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DFE32B PROFINET IO

1. MOVILINK The following table shows the return codes that are returned by the SEW PROFINET configuration interface module in case of an error in the PROFINET parameter access return codes for PROFINET MOVILINK Description Return codes hex 0x0810 Invalid index parameter index does not exist in the unit 0x0811 Function parameter not implemented 0x0812 Read access only 0x0813 Parameter lock activated 0x0814 Factory setting is active 0x0815 Value for parameter too large 0x0816 Value for parameter too small 0x0817 Required option card not installed 0x0818 Error in system software 0x0819 Parameter access only via RS 485 process interface 0x081A Parameter access only via RS 485 diagnostics interface 0x081B Parameter is access protected 0x081C Controller inhibit is required 0x081D Invalid value for parameter 0x081E Factory setting was activated 0x081F Parameter was not saved in EEPROM 0x0820 Parameter cannot be changed with output stage enabled reserved 0x0821 Reserved 0x0822 Reserved 0x0823 Parameter may only be changed at IPOS program stop 0x0824 Parameter may only be changed when auto setup is deactivated 0x0505 Incorrect coding of management and reserved byte 0x0602 Communication error between inverter system and fieldbus interface 0x0502 Timeout of secondary connection e g during reset or with Sys Fault 0x0608 Incorrect coding of the format field Phone
2. eeeeeeeeseeeeeee eene eene nnne 53 6 1 IntrodUctiOn eno ERR ui 53 6 2 The integrated Ethernet switch ssssss en 55 6 3 Process data configuration eeir eera EREEREER EEE emen 56 6 4 Controlling the MOVIDRIVE MDX61B drive inverter 57 6 4 1 Control example SIMATIC S7 with MOVIDRIVE MDX61B 58 6 4 2 PROFINET timeout MOVIDRIVE MDX61 B 23 uisu Red 58 6 4 3 Fieldbus timeout response MOVIDRIVE MDX61B 58 6 5 Controlling the MOVITRAC B gateway frequency inverter 59 6 5 1 Control example for SIMATIC S7 with MOVITRAC B gateway 60 0 5 2 SB s tImeoUt Varlen eie GR Ra Ee URS 60 6 5 3 Unit error oer re See DEP ae e eae be Ra 60 6 5 4 Fieldbus timeout response of the DFE32B in gateway operation 60 6 6 SIMATIC S7 Sample program sss eene 61 6 7 PROFINET alarms using the example of MOVIDRIVE B ien 62 7 Configuration via PROFIdrive Data Set 47 eese 64 7 1 Introducing PROFINET data sets 64 7 1 1 Features of the SEW EURODRIVE PROFINET units 65 7 2 Structure of the PROFINET parameter channel e eeeeeeeeeeeeees 66 7 2 1 Parameter setting procedure via data set 47 esseen 67 7 2 2 Controller processing sequence sss 68 7 2 3 Addressing connected inverters ssssssse 69
3. Baud rate 100 Mbaud in full duplex process Connection technology RJ45 Addressing 4 byte IP address or MAC ID 00 0F 69 xx xx xx Manufacturer ID 010Ahex Vendor ID Tools for startup MOVITOOLS MotionStudio version 5 40 and higher DBG60B keypad Firmware status of MOVIDRIVE MDX61B Firmware status 824 854 0 17 or above Display with P076 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface Technical Data Dimension DFE32B via UOH11B gateway housing 11 2 Dimension DFE32B via UOH11B gateway housing 45 a 5 5 224 257 5 w LOO 28 4 62286AXX Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 11 99 12 100 Index 12 Index A E Access protection eene 87 Error Diagnostics easa ineei AE 94 Addressing arces ere ERU ERR T 98 Diagnostic procedures s e 94 Assembly and Installation Notes 11 Error list in gateway operation 97 DFE32B option card in MOVIDRIVE Exclusion of liability esee 6 MDXGTB 2 utet eei dbatads 11 F DFE32B option card in MOVI TRAC B
4. As a first step the DFE32B searches for drive inverters on the SBus below its hierarchi cal level This process is indicated by the H1 LED system error flashing briefly For this purpose different SBus addresses must be set for the drive inverters P813 We rec ommend assigning the addresses beginning with address 1 in ascending order based on the arrangement of inverters in the switch cabinet The process image on the fieldbus side is expanded by three words for each detected drive inverter The H1 LED remains lit if no drive inverter was located A total of up to eight drive invert ers is taken into account The following figure shows the process image for three drive inverters with three words each of process output data and process input data After the search is completed the DFE32B periodically exchanges three process data words with each connected drive inverter The process output data are fetched from the fieldbus divided into blocks of three and transmitted The drive inverters read the pro cess input data put them together and send them to the fieldbus master The cycle time of the SBus communication is 2 ms per node at a baud rate of 500 kBit s without any additional engineering activities Thus for an application with 8 inverters on the SBus the cycle time of the process data update is then 8 x 2 ms 16 ms NOTE Perform auto setup again in the following cases since the DFE32B stores these values o
5. Device 01 Output current Device 02 Control Word 1 Device 02 Speed Device 02 No function Device 02 Status Word 1 Device 02 Speed Device 02 Output current Device 03 Status Word 1 Device 03 Speed Device 03 Output current 10 Controller SBus Device 02 Status Word 1 Device 02 Speed Device 02 Output current Device 03 Control Word 1 Device 03 Speed Device 03 No function Device 03 Status Word 1 Device 03 Speed Device 03 Output current 62322AXX Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 45 Project Planning with PROFINET Setting the MOVIDRIVE MDX61B drive inverter 5 3 Setting the MOVIDRI VE MDX61B drive inverter D EE 10 Sopor preselection MEE fel 234 MOVIDAME B parameters 100 Setpoint source Fieldbus rd amp Gad lag Display values 101 Control source Fieldbus 1 Setpoints integrators la E 10 Setpoint preselection 102 Frequency scaling _IkH2lfi000 S 11 Analog input 1 0 107 5 E 12 Analog inputs option EE 60 Binary inputs basic unit 5 xi li 13 Speed ramps 1 600 Binary input D101 V Notunction e 14 Speed ramps 2 15 Motor potentiometer funct
6. Gearmotos Industrial Gear Unis Drive Electronics Drive Automaton Services A NN tea M e a DFES32B PROFINET IO Fieldbus Interface Edition 09 2007 M 11614226 EN anual SEW EURODRIVE Driving the world Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com To General NOTES ERRORES sucduoceSeasusuuad seucwcecdassedeteassneandes 6 1 1 Structure of the safety notes 6 1 2 Right to claim under warranty ssssseeeenn eee 6 1 8 Exclusion of liability ota items bteb ete caet 6 2 Bafety Notes nudae une E sens facts aiedieis 7 2 1 Other applicable documentation sssssssssssseseeeeeee 7 2 2 General safety notes for bus systems ssssssssssseeeee 7 2 9 oafety furictlons ee cm rd e Uem DUE Pra reins 7 2 4 Hoist applications sessssssssessseeneneenneee eene nnns 7 2 5 Product names and trademarks sssssssseeeee en 7 2 6 Waste disposal ce E tb GR e iE 8 3 Introd ctlon crece nM MEE M MEME 9 3 1 Contentofthe mantal 5 ope cep sae b biete ba iseie Reque 9 3 2 Additional documentation ssssssssssssssseseee eene 9 SR MEN up 9 3 3 1 MOVIDRIVE B MOVITRAC B and PROFINET 9 3 3 2 Access to all information sssssse 10 3 3 3 Monitoring functions ssessssee e
7. IP address as ie C Donot use router Subnet mask Use router Address Subnet not networked 11728AEN Onthe IO Cycle tab page 2 you can specify an update time for the node to update its process data The DFE32B option in MOVIDRIVE B supports a minimum update time of 2 ms following figure x Genera 10 Cycle Update line 2000 Number of accepted update cycles with missing IO datar 3 Watchdog time 6 000 ms 11729AEN Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 34 Manual DFE32B PROFINET IO Fieldbus Interface Project Planning with PROFINET Project planning for the PROFINET IO controller Starting the Load the configuration in the SIMATIC S7 and start the module The Error LED of the controller controller should now go out The LEDs of the DFE32B option should have the following statuses RUNLEDLights up green BUS FAULT LED Off Link Activity LED flicker If this is not the case check the configuration especially the device name and the IP address of the participant Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 35 5 Project Planning with PROFINET Project planning for the PROFINET IO controller Project planning This example is to show the positioning of the drive via MOVIDRIVE B The Extended example for the posi
8. Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 96 Manual DFE32B PROFINET IO Fieldbus Interface Error Diagnostics E zs Error list in gateway operation lt Pd 10 2 Error list in gateway operation Error Designation Response Cause Measure code 25 EEPROM SBus communication Error while accessing EEPROM Activate factory settings perform stopped reset and set parameters for DFE again Contact SEW service if the error occurs again 28 Fieldbus timeout Default PO data 2 0 No communication between master e Check communications routine of Error response and slave within the projected response the master adjustable via P831 monitoring Extend the fieldbus timeout inter val response monitoring in the master configuration or deactivate monitoring 37 Watchdog error SBus communication Error during execution of system soft Contact SEW Service stopped ware 38 Internal error SBus communication Inverter electronics is faulted possibly Check ground connections and stopped due to EMC influence shielding and correct if necessary Contact SEW service if this error occurs again 45 Error SBus communication Error after self test during reset Perform a reset Consult SEW service Initialization stopped if the error occurs again 111 System error None Check the red system error LED H1 of Check voltage supply and SBus device timeout the DFE
9. 8 5 Access protection Access to the drive parameters and diagnostics information can be protected by a pass word The access protection is deactivated as standard You can activate the access protection function by assigning a password 2 To deactivate the function again delete the password blank password If access protection is activated a login dialog 1 will appear to request the saved pass word i My Network Tree 4 10 1 22 180 Convavnr L off Mesar con Serial B 2 Open Plugin Diagnosis gt Serial 4 Open Plugin NetView con 3 A Authentification Y Login 1 Sariai 1 Logout m Internal Config Login 2 61662AXX 1 Login 2 Config Login en E D m OBSERVER v User OBSERVER Y Password Password New Password Login Cancel Password Verify Login Timeout Timeout ms 30000 Change Cancel Under User in the login dialog you can select Observer or Maintenance Observer The drive unit parameters can be read with MOVITOOLS MotionStudio but not changed The current parameter settings can be uploaded from the unit to the PC param eter set upload Itis not possible to download a parameter set or an IPOSPluse program Diagnostics via MOVITOOLS MotionStudio is possible the scope settings how ever cannot be changed Maintenance MOVITOOLS MotionStudio can be operated without any limitations Phone 800 894 0412 Fax 888 7
10. Are the IP addresses of PC and CPU identical up to the lowest byte Is the subnet mask identical 4 Check whether a TCP IP communication can be set up 5 Carry out the PROFINET configuration according to this manual Assign PROFINET device name Assign IP configuration if necessary Perform process data configuration Load the configuration to the controller 6 The BUS FAULT LED of the DFE32B option is off when PROFINET is successfully configured Process data is now being exchanged 7 Extent control program and set up process data exchange to MOVIDRIVE B 8 Start MOVITOOLS MotionStudio and open a new project Set up Ethernet as communication interface Alternatively MOVITOOLS MotionStudio can be operated via serial communi cation with USB11A Connect PC with MOVIDRIVE B 9 Perform a unit scan 10 Mark MOVIDRIVE B and select Diagnostics Bus monitor with the right mouse button Check whether the project data exchange between control and MOVIDRIVE is working 11 Switch on the supply voltage and enable MOVIDRIVE B at the terminals DI0071 Activate unit enable via control word 1 0x0006 If MOVIDRIVE B remains in No Enable check terminal assignment parameter group P60x and supply further binary inputs with DC 24 V if required Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 49 5 Pro
11. 95 10 2 Error Diagnostics 2 Diagnostic procedures Diagnostic problem 2 Inverter cannot be controlled via the IO controller Initial status Bus communication with inverter OK LED BUS FAULT off Inverter running with 24 V no supply voltage i The problem is either caused by incorrect parameter settings in the inverter or a faulty control program in the PROFINET IO controller i Use P094 P097 setpoint description PO1 PO3 to check whether the set points sent by the controller are received correctly To do so send a setpoint other than 0 as a test in each output word L Setpoints received Yes gt A No l Check that the correct settings have been made for the following drive parame ters P100 SETPOINT SOURCE FIELDBUS P101 CONTROL SIGNAL SOURCEFIELDBUS P876 ENABLE PO DATA YES i Settings OK No B Yes i The problem may be caused by your control program in the IO controller Check that the address used in the program is the same as the address for project planning Note that the inverter requires consistent data and access must take place within the control program if necessary via special system functions for exam ple SIMATIC S7 SFC 14 15 A Setpoints are transferred Check whether the drive inverter has been enabled at the terminals B Correct settings
12. CAN low X46 3 X26 3 GND CAN GND X46 7 X26 7 DC 24 V X12 Terminal assignment X12 8 DC 24 V input X12 9 GND reference potential for the binary inputs To simplify cabling the DFP32B can be supplied with DC 24 V from X46 7 of the MOVITRAC to X26 7 MOVITRAC B must be supplied with DC 24 V at terminals X12 8 and X12 9 when it supplies the DFE32B option Activate the system bus terminating resistor at the FSC11B option 81 ON Manual DFE32B PROFINET IO Fieldbus Interface Assembly and Installation Notes Installing the DFE32B option card in MOVIDRIVE B 4 2 2 Connecting system bus SBus 1 between several MOVITRAC B units z MOVITRAC B DC 24 v2 MOVITRAC B FSC11B Holes AL LN MOVITRAC B FSC11B HT TERRE 61635AXX MOVITRAC B DFE32B via UOH11B gateway housing X46 Terminal assignment X26 Terminal assignment X46 1 SC11 System bus high incoming X26 1 SC11 SBus CAN High X46 2 SC12 System bus low incoming X26 2 SC12 SBus CAN Low X46 3 GND System bus reference X26 3 GND CAN GND X46 4 SC21 System bus high outgoing X46 5 SC22 System bus
13. If the bus cycles are very short the request for the parameter response arrives before the SEW device has concluded the parameter access in the device This means that the response data from the SEW device is not yet available In this state the device delays the response to the Read Record Request Send Write request with parameter data Check Write Write response response negative Write response Y positive Send Read request Read respons Yes negative or gt timeout k Y Parameter transfer aborted with ERROR 62209AEN Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 68 Manual DFE32B PROFINET IO Fieldbus Interface Configuration via PROFIdrive Data Set 47 go Structure of the PROFINET parameter channel 7 2 8 Addressing connected inverters The structure of the DS47 data set defines an axis element This element is used to reach multi axis drives that are operated via one PROFINET interface The axis element addresses one of the units connected via the PROFINET interface Addressing a With the setting Axis 0 the parameters of the MOVIDRIVE B drive inverter are ac MOVIDRIVE B cessed Since there are no drive units connected to the MOVIDRIVE B an access with on the PROFINET Axis gt Ois returned with an error code PROFINET Control
14. Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 11 12 Assembly and Installation Notes Installing the DFE32B option card in MOVIDRIVE MDX61B 4 1 1 Before you begin Read the following notes before installing or removing an option card e Disconnect the inverter from the power Switch off the 24 V DC and the supply volt age Take appropriate measures to protect the option card from electrostatic charge use discharge strap conductive shoes and so on before touching it Before installing the option card remove the keypad and the front cover oper ating instructions MOVIDRIVE MDX60B 61B section Installation After installing the option card replace the keypad and the front cover operating instructions MOVIDRIVE MDX60B 61B section Installation Keep the option card in its original packaging until immediately before you are ready to install it Hold the option card by its edges only Do not touch any components Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface Assembly and Installation Notes 4 Installing the DFE32B option card in MOVIDRIVE MDX61B 4 1 2 Basic procedure for installing and removing an option card MDX61B BG 1 6 5 1 8 A 60039AXX 1 Remove the two retaining screws hold
15. 7 2 4 MOVILINK parameter requests sss 70 7 2 5 PROFldrive parameter requests ccccccecceeceeeeeeeeeeeecenecaeeeeeeeeees 75 7 3 Read or write parameters via data set 47 sssssssssssssssssss 80 7 3 1 Sample program for SIMATIC S7 seen 80 7 3 2 Technical data PROFINET for MOVIDRIVE DFE32B 80 7 3 3 Error codes of the PROFINET services ssssssssse 81 8 Integrated Web Server eeeesseeeeieeeeeeees seen ee nenas nennen anna nina nnn nna 82 8 1 Software requirements ccceccceeeeceeceeeeeeeeeeeeeeceeecaeaeeceeeeeeeeeeeseeteeesesaeees 82 8 2 Security settings ederent eee tede e ea ddnde dd nds 82 8 3 Homepage layout MOVIDRIVE MDX61B with DFE32B option 82 8 4 Structure of the diagnostics applet ssssssssssss 83 8 5 ACCESS prole CIO e r a ae rne 87 9 MOVITOOLS MotionStudio via Ethernet eene 88 Co I R EET TA E E E EE EA IE 88 9 2 Procedure for configuring units sse ene 89 9 3 Communication with external units ssssssssseeeeeneeee 92 10 Error Diagnostics cicero 94 10 1 Diagnostic procedures 00 cceceececeecececeeceeceeeeeeeeeeeseceenaaeaeeeeeeeeeeeeeeeeeeeees 94 10 2 Error list in gateway operation sssssssssssssemee 97 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com
