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E-Jet series CIJ Inkjet Printer User Operational Manual

1. 102 8 3 Trouble Shooting Tips 103 8 3 1 General tips 103 Section 9 References 105 9 1 Printing Speed 105 9 2 Daily Running Cost Calculation 106 Key Index How to print Arabic Farsi 51 Backup Restore of text amp config 61 Upgrade software via USB disk 91 Load logo MLG file to printer 95 V 12 2 4 Feb 2012 5 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual Section 1 Introduction 1 1 Working principle of continuous ink jet printer CIJ Please refer to the working principle drawing Fig 1 1 for continuous inkjet CIJ printer 7 a ee Fig 1 1 working principle drawing of CIJ Pressurized ink flows into the ink chamber and comes out from the nozzle as tiny ink drops which forms an ink stream The ink stream is recycled into the ink system through the gutter The ink stream consists of tiny ink droplets This is due to the vibration
2. 5 5 3 Phase modulation adjustment __ 5 5 4 Desirable ink stream entry position to the gutter 5 5 5 HV adjustment User Operational Manual 10 11 12 15 16 17 18 18 19 21 21 22 23 23 23 25 27 27 28 28 29 30 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual Section 6 Inkjet Operation 31 6 1 General information on inkjet operation 31 6 1 1 Operating panel 5 2 31 6 1 2 Power supply and external signal connection 32 6 1 3 Print head 4 2 22 020 mmnm 34 6 2 Start inkjet 35 6 2 1 Start inkjet sana non nn ene nn ne ee enema an 35 6 2 2 Shut down inkjet nnn nn naman een eens ne nnn wa nannn ans 36 Section 7 Software 37 7 1 Interface Intro 37 7 1 1 Default start page n nasnw nnn n new ann nnn nnnennnennmenennanan 37 7 1 2 HOt keys ON keyboard 38 7 2 Print Menu 39 7 2 1 Print MENU Page en 39
3. Special Setup InkF lowValue p Ink System Status Ink Pressure mbar 2287 Ink Watch Temperature 1 7 ki o Visco Top Viscosity paoa Visco Bottom Inklevel 188 Add Ink Filltimel s 66 06 Add Solvent Head 1 Status Inkf low 0193 Ink X HULU f45ae Bleed Head Open X This page is only for service engineer or authorized distributor as any wrong adjustment may lead to poor quality print or errors Input FULLFUNCTION when password page pops up when start up SpecialSetup can be displayed on this page Please also Press Status page to check the InkFlow update value and set the InkFlowValue in SpecialSetup page the value smaller than that When InkFlow value in Status page is below the set up value in SpecialSetup page the ink stream would be cut automatically V 12 2 4 Feb 2012 84 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 7 System System settings are available in this chapter Rottweil brings you easy coding experience you never had before 7 7 1 Menu tree Below chart shows the tree structure of this chapter system eLocalsyslD Language EditorHeight eLabel ViewHeight Hour Minute Secend Name Lame Acthve active Device Baudrate Basiclicence LineMerge Parity Password 1 5 lontral Unit Licence Day eMlonth fear V 12 2 4 Feb 2
4. Sum total a Paper Print Paa o Print Menu Line Rottwei l Print Menu Page System ID Line Print Config Print Text Print Status Head Status Counter Number Sum Total Paper Print Exit Start Print Stop Print Counter Display the current inkjet ID in production line Display current connected production line Display current printing configuration file name Display current printing text Display Printing or Print stopped Print stopped indicates the inkjet is ready for starting print Ready indicates printer is okay with a ready loaded message to be printed Service indicates print head is open for service purpose Error indicates printer error or print head not closed properly Display completed numbers of print Display total counting numbers in this printing Can be reset to zero when restart inkjet Display total printing numbers since installation adjustment CAN NOT be reset permanently Press this button to back to previous page Press this button to enable print when head is ready and no errors Press this button to stop printing Press this button to set counter value as demand When you receive the inkjet and install it you may find the Paper Print has certain figures already Actually this figure is coming from the adjustment after production and
5. Add Solvent Enable to add solvent manually in order to low the viscosity quickly Conduct this function many times may lead to mixing tank overflow First Fill Enable to fill the ink and solvent to the system in first time See 5 4 First fill for more information V 12 2 4 Feb 2012 76 User Operational Manual Rottweil E Jet series CIJ Inkjet Printer Empty System Enable to empty the hydraulic system manually when shipment long time suspending of the inkjet See 8 2 4 Empty ink system and change new ink for more information Exit Press to back to start page V 12 2 4 Feb 2012 77 Rottweil E Jet series CIJ Inkjet Printer 7 6 4 Status page Press Status in Jet Service page to active this page Ink Pressure mbar Filltime s Temperature 1 7 2 1 Viscosity pana Inklevel 190 Inkf low 8193 Ink X HULU fase Bleed Ink System Status 207 Ink Watch Visco Top Visco Bottom Add Ink 8 88 Add Solvent Head 1 Status Head Open X This page CAN NOT be edited and displays the status of ink system and print head Status Page Ink Pressure mbar Temperature C Viscosity Ink level Fill time s Ink Watch Visco Top Visco Bottom Add Ink Add Solvent Ink flow HV V n kK Bleed Head Open Exit
6. System 08O0OG0000000080 OQO AANO D SOGGOGG CGO BSBDBSSOWQVGGA 6S ss Fig 1 2 Keys on panel and buttons on menu Print Status Print Stoped Readable only edit not allowed Value figure changeable Need press Viscolffset E ENTER to active Text changeable Need to confirm by Text shifti pressing keys on pad List of options Need to press TAB ke Pr intmode Cont Inuous p p y Encoder to highlight this option and use circus CProd ensor UP and DOWN keys to select Then Prod ensorsEncoder press ENTER to active Left gt Right x Active one with x while another one easels with a with circus RIGHT or ENTER Active it or disable it with circus RIGHT OFF Ink x E ON or ENTER V 12 2 4 Feb 2012 8g Rottweil E Jet series CIJ Inkjet Printer User Operational Manual Section 2 Physical Data 2 1 General drawing Fig 2 1 Machine general drawing 1 Front view 2 Side view 3 Back view 2 2 Physical data In general Height Width Thickness Main body 400mm including keyboard 484 5mm 305 5mm Height Width Thickness Print head Casing Material Stainless steel IP54 Weight 26Kg Voltage 120V 230V 50 60Hz adjustable Power 120W Environmental temperature 5 40 C Environmental humidity Maximum 90 R H non condensing V 12 2 4 Feb 2012 9 Rottweil E Jet series CIJ Inkjet Printer 2 3 Phys
7. SGS TAIWAN LTD Jason Lin Jason Lin Copyngnt of this certiticate is owned by SGS Taiwan Electronice amp Communication Services and may not be reproduced other than in full and with the prior approval of the Manager of SGS Talwan Electronics amp Communication Services Copyright of this certificate is owned by SGS Taiwan Electronics 3 Communication Services and may not be reproduced other than in full and with the prior approval of the Manager of SGS Taiwan Electronics amp Communication Services The Clerf i etentttont te dreas fs the jarisbar p fishy etemedioetes ond wtadieter reer Seband turu sworn HUY EES rece UT Sesrarer MTANI ser sre en i eee er Fig 3 2 CE Approvals V 12 2 4 Feb 2012 19 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual Section 4 Packaging Kit In package you will find below items generally Each area may be slightly different but below items are the basic parts in kit fem Code Nozzle key for dismantle nozzle from ink chamber LJZ 66 RW Cleaning bottle SP17 1 Rubber air blower XRQ User Manual E JET EN Plug for photo sensor alarm system FQN18 7TK 10 C For connection hub type no plug in package V 12 2 4 Feb 2012 20 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual Section 5 Installation 5 1 Preparation Installation MUST be carried out by Rottweil authorized engineer who sent by either A Rottweil or Rottweil dis
8. Temp VISCO Inklevel Filllime s Ink Vatch Visco tap Visco bottom Add ink Add Solvent status Head X Inkflow eA TV Ink Bleed Head open Suctionpump User Operational Manual Printrode HW a Modulation Flow Watch OFF Mod Frequency Hz Pressure mbar Visco Offset AY Min HV Max Suction pump Ink Type Nozzle Size um 74 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 6 2 Jet Service page Press Service in default start page to active below page Jet Service JetService PC i Jet Service Page Ink System Display the status of ink system Head Display each head status Now only one head available Function Press to active Function page to conduct Ink System Control Status Press to active Status page to observe Ink System Status and Head Status Phase Press to enter Phase maintenance page Setup Press to active Setup page to select print mode and input pressure viscosity HV control etc parameters Exit Press to back to start page V 12 2 4 Feb 2012 75 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 6 3 Ink system control page Press function in Jet Service page to active this page Ink System Control Head fheadi OFF Ink Ix Eo OFF Bleed
9. The fuse of the main supply is blown Nozzle blocked V1 valve blocked or defected The nozzle blocked Main filter blocked Insufficient of ink Main filter blocked Net filter blocked which located at the ink stream entrance of pressure pump Pressure pump problem D2 restrictor loose Pressure transmitter problem Ink level sensor inside mix tank blocked or defected Ink system board connection loose or defected Solvent add valve ink add valve can not close properly No solvent in the solvent bottle Ink add valve defected Solvent add valve defected The recycling tube in the back side of print head blocked Ink bottle or solvent bottle is empty Suction pump problem No print text Incorrect configuration Print board defected No high voltage HV No trigger signal input gt gt gt gt gt gt Poor ink drop breaking shape User Operational Manual Elimination Plugin the power supply Check the voltage compatible or not Replace the fuse Clean the nozzle in Function page Clean V1 or replace it Ink dirty Change Clean the nozzle or replace it gt gt gt gt Replace the main filter Check whether the ink inside the ink bottle is sufficient Replace the main filter Replace net filter Check pressure pump or replace Tight D2 restrictor or replace gt gt gt
10. _ respectively Fig 5 3 Solvent bottle amp ink bottle in machine 5 4 2 Turn on inkjet AN Make sure the power and other facilities are complied with the requirements for running inkjet Plug on the power supply If the plug is not compatible please use adaptor for the inkjet Turn on the machine by MAIN SWITCH power back of inkjet firstly and press the RUN STOP the yellow light becomes twinkling After initializing the light becomes green without twinkling The ink stream will be on and ready for printing 6 After initializing of software successfully keeping the print head cover open Main Switch Main Fuse Power Cord Air bleeding hole Fig 5 4 position of Power switch and RUN STOP V 12 2 4 Feb 2012 23 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual Load Print Text Fig 5 5 E Jet system initialization Control Unit Sher nagai Ples Pang Elwtronios Oo Llr Ink Jet Control System V10 SystemID g Line Ooo ome foo oc ee G s o Fig 5 6 E Jet default page with functional keys on pad V 12 2 4 Feb 2012 24 User Operational Manual Rottweil E Jet series CIJ Inkjet Printer 5 4 3 First fill to the hydraulic system Make sure the sealing cap is on the gutter A After first fill successfully done it can be removed ONLY 6 Press SERVICE on start page of menu to Press Jet Service page Fig 5 7
11. Page Path Display the path of files stored in inkjet memory Press and then press ENTER to check folder list File Display the files in the folder which selected in Path window Press to highlight a file and then Press Copy Delete Transmit to conduct file operations Status Display the file operation progress in percentage bar Copy Press to copy selected file to inkjet Delete Press to delete selected file Transmit Press to transmit selected file Logo Press to active Logo page to create or edit logos Exit Press to back to default start page To create logo either edit directly through the logo creator editor in Logo page see next part of this chapter or via PC software and then download to inkjet Inkjet readable logo file ended with mlg V 12 2 4 Feb 2012 94 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual How to download logo files with USB key far fai or FR fom a fete i CICEU File Manager x CurPath homezarm Status Fig 7 4 USB port He 1 Insert USB key to CPU board Click to highlight it and press ENTER to check next folder list 2 Click to highlight it and press ENTER to check next folder list 3 Click usb to highlight it and press ENTER to check next folder list 4 Click sda1 of one folder in USB
12. Print Position V 12 2 4 Feb 2012 Press or use cursor keys to select desired trigger type as demand Continuous Continuous printing without trigger In Print Menu Press Start Print to print Print Position value decides two neighboring prints interval Encoder Triggered by shaft encoder Interval is even and subject to the Counter setting See 7 5 6 Counter page ProdSensor Triggered by sensor photo sensor fiber sensor etc One trigger one print ProdSensor Encoder Triggered by shaft encoder and sensor One trigger one print Print speed is controlled by encoder Ps Continuous Triggered by sensor and repeat printing ReprintNum defines the repeat print times One trigger print defined repeat times of print Press Ok Apply to save and quit or Cancel to quit without save Edit to define the printing width between characters Normally use to control the printing speed finely For those speed not even line encoder is suggested Edit the value to bold the printing text Press Ok Apply to save and quit or Cancel to quit without save Different definitions for each trigger type Continuous Ps Continuous Define the time interval of two prints ProdSensor ProdSensor Encoder Define the delay time before printing triggered by sensor Encoder Define the time interval
