icountPD - ParkerHFDE
Contents
1. 0 4 regular clean delivery thus demonstrating Test2 8 7834 5 74763 0 935454 1 18044 4 Test6 1085 7 210 9 1 3 0 1 the range of fuel cleanliness being Test3 51383 4 32796 9 44248 1213 4 Test 7 1037 9 198 7 1 3 0 1 experienced at this particular location Test4 1593 3 422 7 9 6 17 Ship Off foading FO 00 s at E Tosti 20 Ot ee ee tt Tran 2 T A Tom 2 0 00 Toa 4 nm Tone amp P 1 H 3 40 00 i Taart a Toot F a i 30 00 3 20 00 _ _ _ _ _ _ _ _ _ lt lt _ F a meg e e T CH E Fu at EEE 03 icountPD for use with aviation fuels vor Micron di Parker Hannifin Hydraulic Filter Division Europe 370 FDHB500UK E D Dimensions Installation Details mm inches 155 6 1 Typical Applications e Mobile Equipment o Earth Moving Machinery o Harvesting o Forestry o Agriculture Monitoring of the hydraulics enabling the vehicles to function to their best capability under load conditions through pistons servo valves control rams and gear pumps e Industrial Equipment o Production Plants o Fluid Transfers o Pulp amp Paper o Refineries To monitor the cleanliness of the equipment throughout the production line from the machine tool controlled hydraulics through to contamination of fluid transfer Ensuring the integrity of the fluid is maintained throughout the refining process 2 0 371 i ieia A fil A2. N 60 CTRS 2 4 CTRS 110 4 3 182 7 2 2 mounting locations to suit M5 socket head cap screw Screw pack supplied with icountPD icountPD flange thickness 10mm 0 4 Maximum Torque 5Nm e Power Generation o Wind Turbines o Gearboxes o Lubrication Systems With continuous monitoring the optimum level is achieved in the least amount of time e Maintenance o Test Rigs o Flushing Stands To increase efficiency of your equipment by continuously monitoring the cleanliness level of the hydraulic fluid e Fuel Contamination Detection o Fuel Storage Tanks oO Vehicle fuel tanks o Uploading fuel into an aircraft 24 7 detection of particulate levels in most fuels including aviation fuel Jet A 1 fuel specification Parker Hannifin Hydraulic Filter Division Europe FDHB500UK icountPD Online Particle Detector M12 Communication cable wiring configuration M12 Communication cable 1 NOT USED NOT USED 2 Rez32 Ground Pin 5 RS232 Ground Pin o S Channel A ISO 4um c Channel A ISO 4um c 4 Channel B ISO 6um c or NAS Channel B ISO 6um c or NAS if selected if selected 5 RS232 Receive Pin 3 RX232 Receive Pin3 6 RS232 Transmit Pin 2 RS232 Transmit Pin 2 7 Moisture sensor channel if fitted Moisture sensor channel if fitted 8 Channel C ISO 14um c Channel C ISO 14um c Important Note It is the responsibility of the end use
3. flow control function Port thread detail 1 8 BSPP test points not supplied Internal Seals Fluoroelastomer This application shows uploading fuel into an aircraft with the icountPD in use to monitor as a go no go device Parker Hannifin Hydraulic Filter Division Europe FDHBSOOUK Communication Options The icountPD may be configured using the icountPD Setup Utility For more direct control of the device using its communications protocol you may also use the Microsoft Windows HyperTerminal program but note that this program is not currently supplied with the Windows Vista operating system These two ways of communicating with icountPD are described in the following section icountPD Setup Utility software supplied C DeviceSetup File Options Help Darker icopnt Detector ID Relay State i Particle Limits C Comm Echo Product ID Relay Hysteresis verbose Errors Part Number i Relay Operation Serial Number i Moist Moisture Limit s Pa WRH STI Sensor Used Date Format Reporting Standard N E to Orientation Class Code iaseererieik Pace i Calibration due Date TFE Brightness Reporting Interval Calibration Dust L Moisture RH Power On Mode Auto start delay r voltage Range Not Connected Communication Protocol The Communication protocol for the serial Example communication link is to be used with Microsoft SDF dd mm yy sets the date format Windows Hyp