16. 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 36 Manual DFE32B PROFINET IO Fieldbus Interface Project Planning with PROFINET Project planning for the PROFINET IO controller 5 1 3 Project planning for MOVITRAC B or gateway with DFE32B option General informa tion Configuring the process data The inverter must be given a specific PROFINET configuration by the IO controller to define type and number of input and output data used for the transmission You have the opportunity to control the drives via process data and to read and write all parame ters of the fieldbus interface in an acyclic way The following figure describes the data exchange between the programmable controller IO controller the fieldbus interface IO device and an inverter with process data chan nel IO Controller Unt SBus Ackiress MOVITRAC B 62258AXX The PROFINET interface allows for different configurations for the data exchange be tween IO controller and IO device The configurations are determined by the default pro cess data width for SEW inverters of three process data words The fieldbus interface then distributes these process data words to the individual devices The PROFINET in terface accepts 1x3 to 8x3 process data words NOTE 3 PDs are always assigned to any SBus station Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwt
17. 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 53 6 go PROFINET Operating Behavior 9 Introduction Communication The communication model of PROFINET IO is based on the many years of experience model with PROFIBUS DP V1 The master slave access procedure was mapped on a provid er consumer model Several communication channels are used for the data exchange between IO controller and IO devices The cyclic IO data and the event driven alarms are transferred via real time channels The standard channel based on UDP IP is used for parameter settings configuration and diagnostic information Unit model The known decentralized periphery of PROFIBUS DP was enhanced for the device model The device model is based on slot and subslot mechanisms where modular de vices with slots can be implemented for modules and submodules In this way the slot and submodules are represented by subslots for the modules These mechanisms also enable logical modularization e g for a drive system following figure Physical lO Device IP Address Name of Station Device Access Point DAP Submodule Device Submodule PI Data Status Word 1 Actual Speed Submodule PO Data Control Word 1 Speed i 58645AXX Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 54 Manual DFE32B PROFINET IO Fieldbus Interface PROFINET O
18. B frequency inverter ES Mov1T00tSa MotionStudio MotionStudio Parameter tree 1 MOVITRAC B 5 x BE Project Ed Network View Plugin Settings Window Help 8x Dor ld Un UE TAE t x 43 Overview MotionStudio ID 9 Tree FERDES p TEEF p cji MOVITRACES Parameters 100 Setpoint source S Bus 1 Fired setpoint Gd O Display values 101 Control signal source S Bus z gg 1 Setponts ramp generators 2 m MotionS tudio Bg 2 Controller parameters 104 Setpoint reference speed 17min pa gms Bj 3 Motor parameters gt Ethemet E 4 Reference signal SE 6D Binawy inputs s l0l xi E 7 4 Sta ff PN 10371128 MTF PNRackStand QI 5 Monitoring functions 601 Binay input DIO2 Notno e 5 amp Interna amp Terminal assignment 1 FC_Leistungeteil Bil 7 Control functions 602 Binary input DIOS F No function z cf PN 10371130 MTM PN StandRack a8 S03BmaympsDIA Notunck O 5 EE soia SMBnaymp4DIS Notuncten te m 2 No signature 608 Binary input DIO0 No function z Serial S 07 Process data 5 AB 2 No sipate 5G 97 Process data parameter assignment 5 xj EBS Sesial 870 Setpoint description PO1 Control word 1 a 4 No signature 871 Setpoint description PO2 Set speed i Internal 872 Setpoint description PO3 No function fg PN 10371123 MTF Rallerbahnt fae 873 Actual value description PI Status word 1 4 Internal 4 874 Actual va
19. L Is the bus connector plugged in No gt A Yes Yes Response of the Link LED Response of the Yellow gt B OFFICI BUS FAULT LED Red gt C Green Off l Inverter has no connection to Ethernet L Check the configured and set PROFINET name i PROFINET names identical No D Yes L You may have configured an incorrect unit type or defined the configuration incorrectly i Delete configuration for the inverter from the PROFINET IO network L RIVE DFE32B Perform project planning for the inverter again choosing the unit designation MOVID Assign the address range for your control system i cation again Now load the configuration in the PROFINET IO controller and start the bus communi A Check the bus cabling B The DFE32B option was not yet configured or configured incorrectly Check the configuration particularly the device name and the IP address i C The DFE32B option indicates that the PROFINET IO controller has not yet established communication i The PROFINET IO controller is switched off or has not yet been started up D Adapt PROFINET names Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 10
20. section Assigning the PROFINET device name If you do not know the IP address parameters and cannot access the inverter using the serial interface or the DBG60B keypad you can reset the IP address parameters to the default values using the DIP switch Def IP This action resets the DFE32B option to the following default values IP address 192 168 10 4 Subnetwork mask 255 255 255 0 Default gateway 1 0 0 0 PROFINET device name PNETDeviceName MACID Proceed as follows to reset the IP address parameters to the default values Switch off the 24 V DC supply voltage and the mains voltage Set the DIP switch Def IP on the DFE32B option to 1 Switch the 24 V DC supply voltage and the mains voltage back on Wait until the DFE32B option boots up The RUN LED is green when the option is ready You can now access the inverter via the IP address 192 168 10 4 Proceed as follows to set new IP address parameters Start a web browser and access the homepage of the DFE32B option or start MOVITOOLS MotionStudio Select the address parameters you want Set the DIP switch Def IP on the DFE32B option to 0 The new address parameters are adopted after the device is switched off and switched on again Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 23 Assembly and Installation Notes Procedure after device replacement 4 9 Proced
21. system functions SFC14 and SFC15 Consequently the data in the following table applies Process data configuration STEP 7 access via 1 PD Load transfer commands 2PD Load transfer commands 3 PD System functions SFC 14 15 length 6 bytes 6 PD System functions SFC14 15 length 12 bytes 10 PD System functions SFC14 15 length 20 bytes 6 4 PROFINET timeout MOVIDRIVE MDX61B If the data transfer via PROFINET is faulty or interrupted the response monitoring time in MOVIDRIVE9 elapses if configured in the IO control The BUS FAULT LED lights up or flashes to indicate that no new user data is being received At the same time MOVIDRIVE performs the error response selected with P831 Fieldbus timeout re sponse P819 Fieldbus timeout displays the response monitoring time specified by the IO con troller during the PROFINET startup The timeout can only be changed via the IO con troller Although modifications made via the keypad or MOVITOOLS MotionStudio are displayed they do not have any effect and are overwritten when the PROFINET is next started up 6 4 3 Fieldbus timeout response MOVIDRIVE MDX61B Parameter P831 Response Fieldbus Timeout is used to set the error response that is triggered via the fieldbus timeout monitoring function The setting made here must cor respond to the setting in the master system S7 response monitoring Phone 800 894 0412 Fax 888 723 4773 Web www clr
22. 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface Configuration via PROFIdrive Data Set 47 Structure of the PROFINET parameter channel ago 7 2 5 PROFldrive parameter requests The PROFIdrive parameter channel of SEW inverters is directly mapped in the structure of data set 47 Parameter access with PROF Idrive services usually takes place accord ing to the structure described below The typical telegram sequence for data set 47 is used PROFIdrive only defines the two request IDs Request ID 0x01request parameter PROFIdrive Request ID 0x02change parameter PROFIdrive This means there is restricted data access in comparison with the MOVILINK services NOTE The request ID 0x02 Change Parameter PROFIarive results in remanent write ac cess to the selected parameter Consequently the internal flash EEPROM of the in verter is written with each write access Use the MOVILINK service WRITE Param eter volatile if parameters must be written cyclically at short intervals With this ser vice you only alter the parameter values in the RAM of the inverter Example for read ing a parameter via PROFIdrive The following tables show an example of the structure of the WRITE request and READ res user data for reading an individual parameter via the MOVILINK parameter channel Sending parameter request The table shows the co
23. B 1 Start MOVITOOLS MotionStudio and open a new project Specify a project name and assign USB11A programming interface according to se rial COM interface When the USB11A programming interface is connected to the PC for the first time Windows hardware detection installs the required FTDI driver f USB11A is not recognized check the assignment to the COM interface The suitable COM port is marked by USB 2 Connect the PC to MOVIDRIVE B via USB11A programming interface 3 Perform a unit scan Mark the unit with the mouse button and select Startup Pa rameter tree via the right mouse button 4 Set P100 setpoint source and P101 control signal source to Fieldbus 5 For simple control via fieldbus the binary inputs can be set to No Function via the parameters P601 P608 6 Check the parameter setting for the process data P87x The parameters for control word and status word must be set Set P876 PO data enable to Yes Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 48 Manual DFE32B PROFINET IO Fieldbus Interface Project Planning with PROFINET 5 Startup procedure for MDX61B with DFE32B option Step 2 Configuring PROFINET 1 Start the control manufacturer s software to configure the hardware e g STEP 7 HWKONFIG 2 Install the GSD file if necessary chapter Preliminary work 3 Check whether PC and control are in the same subnetwork
24. B or in MOVITRAC B GSDML V2 1 SEW DFE DFS 2Ports jjjjmmtt xml This GSD file contains the unit description for the operation of the DFE32B in MOVIDRIVE B or as fieldbus gateway for MOVITRAC B 5 1 Project planning for the PROFINET IO controller Initializing the GSD file This chapter describes the project planning for MOVIDRIVE B or MOVITRAC B with PROFINET using the current GSD ML file The configuration is described using the ex ample of the SIMATIC Manager project planning software with a SIMATIC CPU 315F 2 PN DP Start STEP7 HWCONFIG and select the Install new GSD file menu item in the Ex tras menu Select the file BSDML V2 1 SEW DFE DFS 2Ports JJJJMMTT xml on the Soft ware ROM 7 CD as in the following dialog JJJJMMTT YYYYMMDD represents the date of the file You can navigate to the required directory using the Browse but ton Confirm your selection with OK You will find the SEW PROFINET IO DFE32B interface under Other field devices Drives SEW DFE DFS 2Ports NOTE The latest GSD file version is also available for download on the SEW website in the Software section Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface Project Planning with PROFINET 5 Project planning for the PROFINET IO controller 5 1 1 Assigning the PROFINET device name The general procedure
25. Configuration via PROFIdrive Data Set 47 Structure of the PROFINET parameter channel Example for writ ing a parameter via MOVILINK The following tables show the sequence of the WRITE and READ services for non vol atile writing of the value 12345 to IPOSP s variable HO parameter index 11000 as an example The MOVILINK service Write Parameter volatile is used for this purpose Send WRITE parameter volatile request Service WRITE request Description API 0 Fixed setting 0 Slot_Number 0 Random is not evaluated Subslot Number 1 Fixed setting 1 Index 47 Index of the data set for the parameter request constant index 47 Length 16 16 byte user data for order buffer The following table shows the WRITE request user data for MOVILINK write param eters volatile Byte Box Value Description 0 0x01 Individual reference number for the parameter setting order is reflected in the parameter response 1 Request ID 0x40 SEW MOVILINK service 2 0x00 Axis number 0 7 single axis 3 No of parameters 0x01 1 parameter 4 Attributes 0x30 MOVILINK service WRITE parameter volatile 5 No of elements 0x00 0 access to direct value no subelement 6 7 Parameter Number Ox2AF8 Parameter index 11000 IPOS variable HO 8 9 Subindex 0x0000 Subindex 0 10 Format 0x43 Double word 11 No of values 0x01 Change 1 parameter value 12 13 Va
26. DC 24 V signal and to set the remaining input terminals to NO FUNC TION NOTES Setthe parameter P881 SBus address to values between 1 to 8 in ascending order The SBus address 0 is used by DFE32B gateway and therefore must not be used Set P883 SBus timeoutto values between 50 200 ms Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 47 5 Project Planning with PROFINET Startup procedure for MDX61B with DFE32B option 5 5 Startup procedure for MDX61B with DFE32B option The following sections will describe the the startup procedure fora MOVIDRIVE B with the DFE32B PROFINET IO option step by step 5 5 1 Preliminary work Step 1 Installing the required software 1 FTDI Driver for USB11A programming interface Connect USB11A to the PC Windows hardware detection installs the required FTDI driver the FTDI driver is available on the Software ROM 7 or on the SEW website 2 GSD file SEW DFE32B 2 Port V2 1 JJJJ MM TT xml 3 MOVITOOLS MotionStudio version 5 40 and higher Step 2 Installing the devices 1 Install MOVIDRIVE MDX60B 61B according to operating instructions Supply system cable Motor cable Brake resistor DC 24 V backup voltage 2 Install PROFINET and connect DFE32B to PROFINET 5 5 2 Starting up MOVIDRIVE B with DC 24 V or AC 400 V Step 1 Configuring MOVIDRIVE
27. Ethernet unit in the network node My Network Tree Individual subsystems of the corresponding unit ver sions are displayed below that they may contain additional units 2 Popup menu when you right click on a unit in the You can navigate to the plugins of an individual unit by right clicking a unit in the tree A popup window appears which leads you to that unit s plu B tree gins Further you can adjust the access settings for a MOVIDRIVE see chapter Access protection Right click on the network node and select Scan to detect new units and display them in the tree 3 Toolbar Quick selection using but tons 2 slt o SX iu e a b Ic d e f Ig a Rescan unit tree and display it in the tree b Open plugin for selected unit in unit tree c Overview plugin for selected unit in unit tree see section Plugin win dow Overview d Close the selected plugin e Settings for Ethernet communication and scanner f Change to window mode or applet mode g Display information dialog box 4 Plugin window ee section Plugin window 5 Status table and unit sta tus The table is visible by default It lists all units and subunits found during a scan Since the status table sends cyclical parameter requests to the unit you can also close the table using the status button bottom right Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email
28. disposal 2 6 Waste disposal Please follow the current national regulations Dispose of the following materials separately in accordance with the country specific regulations in force as Electronics scrap Plastics Sheet metal Copper etc Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface Introduction Content of the manual 3 Introduction 3 1 Content of the manual This user manual describes Install the DFE32B PROFINET IO option card in the MOVIDRIVE MDX61B drive inverter Usethe DFE32B PROFINET IO option card in the MOVITRAC B frequency inverter and in the UOH11B gateway housing Start up the MOVIDRIVE B with the PROFINET fieldbus system e Start up the MOVITRAC B with the PROFINET gateway Configuring the PROFINET using GSD files Operating MOVITOOLS MotionStudio via PROFINET Diagnostics via integrated web server 3 2 Additional documentation For information on how to connect MOVIDRIVE MOVITRAC B straightforwardly and effectively to the PROFINET IO fieldbus system you should request the following addi tional publications about fieldbus technology MOVIDRIVES Fieldbus Unit Profile manual MOVITRAC B MOVIDRIVE B system manual The manual for the MOVIDRIVE Fieldbus Unit Profile and MOVITRAC B system manual describes the fieldbus parameters and their coding as well as explaini
29. documentation Therefore read the manual before you start operating the device Make sure that the manual is available to persons responsible for the plant and its op eration as well as to person who work independently on the device You must also en sure that the documentation is legible 1 3 Exclusion of liability You must comply with the information contained in the MOVIDRIVE MOVITRAC documentation to ensure safe operation and to achieve the specified product character istics and performance requirements SEW EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non observance of these operating instructions In such cases any liability for defects is excluded Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface Safety Notes Other applicable documentation 2 Safety Notes 2 1 Other applicable documentation Installation and startup only by trained personnel observing the relevant accident prevention regulations and the following documents MOVIDRIVE MDX60B 61B operating instructions MOVITRAC B operating instructions Read through this manual carefully before you commence installation and startup of the DFE32B option Asa prerequisite to fault free operation and fulfillment of warranty claims you must adhere to the information in the documentation 22 General safety