13. V 12 2 4 Feb 2012 Display current pressure value of ink system Set as ideal default temperature by manufacturer Display current viscosity value of ink system Display the ink level in mix tank 100 indicates adequate ink in mix tank while less than 100 ink and solvent is about to be filled automatically Display filling time in how many seconds which to be used to calculate viscosity Display if ink level exceeds max Volume of mix tank If there is X after this indicates the mix tank overflow Need to drain out ink manually from drain out pipe Display the ink top level through detection in mix tank Display the ink bottom level through detection in mix tank Display if the system is filling with ink Display if the system is filling with solvent Display the value of recycled ink stream through gutter in print head If no ink stream goes to gutter or not smoothly the value is low If the actual value is below the min value ink stream will be cut automatically when Ink Flow Watch OFF is enabled only Display the high voltage between two deflection electrodes in print head Adjust the HV value the print message height is changed accordingly Display if the ink stream is on or not Display the bleed valve is open or closed Display the print head cover is open or closed If head cover is open the SERVICE LED is on in operating panel Press to back to start page User Opera
14. before delivery This is NOT means we provide you a used machine V 12 2 4 Feb 2012 User Operational Manual a2 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 2 2 Counter page Press Counter button in Print Menu page to active this page Set Counter Number Input any number you need to print as a start number Set Counter Number 40 Then Press Ok to active The Current Number in Print Menu page will be O If Current Number is 00000013 and Press Counter then change the figure to 00000040 Press Cancel or press ESC to back previous page without save Create a new counter as print text or edit current counter format please go to 7 4 9 Counter page for more information V 12 2 4 Feb 2012 40 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 3 Info 7 3 1 Information page Press INFO hot key to active this Information page Infomation PE Process error an not get ink viscocity t 2009 05 26 16 39 46 o m Whenever the SERVICE LED Yellow or ERROR LED Red on the operation panel is twinkling new information is pending Information Page Error A list of current error information Class Display error information type Code Explanations of error Date Display error dat
15. 7 2 2 COUNTED pape meretee ee nn nnn 40 7 3 Info 41 7 3 1 Information page 41 7 3 2 Error list page 42 7 3 3 Error list 2 22 2222 43 7 4 Text nnnnnnnn newman nn nnn nnn nnn cnn nnn nner nnn nnn nn nnn nnnnnnnnnnnnnnnnnnnenncnsanscsssnsccns 44 LAAMU TEG 9 n n nnn nnn nnn e 44 7 4 2 Text Manager Page n cune 45 7 4 3 New Copy page _ 46 7 4 4 Editor page 2 n nn nanan ew mn nna en nen en nanan ennennnnnnenananannes 47 7 4 5 Specials page a qea eenesem ewer nw nn ee wen smn assnemenenanenswenansacaeanesas 49 7 4 6 Text format Page e seenannnnn ne mene ne nanan nn nneanannmnnaas 50 7 4 7 Logo format page nem an nn nen nn nen en cn enema no nnn nnnm 52 7 4 8 Date Time format page _ 53 7 4 9 Counter Page n n nnn nnn renner nnn a 54 7 4 10 Shift page 2 2 enema nann 55 7 4 11 Barcode page lt nnn conn ne nnn en en ann anna sane sesannenassacnnnn 56 7 4 12 Data matrix page 59 7 4 13 Save text pape
16. Ok Press to enable and created edited barcode will be added in cursor position Cancel Press to quit and back to previous page without save V 12 2 4 Feb 2012 58 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 4 12 Data matrix page Select Data Matrix in Special page to active this page PECCO ASCII ECC246_C408 ECC266_TEXT Type Size Ivek a 10 X 16 12 Xx 12 14 Y 1d xi Value 12345678 mf career File iLine test eta Char Row 8 Col ee ee ee ee Data Matrix Page Type Select required type of Data Matrix with direct Press or cursor keys Three types are available Press Ok to save and quit or Cancel to quit without save Size Select required size of Data Matrix with direct Press or cursor keys Press Ok to save and quit or Cancel to quit without save Value Input the value of Data Matrix Ok Press to enable and created edited shift text will be added in cursor position Cancel Press to quit and back to previous page without save V 12 2 4 Feb 2012 59 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 4 13 Save Text page When you finish the text editing in Editor Press EXIT or press ESC below page will come out File iLine test 22657 1LINE TEST PRINT RT
17. 1 17 70 00 4 0 1 31 78 75 4 5 1 line V 12 2 4 Feb 2012 105 Rottweil E Jet series CIJ Inkjet Printer 9 2 Daily running cost calculation Calculation condition 1 55 um nozzle User Operational Manual 2 The calculation is only for your reference and the results may be changed along with the circumstance 3 Rottweil reserves the right on further explanation 4 Print example 7x5 matrix EXP 11 10 2010 total 11 characters in this text 5 Below table shows the factors some are fixed some are variable in different inkjet manufacturer brands while others depend on applications in end user line The price for ink and solvent is just for example Calculation factors ITEM A B C D Pa P2 CONTENT Number of ink drops Solvent operational time Number of print Working day 1 shift Number of shift Wash up operational with solvent Number of wash up Ink price Solvent price Average dots for one character Number of character Calculation formula Ink cost per day CxLxMx60xExFxP1 A EXAMPLE 2 000 000 000 dots liter 150 hours liter 150 text minute 26 days month 8 hours shift 3 shifts day 50 times liter 4 times month USD __ liter USD __ liter 40 x 7x5 matrix 11 text Solvent cost per day Ex F B x P2 H D x G x P2 Solvent consumption With solvent recovery system condenser 150 hours liter Without solvent recovery system condenser 80 hours liter Fixed Var
18. 6 Rottweil E Jet works with moving objects such as object on conveying belt 6 During operation or maintenance all protective equipment and objects must be utilized 6 This manual shall be put in a safe place and easily available Only qualified staff may operate or repair the machine They shall follow instructions with regards to protection as well as environmental safety User must be familiar with this manual especially on the aspects on safety 6 All safety and warning symbols on the machine must not be removed V 12 2 4 Feb 2012 7 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual Any parts or components available for purchasing we quote the code number after it respectively ONLY for the first time it appears in this manual Board keys incl RUN STOP INFO PRINT MENU ESC etc we use BOLD CAPITAL LETTERS and a quotation mark in this manual Software menu buttons on the screen like Text Config Service System File etc and appeared column name of each options like Character Width Ink drop Re print Num etc we use BOLD NORMAL LETTERS and a quotation mark in this manual Press keys on keyboard is regulated in this manual Use TAB key to select edit area while use ENTER key to active changes ERROR She agha i Lhes Paige Eotrowos Go Zitat Ink Jet Control System V10
19. Check pressure transmitter or replace Clean sensor inside mix tank or replace mix tank Check ink system board connections Check solvent add valve and ink add valve or replace Check if there is solvent inside the solvent bottle add if not sufficient Clean ink add valve or replace it Check solvent add valve or replace it Clear the blockage of the recycling tube Fill in ink and solvent if necessary gt Check suction pump or replace Re edit print text and re load Check configuration and re load Replace print board Adjust HV or replace the high voltage board Check photo sensor or encoder gt gt gt gt gt Adjust the ink drop breaking shape or 103 Rottweil E Jet series CIJ Inkjet Printer Ink accumulated on the gutter Ink accumulated on upper deflection electrode Ink drops from print head V 12 2 4 Feb 2012 Phasing no good Ink stream position too close to the rear side of the gutter Ink expired or was contaminated Main filter blocked Nozzle blocked Poor ink drop breaking shape Pressure fluctuation or ink drop moves up and down Phase problem Upper deflection electrode polluted by dry ink Too high HV Viscosity over the correct range 50 Deviation of ink stream from gutter No suction from gutter Suction pump defected User Operational Manual replace resonator Adjust phase A
20. Ee OFF Purge Ee OFF Clean Nozzle B OFF Stab Test BE OFF Add Ink Ee OFF Add Solvent E OFF First Fill EE OFF Empty System EON Press MEN Eo enable or disable each function indicates the function is enabled I indicates the function is disabled A twinkling indicates the function is under carrying out but not completed Ink System Control Page Head Display the default head number Only one available now Ink Press to turn on or off or disable the ink stream to the print head Bleed Enable this function to accelerate the recycling of entire ink system in order to remove the air bubble in the system or to increase the viscosity by increasing solvent volatilization Purge Enable to clean the nozzle manually 1 Seal the gutter with sealing cap 2 Disable ink stream at Ink function Ink stream MUST be off 3 Handle print head up 4 Enable Purge while squeeze solvent onto nozzle 5 Solvent and dusty can be sucked through nozzle Clean Nozzle Enable to open and close the ink valves and ink stream comes out intermittently Print head cover MUST be open in advance Stab Test Enable to open and close two ink valves Ink stream on off valve and clean nozzle valve to test nozzle blocked or not If nozzle got blocked ink stream is not stable Add Ink Enable to test add ink valve Conduct this function many times may lead to mixing tank overflow
21. Feb 2012 89 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 7 6 Time Date page Press Time amp Date in System page to active this page TIME DATE Eq DATE TIME 16 11 12 13 14 15 16 17 18 19 26 21 22 23 24 zs G 28 29 38 ae al 16 ho 38 mi 52 se Set system date and time in this page Shift Y edit year Shift M edit month Shift D edit day Use TAB to edit hour minute and second Press Exit to quit Reboot system is requested Then reboot the inkjet Time and date will be updated A Quit from system page reboot system request will be popped up Confirm to reboot and ink line would not be cut Reboot System Do you want to reboot system V 12 2 4 Feb 2012 90 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual How to upgrade software through USB flash disk This procedure is only allowed to process by authorized Rottweil engineer or trained operators from our team worldwide 1 Go to System page and then press SC hot key in keypad She nga Ples Pange EGotrowos Go Ddd Ink Jet Control System V10 0800000000008 2 2 0 O O O OO O O a O A amp D O90606009006080 BBCSO QOGG0H0 2 Select usb and press Enter to next page Update System File name File size Category Last modified
22. Resonator hidden Nozzle Magnifying glass Flap holding magnet Lower deflection electrode ground Y t Gutter ii Hall Sensor for head Strobo LED for ink drop Mig acd iake an breaking shape monitoring Nozzle Code PZ55001 Ink chamber Code JZ65001 02 Fig 6 9 Print head and ink chamber V 12 2 4 Feb 2012 34 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 6 2 Start inkjet 6 2 1 Start inkjet A Make sure the power and other facilities are complied with the requirements for running inkjet Plug on the power supply If the plug is not compatible please use adaptor for the inkjet Open the print head cover to clean the print head Make sure ink and solvent bottle are not empty Use cleaning bottle Code SP 17 full of solvent to clean nozzle detection electrode charge electrode is S AS k mn Fig 6 10 clean as instructed Clean upper deflection electrode and lower deflection electrode Clean gutter Use sealing cap to block the gutter to avoid solvent sucking back to hydraulic Ean i system when cleaning which would bring dramatically down on viscosity value a A 228 Fig 6 11 gutter sealing cap Use air blower Code XRQ to dry all cleaned parts Turn onthe machine by SWITCH power back of inkjet firstly and press the RUN STOP the yellow light becomes twinkling After initializing the light becomes green wi
23. TO THE SUBSTANCE TO OBTAIN THIS INFORMATION ENSURE YOU HAVE ALL THE RELEVANT SAFETY DATA SHEETS AND THAT THEY ARE AVAILABLE ON SITE IF NOT CONTACT YOUR DISTRIBUTOR It is essential that the following precautions are observed Read the relevant ink and solvent Material Safety Data Sheets Do not smoke or use naked flames near the printer or ink and solvent storage areas and containers CO fire extinguisher shall be put nearby the machine 6 Wear safety glasses when handling ink and solvent or when inspecting or repairing the printer The eye protection symbol shown below is used in this manual where appropriate to remind personnel of the mandatory requirement to WEAR SAFETY GLASSES Safety gloves and overalls must be worn when necessary QO 0 Machine shall be kept away from fire source fire or the places with high temperature as well as flammable products Smoking is prohibited nearby the machine A A Measures must be taken to prevent static electricity discharging During the operation of the machine the print head shall be put far away from the flammable liquids consumables Never keep too much consumable beside the machine The proper quantity should not be more than one day use Store all ink and solvent in their original containers tightly closed in a well ventilated cabinet away from any source of heat Try to avoid the contact with printing ink or solvent by skin No inhaling and swallow
24. Up BA Negative DateTime Counter Shift Double Space StrokeVVidth CharactervVidth Grid V 12 2 4 Feb 2012 44 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 4 2 Text manager page Press Text in default start page to active below page Text Manager Name iLine test 123457 1LIHE TEST PRINT RTYULOPFGHI a oOo ow ooe ee o o Text Manager Page Name List the current saved print text in the machine A preview window follows below Use cursor key on keyboard or Press directly on query keypad to select and Press Load to confirm New Press to create new text Create New Text page requests a new name of it Copy Press Copy highlighted text will be saved as a new text Copy New Text page requests a new name of it Delete Press to delete highlighted text A pop up window requests confirmation on delete Default print text Marked with CAN NOT be deleted Edit Press to edit the highlighted text Load Press to load the highlighted text as default print text If Print Mode changed the text need to print even the current printing text MUST be re loaded V 12 2 4 Feb 2012 45 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 4 3 New Copy page Press New in Text Manager page to active this page Create New Text Create New T
