and spark away from the battery Battery produce explosive gas that can cause explosion Wear the eye protection and rubber gloves when handling the battery or you can get burned or lose your eyesight by the battery electrolyte Do not allow children and other people to touch a battery unless they understand proper handling and hazards of the battery very well Handle the battery electrolyte with extreme care as it contains dilute sulfuric acid Contact wit
16. does not rotate freely If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity continued 83 bunoouse qno4 84 Tyre Puncture Removing Wheels Rear Wheel Removal 1 Park your motorcycle on its centre stand on a firm level surface 2 Remove the rear brake adjusting nut 3 Disconnect the brake rod from the brake arm 4 Disconnect the brake stopper arm from the brake panel by removing the cotter pin stopper arm nut washer and rubber grommet 5 Loosen the drive chain lock nuts and drive chain adjusting nuts 6 Remove the rear axle nut 7 Remove the drive chain from the driven sprocket by pushing the rear wheel forward 8 Remove the rear axle shaft drive chain adjusters rear axle washer side collars and rear wheel from the swingarm Drive chain Drive chain Rear axle lock nut adjusting nut nut stopper arm Rear brake Cotter pin adjusting nut Brake stopper arm nut Drive chain adjusting nut Drive chain lock nut Rear axle 3 P shaft gt Log Drive chain http mototh com Installation 1 2 To install the rear wheel reverse the removal procedure Tighten the rear axle nut Torque 59 N m 6 0 kgf m 44 Ibf ft Tighten the stopper arm nut Torque 22 N m 2 2 kgf m 16 Ibf ft Adjust
17. possible http mototh com Tyre Puncture Repairing a puncture or removing a wheel requires special tools and technical expertise We recommend you have this type of service performed by your dealer After an emergency repair always have the tyre inspected replaced by your dealer Tube Repair and Replacement If a tube is punctured or damaged you should replace it as soon as possible A tube that is repaired may not have the same reliability as a new one and it may fail while you are riding If you need to make a temporary repair by patching a tube or using an aerosol sealant ride cautiously at reduced speed and have the tube replaced before you ride again Anytime a tube is replaced the tyre should be carefully inspected as described http mototh com AWARNING Riding your motorcycle with a temporary tyre or tube repair can be risky If the temporary repair fails you can crash and be seriously injured or killed If you must ride with a temporary tyre or tube repair ride slowly and carefully and do not exceed 50 km h 30 mph until the tyre and tube is replaced bunoouse qnoJ ii Removing Wheels Follow these procedures if you need to remove a wheel in order to repair a puncture continued 81 bunoouse qnou4 Ld 82 Tyre Puncture Removing Wheels Front Wheel Removal 1 2 UT Park your motorcycle on its centre stand on a firm level surface Raise the fro
18. rail Press down on the tip of the stand with your right foot and simultaneously pull up and back Left handle grip Grab rail Centre stand 3 Turn the handlebars fully to the left gt Turning the handlebars to the right reduces stability and may cause the motorcycle to fall 4 Turn the ignition switch to the LOCK position and remove the key EJP 25 Refuelling and Fuel Guidelines Follow these guidelines to protect the engine and catalytic converter Use only unleaded petrol Use recommended octane number Using lower octane petrol will result in decreased engine performance Do not use fuels containing a high concentration of alcohol E P 95 Do not use stale or contaminated petrol or an oil petrol mixture void getting dirt or water in the fuel tank http mototh com Accessories amp Modifications We strongly advise that you do not add any accessories that were not specifically designed for your motorcycle by Honda or make modifications to your motorcycle from its original design Doing so can make it unsafe Modifying your motorcycle may also void your warranty and make your motorcycle illegal to operate on public roads and highways Before deciding to install accessories on your motorcycle be certain the modification is safe and legal Accessories amp Modifications AWARNING Improper accessories or modifications can cause a crash in which you can be seriou
19. If necessary use a sponge or a soft towel with mild cleaner to remove road grime P Clean the headlight lens panels and other plastic components with extra care to avoid scratching them Avoid directing Caring for Your Motorcycle water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your motorcycle with plenty of clean water and dry with a soft clean cloth 4 After the motorcycle dries lubricate any moving parts Make sure that no lubricant spills onto the brakes or tyres Brake discs or pads contaminated with oil suffer greatly reduced braking effectiveness and can cause a crash 5 Lubricate the drive chain immediately after washing and drying the motorcycle 6 Apply a coat of wax to prevent corrosion P Avoid products that contain harsh detergents or chemical solvents These can damage the metal paint and plastic on your motorcycle Keep the wax clear of the tyres and brakes gt If your motorcycle has any matte painted parts do not apply a coat of wax to the matte painted surface uoneuuoju continued 97 http mototh com uoneuuJoju Ll 98 Caring for Your Motorcycle I Washing Precautions Follow these guidelines when washing Do not use high pressure washers gt High pressure water cleaners can damage moving parts and electrical parts rendering them inoperable Do not direct water at the muffler gt Water in the muffler can prevent starting and cau
20. Lube or SAE 80 90 gear oil Avoid getting lubricant on the brakes or tyres Avoid applying excess chain lubricant to prevent spray onto your clothes and the motorcycle Air Cleaner This motorcycle is equipped with a viscous type air cleaner element Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust Crankcase Breather Service more frequently when riding in rain at full throttle or after the motorcycle is washed or overturned Service if the deposit level can be seen in the transparent section of the drain tube http mototh com Tyres Inspecting Replacing I Checking the Air Pressure Visually inspect your tyres and use an air pressure gauge to measure the air pressure at least once a month or any time you think the tyres look low Always check air pressure when your tyres are cold I Inspecting for Damage Inspect the tyres for cuts slits or cracks that exposes fabric or cords or nails or other foreign objects embedded in the side of the tyre or the tread Also inspect for the bumps or bulges in the side walls of the tyres Maintenance Fundamentals I Inspecting for Abnormal Wear T Inspect the tyres for signs of abnormal wear on the contact surface http mototh com 2ueu zuIeN continued 47 SJULUSJUIL N EN 48 Maintenance Fundamentals I Inspecting Trea
