view operators manual - Inventek Engineering
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1. Attachments and Appendices sieer ona oem ante 15 I tek Operation amp Maintenance Manual Page 2 Artisan Automated Production System Rev D nveni sr weaving Model 1290 August 2009 Oct 23 09 nventek Engineering Chapter 2 Overview Purpose The purpose of this chapter is to familiarize the operator with the functional parts and the layout of the Inventek Engineering Automated Artisan Production System and to provide an overview of the system operation The information is provided in the following sections e Functional Overview e General Views Functional Overview The AAPS is designed and intended for the purpose of automatic filling of either the 50 ml or 100 ml nominal Artisan Reagent containers The AAPS consists of a pallet conveyor which transports an Artisan Reagent Reservoir throughout the production process The following steps are included in the process Load Offload Fill Clamp and Assembly Label and Label Inspection Component part loading of the left and right clamps and dispense heads are accomplished from individual feed trays A Denso six axis Robot is used to pick up each of the three parts from the three feed trays and articulate them into place onto the Artisan Reservoir after the Fill Station A Universal Labeler is incorporated into the System and Labels are automatically applied to the Artisan Reservoirs after which a vision system is used to validate label placement accuracy and2. ED EMPTY PALLET gt STATUS MANUAL FILL VERIFICATION gt STATUS ROT eae TRAY STATION BATCHSIZE MIA Packs INTERLOCKS STATUS 236 Grit station FILLED GAH Packs Gi roeot Mi e Lo o Gil TRAY STATION E estors ok ano RESET SILENCEALARM ALARMS Access the CLAMP STATION STATUS Screen Operation amp Maintenance Manual Page 10 dnventek Artisan Automated Production System Rev D en RESTRU Model 1290 August 2009 Oct 23 09 nventek Engineering Chapter 5 System Installation Purpose The purpose of this chapter is to provide system installation and setup information Information is provided in the following section e System Installation System Installation Facilitation Requirements Electrical Power Main Panel 208 VAC 60 Hz 3 phase 30A CDA Compressed Air 110 PSI 3 to 5 CFM Filtered This section describes the process of installing the AAPS Ship crated machine to customer site Uncrate and inspect all shipping crates for damage 3 Inspect machine location For ease of installation the AAPS is provided with both heavy duty casters and leveling pads Move the AAPS into position using the supplied casters Upon locating the AAPS into location use the leveling pads to position the main frames and conveyor Ne Operation amp Maintenance Manual Page 11 dnventek Artisan Automated Production System Rev D Model 1290 August 2009 Oct 23 09
3. Engineering 4 Assemble the system starting with the reconnecting the framing Ensure that there is at least 36 front to back clearance and 30 shoulder clearance in front of the electrical enclosure 67 48 1714 74 21 1885 O 33 56 852 END OF 8 FT TABLE TOP 10 53 267 66 19 1681 24 53 623 6 65 169 CONV SUPPORT INSIDE EDGE OF 2 HIGH UP 54 33 1380 L APPR POSITION OF POLE NEAR M amp O PERRY MACHINE 24 SQUARE ROBOT BASE LABELER AND CLAMP STATION TRAY STATION 54 41 1382 tiga J i PROJECT ARTISAN AUTOMATION FACILITY POWER DROP LOCATION NVENTEK zi Bisse s era A 1290 Engineering RE inaw COMPANY DAKO BREAK SHARP EDGES 1 OF 2 DWG NO AAPS Installation Dimensions with Facility Drop Locations Reconnect all cables mechanical components and tubing Connect main power and other facilities Power up system and validate interlocks and EMO s Confirm operator console is fully operable Run complete I O check 10 Bring system on line 11 Confirm that all final alignments and adjustments are complete Oo ONAN Operation amp Maintenance Manual Page 12 dnventek Artisan Automated Production System Rev D kr reveslig Model 1290 August 2009 Oct 23 09 172 85 4390 10 50 267 74 21 1885 gt JE ENIM S S RK A 31 78 807 54 31 1380 93 13 2365 C