4. i Digital display indication The digital display will show the actual measured codes the channel u size and the user definable limits Note that the channel size and limits will alternate between the two The Moisture Sensor reading oRH will also be shown if the Moisture Sensor option is fitted The order of trigger for both the codes and Moisture Sensor option is e Solid digit s code s that are at or below the set point limit e Flashing digit s code s that are above the set point limit The display for SO04406 and NAS1638 are identical Error detection In the unlikely event of a error occurring the digital display on the icountPD will simply display the actual error code only i e ERROR 13 A full list of error codes are detailed in the IcountPD User Manual Moisture sensor output settings The Moisture Sensor is an option that can be included when ordering the icountPD The Moisture Sensor reports on the saturation levels of the fluid passing through the icountPD sensing cell The output is a linear scale reporting within the range of 5 saturation to 100 saturation Table relating Saturation levels in the sensing cell to icountPD outputs Parker Hannifin Hydraulic Filter Division Europe 374 FDHBSOOUK Auxiliary Flow Device P N 8840074 The pressure compensated Flow control device Part Number S840074 has been developed to give the icountPD user greater flexibility The
5. Flow control device will enable testing where flow ranges are outside the icountPD specifications 40 140 ml min or where pipe diameters do not allow the icountPD to be installed The Flow control device fits onto the downstream outlet side of the icountPD connecting through a manifold block via a self sealing quick connection test point and is fitted with a differential pressure valve This Flow control device automatically compensates for pressure and viscosity changes whilst maintaining its setting even as the workload changes Simply position the valve to match the viscosity of the oil you are testing The chart can be used to determine the valve position Auxiliary Flow Device P N ACC6NN019 This simple to use flow control device fits onto the downsgtream outlet side of the icountPD and is fitted with a differential pressure valve that adjuss the system flow to a range inside the icountPD specifications Contact Parker for more details Note use this chart to determine the valve position 3 up to 100 28 90 200 A 190 320 5 310 500 Example If the fluid you wish to analyse has a viscosity of 5SOcSt under normal operating conditions then the control knob on the Flow Control Device should be set to valve position 3 The flow device will now automatically control the flow rate through the icountPD to within its working range of 40 140ml min Note The Flow control devi
6. Full list of commands on how to change the voltage Output are available from Parker The following tables can be used to relate the analogue ouptut to an ISO or NAS code For example in a O 5Vdc range ISO code 16 is equal to an output of 3 5Vdc In a 0 3Vdc range ISO code 8 is equal to an output of 1 0Vdc Table relating ISO codes to Voltage output c lt 0 2 0 3 05 OT 0 9 led 18 1S ers 1 9 21 23 25 lt 0 15 02 0 3 0 4 OS 0 6 Om 0 8 0 9 10 1a 2 S cont en 2 9 Si Se 239 S 3 9 4 1 as 45 4 gt 4 8 dc 14 ipo 1 6 Wa TS 1 9 20 2 ee 23 2 4 2245 Table relating NAS codes to Voltage output 0 5Vdc lt 0 4 OG 0 9 12 T9 ike 2l 2 4 2 20 23 3 6 3 9 42 a gt 4 6 Ta N S Os 05 OLT 0 9 