21. This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is resold This publication includes the latest production information available before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission The vehicle pictured in this owner s manual may not match your actual vehicle 2011 Honda Motor Co Ltd http mototh com Congratulations on your purchase of a new Honda motorcycle Your selection of a Honda makes you part of a worldwide family of satisfied customers who appreciate Honda s reputation for building quality into every product To ensure your safety and riding pleasure Read this owner s manual carefully e Follow all recommendations and procedures contained in this manual Pay close attention to safety messages contained in this manual and on the motorcycle The following codes in this manual indicate each country e The illustrations here in are based on the ED type Country Codes Code Country ED European direct sales E UK IF France The specifications may vary with each locale http mototh com A Few Words About Safety Your safety and the safety of others is very important Operating this motorcycle safely is an important responsibility To help you make informed d
22. amp the Environment Owning and riding a motorcycle can be enjoyable but you must do your part to protect the environment Choose Sensible Cleaners Use a biodegradable detergent when you wash your motorcycle Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which damage the atmosphere s protective ozone layer Recycle Wastes Put oil and other toxic wastes in approved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get instructions on how to dispose of non recyclable wastes Do not place used engine oil in the trash or pour it down a You amp the Environment drain or on the ground Used oil petrol coolant and cleaning solvents contain poisons that can hurt refuse workers and contaminate drinking water lakes rivers and oceans http mototh com uoneuuoju 101 uoneunuoju 102 Serial Numbers Serial Numbers The frame and engine serial numbers uniquely identify your motorcycle and are required in order to register your motorcycle They may also be required when ordering replacement parts The frame number is stamped on the main frame pipe The engine number is stamped on lower left side of the crankcase You should record these numbers and keep them in a safe place http mototh com Frame number 7 Engine number
23. apter http mototh com Loosen the mirror adapters and remove them by turning them clockwise until they will no longer turn adueuaquley them continued 53 SJULUSJUILN 54 Removing amp Installing Body Components Headlight Case Handle top cover Screw A Screw A Screws A 5 Remove the screws A 6 Remove the handle top cover Headlight case Boss A Rear handle cover Bolt Screws C Connector 7 Remove the screws B screws C and bolt 8 Release the bosses A by pressing the rear handle cover 9 Remove the headlight case then disconnect the connector http mototh com Removing amp Installing Body Components Headlight Case I Installation Install the parts in the reverse order of removal gt Make sure the tabs and boss B on the headlight case are settled proper position of the slots and grommet on the headlight case P To install the rearview mirrors m Boss B Slots http mototh com 1 Install the mirror adapters 2 Install the rearview mirrors by turning counterclockwise until they will no longer turn Loosen the rearview mirrors approximately 2 turns Adjust the rearview mirrors Tighten the lock nuts and install the rubber dust covers e ueugQjuielA 55 SJULUSJUIEN 56 Removing amp Installing Body Components Clip Clip The clip mu
24. com 1 Turn the ignition switch to the ON position Make sure the transmission to Neutral N indicator comes on Using the start button Press the start button with the throttle completely closed Release the start button as soon as the engine starts Using the Kickstarter Lightly depress the kickstarter until resistance is felt Then let the kickstarter return to the top of its stroke apind uonejedo E e If the engine does not start within 5 seconds turn the ignition OFF and wait 10 seconds before trying to start ur n Ken Er M k the engine again for recovery of battery voltage REET IEK OT We WE O WME STOE e Extended fast idling and revving the engine can through to the bottom with a rapid damage the engine and the exhaust system continuous motion http mototh com continued 27 apind uoneJedo is 28 Starting the Engine continued If you cannot start the engine D With the throttle slightly open about 3 mm press the start button or operate the kickstarter About 3 mm Ne If the engine does not start Using the start button D Open the throttle fully and press the start button for 5 seconds 2 Repeat the normal starting procedure t the engine starts open the throttle slightly if idling is unstable Dif the engine does not start wait 10 seconds before trying steps D amp again Using the kickstater D Turn the ignition switch to OFF po
25. d Depth nspect the tread wear indicators If they For safe riding you should replace the tyres when the minimum tread depth is reached become visible replace the tyres immediately Wear indicator location mark AWARNING Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding tyre inflation and maintenance http mototh com Have your tyres replaced by your dealer For recommended tyres and air pressure see Specifications EP 104 Follow these guidelines whenever you replace tyres Use the recommended tyres or equivalents of the same size construction speed rating and load range Remember to replace the inner tube whenever you replace a tyre The old tube will probably be stretched and it could fail if installed in a new tyre Have the wheel balanced with Honda Genuine balance weights or equivalent after the tyre is installed http mototh com Maintenance Fundamentals AWARNING Installing improper tyres on your motorcycle can adversely affect handling and stability and can cause a crash in which you can be seriously hurt or killed Always use the size and type of tyres recommended in this owner s manual e ueugQiuielA m 49 SJULUSJUIE N Li 50 Maintenance Fundamentals Air Cleaner This motorcycle is equi
26. ealing washer http mototh com Install a new sealing washer onto the drain bolt Install the drain bolt and tighten Torque 24 N m 2 4 kgf m 18 Ibf ft Fill the crankcase with the recommended oil EXP 44 and install the oil fill cap dipstick Required oil When changing oil 0 8 litres 0 8 US qt 0 7 Imp qt Check the oil level EP 62 Check that there are no oil leaks Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain If the slack is not constant at all points some links may be kinked and binding Have the chain inspected by your dealer 1 Place your motorcycle on the centre stand on a level surface 2 Stop the engine place the gear in Neutral 3 Check the slack in the lower half of the drive chain midway between the sprockets Move the drive chain up and down with your finger Drive chain slack 20 to 30 mm 0 8 to 1 2 in P Do not ride your motorcycle if the slack exceeds 50 mm 2 0 in e ueugQjuielA E 4 Rotate the rear wheel and check that the chain moves smoothly 5 Inspect the sprockets EJP 45 6 Clean and lubricate the drive chain P 46 65 http mototh com SJULUSJUIEN 66 Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Slack Adjusting the chain requires special tools Have the drive chain slack adjusted b