25. boot 8 directory Fri May 15 15 56 56 2689 etc 8 directory Fri May 15 15 56 56 2889 P ian A Aivectoriu Thu Tan 1 AA AR AA 197A Ma If not select storage place for save below window will pop up Update System File name File size Category Last modified time 8 directory Thu Jan 1 88 00 87 1978 si 8 directory Thu Jan 1 80 00 87 1978 lib 8 directory Fri May 15 15 58 58 2889 sbin 8 directory Fri May 15 15 58 58 28089 bin 8 directory Fri May 15 15 58 58 2889 usb D Sieten kachin 15 15 56 58 2889 usr 15 15 56 56 2089 sys 1 66 66 66 1978 proc 1 66 66 66 1978 linuxrc 6 66 17 82 2088 home ag 15 15 56 58 2089 root 8 directory Fri May 15 15 56 56 2689 boot 8 directory Fri May 15 15 56 56 2689 etc 8 directory Fri May 15 15 56 56 2889 fea A Aivrectori The Tan 1 AA AI AA 197A of V 12 2 4 Feb 2012 61 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 2 Bakeup amp restore locally at Core Arm Select home and press Enter to go next page Update System rite yaw File size Category Last modified time 8 directory Thu Jan 1 66 00 87 1978 ss 8 directory Thu Jan 1 88 88 87 1976 lib 8 directory Fri May 15 15 58 58 28089 sbin 8 directory Fri May 15 15 58 58 2889 bin 8 directory Fri May 15 15 58 58 2889 usb 8 directory Fri May 15 15 58 58 2889 usr 8 directory Fri May 15 15 58 58 28089 sys 8 directory Thu Jan 1 66 66 66 1976 proc 8 directory Thu Jan 1 66 66 66 1976 linuxrc 1517164 r
26. consumables used any direct or indirect damage will not be covered by the warranty obligations Intellectual Property The copy right to this manual is owned by Metronic Handyware Shanghai Ltd Reproducing this manual in whole or in part without written permission is expressly prohibited The manufacturer reserves the right to make changes in specifications and other information contained in this document without prior notice The reader should in all cases consult the manufacturer to determine whether any such changes have been made Acknowledgements Rottweil E Jet name logo and Easy Coding are trademarks of Metronic Handyware Shanghai Ltd Contact Information ROTTWEIL INKJET PRINTER Metronic Handyware Shanghai Ltd T15 1 4 No 999 Ningqiao Rd Pudong New District Shanghai 201206 P R China T 86 21 5834 8225 F 86 21 5834 8193 E mail info rottweilglobal com Website www rottweilglobal com Copyright Rottweil 2012 2015 V 12 2 4 Feb 2012 2 Rottweil E Jet series CIJ Inkjet Printer TABLE OF CONTENTS Section 1 Brief introduction 1 1 Working principle of continuous ink jet printer 1 2 Section 2 Physical data 2 1 2 2 2 3 2 4 2 5 Section 3 Safety Instruction 3 1 3 2 3 3 3 4 3 5 3 6 Section 4 Packaging Kit Applications _ General drawing Physical dat
27. for print incl Print Mode Trigger type printing direction print position delay print speed control etc Rottweil brings you easy coding experience you never had before 7 5 1 Menu tree Below chart shows the tree structure of this chapter New Copy Delete Edt comocow pok caa e Sensor counter Shaft Encoder SetLength mm Left Right MeasureLength mm Right Left Plus Direction Inv e ReverseEqualize characterV idth Denstity Strokes PrintPosition eInkdrop BottomUp V 12 2 4 Feb 2012 66 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 5 2 Configuration manager page Press Config in default start page to active below page Configuration Manager Configuration Manager EI Name Default a foo ow ooe ee o Through Configuration Manager it s allowed to create or manage various configurations for different production lines Configuration Manager Page Name A list of all stored configurations Default configuration marked with P Use cursor keys or direct Press to select the filename and press ENTER to enable the configuration as default Any changes to the default configuration MUST RE LOAD New Press to create new configuration and Create New Configuration page requests a name of it Copy Press Copy highlighted configuration will be saved as a new
28. n nnn nnn nnn nnn nnn nnn nn nen nnn nnn nnnne 60 7 5 Config 66 7 5 1 Menu tee n nnn nn nnn nn nnn nn nnn nnn nn nnn nnn nnn nnn nnn nn nnn nnns 66 7 5 2 Configuration manager page 67 7 5 3 New Copy page _ 68 7 5 4 Configuration page mmmn 69 7 5 5 SENS pape makeiden 72 7 5 6 Counter pag nnn n en nen nn nen nnn iini 73 V 12 2 4 Feb 2012 4 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 6 Service n 74 7 6 1 MEnUtrEG atseit nnn nnn nnn nnn nnn nnn nnn nnn nnn nnnnnn nnn 74 7 6 2 Jet SErViCE page n ne mene nncnns 75 7 6 3 Ink system control page 2 76 7 6 4 Status pape n ne nnn nnn nnn nnn ea 78 7 6 5 Phase page lt n n nanan ne enema neem naman men en nnn nnna 80 7 6 6 Set UP pape sssini 82 7 7 System 9 nwnnwnnnzonnnnn nnn nnnennrenre nes sncnerencennencccsrscraserscreccwsrascrscrssses 85 7 7 1 MON Teg 9 n nnn nnn nnn nnn nnn nnn nnn nnn nnn nnn nnn nnn nnn nnnnnnnnnn 85 7 7 2 System page 86 7 7 3 LING page sasen 87 7 1 4 I
29. of the resonator inside the ink chamber The ink drops are charged by the charge electrode The amount of charging to each drop is controlled by the CPU The charging detector then monitor each drop charges and provides feedback to the CPU The charged ink drops then get deflected in an electric field generated by the high voltage electrodes The distance of deflection is decided by two factors i e the quantity of electric charge and the intensity of the high voltage electric field In general the high voltage electric field is comparatively stable while the quantum of electric charges varies all the time Therefore the ink drops charged with different electric quantum create a column of ink drops along the X axis after passing through the high voltage electric field While the object moves along the direction of Y axis the ink drops are deflected onto the surface of the object to form characters numbers and logos V 12 2 4 Feb 2012 6 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 1 2 Applications Rottweil E Jet is an inkjet printer abbreviated as inkjet or printer hereinafter for industrial use The printing messages or logos can be edited on demand and printing is done continuously onto the product surface without contact There are different colors of printing ink are available Multiple language menu interfaces are available like Spanish Portugal Turkish German Italian Russian and Korean etc R
30. of two neighboring prints MS UM MS is a larger unit compared to UM to adjust the delay Press Ok Apply to save and quit or Cancel to quit without save 69 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual Bottom Up Press to enable the printing text vertical reverse print which is subject to the moving direction of print object Press Ok Apply to save and quit or Cancel to quit without save Ink Drop For GRAF print mode to adjust print quality mainly for multiple lines printing Normally the default value is O Press Ok Apply to save and quit or Cancel to quit without save Under Standard print mode no function Only work with GRAF print mode If your printer has no GRAF print mode please ignore this setting ReprintNum Edit the value to define the repeat print times in one sensor trigger under Ps Continuous mode Press Ok Apply to save and quit or Cancel to quit without save Always Count Press to enable keep counting and printing even when fatal error reported like viscosity error phase error or print head maintenance etc Press Ok Apply to save and quit or Cancel to quit without save LY Bi Direction Pri Press to enable bi direction printing Working together with encoder the print head moves backward to print and
31. r 138488 r 1157688 a 1157688 71152808 r 7115288 r C Even C Even Odd Oodd None None x x Use this page to define the parameters of the interfaces available and or used If the CTS handshake line of the serial interface is deactivated or is not connected the parameters of the serial interface are set to fixed values 115200 bauds even parity Interface Par Page Com Active Press to activate the serial interface Com1 and or Com2 Baudrate Input to set the baud rate of the serial interface Default as 115200 Parity Press to define the type of parity test Default as None Control Unit If a system of the Rottweil E Jet family is connected to this interface this field must be activated to trigger the automatic machine search function upon start Ok Press to save the created edited configuration Exit Press to back to previous page V 12 2 4 Feb 2012 88 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 7 5 Password page Press Password in System page to active this page Administrative password is service enera luser Licence1 TC Superuser AdmL icence TC Password pem Licence2Z Tc Password pepp Password oe Licence3 TC Password Coes Bas icLicence TC Licenced Te Active E Password Po LicenceS Tc Password eon Press the Active to active password function T
32. the tube pulsation absorber and main filter for uncertain reason during working or maintenance in the ink system of Rottweil inkjet we install the anti explosion ripple cover to seal the ink tube and the main filter to guarantee the safety of the service engineer Fig 3 1 Anti explosion ripple cover V 12 2 4 Feb 2012 18 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 3 6 CE approvals Safety Approved in accordance with CE requirements Machinery directive 98 37 EC Low voltage directive 2006 95 EC Standard code EN ISO 12100 1 2003 EN ISO 12100 2 2003 EN60204 1 2006 EN 1050 1996 Electromagnetic compatibility 92 31 EEC 93 68 EEC Standard code EN 61000 6 1 2001 EN 61000 6 3 2001 A11 2004 EN61000 3 2 2000 A2 2005 EN 61000 3 3 1995 A1 2001 A2 2005 SGS Taiwan Ltd SGS SGS Taiwan Ltd SGS Electronics amp Electronics amp Communication Communication Services Services 134 Wu Kurg Roso 114 Wu Kung Road Wuku ind Zone Taipei Wuku ind Zone Taine Taiwan Taiwan Toi 386 2 2290 3279 Tel 006 2 2299 3270 Fae eR3E J 2298 04A9 Fas 1006 2 2299 0409 Certificate No EZ 2007 90005C VERIFICATION OF MD amp LVD COMPLIANCE Certificate No ED 2007 90018C VERIFICATION OF EMC COMPLIANCE SGS TW Refererce No E2Z 2007 90005C SGS TW Reterance No Eb 2007 90018C Medel No Rottweil C Rottweil F Model Na t Rottweil C Rottweil F Product Name Rottweil Series CIJ ink Jet Prin
33. then forward to print the two prints are exactly the same Press Ok Apply to save and quit or Cancel to quit without save Always Count Press to enable keep counting and printing even when fatal error reported like viscosity error phase error or print head maintenance etc Press Ok Apply to save and quit or Cancel to quit without save Segment Delay Edit the value to define the repeated prints interval Only under Ps Continuous trigger mode Date amp Shift Press to enable the synchronization of time against shift Sync Day changes only when shift completed even define shift cross the mid night Program Standard Set as default External Trigger By receiving external signal to change print text Active this program by press Ok Apply Then quit to default config page to re load this config Press ENTER in keypad to edit the External Trigger Text as below External Trigger Text xi FTF 24AWGx4P STRANDED ISOZIEC 11501 AND TIA EIA 568 UL VERIFIED Then select the required text triggered by external signal V 12 2 4 Feb 2012 70 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual Text List By storing texts to be printed in a list and print in sequence Active this program by press Ok Apply Then quit to default config page to re load this config Press E
34. time i 8 directory Thu Jan 1 88 00 87 1978 n 8 directory Thu Jan 1 88 00 87 1978 lib 8 directory Fri May 15 15 56 56 2889 sbin 8 directory Fri May 15 15 58 58 2689 bin 8 directory Fri May 15 15 50 58 2689 usb 4 directory Fri May 15 15 56 56 28089 usr 8 directory Fri May 15 15 56 56 2089 sys 8 directory Thu Jan 1 66 66 66 1976 proc 8 directory Thu Jan 1 66 66 66 1978 linuxrc 1517164 regular file Sat Sep 6 66 17 62 2608 home 8 directory Fri May 15 15 56 56 2089 root 8 directory Fri May 15 15 56 56 2689 boot 8 directory Fri May 15 15 58 56 2689 etc 8 directory Fri May 15 15 56 56 2689 _pon Lauer A director Thi Tan 1 AA AZ AA 197A Ma V 12 2 4 Feb 2012 91 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 3 Select sda1 and press Enter to next page Update System Eie me J Fite size category Last modif ied time 8 directory Fri May 15 15 56 56 2689 a 8 directory Thu Jan 1 66 66 67 1976 sda1 8 directory Thu Jan 1 88 84 12 1978 4 Select Rott10 rot file and press Ok to start upgrading Upgrading file ended with rot Note Upgrading file is ended with rot and here is only for your reference to show that upgrading should select this type of file In the practice you need to know exactly which rot file you need for your upgrading Update System ite me O __File size _ Category Last modified time 8 directory Thu Jan 1 88 84 12 1978 sis 8 director
35. 012 85 Rottweil E Jet series CIJ Inkjet Printer 7 7 2 System page Press System in default start page to active this System page A EditorHeight 48 Labe 1ViewHe ight 48 Load Text Quickly X Load Config Quickly X System values have been set by manufacturer which NO necessary to edit in general SystemID A Language English France Germanu lt 7l DummyF ie lds 128 situation Any changes in this chapter please contact service engineer or authorized local distributor System Page System ID Language Editor Height LabelViewHeight DummyFields Load Text Quickly Load Quickly Line Config Serial Password Date amp Time Exit V 12 2 4 Feb 2012 Display the system ID Press to select menu interface language and Press Exit A pop up window request for reboot inkjet Input to define the vertical editing dots in editing area of Editor page Max 24 dots vertically Edit to change the view window of default start page Input to define the number of data fields to be additionally assigned to the print labels These special fields are mainly used by special print programs Default is 128 Enable to load text without completion of previous text print Enable to load config without completion of previous config Press to active Line page which enables to change n