30. e Move the entry MDX61B DFE32B 2 to the PROFINET IO system with the mouse and assign a PROFINET station name This name must later correspond to the PROFINET unit name specified in the DFE32B Delete the entry on slot 2 in to perform the project planning for your application Se lect the process data configuration required for your application Specify the I O and periphery addresses for the configured data widths and save your configuration The slot model is used for project planning with PROFINET Each slot is assigned to a DFE32B communication interface E k MDXBTB DFE32B W1 0 bes E Slot nat used 1 B n Slot2 PD Channel 12 1 Dl process data word D2 process data words 03 process data words 4 process data words 05 process data words DE process data words OF process data words JB process data words 09 process data words 10 process data words 62335AEN Slot 1 Must be indicated as Slot not used 1 Slot 2 Process data channel 2 Number of process data periodically exchanged be tween PROFINET IO controller and PROFINET IO device Add data exchange with the new units to your program Process data transfer is consistent SFC14 and SFC15 can be used to transfer pro cess data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface Project Planning with PROFINET Project planning for the PR
31. is described with SIMATIC STEP 7 as an example In STEP 7 HWKONFIG select PLC Ethernet Edit Ethernet Node Edit Ethernet Node x Ethemet node Nodes accessible online MAC address Browse Set IP configuration 11727AEN Click on Browse You receive an overview of all PROFINET IO nodes that you can reach online with your project planning tool following figure 2 3 4 Browse Network 8 Nodes Start IP address MAC address Device name 10 3 71 126 00 0E 8C 8C AF 58 57 300 CP CP 343 1 5 tap 10 3 71 125 00 0E 8C 84 CA 77 57 300 pn io IV Fast search 10 3 71 130 O0 0F 69 FF FF 50 SEW MTX MTM PN StandR 10 371 128 OO OF 69 FF FF 48 SEW MTX MTF PN RackSt 10 3 71 123 O0 0F 69 FF FF 46 SEW MTX MTF Rollenbahnl 132 158 10 4 00 0F 69 00 09 42 SEW MDX PNETDeviceName 10 371 132 O0 OF 69 FF FF 38 SEW DFE Gateway DFE32B 10 3 71 127 O0 0E 8C 8C D7 25 SCALANCE switch mest0 1 Flash MAC address 00 0F 69 00 09 42 Cancel Help 62340AEN Choose the required station The SEW node appears as SEW MDX61B DFE32B under Device type 3 The device name 4 is set to PNETDeviceName ex works and must be adapted to your system conditions Several MDX61B units can be dis tinguished between by the MAC addresses 2 displayed The MAC address 2 is at tached to the DFE32B option Use the Flash button 1 to enab
32. low outgoing X46 6 GND System bus reference X46 7 DC 24 V X26 7 DC 24 V X12 Terminal assignment X12 8 DC 24 V input X12 9 GND reference potential for the binary inputs Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 15 16 Assembly and Installation Notes Installing the DFE32B option card in MOVIDRIVE B Please note Use a 2x2 core twisted pair and shielded copper cable data transmission cable with braided copper shield Connect the shield flatly on both sides of the electronics shield clamp of MOVITRAC B Also connect the ends of the shield to GND The ca ble must meet the following specifications Cable cross section 0 25 mm AWG18 0 75 mm2 AWG23 Line resistance 120 Q at 1 MHz Capacitance per unit length lt 40 pF m at 1 kHz Suitable cables are CAN bus or DeviceNet cables The permitted total cable length depends on the baud rate setting of the SBus 250 kBaud 160 m 500 kBaud 80m 1000 kBaud 40m Connect the system bus terminating resistor 81 ON at the end of the system bus connection Switch off the terminating resistor on the other units S1 OFF The DFE32B gateway must always be connected either at the beginning or the end of the system bus connection and feature a permanently installed terminating resistor NOTES There must not be any potential dis
33. networks In this way a net work station that wants to address another station can use a logical AND operation with the IP address and the subnetwork mask to decide whether the desired station is located in the same network If this is not the case the station addresses the standard gateway router which must be part of the actual network The standard gateway then takes on the job of transmitting the data packages Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface Assembly and Installation Notes 4 Setting the IP address parameters via DCP 4 8 Setting the IP address parameters via DCP Initial startup Resetting the IP address parame ters For PROFINET IO the IP address parameters are determined via the DCP protocol Discovery and Configuration Protocol DCP operates with device names Device Name The device name uniquely identifies a PROFINET IO station in the network It is identified with the PROFINET IO controller for the project planning of the station and also set using the project planning software on the PROFINET IO device With the aid of the device name the controller identifies the device during startup and transfers the corresponding IP address parameters Settings directly on the slave are no longer re quired The basic procedure is described with SIMATIC STEP 7 as an example in chap ter Project Planning with PROFINET
34. notes for bus systems This communication system allows you to match the MOVIDRIVE drive inverter to the specifics of your application As with all bus systems there is a danger of invisible ex ternal as far as the inverter is concerned modifications to the parameters which give rise to changes in the unit behavior This may result in unexpected not uncontrolled system behavior A23 Safety functions The MOVIDRIVE MDX60B 61B and MOVITRAC B drive inverters may not perform safety functions without higher level safety systems Use higher level safety systems to ensure protection of equipment and personnel For safety applications refer to the information in the following publications Safe disconnection for MOVIDRIVE MOVITRAC B Use only those components in safety applications that were explicitly designed and de livered for this purpose by SEW EURODRIVE 2 4 Hoist applications MOVIDRIVE MDX60B 61B and the MOVITRAC B are not designed for use as a safety device in hoist applications Use monitoring systems or mechanical protection devices as safety equipment to avoid possible damage to property or injury to people 2 5 Product names and trademarks The brands and product names in this manual are trademarks or registered trademarks of the titleholders Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface Safety Notes Waste
35. sample We are not liable for the con tents of the sample program In this example the project planning for MOVIDRIVE B or MOVITRAC B has the pro cess data configuration 3 PD on input addresses PIW576 and output addresses POW576 A data block DB3 is created with about 50 data words When SFC14 is called the process input data is copied to data block DB3 data words 0 2 and 4 When SFC15 is called after the control program has been processed the process output data are copied from data words 20 22 and 24 to the output address POW 576 Note the length specification in bytes for the RECORD parameter The length informa tion must correspond to the configured length Refer to the online help for STEP 7 for further information about the system functions Start of cyclical program processing in OB1 BEGIN NETWORK TITLE Copy PI data from servo drive to DB3 word 0 2 4 CALL SFC 14 DPRD DAT READ IO DeviceRecord LADDR W4164240 Input address 576 RET VAL MW 30 Result in flag word 30 RECORD P DB3 DBX 0 0 BYTE 6 Pointer NETWORK TITLE PLC program with drive application PLC program uses the process data in DB3 for drive control L DB3 DBW 0 Load PI1 status word 1 L DB3 DBW 2 Load PI2 actual speed value L DB3 DBW 4 Load PI3 no function L WH16 0006 T DB3 DBW 20 Write 6hex to POl control word enable L 1500 T DB3 DBW 22 Write 1500dec to PO2 speed setpoin
36. 0 MOVITOQ MotionStudio via PROFINET 88 Structure of the PROFINET parameter MOVITRAC B loat Taa IO E eee ATE 66 Controle uot ifte cite ect EG 59 Technical data PROFINET for Setting the frequency inverter cce 47 MOVIDRIVE DFE32B s 80 N Connection Network classes cccsccssssesessseseecseseseececenenenes 21 DFES32B option setsi innis 18 System bus ors 1 between a 0 MOVITRAC B unit and DFE32B 14 Operating display DFE32B 25 System bus g an 1 between several BUS FAULT LED sss 25 MOVITRAC B units oai 15 Link Activity LED sss 26 Connection MOVIDRIVE amp MOVITRAC RUNBED rre AREE 25 Ethernet i i oe adici iade 19 Option card Connection technology eene 98 Installation and removal 13 Control Other applicable documentation 7 MOVIDRIVE9 MDX61B sssss 57 MOVITRAG Bhce ret satu ueluti 59 Control example 2503 sioiz cea etit tend vs 58 Ku 98 Pin assignment of an RJ45 plug connector 19 D Plugin window 84 DFE32B Sample plugin busmonitor for MOVITRA C 86 Connection assesseer eiers 18 Sample plugin busmonitor for Operating display ssssssseeseeeees 25 MOVIDRIVE e ctor ree aet TE 85 Terminal description esses 18 Procedure after device replacement 24 Diagnostic procedures
37. 1 Integrated Web Server Software requirements Be 8 Integrated Web Server The DFE32B option card has a homepage for simple web diagnostics of MOVIDRIVE and MOVITRAC Enter the configured IP address to access the homepage You can use the web page to access information about service and diagnostics 8 1 Software requirements The website has been tested with Microsoft Internet Explorer 5 0 and Mozilla Firefox 2 0 To display dynamic elements you will need the Java 2 Runtime Environment SE v1 5 0 or above If the Java 2 Runtime Environment is not installed on your system the program will con nect to Java and start an automatic download if you allow it Should you encounter any problems you can also download Java 2 Runtime SUN website and install it locally 6 2 Security settings If you are using a firewall or if you have a personal firewall installed on your system they could prevent you from accessing the Ethernet units In this situation you should allow outgoing TCP IP and UDP IP traffic Anapplet sewAppletsMoviEWeb JAppletWeb will prompt you to accept a certificate Click Execute the certificate will be imported to the certificate list of the Java 2 Runtime Environment Click the check box Always trust content from this publisher in order to avoid this dialog for future executions 8 3 Homepage layout MO VIDRIVE MDX61B with DFE32B option SEW Movidrive B DFE3xB Industrial Etherne
38. 10 I O words can be plugged into slot 2 After the unit sis switched on and before the IO controller establishes the communication the configuration is set to 3 process data words I O It can be changed by the IO controller while the communication is estab lished The current configuration is shown in P090 PD configuration ID Process data length 101 1 process data word I O 102 2 process data words I O 103 3 process data words I O 104 4 process data words I O 105 5 process data words I O 106 6 process data words I O 107 7 process data words I O 108 8 process data words I O 109 9 process data words I O 110 10 process data words I O The DAP Device Access Point is designated as ID 100 slot 0 subslot 1 NOTE The configuration of the DFE32B option is compatible to the DFE12B option That means that you do not have to change the configuration when you replace the DFE12B option with the DFE32B option The DFE32B option then accepts 1 10 process data words on slot 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface PROFINET Operating Behavior go Controlling the MOVIDRIVE amp MDX61B drive inverter 6 4 Controlling the MOVIDRI VE MDX61B drive inverter The drive inverter is controlled via the process data channel which is up to 10 I O words in length These process data w
39. 14 l Installing and removing an option card 13 Fieldbus monitor seeeeeeees 10 Assembly and Installation Notes G DFES2B UOH11B gateway eee 17 Gateway operation error list ssss 97 Auto setup for gateway operation 44 General Information B Exclusion of liability sessssss 6 BAGG rate te Ld tud 16 98 General notes iaren arenei naini aiina 6 Bus cables right to claim under warranty 6 Shielding and routing sss 20 Structure of the safety notes s ni 6 BUS FAULT LED 2 rect dete ege 25 H C Homepage layout sssee 82 Configuration via PROFIdrive Data Set 47 64 I Addressing connected inverters eese 69 IP address 1 tei n etse Pc dn 21 Controller processing sequence 68 Error codes of the PROFINET services 81 L Features of the SEW EURODRIVE Link Activity LED sse 26 PROFINET units essen 65 M Introducing PROFINET data sets 64 DA MOVILINK parameter requests 70 Monitoring Tungtions 10 Parameter setting procedure via record 47 67 MOVIDRIVE MDX61B PROFldrive parameter requests 75 Control Sahat D M d 57 Read or write parameters via data set 47 80 Setting tie drive inverter eene nennen 46 Sample program for SIMATIC S7 8
40. 23 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 87 Be 9 MOVITOOLS MotionStudio via Ethernet Overview MOVITOOLS MotionStudio via Ethernet The MOVITOOLS software version 5 40 or above enables straightforward parameter setting visualization and diagnostics for your drive application With MOVITOOLS Mo tionStudio you can communicate with the MOVIDRIVE MDX61B drive inverter the DFE32B gateway and the SEW units connected to the gateway via Ethernet via the DFE32B option card STOP Before starting MOVITOOLS MotionStudio you must add exceptions to your firewall for the installed software components n your firewall enter all the executable programs that belong to the software com ponents you have installed Check your firewall settings It is possible that the firewall prevents the execution of a program in the background In other words the user does not receive a message Check whether an Ethernet communication can be established between the PC and the DFE32B To do so you can use the ping command of the Windows command prompt Example ping 10 3 71 15 9 1 88 Overview The MOVITOOLS MotionStudio user interface comprises a central framework and the individual tools These are started as separate applications from the framework or they are integrated into the framework as plugins The following figure shows the area
41. AC B 58129axx Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface Assembly and Installation Notes Pin assignment 45 Pin assignment Use prefabricated shielded RJ45 plug connectors compliant with IEC 11801 edition 2 0 category 5 E is fi SS gt ul A B 54174AXX Figure 1 Pin assignment of an RJ45 plug connector A Front view B View from back 1 Pin 1 TX Transmit Plus 2 Pin 2 TX Transmit Minus 3 Pin 3 RX Receive Plus 6 Pin 6 RX Receive Minus Connection MOVIDRIVE B MOVITRAC B Ethernet To connect the DFE32B connect the Ethernet interface X30 or X32 RJ45 connector using a category 5 class D shielded twisted pair cable in compliance with IEC 11801 edition 2 0 The integrated switch provides support for realizing a line topology NOTES According to IEC 802 3 the maximum cable length for 10 100 MBaud Ethernet 10BaseT 100BaseT e g between DFE32B and switch is 100 m e VLAN tag prioritized Ethernet frames with the frame identification 889244 are used for the real time data exchange with PROFINET IO This requires switched net works The switches must support prioritization Hubs are not permitted Data trans mission takes place using the full duplex process with 100 MBit Detailed informa tion on cabling can be found in the PROFINET installation guideline publication t
42. ATUS WORD 1 1031 PI PO2 60536 SET SPEED ACTUAL SPEED 50535 PI2 POS 2000 RAMP IPOS PI DATA 1 PI3 Show hex base 16 values PO1 Po2 PO3 PH PI2 PIS Controller inhibit d n Enabled Enable Rapid stop e Ready far operation D Enable Stop o PO data enable Q Hold control D Fault Warming o SET2 Parameter set seri Sl DeviceStatus Reset B Binary 00000100 00000111 Binary 00000000 00000110 B iP Status 62229AXX Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 85 86 Integrated Web Server Structure of the diagnostics applet Example Busmon This plugin is used to display the process data between the control and the MOVITRAC itor plugin for B and also for diagnosing the process data assignment MOVITRAC E B B Busmonitor PO1 6 CONTROL WORD 1 STATUS WORD 1 1031 P PO2 5000 SET SPEED ACTUAL SPEED 5007 PI2 POS 2000 RAMP APPARENT OUTPUT C 66 PIS Show hex base 16 values PO1 P02 P0O3 Pi Pi2 PIS FS Control Command Freigabe Enabled Q Enabled e 3 Ready for operation Rapid stop o PO data enable e Stop e p Fault Warning e Parameter set e Reset e Binary 00000100 00000111 Release brake o Online Device s Information D Status 62230AXX Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface Integrated Web Server 8 Access protection
43. Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface AA TOCH MiCal Data ea S kete me 98 11 1 DFE32B for MOVIDRIVE B MOVITRAC B and UOH11B gateway holslrng 522 3 oi ned eode re Da VO ERES 98 11 2 Dimension DFE32B via UOH11B gateway housing esses 99 12 NOK 100 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface General Notes Structure of the safety notes 1 General Notes 1 1 Structure of the safety notes The safety notes in this manual are designed as follows Symbol SIGNAL WORD Nature and source of hazard Possible consequence s if disregarded Measure s to avoid the hazard Symbol Signal Word Meaning Consequences if disregarded Example nm HAZARD Imminent hazard Severe or fatal injuries WARNING Possible hazardous situation Severe or fatal injuries A CAUTION Possible hazardous situation Minor injuries Specific hazard e g electric shock STOP Possible damage to property Damage to the drive system or its environ ment NOTE Useful information or tip Simplifies drive system handling 1 2 Right to claim under warranty A requirement of fault free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the
44. F ldrive Profile V2 no PPO write 0x11 Request cannot be exe Access is currently not possible and the reason is not cuted due to the operating explained mode 0x12 Reserved PROF ldrive Profile V2 other error 0x13 Reserved PROF drive Profile V2 data cannot be read in cyclic exchange 0x14 Illegal value An attempt was made to change a value to one that is in the permitted range but is not permitted due to other long term reasons parameter with specified individual values 0x15 Response is too long The length of the current response exceeds the maximum transmittable length 0x16 Invalid parameter address Invalid value or value that is not valid for this attribute num ber of elements parameter number subindex or a combina tion of these factors 0x17 Incorrect format Write request Invalid format or parameter data format that is not supported 0x18 Number of values is not Write request Number of values of parameter data does not consistent correspond to the number of elements in the parameter address 0x19 Axis does not exist Access to an axis that does not exist up to 0x64 Reserved 0x65 0xFF Depends on the manufac turer Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 7 9 79 go Configuration via PROFIdrive Data Set 47 Read or write parameters via data set 47 7 3 Read or write parameters via d