27. ecisions about safety we have provided operating procedures and other information on safety labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle You must use your own good judgement You will find important safety information in a variety of forms including e Safety labels on the motorcycle Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean A DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions AWARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions ACAUTION You CAN be HURT if you don t follow instructions Other important information is provided under the following titles Information to help you avoid damage to your motorcycle other property or the environment http mototh com Motorcycle Safety Operation Guide Maintenance Troubleshooting Information Specifications Index http mototh com py P 18 P135 P 78 Do P 103 P 106 Motorcycle Safety This section contains important information for safe riding of your motorcycle Please read this section carefully Safety Guidelines rnnnnnnvnnvnnennennenvnnennennennenen P 3 Image Labels sup
28. gear before exceeding the Upper limit speed Upshifting at speeds higher than the upper limit speed can cause damage to the engine Downshifting Downshifting at speeds higher than those in the table below may over rev the engine and can cause damage to the engine and transmission Follow the table below when downshifting the gears Downshifting Acceptable Speed From 4th to 3rd 75 km h or less From 3rd to 2nd 50 km h or less From 2nd to 1st 30 km h or less http mototh com Refuelling Fuel type Unleaded petrol only Fill k Fuel octane number Your motorcycle is rele designed to use Research Octane Number Fuel filler RON 90 or higher eee Tank capacity 3 7 litres 0 98 US gal 0 81 Imp gal Fuel fill cap pm Si lt D Refuelling and Fuel Guidelines Opening the Fuel Fill Cap Open the seat m 33 Turn the fuel fill cap counterclockwise until it stops and remove the cap Arrow marks apind uonejedo 1 Do not fill with fuel above the filler neck http mototh com continued 31 apind uoneJedo B 32 Refuelling continued Closing the Fuel Fill Cap Q Install and tighten the fuel fill cap firmly by turning it clockwise gt Make sure that the arrow marks on the cap and fuel tank is aligned Close the seat AWARNING Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine
29. h and or miles per hour ay mph depend on type Gear range x TT 2 60 sg e Shows proper speed range for each ems iai gear Ine Odometer e Total distance ridden Fuel gauge Needle in the red mark remaining fuel approximately 0 98 litres 0 259 US gal 0 216 Imp gal http mototh com Indicators PGM FI Programmed Fuel Injection malfunction indicator lamp MIL Comes on briefly when the ignition switch is turned on If it comes on while engine is running SCAN URS i Eie USE Gear position indicators Pos Indicate 1st to 4th gear position P L S AO VI NT lt a A 3 106 KI 4027 a M AR 128 Left turn signal Right turn signal indicator indicator N Neutral indicator ED High beam indicator g Comes on when the transmission is in Neutral http mototh com apind uonejedo 23 Switches apind uoneJjedo 2 Start button Headlight turns off when operating the starter motor o Turn signal switch gt Pressing the switch turns the turn signal off be Horn button Headlight dimmer switch e D High beam e ZD Low beam Zu http mototh com Ignition Switch ON Nen on Switches the electrical system on off locks the Tope dose systern em jer Serug de lagt steering OFF Key can be removed when in the OFF or LOCK Turns engine off 7 position LOCK apind uonejedo Steering Lock L
30. h your skin or eyes can burn you or cause loss of your eyesight Read this manual carefully and understand it before handling the battery Neglect of the instructions can cause personal injury and damage to the motorcycle Do not use a battery with the electrolyte at or below the lower level mark It can explode causing serious injury http mototh com continued 7 Ayayes e 24010IA E Ayapes a 2 24010 A Image Labels S 170kg 375 Ib lt 9kg 20 Ib ACCESSORIES AND LOADING WARNING LABEL WARNING ACCESSORIES AND LOADING The safety stability and handling of this motorcycle may be affected by the addition of accessories and luggage Read carefully the instructions contained in user s manual and installation guide before installing any accessory The total weight of accessories and luggage added to rider s and passenger s weight should not exceed 170 kg 375 Ib which is the maximum weight capacity The luggage weight must not exceed 9 kg 20 Ib under any circumstances The fitting of large fork mounted or large handlebar mounted fairing is not recommended http mototh com Image Labels TYRE INFORMATION amp DRIVE CHAIN LABEL Cold tyre pressure Driver only Front 200 kPa 2 00 kgf cm 29 psi Rear 225 kPa 2 25 kgf cm2 33 psi Driver and passenger Front 200 kPa 2 00 kgf cm 29 psi 19ges e oJ010IN g Rear 280 kPa 2 80 kgf cm2 41 psi Ge 2S
31. h ON with the engine stopped will drain the battery Do not turn the key while riding Document Bag The owner s manual registration and insurance information can be stored in the plastic document bag located reverse side of the seat http mototh com Fuels Containing Alcohol Some conventional fuels blended with alcohol are available in some locales to help reduce emissions to meet clean air standards If you plan to use blended fuel check that it is unleaded and meets the minimum octane rating requirement The following fuel blends can be used in your motorcycle Ethanol ethyl alcohol 10 by volume max Petrol containing ethanol may be marketed under the name Gasohol Methanol methyl alcohol 596 by volume max that contain cosolvents and corrosion inhibitors to protect the fuel system Never use a blend containing more than 5 Fuels Containing Alcohol The use of petrol containing more than 1096 ethanol or more than 596 methanol may Damage the painting of the fuel tank Damage the rubber tubes of the fuel line Cause corrosion of the fuel tank Cause poor drivability NOTICE Use of blended fuels containing higher than approved percentages can damage metal rubber plastic parts of your fuel system If you notice any undesirable operating symptoms or performance problems try a different brand of petrol http mototh com uoneuuoju i 95 uoneuuoju
32. he rear brake adjusting nut and brake arm pin After adjustment confirm the freeplay of the brake pedal Do not turn the adjuster beyond its natural limits Make sure the brakerod brake arm spring and fastener are in good condition 73 http mototh com Brakes Inspecting the Brake Shoe Wear Inspecting the Brake Shoe Wear The rear brake are equipped with a brake wear indicator Brake panel SJULUSJUILN Li Reference mark When the brake is applied an arrow attached to the brake arm moves toward a reference mark on the brake panel If the arrow aligns with the reference mark on full application of the brake the brake shoes must be replaced See your dealer for this service When the brake service is necessary see your dealer Use only Honda Genuine Parts or its equivalent m http mototh com Checking the Clutch System 1 Loosen the lock nut 2 Turn the clutch adjuster clockwise one turn do not turn excessively 3 Slowly turn the adjuster counterclockwise until a slight resistance is felt From this position turn the adjuster clockwise 1 8 turn and tighten the lock nut Adjuster 4 After adjustment test ride the motorcycle to be certain the clutch operates properly The engine should start easily with the kicickstarter without the clutch slipping When shifting gears the clutch operation should be smooth and light especially when shifting
