CTRIO & CTRIO2 - AutomationDirect
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1. than 3usec Ho H2 H4 T1H CTRIO HO CTRIO2 less than 1psec H2 CTR102 ON state V drop 0 3V HO H2 HA TIH CTRIO 0 45V H2 CTRIO2 External power supply for loop power only not required for internal module function Overcurrent protection 15A max HO H2 H4 T1H CTRIO Self resetting overcurrent protection HO CTRIO2 Thermal shutdown Tjunction 150 C Overtemperature reset Tjunction 130 C Duty cycle range 1 to 99 in 1 increments Vents HO HD CIRO H2 H4 T1H CTRIO 0 1 to 99 9 in 0 1 increments HO H2 CTRI02 Configurable Presets a single b multiple Pulse output Discrete outputs H2 H4 T1H CTRIO H2 CTRIO2 Aa output can be assigned one preset or ji b each output can be assigned one table of presets one table can contain max 128 presets max predefined tables 255 CTRIO Output Resources Pulse outputs 2 channels 2 outputs per each channel Discrete outputs 4 pts Pulse output Discrete outputs HO CTRIO 2 Pulse outputs 1 channel 2 outputs per single channel Discrete outputs 2 pts Resource Options Pulse outputs pulse direction or cw ccw Profiles Trapezoid S Curve Symmetrical S Curve Dynamic Positioning Dynamic Velocity Home Search Free Form Dynamic Positioning Plus CTRIO2 Trapezoid Plus CTRIO2 Trapezoid w Limits CTRIO2 Velocity Mode Run to Limit Mode Run to Position Mode Discrete outputs configurable f2. to 60 C Humidity non condensing 5 to 95 Manufacturer Host Automation Products LLC ji 2500V 1 0 to Logic 1000V among Input Channels and All Outputs HO H2 H4 Isolation T1H CTRIO 1500V 1 0 to Logic 1000V among Input Channels and All Outputs HO H2 CTRIO2 CTRIO Input Specifications Inputs H2 H4 T1H CTRIO 8 pts sink source 100 kHz Max H2 H4 T1H CTRIO H2 CTRIO2 8 pts sink source 250 kHz Max H2 CTRIO2 2 4 pts sink source 100 kHz Max HO CTRIO Inputs HO CTRIO 2 4 pts sink source 250 kHz Max H0 CTRIO2 ini 5 usec HO H2 H4 T1H CTRIO Minimum Pulse Width a Buses i0 F2 CTRIOD O Input Voltage Range 9 30 VDC Maximum Voltage 30 VDC Input Voltage Protection Zener Clamped at 33 VDC Rated Input Current 8 mA typical 12 mA maximum Minimum ON Voltage 9 0 VDC Maximum OFF Voltage 2 0 VDC Minimum ON Current 5 0 mA 9 VDC required to guarantee ON state Maximum OFF Current 2 0 mA Less than 3 usec HO H2 H4 T1H CTRIO OFF to ON Response Less than 0 5 usec HO H2 CTRIO2 Less than 3 usec HO H2 H4 TIH CTRIO ON to OFF Response Less than 0 Ha Ho H2 CTRIO2 CTRIO Input Resources Far UL H2 H4 TIH CTRIO 4 2 per each 4 input channel group supports 2 quadrature counters max Counter Timer HO CTRIO 2 2 2 per single 4 input channel supports 1 quadrature counter max 1X 2X or 4X Quadrature Up or Down Counter Edge Timer
3. to configure the many functions available listed below for a CTRIO 2 module CTRIO Workbench is used in one of two ways depending on the base controller e Do more CTRIO Workbench is an integrated utility of Do more Designer SET Per The configuration becomes part of the TH ae Nome ER ma a CIRIO 1 CPU project and is stored in the CPU SeA es Sonten ni eaten The CPU will push the configuration to ul bh We Wit Fo Comm Stabas Booker verson 102 the installed CTRIO 2 module as a ava Read Fle appropriate ee uly Furctons kunata Mendes Corto 10 e Any other base controller CTRIO Workbench is a separate utility that One Gaerne eee ee communicates with a CTRIO 2 Fn Ou Discrete onChi ni Specal module through the base controller to map eee CC configure the CTRIO 2 The Ha Hadna ro configuration is stored in the CTRIO 2 runs ze _ Vomm route va Oupsi ato Gaw Conf and is a file that should also be stored on 1255 Preset tation tad Table 3 H Config Status your computer Configuring the Sana asus PP Tas Pues 7 CTRIO 2 is a process separate from programming the base controller CTRIO Configuration The CTRIO 2 module configuration created with CTRIO Workbench will define the following Inputs 1 Assign the input points e Quadrature encoder with AB or ABZ e Tachometer 1 2 Counter I O User Manual 2nd Ed Rev D Chapter 1 Introduction e Discrete unassig
