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        CL-1500 Copy Lathe
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1.        DESCRIPTION   adjusting plate    bearing      8 washer      5024    8 spring washer    E025         266     026     10 washer      E027     10 spring washer      E028     10  30 screw        029           300      1500 COPYING WOODTURNING LATHE    A088  A090 2      N      08                 085     085    N II 1             99        A027       4      A028  A029 1030      an    A025     093    095            076 1  A077    M                af    y       E    A078     ggg        NEP        A007       A018              FE    07 js     A005 1005 A006       A008 009 1010  4022 A021 aal   po     z Ne pr           Be S          4                      o         erm  i            A01    am el   M         po 4           0051 1               0             A048        x        SF      7       108  0 MH   072                  T      A                               A045                  x  may Ia x bef                          MEN     ee       041 ie med        E             042  MM      LEN 48977  B067   8068 B069 807  8071  2 m meme       2 1          sede UI UR  MT te Qo       30048005 Boo 3007          O mon  30            pop     F mi            8009          8076  mu         AY                             840    ve      en      ET   80       7                   Van ot           o                            BOB   Ry    jene Ew pae         OES IN TN      pey        a                TUNE    8039       _    a we      8090 1 1089                       8029                      e  
2.     212   6006        6 washer    213   6007       m  x20screw                 214   6008       console    7215   6009   console   gt     216   coto       plate        217   CO  tp    218   corz                      219   C013        spring washer     220   6014          2   screw    7221   6015        washer     222              98 spring washer                                         224   Door   toolrest         225   0002   Tock devise    226   Doos   knob       228   Doos   ro           er        230   0007       washer    231   Doos    M  xi2screw     232   0009     lockplate         233   0010   912                                    nut   235   0012   screw pole        236   Dors               237                 ke         238   0015   eccentricrod     239 bote       clamp       240                pim     241   E001   tailstock     242   5002   tailstock sleeve     243   5003   screwpole     244   E004       bearing    ET UN ag  7246   E006   over     247   5007    M  xiSscrew    249   5009   mop     ase        washer       CL1300 CL1500 COPYING WOODTURNING LATHE    CL1300 CL1500 Parts List    REF   PART        REF                   DESCRIPTION      251   5011   konb           252   5012   moving plate A      253   E013       5  12 screw        254   E014   moving plate B      255   E015     8 spring washer     256   5016   MBx28 screw     257   EM7       rb     258             kon            leckplate       259   5019   lock plate   260   E020   steady rest         
3.    14  Special Spanner 1  15         1  SPECIAL ACCESSORIES   16  Universal flange 1    3 INFORMATION ON THE COPYING WOOD LATHE   3 1 Use of the product   The copying wood lathe is a wood processing machine  which is suitable for roughing turning and  finish turning of wood products    The machine is driven by an electric motor  The machine can operate under production conditions  as well as under household conditions  The turning according to the pre made template or the  pre made model is made possible by the copying device    3 2 Technical description   The copying wood lathe consists of the following important elements and parts  Fig 1  Fig 2    body  1  the headstock 3  and the guide     round       50 and rectangular     80 x 60 are mounted in  the body  1     The copying device  4  is mounted on the both guides  The copying wood lathe is fixed to the  foundation by body  1  and support  6   The latter are equipped with four holes   13 for the  foundation bolts    The spindle  13  is carried on the headstock on the bearings  11  and  12   The electric motor is  fixed under the headstock by two consoles  15  and  16   what make the belt tensioning possible   The two 4 stage pulleys  17  and  18  are mounted on the shaft of the electric motor and on the  spindle  so that the rotation movement is transferred  The spindle rotation speeds are displayed on  the front panel of the machine according to the belt setting   7     The pulleys  17  and  18  and the belt  19  are ens