45. If this LED is on one or sev eral participants on the SBus could not be addressed within the timeout inter val If the red system error LED H1 flashes the DFE itself is in an error state In this case error F111 was reported to the control only via fieldbus cabling check SBus terminating resistors Check the project planning if the DFE was configured with the PC Switch DFE off and on again If the error is still present query the error via diagnostic interface and per form the action described in this table Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 10 97 Technical Data DFE32B for MOVIDRIVE B MOVITRAC B and UOH11B gateway hou 11 Technical Data 11 1 DFE32B for MOVIDRIVE B MOVITRAC B and UOHT1B gateway housing 98 DFE32B option Part number 1821 345 6 Power consumption P 3W Voltage supply only in gateway operation U DC 24 V 15 20 96 Imax DC 200 mA Pmax 3 4 W Application protocols PROFINET IO Ethernet frames with frame identification 88925 to control and set parameters for the drive inverter HTTP Hypertext Transfer Protocol for diagnostics using a Web browser SMLP Simple Movilink Protocol protocol used by MOVITOOLS Port numbers used 300 SMLP 80 HTTP EtherNet services ARP ICMP Ping ISO OSI layer 2 EtherNet II
46. OFINET IO controller Configuring the When the individual slots are configured the new node has to be configured with further nodes settings The following dialog appears by double clicking on the new node s unit sym bol 2 1 General 10 Cycle Short description Order no Family 3 Device name GSD file Node PN IO system Device number Properties Option DFE32B ption DFE32B PROFINET ID option DFE32B for MDX61B 2 ports SEW Conveyer Left GSDML V2 1 SEW DFE DFS 2Ports 20070205 xml Change Release Number E PROFINET O System 100 IP address 10 371 198 Vv A ian IP address via IO controller Comment Cancel Help 4 62255AEN 1 General tab page 2 IO Cycle tab page 3 Device name input field 4 Ethernet button Enter the previously specified device name in the Device name input field 3 on the General tab page 1 Observe the coding Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 33 5 Project Planning with PROFINET Project planning for the PROFINET IO controller To enter the previously specified IP address following figure click the Ethernet button 4 in the Node PN IO system field Properties Ethernet interface Option DFE32B x General Parameters
47. Otherwise the status error is located in Error_code_1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 77 7 qu Configuration via PROFIdrive Data Set 47 Structure of the PROFINET parameter channel Query parameter response The following table shows the coding of the WRITE req user data including the PROFI NET header Field Value Description Function_Num READ req Slot_Number X Slot number not used Index 47 Index of the data set Length 240 Maximum length of response buffer in the PN controller Positive response to WRITE Parameter The following table shows the PROFINET header of the positive READ response with parameter setting response Service READ response Description Slot_Number 0 Random is not evaluated Index 47 Index of the data set constant index 47 Length 4 4 byte user data in response buffer The following table shows the positive response for the PROFINET service Change Pa rameter Byte Box Value Description 0 0x01 Reflected reference number from the parameter setting order 1 Response ID 0x02 Positive PROFIdrive response 2 0x01 Reflected axis number 0 single axis 3 No of parameters 0x01 1 parameter Negative parame The following table shows the coding of a negative response of
48. PROFIdrive Data Set 47 go 7 Structure of the PROFINET parameter channel 7 2 41 Parameter setting procedure via data set 47 Parameter access takes place with the combination of the WRITE RECORD and READ RECORD PROFINET services The parameter setting order is transferred to the IO de vice using the WRITE req whereupon it is processed internally The controller now sends a READ req to pick up the parameter setting response The device sends a positive response READ res The user data now contain the parameter setting response of the parameter setting order that was previously sent with WRITE req see the following figure This mechanism applies to a PROFINET controller Controller PROFINET SEW Device Parameter a WRITE req DS47 ge Request with data parameter request H TX Parameter X Request i M WRITE res in LU without data 1 1 1 X VL READ req DS47 i without data i Ns Parameter d Processing l I dl p arameter Parameter READ res ier Response Response with data parameter response i 62208AXX Figure 4 Telegram sequence for parameter access via Read Write Record Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 67 7 go Configuration via PROFIdrive Data Set 47 Structure of the PROFINET parameter channel 7 2 2 Controller processing sequence
49. Studio Now activate the auto setup function Set the DIP switch AS on the DFE32B option to 4 as Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface Assembly and Installation Notes Operating display DFE32B option 4 10 Operating display DFE32B option 4 10 1 PROFINET LEDs There are two LEDs on the DFE32B option card that display the current status of the DFE32B option and the PROFINET system DFE32B BUS FAULT 61629AXX RUN LED The RUN LED indicates that the bus electronics are operating correctly States of the Cause of error Remedy RUN LED Green DFE32B hardware OK Proper operation Off e DFE32B is not ready for opera tion Red Error in the DFE32B hardware Switch the unit on again Consult SEW service if the error occurs again Flashing green Flashing 3 Switch the unit on again Set default IP yellow RE of the DEE ven dues addressparameter via DIP switch DEF IP P Consult SEW service if the error occurs again Yellow Switch the unit on again Consult SEW service if the error occurs again BUS FAULT LED The BUS FAULT LED displays the status of the PROFINET Status of the BUS FAULT LED Cause of error Remedy Off PROFINET IO device is currently exchanging data with the PROFINET IO controller Data Exchange Flashing green Flashing gre
50. a PROF Idrive service ter response Bit 7 is entered in the response ID if the response is negative Service READ response Description Slot Number 0 Random is not evaluated Index 47 Index of the data set constant index 47 Length 8 8 byte user data in response buffer Byte Box Value Description 0 Response refer 0x01 Reflected reference number from the parameter setting order ence 1 Response ID 0x810x82 Negative response for Request Parameter Negative response for Change Parameter 2 0x00 Reflected axis number 0 single axis 3 No of parameters 0x01 1 parameter 4 Format 0x44 Error 5 No of values 0x01 1 error code 6 7 Error value 0x0811 MOVILINK return code e g ErrorClass 0x08 add code 0x11 see section MOVILINK configuration return codes for PROFI NET on page 74 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 78 Manual DFE32B PROFINET IO Fieldbus Interface Configuration via PROFIdrive Data Set 47 Structure of the PROFINET parameter channel ago PROFlIdrive The following table shows the coding of the error number in the PROFIdrive parameter return codes for response according to PROFldrive profile V3 1 This table applies if you use the PROFINET PROF ldrive services Request Parameter and or Change Parameter Error no Meaning Used for 0x00 Invalid par
51. acters long Specify an IP address 5 and a subnet mask 4 as well as a router address 7 if re quired Click the Assign IP Configuration button 3 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 30 Manual DFE32B PROFINET IO Fieldbus Interface Project Planning with PROFINET Project planning for the PROFINET IO controller NOTE The IO controller must not yet be in a cyclic data transmission with the IO devices Click the Browse button 6 again to check whether your settings were adopted Click the Close button 1 You can reset the device name of the DFE32B online via the Reset button Now you need to restart the DFE32B 5 1 2 Project planning for the PROFINET interface for MOVIDRIVE B Creating a new project Start the SIMATIC Manager and create a new project Select your control type and add the required modules The OB82 OB86 and OB122 modules are particularly useful The OB82 module makes sure that the controller does not go to STOP for so called di agnostic alarms The OB86 module indicates the failure of the decentralized periphery The OB122 module is called up if the controller cannot access data of a station of the decentralized periphery This can occur for example when the DFE32B is ready for op eration later than the control system Start STEP7 HWCONFIG and select the PN IO slot in the control rack Add a PROFINET IO sys
52. ameter number Access to non existent parameters 0x01 Parameter value cannot be An attempt was made to change a parameter value that can changed not be changed 0x02 Minimum or maximum value An attempt was made to change a value to one that is outside exceeded of the limit values 0x03 Incorrect subindex Access to non existent subindex 0x04 No assignment Access with subindex to parameter that is not indexed 0x05 Incorrect data type An attempt was made to change a replace a value with one that does not correspond to the data type of the parameter 0x06 Setting not permitted can An attempt was made to set a value to one larger than 0 only be reset where this is not permitted 0x07 Description element cannot Access to description element that cannot be changed be changed 0x08 Reserved PROF Idrive Profile V2 PPO write query for IR not available 0x09 Description does not exist Access to description that is not accessible parameter value is exists Ox0A Reserved PROF ldrive Profile V2 incorrect access group 0x0B No operation priority An attempt was made to change a parameter without change rights 0x0C Reserved PROF ldrive Profile V2 incorrect password 0x0D Reserved PROF ldrive Profile V2 text cannot be read in cyclic data transfer OxOE Reserved PROFIdrive Profile V2 name cannot be read in cyclic data transfer OxOF No text assignment avail Access to text assignment that is not accessible parameter able value exists 0x10 Reserved PRO
53. ample for writing a via PROFIdrive parameter via MOVILINK page 72 The PROFldrive service change parameter is used for this purpose Send WRITE parameter request The following table shows the PROFINET header of the WRITE request with parameter request Service WRITE request Description Slot_Number 0 Random is not evaluated Index 47 Index of the data set constant index 47 Length 16 16 byte user data for order buffer The following table shows the WRITE req user data for the PROFINET service Change Parameter Byte Box Value Description 0x01 Individual reference number for the parameter setting order is reflected in the parameter response 1 Request ID 0x02 Change parameter PROF Idrive 2 0x01 Axis number 0 single axis 3 No of parameters 0x01 1 parameter 4 Attributes 0x10 Access to parameter value 5 No of elements 0x00 0 access to direct value no subelement 6 7 Parameter Number 0x7129 Parameter index 8489 P160 n11 8 9 Subindex 0x0000 Subindex 0 10 Format 0x43 Double word 11 No of values 0x01 Change 1 parameter value 1a Value HiWord 0x0000 Higher order part of the parameter value s Value LoWord OxOBB8 Lower order part of the parameter value After sending this WRITE request the WRITE response is received If there was no sta tus conflict in processing the parameter channel a positive WRITE response occurs
54. ansfer parameter data between PROFINET controller master and a PROFI NET device slave Via UDP User Datagram Protocol the priority of this data ex change is lower than the priority of the process data exchange PROFINET Controller I i PO SEULE Read Write Record 62204AXX The user data transported via an acyclic PROFINET service is grouped in a data set Each data set is clearly addressed by the following characteristics API Slot number Subslot number Index The structure of data set 47 is used for the parameter exchange with SEW EURODRIVE PROFINET units The structure of data set 47 is specified in the PROFIdrive profile drive technology of the PROFIBUS user organization as of V4 0 as PROFINET parameter channel Different procedures for accessing parameter data of the SEW EURODRIVE PROFINET unit are provided via this parameter channel Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 64 Manual DFE32B PROFINET IO Fieldbus Interface Configuration via PROFIdrive Data Set 47 go 7 Introducing PROFINET data sets 7 1 1 Features of the SEW EURODRIVE PROFINET units The SEW EURODRIVE PROFINET units that support acyclic Read Record and Write Record services all have the same communication characteristics The units are basi cally controlled via a PROFINET controller with cyclic
55. ata set 47 7 3 1 Sample program for SIMATIC S7 The STEP 7 code stored in the GSD file shows how parameters are accessed via the STEP 7 system function modules SFB 52 53 You can copy the STEP 7 code and im port compile it as a STEP 7 source NOTES There is an example of a function module for SIMATIC S7 controls available for download in the Software section on the SEW website This example is a special and free service that demonstrates only the basic ap proach to generating a PLC program as a non binding sample We are not liable for the contents of the sample program 7 8 2 Technical data PROFINET for MOVIDRIVE DFE32B GSD file for PROFINET GSDML V2 1 SEW DFE DFS 2Ports jjjj mm tt xml Module name for project planning MOVIDRIVE DFE32B Supported data set Index 47 Supported slot number Recommendation 0 Manufacturer code 10A hex SEW EURODRIVE Profile ID 0 C2 response timeout 1s Max length C1 channel 240 byte Max length C2 channel 240 byte Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface Configuration via PROFIdrive Data Set 47 go Read or write parameters via data set 47 7 3 3 Error codes of the PROFINET services The following table shows possible error codes of PROFINET services that may occur in the event of an error in the communication on PROFINET t
56. ation the status 0 inverter not ready is displayed in the 7 segment display of MOVIDRIVE during this time The Run LED on the DFE32B option card lights up green 4 10 2 Gateway LED LEDs H1 and H2 indicate the communication status in gateway operation Q Hl O H2 I 4 58129axx LED H1 Sys fault red Only for gateway function Status State Description Red System error Gateway is not configured or one of the drives is inactive Off SBus ok Gateway is configured correctly Flashes Bus scan Bus is being checked by the gateway Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 26 Manual DFE32B PROFINET IO Fieldbus Interface Assembly and Installation Notes Operating display DFE32B option NOTES LED H2 H2 green is currently reserved X terminal X24 is the RS 485 interface for diagnostics via PC and MOVITOOLS MotionStudio Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 27 28 Project Planning with PROFINET Project planning for the PROFINET IO controller 5 Project Planning with PROFINET This Chapter describes the project planning for the MOVIDRIVE B and MOVITRAC B gateway inverters with the DFE32B option The following GSD file is used for the project planning of the DFE32B with MOVIDRIVE
57. aximum length of response buffer in the PN controller Positive PROFIdrive parameter response The table shows the READ res user data with the positive response data of the param eter setting request The parameter value for index 8300 firmware version is returned as an example Service READ request Description Slot_Number 0 Random is not evaluated Index 47 Index of the data set constant index 47 Length 10 10 byte user data in response buffer Byte Box Value Description 0 0x01 Reflected reference number from the parameter setting order 1 Response ID 0x01 Positive response for Request Parameter 2 0x00 Reflected axis number 0 single axis 3 No of parameters 0x01 1 parameter 4 Format 0x43 Parameter format Double word 5 No of values 0x01 1 value 6 7 Value Hi 0x311C Higher order part of the parameter 8 9 Value Lo 0x7289 Lower order part of the parameter Decoding Ox 311C 7289 823947913 dec gt gt firmware version 823 947 9 13 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface Configuration via PROFIdrive Data Set 47 go 7 Structure of the PROFINET parameter channel Example for writ The following tables show an example of the structure of the WRITE and READ services ing a parameter for the remanent writing of the internal setpoint n11 see section Ex
58. ber 0 Random is not evaluated Subslot_Number 1 Fixed setting 1 Index 47 Index of the data set for the parameter request constant index 47 Length 240 Maximum length of response buffer in the master Positive MOVILINK parameter setting response The table shows the READ response user data with the positive response data of the parameter setting request The parameter value for index 8300 firmware version is re turned as an example Service READ request Description API 0 Fixed setting 0 Slot_Number 0 Random is not evaluated Subslot_Number 1 Fixed setting 1 Index 47 Index of the data set for the parameter request constant index 47 Length 10 Maximum length of response buffer in the master Byte Box Value Description 0 0x01 Reflected reference number from the parameter set ting request 1 Response ID 0x40 Positive MOVILINK response 2 0x00 Reflected axis number 0 single axis 3 No of parameters 0x01 1 parameter 4 Format 0x43 Parameter format Double word 5 No of values 0x01 1 value 6 7 Value High 0x311C Higher order part of the parameter 8 9 Value Low 0x7289 Lower order part of the parameter Decoding Ox 311C 7289 823947913 dec gt gt firmware version 823 947 9 13 Manual DFE32B PROFINET IO Fieldbus Interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 7 9 71 7 qu