33. his owner s manual Maintenance Safety Always read the maintenance instructions before you begin each task and make sure that you have the tools parts and skills required We cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task Follow these guidelines when performing maintenance Stop the engine and remove the key Park your motorcycle on a firm level surface using the centre stand or a maintenance stand to provide support Allow the engine muffler brakes and other high temperature parts to cool before servicing as you can get burned Run the engine only when instructed and do so in a well ventilated area http mototh com Maintenance Schedule The maintenance schedule specifies the maintenance requirements necessary to ensure safe dependable performance and proper emission control Maintenance work should be performed in accordance with Honda s standards and specifications by properly trained and equipped technicians Your dealer meets all of these requirements Keep an accurate record of maintenance to help ensure that your motorcycle is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintenance is considered a normal owner operating cost and will be charged for by your dealer Retain all receipts If you sell the motorcycle the
34. ine Oil Adding Engine Oil Adding Engine Oil For the recommended oil and oil selection guidelines see Maintenance If the engine oil is below or near the lower Fundamentals EXP 44 level mark add the recommended engine oil EP 44 A 1 Add the recommended oil until it reaches Changing Engine Oil the upper level mark Changing the oil requires special tools We P Place your motorcycle on its centre recommend that you have your motorcycle e ueuaQ1uielA m stand on a firm level surface when serviced by your dealer check the oil level 1 Park your motorcycle on its centre stand P Do not overfill above the upper level on a firm level surface mark 2 If the engine is cold idle the engine for 3 P Make sure no foreign objects enter the fo Smiles oil filler opening Wipe up any spills immediately 2 Securely reinstall the oil fill cap dipstick Overfilling with oil or operating with insufficient oil can cause damage to your engine Do not mix different brands and grades of oil They may affect lubrication and clutch operation http mototh com continued 63 SJULUSJUIEN Li 64 Engine Oil Changing Engine Oil Turn the ignition switch off stop the engine and wait for 2 to 3 minutes Place a drain pan under the drain bolt Remove the oil fill cap dipstick drain bolt and sealing washer to drain the oil P Discard the oil at an approved recycling centre Drain bolt S
35. into neutral http mototh com aoueuaquley 75 SJULUSJUIEN 76 Side Stand Side stand spring 1 Park your motorcycle on its centre stand on a firm level surface Check that the side stand operates smoothly If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean grease Check the spring for damage or loss of tension 4 Sit on the motorcycle shift the transmission in Neutral and raise the side stand Start the engine and shift the transmission into gear Lower the side stand all the way The engine should stop as you lower the side stand If the engine doesn t stop have your motorcycle inspected by your dealer http mototh com Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment Loosen the adjusting bolt and move the headlight up or down as necessary Tighten the adjusting bolt after adjustment Obey local laws and regulations Headlight Adjusting bolt FUN F R Adjusting the Brakelight Switch Check the operation of the brakelight switch Turn the adjusting nut in the direction A if the switch operates too late or turn the nut in the direction B if the switch operates too soon Brakelight switch http mototh com aoueuaquley 77 Troubleshooting E
36. kit Transporting Your Motorcycle Troubleshooting ssessssesss Turn signal indicators sssse Tyres Air Pressure 47 Puncture d do 81 Replacing meet 47 81 Ww Warning Indicators ON 80 Washing Your Motorcycle 2297 Weight Limit 16 Wheels Front removal dies 82 Rear removal 84 http mototh com 109
37. n emergency Use only fresh brake fluid from a sealed container If you do add fluid have the brake system serviced by your dealer as soon as possible NOTICE Brake fluid can damage plastic and painted surfaces Wipe up spills immediately and wash thoroughly Recommended brake fluid Honda DOT 3 or DOT 4 Brake Fluid or equivalent Drive Chain The drive chain must be inspected and lubricated regularly Inspect the chain more frequently if you often ride on bad roads ride at high speed or ride with repeated fast acceleration http mototh com Maintenance Fundamentals If the chain does not move smoothly makes strange noises has damaged rollers or loose pins or kinks have the chain inspected by your dealer Also inspect the front sprocket and rear wheel sprocket If either has worn or damaged teeth have the sprocket replaced by your dealer RASA IA AA Normal Worn Damaged GOOD REPLACE REPLACE User of a new chain with worn sprockets will cause rapid chain wear e ueugQiuielA continued 45 SJULUSJUIE N E 46 Maintenance Fundamentals I Cleaning and Lubricating After inspecting the slack clean the chain and sprockets while rotating the rear wheel using a dry cloth or a light brush Saturate each chain link joint so that the ubricant penetrates between the link plates pins bushings and rollers Recommended lubricant Pro Honda HP Chain
38. n Signal Bulb Electrical Trouble Burned out Light Bulb Rear Turn Signal Bulb Socket Rear turn signal lens N Remove the front top cover EYP 53 Turn the socket counterclockwise and pull it out Slightly press the bulb and turn it counterclockwise Install a new bulb in the reverse order of removal gt Use only the amber bulb http mototh com Remove the brake tail light lens E P 88 2 Remove the rear turn signal lens by releasing the tabs Slightly press the bulb in and turn it counterclockwise Install a new bulb and parts in the reverse order of removal P Use only the amber bulb gt After putting back the lens packing in place install the rear turn signal lens 5unoouse qno4 hal continued 89 bunoouse qnou4 90 Electrical Trouble f Burned out Light Bulb I License Plate Light Bulb License light cover Screws 1 Remove the screws and license light cover 2 Pull out the bulb without turning it 3 Install a new bulb and parts in the reverse order of removal http mototh com Blown Fuse Before handling fuses see Inspecting and Replacing Fuses P 43 Fuse Box Fuses Fuse box K Fuse box Spare OMEN fuses RUWN a ul http mototh com Electrical Trouble gt Blown Fuse Open the seat EYP 33 Remove the battery cover EP 57 O