4.    Boers NBO 809 _   8056          d quoquo im 8058 8059        0 8019     pu im  MN 5 804   6 Boi 803 N       SA R 1     pE       je      lol               B034  1   dic                a x         18  CA 906    2 10 805 7   8057         5 8088 Ts mel m B045 8032     8096     p   1   Bin  Jum     a    B023  02 8036      amp   yu    C     mm                          004        003                00 4  Y    COM       C040  SR   c pe tai    C004     003     082                        al   01 a              1             N 1012    umore    o                   015     NCOTO C01        E029 E08  T           01  2  E022     E027          js     E018                         2             L     o    E071 E017      E010  FF     E031  BU E03 p              E003 006  06 E004     E09                 LE E jc  TE             E007       050 19    009                        gt   ge  O                      LO       SA               210651       Axminster Reference No CL 1500    AXMINSTER    TOOL CENTRE    Axminster Devon EX13 5PH UK    FREEPHONE 0800 371822    www axminster co uk       
5.   bimetallic thermally operated relay F1      Minimal voltage protection              Protection switch     Locking device     when the protection cover is removed  the electric motor will not start     Micro circuit breaker S4  All the electric devices are connected to the protection line of the  power supply through an earthing rail    Its earthing happens after mounting of the machine  and the earthing screw is connected to the  earthing circuit of the room    The keys    EIN    S2  and    AUS    S3  are used for turning on and turning off of the copying wood  lathe  In case of accident the machine is to turn off through the key    NOT AUS    S1    ATTENTION  All the repair works on the electric circuit of the machine must be carried out    absolutely under the condition that the machine is unplugged     Copying Wood Turning Lathe    Three phase Single phase    15    14 L2 L3 S3m        LIST OF THE ELEMENTS OF THE ELECTRIC CIRCUIT OF THE COPYING WOOD  LATHE       Name Specification Quantity  in electric circuit piece  Protection KIM 1  Thermoelectric relay F1 1  Circuit breaker 54 1  Key    Stop    53 1  Key    Start    92 1  Emergency stop switch 51 1  Electric motor M 1    3 5 List of the purchasing parts                     Specification Basic parameter Piece  1 belt 12500 10x6 1   2 bearing 620877  40  80  18 1   3  bearing 6206ZZ 30x62x16 1   4 bearing 6000 2RS 10x26x8 5   5 bearing 6202 2RS 15x35x11 2   6  part of electric circuit according to P 3 5    4 INFORMATION 
6.   top position  The plunger stroke is 50mm  The spring is adjusted by nut  27   The bow  41  is fixed  on the low end of the plunger through bushings  39  and  40  and screw M8 x 35  The plate  52   which connects the plunger to the lever is attached on the bow    The quill  28  is mounted in the body of      copying device and has possibility to reach the fixable  stroke of 45mm         quill is fixed through screw  46   The bow  57  is fixed on the low end of the  quill through the two bushings  54  and  55  and screw   8 x 40  The cross feed of the tool is  adjusted with screw M14 x 2  45   The finger is made in two variant  50  and  53   depending on  the maximal size of the curve of the wood template or metal template  The finger has an adjusting  possibilities of 32mm through the plate  51   The round template is mounted between the tips  49   which are fixed on the two consoles  48   The tips are mounted onto the console  47  through  screws M6 x 20 and the console is fixed on the rectangular guide at the side  The consoles have an  adjustment range of 50mm    The plane template is mounted directly onto the consoles  48  through screw   8  The stroke of the  plunge is carried out by the means of the lever  44  manually  The fixing of the lever upward is  carried out through the adjustment screw  45   This adjustment screw is limited by the console  42   which is fixed on the lever  The cross copying routine is 1200mm  and when rotating the handle  clockwise  the copyin
7.  box          scan feeder     BO39       scan    157   8042     M  x6screw      158   8043   bushing      159   B044   console    160   B045   M6x15 screw    161   8046    162   B047      rod      163     knob    164   B049 plate    165   B050     screw      166   8051      6 spring washer      CL1300 CL1500 COPYING WOODTURNING LATHE    CL1300 CL1500 Parts List         167   B052      168   8053       8 washer    169   8054     8spring washer        M8nut      171   Bose   plate            172   B057       bow      173   Boss   screw    175   BO60           176                           177   B062                  178     063   180 Bos   Mi  i  scew        181   BO66 s         182   B067   gear            183   B068     rob      184   8069   bronzebox      185   Boro                186   B074   ring    188 key    189   BO74   pin    _      190   8075     bronzebox      191   B076   rob      192   B077     gear         193   8078   bronzebox      194   8079     ring _    195   Boso       key      196   8081   tuningcover        197     082            198   8083   6 spring washer      199   8084     M  xibscrew                                 201   8086     5  13 screw        202     087     8 sping washer      203   80588   MB8x30screw          204   8089                     ETDE PANEM  RS RI WETE sores _   207    208   6002      REF  PART   DESCRIPTION           REF  PART   DESCRIPTION      209   C003        spring washer      210   C004     m  xi5screw      211   coos       