59. connected shield that is also connected to the protective earth PE Make sure you supply adequate equipotential bonding according in accordance with relevant VDE regulations in such a case Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface Assembly and Installation Notes TCP IP addressing and subnetworks 4 7 TCP IP addressing and subnetworks Introduction IP address Network classes Subnet mask The settings for the address of the IP protocol are made using the following parameters IP address Subnetwork mask Standard gateway The addressing mechanisms and subdivision of the IP networks into subnetworks are explained in this chapter to help you set the parameters correctly The IP address is a 32 bit value that uniquely identifies a station in the network An IP address is represented by four decimal numbers separated by decimal points Example 192 168 10 4 Each decimal number stands for one byte 7 8 bits of the address and can also be rep resented using binary code following table Byte 1 Byte 2 Byte 3 Byte 4 11000000 10101000 00001010 00000100 The IP address comprises a network address and a station address following table Network address Station address 192 168 10 4 The part of the IP address that denotes the network and t
60. cording measures please refer to the error list chapter Error list in gateway operation A hardware defect causes error F111 system faultto be displayed on the fieldbus process input data for status words 1 of all drive inverters The H1 LED system fault at the DFE is lit The exact error code of the gateway status can be displayed via the diagnostics interface with MOVITOOLS MotionStudio Tool Status 6 5 4 Fieldbus timeout response of the DFE32B in gateway operation You can set how the gateway should respond in case of timeout using the P837 Fieldbus timeout response parameter No response The drives on the subordinate SBus continue with the last setpoint value These drives cannot be controlled when the PROFIBUS communication is interrupted PA_DATA 0 The rapid stop is activated for all drives that have a process data configuration factory setting with control word 1 or 2 when a PROFINET timeout is detected For this the gateway sets the bits O 2 of the control word to 0 The drives are stopped with the rapid stop ramp Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 60 Manual DFE32B PROFINET IO Fieldbus Interface PROFINET Operating Behavior SIMATIC S7 Sample program 6 6 6 SIMATIC S7 Sample program NOTE This example is a special and free service that demonstrates only the basic approach to generating a PLC program as a non binding
61. ding of the user data for the WRITE req service specifying the PROFINET header The WRITE req service is used to transfer the parameter setting re quest to the inverter Service WRITE request Description Slot_Number 0 Random is not evaluated Index 47 Index of the data set constant index 47 Length 10 10 byte user data for parameter request Byte Box Value Description 0x01 Individual reference number for the parameter setting order that is reflected in the parameter response 1 Request ID 0x01 Request parameter PROFIdrive 2 0x00 Axis number 0 single axis 3 No of parameters 0x01 1 parameter 4 Attributes 0x10 Access to parameter value 5 No of elements 0x00 0 access to direct value no subelement 6 7 Parameter Number 0x206C MOVILINK index 8300 Firmware version 8 9 Subindex 0x0000 Subindex 0 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 7 9 75 7 76 gw Configuration via PROFIdrive Data Set 47 Structure of the PROFINET parameter channel Query parameter response The following table shows the coding of the READ req user data including the PROFINET header Service READ request Description Slot_Number 0 Random is not evaluated Index 47 Index of the data set constant index 47 Length 240 M
62. elegram level This table is relevant if you want to write your own parameter assignment block based on the PROFINET services because the error codes are reported directly back on the telegram level Bit 7 6 5 4 3 3 2 Error_Class Error_Code Error_Class from PROFINET Specification Error_Code from PROFINET Specification PROFINET Parameter channel 0x0 0x9 hex reserved OxA application 0x0 read error 0x2 module failure 0x3 to 0x7 reserved 0x8 version conflict OxA to OxF user specific OxB access 0x0 invalid index OxBO No data block Index 47 DB47 parameter requests are not supported 0x1 write length error 0x2 invalid slot 0x3 type conflict 0x4 invalid area 0x5 state conflict OxB5 Access to DB 47 temporarily not pos sible due to internal processing status 0x6 access denied 0x7 invalid range OxB7 WRITE DB 47 with error in the DB 47 header 0x8 invalid parameter 0x9 invalid type OxA to OxF user specific OxC resource 0x0 read constraint conflict Ox1 7 write constraint conflict 0x2 resource busy 0x3 resource unavailable 0x4 0x7 reserved Ox8 0xF user specific OxD 0xF user specific Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 7 8
63. en red The flashing function in the PROFI NET IO controller project planning is activated to visually localize the sta tions Red Connection to the PROFINET IO controller has failed PROFINET IO device does not detect a link Businterruption PROFINET IO controller is not in operation e Check the PROFINET connection of the DFE32B option Check the PROFINET IO controller e Check the cabling of your PROFINET network Yellow Flashing yellow The STEP 7 hardware configuration contains a module that is not permit ted Switch the STEP 7 hardware configu ration to ONLINE and analyze the sta tus of the components of the slots in the PROFINET IO device Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 25 Assembly and Installation Notes Operating display DFE32B option Link Activity The two LEDs Link green and Activity yellow integrated in the RJ45 plug connec LED tors X30 X32 display the status of the Ethernet connection LED Link LED Activity 61880AXX LED Status Meaning Link Green There is an Ethernet connection Link Off There is no Ethernet connection Activity Yel Data is currently being exchanged via Ethernet low NOTES Asthe firmware of the DFE32B option card requires approximately 10 seconds for initializ
64. enerator time for acceleration deceleration etc as well as trigger various drive functions such as enable control inhibit normal stop rapid stop etc At the same time you can also use this channel to read back actual values from the drive inverter such as actual speed current unit status error number or reference signals 3 3 8 Monitoring functions 3 3 4 Diagnostics Using a fieldbus system requires additional monitoring functions for the drive technolo gy for example time monitoring of the fieldbus fieldbus timeout or rapid stop concepts You can for example adapt the monitoring functions of MOVIDRIVE MOVITRAC specifically to your application You can determine for instance which of the drive in verter s error responses should be triggered in the event of a bus error It is a good idea to use a rapid stop function for many applications However you can also freeze the last setpoints so that the drive continues to operate with the most recently valid setpoints for example conveyor belt As the range of functions for the control terminals is also guar anteed in fieldbus mode you can continue to implement rapid stop concepts using the terminals of the drive inverter irrespective of the fieldbus used The MOVIDRIVE drive inverter and the MOVITRAC B frequency inverter offer you numerous diagnostics options for startup and service For example you can use the in tegrated fieldbus monitor to control setpoint values se
65. er from the parameter setting request 1 Response ID 0x40 Positive MOVILINK response 2 0x00 Reflected axis number 0 single axis No of parameters 0x01 1 parameter Negative parame The following table shows the coding of a negative response of a MOVILINK service ter response Bit 7 is entered in the the response ID if the response is negative Service WRITE response Description API 0 Fixed setting 0 Slot_Number 0 Random is not evaluated Subslot_Number 1 Fixed setting 1 Index 47 Index of the data set for the parameter request constant index 47 Length 8 8 byte user data in response buffer Byte Box Value Description 0 0x01 Reflected reference number from the parameter setting order 1 Response ID OxCO Negative MOVILINK9 response 2 0x00 Reflected axis number 0 single axis 3 No of parameters 0x01 1 parameter 4 Format 0x44 Error 5 No of values 0x01 1 error code 6 7 Error value 0x0811 MOVILINK return code e g ErrorClass 0x08 add code 0x11 see section MOVILINK configuration return codes for PROFI NET on page 73 page 74 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 7 9 73 7 74 go Configuration via PROFIdrive Data Set 47 Structure of the PROFINET parameter channel
66. es 25 410 1 PROPINET LEDS issn seth et ete ec e ER bee 25 4 10 2 Gateway LED tdt eed bd ada rae lene 26 5 Project Planning with PROFINET eceeeeeeeeeee nennen nennen nnns 28 5 1 Project planning for the PROFINET IO controller ssseses 28 5 1 1 Assigning the PROFINET device name sse 29 5 1 2 Project planning for the PROFINET interface for MOVIDRIVE B 31 5 1 3 Project planning for MOVITRAC B or gateway with DFE32B Option 1 2 rri dede rest iba perra nied 37 5 1 4 Project planning for the PROFINET interface for MOVITRAC B 38 5 2 Auto setup for gateway operation ssssse e 44 5 3 Setting the MOVIDRIVE MDX61B drive inverter es 46 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 5 4 Setting the MOVITRAC B frequency inverter sssesssees 47 5 5 Startup procedure for MDX61B with DFE32B option sssssssss 48 5 5 1 Prelimiriary WOrK oerte tege RE ED UD p E EU tank 48 5 5 2 Starting up MOVIDRIVE B with DC 24 V or AC 400 V 48 5 6 Startup procedure for the DFE32B option as gateway sssss 50 5 6 1 Preliminary WOK x eter etae e e eet o aae RR 50 5 6 2 Starting up units with DC 24 V or AC 400 V sse 51 6 PROFINET Operating Behavior
67. etwork address and all the zeros Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 21 22 Assembly and Installation Notes TCP IP addressing and subnetworks Standard gateway determine the station address following table Byte 1 Byte 2 Byte 3 Byte 4 decimal 192 168 10 128 IP address Binary 11000000 10101000 00001010 10000000 decimal 255 255 255 128 Subnetwork mask Binary 11111111 11111111 11111111 10000000 The class C network with the address 192 168 10 is further subdivided into 255 255 255 128 using the subnetwork mask Two networks are created with the ad dress 192 168 10 0 and 192 168 10 128 The following station addresses are permitted in the two networks e 192 168 10 1 192 168 10 126 e 192 168 10 129 192 168 10 254 The network stations use a logical AND operation for the IP address and the subnetwork mask to determine whether there is a communication partner in the same network or in a different network If the communication partner is in a different network the standard gateway is addressed The standard gateway is also addressed via a 32 bit address The 32 bit address is rep resented by four decimal numbers separated by decimal points Example 192 168 10 1 The standard gateway establishes a connection to other
68. g Behavior Controlling the MOVITRAC B gateway frequency inverter 6 5 1 Control example for SIMATIC S7 with MOVITRAC B gateway The inverter is controlled using SIMATIC S7 in accordance with the selected process data configuration either directly using load and transfer commands or by means of spe cial system functions SFC 14 DPRD DAT and SFC15 DPWR DAT In principle S7 data lengths of 3 bytes or more than 4 bytes must be transmitted using system functions SFC14 and SFC15 Process data configuration STEP 7 access via 3 PD 24 PD System functions SFC 14 15 length 6 48 bytes Param 3 PD 24 PD System functions SFC 14 15 length 6 48 bytes for PD 8 bytes for parameter 6 5 2 SBus timeout 6 5 3 Unit error If one or more drive inverters on the SBus can no longer be addressed by the DFE32B the gateway enters error code F11 System fault in status word 1 of the corresponding inverter The H1 LED system fault lights up and the error is also displayed via the di agnostics interface It is necessary to set the SBus timeout interval P815 of the MOVITRAC B system error to a value other than 0 for the inverter to stop The error resets itself in the gateway In other words the current process data is exchanged im mediately after restarting the communication The gateways detect a series of errors during the self test and respond by locking them selves For the exact error responses and ac
69. hat was issued by the PROFINET user organization Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 19 20 Assembly and Installation Notes Shielding and routing bus cables 46 Shielding and routing bus cables Only use shielded cables and connection elements that also meet the requirements of category 5 class 2 in compliance with IEC 11801 edition 2 0 Correct shielding of the bus cable attenuates electrical interference that may occur in industrial environments The following measures ensure the best possible shielding Manually tighten the mounting screws on the connectors modules and equipotential bonding conductors Use only connectors with a metal housing or a metallized housing Connect the shielding in the connector over a wide surface area Apply the shielding of the bus cable on both ends Route signal and bus cables in separate cable ducts Do not route them parallel to power cables motor leads Use metallic grounded cable racks in industrial environments Route the signal cable and the corresponding equipotential bonding close to each other using the shortest possible route Avoid using plug connectors to extend bus cables Route the bus cables closely along existing grounding surfaces STOP In case of fluctuations in the ground potential a compensating current may flow via the bilaterally
70. he part that identifies the sta tion is determined by the network class and the subnetwork mask Station addresses cannot consist of only zeros or ones binary because they represent the network itself or a broadcast address The first byte of the IP address determines the network class and as such represents the division into network addresses and station addresses Value range Complete network address Network class Meaning Byte 1 Example 0 127 A 10 1 22 3 10 Network address 1 22 3 Station address 128 191 B 172 16 52 4 172 16 Network address 52 4 Station address 192 223 C 192 168 10 4 192 168 10 Network address 4 Station address This rough division is not sufficient for a number of networks They also use an explicit adjustable subnet mask A subnet mask is used to divide the network classes into even finer sections Like the IP address the subnet mask is represented by four decimal numbers separated by dec imal points Every decimal number stands for one byte Example 255 255 255 128 Each decimal number stands for one byte 7 8 bits of the subnet mask and can also be represented using binary code following table Byte 1 11111111 Byte 2 11111111 Byte 3 11111111 Byte 4 10000000 If you compare the IP addresses with the subnet masks you see that in the binary rep resentation of the subnet mask all ones determine the n
71. info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 83 84 Integrated Web Server Structure of the diagnostics applet Plugin window Movidrive B Movitrac B DFE3xB DFS2xB Industrial Ethernet e B Overview J IP Settings B Busmonitor m Display Values 1 1 71 2 3 Signature MDxPROFINET Edit Unit type MDX61B0005 5A3 Operating Time 813 h 45 min Firmware Version 824 854 0 17 Firmware Revision 912 Status Inverter status Enabled Parameterset Parameter set 1 Operating status Enable Status 62226AXX 1 Tab for open plugins If you have opened multiple plugins e g plugins of various units they are listed in the tab 2 Tab within the plugin If the selected unit has several display columns the tab will display shows parameter displays those columns being implemented 3 Main window with display The main window gives a visualization of the parameters values and figures Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface Integrated Web Server Structure of the diagnostics applet Example Busmon This plugin is used to display the process data between the control and the itor plugin for MOVIDRIVE B and also for diagnosing the process data assignment MOVIDRIVE i Overview E amp IP Settings gt Busmonitor tm Display Values PO1 6 CONTROLWORD 1 ST
72. ing the card retaining bracket Pull the card re taining bracket out evenly from the slot do not twist 2 Remove the two retaining screws of the black cover plate on the card retaining brack et Remove the black cover plate 3 Position the option card onto the retaining bracket so that the three retaining screws fit into the corresponding bores on the card retaining bracket 4 Insert the retaining bracket with installed option card into the slot pressing slightly so it is seated properly Secure the card retaining bracket with the two retaining screws 5 To remove the option card follow the instructions in reverse order Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 13 Assembly and Installation Notes Installing the DFE32B option card in MOVIDRIVE B 42 Installing the DFE32B option card in MO VIDRIVE B NOTES MOVITRAC B does not require special firmware status Only SEW EURODRIVE engineers are allowed to install or remove option cards for MOVITRAC B 4 2 1 Connecting a system bus SBus 1 between a MOVITRAC B and the DFE32B option DFE 32B S1 g BUS a FAULT DC 24 VG O00 40014 C0 lO PO 61633AXX X46 X26 Terminal assignment X46 1 X26 1 SC11 SBus CAN high X46 2 X26 2 SC12 SBus