39. ngine Will Not Start P 79 Warning Indicator On or Flashing P 80 PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL P 80 Tyre Puncture sess P 81 Tube Repair and Replacement P 81 Electrical Trouble P 86 Battery Goes Dead sss P 86 Burned out Light Bulb sssss P 86 BIOWM FUSE pan inerte P 91 http mototh com Engine Will Not Start Starter Motor Operates But Engine Starter Motor Does Not Operate Does Not Start Check the following items Check the following items Check for a blown fuse EYP 91 Check the correct engine starting Check for a loose battery connection or sequence EP 26 battery terminal corrosion EYP 42 Check that there is petrol in the fuel tank Check the condition of the battery EP 86 Check if the PGM FI malfunction indicator If the problem continues have your lamp MIL is ON motorcycle inspected by your dealer gt If the indicator light is ON contact your dealer as soon as possible http mototh com bunoouse qnoJ hai 79 bunoouse qno4 M 80 Warning Indicator On or Flashing PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL If the indicator comes ON while riding you may have a serious problem with the PGM FI system Reduce speed and have your motorcycle inspected by your dealer as soon as
40. nt wheel off the ground by placing a support block under the engine Remove the speedometer cable by pushing the tab Remove the front axle nut cap Remove the front axle nut Remove the front axle shaft front wheel and side collar gt Do not pull the brake lever while the wheel is removed gt Take care to prevent the brake caliper from scratching the wheel during removal gt Avoid getting grease oil or dirt on the disc or pad surface Front axle nut cap Front axle nut ir Front axle shaft http mototh com Installation 1 Install the side collar into the right side wheel hub 2 Position the wheel between the fork legs and insert the front axle shaft from the right side through the right fork leg and wheel hub 3 Make sure that the lug on the left fork leg is located in the slot of the speedometer gearbox When installing the wheel carefully fit the brake disc between the brake pads to avoid damaging the pads 4 Tighten the axle nut Torque 59 N m 6 0 kgf m 44 Ibf ft Install the speedometer cable securely Install the front axle nut cap http mototh com Tyre Puncture Removing Wheels Speedometer gear box Slot ig 1 ia Lug 5unoouse qno4 hal After installing the wheel apply the brake several times and then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel
41. ntenance Refer to Specifications for service Importance of Maintenance P 36 Maintenance Schedule PE 37 Maintenance Fundamentals P 40 Tool kit tnnt P 51 Removing amp Installing Body Components P 52 Front Top Cover P252 Headlight Case P 53 id P 56 Battery Linser P 57 Throttle ertet P 58 Crankcase Breather P 59 Spark Plug eese P 60 data Engine Oil eene P Drive Chain 2 C mEMI idinaan P 70 Clutch ore recorrer nacer nece P 75 Side Stand aP 76 SP 77 sad 77 Other Adjustments Headlight Aim Brakelight Switch n se P http mototh com SJULUSJUILN 36 Importance of Maintenance Importance of Maintenance Keeping your motorcycle well maintained is absolutely essential to your safety and to protect your investment obtain maximum performance avoid breakdowns and reduce air pollution Maintenance is the owner s responsibility Be sure to inspect your motorcycle before each ride perform the periodic checks specified in the Maintenance Schedule P 37 AWARNING Improperly maintaining your motorcycle or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in t
42. ocking Lock the steering when parking to help Turn the handlebars all the way to the left or prevent theft right A U shaped wheel lock or similar device is also recommended e Push the key down and turn the ignition switch to the LOCK position P Jiggle the handlebars if the lock is difficult to engage Remove the key Unlocking Insert the key and turn the ignition switch to the OFF position http mototh com 2 apind uoneJedo Hl 26 Starting the Engine Start your engine using the following procedure regardless of whether the engine is cold or warm This motorcycle is equipped with a side stand ignition cut off system P If the side stand is down the engine cannot be started gt If you lower the side stand with the engine running it will automatically shut off unless the transmission is in neutral Do not operate the kickstarter while the engine is running as engine damage could result Do not apply excessive force on the kickstarter Fold up the kickstarter after the kickstarter is returned to the pedal stop Consult your dealer for advice if you plan to ride your motorcycle at an altitude above 2 500 m 8 000 feet e f the motorcycle is transported to a place 2 000 m 6 500 feet higher or lower than the start point you may not be able to achieve sufficient engine performance at the new altitude Consult your dealer before transporting your motorcycle http mototh
43. omatically or if the cable is damaged have the cable inspected by your dealer 2 to 6 mm 0 1 to 0 2 in Freeplay at the throttle grip flange Freeplay http mototh com Crankcase Breather 1 Remove the crankcase breather tube and Reinstall the crankcase breather tube Place a drain pan under the crankcase breather tube drain deposits Crankcase breather http mototh com aoueuaquley 59 SJULUSJUIEN Ll 60 Spark Plug Checking Spark Plug For the recommended spark plug see Specifications E P 104 Use only the recommended type of spark plug in the recommended heat range Using spark plugs with an improper heat range can cause engine damage 1 Disconnect the spark plug cap 2 Clean any dirt from around the spark plug base 3 Remove the spark plug using the spark plug wrench provided in the tool kit Spark plug cap 4 Inspect the electrodes and centre porcelain for deposits erosion or carbon fouling P If the erosion or deposit is heavy replace the plug P Clean a carbon or wet fouled plug with a plug cleaner otherwise use a wire brush http mototh com 5 Check the spark plug gap using a wire 8 type feeler gauge P If adjustment is necessary bend the side electrode carefully The gap should be 0 80 to 0 90 mm 0 031 to 0 035 in Side electrode
44. otorcycle down when you release the throttle For further slowing action downshift to a lower gear Use engine braking with intermittent use of the brakes to reduce speed when descending long steep slopes I Wet or Rainy Conditions Road surfaces are slippery when wet and wet brakes further reduce braking efficiency Exercise extra caution when braking in wet conditions If the brakes get wet apply the brakes while riding at low speed to help them dry http mototh com Riding Precautions Parking Park on a firm level surface If you must park on an incline or loose surface park so that the motorcycle cannot move or fall over Make sure that high temperature parts cannot come into contact with flammable materials Do not touch the engine muffler brakes and other high temperature parts until they cool down To reduce the likelihood of theft always lock the handlebars and remove the key when leaving the motorcycle unattended Use of an anti theft device is also recommended I Parking with the Side Stand or Centre Stand 1 Stop the engine 2 Use the side stand Push the side stand down Slowly lean the motorcycle to the left until its weight rests on the side stand continued 18ges e 24010IN pi 13 Ayaypes a 2 24010 A Li Riding Precautions Use the centre stand Let down the centre stand stand on the left side of the motorcycle Hold the left handle grip and the left grab