8.  maintenance  servicing and repair work  all the removed   protection devices are immediately mounted again    8 2 Inspection   The operator should check the status of the machine in regular interval  for example  monthly     The more important checks are      Status of plane and round guides      All the sign boards  turning direction  front board of the operating desk etc   should be on  their positions      Tool and fixture set should be complete and is to keep in orderly status without damage and  deformation      During             turning  no abnormal noise is to hear      Special attention is to be paid to power supply circuit     there appear often isolation failures  because of deformation or ageing    8 3 Repair   When a failure or deviation from the normal status is found  the operation should be interrupted   till its elimination  The defective or missing machine parts are to displace by new ones which   comply with the forms and sizes of the original parts    During connection and change of the place  the rotation direction of the electric motor is to check   and if necessary to correct    The connection and repair of the electric installation can be carried out only by electric specialists    After all the actions related to checking and repairing are finished  all the protection devices and   locking devices are turned on again  if they were removed  they will be displaced by new ones      9                     Fig    Fig   Fig   Fig   Fig   Fig   Fig   Fig   F
9.  the basic form of the work pieces and if the turning is even and without radial  run out  a higher rotation speed can be selected  Before this operation  the machine is to turn off  and unplug     Copying Wood Turning Lathe    7 10 Basic features of the tools   Standard tools are used for manual processing of wood    A V copying tool for work with the copying device is illustrated in Fig 5    7 11 Regulations for reduction of noise and vibration   In order to reduce vibration  the copying wood lathe must be so mounted on foundation  as   described      P 5 3 of the user s manual    The error free  well ground tools work without excessive noise    Before tuming of plane raw pieces  they should be sawed on a band saw  and the octagonal form is   preferred  so the vibration is avoided    In order to reduce unbalancing and vibration  the long raw pieces are subject to a centering  see   P 7 9 d     8  REGULATIONS FOR MAINTENANCE AND SERVICING   8 1 Maintenance   All actions related to maintenance  servicing  cleaning or elimination of functional failures are to   carry out with the machine turned off    When any device is changed   for example  the faceplate   the thread of spindle is cleaned and   lubricated  The quill of the tailstock is also regularly dismounted  cleaned and lubricated  so is the   adjustment spindle    After work  all the machine parts are cleaned  Special attention is to be paid to the plane guides   and round guides    After finishing of different tooling 
10. AND REQUIREMENTS ON THE WORKING PLACE          copying wood lathe can work in any room with an air temperature over 5  C and a relative air  humidity of max  75     The foundation is carried out on concrete ground without special requirements  see P 5 3     During operation of the copying wood lathe  wood cuttings are cut off and accumulated near the  machine  In order to guarantee their exhaustion during the operation  a way to connect with a local  exhaustion equipment is planned  The connection happens through a matching part which is  equipped with an output pipe of diameter 100mm  which is mounted on the body of the copying  device     The machine has no influence upon the environment     Copying Wood Turning Lathe    5 REQUIREMENT ON MOUNTING   5 1 Unpacking   Disposal of reserving material   After the copying wood lathe is unpacked  the reserving material is to dispose of  For this purpose    all the areas must be cleaned with threads which are a little soaked with mineral turpentine or gas   oil    5 2 Erection  mounting   5 2 1 Foundation   The machine is mounted on a plane ground  4 holes are marked on the ground according to the   holes of the body  1  and the support  6  respectively     Fig 1  The lathe is shifted to the side and 8   holes are drilled on the footing  The diameter depends on the type of footing    with dowels or   foundation bolts   After checking the level  the body  1  and support  6  are locked to the ground    5 2 2 Trial operation of the mach