TA 16 ie Wee 1 9 2d 23 20 ZG 22 8 Parker Hannifin Hydraulic Filter Division Europe 3 3 FDHB500UK icountPD Online Particle Detector Digital display parameters ISO 4406 NAS 1638 Start up 1 Once the icountPD has been connected to a regulated power supply the product logo is displayed for approximately five seconds as the IcountPD performs a self system diagnostic check 2 The lcountPD then automatically starts monitoring using factory default test parameters sy h Fai amen Eiai c MTD calibrated Channel sizes Limits Measured ISO codes RH Moisture sensor reading Automatic light sensor Notes ISO 17 16 14 and MS 43 RH ff fitted
7. able Parker Hannifin Hydraulic Filter Division Europe FDHBSOOUK Variable mA output settings ISO V MILLIAMP MA The following table can be used to equate the analogue 20 0 output to an ISO or NAS Code Hie Example ISO code 12 is equal to 10mA 6 12 9 4 0 0 4 00 a 10 0 45 1 5 0 E 8 0 5 0 2 6 1 6 0 5 5 3 7 2 40 6 0 4 8 3 20 6 5 5 9 4 0 7 0 6 10 5 012 3 4 5 67 8 9 10 11 12 13 14 15 16 17 18 19 20 21 7 5 7 11 6 ISO CODE 8 0 8 12 7 8 5 9 13 8 9 0 10 14 9 NAS V MILLIAMP MA 9 5 11 15 10 20 10 0 12 16 11 18 10 5 13 17 12 16 ie 14 18 o 314 11 5 15 19 i P 12 0 16 20 ERROR O 12 5 K 2 o 18 The following table can be used to equate the amp 13 5 19 analogue output to an ISO or NAS Code T Example ISO code 12 is equal to 10mA 2 15 0 es 0 15 8 4 20mA output settings 0 12 3 4 5 6 7 8 9 10 1 12 18 160 l a mA current ISO Code 2 4 eg 10mA ISO 12 2 4 or TT ISO Code mA current 4 2 eg ISO 12 10mA 4 2 185 NAS Setting 19 0 OveRRANGE MA current NAS Code 5 eg 15mMA NAS 10 5 19 5 OVERRANGE or 20 0 ERROR NAS Code mA current 5 eg NAS 10 15mA 5 Variable voltage output settings The variable voltage output option has the capability of two different voltage ranges a 0 5Vdc range as standard and a user selectable O 3Vdc range The
8. ce will still operate correctly even with the high pressure side at 200bar and the return back to an open system of O bar DP 200bar t _ P N ACC6NNO19 Icount PD Oil Cleanliness Indicator icount PD OCI e New and under development in the detection of contaminates distribution in various Aviation fuels e Portable monitoring tool providing fluid qualification to ISO 4406 1999 standards e Supplements the icount ACM20 product portfolio e Quick simple to use monitoring tool for sampling fluids from containers fuel bunkers and holding tanks e Field solution to Laboratory methods for the detection of solid contamination and free water inference Parker Hannifin Hydraulic Filter Division Europe FDHBSOOUK icountPD Online Particle Detector Hydraulic Connection Diagram Dimensions IcountPD High Pressure Line Side G1 8 ports either side of mounting block _ Low Pressure er W Return Side g JS Flow Control L e 12 Atmosphere PA NS Actuator Manual flow rate adjustable via control knob Mounting Type 4 off mounting holes to suit M6 screws not supplied Mounting position Any Weight 1 7kg 3 7Ib Fluid Temperature 5 C to 80 C 41 F to 176 F Ambient storage temperature 20 C to 40 C 4 F to 104 F Viscosity range 20cst to 500cSt If lower than 20cSt contact Parker Differential pressure range 5 to 315 bar Maximum pressure 315 bar Flow direction IN to OUT