36. 14 1978 8 5 bmp 1152054 regular file Thu Jan 1 66 63 26 1978 8 6 bmp 1152054 regular file Thu Jan 1 88 83 25 1978 8 7 bmp 1152054 regular file Thu Jan 1 66 63 36 1976 4 8 bmp 1152054 regular file Thu Jan 1 66 64 17 1978 8 9 bmp 1152654 regular file Thu Jan 1 66 64 19 1978 6 16 bmp 1152054 regular file Thu Jan 1 66 64 33 1978 home 8 directory Thu Jan 1 66 64 12 1976 backup tar bz2 1674 regular file 1 B 11 bmp 1152054 regular file Thu Jan 1 66 64 37 1978 B 12 bmp 11528054 regular file Thu Jan 1 66 64 46 1978 4 a foo O e ee Update System backup tar bz2 1674 regular file B 11 bmp 1152054 regular file Thu Jan B 12 bmp 1152654 regular file Thu Jan 4 a o o ee ee 46 44 37 1978 44 64 46 1978 File name File size Category Last modified time 6 1 bmp 1152654 regular file Thu Jan 1 66 62 26 1976 8 2 bmp 1152054 regular file Thu Jan 1 66 62 58 1976 8 3 bmp 1152054 regular file Thu Jan 1 88 83 89 1978 8 4 bmp 1152054 regular file Thu Jan 1 88 83 14 1978 8 5 bmp 1152054 regular file Thu Jan 1 66 63 26 1976 B 6 bmp v System restore Jan 1 08 03 25 1978 8 7 bmp Jan 1 66 03 36 1978 6 8 bmp Jan 1 66 04 17 1978 8 9 bmp Jan 1 88 84 19 1978 6 16 bmp Jan 1 88 84 33 1978 home 8 directory Thu Jan 1 66 64 12 1976 1 1 1 V 12 2 4 Feb 2012 65 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 5 Config Create or edit customized configuration
37. 1978 a10 hrm 1157064 vemnlan file Thi Tan 1 AA A4 22 197A of V 12 2 4 Feb 2012 64 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual Press Backup until below window pop up File backup tar bz2 is the file you just saved Update System File name File size Category Last modified time 8 directory Thu Jan 1 66 64 12 1978 a 8 directory Fri May 15 15 56 56 2689 it 8 directory Tue Jul 21 12 38 54 2689 de 8 directory Tue Jul 21 12 38 56 2689 Rott1 rot 1469845 regular file Tue Jan 1 66 66 66 1986 6 1 bmp D System mania i raj Jan 1 66 62 26 1978 8 2 bmp Jan 1 88 82 58 1978 8 3 bmp Jan 1 88 83 89 1978 8 4 bmp Jan 1 88 83 14 1978 8 5 bmp Jan 1 88 83 28 1978 6 6 bmp Tt reYgUIA z Jan 1 88 83 25 1978 8 7 bmp 1152054 regular file Thu Jan 1 66 63 36 1978 46 8 bmp 1152654 regular file Thu Jan 1 66 64 17 1978 8 9 bmp 1152654 regular file Thu Jan 1 66 64 19 1978 0 10 hrm 1157054 rernlan file Thu Tan 1 AA A4 22 197A Ma Select backup tar bz2 file and press Restore until below window pop up which indicates the Text and Config has been restored from this file Update System File mame _File size Category Last modified time 8 1 bmp 1152054 regular file Thu Jan 1 66 62 26 1976 8 2 bmp 1152054 regular file Thu Jan 1 66 62 58 1976 8 3 bmp 1152054 regular file Thu Jan 1 88 83 89 1978 8 4 bmp 1152054 regular file Thu Jan 1 88 83
38. Left Right Up and Down key to move the copy block to desired place 4 Press Copy to unlock the block and a new block copied 5 Press ESC key to cancel this action anytime Exit Press to quit and back to previous page V 12 2 4 Feb 2012 48 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 4 5 Specials page Press Special in blank area or existed special block of Editor page to active this page Special Ok Press to enable and next page will come after V 12 2 4 Feb 2012 49 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 4 6 Text format page Press Format in blank area or existed text block of Editor page to active this page WE ABC1 23 ocr 11x7 Bottom Up B gt A Negative Double Space StrokeWidth ja CharacterWidth ja Grid E Text Format Page Font A list of all available fonts incl all sizes and formats fonts in English Arabic Farsi etc Use cursor keys or direct Press to select fonts and press ENTER to enable the font as default Selected font marked with B Press Ok to save and quit or Cancel to quit without save A preview window integrated for fonts Bottom Up Press to enable vertical reverse of selected text block or define as new text format Press Ok to save and qui
39. NTER in keypad to edit the Text List as below LEILA No of Text defines the test list numbers Auto Cut disabled without x as default Text 1 6 maximum active 6 texts in the list Text select required text Config select required config RePrintNo defined the print times of this text Signal enabled with x requires a trigger signal to print this text while disabled does not require trigger signal and print automatically Ok Apply Press to save the created edited configuration Cancel Press to quit and back to previous page without save V 12 2 4 Feb 2012 71 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 5 5 Sensor page Press Sensor in Configuration page to active this page Shaft Encoder 11 Phase z Phase _ None Left gt Right X Right gt Left Direction Inv x Reverse Equalize E Setting this page when installation All changes after save will be active Sensor Page Shaft Encoder Select encoder type Generally use 2 Phase Left gt Right Define the moving direction of conveyor left to right when be front of the print head cover opening side Right gt Left Define the moving direction of conveyor right to left when be front of the print head cover opening side Direction Inv Installation wi
40. Version 12 2 4 Updated Feb 2012 Rottweil Eee E Jet series CIJ Inkjet Printer User Operational Manual ROTTWEIL INKJET PRINTER Metronic Handyware Shanghai Ltd MFG T15 1 4 No 999 Ningqiao Rd Pudong New District Shanghai 201206 P R China T 86 21 5834 8225 F 86 21 5834 8193 E mail info rottweilglobal com Website www rottweilglobal com Rottweil E Jet series CIJ Inkjet Printer User Operational Manual PREFACE Appreciates Thank you for purchasing of Rottweil E Jet series ClJ inkjet printer It is a perfect integrity of reliable performance and easiest operation with German technology This manual provides you information for correct and smooth running of Rottweil E Jet inkjet To the best of our knowledge the information contained in this manual was correct at the time of printing However continual enhancement of our products can result in some differences between instructions represented in this manual and your Rottweil E Jet printer Warranty Rottweil E Jet series inkjet printer comprises of high quality components and has been tested to ensure quality conformity We provide warranty on this equipment for a period of one year from the date of delivery from our factory unless specified otherwise Spare Parts and Consumables Only original Rottweil spare parts and consumables can be used for Rottweil E Jet inkjet printer Should foreign parts and
41. YUIOPFGHI Char Row Col 6 a ee ee ee Do you want to save the text 1Line test Press Save to save and back to Text Manager page Press Cancel to quit without save and back to Text Manager page Press Back to back to Editor page V 12 2 4 Feb 2012 60 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual How to backup restore Text amp Config through USB flash disk Sometimes change the electrical boards or other unexpected reasons may request saving Text amp Config to a USB flash disk and then restore it to this printer or other printers Here below is the instructions for bakeup and restore 1 Go to System page and then press SC hot key in keypad Select storage place either at Core Arm home or at USB flash disk usb Update System File name _File size Category Last modified time 8 directory Thu Jan 1 66 60 67 1978 si 8 directory Thu Jan 1 88 00 87 1978 lib 8 directory Fri May 15 15 58 58 2889 sbin 8 directory Fri May 15 15 56 56 2889 bin 8 directory Fri May 15 15 56 56 2889 usb 8 directory Fri May 15 15 58 58 28089 usr 8 directory Fri May 15 15 50 58 2009 sys 8 directory Thu Jan 1 66 66 66 1976 proc 8 directory Thu Jan 1 66 66 66 1976 linuxrc 1517164 regular file Sat Sep 6 66 17 62 2688 home 8 directory Fri May 15 15 56 56 2689 root 8 directory Fri May 15 15 56 56 2689
42. a In general Physical data Cabinet Physical data Print head Inkjet labeling Safety symbols _ General advice Ink and solvent _ First aid Safety anti explosion cover for ink system _ CE approvals Section 5 Installation 5 1 5 2 5 3 5 4 5 5 V 12 2 4 Feb 2012 2 Preparation 9 2 n 2 on nn nn nnn nnn nnn rene nnn nen n Connection Mounting of print head _ First fill 5 4 1 Adding ink and solvent _ 5 4 2 Turn on inkjet 5 4 3 First fill to the hydraulic system Adjustment 5 5 1 Default settings 5 5 2 Ink drop breaking shape adjustment _
43. ame of product line and define device type Press to active Interface Par page which enables to define serial port for communications Press to active Password page to manage users and passwords Press to active Time Date page to set system time and date Press to back to previous page User Operational Manual 86 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 7 3 Line page Press Line in System page to active this page MRottweil ink jet system jRottweil product system CNone ORottweil ink jet system MRottweil product system CNone Line Page Name Input to define the line name which is displayed in default start page Device Press to select the type of printing system connected to this line UPIF Line Merge Press to activate this function the second line becomes the slave line of the first line As a consequence line commands such as load print text or load configuration are transmitted to both lines at the same time Both lines will then be comprised to work as one line First line trigger signal Ok Press to save the created edited configuration Exit Press to back to previous page V 12 2 4 Feb 2012 87 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 7 4 Interface Par page Press Serial in System page to active this page Interface Par Ey x 138488
44. bers of days added on current actual date of the system Ok Press to enable and created edited date or time text will be added in cursor position Cancel Press to quit and back to previous page without save V 12 2 4 Feb 2012 53 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 4 9 Counter page Select Counter in Special page to active this page StartNumber 9008008 EndNumber 99999999 Repeat 1 Step 1 Digit js Leading X To create or edit a Counter text which is used for a continuous or regular counting on products If need to count from O just press PRINT MENU hot key to edit the counter start figure See 7 2 2 Counter page Counter Page Start Number Input start figure For instance input 0000 End Number Input end figure For instance input 9999 Repeat Input repeat times so called batch no printing For instance input 10 indicates that the same counting will be repeatedly printed 10 times before switch to the next counting which is related to the value of step Step Input the regular counting base For instance input 2 the counting is 0002 0004 0006 0008 Digit Input the digit of counter Leading Press to enable the leading zero before actual numbers Ok Press to enable and created edited counter text will be added in c
45. but not a must 6 Turn off power switch For pigment inkjet machine can start to work by setting at INK SYSTEM BOARD to start and shut off ink system automatically Power must be on Nozzle A Gutter Fig 6 13 print head cleaning V 12 2 4 Feb 2012 36 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual Section 7 Software 7 1 Interface intro 7 1 1 Default start page Software menu displays as below Default start page Control Unit Rottme nl Shee nagi Chee Pang Sloolrondod Geo Stal 2 Ink Jet Control System V10 SystemID A Line 3 4 Fig 7 1 Rottweil default start page 1 Title bar Indicates current window name 2 Software version Indicates current software version 3 Option area Consists of various operating elements 4 Menu bar and buttons Press the button on menu to active more functional pages Default page System ID Display the current inkjet ID in production line which stands by one CAPS letter This is available ONLY when more than one inkjet connected or inkjet and other machines connected to PC Line If inkjet is integrated with one production line only and no other machines are connected to this inkjet this field displays only one line which is always selected In this case no entry is needed in this field Text Press this button to enter Text Manager window and act related operations Config Press this button to enter Conf
46. ck to previous page without save How to print Arabic Farsi The printer with special software version with Arabic Farsi input is customized and installed before shipment Make sure your printer is installed the Arabic Farsi language version if not please contact your sales for further information 1 Go to System page and then select From right to left as the default for text Edit From right to left 2 Reboot 3 Go to Text page and select the font in Text Format page 4 Enable Compact after font selection a ii n ii 5 Then start to input Arabic Farsi text V 12 2 4 Feb 2012 51 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 4 7 Logo format page Select Logo in Special page to active this page Logo Format B gt A Negative StrokeWidth ji CharacterWidth fi To create of edit a logo existed in the system To edit create download a logo please Press 7 8 2 File manager page Logo Format Page Logo A list of all logos stored in inkjet Press Ok to save and quit or Cancel to quit without save Bottom Up Press to enable vertical reverse of selected logo block or define as new logo format Press Ok to save and quit or Cancel to quit without save B gt A Press to enable mirror image of selected logo block or define as new logo format Press Ok to
47. configuration Copy New Configuration page requests a new name of it Delete Press to delete highlighted configuration A pop up window requests confirmation on delete Default print configuration Marked with gt CAN NOT be deleted Edit Press to edit the highlighted configuration Load Press to load the highlighted configuration as default print configuration V 12 2 4 Feb 2012 67 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 5 3 New Copy page Press New in Configuration Manager page to active this page Create New Configuration Create New Configuration Input a customized name after New Press Ok to confirm and save Press Cancel or press ESC to abandon V 12 2 4 Feb 2012 68 Rottweil E Jet series CIJ Inkjet Printer 7 5 4 Configuration page User Operational Manual Press Config in default start page to active below page Configuration BottomUp Date amp Shift Conf iguration x Printmode fv ora ELTE a Program YRI TUCETE Encoder f External trigger ProdSensor Text list ProdSensor Encoder xj CharacterWidth a Inkdrop la Density Strokes 1 Repr intNum 1 Printposition a 16ms B 32us SegmentDe lay la AlwaysCount x Bidirection Configuration Page Print Mode Trigger Type CharacterWidth Density Strokes