11. AXMINSTER    CL 1500  Copy Lathe                   195                 Axminster Reference       CL 1500    www axminster co uk       Content   1 General notices     use of machine   2 packing list   3 Information on the copying wood lathe   3   Use of the product   3 2 Technical description   3 3 Technical characteristic   3 4 Circuit diagram   3 5 List of the purchasing parts   4 Information and requirement on the working place  5 Requirement on transport  storage and mounting  5   Unpacking  cleaning   5 2 Erection  mounting   6 Information on operating personnel   7 Information on operating of the lathe   7   Operating   7 2 Starting   7 3 Turning off   7 4 Emergency switching off   7 5 Starting after emergency switching off   7 6 Adjusting and controlling   7 7 Danger  safety measures   7 8 Failures and their elimination   7 9 Operation notices   7 10 Basic features of the tools   7 11 Regulations for reduction of noise and vibration  8 Regulations for maintenance and servicing  8 1 Maintenance   8 2 Inspection   8 3 Repair   9  Appendix    Copying Wood Turning Lathe    Copying Wood Turning Lathe    GENERAL NOTICES   Dear Customers    In order to use your new copying wood lathe with its full values and without problem  it is  necessary to follow the following suggestions      When getting the machine  the completeness of the parts should be checked see the part list        After unpacking  the single parts should be checked for transport damage      Before erecting and s
12. I  77       lt   i                                   gt           p              22    CL1300 CL1500 Parts List    PART  DESCRIPTION    rectangular guide  round guide    headstock      bearing       p p   gt i p   gt   ololelele  S So elo  e    ojo    amp      gt                       8 spring washer  m8x16 screw  faceplate    bearing          pulley A  specail washer     10 spring washer    02 turning plate       5 spring washer      32   A032        spring washer       33   A033   m8x20screw       34     4  plate       35   A035     6 spring washer      A036      o ojo     N            Co  N eo   N  gt                   gt                   A038    12 washer       10 spring washer                  gt          gt           REF               DESCRIPTION      43   A043             gt                   gt  gt         gt   Or   gt          6 spring washer      8 washer    m     1    14  4   4   1 IBID                                                      057  A058            lt     pulley B  specail washer  specail washer    6 spring washer  M6x20 nut    8 washer     8 spring washer           gt  gt  gt   gt   gt   gt   gt                 D o  o                 gt            gt       e        070  071     gt         gt      gt               ojojo               AJOIN            contactor     gt  gt  gt            gt              COON  O     gt                  press key  press key  emergency stop key                                65         gt             h       CL1300 CL1500 CO
13. PYING WOODTURNING LATHE    CL1300 CL1500 Parts List        PART  DESCRIPTION  A085 connect plate  A086   8 washer     gt       8 spring washer  M8x50 screw      A091        092        093        095       gt          gt                   N   al m  N                                       plate  plate     gt        5 spring washer                     8 spring washer  M8x45 screw                            oo   N  gt                         98   A100   o8 washer    99   A101   98 spring washer    100   A102    101   A103      102   A104    103   A105       6 washer    104   A106   06 spring washer     105   A107      106   A108    107   A109    supportplate      108   A110        spring washer      109     111      8 spring washer      110   A112   M8x30screw      111   A113     M8x20screw      112     114     8 spring washer      113   A115     M8x20screw      114     116      8 spring washer      115   A117     M8x60screw      116   B001       feeder      118   Boos   screw            119   B004   bearing      120   8005       8                    121   8006        spring washer     122     007   8 nut     123     008   bearing support    1241      8009   screw_            REF   PART   DESCRIPTION      125   8010   nolonbox            Bo12      Bo13      80151     6 spring washer  grease hole      019   bronze grease hole      8021      8022      B023      B025    key     5 spring washer       8 spring washer    B031      B032      B033      B035         rubber brush    bronze
14. devices must be mounted again and the protection door must be closed    Before starting the machine  all foreign bodies  bolts and open end wrench should be taken out    If the electric motor is turned off through the thermally operated relay because of overheat  its  cooling is to wait    7 6 Adjusting and controlling   Before carrying out of any adjustment  the machine is to turn off and unplug    a  Selection of corresponding rotation   When selecting the corresponding speed  the operator should consider the kind and the structure of  the wood material  its humidity as well as the form and size of the raw piece  The low speeds  should be preferred for the pieces with big diameter  long area and big length and for the raw  pieces made of stuck pieces    The change of rotation happens as following      The door 2     Fig 1 is opened through rotation of the handle      The screws  23  and  24  are unscrewed through handle  26  and the electric motor is lifted  in  which the plate  25  is locked on screw  23       The belt is put on the corresponding stage      The electric motor is lowered through the handle  26   after the plate  25  is unlocked from the  screw  23       All the described machine parts are screwed on in the reverse order    ATTENTION  The strong belt tensioning causes a quick wear    When the door is closed  the adjustment stage of the machine can be seen through the  corresponding holes    b  Tailstock    Fig 3    The tailstock can be fixed to different pos