4. 1 F2 blinks when Channel 1 Function 2 is counting or timing Ch2 F1 blinks when Channel 2 Function 1 is counting or timing Ch2 F2 blinks when Channel 2 Function 2 is counting or timing YO Y3 Follow actual output state ON output is passing current slightly This is to be expected and does not necessarily indicate a transient condition of the function mom NOTE Due to the multiplexed design of the DL405 LED matrix OFF state LEDs may appear to blink ON corresponding to the LED Counter I O User Manual 2nd Ed Rev D 1 9 Chapter 1 Introduction ET T1LH CTRIO LED Indicators T1H CTRIO LED Descriptions Module OK Co BA ZZ OK ERR CHI CH2 User Program Error Channel 1 Status Channel 2 Status Channel 1 A D Input Status Channel 2 A D Input Status Output Status y2 Y3 yo Yt 24282020 7 1A 18 16 10 3 To K0 1 8121212 SJ TIKI EE T1H CTRIO LED Diagnostic Definitions OK ER Description ON OFF RUN Mode ON ON Hardware Failure Blinking Blinking Boot Mode Used for Field OS Upgrades Blinking OFF Program Mode OFF Blinking Module Self diagnostic Failure OFF ON Module Error Due to Watchdog Timeout OFF OFF No Power to Module T1H CTRIO LED Diagnostic Definitions Blinks when Channel 1 Function 1 is counting or timing Blinks when Channel 2 Function 1 is counting or timing Follow actual output state ON output is passing c
5. CTRIO2 Blinking Blinking Boot Mode Used for Field OS Upgrades Blinking OFF Program Mode OFF Blinking Module Self diagnostic Failure Blinks may be coded by counts OFF ON Module Error Due to Watchdog Timeout OFF OFF No Power to Module H2 CTRI0 2 LED Diagnostic Definitions 1A 2A Blinking 7 times per second Input is Configured as Counter and is Changing Following State of Input Input is not Configured as Counter 0 3 Follow actual output state ON output is passing current 1 8 Counter I O User Manual 2nd Ed Rev D Chapter 1 Introduction H4 CTRIO LED Indicators H4 CTRIO LED Descriptions OK Module OK ER User Program Error COUNTER 1 0 1A 1D _ ChtA Ch1D Input Status Ka a 2A 2D Ch2A Ch2D Input Status Ch1 F1 F2 Chi Resource State Ch2 F1 F2 Ch2 Resource State Yo Y3 Output Status H4 CTRIO LED Diagnostic Definitions OK ER Description ON OFF RUN Mode Blinking Blinking Boot Mode Used for Field OS Upgrades Blinking OFF Program Mode OFF Blinking Module Self diagnostic Failure OFF ON Module Error Due to Watchdog Timeout OFF OFF No Power to Module User Terminal Block is not Properly Installed H4 CTRIO LED Diagnostic Definition 1A 1D Follow actual input state Ch1 2A 2D Follow actual input state Ch2 Ch1 F1 blinks when Channel 1 Function 1 is counting or timing Ch
6. Counter Timer input functions and raw output control directly from the CPU interface program Information is available about each of the output functions in chapter 5 NOTE Before a CTRIO 2 will do anything it must be configured in run mode and the memory must be mapped Mapping the memory is not required when used with a Do more CPU Counter I O User Manual 2nd Ed Rev D 1 3 Chapter 1 Introduction Typical Counter Applications 1a e High speed cut to length operations using encoder input e Pick and place or indexing functions controlling a stepper drive e Dynamic registration for web material control e Accurate frequency counting for speed control with onboard scaling e Positioning e g flying punch e PLS programmable limit switch functions for packaging gluing or labeling e Stepper motor drive control e Valve control e Rate monitoring for speed and or flow Support Systems for the CTRIO Modules The CTRIO modules are compatible with several CPU slot interfaces Consideration must be given to the firmware versions of the CPU slot interfaces to assure their compatibility with the CTRIO See Chapter 2 for CPU CTRIO compatibility listings Multiple CTRIO modules can reside in the same base provided that the backplane power budget is adequate Support Systems for the HO CTRIO 2 You can use the HO CTRIO 2 module in e DirectLOGIC 05 06 PLC systems Support Systems for the H2 CTRIO 2 You can use the H2 CTRIO modul