45. pen the fuse box cover Pull the main fuse and other fuses out one by one and check for a blown fuse Always replace a blown fuse with a spare of the same rating Close the fuse box cover Install the battery cover Close the seat Bunooysajqnoip 91 K YS P 93 Instruments Controls amp Other Features P 94 Fuels Containing Alcohol P 95 Catalytic Converter sess P 96 Caring for Your Motorcycle p 97 Storing Your Motorcycle P 99 Transporting Your Motorcycle P 100 You amp the Environment P 101 Serial Numbers eee P 102 http mototh com Keys Ignition key Be sure to record the key number provided with the original keys and record it in this manual Store the spare key in a safe location To make a duplicate take the spare key or the key number to your dealer If you lose all keys and the key number the ignition switch assembly will probably have to be removed by your dealer to determine the key number A metal key holder may cause damage to the area surrounding the ignition switch http mototh com Keys uoneuuoju 93 uoneuuJoju 94 Instruments Controls amp Other Features Instruments Controls amp Other Features Ignition Switch Leaving the ignition switc
46. pped with a viscous type air cleaner element Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust Do not perform the maintenance Should be serviced by your dealer http mototh com Tool kit The tool kit is stored in the centre compartment EYP 34 You can perform some roadside repairs minor adjustments and parts replacement with the tools contained in the kit e 10 x 14 mm Open end wrench Spark plug wrench e Standard Phillips screwdriver e Screwdriver grip http mototh com aoueuaquley hi 51 Removing amp Installing Body Components Front Top Cover Removal 1 Remove the clips P 56 as front top E i removed for 2 Remove the screws A screws B and ront turn signal bulbs replacement SANE E Screws A Screws B 3 Remove the front top cover then SJULUSJUILN Screws C fl P A disconnect the connectors haa I Installation Install the parts in the reverse order of removal 52 http mototh com Removing amp Installing Body Components Headlight Case Headlight Case Removal 1 Pull up the rubber dust covers T pus must be SML for 2 Loosen the lock nuts by turning clockwise eadlight bulb and position light bulbs 3 Loosen the rearview mirrors and remove replacement Rearview mirrors L Rubber dust covers Mirror adapter Mirror ad
47. rakelight Switch esee 77 Brakes BING ec EE ET E ENEO EES 45 70 Pad Weal eise eddie 71 Btaking s eri onte imos 12 Bulb Brake Tail Light sisii innan 88 Front Turn Signal 89 Headlight ec rea ett 87 License Plate Light Position Light Rear Turn Signal C Caring for Your Motorcycle 97 Clutch System Colour label eene Compartment Owner s Manual oaair 34 94 TOOl Kits und 34 D Drive Chalpzis cet pesca 65 E Electrical Trouble eeeeeesee 86 Engine N tmlBer utt t tec vs 102 Oiler oct 44 62 Starting sacs drei p e ER e ORE REMO beady 26 Environment eeorenersnnnnnnnnnvvvnnennnnnnnnnnnnnr 101 http mototh com F Flooded Engine ssssssssss 28 Frame Number Fuel Galge z an scene r ees 22 Recommended 31 Remaining Tank Capacity d eH nere 31 Fuels Containing Alcohol 95 FUSES aimi r i deco ie DERIT tee 43 91 G Gasohol ite iate iind 95 H Headlight Aim sssssssees 77 Headlight Dimmer Switch 24 Helmet Holder E High Beam Indicator sss 23 Horn Button mueeervvvvrnvvnnnvennnvennnvensnvensnnen 24 I Ignition Cut off System Side Stand Ignition key Ignition Switch Image Labels rnrnnnnnnnnnnnnnnronnrnnnnnrnnnnnennnennn 6 Indicators Instruments
48. ry P 72 Wheels and tyres Check condition air pressure and adjust if necessary P 47 http mototh com Replacing Parts Always use Honda Genuine Parts or their equivalents to ensure reliability and safety When ordering coloured components specify the model name colour and code mentioned on the colour label The colour label is attached to the centre compartment BP 33 Colour label 2 ED http mototh com Maintenance Fundamentals AWARNING Installing non Honda parts may make your motorcycle unsafe and cause a crash in which you can be seriously hurt or killed Always use Honda Genuine Parts or equivalents that have been designed and approved for your motorcycle aoueuaquley 41 SJULUSJUIEN Li 42 Maintenance Fundamentals Battery Your motorcycle has a maintenance free type battery You do not have to check the battery electrolyte level or add distilled water Clean the battery terminals if they become dirty or corroded Do not remove the battery cap seals There is no need to remove the cap when charging Your battery is a maintenance free type and can be permanently damaged if the cap strip is removed This symbol on the battery means that this product must not be treated as household waste An improperly disposed of battery can be harmful to the environment and human health Always confirm local regulations for battery disposal
49. se receipts should be transferred with the motorcycle to the new owner Honda recommends that your dealer should road test your motorcycle after each periodic maintenance is carried out e ueugQ1uielA ji continued 37 http mototh com 92UeU9 1UIlel A d Maintenance Schedule Pre ride Odometer reading Items Check x 1 000 km 1 4 EP 40 x1000mi 06 25 Annual Regular Referto Check Replace page ER xa i Fuel Line We n i Throttle Operation D u n 58 Air Cleaner 2 DE Every 16 000 km 10 000 mi 3 Crankcase Breather 3 29 Spark Plug n Q 60 Valve Clearance nu B Engine Oil n Q Q Qo 62 Engine Oil Strainer Screen Engine Oil Centrifugal Filter SKK E Foto o E E Engine Idle Speed Maintenance Level Intermediate We recommend service by your dealer unless you have the necessary tools and are mechanically skilled Procedures are provided in an official Honda Shop Manual X echnical In the interest of safety have your motorcycle serviced by your dealer Maintenance Legend Inspect clean adjust lubricate or replace if necessary Clean Replace Lubricate BOE http mototh com Maintenance Schedule Pre ride Odometer reading 1 Items Check x 1 000 km 1 4 8 12 Annual ire py EP 40 x100mi 06 25 5 75 Drive Chain n Every 500 km 300 mi Ell 65 Brake Fluid 4 n gm 8 0 n 2 Years 70 Brake Shoes
50. se has been injured take time to assess the severity of the injuries and whether it is safe to continue riding Call for emergency assistance if needed Also follow applicable laws and regulations if another person or vehicle is involved in the crash If you decide to continue riding first evaluate the condition of your motorcycle If the engine is still running turn it off Inspect for fluid leaks http mototh com check the tightness of critical nuts and bolts and check the handlebar control levers brakes and wheels Ride slowly and cautiously Your motorcycle may have suffered damage that is not immediately apparent Have your motorcycle thoroughly checked at a qualified service facility as soon as possible Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide a colourless odorless gas Breathing carbon monoxide can cause loss of consciousness and may lead to death If you run the engine in confined or even partly enclosed area the air you breathe could contain a dangerous amount of carbon monoxide Never run your motorcycle inside a garage or other enclosure http mototh com Safety Guidelines AWARNING Carbon monoxide gas is toxic Breathing it can cause unconsciousness and even kill you Avoid any areas or activities that expose you to carbon monoxide Ayayes e o1010IN Ayapes a 2 240310 A 2 Image Labels Image Labels Read instructions contained in Owner s Manual