48. djust the ink stream position to gutter properly Change ink Replace main filter Clean nozzle Adjust ink drop breaking shape Replace main filter or pressure damper Adjust phase Clean upper deflection electrode and dry it with blower Adjust HV Adjust viscosity to the range Clean nozzle and adjust ink stream position Sufficient ink and solvent in each bottle Check suction pump or replace 104 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual Section 9 References 9 1 Printing speed On site speed may be different from the speed in this table which was influenced by on site conditions Resonator Frequency Hz 62 500 EJ62 5N D 55 Ead Fonts amp Speed Max Speed Max Character Speed Max Speed Max Text rint mode Lines m sec m min Width mm m sec m min Width mm a5x5 4 67 280 00 2 0 5 83 350 00 2 5 1 line a x5 3 33 200 00 2 0 4 16 250 00 2 5 1 line M9x6 HISP Ei 3 00 180 00 2 5 3 63 218 00 3 0 ine Character N11x7 Width 1 l 2 50 150 00 3 0 2 91 175 00 3 5 1 line hzk12 1 83 110 00 4 0 2 06 123 75 4 5 1 line a7x5 1 20 72 00 2 0 1 50 90 00 2 5 2 lines a x5 1 67 100 00 2 0 2 08 125 00 2 5 1 line a x5 1 00 60 00 2 0 1 25 75 00 2 5 2 lines a x5 0 60 36 00 2 0 0 75 45 00 2 5 3 lines STANDARD a x5 Character 0 40 24 00 2 0 0 20 30 00 2 5 4 lines Width 1 M9x6 1 33 80 00 2 0 1 67 100 00 2 5 1 line N11x7 1 17 70 00 3 0 1 36 81 67 3 5 1 line hzk12
49. e Time Display error time Run Time Display the running time of inkjet totally Can reset Ok Press to quit Clear Press to remove current error information Error Press to active Error List page V 12 2 4 Feb 2012 41 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 3 2 Error list page Press Error to active this Error List page Error List PE Process error an not get ink viscocity 2009 05 26 16 39 46 Almost same as previous page but all errors listed in this page V 12 2 4 Feb 2012 42 7 3 3 Error List Rottweil E Jet series CIJ Inkjet Printer User Operational Manual When ERROR LED lights up or is twinkling press INFO hot key to check error information And Press Error in Information page to check error details gt IN O01 WA 101 WA 102 WA 103 PE 201 PE 202 PE 203 yellow PE 204 service LED PE 205 PE 206 V 12 2 4 Feb 2012 System boot succeed No ink line Lack ink Lack solvent COM2 failed COM3 failed Communication Communication Ink pressure error Ink viscosity 50 Ink viscosity 100 Phase error HV error Ink Return Error No Ink No Solvent While ERROR LED lights up or is twinkling the inkjet can print still The error is warning error Clean nozzle Replace ink To add
50. e Jun 23 16 58 22 2009 rotctrl 1469845 regular file Thu Jan 1 66 12 12 1978 res 8 directory Fri May 15 15 51 48 2689 sys 8 directory Fri May 15 15 51 27 2689 Text 8 directory Fri May 15 15 51 27 2689 lost found 8 directory Thu Jan 1 66 66 27 1976 backup tar bz2 rotctrl database 414 1 70 17L rotctr1 res sys Text lost found 4 V 12 2 4 Feb 2012 Update System System restore 8 directory 8 directory 8 directory 8 directory Jun 23 Jun 23 Jan 1 Fri May 15 Fri May 15 Fri May 15 Thu Jan 1 18 18 15 15 15 44 58 58 12 51 51 51 88 OoOo foo O e oo 22 22 12 748 27 27 27 Fite mame File size Category hast modified time re bin 8 directory Fri May 15 17 18 39 2689 Font 8 directory Fri May 15 15 51 56 2889 log 8 directory Fri May 15 15 51 56 2689 Logo 8 directory Fri May 15 15 51 55 2889 Conf ig 8 director Fri May 15 15 52 05 28089 2689 2689 1976 2649 2689 2689 1976 63 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 3 Bakeup amp restore at USB flash disk Select usb and press Enter to go next page Update System ite yawe File size Category Last modified time directory Thu Jan 1 66 00 07 1978 si 8 directory Thu Jan 1 88 88 87 1976 lib 8 directory Fri May 15 15 58 58 28089 sbin 8 directory Fri May 15 15 56 56 2889 bin 8 directory Fri May 15 15 58 58 2889
51. e print head cover closed and printing stopped When printing PHASE can not be modified Head iid Modulation J Phase Status V 12 2 4 Feb 2012 28 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 5 5 4 Desirable ink stream position to the gutter If the ink stream deviated from the gutter please press SERVICE and then press FUNCTION 6 Open print head cover Active Clean Nozzle ON to enable this function Valve on controlling ink stream V1 to print head conducts open and close and ink stream can be one go one stop to clean nozzle After first fill lift print head upward active clean nozzle function and shake a little bit by this way the air bubble in the hydraulic system can be removed Ink System Control Head headi OFF Ink Ix Eo OFF Bleed oe OFF Purge koe OFF Clean Nozzle BJ OFF Stab Test E OFF Add Ink Ee OFF Add Solvent RD OFF First Fill EQ OFF Empty System DM 6 Ifthe ink stream still can not go to the ideal position in gutter you may adjust the four screws at bottom of the ink chamber Code JZ65001 02 6 Desirable ink stream position in gutter as below picture indicates Desirable ink stream postion NS Gutter Ink stream travel way of printing Fig 5 7 adjustment of ink stream to gutter V 12 2 4 Feb 2012 29 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual Ideal ink li
52. egular file Sat Sep 6 66 17 62 2668 home O directory Fri May 15 15 56 56 2089 root 8 directory Fri May 15 15 56 56 2689 boot 8 directory Fri May 15 15 56 56 2689 etc 8 directory Fri May 15 15 56 56 2689 A director Thu Tan 1 AA A2 AA 197A Ma Select arm and press Enter to go next page Update System File me File size _ eategory Last modif ied time 8 directory Fri May 15 15 50 58 2689 ET 8 directory Thu Jan 1 88 88 87 1976 arm 4 directory Thu Jan 1 66 66 27 1978 gt Select arm and press Enter to go next page Update System rite nae o File size Category Last modified time 8 directory Thu Jan 1 66 00 27 1978 ia 8 directory Fri May 15 15 56 56 2689 app sh 2509 regular file Wed Jul 8 13 35 36 2689 tmp 8 directory Fri May 15 15 51 27 2089 version 2 regular file Sun Apr 26 67 65 18 2689 bin 8 directory Fri May 15 17 18 39 2689 Font 8 directory Fri May 15 15 51 56 2689 log 8 directory Fri May 15 15 51 56 2689 Logo 8 directory Fri May 15 15 51 55 2689 Conf ig 8 directory Fri May 15 15 52 05 2689 backup tar bz2 1679 regular file Thu Jan 1 66 68 66 1978 rotctr1 database 1497619 regular file Fri Jul 17 68 49 46 2689 414 regular file Tue Jun 23 16 58 22 2689 1 70 17L regular file Tue Jun 23 16 58 22 2009 votctrl 146 9946 vemnlan File Thi Tan 1 AAQ 17 17 197A of V 12 2 4 Feb 2012 62 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual Press Backup
53. electric shock Damage to machine or components or danger of explosion Danger of flammable liquid Wear safety glasses when there is a risk of exposure to ink or solvent Wear safety gloves when there is a necessity in maintenance on hydraulic system Wear safety overalls when there is a necessity in maintenance on hydraulic system To be grounded 0oeeoeGOPPP PE Notes important information and references V 12 2 4 Feb 2012 15 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 3 2 General advice 6 Good ventilation for machine installation place 6 This manual and safety instructions on health and safety shall be kept beside the machine The machine must be well grounded Make sure your power supply is compatible with the inkjet User s maintenance staffs must be well trained Attention must be paid towards maintenance of machine and use of consumables Confirm the correct type of consumables before refilling V 12 2 4 Feb 2012 16 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 3 3 Ink and solvent WARNING HAZARDOUS SUBSTANCES MANY OF THE INKS USED WITH THIS PRINTER ARE SOLVENT BASED AND AS SUCH CAN BE HAZARDOUS THEY ARE HIGHLY FLAMMABLE AND IRRITATING TO THE EYES AND RESPIRATORY SYSTEM MAKE SURE YOU KNOW THE RELEVANT HAZARDS SAFETY PRECAUTIONS AND FIRST AID PROCEDURES BEFORE YOU USE A HAZARDOUS SUBSTANCE READ THE MATERIAL SAFETY DATA SHEET APPLICABLE
54. enough ink into the ink bottle To add enough solvent into the solvent bottle See 8 3 2 Electronic board tips See 8 3 2 Electronic board tips Ink pressure low high No solvent in the solvent bottle Ink adding valve defected No solvent in the solvent bottle Ink adding valve defected Phasing no good Ink drop position not good HV Error Check any block in the main filter Replace it if necessary Check if there is solvent inside the solvent bottle add if not sufficient Clean ink adding valve or replace it Check if there is solvent inside the solvent bottle add if not sufficient Clean ink adding valve or replace it Adjust the phasing Adjust ink drop position Check print head Check HV cable Check HV Value 43 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 4 Text Inkjet storage for texts configurations logos etc is 1OMbytes Rottweil E Jet series CIJ Inkjet Printer provides you the easiest operation through the query keypad to print as demand i e the integrity of letters numbers date time logos counters shifts database bar code 2D matrix variety language fonts Arabic Farsi Russian etc and so on Rottweil brings you easy coding experience you never had before 7 4 1 Menu tree Below chart shows the tree structure of this chapter ETE ECE Spacia Biock Fomat Move copy Logo Bottom
55. er Operational Manual 8 2 Maintenance tips 00 8 2 1 Daily maintenance Daily checking Check ink bottle and solvent bottle Clean print head Weekly checking Clean whole ink system Check the air filter paper as below picture indicates Every six months or Change main filter 1500 2000 hrs running Change ink Fig 8 3 air filter papers 8 2 2 Ink and solvent adding MUST be at least 40 full of ink bottle and solvent bottle otherwise not sufficient A fluids in the bottles would lead to no stable ink stream recycling or poor recycling l Make sure the correct ink type and solvent type adopted MUST use original fluids provided by Rottweil We will not bear any responsibilities or obligations for the damage on the machine due to the use of unauthorized fluids or consumables 6 If norunning of inkjet in next 2 to 3 days please turn on the inkjet and get the ink stream on for 1 hour everyday No need to print V 12 2 4 Feb 2012 100 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 8 2 3 Print head maintenance Head closed detecting magnet Upper deflection electrode V5 bleed valve Counterpart for the head close V1 ink on valve magnet Detection electrode Charge electrode Resonator hidden Steel protect plate Magnifying glass Nozzle Flap holding magnet Lower deflection electrode ground Gutter Hall Sensor for head Strobo LED for ink drop c
56. ext Input a customized name after New text Press Ok to confirm and save Press Cancel or press ESC to abandon V 12 2 4 Feb 2012 AG Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 4 4 Editor page Press Edit in Text Manager page to active this page Editor from existed text or new saved text Editor x File 1Line test Editing text name Editing area Vertical 48 dots l 2245r ILIHE TEST PRINT RTYUIOFFGHJ Char 1 Row Col 8 Coordinates position of cursor Coordinates origins Row 0 Col 0 Oo ose fO ome Oo e o o o Editing objects 1 Text block one text displayed with one outer red rectangle when move the cursor to the bottom of this text 2 Special object block incl date time logos counters shifts database bar code 2D matrix etc Each of them displayed with one outer red rectangle when move the cursor to this object When you move the cursor to blank area incl the area which is not the bottom of existed text block a new text block or new special object can be input or created When you move the cursor to either left or right in one existed text block letters or numbers or punctuation can be added as demand easily Editing area Preview of editing text WYSIWYG Coordinates origins Row 0 Col 0 is located in left bottom corner of preview window Use cursor key on keyboard to move Cu
57. he system is controlled by a start up page which requires password as a welcome screen Only the password is active you may have the access to each user whom has been entrusted different user licenses Otherwise only use the Administrator password service to have the access to all functions If you do not enter this password the system will automatically start up and the user only has basic license T and C as basic operator who has the access to print only The core concept of password control is to give license to different users and use password to control when start up License definition is as below License Code Authority to Users T Access to TEXT and Load selected print message only E Create New Copy Delete Edit text messages C Access to CONFIG and Load selected configuration file only K Create New Copy Delete Edit configurations S Access to SERVICE Access to Sensor page Access to Counter page Access to Phase page Access to SYSTEM Without this only reboot pages pops up Access to FILE S n lt v Z Access to Password page A Another password is available for senior engineer only or well trained qualified service staff for the inkjet Input fullfunction which enables user to the access to edit the InkFlowValue in SpecialSetup page Press 7 6 6 Setup page for more information V 12 2 4
58. iable in brands Variable in brands Depends on user Depends on user Depends on user Fixed Fixed Variable in brands Variable in brands Depends on matrix Depends on user The figure here is calculated in general condition and maybe differed from various regions only for reference Test environment is under 20 Cent degree as normal condition The value may change in various temperature and humidity V 12 2 4 Feb 2012 106
59. ical data cabinet User Operational Manual Fig 2 2 Dimension drawing of the cabinet Height 400mm including the keyboard control part Width 484 5mm Thickness 305 5mm Casing door rotating radius 305mm Weight 26Kg NET Protective grade IP54 Casing material Stainless steel Noise level lt 60 d B A V 12 2 4 Feb 2012 10 Rottweil E Jet series CIJ Inkjet Printer 2 4 Technical data print head User Operational Manual Fig 2 3 Dimension drawing of print head Height Width Thickness Swing radius of print head cover Weight including umbilical hose Installation direction Fast replacement Y N Distance between print head and object Umbilical hose bending radius Umbilical hose diameter Length of Umbilical hose standard Nozzle size V 12 2 4 Feb 2012 185mm 43mm 45mm 100mm 1 8Kg Any directions Yes 2mm 25mm 200mm 20mm 2500mm Standard 55 um standard 42 70 um optional 11 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 2 5 Inkjet labeling Inkjet label locates on the left wall of the inkjet cabinet You will find the following information Rottweil lt ISO 9001 Fig 2 4 Inkjet label 1 Inkjet series model 62 5 88 frequency 42 55 70 nozzle D P ink type 2 Inkjet series number of production 3 Ma