7. Dual Edge Timer Resource Options Input Pulse Catch Reset Inhibit Capture Timer Range Resolution 24 2 billion 32 bits 1 usec Counter Range 2 1 billion 32 bits or 31 bits sign bit Counter I O User Manual 2nd Ed Rev D 1 5 Chapter 1 Introduction CTRIO Specifications Outputs H2 H4 TIH CTRIO H2 CTRIO2 CTRIO Output Specifications 4 pts independently isolated current sourcing or sinking FET Outputs open drain and source with floating gate drive Outputs HO CTRIO 2 2 pts isolated either both current sourcing or both current sourcing FET Outputs open drain and source with floating gate drive Pulse Output Control Range 20 Hz to 25 kHz HO H2 H4 T1H CTRIO 20 Hz to 250 kHz HO H2 CTRIO2 Voltage range 5VDC 36VDC HO H2 H4 TIH CTRIO H2 CTRIO2 Maximum voltage 36VDC HO H2 H4 TIH CTRIO H2 CTRIO2 Output clamp voltage 60VDC HO H2 H4 T1H CTRIO Maximum load current 1 0A HO H2 H4 TIH CTRIO 1 0A at 23 C 0 5A at 60 C H2 CTRIO2 0 5A at 23 C 0 33A at 60 C HO CTRIO2 Maximum load voltage 33VDC HO Fa Ha 36VDC HO H2 H4 TIH CTRIO H2 CTRIO2 Maximum leakage current 100pA Inrush current 1A for 10ms HO CTRIO2 2A for 10ms H2 CTRIO2 5A for 20ms HO H2 H4 TIH CTRIO OFF to ON response less than 3usec Ho H2 H4 T1H CTRIO HO CTRIO2 less than 1psec H2 CTRIO2 ON to OFF response less
8. INTRODUCTION TO THE CTRIO 8 CTRIO2 MODULES In This Chapter CTRIO and CTRIO2 Module Overview 1 2 Support Systems for the CTRIO Modules 1 4 CTRIO Specifications usa heed ptasie at EA 1 5 HO CTRIO 2 LED Indicators 1 7 H2 CTRIO 2 LED Indicators 1 8 H4 CTRIO LED Indicators 1 9 T1H CTRIO LED Indicators 1 10 CTRIO Module Workflow Diagram 1 11 Chapter 1 Introduction CTRIO and CTRIO2 Module Overview CTRIO 2 modules are programmable high speed discrete I O modules that accept signals from encoders and yrs discrete devices such as limit switches gt and generate precision output signals for stepper control or other motion FI related discrete functions CTRIO 2 i modules are coprocessors having their own scan time and their own HO CTRIO 2 H2 CTRIO 2 H4 CTRIO T1H CTRIO configurations They have their own run mode and program mode independent of the base controller NOTE For ease of documentation purposes CTRIO will be used to designate all four CTRIO modules HO CTRIO 2 H2 CTRIO 2 H4 CTRIO and T1H CTRIO when the functionality and or description applies to all four modules NOTE The T1H CTRIO is only supported by the T1H EBC T1H EBC100 and T1H PBC CTRIO Workbench CTRIO Workbench is the utility used
9. e in e DirectLOGIC 205 PLC systems D2 240 D2 250 1 or D2 260 e DL205 WinPLC systems H2 WPLCx xx e PC based control strategies using the H2 EBC interface module e Hx ERM networks using the H2 EBC interface module e Profibus systems using the H2 PBC slave interface module e Do more PLC systems H2 DM1 H2 DM1E Support Systems for the H4 CTRIO You can use the H4 CTRIO module in e Direct LOGIC 405 PLC systems D4 450 only e PC based control strategies using the H4 EBC interface module e Hx ERM networks using the H4 EBC interface module Support Systems for the TIH CTRIO You can use the TIH CTRIO module in e PC based control strategies using the TIH EBC interface module e Profibus systems using the T1H PBC slave interface module e Hx ERM networks using the TIH EBC interface module 1 4 Counter I O User Manual 2nd Ed Rev D Chapter 1 Introduction CTRIO Specifications Hi General Module Type Intelligent Modules Per Base Limited only by power consumption A None 1 0 map directly in PLC memory V memory for DirectLOGIC PLCs and data 1 0 Points Used structures for Do more PLCs or PC control access Field Wiring Connector Standard removable terminal block guo Da Ma at X Tom Base Power Supply Heroa TO F mA Max at 5V from Base Power Supply H2 Internal Power Consumption 350 ma at 5V from Base Power Supply HO CTRIO 2 All 1 0 in ON State at Max Voltage Current Operating Environment 32 F to 140 F 0 C