4. YPRESS CALIFORNIA ORAWN Sven A x t AIT TEL 951 232 3862 xx t INVE N EK a Sn not do REMOVE BURRS AND PAGE E a s Engineering zanos ano 1 2 COMPANY DAKO BREAK sHaap zpors x oF x OWGNO 1290 NR AAPS Overall Footprint with Dimensions Operation amp Maintenance Manual Page 13 dnventek Artisan Automated Production System Rev D ki pr wesviiy Model 1290 August 2009 Oct 23 09 POWER DROP TO BE LOCATED INSIDE CORNER OF FRAME AS SHOWN 3 PHASE 208 VAC 30 A NEUTRAL AND GROUND 115 09 2923 END OF 8 FT TABLE TOP 66 19 1681 22 75 578 INSIDE EDGE OF 2 HIGH LIP IE laa INVENTEK par ra xt ses RENO PAGE Engineering rue 1200 0WG ane 2 172 COMPANY DAKO BREAK SHARP EDOES 1 OF 2 owono 1290 AAPS Footprint Dimensions Relevant to Fume Hood Operation amp Maintenance Manual Page 14 dnventek Eoo oS a Rev D ise iii Oct 23 09 Engineering dnventek Engineering Chapter 9 Attachments Attachments and Appendices e Electrical Schematics for AAPS 1290 Schematic AAPS pdf e Spare Parts List for AAPS Spares Parts List AAPS pdf e Detailed Fabrication Drawings for AAPS Print Out plus PDF Files e Assembly Views and Bill of Materials ACAD Files plus Indentured Parts List e OEM Technical Literature and Data Sheets Binder No 1 e Operators and Instruction Manuals for Cognex Insight Micro Visi
5. dnventek Engineering Operation amp Maintenance Manual Artisan Automated Production System AAPS 172 85 4390 10 50 267 74 21 1885 jo oj 54 31 1380 aire eg NEE ja O E POTI mm ge EJ z m u i wa Q E TZ U fa lt 93 13 2365 a Hz A inmi ff q 5 Id am i a ras ii em 1 Le 54 39 1382 Operation amp Maintenance Manual Page 1 dnventek Artisan Automated Production System Rev D bu pa weaviny Model 1290 August 2009 Oct 23 09 nventek Engineering Table of Contents CHAPTER 2 OVERVIEW scoscsecsacicuserectenencssececienacnneccedeesedenccrececrcemnibescveneatadeoeices 3 PI DONE PETTEE ee deal E ET EER 3 Fun tional OVCTVIOW gnan Ana a a naka 3 General VW S na aa an ae ana ka a a tenons Ha 4 CHAPTER 4 SYSTEM OPERA TION vssscsscenssntcatecsssectsscunnteenssscdsnennasedecancestatenesnes 7 PUT A a a a a a EEA EN S k EM na Ra ina 7 System Power up Procedures E STOP amp InterlockS sssssssesesoocsssecesoocessocesoocessocesoosessoseeo 7 Cold Start Up Procedure sssiisesssicssessesessossossosossossssossosnssossossssascos ssossoscs sosteta ka enka 7 CHAPTER 5 SYSTEM INSTALLATION csssccssssnnssccnssesnsssenssscsssnnsseeasensens 11 PUT O a E EEE a II NE A E 11 System TnstallatiOt van ii ba ei a oa areas aeRO ae 11 CHAPTER 9 iO 1 0 de ee en 15
6. ompleted Reservoirs are removed from Pallets Interlocked Door for Access to Front of Labeler Interlocked Side Doors Interlocked Front for Access to Robot Doors for Access to Cell and Inner Tray Tray Station and Station Areas Loading of Feed Trays Overhead View of Cell Showing Door and Operator Locations Operation amp Maintenance Manual Page 6 pk Artisan Automated Production System Rev D siti Model 1290 August 2009 Oct 23 09 Engineering inventek Engineering Chapter 4 System Operation Purpose The purpose of this chapter is to familiarize the operator with the system operation of the Artisan Automation Production System The following topics are covered in these sections 1 System Power up Procedures 2 Starts Stops amp Emergencies 3 Operator Console Touch Screen System Power up Procedures E STOP amp Interlocks Cold Start Up Procedure Turn ON Main Disconnect and Main Switch on front of Main Control Panel Note The E STOP RESET Switch and Lamp will not be illuminated at this point NOTE If this is a cold start up it may be necessary to open the Main Control Cabinet and Place all Circuit Breakers in the ON position Operation amp Maintenance Manual Page 7 dnventek Artisan Automated Production System Rev D Sperry Model 1290 August 2009 Oct 23 09 Reset E STOP Make sure all E STOP b
7. on System and Cognex Checker 3G Vision Sensor Sensor View and Checker Manuals Insight Explorer Software CD Checker Software CD and Vision View User Manual e Operators and Maintenance Manuals for DENSO VM G SCARA Robots Includes installation and removal instructions for Robot and preventative maintenance procedures DENSO Manuals On a CD Operation amp Maintenance Manual Page 15 dnventek m Automated Production System Rev D odel 1290 August 2009 Oci 98 00 Engineering DENSO Robot Safety Precautions Manual OEM Technical Literature and Data Sheets Binder No 2 MOXA EtherDevice Switch Installation Guide Safety Precautions and Instruction Bulletins for Omron Components SYSMAC CJ Series Programmable Controllers Instruction Sheet NS10 Touch Screen Instruction Sheet Switching Power Supply Instruction Sheet Remote I O Terminal Instruction Sheet E3T ST13 Photoelectric Sensor Instruction Sheet E3X NA41 Photoelectric Sensor Instruction Sheet E2K X8MF1 Proximity Switch Instruction Sheet Model D4BL Safety Door Switch Patlite Signal Tower Installation Guide Mounting Operating and Assembly Instructions for Bosch Rexroth Conveyor and Components Lenze Keypad Global Drive Instructions Lenze Drive Motor Mounting Instructions Vario Flow Pallet Assembly Instructions Lateral Guide Assembly Instructions Lateral Guide Holder Assembly Instructions Switch Bracket Assembly Instructions Stop Gate Assembly Instruc