9. egration technology such as RS232 and O 5Volt 4 20mA CAN J1939 Contact Parker for other options Set up and Data logging support software included Parker Hannifin Hydraulic Filter Division Europe FDHB500UK icountPD Online Particle Detector Features amp Benefits Diagnostic Self Check Start up Time Required Flow Range through the icountPD Customer selectable 5 900 seconds 40 to 140 ml min Optimum Flow 6Oml min Measurement Period Online Flow Range via System 20 Inline Sensors Hydraulic 5 to 180 seconds systems only Reporting interval through RS232 Size O 6 to 25 l min Optimum Flow 15 l min O to 3600 seconds Size 1 24 to 100 l min Optimum Flow 70 l min Digital LED display update time Size 2 170 to 380 l min Optimum Flow 250 l min Every second Required Differential Pressure across Inline Sensors Limit Relay Output 0 4 bar Minimum Changes occur 1 ISO code at set limit Hysteresis ON or customer Viscosity Range set Hysteresis OFF 1 500 cSt Particle RH Output Signal Temperature Continuous Operating Environment 20 C to 60 C 4 F to 140 F Principle of operation Storage 40 C to 80 C 40 F to 176 F Laser diode optical detection of actual particulates Operating Fluid 0 C to 85 C 32 F to 185 F Reporting Codes Working pressure ISO 7 21 NAS 0 12 AS 00 12 Contact Parker 2 to 420 bar 80 6000 PSI Icount will also report less tha
10. erTerminal The settings are as follows Baud rate 9600 RDF reads the product date format All commands are sent in ASCII characters and mee elle on the protocol accepts both upper and lower case yY characters as the examples below Stop bits Flowcontrol None SDF The commands used with this product are made up SdF of Read Set and Start Stop commands e Set commands allow the value or values of Note A full list of commands are detailed in the user parameters to be set manual e Read commands allow the value or values or parameters to be read e Start Stop allows the user to start and stop tests Parker Hannifin Hydraulic Filter Division Europe 3 7 FDHBSOOUK icountPD Online Particle Detector Ordering Information Standard Products Table Mineral MTD LED No RS232 4 20mA No M12 8 pin N A Mineral MTD LED No RS232 4 20mA Yes M12 8 pin N A Mineral MTD LED Yes RS232 4 20mA No M12 8 pin N A Mineral MTD LED Yes RS232 4 20mA Yes M12 8 pin N A Mineral MTD Digital No RS2382 4 20mA No M12 8 pin N A _ 1PD12312230 Mineral MTD Digital No RS232 4 20mA Yes M12 8 pin N A Mineral MTD Digital Yes RS232 4 20mA No M12 8 pin N A Mineral MTD Digital Yes RS232 4 20mA Yes M12 8 pin N A Product Configurator IPD 1 ACFTD 1 No 1 RS232 1 No 00 No 2 Phosphate ester 2 LED 10 Deutsch 12 pin DT Series connec
11. icountPD Online Particle Detector For mineral oil aggressive fluids or fuels Independent monitoring of system contamination trends The icountPD Particle Detector from Parker represents the most up to date technology in particle detection The design dynamics attention to detail and moulding compactness of the permanently mounted on line particle detector module combined with on board laser based leading edge technology brings to all industries a truly revolutionary particle detector as a remarkable cost effective market solution to fluid management and contamination control icountPD for mineral oil applications Contact Information Product Features e Continuous performance for ifi rolonged analysis A n e Independent monitoring of ae j Hydraulic Filter Division Europe system contamination trends e Fuel Hydraulic and phosphate Ester fluid compatible European Product Information Centre Freephone 00800 27 27 5374 from AT BE CH CZ DE EE ES FI FR IE IT PT SE SK UK filtrationinfo parker com www parkerhfde com e Warning LED or digital display indicators for Low Medium and High contamination levels Visual indicators with power and alarm output warnings Moisture RH indicator optional Cost effective solution to prolong fluid life and reduce machine downtime MI2 8 pin or Deutsch Connector options 369 construction Self diagnostic software Full PC PLC int