15. e inserted under cap or scarf    Wood cuttings and wood rubbish should be regularly cleaned from working place  It is not   allowed to arrange and store the things which disturb operation in the working room    It is not allowed to operate the machine with the safety devices and protection devices removed    7 INFORMATION ON OPERATING OF THE LATHE   7 1 Operating   7 1 1 The tool support  Fig 4  must be attached in the maximal vicinity of the raw piece to be  processed  so that the tool is carried on its guide edge stably    7 1 2 115 recommended to use the raw pieces with a cross section which is very similar to  round cross section  For square pieces  the edges must be canted in advance    7 1 3        tool is held a shown in Fig 4    7 1 4 For work between the tips  the both flanks of raw piece are drilled with a center drill    7 1 5 A peripheral speed of 25m s is suitable for the wood processing  Pieces with big sizes are  processed in low speed  When working with a faceplate  the allowed rotation speed is  max  1000 rpm    7 1 6 Itis recommended to use a steady rest for slender and long pieces  small diameter and big  length     7 1 7 During processing of a series of pieces with complicated form  the copying device with  corresponding template 15 used    7 2 Starting   7 2 1 The power supply connection and eliminating of electric failures can be carried out only  by qualified specialists    7 2 2 Before starting the electric motor  it must be checked  if the tailstock  
16. g device moves to the front tip  For one revolution  the copying device is  shifted for 113mm  The cross copying range is 50mm  and a fixed feed is made possible through  screw  48   For one revolution of the screw  a cross feed of the tool of 1mm happens    The copying device is used for cross copying according to round template and plane template  and  also for copying according to original piece     Copying Wood Turning Lathe    3 3 Technical characteristic          No  Parameter Size unit value  1          processing length mm 1250  CL1300   1450  CL1500   2  Max  length for cross copying mm 1100  CL1300   1300  CL1500   3  Max  diameter for cross copying mm 120  4  Copying depth mm 50  5  Distance guide spindle shaft mm 210  6  Distance ground turning shaft mm 1030  7  Spindle rotation speed rpm 500  1000  1950  2800  8  Outside measurement     width mm 480    height mm 1150    length mm 2000  CL1300   2200  CL1500   9  Weight kg 218  CL1300   228  CL1500   10  Installed power kW 1 1    3 4 Circuit diagram   341 Electric connection Three phase motor    The copying wood lathe is driven by a three phase motor    The power supply connection happens by means of a three pin 16A plug to be prepared by user   ATTENTION  The power supplying of the copying wood lathe happens by means of a three phase  switchboard with a 10A fuse    3 4 2 Technique of the electric safety   The following protection and locking devices are planed in the copying wood lathe      Overload protection   
17. ig       1   Copying wood lathe     general outline c11300   2     Spindle box   3     Tailstock   4     Application of the tools   5     Form and size of the tools   6     Copying device   sheet 1   7     Copying device     sheet 2   8     Copying device   sheet 3   9     Copying device   sheet 4    Copying Wood Turning Lathe     814    ELOY                   Fig  1    Copying Wood Turning Lathe                      Copying Wood Turning Lathe    Fig  2                                     15    Copying Wood Turning Lathe    Fig  3             Fig 3       16       Copying Wood Turning Lathe       A    i B B  ALAN IBS    Fig 5    Copying Wood Turning Lathe    Fig  6       II     J a                  N  l              4 2            B     1    N ang Fo d                  Z WAS wawawa   SAO i  eee po     E x  223 eee          e  PN      2              EE  ZZ N i                           rss soos   m  N    orum                     N i LI                  3    AL N EE           1                           5 NS                   SA       e    N NA   N  AAN  4      LU                  7                           ESAS          Fig 6  19      614       Copying Wood Turning Lathe    Copying Wood Turning Lathe    Fig  8       53                   En          e  se                x         gt    f             haa NS  a               Een A EEN       LL LIE           OJ GJ    56    21    60    Copying Wood Turning Lathe    Fig  9         M8x10 58    P TT att            gt      hy        SE