73. ion 801 Binary input D102 T Ne function zj E 16 Fixed setpoints 1 602 Binary input DIOS T No function E 17 Fixed setpoints 2 2 3 2 Controller parameters 603 Binary input DIO4 I No function x 5 il 3 Motor parameter 604 Binay input DIOS l Notincton s E mg 4 Reference signals m E E 5 Control functions 605 Binary input DIO6 T No function z Gy 6 Terminal assignment 606 Binary i pioz Notuncion 72 ESI 60 Binary inputs basic unit aides No function 61 Binary inputs option L 97 Process data parameter setting 62 Binary outputs basic unit 63 Binary oupuls option 870 Setpoint description PD 1 Central wad 1 64 Analog outputs option 871 Setpoint descnptionPO2 Set speed 5 Eg 7 Control functions 8 Unit functions 872 Setpoint description POS No function 80 Setup 873 Actual value description PIT Status word 1 x B1 Serial communication 82 Braking operation 874 Actual value description PI2 factual speed x 63 Fault Fesporeee 875 Actual value description PI3 Apparent output current 2 84 Reset behavior 85 Scaling speed actual value 876 PO data enable Yes B6 Modulation E3 87 Process data parameter settir 88 Senal communication SBus 1 89 Serial communication SBus 2 z S IPOS parameters Applications m EH ApplicationBuilder applications Manual operation 11638AEN To control the drive inverter via PROFINET you must first s
74. irm with OK In case of an error of the MOVIDRIVES a diagnostics alarm is generated and you can read the error message of the MOVIDRIVES in plain text Diagnostics Select slot 0 of DFE32B alarm of the inte Press the right mouse button and select Object properties or double click on the grated switch slot The DFE32B properties window opens Selectthe Parameters tab Set Alarm Port 1 or Alarm Port 2 to ON and confirm with OK In a line topology the respective port of the Ethernet node must be moni tored that leads to the subsequent Ethernet node coming from the PLC The DFE32B uses this setting to monitor the unit communication with adjacent nodes A diagnostics alarm is generated if the DFE32B detects an inactive partner at port 1 or 2 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 62 Manual DFE32B PROFINET IO Fieldbus Interface PROFINET Operating Behavior go 6 PROFINET alarms using the example of MOVIDRIVEG B A unit error of the MOVIDRIVE B or the integrated switch results in a diagnostics alarm being sent to the SIMATIC control as a so called incoming event The SF LED lights up red You can determine the cause of the error in STEP 7 HWKONFIG Go to ON LINE mark the symbol of the DFE32B and check the module information via the context menu right mouse button aw Config SIMATIC 300 Station Diagnostics ONLIN E lol x Station Edit I
75. ject Planning with PROFINET Startup procedure for the DFE32B option as gateway 5 6 Startup procedure for the DFE32B option as gateway The following sections will describe the the startup procedure for a MOVITRAC B with the DFE32B PROFINET IO option as gateway step by step 5 6 1 Preliminary work Step 1 Installing the required software 1 FTDI Driver for USB11A programming interface Connect USB11A to the PC Windows hardware detection installs the required FTDI driver the FTDI driver is available on the Software ROM 7 or on the SEW website 2 GSD file SEW DFE32B 2 Port V2 1 JJJJ MM TT xml 3 MOVITOOLS MotionStudio version 5 40 and higher Step 2 Installing the devices 1 Install MOVITRAC B according to operating instructions Supply system cable Motor cable Brake resistor DC 24 V backup voltage 2 Install PROFINET and connect gateway to PROFINET 3 Install the system bus according to this manual 4 Activate terminating resistor at final node Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 50 Manual DFE32B PROFINET IO Fieldbus Interface Project Planning with PROFINET 5 Startup procedure for the DFE32B option as gateway 5 6 2 Starting up units with DC 24 V or AC 400 V Step 1 Configure MOVITRAC B 1 Start MOVITOOLS MotionStudio and open a new project Specify a project name and assign USB11A programming interface according to
76. l info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 41 Starting the controller Application example Project Planning with PROFINET Project planning for the PROFINET IO controller Load the configuration in the SIMATIC S7 and start the module The Error LED of the controller should now go out The LEDs of the DFE32B option should have the following statuses e RUN LED Lights up green BUS FAULT LED Off Link Activity LED flicker If this is not the case check the configuration especially the device name and the IP address of the participant 8 MOVITRAC B frequency inverters are to be operated at a variable speeds in this ex ample The information between PLC and the individual inverters is exchanged via 3 process data MOVITRAC B with integrated fieldbus gateway SEW system bus SBus MOVITRAC B 62260AXX Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 42 Manual DFE32B PROFINET IO Fieldbus Interface Project Planning with PROFINET Project planning for the PROFINET IO controller The following figure shows the corresponding PROFINET parameter settings F HW Config SIMATIC 300 Configuration DFE32B Ration Edit Insert PLC View Options Window Help DES Wy eb Gs m da HO Wr PROFIBUS T DP master system 1 416 wa 15 MGPIC ae 16 MOS gy Mo 91 em em og 2 aaa DILDORA 0 54 E
77. le standard e CPU 315F 2 PN DP Sensor system H I SIMADYN LJ SIMATIC SIMODRIVE a SIMOREG LJ SIMOVERT H SINAMICS amp C SIPOS H I Switching Devices 82 PROFIBUS PA GAS PROFINET I0 Additional Field Devices Port ag 14 Gatew 05 Movic gg 16 Mas a7 HW vg e eho Oe T CP 3431 DI8 DO08x24V 0 5A Ethemet 1 PROFINET IO System 100 1 MTF 3 MTS go MDXKo AMM DFE12B MOVIFIT qs 2 ce 3 DFE DFS 2 ports Gg Gateway DFE32B V1 0 amp gg MDXETB DFE32B V1 0 MDX61B DFS21B V1 0 Gg MDX61B DFS228 V1 0 H a MDX61B DFE12B MOVIFIT Gg MOVIFIT Classic V1 0 62338AEN Q Move the entry Gateway DFE32B 2 to the PROFINET IO system with the mouse and assign a PROFINET station name This name must later correspond to the PROFINET unit name specified in the DFE32B The inverters connected to the gateway are represented in PROFINET as of slot 2 Delete the entries for the respective slots depending on the number of connected in verters e g slot 2 to slot 7 for a configuration of 5 inverters Move the entry AS 1 Drive 1x3PD to the free slots Specify the I O and periphery addresses for the configured drives and save your con figuration Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface Project Planni
78. le the Status LED to flash green for the selected DFE32B in order to check your selection Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 29 5 Project Planning with PROFINET Project planning for the PROFINET IO controller Edit Ethernet Node F x r Ethernet node Nodes accessible online MAC address 00 0F 69 00 09 42 Browse 6 r Set IP configuration Use IP parameters 5 Gateway IP address ren 10 3 71 198 C Do not use router 4 Subnet mask 255 255 252 0 Use router Address 10 3 58 1 7 Obtain IP address from a DHCP server Identified by Client ID C MAC address C Device name Client ID 3 _ Assign IP Configuration Assign device name 2 Device name Conveyer Lett Assign Name 6 r Reset to factory settings 9 62330AEN 1 Close button 2 Device name input field 3 Assign IP Configuration button 4 Subnet mask input field 5 IP address input field 6 Browse button 7 Router address Input field 8 Assign name button 9 Reset button Enter the device name in the Device name input field 2 and click the Assign name button 8 The device name is now transferred to the station and saved there It can be up to 255 char
79. ler ET m i EE A Cyclic OUT Data PD PD Cyclic IN Data Read Write Record 62210AXX Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 7 69 Configuration via PROFIdrive Data Set 47 Structure of the PROFINET parameter channel 7 qu 7 2 4 MOVILINK parameter requests The MOVILINK parameter channel of the SEW inverter is directly mapped in the struc ture of data set 47 The Request ID 0x40 SEW MOVILINK service is used for the ex change of MOVILINK parameter setting orders Parameter access with MOVILINK services usually takes place according to the structure described below The typical tele gram sequence for data set 47 is used Request ID 0x40 SEW MOVILINK service The actual service is defined by the data set element Attribute in the MOVILINK pa rameter channel The high nibble of the element corresponds to the MOVILINK service code Example for read ing a parameter via MOVILINK The following tables give an example of the structure of the WHITE request and READ response user data for reading an individual parameter via the MOVILINK pa rameter channel Sending parameter request The table shows the coding of the user data for the WRITE request PROFINET service The WRITE request service is used to transfer the parameter setting request to the in verter The firmware version is read The f
80. lue High word 0x0000 Higher order part of the parameter value 14 15 Value Low word OxOBB8 Lower order part of the parameter value After sending this WRITE request the WRITE response is received If there was no sta tus conflict in processing the parameter channel a positive WRITE response occurs Otherwise the status error is located in Error code 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 72 Manual DFE32B PROFINET IO Fieldbus Interface Configuration via PROFIdrive Data Set 47 Structure of the PROFINET parameter channel ago Query parameter response The following table shows the coding of the READ req user data including the PROFINET header Service READ request Description API 0 Fixed setting 0 Slot_Number 0 Random is not evaluated Subslot Number 1 Fixed setting 1 Index 47 Index of the data set for the parameter request constant index 47 Length 240 Maximum length of response buffer in the master Positive response to WRITE Parameter volatile Service READ response Description API 0 Fixed setting 0 Slot Number 0 Random is not evaluated Subslot Number 1 Fixed setting 1 Index 47 Index of the data set for the parameter request constant index 47 Length 4 4 byte user data in response buffer Byte Box Value Description 0 0x01 Reflected reference numb
81. lue description F12 Actual speed 875 Actual value description F13 Apparent output current Aa 1 LT_MTF_R_Bahnl A PN 10 371 132 Gateway DFE328 4 f Intemal 876 PO data enabled Yes gm SBus 1 MOVITRAC B dE 2 moxe1e A PN 10 3 71 198 ConveyerLeft oume Osu 11736AEN To control the frequency inverter via PROFINET you must switch the drive inverter to control signal source P101 and setpoint source P100 SBus beforehand The SBus setting means the inverter parameters are set for control and setpoint entry via gateway The MOVITRAC frequency inverter then responds to the process output data transmit ted from the master programmable controller It is necessary to set the SBus1 timeout interval P815 to a value other than 0 ms for the MOVITRAC frequency inverter to stop if faulty SBus communication is encoun tered We recommend a value in the range 50 200 ms Activation of the control signal source and setpoint source SBus is signaled to the high er level controller using the SBus mode active bit in the status word For safety reasons you must also enable the inverter at the terminals for control via the fieldbus system Therefore you must wire and program the terminals in such a way that the inverter is enabled via the input terminals The simplest way of enabling the frequen cy inverter at the terminals is for example to connect the DIO 1 function CW STOP in put terminal to a
82. nce during auto setup All devices installed at the SBus must be switched on At the same time the process data assignments of the connected drive inverters may not be changed dynamically after Auto setup f you change the process data assignment of the drive inverters connected to the DFE32B f you changed the SBus address of one of the connected devices f you add or remove devices Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface Project Planning with PROFINET Auto setup for gateway operation The following illustration shows the data exchange between the PLC the DFE32B op tion and the inverter POW148 POW149 POW150 POW151 POW152 POW153 POW154 POW155 POW156 PIW148 PIW149 PIW150 PIW151 PIW152 PIW153 PIW154 PIW155 PIW156 Device 01 Control Word 1 Device 01 Speed Device 01 No function Device 02 Control Word 1 Device 02 Speed Device 02 No function Device 03 Control Word 1 Device 01 Control Word 1 Device 01 Speed Device 03 Speed Device 03 No function PO Data Device 01 Status Word 1 PROFINET DFE Device 01 Speed Device 01 Output current PI Data Device 01 No function Device 01 Status Word 1 Device 01 Speed
83. nctionality This means you can use patch or cross over cables to connect the next Ethernet node The baud rate and the duplex mode is negotiated by both Ethernet nodes when estab lishing the connection The two Ethernet ports of the PROFINET interface support auto negotiation functionality and operate at a baud rate of 100 Mbit or 10 Mbit in full duplex or half duplex mode NOTE PROFINET IO networks must be operated at a baud rate of 100 Mbit in full duplex mode Monitoring the LINK status Both ports allow for a monitoring of the LINK status You can set up this function via the STEP 7 hardware configuration as follows Select slot 0 in STEP 7 Select Object properties from the context menu Select the tab Parameters Only set the monitoring for the port that sends data packages to other nodes and not to the control If a LINK DOWN is detected when the monitoring function is switched on the PROFINET device sends a diagnostics alarm to the control via the other port chapter PROFINET alarms using the example of MOVIDRIVE B Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 55 6 56 ago o 6 3 Process data configuration Permitted configurations PROFINET Operating Behavior Process data configuration For the DFE32B option Slot 1 must be configured as slot not used Modules with 1 to
84. ng the whole range of various control concepts and application options in the form of brief ex amples The MOVIDRIVE fieldbus unit profile manual provides a list of all parameters of the drive inverter that can be read and written via the several communication interfaces such as Systembus RS485 and via the field bus interface 3 3 Features With the DFE32B PROFINET IO option and their powerful universal fieldbus interface the MOVIDRIVE MDX61B drive inverter and the MOVITRAC B frequency inverter al low for a connection to higher level automation systems 3 3 1 MOVIDRIVE B MOVITRAC B and PROFINET The behavior of the inverter which forms the basis of PROFINET operation is referred to as the unit profile It is independent of any particular fieldbus and is therefore a uni form feature This feature allows the user to develop fieldbus independent drive appli cations This makes it much easier to change to other bus systems such as DeviceNet option DFD Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 10 Introduction Features 3 3 2 Access to all information MOVIDRIVE MDX61B and MOVITRAC B offer digital access to all drive parameters and functions via the PROFINET interface The drive inverter is controlled via fast cyclic process data Via this process data channel you can enter setpoints such as the set point speed ramp g
85. ng the IP address parameters 23 right to claim under warranty sssss 6 RUN LED 2 inti toic e ce hanes 25 S Safety Notas i ee pni td eis 7 Safety notes General safety notes for bus systems 7 Hoist applications sese 7 Structure of the safety notes 6 Sample program SIMATIC S7 sss 61 80 SBus Timeout x ave ree P deu 60 Setting MOVIDRIVE MDX61B drive inverter 46 MOVITRAC B frequency inverter 47 Setting the IP address parameters via DCP 23 Initial startup aerer iane 23 Setting the IP address parameters via DCP Resetting the IP address parameters 23 SIMATIC S 7 ixi E asia cece lai 58 Sample program sese 61 80 Standard gateway sss 22 Startup procedure for MDX61B with DFE32B option in ep 48 Preliminary work ssee 48 Starting up MOVIDRIVE B with DC 24 V OF AC 400 V iere USE 48 Startup procedure for the DFE32B option as gate E AEE EE uae aus ches ETE 50 Preliminary Work sesser 50 Starting up units with DC 24 V or AC 400 V 51 Structure of the diagnostics applet 83 Subnet mask sssssssseseeenene 21 T TCP IP addressing and subnetworks Subnet mask Ge 21 TCP IP addressing and subnetworks 21 IP address ee 21 Standard gateway ss
86. ng with PROFINET Project planning for the PROFINET IO controller The slot model is used for project planning with PROFINET Each slot is assigned to a DFE32B fieldbus interface The following segmentation is used for the gateway function of the DFE32B E Gateway DFE32B V1 0 Slot not used C Slot2 9 ONE module per drive AS 1 Drive 1x3PD 11731AEN Slot 1 is not currently not used Slots 2 9 are assigned process data channels for connected devices and and 3 process data per drive Add data exchange with the new units to your program Process data transfer is consistent SFC14 and SFC15 can be used to transfer pro cess data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 5 Project Planning with PROFINET Project planning for the PROFINET IO controller Configuring the When the individual slots are configured the new node has to be configured with further nodes settings The following dialog appears by double clicking on the new node s unit sym bol 2 Properties Gateway DFE12B x 1 General io Cycle Short description Gateway DFE12B PROFINET I0 gateway DFE12B for Movitrac B 2 ports Order no Family SEW 3 Device name Gateway MOVITRAC B GSD file GSDML V2 1 SEW DFE DFS 2Ports 20070205 xml Change Release Number Node PN ID system Device number 6 X PROFINET40 S
87. nn 10 9 3 4 DIAQNOSUCS 2 5 nc eet ante eem dto tte 10 3 3 5 Fieldbus monitor iise i aa a e aea a A aaa 10 4 Assembly and Installation Notes eee 11 4 1 Installing the DFE32B option card in MOVIDRIVE MDX61B 11 4 1 1 Before you begin eee nnne nennt nennt nennen 12 4 1 2 Basic procedure for installing and removing an option card MDX61B BG 1 0 iier tia teni ostenta toda 13 4 2 Installing the DFE32B option card in MOVIDRIVE B 14 4 2 1 Connecting a system bus SBus 1 between a MOVITRAC B and the DFE32B option ssssssssssmeee 14 4 2 2 Connecting system bus SBus 1 between several MOVITRACS B Units ciconia RAI E rneer 15 4 3 Installing the DFE32B UOH11B gateway semmm 17 4 4 Connection and terminal description DFE32B option 18 4 5 Pin assignment 2 ie ep ee cede aio dte Leda ce ad een D dede d 19 4 6 Shielding and routing bus cables sssssssseem 20 4 7 TCP IP addressing and subnetworks sesee 21 4 8 Setting the IP address parameters via DCP ssseeeee 23 4 9 Procedure after device replacement sssssssssssee 24 4 9 1 Device replacement MOVIDRIVE B sss 24 4 9 2 Device replacement MOVITRAC B gateway eee 24 4 10 Operating display DFE32B option 00 ccccccecceeeeeeeeeeeecceeeeeeeeeeeeeeeeeeetee