60. iguration Manager window and active related operations Service Press this button to enter Jet Service window and act related operations System Press this button to enter System window and act related operations File Press this button to enter File Manager window and act related operations V 12 2 4 Feb 2012 37 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 1 2 Hot keys on keyboard Hot keys PRINT MENU Press this hot key to active Print Menu page instantly from any pages INFO Press this hot key to list fault history RUN STOP Press this hot key to turn on shut down inkjet automatically ENTER Press this key to active the changes of any figures in software ESC Press this key to go back to previous page without save SC Press this key to active the upgrading page Only available under System page Other keys are easy to use as computer keyboard She ngathe Plis Pange FLotrontvos Go Ddd Ink Jet Control System V10 60O0O0G0000000008 GOGGO00000000 amp GOOSGOGCO08 Goaan n Fig 7 2 hot keys V 12 2 4 Feb 2012 38 Rottweil E Jet series CIJ Inkjet Printer 7 2 Print menu 7 2 1 Print Menu page Press PRINT MENU hot key to active this page SystemID f Print Config Default Print Text iLine test Print Status Print Stoped Head Status Errr Counter Number 2968650 0
61. in this page 5 Press Ok to quit the menu and save These default settings are complying with Rottweil original ink and solvent ONLY JetService x InkSystem Head Head 1 Printmode Pressure mbar 2208 ViscoOffset HUEZ 108 Charge0ffsetizi j Modulation 5 Suct ionpump po InkF lowdatch OFF Ink Type Mod Frequency HZ 65146 Nozzle Typelum pa V 12 2 4 Feb 2012 7 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 5 5 2 Ink drop breaking shape adjustment Through the magnifying glass on print head check the ink drop shape Desirable shape as below picture indicates which ensure the best and most stable printing quality q amp amp Fig 5 6 ideal ink drop breaking shape Below factors can influence the ink drop breaking shape pressure viscosity no blocking in hydraulic system ink quality no blocking in nozzle etc 5 5 3 Phase modulation adjustment Only under normal pressure and viscosity Phase modulation adjustment be done Press SERVICE on menu and Press PHASE Change the Modulation by pressing cursor keys LEFT and RIGHT key on the panel and oe check the Phase Status to ideal condition getting 1 2 continuous together See below pictures The stars should be continuous no intermitting allowed In the phase status window the far left star and far right are deemed as continued Make sure th
62. ing 6 All wasted ink and solvent must be disposed of correctly in accordance with local regulations and must not be allowed to enter the water drainage system V 12 2 4 Feb 2012 17 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 3 4 First aid The following are summaries of the applicable first aid procedures for exposure to ink and solvent Eye contact If contact lenses are worn remove these first Use an approved emergency eyewash solution as directed on the bottle label Alternatively irrigate eyes copiously with clean running water and continue doing so for at least 10 minutes holding the eyelids apart Obtain medical attention immediately Skin contact Remove any contaminated clothing Wash the affected area thoroughly with soap and water or use a proprietary skin cleaner Do NOT use solvents or thinners Inhalation Remove the affected person to fresh air immediately Keep the affected person warm and at rest If breathing is irregular or has stopped administer artificial respiration and obtain immediate medical attention Give nothing by mouth If unconscious place the affected person in the recovery position and seek medical advice Ingestion If accidentally swallowed obtain immediate medical attention Wash out mouth with water and give 200 to 300 ml half a pint of water to drink Keep at rest Do NOT induce vomiting 3 5 Safety anti explosion cover for ink system To prevent the explosion of
63. inside the cabinet During the transportation the connection of CPU board or other board connections may be loosen please check again before start the inkjet Select correct trigger accessories either by photo sensor Code CDD11 N shaft encoder Code SP12 11 or both and make sure well connected with inkjet cabinet through plug Code FQM8 7TK 10 Encoder requires 12 pins plug Code FQM8 12TK C V 12 2 4 Feb 2012 51 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 5 3 Mounting of print head 6 Print head can be mounted on the print head stand bracket Code AE 19 Mounting the print head in accordance with the production line direction and print position Make sure the opening and closing of print head is easily conducted It s better to mount the print head same level horizontally to the bottom of keyboard The lowest must be less than one meter The distance between print head and printing object is in range of 2mm 25mm Different size of nozzle makes difference in the distance Lay the umbilical hose between the print head and cabinet such that it is in no case subjected to vibrations or other mechanical disturbances The umbilical s bending radius of 250 mm may not be fallen below If the installation site is a place where a high amount of dust or splash water cannot be prevented the operational reliability can be improved by using the splash guard which is available a
64. key to highlight it and press ENTER to check files stored in itin File window 5 A list of mlg files listed in File window Click files needs to be copied or transmitted to highlight them with Space key 6 Click Copy and the files selected will be copied to the inkjet memory Status bar indicates Succeed 7 Click Text in default start page and edit the text you need to add logo Then click Special in blank area to active Logo Format page 8 Click desired logo to add to text V 12 2 4 Feb 2012 95 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 8 3 Logo page Press Logo in File page to active this page Logo Page Logo Display a list of all logo files stored in memory of inkjet New Press to create new logo text A pop up window requests a new name of it Then Logo Editor page will be active Edit Press to edit highlighted logos in Logo Editor page Delete Press to delete selected logos Exit Press to back to File Manager page V 12 2 4 Feb 2012 96 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 8 4 Logo editor page Press New or Edit in Logo page to active this page Logo Editor _ Logo Editor Use circus key LEFT RIGHT UP DOWN to move circus and press ENTER key
65. l Press to quit and back to previous page without save How to set counting pulses 1 Input desirable counter printing distance from start point of previous print to the start point of current print in SetLength mm 2 Input pulses 10000 when adopting 2500 pulses encoder and clamping wheel perimeter is 250mm 10000 2500x4 3 Press Ok or Apply to save 4 Press PRINT MENU and Press Start Print 5 Get print sample and measure distance of two prints 6 Input actual measuring distance in MeasureLength mm 7 Press Ok or Apply to save Automatically generated pulses comes out 8 In order to ensure the accuracy please do two times A If not selected encoder trigger mode please do not edit the default value 1000 in this page Any incorrect settings of this page may lead speed declined when using encoder printing V 12 2 4 Feb 2012 73 Rottweil E Jet series CIJ Inkjet Printer 7 6 Service Maintain the inkjet or obs Rottweil brings you easy 7 6 1 Menu tree erve inkjet status in this chapter coding experience you never had before Below chart shows the tree structure of this chapter Ink Bleead Purge Clean Noz StabTest Add ink Add solvent First Fill Empty system V 12 2 4 Feb 2012 Service Inksystem Head s Head s lt Modulation Phase Status Ink System Status Press
66. lose print head Inkjet auto searching ideal phase in every start up This process may need 2 3 minutes Please go to page Set up to enable or disable this function Warning Not recommend to use under current software version Ok Press to save the created edited configuration Exit Press to back to start page V 12 2 4 Feb 2012 80 Rottweil E Jet series CIJ Inkjet Printer 2 Enable ink stream and close print head cover 3 Adjust Modulation to 0 How to adjust Modulation 1 Make sure inkjet has correct pressure value and viscosity value 4 Adjust Modulation gradually until you get below ideal ink drop breaking shape 5 Make sure four to five stars get together in Phase Status window 6 Press Ok to save nn Fig 7 3 Ideal ink drop breaking shape V 12 2 4 Feb 2012 User Operational Manual 81 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 6 6 Setup page Press Setup in Jet Service page to active this page Head EN Printmode Standard Pressure mbar 2200 Hisp p ViscoOffset HVL 186 ChargeOffset 7 a Modulation 5 Suct ionpump 70 InkF lowwatch OFF E Ink Type Mod Frequency HZ 65146 Nozzle Typelum 70 Auto Phase i A Any changes in this page MUST press ENTER key to active Setup Page Head Display the head in use Print mode Press
67. losed recognition breaking shape monitoring a Fig 8 4 Print head and ink chamber Print head is a component very sensitive to dirt and contamination therefore it must be checked and cleaned periodically When the print head is on top of a cleaning container full of solvent the print head cover must be kept open If it is closed the high voltage will be activated which will increase the risk of igniting the vapouring solvent 6 If ink or solvent enters the print head inside components such as electronic amplifier board and resonator will be damaged It is prohibited to soak the print head into solvent The print head components inside the cover shall be cleaned properly according to procedure Print head must always be fixed in a vertical position while cleaning The ink splashed back onto the print head from the surface of objects during the printing process shall be cleaned off regularly usually once a week Try to use paper soaked with solvent for this job Do not soak print head with solvent The print head cover shall remain open when cleaning the print head and the ink stream shall be cut off When cleaning print head parts use sealing cap to seal the gutter to avoid sudden decrease of viscosity due to sucking of cleaning solvent from gutter V 12 2 4 Feb 2012 101 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 8 2 4 Empty ink system and change new ink Press Service in defau
68. lt start page and then Press Function Disable the ink stream by Pressing OFF of Ink Remove the cap from the drain out pipe and put the pipe into one empty bottle The ink bottle pipe must be out of the ink bottle to prevent to suck the ink into the ink system during the processing Press Service in default start page and then Press Function Press ON to enable Empty System Ink will be automatically drained out Seal the drain out pipe with cap 6 If need to fill new ink please conduct First Fill AY The ink inside the machine is suggested to be replaced every SIX months 8 2 5 Change main filter The main filter shall be replaced every 1500 2000 hours of running or when white cracks can be found on the above surface of the main filter MUST shut down inkjet and wait around 15 minutes till no pressure in hydraulic system before this replacement During the replacement process dust must be prevented from entering the ink system V 12 2 4 Feb 2012 102 Rottweil E Jet series CIJ Inkjet Printer 8 3 Trouble shooting tips 8 3 1 General tips Fault Can not start inkjet No ink stream Ink stream deviation or unstable Ink pressure too low Mixing tank overflow Ink viscosity too high Ink viscosity too low No suction in the gutter No printing Printing dot flying V 12 2 4 Feb 2012 Possible Reason Power supply is not connected
69. nction Press Ok to save and quit or Cancel to quit without save Character Width Edit the figure to increase the space between every two neighboring print scannings as demand Default as 1 no function Press Ok to save and quit or Cancel to quit without save Mode Height Edit barcode printing height Press Ok to save and quit or Cancel to quit without save Up Down Press to enable vertical reverse of barcode Press Ok to save and quit or Cancel to quit without save B gt A Press to enable mirror of barcode Press Ok to save and quit or Cancel to quit without save Negative Press to enable negative of barcode Press Ok to save and quit or Cancel to quit without save Left Blank Edit to add blank line in the far left of barcode in case of readable barcode Press Ok to save and quit or Cancel to quit without save Right Blank Edit to add blank line in the far right of barcode in case of readable barcode Press Ok to save and quit or Cancel to quit without save Check Char Check input numbers validity This function has been integrated automatically No need to enable this Text Information Press to display the value of barcode along with it and put the value of printing barcode at different position Scale Press to select the size format of barcode 1 2 or 1 3
70. ne position in gutter Red correct ink line Blue deviated ink line Red correct ink line Blue deviated ink line Ideal ink line position in gutter Fig 5 8 adjustment of ink stream to gutter 5 5 5 HV adjustment Adjust HV value manually the print text height can be changed Increase HV value Increase print text height Turn clock wise Decrease HV value Decrease print text height Turn anti clock wise HV turner E H Fig 5 9 HV tuner inside the cabinet V 12 2 4 Feb 2012 30 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual Section 6 Inkjet Operation 6 1 General information on inkjet operation 6 1 1 Operating panel NO Bay O COIN OD A ITEM Status LED Color screen RUN STOP TAB SC ESC Cursor keys ENTER PRINT MENU Input keys INFO Media 6 hn neha la Fang Ehotrosios Go Lid Ink Jet Control System V10 8 9 08O00OG0G000000080 ri 20 O O O o a O 2 a o 0 amp j 11 Fig 6 1 Inkjet operating panel FUNTION ERROR LED in red indicating the errors of inkjet SERVICE LED in yellow indicating services need to be taken READY LED in green indicating inkjet ready for printing Display for software interface operation diagnostics data and message editing Turn on off inkjet after power switch on back of cabinet Move highlighted editing area on menu Use Shift Tab to move the highlighted area back
71. nterface par page nn sane n ane mene mmnm 88 7 1 5 Password page annaHen nnn en eens ems mane nnn ane nnntn an nn nance mannnins 89 7 7 6 Time Date page 90 7 8 File nen nnnnnenennananennnnanenennenennans 93 7 8 1 Menu tree 93 7 8 2 File manager page 5 5 52124m nnmnnn 94 7 8 3 Logo page 96 7 8 4 Logo editor page s mnsennaee memes enn en nme n nen em edn enase name nannsaannesnsn 97 Section 8 Maintenance 98 8 1 Illustration 98 8 1 1 Ink system 98 8 1 2 Electrical boards 99 8 2 Maintenance TipS 100 8 2 1 Daily maintenance 100 8 2 2 Ink and solvent adding 100 8 2 3 Print head maintenance 101 8 2 4 Empty ink system and change new ink 102 8 2 5 Change main filter