12. n ISO 7 subject to the statistical Moisture sensor calibration Not offered with the fuel version uncertainty defined in SO04406 1999 which is shown in the RS222 5 RH over compensated temperature range of 10 C to 80 C reporting results as appropriate e g gt 6 50 F to 176 F Calibration Operating humidity range By recognised on line methods confirmed by the relevant International 5 RH to 100 RH Standard Organisation procedures Moisture sensor stability Calibration Recommendation 0 2 RH typical at 50 RH in one year 12 months Certification Performance IP66 rated 1 ISO Code Dependant on stability of flow EMC RFI EN61000 6 2 2001 Reproducibility Repeatability EN61000 6 3 2001 Better than 1 ISO Code Materials Power Requirement User friendly Abs construction Regulated 9 to 40Vdc Stainless Steel hydraulic block Maximum Current Draw Dimensions 150mA 182mm x 155mm x 86mm 7 2 x 6 1 x 3 4 Hydraulic Connection Weight Mineral M16x2 test Points 1 3kg 2 9lb Aggressive 5 8 BSF test Points Seals Fuel No test Points 1 8 BSP Female Ports Plugged Mineral Fluorocarbon Aggressive EPDM Fuel Fluorocarbon icountPD for use with aviation fuels Field Data Major International Airport First 3 measurements represent fuel gt 4u gt 6u gt 14u gt 21u gt 4u gt 6u gt 14u gt 21u from a previous cargo followed by a Test 1 81058 3 62126 1 17817 6 6066 2 Test5 1226 1 261 5 2 4
13. r to ensure that the cable s braided screen is terminated to a suitable earth bonding point Optional refer to the IcountPD part number specifier section in this manual A standard USB serial adaptor can be used with the recommended 9 way D type connector to convert RS232 to USB k k Limit relay alarm levels Comms Cable The IcountPD can be specified with a built in limit switch relay which can be triggered when a preset alarm level is reached The relay contacts can be used to switch on or off an external device M12 Supply and Relay if fitted cable 1 Product supply 9 40Vdc Product supply 9 40Vdc 2 4 20mA Supply 12 20Vdc 0 5 0 3V Supply 12 24Vdc 3 Relay Normally Closed if fitted Relay Normally Closed if fitted 4 Relay Normally Open if fitted Relay Normally Open if fitted 5 NOT USED NOT USED 6 NOT USED 0 5V 0 3V Supply O Vdc 7 Main supply OVdc Product supply OVdc 8 Relay Common if fitted Relay Common if fitted Note If the moisture sensor is fitted without either option then the output is RS232 Parker Hannifin recommend that the mating M12 connector cables are screened These cables are available from Parker Hannifin ordering information section Optional refer to ordering information section Limit Relay Wiring Instructions NORMALLY OPEN NORMALLY CLOSED COMMON 3 2 Supply amp limit Relay C
14. tor IPDR 3 Aviation fuel 3 AS4059 3 Digital 3 RS232 0 5V 4 channel 4 RoZze2 mote0 4 GSM 5 RS232 CAN bus Accessories ACC6NE003 ACC6NNO02 1 metre hose length ACC6NNO03 ACC6NNO04 2 metre hose length ACC6NNO05 ACC6NNO06 5 metre hose length ACC6ENNO07 ACC6NNO08 1 4 BSP fitting ACC6NNO09 ACC6NNO10 1 3 BSP fitting ACCNNO11 ACC6NNO12 1 8 BNPT fitting SES202 SPS2061 Single point sampler S840074 Contact Parker Flow control device ACC6NNO19 Contact Parker Flow control valve ACC6NNO13 12 volt regulated power supply ACC6NNO14 Contact Parker 2x5 metre M12 8 pin cable kit ACC6NNO16 Deutsch Connector Kit ACC6NNO17 RS232 To USB cable kit ACC6NNO18 M12 8 pin to RS282 engineers tool M12 Cable kit consists of two 5 metre cables to enable all output options Communications cable and Relay Power Supply cable Note that the aggressive fluid hoses are provided as a single hose not in pairs ST10148100 ST1 0148 100 O Aggressive 3 8 Yes STI1148100 Sh 143 100 1 20 100 Aggressive 3 4 Yes ST1I2148100 ST11 2148 100 2 80 380 Aggressive 11 4 Yes T 5117210 S1S 5117 210 1 20 100 Mineral 3 4 No STS5217210 S1S 5217 210 2 80 380 Mineral 11 4 No Parker Hannifin Hydraulic Filter Division Europe FDHBSOOUK
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