88. nsert PLC View Options Window Help 18 xl Deje e amp eje defin Em c 55 el gxi Be a aoa sf E S PROFIBUS DP S82 PROFIBUS PA SEE PROFINET ID C Additional Field Devices Drives SEW gg MDX61B DFE12B ii pos iol Bes 01 process data word Path ProfinetRack SIMATIC 300 Station CPU 31 Operating mode of the CPU 3 RUN 02 process data words Status 4 E d 03 process data words d 04 process data words Cenaa 9 05 process data words 10 Controller Device Number 0 Manufacturer s ID 16 0104 Id 06 process data words Ves f 07 process data words Device Identification 158 0001 08 process data words i Standard Diagnostics Help on Channel specific Diagnostics xj Diagnostic row f External terminal Help Possible cause Read in external fault signal via programmable input Channel Specific Diagnostics Slot Channel Eror Help on selected diagnostic row Display Close Update Print Press F1 to get Help 58647AXX Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 63 7 go Configuration via PROFIdrive Data Set 47 Introducing PROFINET data sets 7 Configuration via PROFIdrive Data Set 47 7 1 Introducing PROFINET data sets With Read Record and Write Record PROFINET offers acyclic services that can be used to tr
89. nt from the higher level controller as well as the actual values The integrated Web server allows you to access the diag nostic values using a standard browser 3 3 5 Fieldbus monitor Furthermore you are supplied with a variety of additional information about the status of the fieldbus interface The fieldbus monitor function in conjunction with the MOVITOOLS MotionStudio PC software offers you an easy to use diagnostic tool for setting all drive parameters including the fieldbus parameters and for displaying the fieldbus and device status information in detail Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface Assembly and Installation Notes 4 Installing the DFE32B option card in MOVIDRIVE MDX61B 4 Assembly and Installation Notes This section contains information about assembly and installation of the DFE32B PROFINET IO option card in the MOVIDRIVE MDX61B MOVITRAC B and UOH11B gateway housing 41 Installing the DFE32B option card in MOVIDRI VE MDX61B NOTES Only SEW EURODRIVE engineers are allowed to install or remove option cards for MOVIDRIVE MDX61B size 0 Option cards can only be installed or removed by users for MOVIDRIVE MDX61B sizes 1 to 6 You have to connect the DFE32B PROFINET IO option to fieldbus slot 1 Only use connectors and cables approved for PROFINET IO when cabling 62179AXX
90. ollowing table shows the WRITE request header for transferring the parameter re quest Service WRITE request Description API 0 Fixed setting 0 Slot Number 0 Random is not evaluated Subslot Number 1 Fixed setting 7 1 Index 47 Index of the data set for the parameter request constant index 47 Length 10 10byte user data for parameter request The following table shows the WRITE request user data for MOVILINK Read param eters Byte Box Value Description 0x01 Individual reference number for the parameter setting request is mirrored in the parameter response 1 Request ID 0x40 SEW MOVILINK service 2 0x00 Axis number 0 single axis 3 No of parameters 0x01 1 parameter 4 Attributes 0x10 MOVILINK service READ parameter 5 No of elements 0x00 0 access to direct value no subelement 6 7 Parameter Number 0x206C MOVILINK index 8300 Firmware version 8 9 Subindex 0x0000 Subindex 0 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 70 Manual DFE32B PROFINET IO Fieldbus Interface Configuration via PROFIdrive Data Set 47 Structure of the PROFINET parameter channel ago Query parameter response The following table shows the PROFINET header coding of the READ request user data including the Service READ request Description API 0 Fixed setting 0 Slot_Num
91. on is displayed during a unit scan 9 2 Procedure for configuring units Overview The following figure shows the main steps to configure units with MOVITOOLS MotionStudio 1 Create the project and the network 2 Configure the communication channel s 3 Scan the network Unit scan 4 Switch to online mode 5 Configure the units with tools 6 Upload the inverter parameters then save the project 62348AEN Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 89 MOVITOOLS MotionStudio via Ethernet Procedure for configuring units Step 1 Create the Make sure that New project is selected and confirm The New project window project and the opens network Enter a name and directory for the new project and confirm your entries The New network window opens Enter a name for the new network and confirm your entries The main screen opens and the Configure communication plugs window opens Project Edt Network View voc Settings Window Help 3 koX p Deh Oo ee 43 14 oi SBus f Seal munication plugs Basic settings 500 Ke Defaut 500 KB onne i 6 11723AEN Step 2 Configure Setthe first or an additional communication channel to Ethernet the communi cation channel x T 2 Ethernet H s 3 s ea I add Protocols Acti
92. ords may be mapped in the I O or peripheral area of the controller if a programmable controller is used as IO controller and can be addressed as usual ai c PW160 PA3 PW158 PA2 PWI56 PA a Oe Lnd y Foy z e m PA1 PA2 PAS PaP co ee n Eur a REDE d PE1 PE2 PES PE 0L 723 5 EE x c A A A va rugs z PW160 PES3 PW158 gt PE 24 PW156 PE 14 du 62321AXX Figure 2 Mapping PROFINET data in the PLC address range 1 PLC address range PI1 PE10 Process input data PO1 PO10 Process output data NOTES For more information about controlling via the process data channel in particular re garding the coding of the control and status word refer to the Fieldbus Unit Profile manual Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 57 6 go PROFINET Operating Behavior Controlling the MOVIDRIVE MDX61B drive inverter 6 4 1 Control example SIMATIC S7 with MOVIDRIVE MDX61B The drive inverter is controlled using Simatic S7 in accordance with the selected process data configuration either directly using load and transfer commands or by means of spe cial system functions SFC 14 DPRD_DAT and SFC15 DPWR DAT In principle S7 data lengths of 3 bytes or more than 4 bytes must be transmitted using
93. p Ethernet as communication interface Alternatively MOVITOOLS MotionStudio can be operated via serial communi cation with USB11A Connect PC with DFx gateway 9 Perform a unit scan DFx gateway and all units installed at the SBus must now be accessible if the MOVITRAC B units have been configured beforehand 10 Activate DFx gateway with the mouse button start the Monitor DFx Fieldbus Gate way tool with the right mouse button Switch to the Process data monitor window and check whether the process data exchange between control and gateway is work ing 11 Switch on the supply voltage and enable MOVITRAC B at the terminals DIO1 1 Activate unit enable via control word 1 0x0006 If MOVITRAC B remains in No Enable check terminal assignment parameter group P60x and supply further binary inputs with DC 24 V if required Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface PROFINET Operating Behavior go 6 Introduction 6 PROFINET Operating Behavior 6 1 Introduction Three communi cation classes Three unit classes Classic fieldbus communication is enhanced by fast Ethernet technology as a physical transmission medium using PROFINET IO Profinet supports real time capable process communication as well as open communication via Ethernet TCP IP PROFINET distin guishes between three communication classes tha
94. perating Behavior go 6 The integrated Ethernet switch A single drive axle is represented as a module under PROFINET IO Several submod ules can be plugged into this module The submodules determine the process data in terface to the IO controller or the data traffic partner Thus they have provider or con sumer quality The model provides the option to plug several modules into an IO device for multi axis systems that have a common PROFINET IO interface In this way each module again represents a single axis Slot 0 is used as a Device Access Point DAP and usually represents the IO device 6 2 Theintegrated Ethernet switch You can use the integrated Ethernet switch to achieve line topologies known from the fieldbus technology There are other possible bus topologies such as star or tree of course Ring topologies are not supported NOTES The number of industrial Ethernet switches connected to the line affects the telegram runtime If a telegram passes through the units the telegram runtime is delayed by the Store amp Forward function of the Ethernet switch foratelegram length of 64 Byte by approximately 10 us at 100 Mbit s foratelegram length of 1500 Byte by approximately 130 us at 100 Mbit s This means that the more units a telegram has to pass through the higher the telegram runtime is Autocrossing Autonegotiation The two ports leading out of the Ethernet switch have autocrossing fu
95. placement between the units connected with the SBus Take suitable measures to avoid a potential displacement e g by connect ing the unit ground connectors using a separate lead Point to point wiring is not permitted Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface Assembly and Installation Notes Installing the DFE32B UOH11B gateway 4 3 Installing the DFE32B UOH11B gateway The following figure shows the connection of the DFE32B option via the UOH11B X26 gateway housing NOTE in from the UOH11B gateway housing Only SEW EURODRIVE engineers are allowed to install or remove option cards SEW Drive SC11 Systembus CAN high SC12 Systembus CAN low GND CAN GND UOH11B DFE 32B DC424 V GND 61636AXX UOH11B gateway housing X26 Terminal assignment X26 1 SC11 system bus CAN high X26 2 SC12 system bus CAN low X26 3 GND CAN GND X26 4 Reserved X26 5 Reserved X26 6 GND CAN GND X26 7 DC 24 V The gateway housing has a power supply of DC 24 V that is connected to X26 Connect the system bus terminating resistor at the end of the system bus connection Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Inte
96. pported by the inverter such as READ parameters WRITE parameter WRITE parameter volatile etc Box Data type Values Unsigned8 0x00 Reserved 0x01 OXFF Request ID Unsigned8 0x40 SEW MOVILINK service 0x41 SEW Data Transport Response ID Unsigned8 Response 0x00 Reserved 0x40 SEW MOVILINK service 0x41 SEW Data Transport Response 0xCO SEW MOVILINK service 0x41 SEW Data Transport Unsigned8 0x00 OxFF Number of axes 0 255 No of parameters Unsigned8 0x01 0x13 1 19 DWORDs 240 DP V1 data bytes Attributes Unsigned8 For SEW MOVILINK Request ID 0x40 0x00 No service 0x10 READ parameters 0x20 WRITE parameter 0x40 Read Minimum 0x50 Read Maximum 0x60 Read Default 0x80 Read Attribute 0x90 Read EEPROM OxA0 OXFO Reserved SEW Data Transport 0x10 Value No of elements Unsigned8 0x00 For parameters that are not indexed 0x01 0x75 Quantity 1 117 Parameter Number Unsigned16 0x0000 OxFFFF MOVILINK parameter index Subindex Unsigned16 0x0000 SEW always 0 Format Unsigned8 0x43 Double word 0x44 Error No of Values Unsigned8 0x00 OXEA Quantity O 234 Error Value Unsigned16 0x0080 MOVILINK Additional Code Low For SEW MOVILINK 16 Bit error value Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 66 Manual DFE32B PROFINET IO Fieldbus Interface Configuration via
97. process data Additionally this controller usually a PLC can set the parameters for the SEW EURODRIVE PROFINET unit via Read Record and Write Record PROFINET Controller pere i P Read Write Record FE F PD Cyclic IN Out Nm Parameterbuffer 1 SEW PROFINET Interface VERA Process Data 4 Parameterbuffer Drive System 62205AXX Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 65 7 qu Configuration via PROFIdrive Data Set 47 Structure of the PROFINET parameter channel 7 2 Structure of the PROFINET parameter channel Generally the parameter setting of the drives to the PROFIdrive Base Mode Parameter Access of profile version 4 0 is implemented via data set 47 The Hequest ID entry is used to distinguish between parameter access based on PROF drive profile or via SEW MOVILINK services The following table shows the possible codes of the individual el ements The data set structure is the same for PROFIdrive and MOVILINK access READ WRITE Record PROFIdrive Parameter Channel DS47 SEW MOVILINK The following MOVILINK services are supported 62206AXX 8 byte MOVILINK parameter channel with all the services su
98. r com Manual DFE32B PROFINET IO Fieldbus Interface 37 38 Project Planning with PROFINET Project planning for the PROFINET IO controller 5 1 4 Project planning for the PROFINET interface for MOVITRAC B Creating a new project Start the SIMATIC Manager and create a new project Select your control type and add the required modules The OB82 OB86 and OB122 modules are particularly useful The OB82 module makes sure that the controller does not go to STOP for so called di agnostic alarms The OB86 module indicates the failure of the decentralized periphery The OB122 module is called up if the controller cannot access data of a station of the decentralized periphery This can occur for example when the DFE32B is ready for op eration later than the control system Start STEP7 HWCONFIG and select the PROFINET IO slot in the control rack Add a PROFINET IO system by right clicking the context menu with your mouse Specify an IP address for the PROFINET IO controller when doing this Add a new PROFINET subsystem using the Ethernet button Open PROFINET IO ADDITIONAL FIELD UNITS Drives SEW DFE DFS 2Ports 1 in the hardware catalog IHW Config SIMATIC 300 1 Configuration MESTO7DOKU nl x ly Station Edit Insert PLC View Options Window Help 2 481 x Oe S S eb e im n ED ER 2 BI xl PROFIBUS 1 DP master system ind m 1i system Find aj ail Profi
99. r units that are to be included in the unit scan but are outside the local net work segment Enter the following IP address the IP address of the SIMATIC S7 control if you run a direct communi cation from Ethernet to PROFIBUS via SIMATIC S7 the IP address of units that are to be included in the unit scan but are outside the local network segment Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 93 10 94 E Ce Error Diagnostics lt Diagnostic procedures 10 Error Diagnostics 10 1 Diagnostic procedures The diagnostic procedures described in the following section demonstrate the error analysis methods for the most frequent problems Inverter does not work on PROFINET IO Inverter cannot be controlled using the IO controller For more information dealing specifically with the inverter parameter settings for various fieldbus applications refer to the Fieldbus Unit Profile manual and the MOVIDRI VE pa rameter list Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface Error Diagnostics SS ee Diagnostic procedures lt a Initial status Diagnostic problem 1 Inverter does not work on PROFINET IO Inverter is connected to PROFINET IO Inverter configured in IO controller and bus communication is active
100. rface 17 18 4 4 Part number Assembly and Installation Notes Connection and terminal description DFE32B option Connection and terminal description DFE32B option DFE32B PROFINET IO fieldbus interface option 1821 345 6 NOTES The DFE32B PROFINET IO fieldbus interface is only possible in conjunction with MOVIDRIVE MDX61B not with MDX60B Plug the DFE32B option into the fieldbus slot CLOBEVIOWL OI Description E Function DFE32B P switches DFE 32B j RUN LED RUN red yel Shows the current status of the DFE32B BUS low green FAULT Shows the status of the PROFINET IO connection LED BUS FAULT red yel low green o X30 Ethernet connection 2 LED Link green LED Activity yellow N g X32 Ethernet connection LED Link green LED Activity yellow Def IP LIN AS CE DIP switches AS Auto setup for gateway operation 0 1 DEF IP Resets the address parameters to the following default values PROFINET IO s IP address 192 168 10 4 Subnetwork mask 255 255 255 0 Gateway 1 0 0 0 Q PROFINET device name PNETDeviceName MACID 61630AXX Front view of MOVIT RAC B DFE32B and Description Function UOH11B O Hl LED H1 red System error only for gateway functions O H2 LED H2 green Reserved j x4 X24 X terminal RS485 interface for diagnostics via PC and MOVITOOLS 1 MotionStudio only for MOVITR
101. s 22 Technical Data DFE32B sss 98 Terminal description DFE32B option cansi iai ari 18 Timeout PROFINET 4 ttim ord 58 SBUS s ale e ine ee entes 60 WwW Web Server uat cuba etes 82 Homepage layout esee 82 Plugin window oos 84 Structure of the diagnostics applet 83 Web server Access protection eese 87 Software requirements sss 82 Web Server Security settings 82 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 12 101
102. s within the framework MOVITOOLS MotionStudio sewproject Lalo Cm PaO Mame ew UU segs T Window TRE Cr Dau gt x WY BE Parameter vee 16 MOD 100015503 z4 x 11721AEN Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface MOVITOOLS MotionStudio via Ethernet 9 Procedure for configuring units Areas and their The following table describes the areas within the framework and their function functions 7 7 1 Menu bar The main menu and toolbar contain all the important commands for 2 Toolbar navigating the framework 3 Area for project views Information about the units in a project The information is visualized using the following types of project views Network View Project Planning View 4 Area for plugins The tools are displayed in the form of plugins in this area The plugins are displayed either using tabs or as a separate window The display depends on the selected tool In this example the Param eter tree tool has been selected for a MOVIDRIVE 5 Unit status area You can display the status information of units that are accessible online in the Status bar You can also hide the unit status area 6 Status bar You can view the current communication status of the MOVITOOLS MotionStudio in the status bar This is where progress informati