72. nual EJ62 5N 55 D is suggested to set at 2200 EJ62 5N 70 D P is suggested to set at 2000 ViscoOffSet Input default viscosity value EJ62 5N 55 D is suggested to set at O A This value is subject to the ink solvent of Rottweil If you use ink from other channels the inkjet must be strictly test and find out the proper settings 0 200 represents fill time in theory is from 35 to longer time period if the ink is thinner use a bigger value in this range 201 250 represents fill time in theory is from 34 9 to shorter time period if the ink is thicker use a bigger value in this range ChargeOffSet Input the charging value offset accordingly the whole printing is moved upward by the percentage Adjustable Default at 0 Max 100 Suction pump Input suction pump voltage value Default set at 60 If not work proper may increase slightly Ink Type Set ink type to match its own setups automatically Not available at moment Nozzle Type m Input different options for nozzle size Auto Phase Enabled with x indicates the printer will automatically select the ideal phase during running Disable this is recommended under current software version Ok Press to save the created edited configuration Exit Press to back to start page V 12 2 4 Feb 2012 83 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual
73. nufacture date of inkjet Year Month 4 Power voltage 220V 110V 5 Max current 6 Power frequency 50HZ 60HZ Fig 2 5 Inkjet back amp side view Label position V 12 2 4 Feb 2012 12 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 2 6 Printer main part introduction Main part of printer is shown in front side view back side view and CPU board is shown the port for USB and Ethernet 8 5 6 7 Fig 2 6 Inkjet front side view 2 gt 4 9 Fig 2 7 Inkjet back side view V 12 2 4 Feb 2012 13 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual d i f bbb seeberg titit Fig 2 8 CPU port position Umbilical Main switch Main fuse 2A can be changed under off printer status Power cord Encoder socket Photo sensor socket RS232 port Positive air connection from compressed air to keep print head clean and dry O CON OURA UU N e Air bleeding hole air from mix tank USB port Ethernet port e e e O V 12 2 4 Feb 2012 14 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual Section 3 Safety Instruction WARNING SAFETY IRRESPECTIVE OF THE LEVEL OF PERCEIVED HAZARD THE SAFETY PROCEDURES OUTLINED IN THIS MANUAL MUST BE FOLLOWED 3 1 Safety symbols Below is some safety symbols used in this manual Please read carefully in order to ensure safety during the use of this machine General warning Danger of
74. ottweil E Jet series CIJ Inkjet Printer provides you the easiest operation through the query keypad to print as demand i e the integration of letters numbers date time logos counters shifts database bar code 2D matrix variety language fonts Arabic Farsi Russian etc and so on Rottweil brings you easy coding experience you never had before Rottweil E Jet uses fast dry printing ink with good adhesion It is applicable on many kinds of materials such as film glass metal plastic paper etc With the optimal designed print head it can be easily installed from any direction Maximum 8 lines of message can be printed on irregular object surface in high quality The fonts of different matrix include M5 M7x5 M11x7 M15 M23 M32x24 and so on All kinds of fonts counters shifts logos can be mixed in one message Rottweil is the latest integrity of technology and user friendly operation to code easily what you want Flexible combination of coding content makes you simplest control on inkjet by a simple press on keypad Rottweil E Jet must be operated according to the procedures in this User s Manual so as to achieve the best printing quality functional stability as well as maximum safety gt 6 Rottweil E Jet and its consumable materials ink and solvent are not suitable for printing on life objects and explosive objects 6 Printing ink and solvent are not suitable for painting drawing or cleaning
75. ress to enable and created edited shift text will be added in cursor position Cancel Press to quit and back to previous page without save V 12 2 4 Feb 2012 55 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 4 11 Barcode pages Select 2 5_INTERL CODE39 CODE128 ITF_14 ITF_16 EAN_8 EAN_13 EAN128 EAN128C UPC_8 UPC_12 EXT_2 EXT_5 in Special page to active barcode page respectively EAN_13 barcode E E E Exi Editor Oosa e O e e i oM O V 12 2 4 Feb 2012 56 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual ITF_16 barcode without frame Value CheckChar Fai ee x StrokeWidth 1 Cao CharWidth 1 Text Infomation Mode lHe i ht 16 ae None x N Left Sri Right Negative E Top Bottom E LeftBlank 18 Frame i 10 RightB lank AddFrame x H Width 3 File iLine test AAA 4367890987658 Char Row Col 6 oe ae ee ee ee ITF_16 barcode with frame File iLine test 123456789098 7658 Char 1 Row Col oe ae ee ee ee V 12 2 4 Feb 2012 57 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual Barcode pages Value Input value of barcode Stroke Width Edit the figure to bold the barcode as demand Default as 1 no fu
76. rsor can be moved one dot by one dot or any dots below 24 dots which can be changed in Format Input 1 or other figures after Grid and Press Ok V 12 2 4 Feb 2012 47 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual Editor Page File Display the text name under editing Special Press to create special object incl date time logos counters shifts database bar code 2D matrix etc in blank area Format Press to change the format of selected block If selected is text block Format page will come after like fonts bold text direction etc functions are available If selected is special object block Special page will come after If no block selected Format page will come after to define new text format is allowed Move Press to move the selected block in editing area 1 Move the cursor to the bottom of text block or special block and the block will start twinkling 2 Press Move to lock selected block 3 Press Left Right Up and Down key to move the block to desired place 4 Press Move to unlock the block 5 Press ESC key to cancel this action anytime Copy Press to copy the selected block in editing area 1 Move the cursor to the bottom of text block or special block and the block will start twinkling 2 Press Copy to lock selected block and a copy is created 3 Press
77. s an accessory part Electrostatic charges between the printed object and the print head adversely affect both the print image and the operational reliability of the inkjet caused by ink deposits rejected to the print head Electronic components can be damaged by electrostatic events or processes You must therefore be sure to install adequate conductors for electrostatic discharges if necessary using carbon fiber brushes Fig 5 1 mounting dimensions of print head V 12 2 4 Feb 2012 27 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 5 4 First fill 5 4 1 Adding ink and solvent 6 Open original Rottweil ink and solvent bottle Fill in the ink bottle and solvent bottle after opening front door of inkjet Make sure the fluid level is above the 2 3 of the bottle Store the rest ink in original bottle and tightly cap the bottle Comply with the regulations of keeping method in this manual Fig 5 2 Fluids package gt OC The ink and solvent MUST be supplied from Rottweil originally Please ensure that the right types of ink and solvent are to be used Ink or solvent of different series number MUST NOT be mixed otherwise chemical reaction will occur thereby clogging may occur This may then seriously damage the hydraulic system It will also be very costly to do such repair DO NOT fills the ink or solvent to the wrong bottle The bottles are marked with INK and SOLV
78. save and quit or Cancel to quit without save Negative Press to enable negative image of selected logo block or define as new logo format Press Ok to save and quit or Cancel to quit without save Stroke Width Edit the figure from 1 100 to bold the selected logo block or define as new logo format as demand Default as 1 no function Press Ok to save and quit or Cancel to quit without save Character Width Edit the figure from 1 100 to change the width of the selected logo or define as new text format as demand Default as 1 no function Press Ok to save and quit or Cancel to quit without save Ok Press to enable and created edited logo will be added in cursor position Cancel Press to quit and back to previous page without save V 12 2 4 Feb 2012 52 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 4 8 Date Time format page Select Date Time in Special page to active this page Date Time Format To create or edit a Date or Time text which is comply with the inkjet system actual date and time set in 7 7 6 Time Date page Date Time Page Format Input desired date or time For instance input ho mi se da mo ye and Press Ok to save and quit Display of this text is 10 30 10 15 01 08 Expiry Format Input expired date in day count format Num
79. sealing cap on gutter Shee nagai Chee Pang Sleotrontos Go Geel Ink Jet Control System V10 SystemID A Line Ooo ome foo O se ee O e 6 Press FUNCTION on Jet Service page to Press Ink System Control page JetService InkSystem Head o moetn fOO sas OO me ee o V 12 2 4 Feb 2012 25 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual Press enable First Fill to conduct first fill function about 20 minutes until the mark disappeared on this function About 500ml ink can be added into ink system Ink System Control fheadi x E lt a EE EE e EE e Remove the sealing cap Press enable the Ink on to get the ink stream comes out of the nozzle V 12 2 4 Feb 2012 6 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 5 5 Adjustment FOUR FACTORS for jet adjustment and maintenance 1 Pressure 2 Viscosity 3 Ink drop breaking shape 4 Phase Modulation Any maintenance MUST follow up the above orders in checking 5 5 1 Default settings 1 Press SERVICE and then Press SET UP 2 Input 2200 in Pressure mbar Press ENTER key to active the settings 3 Input 0 in Visco Offset for Rottweil dye black inkjet Code EJ62 5N 55 D 4 Press ENTER key to active all setting values When change new boards please re active all settings
80. sing RUN STOP firstly The power supply can be switched off only after the completion of this procedure Main fuse of inkjet can be changed directly without open cabinet Must be grounded Connect encoder with inkjet by plug See fig 6 4 Connect photo sensor alarm with inkjet by plug See fig 6 5 Communicate port RS232 Compressed air to print head to keep positive air pressure Air out hole from hydraulic system and bleeding only without solvent recovery system Software upgrading logo text downloading and saving Communication with PC or other Rottweil inkjet Text configuration back restore please go to page 62 Communication please refer to communication user manual Fig 6 5 Shaft encoder socket Shaft encoder socket 12 pin UB int 12VDC GND int Encoder phase A No connection No connection Encoder phase B Encoder phase A A No connection Olo NIO Om BI WIN FR No connection Encoder phase B B e e eO Reset switch signal Reset switch GND y N 33 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 6 1 3 Print head Rottweil E Jet print head is simplest design either for adjustment and maintenance Please refer to below chart for each component Head closed detecting magnet Upper deflection electrode V5 bleed valve Counterpart for the head close V1 ink on valve magnet Detection electrode Charge electrode
81. t or Cancel to quit without save B gt A Press to enable mirror image of selected text block or define as new text format Press Ok to save and quit or Cancel to quit without save Negative Press to enable negative image of selected text block or define as new text format Press Ok to save and quit or Cancel to quit without save Double Space Press to double the space between neighboring characters Press Ok to save and quit or Cancel to quit without save Stroke Width Edit the figure from 1 100 to bold the selected text block or define as new text format as demand Default as 1 no function Press Ok to save and quit or Cancel to quit without save Character Width Edit the figure from 1 100 to change the character width in the selected text block or define as new text format as demand Default as 1 no function Press Ok to save and quit or Cancel to quit without save Grid Edit the figure to change the dot step when vertically moving cursor in V 12 2 4 Feb 2012 50 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual editing area Default is 8 which means the step is 8 dots when move the cursor up or down once Press Ok to save and quit or Cancel to quit without save Ok Press to enable and new edited text will be added in cursor position Cancel Press to quit and ba
82. ter Product Name gt Rettweil Series CIJ ink Jet Printer Applicant Metronic Handyware Shanghai Ltd Apphcant gt Metronic Handyware Shanghai Ltd Address of Applicant 715 3 4 No 999 Ningqiao Rd Shanghai 207206 P R China Address of Applicant T15 1 4 No 999 Ninggiao Rd Shanghai China TOF Number s Rettweil 20070826 Date of issue September 12 2007 Date of tasuc September 12 2007 Spolicable Standards EN 18092100 1 2003 ENISO 12100 2 2003 EN 60204 1 2006 Testis Required EN 1000 6 1 2001 EN 61000 G 3 2001 A11 2004 EN 1050 1995 EN 61000 3 2 2009 A2 2005 EN 61000 3 3 1995 A1 2001 A2 2005 Conclusion Based upan a review of the worksheets and the Technical Construction File ihe apparatus 6 deemed to Concivsion meel the requirenrents of the above standards and hence full the requirements of The equipment complies with the principal protection requirement of the directive 4 326 EEC amended by 4 i RECO f x x a Machinery Directive 08 37 EC directives 92 3 1 EEC and SVOR REC The apparatus ineets the requirements of the above standards Low Voltage Directive 2006 95 EC sat ta se Coin ote caer Weng send fev rset my every nas scene omnes S Nole This certficate is only valc for ihe equipment and configuration described ard in conjunction with asming of ery odie culiject of the cutest proouctien the test data cetailed above Authorized Signatory Authorized Signatory fa tu Z E f Z Vesse d VJA SOUL es SGS TAIWAN LTD