51. senger always wear an approved helmet and protective apparel I Gloves Full finger leather gloves with high abrasion resistance I Boots or Riding Shoes Sturdy boots with non slip soles and ankle protection I Jacket and Trousers Protective highly visible long sleeved jacket and durable trousers for riding or a protective suit 11 Ayapes 9 2 24010 A Riding Precautions Riding Precautions Running in Period During the first 500 km 300 miles of running follow these guidelines to ensure your motorcycle s future reliability and performance Avoid full throttle starts and rapid acceleration Avoid hard braking and rapid down shifts Ride conservatively Brakes Observe the following guidelines Avoid excessively hard braking and down shifts gt Sudden braking can reduce the motorcycle s stability gt Where possible reduce speed before turning otherwise you risk sliding out Exercise caution on low traction surfaces gt The tyres slip more easily on such surfaces and braking distances are longer void continuous braking gt Repeated braking such as when descending long steep slopes can seriously overheat the brakes reducing their effectiveness Use engine braking with intermittent use of the brakes to reduce speed For full braking effectiveness operate both the front and rear brakes together http mototh com I Engine Braking Engine braking helps slow your m
52. ses rust in the muffler Dry the brakes gt Water adversely affects braking effectiveness After washing apply the brakes intermittently at low speed to help dry them Do not direct water under the seat gt Water in the under seat compartment can damage your documents and other belongings Do not direct water at the air cleaner gt Water in the air cleaner can prevent the engine from starting Do not direct water near the headlight gt Any condensation inside the headlight should dissipate after a few minutes of running the engine Aluminium Components Aluminium will corrode from contact with dirt mud or road salt Clean aluminium parts regularly and follow these guidelines to avoid scratches Do not use stiff brushes steel wool or cleaners containing abrasives Avoid riding over or scraping against curbs Panels Follow these guidelines to prevent scratches and blemishes Wash gently using a soft sponge and plenty of water http mototh com To remove stubborn stains use diluted detergent and rinse thoroughly with plenty of water void getting petrol brake fluid or detergents on the instruments panels or headlight Exhaust Pipe and Muffler When the exhaust pipe and muffler are painted do not use a commercially available abrasive kitchen cleaning compound Use a neutral detergent to clean the painted surface on the exhaust pipe and muffler If you are not s
53. sition 2 0pen the throttle fully and crank the engine several times with the kickstarter Turn the ignition switch to ON position 4 Follow the normal starting procedure If the engine starts with unstable idle open the throttle slightly If the engine does not start wait for 10 seconds then follow steps 1 4 again If Engine Will Not Start http mototh com Shifting Gears Your motorcycle transmission has four forward gears The gearshift operation differs when stopping and when moving When stopping change can be made from Ath to neutral directly with the 4 step rotary system When moving the forward 4 step return system is used Change cannot be made from 4th to neutral directly gt Always return the throttle grip first before changing gear gt Operate lightly with the tips of your toes until the shift lever is pushed down P Avoid changing gear needlessly and riding with your foot on the shift lever since this may damage the gear change mechanism and clutch mechanism http mototh com Stopping amp ey Moving amp X CN apind uonejedo 1 continued 29 apind uoneJedo B 30 Shifting Gears continued If you put the motorcycle in gear with the side stand down the engine will shut off Proper shifting can prevent damaging the engine and transmission Upshifting The upper limit speed of each gear is shown in gear range Upshift to a higher
54. sly hurt or killed Follow all instructions in this owner s manual regarding accessories and modifications Do not pull a trailer with or attach a sidecar to your motorcycle Your motorcycle was not designed for these attachments and their use can seriously impair your motorcycle s handling http mototh com Ayayes e oJ010IN 15 Ayaypes 3pP 04010N Loading Loading Carrying extra weight affects your motorcycle s handling braking and stability Always ride at a safe speed for the load you are carrying Avoid carrying an excessive load and keep within specified load limits Maximum weight capacity Maximum luggage weight P 103 Tie all luggage securely evenly balanced and close to the centre of the motorcycle Do not objects near the lights or the muffler AWARNING Overloading or improper loading can cause a crash and you can be seriously hurt or killed Follow all load limits and other loading guidelines in this manual http mototh com E Motorcycle Safety 17 http mototh com apind uoneJedo is Basic Operation Flow Pre ride Inspection Carefully inspect your motorcycle to l Acceleration Apply throttle gradually Obey the speed limit make sure that it is safe to ride Start and warm the engine Avoid revving the engine Starting the Motorcycle How to use basic features S Before pulling away indicate
55. st be removed to remove the font top cover Removal 1 Press down on the centre pin to release the lock 2 Pull the clip out of the hole I Installation 1 Slightly open the retaining pawls and then push them out 2 Insert the clip into the hole 3 Lightly press down on the centre pin to lock the clip http mototh com Removing amp Installing Body Components P Battery Battery I Removal Make sure the ignition switch is off 1 Open the seat EXP 33 2 Remove the battery cover by removing the Al screw K AA 3 Disconnect the negative terminal from H the battery 4 Disconnect the positive terminal from the battery 5 Remove the battery taking care not to drop the terminal nuts aoueuaquley Positive terminal Negative terminal I Installation Install the parts in the reverse order of gt removal Always connect the positive amp ae terminal first Make sure that bolts and nuts 3 NZ a are tight For proper handling of the battery see puc Maintenance Fundamentals EYP 42 Battery Goes Dead EP 86 Battery http mototh com 57 SJULUSJUIEN 58 Throttle Checking the Throttle With the engine off check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct If the throttle does not move smoothly close aut