18. ine   After foundation and connection of the power supply  the copying wood lathe is tested in idle   running to check if the spindle shows the correct rotation direction   seen anti clockwise opposite   the spindle    The belt tensioning  if necessary  and the change of the rotation speed are carried out   in the following order      Open the door  2    Fig 1  in which the handle is turned      Unscrew lightly screws  23  and  24  through hexagonal box spanner 8     Fig 2      Draw out the handle  26  and lift motor lightly till engagement with the cross slot of the plate    25  on screw  23       Adjust the belt to the required position      Draw out the screw  23  from the cross slot of the plate  25  by lifting with the handle  26  and   the belt under the motor cover is tensioned      Screw on screws  23  and  24       Close the door  2    Fig 1    Note  The turning on of the copying wood lathe with the door opened is blocked by a circuit   breaker    5 2 3 Adjustment of the machine for operation with different accessories   The following parts are used as accessories    a  Turning tip  it is fixed in the quill of the tailstock    b  Faceplate     it is used for face turning of unsymmetrical parts    c  Changeable front tip     it is used for the operation with the faceplate for centering of raw piece    d  Steady rest   it is attached to the guides and 15 used for turning of parts with small diameter and  big length    e  Universal chuck P16     it is fixed on the tails
19. itions of the guide by screwing off and screwing on of  the nut   10 8     The raw piece is put on the tip of the tailstock  in which the handle  13  is rotated until the tip is  engaged in the wood    The problem free rotation of the raw piece is to check through rotating per hand        Tool support  9    Fig  1   Depending on the length of the raw piece  a short or long tool support is selected  which is  attached to the guides through the bow  10  and is screwed on through the nut M10    The support should be set up in a distance of 1 3mm from the raw piece    The correctness of adjustment is checked by rotating the raw piece per hand    When processing a front area  the tool support is rotated to 90 degree  1     parallel to the    processing area     Copying Wood Turning Lathe    d  Copying device   The necessary adjustments are described in P 5 3 4    7 7 Danger safety measures   It is forbidden to hold a piece or the spindle which stays in stop status  It is forbidden to measure a  moving piece    It is not allowed to process the piece with large fissures    The tooling  adjustment and repair can be carried out only by qualified specialists who know the  corresponding danger information    The manufacturer bears no responsibility for the failures which appear because of change in  construction of the machine by user himself  During turning operation  the tool is held by the both  hands    When removing the machine  it should be turned off and unplugged    It is not al
20. lowed to connect the machine with a cable line which disturbs isolation    7 8 Typical failures and methods for their elimination       No  Name of failure  Possible causes Elimination methods  change and additional  features          Bad quality of tool worn out resharpen  the processing area    2  Electric motor overloaded too big feed  3  Bearing warming belt overstressed belt relax  4  Power loss belt loose belt reclamp       7 9 Operation notices   Only the working personnel who are familiar with the operation regulations and operation  protection regulations are allowed to operate the machine    a  Guiding of the tool   As shown in Fig 4  the tool is held with both hands  in which it is pressed to the tool support    The correct grinding of the turning tool is important for reaching of processing area with good  quality  see Fig 4     b  Material selection   The wood to be processed must be massive materials free from cross fissures and knot  The  danger of breaking of the defective wood exists under the effect of the acting forces  The stuck  raw piece can be processed only by an experienced joiner    c  Preparation of material   For long pieces  the raw pieces are sawed into bars with square cross section in advance    d  Flank centering   Before turning  the long raw pieces must be centered by determining the center of the both flanks  and drilling the center holes    The raw pieces which are not centered cause strong vibration    e  Finish machining   After reaching
21. tarting of the machine  this user s manual should be read in detail    We hope you have a successful work with the copying wood lathe    1 USE OF THE MACHINE   1 1 Regulation of the machine   The machine facilitates the turning work of the semi finished products of wood and wood base   The machine is designed for operation only by one worker    Any manipulation for children and youngster is forbidden    1 2 Qualification of the worker   Only the specialist trained in wood processing or the worker who is instructed and taught by this  specialist is allowed to work on the machine without consideration of sexual distinction  For the  work on the machine  the operator is obliged to know this manual and to abide by all the safety  regulations  arrangements and regulations which are valid in concerned countries    1 3 Working surrounding   The machine must work in the workshop surroundings which temperature doesn   t surpass  40    C  and doesn   t fall under  5  C  The relative air humidity in the range of 30  to 95    not  condensing  The elevation up to 1000m  Surrounding classification     fire danger of the flammable  dust     Copying Wood Turning Lathe    2 PACKING LIST       No  Name Quantity  1  Copying wood lathe 1  2  Copying device 1  3  Tailstock 1  4  Pan 1  STANDARD ACCESSORY   6  Bucket  40 1  7  Bow    8  Faceplate 1  9  Turning tip MT2 1  10  Front tip MT2 1  11             for three jaw chuck 16 1  12  Three jaw chuck 16 1  13  Steady rest 1  TOOLS AND ACCESSORIES