83. th encoder the inkjet may not print The reason is defined encoder can only recognize one direction If cannot print with this be active please disable it If cannot print with this be disabled please enable it Reverse Equalize Using encoder to print a reverse movement during forward printing can stop printing until compensated forward movement to the stop point then printing starts Ok Apply Press to save the created edited configuration Cancel Press to quit and back to previous page without save V 12 2 4 Feb 2012 7 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 5 6 Counter page Press Counter in Configuration page to active this page SetLength mm MeasureLength mm jaaa Pules jaaa gt gt gt gt gt gt gt gt 2899 Counter Page SetLength mm Input desirable counter printing distance from start point of previous print to the start point of current print MeasureLength mm Input measured distance of two prints after printing once Actual Pulses value will be generated automatically Pulses Automatically generated which can be fine tuned manually S gt gt gt gt gt gt Estimated actual print text length calculated by inkjet itself If this value is bigger than SetLength the counting prints can t work properly Ok Apply Press to save the created edited configuration Cance
84. thout twinkling The ink stream will be on and ready for printing e RUN STOP hot key to start and shut down automatically Fig 6 12 position of Power switch and RUN STOP V 12 2 4 Feb 2012 Ja Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 6 After initializing of software successfully close the print head cover 6 Do FIRST FILL for first time starting inkjet Directly Press 5 4 3 First fill to the hydraulic system for more information otherwise press PRINT MENU hot key to enter print menu instantly READY LED light up Press START PRINT on screen to start printing Press SECTION 7 SOFTWARE for more information 6 2 2 Shutdown inkjet Just for reference and DO NOT shutdown when you do first fill next 6 Press PRINT MENU hot key to enter print menu instantly Press STOP PRINT to stop printing Open print head Press RUN STOP hot key for two seconds holding and the green light turns to twinkling yellow light the shutdown procedure is initiated When display of screen is off and yellow light stops twinkling inkjet is off Three minutes required for shutdown When the ink stream cut as one stage of the shutdown procedure DO NOT uses solvent to clean nozzle The dry ink can protect the nozzle to prevent the block inside the nozzle 6 After shutdown initiated inject some solvent to gutter to ensure the clean of it Recommended
85. tional Manual 78 User Operational Manual Rottweil E Jet series CIJ Inkjet Printer page If you can get below circle it indicates the measuring of viscosity is okay How to adjust HV 1 No necessary to adjust HV in general 2 See 5 5 5 HV adjustment Viscosity changing amp reading in Status page Viscosity measuring follows below changes which could be read on display in Status The whole circle time is the Fill Time Visco Top Hi x E Wisco Bottom H x x x V 12 2 4 Feb 2012 79 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 6 5 Phase page Press Phase in Jet Service page to active this page Head ER Modulation J Phase Status This page is only for service engineer or authorized distributor as any wrong adjustment may lead to poor quality print or errors When printing phase can be displayed but CAN NOT be adjusted E Jet provides two types modulation adjustment Auto Phase and Manual Phase Phase Page Head Display the head in use Modulation Press or use Left Right key to adjust modulation to get ideal ink drop breaking shape See 5 5 6 Ink drop breaking shape adjustment Phase Status Observe the modulation status Auto Phase Active by press this button the printer will select ideal modulation value automatically when c
86. to select print mode as demand for different speed in applications Hisp mode High speed print standard print quality print distance to object should be less than 5mm Graf mode High quality print comparatively slow speed Not available in E Jet 24 dots version Standard mode In between of above two print modes Available only below 32 dots vertically Change Ink Drop value can not adjust the printing soeed under Standard mode MultiLine HISP mode Used for 3 4 lines high speed printing within 32 dots vertically See print speed chart in 9 1 Printing speed 1 The matrix of print text vertically is below 16 dots incl A 16dots Hisp is available while over 16 dots the print mode will be automatically switch to Graf only If needs to print over 16 dots with high speed use MultiLine HISP mode 2 Change the print mode from one to another MUST RE LOAD the text HV Set as default high voltage deflection value percentage by manufacturer Not adjustable Modulation Display modulation value and not adjustable here InkFlowWatch OFF Press to enable this function to prevent ink stream cut automatically Mod Frequency HZ Display resonator vibration frequency Not adjustable EJ62 5N 55 D indicates as 65146 Pressure mbar Input default pressure value V 12 2 4 Feb 2012 82 Rottweil E Jet series CIJ Inkjet Printer User Operational Ma
87. to write or erase Below the pixel grid area coordinates of cursor displayed Logo Editor Page Eraser Pixel Default to write the dot as Eraser displayed Press Eraser to erase the dot as Pixel displayed Save Press to save the changes Exit Press without save and back to Logo page V 12 2 4 Feb 2012 97 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual Section 8 Maintenance 8 1 Illustrations 8 1 1 Ink system part Solvent filter Code PWFO002 it Pressure damper se Mesh filter D3 restrictor Code JLG 006 Solvent add valve Code PVE10AL1 Ink add valve Code PVE10AL1 D2 restrictor Code JLG 005 Main filter 10U Code PQ 010 Return filter Code XFIO001800 Drain out pipe with cap Suction pump Code NF30KTDC Pressure pump Code LYB PMLO01 Mesh filter Mesh filter D1 restrictor Code JLG 004 Quick coupling socket complete Code EZKU0004 5 Fig 8 1 ink system front view V 12 2 4 Feb 2012 98 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 8 1 2 Electrical boards CPU Card Print Board Code RO3ROT EXT V3 A Code RO3PRINT A Screen Card Ink System Board Core Arm Card Code RO1 Rottweil V2PCBA Code RO1 LCD 800PCBA04 Code RO3INKCTRL 1 Fig 8 2 Electrical parts V 12 2 4 Feb 2012 99 Rottweil E Jet series CIJ Inkjet Printer Us
88. tributor locally If you possess experienced staff on installation of inkjet please read this manual well and contact Rottweil or our local distributor for any technical support in case you need Check the appearance of package if there is any damage in transportation 6 The site for inkjet installation must be of a solid base to eliminate vibration Emergency measures and preventive equipment and materials shall be prepared in case that breach of safety happens and accident occurs Confirm that power supply wire and umbilical hose shall be well positioned No bending no crushing Operation panel like keyboard and query keypad and whole cabinet shall be as far as possible from heat dampness dust water and any possible impact Cabinet door shall be open as wide as possible during the refilling or replacement of consumables Ink and solvent are highly flammable materials so the safety measures must be A followed CO fire extinguisher shall be placed beside the machine Static electric current may damage the electronic components as well as the software Only qualified electrician or service engineer is allowed to open the top cover of the machine otherwise there might be danger of electric shock in high voltage 5 2 Connection Make sure power connected and grounded UPSis a MUST for unstable electricity 110 V 60 HZ 240V 50 HZ changeable Please switch the one you need on Power Supply Module
89. until below window pop up File backup tar bz2 is the file you just saved Update System File mame File size Category 8 directory Last modified time Thu Jan 1 66 00 27 1978 Fri May 15 15 58 58 2889 8 directory app sh 2509 regular file Wed Jul 8 13 35 36 2089 tmp 8 directory Fri May 15 15 51 27 2089 version 2 regular file Sun Apr 26 67 65 18 2689 bin System anlar mj May 15 17 18 39 2689 Font a May 15 15 51 56 2889 log EEE May 15 15 51 56 2089 Logo May 15 15 51 55 2889 Conf ig May 15 15 52 65 2089 backup tar bz2 4 Pou Te E Jan 1 66 68 66 1978 rotctrl database 1497619 regular file Fri Jul 17 68 49 46 2689 414 8 regular file Tue Jun 23 16 58 22 2009 1 70 17L regular file Tue Jun 23 16 58 22 2689 votctrl 146 9946 rernlan File Thi Tan 1 17 17 197A of a foo O e ee Select backup tar bz2 file and press Restore until below window pop up which indicates the Text and Config has been restored from this file Update System 4 a ee Fite mame File size eateyory last modified time re bin 8 directory Fri May 15 17 18 39 2089 Font 8 directory Fri May 15 15 51 56 2689 log 8 directory Fri May 15 15 51 56 2689 Logo 8 directory Fri May 15 15 51 55 2689 Conf ig 8 directory Fri May 15 15 52 05 2689 backup tar bz2 1674 regular file rotctr1 database 1497619 regular file Fri Jul 17 68 49 46 28689 414 O regular file Tue Jun 23 10 58 22 2009 1 1 8 regular file Tu
90. ursor position Cancel Press to quit and back to previous page without save V 12 2 4 Feb 2012 54 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 4 10 Shift page Select Shift in Special page to active this page Mumber of shifts 4 _ Max TextLength j6 Shift 1 Shift 2 Starttime 800 Starttime 1200 Text shifti Text shift2 Shift 3 Shift 4 Starttime 1680 Starttime 2000 Text shift3 Text shift4 To create or edit a shift text The set print text for different shifts will be printed during each set time period As the picture 4 shifts defined Every shift text length is defined as 6 which means text must be six letters Shift 1 shift text will be printed as shift1 from the time 08 00 on Shift 2 shift text will be printed as shift2 from the time 12 00 on Shift 3 shift text will be printed as shift3 from the time 16 00 on Shift 4 shift text will be printed as shift4 from the time 20 00 on Shift Page Number of Shifts Input the shifts in a day Max 4 Max Text Length Input the max length of shift text Max 10 Start Time Input the start time of each shift in a day Format four digits first two is hour last two is minutes No punctuation Text Input the printing content in each shift Need to complied with text numbers defined Ok P
91. usb O directory Fri May 15 15 56 56 2089 usr 8 directory Fri May 15 15 50 58 2009 sys 8 directory Thu Jan 1 66 66 66 1976 proc 8 directory Thu Jan 1 66 66 66 1976 linuxrc 1517164 regular file Sat Sep 6 66 17 62 2688 home 8 directory Fri May 15 15 56 56 2689 root 8 directory Fri May 15 15 56 56 2689 boot 8 directory Fri May 15 15 56 56 2689 etc 8 directory Fri May 15 15 56 56 2689 qpmlauer A divertor Jan 1 a2 aa 197A of Select sda and press Enter to go next page Update System ite yaw Fite size _ eategory Last modif ied time 8 directory Fri May 15 15 50 58 2089 n 8 directory Thu Jan 1 88 88 87 1976 sda1 4 directory Thu Jan 1 88 84 12 1976 4 Update System ite name O File size Category Last modified time 8 directory Thu Jan 1 66 64 12 1978 ca 8 directory Fri May 15 15 56 56 2689 it 8 directory Tue Jul 21 12 38 54 2689 de 8 directory Tue Jul 21 12 38 56 2089 Rott1 rot 1469845 regular file Tue Jan 1 66 66 66 1986 6 1 bmp 1152054 regular file Thu Jan 1 66 62 26 1976 4 2 bmp 1152654 regular file Thu Jan 1 66 62 58 1978 4 3 bmp 1152654 regular file Thu Jan 1 66 63 69 1978 6 4 bmp 1152654 regular file Thu Jan 1 66 63 14 1978 8 5 bmp 1152054 regular file Thu Jan 1 66 63 26 1976 8 6 bmp 1152054 regular file Thu Jan 1 66 63 25 1976 8 7 bmp 1152054 regular file Thu Jan 1 88 83 36 1978 46 8 bmp 1152054 regular file Thu Jan 1 66 64 17 1978 8 9 bmp 1152054 regular file Thu Jan 1 66 64 19
92. wards Special functional key Quit without saving and back to previous page Move cursor and select edit subject in printing text Confirmation on applications Hot key as access to print menu instantly Input alphabetic and numeric characters when editing text Hot key to list fault history Optional for movie clips play Please Press 7 3 3 Error List checking error list 6 Int l standard QWERT keyboards adopted V 12 2 4 Feb 2012 31 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 6 1 2 Power supply and external signal connection Connection Plug type Main Switch Main Fuse Air bleeding hole Shaft encoder socket Photo sensor socket Fig 6 2 External connection Connection Plug type back view of cabinet V 12 2 4 Feb 2012 32 Rottweil E Jet series CIJ Inkjet Printer NO ITEM Umbilical hose 2 Power switch Main fuse 4 Power wire Shaft encoder port Photo sensor port Serial port Compressed air hole Air bleed hole O ON DI uM 10 USB port 11 Ethernet port Fig 6 4 Photo sensor Alarm output socket Photo sensor Alarm output socket UB int 12VDC GND int NC close Photo sensor input No connection NC open NIOJN Bi Ws Ne V 12 2 4 Feb 2012 Alarm output 24VDC output User Operational Manual FUNTION Connect print head to the hydraulic system inside cabinet A The shutdown procedure shall be implemented by pres
93. y Fri May 15 15 58 58 2889 it 8 directory Tue Jul 21 12 38 54 2689 de 8 directory Tue Jul 21 12 38 56 2689 Rott18 rot 1469845 regular file Tue Jan 1 66 66 66 1988 8 1 bmp 1152054 regular file Thu Jan 1 88 82 26 1976 8 2 bmp 1152054 regular file Thu Jan 1 88 82 58 1978 8 3 bmp 1152054 regular file Thu Jan 1 88 83 89 1978 8 4 bmp 1152054 regular file Thu Jan 1 66 63 14 1978 8 5 bmp 1152054 regular file Thu Jan 1 66 63 26 1976 6 6 bmp 1152654 regular file Thu Jan 1 66 63 25 1976 8 7 bmp 1152054 regular file Thu Jan 1 88 83 36 1978 46 8 bmp 1152054 regular file Thu Jan 1 66 64 17 1978 8 9 bmp 1152054 regular file Thu Jan 1 66 64 19 1978 2 10 hem 1157064 rernlan file Thu Tan 1 AA A4 22 197A Ma 5 Upgrading process automatically and press Enter again after this to reboot V 12 2 4 Feb 2012 92 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 8 File Files download from USB key or files transmission Rottweil brings you easy coding experience you never had before 7 8 1 Menu tree Below chart shows the tree structure of this chapter res rattlage V 12 2 4 Feb 2012 93 Rottweil E Jet series CIJ Inkjet Printer User Operational Manual 7 8 2 File manager page Press File in default start page to active File Manager page File Manager x CurFile Status ee e a The page displays all files stored in the inkjet memory File Manager

E-Jet series CIJ Inkjet Printer User Operational Manual

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