56. t as necessary P 72 If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity e ueugQiuielA Gi continued 67 http mototh com SJULUSJUIE N Li 68 Drive Chain Adjusting the Drive Chain Slack Checking the Drive Chain Wear If the drive chain slack is excessive when the rear axle is moved to the furthest limit of adjustment the drive chain is worn and must be replaced Replacement drive chain DID420AD 104RB KMC420JB 104 If necessary have the drive chain replaced by your dealer Removal and Cleaning the Drive Chain When the drive chain becomes dirty it should be removed and cleaned prior to lubrication 1 With the engine off carefully remove the master link retaining clip with a pair of pliers Do not bend or twist the clip Remove the master link Remove the drive chain from the motorcycle Master link retaining clip http mototh com 2 Clean the drive chain in high flash point solvent and allow it to dry Inspect the drive chain for possible wear or damage Replace any chain that has damaged rollers loose fitting links or otherwise appears unserviceable 3 Lubricate the drive chain EXP 46 Drive Chain Adjusting the Drive Chain Slack 4 Install the drive chain Pass the chain over the sprockets and join the ends of the chain wi
57. th the master link The master link is the most critical part affecting the security of the drive chain Master links are reusable if they remain in excellent condition but it is recommended that a new master link retaining clip be installed whenever the drive chain is reassembled Install the master link retaining clip so that the closed end of the clip will face the direction of forward wheel rotation 5 Adjust the drive chain slack EP 66 e ueugQiuielA m 69 http mototh com SJULUSJUIEN 70 Brakes Checking Brake Fluid This motorcycle has a hydraulic front disc brake As the brake pads wear brake fluid level drops 1 Place your motorcycle in an upright position on a firm level surface 2 Check that the brake fluid reservoir is horizontal and that the fluid level is above the LOWER level mark If the brake fluid level in reservoir is below the lower level mark or the brake lever freeplay becomes excessive inspect the brake pads for wear If the brake pads are not worn you most likely have a leak Have your motorcycle inspected by your dealer http mototh com Front brake fluid reservoir LOWER LOWER level mark Inspecting the Brake Pads Check the condition of the brake pad groove wear indicators The pads need to be replaced if a brake pad is worn to the wear indicator Brake pad Brake pad i Wear indicator
58. the motorcycle s size and weight Ride Defensively Always pay attention to other vehicles around you and do not assume that other drivers see you Be prepared to stop quickly or perform an evasive maneuver continued 3 Ayayes e 24010IN le Ayaypes 3P 04010N a Safety Guidelines Make Yourself Easy to See Make yourself more visible especially at night by wearing bright reflective clothing positioning yourself so other drivers can see you signaling before turning or changing lanes and using your horn when necessary Ride within Your Limits Never ride beyond your personal abilities or faster than conditions warrant Fatigue and inattention can impair your ability to use good judgement and ride safely Don t Drink and Ride Alcohol and riding don t mix Even one alcoholic drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink Don t drink and ride and don t let your friends drink and ride either Keep Your Honda in Safe Condition It s important to keep your motorcycle properly maintained and in safe riding condition Inspect your motorcycle before every ride and perform all recommended maintenance Never exceed load limits P 16 and do not modify your motorcycle or install accessories that would make your motorcycle unsafe E1P 15 If You are Involved in a Crash Personal safety is your first priority If you or anyone el
59. the rear brake pedal freeplay EP 72 Adjust the drive chain slack EYP 66 After installing the wheel apply the brake several times and then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Tyre Puncture Removing Wheels Improper assembly may lead to loss of braking capacity A used cotter pin may not effectively secure a fastener Always replace a used cotter pin with a new one http mototh com bunoouse qnoJ M 85 bunoouse qno4 M 86 Electrical Trouble Battery Goes Dead Burned out Light Bulb Charge the battery using a motorcycle battery charger Remove the battery from the motorcycle while charging Do not use an automobile type battery charger as these can overheat a motorcycle battery and cause permanent damage If the battery does not recover after recharging contact your dealer Jump starting using an automobile battery is not recommended as this can damage your motorcycle s electrical system Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the OFF or LOCK position Allow the bulb to cool before replacing it Do not use bulbs other than those specified Check the replacement bulb for correct operation before riding For the light bulb wattage
60. ure if your exhaust pipe and muffler are painted contact your dealer Storing Your Motorcycle Storing Your Motorcycle If you store your motorcycle outdoors you should consider using a full body motorcycle cover If you won t be riding for an extended period follow these guidelines Wash your motorcycle and wax all painted surfaces except matte painted surfaces Coat chrome pieces with rust inhibiting oil Lubricate the drive chain Place your motorcycle on its centre stand and position a block so that both tyres are off the ground After rain remove the body cover and allow the motorcycle to dry Remove the battery to prevent discharge Charge the battery in a shaded well ventilated area gt If you leave the battery in place disconnect the negative terminal to prevent discharge uoneuuoju continued 99 http mototh com uoneuuoju 100 Transporting Your Motorcycle After removing your motorcycle from storage inspect all maintenance items required by the Maintenance Schedule Transporting Your Motorcycle If your motorcycle needs to be transported it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie down straps Never try to tow your motorcycle with a wheel or wheels on the ground Towing your motorcycle can cause serious damage to the transmission http mototh com You
61. y your dealer 1 Place your motorcycle on the centre stand on a level surface Stop the engine place the gear in Neutral 3 Loosen the rear axle nut 4 Loosen the lock nuts on both sides of the drive chain adjusters N Lock nut Drive chain adjuster Adjusting nut Rear axle nut Scale graduations Lock nut Drive chain adjuster PN nut http mototh com 5 Turn both adjusting nuts an equal number of turns until the correct drive chain slack is obtained Turn the adjusting nuts clockwise to tighten the chain Turn the adjusting nuts counterclockwise and push the rear wheel toward the front to provide more slack Adjust the slack at a point midway between the front sprocket and the rear wheel sprocket Check the drive chain slack EYP 65 6 Check rear axle alignment by making sure the end of the drive chain adjuster aligns with the scale graduations on both sides of the swingarm Both marks should correspond If the axle is misaligned turn the right or left adjusting bolt until the marks are aligned and recheck chain slack Drive Chain Adjusting the Drive Chain Slack 7 Tighten the rear axle nut Torque 59 N m 6 0 kgf m 44 Ibf ft 8 Hold the adjusting nuts and tighten the lock nuts 9 Recheck drive chain slack 10 Rear brake pedal freeplay is affected when repositioning the rear wheel to adjust drive chain slack Check rear brake pedal freeplay and adjus
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