8. that both the Label Bar Code and 2D Matrix Code are readable Operation amp Maintenance Manual Page 3 dnventek Artisan Automated Production System Rev D Model 1290 A ode 90 August 2009 Oct 23 09 Engineering Universal Labeler Access through Hinged Doors 93 13 General Views Overhead View of Cell Showing Key Components and Access Points Universal Labeler Print and Apply at Clamping Station Labeler Station Denso Six and Dispenser Bosch Pallet Axis Robot Head Insertion Conveyor 172 85 439 0 74 21 188 TEN 1 tie T 10 50 267 Filling Station Under Fume EA ST ae 3 pov Ea oo a errs k a TITI errr HiH iji Pallet Load and Offload Area 38 82 986 Watson Marlow Pumps Under Fume Hood 1 5459 1382 Tray Station Access through Hinged Doors Operation amp Maintenance Manual Page 4 dnventek Artisan Automated Production System Rev D Spore Model 1290 August 2009 Oct 23 09 Tray Station Shown From Operator Loading Position Doors Open a Operation amp Maintenance Manual Page 5 FIN ente RAI o ae a Rev D ica Seen Oct 23 09 Li GA Engineering Interlocked Door for Access to Denso Robot and Rear of T aheler Empty Reservoirs are loaded onto Pallets here and C
9. tions Vario Flow Conveyor Assembly Instructions Operation and Maintenance SMC Digital Pressure Switch Operation Instructions dnventek Artisan Automated Production System Operation amp Maintenance Manual Model 1290 August 2009 Engineering Page 16 Rev D Oct 23 09 e Schmersal Safety Interlock Switch Mounting and Wiring Instructions AZ 15 16 Safety Interlock Switch LAZ 15 AZ 16 Switch Actuators e Zebra Print Head and Universal Labeler Provided by Others Safety Guide Zebra Print Heads Software and Documentation for Zebra PAX4 Series On a CD Label House Universal APA II Manual on CD Operation amp Maintenance Manual dnventek Artisan Automated Production System Model 1290 August 2009 Engineering Page 17 Rev D Oct 23 09
10. uttons are released Turn CCW ea work area Warn employees working in the area of the impending re start Make sure all Access Doors are firmly closed Ae been properly reset 7 Push all four of the black MACHINE RESET buttons Typical Controls near Access Door s i ARTISAN AUTOMATED PRODUCTION SYSTEM Jnventek O CLAMP STATION BYPASS SETUP RUN NO YES LABELER 4 SETUP RUN BYPASS NO YES 3 REPLACE TRAY MANUAL FILL VERIFICATION gt TRAY READY TRAY READY TRAY STATION BATCHSIZE BFE Packs INTERLECKS STATUS E FiLL stytion FILLED BAH Packs Di tray station fs OK AND RESET SILENCE ALARM ALARMS Remove loose Left and Right Clamps Dispensers etc from inside the Reset E STOP circuitry by pressing the green E STOP RESET button The Green E STOP RESET light will illuminate when the E STOP has s Operation amp Maintenance Manual Page 8 dnventek Artisan Automated Production System Rev D ba eaavliu Model 1290 August 2009 Oct 23 09 9 The interlocks in the system should all be satisfied and the interlock status in the lower left corner will turn green for each area If any interlock is not properly reset it s interlock status will be red Check that all doors are securely closed and push the black MACHINE RESET buttons again 10 Turn on the conveyor by touching the Conveyor On control indicated by green circle abo
11. ve 11 Access the Labeler Status Screen by touching the control indicated by the blue circle above The Labeler Status Screen will appear Tnventek SARRREIM Ona ko SETUP RUN BYPASS LABELER NO YES 3 STOP AFTER 2 REJECTS REJECTS IN A ROW a MAINT AUTO INTERLOCKS MA rive station WB roeot BB Lasecer Hi tray station I c stors ok AND RESET 12 Push the RESET LABELER control and the MASTER RESET LABELER Screen will appear See figure on next page 13 Follow the directions on the Touch Screen within the green circle 14 When completed touch the yellow RETURN control twice to return to the main Touch Screen dnventek Engineering Operation amp Maintenance Manual Page 9 Artisan Automated Production System Rev D Model 1290 A 2 ode 90 August 2009 Oct 23 09 Trventek MASTER RESET LABELER Ooko 2 REMOVE REAGENT PACKS FROM GRIPPER AND NEST MOVE GRIPPER TO A SAFE POSITION 3 CLOSE DOOR AND PRESS MACHINE RESET 4 WHEN GREEN PRESS CONTINUE 5 WHEN GREEN PRESS ME INTERLOCKS MA si station MA rosor MA aceLeR Hi tray station 15 Reset the Clamp Fill and Tray Stations following the same procedure Refer to the figures below 1 ARTISAN AUTOMATED PRODUCTION SYSTEM 0 nventek Dako CLAMP STATION BYPASS CONVEYOR SETUP RUN NO YES OFF ON LABELER 3 8 SETUP RUN S 2 FILL STATION BYPASS SETUP RUN NO YES IN FE
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