10. ned 2 Functions applied to discrete inputs e Simple discrete input e Pulse catch high speed discrete input with programmable filter e Timing edge timer period dual edge timer time difference of two inputs e Reset counts Z input from encoder e Capture counts copy counts to a register e Inhibit counting 3 Scaling of timing functions or encoder inputs Outputs 1 Assign the output points Stepper control Step Direction or CW CCW e Discrete 2 Pulse profiles for stepper outputs to follow e Trapezoid S curve Symmetrical S curve Dynamic Position Dynamic Velocity Home e Dynamic Position Plus Trapezoid Plus Trapezoid with Limits CTRIO2 only and CTRIO Workbench v2 2 0 required 3 Associate output functions with inputs e Programmable Limit Switch or PLS CTRIO2 only and CTRIO Workbench v2 2 0 required e Preset tables CTRIO Functions As mentioned above the CTRIO 2 module supports five primary input functions Counter Quad Counter Pulse Catch Edge Timer and Dual Edge Timer Three secondary input functions are also supported These functions Reset Capture and Inhibit each modify the primary input functions in some way Information is available about each of the primary and secondary functions in chapter 4 The CTRIO module supports three primary output functions Pulse train output for servo stepper motor control configurable for CW CCW or step and direction discrete output functions assigned to
11. or set reset pulse on pulse off toggle reset count functions assigned to respond to Timer Count input functions Raw mode Direct access to discrete outputs from user application program Target Position Range 22 1 billion 32 bits or 31 bits sign bit 1 6 Counter I O User Manual 2nd Ed Rev D Chapter 1 Introduction HO CTRIO 2 LED Indicators EO HO CTRIO 2 LED Descriptions Module OK User Program Error Ch1 F1 Resource State Ch1 F2 Resource State Output Status HO CTRIO 2 LED Diagnostic Definitions OK ERR Description ON OFF RUN Mode ON ON Hardware Failure Blinking Blinking _ Boot Mode Used for Field OS Upgrades Blinking OFF Program Mode OFF Blinking Module Self diagnostic Failure OFF ON Module Error Due to Watchdog Timeout OFF OFF No Power to Module HO CTRIO 2 LED Diagnostic Definitions Blinks when Channel 1 Function 1 is counting or timing Blinks when Channel 1 Function 2 is counting or timing Follow actual output state ON output is passing current Counter I O User Manual 2nd Ed Rev D 1 7 Chapter 1 Introduction ET H2 CTRI0 2 LED Indicators H2 CTRI0 2 LED Descriptions Module OK User Program Error Channel 1 Status Channel 2 Status Output Status H2 CTRIO 2 LED Diagnostic Definitions Description ON RUN Mode ON ON Hardware Failure H2 CTRIO Not Used H2
12. urrent 1 10 Counter I O User Manual 2nd Ed Rev D Chapter 1 Introduction CTRIO Module Workflow Diagram Eg The following workflow diagrams show the steps needed with their associated chapters in this manual to install a CTRIO module into your system DirectLOGIC WinPLC or EBC Do more Install CTRIO Chapter 2 Install CTRIO Chapter 2 Configure the CTRIO in Do more Designer s System Configuration Chapter 3 4 5 amp Do more Help File Configure the CTRIO using CTRIO Workbench Chapters 3 4 5 Test the wiring using CTRIO Workbench s Monitor I O Dialog Chapter 7 Test the wiring using Do more Designer s Monitor CTRIO Chapter 7 amp Do more Help File Manually manipulate CTRIO from the controller using DataView Chapter 8 amp Do more Help File Map the memory in the controller Chapter 6 Manually manipulate CTRIO from the controller Chapter 8 Write control program Chapter 8 amp Do more Help File Write control program Chapter 8 Counter I O User Manual 2nd Ed Rev D 1 1 1 Chapter 1 Introduction Notes 1 12 Counter I O User Manual 2nd Ed Rev D
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