103. se rial COM interface When the USB11A programming interface is connected to the PC for the first time Windows hardware detection installs the required FTDI driver If USB11A is not recognized check the assignment to the COM interface The suitable COM port is marked by USB 2 Connect the PC to MOVITRAC B via USB11A programming interface 3 Perform a unit scan Mark the unit with the mouse button and select Startup Pa rameter tree via the right mouse button 4 Set the parameters for P881 SBus address in ascending order 1 8 unequal to 0 Set P883 SBus timeout intervalto 50 200 ms 5 Set P100 setpoint source to SBus1 fixed setpoint and P101 control signal source to SBus1 6 For simple control via fieldbus the binary inputs can be set to No Function via the parameters P601 P608 7 Checkthe parameter setting for the process data P87x The parameters for control word and status word must be set Set P876 PO data enable to Yes 8 Repeat steps 2 to 7 for the individual units connected to the SBus 9 Activate Auto setup function via DIP switch AS of the DFx gateway Set DIP Switch AS to 1 H1 LED flashes during the scan and goes out after successful completion 10 Connect the PC to DFx gateway via USB11A programming interface 11 Perform a unit scan Now the DFx gateway and all units installed at the SBus must be accessible 12 Mark DFx gateway and select Diagnostics Moni
104. ssseeees 94 Device replacement MOVIDRIVE B 24 Diagnostics 2 ipeo pr en 10 Manual DFE32B PROFINET IO Fieldbus Interface Index Device replacement MOVITRAC B galeWay ode Hebe ends 24 Process data configuration ssss 56 Permitted configurations ssssse 56 PROFINET Iimeout s e a eh es ae 58 PROFINET Operating Behavior 53 Communication model sss 54 Process data configuration 56 Three communication classes 53 Three unit classes sss 53 Unit model L5 ele tt 54 PROFINET LEDS ssseeseenen 25 Project planning for the PROFINET interface for MOVIDRIVE B cosasosdetaba atit neas 31 Project planning for the PROFINET interface for MOVITRAC B s Gurotusenhbriseuc Bubba 38 Project planning for the PROFINET IO controller Assigning the PROFINET device name 29 Project planning for the PROFINET interface for MOVIDRIVE B 31 Project planning for the PROFINET interface for MOVITRAC B n n 38 Project planning of the PROFINET IO controller Initializing the GSD file sss 28 Project Planning with PROFINET Project planning for the PROFINET IO control E 28 Protocol variants ccecceceeeeeeeeeeeeeeeteneaeeees 98 R Read or write parameters via data set 47 80 Resetti
105. stablish an Ethernet communication with units outside the local network segment click Configure SMLP Configure SMLP Basic setlings Timeout 1000 IDefauk 1000 Broadcast IP address 255 255 265 255 Address listings IP addresses of SMLP servers Excluded IP addresses Gees C IINE ENNNNNNEENNNS IP address I NI Open the context menu 1 by clicking on the button or via the key combination Ctrl A to add an IP address Enterthe respective IP address of the DFE32 units in the IP address field 11726AEN Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface MOVITOOLS MotionStudio via Ethernet Communication with external units Parameters for SMLP The following table describes the parameters for SMLP Simple MOVILINK Protocol Parameters Description Note Timeout Waiting time in ms that the client waits for a reply from the server after it has made a request Default setting 1000 ms Increase the value as required if a delay in communication is causing malfunc tions Broadcast IP address IP addresses of the local network seg ment within which the unit scan is car ried out In the default setting the unit scan only retrieves units that are in the local net work segment IP address SMLP server IP address of the SMLP server or of othe
106. t Navigation 1 gt Start Diagnostic Applet Diagnosis Home Movitools MTWeb Note java Runetime jre 1 5 x is required see FAQ for Information gt Help Frequently Asked Questions and Requirements for Movitools MTWeb gt Documentation Technical Documentation and Software for MOVIDRIVE B Note Internetaccess required 2 Java o B 4 62223AXX 1 Navigation bar 2 Main window Home Button for starting the diagnostics applet 3 Main window Home Button for displaying website help 4 Main window Home Link to the MOVIDRIVE B documentation page Internet access required Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 82 Manual DFE32B PROFINET IO Fieldbus Interface Integrated Web Server Structure of the diagnostics applet 8 4 Structure of the diagnostics applet Programm Tree Plugin Windows Help a amp e 3 re My Network Tree 1 B 10 1 149 77 Gateway amp Internal 2 j Open Plugin Diagnosis E wcorBo 015 17 Open Plugin NetView Authentification IP Address Subchannel Address Devicetype Signature Status Fault 10 1 149 77 0 o Gateway DFE12B 24V operation 5 10 1 149 77 2 1 MCO7 BG 1 2 MOVITRAC_B Enable tP Status 62225AXX 1 Tree view Overview The tree displays the MOVIDRIVE B
107. t 300 1 min L W 16 0000 T DB3 DBW 24 Write Ohex to PO3 has no function End of cyclical program processing in OB1 NETWORK TITLE Copy PO data from DB3 word 20 22 24 to the inverter CALL SFC 15 DPWR_DAT WRITE IO Device Record LADDR W 16 240 Output address 576 240hex RECORD P DB3 DBX 20 0 BYTE 6 Pointer to DB DW RET_VAL MW 32 Result in flag word 32 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 61 6 go PROFINET Operating Behavior PROFINET alarms using the example of MOVIDRIVEG B 6 7 PROFINET alarms using the example of MOVIDRI VE B The DFE32B supports diagnostics alarms in case of a unit error These diagnostic alarms are switched off at the factory Proceed as follows to enable the diagnostics alarms in STEP 7 HWKONFIG following figure Properties Option DFE32B hd General Addresses Parameters Value crcrcca EHI prea settings head 2 Enable diagnosis alarms E HIE Enable diagnosis alarms port 1 x30 Monitoring off B s Enable diagnosis alarms port 2 X32 Monitoring Off 62269AEN Diagnostics Select slot 2 of DFE32B alarm of UE Press the right mouse button and select Object properties or double click on the MOVIDRIV slot The DFE32B properties window opens Select the Parameters tab Setthe diagnostics alarm to ON and conf
108. t differentiate in terms of efficiency and functionality TCP IP Open Ethernet TCP IP communication without real time requirements e g web technology RT Real Time IO data exchange between automation units in real time gt 1 ms IRT Isochronous Real Time Isochronous real time communication for synchronized IO data exchange e g for motion control applications not for DFE32B option The DFE32B option meets the requirements of the PROFINET RT class and provides open communication via TCP IP or UDP IP PROFINET IO differentiates between three unit types IO controller lO device and IO supervisor IO controller The IO controller undertakes the master function for the cyclic IO data exchange with the decentralized field units and is usually implemented as a communication inter face of a controller It is similar to a PROFIBUS DP master class 1 A PROFINET IO system can have several IO controllers IO device All field units of PROFINET IO that are controlled by an IO controller are designated as IO devices e g I O drives valve terminals etc IO devices are comparable with PROFIBUS DP slave participants The DFE32B option is a PROFINET IO device IO supervisor Programming devices PC with corresponding engineering diagnostic tools are designated as IO supervisors IO supervisors have access to process and parameter data as well as alarm and diagnostic information Phone 800 894 0412 Fax
109. tem by right clicking the context menu with your mouse Specify an IP address for the PROFINET IO controller when doing this Add a new PROFINET subsystem using the Ethernet button Open PROFINET IO ADDITIONAL FIELD UNITS Drives SEW DFE DFS 2Ports 1 in the hardware catalog EIHW Config SIMATIC 300 1 Configuration MESTO7DOKU nl x ly Station Edit Insert PLC View Options Window Help ej xj Du S S S S M win m ED E R R Bl x 0 UR PROFIBUS 1 DP master system Eind aj thi Boe Stndad v Bn gie gi 14 Gatew Hag MOVIE zi d dun S CISewo edem 8 8 6 le 21 LA SIMADYN EL 3E W 2 5C SIMATIC amp C SIMODRIVE CP 3431 H E SIMOREG DIB DO8x24V 0 5A Ethemet 1 PROFINET ID System 100 a SIMOVERT H E SINAMICS c sIPos zl aaO MTF BOMS H Switching Devices gu 3 PROFIBUS PA aa a E PROFINET I0 Additional Field Devices tg 2 MDxkol tg 4 MTM EJ Drives IAA e 5 CI sew Gi ae DFE DFS 2 poris Gy Gateway DFE32B V1 0 MDX61B DFE328 V1 0 MDX61B DFS21B V1 0 78 MDXB1B DFS22B V1 0 of oa MDX61B DFE128 _ l u cC MOVIFIT ff MOVIFIT Classic V1 0 62334AEN Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 31 32 Project Planning with PROFINET Project planning for the PROFINET IO controller
110. theinet PROFINET 10 Systeen 700 Wa MTF ua MTS MOUVIFIT MOUFIT pen p add adda am iz MOXKo gal MIM mowrT 15 x li xi 0m i ll End mini Pre Standad M PROFIBUS DP PROFIBUS PA cS PROFINET IG C3 Addiicnal Field Devices amp 3 Dives s sew S E DFE DFS 2 post S Gateway OFE S28 V1 0 J Stet not used E C Sicl2 9 ONE module per dme f AS 1 Drive PD gy MOX518 DFE328 V1 0 gy MDXE18 DFS218 V1 0 gy MDXE18 DFS228 V1 0 Egg MOXBIB DFE128 Gateway 13 vo 1 C Network Components a O Sensors gy SIMATIC 300 amp ga SIMATIC 400 SIMATIC PC Based Control 300 400 HE SIMATIC PC Staton ttd e T Dive DFD amp GSDML V2 1 SEW DFE DFS 2Potte 20070207 ami khe 4 11734AEN Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 43 Project Planning with PROFINET Auto setup for gateway operation 5 2 Auto setup for gateway operation The Auto setup function enables startup of the DFE32B as gateway to be performed without a PC It is activated via the auto setup DIP switch see chapter Installing the DFE32B UOH11B gateway page 17 NOTE Switching on the Auto setup DIP switch causes the function to be performed once The Auto setup DIP switch must then remain in the ON position The function can be reactivated by turning the DIP switch off and back on again
111. tioning via bus application module can be used process data con figuration of MOVIDRIVE B Outputs 10 controller lO device The information between PLC and inverter is exchanged via 6 process data e g PLC gt e g drive inverter Inputs 6 process output data gt as speed position position AL 7 Yo Ye 6 process input data 62347AEN The following figure shows the corresponding PROFINET parameter settings HW Config SIMATIC 300 1 Configuration MESTO7DOKU P 5 xj BR station Edt inset PLO Vew Options Window Help i8 xi DcG S Ou RBS dm em EDO D rv i gizi PROFIBUIS DP master system Profle Standard gt ag 6MOS pi PROFINET IC C Addbonal Fidd Devices Dives BG sew E DFE DFS 2 ports Gateway DFE 328 V1 0 MD 61B DFE328 V1 0 Slot not used ESL Sht FD Chamel 01 process data word 02 process date words 03 process dats words d MTM 04 process data words t 05 process data words O process dala words 07 process data words 08 process data words 08 process data words 10 process dats words m MDXB1B DFS21B V1 0 MD 4618 DFS228 V1 0 im og MOx61B DFE12B B og MOVIFT ACAATIT Minn ne 84 A a If 06 process data onde SEW 2d PROFINET 10 option DFE 328 for MDMB1B 2 parts GSOML V2 1 SEW DFE DFS 2Pots 20070205 xm Press F1 to get Hel I Iz kh oz 11730AEN Phone
112. tor Fieldbus Gateway DFx with the right mouse button Go to the Gateway Configuration tab page and check whether the Auto setup function has recognized all units If not check the SBus installation whether the terminating resistor is connected to the final unit the SBus addresses of the individual units Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 51 Project Planning with PROFINET Startup procedure for the DFE32B option as gateway Step 2 Configuring PROFINET 1 Start the control manufacturer s software to configure the hardware e g STEP 7 HWKONFIG 2 Install the GSD file if necessary chapter Preliminary work 3 Check whether PC and control are in the same subnetwork Are the IP addresses of PC and CPU identical up to the lowest byte Is the subnet mask identical 4 Check whether a TCP IP communication can be set up 5 Carry out the PROFINET configuration according to this manual Assign PROFINET device name Assign IP configuration if necessary Perform process data configuration Load the configuration to the controller 6 The BUS FAULT LED of the DFE32B option is off when PROFINET is successfully configured Process data is now being exchanged 7 Extend control program and set up process data exchange to DFx gateway 8 Start MOVITOOLS MotionStudio and open a new project Set u
113. ure after device replacement 4 9 4 Device replacement MOVIDRIVE B If you insert the memory card of the replaced MOVIDRIVE B in the new MOVIDRIVE B the new device is recognized by the PROFINET IO controller without any additional measures NOTE If you do not install the memory card of the replaced MOVIDRIVE B in the new MOVIDRIVE B you have to perform a complete startup of the inverter or you have to load the saved parameter set into the new MOVIDRIVE B Further you have to set the PROFINET IO device name again using the project planning software Proceed as with an initial startup chapter Project Planning with PROFINET There are no measures required if only the DFE32B option is replaced 4 9 2 Device replacement MOVITRAC B gateway Only for device replacement MOVITRAC B with fieldbus option You have to load the saved parameter set into the new MOVITRAC B or you have to perform a com plete startup of the inverter operating instructions MOVITRAC B You have to set the PROFINET IO device name again using the project planning software Proceed as with an initial startup chapter Project Planning with PROFI NET Prior to the auto setup check the parameters P884 SBus Baud Rate and P831 Reaction Fieldbus Timeout The baud rate of the devices connected to the SBus has to correspond to the baud rate of the gateway DFE32B Use the parameter tree of the gateway in MOVITOOLS Motion
114. vate Ethercat Default value No sz Activate SMLP Default value Yes j Ethernet re IV Activate Configure Ethercat Configue SMLP Activate 11724AEN Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 90 Manual DFE32B PROFINET IO Fieldbus Interface MOVITOOLS MotionStudio via Ethernet Procedure for configuring units Step 3 Scan the Scan the network with K unit scan network unit scan Step 4 Configure Activate the online mode with 4 units with tools 7 Select the unit you want to configure Right click to open the context menu and display the tools for configuring the unit verview MotionStudio n id MotionStudio MotionStudio Ra Ethemet Hf PN 10 3 71 128 MTF PN RackStand Hf PN 103 71 130 MTM PN StandRack GH fg PN 10 371 129 MTF Rollenbahn Ed PN 10 3 71 132 Gateway DFE328 amp Intemal 38 SBus a 1 MOVITRAC B BE 1 Parameter tree 2 Comparison Application modules Programming Technology functions Diagnostics e Status Project unit X Remove Properties 11737AEN Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 91 9 MOVITOOLS MotionStudio via Ethernet Communication with external units 92 9 3 Communication with external units If you want to e
115. witch the drive inverter to control signal source P101 and setpoint source P100 FIELDBUS The FIELDBUS setting means the drive inverter parameters are set for control and setpoint entry via PROFINET The MOVIDRIVE drive inverter then responds to the process output data transmitted from the master programmable controller The parameters of the MOVIDRIVE drive inverter can be set straight away via PROFI NET without any further settings once the PROFINET option card has been installed For example all parameters can be set by the master programmable controller after power on Activation of the control signal source and setpoint source FIELDBUS is signaled to the machine controller using the Fieldbus mode active bit in the status word For safety reasons you must also enable the drive inverter at the terminals for control via the fieldbus system Therefore you must wire and program the terminals in such a way that the drive inverter is enabled via the input terminals For example the simplest way of enabling the drive inverter at the terminals is to connect the DIO function CONTROLLER INHIBIT input terminal to a DC 24 V signal and to program input terminals DIO 1 DIO3 to NO FUNCTION Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface Project Planning with PROFINET Setting the MOVITRAC B frequency inverter 5 4 Setting the MOVITRAC
116. wtr com Email info clrwtr com 58 Manual DFE32B PROFINET IO Fieldbus Interface PROFINET Operating Behavior go 6 Controlling the MOVITRAC B gateway frequency inverter 6 5 Controlling the MO VITRAC B gateway frequency inverter The inverter is controlled via the process data channel which is up to 3 I O words in length These process data words are reproduced in the I O or peripheral area of the controller for example when a programmable logic controller is used as the IO control ler As a result they can be addressed in the usual manner Se r POW318 PO3 1 POW316 PO 2 POW314 PO 1 r POW312 gt PO3 2 1 Pow310 gt PO 2 POW308 gt PO 1 E i PO 1 PO 2 PO3 PO PO2 PO3 MOVITRAC B1 MOVITRAC B 2 Pi1 PI2 PI3 pii Pi2 PI3 e E E PIW318 PI3 PIW316 PI2 PIW314 PI 1 PIW312 PI3 PIW310 PI2 PIW308 PI 1 T LN NE 58612AXX Figure 3 Mapping PROFINET data in the PLC address range 1 Address range MOVITRAC B device 2 2 Address range MOVITRACS B device 1 PO process output data PI PI process input data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Manual DFE32B PROFINET IO Fieldbus Interface 59 6 go PROFINET Operatin
117. ystem 100 IP address 10 371 132 4 V Assign IP address via IO controller Comment Cancel Help 62336AEN 1 General tab page 2 IO Cycle tab page 3 Device name input field 4 Ethernet button Enter the previously specified device name in the Device name input field 3 on the General tab page 1 Observe the coding Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 40 Manual DFE32B PROFINET IO Fieldbus Interface Project Planning with PROFINET 5 Project planning for the PROFINET IO controller Toenter the previously specified IP address following figure click the Ethernet button 4 in the Node PN IO system field Properties Ethernet interface Gateway DFE32B x General Parameters IP address Gateway Exi l Donotuse router Subnet mask 255 255 252 0 Use router Address Subnet Properties Cancel Help 11732AEN On the IO Cycle tab page 2 you can specify an update time for the node to update its process data The DFE32B option in MOVITRAC B supports a minimum update time of 4 ms following figure Properties Gateway DFE32B F xj General 10 Cycle Update ine E Number of accepted update cycles with missing IO datar 3 M Watchdog time 12 000 ms 11733AEN Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Emai

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