22. the tool support and  the quill of the tailstock are tensioned    7 2 3 Before starting the copying wood lathe  the raw piece must be rotated for one revolution  per hand to check if it stays on the tool support    7 2 4        starting of the copying wood lathe happens by means of the key    EIN     which is  marked with the symbol  black color  on the front panel    7 3 Turning off   When operation is finished or interrupted  the machine is generally turned off by the means of the   key    AUS     During carrying out of repair work  tooling and adjustment  the machine is separated   from the power supply by unplugging the machine    If the protection door for belt drive is opened  the turning of the electric motor is stopped through   the micro circuit breaker S4 behind the spindle unit  The same circuit breaker prevents the motor    Copying Wood Turning Lathe    from being turned on again  in case the protection door is not closed    When the electric motor is overloaded  it will be automatically turned off through the heat  protection relay Fl    7 4 Emergency switching off   When a danger of human wounding or machine damage appears  the red mushroom shaped  emergency switch    NOT AUS    must be pressed immediately    7 5 Starting after emergency switching off   The starting after an emergency switching off happens only after eliminating of the failure which  has caused this switch off  After failure elimination or after finishing of the repair work  all the  protection 
23. tock through a special arbor    5 2 4 Operation preparation of the copying device     The play between guide and roller bearing must be checked  If necessary  adjust it through the   plate  33       Check the movement of the copying device completely     it must be light and free of failure      The plunger running in the whole range and the lever system for driving the plunger must be   checked      Adjust quill  26   template finger and adjustment screw  45  depending on the processed    diameter     Copying Wood Turning Lathe    6 INFORMATION ON OPERATING PERSONNEL   The purpose of this user s manual is to make you familiar with the machine and its extensive   possibilities  to make your work easy and to give you information on the operation regulations    The user   s manual should always be available near the machine  and it should be protected against   damage and dirt  Anyone who works with the copying wood lathe should at first study all the   regulations and requirements in this manual in detail  Besides the described work protection  regulations  attention must be paid to the general technical regulations for work with the wood   processing machine  The minimal age of the operating personnel who operate this machine is 18   years old and the age for the apprentice     not less than 16 years old  The apprentices can work   only under supervision  The workers who operate the copying wood lathe must wear suitable  working cloth and protection glasses  Long hairs must b
24. ured by a door  2     The lathe can not work  if the door is opened  One limit switch guarantees that the door is closed   The tool support  9  can be fixed on the guides of the copying wood lathe  and the copying device    Copying Wood Turning Lathe     3  is displaced in advance  The displacement takes place to the right till the limit position  One  pan  8  for tool and raw piece is mounted on the lathe  The electric installation of the copying  wood lathe consists of  electric panel  control desk  motor  circuit breaker and cable  The principle  circuit diagram of the lathe is shown on page    Copying device   Fig 6  7  8  9   The copying device is fixed on the guides by body  34   It is driven by the nylon box  36  onto the  cylindrical guide quill and is driven by the two roller bearings  32  onto the rectangular guide   The longitudinal movement happens by means of gear and gear rack through handle  37     The copying is carried out by a tool which is fixed on the tool holder  56  with two screws M8 x  10  The tool holder is mounted onto the plunger  29  through two bushings  60  and  61  and screw  M8x 35 and is ensured against rotation by means of the feather key  59     The plunger makes its movement in the quill  28  over the bronze box  31  and is fixed in the nut  of the quill through the feather key against rotation  It is necessary to make regular lubrication of  the bushings by means of the pressure grease gun  35   The plunger is pressed by spring  30  in the
    
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